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CID No.

Description

001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
016
091
100
110
168
190
248
253
261
262
263
267
268
270
272
273
274
275
276
281
282
283
284
285
286
621
622
623
626
627
628
631
632
633
634
635
637
650
653
700
702
710
711
712
713
714
715

Lighting Circuits (Continued)

Power Circuits
101

RD

BAT

635

BU

PAYLOAD MON RED LAMP

102

BU

HD LMP

636

GN

PAYLOAD MON GREEN LAMP

103

YL

DOME/STOP/TURN LAMP

639

WH

LEFT HAND STOP/TAIL LAMP

105

BR

KEY SW

640

GN

RIGHT HAND STOP/TAIL LAMP

107

WH

ENG SHUT - DOWN FIRE SUPPR

Control Circuits

109

OR

ALT OUTPUT (+) TERM.

700

PK

AETA TEST SW

112

PU

MAIN POWER RELAY OUTPUT

703

BU

XMSN UP SOL

113

OR

OPR MON PANEL B+ SWITCHED

704

GY

XMSN DOWN SOL

115

PK

FRONT FLOOD LAMP

705

PK

XMSN LOCKUP CLUTCH SOL BASIC

120

YL

CONVERTER

706

BR

XMSN RETARDER SW

121

YL

BACKUP ALARM TO LAMP

707

PU

XMSN BED RAISE SW

122

BU

AIR DRYER

709

OR

SENSOR POWER SUPPL Y

123

WH

GAGES

710

GN

XMSN SPEED PICKUP SIGNAL

124

GN

A/C

711

BR

XMSN LEVER CODE 1

126

PK

XMSN CONT

712

WH

XMSN LEVER CODE 2

129

BU

CIGAR LIGHTER

713

OR

XMSN LEVER CODE 3

132

PK

AETA CONT

714

YL

XMSN LEVER CODE 4

135

BU

12V AUX POWER

715

GN

XMSN LEVER CODE 5

138

GN

AUTO LUBE PUMP TO PAYLOAD MON

716

BU

XMSN LEVER CODE 6

139

OR

BRAKE RETRACT

720

PU

XMSN BRAKE SW

149

PU

LADDER LAMP

721

BR

XMSN GEAR CODE 1

150

OR

EUI (ADEM)

722

WH

XMSN GEAR CODE 2

176

OR

AUX CKT

723

OR

XMSN GEAR CODE 3

176

YL

AUX CKT

724

YL

XMSN GEAR CODE 4

725

GN

XMSN GEAR CODE 5

200

BK

MAIN CHASSIS

726

BU

XMSN GEAR CODE 6

201

BK

OPR MON PANEL CMS

733

BR

SWITCHING GEAR CODE 1 FRONT

Ground Circuits

202

BK

XMSN CONT

734

WH

SWITCHING GEAR CODE 2 FRONT

203

BK

CHASSIS DIAGNOSTIC

735

OR

SWITCHING GEAR CODE 3 FRONT

207

BK

STARTER DIAGNOSTIC

736

YL

SWITCHING GEAR CODE 4 FRONT

210

BK

CONVERTER OUTPUT (24/12 VOLT)

737

GN

SWITCHING GEAR CODE 5 FRONT

212

BK

AETA CODING PIN 16

767

WH

AETA PICKUP POWER

213

BK

AETA CODING PIN 17

768

OR

AETA PICKUP XMSN

214

BK

AETA CODING PIN 18

769

BU

WHEEL SPEED PICKUP LEFT

215

BK

AETA CODING PIN 19

770

GN

WHEEL SPEED PICKUP RIGHT

216

BK

AETA CODING PIN 20

772

BR

AETA RETARDER SW

217

BK

XMSN ID CODE 2

773

GY

AETA SERVO VALVE

218

BK

XMSN ID CODE 1

774

YL

AETA SOL - LEFT

219

BK

XMSN ID CODE 0

775

BR

AETA SOL - RIGHT

227

BK

XMSN ID CODE 3

777

PU

BRAKE RELEASE MOTOR

229

BK

EUI CONT

794

YL

PAYLOAD MON XMSN SPEED

231

BK

XMSN SW

799

WH

SENSOR POWER

250

BK

PAYLOAD MON - CUSTOMER GROUND

801

PK

AUTO LUBE SOL OR MOTOR

251

BK

PAYLOAD MON - SYSTEM GROUND

818

BR

SERIAL DATA (TRANSMIT)

280

BK

XMSN CONT IDENT CODE 4

819

GY

SERIAL DATA (RECEIVE)

A215

BK

AUTO RETARDER CONTROL HARNESS CODE 0

820

BU

TRANSMIT KEY

A216

BK

AUTO RETARDER CONTROL HARNESS CODE 1

858

GY

PAYLOAD MON RIGHT FRONT SENSOR

A217

BK

AUTO RETARDER CONTROL HARNESS CODE 2

859

YL

PAYLOAD MON LEFT FRONT SENSOR

A218

BK

AUTO RETARDER CONTROL HARNESS CODE 3

860

PK

PAYLOAD MON RIGHT REAR SENSOR

861

PU

PAYLOAD MON LEFT REAR SENSOR

306

GN

863

BU

PAYLOAD MON TRANSMIT LCD OUT

307

OR

STARTER RELAY COIL TO NEUT START SW OR


KEY SW
KEY SW TO NEUT START SW

864

BR

PAYLOAD MON CLOCK LCD OUT

308

YL

MAIN POWER RELAY COIL

865

GY

PAYLOAD MON LATCH LCD OUT

310

PU

START AID SW TO START AID SOL

866

PK

PAYLOAD MON TEST/SET

311

WH

START AID SOL TO TEMP SW

867

PU

PAYLOAD MON MODE

315

GN

START AID BKR TO START AID RELAY

891

BU

NEUT START CONT TO PAYLOAD MON SYSTEM

317

YL

START AID RELAY TO START AID SOL

892

BR

EUI HS DATA LINK (-)

321

BR

BCKP ALARM LAMP TRAVEL ALARM

893

GN

326

PU

KEY SW C TERM.

913

BU

327

PK

SHUTDOWN SOL

914

360

GN

ENGINE SHUTDOWN SIGNAL C

993

361

OR

ENGINE SHUTDOWN SIGNAL D

994

Monitoring Circuits

Basic Machine Circuits

23

Solenoid - Lockup

A-13

31

C-2

Alternator

B-7

Batteries

A-2

Solenoid - Lube

D-15

Breakers - Circuit

E-14, F-15

Solenoid - Proportional

B-14

28

Control - Autolube

E-8

Solenoid - Shutter

B-9

36

Control - Automatic Retarder

F-2

Solenoid - Steering Bleed

A-10

35

Control - Engine

A-5

Solenoid - Up Shift

A-14

31

Control - Neutral/Start

F-6

Speedometer

C-4

D-13

Switch - A/C Press

B-9

29

Control - Start Aid

A-8

23

Switch - Aftercooler Temp (EMS)

B-5

37

Control - Steering Action

C-13

Switch - Aftercooler Temp (EMS)

B-5

19

Control - Traction Aid

D-13

Switch - Backup Alarm

D-8

Control - Transmission

F-7

Switch - Backup Lamp

D-8

Control Steering Bleed

E-9

Switch - Bed Raise (Trans)

D-12

Converter - 24/12 Volt

C-15

Switch - Blower

C-5

Distributor - Transmission

E-9

Switch - Body Down (Trans)

A-12

16

Dryer - Air

B-14

Switch - Brake Master Cyl Overstroke (EMS)

A-12

38

F-5

Switch - Brake Master Cyl Overstroke (EMS)

A-12

38

Fuses

D-15

Switch - Brake Master Cyl Overstroke (EMS)

A-12

39

Fuses (240V AC Wiring)

H-9

Switch - Brake Master Cyl Overstroke (EMS)

A-11

39

Gauge - Brake Oil Temp

D-5

Switch - Brake Oil Temp (EMS)

B-12

18

Control - Payload Monitor

Flasher

Switch - Brake Retract

D-8

E-13

Switch - Brake System Air Press (EMS)

C-14

Ground - Cab/Frame

B-12

Switch - Converter/Retarder Temp (EMS)

B-7

40

Ground - Engine

A-4

Switch - Diagnostic Enable (Eng)

D-8

Ground - Engine (Alternator)

B-7

Switch - Disconnect

A-2

43

Ground - Frame

A-15

Switch - Dome Lamp

D-2

Ground Frame

B-9

Switch - Dome Lamp

E-5

Ground - Frame (240V AC Wiring)

H-9

Switch - Engine Coolant Flow (EMS)

B-4

42

Ground - Frame/Engine

A-12

Switch - Engine Coolant Temp (Shutter)

B-8

19

Ground - Frame/Engine

B-11

Switch - Engine Flood Lamp

E-1

43

H-9

Switch - Engine Shutdown

A-5

43

Heater - Engine Oil (240V AC Wiring)

H-9

Switch - Fog Lamp

D-2

Heater - Engine Oil (240V AC Wiring)

H-9

10

Switch - Fuel Filter Press (EMS)

B-5

45

Heater - Jacket Water (240V AC Wiring)

H-9

Switch - Headlight Dimmer

F-3

Heater - Jacket Water (240V AC Wiring)

H-9

12

Switch - Key

D-8

Heater - Jacket Water (240V AC Wiring)

H-9

13

Switch - Ladder Lamp

D-1

43

Heater - Jacket Water (240V AC Wiring)

H-9

14

Switch - Ladder Lamp

D-2

Indicator - Transmission Gear

E-6

Switch - Left Hoist Screen Press (EMS)

A-10

46

E-8

Switch - On/Off (Auto Retarder)

E-3

Lamp - Engine Control Fault

D-8

Switch - Operator Monitor Test (EMS)

C-4

B
G

Lamp - Engine Overspeed Warning

E-8

Switch - Panel Dimmer

D-2

Lamp - Action (EMS)

D-4

Switch - Parking Brake Press (EMS)

C-15

Lamp - Retarder

D-3

Switch - Refrigerant Press (A/C)

B-8

49

Switch - Retarder Press (Auto Retarder)

D-3

15

Switch - Retarder Press (Retarder Lamp)

D-3

Switch - Right Hoist Screen Press (EMS)

A-10

46

Switch - Running Lamp

E-2

Motors - Blower

C-4

Switch - Secondary Brake Press (Trans)

C-15

C-5

Switch - Service Clear (Auto Retarder)

E-3

B-7

17

Switch - Service Clear(Trans)

E-6

EUI HS DATA LINK (+)

Panel - Payload Monitor Operator


Pickup - Engine Speed
(Tach/ Automatic Retarder Control)
Relay - Backup

E-15

Switch - Service Set (Auto Retarder)

E-3

SHUTTER CONT TEMP SW TO PRESS. SW

Relay - Main

E-15

Switch - Service Set (Trans)

E-6

YL

PRESS. SW TO SHUTTER CONT SOL

Relay - Start Aid

A-7

23

Switch - Service/Retarder Press (Tractn)

C-14

BR

EUI SENSOR ANALOG GROUND

Resistor - Blower Speed

C-5

Switch - Service/Retarder Press (Trans)

C-14

GY

EUI ENG OIL PRESS.

