Fiu Manual

PROJECTMANUAL
U.S.DEPARTMENTOFENERGYSOLARDECATHLON2011
BRINGINGSOLARTOTHESUNSHINESTATE!
FLORIDAINTERNATIONALUNIVERSITY
SchoolofArchitecture
ModestoA.MaidiqueCampus
11200SW8thStreetPCA386A
Miami,Florida,33199,USA
Prof.MarilysNepomechie,FAIA
Marilys.Nepomechie@fiu.edu
Tel.305.348.1887Fax.305.348.2650
ProjectManual.DeliverablesTeamFloridaInternationalUniversity.Aug11,2011
FLORIDAINTERNATIONALUNIVERSITY,ModestoA.MaidiqueCampus,SchoolofArchitecture
11200SW8thStreetPCA386A,Miami,Florida,33199,USA
MarilysNepomechie,FAIA,Marilys.Nepomechie@fiu.edu,Tel.305.348.1887
Table of Contents
TableofContents..........................................................................................................................................................................2
SummaryofChanges.....................................................................................................................................................................4
[01/11/2011]Revision1........................................................................................................................................................................4
[03/22/2011]Revision2........................................................................................................................................................................4
[05/02/2011]Revision3........................................................................................................................................................................4
[08/11/2011]Revision4........................................................................................................................................................................4
RulesComplianceChecklist...........................................................................................................................................................5
DetailedWaterBudget..................................................................................................................................................................8
SummaryofUnlistedElectricalComponents................................................................................................................................10
SummaryofReconfigurableFeatures..........................................................................................................................................11
InterconnectionApplicationFormforSolarDecathlon2011........................................................................................................12
EnergyAnalysisResultsandDiscussion........................................................................................................................................13
ConstructionSpecifications.........................................................................................................................................................20
Division01GeneralRequirements................................................................................................................................................41
Division04Masonry....49
Division05Metals........................................................................................................................................................................21
Division06Wood,Plastics,andComposites................................................................................................................................40
Division07ThermalandMoistureProtection.............................................................................................................................93
Division08Openings..................................................................................................................................................................175
Division09Finishes....................................................................................................................................................................196
Division10Specialties................................................................................................................................................................213
Division11Equipment...............................................................................................................................................................230
Division12Furnishings...............................................................................................................................................................239
Division22Plumbing..................................................................................................................................................................253
Division26Electrical..................................................................................................................................................................326
Division28ElectronicSafetyandSecurity................................................................................................................................326
Division31Earthwork.....331
Division32ExteriorImprovements.326
Division33Utilities.326
Division41MaterialProcessingandHandlingEquipment.........................................................................................................362
Division48ElectricalPowerGeneration....................................................................................................................................368
Revision4
U.S.D.O.E.SolarDecathlon2011
Published03/22/2011
Page2
Revision4
Published03/22/2011
Page3
Summary of Changes
Significant changes to the project manual that have occurred between submissions have been outlined below. The
ConstructionDrawingsshouldalsobereviewedforrelevantrevisions.
[01/11/2011] Revision 1
TheProjectManualhasbeenupdatedfromthepreviousissue.Revisionsinclude:
Completeupdateofallcontentswithinmanual
03/22/2011] Revision 2
05/2/2011] Revision 3
08/11/2011] Revision 4
Finalsubmission
Revision4
Published03/22/2011
Page4
Rules Compliance Checklist

RULE
RULEDESCRIPTION
LOCATIONDESCRIPTION
LOCATION
Rule42
Rule42
ConstructionEquipment
ConstructionEquipment
Drawing(s)showingtheassemblyanddisassembly
sequencesandthemovementofheavymachineryon
thecompetitionsite
Specificationsforheavymachinery
0Sheets
0602,0603
Rule43
GroundPenetration
Drawing(s)showingthelocationsanddepthsofall
groundpenetrationsonthecompetitionsite
E501
ImpactontheTurf
Generators
Drawing(s)showingthelocation,contactarea,and
soilbearingpressureofeverycomponentresting
directlyontheturf
Specificationsforgenerators
S101,S111
Spec416516
Rule46
SpillContainment
Drawing(s)showingthelocationsofallequipment,
containers,andpipesthatwillcontainliquidsatany
pointduringtheevent
P101,P104
Rule46
SpillContainment
Specificationsforallequipment,containers,andpipes
thatwillcontainfluidsatanypointduringtheevent
Spec221116
LotConditions
Calculationsshowingthatthestructuraldesign
remainscompliantevenif18in.(45.7cm)ofvertical
elevationchangeexists
S501
LotConditions
Drawing(s)showingshimmingmethodsandmaterials
tobeusedif18in.(45.7cm)ofverticalelevation
changeexistsonthelot
S501
Rule52
SolarEnvelopeDimensions
Drawing(s)showingthelocationofallhouseandsite
componentsrelativetothesolarenvelope
G201,G202
Rule52
SolarEnvelopeDimensions
Listofsolarenvelopeexemptionrequests
accompaniedbyjustificationsanddrawingreferences
N/A
StructuralDesignApproval
Listof,ormarkingon,alldrawingandprojectmanual
sheetsthathavebeenorwillbestampedbythe
qualified,licenseddesignprofessionalinthestamped
structuralsubmission;thestampedsubmissionshall
consistentirelyofsheetsthatalsoappearinthe
drawingsandprojectmanual
S001S523
FinishedSquareFootage
Drawing(s)showingallinformationneededbythe
rulesofficialstomeasurethefinishedsquarefootage
electronically
G101
Rule44
Rule45
Rule47
Rule47
Rule61
Rule62
Revision4
Published03/22/2011
Page5
FinishedSquareFootage
Drawing(s)showingallmovablecomponentsthatmay
increasethefinishedsquarefootageifoperated
duringcontestweek
N/A
EntranceandExitRoutes
Drawing(s)showingtheaccessiblepublictourroute
andthegroundsurfaceareathatwillbecoveredby
organizerprovidedwalkwaymaterial
Rule71
Placement
Drawing(s)showingthelocationofallvegetationand,
ifapplicable,themovementofvegetationdesignedas
partofanintegratedmobilesystem
L101
Rule72
Rule81
WateringRestrictions
PVTechnologyLimitations
Drawing(s)showingthelayoutandoperationofgrey
waterirrigationsystems
Specificationsforphotovoltaiccomponents
N/A
Spec263100
Batteries
Drawing(s)showingthelocation(s)andquantityofall
primaryandsecondarybatteriesandstandalone,PV
powereddevices
L101
Rule83
Batteries
Specificationsforallprimaryandsecondarybatteries
andstandalone,PVpowereddevices
L101
Rule84
Rule84
DesiccantSystems
DesiccantSystems
Drawing(s)describingtheoperationofthedesiccant
system
Specificationsfordesiccantsystemcomponents
N/A
N/A
Rule62
Rule63
Rule83
G103
Rule85
VillageGrid
Rule85
Rule85
VillageGrid
VillageGrid
Drawing(s)showingthelocationsofthephotovoltaics,
inverter(s),terminalbox,meterhousing,service
equipment,andgroundingmeans
E201E501
Spec260526,
Specificationsforthephotovoltaics,inverter(s),
481916,
terminalbox,meterhousing,serviceequipment,and 262416,
groundingmeans
262713,
Onelineelectricaldiagram
E601
Rule85
VillageGrid
Calculationofservice/feedernetcomputedloadper
NEC220
E603
Rule85
VillageGrid
Siteplanshowingthehouse,decks,ramps,tour
paths,andterminalbox
G103
Rule85
VillageGrid
Elevation(s)showingthemeterhousing,mainutility
disconnect,andotherserviceequipment
M201
ContainerLocations
Drawing(s)showingthelocationofallliquid
containersrelativetothefinishedsquarefootage
L102
ContainerLocations
Drawing(s)demonstratingthattheprimarysupply
watertank(s)isfullyshadedfromdirectsolar
radiationbetween9a.m.and5p.m.EDTorbetween
8a.m.and4p.m.solartimeonOctober1
S521
Rule91
Rule91
Revision4
Published03/22/2011
Page6
Rule92
TeamProvidedLiquids
Quantity,specifications , and delivery date(s) of all

team-provided liquids for irrigation, thermal mass,
hydronic system pressure testing, and thermodynamic
system operation
Rule93
GreywaterReuse
Drawing(s)showingthelayoutandoperationof
greywaterreusesystems
N/A
Rule94
RainwaterCollection
rainwatercollectionsystems
L101
Rule96
ThermalMass
Drawing(s)showingthelocationsofliquidbased
thermalmasssystems
N/A
Rule96
ThermalMass
Specificationsforcomponentsofliquidbasedthermal
masssystems
N/A
Rule97
GreywaterHeatRecovery
greywaterheatrecoverysystems
N/A
Rule98
WaterDelivery
Drawing(s)showingthecompletesequenceofwater
deliveryanddistributionevents
P101
Rule98
WaterDelivery
Specificationsforthecontainerstowhichwaterwill
bedelivered
P101
Rule99
WaterRemoval
Drawing(s)showingthecompletesequenceofwater
consolidationandremovalevents
P101
Rule99
WaterRemoval
Specificationsforthecontainersfromwhichwater
willberemoved
P101
PublicExhibit
Interiorandexteriorplansshowingentireaccessible
tourroute
G103
Rule114
L102
Revision4
Published03/22/2011
Page7
Detailed Water Budget
Revision4
Published03/22/2011
Page8
Revision4
Published03/22/2011
Page9
Summary of Unlisted Electrical Components
AllelectricalcomponentsusedinthedesignoftheFloridaInternationalUniversitySolarDecathlonTeamhouseshall
carryanapprovedagencyslistingperSection6.7oftheSolarDecathlon2011BuildingCode.
Revision4
Published03/22/2011
Page10
Summary of Reconfigurable Features
ReconfigurablefeaturesintheFloridaInternationalUniversityPerform[d]ancehouseincludethefollowing:
Architecture
Operablelouversandshadingcanopy
Operableslidingbugscreen
OperablefoldingglassdoorsontheNorth,East,andWest
OperablewindowsontheSouth
Interiors
RetractablerollershadesontheNorth,EastandWest
Alternatediningconfigurationforthediningcompetition
Roundtableforfourconvertstoanovaltableforeightpeople
AdditionalcountertopsurfaceextendsoutfromtheNortheastcornerpantrycabinet
AcomputerworkstationishousedwithintheNorthwestcornercabinet
Bedfoldsupintobedroomcabinetryandservesasadditionalofficefortheclient
PleaseseesheetsA603andA604forMovableComponentDiagrams.
Note:OperablepanelstoremaininopenorclosedpositionsduringPublicExhibitHours.Reconfigurationsofthe
operablepanelswillonlybedemonstratedduringtheArchitectureandMarketAppealJuriesand,ifappropriate,the
EngineeringandCommunicationsJuriesasperAppendixB2b.
Note:MurphybedtoremaininopenorclosedpositionsduringPublicExhibitHours.ReconfigurationsoftheMurphy
bedwillonlybedemonstratedduringtheArchitectureandMarketAppealJuriesand,ifappropriate,theEngineering
andCommunicationsJuriesasperAppendixB2b.
Note:AdditionalcountertopsurfacetoremaininopenorclosedpositionsduringPublicExhibitHours.Reconfigurations
oftheadditionalcountertopsurfacewillonlybedemonstratedduringtheArchitectureandMarketAppealJuriesand,if
appropriate,theEngineeringandCommunicationsJuriesasperAppendixB2b.
Revision4
Published03/22/2011
Page11
Interconnection Application Form for Solar Decathlon 2011
PVSYSTEMS
ModuleManufacturer
ShortDescriptionofArray
Sunpower
SPR315EWHTD(320W);28modules(2x14);2stringswith
stringpowerinput4.48kW
TotalDCpowerofallarraysis:8.96kW
DCRatingofArray
(sumoftheDCratings)
8.96kW
INVERTERS
Inverter
Manufacturer
SunnyBoy
ModelNumber
Voltage
Rating(kVAorKW)
Quantity
SB4000US(with
integratedDC
Disconnect)
240
Max.ACPower:
2
4.05kW;
MaxDCPower:4.24
kW
TotalACpowerofallinvertersis:8.10kW
1. OneLineElectricalschematictheloadsdonothavetobedetailed.RefertoSheetE601
2. Calculationsofservice/feedernetcomputerloadandneutralload(NEC220).RefertoSheetE603
3. Planviewofthelotshowingthehouse,decks,ramps,tourpaths,theservicepointandthedistributionpanelor
loadcenter.RefertoG103
ProvidetheTeamsElectricalEngineercontactintheTeamOfficerContactInfodatabaseontheYahooGroupas
requiredperRule32.
Revision4
Published03/22/2011
Page12
Energy Analysis Results and Discussion
AninterpretiveenergyanalysiscreatedinEnergy10directly influenced key decisionmaking concerningthe design of

the mechanical systems and building envelope materials used in our perform[D]ance House design. The computer
generated energy model was accomplished with the assistance of design studio instructor, Thomas Spiegelhalter at
FloridaInternationalUniversity.
Theprocessbeganbycreatingtwomodels.ThefirstmodelperformingastheReferenceCasewhichrepresentsahome
of similar size and proportion comparative to the proposed design specifications was modeled to represent
commonplace building construction practices and materiality. The second model is comparative to our benchmark,
representingtheinitialdesignparameterswiththeNanaWallconfigurationsontheeast,west,andnorthfacades.Italso
representstheconfigurationselectedforthewallandroofinsulationmaterials.Theresultsdemonstratedthattheinitial
designrequiredabout84%lessenergyinheatingand48%lessenergyincooling.Overallenergydemandwasreducedin
ourworkingdesignbyasmuchas52%comparedtotheReferenceCase.
The results of our initial findings suggested additional wall insulation increased Rvalue and the extension of wall
sections on the east and west facades prior to the analysis were sufficient in meeting code. The HVAC system was
sufficientlysimplifiedtoeliminatetheneedforductingsystemsandthenadjustedtothenecessarysizingasrequiredfor
theconditionedspace.Themodificationstothedesignallowforincreasedperformancewithoutsignificantlyimpacting
theexistingdesignintentionspursuedinthepreliminarydesign.
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Construction Specifications
Division 01 General Requirements

