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Abstract: Highly oscillatory flow regimes that can occur in gas-lift oil wells have been
successfully treated using conventional linear control. However, these control systems rely on
downhole pressure measurements which are unreliable or even unavailable in some cases. In this
paper we propose a solution based on a high gain observer for the state of the process. The
estimates are used to compute the downhole pressure, that is the controlled variable considered
in the feedback control. Moreover, we propose an estimator to extend a nonlinear observer
already presented in the literature, and then we compare the performances. The key feature of
the solution proposed is its simplicity and that it relies only on measurements easily obtainable
from the top of the single well, and thus it is immediately applicable to multiple-well systems
where, since there is often one common outflow manifold, it would be hard to see from the
outflow measurements which well is operating in an oscillatory regime.
1. INTRODUCTION
Oil wells with highly oscillatory flow constitute a significant problem in the petroleum industry. This is the case,
for instance, for oil wells on mature fields, where artificial
lift techniques are used to increase tail-end production.
Gas lift is one of the most widely used technologies to
maintain, or to increase, the production from wells characterized by low reservoir pressure.
With gas lift, gas is injected into the tubing, as close as
possible to the bottom of the well, and mixed with the fluid
from the reservoir (Fig. 1). The gas reduces the density
of the fluid in the tubing, which reduces the downhole
pressure, and thereby increases the production from the
reservoir. The lift gas is routed from the surface into the
annulus, the volume between the casing and the tubing,
and enters the tubing through a unidirectional valve that
does not permit backflows.
A negative aspect of this technique is that gas lift can
induce severe production flow oscillations. The oscillations
caused by the dynamic interaction between injection gas
in the casing and multiphase fluid (oil/gas mixture) in
the tubing are a phenomenon known as casing-heading
instability. This instability can be explained as follows.
Consider a situation where there is no (or low) flow in the
tubing. The bottom well pressure is high due to the weight
of the fluid column in the tubing. Gas is then inserted in
the annulus, but because of the high bottom hole pressure,
initially it does not enter the tubing, the injection valve
stays closed. The gas starts to compress in the annulus,
and after some time it gets enough pressure to open the
injection valve and to start to enter in the tubing. As gas
enters the tubing the density of the fluid, and consequently
the downhole pressure, decreases, accelerating the inflow
111333999000777
111000...333111888222///222000000888000777000666---555---KKKRRR---111000000111...333222555777
!;-$% ,- ,0
2+,0 ,0% *
,0% !#+& +.
=+17 O7 E 1
=+17
>7 80%
1"$ ;+),as!#*:%
2+,0of,0%
-) rate.
Fig.
2. Oil
production
function
gas*%1+-.
injection
-4,+9#9
;+),
1"$
#,+;+6",+-.7
The dotted line is the production calculated by steady
80% 2%;; +$
state simulations assuming stable operation. The solid
! _%;; 4
line is
generated +.
by,0%
dynamic
simulations.
B"*1%
-$!+;;",+-.$
!-2 *",%
)*-9 ,0% 2%;;
" OP
!"#$%$
;-2%*
,-,";
4*-&#!,+-.3
4--*
&-2.$,*%"9
gas in the annulus; x2 the mass of gas in the tubing; x3
" V
-+;C2",%*
$%4"*",+-.3
;+9+,$
,0%
4*-&#!,+-.
!"4"!D
the mass of oil in the tubing. Looking at Fig. 1, we have
" O7
+,( mass
".& !"#$%$
!"*+.17 E *%&#!,+-. -) ,0% -$!+;;"D
from
balances
" P7
,+-.$ 1+:%$ +.!*%"$%&
4*-!%$$+.1
!"4"!+,(
'%!"#$%
x 1 = wgc wiv ,
(1)
! Z%$%*
-) ,0% *%&#!%& .%%&
)-*
'#!%*
!"4"!+,(
+.
,0%
x 2 = wiv wpg ,
(2)
" [
4*-!%$$ %F#+49%.,7
x 3 = wro wpo ,
(3)
" 8
G-.,*-; 0"$ ,- " ;+9+,%& &%1*%% '%%. $,#&+%&
"
[
where
wgc is the
flow rate
of lift gas
the annulus,
)-* $+.1;%
2%;;mass
$($,%9$3
$%% H".$%.
!" into
#$% I>JJJK3
!
S%4"*
considered constant; wiv is the mass flow rate of lift gas
L+.&%*%. ".& M#.0"9 I>JJNK ".& M";$9- !" #$%
" >V
from the annulus into the tubing; wpg is the mass flow rate
IOPPOK7 @. "&&+,+-. " ,2-D2%;; $+9#;",+-. $,#&(
of gas through the production choke; wro is the oil mass ! ^"$ +.
2"$
+.:%$,+1",%&
Q+5*%9 into
!" #$%the
IOPPOK7
" P7
flow
rate
from the +.
reservoir
tubing; and wpo is
the80%
mass
flow
rate
of
produced
oil
through
the
production
" >W
$!-4% -) ,0+$ 4"4%* +$ ,- $,#&( ,0% #$% -) $,",%
choke.