Resistor - Dimmer

D-2

Switch - Shift Lever

E-8

995

BU

EUI COOLANT TEMP (ANALOG)

Resistor - Either Aid

A-8

23

Switch - Start Aid

D-15

Resistor - Either Aid

A-8

23

Switch - Start Aid Temp

B-7

19

Sender - Brake Oil (Gauge)

B-11

18

Switch - Steering High Press

A-11

33

Sender - Engine Coolant Temp (Gauge)

B-5

19

Switch - Steering Low Press

A-11

Sender - Transmission Speed

A-13

20

Switch - Stop Lamp Press (Module)

C-13

Sender - Wheel Speed (Tractn)

A-15

21

Switch - Thermostat (240V AC Wiring)

H-9

10

Sender - Wheel Speed (Tractn)

B-15

22

Switch - Thermostat (A/C)

C-5

996

GN

ENG SPEED SENSOR V+

997

OR

EUI SENSOR ANALOG POWER

406

PU

OPR MON COOLANT TEMP

998

BR

EUI SENSOR DIGITAL GROUND

999

WH

EUI ENGINE SPEED SIGNAL

A700

OR

EUI SENSOR DIGITAL POWER

CID list applies to Engine, Transmission and Auto Retarder Controls.

Flash Code Conversion

409

OR

OPR MON NEUT

A701

GY

EUI CYLINDER SOL 1

Flash
Code

Component
Identifiers

Failure Mode
Identifiers

410

WH

OPR MON ACTION ALARM

A702

PU

EUI CYLINDER SOL 2

12

267

02

PK

OPR MON MASTER FAULT LAMP

A703

BR

EUI CYLINDER SOL 3

16

281, 282, 283

05,06

Sensor - Atmospheric Press (Eng)

D-6

Switch - throttle Bypass (Eng)

D-8

OPR MON COOLANT FLOW

A704

GN

EUI CYLINDER SOL 4

17

168

00,01

Sensor - Engine Coolant Temp (Eng)

B4

19

Switch - Torque Converter Inlet Filter(EMS)

A-10

50
51

413

BR

OPR MON FUEL PRESS.

A705

BU

EUI CYLINDER SOL 5

18

284, 285, 286

05,06

Sensor - Engine Oil Pressure (Eng)

B-4

44

Switch - Torque Converter Outlet Screen (EMS)

A-10

415

GN

OPR MON TEST SW

A706

GY

EUI CYLINDER SOL 6

21

262, 263

03,04

Sensor - Engine Speed (Engine)

B-4

17

Switch - Traction Aid Test

D-8

417

GY

PRIMARY STER SW

A707

PU

EUI CYLINDER SOL 7

24

100

03,04

Sensor - Left Front Strut Press (Payload)

A-6

24

Switch - Transmission

A-14

52

419

YL

OPR MON PARKING BRAKE

A708

BR

EUI CYLINDER SOL 8

25

272, 273

03,04

Sensor - Left Rear Strut Press (Payload)

A-12

25

Switch - Transmission Filter (EMS)

A-11

53

426

BR

OPR MON POWER TRAIN OIL FILTER

A709

OR

EUI CYLINDER SOL 9

26

274

03,04

Sensor - Left Turbo Inlet Press (Eng)

B-4

19

Switch - Transmission Supply (EMS)

A-11

53

27

110

03,04

Sensor - Right Front Strut Press (Payload)

A-6

26

Switch - Turn Signal

F-4

EUI CYLINDER SOL 12

29

275

03,04

Sensor - Right Rear Strut Press (Payload)

A-12

27

Tachograph

F-12

Sensor - Right Turbo Inlet Press (Eng)

B-4

44

Tachometer

D-5

Sensor - Throttle Position (Eng)

D-6

Sensor - Turbo Outlet Press (Eng)

B-3

19

Solenoid - 4 Way

B-14

28

Solenoid - Air Conditioner Compressor

A-8

29

Solenoid - Air Start

B-13

30

Solenoid - Automatic Retarder

D-3

D-3

F
32

A710

GY

EUI CYLINDER SOL 10

437

BR

OPR MON FUEL LEVEL TO FUEL FILTER JUMPER

A711

PU

EUI CYLINDER SOL 11

438

YL

OPR MON COOLANT TEMP JUMPER

A712

BR

441

OR

ENG COOLANT TEMP GAGE

A713

GN

EUI CYLINDER SOL 13

32

091

08

446

PU

BRAKE OIL TEMP GAGE

A714

BU

EUI CYLINDER SOL 14

34

190

02

39

276

03,04

449

BU

SPDOM SENDER (SIGNAL NO. 1)

A715

GY

EUI CYLINDER SOL 15

450

YL

TACH SENDER (+)

A716

PU

EUI CYLINDER SOL 16

451

BR

TACH SENDER (-)

A721

WH

EUI CYLINDER SOL 1 RETURN

454

GN

RETARDER INDICATOR LAMP-

A722

YL

EUI CYLINDER SOL 2 RETURN

470

PU

CANE SW NEUT

A723

OR

EUI CYLINDER SOL 3 RETURN

472

OR

PARKING BRAKE SW TO OVERSTROKE SW

A724

WH

EUI CYLINDER SOL 4 RETURN

473

GY

OVERSTROKE SW TO OVERSTROKE SW

A725

YL

EUI CYLINDER SOL 5 RETURN

42

100,261,272,273,274,275, 276

13

52

253

02

54

248

09

55

56

268

02

Solenoid - Automatic Retarder Supply

001

05,06

Solenoids - Cylinder Head (1 per cylinder)

A, B-3

WH

OVERSTROKE SW TO OVERSTROKE SW

A726

OR

EUI CYLINDER SOL 6 RETURN

481

GN

CONVERTER TEMP SW TO BRAKE OIL TEMP SW

A727

PK

EUI CYLINDER SOL 7 RETURN

72

002

05,06

Machine locations are repeated for components located close together.

A430

OR

EUI CONT FAULT OUTPUT

A728

WH

EUI CYLINDER SOL 8 RETURN

73

003

05,06

A = Components in operators compartment.

A446

PU

A489
A490

A729

YL

EUI CYLINDER SOL 9 RETURN

74

004

05,06

B = Components in dash.

BU

A730

OR

EUI CYLINDER SOL 10 RETURN

75

005

05,06

C = Components in console.

GN

OVERSTROKE SW TO OVER STROKE SW

A731

WH

EUI CYLINDER SOL 11 RETURN

76

006

05,06

D = Components behind seat.

EUI CYLINDER SOL 12 RETURN

77

007

05,06

E = Components in rear compartment.

78

008

05,06

F = Components in front compartment.


G = Components in overhead console.

A492

OR

TRANS SUPPLY SW TO TORQUE CONV INLET


FILTER SW
HOIST FILTER SW TO HOIST FILTER SW

A493

YL

HOIST FILTER SW TO T.C. SW

A491

WH

A732

Accessory Circuits

YL

A733

OR

EUI CYLINDER SOL 13 RETURN

A734

PK

EUI CYLINDER SOL 14 RETURN

81

009

05,06

A735

WH

EUI CYLINDER SOL 15 RETURN

82

010

05,06

513

OR

A/C COMPRESSOR/REFRIGERANT PRESS. SW

A736

YL

EUI CYLINDER SOL 16 RETURN

83

011

05,06

515

GY

BLOWER MOTOR (HI)

A746

PK

EUI BOOST PRESSURE

84

012

05,06

516

GN

BLOWER MOTOR (MEDIUM)

A747

GY

EUI ATMOSPHERIC PRESSURE SIGNAL

85

013

05,06

517

BU

BLOWER MOTOR (LO)

A748

GY

EUI TIMING WHEEL CAL

521

YL

A/C SW TO REFRIGERANT SW

A980

GY

SERVICE METER B+ TO ENG OIL PRESS. SW

522

WH

A/C CLUTCH TO THERMOSTAT SW

A983

BU

ENG THROTTLE CONT - SIGNAL

86

537

GN

TURN SIGNAL SW TO FLASHER

B427

BU

539

BU

TURN SIGNAL INDICATOR BASIC/RIGHT

B447

PU

540

WH

TURN SIGNAL INDICATOR LEFT

B748

BR

TORQUE CONV INLET FILTER SW TO HOIST


SCREEN SW
STEERING (HIGH) PRESS SW TO LOW PRESS
(STEERING)
STEERING SPEED CTL SPEED IN

Lighting Circuits

B771

BR

FAN CONTROL SOLENOID RETURN

DASH LAMP BASIC

B926

GY

START AID TIMER OUTPUT

601

GY

DASH LAMP HI

B948

BR

ENG OVERSPEED CONT TO INDICATOR LAMP

602

WH

DOME LAMP

B994

GN

A/C CLUTCH SOL TO SHUTTER CONT PRESS. SW

OR

STOP LAMP

C915

GY

ADEM DIAGNOSTIC CODES

YL

TURN LAMP - LEFT

C940

GN

EUI THROTTLE BYPASS - LO

015

05,06

88

016

05,06

GY

TURN LAMP - RIGHT

C972

YL

ELEVATED LOW IDLE ENABLE SW

PK

FLOOD LAMP - FRONT

D740

BR

PARASITIC HYDRAULIC LOAD SOLENOID

608

GN

FLOOD LAMP - REAR

D741

YL

OIL COOLER DIVERTER SOLENOID

610

OR

HEAD LAMP BASIC

D772

PU

LEFT TURBO INLET PRESS SENSOR

611

PU

HEAD LAMP HI

D982

PK

EUI TIMING CALlB

612

GY

BACKUP LAMP

D984

GN

AUTO RETARD CONT RESUME SW

Data valid but above normal operational range.

PU

PARK/TAIL/DASH LAMP

D985

BR

AUTO RETARD ON SW

Data valid but below normal operational range.

GN

HEAD LAMP LO

D986

PK

AUTO RETARD OFF SW

Data erratic, intermittent, or incorrect.

620

WH

FLOOD LAMP - FRONT (ENG. FLOOD LAMP)

D988

WH

AUTO RETARD AIR CONT VALVE

Voltage above normal or shorted high.

622

PU

FLOOD LAMP 3-WAY SW JUMPER

D989

BU

AUTO RETARD AIR SUPPLY VALVE

Voltage below normal or shorted low.

AUTO RETARD PRESSURE SW

Current below normal or open circuit.

OR

30

45

25

11
4

1HL1-194

22

51

17

B
E

A
G
D

REAR COMPARTMENT SIDEWALL (AREA J)


SIDE VIEW

20

2009 Caterpillar, All Rights Reserved

1
19

12

18

10

Harness And Wire Electrical Schematic Symbols

36

Schematic
Location

XX - 7E-6502
Engine Control

A-5

14 E

A - 102-8602
F - 102-8963

F-9

A - 102-8602
XX - 7E-6502

B-8

A - 102-8602
T - 6G-9462

E-4

A-14

29
5

12
9

F-7

16

E - 2A-7123
U - 8X-5844

M - 2A-7119
Auto Retarder Control

E-2

15

B - 2A-6778
QQ - 2A-7132

B-6

1 J

A - 102-8602
B - 2A-6778

18 E

A - 102-8602
D - 5T-8598

C-12

3 J

A - 102-8602
C - 2A-6810

B-11

A - 102-8602
K - 8X-9992

E-4

A - 102-8602
Diagnostic Connector

F-13

B - 2A-6778
L - 2A-6809

C-3

A - 102-8602
Operator Monitor (EMS)

E-6

B - 2A-6778
QQ - 2A-7132

B-7

9X-1123
325-PK-14

Wire
Color

Socket

37
44 15 17

33 8

50
13

35

AA
1

325-PK-14

53

14

11
21

Harness And/Or
Components

42

Pin

32
45

17

24

Component
Part Number

Single Wire
Connector

E
26

Machine
Location

Wire, Cable, or Harness


Assembly Identification

J
D

19

Typical representation of a
Sure-Seal connector. The
plug and receptacle contain
both pins and sockets.

Pin or Socket
Number

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

793

1
2

1
2

Plug

Connector

AA
1

Schematic
Location

Printed in U.S.A.