Revision1
GeneralRequirements
Published3/22/2011
Page20
010000
Division 04 Masonry
04 72 00
Concrete Masonry Unit
SECTION047200CONCRETEMASONRYUNIT
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047200
Division 05 Metals
05 12 00
Structural Steel
SECTION051200STRUCTURALSTEEL
PART1GENERAL
1.01
RELATEDDOCUMENTS
A.
1.02
DrawingsandgeneralprovisionsoftheContract,includingGeneralandSupplementaryConditionsand
Division01SpecificationSections,applytothisSection.
SUMMARY
A.
Theworkspecifiedinthissectionincludesalllabor,materials,equipment,permits,andservicesnecessaryfor
thefurnishing,fabricationanderectionofstructuralsteelandrelatedwork,complete,inaccordancewith
theDrawingsandasspecifiedherein,includingthedetailingofallconnections.
B.
StructuralsteelisthatworkdefinedinAISCCodeofStandardPracticeforSteelBuildingsandBridgesandas
otherwiseshownonDrawings.
1.03
RELATEDSECTIONSSPECIFIEDELSEWHERE
A.
Division03SectionCastInPlaceConcreteforGroutingBasePlates.
B.
Division03SectionConcreteFormworkforPlacingAnchorRods.
C.
Division05SectionMiscellaneousMetalFabrication.
D.
Division09SectionSpecialCoatings.
1.04
RESPONSIBILITIES
A.
TheEngineerofRecordisresponsibleforthedesignofthesteelframingandconnectionsaspresentedinthe
ContractDocuments.NochangestotherequirementsoftheContractDocumentswillbeconsidered
withoutcomplyingwiththeapplicablerequirementsforsubstitutions.Thisincludes,butisnotlimitedto,
connectiondetails,membersizesorsteelgrades.
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B. ThefabricatorisresponsibleforthepreparationofShopandErectionDrawingspursuanttotherequirements
oftheContractDocuments.Thesedrawingsshallbepreparedbyorunderthedirectsupervisionandcontrol
ofaFloridaLicensedEngineer,whoshallsubmitalettertotheArchitect/Engineerstatingsuch.The
fabricatorsEngineershall,wherenecessary,completethedetailspresentedontheContractDocumentsand
adaptthosedetailstoaccommodatetheatypicalconditions.Thesedrawingsdonotrequirehissignature
andseal.AcceptanceoftheShopandErectionDrawingsbytheArchitect/Engineerdoesnotrelievethe
fabricatoroftheresponsibilityforaccuracyofdetaildimensionsontheshopdrawingsandthegeneralfitup
ofpartstobeassembledinthefield.
C.
EnvironmentalObjectiveDocumentation:Foreachsteelproductspecifiedadocumentsignedbythe
manufacturer/fabricatorstatingcompliancewiththerequirementsoftheenvironmentalobjectives.
D.
Thefabricatorisresponsibleforthedesignanddetailingofallsubstitutions,whichshallbepreparedbyor
underthedirectsupervisionandcontrolofaDelegatedEngineerasdefinedintheContractDocuments.
E.
Thefabricatorisresponsibleforthecoordinationofallsurveyedfieldconditionsandfieldmeasurements
necessaryforthedetailing,fabricationanderectionoftheirwork.Allfieldmeasurementsshallbeprovided
ontheshopdrawingspriortosubmittal.
F.
TheEngineerofRecordisresponsibleforthestructuraladequacyofthestructureinthecompletedproject.
Theerectorisresponsibleforthemeans,methodsandsafetyoftheerection,includingalltemporaryguys,
beams,falsework,cribbingorotherelementsrequiredfortheerectionoperation.Iftheerectorisunsureof
theserequirements,heshallretainaFloridaLicensedEngineertodetermineanddesignalltemporary
requirements.
1.05
SUBMITTALS
A.
SubmitinaccordancewithconditionsofContractandDivision01SpecificationSections.
B.
EnvironmentalObjectiveDocumentation:Providedocumentationoflevelofcompliancewiththefollowing:
C.
1.
ProductDataforLEEDcredit:Forproductshavingrecycledcontent,documentationindicating
percentagesbyweightofpostconsumerandpreconsumerrecycledcontent.Includestatement
indicatingcostsforeachproducthavingrecycledcontent.
2.
Theproductssuppliedaremanufactured/fabricatedwithinaradiusof500milesfromtheprojectsite
and/orthemanufacturedproductsareextracted,orrecoveredwithin500milesoftheprojectsite.
Qualifications:IncludelistsofQualificationdataforfirmsandpersonsspecifiedintheQualityAssurance
Articletodemonstratetheircapabilitiesandexperience.Includelistsofcompletedprojectswithproject
namesandaddresses,namesandaddressesofarchitectsandowners,andotherinformationspecified.
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D. ProductDataforeachtypeofproductspecified,includingthefollowing:
1.
Bolts,nuts,andwashers,includingmechanicalproperties.
2.
Structuralsteelcoatings.
E.
Fabricatorscertificationthatthechemicalandphysicalpropertiesofthefollowingmaterialscomplywiththe
Projectrequirements:
1.
2.
3.
Structuralsteel
Bolts,nutsandwashers.
Weldingelectrodes.
F.
Welderscertification.SubmittoOwnersinspectionagency.
G.
LetterfromFloridaLicensedEngineerresponsibleforshopdrawings.
H.
Thefabricatorshallsubmitdetailsandcompletecalculationsthatclearlyidentifyproposedsubstitutionsfor
Engineersreviewpriortopreparationofdetailedshopdrawings.Proposedvariationstodetailsshownon
theContractDrawingswillbeconsideredandsuchvariationsmusthavepreliminaryacceptancepriortothe
preparationofdetailedshopdrawings.Thedetailsandcalculationsshallclearlyshowthecapacityofthe
connectionsdesignedbythefabricator.Thecalculationsshallshowdetailsoftheassembledjointwithall
boltsandweldsrequired.Alldesigncalculations,drawingsanddetailsshallbesigned,sealedanddatedby
theDelegatedEngineer.
I.
SubmittotheArchitect/Engineerforacceptanceshopanderectiondrawingsforallstructuralsteel
components,preparedbyorunderthedirectsupervisionandcontrolofaFloridaLicensedEngineer.See
ShopDrawingsandOtherSubmittalsnotesregardingthepossiblereproductionofStructuralDrawingsfor
useasshoporerectiondrawings.Drawingsshallincludecompletedetails,dimensions,schedulesand
proceduresforthefabrication,assembly,andsequenceoferection.
1.
Includedetailsofcuts,connections,camber,holes,threadedfastenersandotherpertinentdata.
IndicateweldsbystandardAWSA2.4symbolsandshowsize,length,andtypeofeachweld.Showshop
weldsonshopdrawingsandfieldweldsonerectiondrawings.
2.
Providesettingdrawings,templates,anddirectionsforinstallationofanchorrods,embedsandother
anchoragestobeinstalledbyothers.
3.
Indicatesurfacepreparation,suchasprimed,galvanized,etc.,ofeachsurfaceofeachpiece.
J.
Beforeweldingisstarted,thesteelfabricatoranderector,asapplicable,shallsubmittotheArchitect/Engineer
asignedandsealedstatementbyaFloridaLicensedEngineer,whospecializesinthedesignofweldments,
thathe/shehasprovidedwrittenweldingproceduresforthisProject,establishingtheweldingprocess,
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sequenceofassembly,preheat,interpassandpostheatrequirementsingeneralifhighresidualstressesare
present,andinparticularforallmembersrequiringpartialorcompletepenetrationgroovewelding.
K.
MillTestReports:Signedbymanufacturerscertifyingthatthefollowingproductscomplywithrequirements:
1.
2.
3.
4.
5.
L.
Structuralsteelincludingchemicalandphysicalproperties.
Bolts,nuts,andwashersincludingmechanicalpropertiesandchemicalanalysis.
Tensioncontrol,highstrengthboltnutwasherassemblies.
Shopprimers.
Nonshrinkgrout.
FabricatorsQualityControlProgram.
M. Fabricatorsshopinspectionandtestreports.
N. SubstantiatingdataforprimeronClassAfayingsurface.
CODESANDSTANDARDS
1.06
A.
FloridaBuildingCode,2007Edition,with2009Supplements.
B.
AISCCodesofStandardPracticeforSteelBuildingsandBridges.
1.
Paragraph4.4.ApprovalismodifiedsuchthattheStructuralEngineerwillreturnsubmittalstothe
Architect/Engineerwithintenworkingdaysfromtimeofreceipt.
AISC's"SeismicProvisionsforStructuralSteelBuildings"and"SupplementNo.2."
C.
D.
E.
AISC's"SpecificationforStructuralSteelBuildingsAllowableStressDesignandPlasticDesign."
AISC's"SpecificationfortheDesignofSteelHollowStructuralSections."
F.
AISCSpecificationsforStructuralJointsusingASTMA325orA490BoltsapprovedbytheResearchCouncil
onStructuralConnectionsoftheEngineeringFoundation.
G.
RCSCsSpecificationforStructuralJointsusingASTMA325orA490Bolts.ApprovedJune30,2004.
H.
AWSD1.1StructuralWeldingCodeSteel.
I.
ASTMA6GeneralRequirementsforDeliveryofRolledSteelPlates,Shapes,SheetPilingandBarsfor
StructuralUse.
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J.
S.S.P.C.SocietyforProtectiveCoatings.
K.
1.07
OccupationalSafetyandHealthAct(OSHA),asamendedtodate.
QUALITYASSURANCE
A.
FabricatorQualifications:FabricatorshallhaveanAISCQualityCertificationinthecategoryofStandardfor
SteelBuildingStructures(STD),withaSophisticatedPaintSystemsendorsementandshallbeSSPCCertified
asaQualifiedPaintApplicatorwithaminimumfiveyearsofdocumentedsuccessfulexperienceon
equivalentprojects.SubmitcopyofAISCCertifications,SSPCCertificationandrsumdemonstrating
equivalentprojectexperience.
B.
ErectorQualifications:ErectorshallbeanAISCCertifiedSteelErector(CSE)orAdvancedCertifiedSteelErector
(ACSE)withaminimumfiveyearsofdocumentedsuccessfulexperienceonequivalentprojects.Submitcopy
ofAISCCertificationandrsumdemonstratingequivalentprojectexperience.
C.
Qualificationsforweldingwork:QualifyweldingproceduresandoperatorsinaccordancewithAWSStandard
QualificationProcedure.
1.
TheFabricatorforshopweldsandtheErectorforfieldweldsshallretainaFloridaLicensedEngineer,
whospecializesinthedesignofweldmentstoprepareawrittenweldingprogrampursuanttothe
requirementsofANSI/AWSD1.1.TheprogramshallincludeallnecessaryWeldingProcedure
Specifications(WPS),allnecessaryrequirementsforqualificationtestingofWPSandweldingpersonnel.
TheWPSshallincludetheweldingprocess,sequenceofassembly,preheat,interpassandpostheat
requirements.Weldedjointsofheavysectionsandplates2inchthickandgreatershallbedetailedto
limittheamountofweldmetal.Doublebevelsshallbeusedinlieuofsinglebevels.Weldingshallstart
atthemostrestrainedpartoftheweldmentandproceedtotheleastrestrained.
2.
TheFabricatorandErector,asapplicable,shallconductallnecessarytestsrequiredbyANSI/AWSD1.1
toqualifythe WPS.
3.
ProvidecertificationthatwelderstobeemployedinworkhavesatisfactorilypassedAWSqualification
testsfortheweldingprocessandpositionusedandhavebeencontinuouslyemployedasaweldersince
certification.Ifrecertificationofweldersisrequired,retestingwillbeContractorsresponsibility.
D.
StudApplicationQualificationTest:
1.
Priortoerection,conductstudapplicationqualificationtestsinaccordancewithAWSD1.1Chapter7.6
andAnnexIX.ThetestsaretheresponsibilityoftheContractororstudapplicator.
2.
PreparespecimenplatesofA992steel,minimum1/2inchthick,withanSP6surfacepreparation.
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3.
Weldaminimumoften(10)studsthroughsteeldecktothepreparedplate(s).Thestudsandsteeldeck
shallbeofthesametypeasspecifiedforuseintheproject.Testthestudsbythebendtestspecifiedin
AWS7.6.6orAnnexIX.
4.
IfthetestsareconductedbyotherthantheOwnerstestingagency,thatagencyshallbeproperly
notifiedsothattheymaybepresenttowitnesstheentiretestprocedure.
E.
TheFabricatorshallprovideasystemofqualitycontrol,includingshopweldinginspectionsandtesting,to
ensurethattheminimumstandardsspecifiedhereinareattained.SubmittoOwner,Architect,andEngineer
completedetailsofthequalitycontrolprogramtobeusedandalltestingandinspectionreports.Visually
inspect100%ofshopwelds.Also,asaminimum,performnondestructivetestsofweldsinconformance
withAWSD1.1asfollows:
1.
Splices:100%.
2.
Fullpenetrationwelds:100%ofcantileveredmembers,50%forallothers.
3.
Partialpenetrationwelds:25%.
4.
Filletwelds:10%.
F.
Thefabricatormayusethefollowingexaminationmethods,indescendingorderofimportance.Whena
particularexaminationmethodforajointisunfeasible,thehighestordermethodthatispracticableshallbe
used.StandardofacceptanceshallbeinaccordancewithAWSD1.1.
1.
UltrasonicMethod:InaccordancewithAWSD1.1.
2.
RadiographicMethod:InaccordancewithASTME94andASTME142,withaminimumqualitylevelof
22T.Thisprocedureislimitedtotheinspectionofgrooveweldsinbuttjointsonlyandisnottobe
usedforfilletwelds.
3.
MagneticParticleMethod:InaccordancewithASTME109.Useforexaminingpartialpenetration
welds.Percentageofexaminationsisdefinedelsewhereinthesespecifications.TheYokemethodmay
beusedonlyforsupplementarysurfaceexamination.
4.
DyePenetrantExaminationMethod:InaccordancewithASTME165.
CleaningandlubricationofASTMF1852twistofftypetensioncontrolboltassembliesisnotpermitted.
Turnofnutmethodofbolttighteningisnotacceptable.
G.
H.
I.
1.08
PreconstructionMeeting:ThereshallbeaPreconstructionMeetingwiththeOwner,Architect,Structural
Engineer,Contractor,Fabricator,andErectortoclarifyresponsibilitiesandrequirementsassetforthin
Division01ProjectManagementandCoordination.
DELIVERY,STORAGE,ANDHANDLING
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A. Delivermaterialstositeatsuchintervalstoinsureuninterruptedprogressofwork
B.
Deliveranchorrodsandanchoragedeviceswhicharetobeembeddedincastinplaceconcreteormasonryin
ampletimetonotdelaywork.
C.
Storematerialstopermiteasyaccessforinspectionandidentification.Keepsteelmembersoffground,using
plates,platforms,orothersupports.Protectsteelmembersandpackagedmaterialsfromcorrosionand
deterioration.
D.
Storefastenerscomponentsinsealedcontainersuntilreadytouse.Resealopencontainerstoprevent
contaminationbymoistureorotherdeleterioussubstances.Storeclosedcontainersinaprotectiveshelter
toprotectfastenersfromdirtandmoisture.Onlyasmanyfastenercomponentsasareanticipatedtobe
installedduringtheworkshiftshallbetakenfromprotectivestorage.Fastenercomponentsthatarenot
incorporatedintotheworkshallbereturnedtoprotectivestorageattheendoftheworkshift.Fasteners
fromopencontainersandfastenersthataccumulaterustordirtshallnotbeusedandshallbeimmediately
andpermanentlyremovedfromtheprojectsite.
E.
Donotstorematerialsonstructureinamannerthatmightcausedistortionordamagetomembersor
supportingstructures.Repairorreplacedamagedmaterialsorstructuresasdirected.
1.09
A.
ENVIRONMENTALOBJECTIVES
Manufacturer/Fabricatortosupplydocumentationoflevelofcomplianceornoncompliancewiththe
followingrequirementsbeforeconsiderationasanAcceptableManufacturer.
1.
Allstructuralsteelsections,steelplate,pipes,andHSSshallusesteelmadeinanelectricarcfurnace
(EAF).
PART2PRODUCTS
2.01
MATERIALS
A.
RecycledContentofSteelProducts:Provideproductswithanaveragerecycledcontentofsteelproductsso
postconsumerrecycledcontentplusonehalfofpreconsumerrecycledcontentisnotlessthan25percent.
B.
RecycledContentofSteelProducts:Provideproductswithanaveragerecycledcontentofsteelproductsso
postconsumerrecycledcontentplusonehalfofpreconsumerrecycledcontentisnotlessthanthefollowing:
1.
2.
WShapes:60percent.
Channels,Angles,MCShapes:60percent.
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3.
PlateandBar:25percent.
4.
ColdFormedHollowStructuralSections:25percent.
5.
SteelPipe:25percent.
6.
AllOtherSteelMaterials:25percent.
C.
StructuralsteelrolledWandWTshapes:ASTMA992,Fy=50ksi.
1.
RequirementsforGroup4and5Members.
a.
Steelshallbefine,grainedkilledsteel.
b.
CharpyVnotchimpacttestsshallbeperformedaccordingtoASTMA673,SamplingProcedure
forImpactTestingofStructuralSteel:ThefrequencyoftestingshallbeasprescribedinA673;the
testtemperatureshallbe70F;theabsorbedenergyshallbe20ft.lb.
c.
TheFabricatorshallsubmitevidencetotheArchitect/Engineerthatthemillhascompliedwiththe
aboverequirements.
2.
MillInspection:AllstructuralshapesinGroup4and5shallconformtotherequirementsofASTM898,
StraightBeamUltrasonicExaminationofRolledSteelStructuralShapestoassuredeliveryofshapes
freeofgrossinternaldiscontinuitiessuchaspipe,ruptures,orlaminations.TheFabricatorshallsubmit
totheArchitect/Engineerevidenceofcompliancebythemillwiththisrequirement.
D.
StructuralsteelrolledM,S,CandMCshapesandAngles:ASTMA36,Fy=36ksi.
E.
Structuralsteelplatesandbars:ASTMA36,Fy=36ksi.
1.
Allsteelplatesexceeding2inthicknessshallconformtotherequirementsofASTMA435,Straight
BeamUltrasonicExaminationofSteelPlates,toassuredeliveryofsteelplatesfreeofgrossinternal
discontinuitiessuchaspipe,ruptures,orlaminations.Platesshallbeidentifiedbystampingorstenciling
UT435adjacenttomarkingrequiredbythematerialspecification.TheFabricatorshallsubmittothe
Architect/Engineerevidenceofcompliancebythemillwiththisrequirement.
F.
Coldformedhollowstructuralsections(HSS):
1.
Roundsections:
ASTMA500,GradeC,Fy=46ksi.
ASTMA500,GradeB,Fy=46ksi.
2.
SquareandRectangularsections:
G.
Steelpipe:ASTMA53,TypeEorS,GradeB,Fy=35ksi.
H.
AnchorRods:ASTMF1554,Grade55withSupplementaryRequirementS1,hooked.
I.
AnchorRods:ASTMA449Type1threaded,withnutsandwasherseachend.
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J. Unfinishedthreadedfasteners:ASTMA307,GradeA,regularlowcarbonsteelboltsandnuts.
1.
Providesquareheadandnuts.
K.
BoltLubrication:Allboltsshallbewelllubricatedattimeofinstallation,dry,rustyboltswillnotbeallowed.
BoltsornutsshallbewaxdippedbytheboltsupplierorJohnsonsStickWax140shallbeusedwithall
boltsintheshoporfield.CleaningandlubricationofASTM1852twistofftypetensioncontrolboltsisnot
permitted.
L.
Electrodesforwelding:ComplywithAWSD1.1requirements.
1.
Forcompletejointpenetrationgroovewelds,weldmetalshallhaveacharpyVnotchimpactstrengthof
20ft./lbs.20F.
M. Structuralsteelprimerpaint:SSPCPaint11leadandchromatefree,V.O.C.complaint,minimumsolids55%
byvolume.Useforsteelnotreceivingspecialcoatingsorfireproofing.RefertoArchitecturalDrawingsand
Division09.
Products:Subjecttocompliancewithrequirements,provideoneofthefollowing:
1.
a.
KemBondHSuniversalMetalPrimer;SherwinWilliams.
b.
TnemecSeriesV10;Tnemec.
c.
Interlac573:InternationalProtectiveCoatings.
2.
ProvideshopprimerandshopappliedtopcoatpaintinaccordancewithDivision09SectionSpecial
CoatingswhereshownontheArchitecturalDrawings.
3.
Steelpermanentlyexposedtotheelementsthatdoesnotreceiveacoatingshallbehotdipgalvanized.
N. Nonmetallicshrinkageresistantgrout:ProvideinaccordancewithSection033000.
2.02
FABRICATION
A.
Shopfabricationandassembly:Fabricateandassemblestructuralassembliesinshoptogreatestextent
possible.FabricateitemsofstructuralsteelinaccordancewithAISCSpecificationsandAISCCodeof
StandardPracticeforSteelBuildingsandBridgesasindicatedonfinalshopdrawings.Providecamberin
structuralmemberswhereindicated.
B.
Properlymarkandmatchmarkmaterialsforfieldassembly.Fabricatefordeliverysequencethatwillexpedite
erectionandminimizefieldhandlingofmaterials.
C.
Wherefinishingisrequired,completetheassembly,includingweldingbeforestartoffinishingoperations.
Providefinishsurfacesofmembersexposedinfinalstructurefreeofmarkings,burrs,andotherdefects.
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D. Completestructuralsteelassemblies,includingweldingofunits,beforestartingshopprimingoperations.
E.
ArchitecturallyExposedStructuralSteel:Complywithfabricationrequirements,includingtolerancelimits,of
AISC's"CodeofStandardPracticeforSteelBuildingsandBridges"forstructuralsteelidentifiedas
architecturallyexposedstructuralsteel.
F.
ThermalCutting:Performthermalcuttingbymachinetogreatestextentpossible.
1.
PlanethermallycutedgestobeweldedtocomplywithrequirementsinAWSD1.1.
G.
SplicesinStructuralSteel:Splicingofstructuralsteelmembersintheshoporthefieldisprohibitedwithout
priorapprovaloftheArchitect/Engineer.Anymemberhavingasplicenotshownanddetailedonapproved
shopdrawingswillberejected.
H.
CompressionJoints:Compressionjointswhichdependoncontactbearingaspartofthesplicecapacityshall
havethebearingsurfacesofindividualfabricatedpiecespreparedtoacommonplanebymilling,sawing,or
othersuitablemeans.
I.
Connections:
1.
Weldshopconnections,asindicated.ComplywithAWSD1.1forweldingprocedurespecifications,
tolerances,appearanceandqualityofweldsandformethodsusedincorrectingweldingwork.
2.
Removebackingbarsorrunofftabs,backgouge,andgrindsteelsmooth.
3.
Assembleandweldbuiltupsectionsbymethodsthatwillmaintaintruealignmentofaxeswithout
exceedingtolerancesofAISC's"CodeofStandardPracticeforSteelBuildingsandBridges"formill
material.
4.
Verifythatweldsizes,fabricationsequence,andequipmentusedforarchitecturallyexposedstructural
steelwilllimitdistortionstoallowabletolerances.Preventweldshowthroughonexposedsteel
surfaces.
a.
b.
5.
Grindbuttweldsflush.
Grindorfillexposedfilletweldstosmoothprofile.Dressexposedwelds.
Atweldedbeamcolumnflangejoints,weldbackingandrunofftabsshallberemovedandrepaired,
includinga5/16reinforcingfilletweldontheedgebelowthecompletejointpenetrationgrooveweld.
Theexceptionthatthetopflangebackingispermittedtoremainifitisattachedtothecolumnflange
withacontinuousfilletweldontheedgebelowthecompletejointpenetrationgrooveweld.
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6.
Boltfieldconnections,exceptwhereweldedconnectionsareindicated.
J. BearingandFitUpofColumnCompressionJoints:Compressionjointsofallcolumnsshallhavebearing
surfacesfinishedtoacommonplanebymilling,sawing,orothersuitablemeans.Lackofcontactbearing
mustnotexceed1/16,orcorrectivemeasuresasdefinedbyAISCSectionM4.4shallberequired.
K.
StrutsandBraces:Connectstrutsandbracestoresist50%oftheallowabletensilestrengthofthemembers,
unlessotherwisespecified.
L.
Compressionmemberscomposedoftwoormorerolledshapesseparatedfromoneanotherbyintermittent
fillersshallbeconnectedtooneanotheratsuchfillersspacedatintervalssothattheleastslendernessratio,
l/r,ofeithershape,betweenthefasteners,doesnotexceedthegoverningslendernessratioofthebuiltup
member.
M. HighstrengthFieldBoltedConstruction:InstallhighstrengththreadedfastenersinaccordancewithAISC
SpecificationsforStructuralJointsusingASTMA325(RCSCJune30,2004).
N. FieldWeldedConstruction:ComplywithAWSD1.1forprocedures,appearanceandqualityofwelds,and
methodusedincorrectingweldingwork.
O. ShearConnectors:Preparesteelsurfacesasrecommendedbymanufacturerofshearconnectors.Use
automaticendweldingofheadedstudshearconnectorsaccordingtoAWSD1.1andmanufacturer'swritten
instructions.
P.
Holesforotherwork:Provideholesrequiredforsecuringotherworktostructuralsteelframing,andfor
passageofotherworkthroughsteelframingmembers,asshownonfinalshopdrawings.
Q. Providethreadednutsweldedtoframing,andotherspecialtyitemsasindicatedtoreceiveotherwork.
R.
Cut,drill,orpunchholesperpendiculartometalsurfaces.Donotflamecutholes,orenlargeholesbyburning.
Drillholesinbearingplates.
S.
Provideweepholeinanyconfinedsteelsurfacecapableofretainingwaterduringerectionorservice.Seal
weldasrequiredtopreventmigrationofwaterintoconfinedregion.
2.03
SHOPPAINTING
A.
Surfacepreparation:Afterinspectionandbeforeshipping,cleansteelworktobepainted.Removelooserust,
loosemillscale,andspatter,slagorfluxdeposits.CleansteelinaccordancewithSSPC:theSocietyfor
ProtectiveCoatings.UseSSPCSP6,"CommercialBlastCleaning"forsteeltobepaintedorreceiveacoating
andSSPCSP2,"HandToolCleaning,"orSSPCSP3,"PowerToolCleaning"forallotherconditions.
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B. Priming:UnlessspecifiedotherwiseinDivision09SpecialCoatingscomplywiththefollowing:Immediately
aftersurfacepreparation,applyVOCcompliantstructuralsteelprimerpaintinaccordancewith
manufacturersinstructionsandataratetoprovidedryfilmthicknessofnotlessthan2.5mils.Usepainting
methodsthatresultinfullcoverageofjoints,corners,edgesandexposedsurfaces.RefertoDivision09
SectionSpecialCoatingsforprimingandpaintingofmemberstoreceivespecialcoatings.
Shopprimestructuralsteel,exceptdonotprime:
1.
Membersorportionsofmemberstobeembeddedinconcreteormortar.Primeembeddedsteelthatis
partiallyexposedonexposedportionsandinitial2ofembeddedareasonly.
2.
Surfacesthatarescheduledtoreceivesprayedonfireproofing.
3.
Membersthataretobehotdipgalvanized.
4.
Surfaceswithin2ofwelds.
5.
Thefayingsurfacesofslipcriticalboltedconnections.Theexceptionisformembersthatreceivea
coatingsystem.TherethefayingsurfacesshouldreceiveaprimerprovidingaClassAsurface,withaslip
coefficientof0.33.SubmitsubstantiatingdatainconformancewithAppendixAoftheAISC
SpecificationforStructuralJoints.
6.
Maskoffanddonotprimeastrip2wideonanysurfacestoreceivearowofheadedstudsorpuddle
welds.
C.
Steelmemberswhichcannotbereadilypaintedafterfabrication,suchasbacktobackanglesandtees,shall
beprimedandfinishcoated,orreceivetwocoatsofprimer,priortofabrication.
D.
Hotdipgalvanizememberspermanentlyexposedtotheelements,suchascoolingtowersupportsteel.Apply
zinccoatingaccordingtoASTMA123.
1.
E.
Fillventholesandgrindsmoothaftergalvanizing.
Donotprintorembossthenameofthefabricatoronexposedsteelunlessitiscompletelyconcealedbythe
finishpainting.
PART3EXECUTION
3.01
ERECTION
A.
Surveys:EmployaFloridaLicensedEngineerorLandSurveyorforaccurateerectionofstructuralsteel.Check
elevationsofconcreteandmasonrybearingsurfacesandlocationsofanchorboltsandsimilardevices,
beforeerectionworkproceeds,andreportdiscrepanciestoArchitect/Engineer.Donotproceedwith
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erectionuntilcorrectionshavebeenmade,oruntilcompensatingadjustmentstostructuralsteelworkhave
beenagreeduponwithArchitect/Engineer.
B.
Temporaryshoringandbracing:Providetemporaryshoringandbracingmembersandconnectionsofsufficient
strengthtobearimposedloadsfromsteelselfweightanderectionproceduresoranyotherloadscreatedby
othercontractorsonatemporarybasis.Removetemporarymembersandconnectionswhenpermanent
membersareinplaceandfinalconnectionsaremade.Providetemporaryguidelinestoachieveproper
alignmentofstructuresaserectionproceeds.
1.
Donotremovetemporaryshoringsupportingcompositedeckconstructionuntilcastinplaceconcrete
hasattaineditsdesigncompressivestrength.
C.
Temporaryplanking:Providetemporaryplankingandworkingplatformsasnecessarytoeffectivelycomplete
work.
D.
Anchorrodsandbolts:Furnishanchorrods,boltsandotherconnectorsrequiredforsecuringstructuralsteelto
foundationsandotherinplacework.
1.
Furnishtemplatesandotherdevicesasnecessaryforpresettingrods,boltsandotheranchorsto
accuratelocations.
2.
RefertoDivision3ofthesespecificationsforanchorrodinstallationrequirementsinconcrete,and
Division4formasonryinstallation.
E.
SetstructuralsteelaccuratelyinlocationsandtoelevationsindicatedandaccordingtoAISC's"Codeof
StandardPracticeforSteelBuildingsandBridges"and"SpecificationforStructuralSteelBuildingsAllowable
StressDesignandPlasticDesign."
F.
Settingbasesandbearingplates:Cleanconcreteandmasonrybearingsurfacesofbondreducingmaterialsand
cleanbottomofbaseandbearingplate.
1.
Setbaseorbearingplatewedgeorotheradjustingdevices.
2.
Tightenanchorrodsafterstructuralsteelframehasbeenplumbed.Donotremovewedgesorshims
but,ifprotruding,cutoffflushwithedgeofbaseorbearingplatepriortopackingwithgrout.
3.
Packorpournonshrinkgroutsolidlybetweenbearingsurfaceandbaseorplate.Ensurethatnovoids
remain.Finishexposedsurfaces,protectgroutandallowtocure.
4.
Forproprietarygroutmaterials,complywithmanufacturersinstructions.
5.
Baseplatesmustbegroutedaminimumof72hourspriortoplacingconcreteslabsonsupportingsteel
structure.
G.
MaintainerectiontolerancesofstructuralsteelandarchitecturallyexposedstructuralsteelwithinAISC's"Code
ofStandardPracticeforSteelBuildingsandBridges."
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H. Fieldassembly:Setstructuralmembersaccuratelytolinesandelevationsindicated.Alignandadjustvarious
membersformingapartofacompleteframeorstructurebeforepermanentlyfastening.Cleanbearing
surfacesandothersurfaceswhichwillbeinpermanentcontactbeforeassembly.Performnecessary
adjustmentstocompensatefordiscrepanciesinelevationsandalignment.ComplywithAISCCodeof
StandardPracticeexceptwheremorestringentrequirementsarecontainedherein.
1.
LevelandplumbindividualmembersofstructurewithinspecifiedAISCtolerances.
2.
Establishrequiredlevelingandplumbingmeasurementsonmeanoperatingtemperatureofstructure.
Makeallowancesfordifferencebetweentemperatureattimeoferectionandmeantemperatureat
whichstructurewillbewhencompletedandinservice.
I.
Splicemembersonlywhereindicatedandacceptedonshopdrawings.
J.
Erectionbolts:Onexposedweldedconstruction,removeerectionbolts,fillholeswithplugweldsandgrind
smoothatexposedsurfaces.
K.
ComplywithAISCSpecificationforbearing,adequacyoftemporaryconnections,alignment,andremovalof
paintonsurfacesadjacenttofieldwelds.
L.
Donotenlargeunfairholesinmembersbyburningorbyuseofdriftpins.Reamholesthatmustbeenlarged
toadmitboltsaspermittedbyArchitect/Engineer.
M. Tightenbearingtypebolts(A325N)tothesnugtightconditionasfollows:
1.
Boltsshallbeplacedinallholes,withwasherspositionedasrequiredandnutsthreadedtocompletethe
assembly.
2.
Compactingthejointtothesnugtightconditionshallprogresssystematicallyfromthemostrigidpartof
thejoint.
3.
Thesnugtightenedconditionisthetightnessthatisattainedwithafewimpactsofanimpactwrenchor
thefulleffortofanironworkerusinganordinaryspudwrench.
4.
Morethanonecyclethroughtheboltpatternmayberequiredtoachievethesnugtightenedjoint.
N. ProvidehardenedwashersconformingtoASTMF436andplaceunderthepartbeingturned.
O. Donotreuseorretightenboltswhichhavebeenfullytightened.Useonlynongalvanizednutsandboltsthat
areclean,rustfree,andwelllubricated.Boltsandnutsshallbewaxdippedbytheboltsupplierorlubricated
withJohnsonsStickWax140.CleaningandlubricationofASTMF1852twistofftypetensioncontrolboltsis
notpermitted.
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P. Whereslottedholesareusedtoaccommodatethermalmovement,notifytheArchitect/Engineerifboltis
expectedtohittheendofslot,basedontemperatureattimeofinstallation.
Q. Storefastenercomponentsinsealedcontainersuntilreadyforuse.Resealopencontainerstoprevent
contaminationbymoistureorotherdeleterioussubstances.Storeclosedcontainersfromdirtandmoisture
inaprotectiveshelter.Takefromprotectivestorageonlyasmanyfastenercomponentsasareanticipatedto
beinstalledduringtheworkshift.Fastenercomponentsthatarenotincorporatedintotheworkshallbe
returnedtoprotectivestorageattheendoftheworkshift.Fastenersfromopencontainersandfasteners
thataccumulaterustordirtshallnotbeusedandshallbeimmediatelyandpermanentlyremovedfromthe
projectsite.
R.
WeldConnections:ComplywithAWSD1.1forweldingprocedurespecifications,tolerances,appearance,and
qualityofweldsandformethodsusedincorrectingweldingwork.
1.
2.
3.
ComplywithAISC's"CodeofStandardPracticeforSteelBuildingsandBridges"and"Specificationfor
StructuralSteelBuildingsAllowableStressDesignandPlasticDesign"forbearing,adequacyof
temporaryconnections,alignment,andremovalofpaintonsurfacesadjacenttofieldwelds.
Assembleandweldbuiltupsectionsbymethodsthatwillmaintaintruealignmentofaxeswithout
exceedingtolerancesofAISC's"CodeofStandardPracticeforSteelBuildingsandBridges"formill
material.
Verifythatweldsizes,fabricationsequence,andequipmentusedforarchitecturallyexposedstructural
steelwilllimitdistortionstoallowabletolerances.Preventweldshowthroughonexposedsteel
surfaces.
a.
b.
Grindbuttweldsflush.
Grindorfillexposedfilletweldstosmoothprofile.Dressexposedwelds.
S.
Headedshearstuds:Preparesteelsurfacesasrecommendedbymanufacturerofshearconnectors.Use
automaticendweldingofheadedstudshearconnectorsaccordingtoAWSD1.1andmanufacturer'swritten
instructions.Allweldingferrulesforshearconnectorsshallberemovedpriortoplacementofconcrete.
T.
Gascutting:Donotusegascuttingtorchesinfieldforcorrectingfabricationerrorsinprimarystructural
framing.Whenpermitted,finishgascutsectionsequaltoashearedappearancebygrindingorreaming.Do
notusegascuttingtofabricateboltholes.
U. Touchuppainting:Immediatelyaftererection,slagfieldweldsandcleanboltedconnectionsandabraded
areasofshoppaint.Applypainttoexposedareasusingoriginalshopprimerorcoldgalvanizingcompound.
Forexposedsteelhavingspecialcoatingssystem,reapplybothprimerandtopcoatperDivision9Section,
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SpecialCoatings.Forgalvanizedsteel,applyZincCladColdGalvanizingbySherwinWilliamsorCold
GalvanizingbyZRCChemicalbybrushorspraytoprovideaminimumdryfilmthicknessof3mils.
3.02
QUALITYCONTROL
A.
ShoptestingandinspectionbytheOwneristoevaluatetheeffectivenessoftheFabricatorsrequiredQuality
ControlandAssuranceProgram.
B.
OwnerwillengageaStructuralInspectortoperformfieldinspectionspursuanttotheStructuralInspection
PlanpresentedontheDrawings.
C.
Ownerwillengageatestingagencytoperformshopinspections,shoptesting,fieldtesting,andtopreparetest
andinspectionreports.
D.
Testingagencyshallconductandinterprettestsandstateineachreportwhethertestspecimenscomplywith
requirements,andspecificallystateanydeviationstherefrom.
E.
Provideaccessfortestingagencytoplaceswherestructuralsteelworkisbeingfabricatedorproducedand
unobstructedviewstoallmembersinnearbystoragesothatrequiredinspectionandtestingcanbe
accomplished.
F.
Testingagencymayinspectstructuralsteelatplantbeforeshipment;however,Architect/Engineerreserves
theright,atanytimebeforefinalacceptance,torejectmaterialnotcomplyingwithspecifiedrequirement.
G.
Correctdeficienciesinstructuralsteelworkwhichinspectionsorlaboratorytestreportshaveindicatedtobe
notincompliancewithrequirements.Performadditionaltests,atContractorsexpense,asmaybe
necessarytoreconfirmanynoncomplianceoforiginalwork,andasmaybenecessarytoshowcomplianceof
correctedwork.
H.
ShopInspectionandTests:TestingAgencyistoinspectandtestduringfabricationofstructuralsteel
assemblies,asfollows:
1.
ReviewshopdrawingsandshopprocedureswithFabricatorssupervisorypersonnel.
2.
Requestandobtainnecessarymillcertificationsofsteelandverifypropermaterialthroughoutthe
durationofthejob.
3.
Verifyweldingprocedurequalifications,eitherbyprequalificationsorbywitnessingqualificationtests.
4.
Verifywelderqualifications,eitherbycertificationand/orbyretesting.Obtainweldercertificates.
5.
Spotchecklayoutanddimensionsofjigsandfixturesforjointpreparation,andfitupofmembers.
6.
Verifyweldingelectrodestobeusedandotherweldingconsumablesasthejobprogresses.
7.
CheckpreheatingproceduresforconformancetoAWSD1.1.
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8.
Verifyproceduresforweldinginaccordancewithapplicableportionsofsection4,Technique,AWS
D1.1.
9.
VerifythatqualityofweldsmeettherequirementsofParagraphB.15,QualityofWelds,AWSD1.1.
10. ProvideinspectionofsurfacepreparationforcoatingandcoatingoperationsinaccordancewithSSPC
VIS1and2.
11. PerformvisualinspectionofallweldsforcompliancewithContractDocuments.Providerandomnon
destructivetestsofweldsinconformancewithSection6ofAWSD1.1,asmayberequiredby
Architect/Engineer,butnotlessthan:
a.
Fullpenetrationwelds:25%.
b.
Partialpenetrationwelds:15%.
c.
FilletWelds:10%.
12. Testinglaboratorymayusethefollowingexaminationmethods,indescendingorderofimportance.
Whenaparticularexaminationmethodforajointisunfeasible,thehighestordermethodthatis
practicableshallbeused.StandardofacceptanceshallbeinaccordancewithAWSD1.1.
a.
UltrasonicMethod:InaccordancewithAWSD1.1.
b.
RadiographicMethod:InaccordancewithASTME94andASTME142,withaminimumquality
levelof22T.Thisprocedureislimitedtotheinspectionofgrooveweldsinbuttjointsonlyand
isnottobeusedforfilletwelds.
c.
MagneticParticleMethod:InaccordancewithASTME109.Useforexaminingpartialpenetration
welds.Percentageofexaminationsisdefinedelsewhereinthesespecifications.TheYoke
methodmaybeusedonlyforsupplementarysurfaceexamination.
d.
DyePenetrantExaminationMethod:InaccordancewithASTME165.
13. UltrasonicallyinspectforlaminationsafterweldingalljointswithGroup4and5rolledshapesandplates
greaterthan11/2thick,wherematerialissubjectedtotensioninthethroughthicknessdirection.The
ultrasonicinspectionshallextendforadistanceofsixtimesthethicknessoftheplatereceivingthe
throughthicknesstension,eithersideoftheplatedeliveringthetension.
14. Interpret,record,andreportallresultsofthenondestructivetests.
15. Markforrepair,anyareanotmeetingSpecificationrequirements.Correctionofrejectedweldsshallbe
madeinaccordancewithParagraph3.7,Corrections,AWSD1.1
16. Reexamineallrepairareasandinterpret,record,andreporttheresultsofexaminationsofrepairwelds.
I.
FieldInspectionandTests:InspectandTestduringtheerectionofstructuralsteelassembliesasdirectedby
theEngineerofRecord,butnotlessthanthefollowing
1.
Verifyfieldweldingproceduresandobtainweldercertificates.
2.
Checkjointpreparationandfitup,backingstrips,andrunoutplates.
3.
Checkpreheatingtoassurepropertemperature,uniformity,andthoroughnessthroughthefullmaterial
thickness.
4.
Reviewweldingsequence.
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5.
PerformvisualinspectionofallweldsforcompliancewithContractDocuments.Performnon
destructivetestsofweldsinconformancewithSection6ofAWSS1.1asmayberequiredby
Architect/Engineer,butnotlessthan:
a.
Splices:100%.
b.
FullPenetrationWelds:50%except100%ofcantilevermembers.
c.
PartialPenetrationWelds:25%.
d.
FilletWelds:10%.
6.
Check100%ofboltedconnectionsaccordingtoinspectionproceduresoutlinedintheSpecificationfor
StructuralJointsusingASTMA325orA490Boltsandasrequiredelsewhereinthesespecifications.
7.
ProductionStudApplicationTesting:Testthefirsttwostudsperwelderperdayforeachsetupandsize
andtypeofstud.Testbybendingstuds30degreesusinga4lb.hammerperAWSD1.1Section7.7.Use
a4lb.hammertosound100%ofstuds.Apingingsoundusuallyrepresentsasoundweld.Studsthat
produceathudshouldbebendtested.Passingstudsmayremainbentwhilefailingstudsmustbe
replaced.
8.
Interpret,record,andreportallresultsofthenondestructivetests.
9.
MarkforrepairanyareanotmeetingSpecificationrequirements.Correctionofrejectedweldsshallbe
madeinaccordancewithParagraph3.7,Corrections,AWSD1.1.
10. Reexamineallrepairareasandinterpret,record,andreporttheresultsofexaminationsofrepairwelds.
J.
PreinstallationtestingofasreceivedfastenerassembliesshallbeperformedaccordingtotheSpecifications
forStructuralJointsusingASTMA325Bolts,Section7andasfollows:
1.
TensionCalibrator(ahydraulicdevicethatindicatesthepretensionthatisdevelopedinaboltthatis
installedinit)shallbeprovidedbythetestingagency,attheProjectSite,toconfirmthetensionforcein
thefastenerassembly.
2.
Asampleofnotfewerthanthreecompletefastenerassembliesfromeachshippingcontainershallbe
checkedatthesite.
3.
Fastenerassembliestestedshalldevelopapretensionforcenotlessthan1.05timesthatrequiredby
Table8.1inAISC.Minimumpassingtestforce:A325:3/4=29.4kips,7/8=41.0kips,1=53.6kips;A490:
3/4=36.8kips,7/8=51.4kips,1=67.2kips.
ENDOFSECTION051200
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05 41 00
Cold Formed Framing
SECTION054100COLDFORMEDMETALFRAMING
PART4GENERAL
4.01
SECTIONREQUIREMENTS
A.
Submittals:ProductData,ShopDrawingsandmaterialcertificates.
B.
Comply with AISI's "Specification for the Design of ColdFormed Steel Structural Members" for calculating
structuralcharacteristicsofcoldformedmetalframing.
C.
ComplywithHUD's"PrescriptiveMethodforResidentialColdFormedMetalFraming."
D.
ComplywithAWSD1.3,"StructuralWeldingCodeSheetSteel."
E.
Protectcoldformedmetalframingfromcorrosion,deformation,andotherdamageduringdelivery,storage,
andhandling.
PART5PRODUCTS
5.01
MATERIALS
A.
GalvanizedSteelSheet:ASTMA653/A653M,G60zinccoated;StructuralSteel(SS);Grade33.
B.
SteelStuds:Cshaped,withflangewidthofnotlessthan15/8inches,minimumuncoatedsteelthicknessof
0.0538inchesandofdepthsindicated.
C.
Steel Joists: Cshaped, with flange width of not less than 15/8 inches, minimum uncoated steel design
thicknessof0.0538inchesandofdepthsindicated.
D.
Steel Track: Ushaped, minimum uncoated metal thickness of 0.0677 inches, with flange widths of 11/4
inchesforstudsand15/8inchesforjoists,ofwebdepthsindicated.
5.02
A.
ACCESSORIES
Accessories: Fabricate from the same material and finish used for framing members, of manufacturer's
standardthicknessandconfiguration,unlessotherwiseindicated.
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B.
CastinPlaceAnchorBolts:ASTMF1554,Grade36,threadedcarbonsteelhexheadedboltsandcarbonsteel
nuts; and flat, hardenedsteel washers; zinc coated by hotdip process according to ASTMA153/A153M,
ClassC.
C.
MechanicalFasteners:Corrosionresistantcoated,selfdrilling,selfthreadingsteeldrillscrews.
D.
Insulation:ASTMC665,TypeI,unfacedmineralfiberblankets.
E.
GalvanizingRepairPaint:SSPCPaint20orDODP21035.
PART6EXECUTION
6.01
A.
FRAMING
Install framing and accessories level, plumb, square, and true to line, and securely fastened, according to
ASTMC1007.Temporarilybraceframinguntilentireintegratedsupportingstructurehasbeencompletedand
permanentconnectionsaresecured.
1.
2.
3.
4.
Cutframingmembersbysawingorshearing;donottorchcut.
Fastenframingmembersbyweldingorscrewfastening.
Installinsulationinbuiltupexteriorframingmembers.
Fastenreinforcementplatesoverwebpenetrationslargerthanstandardpunchedopenings.
B.
ErectionTolerances:InstallcoldformedmetalframingwithamaximumvariationofL/180andwithindividual
framingmembersnomorethanplusorminus1/8inchfromplanlocation.Cumulativeerrorshallnotexceed
minimumfasteningrequirementsofsheathingorotherfinishingmaterials.
C.
Studs:Installcontinuoustopandbottomtrackssecurelyanchoredatcornersandends.Squarelyseatstuds
againstwebsoftopandbottomtracks.Spacestudsasindicated,setplumb,align,andfastenbothflangesof
studstotopandbottomtracks.
1.
2.
D.
Installandfastenhorizontalbridginginstudsystem,spacedinrowsnotmorethan48inchesapart.
Installmiscellaneousframingandconnectionstoprovideacompleteandstablewallframingsystem.
Joists: Install and securely anchor perimeter joist track sized to match joists. Install joists bearing on
supportingframing,braceandreinforce,andfastentobothflangesofjoisttrack.
1.
2.
Installbridgingandfastenbridgingateachjoistintersection.
Installmiscellaneousjoistframingandconnections,includingwebstiffeners,closurepieces,clipangles,
continuousangles,holddownangles,anchors,andfasteners.
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ENDOFSECTION054000
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055200
MetalRailings
SECTION055200METALRAILINGS
PART1GENERAL
1.1
SECTIONREQUIREMENTS
A.
Submittals:[ProductData][ShopDrawings][structuralanalysisdatasignedandsealedbyaqualified
professionalengineerregisteredinthestatewhereProjectislocated][and][manufacturer'scolorchartsshowingthe
fullrangeofcolorsavailableforfactoryappliedfinishes].
PART2PRODUCTS
2.1
RAILINGSYSTEMS
A.
[Available]Manufacturers:
1.
<Insertmanufacturer'sname>.
B.
Providerailingscapableofwithstandingauniformloadof50lbf/ft.(0.73kN/m)andaconcentratedloadof
200lbf(0.89kN)appliedtohandrailsandtoprailsofguardsinanydirection.Uniformandconcentratedloadsneed
notbeassumedtoactconcurrently.
C.
Providerailinginfillcapableofwithstandingaconcentratedloadof50lbf(0.22kN)appliedhorizontallyonan
areaof1sq.ft.(0.093sq.m).Infillloadandotherrailingloadsneednotbeassumedtoactconcurrently.
D.
Forglasssupportedrailings,supporteachsectionoftoprailbyaminimumofthreeglasspanelsorbyother
meanssotoprailwillremaininplaceifanyonepanelfails.
2.2
METALS
A.
Aluminum,ExtrudedBarsandTubing:ASTMB221(ASTMB221M),Alloy6063T5/T52.
B.
AluminumCastings:ASTMB26/B26M,AlloyA356.0T6.
C.
Bronze,ExtrudedShapes:ASTMB455,AlloyUNSNo.C38500(architecturalbronze).
D.
Bronze,SeamlessTubing:ASTMB135(ASTMB135M),AlloyUNSNo.C23000(redbrass,85percentcopper).
E.
StainlessSteelTubing:ASTMA554,GradeMT304.
F.
SteelPlates,Shapes,andBars:ASTMA36/A36M.
G.
SteelPipe:ASTMA53,Schedule40.
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H.
SteelTubing:ASTMA500(coldformed)orASTMA513.
I.
IronCastings:Eithergrayiron,ASTMA48/A48M,ormalleableiron,ASTMA47/A47M,unlessotherwise
indicated.
J.
Brackets,Flanges,andAnchors:Castorformedmetalofsametypeofmaterialandfinishassupportedrails
unlessotherwiseindicated.
2.3
OTHERMATERIALS
A.
Glass:TemperedglasscomplyingwithASTMC1048,KindFT(fullytempered),ConditionA(uncoated),Type1
(transparentglass,flat),Qualityq3(glazingselect),[Class1(clear)][Class2(tinted),bronze][Class2(tinted),gray]
[Class2(tinted)green].
1.
ThicknessforStructuralGlassBalusters:Asrequiredbystructuralloads,butnotlessthan[12.0][19.0]mm.
2.
ThicknessforGlassInfillPanels:Asrequiredbystructuralloads,butnotlessthan[6.0][10.0]mm.
B.
WoodRails:Hardwoodrailsofspeciesandprofileindicated;withmanufacturer'sstandardtransparentfinish,
andsecuredto[recessed][exposed]metalsubrail.
C.
Nonshrink,NonmetallicGrout:ASTMC1107;recommendedbymanufacturerforexteriorapplications.
2.4
FABRICATION
A.
Assemblerailingsystemsinshoptothegreatestextentpossible.Useconnectionsthatmaintainstructural
valueofjoinedpieces.
B.
Formchangesindirectionofrailingmembersby[bending][miteringatelbowbends][useofprefabricated
fittings].
C.
Fabricaterailingsystemsandhandrailsforconnectingmembers[bywelding][bybrazing][withconcealed
mechanicalfastenersandfittings].
D.
Providemanufacturer'sstandardwallbrackets,flanges,miscellaneousfittings,andanchorstoconnect
handrailandrailingmemberstootherconstruction.
E.
Providewallreturnsatendsofwallmountedhandrails.
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2.5
FINISHES
A.
AluminumRailings:[ClassI,clearanodicfinish;AAM12C22A41;complyingwithAAMA611][ClassI,color
anodicfinish;AAM12C22A42/A44;complyingwithAAMA611][BakedenamelAAC12C42R1x;thermosetting,
modifiedacrylicenamelprimer/topcoatsystemcomplyingwithAAMA2603][Siliconizedpolyesterfinish][High
performanceorganic;AAC12C42R1x;twocoatfluoropolymersystemcomplyingwithAAMA2604,withfinishcoats
containingatleast70percentPVDFresinbyweight][HighperformanceorganicAAC12C42R1x;threecoat
fluoropolymersystemcomplyingwithAAMA2605,withfinishcoatscontainingatleast70percentPVDFresinby
weight].
B.
BronzeRailings:[Handrubbed,lacquered,CDAM31M34O6x][Statuaryconversioncoatingoversatinfinish,
CDAM32C55].
C.
StainlessSteelRailings:[No.4,directionalsatin][No.6,dullsatin][No.7,satinreflective]finish.
D.
SteelRailings:[Hotdipgalvanizedafterfabrication,ASTMA123][Hotdipgalvanizedafterfabrication,ASTM
A123;cleanedandshopprimedaftergalvanizing][Cleanedandshopprimed].
PART3EXECUTION
3.1
INSTALLATION
A.
Fitexposedconnectionsaccuratelytogethertoformtight,hairlinejoints.
B.
Setrailingsaccuratelyinlocation,alignment,andelevationandfreeofrack.
C.
Coatconcealedsurfacesofaluminumthatwillbeincontactwithcementitiousmaterialsordissimilarmetals,
withaheavycoatofbituminouspaint.
D.
Anchorpostsinconcretebyformingorcoredrillingholes5inches(125mm)deepand3/4inch(20mm)
greaterthanODofpost.Fillannularspacebetweenpostandconcretewithnonshrink,nonmetallicgrout.
E.
Attachhandrailstowallwithwallbrackets.
ENDOFSECTION055200
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057000.A1 DecorativeMetalsbyWilsonart
057000.A1DECORATIVEMETALSBYWILSONART
PART1GENERAL
TechnicalData
1.
Distributorand/ormanufacturer
WilsonartInternational
2400WilsonPlace
P.O.Box6110
Temple,Texas765036110
Phone:(254)2077000;(800)4333222
Fax:(254)2072384
WebSite:www.wilsonartlaminate.com
PART2PRODUCTS
2.
ProductDescription
RecommendedUses:WilsonartDecorativeMetalsaredesignedforverticalinteriororceiling
applicationswhereaspecialaccentisrequiredoraspecialmoodisdesired.Thesurfaceof
DecorativeMetalsisthatoffinefinishedmetal.Thegenuinemetalmaterialisappropriatefor
verticalareasinretailfacilities,hotelandofficelobbies,theatersandrestaurants,whereits
specialeyecatchingpropertiesaddadefiniteprestigiousappeal.DecorativeMetalsaddavisual
senseoflightnesswhenusedasinsertedaccentbandinginmassivecasework.Thesematerials
alsocanaddabrighttouchwhenusedascladdingoraccenttrimincustomfurniture,especially
incombinationwithhighglosssolidcolorlaminates,WilsonartCustomEdgesorWilsonart
GibraltarSolidSurfacing.
ProductComposition:
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Type419:Asolidsheetofaluminumisproducedwithadecorative,anodizedfinishandcoloron
oneside.Thebacksideispreparedtofacilitatebondingtoasuitablesubstrate.(Keepthis
surfacefreeofgrease,oilorothercontaminants.)
BasicLimitations:Alldecorativemetalsaredesignedforinteriorverticalapplications.Only
AnodizedALookwithan"EX"designationisrecommendedforprotectedexteriorapplications.
Reflectivevalueandmetalcolormayvarydependingontypeoflightingused.Fluorescent,
incandescentanddaylightproduceslightcolorvariations.TheAmericanArchitectural
ManufacturersAssociation(AAMA)hasissuedtheVoluntarySpecificationforAnodized
ArchitecturalAluminumAAMA61198.Themaximumallowablecolorvariationisestablished
asDeltaECMC5.0orlessforanodizedaluminumproducedfromonecoil.
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057000.A1
Pattern,Size&FinishAvailability:
Note:Alldecorativemetalsaresuppliedwithaprotectivepeelcoattopreventsurfacedamage.
ProductType418
AvailableinTypes416&419
ProductType419,AnodizedAluminum
Pattern
Name
SurfaceFinish
Thickness
StockSizes
6284
SatinBrushedCopperAluminum
Anodized
0.025
4x8&4x10
Note:SampleChainincludes#6255P(418)PolishedGoldAluminumwithphenolicbacker
SheetDimensions
Type419,AnodizedAluminum(withoutphenolicback)
SheetWidths
48"(0+1/2")
1219.2mm(0+12.7mm)
SheetLengths
96"(0+1/2")
2438.4mm(0+12.7mm)
120"(0+1/2")
3048mm(0+12.7mm)
SheetThickness
0.025"0.002"(0.64mm0.05mm)
WeightPSF
0.353#psf
DecorativeStrips
13/4"x120"(44.5mmx3048mm)
3.
TechnicalData
Codes and Certifications: Currently there are no NEMA standards or tests for decorative metal surfacing. However,
AmericanNationalStandardsInstitute/NationalElectricalManufacturersAssociation(ANSI/NEMA),LD32005,AnnexA,
shouldbeconsultedforbasicfabricationandhandlingtechniques.
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The GREENGUARD Environmental Institute has awarded its GREENGUARD Indoor Air Quality Certification to
WilsonartLaminate.AllWilsonartLaminateproducttypesweretestedunderthestringentGREENGUARDStandardsfor
lowemitting products. All GREENGUARD Indoor Air Quality Certified products ensure minimal impact on the indoor
environment.Foracopyofthecertificate,visitwww.greenguard.org.
TypicalFireTestData:
WilsonartDecorativeMetals(Type419)havebeentestedinaccordancewithASTME84,TunnelTest,andachievedClass
1orAasfollows:
Type
Thickness
SmokeDeveloped
FlameSpread
418,PhenolicBackedwithtypes416
and419
0.040
0
25
419,AnodizedAluminum
0.025
0
0
ModelCodeDesignationsusedtodetermineflamespreadclassification
FlameSpreadClassification
International
LifeSafety
(MaximumRating)
(IBC)
(NFPA101)
25
A
A
75
B
B
200
C
C
(Reference:ArchitecturalWoodworkQualityStandard,8thEdition,Version1.02003)
AllModelCodesregulatethegenerationofsmokebyinteriorfinishmaterial.Inallcasestheyspecifyamaximumsmoke
developmentratingof450.
Firecodeapprovals:
ProductType
Certification
418,PhenolicBackedwith NewYorkCity,MEA587M,Vol.III
types416and419
NSFCertification
(Type419)AnodizedAluminum
NSFInternationalStandard51approvalforsplashzone
FDACertification
(Types401,416&419)ALookMirrorMetal,ArtisanGroupandAnodizedAluminum
Food&DrugAdministrationapprovalforfoodcontact
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057000.A1
FMVSS302
(Types401&419)ALookMirrorMetalsandAnodizedAluminum
U.S.FederalMotorVehicleSafetyStandard,FlammabilityofInteriorMaterials,compliant
GeneralStandards:CurrentlytherearenoNEMAstandardsortestsfordecorativemetalsurfacing.
SpecificProductStandards:CurrentlytherearenoNEMAstandardsortestsfordecorativemetalsurfacing.
PART3EXECUTION
4.
Installation:FabricationandAssemblyRecommendations
ForcomprehensivefabricationinstructionsforMetaltypes419,consulttheDecorativeMetalsFabricationManual,
BR0406.
FabricationandinstallationofALookMirrorQualityDecorativeMetalsiseasywithtoolsandmachinerynormally
associatedwithlaminate,metalorwoodworkingshops.Theyareeasilyappliedbyusingalowornonshrinksilicone
sealantandlowmoduluscontactcement,oraveryhighbondtypeofdoublestickfoamtape.Pleaserefertothe
manualforcomparisontootherreflectivemirrormaterialsforequivalentrigidityandgeneralproperties.
SomepointstokeepinmindwhenusingALookDecorativeMetalsinclude:
1.Useonverticalsurfacesonly.Horizontalworksurfacesarenotrecommended.
2.ALookDecorativeMetalscanbeformedusingstandardrollbendingequipment.
3.Theprotectivefilmshouldberemovedwheninstallationiscomplete.Ifthefilmisleftinplaceafterinstallation,
exposuretodirectsunlightforaprolongedperiodmaycauseapasteresidueandcreateotherproblems.
4.Forexteriorapplications,theedgeofAnodizedALookEXDecorativeMetalsshouldbecoveredorsealedwith
aluminumorstainlesssteelmolding(suchasHorJmold)usingasealantthatdoesnotcontainacidorastrongalkaline
solution.Interiorapplicationscanbebuttjointed.
Caution:Checkadhesivecarefullypriortoapplication.Whenadhesiveisused,duetotheinherentthermalexpansion
andcontractionratios,ALookDecorativeMetalsmaypulltowardthebasematerialafterinstallation.Itissuggested
thatyouuseVHBdoublestickfoamtape,oralowmodulussiliconeorrubberizingcontactcement.
5.
Warranty
WilsonartInternational,Inc.warrantsthat,undernormaluseandservice,thematerialandworkmanshipofits
WilsonartDecorativeMetalsandMETALAMINATESshallconformtotheapplicablesupplierorindustrystandardsset
outbelow,ortothestandardssetforthontheapplicabletechnicaldatasheetsforaperiodofone(1)yearfromthe
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dateofsaletothefirstconsumerpurchaser.Dealersanddistributorsareprovidedwiththetechnicaldatasheetswhich
containspecificstandardsofperformancefortheproducts.IntheeventthataDecorativeMetalorMETALAMINATES
productdoesnotperformaswarranted,thefirstconsumerpurchaserssoleremedyshallbelimitedtorepairor
replacementofalloranypartoftheproductwhichisdefective,atthemanufacturerssolediscretion.Innoinstance
shallthereplacementcostexceedtheoriginalpurchasepricepaidbytheconsumerpurchaserfortheDecorativeMetals
orMETALAMINATESproduct.
Thiswarrantyappliesonlytoproduct:
1.
Initsoriginalinstallation;and
2.
Purchasedbythefirstconsumerpurchaser.
Thiswarrantyisnottransferable,doesnotcoverhorizontalapplicationsandexpiresuponresaleortransferbythe
purchaser.
Thiswarrantyshallnotapplytodefectsordamagearisingfromanyofthefollowing:
Accidents,abrasion,physicalimpact,abuseormisuse;
1.
2.
Exposuretoextremetemperature,corrosiveatmospheresorprecipitants;
3.
Improperfabrication,installationormaintenance;or
4.
Anydamageduetodeliveryorafterdeliveryoftheproducttothepurchaser.
5.
Horizontalapplications.
NOOTHERWARRANTIES,EXPRESSORIMPLIED,AREMADE,INCLUDINGMERCHANTABILITYORFITNESSFORA
PARTICULARPURPOSE.UNDERNOCIRCUMSTANCESSHALLWILSONARTINTERNATIONAL,INC.BELIABLEFORANYLOSS
ORDAMAGEARISINGFROMTHEPURCHASE,USEORINABILITYTOUSETHISPRODUCT,ORFORANYSPECIAL,INDIRECT,
INCIDENTALORCONSEQUENTIALDAMAGES.NOFABRICATOR,INSTALLER,DEALER,AGENTOREMPLOYEEOF
WILSONARTINTERNATIONAL,INC.HASTHEAUTHORITYTOMODIFYTHEOBLIGATIONSORLIMITATIONSOFTHIS
WARRANTY.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate;
therefore,someofthelimitationsstatedabovemaynotapplytoyou.Itistoyourbenefittosaveyourdocumentation
uponpurchaseofaproduct.
SupplierorIndustryStandardsforDecorativeMetalsandMETALAMINATESforvisualsurfacedefectsareasfollows:
1.
VisualSurfaceDefectsmeansspots,indents,stains,scratches,orangepeeland/orsheetflatness.These
defectsmustnotbeeasilydetectedwheninspectedusingestablishedviewingconditions.
2.
Establishedviewingconditionsshallbefromadistanceof6.6feetwithanindirectilluminationintensityof400
lux.Theviewingareais4squarefeet.
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3.
VisualsurfacedefectsaremeasuredaccordingtoT.A.P.P.I.T564sp96,TransparentChartfortheEstimationof
DefectSize.Avisualdefectmeansspots,indents,etc.thatare0.8mm(2)ormorewithin4squarefeet,or2
defectseachhavinganareaof0.4mm(2)ormorewithin4squarefeet.Furtherthevisualdefectshouldbeat
least12apart.
6.
Maintenance
Types418&419:
Itisrecommendedthatanodizedaluminumsurfacesbecleanedwith409Glass&SurfaceCleanerandwarmwater
withamildsoapsuchasthoseusedforhandsordishes.Householdcleaners,nonammoniateddetergents,orglass
cleanersmaybeused.Stubbornstainsmayberemovedwithathin,cleanoilandadrycloth.Aftercleaning,always
wipethesurfacecompletelydrywithasoft,cleancloth.DoNOTusecleanersthatcontainabrasives,acidsoralkalis,as
theywillmarthesurface.Ammoniateddetergentsorpetroleumbasedcleanersshouldnotbeusedtocleananodized
aluminumsurfaces.
DoNOTcleanmetalfacewithsolvents,paintthinneroradhesiveremover.RefertoBRO406,DecorativeMetals
FabricationManual,foradhesiveremovalrecommendations.
7.
TechnicalServices
Forsamples,literature,questionsortechnicalassistance,pleasecontactourtollfreeHotlineat(800)4333222,Monday
throughFriday,7am7pm,CST,orwww.wilsonartlaminate.com
SpecificationForm:
SurfaceshallbeWilsonartDecorativeMetals,
producedbyWilsonartInternational,
Temple,Texas765036110.
Type:Specify419
Surface
MetalNumber:6284
MetalName: SATINBRUSHEDCOPPER
ALUMINUM
Adhesive
Name:
___________
Grade/Type: ___________
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057000.A1
Manufacturer: ___________
FabricationshallcomplywithArchitecturalWoodwork
QualityStandardsGuide
MetalsTD(TD0276)
Revised:July22,2010
19982007,WilsonartInternational,Inc.
ENDOFSECTION057000.A1
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Division 06 Wood, Plastic and Composites
06 05 23
Wood, Plastic and Composite Fastenings by Stanley
SECTION060523WOOD,PLASTICANDCOMPOSITEFASTENINGSBYSTANLEY
Revision1
Wood,PlasticandCompositeFasteningsbyStanley
Published1/10/2011
Page54
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ENDOFSECTION060523
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060523
060900
WoodandPlasticFastenings
SECTION060900WOODANDPLASTICFASTENINGS
PART1 GENERAL
1.1
SECTIONINCLUDES
www.strongtie.com
1.2
RELATEDSECTIONS
1.3
REFERENCES
1.4
PART2 PRODUCTS
2.1
MANUFACTURERS
2.2
MATERIALS
1. Sheet:ASTMA36,ASTMA653,ASTMA1011
2. Fasteners:ASTMA307,ASTMF1554,ASTMF1667,SAEC1022(SDSScrews)
1. Sheet:ASTMA240,ATTMA480
2. Fasteners:ASTMA493
1. Graypaint
2. Hotdippedgalvanizedorelectroplatedgalvanized:G90,G185(ZMAXorHDG)
3. Powdercoatedpaint
4. Electrogalvanized,ZincdichromateandDoubleBarrierforSDandSDSscrews
2.3
FABRICATION
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060900
2.4
TESTING
1. Staticloadtestsinwoodassemblies
2. Staticloadtestsinsteeljigs
3. Staticloadtestsofproductsembeddedinconcreteormasonry
PART3 EXECUTION
3.1
EXAMINATION
3.2
INSTALLATION
3.3
FIELDQUALITYCONTROL
ENDOFSECTION060900
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060900
06 10 64
EcolifePre Treatment
SECTION061064ECOLIFEPRETREATMENT
PRESSURETREATEDWOODPRODUCTS
PART7GENERAL
SCHEDULE0 SECTIONINCLUDES
PRODUCTDATASHEET0
Preservativetreatmentoflumberandplywood.
PRODUCTDATASHEET1
Fireretardanttreatmentoflumberandplywood.
SCHEDULE1 RELATEDSECTIONS
PRODUCTDATASHEET0
Section06100RoughCarpentry.
PRODUCTDATASHEET1
Section06200FinishCarpentry.
SCHEDULE2 REFERENCES
PRODUCTDATASHEET0
ASTMInternational(ASTM):
7.01
ASTMA153/A153MStandardSpecificationforZincCoating(HotDip)onIronandSteel
Hardware.
7.02
ASTMA653/A653MStandardSpecificationforSteelSheet,ZincCoated(Galvanized)orZinc
IronAlloyCoated(Galvannealed)bytheHotDipProcess.
7.03
ASTMD3201StandardTestMethodforHygroscopicPropertiesofFireRetardantWoodand
WoodBaseProducts.
7.04
ASTMD5516StandardTestMethodforEvaluatingtheFlexuralPropertiesofFireRetardant
TreatedSoftwoodPlywoodExposedtoElevatedTemperatures.
7.05
ASTMD5664StandardTestMethodforEvaluatingtheEffectsofFireRetardantTreatmentsand
ElevatedTemperaturesonStrengthPropertiesofFireRetardantTreatedLumber.
7.06
ASTMD6305StandardPracticeforCalculatingBendingStrengthDesignAdjustmentFactorsfor
FireretardantTreatedPlywoodRoofSheathing.
7.07
ASTME84StandardTestMethodforSurfaceBurningCharacteristicsofBuildingMaterials.
PRODUCTDATASHEET1
AmericanWoodProtectionAssociation(AWPA):
7.01
AWPAE12Standardmethodofdeterminingthecorrosionofmetalincontactwithwood.
7.02
AWPAM4StandardfortheCareofPreservativeTreatedWoodProducts.
Revision1
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7.03
AWPAP5StandardforWaterbornePreservatives.
7.04
AWPAP17FireRetardantFormulations.
7.05
AWPAP23StandardforChromatedCopperArsenateTypeC(CCAC).
7.06
AWPAP25StandardforInorganicBoron(SBX).
7.07
AWPAP26StandardforAlkalineCopperQuatTypeA(ACQA).
7.08
AWPAP27StandardforAlkalineCopperQuatTypeB(ACQB).
7.09
AWPAP28StandardforAlkalineCopperQuatTypeC(ACQC).
7.10
AWPAP29StandardforAlkalineCopperQuatTypeD(ACQD).
7.11
AWPAP47StandardforDCOI/Imidacloprid/Stabilizer,Waterborne(EL2).
7.12
AWPAP50StandardforFireRetardantFR2(FR2).
7.13
AWPAT1UseCategorySystem:ProcessingandTreatmentStandard.
7.14
AWPAU1UseCategorySystem:UserSpecificationforTreatedWood.
PRODUCTDATASHEET2
2007.
PermanentWoodFoundation(PWF)DesignSpecification,ANSI/AF&PAPWF
PRODUCTDATASHEET3
PermanentWoodFoundations,DesignandConstructionGuide,SouthernPine
Council.Publication#400.
PRODUCTDATASHEET4
NationalFireProtectionAssociation(NFPA)255MethodofTestofSurface
BurningCharacteristicsofBuildingMaterials.
PRODUCTDATASHEET5
NER643,ACQPreserveWoodPreservativeTreatment;InternationalCode
CouncilEvaluationService,ICCES.
PRODUCTDATASHEET6
UnderwritersLaboratories,Inc.(UL)723TestsforSurfaceBurning
CharacteristicsofBuildingMaterials.
PRODUCTDATASHEET7
HawaiianLocalBuildingCodeStandards.
SCHEDULE3 SUBMITTALS
PRODUCTDATASHEET0
SubmitunderprovisionsofSection01300.
PRODUCTDATASHEET1
ProductData:Manufacturer'sinstructionsforuse,includingrequirementsfor
storage,cutting,andfinishing.
PRODUCTDATASHEET2
PreservativeTreatmentCertification:Treatingplant'scertificationofcompliance
withspecifiedstandards,processemployed,andpreservativeretentionvalues.
PRODUCTDATASHEET3
FireRetardantTreatmentCertification:Treatingplant'scertificationof
compliancewithspecifiedrequirements.
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SCHEDULE4 QUALITYASSURANCE
PRODUCTDATASHEET0
WoodTreatmentPlantQualifications:Woodtreatmentplantexperiencedin
performingworkofthissectionlicensedbyViance,LLC.
PRODUCTDATASHEET1
SourceQuality:Obtaintreatedwoodproductsfromasingleapprovedsource.
PRODUCTDATASHEET2
PreservativeTreatment:Markeachpieceofplywoodandlumbertoshow
compliancewithspecifiedstandards.
PRODUCTDATASHEET3
FireRetardantTreatment:Markeachpieceofplywoodandlumbertoshow
compliancewithspecifiedstandards.
PRODUCTDATASHEET4
RegulatoryRequirements:Providefireretardanttreatmentwhichcomplieswith
thefollowingregulatoryrequirements:
7.01
InternationalBuildingCode(IBC).
7.02
InternationalResidentialCode(IRC).
7.03
InternationalCodeCouncilEvaluationServiceICCESESR2645.
7.04
CityofLosAngeles,CaliforniaRR24502.
7.05
CityofNewYork,NewYorkBuildingCode,MEA406andMEA407.
PRODUCTDATASHEET5
IndependentThirdPartyInspection:
7.01
Provideplantinspections.
PRODUCTDATASHEET6
KilnDryafterTreatment(KDAT):Providekilndrymaterialasindicatedor
required.
7.01
Kilndryaftertreatmentto19percentmaximummoisturecontentforlumberand18percentfor
plywoodinaccordancewithAWPAT1,Section7DryingAfterTreatment(lumber)andAWPAT1,
Section:F:Pressuretreatedcomposites(3c)kilndryingaftertreatment.
SCHEDULE5 DELIVERY,STORAGE,ANDHANDLING
PRODUCTDATASHEET0
Exposure:Preventwoodproductsagainstmoistureanddimensionalchanges,in
accordancewithinstructionsfromtreatingplant.
SCHEDULE6 WARRANTY
PRODUCTDATASHEET0
Manufacturer'sWarranty:Providemanufacturer'sstandard20yeartransferable
limitedwarrantyforpressuretreatedwood.
PRODUCTDATASHEET1
Manufacturer'sWarranty:Providemanufacturer'sstandard40yeartransferable
limitedwarrantyforpressuretreatedwood.
PRODUCTDATASHEET2
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warrantyforpressuretreatedwood.
PRODUCTDATASHEET3
Manufacturer'sWarranty:Providemanufacturer'sstandardlimitedlifetime
warrantyforpressuretreatedwood.
PART8PRODUCTS
SCHEDULE0 MANUFACTURERS
PRODUCTDATASHEET0
AcceptableManufacturer:Viance,whichislocatedat:200E.WoodlawnRd.
Suite350;Charlotte,NC28217;TollFreeTel:8004218661;Tel:7045220825;Email:requestinfo
(ijohnson@viance.net);Web:www.treatedwood.com
PRODUCTDATASHEET1
Section01600.
Requestsforsubstitutionswillbeconsideredinaccordancewithprovisionsof
PRODUCTDATASHEET2
Substitutions:Notpermitted.
SCHEDULE1 MATERIALS
PRODUCTDATASHEET0
DimensionLumber:AsspecifiedinSection06100.
PRODUCTDATASHEET1
StructuralPlywood:AsspecifiedinSection06100.
PRODUCTDATASHEET2
FinishLumberandPlywood:AsspecifiedinSection06200.
PRODUCTDATASHEET3
FastenersandMetalHardwareInPreservativeTreatedWood:Fortreated
woodandwherewoodisingroundcontact,subjecttohighrelativehumidity,orexposedtoweather,
providecorrosionresistantsteelfastenerswithhotdipzinccoatingperASTMA153/A153M,provide
corrosionresistanthardwareperASTMA653/A653MClassG185incompliancewithbuildingcode
requirements.
PRODUCTDATASHEET4
FastenersInFireRetardantTreatedWood:Useonlycodeapprovedfastenersas
specifiedinICCESESR2645.
SCHEDULE2 PRESERVATIVEPRESSURETREATMENTOFWOOD
PRODUCTDATASHEET0
Preservativetreatmentforabovegroundusecontinuouslyprotectedfromliquid
water:
8.01
Treatment:TimberSaverPT(SBX)inaccordancewithAWPAU1andP5andP25.
A.
ForprotectionagainstNorthAmericansubterraneantermites,decayandinsects,0.25
lb/cuft(4kg/m3)DisodiumOctaborateTetrahydrate(DOT)minimumretention(0.17lb/cuft
(2.7kg/m3)asB2O3equivalent)retention.
B.
ForprotectionagainstNorthAmericasubterraneantermites,Formosantermitesand
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insects,use0.42lb/cuft.(6.7kg/m3)DisodiumOctaborateTetrahydrate(DOT)minimum
retention(0.28lb/cuft.(4.5kg/m3)asB2O3equivalent)inaccordancewithAWPAU1or
Hawaiianbuildingcodestandardsasappropriate.
C.
AlllumberandPlywoodtreatedwithTimberSaverPTshallbeprotectedfromexposure
totheweatherduringtransitandstorage.TimberSaverPTtreatedproductsshallbestoredout
ofgroundcontactandprotectedagainstexposuretoliquidwater.
8.02
Treatment:TimberSaver40(SBX)inaccordancewithAWPAU1andP5andP25.
A.
ForprotectionagainstNorthAmericansubterraneantermites,Formosantermitesand
insectsuse0.42lb/cuft.(6.7kg/m3)DisodiumOctaborateTetrahydrate(DOT)minimum
retention(0.28lb/cuft.(4.5kg/m3)asB2O3equivalent)inaccordancewithAWPAU1or
Hawaiianbuildingcodestandardsasappropriate.
B.
AlllumberandPlywoodtreatedwithTimberSaver40shallbeprotectedfromexposure
totheweatherduringtransitandstorage.TimberSaver40treatedproductsshallbestoredout
ofgroundcontactandprotectedagainstexposuretoliquidwater.
8.03
Treatwoodinthefollowinglocations:
A.
Allframinglumber,studs,sillplates,floorjoists,roofrafters,trusses,plywood,
B.
Interiorsheathing,furringstrips,flooring,moldingsandwoodtrim.
Ecolifeisprotectedwitharevolutionary,nonmetallicpreservativepluswoodstabilizer
C.
system.EcolifeStabilizedWeatherResistantWoodwasthefirstdeckingproducttoreceive
NAHBResearchCenterNationalGreenBuildingCertificationasa"GreenApprovedProduct",
eligibletocontributepointstowardcertificationofabuildingundertheNationalGreen
BuildingStandard.EcolifeStabilizedWeatherResistantWoodisprotectedwithEcovance
preservativetheactiveingredientofwhichwasawardedaUSEPAPresidentialGreen
ChemistryAwardin1996foritsuseinotherapplications.EcolifeStabilizedWeatherResistant
Woodisanenvironmentallypreferredbuildingproductthatenhancesthestrengthandlong
termnaturalbeautyofyourdeckprojectswithsignificantlylowermaintenance.Ecolife
StabilizedWeatherResistantWoodisnotapprovedforuseingroundcontact,freshwater
immersionorsaltwaterimmersion.
PRODUCTDATASHEET1
PreservativeTreatmentforAboveGroundUse:decking,fencing,handrails,joists
andsubflooring,roofdecksandsheathing.
8.01
Treatment:ACQasmanufacturedforVianceinaccordancewithAWPAU1andP5,P26,P27,
P28,P29orNER643asappropriate.
A.
Use0.15lb/cuft(2.4kg/m3)ofACQinaccordancewithU1orNER643asappropriate.
8.02
Treatment:EcoLifeIIasmanufacturedbyViance.
A.
Use0.019lb/cuft(0.3kg/m3)ofEL2(+0.2lb/cuftMCS)inaccordancewithAWPAU1
oruse0.0187lb/cuft(0.3kg/m3)EcolifeIIinaccordancewithESR1851asappropriate.
8.03
A.
Incontactwithroofing,flashing,orwaterproofing.
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B.
Incontactwithmasonryorconcrete.
C.
Within18inches(450mm)ofgrade.
D.
Exposedtoweather.
E.
Otherlocationsindicated.
PRODUCTDATASHEET2
PreservativeTreatment,GroundandFreshWaterContact:Fenceposts,
Landscaping,piersanddocks.
8.01
Treatment:ACQasmanufacturedforVianceinaccordancewithAWPAU1andNER643.
A.
8.02
Use0.40lb/cuft(6.4kg/m3)retention.
8.03
Ifrequired,kilndryaftertreatmentto19percentmaximummoisturecontentforlumberand18
percentforplywood.
8.04
A.
Incontactwithground.
B.
Incontactwithfreshwater.
C.
Usedasposts,landscapingtimbers,retainingwalls,piers,ordocks.
PRODUCTDATASHEET3
PreservativeTreatmentforWoodFoundationSystems:Permanentwood
foundations,crawlspaces.
Pressuretreatsoftwoodlumber,timber,andplywoodforwoodfoundationsystemswith
8.01
waterbornepreservativestocomplywithAWPAU1.
8.02
Treatment:ACQasmanufacturedforVianceinaccordancewithAWPAU1orNER643.
A.
PRODUCTDATASHEET4
PreservativeTreatmentforSaltWaterSplashZoneExposure:
8.01
Pressuretreatsoftwoodlumber,timber,andplywoodforsaltwatersplashwithwaterborne
preservativestocomplywithAWPAU1.
8.02
Treatment:ACQasmanufacturedforVianceinaccordancewithAWPAU1orNER643.
A.
B.
SupaTimber:Cleanandodorfreepressuretreatmentcontainswaterbornearsenical
preservatives;requiressomeprecautionsinuseandhandling.
SCHEDULE3 CCAPRESERVATIVEPRESSURETREATMENTOFWOOD
PRODUCTDATASHEET0
PreservativeTreatmentoflumberandplywoodforAboveGroundUse(UC3)in
accordancewiththeU.S.EPASupplementallabelrequirementsforforestproductstreatedwithCCA:
8.01
Treatment:CCAtypeCmanufacturedbyCSIinaccordancewithAWPAU1,P5andP23.
8.02
Use0.25lb/cuft(4kg/m3)ofCCAtypeCinaccordancewithAWPAU1.
8.03
Whenrequired,kilndryaftertreatmentto19percentmaximummoisturecontentforlumber
and18percentforplywoodrecommendedinaccordancewithAWPAT1Section7DryingAfter
Treatment(lumber)andAWPAT1SectionFPressuretreatedcomposites(3c)kilndryingafter
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treatment.
8.04
Treatwoodforuseinthefollowinglocations:
A.
Incontactwithroofing,flashing,orwaterproofing.
B.
Incontactwithmasonryorconcrete.
C.
Within18inches(450mm)ofgrade.
D.
Exposedtoweather.
E.
Otherlocationsindicated.
PRODUCTDATASHEET1
PreservativeTreatmentoflumberandplywoodforGroundandFreshWater
Contact(UC4A)inaccordancewiththeU.S.EPASupplementallabelrequirementsforforestproducts
treatedwithCCA:
8.01
Treatment:CCAtypeCmanufacturedbyCSIinaccordancewithAWPAU1,P5andP23.
8.02
Use0.40lb/cuft(6.4kg/m3)ofCCAtypeCretentioninaccordancewithAWPAU1.
8.03
Whenrequired,kilndryaftertreatmentto19percentmaximummoisturecontentforlumber
and18percentforplywoodrecommendedinaccordancewithAWPAT1Section7DryingAfter
Treatment(lumber)andAWPAT1SectionFPressuretreatedcomposites(3c)kilndryingafter
treatment.
8.04
A.
Incontactwithground.
B.
Incontactwithfreshwater.
C.
Usedasposts,landscapingtimbers,retainingwalls,piers,ordocks.
PRODUCTDATASHEET2
PreservativeTreatmentoflumberandplywoodforWoodFoundationSystems
UC4BinaccordancewiththeU.S.EPASupplementallabelrequirementsforforestproductstreatedwith
CCA:
8.01
Pressuretreatsoftwoodlumber,timber,andplywoodforwoodfoundationsystemswithCCA
typeCmanufacturedbyCSIinaccordancewithAWPAU1,P5andP23.
A.
Uselb/cuft(9.6kg/m3)retentionofCCAtypeCtocomplywithAWPAU1
PRODUCTDATASHEET3
PreservativeTreatmentoflumberandplywoodforsaltwatersplashzoneuses
(UC4B)inaccordancewiththeU.S.EPASupplementallabelrequirementsforforestproductstreatedwith
CCA
8.01
Pressuretreatsoftwoodlumber,timberandplywoodwithCCAtypeCmanufacturedbyCSIin
accordancewithAWPAU1,P5andP23.
8.02
Use0.60lb/cuft(9.6kg/m3)retentionofCCAtypeCtocomplywithAWPAU1
PRODUCTDATASHEET4
PreservativeTreatmentforPoles(UC4B)inaccordancewiththeU.S.EPA
SupplementallabelrequirementsforforestproductstreatedwithCCA
8.01
PressuretreatpoleswithCCAtypeCmanufacturedbyCSIinaccordancewithAWPAU1,P5and
P23..
8.02
Use0.60lb/cuft(9.6kg/m3)retentionofCCAtypeCtocomplywithAWPAU1
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PRODUCTDATASHEET5
PreservativeTreatmentofwoodforfreshwaterandlandroundpiles(UC4C)in
accordancewiththeU.S.EPASupplementallabelrequirementsforforestproductstreatedwithCCA
8.01
PressuretreatwoodwithCCAtypeCmanufacturedbyCSIinaccordancewithAWPAU1,P5and
P23.
8.02
Use0.80lb/cuft(12.8kg/m3)retentionofCCAtypeCtocomplywithAWPAU1.
PRODUCTDATASHEET6
PreservativeTreatmentofwoodforsaltwaterimmersion(MarineUse)(UC5)in
accordancewiththeU.S.EPASupplementallabelrequirementsforforestproductstreatedwithCCA
8.01
PressuretreatwoodwithCCAtypeCmanufacturedbyCSIinaccordancewithAWPAU1,P5and
P23.
8.02
UseretentionsofCCAtypeCappropriateforthemarineexposurezonetocomplywithAWPA
U1.
SCHEDULE4 FIRERETARDANTPRESSURETREATMENTOFLUMBERANDPLYWOOD
PRODUCTDATASHEET0
Fireretardanttreatmentforwood,includingroofandfloortrusses,roofdecks
andsheathing;subflooring,beamsandpurlins,blockingandfurring,studs,joistsandpaneling,architectural
millworkandtrim,interiornonloadbearingpartitionsandexteriorloadbearingwalls.
8.01
Lumber:ComplywithAWPAU1UCFA,TypeAorICCESESR2645.
8.02
Plywood:ComplywithAWPAU1,UCFA,TypeAorICCESESR2645.
8.03
SurfaceBurningCharacteristics:ULFRSrating;orflamespreadandsmokedevelopedratingsof
25orlessinatestof30minutes'durationinaccordancewithIBCsection2303.2.
8.04
Treatment:DBlazeFRTasmanufacturedbyViance.
8.05
Kilndryaftertreatmentto19percentmaximummoisturecontentforlumberand15percentfor
plywood
8.06
Treatwoodusedforthefollowingapplications:
A.
Roofandfloortrusses.
B.
Roofdecksandsheathing.
C.
Subflooring.
D.
Beamsandpurlins.
E.
Millworkandtrim.
PART9EXECUTION
SCHEDULE0 INSTALLATION
PRODUCTDATASHEET0
FramingandSheathing:ComplywithinstallationrequirementsinSection06100.
PRODUCTDATASHEET1
MillworkandTrim:ComplywithinstallationrequirementsinSection06200.
PRODUCTDATASHEET2
PreservativeTreatedWood:
9.01
Surfacetreatmentoffieldcuts:Allfieldcutsonmembersthatprovidestructuralsupporttoa
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permanentstructureshallbefieldtreatedinaccordancewithAWPAM4.
PRODUCTDATASHEET3
WoodFoundationSystem:Installinaccordancewiththefollowing:
9.01
PermanentWoodFoundation(PWF)DesignSpecification,ANSI/AF&PAPWF2007.
9.02
PermanentWoodFoundations,DesignandConstructionGuide,SouthernPineCouncil.
Publication#400.
PRODUCTDATASHEET4
FireRetardantTreatedWood:
9.01
Compliance:Complywithmanufacturer'sproductdata,includingproducttechnicalbulletins,
productcataloginstallationinstructionsandproductcartoninstructionsforinstallation.
9.02
Endcutsanddrillingarepermitted.Donotripormilllumberafterfireretardanttreatment.
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06 11 00
Exterior Rough Carpentry
SECTION061100EXTERIORROUGHCARPENTRY
PART1GENERAL
1.01
A.
SECTIONREQUIREMENTS
Submittals:ICCESevaluationreportsforwoodpreservativetreatedwood,metalframinganchorsanddecking
fasteners.
PART2PRODUCTS
2.01
A.
2.02
A.
WOODPRODUCTS,GENERAL
Lumber:Providedressedlumber,S4S,markedwithgradestampofinspectionagency.
TREATEDMATERIALS
PreservativeTreatedBoardsandDimensionLumber:AWPAC2.
1.
Usetreatmentcontainingnoarsenicorchromiumandlessthan10%formaldehyde.
B.
Aftertreatment,redryboards,dimensionlumberto19percentmaximummoisturecontent.
C.
MarktreatedwoodwithtreatmentqualitymarkofaninspectionagencyapprovedbyALSC'sBoardofReview.
D.
Providepreservativetreatedmaterialsforallexteriorroughcarpentry,itemsindicatedonDrawings,andthe
following:
1.
2.
3.
4.
5.
Framingmemberslessthan30inchesabovegrade.
Sillsandledgers.
Membersincontactwithmasonryorconcrete.
Decking.
Ramps.
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2.03
LUMBER
A.
DimensionLumber:
1.
5.
6.
MaximumMoistureContent:15percentfor2inchnominalthicknessorless,19percentformorethan
2inchnominalthickness,
2.
DeckFraming:[No.2][Southernpine:SPIB].
3.
DimensionLumberPosts:[No.2][Mixedsouthernpine:SPIB].
4.
DimensionLumberDeckingandRamps:[No.1]:SouthernPine.
Dimension Lumber Benches: [No.1 Southern Pine:] provide material hand selected for freedom from
characteristics, that would impair finish appearance, including decay, honeycomb, knot holes, shake, splits,
torngrain,andwane.
DimensionLumberRailingMembersandBenches:[No.1]SouthernPine:
7.
8.
9.
2.04
A.
MaximumMoistureContent:[15]percent.
BoardDecking:11/4inch(32mm)thick,radiusedgeddecking.
a.
Southernpine,[Premium];SPIB.
BoardsforBenches:[Southernpine,B&Bfinish;SPIB].
a.
Southernpine,[Premium];SPIB.
MISCELLANEOUSPRODUCTS
Fasteners: Use [stainless steel] [fasteners with hotdip zinc coating complying with ASTMA153/A153M or
ASTMF2329]unlessotherwiseindicated.
1.
2.
3.
Providenailsorscrews,insufficientlength,topenetratenotlessthan11/2inches(38mm)intowood
substrate.
PowerDrivenFasteners:CABONER272.
CarbonSteelBolts:ASTMA307(ASTMF568M)withASTMA563(ASTMA563M)hexnutsand,where
indicated,flatwashersallhotdipzinccoated.
B.
PostinstalledAnchors:Stainlesssteel,[chemical][or][torquecontrolledexpansion]anchorswithcapabilityto
sustain,withoutfailure,aloadequaltosixtimestheloadimposedasdeterminedbytestingperASTME488.
C.
Metal Framing Anchors: Structural capacity, type, and size indicated, made from [hotdip galvanized steel
complying with ASTMA653/A653M, G60 (Z180) coating] [hotdip galvanized steel complying with
ASTMA653/A653M,G185(Z550)coating][stainlesssteelcomplyingwithASTMA666,Type304].
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D.
Deck Splines: Plastic splines designed to fit in grooves routed into the sides of decking material and be
fastenedtodeckframingwithscrews.[SplinesaremadefromUVresistantpolypropylene.]
E.
DeckClips:Blackoxidecoatedstainlesssteelclipsdesignedtobefastenedtodeckframingwithscrews,and
tosecuredeckingmaterialwithteeth.
F.
Deck Tracks: Formed metal strips designed to be fastened to deck framing and to secure decking material
fromundersidewithscrews.Madefrom[epoxypowdercoated,hotdipgalvanized][stainless]steel.
G.
Flexible Flashing: UVresistant, selfadhesive, elastomeric thermoplastic flashing material with an overall
thicknessofnotlessthan0.040inch(1.0mm).
PART3EXECUTION
3.01
INSTALLATION
A.
Set rough carpentry to required levels and lines, with members plumb, true to line, cut, and fitted. Locate
nailers,blocking,andsimilarsupportstocomplywithrequirementsforattachingotherconstruction.
B.
Framing Standard: Comply with AF&PA's "Details for Conventional Wood Frame Construction" unless
otherwiseindicated.
C.
Securelyattachroughcarpentrytosubstrates,complyingwiththefollowing:
1.
2.
3.
CABONER272forpowerdrivenfasteners.
Publishedrequirementsofmetalframinganchormanufacturer.
[Table2304.9.1, "Fastening Schedule," in the IBC] [TableR602.3(1), "Fastener Schedule for Structural
Members," and TableR602.3(2), "Alternate Attachments," in ICC's International Residential Code for
OneandTwoFamilyDwellings].
D.
Securedeckingtoframingwithconcealeddeckingfasteners.
E.
RailingInstallation:Countersinkfastenerheads,fillflush,andsandfiller.
1.
2.
3.
Fitbalusterstorailings,glue,and[nail][screw]inplace.
Secure newel posts to stringers and risers with [through bolts] [lag screws] [countersunkhead wood
screwsandglue].
Securewallrailswithmetalbrackets.Fastenfreestandingrailingstonewelpostsandtotrimatwalls
withcountersunkheadwoodscrewsorrailboltsandglue.
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06 16 00
Sheathing
SECTION061600SHEATHING
SUBFLOORINGANDUNDERLAYMENT
PlywoodSubfloorUnderlayment:DOCPS1,Exterior,CCPluggedexposedunderlaymentsinglefloorpanels.
SpanRating:Notlessthan24o.c.
NominalThickness:Notlessthan3/4
EdgeDetail:Tongueandgroove.
PlywoodSubflooring:Exterior,Structuralsinglefloorpanelsorsheathing.
SpanRating:Notlessthan24o.c.
NominalThickness:Notlessthan3/4
PlywoodUnderlaymentforCeramicTile:DOCPS1,Exterior,CCPlugged,notlessthan5/8inch(15.9mm)nominal
thickness,forceramictilesetinlatexportlandcementmortar.
FASTENERS
General: Provide fasteners of size and type indicated that comply with requirements specified in this article for
materialandmanufacture.
Forroofandwallsheathing,providefastenerswithhotdipzinccoatingcomplyingwithASTMA153/A153Mof
Type304stainlesssteel.
Nails,Brads,andStaples:ASTMF1667.
PowerDrivenFasteners:NESNER272.
WoodScrews:ASMEB18.6.1.
ScrewsforFasteningWoodStructuralPanelstoColdFormedMetalFraming:ASTMC954,exceptwithwaferheads
andreamerwings,lengthasrecommendedbyscrewmanufacturerformaterialbeingfastened.
Forwallandroofsheathingpanels,providescrewswithorganicpolymerorothercorrosionprotectivecoating
havingasaltsprayresistanceofmorethan800hoursaccordingtoASTMB117.
StainlesssteelscrewsforFasteningGypsumSheathingtoColdFormedMetalFraming:StainlessSteeldrillscrews,in
length recommended by sheathing manufacturer for thickness of sheathing to be attached, with organic
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polymerorothercorrosionprotectivecoatinghavingasaltsprayresistanceofmorethan800hoursaccording
toASTMB117.
Forsteelframinglessthan0.0329inch(0.835mm)thick,usescrewsthatcomplywithASTMC1002.
Forsteelframingfrom0.033to0.112inch(0.84to2.84mm)thick,usescrewsthatcomplywithASTMC954.
ScrewsforFasteningOrientedStrandBoardSurfaced,PolyisocyanurateFoamSheathingtoMetalRoofDeck:Steel
drill screws, in type and length recommended by sheathing manufacturer for thickness of sheathing to be
attached, with organicpolymer or other corrosionprotective coating having a saltspray resistance of more
than 800 hours according to ASTMB117. Provide washers or plates if recommended by sheathing
manufacturer.
ENDOFSECTION061600
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06 40 23
Interior Architectural Woodworks
SECTION064023INTERIORARCHITECTURALWOODWORK
PART1GENERAL
1.01
SECTIONREQUIREMENTS
A.
Submittals:[ProductDataforsolidsurfacingmaterials][ShopDrawings][and][Samplesshowingthefull
rangeofcolors,textures,andpatternsavailableforeachtypeoffinish].
B.
QualityStandard:[ArchitecturalWoodworkInstitute's"ArchitecturalWoodworkQualityStandards."]
[WoodworkInstitute's"ManualofMillwork."]
C.
Note:aspeciesofwoodisconsideredtropicalforthepurposesofthisprerequisiteifitisgrowninacountry
thatliesbetweentheTropicsofCancerandCapricorn.
D.
EnvironmentalLimitations:Donotdeliverorinstallwoodworkuntilbuildingisenclosed,wetworkis
completed,andHVACsystemisoperating.
E.
NoticetoVendors:TheFIUSolarDecathlonTeampreferstopurchaseproductsthatcontaintropicalwood
ONLYiftheyarecertifiedaccordingtotheguidelinesoftheForestStewardshipCouncil(FSC).Pleaseprovide
thecountryofmanufactureofeachproductyouexpecttosupplytous.AlsopleaseprovidealistofFSC
certifiedproductsyoucansupply.
PART2PRODUCTS
2.01
MATERIALS
A.
MediumDensityFiberboard:IKEAABSTRAKT800.699.86.Highglosswhitecoverpanels.LowFormaldehyde.
MeetsGermanE1Standard(FormaldehydeemissionsfromfiberboardmustnotexceedtheE1standard
whichisequivalentto0.1partspermillion).
B.
Furnituregradeplywood.
1.
Products:
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a.
IKEABESTA.
2.02
A.
CABINETHARDWAREANDACCESSORYMATERIALS
ButtHinges:23/4inch(70mm),5knucklesteelhingesmadefrom0.095inch(2.4mm)thickmetal,andas
follows:
1.
2.
SemiconcealedHingesforSlidingDoors:IKEABESTA,Railforslidingdoor101.058.36.
SemiconcealedHingesforOverlayDoors:IKEA,Integralhinge501.323.76.
B.
IKEABESTAPushLatch701.965.17.
C.
Catches:[Magneticcatches,BHMAA156.9,B03141][Ballfrictioncatches,BHMAA156.9,B03013].
D.
AdjustableShelfStandardsandSupports:[BHMAA156.9,B04071;withshelfrests,B04081][BHMAA156.9,
B04102;withshelfbrackets,B04112].
E.
DrawerSlides:BHMAA156.9,B05091.
1.
2.
3.
4.
5.
BoxDrawerSlides:[Grade1][Grade1HD100].
FileDrawerSlides:[Grade1HD100][Grade1HD200].
PencilDrawerSlides:[Grade2][Grade1].
KeyboardSlides:[Grade1][Grade1HD100].
TrashBinSlides:[Grade1HD100][Grade1HD200].
F.
DrawerLocks:BHMAA156.11,E07041.
G.
GrommetsforCablePassagethroughCountertops:[11/4inch(32mm)][2inch(51mm)]<Insertsize>OD,
moldedplasticgrommetsandmatchingplasticcapswithslotforwirepassage.
H.
ExposedHardwareFinishes:ComplywithBHMAA156.18forBHMAcodenumberindicated.
1.
I.
Finish:[DarkSatinBronze:BHMA613][BrightBrass:BHMA605][SatinChrome:BHMA626or
BHMA652][SatinStainlessSteel:BHMA630].
Furring,Blocking,Shims,andHangingStrips:[Fireretardanttreated][Softwoodorhardwood]lumber,kiln
driedto15percentmoisturecontent.
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2.03
INTERIORWOODWORK
A.
CompletefabricationtomaximumextentpossiblebeforeshipmenttoProjectsite.Disassemblecomponents
onlyasnecessaryforshipmentandinstallation.Wherenecessaryforfittingatsite,provideampleallowance
forscribing,trimming,andfitting.
B.
Backoutorgroovebacksofflattrimmembersandkerfbacksofotherwide,flatmembers,exceptformembers
withendsexposedinfinishedwork.
C.
PlasticLaminateCabinets:[Custom]grade.
1.
2.
3.
4.
5.
6.
2.04
AWITypeofCabinetConstruction:[Flushoverlay][Revealoverlay][Revealoverlayonfaceframe]
[Flushinset][Flushinsetwithfaceframe].
WICConstructionStyle:Style[A,Frameless][B,FaceFrame].
WICDoorandDrawerFrontStyle:[Flushoverlay][Revealoverlay][Lipped][Flush].
LaminateCladding:Horizontalsurfacesotherthantops,HGS;postformedsurfaces,HGP;vertical
surfaces,[HGS][VGS];Edges,[HGS][VGS][PVCtape,0.018inch(0.460mm)thick][PVCedgebanding,
0.12inch(3mm)thick];semiexposedsurfaces,[VGS][CLS][thermosetdecorativepanels].
DrawerSidesandBacks:[Solidhardwood][Thermosetdecorativepanels].
DrawerBottoms:[Hardwoodplywood][Thermosetdecorativepanels].
SHOPFINISHINGOFINTERIORARCHITECTURALWOODWORK
A.
Finishes:Samegradesasitemstobefinished.
B.
Finisharchitecturalwoodworkatthefabricationshop;deferonlyfinaltouchupuntilafterinstallation.
1.
2.
3.
Applyonecoatofsealerorprimertoconcealedsurfacesofwoodwork.[Applytwocoatstobackof
panelingandtoendgrainsurfaces.]
Applyavinylwashcoattowoodworkmadefromclosedgrainwoodbeforestainingandfinishing.
Afterstaining,ifany,applypastewoodfillertoopengrainwoodsandwipeoffexcess.Tintfillerto
matchstainedwood.
C.
TransparentFinish:AWIfinishsystem[syntheticpenetratingoil][conversionvarnish][catalyzed
polyurethane]<Insertsystemdesignation>.
D.
TransparentFinish:WIfinishSystem[4,conversionvarnish][5,catalyzedpolyurethane][6,penetratingoil]
<Insertsystemdesignation>.
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PART3EXECUTION
3.01
INSTALLATION
A.
Beforeinstallation,conditionwoodworktoaverageprevailinghumidityconditionsininstallationareas.
B.
Installwoodworktocomplywithreferencedqualitystandardforgradespecified.
C.
Installwoodworklevel,plumb,true,andstraight.Shimasrequiredwithconcealedshims.Installleveland
plumb(includingtops)toatoleranceof1/8inchin96inches(3mmin2400mm).
D.
Scribeandcutwoodworktofitadjoiningwork,refinishcutsurfaces,andrepairdamagedfinishatcuts.
E.
Anchorwoodworktoanchorsorblockingbuiltinordirectlyattachedtosubstrates.Fastenwithcountersunk
concealedfastenersandblindnailing.Usefinefinishingnails[orfinishingscrews]forexposednailing,
countersunkandfilledflushwithwoodwork.
F.
StandingandRunningTrim:Installwithminimumnumberofjointspossible,usingfulllengthpieces(from
maximumlengthoflumberavailable)togreatestextentpossible.Donotusepieceslessthan36inches(900
mm)long,exceptwhereshortersinglelengthpiecesarenecessary.Scarfrunningjointsandstaggerin
adjacentandrelatedmembers.
G.
Anchorpanelingtosupportswithconcealedpanelhangerclipsandbyblindnailingonbackupstrips,splined
connectionstrips,andsimilarassociatedtrimandframing.
H.
Stairs:Securelyanchorcarriagestosupportingsubstrates.Installstairswithtreadsandrisersnomorethan
1/8inch(3mm)fromindicatedposition.
I.
Railings:
1.
2.
J.
StairRails:Glueanddowelorpinbalusterstotreadsandrailings,andrailingstonewelposts.
WallRails:Supportrailsonindicatedmetalbracketssecurelyfastenedtowallframing.
Cabinets:Installsodoorsanddrawersareaccuratelyaligned.Adjusthardwaretocenterdoorsanddrawersin
openingsandtoprovideunencumberedoperation.
1.
Fastenwallcabinetsthroughback,neartopandbottom,atendsandnotmorethan16inches(400mm)
o.c.with[No.10waferheadscrewssizedfor1inch(25mm)penetrationintowoodframing,blocking,
orhangingstrips][No.10waferheadsheetmetalscrewsthroughmetalbackingormetalframing
behindwallfinish][toggleboltsthroughmetalbackingormetalframingbehindwallfinish].
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K.
Anchorcountertopssecurelytobaseunits.Sealspacebetweenbacksplashandwall.ENDOFSECTION064023
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06 41 16.A1 Architectural Cabinets

