HAZOP Worksheets

Project Title:
Group No.:
Date:
Drawing No. and Revision:
Node No.:
Node Description:
Design Intent:
Item

Guide Word

1 No Flow

"Project title should be the same as the project title in your drawings"
Group 13
31/Mar/2015
"P&ID drawing number and Revision". Example: P-0005 (SHT 1 of 3), Rev. 1
1
Example: Furnace F-100 includes coil from oil inlet (before flow measurement) to vapour outlet (after tempe
Example: Liquid oil flows from the feed line is heated in the furnace. Oil is vaporize, superheat and transfer
Deviation
No oil flow

Possible Causes

Consequences

1) Supply failure
2) FCV-100 failed to open

Vaporizer coil overheats and may fail

1) Plugging of coil
2) Blockage downstream of
vaporizer

1) Oil in vaporizer will boil

2) Possible overheating and coking of
heating coil

No natural gas
flow

1) Supply failure
2) PRV-100 failed to open

Flame out in furnace causing unvaporized

liquid oil fed to the process

1 More Flow

More oil flow

1) Oil delivered at higher

pressure
2) Failure of flow controller FC100
3) Wrong set point of FC-100

May overload vaporizer, resulting in

insufficient heating of oil stream, causing
failure to vaporise or superheat oil. Oil with
low temperature delivered to process

More natural gas xxx

flow

xxx

Page 1 of 8

HAZOP Worksheets
Project Title:
Group No.:
Date:
Drawing No. and Revision:
Node No.:
Node Description:
Design Intent:
Item

Guide Word

1
1
1

3
3
3

1 Less Flow
2
3

1 Reserved Flow

1 High Pressure

1 Low Pressure

1 High Temperature

1 Low Temperature

1 High Level

10

1 Low Level

"Project title should be the same as the project title in your drawings"
Group 13
31/Mar/2015
"P&ID drawing number and Revision". Example: P-0005 (SHT 1 of 3), Rev. 1
1
Example: Furnace F-100 includes coil from oil inlet (before flow measurement) to vapour outlet (after tempe
Example: Liquid oil flows from the feed line is heated in the furnace. Oil is vaporize, superheat and transfer
Deviation

Possible Causes

Page 2 of 8

Consequences

HAZOP Worksheets

ent) to vapour outlet (after temperature control) and natural gas to burners
vaporize, superheat and transfer oil vapour to the process.
Safeguards

Recommendations

Party
Responsible
Consultant

1) Low flow alarm (FAL-100) is provided

2) High temperature trip (TSH-100) is
provided

Safeguard depends on quick operator response.

Consider low flow element (FE-100) to close main
burner valve (TCV-100)

Same as Item 1.1.1

Consider procedures to check for blockage and the

ease of cleaning the coil

Client

None

1) Consider providing low flow alarm on natural

gas line
2) Investigate the effect of liquid oil on the process
3) Consider interlocking the furnace flame out
signal with closure of FCV-100
4) Consider providing a low oil outlet temperature
alarm

Consultant

None

1) Check capability of FCV-100 to control flow of oil

at higher pressure
2) Consider provideing a low oil outlet temperature
alarm

Consultant

xxx

xxx

Page 3 of 8

HAZOP Worksheets

ent) to vapour outlet (after temperature control) and natural gas to burners
vaporize, superheat and transfer oil vapour to the process.
Safeguards

Recommendations

Page 4 of 8

Party
Responsible

HAZOP Worksheets
Project Title:
Group No.:
Date:
Drawing No. and Revision:
Node No.:
Node Description:
Design Intent:
Item

Guide Word

2
2
2

1
1
1

1 No Flow
2
3

2
2

2
2

1 More Flow
2

2
2

3
3

1 Less Flow
2

1 Reserved Flow

1 High Pressure

1 Low Pressure

1 High Temperature

1 Low Temperature

1 High Level

"Project title should be the same as the project title in your drawings"
Group 13
31/Mar/2015
"P&ID drawing number and Revision". Example: P-0005 (SHT 1 of 3), Rev. 1
2
xxx
xxx
Deviation

Possible Causes

Page 5 of 8

Consequences

HAZOP Worksheets
Project Title:
Group No.:
Date:
Drawing No. and Revision:
Node No.:
Node Description:
Design Intent:
Item
2

10

Guide Word

"Project title should be the same as the project title in your drawings"
Group 13
31/Mar/2015
"P&ID drawing number and Revision". Example: P-0005 (SHT 1 of 3), Rev. 1
2
xxx
xxx
Deviation

Possible Causes

1 Low Level

Page 6 of 8

Consequences

HAZOP Worksheets

Safeguards

Recommendations

Page 7 of 8

Party
Responsible

HAZOP Worksheets

Safeguards

Recommendations

Page 8 of 8

Party
Responsible