14

3 13

Harness And/Or
Components

28

16

8
24

793B Truck
Electrical System

39

F - 102-8963
Transmission Control

Failure Description

614

D991

2 J

40 Contacts

Failure Mode Identifiers (FMI) List


FMI No.

619

FLOOD LAMP 3-WAY SW JUMPER

25 Contacts

607

BU

70 Contacts

38

13

51

16

38

39
46 18

16
11 28
20

30

10

200-BK-14

31

15

8
52

Circuit Number
Identification

25
22

Wire
Gauge

27
Electrical Schematic Symbols And Definitions

21

40

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

7
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

37 Contacts

606

623

Machine
Location

1
15

6 Contacts

BR

605

87

Connector

31

40

17

8
52
20

11
9

18

37

32

36 19
21

Harness Connector Location Chart

05,06

14

13 42

49
23

See Component Identifier List


See Failure Mode Identifier List

600

604

014

10

474

71

ELECTRONIC PUMP CONT LINKAGE CONT


FAULT #2
OPR MON STEERING SPEED CONTROL SW

15

16

BU

OPR MON AIR FILTER

44

2 12

46

411

BU

33

49
5

27

50

35

REAR COMPARTMENT (AREA E)


REAR VIEW

412

430

53

Lamp - Engine Air Filter

D-9

21

29

Ground - Fuse Box (240V AC Wiring)

B-14

23

D-5

Ground - Cab

Meter - Service

43

Gauge - Engine Coolant Temp

Module - Stop/Tail Lamp

SENR5674-01
May 2009

26

ALTERNATOR (R) TERM.

OPR MON SYSTEM AIR PRESS.

A-7

Alarm - Action (EMS)

Solenoid - Down Shift

16

OPR MON OIL PRESS. (LO SETTING)

WH

23

Solenoid - Ether 2

E-6

GY

408

A-7

E-8

Alarm - Backup

B-14

GN

OPR MON CONVERTER/RETARDER OIL TEMP

Solenoid - Ether 1

Alarm - Engine Overspeed

Component

Motor - Brake Retract

405

PK

Machine
Location
31

Machine
Location
1

Component

Cylinder 1 Injector Solenoid


Cylinder 2 Injector Solenoid
Cylinder 3 Injector Solenoid
Cylinder 4 Injector Solenoid
Cylinder 5 Injector Solenoid
Cylinder 6 Injector Solenoid
Cylinder 7 Injector Solenoid
Cylinder 8 Injector Solenoid
Cylinder 9 Injector Solenoid
Cylinder 10 Injector Solenoid
Cylinder 11 Injector Solenoid
Cylinder 12 Injector Solenoid
Cylinder 13 Injector Solenoid
Cylinder 14 Injector Solenoid
Cylinder 15 Injector Solenoid
Cylinder 16 Injector Solenoid
Throttle Position Sensor
Engine Oil Pressure Sensor
Coolant Temperature Sensor
Electrical System Voltage
Engine RPM Sensor
CAT Data Link
Personality Module Mismatch
Timing Calibration
Analog Sensor Power Supply
Digital Sensor Power Supply
Shutdown Inputs Are Incorrect
Programmed Parameter Fault
Harness Code
Turbo Outlet Pressure Calibration
Turbo Outlet Pressure Calibration
Atmospheric Pressure Calibration
Turbo Inlet Calibration
Turbo Inlet Calibration
Engine Lamp
Overspeed Lamp
Filter Restrict Lamp
EMS System Enable
EMS Coolant Lamp
EMS Oil Lamp
Downshift Switch
Upshift Switch
Direction Switch
Lock Switch
Parking Brake Switch
Quickshift Switch
Clutch 1 Solenoid (Reverse)
Clutch 2 Solenoid (Forward)
Clutch 3 Solenoid (Speed)
Clutch 4 Solenoid (Speed)
Clutch 5 Solenoid (Speed)
Start Relay
Harness Code
Control Module
Actual Gear Switch
Shift Lever Switch
ARC Supply Solenoid
ARC Control Solenoid
Retarder Lamp
ARC On/Off Switch
Auto Retarder Pressure Switch
Retarder Pressure Switch

Schematic
Location
A-14

Schematic
Location
A-15

Component

Monitor - Operator (EMS)

403

407

Component Location

Component Identifiers (CID) List


Wire
Color

631

GY

FOG LAMP - RIGHT

D992

PU

AUTO RETARD MANUAL RETARDER SW

Current above normal or grounded circuit.

632

WH

FOG LAMP - LEFT

D993

YL

AUTO RETARD SERVICE RESET

Mechanical system not responding properly.

635

BR

TURN SIGNAL COMMON

D994

BU

AUTO RETARD SERVICE CLEAR

Abnormal frequency, pulse width, or period.

D996

PU

TRANSMISSION CONT SERVICE SET

Abnormal update.

10

Abnormal rate of change.

D997

YL

TRANSMISSION CONT SERVICE CLEAR

E750

PU

BODY UP POSITION SENSOR SIGNAL

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

B-10

20 Contacts

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.

5 Contacts

*
4 J

D - 5T-8598
Traction Aid Control

D-13

M - 2A7119
BB - 2A-7120

E-2

F - 102-8963
G - 102-9097

B-1 3

Q - 7I-5008 A-11
Customer Data Connector

D-1

C-5

D-14

QQ - 2A-7132
Payload Monitor Cont

D-13

R - 6T-4301
S - 6T-4300

5 J

D - 5T-8598
E - 2A-7123

B-12

QQ - 2A-7132
Customer Data Connector

A - 102-8602
H - 2A-6492

D-13

A - 102-8602
K - 8X-9992

E-4

A - 102-8602
H - 2A-6492

E-13

A - 102-8602
R - 6T-4301

D-3

F - 102-8963
Shift Lever Switch

E-8

19 E

A - 102-8602
QQ - 2A-7132

D-9

G - 102-9097
V-7T-3418

A-13

13

B - 2A-6778
L - 2A-6809

F-1

L - 2A-6809
Q - 71-5008

F-1

M - 2A-7119
Auto Retarder Control

E- 3

V-7T-3418
Transmission Switch

A-13

F - 102-8963
Transmission Control

F-7

11

9 E

A - 102-8602
J - 8W-0639

C-9

10 E

A - 102-8602
J - 8W-0639

C-9

*
14 Contacts

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.

Machine Harness Connector and Component Locations

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil


that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

10 Contacts

Off Machine Switch Specification


Part No.

Resistor, Sender and Solenoid Specifications


Part No.
9G1950

Component Description
Resistor - Blower Motor Speed

3T3437

Resistor - Panel Dimmer

9G9988

Solenoid - 4 Way

5T4434

Solenoid - Air Start

3E8691
7X1120

Solenoid - Auto Retarder


Solenoid - Down Shift, Up Shift, Lockup

10.0 0.1
24.9

Solenoid - Ether

3.3 1

3T0062

Solenoid - Proportional

16.0

9X9482

Solenoid - Shutter

68.0

5 kPa MIN
(0.5 psi MIN)

Normally Open

3L6306

Service/Retarder Press (Tractn)


Service/Retarder Press (Trans)

55.2 13.8 kPa


(8 2 psi)

Normally Closed

3T3195

656 35 kPa
(95 5 psi)

552 35 kPa
(80 5 psi)

Normally Open

A - 102-8602
Neutral/Start Control

F-6

4D4785

Retarder Press (Warning)

27.6 3.4 kPa


(4.0 .5 psi)

Normally Open

A - 102-8602
Service Tool Connector

F-6

7N4447

Fuel Filter Press (EMS)


Torque Converter Inlet Filter (EMS)

119 14 kPa
(17.0 2.0 psi)

Normally Closed

15

A - 102-8602
L - 2A-6809

F-2

7N7854

Brake Oil Temp (EMS)


Converter/Retarder Temp (EMS)

123.9 2.8C
(255 9F)

112.8C MIN
(235F MIN)

Normally Closed

A - 102-8602
M-2A-7119

E-3

7X5988

Engine Coolant Temp (Start Aid)

21.1 2.8C
(69.8 5F)

12.8C MIN
(55F MIN)

Normally Closed

C - 2A-6810
HH - 102-8857

B-15

344.5 34.5 kPa


(50 5 psi)

172.3 21 kPa
(25 3 psi)

Normally Open

43.0C MIN
(110FMIN)

L - 2A-6809
Q - 71-5008

C-2

51.7 2.8C
(1255F)

Normally Closed

C-6

517 35 kPa
(75.0 5.0 psi)

448 35 kPa
(65.0 5.0 psi)

QQ - 2A-7132
Payload Monitor OpPanel

Normally Open

303 mN MIN
(1.1 oz MIN)

12 E

C-15

362 29 mN (45.6 mm ID point)


(1.3 .1 oz, 1.8 in ID point)

A - 102-8602
DD - 5T-9326

Normally Open

13

A - 102-8602
L - 2A-6809

F-2

8T8639
9G3341

6T8046

Solenoid - Steering Bleed

Refrigerant Pressure (A/C)


Power Train Oil Temperature (EMS)

9X3040

Engine Coolant Flow (EMS)

9X7781

Left Hoist Screen Bypass Press (EMS)


Right Hoist Screen Bypass Press (EMS)

210 70 kPa
(30 10 psi)

Normally Open

9X7781

Torque Converter Outlet Screen (EMS)


Transmission Supply (EMS)

210 70 kPa
(30 10 psi)

Normally Open
7 Contacts

24.1 kPa MIN


(3.5 psi MIN)

Normally Closed

Engine Coolant Temp (Shutter)


Aftercooler Temp (EMS)

88.0 2.8C
(190.0 5.0F)

79.0C MIN
(174.0F MIN)

Normally Closed

3E7809

Steering Press (Steering Action)

1900 kPa MAX


(275 psi MAX)

1400 140 kPa


(205 20 psi)

Pins B-C (N.C.)


Pins B-A (N.O.)

3E6461

Steering Press (Steering Action)

11000 kPa MAX


(1600 psi MAX)

9000 350 kPa


(1300 51 psi)

Pins B-C (N.C.)


Pins B-A (N.O.)
Normally Open

7X2013

A/C Press (Shutter/Compressor)


Pins 1A-2A

1862 to 2275 kPa


(270 to 330 psi)

552 to 827 kPa


(80 to 120 psi)

7X2013

A/C Press (Shutter/Compressor)


Pins 3A-4A

241 to 414 kPa


(35 to 60 psi)

1379 to 1586 kPa


(200 to 230 psi)

N.C. Normally Closed


N.O. Normally Open
With rising pressure
Below opening pressure
Below closing pressure

F - 102-8963
Body Raise Switch

D-12

F - 102-8963
Transmission Gear Indicator

E-6

HH - 102-8857
C - 2A-6810

A-12

HH - 102-8857
Stop/Tail Lamp Module

B-14

17

QQ - 2A-7132
C - 2A-6810

B-6

21

NNN - 8X-2419
PPP - 8W-9735

B-9

Electrical Schematic Symbols And Definitions

Normally Closed

Pressure
Symbol

A - 102-8602
M - 2A-7119

A - 102-8602
Steering Action Control

A - 102-8602
Steering Bleed Control

A - 102-8602
Transmission Speed Distributor

F - 102-8963
Transmission Gear Indicator

MACHINE locations are repeated for connectors located close together.


* = Connector is located at the component.
B = Connectors behind dash.
C = Connectors in console.