SECTION064116.A1ARCHITECTURALCABINETS
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06 61 16.A1 Solid Surface Countertop by Ikea

SECTION066116.A1SOLIDSURFACECOUNTERTOPBYIKEA
PART1GENERAL
1.1RELATEDDOCUMENTS
A.Drawingsandgeneralprovisionsofthecontract,includinggeneralandsupplementaryconditionsandDivision
1SpecificationSections,applytothisSection.
1.2SUMMARY
A.ThisSectionincludesthefollowinghorizontalandtrimsolidsurfaceproducttypes:
1.Countertopswithsinks
B.Alternates:
1.None
1.3DEFINITION
A.Solidsurfaceisdefinedasnonporous,homogeneousmaterialmaintainingthesamecompositionthroughout
thepartwithacompositionofacrylicpolymer,aluminumtrihydratefillerandpigment.
1.4SUBMITTALS
A.Productdata:
1.Foreachtypeofproductindicated.
2.Productdataforthefollowing:
a. Chemicalresistanttops
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B.Shopdrawings:
1.Showlocationofeachitem,dimensionedplansandelevations,largescaledetails,attachmentdevices
andothercomponents.
a.Showfullsizedetails,edgedetails,thermoformingrequirements,attachments,etc.
b.Showlocationsandsizesoffurring,blocking,includingconcealedblockingandreinforcement
specifiedinotherSections.
c.Showlocationsandsizesofcutoutsandholesforplumbingfixtures,faucets,soapdispensers,
wastereceptacleandotheritemsinstalledinsolidsurface.
D.Productdata:
1.Indicateproductdescription,fabricationinformationandcompliancewithspecifiedperformance
requirements.
F.Productcertificates:
1.Foreachtypeofproduct,signedbyproductmanufacturer.
G.Fabricator/installerqualifications:
1.Providecopyofcertificationnumber.
H.Manufacturercertificates:
1.Signedbymanufacturerscertifyingthattheycomplywithrequirements.
I.NSF/ANSIstandards:
1.Refertowww.nsf.orgforthelatestcompliancetoNSF/ANSIStandard51forfoodzoneallfood
types.
J.Maintenancedata:
1.Submitmanufacturerscareandmaintenancedata,includingrepairandcleaninginstructions.
a.Maintenancekitforfinishesshallbesubmitted.
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2.Includeinprojectcloseoutdocuments.
1.5QUALITYASSURANCE
A.Qualifications:
1.Shopthatemploysskilledworkerswhocustomfabricateproductssimilartothoserequiredforthis
projectandwhoseproductshavearecordofsuccessfulinserviceperformance.
B.Fabricator/installerqualifications:
1.Workofthissectionshallbebyacertifiedfabricator/installer,certifiedinwritingbythe
manufacturer.
C.Applicablestandards:
1.Standardsofthefollowing,asreferencedherein:
a.AmericanNationalStandardsInstitute(ANSI)
b.AmericanSocietyforTestingandMaterials(ASTM)
c.NationalElectricalManufacturersAssociation(NEMA)
d.NSFInternational
2.Firetestresponsecharacteristics:
a.ProvidewiththefollowingClassA(ClassI)surfaceburningcharacteristicsasdeterminedby
testingidenticalproductsperUL723(ASTME84)oranothertestingandinspectingagency
acceptabletoauthoritieshavingjurisdiction:
1)FlameSpreadIndex:25orless.
2)SmokeDevelopedIndex:450orless.
1.6DELIVERY,STORAGEANDHANDLING
A.Delivernocomponentstoprojectsiteuntilareasarereadyforinstallation.
B.Storecomponentsindoorspriortoinstallation.
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C.Handlematerialstopreventdamagetofinishedsurfaces.
1.Provideprotectivecoveringstopreventphysicaldamageorstainingfollowinginstallationforduration
ofproject.
1.7WARRANTY
A.Providemanufacturerswarrantyagainstdefectsinmaterials.
1.Warrantyshallprovidematerialandlabortorepairorreplacedefectivematerials.
2.Damagecausedbyphysicalorchemicalabuseordamagefromexcessiveheatwillnotbewarranted.
3.Warrantyshallbetransferabletosubsequentownerforremainderofwarrantyperiod.
B.OptionalInstalledWarranty:
1.ToqualifyfortheoptionalInstalledWarranty,fabricationandinstallationmustbeperformedbya
DuPontCertifiedFabrication/Installationsourcewhowillprovideabrandplatefortheapplication.
2.Thiswarrantycoversallfabricationandinstallationperformedbythecertified/approvedsource
subjecttothespecificwordingcontainedintheInstalledWarrantyCard.
C.Manufacturerswarrantyperiod:
1.Tenyearsfromdateofsubstantialcompletion.
1.8MAINTENANCE
A.Providemaintenancerequirementsasspecifiedbythemanufacturer.
PART2PRODUCTS
2.1MANUFACTURERS
A.Manufacturers:
1.Subjecttocompliancewithrequirements,provideproductsbyoneofthefollowing:
a.IkeaNumerarcountertop
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b.
2.2MATERIALS
A.Solidwoodcomponents
1.solidwoodbirch967/8x255/8
2.Superficialdamagetoadepthof0.010inch(.25mm)shallberepairablebysandingand/orpolishing.
B.Thickness:
1.11/2
C.Edgetreatment:
1.RadiusEdge
W
2.3ACCESSORIES
A.Jointadhesive:
1.Manufacturersstandardoneortwopartadhesivekittocreateinconspicuous,nonporousjoints.
B.Sealant:
1.Manufacturersstandardmildewresistant,FDAcompliant,NSF51compliant(foodzoneanytype),
ULlistedsiliconesealantincolorsmatchingcomponents.
2.5FINISHES
A.Selectfromthemanufacturersstandardcolorchart.
1.Color:birch
B.Finish:
1.Providesurfaceswithauniformfinish.
a.Semigloss;glossrangeof2040.
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PART3EXECUTION
3.1EXAMINATION
A.Examinesubstratesandconditions,withfabricatorpresentforcompliancewithrequirementsforinstallation
tolerancesandotherconditionsaffectingperformanceofwork.
B.Proceedwithinstallationonlyafterunsatisfactoryconditionshavebeencorrected.
3.2INSTALLATION
A.Installcomponentsplumb,levelandrigid,scribedtoadjacentfinishes,inaccordancewithapprovedshop
drawingsandproductdata.
1.Provideproductinthelargestpiecesavailable.
2.Formfieldjointsusingmanufacturersrecommendedadhesive,withjointsinconspicuousinfinished
work.
a.Exposedjoints/seamsshallnotbeallowed.
3.Reinforcefieldjointswithsolidsurfacestripsextendingaminimumof1inchoneithersideofthe
seamwiththestripbeingthesamethicknessasthetop.
4.Cutandfinishcomponentedgeswithclean,sharpreturns.
5.Routradiiandcontourstotemplate.
6.Anchorsecurelytobasecabinetsorothersupports.
7.Alignadjacentcountertopsandformseamstocomplywithmanufacturerswrittenrecommendations
usingadhesiveincolortomatchcountertop.
8.Carefullydressjointssmooth,removesurfacescratchesandcleanentiresurface.
9.Installcountertopswithnomorethan1/8inch(3mm)sag,boworothervariationfromastraight
line.
B.Covedbacksplashesandappliedsidesplashes:
1.Installappliedsidesplashesusingmanufacturersstandardcolormatchedsiliconesealant.
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2.Adhereappliedsidesplashestocountertopsusingmanufacturersstandardcolormatchedsilicone
sealant.
WRIT
3.3REPAIR
A.Repairorreplacedamagedwork,whichcannotberepairedtoarchitectssatisfaction.
3.4CLEANINGANDPROTECTION
A.Keepcomponentscleanduringinstallation.
B.Removeadhesives,sealantsandotherstains.
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Division 07 Thermal and Moisture Protection
07 21 13
Rigid Insulation Subfloor Acoustical Underlayment
SECTION072113RIGIDINSULATIONSUBFLOORACOUSTICALUNDERLAYMENT
ENDOFSECTION072113
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RigidInsulationSubfloor072113
07 21 16
Batt Insulation
SECTION072116BATTINSULATION
PART 4 - GENERAL
4.01
A.
SECTION REQUIREMENTS
Submittals: Product Data.
PART 5 - PRODUCTS
5.01
A.
INSULATION PRODUCTS
Surface-Burning Characteristics: ASTM E 84, and as follows:
1.
2.
B.
5.02
A.
Flame-Spread Index: 25 or less where exposed; otherwise, as indicated in Part 2 "Insulation Products"
Article.
Smoked-Developed Index: 450 or less.
Glass-Fiber-Board Insulation: ASTM C 612, Type IA or Types IA and IB; unfaced; nominal density of 4.25
lb/cu. ft. with flame-spread index of 25 or less.
ACCESSORIES
Vapor Retarder: Reinforced polyethylene, 6 mils.
PART 6 - EXECUTION
6.01
INSTALLATION
A.
Install insulation in areas and in thicknesses indicated or required to produce R-values indicated. Cut and fit
tightly around obstructions and fill voids with insulation.
B.
Bond units to substrate with mechanical anchorage to provide permanent placement and support of units.
C.
Extend vapor retarder to extremities of areas to be protected from vapor transmission. Secure in place with
adhesives or other anchorage. Locate seams at framing members, overlap, and seal with tape.
ENDOFSECTION072116
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BattInsulation072116
07 21 19
Spray Foam Insulation
SECTION072119SPRAYFOAMINSULATION
PART1GENERAL
1.1
SECTIONINCLUDES
A.
1.2
1.3
ClosedCellSprayFoamInsulation.
RELATEDSECTIONS
A.
Section07100DampproofingandWaterproofing:Insulationinstalledwithwaterproofingsystems.
B.
Section07260VaporRetarders:Vaporretardermaterials.
C.
Section07270AirBarriers:Airsealmaterials.
D.
Section07500MembraneRoofing:Insulationinlowsloperoofingapplications.
E.
Section07810FireandSmokeProtection:Insulationinstalledinconjunctionwithfirestoppingor
smokecontainmentsystems.
F.
Section09200PlasterandGypsumBoard:Insulationinstalledinconjunctionwithinteriorwalland
ceilingfinishsystems.
G.
Section15810Ducts:InsulationtosurroundHVACductwork.
REFERENCES
A.
ASTMC518StandardTestMethodforSteadyStateThermalTransmissionPropertiesbyMeansofthe
HeatFlowMeterApparatus.
B.
ASTMC177StandardTestMethodforSteadyStateHeatFluxMeasurementsandThermal
TransmissionPropertiesbyMeansoftheGuardedHotPlateApparatus.
C.
ASTMC1338StandardTestMethodforDeterminingFungiResistanceofInsulationMaterialsand
Facings.
D.
ASTME84StandardTestMethodforSurfaceBurningCharacteristicsofBuildingMaterials.
E.
ASTME96StandardTestMethodsforWaterVaporTransmissionofMaterials.
F.
ASTME283StandardTestMethodforDeterminingRateofAirLeakageThroughExteriorWindows,
CurtainWalls,andDoorsUnderSpecifiedPressureDifferencesAcrosstheSpecimen.
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G.
ASTMD1621StandardTestMethodforCompressivePropertiesofRigidCellularPlastics.
1.4
H.
ASTMD1622StandardTestMethodforApparentDensityofRigidCellularPlastics.
I.
ASTMD1623StandardTestMethodforTensileandTensileAdhesionPropertiesofRigidCellular
Plastics.
J.
ASTMD2126StandardTestMethodforResponseofRigidCellularPlasticstoThermalandHumid
Aging.
K.
ASTMD2842StandardTestMethodforWaterAbsorptionofRigidCellularPlastics.
PERFORMANCEREQUIREMENTS
A.
1.5
Conformtoapplicablecodeforflameandsmoke,concealment,andovercoatrequirements.
SUBMITTALS
A.
SubmitunderprovisionsofSection01300.
B.
ProductData:Manufacturer'sdatasheetsoneachproducttobeused,including:
1.Preparationinstructionsandrecommendations.
2.Storageandhandlingrequirementsandrecommendations.
3.Installationmethods.
C.
1.6
Manufacturer'sCertificates:Certifyproductsmeetorexceedspecifiedrequirements.
QUALITYASSURANCE
A.
ManufacturerQualifications:Manufacturerwithaminimumoftenyearsexperiencemanufacturing
productsinthissectionshallprovideallproductslisted.
B.
InstallerQualifications:Productslistedinthissectionshallbeinstalledbyasingleorganizationwithat
leastfiveyearsexperiencesuccessfullyinstallinginsulationonprojectsofsimilartypeandscopeas
specifiedinthissection.
C.
MockUp:Provideamockupforevaluationofsurfacepreparationtechniquesandapplication
workmanship.
1.FinishareasdesignatedbyArchitect.
2.DonotproceedwithremainingworkuntilworkmanshipisapprovedbyArchitect.
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3.Refinishmockupareaasrequiredtoproduceacceptablework.
1.7
1.8
A.
Deliverandstoreproductsinmanufacturer'sunopenedpackagingbearingthebrandnameand
manufacturer'sidentificationuntilreadyforinstallation.
B.
Storage:Storematerialsindrylocationswithadequateventilation,protectedfromfreezingrain,direct
sunlightandexcessheatandinsuchamannertopermiteasyaccessforinspectionandhandling.Store
attemperaturebetween55and80degreesF(12.7to26.6degreesC).
C.
Handling:Handlematerialstoavoiddamage.
PREAPPLICATIONMEETINGS
A.
1.9
Conveneminimumtwoweekspriortostartingworkofthissection.
SEQUENCING
A.
1.10
Ensurethatproductsofthissectionaresuppliedtoaffectedtradesintimetopreventinterruptionof
constructionprogress.
PROJECTCONDITIONS
A.
Maintainenvironmentalconditions(temperature,humidity,andventilation)withinlimitsrecommended
bymanufacturerforoptimumresults.Donotinstallproductsunderenvironmentalconditionsoutside
manufacturer'sabsolutelimits.
B.
Donotapplyinsulationwhensubstratetemperaturesareunder40degreesF(4.4degreesC)priorto
installation.
C.
Surfacesmustbedrypriortoapplicationofsprayfoam.Excesshumiditymaycausepooradhesion,and
resultinproductfailure.
D.
Toavoidoverspray,productshouldnotbeappliedwhenconditionsarewindy.
PART2PRODUCTS
2.1
MANUFACTURERS
A.
AcceptableManufacturer:CertainTeedCorp.,InsulationGroup,whichislocatedat:750E.SwedesfordRd.P.O.
Box860;ValleyForge,PA194820860;TollFreeTel:8002338990;Fax:6103417940;Email:requestinfo;Web:
certainteed.com/CertainTeed/Pro/Design+Professional/Insulation
B.
RequestsforsubstitutionswillbeconsideredinaccordancewithprovisionsofSection01600.
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2.2
SPRAYFOAMINSULATION
A.
Insulation:HFCblowntypeClosedCellFoam:CertainTeedCertaSprayClosedCellFoamisamediumdensity,
MDIbasedpolyurethanethermosetrigidfoam.WhenCertaSprayAsideclosedcellismixedwithCertaSprayBside
closedcellunderpressureina1:1volumetricratio,theyreactandexpandintoamediumdensityclosedcellfoamwith
aninplacecoredensityof1.92.2pcf:
1.
PhysicalandMechanicalProperties:
a.
CoreDensity:1.92.4pcfwhentestedinaccordancewithASTMD1622.
b.
ThermalResistance(aged):5.8lessthanorequalto21/2inches/6.4whengreaterthan21/2incheswhen
testedinaccordancewithASTMC518at75degreesF,(hft2degreesF)/Btu.
c.
ThermalResistance(initial):6.4whentestedinaccordancewithASTMC518at75degreesF,(hft2degrees
F)/Btu.
d.
ClosedCellContent:8895percentwhentestedinaccordancewithASTMD2842.
e.
CompressiveStrength:Greaterthan25psiwhentestedinaccordancewithASTMD1621.
f.
TensileStrength:23psiwhentestedinaccordancewithASTMD1623.
g.
WaterAbsorption:Lessthan2percentbyvolumewhentestedinaccordancewithASTMD2842.
h.
DimensionalStability:Lessthan9percentbyvolumewhentestedinaccordancewithASTMD2126at75
degreesF/95percentRH,28Day.
i.
WaterVaporTransmission:1.3perm/inchwhentestedinaccordancewithASTME96.
j.
AirPermeability:0.013whentestedinaccordancewithASTME283at1inchthickness,L/s/m2.
k.
FungiResistance:Pass,withnogrowthwhentestedinaccordancewithASTMC1338.
2.
Fireperformance
a.
FlameSpread:Lessthan25whentestedinaccordancewithASTME84.
b.
Smoke:Lessthan450whentestedinaccordancewithASTME84.
3.
ThermalPerformance(aged):TestedinaccordancewithASTMC518and/orASTMC177at75degreesF(24
degreesC)meantemperature.
a.
Thickness1inch(25mm),RValue5.8(hft2degreesF)/Btu(1.0(m2degreesC)/W).
b.
Thickness11/2inches(38mm),RValue8.7(hft2degreesF)/Btu(1.5(m2degreesC)/W).
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c.
Thickness2inches(51mm),RValue11.6(hft2degreesF)/Btu(2.0(m2degreesC)/W).
d.
e.
f.
g.
h.
i.
j.
k.
PART3EXECUTION
3.1
EXAMINATION
A.
Donotbegininstallationuntilsubstrateshavebeenproperlyprepared.
B.
Verifythatallexteriorandinteriorwall,partition,andfloor/ceilingassemblyconstructionhasbeencompleted
tothepointwheretheinsulationmaycorrectlybeinstalled.
C.
Verifythatsubstrateandcavitiesaredryandfreeofanyforeignmaterialthatwillimpedeapplication.
D.
Verifythatmechanicalandelectricalservicesinceilings,wallsandfloorshavebeeninstalledandtestedand,if
appropriate,verifythatadjacentmaterialsaredryandreadytoreceiveinsulation.
E.
Ifsubstratepreparationistheresponsibilityofanotherinstaller,notifyArchitectofunsatisfactorypreparation
beforeproceeding.
3.2
PREPARATION
A.
Cleansurfacesthoroughlypriortoinstallation.
B.
Preparesurfacesusingthemethodsrecommendedbythemanufacturerforachievingthebestresultforthe
substrateundertheprojectconditions.
C.
Maskandprotectadjacentsurfacesfromoversprayordusting.
3.3
INSTALLATION
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A.
Installinaccordancewithmanufacturer'sinstructions.Productmustbeinstalledaccordingtolocalcode,and
mustbeappliedbyaqualifiedapplicator.
B.
Applyinsulationbyspraymethod,touniformmonolithicdensitywithoutvoids.
C.
ApplytominimumcuredthicknessasindicatedontheDrawingsorasscheduledattheendofthisSection.
D.
Sealplumbingstacks,electricalwiringandotherpenetrationsintoattictocontrolairleakage.
E.
Applyinsulationtofillvoidsarounddoorsandwindows.Applyinsulationtofillvoidsaroundaccessibleservice
andequipmentpenetrations.
F.
Donotinstallsprayfoaminsulationinareaswhereitwillbeincontactwithequipmentormaterialswith
operatingtemperaturesof180degreesF(82degreesC)orgreater.
G.
Applyinsulationwithinallsteeltubeandstudboxedframing
H.
WherebuildingisdesignedtomeetthespecificairtightnessstandardsoftheEnergyStarProgram,apply
insulationasrecommendedbymanufacturertoprovideairtightconstruction.Applysealanttojointsbetweenstructural
assembliesasspecifiedinDivision7.
I.
3.4
FIELDQUALITYCONTROL
A.
Inspectionwillincludeverificationofinsulationanddensity.
3.5
PROTECTION
A.
Protectinstalledproductsuntilcompletionofproject.
B.
Touchup,repairorreplacedamagedproductsbeforeSubstantialCompletion.
3.6
SCHEDULES
Patchdamagedareas.
A.Asdesigned
Floor6
WallsEast&West10
WallsNorth&South8
Roof10
B. Priceoption
Floor5
WallsEast&West6.5
WallsNorth&South6.5
Roof6.5
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ENDOFSECTION072119
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TaperedInsulation
SECTION072200TAPEREDINSULATION
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WeatherBarrier
SECTION072600WEATHERBARRIER
PART 7 - GENERAL
7.01
A.
Submittals: ICC-ES evaluation reports for water-resistive barrier.
PART 8 - PRODUCTS
8.01
A.
WATER-RESISTIVE BARRIERS
Building Wrap: ASTM E 1677, Type I air barrier; with water-vapor permeance not less than 10 perms per
ASTM E 96, Desiccant Method (Procedure A); flame-spread and smoke-developed indexes not greater than 25
and 450, respectively, when tested according to ASTM E 84; UV stabilized; and acceptable to authorities having
jurisdiction.
1.
Products:
a.
8.02
HUSKY, Poly-Americas standard sheeting, 8mil.
ACCESSORIES
A.
Flexible Flashing: Adhesive butyl rubber compound, bonded to plastic film or spunbonded polyolefin, with an
overall thickness of 0.030 inch (0.8 mm).
B.
Building Wrap Tape: Pressure-sensitive plastic tape recommended by building-wrap manufacturer for sealing
joints and penetrations in building wrap.
PART 9 - EXECUTION
9.01
A.
INSTALLATION
Building Paper Installation:
1.
2.
3.
4.
Apply building paper immediately after sheathing is installed.

Apply horizontally with a 2-inch overlap and a 6-inch end lap.
Seal seams, edges, fasteners, and penetrations with tape.
Extend into jambs of openings and seal corners with flexible flashing or tape.
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B.
Building Wrap Installation:
1.
2.
3.
C.
Apply building wrap immediately after sheathing is installed.

Seal seams, edges, fasteners, and penetrations with tape.
Extend into jambs of openings and seal corners with tape.
Flexible Flashing Installation:

1.
2.
3.
4.
5.
Prime substrates as recommended by flashing manufacturer.

Lap seams and junctures with other materials at least 3 inches, except that at flashing flanges of other
construction, laps need not exceed flange width.
Lap flashing over water-resistive barrier at bottom and sides of openings.
Lap water-resistive barrier over flashing at heads of openings.
After flashing has been applied, roll surfaces with a hard rubber or metal roller.
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073100
MetalFlashing
SECTION073100METALFLASHING
PART 10 - GENERAL
10.01
A.
Submittals: Product Data and Samples.
B.
Comply with SMACNA's "Architectural Sheet Metal Manual." Conform to dimensions and profiles shown
unless more stringent requirements are indicated.
C.
Coordinate installation of sheet metal flashing and trim with interfacing and adjoining construction to provide a
leakproof, secure, and noncorrosive installation.
PART 11 - PRODUCTS
11.01
SHEET METAL
A.
11.02
A.
ACCESSORIES
Fasteners: Wood screws, annular-threaded nails, self-tapping screws, self-locking rivets and bolts, and other
suitable fasteners.
1.
2.
3.
11.03
Aluminum Sheet: ASTM B 209, alloy as standard with manufacturer for finish required, not less than
0.032 inch (0.8 mm) thick; and with mill finish.
Exposed Fasteners: Heads matching color of sheet metal roofing using plastic caps or factory-applied
coating.
Spikes and Ferrules: Same material as gutter; with spike with ferrule matching internal gutter width.
Fasteners for Aluminum Sheet: Aluminum.
FABRICATION
A.
Fabricate sheet metal flashing and trim to comply with recommendations in SMACNA's "Architectural Sheet
Metal Manual" that apply to the design, dimensions, metal, and other characteristics of the item indicated.
B.
Fabrication Tolerances: Fabricate sheet metal flashing and trim that is capable of installation to tolerances
specified in MCA's "Guide Specification for Residential Metal Roofing."
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PART 12 - EXECUTION
12.01
INSTALLATION
A.
Comply with SMACNA's "Architectural Sheet Metal Manual." Allow for thermal expansion; set true to line
and level. Install Work with laps, joints, and seams permanently watertight and weatherproof; conceal fasteners
where possible.
B.
Sealed Joints: Form nonexpansion, but movable, joints in metal to accommodate elastomeric sealant to comply
with SMACNA standards.
C.
Fabricate nonmoving seams in sheet metal with flat-lock seams. For aluminum, form seams and seal with
epoxy seam sealer. Rivet joints for additional strength.
D.
Aluminum Flashing and Trim: Coat back side of aluminum flashing and trim with bituminous coating where it
will contact wood, ferrous metal, or cementitious construction.
E.
Separate dissimilar metals with a bituminous coating or polymer-modified, bituminous sheet underlayment.
END OF SECTION 073100
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074213.A1 MetalWallPanelsbyALCOA
SECTION074213.A1METALWALLPANELSBYALCOAALUMINUMCOMPOSITEMATERIALBUILDINGPANELS(PE)
Part1GENERAL
1.01Summary
A.SectionIncludes
1.
2.
Theextentofpanelsystemworkisindicatedonthedrawingsandinthesespecifications.
Panelsystemrequirementsincludethefollowingcomponents:
a. Aluminumfacedcompositepanelswithmountingsystem.Panelmountingsystemincludinganchorages,
furring,fasteners,gasketsandsealants,relatedflashingadaptersandmaskingforacompleteinstallation.
b. Panelmanufacturerrecommendsthatsystemshouldincludeshopinstalledaluminumstiffenersonallpanels
of20squarefeetorlarger.Minimumstiffenerrecommendationisoneper20squarefeetofpanelarea.
c. Parapetcoping,columncovers,soffits,sills,borderandfilleritemsmaybeindicatedasintegralcomponents
ofthepanelssystemorasdesigned.
d. Allflashingmetalrequiredshallbeprovidedbythepanelmanufacturer.
e. Systemtobefabricatedandinstalledperlocalcoderequirements.
B.RelatedDocuments
1. Drawingsandgeneralprovisionsofthecontract,includinggeneralandsupplementaryconditions,division1
specificationsectionsandtechnicalspecificationdivisions2through16,applytothissection.
C.RelatedWorkSpecifiedElsewhere
1.
2.
3.
4.
5.
6.
Section05100:Structuralsteel
Section06100:Backupwalls
Section07200:Insulation
Section07600:Metalflashing,counterflashingandparapetcoping
Section07920:Caulkingandsealants
Section09200:Interiorwallfinishes
1.02QualityAssurance
A.Compositepanelmanufacturershallhaveaminimumof15yearsarchitecturalexperienceinthemanufactureof
thisproductandbelocatedwithinthecontinentalUSA.
B.Itisrecommendedthatfabricationandinstallationofcompositepanelsshallbefromasinglesource.Ifnotsingle
source,bothpanelfabricatorandtheinstallermustshowproofofpastsuccessfulcollaboration.
C.Fabricatorshallbeacceptabletocompositepanelmanufacturer.
D.
Fabricatorandinstallershallhaveaminimum5yearsexperienceinarchitecturalmetalpanelworksimilarin
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scopeandsizetothisproject.
E.Coordinatefabricationschedulewithconstructionprogressasdirectedbythecontractortoavoiddelayofwork.
F. Shopdrawingsshallshowthepreferredjointdetailsprovidingawatertightandstructurallysoundwallpanel
systemthatallowsnouncontrolledwaterpenetration,ontheinsidefaceofthepanelsystemasdeterminedby
ASTME331.
G.Maximumdeviationfromverticalandhorizontalalignmentoferectedpanels:6mm(1/4")in6m(20')non
accumulative.
H.Panelfabricatorandinstallershallassumeundividedresponsibilityforallcomponentsoftheexteriorpanelsystem,
includingbutnotlimitedto,attachmenttosubconstruction,paneltopaneljoinery,paneltodissimilarmaterial
joineryandjointsealassociatedwiththepanelsystem.
1.03References
A.AmericanSocietyforTestingandMaterials
1.
E330:StructuralPerformanceofExteriorWindows,CurtainWallsandDoorsundertheInfluenceofWindLoads.
2.
E283:RateofLeakageThroughExteriorWindows,CurtainWallsandDoors.
3.
D1781:ClimbingDrumPeelTestforAdhesiveMaterials.
4.
E84:SurfaceBurningCharacteristicsofBuildingMaterials.
5.
E283:AirPerformanceofExteriorWindows,CurtainWallsandDoors.
6.
D3363:MethodforFilmHardnessbyPencilTest.
7.
D2794:ResistanceofOrganicCoatingstotheEffectsofRapidDeformation(Impact).
8.
D3359:MethodsforMeasuringAdhesionbyTapeTest.
9.
D2247:PracticeforTestingWaterResistanceofCoatingsin100%RelativeHumidity.
10.
B117:MethodofSaltSpray(Fog)Testing.
11.
D822:PracticeforOperatingLightandWaterExposureApparatus(CarbonArcType)forTestingPaint,Varnish,
LacquerandRelatedProducts.
12.
D1308:EffectofHouseholdChemicalsonClearandPigmentedOrganicFinishes.
13.
D1735:MethodforWaterFogTestingofOrganicCoatings.
14.
D1929:StandardTestMethodforDeterminingIgnitionTemperatureofPlastics.
15.
D635:StandardTestMethodforRateofBurningand/orExtentandTimeofBurningofPlasticsinHorizontal
Position.
B.AmericanArchitecturalManufacturersAssociation
1. AAMA620CoilCoatingAluminumSubstrates
1.04Submittals
A.Submittalsshallbesenttoaboveindividualandaddress
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B.Samples
1. Panelassembly:Twosamplesofeachtypeofassembly,304mm(12)x304mm(12)minimum.
2. Twosamplesofeachcolororfinishselected,76mm(3")x102mm(4")minimum.
3. Customcolorsampleswillcontaindrawdownlines.Sizesforcustomcolorsamplesarelimited.
C.ShopDrawings:Submitshopdrawingsshowingprojectlayoutandelevations;fasteningandanchoringmethods;
detailandlocationofjoints,sealantsandgaskets,includingjointsnecessarytoaccommodatethermalmovement;
trim;flashing;andaccessories.
D.
Manufacturersliteratureshallcertifythatmaterialmeetsspecifications.
E.FabricationTickets:Submitfabricationdrawingsshowinglocationandtypeofaluminumextrudedstiffenersat
typicalpanelsandatcornerpanels,ifrequired.
F.Documentsshowingproductcompliancewiththelocalbuildingcodeshallbesubmittedpriortothebid.These
documentsmayincludeevaluationreports,testreports,supportingdocumentanddrawings,andmanufacturers
data.Thearchitectmustapprovealternatematerialpriortobiddate.
1.05Warranty
A.Thefabricatorandinstallerwillwarrantthewallsystemforaperiodof1yearthatthefabricationandinstallation
workmanshipwillbefreefromdefects.
B.Thealuminumcompositematerialmanufacturershallwarrantforaperiodof30yearsagainstMax5fadebased
onASTMD2244andMax8chalkbasedonASTMD4212anddelaminationofthepaintfinish.
1.06Packaging,ShippingandHandling
A.Followmanufacturer'srecommendations.
B.Storematerialinaccordancewithpanelmanufacturer'srecommendations.
Part2Products
2.01Panels
A.CompositePanels
1.
PanelsshallbeReynobond AluminumCompositeMaterial(ACM)asmanufacturedbyAlcoaArchitectural
Products,50IndustrialBoulevard,Eastman,Georgia31023.ContactEastmanplantat18008417774or4783744746
oratwww.alcoaarchitecturalproducts.com.
2.
OthermanufacturersareacceptableaslongastheymeetthesamecriteriaasReynobondinthickness,panel
weight,bondintegrity,firerating,paintcolorandfinish.ACMmustbemanufacturedintheUSA.
B.StandardPolyethyleneCore(PE)
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C.PanelThickness:RB240(6mm)=0.236
D.
PanelWeight:RB240(6mm)=1.49lbs/sft
E.ProductPerformance
1. Bondintegrity
Whentestedforbondintegrity,inaccordancewithASTMD1781(simulatingresistancetopaneldelamination),
thereshallnotbeanadhesivefailureofthebonda)betweenthecoreandtheskinorb)cohesivefailureofthe
coreitselfbelowthefollowingvalues.
2. PeelStrength
178Nmm/mm(40inlb./in.)Asmanufactured
178Nmm/mm(40inlb./in.)After21dayssoakinginwaterat70F
3. FirePerformance
ASTME84PassedClassA
F. PanelFinishes
CoilcoatedKynar500 orHylar5000 basedpolyvinylidenefluoride(PVDF).AlcoaArchitecturalProductsshallbe
Colorweld500afluoropolymercoatingutilizing70%Kynar500 resins.
1. Color:TobechosenfromAlcoaArchitecturalProducts,Reynobond standardseriesone,twoorthreecolors.
2. Coating:Shallbefactoryappliedonacontinuousprocesspaintline.Coatingshallconsistofa0.2mil(approx.)
primecoatanda0.8mil(approx.)finishcoatcontaining70%Kynar500 resins.(IfColorweld500XL,coatingshall
consistofa0.2mil(approx.)barrierprimecoat,a0.80mil(approx.)colorcoat,containing70%Kynar500 resins
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
anda0.5mil(approx.)clearcoatcontaining70%Kynar500 resins.)Nominaldryfilmthicknessis1.50mils.
Gloss:ASTMD523standardat60shallbe2530.
Pencilhardness:ASTMD3363shallbeF2Hminimum.
Flexibility TBend:ASTMD4145shallbe02TBend;nopickoff.
Adhesion:ASTMD3359reverseimpact1/16"crosshatchshallshownocrackingoradhesionloss.
ReverseImpact:ASTMD27941500xmetalthicknessaluminumshallshownocrackingoradhesionloss.
AcidResistance:ASTMD1308,10%muriaticacid,24hrs.,shallshownoeffect.20%sulfuricacid,18hrs,shall
shownoeffect.
AcidRainTest:KesternichSO2,DIN500180,10cyclesmin.Noobjectionablecolorchange.
AlkaliResistance:ASTMD1308,10%,25%NaOH,1hr.,shallshownoeffect.
SaltSprayResistance:ASTMB117,5%saltfogat95F.Pass4,000hrs.lessthan1/16"averagecreepfromscribe;
uptoafew#8blisters.
HumidityResistance:ASTMD714&ASTMD2247100%relativehumidityat95F,shallpass4,000hrs.,#8
blisters.
ExteriorExposure:10yearsat45,SouthFlorida.ASTMD2244shallbeMax.5fadeandASTMD4214shallbe
Max.8chalk.
PaintsystemshallmeettherequirementsofAAMA620specifications.
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15. (FEVE)Megaflon,Coraflon,ValflonoranyLumiflonbasedpaintsystemsarenotacceptable.
16. Paintsystemshallhavemorethan20yearsofarchitecturalfielduse.
2.02PanelFabrication
A.ACMiscomprisedoftwosheetsofaluminumsandwichingasolidcoreofextrudedthermoplasticmaterialformedina
continuousprocessusingnogluesoradhesivesbetweendissimilarmaterials.Thecoreshallbefreeofvoidsand/or
airspacesandnotcontainfoamedinsulationmaterials.Thebondbetweenthecoreandtheskinsshallbeachemical
bond.Productslaminatedsheetbysheetinabatchprocessusinggluesoradhesivesbetweenmaterialsshallnotbe
acceptable.
B.AluminumFaceSheets
1.
2.
Thickness:0.020"
Aluminumalloyshallbe3000seriesorequivalent.
C.Tolerances
1. PanelBow:Shallnotexceed0.8%ofpaneloveralldimensioninwidthorlength.
2. PanelDimensions:Fieldfabricationshallbeallowedwherenecessary,butshallbekepttoanabsoluteminimum.
Allfabricationshallbedoneundercontrolledshopconditionswhenpossible.Paneldimensionsshallbesuchthat
therewillbeanallowanceforfieldadjustmentandthermalmovement.
3. PanelLines:Breaksandcurvesshallbesharpandtrue,andsurfacesfreeofwarpsorbuckles.
4. Flatness:Panelsshallbevisuallyflat.
5. PanelSurfaces:Shallbefreeofscratchesormarkscausedduringfabrication.
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D.SystemCharacteristics
1. Plans,elevations,details,characteristicsandotherrequirementsindicatedarebaseduponstandardsbyone
manufacturer.Itisintendedthatothermanufacturers,receivingpriorapproval,maybeacceptable,provided
theirdetailsandcharacteristicscomplywithsizeandprofilerequirements,andmaterial/performancestandards.
2. Systemmustnotgenerallyhaveanyvisiblefasteners,telegraphingorfasteningonthepanelfacesoranyother
compromiseofaneatandflatappearance.
3. Fabricatepanelsystemtodimension,sizeandprofileindicatedonthedrawingsbasedonadesigntemperatureof
68F(20C).
4. Fabricatepanelsystemtoavoidcompressiveskinstresses.Theinstallationdetailingshallbesuchthatthepanels
remainflatregardlessoftemperaturechangesandatalltimesremainairandwatertight.
5. Thefinishsideofthepanelshallhavearemovableprotectivefilmappliedpriortofabrication,whichshallremain
onthepanelduringfabrication,shippinganderectiontoprotectthesurfacefromdamage.
E. SystemType(selectfromthefollowing)
1. RoutandReturnDrySystem:Fabricatorandinstallermustprovideanengineeredpressurereliefsystemincluding
extrudedperimeterframe;drainagegutter;allextrusions,clips,fasteners,anchors,spacers,trim,flashings,
gaskets,sealant,etc.
F. SystemPerformance
1. Compositepanelsshallbecapableofwithstandingbuildingmovementsandweatherexposuresbasedonthe
followingteststandardsrequiredbythearchitectand/orlocalbuildingcodes:
a. WindLoadIfsystemtestsarenotavailable,underthedirectionofanindependentthirdpartylaboratory,
mockupsshallbeconstructedandtestsperformedtoshowcompliancetothefollowingminimumstandards:
i.
ii.
iii.
iv.
Panelsshallbedesignedtowithstandthedesignwindloadbaseduponthelocalbuildingcode,butinno
caselessthan20poundspersquarefoot(psf)and30psfonparapetandcornerpanels.Windloadtesting
shallbeconductedinaccordancewithASTME330toobtainthefollowingresults.
Normaltotheplaneofthewallbetweensupports,deflectionofthesecuredperimeterframingmembers
shallnotexceedL/175or3/4",whicheverisless.
Normaltotheplaneofthewall,themaximumpaneldeflectionshallnotexceedL/60ofthefullspan.
Maximumanchordeflectionshallnotexceed1/16".At11/2timesdesignpressure,permanent
deflectionsofframingmembersshallnotexceedl/100ofspanlengthandcomponentsshallnot
experiencefailureorgrosspermanentdistortion.Atconnectionpointsofframingmemberstoanchors,
permanentsetshallnotexceed1/16".
b. Air/WaterSystemTestWithoutbackupwaterproofmembrane.Ifsystemtestsarenotavailable,underthe
directionofanindependentthirdpartylaboratory,mockupsshallbeconstructedandtestsperformedto
showcompliancetothefollowingminimumstandards:
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i. AirInfiltrationWhentestedinaccordancewithASTME283,airinfiltrationat1.57psfmustnotexceed
0.06cubicfeetperminutepersquarefootofwallarea.
ii. WaterInfiltrationWaterinfiltrationisdefinedasuncontrolledwaterleakagethroughtheexteriorface
oftheassembly.Systemsnotusingaconstructionsealantatthepaneljoints(i.e.,DrySystems)shallbe
designedtodrainanywaterleakageoccurringatthejoints.Nowaterinfiltrationshalloccurinanysystem
underadifferentialstaticpressureof6.24psfafter15minutesofexposureinaccordancewithASTM
E331.
Theabovetestsareonpanelsystemsthatdonotincludeawaterproofmembranebehindpanels.
2.03Accessories
A. Extrusions,formedmembers,sheetandplateshallconformwithASTMB209andtherecommendationsofthe
manufacturer.
B. Panelstiffeners,ifrequired,shallbestructurallyfastenedorrestrainedattheendsandshallbesecuredtotherear
faceofthecompositepanelwithsiliconeofsufficientsizeandstrengthtomaintainpanelflatness.Stiffenermaterial
and/orfinishshallbecompatiblewiththesilicone.
C. Sealantsandgasketswithinthepanelsystemshallbeaspermanufacturer'sstandardstomeetperformance
requirements.
D. Fabricateflashingmaterialsfrom0.040"minimumthicknessaluminumsheetprovidedbypanelmanufacturerto
matchtheadjacentcurtainwall/panelsystemwhereexposed.Postpaintedsprayappliedflashingsarenot
acceptable.Providealapstrapundertheflashingatabuttedconditionsandseallappedsurfaceswithafullbead
ofnonhardeningsealant.
E. Fasteners(concealed/noncorrosive):Fastenersasrecommendedbysystemfabricatorandinstaller.
Part3Execution
3.01Inspection
A. Surfacestoreceivepanelsshallbeeven,smooth,sound,clean,dryandfreefromdefectsdetrimentaltowork.
Notifycontractorinwritingofconditionsdetrimentaltoproperandtimelycompletionofthework.Donotproceed
witherectionuntilunsatisfactoryconditionshavebeencorrected.
B. Surfacestoreceivepanelsshallbestructurallysoundasdeterminedbyaregisteredengineer.Innocaseshallmetal
structuralsupportsbelessthan18gauge.
3.02Installation
A. Erectpanelsplumbandlevel.
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B. Attachmentsystemshallallowforthefreeverticalandhorizontalthermalmovementduetoexpansionand
contractionforamaterialtemperaturerangeof20F(29C)to+180F(+82C).Bucklingofpanels,openingofjoints,
unduestressonfasteners,failureofsealantsoranyotherdetrimentaleffectsduetothermalmovementarenot
permitted.Fabrication,assemblyanderectionprocedureshallaccountfortheambienttemperatureatthetimeof
therespectiveoperation.
C. Panelsshallbeerectedinaccordancewithanapprovedsetofshopdrawings.
D. Anchorpanelssecurelyperengineeringrecommendationsandinaccordancewithapprovedshopdrawingsto
allowfornecessarythermalmovementandstructuralsupport.
E. Conformtopanelfabricator'sinstructionsforinstallationofconcealedfasteners.
F. Donotinstallcomponentpartsthatareobservedtobedefective,includingwarped,bowed,dented,scrapedand
brokenmembers.
G. Donotcut,trim,weldorscrapecomponentpartsduringerectioninamannerthatwoulddamagethefinish,decrease
strengthorresultinavisualimperfectionorafailureinperformance.Returncomponentpartsthatrequirealteration
toshopforrefabrication,orforreplacementwithnewparts.
H. Separatedissimilarmetals;useappropriategasketsandfastenerstominimizecorrosiveorelectrolyticaction
betweenmetals.
3.03AdjustingandCleaning
A. Removeandreplacepanelsdamagedbeyondrepairasadirectresultofpanelinstallation.Afterinstallation,panel
repairandreplacementshallbecometheresponsibilityofthegeneralcontractor.
B. Repairpanelswithminordamage.
C. Removemaskingfilm(ifused)assoonaspossibleafterinstallation.Maskingintentionallyleftinplaceafterpanel
installationonanelevationshallbecometheresponsibilityofthegeneralcontractor.
D. Anyadditionalprotection,afterinstallation,shallbetheresponsibilityofthegeneralcontractortoremove.
E. Makesureweepholesanddrainagechannelsareunobstructedandfreeofdirtandsealants.
F. Finalcleaningshallnotbepartoftheworkofthissection.
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07 54 23
Adhered Thermoplastic Membrane Roofing
SECTION075423ADHEREDTHERMOPLASTICMEMBRANEROOFING
PART 1 - GENERALCONDITIONS
1.01
DESCRIPTION
Scope
To install a complete adhered Sika Sarnafil roofing system including membrane, flashings and other
components.
RelatedWork
Theworkincludesbutisnotlimitedtotheinstallationof:
RemovalofExistingRoofingandInsulation
SubstratePreparation
RoofDrains
VaporBarrier
WoodBlocking
Insulation
SeparationLayers
RoofMembrane
Fasteners
AdhesiveforFlashings
RoofMembraneFlashings
Walkways
MetalFlashings
Sealants
Uponsuccessfulcompletionofworkthefollowingwarrantiesmaybeobtained:
SikaSarnafilWarranty
RoofingApplicatorWarranty
QUALITYASSURANCE
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ThisroofingsystemshallbeappliedonlybyaRoofingApplicatorauthorizedbySikaSarnafilpriortobid(SikaSarnafil
"Applicator").
UponcompletionoftheinstallationandthedeliverytoSikaSarnafilbytheApplicatorofcertificationthatallworkhas
beendoneinstrictaccordancewiththecontractspecificationsandSikaSarnafil'srequirements,aSikaSarnafil
TechnicalServiceRepresentativewillreviewtheinstalledroofsystemwhereveraStandardorSystemwarranty
hasbeenspecified.
ThereshallbenodeviationmadefromtheProjectSpecificationortheapprovedshopdrawingswithoutpriorwritten
approvalbytheOwner,theOwner'sRepresentativeandSikaSarnafil.
All work pertaining to the installation of Sarnafil membrane and flashings shall only be completed by Applicator
personneltrainedandauthorizedbySikaSarnafilinthoseprocedures.
SUBMITTALS
Atthetimeofbidding,theApplicatorshallsubmittotheOwner(orRepresentative)thefollowing:
CopiesofSpecification.
Samplesofeachprimarycomponenttobeusedintheroofsystemandthemanufacturer'scurrentliteratureforeach
component.
Writtenapprovalbytheinsulationmanufacturer(asapplicable)foruseandperformanceoftheproductintheproposed
system.
SamplecopyofSikaSarnafil'swarranty.
SamplecopyofApplicator'swarranty.
Dimensionedshopdrawingswhichshallinclude:
Outlineofroofwithroofsizeandelevationsshown.
Detailsofflashingmethodsforpenetrations.
TechnicalacceptancefromSikaSarnafil.
Certifications by manufacturers of roofing and insulating materials that all materials supplied comply with all
requirementsoftheidentifiedASTMandotherindustrystandardsorpractices.
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Certification from the Applicator that the system specified meets all identified code and insurance requirements as
requiredbytheSpecification.
MaterialSafetyDataSheets(MSDS)
CODEREQUIREMENTS
The Applicator shall submit evidence that the proposed roof system meets the requirements of the local
building code and has been tested and approved or listed by the following test organizations. These
requirementsareminimumstandardsandnoroofingworkshallcommencewithoutwrittendocumentationof
thesystem'scompliance,asrequiredinthe"Submittals"sectionofthisspecification.
SystemshallbedesignedtomeetaminimumwinddesignrequirementsofthemostrecentversionofASCE7.
FactoryMutualResearchCorporation(FM)Norwood,MA
Class160(requiredformostsituations)
Class175(forincreasedwindexposure)
Class190(forhighwindexposure)
UnderwritersLaboratories,Inc.Northbrook,IL
ClassAassembly
ClassBassembly
ClassCassembly
PRODUCTDELIVERY,STORAGEANDHANDLING
All products delivered to the job site shall be in the original unopened containers or wrappings bearing all seals and
approvals.
Handleallmaterialstopreventdamage.Placeallmaterialsonpalletsandfullyprotectfrommoisture.
Membranerollsshallbestoredlyingdownonpalletsandfullyprotectedfromtheweatherwithcleancanvastarpaulins.
Unventedpolyethylenetarpaulinsarenotacceptedduetotheaccumulationofmoisturebeneaththetarpaulin
incertainweatherconditionsthatmayaffecttheeaseofmembraneweldability.
Asageneralrulealladhesivesshallbestoredattemperaturesbetween40degreeF(5degreeC)and80degreeF(27
degreeC).Readinstructionscontainedonadhesivecanisterforspecificstorageinstructions.
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All flammable materials shall be stored in a cool, dry area away from sparks and open flames. Follow precautions
outlinedoncontainersorsuppliedbymaterialmanufacturer/supplier.
Allmaterials whicharedetermined to bedamaged bytheOwner'sRepresentativeorSika Sarnafilaretoberemoved

