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Scale
Best Practice
Maintenance
Risk Based
Maintenance
Equipment Alarm
Analysis
Process Control
Integration
Effectiveness
MTBF, MTTR
Weekly
Maintenance Plan
Budget
Maintenance
Master Schedule
Total Productive
Maintenance
Reliability Centered
Maintenance
Multi-Skilling &
Demarcation
Maintenance
Succession
Schedule
Planning
Optimisation
Computerised
Cause & Effect
Work Performance
Maintenance
Analysis
Evaluation
System
Condition
Monitoring
Equipment History
System
Maintenance
Reporting
Plot Pyramid
Asset Numbering
Procurement &
Inventory
Work Order
System
Complexity &
Maintainability
Work
Specifications
Cleanliness &
House Keeping
Training &
Apprentices
Tools &
Workshops
KEY
Not existing or at a
rudementry level.
Under-developed or
under-used.
In place at a
reasonable level.
Well-developed
systems.
Fully-developed
systems.
Using a pyramid allows the multiple quantitative and qualitative factors that build into a
world-class cement factory maintenance system to be visualised.
There are certain systems, procedures and contextual factors which form the foundations
of such a system; the maintenance budget, procurement and spare parts inventory, layout
and complexity, housekeeping and cleanliness, tools and workshops, craftsmen and their
skills. If there are problems with any of these areas then it is unlikely (or impossible) to
perform world-class maintenance of a cement factory.
Maintenance
The way I use such a pyramid is by making site inspections and conducting interviews to
assign a qualitative score to each building block of the pyramid. Colour coding is then
used to represent the stage of development of each of the building blocks of the pyramid;
blue denotes fully developed and effective systems, teal = well developed systems,
yellow = in place at a reasonable level, orange = underdeveloped or underused, red =
non-existent or rudimentary.
Scale
Best Practice
Maintenance
Risk Based
Maintenance
Equipment Alarm
Analysis
Process Control
Integration
Effectiveness
MTBF, MTTR
Weekly
Maintenance Plan
Budget
Maintenance
Reporting
Maintenance
Master Schedule
Multi-Skilling &
Demarcation
Maintenance
Schedule
Optimisation
Computerised
Maintenance
System
Asset Numbering
Procurement &
Inventory
Total Productive
Maintenance
Reliability Centered
Maintenance
Condition
Monitoring
Equipment History
System
Plot Pyramid
Work Order
System
Complexity &
Maintainability
Succession
Planning
Work Performance
Evaluation
Work
Specifications
Cleanliness &
House Keeping
Training &
Apprentices
Tools &
Workshops
KEY
Not existing or at a
rudementry level.
Under-developed or
under-used.
In place at a
reasonable level.
Well-developed
systems.
Fully-developed
systems.
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