D-3

C-13

E-9

E-9

E-6

Temperature
Symbol

Level
Symbol

Flow
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Related Electrical Service Manuals


Title

48.2 13.8 kPa


(7.0 2.0 psi)

7N7849

11

Brake Air Pressure (EMS)

20.1 1.0

8 Contacts

9G8009

Auto Retarder Press

20 E

B-14

9 Contacts

Parking Brake Press (EMS)


Secondary Brake Press (Trans)

9W0263

At room temperature unless otherwise noted.

Contact Position

45 kPa MAX
(6.5 psi MAX)

29.8 1.5

9X7137

Deactuate

Brake Air Pressure (Stop Lamp)

42.0 4.0

33.7

Actuate

2M9346

Resistance (Ohms)
Overall 2.0 .1; Tap 1.0 .05

Function

4 Contacts

E - 2A-7123
4 Way Solenoid

Form Number

Actual Gear Indicator

SENR4252

Alternator; 30-SI Series

SENR7508

Automatic Electronic Traction Aid

SENR2986

Automatic Retarder Control System

SENR5683

Electronic Monitoring System

SENR2945

Electronic Neutral Start Control


Electronic Troubleshooting
3512 And 3516 EUI Engine
EPTC II For ICM Transmissions

SENR5597

Starting And Charging Systems

SENR2947

Truck Payload Measurement System

SENR4733

SENR3889

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

SENR5618

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

D = Connectors behind seat.


E = Connectors in rear compartment.
F = Connectors in front compartment.
H = Connectors behind air conditioning controls.
J = Connectors on rear compartment sidewall.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

(Dimensions: 48 inches x 35 inches)

Wire
Number

Description

36 Page,

Wire
Color

SENR5674-01

Wire Description
Wire
Number

(Dimensions: 48 inches x 35 inches)

14

+ BATTERY
SOLENOID
GROUND

FRAME
GROUND

426-BR

A491-WH

C
C

B427-BU

10

200-BK-14

B926-GY

B
85 B 86

B 87
87A
B

B
30

ETHER AID
RELAY
3E-5239

ETHER
SOLENOID 1
9X-7137

ETHER
SOLENOID 2
9X-7137

620-WH-14
620-WH-14
614-PU
L3
539-BU
200-BK-14

200-BK-14
200-BK-14

L2
607-PK-14

149-PU-14

601-GY
601-GY
OPERATOR STATION

607-PK-14
200-BK-14

607-PK-14

601-GY
600-BR
2
1

SYMBOL

CIRCUIT NOT CONNECTED


CUSTOMER
DATA
CONNECTOR

DIMMER
RESISTOR
3T-3437

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

A
B
C
D
E
820-BU
250-BK
819-GY
818-BR
799-WH

ATCH WIRE, CABLE,


COMPONENT

IDENT

202-BK
202-BK
202-BK
202-BK
103-YL
102-BU-14
200-BK
610-OR-14
619-GN-14
614-PU
601-GY
201-BK
410-WH
623-BU-14
622-PU-14
149-PU-14
631-GY-14
632-WH-14
115-PK-14
135-BU
210-BK
607-PK-14

602-WH
200-BK
103-YL

12V AUX
POWER

1
2

ACTION
ALARM
9G-9813

RD
BK

200-BK-14
200-BK-14
L6

BLOWER
9G-8697

ENGINE
CONTROL
9X-9971

1
2

ENGINE
FLOOD
LAMP
9X-1439

A715-GY
A735-WH

A713-GN
A735-WH

A709-OR
A733-OR

XX

EE

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

L2
539-BU
614-PU

611-PU-14
200-BK-14
619-GN-14

L2

A-2
A-2
ATCH
A-2/A-12
B-11
A-5

1
2

01
02
00
00
00

200-BK-14

200-BK-14
619-GN-14

L9

N
RD
BR

YY

YY

YY

YY

YY

YY

XX

YY

YY

YY

YY

YY

YY

XX

YY

YY

YY

XX

YY

YY

YY

Q
FOG
LAMP
9X-7169
Q
FOG
LAMP
9X-7169

YY

BK-4
101-RD-4

JJ
DISCONNECT SW
7N-0718

YY

YY
AA

CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER


HEAD
HEAD
HEAD
HEAD
HEAD
SOL 14
SOL 16
SOL 8
SOL 10
SOL 12

N
539-BU
614-PU

200-BK-14
1
2

RD
BR

Q
HIGH BEAM
HEAD LAMP
9X-7170
X

LOW BEAM
HEAD LAMP
9X-7169

X
PARK/TURN
LAMP
3T-3967

PARK/TURN
LAMP
3T-3967

AA
YY

INJECTOR GP (16)
7E-8836
CYLINDER CYLINDER CYLINDER
HEAD
HEAD
HEAD
SOL 2
SOL 4
SOL 6

539-BU
614-PU

XX

YY

YY

203-BK

A716-PU
A736-YL

A714-BU
A736-YL

A712-BR
A734-PK
XX

1
2

XX

BR
BR

XX

1
2

XX

BR
BR

RECEPT AS. (16)


9X-0352

1
2

CC

BK-4

L9

12V BATTERY
3T-5760

CC

NEG POS

12V BATTERY
3T-5760

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE


NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: NORMALLY CLOSED WHEN DOOR OPEN
NOTE C: TAPE BACK CIRCUITS D984-GN AND 202-BK
NOTE D: WITH AUTO RETARDER CONTROL, REMOVE
123-WH AND CONNECT 202-BK
NOTE E: WITH AUTO RETARD, REMOVE WIRES 200-BK AND
454-GN AND TAPE BACK. CONNECT WIRES 202-BK(2)
AND D992-PU TO PRESS SW 4D-4785

DESCRIPTION
CIRCUIT CONNECTED

WIRE GROUP COLOR DESCRIPTIONS

CIRCUIT NOT CONNECTED

GROUND CIRCUIT

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

STARTING CIRCUIT

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


START AID CIRCUIT

CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION

TRANSMISSION CONTOL CIRCUIT


MONITOR CIRCUIT
TRACTION AID CONTROL CIRCUIT

ATCH WIRE, CABLE, COMPONENT


CIRCUIT CONNECTED
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

TURN SIGNAL CIRCUIT


GAUGE CIRCUIT
ENGINE CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
AUTO RETARDER CONTROL CIRCUIT
PAYLOAD MONITORING CIRCUIT

200-BK-14

COLOR ABBREVIATIONS

CABLE AS.
2A-6821
5T-4666
7I-5123
8X-5740
7X-6035

AA
CC
JJ
MM
EE

611-PU-14

TO FRONT
HOUSING

E-14
B-7
AREA H
AREA H
AREA H
AREA H
AREA H
AREA H
AREA H
AREA H
AREA H
AREA H
AREA H
AREA H
AREA H

631-GY-14

NOTE

00
01
01
01
01
01
01
01
01
02
00
02
00
00
02

L9

LOC

WIRE AS.
GG
2A-6494
LL
4E-0718
ZZ
8X-7198
AAA 8X-7196
BBB 8X-7212
CCC 8X-7205
DDD 8X-7210
EEE 8X-7200
FFF
8X-7204
GGG 8X-7207
HHH 8X-6058
JJJ
8X-7208
KKK 8X-6635
LLL
8X-6634
MMM 8X-7209

631-GY-14

L9

L3

B
Q

NEG POS

9 GA

L3

L5

1
3
2

YY

XX

XX

XX
A711-PU
A733-OR

XX
A707-PU
A731-WH

A703-BR
A729-YL

A705-BU
A731-WH

XX

620-WH-14

YY

200-BK-14

YY
1
2

1
2

YY

BR
BR

YY

BR
BR

YY

YY

1
2

1
2

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

1
2

YY

YY

YY

C
B
A

1
2

YY

200-BK-14
L
ENGINE
FLOOD
LAMP
9X-1439

200-BK-14
611-PU-14
619-GN-14

CHG

B-8
B-10
B-11
B-12
B-12
B-13
B-13
D-13
C-9
D-4
F-2
ATCH
E-2
B-1
E-1
C-5
C-5
E-4
A-14
A-13
B-5
F-1/B-2
F-1
E-2
ATCH
C-15 ATCH
B-15
C-6
A-6
A-2
A-8
B-9
ATCH
B-9
ATCH
A-9
ATCH

200-BK-14

20
6
5
57
70
51
10
18
3
25
19
33
4
63
35
50
52
12
21
32
11
49
34
38
9
37
24
7
8
64
65
23
22
36
53
39
69
58
55
44
41
30
27
16
68
59
54
45
40
31
26
17
56
43
42
29
28
15
14
1
46
47
48
60
61
62
66
67
2
13
RIGHT FRONT
STRUT SNSR
101-9980

TO MOUNTING
BOLT
EE

YY

620-WH-14

A701-GY
A729-YL
A703-BR
A705-BU
A731-WH
A707-PU
A709-OR
A733-OR
A711-PU
A713-GN
A735-WH
A715-GY
A716-PU
A736-YL
A714-BU
A712-BR
A734-PK
A710-GY
A708-BR
A732-YL
A706-GY
A704-GN
A730-OR
A702-PU

XX
ENGINE
GROUND

YY

1
2

XX

A701-GY
A729-YL

D772-PU
993-BR
997-OR

A746-PK
993-BR
997-OR

C
B
A

229-BK-14
229-BK-14

L22
438-YL

150-OR-14
150-OR-14
A700-OR
A983-BU
A430-OR
430-BU
C940-GN
892-BR
893-GN
B948-BR
405-GY
413-BR
A747-GY
C915-GY
C972-YL

L1

YY

YY

YY

XX

A702-PU
A730-OR

L21

YY

XX

997-OR
997-OR
997-OR

993-BR
997-OR

YY

1
2

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

C
B
A

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

C
B
A

C
B
A

GN-18 SIGNAL
BK-18 ANALOG RET
RD-18 +V ANALOG

A980-BU
993-BR
997-OR

XX

361-OR
360-GN
L23

YY

YY

BR
BR

XX

YY

A710-GY
A734-PK

YY

1
2

1
3

YY

BR
BR

L22

W 2
998-BR
GROUND LEVEL
SHUTDOWN SW
4D-1836

YY

A708-BR
A732-YL

A
B
C

999-WH
998-BR
996-GN
995-BU
994-GY
A980-BU
D772-PU
A746-PK
993-BR
997-OR

L
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
HEAD
HEAD
HEAD
HEAD
HEAD
HEAD
SOL 11
SOL 13
SOL 15
SOL 5
SOL 7
SOL 9

CYLINDER CYLINDER
HEAD
HEAD
SOL 1
SOL 3

1
2

994-GY
993-BR
997-OR

999-WH
998-BR
996-GN
L21

XX

TURBO
OUTLET
PRESSURE
SENSOR
6V-1944

A706-GY
A732-YL

360-GN
361-OR
998-BR

998-BR

L23

COOLANT
FLOW SW
9X-3040

XX

L2

1
2

XX

RIGHT TURBO
LEFT TURBO
INLET
PRESSURE INLET
PRESSURE
SENSOR
SENSOR
6V-1926
6V-1926

A704-GN
A730-OR

XX

BK-18
BK-18

XX

ENGINE
OIL
PRESSURE
SENSOR
6V-1964

995-BU
993-BR
997-OR

COOLANT
TEMP SENDER
6N-5926

L21

XX
XX
A446-BU

1
2

ENGINE
COOLANT
TEMP
SENSOR
6V-1923

PART NO.