fromthejobsiteandreplacedatnocosttotheOwner.
JOBCONDITIONS
Sarnafil materials may be installed under certain adverse weather conditions but only after consultation with Sika
Sarnafil,asinstallationtimeandsystemintegritymaybeaffected.
Onlyasmuchofthenewroofingascanbemadeweathertighteachday,includingallflashinganddetailwork,shallbe
installed.Allseamsshallbeheatweldedbeforeleavingthejobsitethatday.
All work shall be scheduled and executed without exposing the interior building areas to the effects of inclement
weather.Theexistingbuildinganditscontentsshallbeprotectedagainstallrisks.
Allsurfacestoreceivenewinsulation,membraneorflashingsshallbedry.Shouldsurfacemoistureoccur,theApplicator
shallprovidethenecessaryequipmenttodrythesurfacepriortoapplication.
All new and temporary construction, including equipment and accessories, shall be secured in such a manner as to
precludewindblowoffandsubsequentrooforequipmentdamage.
Uninterrupted waterstops shall be installed at the end of each day's work and shall be completely removed before
proceedingwiththenextday'swork.Waterstopsshallnotemitdangerousorunsafefumesandshallnotremain
incontactwiththefinishedroofastheinstallationprogresses.Contaminatedmembraneshallbereplacedatno
costtotheOwner.
TheApplicatoriscautionedthatcertainSarnafilmembranesareincompatiblewithasphalt,coaltar,heavyoils,roofing
cements, creosote and some preservative materials. Such materials shall not remain in contact with Sarnafil
membranes. The Applicator shall consult Sika Sarnafil regarding compatibility, precautions and
recommendations.
Arrangeworksequencetoavoiduseofnewlyconstructedroofingasawalkingsurfaceorforequipmentmovementand
storage. Where such access is absolutely required, the Applicator shall provide all necessary protection and
barriers to segregate the work area and to prevent damage to adjacent areas. A substantial protection layer
consistingofplywoodoverSarnafeltorplywoodoverinsulationboardshallbeprovidedforallnewandexisting
roofareasthatreceiverooftoptrafficduringconstruction.
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Priortoandduringapplication,alldirt,debrisanddustshallberemovedfromsurfaceseitherbyvacuuming,sweeping,
blowingwithcompressedairorsimilarmethods.
The Applicator shall follow all safety regulations as required by OSHA and any other applicable authority having
jurisdiction.
All roofing, insulation, flashings and metal work removed during construction shall be immediately taken off site to a
legal dumping area authorized to receive such materials. Hazardous materials, such as materials containing
asbestos, are to be removed and disposed of in strict accordance with applicable City, State and Federal
requirements.
Allnewroofingwastematerial(i.e.,scraproofmembrane,emptycansofadhesive)shallbeimmediatelyremovedfrom
thesitebytheApplicatorandproperlytransportedtoalegaldumpingareaauthorizedtoreceivesuchmaterial.
The Applicator shall take precautions that storage and application of materials and equipment does not overload the
roofdeckorbuildingstructure.
InstallationofaSarnafilmembraneovercoaltarpitchoraresaturatedroofrequiresspecialconsiderationtoprotectthe
Sarnafilmembranefromvolatilefumesandmaterials.ConsultSikaSarnafilforprecautionspriortobid.
Flammableadhesivesanddeckprimersshallnotbestoredandnotbeusedinthevicinityofopenflames,sparksand
excessiveheat.
All rooftop contamination that is anticipated or that is occurring shall be reported to Sika Sarnafil to determine the
correctivestepstobetaken.
TheApplicatorshallverifythatallroofdrainlinesarefunctioningcorrectly(notcloggedorblocked)beforestartingwork.
Applicatorshallreportanysuchblockagesinwriting(lettercopytoSikaSarnafil)totheOwner'sRepresentative
forcorrectiveactionpriortotheinstallationoftheSikaSarnafilroofsystem.
Applicatorshallimmediatelystopworkifanyunusualorconcealedconditionisdiscoveredandshallimmediatelynotify
OwnerofsuchconditioninwritingforcorrectionattheOwner'sexpense(lettercopytoSikaSarnafil).
Site cleanup, including both interior and exterior building areas that have been affected by construction, shall be
completedtotheOwner'ssatisfaction.
AlllandscapedareasdamagedbyconstructionactivitiesshallberepairedatnocosttotheOwner.
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The Applicator shall conduct fastener pullout tests in accordance with the latest version of the SPRI/ANSI Fastener
PulloutStandardtoverifyconditionofthedeck/substrateandtoconfirmexpectedpulloutvalues.
TheSarnafilmembraneshallnotbeinstalledunderthefollowingconditionswithoutconsultingSikaSarnafilsTechnical
Dept.forprecautionarysteps:
Theroofassemblypermitsinteriorairtopressurizethemembraneunderside.
Anyexteriorwallhas10percentormoreofthesurfaceareacomprisedofopeningdoorsorwindows.
Thewall/deckintersectionpermitsairentryintothewallflashingarea.
PrecautionsshallbetakenwhenusingSarnacoladhesivesatornearrooftopventsorairintakes.Adhesiveodorscould
enterthebuilding.Coordinatetheoperationofventsandairintakesinsuchamannerastoavoidtheintakeof
adhesiveodorwhileventilatingthebuilding.Keeplidsonunusedcansatalltimes.
Protectivewearshallbewornwhenusingsolventsoradhesivesorasrequiredbyjobconditions.
Sarnafil membranes are slippery when wet or covered with snow, frost, or ice. Working on surfaces under these
conditionsishazardous.Appropriatesafetymeasuresmustbeimplementedpriortoworkingonsuchsurfaces.
AlwaysfollowOSHAandotherrelevantfallprotectionstandardswhenworkingonroofs.
BIDDINGREQUIREMENTS
PreBidMeeting:
AprebidmeetingshallbeheldwiththeOwner'sRepresentativeandinvolvedtradestodiscussallaspectsofthe
project. The Applicator's field representative or roofing foreman for the work shall be in attendance.
Procedurestoavoidrooftopdamagebyothertradesshallbedetermined.
SiteVisit:
Biddersshallvisitthesiteandcarefullyexaminetheareasinquestionastoconditionsthatmayaffectproper
execution of the work. All dimensions and quantities shall be determined or verified by the Applicator. No
claimsforextracostswillbeallowedbecauseoflackoffullknowledgeoftheexistingconditionsunlessagreed
toinadvancewiththeOwnerorOwner'sRepresentative.
WARRANTIES
SikaSarnafilMembraneWarranty
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Upon successful completion of the work to Sika Sarnafil's satisfaction and receipt of final payment, the Sika
SarnafilMembraneWarrantyshallbeissued.
SikaSarnafilStandardWarranty(onlyproductspurchasedfromSikaSarnafilarecoveredunderStandardWarranty)
SarnafilStandardWarrantyshallbeissued.
SikaSarnafilSystemWarranty(onlyproductspurchasedfromSikaSarnafilarecoveredunderSystemWarranty)
SarnafilSystemWarrantyshallbeissued.
Applicator/RoofingContractorWarranty
ApplicatorshallsupplyOwnerwithaseparateworkmanshipwarranty.Intheeventanyworkrelatedtoroofing,
flashing,ormetalisfoundtobewithinApplicatorwarrantyterm,defectiveorotherwisenotinaccordancewith
Contract Documents, the Applicator shall repair that defect at no cost to the Owner. Applicator's warranty
obligationshallrundirectlytotheOwner,andacopyshallbesenttoSikaSarnafil.
OwnerResponsibility
OwnershallnotifybothSikaSarnafilandtheApplicatorofanyleaksastheyoccurduringthetimeperiodwhen
bothwarrantiesareineffect.
WARRANTYDURATIONS
SikaSarnafilswarrantyshallbeineffectforayearduration.
Applicators/RoofingContractorsWarrantyshallbeineffectforayearduration.
PRODUCTS
GENERAL
A.
The components of the Sarnafil Adhered roof system are to be products of Sika Sarnafil as indicated on the
DetailDrawingsandspecifiedintheContractDocuments.
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B.
ComponentstobeusedthatareotherthanthosesuppliedormanufacturedbySikaSarnafilmaybesubmitted
for review and acceptance by Sika Sarnafil. Sika Sarnafil's acceptance of any other product is only for a
determination of compatibility with Sika Sarnafil products and not for inclusion in the Sika Sarnafil warranty.
Thespecifications,installationinstructions,limitations,andrestrictionsoftherespectivemanufacturersmustbe
reviewedbytheOwner'sRepresentativeforacceptabilityfortheintendedusewithSikaSarnafilproducts.
C.
Condensationormoisturemigrationintotheroofsystemmustbecontrolledsothatitdoesnotcompromisethe
performanceoftheinsulationandothercomponentsoftheassembly.Moisturevaportendstomigratefrom
warmertocoolerareas.Air/vaporretardersareusedtoinhibitorblocktheflowofwarmmoistairintotheroof
system. To determine if an air/vapor barrier is necessary, a design professional with experience with air
handlingandmoisturecontrolshouldbeconsulted.
Specialconsiderationshouldbegiventoconstructionrelatedmoisture.Anexampleisthesignificantamountof
moisturegeneratedwhenconcretefloorslabsarepouredaftertheroofhasbeeninstalled.SikaSarnafilisnot
responsiblefordamagetotheinsulationwhenexposedtoconstructionrelatedmoisture.
MEMBRANE
A.
SarnafilG410fiberglassreinforcedmembranewithalacquercoating.
Membrane shall conform to ASTM D4434 (latest version), "Standard for Polyvinyl Chloride Sheet Roofing".
Classification:TypeII,GradeI.
Sarnafil10G41020,80mil(2.0mm),thermoplasticmembranewithfiberglassreinforcement.
CertifiedPolymerThickness
Membrane manufacturer is to certify that the polymer thickness is of the polymer thickness specified (see
2.02, B, 1 through 9). Certification is to be signed by the membrane manufacturers quality control
manager.ASTM+/toleranceformembranethicknessisnotaccepted.
ColorofMembrane
EnergySmartWhite,initialsolarreflectanceof0.83,emittanceof0.90,andsolarreflectiveindex(SRI)of104
(ENERGYSTARlisted).
TypicalPhysicalProperties(1)
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ASTMD4434
ASTM
TypicalPhysical
Spec.
TestMethod
Properties
Parameters
Requirement
ReinforcingMaterial
Fiberglass
OverallThickness(1),min.,inches(mm)
D638
0.045(1.14)
[0.0inches)]
ThicknessAboveScrim
0.023(avg.)
TensileStrength,min.,psi(MPa)
D638
1500(10.4)
1600(11.1)
ElongationatBreak,min.(machine/
D638
250%/220%
250%/220%
transverse)
Seamstrength(2),min.(%oftensile
D638
75
80
strength)
RetentionofPropertiesAfterHeatAging
D3045
D638
90
95
TensileStrength,min.,(%of
original)
Elongation,min.,(%oforiginal)
D638
90
90
TearingResistance,min.,lbf(N)
D1004
10(45.0)
14(63.0)
LowTemperatureBend,40F(40C)
D2136
Pass
Pass
AcceleratedWeatheringTest(florescent
G154
5,000Hours
10,000Hours
light,uvexposure)
None
None
Cracking(7xmagnification)
Discoloration(byobservation)
Negligible
Negligible
Crazing(7xmagnification)
None
None
LinearDimensionalChange
D1204
0.10%max.
0.02%
WeightChangeAfterImmersioninWater
D570
3.0%max.
2.5%
StaticPunctureResistance,33lbf(15kg)
D5602
Pass
Pass
D5635
Pass
Pass
DynamicPunctureResistance,7.3ftlbf(10
J)
InitialSolarReflectance
E903
0.83
Emissivity
E408,C1371,
0.90
Other
SolarReflectiveIndex(SRI)
E1980
104
RecycledContent(5&10ft.sheetsonly)
8to12%PreConsumer/Upto1%PostConsumer.
Notes
(1)TypicalPhysicalPropertiesdataisapplicablefor0.048in(1.2mm)membranethicknessand
greater.
(2)Failureoccursthroughmembranerupturenotseamfailure.
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FLASHINGMATERIALS
B.
Wall/CurbFlashing
SarnafilG4101560mil(1.5mm)Membrane
AfiberglassreinforcedmembraneadheredtoapprovedsubstrateusingSarnacoladhesive.ConsultProduct
DataSheetsforadhesiveoptionsandadditionalinformation.
Sarnaclad
A PVCcoated, heatweldable sheet metal capable of being formed into a variety of shapes and profiles.
Sarnacladisa24gauge,G90galvanizedmetalsheetwitha20mil(0.5mm)unsupportedSarnafilmembrane
laminatedononeside.ThedimensionsofSarnacladare4ftx8ft(1.2mx2.4m)or4ftx10ft(1.2mx3.0
m).ConsultProductDataSheetforadditionalinformation.
PerimeterEdgeFlashing
EdgeGrip
AprefabricatedperimeteredgesystemprovidedbySikaSarnafil.Thesystemhasconcealedfastenerswith
nopenetrationsonthehorizontalroofsurfaceandincludesfastenersandspliceplates.EdgeGripismade
fromtwodistinctparts.Arigidretainerbaseplateandadecorativesnaponfasciacover.Theretaineris
madefrom20gaugegalvanizedsteelin10foot(3048mm)standardlengthsandisprovidedwith9/32inch
(7mm)slottedprepunchedholesforfastenerspacingat12inches(152mm)oncenter.Asanoptionthe
retainerbaseplateisalsoavailablein0.05inch(1.3mm)aluminum.Thesnaponfasciacoverisavailablein
10foot(3048mm)lengthsandinavarietyofthickness,colors,finishes,andwidths.Kynar500colorsare
availableforgalvanizedsteelandnaturalmillfinishedaluminum.Clearandanodizedcolorsareavailablefor
anodized finished aluminum. Matching corners, end caps, fascia sumps, spillouts, etc. are available as
accessories.ConsultProductDataSheetforadditionalinformation.
a)
Retainerbaseplateshallbe0.05inchaluminumin10ft.lengths.
b)
Snaponfasciacovershallbe0.05inchaluminumin10ft.lengths.
c)
Snaponfasciacovershallhaveaanodizedfinish.
d)
SnaponfasciacovercolorshallbeWhite.
EdgeGripExtruded
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A heavyduty prefabricated perimeter edge system provided by Sika Sarnafil. The system has concealed
fastenerswithnopenetrationsonthehorizontalroofsurfaceandincludesfastenersandspliceplates.Edge
GripExtrudedismadefromtwodistinctparts.Aheavydutyextrudedretainerbaseplateandadecorative
snaponfasciacover.Theextrudedretainerismadefrom0.10inch(2.5mm)extrudedaluminumin10foot
(3048 mm) standard lengths and is provided with 0.187 inch (4.7 mm) prepunched slotted holes for
fastener spacing at 12 inches (152 mm) on center. The snapon fascia cover is available in 10 foot (3048
mm) lengths and in a variety of thickness, colors, finishes, and widths. Kynar500 colors are available for
galvanizedsteelandnaturalmillfinishedaluminum.Clearand anodized colorsareavailableforanodized
finished aluminum. Matching corners, end caps, fascia sumps, spillouts, etc. are available as accessories.
ConsultProductDataSheetforadditionalinformation.
a)
Retainerbaseplateshallbe0.10inchaluminumin10ft.lengths.
b)
Snaponfasciacovershallbe0.05inchaluminumin10ft.lengths.
c)
Snaponfasciacovershallhaveaanodizedfinish.
d)
SnaponfasciacovercolorshallbeWhite.
Sarnaclad
A PVCcoated, heatweldable sheet metal capable of being formed into a variety of shapes and profiles.
Sarnacladisa24gauge,G90galvanizedmetalsheetwitha20mil(0.5mm)unsupportedSarnafilmembrane
laminatedononeside.ThedimensionsofSarnacladare4ftx8ft(1.2mx2.4m)or4ftx10ft(1.2mx3.0
m).ConsultProductDataSheetforadditionalinformation.
NonTypicalEdge
Projectspecificperimeter edge detailreviewedandacceptedforonetimeusebySikaSarnafil'sTechnical

Department. Consult Regional Technical Manager prior to job start for review and consideration for
acceptance.
MiscellaneousFlashing
Sarnaflash
AprefabricatedexpansionjointcovermadefromSarnafilmembrane.Sarnaflashisdesignedforsecurement
toverticalorhorizontalsurfacestospanandaccommodatethemovementofnewandexistingexpansion
gaps from 1 inch to 41/2 inches (25 mm to 114 mm) across. Available in 40 foot (12 m) rolls. Consult
ProductDataSheetforadditionalinformation.
Sarnareglet
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Aheavyduty,extrudedaluminumflashingterminationregletusedatwallsandlargecurbs.Sarnaregletis
producedfrom6063T5,0.10inchto0.12inch(2.5mmto3.0mm)thickextrudedaluminum.Sarnareglet
has a 21/4 inch (57 mm) deep profile, and is provided in 10 foot (3 m) lengths. Use prefabricated
Sarnareglet mitered inside and outside corners where walls intersect. Consult Product Data Sheet for
additionalinformation.
Sarnastack
A prefabricated vent pipe flashing made from 0.048 inch (48 mil/1.2 mm) thick Sarnafil G410 membrane.
Availableinfivedifferentsizes.ConsultProductDataSheetforsizesandadditionalinformation.
SarnadrainRAC
PVCcoated, heavyduty aluminum roof drain insert that mechanically seals to the drainpipe interior.
SarnadrainRACismadeof0.080inch(2mm)thick6063aluminumwithaurethanesealinstalledattheend
ofthedrainpipe.Thelarge14inchx14inch(0.36mx0.36m)drainstrainerisalsomadeof0.080inch(2
mm)thickaluminumstock.TheflangedimensionsofSarnadrainRACare18inchesx18inches(0.46mx
0.46m).ConsultProductDataSheetforsizesandadditionalinformation.
Sarnacircle"G"
Circular0.048inch(48mil/1.2mm)thickG410membranepatchweldedoverTjointsformedbyoverlapping
thickmembranes.
SarnacornersUniversal
Prefabricatedoutsideandinsideflashingcornersmadeof0.060inch(60mil/1.5mm)thickmembranethat
areheatweldedtomembraneorSarnacladbaseflashings.Availableinonesizewhichaccommodateboth
insideandoutsidecorners.Canbecutintooneinsideoroneoutsidecorner.ConsultProductDataSheet
foradditionalinformation.
OpenPostFlashing
Prefabricatedpostflashing,0.048inch(48mil/1.2mm)thick,withanopenseamusedtoflashobstructed
rooftopconduitsandpipes1/2to11/4inch(12.731.8mm)indiameter.Availablein2sizes;1/2to3/4inch
(12.719mm)and3/4to11/4inch(1931.8mm)diameter.OpenPostFlashingsareheatweldedinplace
andterminatedatthetopofthepenetrationcompletingthepipepenetrationdetail.
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Sikaflex1aSealant
Aproprietarysealantusedatflashingterminations.ConsultProductDataSheetforadditionalinformation.
Sarnafiller
A twocomponent urethane adhesive used for pitch pocket filler. Cures with excellent elasticity and
adhesiontovarioussurfaces.ConsultProductDataSheetforadditionalinformation.
Sarnacol2170Adhesive
Asolventbasedreactivatingadhesiveusedtoattachmembranetoflashingsubstrate.ConsultProductData
Sheetsforadditionalinformation.
Sarnacol2170VCAdhesive
A solventbased, low VOC, reactivating adhesive used to attach membrane to flashing substrate. Consult
ProductDataSheetsforadditionalinformation.
Sarnafelt
AnonwovenpolyesterorpolypropylenematcushionlayerthatisnecessarybehindG410orG459Flashing
Membrane when the flashing substrates are rough or incompatible with the flashing membrane. Consult
INSULATION/OVERLAYMENT/RECOVERBOARD
C.
Sarnatherm
Arigidisocyanuratefoaminsulationwithblackmatfacers.Availablein4x4ft(1.2x1.2m)or4x8ft(1.2x2.4
m)sizesandvariousthicknesses.ConsultProductDataSheetforadditionalinformation.
D.
SarnathermAtlasACFoamIII
Arigidisocyanuratefoaminsulationcomposedofaclosedcellpolyisocyanuratefoamcorelaminatedtoa
heavy,durableanddimensionallystablecoatedglassfacer.Availablein4x4ft(1.2x1.2m)or4x8ft(1.2x2.4
m)sizesandvariousthicknesses.ConsultProductDataSheetforadditionalinformation.
E.
SarnathermAtlasACFoamIV
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highperformancecoatedglassfacer.Availablein4x4ft(1.2x1.2m)or4x8ft(1.2x2.4m)sizesandvarious
thicknesses.ConsultProductDataSheetforadditionalinformation.
F.
SarnathermHunterHShieldCG
premiumperformancecoatedglassfacer.Availablein4x4ft(1.2x1.2m)or4x8ft(1.2x2.4m)sizesand
variousthicknesses.ConsultProductDataSheetforadditionalinformation.
SarnathermEPS
Expandedpolystyreneclosedcellfoaminsulation.Availablein4ftx4ft(1.2mx1.2m)or4ftx8ft(1.2mx2.4
m)sizesandvariousthicknesses.Aoneinchminimumisocyanurateorgypsumbasedthermalbarriermustbe
placed between styrene boards and Sarnafil membrane. Sarnatherm EPS insulation is for use beneath the
waterproofinglayer.NotalloweddirecttosteeldeckforFMinsuredbuildings.Anapprovedthermalbarrier
mustbeinstalledbetweentheEPSanddeck.ConsultProductDataSheetsforadditionalinformation.
SarnathermDOWSTYROFOAMDECKMATEPlus
Extrudedpolystyreneclosedcellfoaminsulationwithhighdensityskins.Availablein2ftx8ft(0.6mx2.4m)or
4 ft x 8 ft (1.2 m x 2.4 m) sizes and various thicknesses. A one inch minimum isocyanurate or gypsum based
thermalbarriermustbeplacedbetweenstyreneboardsandSarnafilmembrane.Not allowed direct to steel
deck for FM insured buildings. An approved thermal barrier must be installed between the XPS and deck.
ConsultProductDataSheetsforadditionalinformation.
SarnathermOwensCorningFoamular250
Extrudedpolystyreneclosedcellfoaminsulationwithcontinuousskins.Availablein4ftx4ft(1.2mx1.2m)or
SarnathermOwensCorningFoamularThermapink25
Extrudedpolystyreneclosedcellfoaminsulationwithcontinuousskins.Availablein4ftx4ft(1.2mx1.2m)or
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DensDeck
Asiliconizedgypsum,firetestedhardboardwithglassmatfacers.DensDeckisprovidedina4x8ft(1.2x2.4
m)boardsizeandinthicknessesof1/4,1/2and5/8inch(6,13and16mm).ConsultProductDataSheetfor
size,thicknessandadditionalinformation.
DensDeckPrime
Afiretested,gypsumhardboardwithglassmatfacersandapreprimedsurfaceononeside.DensDeckPrimeis
providedina4x8ft(1.2x2.4m)boardsizeandinthicknessesof1/4,1/2and5/8inch(6,13and16mm).
ConsultProductDataSheetforsize,thicknessandadditionalinformation.
DensDeckDuraGuard
Afiretested,gypsumhardboardwithadurableglassmatfacercoating.DuraGuardisprovidedina4x8ft(1.2
x2.4m)boardsizeandinthicknessesof1/4,1/2,and5/8inch(6,13and16mm).ConsultProductDataSheet
forsize,thicknessandadditionalinformation.
SecurockGypsumFiber
Afiretested,homogenousfiberreinforcedgypsumroofboard.SecurockGypsumFiberisprovidedin4feetx4
feet(1.2mx1.2m)and4feetx8feet(1.2mx2.4m)boardsizesandinthicknessesof1/4inch(6.6mm),3/8
inch(9.5mm),1/2inch(12.7mm)and5/8inch(15.9mm).ConsultProductDataSheetforsize,thicknessand
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ATTACHMENTCOMPONENTS
G.
MembraneAdhesive
Sarnacol2170Adhesive:
A solventbased reactivatingtype adhesive used to attach the membrane to the substrate, either
horizontallyorvertically.ConsultProductDataSheetsforadditionalinformation.Applicationratesareas
follows:
SARNACOL2170APPLICATIONRATESFORBAREBACKMEMBRANE
AdhesiveRatesGallonsper100SquareFeet Approximate
(LitersperMeter)
Sq.Ft./Pail
(meter)
Substrate
Membrane
Total
IsocyanuratePaperFacer
1.25(0.51) + 0.50(0.20) = 1.75(0.71) 285(26.48)
SmoothPlywood
1.00(0.41) + 0.50(0.20) = 1.50(0.61) 333(30.94)
Metal
0.75(0.31) + 0.50(0.20) = 1.25(0.51) 400(37.16)
ConcreteWall
1.25(0.51) + 0.50(0.20) = 1.75(0.71) 285(26.48)
GPDensDeck
1.25(0.51) + 0.50(0.20) = 1.75(0.71) 285(26.48)
GPDensDeckPrime
1.00(0.41) + 0.50(0.20) = 1.50(0.61) 333(30.94)
GPDensDeckDuraGuard
USGSecurockGypsumFiber
0.75(0.31) + 0.50(0.20) = 1.25(0.51) 400(37.16)
SARNACOL2170APPLICATIONRATESFORMEMBRANEFLASHINGSUSINGSARNAFELT
AdhesiveRatesGallonsper100SquareFeet
Approxima
(LitersperMeter)
te
Sq.Ft./Pail
Substrate
Membran
Substrate
Total
st
nd
(meter)
(2 coat)
e
(1 coat)
SmoothPlywood
1.00(0.41) + 1.00(0.41) + 0.50(0.20) = 2.50(1.02) 200(18.58)
ConcreteWall
1.00(0.41) + 1.00(0.41) + 0.50(0.20) = 2.50(1.02) 200(18.58)
MasonryWall
1.00(0.41) + 1.00(0.41) + 0.50(0.20) = 2.50(1.02) 200(18.58)
GranularBitumen
1.00(0.41) + 1.00(0.41) + 0.50(0.20) = 2.50(1.02) 200(18.58)
SmoothAgedBitumen 1.00(0.41) + 1.00(0.41) + 0.50(0.20) = 2.50(1.02) 200(18.58)
Notes:
Due to an increase in viscosity when outdoor temperatures during installation are below 40 degree F (5
degreeC),add1/2gallonper100squarefeet(0.2lperm)torateforestimatingpurposes.Donot
install when air temperature is within 5 degree F of dew point. Solvent evaporation time increases
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significantly when temperatures drop. Ensure first layer of Sarnacol 2170 is fully dry before second
layerisappliedtothebackofthemembraneforproperreactivation.
Use a waterfilled, foamcovered lawn roller to consistently and evenly press the membrane into the
adhesivelayer.
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Sarnacol2170VCAdhesive:
A solventbased, low VOC, reactivating adhesive used to attach the membrane to the substrate, either
horizontallyorvertically.ConsultProductDataSheetsforadditionalinformation.Applicationratesareas
follows:
SARNACOL2170VCAPPLICATIONRATESFORBAREBACKMEMBRANE
AdhesiveRatesGallonsper100SquareFeet Approximate
(LitersperMeter)
Sq.Ft./Pail
(meter)
Substrate
Membrane
Total
1.25(0.51) + 0.50(0.20) = 1.75(0.71) 285(26.48)
SmoothPlywood
1.00(0.41) + 0.50(0.20) = 1.50(0.61) 333(30.94)
Metal
0.75(0.31) + 0.50(0.20) = 1.25(0.51) 400(37.16)
ConcreteWall
1.25(0.51) + 0.50(0.20) = 1.75(0.71) 285(26.48)
GPDensDeck
1.25(0.51) + 0.50(0.20) = 1.75(0.71) 285(26.48)
GPDensDeckPrime
1.00(0.41) + 0.50(0.20) = 1.50(0.61) 333(30.94)
GPDensDeckDuraGuard
0.75(0.31) + 0.50(0.20) = 1.25(0.51) 400(37.16)
SARNACOL2170VCAPPLICATIONRATESFORMEMBRANEFLASHINGSUSINGSARNAFELT
Approxima
(LitersperMeter)
te
Sq.Ft./Pail
Substrate
Membran
Substrate
Total
st
nd
(meter)
(2 coat)
e
(1 coat)
SmoothPlywood
1.00(0.41) + 1.00(0.41) + 0.50(0.20) = 2.50(1.02) 200(18.58)
ConcreteWall
1.00(0.41) + 1.00(0.41) + 0.50(0.20) = 2.50(1.02) 200(18.58)
MasonryWall
1.00(0.41) + 1.00(0.41) + 0.50(0.20) = 2.50(1.02) 200(18.58)
GranularBitumen
1.00(0.41) + 1.00(0.41) + 0.50(0.20) = 2.50(1.02) 200(18.58)
SmoothAgedBitumen 1.00(0.41) + 1.00(0.41) + 0.50(0.20) = 2.50(1.02) 200(18.58)
Notes:
a) Duetoanincreaseinviscositywhenoutdoortemperaturesduringinstallationarebelow40degreeF(5
degreeC),add1/2gallonper100squarefeet(0.2lperm)torateforestimatingpurposes.Donot
install when air temperature is within 5 degree F of dew point. Solvent evaporation time increases
significantly when temperatures drop. Ensure first layer of Sarnacol 2170 is fully dry before second
layerisappliedtothebackofthemembraneforproperreactivation.
b) Useawaterfilled,foamcoveredlawnrollertoconsistentlyandevenlypressthemembraneintothe
adhesivelayer.
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Awaterbasedadhesiveusedtoattachthemembranetohorizontalornearhorizontalsubstrates.Consult
ProductDataSheetsforadditionalinformation.Applicationratesareasfollows:
SARNACOL2121SQUEEGEEAPPLICATIONRATESFORBAREBACKMEMBRANE
Approximate
(LitersperMeter)
Sq.Ft./Pail
(meter)
Substrate
Membrane
Total
SmoothPlywood
GPDensDeckPrime
1.50(0.61)
1.50(0.61)
1.25(0.51)
2.00(0.81)
+
+
+
+
0
0
0
0
=
=
=
=
1.50(0.61)
1.50(0.61)
1.25(0.51)
2.00(0.81)
333(30.94)
333(30.94)
400(37.16)
250(23.23)
SARNACOL2121ROLLERAPPLICATIONRATESFORBAREBACKMEMBRANE
Approximate
(LitersperMeter)
Sq.Ft./Pail
(meter)
Substrate
Membrane
Total
0.75(0.31)
+
0
= 0.75(0.31)
666(61.9)
SmoothPlywood
0.75(0.31)
+
0
= 0.75(0.31)
666(61.9)
GPDensDeckPrime
0.75(0.31)
+
0
= 0.75(0.31)
666(61.9)
1.00(0.41)
+
0
= 1.00(0.41)
500(46.4)
Notes:
a) There is a significant increase in drying time due to an increase in humidity or a decrease in

temperature.Donotinstallwhenoutdoororsubstratetemperaturesduringdryingperiodareexpected
tofallbelow40degreeF(5degreeC).
Donotallowadhesivetoskinoverorsurfacedrypriortoinstallationofmembrane.
Caremustbetakentoinsurethattheadhesivehasnotdriedbeforethemembraneislaidinplace.Thisis
especiallyimportantduringhottemperatures.Adjustmentsmaybeneededintheapplicationtechnique
toinsureawetlayin.Itisrecommendedthatonly610feet(23m)atatimeiscoatedoutaheadofthe
membranetopreventdrylaidmembrane.
Use a waterfilled, foamcovered lawn roller to consistently and evenly press the membrane into the
adhesivelayer.
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Aonepart,moisturecuring,urethaneadhesiveusedtoattachSarnafilmembranetoapprovedrecoverand
insulationboards,andlightweightconcrete.Adhesiveisappliedusinganadhesivecart.ConsultProduct
DataSheetsforadditionalinformation.Applicationrateisasfollows:
Coverage Approximately 1 gallon per 200 to 250 square feet (3.7 L per 18.5 to 23.2 square meters).
Ratesarebasedonanapplicationpatternof1/8to3/16inch(3to5mm)beads,3inches(76
m)oncenter.Additionaladhesivemayberequiredforroughersurfaces.
Notes:
a) Thereisasignificantdryingtimechangeduetoanincreaseinhumidityoradecreaseintemperature.
Donotinstallwhenoutdoororsubstratetemperaturesduringdryingperiodareexpectedtofallbelow
40degreeF(5degreeC).
b) Donotallowadhesivetoskinoverorsurfacedrypriortoinstallationofmembrane.
c) Useawaterfilled,foamcoveredlawnrollertoconsistentlyandevenlypressthemembraneintothe
adhesivelayer.
d) Minimumproducttemperatureshouldbe50degreeF(10degreeC).
e) Storebetween50degreeF(10degreeC)and80degreeF(27degreeC).
f) Adhesiveshallnotbeusedduringinclementweather.
g) Adhesiveshallnotbeappliedtowetsurfaces.
InsulationBoardAdhesive
A low odor, VOC compliant, one step, lowrise urethane foam used to attach insulation to approved
compatiblesubstrates.Adhesiveisappliedwithagravityfedapplicatororbyhandwithadualcomponent
caulk gun. Additional adhesive may be required for rougher surfaces. Consult Product Data Sheets for
additionalinformation.Applicationrateisasfollows:
Coverage Approximately 600 square feet (55.7 square m) per case. Rates are based on an application
patternof4ribbons,1/4to1/2inch(6to13mm)beads,12inches(30cm)oncenterper4x4
feet(121.9x121.9cm)insulationboard.Coverageratesmayvaryoverirregularsurfaces.
Notes:
a)
Notrecommendedforusewithinsulationboardslargerthan4x4feet(1.2x1.2m).
b)
Placeinsulationboardintotheadhesiveshortlyafterithasreacheditsmaximumrise[typicallywithin30
to45secondsat60to80degreeF(16to27degreeC)]andwalkintoplace.
c)
Minimumproducttemperaturebeforeenteringthedispensershouldbe70degreeF(21degreeC).
d)
Storebetween60degreeF(16degreeC)and80degreeF(27degreeC).
e)
Adhesiveshallnotbeusedduringinclementweather.
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f)
Adhesiveshallnotbeappliedtowetordampsurfaces.
g)
Aminimumof1Sarnabarplaced4feet(1.2m)fromtheroofedgeandfastened12inches(305mm)on
centertothestructuraldeckwithacceptablefastenersisrequiredafterinstallationoftheSarnafilroof
membrane.TheSarnabaristohaveacoverstriphotairweldedoverit.
A low odor, VOC compliant, single component, lowrise urethane foam used to attach insulation to
approvedcompatiblesubstrates.ConsultProductDataSheetsforadditionalinformation.Applicationrate
isasfollows:
Coverage Approximately500to600squarefeet(46.4to55.7squarem)per3gallons(11.3L)unit.Rates
arebasedonanapplicationusingaribbonpattern,1/2to3/4inch(13to19mm)widebeads,
12inches(30cm)oncenterper4x4feet(121.9x121.9cm)insulationboard.Coveragerates
mayvaryoverirregularsurfaces.
Notes:
a) Notrecommendedforusewithinsulationboardslargerthan4x4feet(1.2x1.2m).
b) Placeinsulationboardintowetadhesiveimmediately.
c) Adhesiveshallnotbeusedduringinclementweather.
d) Adhesiveshallnotbeappliedtowetordampsurfaces.
e) Aminimumof1Sarnabarplaced4feet(1.2m)fromtheroofedgeandfastened12inches(305mm)on
SarnacolLR2001Adhesive:
A two component (Part A and B) polyurethane lowrise adhesive for bonding insulation to approved
compatible substrates. Consult Product Data Sheets for additional information. Application rates are as
follows:
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SARNACOLLR2001APPLICATIONRATESFORINSULATION
ApproximateSquarefeet(Meter)perDrumSet
50Gallons(189.27liter)Set
15Gallons(56.78liter)Set
Wood
8,5009,000(789.68836.13)
2,5002,700(232.26250.84)
Concrete
8,5009,000(789.68836.13)
2,5002,700(232.26250.84)
SmoothGypsumPlank
8,5009,000(789.68836.13)
2,5002,700(232.26250.84)
CellularConcrete
8,5009,000(789.68836.13)
2,5002,700(232.26250.84)
(consultTechnicalDept.)
CementitiousWoodFiber
7,5008,000(696.77743.22)
2,2502,400(209.03222.97)
8,5009,000(789.68836.13)
2,5002,700(232.26250.84)
MineralCapSheet
8,5009,000(789.68836.13)
2,5002,700(232.26250.84)
GravelB.U.R.
5,0007,000(464.52650.32)
1,5002,100(139.35195.10)
SmoothB.U.R./Mod.Bit.
8,5009,000(789.68836.13)
2,5002,700(232.26250.84)
Notes:
a) Adhesivemustbeappliedasacontinuouslayer.
b) Use a waterfilled, foamcovered lawn roller to consistently and evenly press insulation into adhesive
layer.
c) Storagetemperaturesinexcessof90degreeF(32degreeC)mayaffectshelflife.
d) Ifexposedtotemperaturesbelow40degreeF(5degreeC),restoredtoaminimumtemperatureof60
degreeF(15degreeC)beforeuse.
e) Job site conditions may affect performance. Adhesive shall not be used if surface or ambient
temperaturesbelow40degreeF(5degreeC)areexpectedduringapplicationorsubsequentcuringtime.
f) InTheadditionofSarnacolLR2001CatalysttoPartBmayberequiredwhentemperaturesarebetween
40degreeF(5degreeC)and80degreeF(27degreeC).
g) Adhesiveshallnotbeappliedtowetordampsurfaces.
h) Aminimumof1Sarnabarplaced4feet(1.2m)fromtheroofedgeandfastened12inches(305mm)on
OlympicOlybond500Adhesive:
A two component (Part A and B) lowrise polyurethane foam used to attach insulation to approved
compatiblesubstrates.Adhesiveisappliedwithapacecartinbands12inchesoncenter.Applicationrates
are typically 1 gallon per square. Additional adhesive may be required for rougher surfaces. Consult
Notes:
a)
Notrecommendedforusewithinsulationboardslargerthan4x4foot.
b)
Placeinsulationboardintotheadhesiveshortlyafterithasreacheditsmaximumrise(typicallywithin2
minutes)andwalkintoplace.
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c)
Job site conditions may affect performance. Adhesive shall not be used if surface or ambient
temperaturesarebelow45degreeF(7degreeC)duringapplicationorsubsequentcuringtime.
d)
Minimumproducttemperaturebeforeenteringthedispensershouldbe72degreeF(22degreeC).
e)
Storebetween45degreeF(7degreeC)and95degreeF(35degreeC).
f)
Protectfromfreezing,anyproductthatdoesfreezemustberemovedfromthejobsiteanddisposedof
perStateandFederalregulations.
g)
Adhesiveshallnotbeusedduringinclementweather.
h)
Adhesiveshallnotbeappliedtowetordampsurfaces.
i)
MillenniumWeatherTiteAdhesive:
A one step lowrise polyurethane foam used to attach insulation to approved compatible substrates.
Adhesiveisappliedwithagravityfedapplicatororbyhandwithadualcomponentcaulkguninbands12
inchesoncenter.Additionaladhesivemayberequiredforroughersurfaces.ConsultProductDataSheets
foradditionalinformation.Applicationratesareasfollows:
ApproximateSquareFeet(Meter)
600mlcartridge
50to65(15.24to19.81)ofinsulation
1,500mlcartridge 150to200(15.24to60.96)ofinsulation
Notes:
b) Placeinsulationboardintotheadhesiveshortlyafterithasreacheditsmaximumrise[typicallywithin
30to45secondsat60to80degreeF(16to27degreeC)]andwalkintoplace.
c) Minimumproducttemperaturebeforeenteringthedispensershouldbe60degreeF(16degreeC).
d) Storebetween60degreeF(16degreeC)and80degreeF(27degreeC).Protectfromfreezing.
e) Adhesiveshallnotbeusedduringinclementweather.
f) Adhesiveshallnotbeappliedtowetordampsurfaces.
g) Aminimumof1Sarnabarplaced4feet(1.2m)fromtheroofedgeandfastened12inches(305mm)on
Sarnaplate
UsedwithvariousSarnafastenerstoattachinsulationboardstoroofdeck.Sarnaplateisa3inch(75mm)square
orround,26gaugestampingofSAE1010steelwithanAZ55Galvalumecoating.ConsultProductDataSheetfor
SarnaplateHD/CD
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UsedwithSarnafastenerHDorSarnafastenerCD10toattachinsulationboardstowoodorconcreteroofdecks.
SarnaplateHD/CD is a 3 inch (75 mm) round stamping of SAE 1010 steel with an AZ 55 Galvalume coating.
SarnaplatePreassembled
Combinationofa3inchroundplateanda#12fastenerusedtoattachinsulationboardstosteelorwoodroof
decks.SarnaplatePreassembledconsistsofa3inch(75mm)round,26gaugestampingofSAE1010steelwith
anAZ55GalvalumecoatingandSarnafastener#12withmodifiedbuttressthread.Thefastenershankdiameter
is approximately 0.168 inch (4 mm) and the thread diameter is approximately 0.214 inch (5 mm). Consult
Sarnafastener#12
A #12 corrosionresistant fastener used with Sarnaplates to attach insulation boards to steel or wood roof
decks.Sarnafastener#12hasamodifiedbuttressthread,ashankdiameterofapproximately0.168inch(4mm)
andathreaddiameterofapproximately0.214inch(5mm).Thedrivingheadhasadiameterofapproximately
0.435inch(11mm)witha#3Phillipsrecessforpositiveengagement.ConsultProductDataSheetforadditional
information.
SarnafastenerHD
A #14 corrosionresistant fastener used with SarnaplateHD/CD to attach insulation boards or with Sarnastop
and Sarnabar to attach membrane to structural concrete or wood roof decks. SarnafastenerHD has a shank
diameterof0.190inch(4.8mm),athreaddiameterof0.245inch(6.2mm)anda#3Phillipsdriveheadwitha
diameterof0.435inch(11mm).ConsultProductDataSheetforadditionalinformation.
SarnafastenerXP
A #15, heavyduty, corrosionresistant fastener used with Sarnaplate to attach insulation or with Sarnadisc,
Sarnastop and Sarnabar to attach Sarnafil G410 roof membrane to steel or 1/23/4 inch wood roof decks.
SarnafastenerXP has a shank diameter of approximately 0.21 inch (5.3 mm) and the thread diameter is
approximately0.26inch(6.6mm).Thedrivingheadhasadiameterofapproximately0.435inch(11mm)witha
#3Phillipsrecessforpositiveengagement.ConsultProductDataSheetforadditionalinformation.
SarnafastenerXPS
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Aspeciallydesigned,heavyduty,corrosionresistantfastenerusedwithSarnastoporSarnabartoattachSarnafil
G410roofmembranetosteelroofdecks.SarnafastenerXPShasashankdiameterofapproximately0.21inch
(5.3mm) and a thread diameter of approximately 0.26 inch (6.6). The driving head has a diameter of
approximately 0.435 inch (11 mm) with a #3 Phillips recess for positive engagement and simplicity of
application.ConsultProductDataSheetforadditionalinformation.
SarnafastenerCD10
A nailin, corrosionresistant fastener used with SarnaplateHD/CD to attach insulation to normal weight
concrete roof deck. SarnafastenerCD10 has a shank diameter of 0.215 inch (5.5 mm), a split diameter of
0.265/0.275inch(6.7/7.0mm)andaflatheadwitha0.435inch(11mm)diameter.ConsultProductDataSheet
foradditionalinformation.
Sarnastop
An extruded aluminum, low profile bar used with certain Sarnafasteners to attach to the roof deck or to
walls/curbsatterminations,penetrationsandatinclinechangesofthesubstrate.Sarnastopisa1inch(25mm)
wide, flat aluminum bar 1/8 inch (3 mm) thick that has predrilled holes every 6 inches (152 mm) on center.
Sarnabar
AnFMapproved,heavyduty,14gauge,galvanizedorstainless,rollformedsteelbarusedtoattachmembrane
to roof decks. The formed steel is prepunched with holes every 1 inch (25 mm) on center to allow various
Sarnafastenerspacingoptions.ConsultProductDataSheetforadditionalinformation.
Sarnacord
A5/32inch(4mm)diameter,redcolored,flexiblethermoplasticextrusionthatisweldedtothetopsurfaceof
theSarnafilmembraneandagainstthesideoftheSarnabar,usedtoholdthemembraneinposition.Consult
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DECKPRIMERS
H.
SarnacolLR2001DeckPrimer
DesignedforusewithSarnacolLR2001adhesivetoconditionsurfacesandpromoteadhesionbetweencertain
vapor barriers, acceptable deck substrates such as perlite, vermiculite and Zonolite with insulation board
products.ConsultProductDataSheetforadditionalinformation.
I.
SarnavapSelfAdheredPrimer
A solventbased primer designed for use with Sarnavap SelfAdhered vapor barrier to prime wood, concrete,
lightweight concrete, gypsum boards and decks prior to application Sarnavap SelfAdhered vapor barrier.
J.
SarnavapSelfAdheredPrimerWB
AwaterbasedprimerdesignedforusewithSarnavapSelfAdheredvaporbarriertopromoteadhesiontomost
substrates.Particularlyrecommendedwhenuseofsolventbasedprimerisnotadvisedorpermitted.Consult
WALKWAYPROTECTION
K.
Sarnatred
Apolyesterreinforced,0.096inch(96mil/2.4mm),weldablemembranewithsurfaceembossment.Usedasa
protectionlayerfromrooftoptraffic.Sarnatredissuppliedinrollsof39.3inches(1.0m)wideand32.8feet(10
m)long.ConsultProductDataSheetforadditionalinformation.
CrossgripWalkway
A rolledout walkway protection mat used to protect Sarnafil roofing membrane from mechanical abuse.
CrossgripWalkwayis9/16inch(14mm)thickflexiblepvcwithaheavilytexturedsurface.CrossgripWalkwayis
loose laid on top of completed Sika Sarnafil roof assemblies. Where design windspeeds exceed 94 mph (150
km/h) the walkway must be secured with loops of Sarnafil membrane welded to the field sheet. Consult
SandCoatedWalkway
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Afiberglassreinforced,60mil,weldablemembranewithathicksandbasedcoatingontop.Netdimensionsare
approximately150mil(4mm)thickby26inches(0.6m),39inches(1.0m),78inches(2.0m)widewithvarying
lengths.Thestandardlengthis32feet(10m).ConsultProductDataSheetforadditionalinformation.
ConcretePavers
Normalweightconcretepaversspecificallydesignedandproducedforrooftopapplication.Forlargeareasthe
useofpaverpedestalsoradrainagepanelprotectionlayerbetweentheSarnafilroofmembraneandthepavers
isrequired. Fornarrowwalkways,aweldedinplaceprotectionlayerofSarnafilmembraneisrequiredunder
theconcretepavers.
VAPORBARRIER
L.
Sarnavap10
A10mil(0.25mm)thickpolyethylenevaporbarrier/airbarrier.Sarnavap10issuppliedinafoldedpanelthatis
rolled onto a core. The core width is 5 feet (1.5 m). When unrolled off the core and unfolded, the sheet
dimensions are 20 feet (6.9 m) wide by 100 feet (33 m) long. Consult Product Data Sheet for additional
information.
M.
SarnavapSelfAdhered
A32mil(0.8mm)selfadhesivevaporbarrierthatcanalsoserveastemporaryroofprotection.SarnavapSelf
Adheredisavailableinrolls44.9inchesx133.8feet(1.14x40.8m).ConsultProductDataSheetforadditional
information.
Bituminous
Abituminousvaporbarriermaybeusedbeneaththeinsulation.
MISCELLANEOUSACCESSORIES
N.
AluminumTape
A 2 inch (50 mm) wide pressuresensitive aluminum tape used as a separation layer between small areas of
asphaltcontaminationandthemembraneandasabondbreakerunderthecoverstripatSarnacladjoints.
SealingTapeStrip
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Compressible foam with pressuresensitive adhesive on one side. Used with metal flashings as a preventive
measureagainstairandwindblownmoistureentry.
MultiPurposeTape
Ahighperformancesealanttapeusedwithmetalflashingsasapreventivemeasureagainstairandwindblown
moistureentry.
Sarnamatic641mcor661
220volt,selfpropelled,hotairweldingmachineusedtosealSarnafilmembraneseams.
Sarnasolv
A high quality solvent cleaner used for the general cleaning of residual asphalt, scuff marks, etc., from the
membranesurface.Sarnasolvisalsouseddailytocleanseamareaspriortohotairweldingintearoffordirty
conditions or if the membrane is not welded the same day it is unrolled. Consult Product Data Sheet for
PerimeterWarningTape
DesignedforuseonPVCmembranesasareflective,highlyvisiblepressuresensitivetapeusedtodrawattention
toroofperimetersandpotentialhazardousareas.
The tape is available in 2 inch wide rolls by 30 feet long and comes on a release liner for easy application.
PerimeterWarningTapeexceedsreflectivity3requirementsandFederalspec.LS300,Class1.
SEALANTSANDPITCHPOCKETFILLERS
O.
SarnafilSikaflex1aSealant(forterminationdetails).
Sarnafiller(twocomponenturethaneadhesiveforpitchpockettoppings).
Dependingonsubstrates,thefollowingsealantsareoptionsfortemporaryovernighttieins:
TypeIIIhotasphaltconformingtoASTMD312(latestversion).
Sarnafiller.
Multiplelayersofroofingcementandfelt.
Sprayapplied,waterresistanturethanefoam.
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Mechanicalattachmentwithrigidbarsandcompressedsealant.
MISCELLANEOUSFASTENERSANDANCHORS
A.
Allfasteners,anchors,nails,straps,bars,etc.shallbepostgalvanizedsteel,aluminumorstainlesssteel.Mixing
metal types and methods of contact shall be assembled in such a manner as to avoid galvanic corrosion.
Fasteners for attachment of metal to masonry shall be expansion type fasteners with stainless steel pins. All
concretefastenersandanchorsshallhaveaminimumembedmentof11/4inch(32mm)andshallbeapproved
for such use by the fastener manufacturer. All miscellaneous wood fasteners and anchors used for flashings
shall have a minimum embedment of 1 inch (25 mm) and shall be approved for such use by the fastener
manufacturer.
RELATEDMATERIALS
B.
WoodNailer
Treated wood nailers shall be installed at the perimeter of the entire roof and around such other roof
projectionsandpenetrationsasspecifiedonProjectDrawings.Thicknessofnailersmustmatchtheinsulation
thicknesstoachieveasmoothtransition.Woodnailersshallbetreatedforfireandrotresistance(wolmanized
or osmose treated) and be #2 quality or better lumber. Creosote or asphalttreated wood is not acceptable.
WoodnailersshallconformtoFactoryMutualLossPreventionDataSheet149.Allwoodshallhaveamaximum
moisturecontentof19percentbyweightonadryweightbasis.
Note: Woodnailersorwoodblockingforsnowprotectionsystemshallbeinstalledpriortotheinstallationof
theroofmembranewheneverpossible.
Plywood
When bonding directly to plywood, a minimum 1/2 inch (12 mm) CDX (C side out), smoothsurfaced exterior
grade plywood with exterior grade glue shall be used. Roughsurfaced plywood or high fastener heads will
requiretheuseofSarnafeltbehindtheflashingmembrane.Plywoodshallhaveamaximummoisturecontentof
19percentbyweightonadryweightbasis.
EXECUTION
PRECONSTRUCTIONCONFERENCE
C.
The Applicator, Owner's Representative/Designer and Manufacturer(s) shall attend a preconstruction
conference.
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Themeetingshalldiscussallaspectsoftheprojectincludingbutnotlimitedto:
Safety
Setup
Constructionschedule
Contractconditions
Coordinationofthework
SUBSTRATECONDITION
D.
Applicatorshallberesponsibleforacceptanceorprovisionofpropersubstratetoreceivenewroofingmaterials.
Applicatorshallverifythattheworkdoneunderrelatedsectionsmeetsthefollowingconditions:
Roofdrainsandscuppershavebeenreconditionedorreplacedandinstalledproperly.
Roofcurbs,nailers,equipmentsupports,ventsandotherroofpenetrationsareproperlysecuredandprepared
toreceivenewroofingmaterials.
Allsurfacesaresmoothandfreeofdirt,debrisandincompatiblematerials.
Allroofsurfacesshallbefreeofwater,iceandsnow.
SUBSTRATEPREPARATION
The roof deck and existing roof construction must be structurally sound to provide support for the new roof
system. The Applicator shall load materials on the rooftop in such a manner as to eliminate risk of deck
overloadduetoconcentratedweight.TheOwner'sRepresentativeshallensurethattheroofdeckissecuredto
the structural framing according to local building code and in such a manner as to resist all anticipated wind
loadsinthatlocation.
A.
NewConstruction
WoodDeck:
a) FMapprovedwooddeckTheroofdeckshallbeminimum3/4inch(19mm)thicktreatedplywood.The
deck shall conform to FM requirements for Class 1 fireretardant and rotresistant wood decks. Deck
shallbeinstalledaccordingtoFMandlocalcoderequirements.
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SUBSTRATEINSPECTION
B.
Adry,cleanandsmoothsubstrateshallbepreparedtoreceivetheSarnafilAdheredroofsystem.
The Applicator shall inspect the substrate for defects such as excessive surface roughness, contamination, structural
inadequacy,oranyotherconditionthatwilladverselyaffectthequalityofwork.
Thesubstrateshallbeclean,smooth,dry,freeofflaws,sharpedges,looseandforeignmaterial,oilandgrease.Roofing
shallnotstartuntilalldefectshavebeencorrected.
Allroofsurfacesshallbefreeofwater,iceandsnow.
Sarnafilshallbeappliedovercompatibleandacceptedsubstratesonly.
VAPORBARRIER/AIRBARRIERINSTALLATION(ASREQUIREDBYDESIGNER)
GeneralCriteria:
Interior (inside temperature/relative humidity) and exterior conditions may create a need for a vapor barrier.
The design professional shall decide whether a vapor barrier is necessary. It is the design professional's
responsibilitytodeterminethetypeandlocationofavaporbarrier.Ifsealedproperly,avaporbarriercanalso
actasanairbarrier(positivepressure)forroofsintendedoverairpermeabledecks(steel,wood,precast,etc.).
When reroofing over the existing asphalt roof, the old roof may be considered to be an adequate vapor
barrier/airbarrierifthedetailsareproperlysealed.
Sarnavap10
A.
1. SteelDeckorWoodDeck(NewConstructionorReroofingwithRemovalofExistingRoofing):
Sarnavap10islooselaidoversuitablesubstrate.Overlapalledges4inches(100mm)andsealwithbutyl
tape. Extend Sarnavap10 to perimeter and deck penetrations and seal to provide continuity of the
building'sair/vaporenvelope.Sarnavap10mustbesealedontheverticalsurfaceatroofpenetrationsalso.
B.
SarnavapSelfAdhered
1. PrimerApplication
Thesubstratemustbeclean,dryandfreeofdust,greaseorothercontaminants.Shakewellbeforeusing.
Applytocleananddrysurfaceswithapaintbrush,rollerorsprayer.Applicationrateswillvarydepending
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on substrate. Sarnavap SelfAdhered vapor barrier must be installed on the same day as the primer
application. Acceptable substrates for primer application include wood, concrete, lightweight concrete,
gypsumboardsanddecks.Dryingtimeistypically30minutesto3hours.
Sprayingequipmentrecommendations:
a) Spraytipsize:between20and25mils.
b) Pressure:1300psicontinuous
ToInstall:
a) Applyprimertopreparedsubstrate.
b) Allowprimertodrycompletely.
c) InstallSarnavapSelfAdheredvaporbarrier.
Notes:
a) Donotinstallwhenitisraining,snowing,oronwet/humidsurfaces.
b) InstallSarnavapSelfAdheredPrimerattemperatures32degreeF(0degreeC)andabove.Average
coveragerateis0.25to1.22gallonspersquare(0.1to0.5Lperm).
c) InstallSarnavapSelfAdheredPrimerWBattemperatures41degreeF(5degreeC)andabove.Average
coveragerateis0.25to0.75gallonpersquare(0.1to0.3Lperm).KEEPFROMFREEZING.
d) DonotuseSarnavapSelfAdheredPrimerWBtosealSarnavapSelfAdheredvaporbarriermembrane
joints.
e) SarnavapSelfAdheredPrimerWBisnotsuitableforplasticsurfaces.
f) DonotuseSarnavapSelfAdheredPrimerWBonasphalticboards.
2. MembraneApplicationOverSteel,WoodorConcreteDeck(NewConstructionorReroofingwithRemovalof
ExistingRoofing):
InstallSarnavapSelfAdheredoveracleananddrysubstrate.Inconcreteapplicationsallowconcretetocure
for at least 7 days. Do not install when it is raining, snowing, or on wet/humid surfaces. Install in
temperatures 32 degree F (0 degree C) and above. The use of a primer is required on the following
substrates:wood,concrete,lightweightconcrete, gypsumboardsanddecks. On metal decksusea metal
plate (6 x 42 inches 15 x 106 cm) to support the membrane end lap between metal flutes ensuring a
completeendlapseal.
a) Beginapplicationatthebottomoftheslope.UnrollSarnavapSelfAdheredontothesubstratewithout
adhering for alignment. Overlap each preceding sheet by 3 inches (75 mm) lengthwise following the
referencelineandby6inches(150mm)ateachend.Staggerendlapsbyatleast12inches(300mm).
Donotimmediatelyremovethesiliconereleasesheet.
b) Once aligned, peel back a portion of the silicone release sheet and press the membrane onto the
substrate for initial adherence. Hold Sarnavap SelfAdhered tight and peel back the release sheet by
pullingdiagonally.
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c) Use a 75 lb. (34 kg) roller to press Sarnavap SelfAdhered down into the substrate including the laps.
Finishbyaligningtheedgeoftherollerwiththelowerendofthesidelapsandrollingupthemembrane.
Donotcutthemembranetoremoveairbubblestrappedunderthelaps.Squeezeoutairbubblesby
pushingtherollertotheedgeofthelaps.
WOODNAILERINSTALLATION
C.
Installcontinuouswoodnailersattheperimeteroftheentireroofandaroundroofprojectionsandpenetrations
asshownontheDetailDrawings.
Nailersshallbeanchoredtoresistaminimumforceof300poundsperlinealfoot(4,500Newtonsperlinealmeter)in
any direction. Individual nailer lengths shall not be less than 3 feet (0.9 meter) long. Nailer fastener spacing
shall be at 12 inches (0.3 m) on center or 16 inches (0.4 m) on center if necessary to match the structural
framing.Fastenersshallbestaggered1/3thenailerwidthandinstalledwithin6inches(0.15m)ofeachend.
Twofastenersshallbeinstalledatendsofnailerlengths.Nailerattachmentshallalsomeettherequirementsof
thecurrentFactoryMutualLossPreventionDataSheet149.
Thicknessshallbeasrequiredtomatchsubstrateorinsulationheighttoallowasmoothtransition.
Any existing nailer woodwork which is to remain shall be firmly anchored in place to resist a minimum force of 300
poundsperlinealfoot(4,500Newtonsperlinealmeter)inanydirectionandshallbefreeofrot,excessmoisture
ordeterioration.OnlywoodworkshowntobereusedinDetailDrawingsshallbeleftinplace.Allothernailer
woodworkshallberemoved.
Stainless steel, corrosion resistant, fasteners are required when mechanically attaching any Sika Sarnafil product to
wood nailers and wood products treated with ACQ (Alkaline copper Quaternary). When ACQ treated wood is
usedonsteelroofdecksorwithmetaledgedetailing,aseparationlayermustbeplacedbetweenthemetaland
ACQtreatedwood.
INSULATIONINSTALLATION
GeneralCriteria:
D.
ForFactoryMutualinsuredbuildingspolystyreneinsulationmaynotbeapplieddirecttosteeldeck.
E.
Insulationshallbeinstalledaccordingtoinsulationmanufacturer'sinstructions.
GeneralCriteria:
Insulationshallbeneatlycuttofitaroundpenetrationsandprojections.
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Installtaperedinsulationinaccordancewithinsulationmanufacturer'sshopdrawings.
Installtaperedinsulationarounddrainscreatingadrainsump.
DonotinstallmoreinsulationboardthancanbecoveredwithSarnafilmembranebytheendofthedayortheonsetof
inclementweather.
Useatleast 2layersofinsulationwhenthe totalinsulationthicknessexceeds21/2inches(64mm). Staggerjoints at

least12inches(0.3m)betweenlayers.
MechanicalAttachment
Insulationshallbemechanicallyfastenedtothedeckwithapprovedfastenersandplatesatarateaccording
totheinsulationmanufacturer'sandSikaSarnafil'srecommendationsforfasteningratesandpatterns.The
quantityandlocationsofthefastenersandplatesshallalsocausetheinsulationboardstorestevenlyonthe
roofdeck/substratesothatthereare nosignificantandavoidableairspaces betweentheboardsand the
substrate.Eachinsulationboardshallbeinstalledtightlyagainsttheadjacentboardsonallsides.
Fasteners are to be installed consistently in accordance with fastener manufacturer's recommendations.