" WP
%$,+9",+-. ".& !-.,*-; "$ " ,--; )-* $,"'+;+6+.1
The
flows-$!+;;",-*(
are modelled
0+10;(
2%;;by
!-2 +. 1"$ ;+),%& 2%;;$7 =#*D
80% 4*-&#
constant,
(4)
gc =$,",%
,0%*3 %"*;+%* 2-*5w2+,0
)%%&'"!5
)-*
.-.;+.%"*
4-$+,+:%w$($,%9$
+$ %?,%.&%&
,- p"ai*%";+$,+!
ai max {0,
pwi }, -#,4#, (5)
iv = Civ
)%%&'"!5 !"$%7
wpc = Cpc m max {0, pwh ps }u,
(6)
#
80+$ 4"4%* +$ $,*#!,#*%&x"$
20%*% #
2 )-;;-2$R 80% $($,%9
wpg =
wpc ,
(7)
".& 9-&%;$ "*% &%$!*+'%&
*%$%*:-+* ,
x2 ++.
x3S%!,+-. O ".& T7 E
x3
'*+%) ,0%-*%,+!"; '"$+$ +$ -#,;+.%&
+. S%!,+-. U ".&
&+!%*%.!%
wpo =
wpc ,
(8)
V3 20+;% ,0% *%$#;,$ "*%x2$0-2.
-) ,0% 2%;;
+ x3 +. S%!,+-. W7 80%
4"4%* %.&$ 2+,0
" &+$!#$$+-.
,0% *%$%*:wro
= Cr (pr ".&
pwb$-9%
) . !-.!;#&+.1 (9)
*%9"*5$7
4*%$$#*% &*
Civ , Cpc and Cr are constants, u is the production choke
opening (u(t) [0, 1]), ai is the density of gas in the
annulus at the injection point, m is the density of the oilgas mixture at the top of the tubing, pai is the pressure in
the annulus at the injection point, pwi is the pressure in
the tubing at the gas injection point, pwh is the pressure
at the well head, ps is the pressure in the separator, pr is
the pressure in the reservoir, and pwb is the pressure at the
well bore.
The separator pressure, ps , is assumed to be held constant
by a control system. The reservoir pressure, pr , is assumed
to be slowly varying and therefore is treated as constant.
Note that the flow rates through the production valve and
the injection valve are restricted to be positive.
The densities are modelled as follows
M
ai =
pai ,
(10)
RTa
111333999000888
m =
x2 + x3
,
Lw Aw
RTa
gLa
pai =
+
x1 ,
Va M
Va
RTw
x2
pwh =
,
M Lw Aw vo x3
g
pwi = pwh +
(x2 + x3 ) ,
Aw
pwb = pwi + o gLr .
(11)
from (13)
x2 =
(12)
(13)
(14)
(15)
(17)
(18)
(19)
x
2 = w
iw w
pg + K2 (x2 x
2 )
x
3 = w
ro w
po + K3 (x3 x
3 )
(20)
(21)
w
iv Civ
3.1 Observer
The HGO used has a particularly simple structure since it
is only a copy of the simplified model, together with the
correction terms. The observer uses the available process
measurements for the correction of the state estimates in
the simplified model.
From (12) we obtain
1
RTa
gLa
x1 =
+
y1 ,
(16)
Va M
Va
M (Lw Aw vo x
3 )
y2
RTw
wiv (x) 0 x 0,
M
RTa
gLa
+
x
1
RTa Va M
Va
(23)
x 0.
(24)
(25)
gLa
RTa
M
where C = Civ RT
+
is a positive constant.
V
M
V
a
a
a
Since x1 is bounded, we can write x1 1 , where 1 is
111333999000999
1.5
x3
!0.5
0.05
!1.5
!1
!0.5
0
x 2
0.5
1.5
!1
!1.5
!2
0.06
0.055
0.5
0.065
2
!3
x 10
10
15
10
15
10
15
!3
x 10
3.5
3
2.5
2
3.5
3
2.5
2
sec
Fig. 4. States of the system. The full line are the states
simulated, the dashed line are the states estimated.
5
2.56
x 10
2.54
2.52
Downhole pressure [Pa]
2.5
2.48
2.46
2.44
2.42
2.4
10
15
sec
111333999111000
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
100
200
300
sec
400
500
600
2.7
2.6
2.5
2.4
0.4
2.3
0.3
0.2
2.2
0.1
2.1
0.2
0.4
0.6
0.8
1
sec
1.2
1.4
1.6
1.8
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
3500
4000
4500
5000
3500
4000
4500
5000
0.8
0.6
0.4
Fig. 7. Mass of oil in the tubing. The solid line is the state
simulated, the dashed line is the state estimate with
the HGO proposed, the dashdoted line is the state
estimated with the NLO.
4.1 Controller
0.2
0
500
1000
1500
2.9
2000
2500
3000
x 10
2.8
2.7
2.6
In Eikrem et al. [2006] it has been shown that casingheading instability can be eliminated by stabilizing the
downhole pressure using a PI control:
2.5
500
1000
1500
2000
2500
sec
3000
111333999111111
1000
950
Density [kg/m3]
900
850
800
750
700
650
1300
1350
1400
1450
1500
1550
sec
1600
1650
1700
1750
1800
0.35
0.3
ACKNOWLEDGEMENTS
0.25
0.2
0.15
0.1
REFERENCES
0.05
500
1000
1500
2000
sec
2500
3000
3500
4000
111333999111222