HARNESS AS.
102-8602 00
A
2A-6778
B
02
2A-6810
C
01
D
5T-8598
01
2A-7123
E
01
F
102-8963 00
102-9097 00
G
2A-6492
H
00
8W-0639
04
J
8X-9992
K
00
2A-6809
L
01
M
01
2A-7119
8X-5868
00
N
Q
7I-5008
01
R
6T-4301
02
S
6T-4300
02
T
6G-9462
02
U
8X-5844
02
V
7T-3418
03
W
7I-4822
01
X
01
2A-6909
Z
8X-4077
00
BB
2A-7120
01
5T-9326
DD
00
HH
102-8857 00
QQ
2A-7132
01
02
XX
7E-6502
YY
7E-5342
04
8C-9677
01
ZZ
NNN 8X-2419
00
PPP 8W-9735
00
QQQ 8X-6209
00

539-BU
614-PU

WH/RD-14

200-BK-14
200-BK-14
200-BK-14

522-WH-14
124-GN-14
521-YL-14
200-BK-14

607-PK-14
2
1

L7

4
5
6
8
3
1
2
7

L6

L27

XX

412-BU
201-BK
201-BK
XX AFTERCOOLER
TEMP SW
7N-7849

FUEL
FILTER SW
7N-4447

XX

XX

A748-GY
D982-PK

799-WH
251-BK
858-GY

LEFT FRONT
STRUT SNSR
101-9980

RD
BK

200-BK-14
200-BK-14

2
1

200-BK-14
515-GY-14

C
B
A

XX

XX
AFTERCOOLER
TEMP SW
7N-7849

406-PU
437-BR

200-BK-14

CIRCUIT GROUPING
DESIGNATION

L#

631-GY-14

L7

1
2

135-BU
210-BK

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

L6

115-PK-14

L7

L7

200-BK-14
200-BK-14
200-BK-14
819-GY
799-WH
250-BK
820-BU
818-BR

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL

COLOR

CIRCUIT CONNECTED

PAYLOAD
MONITOR
GN LAMP
8T-9684

L7
LADDER
LAMP SW
4D-1836

410-WH
201-BK

L7

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

620-WH-14
623-BU-14
622-PU-14
Q
607-PK-14
Q
Q

LADDER
FLOOD
LAMP
9X-1439
Q

8 J

J 6

R
RESISTOR
9G-1950

441-OR

412-BU
201-BK

1
2

Q
FOG
LAMP
9X-7169

ABBREV

200-BK-14

632-WH-14

200-BK-14
620-WH-14
620-WH-14

619-GN-14
611-PU-14
L5

L15
102-BU-14
103-YL
103-YL

103-YL

614-PU
L13

L28

MOTOR

WH-18 SIGNAL
BK-18 ANALOG RET
OR-18 +V ANALOG

799-WH

BK-14

200-BK-14

11

5
3
1
2
4

BR
BR

START AID
CONTROL
9X-3207
B
BK-18
311-WH
1
B926-GY
WH-18 3
RD-18
2
310-PU

WH/RD-14

3
2
1
200-BK-14
619-GN-14
611-PU-14

1
2
3
4

10
6
1
3
9
8
7
4
5
2

D991-OR
D992-PU
202-BK

454-GN

D988-WH
D989-BU
450-YL

A215-BK
A217-BK
A216-BK
A218-BK
202-BK

202-BK
202-BK

5
1
3
2
4
614-PU

L15

202-BK
202-BK
202-BK
202-BK
202-BK

1
3
4
2
124-GN-14
521-YL-14
522-WH-14
200-BK-14
454-GN
200-BK

203-BK
149-PU-14
623-BU-14
622-PU-14
607-PK-14
632-WH-14
631-GY-14
619-GN-14
611-PU-14
620-WH-14

+ BATTERY
+10V SENSOR SUPPLY
RESUME
AUTO RETARD ON
AUTO RETARD OFF
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SINKING DRIVER
UNUSED SINKING DRIVER
UNUSED SINKING DRIVER
UNUSED SINKING DRIVER
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
HARNESS CODE 0
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 3
SECONDARY BRAKE SW
ACCELERATOR SW
AIR CONTROL VALVE
AIR SUPPLY VALVE
ENGINE SPEED
OIL PRESSURE SW
AUTO RETARD LAMP
SERVICE BRAKE
AUTO RETARD PRESS SW
MANUAL RETARD PRESS SW
GROUND
UNUSED PWM
UNUSED PWM
SPARE
UNUSED PWM, FREQ, SW
UNUSED SINKING DRIVER
UNUSED SW
1
9
8
11
26
22
23
24
25
31
32
33
34
20
6
7
19
17
18
37
14
13
3
4
10
12
5
15
16
21
2
27
28
29
30
35
36
176-OR

D984-GN
D985-BR
D986-PK

893-GN
892-BR

D994-BU

614-PU

202-BK

202-BK
L16

200-BK-14
200-BK-14
200-BK-14
200-BK-14

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
SET SWITCH
CLEAR SWITCH
UNUSED
DATA LINK +
DATA LINK BU
GN
BR
RD
PU
PK
WH
BK
OR
YL

611-PU-14
441-OR
446-PU-14
201-BK
601-GY
540-WH
539-BU
200-BK-14
124-GN-14
522-WH-14
521-YL-14
200-BK-14
124-GN-14
522-WH-14
521-YL-14

200-BK
200-BK-14
124-GN-14
522-WH-14
521-YL-14

539-BU
540-WH
415-GN
201-BK
411-PK

ENGINE FLOOD
LAMP SW
8D-2676
Q
Q

2 J

J 3

PAYLOAD
MONITOR
RED LAMP
8T-9683

RD
BK

632-WH-14

200-BK-14

L13

1
2

1
2

317-YL
310-PU

BLOWER
9G-8693

1
2

2
1

L10

1
2

L10
441-OR

L25

R
200-BK-14
515-GY-14

L1

799-WH
251-BK
859-YL

317-YL
310-PU

2
1

522-WH-14
200-BK-14
124-GN-14
521-YL-14
515-GY-14

799-WH
635-BU
799-WH
636-GN
819-GY
799-WH
250-BK
820-BU
818-BR

BR
BR

522-WH-14

RESISTOR
9X-9584

1
2
ZZ XX

L7

L18

L46
893-GN
892-BR
176-OR
L16
1
4
5
6
2
3
537-GN
604-OR
606-GY
605-YL
539-BU
540-WH
611-PU-14

149-PU-14

X
HIGH BEAM
HEAD LAMP
9X-7170

FOG
LAMP
9X-7169

BR
BR

RD
RD

GROUND
SOLENOID
+ BATTERY

J
DOME
LAMP SW
6T-3990
2 J
3

D992-PU

101-RD-4

LEFT
HOIST SCREEN SW
9X-7781
C
C

513-OR-14
B994-GN-14
NNN

J 9

NOTE E

632-WH-14

L7

BK-4

TORQUE CONVERTER
INLET FILTER SW
7N-4447

ZZ

315-GN-12

11

L10

XX

200-BK-12
317-YL-12
317-YL
317-YL

STEERING
BLEED
SOLENOID
6T-8046

J 2

12

MOTOR

ENGINE
SPEED/
TIMING
SENSOR
3E-0487

L22

ZZ

RESISTOR
9X-9584
RD
RD

R
5
2
1
4
3

LADDER
FLOOD
LAMP
3T-4411

COOL TEMP (EMS)

STEERING SW
HI PRESS
3E-6461

RETARDER LIGHT SW
4D-4785
A
A
200-BK
454-GN

LOW BEAM
HEAD LAMP
9X-7169

L10

+ BATTERY
+ BATTERY
+V THROTTLE
THROTTLE SIGNAL
DIAGNOSTIC LAMP
AIR FILTER LAMP
THROTTLE BYPASS
CAT DATA LINK CAT DATA LINK +
OVERSPEED LAMP
OIL PRESS (EMS)
ENGINE ON (EMS)
ATMOSPHERIC PRESS
DIAGNOSTIC ENABLE
ELEV IDLE ENABLE

STEERING SW
LO PRESS
3E-7809

AUTO RETARD PRESS SW


9W-0263

1
3

PANEL
DIMMER SW
6T-3991
600-BR
601-GY
601-GY

FOG LAMP SW
6T-3989

L10

L24

311-WH
310-PU

2
3
4
6
5
1

START AID
TEMP SW
7X-5988

ZZ XX
1
513-OR-14
2
522-WH-14

513-OR-14
522-WH-14

THERMO SW
3E-5465

L24

ZZ

1 S
124-GN-14
2
521-YL-14
5
515-GY-14
4
515-GY-14
516-GN-14
S
517-BU-14
3

993-BR
997-OR

A/C COMPRESSOR
CLUTCH COIL
7N-4287

2
1
TRANSMISSION
SUPPLY SW
9X-7781
C
C

D991-OR

202-BK
202-BK

200-BK-14

601-GY

OPERATOR STATION

-BATTERY
-BATTERY

+ BATTERY
+24V (OUT)
MODE
TX LCD OUT
LCD CLOCK
LCD LATCH
TEST/SET
GROUND

998-BR

L24

NOTE: WITH SHUTTER CONTROL, REMOVE WIRE 522-WH-14


FROM COMPRESSOR. REPLACE BLADE TERMINAL WITH PIN
TERMINAL AND INSERT INTO PIN NUMBER 3 OF HARNESS AS. NNN.
PLUG WIRE B994-GN-14 FROM HARNESS AS. NNN INTO COMPRESSOR
WHERE 522-WH-14 WAS REMOVED.

A/C COMPRESSOR
CLUTCH COIL
7N-4287

614-PU

BK-14

XX

L8

A492-OR

11

LADDER
LAMP SW
6T-3991 J 1
3
J

L28

522-WH-14
200-BK-14

1
2
3

2 J

L28

998-BR
996-GN
999-WH
995-BU
A980-BU
A746-PK
997-OR
993-BR
994-GY
D772-PU
360-GN
361-OR
A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
A713-GN
A714-BU
A715-GY
A716-PU
A729-YL
A730-OR
A731-WH
A732-YL
A733-OR
A734-PK
A735-WH
A736-YL

BK
BK

1
2
3

446-PU-14
3
441-OR
4
1
611-PU-14
2
601-GY
539-BU
540-WH
446-PU

200-BK
539-BU
540-WH
200-BK
200-BK
200-BK
449-BU

200-BK
200-BK

450-YL

601-GY
2

202-BK

RUNNING
LAMP SW
6T-3989

12

602-WH

BASE
2G-0151

8 J
J

202-BK
202-BK

NOTE D

J 9

D991-OR
D992-PU
202-BK

A
454-GN
123-WH
A

5
J

202-BK
202-BK
202-BK

200-BK
123-WH K
SPEEDOMETER
IGN
3T-3408
K
601-GY
SEND
200-BK
K
LAMP
GRD
5D-0019
K

601-GY

1
A

D989-BU
202-BK

L29

415-GN

251-BK

251-BK

636-GN
635-BU
799-WH

251-BK

L31

799-WH

891-BU
794-YL
138-GN
XX
2
1

317-YL
200-BK

A493-YL

ACTION
LAMP
A7N-5876

A BASE
2G-0151

RIGHT
TURN
LAMP
7N-5876

1
2

611-PU-14

J
6

619-GN-14

D988-WH
450-YL
D989-BU
454-GN

6
7
5
4
3
1
2

BASE
2G-0151

200-BK
601-GY

DIGITAL RETURN
+V TIMING
ENGINE SPEED
COOL. TEMP SIG.
TURBO INLET RIGHT
BOOST PRESSURE
+V ANALOG SUPPLY
ANALOG RETURN
OIL PRESS. SIGNAL
TURBO INLET LEFT
SHUTDOWN SIGNAL C
SHUTDOWN SIGNAL D
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER
SOLENOID 10 POWER
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
SOL 1&3 RETURN
SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN
SOL 9&11 RETURN
SOL 10&12 RETURN
SOL 13&15 RETURN
SOL 14&16 RETURN