Fasteners are to have minimum penetration into structural deck recommended by the fastener
manufacturerandSikaSarnafil.
Use fastener tools with a depth locator and torquelimiting attachment as recommended or supplied by
fastenermanufacturertoensureproperinstallation.
Sarnacol2163Adhesive
Withautilityknife,cutawaytheplasticplugsfromtheSarnacol2163mixinghead.Attachamixingtiptothe
threadedmixinghead.Placethecartridgeintotheapplicator.Atthebeginningofthetube,someofthe
materialshouldbepumpedoutinitiallytomakesureofapropermix.Applyusingagravityfedapplicator
orbyhandwithadualcomponentcaulkgunoverproperlyinstalledandpreparedsubstratesinbands12
inches(305mm)oncenter.Bandsare1/4to1/2inch(6to13mm)widebeforefoaming.Adhesivewill
quickly,within30to45secondsat60to80degreeF(15to27degreeC),transformfromaliquidintoalow
risefoam.Immediatelysetinsulationboardsintowetadhesive.Donotallowtheadhesivetoskinover.
Walk insulation boards into place to ensure full embedment. Within 5 to 15 minutes the boards are
securelyattachedtothesubstrate.Inwarmerweatherthisprocessisalittlequicker.Incolderweather
the process is a little slower. CAUTION: Walking insulation boards in immediately after placement into
adhesivemaycauseslippage/movementuntiladhesivestartstosetup. On roofslopesgreaterthan1/2
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inch (13 mm) in 12 inches (305 mm), begin adhering insulation at low point and work upward to avoid
slippage.Onepersonshouldbedesignatedtowalkin,trim/slitandapplyweighttoallinsulationboardsto
ensure adequate securement. Only areas that can be made completely watertight in the same days
operationsshallbecoated.Unusedadhesivecanbeappliedatalaterdatebysimplyreplacingthemixing
tip.
For multiple layers of insulation spray adhesive over the base layer once fully secured and follow
proceduresaboveforattachmentofeachinsulationlayer.
ApprovedInsulationBoards:
b)
Sarnatherm Polyisocyanurate, 1 inch (25 mm) minimum thickness (required for Systems
Warranty).
Accepted,oneinchminimum,Polyisocyanurate.
DensDeck
SecurockGypsumFiber
Approvedpolystyreneinsulation(EPS/EXPS)overlaidwitharecoveryboard.
IfplywoodorOSBisproposedasamembraneunderlayment,apolyisocyanuratecompositeboardshallbe
used.IndividualplywoodorOSBpanelsarenotrecommendedduetoboardstiffnessandpotentialfor
bowing.
ApprovedSubstrate/Deck:
a) StructuralRoofDecking:Concrete,Gypsum,CemetitiousWoodFiber(Tectum),WoodorSteel.
b) Basesheets:StandardorGranularsurfaced.
c) SmoothBuiltUpRoofSurfaces:ReRoofApplications.
RecoverApplications:
a) A moisture survey must be performed. Any wet materials must be removed and replaced with
compatiblematerials.ForexistingB.U.R.,modifiedbitumenormineralsurfacecapsheetsinspections
shallbeperformedforadhesionbetweentheplies,insulationanddeck.Deficienciessuchasblisters,
buckles,wrinklesandfishmouthsshallbecutoutormechanicallyfastened.ApplySarnacol2163/2164
UniversalPrimertoallsubstratespriortotheapplicationofSarnacol2163adhesive.
InstallationGuidelines:
b) Foreaseofapplication,maintainaminimummaterialtemperatureof70degreeF(21degreeC)priorto
use.
c) Storebetween60degreeF(16degreeC)and80degreeF(27degreeC).
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d) Adhesiveshallnotbeusedduringinclementweather.
e) Adhesiveshallnotbeappliedtowetordampsurfaces.
f) Donotusewarpedorcurledinsulationboards.
g) Forunevensurfaces,trimmingorslittingofboardsmaybenecessary.
h) ApproximateSetTime:
AirTemperaturebetween60to90degreeF(15to32degreeC)=5to8minutes.
AirTemperaturebetween32to60degreeF(0to15degreeC)=8to15minutes.
i) Coverage:
Approximately600squarefeetpercase.Ratesarebasedonanapplicationpatternof4ribbons,1/4
to 1/2 inch (6 to 13 mm) beads, 12 inches (30 cm) on center per 4 x 4 feet (121.9 x 121.9 cm)
insulationboard.Coverageratesmayvaryoverirregularsurfaces.
j) Aminimumof1Sarnabarplaced4feet(1.2m)fromtheroofedgeandfastened12inches(305mm)on
SarnacolLR2001Adhesive
Applyusingpneumaticsprayequipmentoverproperlyinstalledandpreparedsubstratesatarateaccordingto
Sika Sarnafil requirements. Sarnacol LR2001 Primer may be required prior to application of adhesive if
excessivedirtordustremainsonsubstrate.ContactSikaSarnafilTechnicalDepartmentforspecificprimer
requirements. Apply adhesive in a smooth, even coating with no gaps, globs, puddles or similar
inconsistencies.Onlyareasthatcanbemadecompletelywatertightinthesamedaysoperationsshallbe
coated.
Allowadhesivetoriseupapproximately1/8inchandsetinsulationboardsintoadhesive.Continuetoinstall
boards into adhesive. After set up time has been reached (approx. 5 to 10 minutes, will vary based on
temperatureandamountofcatalystadded)walkinsulationboardsintoadhesivetoensurefullembedment.
CAUTION: Walking insulation boards in immediately after placement into adhesive may cause
slippage/movement until adhesive starts to set up. On roof slopes greater than 1/2 inch (13 mm) in 12
inches (305mm), beginadhering insulationatlowpointandworkupwardtoavoidslippage.Oneperson
should be designated to walk in, trim/slit and apply weight to all insulation boards to ensure adequate
securement.
Formultiplelayersofinsulationsprayadhesiveoverthebaselayeroncefullysecuredandfollowprocedures
aboveforattachmentofeachinsulationlayer.
ApprovedInsulationBoardsAdheredtoApprovedRoofSubstrate/Deck:
c)
Sarnatherm Polyisocyanurate, 1 inch minimum (25 mm) thickness (required for Systems
Warranty).
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DensDeck
SecurockGypsumFiber
bowing.
Forunevensurfaces,trimmingorslittingofboardsmaybenecessary.
A minimum of 1 Sarnabar placed 4 feet (1.2 m) from the roof edge and fastened 12 inches (305 mm) on
Amoisturesurveymustbeperformed.Anywetmaterialsmustberemovedandreplacedwithcompatible
materials. For existing B.U.R., modified bitumen or mineral surface cap sheets inspections shall be
performed for adhesion between the plies, insulation and deck. Deficiencies such as blisters, buckles,
wrinklesandfishmouthsshallbecutoutormechanicallyfastened.
a) Adhesivemustbeappliedasacontinuouslayer.
b) Use a waterfilled, foamcovered lawn roller to consistently and evenly press insulation into adhesive
layer.
c) Storagetemperaturesinexcessof90degreeF(32degreeC)mayaffectshelflifeofadhesive.
d) If exposed to temperatures below 40 degree F (5 degree C), restored adhesive to a minimum
temperatureof60degreeF(15degreeC)beforeuse.
e) Job site conditions may affect performance. Adhesive shall not be used if surface or ambient
temperatures below 40 degree F (5 degree C) are expected during application or subsequent curing
time.
g) TheadditionofSarnacolLR2001CatalysttoPartBmayberequiredwhentemperaturesarebetween40
degreeF(5degreeC)and80degreeF(27degreeC).Refertochartbelowforapproximatevalues.
h) Adhesiveshallnotbeappliedtowetordampsurfaces.
SarnacolLR2001Catalyst:
Recommendedforuseincoldclimatestoacceleratesetuptimeandallowinsulationtobewalkedintoplace
in a minimal amount of time (approximately 5 to 10 minutes). If adhesive is not catalyzed, preliminary
fasteningoftheinsulationcornersorweighingofindividualboardswilltypicallyberequiredintemperatures
below 80 degree F (27 degree C) since adhesive set up time will be slower. The amount of catalyst to be
addedtoPartBwillvarybasedontemperatureofsurfacetobesprayed.
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SurfaceTemperature
Catalystaddedto50Gallons(189.3liter)PartBDrum
40degreeF(5degreeC)
7to8pints(3.3to3.8liter)
50degreeF(10degreeC)
Sarnacol LR2001 Catalyst is available in 1 gallon (3.8 liter) containers. Add in small quantities until
experienceisgainedforproperjudgment.Useaminimum1/2horsepowercollapsibledrummixersuchas
BinksModel#31296orequivalentformixing.Inordertoachieveaconsistentblendofmaterialsforproper
reactionofadhesive,athoroughmixingisrequired,atleast15minutes.ThePartBsidemustbeatleast70
degreeF(22degreeC)priortoaddingcatalyst.ThecatalystmustbestirredpriortoaddingtothePartBside
topromotepropermixing.ConsultProductDataSheetsforadditionalinformation.
OlympicOlybond500Adhesive
ApplyusingPaceCartequipmentoverproperlyinstalledandpreparedsubstratesinbands12inches(13mm)
oncenter.Allowtoriseapproximately1/2to3/4inch(13to19mm).Layinsulationboardsinadhesive
andwalkintoplacetoensurefullembedment.CAUTION:Walkinginsulationboardsinimmediatelyafter
placement into adhesive may cause slippage/movement until adhesive starts to set up. On roof slopes
greater than 1/2 inch (13 mm) in 12 inches (305 mm), begin adhering insulation at low point and work
upward to avoid slippage. One person should be designated to walk in, trim/slit and apply weight to all
insulationboardstoensureadequatesecurement.Onlyareasthatcanbemadecompletelywatertightin
thesamedaysoperationsshallbecoated.
d)
Sarnatherm Polyisocyanurate, 1 inch (25 mm) minimum thickness (required for Systems
Warranty).
DensDeck
SecurockGypsumFiber
OwensCorningDuraPinkPlusistheonlyapprovedextrudedpolystyrene(EXPS).Overlaywitharecovery
board.
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bowing.
Forunevensurfaces,trimmingorslittingofboardsmaybenecessary.
b) Placeinsulationboardintotheadhesiveshortlyafterithasreacheditsmaximumrise(typicallywithin2
minutes)andwalkintoplace.
c) Job site conditions may affect performance. Adhesive shall not be used if surface or ambient
temperaturesarebelow45degreeF(7degreeC)duringapplicationorsubsequentcuringtime.
d) Minimumproducttemperaturebeforeenteringthedispensershouldbe72degreeF(22degreeC).
e) Storebetween45degreeF(7degreeC)and95degreeF(35degreeC).
f) Protectfromfreezing,anyproductthatdoesfreezemustberemovedfromthejobsiteanddisposedof
perStateandFederalregulations.
g) Adhesiveshallnotbeusedduringinclementweather.
h) Adhesiveshallnotbeappliedtowetordampsurfaces.
MillenniumWeatherTiteAdhesive
Apply using gravity fed applicator or by hand with a dual component caulk gun over properly installed and
preparedsubstratesinbands12inches(305mm)oncenter.Bandsare1/4to1/2inch(6to13mm)wide
beforefoaming.Adhesivewillquickly,within30to45secondsat60to80degreeF(15to27degreeC),
transformfromaliquidintoalowrisefoam.Immediatelysetinsulationboardsintowetadhesive.Walk
insulation boards into place to ensure full embedment. Within 5 to 8 minutes the boards are securely
attachedtothesubstrate.Inwarmerweatherthisprocessisalittlequicker.Incolderweathertheprocess
isalittleslower.CAUTION:Walkinginsulationboardsinimmediatelyafterplacementintoadhesivemay
causeslippage/movementuntiladhesivestartstosetup.Onroofslopesgreaterthan1/2inch(13mm)in
12 inches (305 mm), begin adhering insulation at low point and work upward to avoid slippage. One
person should be designated to walk in, trim/slit and apply weight to all insulation boards to ensure
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adequatesecurement.Onlyareasthatcanbemadecompletelywatertightinthesamedaysoperations
shallbecoated.
a) SarnathermPolyisocyanurate,1inch(25mm)minimumthickness(requiredforSystemsWarranty).
b) Accepted,oneinchminimum,Polyisocyanurate.
c) DensDeck
d) SecurockGypsumFiber
e) Approvedpolystyreneinsulation(EPS/EXPS)overlaidwitharecoveryboard.
f) IfplywoodorOSBisproposedasamembraneunderlayment,apolyisocyanuratecompositeboardshall
beused.IndividualplywoodorOSBpanelsarenotrecommendedduetoboardstiffnessandpotential
forbowing.
g) Forunevensurfaces,trimmingorslittingofboardsmaybenecessary.
h) Aminimumof1Sarnabarplaced4feet(1.2m)fromtheroofedgeandfastened12inches(305mm)on
b) Placeinsulationboardintotheadhesiveshortlyafterithasreacheditsmaximumrise[typicallywithin
3045secondsat60to80degreeF(16degreeCto27degreeC)]andwalkintoplace.
c) Minimumproducttemperaturebeforeenteringthedispensershouldbe60degreeF(16degreeC).
d) Storebetween60degreeF(16degreeC)and80degreeF(27degreeC).Protectfromfreezing.
e) Adhesiveshallnotbeusedduringinclementweather.
AttachmentwithhotTypeIIIasphalt:
Insulation shall be adhered to the concrete deck or another approved substrate with hot Type III asphalt
accordingtotheasphaltmanufacturer'sinstructions.Thetemperatureoftheasphaltshallbeattheasphalt
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manufacturers instructions for EVT. The asphalt temperature and application methodology shall be
maintainedthroughouttheinstallationasrecommendedbytheasphaltmanufacturer,theNRCAandARMA.
Theinstallationshallbesuchtocausetheinsulationboardstorestevenlyontheroofdeck/substratesothat
there are no significant and avoidable air spaces between the boards and the substrate. The maximum
insulationboardsizewithhotasphaltattachmentis4ftx4ft(1.2mx1.2m).Eachinsulationboardshallbe
installedtightlyagainsttheadjacentboardsonallsidesandwalkedinplacetoassureevenandconsistent
contactwiththesubstrate.Aluminumtapeshallbeinstalledoverjointswhereasphalthasbeenpushedto
theboard'ssurface.
Whenhotasphaltisusedtoattachtheinsulationboardtothedeck,aSarnabarshallbeinstalledabovethe
adheredroofmembrane4ft(1.3m)fromtheedgeoftheroofalongtheentireperimeter.TheSarnabar
shallbefastened12inches(0.3m)oncenterandamembranecoverstripisweldedoverit.
INSTALLATIONOFSARNAFILMEMBRANE
ThesurfaceoftheinsulationorsubstrateshallbeinspectedpriortoinstallationoftheSarnafilroofmembrane.
The substrate shall be clean, dry, free from debris and smooth with no surface roughness or contamination.
Broken,delaminated,wetordamagedinsulationboardsshallberemovedandreplaced.
F.
Sarnacol2170/2170VCAdhesive:
Overtheproperlyinstalledandpreparedsubstratesurface,adhesiveshallbeappliedusingsolventresistant
3/4inch(19mm)nappaintrollers.TheadhesiveshallbeappliedtothesubstrateatarateaccordingtoSika
Sarnafilrequirements.Theadhesiveshallbeappliedinsmooth,evencoatingwithnogaps,globs,puddles
orsimilarinconsistencies.Onlyanareawhichcanbecompletelycoveredinthesameday'soperationsshall
becoatedwithadhesive.Thefirstlayerofadhesiveshallbeallowedtodrycompletelypriortoinstallingthe
membrane.
Whentheadhesiveonthesubstrateisdry,theSarnafilroofmembraneisunrolled.Adjacentsheetsshallbe
overlapped 3 inches (75 mm). Once in place, onehalf of the sheet's length shall be turned back and the
undersideshallbecoatedwithadhesiveatarateof1/2gallonper100squarefeet(0.2litersperm).When
the membrane adhesive has dried slightly to produce strings when touched with a dry finger, the coated
membrane shall be rolled onto the previouslycoated substrate being careful to avoid wrinkles. Do not
allowadhesiveontheundersideoftheSarnafilmembranetodrycompletely.Theamountofmembrane
thatcanbecoatedwithadhesivebeforerollingintosubstratewillbedeterminedbyambienttemperature,
humidity and crew. The bonded sheet shall be pressed firmly in place with a waterfilled, foamcovered
lawnrollerbyfrequentrollingintwodirections.Theremainingunbondedhalfofthesheetshallbefolded
backandtheprocedurerepeated.
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Notes:
a) TheApplicatorshallcounttheamountofpailsofadhesiveusedperareaperdaytoverifyconformance
tothespecifiedadhesiverate.
Noadhesiveshallbeappliedinseamareas.Allmembraneshallbeappliedinthesamemanner.
InstallationMethodA:
Overtheproperlyinstalledandpreparedsubstrate,Sarnacol2121adhesiveshallbepouredoutofthepailand
spreadusingnotched1/4x1/4x1/4inch(6x6x6mm)squeegees.Theadhesiveshallbeappliedatarate
according to Sika Sarnafil requirements. No adhesive is placed on back of the G410 membrane. Do not
allowadhesivetoskinoverorsurfacedrypriortoinstallationofG410membrane.
Immediately unroll G410 membrane carefully into wet adhesive. Adjacent rolls overlap previous rolls by 3
inches (75 mm). This process is repeated throughout the roof area. Immediately after application into
adhesive, each roll shall be pressed firmly into place with a waterfilled, foamcovered lawn roller by
frequentrollingintwodirections.
InstallationMethodB:
3. Overtheproperlyinstalledandpreparedsubstrate,Sarnacol2121adhesiveshallbepouredoutofthepail
and spread using a medium nap roller. The adhesive shall be applied at a rate according to Sika Sarnafil
requirements.NoadhesiveisplacedonbackoftheG410membrane.Donotallowadhesivetoskinoveror
surfacedrypriortoinstallationofG410membrane.
Immediately unroll G410 membrane carefully into wet adhesive. Adjacent rolls overlap previous rolls by 3
inches (75 mm). This process is repeated throughout the roof area. Immediately after application into
adhesive, each roll shall be pressed firmly into place with a waterfilled, foamcovered lawn roller by
frequentrollingintwodirections.
Notes:
a) Sarnacol 2121 shall not be used if temperatures below 40 degree F (5 degree C) are expected during
applicationorsubsequentdryingtime.
Noadhesiveshallbeappliedinseamareas.Allmembraneshallbeappliedinthesamemanner.
Care must be taken to insure that the adhesive has not dried before the membrane is laid in place. This is
especiallyimportantduringhottemperatures.Adjustmentsmaybeneededintheapplicationtechniqueto
insure a wet lay in. It is recommended that only 610 feet (23 m) at a time is coated out ahead of the
membranetopreventdrylaidmembrane.
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Sarnacol2121shallnotbeusedonverticalsurfacesorslopedsurfacesgreaterthana2inch(50mm)riseper1
horizontalfoot(0.3m).
Surface to receive the adhesive shall be clean and dry. Position the standard bareback rolls of membrane to
ensureaconsistent3inchoverlapisachieved.ApplySarnacol2166adhesiveusinganadhesivecart.Coverage
rate of Sarnacol 2166 is approximately 1 gallon per 200 to 250 square feet (3.7 L per 18.5 to 23.2 square
meters).Coverageratewillvarydependingontemperature,humidity,andsurfaceconditions.Placemembrane
intotheadhesiveimmediately.Donotapplyanyadhesivetothemembraneseamarea.Cleanadhesiveinthe
seamwhileitisstillwet,usingcleanragsandSarnasolv;DONOTUSEWATER.Donotlettheadhesivesetupor
curebeforethemembraneisinstalled.Usingaweightedfoamcoveredroller,ensurethereisfullcontactwith
theadhesive.
Attimeofuseopenandpourcansintoadhesivecart.Onlyuseenoughadhesivetocovermembranealready
laidout.Sealanypartiallyusedcan.
Adjustadhesivecarttoapplyoutsidebead3inchesfromtheoutsideedgeoftheboard.
Beginapplyingadhesivetothesubstrate.Paceadhesivecartspeedtoapplya1/8to3/16inch(3to5mm)
bead.Exercisecautionwhenworkingonanyroof.Avoidwalkingbackwardswhenapplyingthisproduct.
Adhesivemaybeappliedbyhanddirectlyfromthecanforsmallroofsorinareasthatarenotaccessibleby
theadhesivecart.
Themembraneshallbecarefullyunrolledintoadhesiveassoonasadhesivebeadshavebeenappliedtothe
substrate.Overlapedges3inches(76mm).Firmlypressthemembraneintoadhesivelayerwithawater
filled,foamcoveredlawnrollerbyfrequentrollingintwodirections.Bondingtimesmaybelongerindryor
lowertemperatureconditions.
Notes:
a) Sarnacol 2166 shall not be used if temperatures below 40 degree F (5 degree C) are expected during
applicationorsubsequentdryingtime.
b) Storebetween50degreeF(10degreeC)and80degreeF(27degreeC)inadryareaoutofdirect
sunlight.
c) Cansmustnotbeopeneduntiltimeofuse.
d) Exposuretomoisturewillcuretheadhesive.
e) Noadhesiveshallbeappliedinseamareas.Allmembraneshallbeappliedinthesamemanner.
f) Sarnacol2166shallnotbeusedonverticalsurfacesorslopedsurfacesgreaterthana2inch(50mm)
riseper1horizontalfoot(0.3m).
g) Adhesiveshallnotbeusedduringinclementweather.
h) Adhesiveshallnotbeappliedtowetsurfaces.
i) Adhesivewillbethickerandpourmoreslowlyincoldertemperatures.
HOTAIRWELDINGOFSEAMOVERLAPS
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G.
General
Allseamsshallbehotairwelded.Seamoverlapsshouldbe3inches(76mm)widewhenautomaticmachine
weldingand4inches(100mm)widewhenhandwelding,exceptforcertaindetails.
Welding equipment shall be provided by or approved by Sika Sarnafil. All mechanics intending to use the
equipmentshallhavesuccessfullycompletedatrainingcourseprovidedbyaSikaSarnafilTechnicalService
Representativepriortowelding.
Allmembranetobeweldedshallbecleananddry.
HandWelding
Handweldedseamsshallbecompletedintwostages.Hotairweldingequipmentshallbeallowedtowarmup
foratleastoneminutepriortowelding.
Thebackedgeoftheseamshallbeweldedwithanarrowbutcontinuousweldtopreventlossofhotairduring
thefinalwelding.
The nozzle shall be inserted into the seam at a 45 degree angle to the edge of the membrane. Once the
proper welding temperature has been reached and the membrane begins to "flow, the hand roller is
positionedperpendiculartothenozzleandrolledlightly.Forstraightseams,the11/2inch(40mm)wide
nozzleisrecommendedforuse.Forcornersandcompoundconnections,the3/4inch(20mm)widenozzle
shallbeused.
MachineWelding
MachineweldedseamsareachievedbytheuseofSikaSarnafil'sautomaticweldingequipment.Whenusing
thisequipment,SikaSarnafil'sinstructionsshallbefollowedandlocalcodesforelectricsupply,grounding
andovercurrentprotectionobserved.Dedicatedcircuithousepoweroradedicatedportablegeneratoris
recommended.Nootherequipmentshallbeoperatedsimultaneouslyoffthegenerator.
Metaltracksmaybeusedoverthedeckmembraneandunderthemachineweldertominimizeoreliminate
wrinkles.
QualityControlofWeldedSeams
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TheApplicatorshallcheckallweldedseamsforcontinuityusingaroundedscrewdriver.Visibleevidencethat
welding is proceeding correctly is smoke during the welding operation, shiny membrane surfaces, and an
uninterruptedflowofdarkgraymaterialfromtheundersideofthetopmembrane.Onsiteevaluationof
weldedseamsshallbemadedailybytheApplicatoratlocationsasdirectedbytheOwner'sRepresentative
or Sika Sarnafil's representative. One inch (25 mm) wide crosssection samples of welded seams shall be
taken at least three times a day. Correct welds display failure from shearing of the membrane prior to
separationoftheweld.EachtestcutshallbepatchedbytheApplicatoratnoextracosttotheOwner.
MEMBRANEFLASHINGS
All flashings shall be installed concurrently with the roof membrane as the job progresses. No temporary
flashings shall be allowed without the prior written approval of the Owner's Representative and Sika Sarnafil.
Approvalshallonlybeforspecificlocationsonspecificdates.Ifanywaterisallowedtoenterunderthenewly
completedroofing,theaffectedareashallberemovedandreplacedattheApplicator'sexpense.Flashingshall
beadheredtocompatible,dry,smooth,andsolventresistantsurfaces.Usecautiontoensureadhesivefumes
arenotdrawnintothebuilding.
H.
SarnacolAdhesiveforMembraneFlashings
Overtheproperlyinstalledandpreparedflashingsubstrate,Sarnacoladhesiveshallbeappliedaccordingto
instructionsfoundontheProductDataSheet.TheSarnacoladhesiveshallbeappliedinsmooth,evencoats
withnogaps,globsorsimilarinconsistencies.Onlyanareawhichcanbecompletelycoveredinthesame
day'soperationsshallbeflashed.Thebondedsheetshallbepressedfirmlyinplacewithahandroller.
Noadhesiveshallbeappliedinseamareasthataretobewelded.Allpanelsofmembraneshallbeappliedin
thesamemanner,overlappingtheedgesofthepanelsasrequiredbyweldingtechniques.
InstallSarnastop/Sarnabar/SarnacordaccordingtotheDetailDrawingswithapprovedfastenersintothestructuraldeck
atthebaseofparapets,wallsandcurbs.SarnastopisrequiredbySikaSarnafilatthebaseofalltaperededge
stripsandattransitions,peaks,andvalleysaccordingtoSikaSarnafil'sdetails.
SikaSarnafil'srequirementsandrecommendationsandthespecificationsshallbefollowed.Allmaterialsubmittalsshall
havebeenacceptedbySikaSarnafilpriortoinstallation.
Allflashingsshallextendaminimumof8inches(0.2m)aboveroofinglevelunlessotherwiseacceptedinwritingbythe
Owner'sRepresentativeandSikaSarnafilTechnicalDepartment.
Allflashingmembranesshallbeconsistentlyadheredtosubstrates.Allinteriorandexteriorcornersandmitersshallbe
cutandhotairweldedintoplace.Nobitumenshallbeincontactwiththeflashingmembrane.
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All flashing membranes shall be mechanically fastened along the counterflashed top edge with Sarnastop at 6 to 8
inches(0.15to0.20m)oncenter.
SarnafilflashingsshallbeterminatedaccordingtoSikaSarnafilrecommendeddetails.
Allflashingsthatexceed30inches(0.75m)inheightshallreceiveadditionalsecurement.ConsultSikaSarnafilTechnical
Departmentforsecurementmethods.
METALFLASHINGS
I.
Metaldetails,fabricationpracticesandinstallationmethodsshallconformtotheapplicablerequirementsofthe
following:
FactoryMutualLossPreventionDataSheet149(latestissue).
SheetMetalandAirConditioningContractorsNationalAssociation,Inc.(SMACNA)latestissue.
Metal,otherthanthatprovidedbySikaSarnafil,isnotcoveredundertheSikaSarnafilwarranty.
Completeallmetalworkinconjunctionwithroofingandflashingssothatawatertightconditionexistsdaily.
Metal shall be installed to provide adequate resistance to bending to allow for normal thermal expansion and
contraction.
Metaljointsshallbewatertight.
Metal flashings shall be securely fastened into solid wood blocking. Fasteners shall penetrate the wood nailer a
minimumof1inch(25mm).
Airtightandcontinuousmetalhookstripsarerequiredbehindmetalfascias.Hookstripsaretobefastened12inches
(0.3m)oncenterintothewoodnailerormasonrywall.
Counterflashingsshalloverlapbaseflashingsatleast4inches(100mm).
Hook strips shall extend past wood nailers over wall surfaces by 11/2 inch (38 mm) minimum and shall be securely
sealedfromairentry.
SARNACLADMETALBASEFLASHINGS/EDGEMETAL
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Acceptanceshallonlybeforspecificlocationsonspecificdates.Ifanywaterisallowedtoenterunderthenewly
completed roofing due to incomplete flashings, the affected area shall be removed and replaced at the
Applicator'sexpense.
J.
SarnacladmetalflashingsshallbeformedandinstalledpertheDetailDrawings.
Allmetalflashingsshallbefastenedintosolidwoodnailerswithtworowsofpostgalvanizedflatheadannular
ringnails,4inches(100mm)oncenterstaggered.Fastenersshallpenetratethenaileraminimumof1inch
(25mm).
Metal shall be installed to provide adequate resistance to bending and allow for normal thermal expansion
andcontraction.
K.
AdjacentsheetsofSarnacladshallbespaced1/4inch(6mm)apart.Thejointshallbecoveredwith2inch(50
mm)widealuminumtape.A4inchminimum(100mm)widestripofSarnafilflashingmembraneshallbehotair
weldedoverthejoint.Exercisecautionatperimeterofroof.
EDGEMETAL
Acceptanceshallonlybeforspecificlocationsonspecificdates.Ifanywaterisallowedtoenterunderthenewly
completed roofing due to incomplete flashings, the affected area shall be removed and replaced at the
Applicator'sexpense.
A.
EdgeGrip
1. Position the roof membrane over edge of roof and down outside face of wall covering wood nailer(s)
completely. Allow 1/2 inch (13 mm) of excess membrane to extend down past the wood nailer. Hotair
weldallseamsmakingsuretherearenovoidsinwelds.
2. Applya3/8inch(10mm)continuousbeadofSikaflex1asealanttothecleanbottomofformedretainer.
Install formed retainer from right to left as seen from rooftop. Overlap joints of straight run sections a
minimum of 1 inch (25 mm) and corner sections a minimum of 5 inches (127 mm). Field cut sections as
necessary.
3. Fasten formed retainer into side of nailer 12 inches (0.3 m) on center. Use fasteners provided with Edge
Gripsystem;11/2inch(38mm)hexheadstainlesssteelfastenerswithneoprenewashers.
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4. Fastenersshallprovideaminimum240lbs.(109kg)pulloutresistance;suitableforthesubstratestowhich
beinginstalled.
5. Installconcealedjointspliceplatesintersectingsectionsofsnaponfasciacoverjoints.
6. Positionsnaponfasciacoversothatitstopengagestheformedretainertop.Rotatedownwardengaging
bottomsofsnaponfasciacoverandformedretainer.Allow1/4inch(6mm)gapbetweensnaponfascia
sectionsforthermalexpansion.Fieldcutwherenecessary.
B.
EdgeGripExtruded
1. Position the roof membrane over edge of roof and down outside face of wall covering wood nailer(s)
completely. Allow 1/2 inch (13 mm) of excess membrane to extend down past the wood nailer. Hotair
weldallseamsmakingsuretherearenovoidsinwelds.
2. Apply a 3/8 inch (10 mm) continuous bead of Sikaflex 1a sealant to the clean bottom of heavyduty
extruded retainer. Install extruded retainer from right to left as seen from rooftop. Field cut sections as
necessary.
3. Installretainerspliceunderintersectingsectionsofextrudedretainer.
4. Fastenextrudedretainerintosideofnailer12inches(0.3m)oncenter.UsefastenersprovidedwithEdge
GripExtrudedsystem;11/2inch(38mm)hexheadstainlesssteelfastenerswithneoprenewashers.Allow
1/8 inch (3 mm) gap between extruded retainer sections for thermal expansion [1/4 inch (6 mm) if
temperatureisbelow40degreesF(4C)].
5. Fastenersshallprovideaminimum240lbs.(109kg)pulloutresistance;suitableforthesubstratestowhich
beinginstalled.
6. Installconcealedjointspliceplatesatintersectingsectionsofsnaponfasciacoverjoints.
7. Positionsnaponfasciacoversothatitstopengagestheextrudedretainertop.Rotatedownwardengaging
bottoms of snapon fascia cover and extruded retainer base plate. Allow 1/4 inch (6 mm) gap between
snaponfasciasectionsforthermalexpansion.Fieldcutwherenecessary.
WALKWAYINSTALLATION
SarnatredWalkway
Roofing membrane to receive Sarnatred Walkway shall be clean and dry. Place chalk lines on deck sheet to
indicatelocationofWalkway.ApplyacontinuouscoatofSarnacol2170or2170VCadhesivetothedecksheet
andthebackofWalkwayinaccordancewithSikaSarnafil'stechnicalrequirementsandpressWalkwayintoplace
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withawaterfilled,foamcoveredlawnroller.Cleanthedeckmembraneinareastobewelded.Hotairweld
theentireperimeterof theWalkwaytotheSarnafildecksheet.Checkallweldswitharoundedscrewdriver.
Reweld any inconsistencies. Important: Check all existing deck membrane seams that are to be covered by
Walkway with rounded screwdriver and reweld any inconsistencies before Walkway installation. Do not run
WalkwayoverSarnabars.
PERIMETERWARNINGTAPE
Areasofmembranewheretapeistobeappliedmustbecleanedtoalikenewcondition.Failuretoproperly
cleanthemembranewillresultinlessthansatisfactoryadhesion.Themembraneshouldbecleanedasfollows:
1) Newmembrane:Removeloosedirtanddustbywipingcleanwithwater.Forareaswheredirtisembedded,
scrubtheapplicationareawithacommercialcleanersuchasSimpleGreen,409orothersimilarallpurpose
cleanerusingaScotchBritescrubbing padorsimilarproduct. Washawayresidualcleaningmaterial with
cleanwater.
2) Weatheredmembrane:Foroldermembranesorareaswherethereisexcessivedirtbuildup,usetheabove
cleaningprocedurefollowedbycleaningwithanaturalfiberragwetwithMEK,andwipeawayallresidual
cleaningsolutionandremainingdirtuntilmembranehasalikenewappearance.
Aftersurfaceiscleananddry,applytapetosurfacetakingcaretoavoidtrappingairandcreatingblistersastape
issmoothedoverwithhandpressure.Ifachalklineisusedbesuretokeepchalkdustclearofapplicationarea.
DonotapplyPerimeterWarningTapetosurfaceswherethetemperatureisbelow40degreesFahrenheit.
PerimeterWarningTapemaybeslipperywhenwet.
TEMPORARYCUTOFF
Allflashingsshallbeinstalledconcurrentlywiththeroofmembraneinordertomaintainawatertightcondition
astheworkprogresses.Alltemporarywaterstopsshallbeconstructedtoprovidea100percentwatertightseal.
The stagger of the insulation joints shall be made even by installing partial panels of insulation. The new
membraneshallbecarriedintothewaterstop.Waterstopshallbesealedtothedeckorsubstratesothatwater
willnotbeallowedtotravelundertheneworexistingroofing.Theedgeofthemembraneshallbesealedina
continuous heavy application of sealant as described in Section 0. When work resumes, the contaminated
membraneshallbecutout.Allsealant,contaminatedmembrane,insulationfillers,etc.shallberemovedfrom
theworkareaandproperlydisposedofoffsite.Noneofthesematerialsshallbeusedinthenewwork.
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If inclement weather occurs while a temporary waterstop is in place, the Applicator shall provide the labor
necessarytomonitorthesituationtomaintainawatertightcondition.
If any water is allowed to enter under the newlycompleted roofing, the affected area shall be removed and
replacedattheApplicator'sexpense.
COMPLETION
Prior to demobilization from the site, the work shall be reviewed by the Owner's Representative and the
Applicator. All defects noted and noncompliances with the Specifications or the recommendations of Sika
Sarnafilshallbeitemizedinapunchlist.TheseitemsmustbecorrectedimmediatelybytheApplicatortothe
satisfactionoftheOwner'sRepresentativeandSikaSarnafilpriortodemobilization.
All Warranties referenced in this Specification shall have been submitted and have been accepted at time of
contractaward.
DETAILS
See accompanying Sika Sarnafil detail drawings. Refer to the Sika Sarnafil Typical System Details section for
additionaldetails.
G410ADHEREDDETAILDRAWINGS
DRAWING
ADISO
AdheredSystemIsometric
FILENAME
ADISO
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JOB NAME:
781-828-5400
sikacorp.com
SCALE:
N.T.S.
DATE:
4/10
FILE NO.:
AD-ISO
DRW. NO.:
AS A MEMBRANE MANUFACTURER, SIKA SARNAFIL, A DIVISION OF SIKA CORPORATION REVIEWS DETAILS PREPARED BY THE CONSULTANT, ARCHITECT AND/OR ENGINEER FOR A PROJECT SOLELY FOR THE PURPOSE OF
DETERMINING IF A SIKA SARNAFIL WARRANTY MAY ISSUE FOR THE PROJECT. THIS REVIEW IS NOT TO BE CONSTRUED AS APPROVAL OF DETAILS BY SIKA SARNAFIL AND IS NOT BEING CONDUCTED IN LIEU OF SOUND
ENGINEERING AND ARCHITECTURAL PRACTICES AND JUDGMENT AND SHOULD NOT BE RELIED UPON FOR THAT PURPOSE. SIKA CORPORATION ASSUMES NO LIABILITY WITH RESPECT TO THE DESIGN OF THE ROOFING OR
WATERPROOFING SYSTEM. THE ARCHITECT, CONSULTANT AND/OR ENGINEER OR DESIGN PROFESSIONAL FOR A PARTICULAR PROJECT BEARS THE SOLE RESPONSIBILITY FOR THE DESIGN OF THE ROOFING OR
WATERPROOFING SYSTEM, FOR THE PREPARATION AND APPROVAL OF THE DETAILS AND SHOP DRAWINGS, AND FOR DETERMINING THEIR SUITABILITY FOR A PARTICULAR PROJECT OR APPLICATION.
WHILE SIKA SARNAFIL PROVIDES GENERAL INSTRUCTIONS FOR THE INSTALLATION OF ITS MEMBRANE AS WELL AS TRAINING FOR SIKA SARNAFIL AUTHORIZED APPLICATORS, THE MEANS AND METHODS USED BY THE
CONTRACTOR FOR SURFACE PREPARATION AS WELL AS THE MEANS AND METHODS EMPLOYED BY THE CONTRACTOR IN THE INSTALLATION OF THE SIKA SARNAFIL MEMBRANE ARE THE RESPONSIBILITY OF THE CONTRACTOR.
ENDOFSECTION075423
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07 92 43 Silicone Building Sealant

SECTION079243SILICONEBUILDINGSEALANT
DowCorning795SILICONEBUILDINGSEALANT
*****ThisproductguidecanbeusedtospecifyDowCorning795SiliconeBuildingSealant,aonecomponent,
neutralcure,RTV(roomtemperaturevulcanizing)siliconerubbersealantforstructuralandnonstructuralglazing,
structuralattachmentforpanelsystems,andabovegradeweathersealingjointswithmostcommonconstructions
materialsforbothnewandremedialconstruction.Thisnarrowscopeproductspecificationcanbeinsertedinto
SECTION088810STRUCTURALSILICONEGLAZING;SECTION079200JOINTSEALANTS;orSECTION070191JOINT
SEALANTRENOVATION.ThevariousparagraphswillneedtobeinsertedintheappropriatelocationsinPart1,2,or3
ofthosesections.ItcanalsobeusedasaseparatelimitedsectionfocusedspecificallyonapplicationofDowCorning
795SiliconeBuildingSealant.*****
PART1GENERAL
1.1SUMMARY
A. Sectionincludesonecomponent,neutralcure,RTV(roomtemperaturevulcanizing)siliconerubbersealant
for:
B. Relatedsections:
1. Section084000Entrances,Storefronts,andCurtainWalls
2. Section088000Glazing:
1. Abovegradeweathersealingjointswithmostcommonconstructionmaterialsforbothnewand
remedialconstruction.
1.2REFERENCES
A. AmericanSocietyofCivilEngineers(ASCE):ASCE7MinimumDesignLoadsforBuildingsandOther
Structures.
B. AmericanSocietyforTestingandMaterials(ASTM):
1. ASTMC639StandardTestMethodforRheological(Flow)PropertiesofElastomericSealants.
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2. ASTMC719StandardTestMethodforAdhesionandCohesionofElastomericJointSealantsUnder
CyclicMovement(HockmanCycle).
3. ASTMC794StandardTestMethodforAdhesioninPeelofElastomericJointSealants.
4. ASTMC920ElastomericJointSealants.
5. ASTMC1135StandardTestMethodforDeterminingTensileAdhesionPropertiesofStructural
Sealants.
6. ASTMC1193StandardGuideforUseofJointSealants.
7. ASTMC1248StandardTestMethodforStainingPorousSubstratebyJointSealants.
8. ASTMC1330CylindricalSealantBackingforUsewithColdLiquidAppliedSealants.
9. ASTMD2240RubberPropertyDurometerHardness.
10. ASTME330StructuralPerformanceofExteriorWindows,CurtainWalls,andDoorsbyUniformStatic
AirPressureDifference.
11.ASTMC1184StandardSpecificationforStructuralSiliconeSealants
12.ASTMC1401GuideforStructuralSealantGlazing
C. GovernmentServicesAdministration(GSA),CommercialItemDescriptions(CID):
1. GSACIDAA272ASealingCompound:SiliconeRubberBase(ForCaulking,Sealing,andGlazingin
BuildingsandOtherStructures).
2. GSACIDAA1556SealingCompoundElastomericType,SingleComponent(ForCaulking,Sealing,and
GlazinginBuildingsandOtherStructures).
1.3DEFINITIONS
A. Structuralbite:Minimumwidthorcontactsurfaceofstructuralsiliconesealantonbothglasspaneland
supportframe.(ASTMC1401)
B. Gluelinethickness:Widthofinstalledstructuralsiliconesealant.(ASTMC1401)
1.4
PERFORMANCECRITERIA
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A. Installedstructuralsiliconeglazingshallwithstandtheseloadswithoutbreakage,loss,failureofseals,
productdeterioration,andotherdefects.

1. Deadandliveloads:DeterminedbyASCE7andcalculatedinaccordancewithapplicablecodes.
2. Effectsofapplicablewindloadactinginwardandoutwardnormaltoplaneofwallinaccordancewith
ASTME330.
3. Thermalloadsandmovementfromambienttemperaturerangeof120degreesF
4. Movementanddeflectionofstructuralsupportframing.
5. Seismicloads:Systemshallbedesignedandinstalledtocomplywithapplicableseismicrequirements
forProjectlocationandSeismicZonedefinedbyICC/IBC.
B. Provideandinstallexteriorsealantsandotherglazingaccessoriestoresistwaterandairpenetration.
1.5SUBMITTALS
A. ProvideinaccordancewithSection013300SubmittalProcedures:
1. Productdataforsiliconesealant,primer,jointbacking,andotheraccessories.Includematerialsafety
datasheets(MSDSs)andcertificationsshowingcompliancewithspecifiedstandards.
2. Shopdrawingsdetailingsealantjointsandindicatingdimensions,materials,structuralbite,glueline
thickness,jointprofile,andsupportframing.
3. Manufacturersinstructionsforinstallationandfieldqualitycontroltesting.
4. CopyofwarrantiesspecifiedinParagraph1.8forreviewbyArchitect.
1.6PRODUCTHANDLING
A. Deliverproductsinmanufacturersoriginalcontainersclearlylabeledwithproductidentification,dateof
manufacture,andshelflife.
B. Storematerialsinclean,dryareaattemperaturesbelow[86degreesF.][30degreesC.]
C. Donotusesealantsandprimersaftermanufacturersstatedshelflife.
1.7PROJECTCONDITIONS
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A. Donotinstallsiliconesealantsduringinclementweather,strongwinds,orwhensuchconditionsare
expected.Allowwetsurfacesmustbedryandfrostfree.
B. Optimumsealantapplicationtemperature:Between[50and90degreesF.][10and32degreesC.]
C. Donotinstallsealantswhentemperatureis:
1. [5degreesF][3degreesC]belowdewpoint.
2. Above[122degreesF.][50degreesC.]
1.8WARRANTY
A. ProvideunderprovisionsofSection017800CloseoutSubmittals:
1. Installers[5]yearworkmanshipwarranty.
2. Manufacturers20yearmaterialwarrantyforproperlyinstalledsiliconesealant.
PART2PRODUCTS
2.1ACCEPTABLEMANUFACTURERS
A. DowCorningCorporation,P.O.Box994,Midland,MI486860994;(800)2482481;
www.dowcorning.com/construction.
B. RequeststouseequivalentproductsofothermanufacturersshallbesubmittedinaccordancewithSection
016300ProductSubstitutionProcedures.
2.2SEALANT
A. Type:Onecomponent,neutralcure,RTV(roomtemperaturevulcanizing)siliconerubbersealantfor
structuralandnonstructuralglazing,structuralattachmentofpanelsystems,andabovegrade
weathersealingjointswithmostcommonconstructionmaterials;DowCorning795SiliconeBuilding
Sealant,asmanufacturedbyDowCorningCorporation.
B. Compliance:Sealantshallmeetorexceedrequirementsofthesestandards.
1. ASTMC920,TypeS,GradeNS,Class50,UseNT,G,A,andO.
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2.ASTMC1184,TypeS,UseG,A,andO.
3. GSACIDAA272ASealingCompound:SiliconeRubberBase(ForCaulking,Sealing,andGlazingin
BuildingsandOtherStructures).
4. GSACIDAA1556SealingCompoundElastomericType,SingleComponent(ForCaulking,Sealing,and
GlazinginBuildingsandOtherStructures).
C. Color:[White]
D. Shelflife:12months.
E. Tackfreetime:3hours.
F.
G. Curingtime:7to14days.
H. Fulladhesiontime:14to21days.
I.
Flow,sag,orslump:[0.1inch][2.5mm],testedinaccordancewithASTMC639.
J.
Volatileorganiccompound(VOC)content:28grams/liter.
K. Curedsealantpropertiesafter21daysat[77degreesF][25degreesC]and50percentrelativehumidity.
1. Jointmovementcapability:Plusandminus50percent,testedinaccordancewithASTMC719.
2. Hardness:35durometerhardness,ShoreA,testedinaccordancewithASTMD2240.
3. Maximumpeelstrength:[32ppi][5.7kg/cm],testedinaccordancewithASTMC794.
4. Tensileadhesionmodulus,testedinaccordancewithASTMC1135:
a.
b. At50percentextension:[60psi.][0.414MPa.]
5. Staining:Noneonconcrete,marble,granite,limestone,andbrick,whentestedinaccordancewith
ASTMC1248.
6. Servicetemperaturerange:[Minus40toplus300degreesF][Minus40toplus149degreesC].
7. Weatheringafter10,000hours,testedinaccordancewithASTMC1135usingQUVWeatherometer:
Workingtime:20to30minutes.
a.
At25percentextension:[45psi.][0.31MPa.]
At25percentextension:[35psi.][0.24MPa.]
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b. At50percentextension:[50psi.][0.35MPa.]
2.3ACCESSORIES
A. Substrateprimer:Asrecommendedforprojectconditionsandprovidedbysiliconesealantmanufacturer.
B. Sealantbacking:ProvidebackingcomplyingwithASTMC1330[TypeBnonabsorbent,bicellularmaterial
withsurfaceskin.][TypeOopencellpolyurethane.][asrecommendedbysealantmanufacturer.]
C. Bondbreakertape:Providetapetopreventadhesiontojointfillersorjointsurfacesatbackofjointand
allowsealantmovement.
D. Glazingsettingblocksandspacers:Compatiblewithsiliconesealantandrecommendedbysealant
manufacturer.
1. Acceptablematerials:Silicone,Alcryn,polyurethanefoamtype,andvinylextrusions.
2. EPDM,neoprene,Santoprene,Krayton,andothersimilarorganicmaterialsarenotacceptable.
3. Priortoinstallation,settingblocksandspacersshallbetestedforcompatibility.
E. Maskingtape:Nonstaining,nonabsorbenttypecompatiblewithsiliconesealantandadjacentsurfaces.
1. Size:Greaterthanjointopeningby25percentminimum.
1. Type:Polyethyleneorotherplastictaperecommendedbysealantmanufacturer.
PART3EXECUTION
3.1
GENERAL
A. Preparesubstratesandapplysiliconesealantinaccordancewithmanufacturersinstructionsandreviewed
shopdrawings.
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B. Usesiliconesealantonlyinapplicationsrecommendedbymanufacturer.Donotusesealantfor:
1. Belowgradeapplications.
2. Surfacestobeimmersedinwaterforprolongedtime.
3. Materialsbleedingoils,plasticizers,andsolvents.
4. Surfacestobepainted.
5. Surfacesindirectcontactwithfood.
6. Medicalandpharmaceuticalapplications.
C. Donotapplyintotallyconfinedspaceswithoutventilationforcuring.
3.2PREPARATION
A. Inspect[newsubstratestoreceivesiliconesealant.]
1. Ensuresurfacesareclean,dry,andfreeoffrost,dust,dirt,grease,oil,curingcompounds,formrelease
agents,laitance,efflorescence,mildew,andpreviousfilmsandcoatings.
2. Metalframingsurfacestoreceiveglazingareflatandsmoothwithoutslots,serrations,andother
irregularities.
3. Verifyaluminumframinghasalodine,anodized,fluorocarbonpaint,polyesterpowdercoatfinish,or
otheracceptablefinishormaterial.Millfinishaluminumisnotanacceptablesubstrateforstructural
siliconesealant.
B. Removeexistingjointsealantmaterials.Cleanjointsandremovejointsealantresidue.Repairdeteriorated
ordamagedsubstratesasrecommendedbysiliconesealantmanufacturertoprovidesuitablesubstrate.
Allowpatchingmaterialstocure.
C. Cleansubstratestoreceivesiliconesealant.
1. Poroussurfaces:Abrasivecleanfollowedbyblastingwithoilfreecompressedair.
2. Nonporoussurfaces:UsetwoclothsolventwipeinaccordancewithASTMC1193.
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D. Adhesiontest:ApplysiliconesealanttosmallareaandperformadhesiontestinaccordancewithASTM
C1193,MethodA,todetermineifprimerisrequiredtoachieveadequateadhesion.Ifnecessary,apply
primeratrateandinaccordancewithmanufacturersinstructions.
E. Masking:Applymaskingtapeasrequiredtoprotectadjacentsurfacesandtoensurestraightbeadlineand
facilitatecleaning.
3.3APPLICATION
A. Spacersandsettingblocks:Installasindicatedondrawingsandreviewedshopdrawings.Ensurejoint
openingsandrecessesareaccuratelysized.
B. Sealantbacking:Installwithoutgaps,twisting,stretching,orpuncturingbackingmaterial.Usegageto
ensureuniformdepthtoachievecorrectprofile,coverage,andperformance.
C. Bondbreaker:Installonbacksideofjointwherebackingisnotfeasible.
3.4
FIELDQUALITYCONTROL
A. PerformadhesiontestsinaccordancewithmanufacturersinstructionsandASTMC1193,MethodA,Field
AppliedSealantJointHandPullTab.
1. Perform[5][_____]testsforfirst[1,000linearfeet][300meters]ofappliedsiliconesealantand[1]
[_____]testforeach[1,000feet][300meters]sealantthereafterorperform1testperfloorper
buildingelevationminimum.
2. Forsealantsappliedbetweendissimilarmaterials,testbothsidesofjoint.
B. Sealantsfailingadhesiontestshallberemoved,substratescleaned,sealantsreinstalled,andretesting
performed.
C. Followallrequirementsandmaintaintestlogforstructural/weathersealapplicationsandsubmitreportto
Architectindicatingtests,locations,dates,results,andremedialactions.
ENDOFSECTION
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Division 08 Openings
08 11 16
Aluminum Exterior Door
SECTION081116AluminumExteriorDoor
PART 1 - GENERAL
SCHEDULE 0 -
SECTION INCLUDES
PRODUCT DATA SHEET 0 Swing Doors: Impact-resistant aluminum swing doors, frames, including
aluminum extrusions, finish, glass, door hardware, water-barrier thresholds, and weather strips, for high
velocity hurricane zone (HVHZ) construction. (Estate, Sentinel)
SCHEDULE 1 -
RELATED SECTIONS
PRODUCT DATA SHEET 0 structure.
Section 06100 - Rough Carpentry: Wood blocking and fasteners to
PRODUCT DATA SHEET 1 perimeters.
Section 07920 - Joint Sealants: Exterior and interior sealants at window
PRODUCT DATA SHEET 2 -
Section 08800 - Glass and Glazing: Additional glazing requirements.
SCHEDULE 2 -
REFERENCES
PRODUCT DATA SHEET 0 American Architectural Manufacturers Association:

1.01
AAMA 701/702: Pile weatherstripping and replaceable weatherseals.
1.02
AAMA 2603: Organic coatings on aluminum.
1.03
AAMA 2605: High-performance organic coatings on aluminum.
PRODUCT DATA SHEET 1 American Society of Civil Engineers
1.01
ASCE 7: Minimum Design Loads for Buildings and other Structures.
PRODUCT DATA SHEET 2 American Society for Testing and Materials:
1.01
ASTM B 221: Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars,
Rods, Wire, Profiles, and Tubes.
1.02
ASTM E 283: Standard Test Method for Determining the Rate of Air Leakage Through
Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the
Specimen.
1.03
ASTM E 330: Standard Test Method for Structural Performance of Exterior Windows,
Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference.
1.04
ASTM E 331: Standard Test Method for Water Penetration of Exterior Windows,
Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference.
PRODUCT DATA SHEET 3 Florida Building Code - Building, 2004 (FBC):
1.01
Sections governing construction in a high-velocity wind zone (HVWZ).
A.
FBC 1620: HVWZ Wind Loads (Structural).
B.
FBC 2410: HVWZ General (Glass and Glazing).
C.
FBC 2411: HVWZ Windows, Doors, Glass and Glazing.
1.02
Miami Dade County Test Application Standards (TAS) adopted by FBC:
A.
TAS 201-95.1: Impact Test Procedures.
B.
TAS 202-95.1: Criteria for Testing Impact Resistant Building Envelope
Components (Uniform Static Air Pressure Method).
C.
TAS 203-95.1: Criteria for Testing Products Subject to Cyclic Wind Pressure
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Loading.
SCHEDULE 3 -
PERFORMANCE REQUIREMENTS
PRODUCT DATA SHEET 0 Impact-Resistant Aluminum Window and Door Performance:

1.01
Structural Test: ASTM E 330.
1.02
Water Infiltration Resistance: ASTM ES47/E 331 and FBC TAS 202.
1.03
Air Infiltration Resistance: ASTM E 283.
1.04
Windborne Debris Impact Resistance: Pass large missile impact tests; Florida Building
Code, FBC TAS 201.
1.05
Hurricane Wind Pressure Resistance: After passing large missile impact test, pass cyclic
pressure tests following FBC TAS 203.
SCHEDULE 4 -
SUBMITTALS
PRODUCT DATA SHEET 0 Shop Drawings: Refer to Section 01300 for complete submittal
procedures. Indicate elevations, locations, markings, quantities, material, head jamb and sill conditions,
metal thickness, sizes, shapes, dimensions, finishes and wind pressures.
PRODUCT DATA SHEET 1 Product Data: Provide detailed data on Manufacturers catalog data on
each product to be used, including Miami Dade County Product Approval (NOA) and Florida Building Code
(FBC) HVHZ Product Approval.
PRODUCT DATA SHEET 2 Selection Samples: For each finish specified, two complete sets of color
chips representing manufacturer's full range of available colors and patterns.
SCHEDULE 5 -
QUALITY ASSURANCE
PRODUCT DATA SHEET 0 Manufacturer Qualifications: Not less than 10 years of experience in
manufacturing impact-resistant aluminum windows and doors.
PRODUCT DATA SHEET 1 units of the types specified.
SCHEDULE 6 -
Installer Qualifications: Skilled and experienced to install manufacturer's
DELIVERY, STORAGE, AND HANDLING
PRODUCT DATA SHEET 0 area until ready for installation.
Store products in manufacturer's unopened packaging in a clean, dry
Protect exposed metal and glass surfaces to prevent damage to finish.
SCHEDULE 7 -
WARRANTIES
PRODUCT DATA SHEET 0 Warranty Period: Contact CGI Windows and Doors, Inc. for details on 10
year limited warranty.
1.01
Structural, Hardware and Certain Finishes: 10 years.
1.02
Stress Cracks on Glass: 1 year.
1.03
Delamination on Laminated Glass Units: 5 years.
1.04
Insulated Glass (sealed component): 10 years.
PART 2 - PRODUCTS
SCHEDULE 0 -
MANUFACTURERS
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located at: 10100 N. W. 25th St. ; Miami, FL 33172; Toll Free Tel: 800-442-9042 ; Tel: 305-593-6590; Email:
request info (lquist@cgiwindows.com ); Web: www.cgiwindows.com
PRODUCT DATA SHEET 1 provisions of Section 01600.
SCHEDULE 1 -
Requests for substitutions will be considered in accordance with
SWING DOORS (ESTATE)
PRODUCT DATA SHEET 0 CGI Windows and Doors, Inc.
Swing Doors: "Sentinel" Series 450 Doors, Sidelites and Transoms by
PRODUCT DATA SHEET 1 Swing Door Design:

2.01
Swing Direction: Out-swing configuration.
2.02
Door Panels: 2 inches (51 mm) thick (nominal) door panels.
2.03
Complete frame, threshold and weatherstripping.
2.04
Extruded snap-on glazing beads.
2.05
Extruded astragal adaptor.
2.06
Door Features:
A.
Configuration: Out-swing configuration.
B.
Glazing Beads: Square glazing bead profile (contemporary).
2.07
Size: Refer to Drawings.
PRODUCT DATA SHEET 2 Performance Requirements:
2.01
Outswing Door, Transoms and Sidelites: 100 psf Positive and Negative (110 Negative
with heat strengthened glass).
2.02
Inswing Door (no water infiltration resistance required): 100 psf Positive and Negative
(110 Negative with heat strengthened glass).
2.03
Inswing Door: 50 psf Positive and 100 psf Negative (110 Negative with heat strengthened
glass) where water infiltration resistance is required.
PRODUCT DATA SHEET 3 Air Infiltration Resistance:
2.01
Outswing Door: Transoms and Sidelites: no more than 0.07 cfm/sqft of glass area at
static air pressure difference of 6.24 psf.
2.02
Inswing Door: Air leakage no more than 0.04 cfm/sqft of glass area, at a static air
pressure difference of 1.57 psf.
PRODUCT DATA SHEET 4 Water Infiltration Resistance:
2.01
Outswing Doors, Transoms and Sidelites: Water Infiltration Resistance: No water
penetration at a static air pressure differential of 15 percent of positive design pressure with a
maximum tested performance of 15 psf.
2.02
Inswing Doors: No water penetration at a static air pressure differential of 15 percent of
positive design pressure with a maximum tested performance of 7.5 psf.
PRODUCT DATA SHEET 5 Construction: Heavyweight extruded aluminum sections for wet glazing,
precision cut and assembled with sealant filled hairline joints and no visible screws. Provide grooves in
extrusions to receive 3 lines of weather stripping where doors abut frames.
2.01
Member Wall Thickness: 0.125 inch (3.2 mm) minimum; 0.150 inch (3.8 mm) at hardware
mounting locations.
2.02
Member Sizes (widths including glazing beads):
A.
Top Rail and Stiles: 1.918 inches (48.7 mm) thick by 5.5 inches (157 mm).
B.
Bottom Rails: 1.918 inches (48.7 mm) thick by 8 inches (203 mm).
2.03
Sightlines:
A.
Top Rails: 6.25 inches (15.88 cm).
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B.
C.
Jambs: 6.75 inches (17.146 cm).