1
2

200-BK-14
311-WH

317-YL
200-BK

L18

BK
RD
2
1
411-PK
415-GN
201-BK

1
5
3
4
2
200-BK

200-BK
602-WH
103-YL
BK
BK

635-BU
636-GN
799-WH
799-WH
799-WH
819-GY
250-BK
820-BU
818-BR

XX

CONVERTER
TEMP SW
7N-7854
521-YL-14
513-OR-14

GN-18
WH-18
PU-18
BU-18
BR-18
GY-18
PK-18
BK-18

1
2
C

D988-WH
202-BK

1
2

200-BK-14

601-GY

610-OR-14

619-GN-14

PANEL
LAMP
7N-5876

3
L16

PARK/
TURN
LAMP
3T-3967

BR
RD

PANEL
LAMP
7N-5876
601-GY
J

103-YL
102-BU-14

L13

HIGH BEAM
INDICATOR
LAMP
7N-9967

437-BR

799-WH
799-WH

A/C REFRIGERANT
PRESS SW
8T-8639
NOTE A

PPP 3A

12

TO
BLOCK

XX
T

QQQ
BK
914-YL 1
200-BK 2
BK
SHUTTER
QQQ
SOLENOID
9X-9482

RIGHT
HOIST SCREEN SW
9X-7781

200-BK
200-BK

201-BK

TIMING CAL +
TIMING CAL -

JJ
ENGINE
GROUND

LL

QQ
1
3
8
4
5
6
7
2

PAYLOAD
MONITOR
OPERATOR
PANEL
9X-6847

OR-18
BK-18
WH-18

C
C

TORQUE CONVERTER
OUTLET SCREEN SW
9X-7781

AUTO RETARD
OFF/ON SW
6T-3991
A
NOTE C

RETARDER
LAMP
7N-5876

LEFT
TURN
LAMP
7N-5876
BASE
2G-0151

OR-18
BK-18
WH-18

C
T

BK-4

1
2

426-BR

HH
799-WH
1
251-BK
2
860-PK
3

BODY
DOWN
SENSOR
3E-0461

TRANSMISSION
FILTER SW
9G-3341

201-BK

L16

A NOTE C
D984-GN
D985-BR
D986-PK

L15
L13

A M
6
7
176-OR
5
D984-GN
4
D985-BR
3
D986-PK
2
D988-WH
1
8

L12

BLOWER SW
6P-3236

L23

L65

201-BK
201-BK

L26

200-BK
327-PK

HH C
799-WH
1
251-BK
2
3
861-PU
860-PK
4

1
3

ARC CONTROL
VALVE
3E-8691

601-GY
200-BK

QQ

QQ

200-BK-2

138-GN
799-WH
867-PU
863-BU
864-BR
865-GY
866-PK
251-BK

L26

201-BK
B447-PU

HH
799-WH
251-BK
861-PU

635-BU
636-GN
799-WH
799-WH

4
3
2
1
481-GN

PPP 1A

636-GN
635-BU
799-WH
799-WH

L25
L9

L9

A/C
PRESSURE SW
7X-2013

BRAKE MASTER
CYLINDER
OVERSTROKE SW
7V-5647

XX

ENGINE SPEED
MAG PICKUP
XX 3E-7886
451-BR
2
WH-18
1
BK-18
450-YL

PPP 4A
PPP 2A

NNN QQQ
914-YL
1
2

B
A
C

1
2
3

2
1

614-PU
540-WH

149-PU-14
607-PK-14
622-PU-14
623-BU-14
203-BK
200-BK-14
200-BK-14
200-BK-14

L27

251-BK

L29

L27

251-BK
859-YL
858-GY

L8
C

473-GY

200-BK
200-BK

L36

L24

113-OR

109-OR-4
101-RD-4
311-WH
310-PU

NNN PPP
YL-14
1
913-BU
3
522-WH-14
BK/WH-14
4
B994-GN-14
BK-14
OR-14
914-YL
2

200-BK
454-GN

RD
BR

202-BK

BB

L12

+V
GROUND
SIGNAL

RD-18
BU-18
BK-18

LL

L8

JJ
1
2
3

QQ

ALTERNATOR
9X-7803
ALT
403-GN
+
R
XX
XX

NNN
913-BU

113-OR

L65

L66

NNN

NNN

BK-4
101-RD-4

L67

BRAKE MASTER
CYLINDER
OVERSTROKE SW
7V-5647
L26

BRAKE MASTER
CYLINDER
OVERSTROKE SW
7V-5647

G
126-PK
E750-PU
202-BK

B
113-OR 1
2

891-BU
794-YL
635-BU
636-GN
799-WH
799-WH
863-BU
864-BR
865-GY
866-PK
867-PU
858-GY
859-YL
251-BK
861-PU
860-PK

860-PK
861-PU
251-BK
799-WH

1
24
12
2
7
25
14
15
3
4
17
10
8
21
19
20
6
5
22
16
23
9
11
13
18
777-PU-10
200-BK-8

606-GY
605-YL
426-BR
417-GY
604-OR
612-GY
614-PU
207-BK
327-PK
446-PU
481-GN

BK-4
B 200-BK-12

L32

BU
BK

231-BK
726-BU

474-WH

450-YL
450-YL
L49
451-BR

SHUTTER
COOLANT
TEMP SW
7N-7849

ENGINE
GROUND

417-GY
B447-PU

RIGHT REAR
STRUT SENSOR
101-9980
OR-18
+V
BK-18
GROUND
WH-18
SIGNAL

L34

MM

B
A
C

LEFT REAR
STRUT SENSOR
101-9980
OR-18
+V
BK-18
GROUND
WH-18
SIGNAL

L33

1
2

A490-GN

601-GY
200-BK
200-BK
200-BK

201-BK
201-BK

202-BK

L12

446-PU

SIG

L56

L48

3
4
5
8
9
1
2
10
6
7

121-YL
321-BR

602-WH
103-YL
602-WH
103-YL

OPERATOR
MONITOR
TEST SW
6T-6066

L30

L25

201-BK

BK
RD
2
1

601-GY
200-BK
L45

892-BR
893-GN
L46

L46
L41

D996-PU
D997-YL

893-GN
892-BR

1
2
3
4
5
6
7
8
9
10
202-BK

E750-PU

L59

L24

710-GN

636-GN
799-WH
635-BU
799-WH

START RELAY
BACKUP ALARM RELAY
NEUTRAL (EMS)
NEUTRAL (TPMC)
START SWITCH
SERVICE SET
SERVICE CLEAR
START/BKUP RETURN
CAT DATA LINK +
CAT DATA LINK -

ID CODE 4
XMSN SPEED
ID CODE 0
ID CODE 1
ID CODE 2
ID CODE 3
LKUP SOL
DOWN SOL
UP SOL
GEAR GND VERIFY
GEAR 5
GEAR 4
GEAR 3
GEAR 2
GEAR 1
+10V
+ BATTERY
BRAKE
RETARDER
BED RAISE
PART THROTTLE
BODY UP SW
HOLD
GROUND
280-BK
710-GN
219-BK
218-BK
217-BK
227-BK
705-PK
704-GY
703-BU
726-BU
725-GN
724-YL
723-OR
722-WH
721-BR
709-OR
126-PK
720-PU
706-BR
707-PU

737-GN
736-YL
735-OR
734-WH
733-BR

L58

L59

TACHOMETER
8C-5471
LAMP
5D-0019

L11

B JJ

TO
FRAME

200-BK

BRAKE MASTER
CYLINDER
OVERSTROKE SW
7V-5647

13

L34

L35

BU
BK

L67

1
2

614-PU

D994-BU

ARC SUPPLY
VALVE
3E-8691

123-WH
441-OR
K
123-WH
IGN
K
601-GY
K SEND
COOLANT
LAMP
TEMP GAGE 5D-0019
GRD
4W-0483
K
200-BK
123-WH
K
123-WH
IGN
K
601-GY
K SEND
LAMP
GRD
5D-0019
K
200-BK
123-WH
K
123-WH

BRAKE OIL
TEMP GAGE
4W-2067

L25

BRAKE OIL
SENDER
8N-3844

201-BK

419-YL

725-GN
724-YL
723-OR
722-WH
721-BR

A
K

THROTTLE
POSITION
SENSOR
3E-5400

RD-18 +B
BK-18 GROUND
WH-18 SIGNAL

+V
GROUND
SIGNAL

GN-18
YL-18
OR-18
WH-18
BR-18

ATMOSPHERIC
PRESSURE
SENSOR
6V-1926

+V
GROUND
SIGNAL

L26

105-BR

308-YL

201-BK

327-PK-14
446-PU-14

604-OR
606-GY
605-YL
T

BRAKE
OIL SW
7N-7854

L70

L20

201-BK

20
5
16
14
19
3
9
1
13
11
12
15
8
17
6
10
7
2
18
4

481-GN

L67

C
446-PU

202-BK
202-BK
202-BK
202-BK
202-BK

201-BK

L68

122-BU
306-GN
472-OR
419-YL
608-GN
201-BK
200-BK

767-WH

202-BK

202-BK

774-YL
775-BR
773-GY
769-BU
770-GN
767-WH
202-BK

202-BK

202-BK

709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU

2
1
725724723722721-

15

FRAME
GROUND

403-GN

OPERATOR STATION

M
202-BK

L29

L28

317-YL-12

GEAR 5
GEAR 4
GEAR 3
GEAR 2
TRANSMISSION SW GEAR 1
6V-5828

202-BK
767-WH

WHEEL SPEED
SENDER
3T-2470

MM

FRAME
GROUND

426-BR

3
4
2
1
6
5
767-WH
202-BK

767-WH
202-BK
770-GN

G
H
I
F
E
C
B
A
D
J

OR-18
YL-18
GN-18

L30

310-PU

A
B
C

231- BK-18
726- BU-18

DOME
LAMP
7X-6398

201-BK
201-BK

799-WH

L34
403-GN
412-BU
406-PU
437-BR
413-BR
405-GY
407-PK

XX

200-BK-8
207-BK
200-BK-10

D993-YL
SERVICE CLEAR SW
9D-3721

L11

315-GN-12

202-BK

L11

311-WH

L67

XMSN
SPEED
SENDER
3E-6955

202-BK

10
1
9
2
3
6
7
8
5
4

A
B
C

818-BR
820-BU
250-BK
819-GY
799-WH

5
2
8
9
3
6
1
7
4

L
1
2

200-BK

200-BK

L32

L32

310-PU

+V
GROUND
SIGNAL

GROUND
GND VERIFY

L55

L36

L66

202-BK

202-BK
202-BK

L49

A700-OR
998-BR
A983-BU

1
2
3
5
4

601-GY
210-BK
135-BU
607-PK-14
623-BU-14
200-BK
102-BU-14
115-PK-14
619-GN-14

777-PU-10

709-OR
710-GN
705-PK
704-GY
202-BK
703-BU

202-BK

THROTTLE
BYPASS SW
6T-3990

L55

A
J
202-BK
202-BK
202-BK
202-BK

BK-000

L67

G
G

202-BK
202-BK

767-WH
202-BK

STRAP AS. 8X-6418


CAB
GROUND
OPERATOR STATION

426-BR

L35

C940-GN

407-PK

L73

L69

200-BK
200-BK-10

B
C
A
G

202-BK
HH
606-GY
200-BK
HH

8
12
13
10
6
7
5
14
9
4
3
2
1
11

11
18
20
16
19
10
1
2
3
4
5
6
15
14
13
9
7
8
17
12
231-BK

BK
GN

777-PU-10

200-BK-10

LOCKUP
SOLENOID
7X-1120

GROUND
SIGNAL
+V

L69

A
RH TURN
LAMP
6V-1119

216-BK
215-BK
214-BK
213-BK
212-BK

L24

L64
HH
200-BK
640-GN
HH

HH
HH
TO
FRAME

DOWN SHIFT
SOLENOID
7X-1120

UP SHIFT
SOLENOID
7X-1120

ID CODE 1
ID CODE 3
ID CODE 2

L17

3
2
6
5
4
1
7
8

540-WH
614-PU

L35

7
8
1
6
9
4
5
3
2

L69

BK
BK

200-BK
200-BK

RH STOP/
TAIL
LAMP
6V-1108

200-BK

L67

L69

L65

109-OR-4

L33
103-YL
604-OR

L67

L66

L33

L50
L33

777-PU-10
614-PU
608-GN

1
2

200-BK
HH

L68

L68

L68

BK
BK

200-BK
200-BK

200-BK

L72

L68

L30
BRAKE
RETRACT SW
9D-3721

998-BR

A
B
C

403-GN
451-BR
450-YL

L50

L71

122-BU
306-GN
200-BK

C915-GY

L54

L52

614-PU

L60

L60

1
2

612-GY
200-BK
HH
HH
608-GN

774-YL
775-BR
773-GY

BK
BK

RH BACK-UP
LAMP
9X-4381

HH

HH C
3
614-PU
608-GN
1
608-GN
605-YL
7
606-GY
8
604-OR
4
5
612-GY
6
200-BK
2

1
2

BACK-UP
ALARM
3T-1815

200-BK
HH

200-BK
200-BK

LH BACK-UP
LAMP
9X-4381

608-GN

202-BK
775-BR
202-BK
774-YL

HH

202-BK
202-BK

L55

L52

L51

C MOTOR C

L33

L53

103-YL
410-WH
631-GY-14
632-WH-14
149-PU-14
610-OR-14
622-PU-14
614-PU
201-BK

201-BK

L77

BK
WH
BK
WH

WH
GN
PU
OR

2
2 A

L36

997-OR
993-BR
A747-GY

L30

201-BK
611-PU-14
601-GY
540-WH
539-BU
446-PU-14
441-OR

614-PU
540-WH

614-PU
540-WH
611-PU-14
619-GN-14
631-GY-14
632-WH-14
539-BU
L

L18

SERVICE SET SW
9D-3721

998-BR

200-BK-14
407-PK
521-YL-14
522-WH-14
D740-BR
D741-YL
D771-BR
481-GN

L64

L64
L74

F
AIR
START
SOLENOID
5T-4434

BRAKE
RETRACT
8C-9514

3
2
4
1

639-WH
640-GN
614-PU
604-OR

HH
3
4
2
1

BK
WH

HH
639-WH
200-BK
HH

202-BK
773-GY

LH STOP/
TAIL
LAMP
6V-1108

STOP/TAIL
LAMP MODULE
7X-1670
LEFT LAMP
RIGHT LAMP
TAIL IN
STOP IN

3
2
1

4 WAY
PROPORTIONAL SOLENOID
9G-9988
SOLENOID
3T-0062
(R) (L)
S-1 S-2

WH-18
GY-18
BR-18

L
1
6
3
2
4
5
7

AUTO RETARDER
CONTROL
3E-3663

L41
DOME
LAMP SW
9D-4068
NOTE B

998-BR
998-BR

L25

L62

201-BK
202-BK
123-WH

L71

E750-PU
126-PK
202-BK
280-BK
709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU
219-BK
217-BK
218-BK
227-BK
202-BK

T
HH
605-YL
200-BK
HH

202-BK
202-BK
202-BK
202-BK
767-WH
769-BU
767-WH
202-BK
770-GN

LH TURN
LAMP
6V-1119

1
3
2
4

L33
A

L24

122-BU

202-BK
202-BK

L17

PARK/
TURN
LAMP
3T-3967

L20

DIAG ENABLE SW
6T-6066
998-BR

L35

L76

L33

+ BATTERY
FRONT GR 1
FRONT GR 2
FRONT GR 3
FRONT GR 4
FRONT GR 5
GROUND

L38

L33

L53
L76

408-WH
419-YL

614-PU

408-WH
472-OR

L72

L64

AIR DRYER
2G-2159

RD-18
OR-18
YL-18
GN-18
BU-18
PU-18
BK-18

TURN
SIGNAL SW
9G-5589

L31

L75

L74

769-BU
202-BK
767-WH

1
3
4
5
6
7
2

A430-OR
998-BR

L36

251-BK

L77

C
B
A

126-PK
733-BR
734-WH
735-OR
736-YL
737-GN
202-BK

201-BK
201-BK
201-BK
201-BK

202-BK

2 A

L37

411-PK
415-GN
201-BK

200-BK

123-WH

410-WH
113-OR
891-BU

200-BK
202-BK

105-BR

102-BU-14
201-BK

327-PK-14
115-PK-14

619-GN-14
777-PU-10
200-BK-8
149-PU-14

449-BU
601-GY
601-GY
601-GY
L77

L54

L74

L45

601-GY
202-BK

308-YL

426-BR
103-YL
612-GY
614-PU
207-BK

446-PU-14

200-BK
201-BK

122-BU
306-GN

608-GN

L40
200-BK
200-BK
200-BK

202-BK
200-BK-14

251-BK

801-PK

A489-BU

4
5
2
3
1

L77

L73

SIGNAL
GROUND
+V

415-GN
411-PK
201-BK

L18

L45

L38

L51

WHEEL
SPEED
SENDER
3T-2470

L30

L20

L34

L49

200-BK

200-BK-14

202-BK
707-PU
707-PU
2
1
3
4
BK
PU
PU
BU

132-PK
768-OR

201-BK
201-BK-14
201-BK

105-BR

TEST
GROUND
XMSN SP
+ BATTERY

L72

OPERATOR STATION

A 1

777-PU-10

601-GY

L44

TRANSMISSION
GEAR INDICATOR
8C-9609

998-BR
B948-BR

2
1

L31

L33

A 1
3
A

201-BK
L77

L71

200-BK
200-BK
200-BK

L45

L54
L45

L33

120-YL

L48

403-GN

614-PU

L51

L33

612-GY
121-YL
608-GN

B748-BR
A489-BU
138-GN
201-BK
417-GY

408-WH
472-OR

BK
RD

ENGINE
CONTROL
FAULT LAMP
7N-5876
BASE
2G-0151

139-OR-10

1
3
4
2

A
KEY SW
9G-7641

L84

QQ

TO DIVTR SOLENOID
&HYD LOAD SOLENOID

AIR
PRESSURE
GAGE
1W-3306

LAMP
7N-5876

L49

BACKUP
LAMP SW
6T-3991

200-BK
601-GY

138-GN
794-YL
202-BK
891-BU

L37

3
5
1
2
4

767-WH
700-PK
202-BK
768-OR
132-PK

604-OR
103-YL

L72

A
OR-18
GN-18
RD-18
BK-18
BU-18

L85

L62

2
4

L71

L77

201-BK
202-BK
123-WH

1
3

201-BK-14
201-BK

105-BR

BED
RAISE
SW
9D-4734

L64

L62

L33

706-BR
202-BK
720-PU

BRAKE
SYSTEM
AIR SW
9G-8009

L73

SERVICE/
RETARDER SW
3L-6306

201-BK

TOS
OP MONITOR
+ BATTERY
GROUND
PRIM STER
NC
NC

TRACTION
AID
CONTROL
3T-0529

L85

210-BK
135-BU

A
408-WH

PARKING
BRAKE SW
3T-3195

472-OR

201-BK

720-PU

202-BK

SECONDARY
BRAKE SW
3T-3195

STEERING
ACTION
CONTROL
9X-7823

A
STOP
LAMP SW
2M-9346

767-WH
767-WH

772-BR

202-BK

5
6
7
2
3
1
4
105-BR
601-GY
449-BU
450-YL
451-BR
123-WH
200-BK
L77

L85

123-WH
601-GY

WH/BK-18 GROUND
WH/RD-18 +12 VOLT
2
1
3

GROUND
+ BATTERY
BK-18
RD-18
2
1

A
200-BK
120-YL

SERVICE/
RETARDER SW
3L-6306
F

L75

SERVICE/RETARDER
BRAKE TEE

SECONDARY/PARKING
BRAKE TEE
DD

L72

772-BR
767-WH

706-BR

24/12 VOLT
CONVERTER
9G-6981

801-PK
200-BK

1
2

L49

TEST
LAMP
GROUND

PANEL
LAMP
7N-5876
BASE
2G-0151

A
BK
BK

700-PK
202-BK
768-OR
132-PK

LUBE
SOLENOID
5T-4434

105-BR

L84

405-GY
419-YL
A489-BU
437-BR
413-BR
412-BU
410-WH
408-WH
407-PK
406-PU
409-OR
426-BR
403-GN
113-OR
201-BK
201-BK

5
19
17
14
13
12
10
8
7
6
9
4
3
1
18
16
20
15
11
2

L32

326-PU A C OFF
A S ON
307-OR
B ST
307-OR
A
105-BR
L84

308-YL
307-OR

D996-PU
1
SERVICE
SET SW
9D-3721

PANEL
LAMP
7N-5876
BASE
2G-0151

L41

ENG OIL PR
PARK BRAKE
PRIM STER
FUEL FILTER
FUEL PR
COOL FLOW
ALARM
BK AIR PR
TC/RET TEMP
COOL TEMP
NEUTRAL
XMSN FILTER
ALTERNATOR
+ BATTERY
GROUND
GROUND

L19

L27

L27

OPERATOR
MONITOR
8C-3508

D997-YL
SERVICE
CLEAR SW
9D-3721

998-BR
B948-BR

998-BR
B948-BR
892-BR
L47
893-GN
A430-OR
430-BU
A747-GY
A700-OR
A983-BU

L63

L63

700-PK
767-WH

NEUTRAL/START
CONTROL
7X-1362

QQ

PAYLOAD
MONITOR
CONTROL
9X-6846

L71

QQ

9
5
6
10
12
13
7
20
16
17
18
19
4
11
2
3
1
15
14
8

799-WH
818-BR
819-GY
250-BK
820-BU
QQ

772-BR
767-WH
769-BU
773-GY
774-YL
775-BR
770-GN
216-BK
212-BK
213-BK
214-BK
215-BK

CUSTOMER
DATA
CONNECTOR

E
D
C
B
A

250-BK
818-BR
820-BU
819-GY
707-PU
799-WH
635-BU
636-GN
794-YL
859-YL
858-GY
861-PU
860-PK
863-BU
864-BR
891-BU
865-GY
866-PK
867-PU
251-BK
799-WH
BRAKE
+ 12V
LEFT SP
PROPN SOL
LEFT SOL
RIGHT SOL
RIGHT SP
ID CODE 4
ID CODE 0
ID CODE 1
ID CODE 2
ID CODE 3

L63

5
13
14
15
20
1
3
4
6
7
8
9
10
11
12
16
17
18
19
2

LINK GND
TX OUT
TX KEY OUT
RX IN
BED RAISE
+24V (IN)
RED LAMP
GREEN LAMP
XMSN SPD
L FRONT PR
R FRONT PR
L REAR PR
R REAR PR
TX LCD OUT
LCD CLOCK
NEUTRAL
LCD LATCH
TEST/SET
MODE
GROUND