Sills: 8 inches (20.32 cm).
2.04
Door Corner Construction: Assemble using two 3/8 inch (8.9 mm) threaded compression
rods in rails, secured at each end with washers and hex nuts.
2.05
Glazing Beads: Snap-in design, for interior wet glazing, 0.060 inch (1.5 mm) wall
thickness, with at least 0.50 inch (12.7 mm) glass bite for impact-resistant glazing.
2.06
Finishes: Uniform at all visible surfaces exterior and interior.
2.07
Residential Hardware: Including concealed three point locking mechanism with integrated
key lock cylinder and thumbturn (single action/one step locking).
2.08
Hinges: Hager - Standard weight, three knuckle with concealed anti-friction nylatron
bearing, 134 metal leaves with .312 concealed metal pin and plug.
A.
Metal Type: Stainless steel.
2.09
Commercial Hardware: Including concealed three point locking mechanism with
integrated key lock cylinder and thumbturn (single action/one step locking).
2.10
Sidelite and Transom Panels:
A.
Product: Series 450 Sidelite, Transom Panels, and Mullions, by CGI.
B.
Design and Performance: Sidelite and transom panels shall interlock with each
other and with any CGI approved vertical aluminum tube mullions, at all points of interface, to
form a structural unit at each opening. Compliance with impact, wind, water, and structural
deflection requirements.
C.
For assemblies with an overall height of less than 108.75 inches utilize selfmating sidelites. For assemblies with an overall height of 108.75 inches or greater, provide
structural mullions between sidelites and sidelites, and between sidelites and doors.
2.11
Factory Glazing:
A.
Insulated Laminated Impact Resistant Glass Units: 1 inch (25.4 mm) thick
(nominal) consisting of a sacrificial exterior lite and a clear, non-yellowing, non-crazing interlayer
sandwiched between two panes of glass.
1.
Exterior Sacrificial Lites/Panes:
a.
Tint in Outer Panes: None, clear.
2.
Airspaces: 5/16 inch (8 mm) minimum air space.
3.
Laminated Units:
a.
Consisting of clear, non-yellowing, non-crazing interlayer
b.
Tint: Low E.
PRODUCT DATA SHEET 6 Standards:
2.01
Miami Dade County Notices of Acceptance (NOA): 03-0422.02 and 03-0422.03.
2.02
Aluminum Alloy and Temper: AA 6063-T5 and T6; ASTM B 221.
PART 3 - EXECUTION
SCHEDULE 0 -
PREPARATION
PRODUCT DATA SHEET 0 Before start of unit installation, check openings for adequacy of pressure
preservative treated wood blocking that will receive frames. Check the size, quantity, spacing, clearances,
and rigidity of fastenings and their conformance to the specified NOA.
SCHEDULE 1 -
PREPARATION
PRODUCT DATA SHEET 0 Coordinate with Section 06100 - Wood blocking and fasteners to
structure:
3.01
3/4 inch (19 mm) or 1-1/2 inch (38.1 mm) as per specified NOA rectangular or beveled
pressure preservative treated South Yellow Pine blocking, set in a full bed of sealant.
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3.02
Fasten with to structure with drilled concrete fasteners spaced as required in NOA, so
that blocking is continuous and is tightly butted to fill corners of each opening.
PRODUCT DATA SHEET 1 Coordinate with Section 07920 - Exterior and interior sealants at unit
perimeters:
3.01
Sealant at exterior perimeter of aluminum frames, in deeply grooved stucco or in 1/4 inch
(6 mm) gaps where other exterior finish materials terminate next to frames.
3.02
Sealant in 1/8 inch (3.2 mm) gap at frame interior perimeters where sills and interior finish
materials such as gypsum board and tile terminate next to frames.
PRODUCT DATA SHEET 2 Perform cutting, fitting, forming, drilling, and grinding of frames, without
damage to finish, as needed to fit project conditions and make watertight. Replace components with damage
to exposed finishes.
SCHEDULE 2 -
WINDOW INSTALLATION
Install windows following manufacturer's instructions.
PRODUCT DATA SHEET 1 Attach window frame and shims to perimeter blocking at openings to
accommodate construction tolerances and other irregularities. Maintain integrity of air barriers and vapor
retarder sheets.
Align windows plumb and level, free of warp or twist.
Adjust vents to close snugly and put in smooth operating order.
SCHEDULE 3 -
DOOR INSTALLATION
PRODUCT DATA SHEET 0 Install doors and frames in accordance with manufacturer's instructions,
requirements of NOA for hurricane and impact-resistant construction, and approved shop drawings.
PRODUCT DATA SHEET 1 Set frames plumb, square, level, and aligned to receive doors. Anchor
frames to adjacent construction in strict accordance with manufacturer's recommendations, requirements of
governing NOA, and within specified tolerances.
PRODUCT DATA SHEET 2 Where aluminum surfaces contact alkaline substrates such as concrete
or mortar, and metals other than stainless steel or zinc, protect from direct contact by painting reactive
substrate and dissimilar metals with a heavy coating of bituminous paint in the field.
PRODUCT DATA SHEET 3 proper door operation.
Hang doors and adjust hardware to achieve specified clearances and
Demonstrate doors and hardware are in good working order.
SCHEDULE 4 -
CLEANING
PRODUCT DATA SHEET 0 of the products.
Refer to manufacturers instructions for proper cleaning and maintenance
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08 35 13.34 NanaWall SL73
SECTION083513.34NANAWALLSL73THERMALLYBROKENALUMINUMFRAMEDHURRICANERATEDFOLDING
SYSTEMWITHMIAMIDADECOUNTY,FLORIDANOA
PART1GENERAL
1.01SUMMARY
A.SectionIncludes:Sliding/foldingaluminumandglassdoorsystem,includingaluminumframe,threshold,
panels,sliding/foldingandlockinghardware,weatherstripping,glassandglazing;designedtoprovidean
openingglasswall,withsizesandconfigurationsasshownondrawingsandspecifiedherein,NanaWallSL73,
ThermallyBrokenAluminumFramedHurricaneRatedFoldingSystemwithMiamiDadeCounty,FloridaNOA
byNanaWallSystems,Inc.
1.02REFERENCES
A.MetroDadeCounty,FLBuildingCodeComplianceOfficeProtocol:
1.TAS201,ImpactTestProcedures
2.TAS202,CriteriaforTestingImpactandNonImpactResistantBuildingEnvelopeComponentsUsing
UniformStatic AirPressure
3.TAS203,CriteriaforTestingProductsSubjecttoCyclicWindPressureLoading.
B.AmericanArchitecturalManufacturersAssociation(AAMA):
1.AAMA520,VoluntarySpecificationforRatingtheSevereWindDrivenRainResistanceofWindows,
Doors andUnitSkylights
2.AAMA611,VoluntarySpecificationforAnodizedArchitecturalAluminum.
3.AAMA1304,VoluntarySpecificationsforForcedEntryResistanceofSideHingedDoorSystems.
4.AAMA2604,VoluntarySpecifications,PerformanceRequirementsandTestProceduresforHigh
Performance OrganicCoatingsonAluminumExtrusionsandPanels.
5.AAMA2605,VoluntarySpecifications,PerformanceRequirementsandTestProceduresforSuperior
Performing
OrganicCoatingsonAluminumExtrusionsandPanels.
C.AmericanSocietyforTestingandMaterials(ASTM):
1.ASTME283,TestMethodforRateofAirLeakagethroughExteriorWindows,CurtainWalls,andDoors
StaticAirPressureDifference.
byUniform
2.ASTME330,TestMethodforStructuralPerformanceofExteriorWindows,CurtainWalls,andDoorsby
Uniform StaticAirPressureDifference.
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3.ASTME331,StandardTestMethodforWaterPenetrationofExteriorWindows,Skylights,Doors,and
CurtainWalls byUniformStaticAirPressureDifference.
4.ASTME547,TestMethodforWaterPenetrationofExteriorWindows,CurtainWalls,andDoorsby
CyclicStaticAir PressureDifferential.
5.ASTME1886,StandardTestMethodforPerformanceofExteriorWindows,CurtainWalls,Doorsand
StormShutters ImpactedbyMissile(s)andExposedtoCyclicPressureDifferentials.
6.ASTME1996,StandardSpecificationsforPerformanceofExteriorWindows,GlazedCurtainWalls,
Doorsand
StormShuttersImpactedbyWindBorneDebrisinHurricanes.
7.ASTME2268,StandardTestMethodforWaterPenetrationofExteriorWindows,Skylights,andDoors
byRapidPulsedAirPressureDifference
8.ASTMF842,StandardTestMethodsforMeasuringtheForcedEntryResistanceofSlidingDoor
Assemblies.
D.AmericanNationalStandardsInstitute(ANSI):
1.ANSIZ97.1,SafetyPerformanceSpecificationsandMethodsofTestforSafetyGlazingMaterialUsedIn
Buildings.
E.ConsumerProductSafetyCommission(CPSC):
1.CPSC16CFR1201,SafetyStandardforArchitecturalGlazingMaterials.
F.NationalFenestrationRatingCouncil(NFRC):
1.NFRC100,ProcedureforDeterminingFenestrationProductThermalMaterials.
2.NFRC200,ProcedureforDeterminingSolarHeatGainCoefficient.
3.NFRC400,ProcedureforDeterminingFenestrationProductAirLeakage.
1.03SUBMITTALS
A.DetailDrawings:Indicatedimensioning,directionofswing,configuration,swingpanels,typicalheadjamb,
sidejambsandsilldetails,typeofglazingmaterialandhandleheight.
B.ProductData:Manufacturersliteratureincludingindependentlytesteddatalistingperformancecriteria
andOwnersManualwithinstallationinstructions.
C.ContractCloseoutSubmittal:SubmitcopyoftheentireMiamiDadeCounty,FLNoticeofApprovaland
OwnersManualfrommanufacturer.Identifywithprojectname,locationandcompletiondate,typeand
sizeofunitinstalled.
1.04QUALITYASSURANCE
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A.Manufacturer:Providecomplete,precisionbuilt,engineered,prefittedunitbyasinglesource
manufacturerwithatleast20yearsexperienceinprovidingfolding/slidingdoorsystemsforlargeopenings
intheNorthAmericanmarket.
1.ThemanufacturermusthaveaqualitymanagementsystemregistrationtotheISO9001:2008standard.
B.PerformanceCriteria:ApprovedwithDadeCountyNOAandinaccordancewithMiamiDadeCountyTest
ProtocolsTAS201(largeandsmallmissileimpact),TAS202(structuralpressure,airinfiltration,water
infiltration,andforcedentry),andTAS203(cyclicpressure).
SPECIFIERSNOTE:MiamiDadeCounty,Floridaapprovalisforanynumberofpanelswithanypanel
sizeuptoamaximumof30wideincrementsand80high.Aunitwitheitheraraisedsillorlow
profilesaddlesill(withnowaterrating)isapproved.Withpanelsizesof3x8,SL73inswingwithraised
sillhasaDPratingof+70psf/100psf,SL73outswingwithraisedsillandSL73inswing/outswingwith
saddlesillhasDPratingsof+/70psf.With
smallerpanelsizesandusingcomparativeanalysis,
higherDPratingsofupto+80psf/110psfforinswingwithraisedsilland+80psf/90psffor
outswingwithraisedsillandinswing/outswingwithsaddlesillarepossible.
[ORasasupplementtoDadeCountyNOAorinareasnotsubjecttoDadeCountyNOA,provide
frommanufacturerthathasindependentlytestedtypicalunitswiththefollowingminimum
results.
1.Airinfiltration:Providesystemwithmaximumairleakageof0.30cfm/sqftwhentestedaccordingto
andNFRC400atastaticairpressuredifferenceof1.57psfand6.24psf.
ASTME283
2.WaterPenetrationunderStaticPressure:
a. Providesystemwitharaisedsill(inswingoroutswing)thatdonotevidencewaterpenetration
whentestedaccordingtoASTME331andASTME547atastaticairpressuredifferenceof12psf.
b. Providesystemwithasaddlesillwithtypicalfieldinstalledweepholesanddrainagebyothers
(seedrainageinstructionsfromNanaWall)thatdonotevidencewaterpenetrationwhentested
accordingtoASTME331andASTME547atastaticairpressuredifferenceof5.25psfforan
inswingunitand6.00psfforanoutswingunit.
3.WaterPenetrationunderDynamicPressure:Providesystemwitharaisedsillthatdonotevidencemore
than
allowablewaterentrywhentestedaccordingtoAAMA520andASTME2268atadynamicrated
airpressure
differenceof618psfforaninswingunit(PerformanceLevel2)and515psffor
anoutswingunit(PerformanceLevel
1).
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4.StructuralTestPerformance:ProvidesystemthatwhentestedaccordingtoASTME330at150%of
positiveand
negativedesignpressureswithpanelsizesof3wideand8highachievedwithan
inswingunitwitharaisedsillDP ratingof+70psf/100psfandanoutswingunitwitharaisedsilland
inswing/outswingunitswithsaddlesillsDP
ratingsof+/70psf.
5.ForcedEntryResistance:ProvidesystemthatwhentestedaccordingtoASTMF842andAAMA1304
therewasno entry.
6.LargemissileImpactandCyclicPressure:Providesystemwithpanelsize3wideand8highthatwhen
tested accordingtoASTME1886andASTME1996metperformancerequirementswithmissile
impactscorrespondingto
MissileLevelDandWindZone4for+90psf/110psfDPforaninswing
anoutswingunitwitharaisedsillandinswing/outswing
unitwitharaisedsilland+/90psfDPfor
unitswithsaddlesills.
SPECIFIERNOTE:Airinfiltrationandwaterpenetrationtestingresultscanonlybeapplicableiftheunit
matchesthetestunitinthedirectionofopeningandthetypeofsill.Structuralloadtestingresultsare
onlyapplicableforthetestunitsize.(Comparativeanalysischartsforunitspublishedbymanufacturer
showwhichpanelsizes(ifany)wouldmeetthestructuralloadingdesignpressuresspecificallyrequired
fortheproject.Checkforlimitationsontheuseofthesechartsinthejurisdictionoftheproject).See
manufacturerslatestpublisheddata.
C.ThermalPerformanceUvalue:Unittoberated,certifiedandlabeledinaccordancewithNFRC100,shownin
manufacturerslatestpublisheddatafortheglazing,sill,anddirectionofopeningspecified.
D.SolarHeatGainCoefficient:Unittoberated,certifiedandlabeledinaccordancewithNFRC200,shownin
manufacturerslatestpublisheddatafortheglazing,sill,anddirectionofopeningspecified.
E.InstallerQualifications:Installerexperiencedintheinstallationofmanufacturersproductorothersimilar
productsforlargeopenings.Installertoprovidereferencelistofatleast3projectsofsimilarscaleand
complexitysuccessfullycompletedinthelast3years.
1.05WARRANTY
A.Providemanufacturersstandardwarrantyagainstdefectsinmaterialsandworkmanship.
B.WarrantyPeriod:Tenyearsforrollersandforsealfailureofinsulatedglasssupplied.Forallother
components,oneyear(twoyearsifunitisinstalledbymanufacturerscertifiedtrainedinstaller)fromdate
ofdelivery
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PART2PRODUCTS
2.01SUPPLIER
NANAWALLSYSTEMS,INC.
707RedwoodHighway,MillValley,CA94941
TollFree:(800)8735673
Telephone:(415)3833148
Fax:(415)3830312
Website:www.nanawall.com
Email:info@nanawall.com
2.02MATERIALS
A.FrameandPanels:Frommanufacturersstandardprofiles,provideheadtrack,sidejambs,andpanelswith
dimensionsshownondrawings.
1.Providepanelswith:Standardonelite
2.Providestandardbottomrail[ORmanufacturersstandardkickplatewithheightspecified].
3.AluminumExtrusion:Extrusionswithnominalthicknessof.078(2.0mm).AlloyspecifiedasAIMgSi0.5
with
strengthratedas6063T5orF22(Europeanstandard).AnodizedconformingtoAAMA611,
powdercoated conformingtoAAMA2604orfluoropolymarkynarpaintedconformingtoAAMA2605.
4.Thermallybrokenwith3/41516(2024mm)polyamideplasticreinforcedwithglassfiberswith
additionalinsulating
foam.Pouranddebridgethermalbreakwillnotbeaccepted.
5.AluminumFinish:
NanaWallPowderCoatingFinishRAL#9010PureWhite
B.Glass:
1.ProvidemanufacturersstandarddryglazinginaccordancewithDadecountyapproval.Inordertobe
ableto replaceglass,wetglazingwillnotbeallowed.
11/8thickLowEinsulatedlightgreentintimpact
C.LockingHardwareandHandles:
1.Mainentrypanel:
Onthemainentrypanelformodelswithapairofswingpanels,providemanufacturersstandard
leverhandlesontheinsideandoutside,aSchlagecompatiblelocksetwithlockablelatch,multi
pointlockingwithadeadboltandrodsatthetopandbottomonprimarypanel.Rodstobe
concealedandnotedgemounted.Depressionofhandleswithdrawslatch.Liftingofhandles
engagesrodsandturnofkeyorthumbturnengagesdeadboltandoperateslock.Onthe
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secondaryswingpanel,providematchingdummyleverhandlesonbothsidesandconcealedflush
boltsthatoperatestherodsatthetopandthebottomforthesecondaryswingpanel.
Stainlesssteelleverhandlesinabrushedsatinfinish
[ORonthemainentrypanelformodelswithaswingpanel,providemanufacturersstandardlever
handlesontheinsideandoutside,aSchlagecompatiblelocksetwithlockablelatch,multipoint
lockingwithadeadboltandrodsatthetopandbottomonprimarypanelonly.Rodstobe
concealedandnotedgemounted.Depressionofhandleswithdrawslatch.Liftingofhandles
engagesrodsandturnofkeyorthumbturnengagesdeadboltandoperateslock.Ifthereisa
secondaryswingpanel,providetwopointlockingwithstandardshapedhandlesoninsideonlyfor
thesecondaryswingpanel.]
Stainlesssteelleverhandlesinabrushedsatinfinish
[ORonthemainentrypanelformodelswithaswingpanel,providemanufacturerspush/pull
handleswithseparatelocksetanddeadboltandonepointlockingatthetopandbottom
consistingoflockingrodsoperatedbya180turnofaflathandlesontheinside]
Pushpullhandlesinawhitenylonfinishandstainlesssteelflathandlesinabrushedsatinfinish
SPECIFIERSNOTE:Thisoptionisrecommendedwithadoorcloser,butnotethatinordertoslidethe
swingpanel,thedoorcloserwillneedtobedisengagediftheswingpanelisnotattachedtoaside
jamb.]
[ORonmainentrypairofpanelsonmodelswithoutaswingpanel,providemanufacturers
standardLshapedhandlesontheinsideandontheoutsideandlocksetwithprofilecylinder.
Operationoflocksetisbyturnofkeyfromtheoutsideandwithathumbturnfromtheinsidewith
atwopointlockinghardwareoperatedby180turnofthehandle.]
StainlesssteelLshapedhandlesinabrushedsatinfinish
[ORonmainentrypanel,providemanufacturersstandardU/Lshapedhandleoninsideonlywith
concealedtwopointlockinghardwareoperatedby180degreeturnofhandle.
SPECIFIERSNOTE:Notethatwiththisoption,themainentrypanelisoperablefrominsideonlyand
thatthereisnolatch.]
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SPECIFIERSNOTE:Notethatothercompatiblelever,Lshapedandpushpullhandlestylesandfinishes
areavailablefromothersuppliers.
2.Onallothersecondarypanelsandpairsoffoldingpanels,providemanufacturersstandardhandles[OR
removable
custodialhandles]andconcealedtwopointlockinghardwareoperatedby180degree
turnofhandlebetweeneach
pair.Faceappliedflushboltlockingwillnotbeallowed.Standard
handlefinish:
Stainlesssteelstandardhandlesinabrushedsatinfinish
3.Providehandleheightcenteredat413/8[ORasspecified]frombottomofpanel.
4.Aluminumlockingrodswithstandardfiberglassreinforcedpolyamideendcapsattopandbottom.
Rodstohavea strokeof1516(24mm).
Iftherearemorethanoneunit,keyedalike[ORkeyeddifferently].
5.Sliding/FoldingHardware:Providemanufacturersstandardcombinationslidingandfoldinghardware
withtop,bottomtracksandthreshold.Allrunningcarriagestobewithsealed,selflubrication,ball
bearingmultirollers. Surfacemountedhingesandrunningcarriageswillnotbeallowed.Weightof
bottomoftheguidechannelinthesillwillnotbeallowed.
panelstobebornebythe
6.Provideupperguidecarriageandlowerrunningcarriagewithfourverticalstainlesssteelwheelsand
twohorizontal polyamidewheels.Theverticalwheelstorideontopofsilltrackandlieabovethe
waterrunofflevel.Carrying
capacityoflowerrunningcarriagetobe220lbs.(100kgs).Wheels
ridingbelowthewaterrunoffleveland/or
wheelsridingonaluminumwillnotbeallowed.
7.Threshold:
Providethermallybrokenwithpolyamideraisedsillinthesamefinishaspanelfinish
Acoverplateoverthesilltrackwillnotbeallowed.
8.Hinges:Zincdiecastwithfinishclosestmatchtofinishofframeandpanels[ORstainlesssteelhinges].
Provide stainlesssteelsecurityhingepinswithsetscrews.
9.Adjustment:Providefolding/slidinghardwarecapableofspecifiedamountofcompensationand
adjustmentswithout
needingtoremovepanelsfromtracks,inwidth,116(1.5mm)perhingeandin
height,116(2mm)upanddown.
10.OtherComponents:
Weatherstripping:ProvidemanufacturersstandarddoublelayerEPDM,Qlongasketorbrush
sealswithatwolayerfiberglassreinforcedpolyamidefinatboththeinnerandouteredgeof
doorpanelsoronframeforsealingbetweenpanelsandbetweenpanelandframe.Singlelayer
weatherstrippingwillnotbeallowed.
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Providetaperedpinsorstainlesssteelscrewsforconnectingframecomponents.
2.03FABRICATION
A.Useextrudedaluminumframeandpanelprofiles,cornerconnectorsandhinges,slidingandfolding
hardware,lockinghardwareandhandles,glassandglazingandweatherstrippingasspecifiedhereinto
makeafoldingglasswall.Factorypreassembleasisstandardformanufacturerandshipwithall
componentsandinstallationinstructions.
1.SizesandConfigurations:Seedrawingsforselectedcustomdimensionswithinmaximumframesizes
possibleasindicatedinmanufacturersliterature.Seedrawingsforselectednumberofpanelsand
configuration.Inward[ORoutward]openingunit.Onconfigurationswithapairofswingpanels,looking
frominside,primaryswingpanelontheleft[ORright]
2.04ACCESSORIES(EDITFORPROJECTREQUIREMENTS.)
A.ProvidetheNanaScreen,aseriesofvertical,collapsible,pleatedscreenpanels.Providepleatedscreen
materialwithfloortrackingchainwith1/4(5mm)floortrack.Seedrawingsforselectednumberofpanels
andconfiguration.
Providealuminumtoptrack,sidejambs,andverticalstruts:
Whitepowdercoated
B.Provideothersidelites,transoms,cornerposts,orsingleordoubledoorsasperdrawingsprovided.
PART3EXECUTION
3.01ERECTION
A.Becauseofthelargedimensionsinvolvedandtheweightandmovementofthepanels,verifythestructural
integrityoftheheadersuchthatthedeflectionwithliveanddeadloadsislimitedtothelesserofL/720of
thespanand1/4(6mm).Structuralsupportforlateralloads(bothwindloadandeccentricloadwhenthe
panelsarestackedopen)mustbeprovided.
ItisrecommendedthatallbuildingdeadloadsbeappliedtotheheaderpriortoinstallingtheNanaWall.If
soandifareasonableamountoftimehasbeenallowedfortheeffectofthisdeadloadontheheader,then
onlythebuilding'sliveloadcanbeusedtomeettheaboverequirementsofL/720or1/4(6mm).Ifnot,
boththedeadandliveloadsneedtobeconsidered.
B.Examinesurfacesofopeningsandverifydimensions;verifyroughopeningsarelevel,plumb,andsquare,
withnounevenness,bowing,orbumpsonthefloor.
C.Installationofunitsconstitutesacceptanceofexistingconditions.
3.02INSTALLATION
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A.InstallframeinaccordancewithDadeCountyNOAandmanufacturersrecommendationsandinstallation
instructions.Properlyflashandwaterproofaroundtheperimeteroftheopening.
B.Installertoprovideappropriateanchoragedevicesandtosecurelyandrigidlyfitframeinplace,absolutely
level,straight,plumbandsquare.Installframeinproperelevation,planeandlocation,andinproper
alignmentwithotherwork.
C.Ifnecessary,providedrainconnectionsfromlowertrack.
D.Installpanels,handlesandlocksetinaccordancewithmanufacturersrecommendationsandinstallation
instructions.
E.Ifnecessary,adjusthardwareforproperoperation.
F.Accessories:Screens;installinaccordancewithscreenmanufacturersrecommendationsandinstallation
instructions.
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085113AluminumWindowSystem
PART 1 - GENERAL
SCHEDULE 0 -
SECTION INCLUDES
PRODUCT DATA SHEET 0 Aluminum Windows: Impact-resistant aluminum windows, including

aluminum extrusions, finish, glass, operating hardware, screens, internal sealants and weather stripping, for
high velocity hurricane zone (HVHZ) construction. (Estate, Sentinel)
PRODUCT DATA SHEET 1 Swing Doors: Impact-resistant aluminum swing doors, frames, sidelites,
transoms, and structural mullions, including aluminum extrusions, finish, glass, door hardware, water-barrier
thresholds, and weather strips, for high velocity hurricane zone (HVHZ) construction. (Estate, Sentinel)
SCHEDULE 1 -
RELATED SECTIONS
PRODUCT DATA SHEET 0 structure.
Section 06100 - Rough Carpentry: Wood blocking and fasteners to
PRODUCT DATA SHEET 1 perimeters.
Section 07920 - Joint Sealants: Exterior and interior sealants at window
Section 08800 - Glass and Glazing: Additional glazing requirements.
SCHEDULE 2 -
REFERENCES
PRODUCT DATA SHEET 0 American Architectural Manufacturers Association:

1.01
AAMA 701/702: Pile weatherstripping and replaceable weatherseals.
1.02
AAMA 2603: Organic coatings on aluminum.
1.03
AAMA 2605: High-performance organic coatings on aluminum.
PRODUCT DATA SHEET 1 American Society of Civil Engineers
1.01
ASCE 7: Minimum Design Loads for Buildings and other Structures.
PRODUCT DATA SHEET 2 American Society for Testing and Materials:
1.01
ASTM B 221: Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars,
Rods, Wire, Profiles, and Tubes.
1.02
ASTM E 283: Standard Test Method for Determining the Rate of Air Leakage Through
Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the
Specimen.
1.03
ASTM E 330: Standard Test Method for Structural Performance of Exterior Windows,
Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference.
1.04
ASTM E 331: Standard Test Method for Water Penetration of Exterior Windows,
Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference.
PRODUCT DATA SHEET 3 Florida Building Code - Building, 2004 (FBC):
1.01
Sections governing construction in a high-velocity wind zone (HVWZ).
A.
FBC 1620: HVWZ Wind Loads (Structural).
B.
FBC 2410: HVWZ General (Glass and Glazing).
C.
FBC 2411: HVWZ Windows, Doors, Glass and Glazing.
1.02
Miami Dade County Test Application Standards (TAS) adopted by FBC:
A.
TAS 201-95.1: Impact Test Procedures.
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B.
TAS 202-95.1: Criteria for Testing Impact Resistant Building Envelope
Components (Uniform Static Air Pressure Method).
C.
TAS 203-95.1: Criteria for Testing Products Subject to Cyclic Wind Pressure
Loading.
SCHEDULE 3 -
PERFORMANCE REQUIREMENTS
PRODUCT DATA SHEET 0 Impact-Resistant Aluminum Window and Door Performance:

1.01
Structural Test: ASTM E 330.
1.02
Water Infiltration Resistance: ASTM ES47/E 331 and FBC TAS 202.
1.03
Air Infiltration Resistance: ASTM E 283.
1.04
Windborne Debris Impact Resistance: Pass large missile impact tests; Florida Building
Code, FBC TAS 201.
1.05
Hurricane Wind Pressure Resistance: After passing large missile impact test, pass cyclic
pressure tests following FBC TAS 203.
SCHEDULE 4 -
SUBMITTALS
PRODUCT DATA SHEET 0 Shop Drawings: Refer to Section 01300 for complete submittal
procedures. Indicate elevations, locations, markings, quantities, material, head jamb and sill conditions,
metal thickness, sizes, shapes, dimensions, finishes and wind pressures.
PRODUCT DATA SHEET 1 Product Data: Provide detailed data on Manufacturers catalog data on
each product to be used, including Miami Dade County Product Approval (NOA) and Florida Building Code
(FBC) HVHZ Product Approval.
PRODUCT DATA SHEET 2 Selection Samples: For each finish specified, two complete sets of color
chips representing manufacturer's full range of available colors and patterns.
SCHEDULE 5 -
QUALITY ASSURANCE
PRODUCT DATA SHEET 0 Manufacturer Qualifications: Not less than 10 years of experience in
manufacturing impact-resistant aluminum windows and doors.
PRODUCT DATA SHEET 1 units of the types specified.
SCHEDULE 6 -
Installer Qualifications: Skilled and experienced to install manufacturer's
DELIVERY, STORAGE, AND HANDLING
PRODUCT DATA SHEET 0 area until ready for installation.
Store products in manufacturer's unopened packaging in a clean, dry
Protect exposed metal and glass surfaces to prevent damage to finish.
SCHEDULE 7 -
WARRANTIES
PRODUCT DATA SHEET 0 Warranty Period: Contact CGI Windows and Doors, Inc. for details on 10
year limited warranty.
1.01
Structural, Hardware and Certain Finishes: 10 years.
1.02
Stress Cracks on Glass: 1 year.
1.03
Delamination on Laminated Glass Units: 5 years.
1.04
Insulated Glass (sealed component): 10 years.
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PART 2 - PRODUCTS
SCHEDULE 0 -
MANUFACTURERS
PRODUCT DATA SHEET 0 Acceptable Manufacturer: CGI Windows and Doors, Inc. , which is
located at: 10100 N. W. 25th St. ; Miami, FL 33172; Toll Free Tel: 800-442-9042 ; Tel: 305-593-6590; Email:
request info (lquist@cgiwindows.com ); Web: www.cgiwindows.com
PRODUCT DATA SHEET 1 provisions of Section 01600.
SCHEDULE 1 -
Requests for substitutions will be considered in accordance with
ALUMINUM WINDOWS (ESTATE)
PRODUCT DATA SHEET 0 Project-Out / Awning Windows: "Estate Collection"Series 238 Project-Out
/ Awning Windows by CGI Window and Doors, Inc.
2.01
Example Sizes and Related Design Pressures: Refer to product approvals for latest
results.
A.
Unit Size: 24 by 54 inches, 110 psf positive, 195 psf Negative.
2.02
Air Infiltration Resistance: Air leakage no more than 0.04 cfm/sqft of glass area at
pressure differential of 6.24 psf (air infiltration tests conducted at pressure differential of 1.57 psf may
not be used to justify compliance).
2.03
Water Infiltration Resistance: No water penetration at a static air pressure differential of
15 percent of positive design pressure with a maximum tested performance of 16.5 psf.
2.04
Construction: Heavy extruded aluminum-alloy sections, precision cut and assembled with
hairline joints and no visible fasteners when vents are closed. Provide grooves in extrusions to receive
double weather stripping between vents and frames. Swing casement and project-out vents outward.
2.05
Member Wall Thicknesses:
A.
Frames: At least 0.080 inch (2.03 mm).
B.
Vents: At least 0.090 inch (2.29 mm).
2.06
Frame Depth: At least 2.075 inches (53 mm). Provide 0.50 (12.7 mm) inch flanges at
perimeter frames.
2.07
Sightlines: Jambs, sill and head - 3.5 inches (89 mm) from tip of flange to glass.
2.08
Corner Construction at Casement and Project-Out Window Frames and Vents: Assemble
with sealed hairline joints, made rigid by fastening with No. 10 stainless steel screws and the following.
A.
At Frames: 4 stainless steel corner keys and 4 aluminum corner keys.
B.
At Vents: 4 stainless steel corner keys.
2.09
Glazing Beads: Extruded aluminum snap-in design, with 0.500 inch (12.7 mm) glass bite
for impact-resistant glazing.
2.10
Weatherstripping: Dual continuous rows of weatherstripping.
2.11
Finishes: Uniform at all visible surfaces exterior and interior, vents open or shut.
2.12
Factory Glazing:
A.
Laminated Impact Resistant Glass Units: 7/16 inch (11 mm) thick (nominal)
consisting of clear, non-yellowing, non-crazing interlayer sandwiched between two panes of
glass.
1.
Outer and Inner Panes of Laminated Units: 3/16 inch (4.8 mm).
a.
2.
Interlayer Opacity: None, standard.
3.
Low E and high performance glass coatings as indicated on Drawings.
2.13
Window Features:
A.
2.14
Standards: Miami Dade County NOA (Notices of Acceptance).
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2.15
2.16
SCHEDULE 2 -
Aluminum Alloy and Temper: AA 6063-T5 and T6 temper.

Hardware: Factory applied and field adjusted.
A.
Operators: Dual-arm rotary operator with crank handle, running in stainless steel
operator track. Provide snubber blocks.
B.
Hinges: Pair of stainless steel 4-bar concealed hinges.
C.
Sash Locks, with Keepers: Two cam locks with lever handle. Provide one 1/8
inch (3.2 mm) thick stainless steel keeper at each cam lock.
D.
Hardware Color: Salt-air resistant multi-coat baked enamel in metallic finish.
1.
Color: White.
E.
Operator Finish: E-Gard Finish.
SWING DOORS (ESTATE)
PRODUCT DATA SHEET 0 CGI Windows and Doors, Inc.
Swing Doors: "Sentinel" Series 450 Doors, Sidelites and Transoms by
PRODUCT DATA SHEET 1 Swing Door Design:

2.01
Swing Direction: Out-swing configuration.
2.02
Door Panels: 2 inches (51 mm) thick (nominal) door panels.
2.03
Complete frame, threshold and weatherstripping.
2.04
Extruded snap-on glazing beads.
2.05
Extruded astragal adaptor.
2.06
Door Features:
A.
Configuration: Out-swing configuration.
B.
2.07
Size: Refer to Drawings.
PRODUCT DATA SHEET 2 Performance Requirements:
2.01
Outswing Door, Transoms and Sidelites: 100 psf Positive and Negative (110 Negative
with heat strengthened glass).
2.02
Inswing Door (no water infiltration resistance required): 100 psf Positive and Negative
(110 Negative with heat strengthened glass).
2.03
Inswing Door: 50 psf Positive and 100 psf Negative (110 Negative with heat strengthened
glass) where water infiltration resistance is required.
PRODUCT DATA SHEET 3 Air Infiltration Resistance:
2.01
Outswing Door: Transoms and Sidelites: no more than 0.07 cfm/sqft of glass area at
static air pressure difference of 6.24 psf.
2.02
Inswing Door: Air leakage no more than 0.04 cfm/sqft of glass area, at a static air
pressure difference of 1.57 psf.
PRODUCT DATA SHEET 4 Water Infiltration Resistance:
2.01
Outswing Doors, Transoms and Sidelites: Water Infiltration Resistance: No water
penetration at a static air pressure differential of 15 percent of positive design pressure with a
maximum tested performance of 15 psf.
2.02
Inswing Doors: No water penetration at a static air pressure differential of 15 percent of
positive design pressure with a maximum tested performance of 7.5 psf.
PRODUCT DATA SHEET 5 Construction: Heavyweight extruded aluminum sections for wet glazing,
precision cut and assembled with sealant filled hairline joints and no visible screws. Provide grooves in
extrusions to receive 3 lines of weather stripping where doors abut frames.
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2.01
Member Wall Thickness: 0.125 inch (3.2 mm) minimum; 0.150 inch (3.8 mm) at hardware
mounting locations.
2.02
Member Sizes (widths including glazing beads):
A.
Top Rail and Stiles: 1.918 inches (48.7 mm) thick by 5.5 inches (157 mm).
B.
Bottom Rails: 1.918 inches (48.7 mm) thick by 8 inches (203 mm).
2.03
Sightlines:
A.
Top Rails: 6.25 inches (15.88 cm).
B.
Jambs: 6.75 inches (17.146 cm).
C.
Sills: 8 inches (20.32 cm).
2.04
Door Corner Construction: Assemble using two 3/8 inch (8.9 mm) threaded compression
rods in rails, secured at each end with washers and hex nuts.
2.05
Glazing Beads: Snap-in design, for interior wet glazing, 0.060 inch (1.5 mm) wall
thickness, with at least 0.50 inch (12.7 mm) glass bite for impact-resistant glazing.
2.06
Finishes: Uniform at all visible surfaces exterior and interior.
2.07
Residential Hardware: Including concealed three point locking mechanism with integrated
key lock cylinder and thumbturn (single action/one step locking).
2.08
Hinges: Hager - Standard weight, three knuckle with concealed anti-friction nylatron
bearing, 134 metal leaves with .312 concealed metal pin and plug.
A.
Metal Type: Stainless steel.
2.09
Commercial Hardware: Including concealed three point locking mechanism with
integrated key lock cylinder and thumbturn (single action/one step locking).
2.10
Sidelite and Transom Panels:
A.
Product: Series 450 Sidelite, Transom Panels, and Mullions, by CGI.
B.
Design and Performance: Sidelite and transom panels shall interlock with each
other and with any CGI approved vertical aluminum tube mullions, at all points of interface, to
form a structural unit at each opening. Compliance with impact, wind, water, and structural
deflection requirements.
C.
For assemblies with an overall height of less than 108.75 inches utilize selfmating sidelites. For assemblies with an overall height of 108.75 inches or greater, provide
structural mullions between sidelites and sidelites, and between sidelites and doors.
2.11
Factory Glazing:
A.
Insulated Laminated Impact Resistant Glass Units: 1 inch (25.4 mm) thick
(nominal) consisting of a sacrificial exterior lite and a clear, non-yellowing, non-crazing interlayer
1.
Exterior Sacrificial Lites/Panes:
a.
2.
Airspaces: 5/16 inch (8 mm) minimum air space.
3.
Laminated Units:
a.
Consisting of clear, non-yellowing, non-crazing interlayer
b.
Tint: Low E.
PRODUCT DATA SHEET 6 Standards:
2.01
Miami Dade County Notices of Acceptance (NOA): 03-0422.02 and 03-0422.03.
2.02
Aluminum Alloy and Temper: AA 6063-T5 and T6; ASTM B 221.
PART 3 - EXECUTION
SCHEDULE 0 -
PREPARATION
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preservative treated wood blocking that will receive frames. Check the size, quantity, spacing, clearances,
and rigidity of fastenings and their conformance to the specified NOA.
SCHEDULE 1 -
PREPARATION
PRODUCT DATA SHEET 0 Coordinate with Section 06100 - Wood blocking and fasteners to
structure:
3.01
3/4 inch (19 mm) or 1-1/2 inch (38.1 mm) as per specified NOA rectangular or beveled
pressure preservative treated South Yellow Pine blocking, set in a full bed of sealant.
3.02
Fasten with to structure with drilled concrete fasteners spaced as required in NOA, so
that blocking is continuous and is tightly butted to fill corners of each opening.
PRODUCT DATA SHEET 1 Coordinate with Section 07920 - Exterior and interior sealants at unit
perimeters:
3.01
Sealant at exterior perimeter of aluminum frames, in deeply grooved stucco or in 1/4 inch
(6 mm) gaps where other exterior finish materials terminate next to frames.
3.02
Sealant in 1/8 inch (3.2 mm) gap at frame interior perimeters where sills and interior finish
materials such as gypsum board and tile terminate next to frames.
PRODUCT DATA SHEET 2 Perform cutting, fitting, forming, drilling, and grinding of frames, without
damage to finish, as needed to fit project conditions and make watertight. Replace components with damage
to exposed finishes.
SCHEDULE 2 -
WINDOW INSTALLATION
Install windows following manufacturer's instructions.
PRODUCT DATA SHEET 1 Attach window frame and shims to perimeter blocking at openings to
accommodate construction tolerances and other irregularities. Maintain integrity of air barriers and vapor
retarder sheets.
Align windows plumb and level, free of warp or twist.
Adjust vents to close snugly and put in smooth operating order.
SCHEDULE 3 -
DOOR INSTALLATION
PRODUCT DATA SHEET 0 Install doors and frames in accordance with manufacturer's instructions,
requirements of NOA for hurricane and impact-resistant construction, and approved shop drawings.
PRODUCT DATA SHEET 1 Set frames plumb, square, level, and aligned to receive doors. Anchor
frames to adjacent construction in strict accordance with manufacturer's recommendations, requirements of
governing NOA, and within specified tolerances.
PRODUCT DATA SHEET 2 Where aluminum surfaces contact alkaline substrates such as concrete
or mortar, and metals other than stainless steel or zinc, protect from direct contact by painting reactive
substrate and dissimilar metals with a heavy coating of bituminous paint in the field.
PRODUCT DATA SHEET 3 proper door operation.
Hang doors and adjust hardware to achieve specified clearances and
Demonstrate doors and hardware are in good working order.
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SCHEDULE 4 -
CLEANING
PRODUCT DATA SHEET 0 of the products.
Refer to manufacturers instructions for proper cleaning and maintenance
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Division 09 Finishes
09 29 00.D14
Magnum Wall Board
SECTION092900.D14MAGNUMWALLBOARD
MAGNUMBOARDPRODUCTSInteriorExteriorSheathingCeilingBoardBacker/UnderlaymentTrimSiding
MaterialsSpecification1202091400,Issue5
PART1GENERAL
1.1SECTIONINCLUDES
A.Magnumwallboard
NOTE:ALLMAGNUMMATERIALSAREHIGHABUSE,HIGHIMPACT.
1.2RELATEDSECTIONS
A.Section05400ColdFormedMetalFraming
B.Section06100RoughCarpentry:WoodFraming.
C.Section06100RoughCarpentry:Sheathing
D.Section06200FinishCarpentry:AdjacentWorktoreceivefiretreatedsheathing.
E.Section06400ArchitecturalWoodwork:AdjacentWorktoreceivefiretreatedsheathing.
F.Section07210Insulation:Exteriorwallinsulation
G.Section07900Sealant:Jointsealantandacousticalsealant
H.Section08100MetalSupportAssemblies
I.Section092150VeneerPlaster
1.3REFERENCES
A. AC386Acceptancecriteriaforfiberreinforcedmagnesiumoxidebasedsheets
B. ASTMInternational(ASTM):
1.
ASTMC118503FlexuralStrength.
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MagnumWallBoard092900.D14
2.
ASTMC132504DimensionsandTolerances
3.
ASTMC118602MoistureMovement
4.
ASTMC118602WaterAbsorption
5.
ASTMC132504CompressionIndentation
6.
ASTMC132504NailHeadPullThrough
7.
ASTMC132504FallingBallImpact
8.
ASTMC132504ShearBondStrength
9.
ASTMC139606aHumidifiedDeflection
10.
AC376andASTME72section15WetRackingShear
11.
ASTMG155ZenonArcAcceleratedWeathering
12.
ASTME8405SurfaceBurningCharacteristics
13.
ASTME13604BehaviorofMaterialsinaVerticalTubeat750C
14.UniversityofPittsburgProtocolMeasurementofAcuteLethalityofThermalDecompositionProductsToxicityTest
15.
ASTMC1185FrostResistance(Freeze/Thaw)
16.ASTME11908aStandardTestMethodsforFireTestsofBuildingConstructionandMaterials
17.ANSI/UL263(ASTME119andNFPA251)UnderwritersLaboratoryStandardTestMethodforBuildingConstruction
andMaterialsOneHourWallRating
18.ASTMG21StandardPracticeforDeterminingResistanceofSyntheticPolymericMaterialstoFungi
C. Fire Rated Assemblies: Provide materials and construction identical to those tested in fire endurance rated
assembliesbyanindependenttestingagencyacceptabletotheauthoritieshavingjurisdiction.
1.
Testmethod:ASTME119/UL263
2.
Testmethod:CAN/ULCS101M
3.
Ratings:Asindicatedonthedrawings;designationslistedarefrom:
a.
ULFireResistanceDirectory
b.ULCFireResistanceDirectory
1.4SUBMITTALS
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A.Submitunderprovisionsof01300.
B.ProductData:
1.Manufacturersdatasheetsoneachproducttobeused
1.Storageandhandlingrequirementsandrecommendations
2.InstallationmethodsC..CloseoutSubmittals:
1. Warranty: Manufacturers standard warranty document executed by authorized company official.