1 A
308-YL
3
307-OR
A
START AID SW
8C-9812

818-BR
819-GY
250-BK
820-BU

310-PU
310-PU

L59
L24
308-YL
308-YL

L31
L61

N/C
N/O
F
BACKUP
ALARM SW
6G-4195

3
1 A TRACTION
AID TEST SW
4D-1836

998-BR
998-BR
998-BR
998-BR

L31

L75
CIGAR
LIGHTER
9W-0335

QQ

200-BK-14
619-GN-14
631-GY-14
632-WH-14
200-BK-14
200-BK-14
200-BK-14
149-PU-14
607-PK-14
622-PU-14
623-BU-14
203-BK
522-WH-14
124-GN-14
601-GY
201-BK
446-PU-14
521-YL-14
441-OR

L46

L46

L47

2
1

B748-BR

L32

RD
BK

2
1

A 2

ENGINE
OVERSPEED
ALARM
9G-9813

B771-BR
D740-BR

L32

L63

L32

SERVICE
METER
3T-8325

1
2

L63

129-PU
200-BK

L36

430-BU
998-BR

993-BR
997-OR
C940-GN
C915-GY
B948-BR
892-BR
893-GN
A747-GY
430-BU
A983-BU
A700-OR
A430-OR
201-BK
406-PU
412-BU
437-BR
441-OR
998-BR
311-WH

L83

SHIFT LEVER SW
9W-0681

LUBE SOL
GROUND
+ BATTERY

L40

124-GN-14

PK-18
BK-18
GN-18

3
2
1

801-PK
200-BK
138-GN

129-PU

124-GN-14
126-PK
123-WH
122-BU

AUTOLUBE
CONTROL
7T-3823

ENGINE
OVERSPEED
LAMP
7N-5876
BASE
2G-0151

C972-YL

L83
L63

L63

RESET
OFF (KEY)
OFF

138-GN
138-GN
200-BK
403-GN

L75

129-PU

STEERING
BLEED
CONTROL
9G-9287

L37

123-WH
115-PK-14

YL-18
WH-18
OR-18

138-GN

L32

+ BATTERY
GROUND
STEER SOL

537-GN

FLASHER
8D-6946

A
ENGINE
AIR FILTER
LAMP
7N-5876
BASE
2G-0151

D741-YL
B771-BR

103-YL
801-PK
113-OR
138-GN

306-GN
326-PU

RD-18
BK-18
BU-18

+ BATTERY
START SW
NEUTRAL
GROUND

L48

L48

LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
GND VERIFY
GROUND
NEUTRAL

105-BR
149-PU-14
102-BU-14
201-BK

L40

1
2
3
4
5
6
7

PK-18
OR-18
PU-18
BK-18
GN-18
GY-18
BU-18
BR-18
WH-18

L41

L47

A
107-WH-14
200-BK
327-PK-14

1
9
4
2
5
6
7
8
3

SERVICE
TOOL
CONNECTOR

126-PK
E750-PU

L64

L58

XMSN
SPEED
DISTRIBUTOR
3T-5438

SPEED IN
+ BATTERY
TRACTN AID
PYLD MNTR

L58

L58

L64

SPEEDOMETER
GROUND

D741-YL
B771-BR
D740-BR

GY-18
BK-18
PK-18
GN-18
WH-18
OR-18
YL-18

L55

7
2
5
6
1
4
3

L70

115-PK-14
138-GN

893-GN
892-BR

202-BK
202-BK

711-BR-18
712-WH-18
713-OR-18
714-YL-18
715-GN-18
716-BU-18
202-BK-18
470-PU-18

L64

107-WH-14
200-BK

105-BR
149-PU-14
102-BU-14
105-BR
107-WH-14
103-YL
132-PK
113-OR

1
2

L56

150-OR-14
150-OR-14
405-GY
413-BR

FUSES
H 3K-8782
FUSE HOLDERS
4K-5122

L59

202-BK
202-BK
202-BK
202-BK
202-BK
202-BK-18
202-BK
202-BK

L45

449-BU
202-BK
B748-BR
710-GN
123-WH
768-OR
794-YL

A
B
C
D
E
F
G
H
J

113-OR
201-BK
A

126-PK

3
1
24
26
31
32
14
40
16
21
6
7
13
39
10
8
20
2
19
4
30
5
9
38
12
15
17
11
18
29
35
25
33
34
23
22
37
36
28
27

1
5
8
7
9
10
4
6
3
2

L56

NEUTRAL
OPR PANEL
START RELAY

L41
L64

YL-18
OR-18
GN-18

L47 A L46

L47

202-BK
126-PK

202-BK

L37

L37

892-BR
893-GN

L64

L37

L32
121-YL
115-PK-14
138-GN
150-OR-14
129-PU
120-YL
124-GN-14
126-PK
123-WH
122-BU

GND VERIFY
LEVER 5
LEVER 4
LEVER 3
LEVER 2
LEVER 1
SPARE
FRONT GR 5
FRONT GR 4
FRONT GR 3
FRONT GR 2
FRONT GR 1

L76

L64

306-GN
306-GN

L48

126-PK
307-OR
470-PU
200-BK
200-BK

200-BK
200-BK
200-BK
200-BK

3
2
1
A

L39

16
15
14
13
12
11
29
35
34
33
32
31
30
36
10
19
18
17
37
5
4
3
26
25
24
23
22
21
9
1
20
6
7
28
27
8
2

419-YL
408-WH
113-OR
426-BR
A489-BU
437-BR
407-PK
406-PU
412-BU
413-BR
405-GY
403-GN
410-WH
409-OR

L52

L54

L53

L49

446-PU-14
768-OR
L70

716-BU-18
715-GN-18
714-YL-18
713-OR-18
712-WH-18
711-BR-18

623-BU-14
607-PK-14
610-OR-14
622-PU-14
441-OR
522-WH-14
521-YL-14
631-GY-14
632-WH-14
L50

L78
L64

L37

L63

L59

L38

L63

203-BK

105-BR

201-BK
451-BR
450-YL
201-BK
449-BU
123-WH

L76

202-BK

201-BK-14
251-BK

107-WH-14

L49

308-YL
201-BK
200-BK-8
202-BK

L78

150-OR-14
150-OR-14

L45

202-BK

L76

200-BK-14
202-BK

L70

9
10
4
1
2
5
7
3
8
6

L38

123-WH
123-WH
123-WH

L83
113-OR
126-PK
132-PK

446-PU-14
203-BK
200-BK-14
200-BK-14
200-BK-14
200-BK-14
601-GY
124-GN-14
201-BK
149-PU-14
619-GN-14
614-PU

L79
H
150-OR-14
176-OR
105-BR
149-PU-14
102-BU-14
105-BR
L82
107-WH
103-YL
132-PK
113-OR

L56

L60

308-YL
A489-BU
201-BK
200-BK

105-BR

10A

207-BK

203-BK
310-PU
311-WH
105-BR
307-OR
307-OR
307-OR

109-OR

A
201-BK A

L38

L84

308-YL
201-BK
200-BK-8

200-BK-8
200-BK-14
200-BK-14
202-BK
200-BK-14
200-BK-14
A201-BK-14
251-BK
TO
QQ
CAB
L70

L56
470-PU-18

707-PU
202-BK

139-OR-10

112-PU-14

112-PU-14
112-PU-14

112-PU-14

112-PU-14

10A

10A
H

112-PU-14
112-PU-14
112-PU-14
112-PU-14

H
10A

10A

123-WH
L83
122-BU
138-GN
OPERATOR MONITOR
XMSN CONTROL
TRACTION AID

10A

10A

112-PU-14
112-PU-12
112-PU-14

10A

10A

112-PU-14
112-PU-14
112-PU-14

139-OR-10

176-OR

BACKUP ALARM
121-YL
CIGAR LIGHTER
129-PU
CONVERTER
120-YL
GAGES
AIR DRYER
H
AUTO LUBE

L20

123-WH

109-OR-4
ARC

112-PU-12

A
20A

BRAKE RETRACT
BREAKER
101-RD-10
3T-8728
A GG
101-RD
A
GG
109-OR
101-RD-10
105A
A
ALT BREAKER
3E-7294
109-OR-4
101-RD-4
L70
109-OR-4
311-WH
310-PU
315-GN-12

A H H 112-PU-10
A 112-PU-10
H
109-OR-4

L84

124-GN-14

3
5
6
4
1
2

321-BR

L60

200-BK
200-BK-14
202-BK

AIR CONDITIONER
BREAKER
6N-8589

112-PU-10

15A

L61
L20

321-BR
121-YL
612-GY
308-YL

L80

L80

149-PU-14
LADDER LAMP
BREAKER
6N-8589

307-OR
307-OR

L61

103-YL

101-RD-10

112-PU-10
112-PU-14

112-PU-10

307-OR
307-OR

103-YL

A
A
A

10A

10A

H
15A

101-RD-10

GG
101-RD-10
DOME, STOP &
TURN LAMP
BREAKER
9G-9487

15A

L79

113-OR

103-YL
L81

MAIN
RELAY
3T-0376

GG
101-RD-10
FRONT FLOOD
LAMP BREAKER
3T-2662
GG

KEY
BREAKER
9G-9487

200-BK
200-BK
308-YL
308-YL
308-YL
112-PU

A
BACKUP
RELAY
3T-0376

HEAD LAMP
(HIGH) BREAKER
3T-2662
H
115-PK-14

720-PU
706-BR
202-BK

L62

L62

307-OR
307-OR
307-OR

EPTC-II
TRANSMISSION
CONTROL
3E-5390

L24

113-OR

105-BR
105-BR

612-GY
A

GG 15A

L24

102-BU-14

103-YL
891-BU
409-OR
306-GN

614-PU

3
2

10A

H
A

101-RD-10
STEERING
BLEED
BREAKER
9G-9487
GG
101-RD-10

612-GY
126-PK

L38

6
5

121-YL
121-YL
121-YL
612-GY
321-BR
308-YL

GG
H 10A

612-GY

L53

103-YL

L80

101-RD-10

ENGINE CONTROL BREAKER


6N-8589
H
150-OR-14
15A
150-OR-14

207-BK
200-BK-14
201-BK
121-YL

L79

315-GN-12

112-PU-10

L82

207-BK
200-BK-14
200-BK-14
121-YL

200-BK
200-BK
307-OR
409-OR
L39
200-BK
306-GN
126-PK
470-PU
891-BU
A
200-BK
321-BR
121-YL
470-PU
710-GN
126-PK
202-BK

L40
L44

PAYLOAD
MONITOR
GREEN
LAMP
8T-9684

L44

1 4

START AID
BREAKER
3T-8728
GG
101-RD-10
20A

L40

L80
L78

L39

L44

610-OR-14

PAYLOAD
MONITOR
RED
LAMP
8T-9683

L20

113-OR

L82

1
2
3

601-GY
123-WH

L85

200-BK
200-BK
200-BK-14
200-BK-14
202-BK

103-YL
105-BR
107-WH

DD

3
HEAD LAMP
DIMMER SW
2H-1855
611-PU-14
A
611-PU-14

L17

L45
L39

TACHOGRAPH
7D-1513

L78

L20

12
8
1
16
9
20
17
13
14
3
10
11
5
6
2
4
15
18
19
7
112-PU
308-YL
101-RD
612-GY
121-YL
308-YL
101-RD
200-BK
121-YL
105-BR

L45

L81

L80

L19

L81

1
2
3
4
5
6
7
8
9
10

454-GN

BR
BR

10
L19

BR
BR

11

200-BK
200-BK

12
176-OR

201-BK
201-BK
451-BR
450-YL
123-WH
449-BU
200-BK

13
DIAGNOSTIC CONNECTOR

SENR5674-01

36 Page,

14

15

THIS SCHEMATIC IS FOR THE 793B TRUCK


PART NUMBER: 3E-8714, CHANGE: 00, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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