Manufacturerswarrantyisinadditionto,andnotalimitationof,otherrightsOwnermayhaveunder
ContractDocuments.
1.5QUALITYASSURANCE
A.InstallerQualifications:InstallerspecializinginperformingWorkofthissectionwithminimumthree(3)yearsof
experience.
B. Follow good construction installation practices and Magnum Building Products Installation Guidelines as
applicable.
A.DeliverandstoreMagnumBoardinaccordancewiththisprocedure
B.Shipmaterialsonsturdypalletsandwellcoveredtokeepfromweather,damageanddirt.
C.Keepmaterialdrypriortoandduringinstallation.
D.Stackflatondunagedonotallowmaterialtobow,ortositdirectlyontheground.
E.DonotstackothermaterialsontopofMagnumBoard.
F.ProtectMagnumBoardfromjobsitedirt.
G.Protectedges,endsandfacesofMagnumBoardfromdamage.
H.StoreMagnumBoardinsideandprotectedfromdamagebyweatheranddirectsunlight.
PART2PRODUCTS
2.1Manufacturers
A.Contact:MagnumBuildingProducts,LLC10150HighlandManorDriveSuite200
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Tampa, Fl 33610 USA Daniel P. Armstrong, Sr. Tel: 8133142202 Facsimile: 8133142203
Email:darmstrong@magnumbp.comWeb:www.magnumbp.com
http://www.magnumbp.com/products/mbtechnical.htm
B.Substitutions:Notpermitted
2.2MagnumBoardAllProducts/Applications
A.Sheathing
Test Number
1.
1
2
3
Average
Std. Dev.
Ultimate Load (lbf)
lbf/lineal ft.
3600
3600
2900
3367
404
450
450
363
421
51
Sizes
a.Lengths:8
b.Widths:4standard
2.Thicknesses
k.5/8(15MM)
3.Edges
b.Taper:8MMthicknessesto19MMthicknesses
4.PhysicalCharacteristics
a.FlexuralModulus:Tested,resultsforthcoming.
b.FlexuralStrength:
6MMMachine=2296PSICross=2054PSI
12MMMachine=1038PSICross=1508PSI
MeetsallrequirementsofAC386andASTMC1185
c.
WetRackingShearStrength:
d.Fungus/Mold:NonnutrientwhentestedinaccordancewithASTMG21
B.Pins:ETFAKN1001050Aorequivalent
2.3ACCESSORIES
A.Screws:SG#8Hiltiorequivalent
NOTE:FastenerlengthdependsonthicknessofMagnumBoardProductbeinginstalled.
PART3.EXECUTION
3.1EXAMINATION
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A.Verifysiteconditionsarereadytoreceiveworkandframingandopeningdimensionsasindicatedonthe
Drawings.
B.Ifpreparationistheresponsibilityofanotherinstaller,notifyArchitectofunsatisfactorypreparationbefore
proceeding.3.2PREPARATION
A.Cleansurfacesthoroughlypriortoinstallation.
ENDOFSECTION092900.D14
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09 30 00
Mortar and Grout

SECTION093000MORTARANDGROUT
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MortarandGrout093000
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Glass Mosaic Tiling
SECTION093013GLASSMOSAICTILING
PART1GENERAL
1.1
SUMMARY
A.
SectionIncludes:
1.
Glasstilewall
2.
Settingandgroutingmaterials.
B.
RelatedSections:
1.
Division1:Administrative,procedural,andtemporaryworkrequirements.
2.
Section092900GypsumBoardSubstrate
3.
Section[102813ToiletAccessories:Toilet,bath,andshoweraccessories.
4.
Section224000PlumbingFixtures
C.
Allowances:
1.
Includeaunitcostallowanceof$4.41persquarefootfortile.
2.
Installationisnotincludedinamountofallowance,andistobeincludedinContractSum.
1.2
REFERENCES
A.
AmericanNationalStandardsInstitute(ANSI):
1.
A108/A118/A136.11999AmericanNationalStandardforInstallationofCeramicTile.
2.
A137.11988SpecificationsforCeramicTile.
B.
ASTMInternational(ASTM)D426383(1999)StandardTestMethodforIndicatingMoistureinConcreteby
thePlasticSheetMethod.
C.
TileCouncilofAmerica(TCA)HandbookforCeramicTileInstallation2005.
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1.3
SUBMITTALS
A.
B.
SubmittalsforReview:
1.
ProductData:Manufacturer'sinstallation,cleaning,andmaintenanceinstructions.
QualityControlSubmittals:
1.
TestReports:Certifiedtestreportsissuedbyanationallyrecognizedtestinglaboratoryshowing
productcompliancewithspecifiedperformancecharacteristicsandphysicalrequirements.
2.
CertificateofCompliance:Manufacturerscertificationthatproductsfurnishedmeetspecified
performancecharacteristicsandphysicalrequirements.
1.4
QUALITYASSURANCE
A.
ManufacturerQualifications:
1.
Companyspecializinginmanufactureofglasstileswithminimumthreeyears[documented]
experience.
2.
Singlesourcewithcapabilitiestoproduceproductsofconsistentappearanceandphysicalproperties.
B.
InstallerQualifications:Companyspecializingininstallationofglassandceramictileswithminimum3years
experience.
C.
TileandTrimUnits:MeetANSIA137.1,StandardGrade.
1.5
DELIVERY,STORAGEANDHANDLING
A.
Deliversettingandgroutingmaterialcontainersbearinghallmarkcertifyingcompliancewithreference
standards.
B.
Protectcontainersfromfreezingandoverheatingaccordingtomanufacturer'sinstructions.
1.6
PROJECTCONDITIONS
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A.
Maintainambienttemperaturerangeinareastoreceivetileof[50to100][60to90]degreesFduring
installationandforminimumsevendaysaftercompletion.
B.
Substrate:Freefromiceandsnow.
C.
Protectportlandcementbasedmortarsandgroutsfromdirectsunlight,radiantheat,forcedventilation,and
draftsuntilcured.
1.7
WARRANTIES
A.
Providemanufacturers[__]year[labor][and][materials]warrantyprovidingcoverageagainstdeterioration
andfailureofsettingandgroutingmaterialsandotherinstallationmaterials.
PART2 PRODUCTS
2.1
MANUFACTURERS
A.
AcceptableManufacturerTile:www.cooltiles.com
B.
AcceptableManufacturersSettingandGroutingMaterials:
1.
BostikFindley.
2.
LaticreteInternational,Inc.
3.
MapeiCorp.USA.
4.
TEC.
2.2
TILEMATERIALS
A.
GlassTile:
1.
Productline:HotGlassGlassTileCartglassClassicBlended3/4"TileonMeshBackedSheetsCollection
2.
Size:Nominally3/4inchx3/4inchx1/8inchthick.
3.
Color:RoseAshBlend
4.
Sheetbacking:Mesh
5.
Sheetsize:127/8"x127/8"
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6.
Groutjoint:1/16"
2.3
SETTINGMATERIALS
A.
ThinSetMortar:Latexportlandcementtype;ANSIA118.4.
1.
[HydromentReflexUltraPremiumLatexModifiedThinSetMortar][HydromentTileMateThinSet
mixedwithHydroment447FlexALasticAdmixture]byBostikFindley.
2.
[Laticrete317FloorNWallThinSetMortarmixedwithLaticrete333SuperFlexibleAdditive]
[Laticrete254PlatinumMultipurposeThinSetMortar]byLaticrete.
3.
GranirapidKer129orKer130DrySetMortarmixedwithKer138LiquidFlexibleLatexAdditiveby
Mapei.
4.
TECFullSetPlusPremiumThinSetMortarmixedwithXtraFlexMortarAdditivebyTEC.
2.4
GROUTINGMATERIALS
A.
EpoxyGrout:ANSIA118.3.
1.
HydromentColorPoxybyBostikFindley.
2.
[SpectralockGrout][SpectralockPro]byLaticrete.
3.
400SeriesKerapoxybyMapeiCorp.USA.
4.
TECTA470EpoxyGroutbyTEC.
5.
Color:[____.][Tobeselectedfrommanufacturer'sfullcolorrange.]
2.5
INSTALLATIONACCESSORIES
A.
WaterproofMembrane:
1.
Type:Singlecomponent,coldliquidapplied,loadbearing,withfabricreinforcing,compatiblewith
settingandgroutingmaterials.
2.
Source:Laticrete9235WaterproofingMembranebyLaticreteInternational,Inc.[orapproved
substitute].
B.
JointSealers:Siliconeorepoxytype;specifiedinSection[079200.][_____.]
2.6
MIXES
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A.
LatexPortlandCementMortar:Mixmortarwith100percentacrylicadmixture;donotusewater.
PART3 EXECUTION
3.1
PREPARATION
A.
Cleansurfacestoremovelooseandforeignmatterthatcouldimpairadhesion.
B.
Removeridgesandprojections.Fillvoidsanddepressionswithpatchingcompoundcompatiblewithsetting
materials.
C.
AllowableSubstrateTolerances:
1.
Maximumvariationinsubstratesurface:1/8inchin8feet.
2.
Maximumheightofabruptirregularities:1/16inch.
D.
TestconcretesubstratestoASTMD4263;donotinstalltileuntilsurfacesaredry.
3.2 INSTALLATION
A.
Installwaterproofmembraneinaccordancewithmanufacturersinstructions.
B.
Allowwaterproofmembranetocureminimumsevendaysbeforeinstallingtile.
C.
InstalltileinaccordancewithANSIA108.6,thinsetwithepoxyadhesive.
D.
Butterbackoftileswithadditionalmortarwhenrequiredtomakeupforvariationsintilethickness.
E.
Minimizepieceslessthanonehalfsize.Locatecutstobeinconspicuous.
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F.
LaytiletopatternshownonDrawings.Donotinterrupttilepatternthroughopenings.
G.
JointWidth:1/8inch,plusorminus1/16inch.
H.
Makejointswatertight,withoutvoids,cracks,excessmortar,orexcessgrout.
I.
Fittilearoundprojectionsandatperimeter.Usefactorycutandpolishededgesatexposedtileedges.
Ensurethattrimwillcompletelycovercutedges.
J.
Allowtiletosetforaminimumof48hoursbeforegrouting.
K.
GrouttilejointsinaccordancewithANSIA108.10withoutexcessgrout.Completelycovertileedgeswith
grout.
L.
3.3
ControlJoints:
1.
Providecontroljointsat:
a.
Changesinbackupmaterial.
b.
Changesinplane.
c.
Overjointsinsubstrate.
d.
Maximum[36][__]feetoncenteratinteriorlocationsandmaximum[16][__]feetoncenterat
exteriorlocations.
2.
FormjointsperTCAMethodEJ171.
3.
InstalljointbackingandjointsealerasspecifiedinSection079200
ADJUSTING
A.
Removeandreplacepiecesthathavebeendamagedduringinstallation.
PROTECTION
Provideprotectionforcompletedworkusingnostainingsheetcoverings.
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09 54 53
Stretch Fabric Ceiling
095453STRETCHFABRICCEILING
PART1GENERAL
1.01RELATEDDOCUMENTS
A.DrawingsandgeneralprovisionsoftheConstructionContract,includingGeneralandSupplementary
ConditionsandDivision1SpecificationSections,applytoworkofthisSection.
1.02SUMMARY
A.ThisSectionincludesstretchedmembraneceilingsystemscompletewithaccessoriesforinterior
installations.
B.RelatedSections:
1.Division1SectionAlternates
2.Division16SectionElectricalforadditionalorlargersizewires,asrequiredtoproperly
supportlightingfixturestobefurnishedandinstalledbytheElectricalContractor.
1.03REFERENCESTANDARDS
A.Requirements,abbreviationsandacronymsforreferencestandardsaredefinedinSection01095.
B.FireRating:BARRISOLstretchedceilingshallhaveafirehazardofClassIintheUSAwithinthe
requirementsoftheASTME84FlameSpreadTest.
C.OtherTesting:BARRISOLstretchedceilingshallsuccessfullymeetcriteriafor:UBC175
RoomFireTestStandard,N.Y.S.PittsburghProtocolToxicityTestCityofNewYorkBuilding
Department.
D.StretchedceilingsystemmustbeULapproved.
A.Theworkofthissectionshallbeperformedbyacompanywhichspecializesinthetypeofstretched
ceilingsystemrequiredbythisproject,withaminimumof5yearsdocumentedsuccessful
experienceandshallbeperformedbyskilledworkmenthoroughlytrainedinthenecessarycraft.
WorkshallbeperformedincompliancewithOwnersinsuranceunderwritersrequirementsand
ULApprovalsandTestingformaterials,assembliesandprocedures.
B.ThemembraneshallbestretchedoverthesubsurfaceandhookedintotheBARRISOLrailswithout
glueorclips.
C.Thestretchceilingmembraneshallberemovablebyhandandapprovedtoolsforvisible
inspection,toprovideaccessabovethestretchedmembrane,andtoprovideforsubsequent
reinstallation.
D.Themembraneshallnotbelessthan17/100mmthickandshallnothaveaweightofmorethan35g
persquarefootforallfinishesexceptBrushedSuede.
E.BrushedSuedemembraneshallnotbelessthan35/100mmthickandshallnothaveaweightof
morethan35gpersquarefoot.
F.Thewidthofsheetingbetweentwofactoryweldsshallnotbelessthan56.
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G.Allmembranes/sheets(exceptbrushedSuede)shallbewashable.
1.05SUBMITTALS
A.ProductData:Shallbeclearlymarkedtoindicatealltechnicalinformationwhichspecifiesfull
compliancewithrequirementsofthisSection,ContractDocuments,andthemanufacturers
publishedinstallationrecommendations,includingbutnotlimitedtothefollowing:samplesand
printedmaterials.
B.DealerCertification:Submitinwritingthemanufacturerscertification.
C.Warranty:Submitmanufacturerslimitedwarrantyagainstdefectsinproduct,harpoonwelds,sheet
weldsandcolorfastnessforaperiodoftwoyearsandworkmanshipforaperiodoftenyears.
D.SamplesforInitialSelectionPurpose:Submitsamplesofallstandardcolorsandfinishesfor
membranesandrails.
E.SamplesforVerificationPurpose:Submit6squaresamplesofeachtypeandcolorofmembrane
andrailsspecified.
F.CertifiedTestReports:Submittestdatafromanindependenttestingagency,acceptabletoauthorities
havingjurisdiction,evidencingthatceilingassemblycomplywithrequirementsindicatedforfire
performancecharacteristics.
1.06PROJECTCONDITIONS
A.Donotbegininstallationuntilspacestoreceivestretchedceilingshavebeenenclosed,sufficient
heatisprovided,dustgeneratingactivitieshaveterminated,andoverheadmechanicalandelectrical
workiscompleted,testedandapproved.
B.Permitwetworktodrypriortocommencementofinstallation.
C.Maintainuniformtemperaturesandhumiditypriorto,duringandafterinstallation.
D.Theceilingcavitymustbeairtight.
E.Ifaventilationsystemisused,airintakesandoutletsmusthavetherightdimensionstobecorrectly
balanced.
1.07COORDINATION
A.Coordinatelayoutandinstallationofceilingsystemwithotherconstructionthatpenetratesthe
ceilingorissupportedbythem,includinglightfixtures,HVAC,firesuppressionsystem,and
partitionassemblies.
1.08STORAGEANDHANDLING
A.Storeallmaterialsoffthegroundandprotectedfromdirtanddustofconstructionoperations.
B.Materialsaretobeacclimatedtoinstallationconditionsfor48hourspriortoinstallations.
C.Handleallmaterialsinamannerthatwillprotectthemfromdamage.
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PART2PRODUCTS
2.01ACCEPTABLEMANUFACTURERS
A.TheBARRISOLStretchCeilingasmanufacturedbyBARRISOLNormaluS.A.,68680Kembs,
France(ormanufacturedunderlicense).Fortheauthorizedlicenseddealerinyourareacontact:
PRODUCTOFBARRISOLNORMALUS.A.S.68680KEMBSFRANCE
Tl.:+33(0)389832020Fax:+33(0)389484344
Email:mail@barrisol.com
www.barrisol.com
2.02COMPONENTS
A.StretchPVC(polyvinylchloridebase,guaranteedcadiumfree)membraneceilingsheet:Aceiling
membranewillbecustomproducedaccordingtoexactfieldmeasurements.Themembranewillbe
connectedtogetherbyfactoryweldstoachievetheappropriatesize.TheArchitecttoselectoneof
thefollowing:
1.Finishes:
Matt,Satin,Lacquer,Translucent,Metallic,BrushedSuede,Perforatedfinish(1mmavailable
inallfinishes,4mmavailableinmattandlacquerfinishes,and10mmavailableinspecial
mattfinish36/100mmonly).Antibacterial(availableinwhitemattexceptbyspecialorder),
SpecialAntistaticsheet(availableinwhitelacquerexceptbyspecialorder).
B.Harpoon:AsemirigidPVCharpoon(dependingonrailtypeselected)isweldedatthefactoryonto
theperimeteroftheceilingmembrane.Specifyharpoontobewhiteorblack.
C.Seams/Welds:theseamswillbelappedandfactorywelded.Theseamlocationtobespecifiedby
thearchitect.
D.Rails:Specifyoneofthefollowing:
1.BARRISOLvisiblerails,PVCorAluminium.NotePVCinvisiblerailsdonotmeettheintent
ofthisspecification.
2.BARRISOLSTARconcealedrails,Aluminium.
E.Rings:ReinforcementringsinClassAPVCavailableintheshapeandsizetofitlightfixtures,
sprinklerheads,HVAC,smokedetectors,etc.
F.AcousticalMaterials:CanbeinstalledabovetheBARRISOLceilingbutnotonit.
Thisacousticalmaterialmustmeettherequirementsoftheacousticalspecialistandcomplywith
therequirementsoftheContractDocuments.
G.AcousticalBARRISOL:BARRISOLceilingcanbeacousticalinitsmicroperforationversionwith
20000holes/sqft./Testavailableonrequest).
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PART3EXECUTION
3.01SURVEY
A.InstallBARRISOLStretchCeilingSysteminaccordancewithapprovedsubmittals,reflected
ceilingplaninArchitecturalDrawings,manufacturerspublishedrecommendationsandContract
Documents.
B.Examinetheconditionoftheinstallationsiteandtheconditions.NotifytheContractororArchitect
inwritingofanyunsatisfactoryconditions.Donotproceedwiththeworkuntilsuchconditions
havebeencorrectedinamannersatisfactorytotheBARRISOLinstallers.
C.Surveytheinstallationsiteforexactfieldmeasurementsforcustomproductionoftheceiling
membrane.Takeactualfieldmeasurementsforeachceiling.
D.Inspecteachspacewhichistoreceivewallfixedmountedrails.Thesurfacewheretherailswillbe
fixedmustbesmooth,flat,andfinishedpriortoinstallationoftherails.
E.Thestretchedceilingshouldonlybeinstalledifthewetworkiscompletedanddry,thespaceis
enclosedweathertightanddustfree,allpaintingandwallcoveringiscompletedanddry,thework
ofothertradesiscompletedincludedelectricalwork,sprinklersystems,HVAC,etc.
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TYPE(S)OFCEILING
116STRETCHCEILINGS
Location:Siteasspecified
SettingOut:Asindicatedondrawings
StructuralSoffit(s):Asindicatedondrawings
Type:BARRISOLmembranesheetwithsupportingtrims
Manufacturer:BARRISOLNORMALUSAS,Kembs,France
Installer:BARRISOLNORMALUSAS.68680KEMBSFRANCE
Tl.:+33(0)389832020Fax:+33(0)389484344
Email:mail@barrisol.comwww.barrisol.com
Colour:SpecifyfromBarrisolcolourcardincl.ref.no.
Finish:Matt/Satin/Lacquer/Metallic/Translucent/Perforated/Suede
Sheet:MaterialtobeconfirmedascomplyingwithBS476parts
6&7classO,plusPart12,BS2782andEuroclassification
EN135011.Panelwidthbeforeseamstobemin.1.62mall
finishes,or2.2mMattWhite,or2.0mTranslucentinstalled
asoption.MattorSatinfinishesshouldbeasmoothfinish
nottexturedorgranulated
Track(choice):StarTrack(semiconcealed)AluminiumB350/01,
350/11,B350/16withoutcoverbeadORClassicTrack
(exposed)PVCWhiteB301,B350/03
Profile:Asindicatedondrawings.Shapesandformstobewithin
manufacturersguidelines
Supportsystem:TypicalsuspensionfordoublerailusinggalvanizedMF
systemorsimilar
ServiceFittings:Asindicatedondrawings
Accessories:Asindicatedondrawings
VapourBarrier:SheettocomplywithBS3177vapourtest
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TYPE(S)OFCEILING
116STRETCHCEILINGSTREMPO
Type:BARRISOLmembranesheetwithsupportingtrims
Installer:BARRISOLNORMALUSAS68680KEMBSFRANCE
Tl.:+33(0)389832020Fax:+33(0)389484344
Colour:SpecifyfromBarrisolcolourcardincl.Ref.no.
Finish:Matt/Satin/Lacquer/Metallic/Translucent/Perforated/Suede
EN135011.
WillbejoinedbylacingtotheBarrisolTrempotrackattached
totheperipheryofthewalls,orpartitionwallsinthecaseof
largesurfaces.Aclass0steelsafetysmallchainwillbe
attachedevery3metres.
Largepanelswillbedividedinwidthapproximatelyevery
6metrestoretaintheirevensurfaceandjoinedwithaspecial
doubletrackaluminiumrailorinvisiblejointfinishorwitha
lightingstripwithbuiltininterlockingrails.
Track(choice):AluminiumTrackwithperforationtoallowthehooktobe
installed.
systemorsimilar
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TYPE(S)OFCEILING
116STRETCHCEILINGSMICROACOUSTIC(ACOUSTICS)
Type:BARRISOLMICROPERFmembranesheetwithsupporting
trims
Installer:BARRISOLNORMALUSAS68680KEMBSFRANCE
Tl.:+33(0)389832020Fax:+33(0)389484344
Colour:SpecifyfromBarrisolcolourcardincl.Ref.no.
Finish:Matt/Satin/Lacquer/Metallic/Translucent/Perforated
EN135011.Panelwidthbeforeseamstobemin.1.62mall
finishes.MattorSatinfinishesshouldbeasmoothfinishnot
texturedorgranulated.Thematerialwillbeperforatedwith
approximately300.000microholes/m2shouldbeinstalled
atthepredeterminedheighttoobtainthedesiredacoustics.
Theperforatedsheetshouldhavea"s=0.45andaNRCof0.45
atadistanceof100mm.
Track(choice):StarTrack(semiconcealed)AluminiumB350/01,350/11,
B350/16withoutcoverbeadORClassicTrack(exposed)
PVCWhiteB301,B350/03
systemorsimilar
Revised:October2002
ENDOFSECTION095453
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09 64 19
Wood Composite Flooring
SECTION096419WOODCOMPOSITIONFLOORING
ENDOFSECTION096419
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Interior Painting by Benjamin Moore
SECTION099123.A1
INTERIORPAINTINGBYBENJAMINMOORE
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Division 10 Specialties
10 28 00
Toilet, Bath, and Laundry Accessories
SECTION102800TOILET,BATH,ANDLAUNDRYACCESSORIES
PART1GENERAL
1.01
A.
SECTIONREQUIREMENTS
Submittals:ProductData.
PART2PRODUCTS
2.01
MATERIALS
A.
StainlessSteel:ASTMA666,Type304,No.4finish(satin),0.0312inch(0.8mm)minimumnominalthickness
B.
Brass:ASTMB19,ASTMB16(ASTMB16M),orASTMB30.
C.
Aluminum:ASTMB221(ASTMB221M),Alloy6063T6or6463T6.
D.
SheetSteel:ASTMA1008/A1008M,0.0359inch(0.9mm)minimumnominalthickness.
E.
GalvanizedSteelSheet:ASTMA653/A653M,G60(Z180).
F.
ChromiumPlating:ASTMB456,ServiceConditionNumberSC2(moderateservice).
G.
BakedEnamelFinish:Factoryapplied,glosswhite,bakedacrylicenamelcoating.
H.
TemperedGlass:ASTMC1048,KindFT(fullytempered).
I.
Mirrors:ASTMC1503,MirrorGlazingQuality,clearglassmirrors,nominal6.0mmthick.
J.
GalvanizedSteelMountingDevices:ASTMA153/A153M,hotdipgalvanizedafterfabrication.
K.
Fasteners: Screws, bolts, and other devices of same material as accessory unit, tamper and theft resistant
whenexposed,andofgalvanizedsteelwhenconcealed.
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L.
Keys:Provideuniversalkeysforinternalaccesstoaccessoriesforservicingandresupplying.Provideminimum
of[six]<Insertnumber>keystoOwner'srepresentative.
2.02
A.
TOILETANDBATHACCESSORIES
[Available]Manufacturers:
1.
B.
PaperTowelDispenser<Insertdrawingdesignation>:
1.
2.
3.
4.
5.
6.
C.
BasisofDesignProduct:<Insertmanufacturer;productnameordesignation.>
Mounting:[Recessed][Surface].
MinimumCapacity:[400Cfoldor525multifoldtowels][600Cfoldor800multifoldtowels][400single
foldtowels][8inch(203mm)wide,800foot(244m)longroll]<Insertcapacity>.
Material:[Stainlesssteel,No.4finish(satin)][ABSplastic,gray].
Lockset:Tumblertype.
RefillIndicators:Piercedslotsatsidesorfront.
ToiletTissueDispenser<Insertdrawingdesignation>:
1.
2.
3.
4.
5.
6.
D.
<Insertmanufacturer'sname.>
Type:[Rollinreservedispenserwithhingedfrontsecuredwithtumblerlockset][Singlerolldispenser]
[Doublerolldispenser].
Mounting: [Surface mounted with concealed anchorage] [Recessed] [Partition mounted serving two
adjacenttoiletcompartments].
Material: [Stainless steel] [Chromeplated zinc alloy (zamac) or steel] [Satinfinish aluminum bracket
withplasticspindle][ABSplastic,gray].
Operation: [Noncontrol delivery with standard spindle] [Spindleless with tensionspring controlled
delivery][Spindlelesswithtensionspringcontrolleddeliveryandselflockingdeviceextendingthrough
corethatpreventscoreremovaluntilrollisempty][Eccentricshaped,moldedplasticspindlerevolves
onehalfrevolutionperdispensingoperationforcontrolleddelivery;corecannotberemoveduntilrollis
empty].
Capacity:[Designedfor41/2or5inch(114or127mm)diametercoretissuerolls][Designedfor5
inch(127mm)diametercoretissuerolls].
WasteReceptacle<Insertdrawingdesignation>:
1.
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2.
Type: [Open top, recessed] [Surface mounted] [Wall mounted for corner installation] [Freestanding]
[Undercounter].
3.
Capacity:<Insertcapacity.>
4.
MaterialandFinish:Stainlesssteel,No.4finish(satin).
5.
Liner:[Reusablevinylliner]<Insertlinerdescription>.
E.
LiquidSoapDispenser<Insertdrawingdesignation>:
1.
2.
3.
4.
5.
6.
7.
F.
GrabBar<Insertdrawingdesignation>:
1.
2.
3.
4.
5.
G.
Material:Stainlesssteel,0.050inch(1.3mm)thick.
Mounting:[Concealed][Exposed].
GrippingSurfaces:[Smooth,satinfinish][Slipresistanttexture].
Outside Diameter: [11/4 inches (32 mm) for medium] [11/2 inches (38 mm) for heavy]duty
applications.
SanitaryNapkinDisposalUnit<Insertdrawingdesignation>:
1.
2.
3.
4.
5.
H.
Mounting:[Deckmountedonvanity][Deckmountedonlavatory][Horizontalrecessed][Surface].
Materials:<Insertmaterialdescriptions.>
StainlessSteelSoapValve:Designedfordispensingsoapin[liquid][lather]form.
RefillIndicator:Windowtype.
Mounting:[Recessed][Partitionmounted,dualaccess][Surface][Freestanding].
DoororCover:Selfclosing.
Receptacle:Removable.
SeatCoverDispenser<Insertdrawingdesignation>:
1.
2.
3.
4.
5.
Mounting:[Surface][Recessed][Partitionmounted,dualaccess].
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I.
MirrorUnit<Insertdesignation>:
1.
2.
J.
3.
MaterialandFinish:[Aluminum,polished,clearanodized][Aluminum,polished,goldanodized]<Insert
materialandfinish>.
Glass:[Clear][Patterned],fullytempered.
MedicineCabinet<Insertdrawingdesignation>:
1.
2.
3.
4.
5.
N.
OutsideDiameter:[1inch(25.4mm)][11/4inches(32mm)].
Mounting:Flangeswith[exposed][concealed]fasteners.
MaterialandFinish:[Brass,polished][Polishedchromeplatedbrass][Stainlesssteel,No.4finish(satin)]
[Stainlesssteel,No.7finish(polished)]<Insertmaterialandfinish>.
SlidingGlassShowerDoors<Insertdrawingdesignation>:
1.
2.
M.
Type:[Touchbutton][Electronicsensor]activated.
Mounting:Surface.
Material: [Steel, with white enamel finish] [Stainless steel, No.4 finish (satin)] [Molded plastic, gray]
[Moldedplastic,white].
ShowerCurtainRod<Insertdrawingdesignation>:
1.
2.
3.
4.
L.
Frame:[Stainlesssteelangle,0.050inch(1.3mm)thick][Stainlesssteelchannel][Stainlesssteel,fixed
tilt][Stainlesssteel,adjustabletilt].
WarmAirDryer<Insertdrawingdesignation>:
1.
2.
3.
4.
K.
Mounting:[Recessed,fornominal4inch(100mm)walldepth][Surfacemounted].
Size:[18by24inches(460by610mm)]<Insertsize>.
Door: [Framed mirror door concealing storage cabinet equipped with continuous hinge and spring
buffered,rodtypestopandmagneticdoorcatch]<Insertdescription>.
Shelves:[Three,adjustable]<Insertrequirements>.
RobeHook<Insertdrawingdesignation>:
1.
2.
Description:[Double][Single]prongunit.
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3.
MaterialandFinish:[Solidbrass,polished][Polishedbrassplatedzincalloy(zamac)][Polishedchrome
platedbrass][Polishedchromeplatedzincalloy(zamac)][Stainlesssteel,No.4finish(satin)][Stainless
steel,No.7finish(polished)]<Insertmaterialandfinish>.
O.
ToothbrushandTumblerHolder<Insertdrawingdesignation>:
1.
2.
3.
P.
TowelBar<Insertdrawingdesignation>:
1.
2.
3.
4.
5.
Q.
Description:[3/4inch(19mm)squaretubewithrectangularendbrackets][3/4inch(19mm)round
tubewithcircularendbrackets]<Insertdescription>.
Mounting:Flangeswith[concealed][exposed]fasteners.
Length:[18inches(457mm)][24inches(610mm)][30inches(762mm)]<Insertdimension>.
Material and Finish: [Stainless steel, No.4 finish (satin)] [Stainless steel, No.7 finish (polished)]
[Polishedaluminum]<Insertmaterialandfinish>.
TowelRing<Insertdrawingdesignation>:
1.
2.
3.
4.
R.
Description:<Insertdescription.>
MaterialandFinish:[Solidbrass,polished][Polishedbrassplatedzincalloy(zamac)][Polishedchrome
platedbrass][Polishedchromeplatedzincalloy(zamac)][Stainlesssteel,No.4finish(satin)][Stainless
steel,No.7finish(polished)]<Insertmaterialandfinish>.
Description:Pinprojectingapproximately21/2inches(63mm)fromwallwith[square][circular][oval]
[trapezoidal]ring.
Pin Material and Finish: [Solid brass, polished] [Polished brassplated zinc alloy (zamac)] [Polished
chromeplated brass] [Polished chromeplated zinc alloy (zamac)] [Stainless steel, No.4 finish (satin)]
[Stainlesssteel,No.7finish(polished)]<Insertmaterialandfinish>.
RingMaterialandFinish:[Matchingpin][Clearplastic].
TowelRack<Insertdrawingdesignation>:
1.
2.
3.
4.
5.
Description: [Surfacemounted, guesttowel unit with approximately 1/4inch (6mm) diameter wire
ringsweldedtouprightwirebracket]<Insertdescription>.
Capacity:[Two][Three][Four]<Insertnumber>setsofbathtowels,handtowels,andwashcloths.
NominalHeight:[11inches(279mm)][17inches(432mm)][21inches(533mm)]<Insertdimension>.
Material and Finish: [Polished brassplated zinc alloy (zamac)] [Polished chromeplated zinc alloy
(zamac)]<Insertmaterialandfinish>.
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S.
UnderlavatoryGuard<Insertdrawingdesignation>:
1.
2.
3.
Description: Insulating pipe coverings for supply and drain piping assemblies, which prevent direct
contactwithandburnsfrompiping,andallowserviceaccesswithoutremovingcoverings.
MaterialandFinish:Antimicrobial,moldedplastic,white.
PART3EXECUTION
3.01
A.
INSTALLATION
Installaccessoriesusingfastenersappropriatetosubstrateindicatedandrecommendedbyunitmanufacturer.
Installunitslevel,plumb,andfirmlyanchoredinlocationsandatheightsindicated.
1.
B.
Installgrabbarstowithstandadownwardloadofatleast250lbf(1112N),whentestedaccordingto
methodinASTMF446.
Adjust accessories for unencumbered, smooth operation and verify that mechanisms function properly.
Replacedamagedordefectiveitems.Removetemporarylabelsandprotectivecoatings.
ENDOFSECTION102800
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SECTION104416DRYCHEMICALFIREEXTINGUISHERS
PART1GENERAL
1.1
SECTIONREQUIREMENTS
A.
PART2PRODUCTS
2.1
FIREEXTINGUISHERSANDBRACKETS
A.
PortableFireExtinguishers:NFPA10listedandlabeledforthetype,rating,andclassificationof
extinguisher.
1.
Products:
a.
KiddiePRO340FireExtinguisher:MultipurposeDry
ChemicalType:ULrated3A:40B:C,5lbnominalcapacity,
inenameledaluminumcontainer.
1)
http://www.kidde.com/utcfs/ws
384/Assets/Pro%20340%20Fire%20Extinguisher.pdf
1)
b.
KiddiePRO110FireExtinguisher:MultipurposeDry
ChemicalType:ULrate1A:10B:C,2.6lbnominalcapacity,
inenameledaluminumcontainer.
http://www.kidde.com/utcfs/ws384/Assets/Pro%20110%20Fire%20Extinguisher.pdf
B.
MountingBrackets:Manufacturer'sstandardsteel,designedtosecurefireextinguishertowallor
structure,ofsizesrequiredforfireextinguishersindicated,withplatedorbakedenamelfinish.
PART3EXECUTION
3.1
INSTALLATION
A.
Installmountingbracketsinlocationsindicatedatheightsacceptabletoauthoritieshavingjurisdiction.
B.
Installfireextinguishersinmountingbracketsandcabinetswhere
indicated.
ENDOFSECTION104416
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104416
Division 11 Equipment
113100
ResidentialAppliances
SECTION113100RESIDENTIALAPPLIANCES
PART1GENERAL
1.01
SECTIONREQUIREMENTS
A.
Allowances:SeeDivision01Section"PriceandPaymentProcedures"forapplianceallowances.
B.
C.
RegulatoryRequirements:Complywithprovisionsofthefollowingproductcertifications:
1.
2.
3.
4.
NFPA: Provide electrical appliances listed and labeled as defined in NFPA70, Article100, by a testing
agencyacceptabletoauthoritieshavingjurisdiction,andmarkedforintendeduse.
ULandNEMA:Provideelectricalcomponentsrequiredaspartofresidentialappliancesthatarelisted
andlabeledbyULandthatcomplywithapplicableNEMAstandards.
ANSI:ProvidegasburningappliancesthatcomplywithANSIZ21Seriesstandards.
NAECA:ProvideresidentialappliancesthatcomplywithNAECAstandards.
D.
Accessibility: Where residential appliances are indicated to comply with accessibility requirements, comply
withtheU.S.Architectural&TransportationBarriersComplianceBoard'sADAABAAccessibilityGuidelines.
E.
EnergyRatings:ProvideappliancesthatqualifyfortheEPA/DOEENERGYSTARproductlabelingprogram.
PART2PRODUCTS
2.01
A.
RESIDENTIALAPPLIANCES
113113.A9ElectricCooktop:30inchW,21inchD,27/8inchH,builtincooktopwithfourburnerelements.
1.
Product:
a.
2.
IKEA,EldigGlassceramiccooktop
Color:White
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113100
B.
113113.B1ElectricWallOven:29inchW,28inchH,23inchD,Builtinsingle,electric,selfcleaning
wallovenwithbroilerunit.
1.
Product:GE#JTP30DPWW
2.
Color:White
C.
ExhaustHood:30inchW,6inchH,17.5inchD,undercabinet,ventingexhausthoodwith2speedfan.
1.
2.
D.
FanControl:Hoodmountedswitch,withseparatelightswitch.
Weatherproofwallcapwithbackdraftdamperandrodentproofscreening.
Product:
a.Model#UXT4030AAW
b.Color:White
113113.B2Refrigerator/Freezer:23.63inchW,58.38inchH,26inchD,Freestanding,frostfree,twodoor
refrigeratorwithtopmountedfreezer,bakedenamelonsteelinteriorcabinetliners.
1.
2.
FoodCompartmentVolume:10.3cu.ft.
ShelfArea:2adjustablewireshelves.
Product:
a.SummitFF1112W
b.Color:White
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E.
113113.B3Dishwasher:18inchW,32inchH,22inchD,Builtin,undercounter,automaticdishwasher,
sizedtoreplace18inchbasecabinet,7washcycleswithhotairandheatoffdryingcycles,stainlesssteeltub
anddoorliner,nyloncoatedslidingdishracks.
Product:
a.GESpacemakerGSM1800NWW
b.Color:White
F.11 31 23.A4 Clothes Washer / Dryer Combo:231/3inchW,331/3inchH,24inchD,Freestanding,Front

loading,automaticclotheswasheranddryerwith13lbs.maximumloadcapacity,stainlesssteeltubanddrum
and9washcyclesincludingregular,delicate,andpermanentpress;176kWhreversiblemotor.
Product:
a.AristonAWD121NA
b.Color:White
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http://www.ajmadison.com/cgbin/ajmadison/AWD121NA.html
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ENDOFSECTION113100
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113100
Division 12 Furnishings
123530
ResidentialCasework
SECTION123530RESIDENTIALCASEWORK
PART1GENERAL
1.01
SECTIONREQUIREMENTS
A.
Submittals:ProductData[,ShopDrawings,]andmaterialSamples.
B.
Verifydimensionsbyfieldmeasurements.
PART2PRODUCTS
2.01
A.
CASEWORK
Cabinets:
1.
Products:
a.
2.
3.
4.
5.
6.
7.
8.
9.
10.
IKEAPAXWardrobewith2doors,white,Fardalhighgloss/white.598.760.65
FaceStyle:Flushoverlay
CabinetStyle:Faceframe.
DoorandDrawerFronts:Melaminefacedparticleboard.
FaceFrameFinish:Renewablewood,particleboard,laminated(melaminefoil).
ExposedPlasticLaminate:Wilsonart,Kensington,maple10776,verticalgrade.
DoorandDrawerPulls:IKEAMETRIK401.388.35,AluminumBrushedfinishnickelplated.
Hinges:Semiconcealed(wraparound)butthingesforoverlaydoors.
DrawerGuides:Epoxycoatedmetal,selfclosingdrawerguideswithnylontired,ballbearingrollers.
MediumDensityFiberboard:IKEAABSTRAKT800.699.86.Highglosswhitecoverpanels.low
formaldehyde.MeetsGermanE1Standard(Formaldehydeemissionsfromfiberboardmustnotexceed
theE1Standardwhichisequivalentto0.1partspermillion).
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123530
PART3EXECUTION
3.01
INSTALLATION
A.
Install cabinets with no variations in flushness of adjoining surfaces by using concealed shims. Where
casework abuts other finished work, scribe and cut for accurate fit. Provide filler strips, scribe strips, and
moldingsinfinishtomatchcaseworkface.
B.
Installcabinetswithoutdistortionsodoorsanddrawersfitopeningsproperlyandarealigned.
C.
Installlevelandplumbtoatoleranceof1/8inchin8feet(3.2mmin2.4m).
D.
Fasten each cabinet to adjacent unit and to structural members of wall construction. Fasten wall cabinets
throughback,neartopandbottom,atendsandnotlessthan24inches(600mm)o.c.
1.
2.
E.
Fasten plasticlaminate countertops by screwing through corner blocks in base units into underside of
countertop.Splineandgluejointsincountertopsanduseconcealedmechanicalclamps.
1.
2.
F.
Use No.10 waferhead screws sized for 1inch (25mm) penetration into wood framing, blocking, or
hangingstrips.
Usetoggleboltsthroughmetalbackingbehindgypsumboard.
Providecutoutsforsinksandlavatories,includingholesforfaucetsandaccessories.
Sealedgesofcutoutsbysaturatingwithvarnish.
Fastensolidsurfacecountertopsbyscrewingthroughcornerblocksinbaseunitsintoundersideofcountertop.
Alignadjacentsurfaces.Formseams1/8inch(3.2mm)wideandadherewithmanufacturer'srecommended
jointadhesiveincolortomatchcountertop.Dressjointssmooth,removesurfacescratches,andcleanentire
surface.
1.
Sealedgesofcutoutsbysaturatingwithvarnish.
ENDOFSECTION123530
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123530
124853.A1 RugbyIKEA
SECTION124853.A1RUGBYIKEA
http://www.ikea.com/us/en/store/sunrise
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124853.A1
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124853.A1
125219.A1 UpholsteredSeatingbyIKEA
SECTION125219.A1UPHOLSTEREDSEARINGBYIKEA
Revision1
UpholsteredSeatingbyIKEA
Published3/22/2011
Page243
125219.A1
http://www.ikea.com/us/en/catalog/products/70120075
Revision1
Published3/22/2011
Page244
125219.A1
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Page245
125219.A1
125813.A1 SofabyIKEA
SECTION125813.A1SOFABYIKEA
http://www.ikea.com/us/en/catalog/products/S99877794
Revision1
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Published3/22/2011
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125813.A1
125819.A1 DiningTableandChairs
SECTION125819.A1DININGTABLEANDCHAIRS
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DiningTableandChair
Published3/22/2011
Page247
125819.A1
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Published3/22/2011
Page248
125819.A1
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DiningTableandChair
Published3/22/2011
Page249
125819.A1
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DiningTableandChair
Published3/22/2011
Page250
125819.A1
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DiningTableandChair
Published3/22/2011
Page251
125819.A1
125823.A1 CoffeeTablebyIKEA
SECTION125823.A1COFFEETABLEBYIKEA
Revision1
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Page252
125823.A1
Division 22 Plumbing
22 11 16 Domestic Water Piping
SECTION221116DOMESTICWATERPIPING
PART1GENERAL
1.1
SECTIONREQUIREMENTS
A.
ComplywithNSF14forplastic,potabledomesticwaterpipingandcomponents.
B.
ComplywithNSF61forpotabledomesticwaterpipingandcomponents.
PART2PRODUCTS
2.1
PIPEANDFITTINGS
A.
HardCopperTubing:ASTMB88,TypesLandM(ASTMB88M,TypesBandC,watertube,drawn
temperwithwroughtcopper,solderjointfittings.Furnish
wroughtcopper
fittings
if
indicated.
1.
2.
B.
CopperUnions:Castcopperalloy,hexagonalstockbody,withballand
socket,metaltometalseatingsurfacesandsolderjointorthreadedends.
JoiningMaterials:UseASTMB813,waterflushable,leadfreeflux;ASTMB
32,leadfreealloysolder.
SoftCopperTubing:ASTMB88,TypesKandL(ASTMB88M,TypesAandB),
watertube,annealedtemperwithcopperpressurefittings,castcopperalloyor
wroughtcopper,solderjointfittings.Furnishwroughtcopperfittingsifindicated.
1.
JoiningMaterials:UseASTMB813,waterflushable,leadfreeflux;ASTMB
alloysolder.
32,
C.
CPVCPiping:ASTMF441/F441M,Schedule40pipewithASTMF438,
CPVCSchedule40sockettypefittings.
D.
PEXTubeandFittings:ASTMF877,SDR9PEXtubingandASTMF1807,
metalinserttypefittingswithcopperorstainlesssteelcrimprings.
leadfree
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DomesticWaterPiping221116

1.
Manifold:ASTMF877plasticorcorrosionresistantmetalassembly,withaplasticorcorrosion
resistantmetalvalveforeachoutlet.
E.
PVCPipe:ASTMD1785,Schedule40.
1.
PVCFittings:ASTMD2466,Schedule40,sockettype.
F.
SpecialDutyValves:
1.
2.
3.
4.
5.
6.
G.
TransitionFittings:Manufacturedpipingcouplingorspecifiedpipingsystem
fitting.Samesizeaspipestobejoinedandpressureratingatleastequalto
pipestobejoined.
H.
FlexibleConnectors:Stainlesssteel,corrugatedmetaltubingwithwirebraid
covering.Workingpressureratingaminimumof200psig(1380kPa).
ComplywithrequirementsinDivision22Section"GeneralDutyValvesfor
PlumbingPiping"forgeneraldutymetalvalves.
ComplywithrequirementsinDivision22Section"DomesticWaterPiping
Specialties"forbalancingvalves,drainvalves,backflowpreventers,and
vacuumbreakers.
CPVCandPVCUnionBallValves:MSSSP122,withfullportball,socketor
threadeddetachableendconnectors,andpressureratingnotlessthan150
psig(1035kPa)at73degF(23degC)
CPVCandPVCNonUnionBallValves:MSSSP122,withfullorreduced
portball,socketorthreadedends,andpressureratingnotlessthan150psig
(1035kPaat73degF(23degC)
CPVCandPVCButterflyValves:Withleverhandleandpressureratingnot
lessthan150psig(1035kPa)at73degF(23degC).
CPVCandPVCCheckValves:Swingorballcheckdesignandpressure
ratingnotlessthan150psig(1035kPa)at73degF(23degC)
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PART3EXECUTION
3.1
INSTALLATION
A.
ComplywithrequirementsinDivision22Section"CommonWorkResultsfor
Plumbing"forbasicpipinginstallationrequirements.
B.
Installwallpenetrationsystemateachservicepipepenetrationthroughfoundationwall.Make
installationwatertight.ComplywithrequirementsinDivision22Section"CommonWorkResultsfor
Plumbing"forwallpenetrationsystems.
C.
Installshutoffvalve,hoseenddrainvalve,strainer,pressuregage,andtestteewith
valve,insidethebuildingateachdomesticwaterserviceentrance.Complywith
requirementsinDivision22Section"CommonWorkResultsforPlumbing"for
pressuregagesandDivision22Section"DomesticWaterPipingSpecialties"for
drainvalvesandstrainers.
D.
Installdomesticwaterpipingwith0.25percentslopedownwardtowarddrainforhorizontal
pipingandplumbforverticalpiping.
E.
Roughindomesticwaterpipingforwatermeterinstallationaccordingto
utilitycompany'srequirements.
F.
Plumbing"forbasicpipingjointconstruction.
1.
SolderedJoints:ComplywithproceduresinASTMB828unlessotherwiseindicated.
G.
Plumbing"forpipehangerandsupportdevices.
H.
Supportverticalpipingateachfloor.
I.
Installflexibleconnectorsinsuctionanddischargepipingconnectionstoeach
domesticwaterpumpandinsuctionanddischargemanifoldconnectionsto
eachdomesticwaterboosterpump.
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3.2
INSPECTINGANDCLEANING
A.
Inspectandtestpipingsystemsasfollows:
1.
2.
B.
Cleananddisinfectpotableandnonpotabledomesticwaterpipingbyfillingsystemwith
water/chlorinesolutionwithatleast50ppm(50mg/L)ofchlorine.Isolatewith valvesandallowto
standfor24hours.Flushsystemwithclean,potablewateruntilnochlorineisinwatercomingfrom
systemafterthestandingtime.
3.3
Filldomesticwaterpiping.Checkcomponentstodeterminethattheyarenot
airboundandthatpipingisfullofwater.
Testforleaksanddefectsinnewpipingandpartsofexistingpipingthathave
beenaltered,extended,orrepaired.
PIPINGSCHEDULE
A.
AbovegroundDistributionPiping:TypeL(TypeB),hardcoppertubing,TypeM(TypeC),hard
coppertubing,CPVCpiping,PEXpiping,orSchedule40 PVCpiping.
3.4
VALVESCHEDULE
A.
Drawingsindicatevalvetypestobeused.Wherespecificvalvetypesare
notindicated,thefollowingrequirementsapply:
1.
ShutoffDuty:UsebronzeballorgatevalvesforpipingNPS2(DN50)and
smaller.Usecastironbutterflyorgatevalveswithflangedendsforpiping
NPS21/2(DN65)andlarger.
2.
ThrottlingDuty:UsebronzeballorglobevalvesforpipingNPS2(DN50)
andsmaller.UsecastironbutterflyvalveswithflangedendsforpipingNPS
21/2(DN65)andlarger.
3.
HotWaterPiping,BalancingDuty:Calibratedbalancingvalves.
4.
DrainDuty:Hoseenddrainvalves.
B.
Installgatevalvesclosetomainoneachbranchandriserservingtwoormore
fixturesorequipmentconnectionsandwhereindicated.
C.
Installgateorballvalvesoninlettoeachplumbingequipmentitem,oneachsupply
toeachplumbingfixturenothavingstopsonsupplies,andelsewhereasindicated.
plumbing
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D.
CPVCandPVCball,butterfly,andcheckvalvesmaybeusedinmatching
pipingmaterials.
E.
Installdrainvalveatbaseofeachriser,atlowpointsofhorizontalruns,and
whererequiredtodrainwaterdistributionpipingsystem.
F.
Installswingcheckvalveondischargesideofeachpumpandelsewhereas
indicated.
G.
Installballvalvesineachhotwatercirculatingloopanddischargesideofeachpump.
ENDOFSECTION221116
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22 11 19
Domestic Water Piping Specialties
SECTION221119DOMESTICWATERPIPINGSPECIALTIES
PART1GENERAL
1.1
SECTIONREQUIREMENTS
A.
PART2PRODUCTS
2.1
MANUFACTUREDUNITS
A.
PipeApplied,AtmosphericVacuumBreakers:ASSE1001,withfloatingdisc
andatmosphericvent.
B.
Hose Connection Vacuum Breakers: ASSE 1011, nickelplated bronze, with nonremovable
andmanualdrainfeaturesandgardenhosethreadedconnection.
C.
ReducedPressurePrincipleBackflowPreventers:ASSE1013.
D.
WaterRegulators:ASSE1003.
E.
BalancingValves:MSSSP110fortwopiece,copperalloyballvalves,with
memorystop.
F.
ThermostaticMixingValves:Manuallyadjustable,bronzebody.Includecheckstopanduniononhot
andcoldwatersupplyinlets.
G.
ClothesWasherOutletBoxes:Enameledsteelboxandfaceplatewith
combination,valvedfittingorseparatehotandcoldwater,valvedfittings
complying with ASME A112.18.1. Include gardenhose thread

ASMEB1.20.7onoutlets.
H.
complying
HoseBibbs:Bronzebodyin[chromeplatedfinish,withremovablecomposition disc,
solderedinlet,gardenhosethreadedoutlet,andwheelhandle.
threaded
with
or
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WaterPipingSpecialties221119
I.
BallValveType,HoseEndDrainValves:MSSSP110,withgardenhose thread complying with
ASMEB1.20.7andcapwithbrasschain.
J.
StopandWasteDrainValves:MSSSP110forballvalvesorMSSSP80for
gatevalves.
K.
WaterHammerArrester:Bellowsorpistontypewithpressurizedcushioning
chamber.
L.
Strainers:Ypattern,bronzebody,125psig(860kPa)minimumsteam
workingpressure.
M.
WaterFilters:Cartridgetype,includinghousing,fittings,filtercartridges,and
cartridgeendcaps.
PART3EXECUTION
3.1
INSTALLATION
A.
Installbackflowpreventersateachwatersupplyconnectiontomechanical
equipmentandwhererequiredbyauthoritieshavingjurisdiction.
B.
Installhosebibswithintegralorfieldinstalledvacuumbreaker.
ENDOFSECTION221119
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WaterPipingSpecialties221119
22 11 23.A1 Domestic Water Pumps by Pan World
Revision1
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Page260
DomesticWaterPumpsbyPanWorld221123.A1
http://www.aquaponicsusa.com/Blog/Entries/2010/8/2_Aquaponics_USA_Pumps.html
http://www.panworldamericas.com/PWNseries.html
Revision1
Published03/22/2011
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DomesticWaterPumpsbyPanWorld221123.A1
22 13 16
Sanitary Waste and Vent Piping
SECTION221316SANITARYWASTEANDVENTPIPING
PART1GENERAL
1.1
SECTIONREQUIREMENTS
A.
MinimumPressureRequirementforSoil,Waste,andVent:10footheadofwater(30kPa).
B.
ComplywithNSF14,"PlasticPipingComponentsandRelatedMaterials,"for
plasticpipingcomponents.
PART2PRODUCTS
2.1
PIPESANDFITTINGS
A.
CopperDrainageTubeandFittings:ASTMB306,TypeDWVdrawntemper
withwroughtcopper,TypeDWVdrainagefittings.
B.
PVCPlastic,DWVPipeandFittings:ASTMD2665,Schedule40,plainends
withPVCsockettype,DWVpipefittings.
PART3EXECUTION
3.1
PIPINGINSTALLATION
A.
Plumbing"forbasicpipinginstallationrequirements.
B.
InstallcastironsoilpipingaccordingtoCISPI's"CastIronSoilPipeandFittingsHandbook,"
ChapterIV,"InstallationofCastIronSoilPipeandFittings."
C.
Installwallpenetrationsystemateachpipepenetrationthroughfoundationwall.
Makeinstallationwatertight.ComplywithrequirementsinDivision22Section
"CommonWorkResultsforPlumbing"forwallpenetrationsystems.
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221316

1.
Sleevesarenotrequiredforcastironsoilpipingpassingthroughconcreteslabsongradeifslab
iswithoutmembranewaterproofing.
D.
Makechangesindirectionforsoilandwastedrainageandventpipingusing
appropriatebranches,bends,andlongsweepbends.Sanitaryteesandshortsweep
1/4bendsmaybeusedonverticalstacksifchangeindirectionofflowisfrom
horizontaltovertical.
Uselongturn,doubleYbranchand1/8bendfittingsif2fixturesareinstalledbacktobackorsideby
sidewithcommondrainpipe.Straighttees,elbows,andcrossesmaybeusedonventlines.Donot
changedirectionofflowmorethan90degrees.Usepropersizeofstandardincreasersandreducersif
pipesofdifferentsizesare
connected.Reducingsizeofdrainagepipingindirectionofflowis
prohibited.
E.
Layburiedbuildingdrainagepipingbeginningatlowpointofeachsystem.Installtruetogradesand
alignmentindicated,withunbrokencontinuityofinvert.Placehubendsofpipingupstream.Install
requiredgasketsaccordingtomanufacturer'swritteninstructionsforuseoflubricants,cements,and
otherinstallationrequirements.Maintainswabinpipingandpullpasteachjointascompleted.
F.
Installsoilandwastedrainageandventpipingatthefollowingminimumslopes,unlessotherwise
indicated:
1.
2.
3.
G.
InstallPVCsoilandwastedrainageandventpipingaccordingtoASTMD2665.
H.
InstallundergroundPVCsoilandwastedrainagepipingaccordingtoASTMD2321.
I.
Donotenclose,cover,orputpipingintooperationuntilitisinspectedandapprovedbyauthorities
havingjurisdiction.
J.
Plumbing"forbasicpipingjointconstruction.
K.
SolderedJoints:UseASTMB813,waterflushable,leadfreeflux;ASTMB32,
leadfreealloysolder;andASTMB828procedureunlessotherwiseindicated.
BuildingSanitaryDrain:2percentdownwardindirectionofflowforpiping
NPS3(DN80)andsmaller;1percentdownwardindirectionofflowfor
pipingNPS4(DN100)andlarger.
HorizontalSanitaryDrainagePiping:2percentdownwardindirectionofflow.
VentPiping:1percentdowntowardverticalfixtureventortowardventstack.
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L.
Plumbing"forpipehangerandsupportdevices.
3.2
PIPESCHEDULE
A.
AbovegroundApplications:PVCplastic,DWVpipeandfittingswithsolvent
cementedjoints,Copperdrainagetubeandfittingswithsolderedjoints.
ENDOFSECTION221316
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22 13 19
Sanitary Waste Piping Specialities
SECTION221319SANITARYWASTEPIPINGSPECIALTIES
PART1GENERAL
1.1
SECTIONREQUIREMENTS
A.
PART2PRODUCTS
2.1
MANUFACTUREDUNITS
A.
PVCBackwaterValves:Horizontaltype;withPVCbody,PVCremovablecover,and
PVCswingcheckvalve.
B.
Cleanouts,P103:
1.
2.
3.
4.
5.
6.
7.
8.
9.
Application:Floorcleanout
BodyorFerrule:Plastic.
ClampingDevice:Required.
OutletConnection:Threaded.
Closure:Plasticplug.
AdjustableHousingMaterial:Plasticwiththreads.
FrameandCoverMaterialandFinish:Roughbronze.
FrameandCoverShape:Round.
TopLoadingClassification:HeavyDuty.
C.
FloorDrains,P103:
1.
2.
3.
4.
5.
Standard:ASMEA112.3.1.
Pattern:Floordrain.
BodyMaterial:Stainlesssteel.
SeepageFlange:Notrequired.
ClampingDevice:NotRequired.
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6.
Outlet:Side.
D.
AirGapFittings:ASMEA112.1.2,chromeplatedbrasscover.
PART3EXECUTION
3.1
INSTALLATION
A.
Installbackwatervalvesinbuildingdrainpiping.Forinteriorinstallation,provide
cleanoutdeckplateflushwithfloorandcenteredoverbackwatervalvecover,andof
adequatesizetoremovevalvecoverforservicing.
B.
Installcleanoutsatgradeandextendtowherebuildingsanitarydrainsconnectto
buildingsanitarysewers.
C.
Installfloordrainsatlowpointsofsurfaceareastobedrained.Setgratesofdrains
flushwithfinishedfloorunlessotherwiseindicated.
1.
2.
D.
Installroofflashingassembliesonsanitarystackventsandventstacksthatextend
throughroof.
E.
Installairgapfittingsondrainingtypebackflowpreventersandonindirectwastepiping
dischargeintosanitarydrainagesystem.
F.
Installgreaseremovaldevicesonfloor.Installtrap,vent,andflowcontrolfittingaccordingto
authoritieshavingjurisdiction.Installcontrolpaneladjacenttounit,unlessotherwiseindicated.
G.
EngageafactoryauthorizedservicerepresentativetotrainOwner'smaintenance
personneltoadjust,operate,andmaintaingreaseremovaldevices.
Installfloordrainflashingcollarorflangesonoleakageoccursbetweendrain
andadjoiningflooring.Maintainintegrityofwaterproofmembraneswhere
penetrated.
Installindividualtrapsforfloordrainsconnectedtosanitarybuildingdrain,
ENDOFSECTION221319
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StormDrainagePipingSpecialties
SECTION221423STORMDRAINAGEPIPINGSPECIALTIES
PART4GENERAL
4.01
A.
SECTIONREQUIREMENTS
PART5PRODUCTS
5.01
A.
MANUFACTUREDUNITS
RoofDrains,<Insertdrawingdesignation>:
1.
[Available]Products:
a.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
B.
<Insertmanufacturer'sname;modelnumber>.
Standard:ASMEA112.6.4.
Type:[Generalpurpose][Corniceandgutter][Parapet][Promenade][Deck]roofdrain.
BodyMaterial:[Castiron][Copper][Metal]<Insertother>.
DimensionsofBody:<Insertdimensionsanddescribebodyandsumpifrequired>.
Flange:[Anchor][Anchorwithweepholes][Notrequired].
Outlet:[Bottom][Side][Angle]<Insertother>.
DomeMaterial:[Aluminum][Bronze][Castiron][Copper][Stainlesssteel][PE].
GrateMaterial:[Bronze][Castiron][Nickelbronzealloy]<Insertmaterial>.
TopLoadingClassification:[ExtraHeavy][Heavy][Light][Medium]Duty.
FeaturesandAccessories:[Flowcontrol weirs][integral backwater valve][combination flashing ring
and gravel stop] [extension collars] [underdeck clamp] [sump receiver] [gravel guard] [vandalproof
dome][vandalproofgrate][and][expansionjoint].
PlasticRoofDrains,<Insertdrawingdesignation>:
1.
a.
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2.
Standard:ASMEA112.6.4,forplasticroofdrains.
3.
BodyMaterial:[ABS][or][PVC]<Insertother>.
4.
SumpDiameter:<Insertnominaldimension>.
5.
Outlet:[Bottom]<Insertother>.
6.
DomeMaterial:[Aluminum][Castiron][PE][Stainlesssteel]<Insertmaterial>.
FeaturesandAccessories:[Combinationflashingringandgravelstop][extensioncollars][underdeck
7.
clamp][sumpreceiverplate][and][expansionjoint]<Insertoptions>.
C.
Cleanouts,<Insertdrawingdesignation>:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
D.
Standard:ASMEA112.36.2M.
Application: [Floor cleanout] [Wall cleanout] [For installation in exposed piping] <Insert other or
deletethissubparagraph>.
BodyorFerruleMaterial:[Castiron][Plastic][Stainlesssteel]<Insertother>.
ClampingDevice:[Required][Notrequired].
OutletConnection:[Threaded][Insidecalk][Spigot].
Closure:[Brassplugwithstraightthreadsandgasket][Brassplugwithtaperedthreads][Plasticplug]
<Insertother>.
Adjustable Housing Material: [Cast iron] [Plastic] with [threads] [setscrews or other device] <Insert
other>.
Frame and Cover Material and Finish: [Painted cast iron] [Nickelbronze, copper alloy] [Polished
bronze][Roughbronze][Stainlesssteel]<Insertother>.
FrameandCoverShape:[Round][Square]<Insertotherordeletethissubparagraph>.
TopLoadingClassification:[Light][Medium][Heavy][ExtraHeavy][Special]Duty.
Horizontal,CastIronBackwaterValves:ASMEA112.14.1,grayironbodywithbronzeseat.
1.
Extension:ASTMA74,Serviceclass;fullsize,castiron,soilpipeextensiontofieldinstalledcleanoutat
floor;replacesbackwatervalvecover.
E.
PVCBackwaterValves:Horizontaltype;withPVCbody,PVCremovablecover,andPVCswingcheckvalve.
F.
AreaDrains,<Insertdrawingdesignation>:
1.
a.
2.
3.
4.
BodyMaterial:[Grayiron][Stainlesssteel]<Insertother>.
SeepageFlange:[Required][Notrequired][Anchorflange].
ClampingDevice:[Required][Notrequired].
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5.
Outlet:[Bottom][Side]<Insertother>.
6.
ExposedSurfacesandInteriorLining:[Acidresistantenamel][Notrequired]<Insertother>.
7.
SedimentBucket:[Notrequired]<Insertdescriptionifrequired>.
8.
ToporStrainerMaterial:[Grayiron][Stainlesssteel][Bronze][Nickelbronze]<Insertother>.
9.
Top of Body and Strainer Finish: [Nickel bronze] [Polished bronze] [Rough bronze] [Stainless steel]
<Insertother>.
10. TopShape:[Round][Square]<Insertother>.
11. DimensionsofToporStrainer:<Insertdimensionsanddescribebody,sump,andgrateifrequired>.
12. TopLoadingClassification:[Light][Medium][Heavy][ExtraHeavy][Special]Duty.
13. InletFitting:[Grayiron,withthreadedinletandthreadedorspigotoutlet,andtrapsealprimervalve
connection][Notrequired].
14. TrapMaterial:[Castiron][Bronze][Copper][Notrequired]<Insertother>.
15. TrapPattern:[StandardPtrap][DeepsealPtrap][Notrequired]<Insertother>.
16. Trap Features: [Cleanout] [Trap seal primer valve drain connection] [Cleanout and trap seal primer
valvedrainconnection][Notrequired]<Insertother>.
G.
TrenchDrains<Insertdrawingdesignationifany>:
1.
BasisofDesignProduct:[ProductindicatedonDrawings]<Insertmanufacturer'sname;productname
ordesignation>oracomparableproductbyoneofthefollowing:
a.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
H.
<Insertmanufacturer'sname>.
Standard:ASMEA112.6.3fortrenchdrains.
Material:Castiron.
Flange:[Anchor][Seepage][Notrequired].
ClampingDevice:[Notrequired][Required].
Outlet:[Bottom][End][Side]<Insertlocation>.
GrateMaterial:[Ductileiron][or][grayiron][stainlesssteel]<Insertmaterial>.
GrateFinish:[Painted][Notrequired]<Insertfinish>.
DimensionsofFrameandGrate:<Insertdimensionsanddescribebody,sump,andgrateifrequired>.
TopLoadingClassification:[ExtraHeavyDuty][HeavyDuty][LightDuty][MediumDuty].
TrapMaterial:[Castiron][Stainlesssteel][Notrequired]<Insertmaterial>.
TrapPattern:[StandardPtrap][Notrequired]<Insertpattern>.
ConcreteSedimentInterceptor:
1.
2.
Description: [27inch (686mm)] <Insert dimension> square, precast concrete body, with outlets in
numberandsizesindicated.Include24inch(610mm)square,grayironslottedgrate.
Frame:[Grayironorgalvanizedsteelforgrate][Notrequired].
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I.
RoofFlashingAssemblies<Insertdrawingdesignationifany>:
1.
J.
Description: Manufactured assembly made of [4.0lb/sq. ft. (20kg/sq.m), 0.0625inch (1.6mm)]

[6.0lb/sq. ft. (30kg/sq.m), 0.0938inch (2.4mm)] thick, lead flashing collar and skirt extending at
least[6 inches (150 mm)][8 inches (200 mm)][10 inches (250 mm)]frompipe,withgalvanizedsteel
bootreinforcementandcounterflashingfitting.
DownspoutBoots:
1.
2.
Description:ASTMA74,Serviceclass,hubandspigot,castironsoilpipe.
Size:Sameasorlargerthanconnecteddownspout.
PART6EXECUTION
6.01
INSTALLATION
A.
Installcleanoutsatgradeandextendtowherebuildingsanitarydrainsconnecttobuildingsanitarysewers.
B.
Install floor drains at low pints of surface areas and where indicated. Set tops of drains flush with finished
floor.
1.
2.
C.
Trapdrainsconnectedtosanitarybuildingdrain.
Install drain flashing collar or flange so no leakage occurs between drain and adjoining flooring.
Maintainintegrityofwaterproofmembranes.
Installroofdrainsatlowpointsofroofareasaccordingtoroofmembranemanufacturer'swritteninstallation
instructions.
Install roofdrain flashing collar or flange so no leakage occurs between drain and adjoining roofing.
Maintainintegrityofwaterproofmembraneswherepenetrated.
ENDOFSECTION221423
1.
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22 14 26.13 Roof Drain
SECTION221426.13ROOFDRAINS
PART1GENERAL
1.01
SUMMARY
A.
SectionIncludes
1.
SpecificationsforScupperDrainwithAngleGrate
1.02
1.03
ACTIONSUBMITTALS
A.
ProductData
B.
C.
TheroofdrainshallcomplywithASMEA112.21.2MorASMEA112.3.1andfittings
shallcomplywithICC1102.7
Installation
QUALITYASSURANCE
A.
Productwillcomplywithmanufacturersrecommendedusage
PART2PRODUCTS
2.01
PRODUCTNAME
A.
WattsDrainageRD270
2.02

MANUFACTURER
A.
Watts
SpecificationDrainageProducts
100WattsRoad
Spindale,NC281602298
Phone:8282882179
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PART3EXECUTION
3.01INSTALLERS
A.
FloridaInternationalUniversitySolarDecathlonTeam
3.02INSTALLATION
A.
Roofdrainswillbeinstalledinamanufactureapprovedmanner
B.
Roofdrainsthatpassthroughtheinteriorofthebuildingwillbesealedtothebuildingwithanapproved
flashingmaterialthatfollowsthemanufacturerstypicalflashingprocedures.
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http://www.watts.com/pages/search.asp?keyword=rd+270
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22 33 10
Solar Thermal System
SECTION223310SolarThermalSystem
4.PreInstallation
ForAUTHORIZEDInstallersONLYSolarUSmustemphasizethatitisvitalthatallSolarUSequipmentbeinstalledproperly
toensureproperfunctionaswellasmaximizesafety.AllSolarUSequipmentmustbeinstalledbyanauthorizedSolarUS
installer.SolarUScannotguaranteetheperformanceofdoityourselfinstallations,andSolarUSwithholdstherightto
voidanywarrantyforanyandallunauthorizedinstallations.Beforecarryingouttheinstallation,allinstallersmusthave
readandunderstoodthismanualthoroughlyandcarefully.Thissectionoutlinesimportantinformationpriorto
installation.
4.1.SafetyFirst!
4.1.1.LocalCodes
Allinstallationsmustcomplywithanyrelevantlocalcodesorregulationswithregardstoconstruction,building,and
plumbing.
4.1.2.SafeontheJob
A.Alwayswearleatherprotectivegloveswhenhandlingsolarcollectorcomponents,particularlymetalandglass.Some
componentsmaycontainsharpedgesorbecomeextremelyhot(evacuatedtubes&heatpipes).
B.Becarefulwhenhandlingtheevacuatedtubes.Theyareglassandwillbreakifknockedheavilyordropped.
SAFETYGLASSESSHOULDBEWORNATALLTIMESWHENHANDLINGEVACUATEDTUBES
C.Becarefulofhightemperaturesposttubeinstallation.Remember,theheatpipescanreachtemperaturesinexcessof
392F/200Cwhichcouldresultinseriousburnsifhandledbarehanded.
D.Takecarewhenhandlinganyexposed(uninsulated)pipingnearthecollectorinletoroutletasthisareascanreach
temperaturesof160C/320F.
E.Makesuretowearahelmetandusesafetybeltwhenworkingontheroof.
F.Allboltsmustbefirmlyfixed,andmakesureallbarsandbeamsarefirmlyconnected.
G.Donotingesttheheatpasteandkeeptheheatpasteoutofreachofchildren.
4.2.AuthorizedSolarUSInstaller
InstallationsofallSolarUSequipmentmustbecarriedoutbyaqualifiedtradespersonwhoholdsthecorresponding
industrylicensesorcertificatesrequiredaswellashavereceivedformalSolarUSapprovalorapprovalfromoneofits
affiliatestocarryouttheinstallationprocess.
4.3.InstallerSafety
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Allinstallersmustadheretooperationhealthandsafetystandardsandareresponsiblefortheirownsafetywhile
completinginstallations.Foranyquestions,regardingsafety,pleasecontactaSolarUSrepresentativeorSolarUS
affiliate.
4.4.WaterQuality
Waterusedinthesystemmustmeetthefollowingrequirements,particularlyforstainlesssteeltankswhicharemore
susceptibletodamagefrompoorqualitywater.
TotaldissolvedsolidsChlorideMagnesium<600mg/Lorp.p.m<250mg/Lorp.p.m<10mg/Lorp.p.m
TotalhardnesspHSodium<200mg/Lorp.p.mMin6.5toMax8.5<150mg/Lorp.p.m
Inareaswithhardwater(>200mg/Lorp.p.m),SolarUSrecommendsinstallingawatersoftenerdevicetoensurethe
longtermefficientoperationofthesystem.
4.4.1.WaterQualityinaClosedLoop
Inclosedloopswhichrequireawater/propyleneglycolsolution,watermustmeettheaboverequirements,andthe
propyleneglycolcontentoftheliquidmustnotexceed50%(unlessspecifiedbypropyleneglycolmanufacturer).
Remember,onlyGRAS(GenerallyRegardedAsSafe)fluidsareallowed.
4.4.2.Legionella
AllSolarUSsystemsmustbedesignedtoheatwatertoaminimumof140F(60C)every24hoursviasolarortraditional
meanstopreventLegionellasdisease.Therefore,theelectricelementorgasboostingsystemmustnotbedisabledat
anytime.InstructingaSolarUSsolarthermalsystemownertodosomaybeinviolationoflocalregulations.
4.5.CorrosionAdvisory
Bothcopperandstainlesssteelaresusceptibletocorrosionwhen,amongstotherfactors,highconcentrationsof
chloridearepresent.SolarUSsolarthermalsystemsmaybeusedforpoolorjacuzziheating,however,freechlorine
levelsmustnotexceed5ppmtoavoidriskofcoppercorrosion.SolarUSwillnotwarrantyitssystemsagainstcorrosion.
4.6.FreezingConditions
SolarUSsystemsarenotsuitableforareaswhichreachtemperaturesbelowfreezingunlessdesignedappropriately.For
areaswithsustainedwintertemperaturesbelow26F(3C),aclosedloopsystemfilledwithpropyleneglycolorsimilar
heattransferfluidmustbeusedtoensurefreezeprotectioninsidethemanifold.SolarUSevacuatedtubesandcopper
heatpipesarenotsusceptibletodamageincoldweather.
4.7.SolarUSCollectorSpecifications
4.7.1.OverallCollectorDimensions&Weight
CollectorSize20tubes
OverallLength11935mm/76.2in.
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OverallHeight2145mm/5.7in.StandardBackframe&ManifoldCase
OverallWidth3790mm/31.1in.1540mm/60.6in.2290mm/90.2in.
EffectiveAbsorberArea40.812m2/8.74ft.21.624m2/17.49ft.22.436m2/26.22ft.2
NetWeight32kg/70.5lbs.65kg/143.3lbs.98kg/216lbs.
VolumeofManifoldHeader600ml/0.159gal.1170ml/0.31gal.1740ml/0.46gal.
4.7.2.CopperHeatExchanger(Header)
MaterialTP2Copper,Cu99.9%
OverallLengthofHeaderPipeL=(N1)*75mm+82.5mm*2/L=(N1)
*2.95in.+3.25in*2
HeaderPipeSpecificationOD:35mm,WT:1.0mm/OD:1.38in.,
WT:0.039in.
Inlet&outletOD22mm/0.87in.
TemperatureSensorPortOD:0.8mm*(0.5~0.65)/OD:0.032in.*
(0.2~0.023)
MaximumOperatingPressureRating0.7MPa/102psi
MaximumFlowRate8L/tube/min.|2.11gal./tube/min.
RecommendedFlowRate0.03L/tube/min.|.008gal./tube/min.
1.OverallLengthshowsthelengthoftheentiresolarcollector.
2.OverallHeightshowsthetotalheightofthebackframeplusmanifoldcase.
3.OverallWidthshowsthewidthofthemanifoldcase,notincludingtheleftandrightsideoutlets.
4.EffectiveAbsorberArea:N*(47mm*1800mm)*96%,Nisthenumberoftubes,47mmistheO.D.ofinnertube.
4.7.3.ManifoldCasing
ManifoldMaterial6063AluminumAlloybestforalltypesofextrusionMaterialThickness1.7mm/0.067in.Tube
Spacing75mm/2.95in.
4.7.4.Backframe
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Material6063AluminumAlloybestforalltypesofextrusion
MaterialThickness2.0mm/0.079in.
BoltsWashersandNutsSUS304orSUS201StainlessSteel
4.7.5.Insulation
Material
GlassWoolKfactor:0.05W/(m.K)
Polyurethane
Density:2834kg/m3;
Kfactor:0.03W/(m.K)
AluminumFoilThickness:0.04mm/0.0015in.
Insulation
FactorOverallKfactor:0.035W/(m.K)
4.7.6.Heatpipes&Aluminumfins
Length1785mm/70.23in.
MaterialTP2Copper
CopperPipeDimension8mm0.7mm/0.315in.0.028in.
CondenserDimensions14mm78mm0.8mm/0.55in.3.07in.0.031in.
HeatTransferMaterialSuperConductivityTechnologyInorganicMedia
StartupTemperature25C/77F
HeatTransferFins3003AluminumAlloybestforformingthinparts
FrozenProtection25C/13F
4.7.7.EvacuatedTubes
TubeLength1800mm/70.86in.
OuterTubeDimensions58mm/2.28in.
InnerTubeDimensions47mm/1.85in.
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Weight2.2kg/4.85lbs.
VacuumSolarTubeMaterialBorosilicateGlass3.3
VacuumSolarTubeCoatingSSAlNx/Cu
ThermalExpansion3.3
Absorption()92%
Emission8%(80 5 )
Vacuum<3103Pa
StagnationTemperature>230 />446F
HeatLoss<0.80W/(m2 )
MaximumStrength0.7Mpa/102psi
EffectiveAbsorberAreaperTube0.0812m2/0.874ft.2
4.7.8.SiliconRubberSealRing
MaterialSiliconRubber
Density1.18mg/m3
DurometerHardness(ShoreA)52
Elongation429%
MaximumWorkingTemperature260 /500F
TensileStrength6Mpa/870psi
TearStrength24KN/M
4.8.WindLoading..........
a)Wheninstallingthecollector,pleaseconsidertheissueofwindresistance,andtheresultantstressonattachment
points.Pleaseadheretorelevantbuildingcodes/regulationsregardinginstallationofsuchobjects.
b)Thestandardframe,andallframeskitsaredesignedtowithstandwindspeedsofupto208km/h.SeeAppendicesA
throughEforframeassemblydetails.
c)RefertoAppendixGforroofattachmentinstructionsforflushmountinginhighwindregions.Othermountingformats
inhighwindregionsshouldobtaindesignapprovalbyanauthorisedengineer.Itistheresponsibilityoftheinstallation
officertoensurethattheframemountingisofsuitablestrengthandmeetsbuildingregulations.
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d)Inhighwindregions(upto208km/h),wheninstalledonaflatroof,withfullfrontandrearexposure,thevertical
forceontherearmidroundfootattachmentpointcanreach122kg.Thehorizontalforcepushingthecollectoracross
theroofcanreach180kgonthefrontmidroundfoot.Bothofthesevaluesarebasedonaninstallangleof60o,with
decreasedvaluesresultingatlowerangles.Thedirectionofloadonthefeetcanchangebasedontheangle,sowhileat
30owitharearwindthereisaupwardpullforceonthemidfrontfootof22kg,thatactuallybecomesadownwardforce
of7kgat45o,asthecollectortriestotipforwards.Table2.10belowprovidespeakverticalpullforcesandhorizontal
(pushingacrosstheroof)forcesforanAP30collector.Theseforcesconsiderbothrearandfrontalwinds.Thehighest
forceof180kgonthefrontmidfootwheninstalledat60oisactuallyfromafrontalandnotrearwind.
Table2.10
e)Basedonthefiguresprovidedinthetable2.10,theweightofindividualconcreteblocks,orthestrengthoffixation
pointscanbedetermined.Asafetyfactoryofatleast1.2shouldbeused,orasspecifiedbylocalauthorities,whichever
ishigher.Ifusingconcretedblocksunderthefeet,connectingtheblocks,particularlyfrontandrear,isadvisableasitcan
helpspreadtheload.Thisisparticularlyvalidforthemiddlelegswhichareexposedtothepeakloads.
RoundFoot
PeakVerticalPullLoad@30o/45o/60oangle
PeakForwardBackwardLoad@30o/45o/60oangle
FrontMid
22kg/8kg/40kg
59kg/100kg/180kg
FrontLeft/Right
15.3kg/13kg/43kg
32kg/74kg/100kg
RearMid
38kg/85kg/122kg
18kg/31kg/66kg
RearLeft/Right
32kg/78kg/114kg
17kg/24kg/58kg
4.9.SnowyAreas
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Forregionpronetofrequentsnow,SolarUSsolarcollectorsshouldideallybeinstalledatananglegreaterthan50help
thesnowslideoffthetubes.Itisalsoadvisabletoraisethefrontofthecollectorframe68inches(1520cm)offtheroof
surfacetopermitsnowtositbeneaththecollectorandblowaway.SolarUSevacuatedtubesarestrongenoughto
withstand>110lbs.(50kg)loading,butreinforcementmaystillberequiredforroofattachmentpoints.Pleasereferto
localregulationsregardingsnowloadingprecautions.
4.10.HailProneAreas
SolarUSrecommendsthatinareaspronetolargehail(>25mm/1diameter)thesolarcollectorshouldbeinstalledatan
angleof45orgreatertoprovideoptimumprotection.SolarUSevacuatedtubesareabletowithstandimpactfromhail
upto1/25mmindiameter,nonetheless,theabilityoftheevacuatedtubestowithstandimpactfromhailisgreatly
influencedbytheangleofimpact,andsoinstallingthecollectorsatlowanglesmayreducetheirimpactresistance.
4.11.RoofLoad
AllSolarUScollectorsareratedforroofinstallationinareascomplyingwithUSAbuildingcodes.IfyouarenotintheUSA,
pleaseconsultyourlocalbuildingcodestoensureyourroofcanwithstandtheweightofthecollector.
4.12.InstallationPreparation
Alwaysdoublecheckcomponentintegritypriortogoingtoinstallationsite,particularlyevacuatedtubes.Alwaystake
spareevacuatedtubes,fittings,sensorcables,andtoolsjustincase.
Takeacopyofthismanualwithyoutotheinstallationsiteforyourreferenceduringinstallation.
5.InstallationForAUTHORIZEDInstallersONLY
5.1.DeliverytoSite
5.1.1.DontForgetAnything
Doublechecktomakesureallnecessarycomponentsandtoolsareloadedpriortodeparturetotheinstallationsite.
OneSL30collectorshouldcontainthefollowing:
NO.ItemDescriptionQuantity
1ManifoldCase1
2SideBeam2
3BottomTrack1
4TubeHolders30
5M8BoltsandNutsN/A
6HeatPaste1
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7EvacuatedSolarTubeswithheatpipes30
8BackSupportiveBarN/A
Remembertobringthickglovesforhandlingallequipment.Safetyfirst!
5.1.2.DeliveryofEvacuatedTubestoSite
A.AllboxesofevacuatedtubesshouldbeshippedverticallywiththearrowfacingUP.Ifitisnotpossibletolaytheboxes
down,placethemflatonafirmsurface.
B.Evacuatedtubeboxesshouldnotexceedthree(3)layers.
C.Ensuretheboxesarestrappedwellandthattheboxedgesareproperlypaddedwithcardboardtopreventthestraps
fromtearingintotheboxes.
5.1.3.DeliveryofManifolds&FramestoSite
A.Boxesofmanifoldsarenotasfragileasevacuatedtubes.HorizontalloadingisOK.
B.Donotexceedthree(3)layersifpossible.
C.Ensuretheboxesarestrappedwellandthattheboxedgesareproperlypaddedwithcardboardtopreventthestraps
fromtearingintotheboxes.
5.2.Manifold&StandardFrameAssembly&Installation
5.2.1.UnpackingManifold&Frames
A.Openthemanifold&frameboxtofindthemanifoldandstandardframepackedtogether.Ifyouareusingan
adjustableframeattachment,thisframeshouldcomeinaseparatebox.
B.Dependingontheroofsurface,rubberpads,roofattachmentstrapsorroundfeetmaybeusedtoattachthestandard
frametotheroof.Thesecomponentsaresuppliedseparately.
5.2.2.Manifold&StandardFrameAssembly
A.Placethemanifold,twosidebeamsandthebacksupportivebarsflatlyonthegroundintheirrespectiveplacesbefore
forassembling(Diagram1).
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B.Fixthetwosidebeamsfirmlytogetherwiththemanifold,andconnectthebacksupportivebarswiththesidebeams
(Diagram2).
C.Fixthebottomtrackfirmlywiththetwosidebeams,andthenattachtheplastictubecaps(black)tothebottomtrack
(Diagram3).Makesuretoscrewinthecoverofthetubecap(photobelow).
5.2.3.FlushRoofInstallation&Attachment
Beforeinstallingtheevacuatedtubes,theassembledframeandmanifoldmustbeproperlysecuredontheroofatthe
correctanglesotheonlyremainingstepistoinserttheevacuatedtubeswhichwillbecoveredinsection5.3.
5.2.3.1CollectorDirection
A.DuetoSolarUSsevacuatedtubeandheatpipetechnology,thecollectorshouldideallyfacesouth(northforSouthern
Hemisphere).Thecollectorcanbeangledslightlywestoreastwithminimaleffectonperformance.Ifinstalleddueeast
orwest,thesolarcollectorperformancewillbeaffected,withthemajorityoftheoutputinthemorning(facingeast)or
afternoon(facingwest).
B.Thecollectormanifoldisnormallyinstalledflush,butmaybeinstalledatanangleof+/60fromhorizontalif
installingonthedueeastorwestsideoftheroof.
C.DoNOTinstallthecollectorupsidedown.Itwillnotfunction.
5.2.3.2CollectorAngle
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Normallythecollectorisinstalledatthesameanglethatcorrespondstothelatitudeofthelocation.+/10is
acceptable,andwillnotgreatlyreducesolaroutput.Forwintermonths,someinstallationsareoverangledtotake
advantageofwintersun.Regardless,thesolarcollectorshouldbeinstalledatanangleofbetween1580toensure
properheatpipefunction.Verticalinstallationisacceptable,buttheheatoutputmaybereducedsomewhatduetoless
optimalheatpipeoperation.Flatinstallationispossible,butmaysignificantlyreduceoutput.
5.2.3.3AttachmentofStandardFrametoRoof
A.Positionthemanifoldandframetrackssotheframetrackslayflatandevenontheroof(matchthetiles/shingles)and
alsolineupwith,orascloseaspossibleto,theroofsrafters.
B.Forlowwindloadareas(winds<60mph[100km/h]),one 0.24in.x2.95in.( 6x75mm)stainlesssteelbattenscrew
maybeusedperattachmentpoint(3perframefronttrack).Forhighwindloadareas(winds>60mph[100km/h]),two
0.24in.x2.95in.( 6x75mm)stainlesssteelbattenscrewsmustbeusedperattachmentpoint.Onoccasion,additional
hole(s)maybeneededtoproperlysecuretherubberpad.Important:Alwaysobtainengineeringapprovalforprojects
sensitivetowindloading,andmakesureinstallationisinlinewithlocalbuildingregulations.TIP:MetalRoofingTryto
onlyusestainlesssteelscrewstoavoidgalvanicreactiononanymetalroofing.Iftheroofingscrewisgalvanizedsteel,
directcontactbetweenthescrewandtheframemustbeavoidedbyuseofanylonorrubberwasher.Manyroofing
screwscomewithawasheralreadyinplace.
C.Makesuretouseoutdoorgradesiliconesealanttoensurewaterproofsealsareformedbetweenanypads,screws,or
washersthatmayseparatetheframefromdirectcontactwiththeroof.
5.2.3.4FlatRoofInstallation(HighAngleFrame)
Ahighangleadjustableframeisappropriateforinstallationsonflatsurfaces.A.Concreteblocksareoftenusedunder
eachfoot.Ifnoconcreteblocksareavailable,makesuretheroofsurfaceispavementorconcretetoensureitsstructural
integrity.
B.Eachblockmustbecapableofsupportingthecollectorduringperiodsofhighwindload.
C.Toattachtheadjustableangleframetothestandardframe.
5.2.3.5WallMounting
Alwaysconsidertheweightofthecollectorandthestructuralintegrityofthewall.Makesureyourwallmountis
approvedand/orinaccordancewithlocalbuildingcodes.Awallmountiscommonwheresolarthermalisbeingusedfor
spaceheating.Itisalsoanexcellentdesignforlargersystemssincetheanglewillincreasewinteroutputandshadethe
collectorpartiallyduringsummermonths.A.Usingthehighangleadjustableframe,makesuretheadjustableframelegs
arereversed,inotherwords,attachedtothebottomofthestandardframeratherthanthetop.
B.Theadjustableframesrearlegsshouldbepositionedperpendiculartothewallssurfacetomaximizeframestrength
andstability.
C.Attachtheframedependingonthewallmaterial.Someexamplesinclude:
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Brickorconcretewalls:Roundfeetwithstainlesssteelexpansionbolts.WoodorSyntheticBoarding:Stainlesssteel
screws.Alargewasherormetalplatepositionedbeforethenutcanbeappliedtoincreasestrength.
D.Duringawallmountonemustkeepinmindthepossibilityofshading,evenifthisisconsideredpartofthesystem
design.Caution:Ifinstallingonawallaboveawalkwayorareawherepeoplemaypassby,pleaseconsiderthedanger
associatedwithbrokenglassthatcouldfallifthetubesweretobedamaged.
5.3.Plumbing&ConnectingtheSystem
ThesystemshouldbeplumbedandconnectedBEFOREinsertingtheevacuatedtubesforsafetyreasons.Ifthetubesare
insertedbeforehand,manyconnectionsonthecollectorcouldreachhightemperatures,increasingtheriskforburn
injury.
5.3.1.TemperatureSensorInsertion
A.Thetemperaturesensorportonthesolarcollectorislocatedbesidetheinletandoutletports.
B.Takethesolarcontrollersensorcabletipandcoatitwithafinelayerofheatpaste.Makesurethesensorandcable
arebothratedforupto356F/180C.C.Insertthethesensorcablefullyintothesensorport.Makesurethesensor
cablefitssnugly.
D.Makesurethereisproperinsulationtopreventanywateringress.Siliconesealantstendtoworkfine.
Important:Makesuretorunthesensorcablealongsidetheinsulationofthepiperun,notthepipeitself,toavoidany
chanceofmeltingthecable.
5.3.2Connecting&PlumbingtheSystem
5.3.2.1Fittings
A.Compressionandflaredfittingsand/orbrazingareallsuitablemethodstoconnecttheinletandoutletportstothe
mainpipingruntoandfromthecollector.
B.Takecaretouseinsulationandsealsaroundtheinletandoutletportsthatcanwithstandhightemperaturessince
thesesectionswillbecomeveryhot.
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5.3.2.2Insulation
A.Topreventheatloss,insulationofatleast0.59in.(15mm)thicknessisneededonthepiperuns.Makesurethe
insulationnearthecollectorinlet/outletishightemperatureratedandthatallinsulationisUVratedduetoconstant
outdoorexposure.
B.Siliconesealantsarerecommendedtoformwaterproofsealstopreventanywaterfromenteringthemanifoldor
sensorportarea.
C.Allinternalpipingshouldbeinsulatedaswell.Thisincludesatleastthe3ft./1mclosesttothehotwateroutletofthe
tanksincethiscopperpipecanbeasignificantareapronetoheatloss.
5.3.2.3Pumps
Allactivesystemsrequireapump(openloop)orpumpstationwithheatexchanger(closedloop).Pumpsshouldfulfill
thefollowingcriteria:
Providesenoughpressuretocirculatewaterthroughthecollectorheaderatadeterminedflowrate,thusensuring
optimalheattransferandminimizingturbulenceinthestoragetank.Recommendedflowrateiscalculated:#oftubesx
0.026gal./min.(0.1L/min.)
Ideally3speeds(40,60,90W)tocontrolflow.
Installthepumpinthehorizontalpositiontoavoiddamagingthepumpsinternalbearings.
5.3.2.4FillingtheSystem
Onceallthepipingandinsulationareinplace,thesystemshouldbefullyconnected.
A.Fillthehotwatertankwithcoldwater(street).
B.Purgethecollectorloopofanypotentialairpocketsbeforeinsertingtheevacuatedtubes.Foropenloopsystemsthis
canbedoneusinganautoairventorbylooseningtheuniononthecollectoroutletforairrelease.Forclosedloop
systems,pleaserefertotheinstructionsforyourpumpstaionortankheatexchanger.
5.4.EvacuatedTube&HeatPipeInstallation
BESURETOWEARSAFETYGLASSESWHENHANDLINGGLASSTUBES.TOAVOIDSERIOUSBURNS,WEARTHICKLEATHER
GLOVESWHENHANDLINGEXPOSEDEVACUATEDTUBES&HEATPIPES.
5.4.1.UnpackingEvacuatedTubes&HeatPipes
A.Openthetubebox(es)withevacuatedtubesandheatpipesinserted.
TIP:Tearopenbothendsoftheboxestocheckthetubebottomsandexposetheheatpipecondenserheadsforheat
transferpasteapplicationwithoutexposingthetubesselectivecoatingtosunlight.
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B.Makesuretheevacuatedtubesareallintactandthebottomofeachtubeisstillsilver/chrome.Ifatubehasawhite
orclearbottom,itisdamagedandshouldbereplaced.Remember,theheatpipecanbesalvaged,sojustremoveitfrom
thebrokentubeandinsertitintothenewone.
DONOTEXPOSEthetubestosunlightUNTILREADYTOINSTALL.Theouterglasssurfacewillnotbecomehot,butthe
HEATPIPESANDINSIDEOFTHEEVACUATEDTUBEWILLBECOMEEXTREMELYHOT.
5.4.2.EvacuatedTube&HeatPipeInsertion
A.Removeandinserteachevacuatedtube&heatpipeonebyone.
B.Pulluptheheatpipealittlebitoutoftheevacuatedtube,andmakesurethereisatleast4in.(10cm)ofdistancefrom
thetubeopening(Diagram4).
C.Priortoinsertion,applytheheatpastetotheheatpipecondenserheadusingthebelowmethod:Useashortlength
offoaminsulationwithabouthalfatubeoftheheattransferpastesquirtedinside.Inserttheheatpipeintothefoam
insulationtoformathinlayerofheatpasteonthecondenserhead.Removetheheatpipe.Theheatpipeshouldbe
coatedinathinlayerofheatpaste.
D.CAREFULLYputthesilver/chrometubebottomintoitstubecapholderasseenbelow.
E.PriortoinsertingtheevacuatedtubeheatpipeintothemanifoldportasseeninDiagram5,itisrecommendedto
lubricatetheinsideofthesiliconrubbersealringwithasmallamountofdiluted,soapywaterusingasmallpumpspray
bottle.
F.Inserttheheatpipecondenserallthewayintothemanifoldportmakingsuretheevacuatedtubestopperfitssnugly
asseeninthephotosbelowandinDiagram6.Sometimesthisrequiresslightlytwistingthetubebackandforth.
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Theheatpipeandevacuatedtubearefullyinsertedoncetheselectivecoatingoftheevacuatedtubehasdisappeared
upintothemanifold.
G.Screwonthetubecapcover.Takecaretonottwisttootightlytoavoidbreakingtheevacuatedtubetip.After
screwingonthetubecapitshouldlooklikethephotosbelow.
H.Oncealltubeshavebeenfullyinserted,checktomakesureisabouta3in.(75mm)distancebetweeneachtubeas
seeninDiagram8.
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6.BasicMaintenance
TheSolarUSsystemisdesignedforvirtuallynomaintenanceneededsinceithasnomechanicalormovingparts.
However,thefollowingaresometipsandkindremindersforyoutoensurethelongevityofyoursystem.IfforANY
reasonyouareunsureaboutthemaintenanceofyourSolarUSsystem,pleasecontactanauthorizedSolarUSinstalleror
aSolarUSrepresentative.
6.1.TubeBreakage
SolarUSevacuatedtubesarehighlydurableandratedtowithstandhailstonesofupto1(25mm).Nonetheless,we
understandthatsevereweatherandaccidentsdooccur.Thecollectortubesaremadeofglass,sopleasebecarefulafter
suchanoccurrence.Makesurethereisnoglassinthesurroundingareaoutsidethehomeorbuilding.Brokenglassis
SHARPSOBECAREFUL!CallaSolarUSinstallertoreplacethedamagedtubes.
Itiseasytotellifthetubeisbroken.Thebottomofthetubehasasilver/chrometipwhichindicatesthevacuumis
intact.Ifthistipismilkywhiteorclear,yourtubeneedstobereplaced.
6.2.Cleaning
SolarUSevacuatedtubesaredesignedforregularraintokeepthemclean.Inareasoflowrainand/orhighdustlevels,
werecommendahighpressurewaterhosetospraydownthetubes.Ifcleaningisrequiredandthesuggestedmethods
abovearenotsuitable,pleasecontactyourSolarUSinstallertoconductathoroughcleaning.
7.CustomerService
YourSatisfactionGuaranteedAtSolarUSwetakecustomerserviceseriously.Weholdallouremployees,partners,and
installerstothehigheststandardsofservicequalityandintegrity.
AllSolarUSinstallersshould:
Bepunctualforappointments
Bepoliteandhavenicepresentation
Patientlyansweranyquestionsyoumayhaveaboutthesystem
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Explainthebasicoperationofthesystemtoyou
Cleanupaftertheinstallation
Leavewithyouacompletedwarrantyform
Ifyouhaveanycommentsabouttheserviceprovidedbytheinstallationofficerpleasecontactus:
SolarUS,Inc.
965WestMainStreet
Branford,CTUSA06405
Tel:+12032083533
www.solarusmfg.com
9.Warranty
WarrantyConditions
1.Thesolarwaterheatingsystemmustbeinstalledinaccordancewiththemanufacturersinstallationinstructions,the
localauthoritiesandallrelevantstatutoryrequirementsAS3500.4&5,AS5601,AS3000,AS2712etc.
2.Installationmayonlybecompletedplumbers,gasfittersandelectriciansthatarelicensedinthestatetheinstallation
iscompleted.3.ThiswarrantyappliesonlytothosecomponentsprovidedaspartoftheApricussolarwaterheating
productandnotanyelectricalorplumbingpartsprovidedbytheinstaller.e.g.Pressurelimitingvalve,duovalve,etc.
4.Thecoverageperiodisvalidfromthedateofinstallation.!Shouldanypartofthecompletesolarwaterheatingsystem
bereplaceduringthewarrantyperiod,thebalanceoftheoriginalwarrantywillcontinuetoremaineffective.
5.Shouldthesystembeinstalledinaregionwhereregularflushingofthehotwatertankisrequiredtocleanout
sediment,adraincockforflushingmustbefittedatthetimeofinstallation!Pleasecontactyourplumberorlocalwater
authorityifunsureifthisisrequired.
6.Theelectricalsystemcomponentsareinstalledinadomesticapplicationandconnectedtoa240Vpowersupplybya
qualifiedelectricianinaccordancewithAS3000.
7.Componentmanufacturersarealibertytoalterthedesignorconstructionfortheproductsnotwithstandingthatthe
productmayhavebeensoldbydescriptionorsample,eventhoughalterationsmayhavebeenintroducedforthedate
ofContractandthedateofdeliveryprovidedthattheproductsareofthesameorsimilarqualityandarefitofthe
purposesforwhichtheyarepurchased.!Suchalterationsshallnotconstituteadefectindesignorconstructionunder
thisWarranty.
8.Datedproofofpurchaseisrequiredpriortocommencementofwarrantywork.
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9.TheWarrantyshallbelimitedtothereplacementorrepair,attheoptionofApricusAustraliaPtyLtdofanydefective
productsandofsuchpartsashavebeendamagedinconsequenceofthedefect.!ApricusAustraliaisexcludedtothe
extendallowablebyLawfromresponsibilityforconsequentiallossincluding:
InjurytopersonsDamagetoproperty
EconomiclossPainandsuffering;andAnylegalorotherdamagesresultingfromanymanufacturingfaultordefect.
10.ApricusAustraliashallbeundernoobligationtoreturnpartsreplacedatitsoptionpursuanttothisWarranty.
WarrantyExclusions
Thefollowingexclusionsmaycausethewarrantytobecomevoid,andmayincuraservicechargeandcostofpartsthat
mayberequired.
1.Accidentaldamage,actsofGod,failureduetomisuseincorrectinstallation,attemptstorepairthesystemotherthan
byanApricusaccreditedserviceman/technician.
2.Wherethesolarcollectorleaksorfailstooperatenormallyduetofreezinginregionsabovethesnow
lineand/orwithminimumtemperaturesbelow5oC(inaccordancewithAS/NZS2712:2007freezelevel1),orwhen
powersupplytothecontrollerandpumpiscut.
3.Damagetothecollectorduetoexcessivewinds.4.Damagetotheevacuatedtubesduetoimpactbyanyobject.
5.Thesolarcollectorisleftdry(noliquidcirculation)andexposedtodailysunlight(i.e.notcovered)foraperiod
exceeding14consecutivedays.
6.Failureofavitreousenamelsteeltankwheretheanodehasbeencompletelydissolved.
7.Wherethesolarwaterheatingsystemcomponenthasfaileddirectlyorindirectlyasaresultofexcessivewater
pressure,negativepressure(partialvacuum),excessivetemperature,corrosiveatmosphere,faultyplumbingand/or
electricalwiring,ormajorvariationsinelectricalenergysupply
8.Subjecttoanystatutoryprovisionstothecontrary,claimsfordamagetowalls,foundations,gardens,etc.oranyother
consequentiallossorinconvenienceeitherdirectlyorindirectlyduetoleakagefromthesolarwaterheatingsystemor
anyothermatterrelatedtothesystemoritsoperation.
9.Thiswarrantydoesnotcovertheeffectsofsludge/sedimentasaresultofconnectiontoawatersupplyfromsuitably
filteredortreatedsourcesie.Spring,dam,bore,riverortownsupplyfromabore.
10.Wherethewaterstoredinthecylinderexceedsatanytimethefollowinglevels:
200mg/litreorp.p.m600mg/litreorp.p.m850S/cm250mg/litreorp.p.m
10mg/litreorp.p.m150mg/litreorp.p.mMin6.5toMax8.5
11.Anyserialtags/stickersonanyofthecomponentsareremovedordefaced.12.Theproductisrelocatedfromits
originalpointofinstallation
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13.Subjecttostatutoryprovisionstothecontrary,ApricusAustraliashallnotbeliableforconsequentialdamageorany
incidentalexpensesresultingfromanybreachofthiswarranty.
14.Thebenefitsconferredbythiswarrantyareinadditiontoallotherrightsandremediesinrespectoftheproduct,
whichthepurchaserhasundertheTradePracticesAct(Commonwealth)1975,andsimilarStateorTerritorylaws.
15.
WarrantyCoverage
Componentsthatfailwithinthepartsandlabourwarrantedperiodduetofaultymanufacturingorworkmanshipwill
bereplacedatnochargetothecustomerwithinmetropolitanareas.!Duringthepartsonlywarrantyperiodonly
replacementproductwillbeprovided,withadditionalcoststobechargedtothecustomer.!Wherethesystemis
installedoutsidetheboundariesofaCapitalCitiesMetropolitanarea(i.e.thoseareasSTD),thecostoftransport,
insuranceandtravellingbetweenthenearestApricusaccreditedServiceAgentspremiseswillbechargedtotheowner.
Theperiodforwhichfreereplacementapplies,variesfordifferentcomponents,asoutlinedinthetablebelow.
Component
Coverage
ApricusSolarCollector:CopperheattransferheaderOneyearpartsandlabour(Allstates)Fifteenyearspartsonly(All
states)
ApricusSolarCollector:EvacuatedTubesandHeatPipesOneyearpartsandlabour(Allstates)Tenyearspartsonly(All
states)
ApricusSolarCollector:MountingFrameOneyearpartsandlabour(Allstates)Fifteenyearspartsonly(Allstates)
10.Troubleshooting
Problem
Cause
Solution
1.PumpalwaysONevenduringminimalsolarradiationconditions
AAirlockinmanifold
Ensuresystemisairbledproperly.Aballvalveanddrainshouldbeinstalledonthereturnlineallowingthedraintobe
opened,ballvalveshutoff,thusflushingthecollector.Takecareassomesteammaybereleased.
Insufficientflowrate
Checkflowratebytemporarilyinstallingflowmeter.Ifnotsufficienttry:
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Ensurethereis1520cmofstraightpipebothsidesofthepumptoensureoptimaloperation.
Eliminatedanyunnecessaryelbowsorbendsincopperlinetoreducepressuredrop.
Changethepumptoahigherspeedsetting.Confirmcorrectpumporientation(seefigure3.8.8)
PumpCavitation
Bleedthepumpofairbyopeningthetopbleedscrew.Alsoensurethereisatleast15cmofstraightpipeonbothsides
ofthepump.
2.Pumpnotcyclingduringgoodweatherandcollectorishot.
Collectorsensor(ROOF)notinsertedproperly.
Coatwiththermalpaste,insertintotheportbesideoutletandcheckoperation.
Faultysensors
ChecksensoroperationbyputtingROOFsensorinhotwater,INLETsensorincoldwater,thepumpshouldcomeon.
Replaceoneorbothsensorsandrecheckoperation.
3.Pumprunningatnight.
Freezeprotectionoperating
Thisisnormal,butifthepumpisrunningmorethanonceanhour,additionalinsulationonthecollectorlineshouldbe
used.
4.Notenoughhotwater
Electricorgasboosterisnotconfiguredcorrectly.
Ensuregasboosterisoperational.
Forelectricsystems,fitanautomatictimerfortheelementpowersupplysettorunfrom3pmto6pm,providingaboost
eachday.!EndusercanoverridetoturntheelementONforafewhoursiftheyneedadditionalhotwater.
5.HotwaterdumpingfromtankPTRV
Hightemperaturesettingincontrollernotfunctioningtoturnoffpump.
ChecktoensureTOPOUTfunctionissetto70oC.CheckTANKsensorcontact.
6.Excessivelyhotwaterdeliveredtohousetaps
Notemperingvalveinstalled
Installtemperingvalve,providing50oCwatersupplytohouse.
7.Bangingnoiseinpipeswhenhotwatertapisopened.
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Steamformationincollectorwhenhotwatertapisopenedafteraperiodofcollectorstagnation.Oftenoccurswhen
inletcoldpressureislow(<400kPa)
Checkcoldsupplywaterpressure.Installpressurepumptoraisecoldsupplypressureabove400kPa.
8.BangingnoiseinpipeevenwhenhotwaterisNOTbeingused.
Checkvalve(duovalve)maynotbeinstalledoncoldmainsline,combinedwithlowsupplywaterpressure(<400kPa)
Installcheckvalve(duovalve)oncoldlinebeforetank(seeAppendixHLdiagrams).Installpressurepumptoraisecold
supplypressureabove400kPa
Checkvalveoncoldlinenotsealing.
Replacewithnewcheckvalve.ColdexpansionvalveorPTRVshouldbedumpingwatereachday.
Copyright!2009ApricusSolarCo.,LtdA705.4.1.1PB1.7Page34of51
ApricusSolarCollectorInstallationandOperationManual
Problem
Cause
Solution
9.Poorsolarcontribution
Insufficientflowrate
SeeTroubleshootingpoint1.
Isworkingfine,butcustomerhasturnedboosteroff.
Explaintocustomerthatinthewinterorpoorweatherthetankwillnotheatuptofulltemperature,refertosection1of
thismanual.Boostingisstillneededallyearroundandwilloperateasneeded.
Damagedtubes
Checktoensuretubesareallintact.Replaceanydamagedtubes.
Incorrectinstallationofheatpipes
Heatpipesarenotinsertedintotheportscorrectly,ordonothavecoatingofheattransferpaste.
Lowinstallationangle,reducingwinteroutput(Ifangleislessthanlatitude).
Increaseinstallationangletoatleastlatitudeangle,andpreferably1015ogreaterthanlatitude.
Insufficientinsulationresultinginexcessiveheatloss
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EnsureallexposedcopperpipeisinsulatedandprotectedagainstUVdegradation.
Thermosiphoningatnight
InstalldownwardUshapedcopperpipeoncollectorreturnpipejustbeforetankinlettoformaheattrap.
Increasedhotwaterdemand
Ifthecustomerisusingalotmorehotwaterthaninthepastthenthe%solarcontributionwillbereducedeventhough
solaroutputmaybethesame.
11.Disclaimer
ApricusSolarCo.,Ltdwithholdstherighttochangedimensionsandthecharacteristicsoftheproductwithoutany
forewarning,andrejectsanykindofresponsibilityformisprints.
ThisbookletisonlyaguideandassuchApricusSolarCo.,Ltdwillnotbeheldresponsibleforanydamagetopersonor
propertythatresultsduringtheinstallationorsubsequentuseofthissolarcollectorandrelatedsystemcomponents.
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22 33 13
Tankless Hot Water
SECTION223313TANKLESSHOTWATERINSTANTANEOUSELECTRICDOMESTICWATERHEATERS
PART1GENERAL
1.1
SUMMARY
A.
Sectionincludesthefollowing:
1.Wholehouseelectrictanklesswaterheater
1.2
SUBMITTALS
A.
Linktomanufacturerspublisheddatasheet,including:
1.Productdetails
2.Dimensionsandmeasurements
3.Installationinstructions
1.3
DELIVERY,STORAGEANDHANDLING
A.
Acceptanceatsite:
1.
Inspectproductupondelivery.Reportanydamagedormissing
componentsdirectlytothemanufacturer.
B.
Packing,Shipping,HandlingandUnloading
1.
Storeproductinmanufacturerspackaginguntilreadyforinstallation.
C.
StorageandProtection
1.
Storepackedproductinasafelocationasdesignatedbytheconstruction
coordinator.
PART2PRODUCTS
2.1
MANUFACTURERS
BoschWaterheating
340MadRiverpark
Waitsfield,VT05673
Revision1
TanklessHotWater
Published03/22/2011
Page319
223313
8663302729
2.2PRODUCTS
A.
BoschRP12PT:Electrictanklesswaterheater
1.
Efficiency:99%
2.
Dimensions:12.25x6.5x3
4.
Waterfittings:1/2maleNPT
5.
ElectricalRequirements:
a.
Volts:240
b.
Kilowatts:12kW
c.
Amps:50
d.
WireSize:6gauge(2conductors&ground)
e.
Phase:Single
PART3EXECUTION
3.1
INSTALLATION
A.
Refertomanufacturerspublishedinstallationinstructionsfordetailedinstallation
description.InstallationinstructionsshallbelocatedintheCUSDOperationsand
MaintenanceManual.
ENDOFSECTION223313
Revision1
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Published03/22/2011
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223313
23 34 23
Power Ventilators
SECTION233423POWERVENTILATORS
PART1GENERAL
1.01 SUMMARY
1.02 ACTIONSUBMITTALS
A.
ProductData
B.
BeartheAMCAsealandEnergyStarseal
C.
ComplywithapplicableNEMAstandards
D.
ComplywithUL705
PART2PRODUCTS
2.01
PRODUCTNAME
A.
PanasonicWhisperGreenLite80CFMFV08VKL3
http://www2.panasonic.com/webapp/wcs/stores/servlet/ModelDetail?storeId=11201&catalogId=13051&itemId=48765
1&catGroupId=119506&surfModel=FV08VKL3&displayTab=F
2.02 MANUFACTURER
A.
PanasonicHome&Environment
OnePanasonicWay
Secaucus,NJ07094
Phone:18662927292
Website:www.panasonic.com/building
2.03 PERFORMANCE/DESIGNCRITERIA
PART3EXECUTION
3.01
INSTALLATION
A.
Refertomanufacturerspublishedinstallationinstructionsfordetailedinstallation
description.
B.
TightenelectricalconnectorsandterminalsaccordingtoUL486AandUL486B
Revision1
PowerVentilator
Published03/22/2011
Page321
233423
ENDOFSECTION233423
Revision1
PowerVentilator
Published03/22/2011
Page322
233423
23 81 26
Split System AirConditioners
SECTION238126SPLITSYSTEMAIRCONDITIONERS
PART 1 GENERAL
1.1
SUMMARY
A.
Section includes the following: Sanyo Inverter Multi Split System Air
Conditioner
1.2
1.
Indoor Units XMHS0972
2.
Outdoor Unit CMH1972A
REFERENCES
A.
Comply with UL certification and bears the UL label.
B.
Wiring in accordance with National Electrical Code (N.E.C.)
C.
Comply with ASHRAE 15.
D.
Comply with NFPA 70.
E.
System efficiency meets or exceeds that described by ASHRAE 90.1,
Energy Efficient Design of New Buildings except Low-Rise Residential
Buildings.
1.3
ACTION SUBMITTALS
A.
Links to manufacturers published data sheet, including:

1.
Specifications
Outdoor - http://us.sanyo.com/HVAC-Multi-Split-Systems-Heat-Pumps-Outdoor-Units/FlexiMulti-Inverter-Type-Heat-Pump
2.
Installation manuals:
For indoor unit (includes Service Manual):

http://s3.pexsupply.com/manuals/1271781997241/29283_PROD_FILE.pdf
For outdoor unit http://us.sanyo.com/dynamic/product/Downloads/CMH%20A%20Installation%20Manual-29501052.pdf
3.
Operation Service manuals:
Revision1
SplitSystemAirConditioners
Published03/22/2011
Page323
238126
For outdoor unit http://us.sanyo.com/dynamic/product/Downloads/Service%20CMH%20%20A%20Series%2019-24-31%20Rev%20A2011.06-5587259.pdf
1.4
DELIVERY, STORAGE AND HANDLING

A.
Store and handle unit according to the manufactures recommendations.
B.
Ship the wireless controller inside carton with the indoor unit. It should be
able to withstand 105 degrees Fahrenheit and 95% relative humidity
without adverse
effect.
PART 2- PRODUCTS
2.1
MANUFACTURERS

2.2
A.

SANYO North America Corporation

Headquarters
2055 Sanyo Avenue
San Diego, CA 92154 U.S.A.
Tel: 6196611134
Fax: 6196616795
PRODUCTS
A.
Model number: CMH1972A

1.
Total Capacity: Cooling (9,800 19,100) Btu/h;

Heating (11,600 24,800) Btu/h
2.
SEER (cooling): 16.4
3.
Max Amps: Cooling, 14.5; Heating, 14.5
4.
Power Inputs (W): Cooling, 1,500

Heating, 1,735
5.
Power: 230, 1PH, 60Hz
6.
Fuse Size, Max. (A): 20
7.
Refrigerant: R410a
8.
Control: Electric Expansion Valve
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Published03/22/2011
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238126
9.
Dimensions (H x W x D): 29-1/8 x 35-7/16 x 12-19/32
10.
Weight: 143.3 lbs.
11.
Operating Range
Cooling
Heating
Temperature
Maximum
Minimum
Maximum
Minimum
Indoor Air Intake Temp.

95 F D.B. / 71 F W.B.
67 F D.B. / 57 F W.B.
80 F D.B. / 67 F W.B.
_ D.B. / _ W.B.
Outdoor Air Intake Temp.

115 F D.B.
14 F D.B.
75 F D.B. / 65 F W.B.
0 F D.B.
PART 3 EXECUTION
3.1
INSTALLERS
A.
3.2
Southeast Mechanical Contractors

2120 S.W. 57th Terrace Hollywood, FL. 33023
Office 954-981-3600 Fax 954-962-8630
INSTALLATION
A.
Refer to manufacturers published installation instructions for detailed
installation description.
ENDOFSECTION238126
Revision1
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238126
Division 26 Electrical
26 05 26
Grounding and Bonding for Electrical Systems
SECTION260526GROUNDINGANDBONDINGFORELECTRICALSYSTEMS
PART1GENERAL
1.01
DESCRIPTION
A.
Thissectionspecifiesgeneralgroundingandbondingrequirementsofelectricalequipment
operationsandtoprovidealowimpedancepathforpossiblegroundfaultcurrents.
B.
GroundingelectrodesystemreferstoallelectrodesrequiredbyNEC,aswellasincluding
made,supplementary,lightningprotectionsystemgroundingelectrodes.
C.
Thetermsconnectandbondareusedinterchangeablyinthisspecificationandhavethe
samemeaning.
1.02 RELATEDWORK
A.
Section260511,REQUIREMENTSFORELECTRICALINSTALLATIONS:Generalelectrical
requirementsanditemsthatarecommontomorethanonesectionofDivision26.
B.
Section260521,LOWVOLTAGEELECTRICALPOWERCONDUCTORSANDCABLES(600VOLTSAND
BELOW):LowVoltagepowerandlightingwiring.
C.
Section264100,FACILITYLIGHTNINGPROTECTION:Requirementsforalightningprotectionsystem.
1.03 SUBMITTALS
A.
SubmitinaccordancewithSection260511,REQUIREMENTSFORELECTRICALINSTALLATIONS.
B.
ShopDrawings:Sufficientinformation,clearlypresented,shallbeincludedtodeterminecompliance
withdrawingsandspecifications.
C.
Includethelocationofsystemgroundingelectrodeconnectionsandtheroutingofaboveground
andundergroundgroundingelectrodeconductors.
1.04APPLICABLEPUBLICATIONS
Publicationslistedbelow(includingamendments,addenda,revisions,supplements,anderrata)forma
partofthisspecificationtotheextentreferenced.Publicationsarereferencedinthetextbythebasic
designationonly.
A.AmericanSocietyforTestingandMaterials(ASTM):
B12001...............StandardSpecificationforHardDrawnCopperWire
B82004..............StandardSpecificationforConcentricLayStrandedCopperConductors,Hard,
MediumHard,orSoft
B.InstituteofElectricalandElectronicsEngineers,Inc.(IEEE):
811983.1............IEEEGuideforMeasuringEarthResistivity,GroundImpedance,andEarth
SurfacePotentialsofaGroundSystem
C.NationalFireProtectionAssociation(NFPA):
702008..............NationalElectricalCode(NEC)
Revision1
GroundingandBondingforElectricalSystems
Published1/10/2011
Page326
260526

D.UnderwritersLaboratories,Inc.(UL):
442005...............ThermosetInsulatedWiresandCables
832003...............ThermoplasticInsulatedWiresandCables
4672004..............GroundingandBondingEquipment
486A486B2003..WireConnectors
PART2PRODUCTS
2.01 GROUNDINGANDBONDINGCONDUCTORS
A.
EquipmentgroundingconductorsshallbeUL83insulatedstrandedcopper,exceptthatsizes6mm(10AWG)
andsmallershallbesolidorstrandedcopper.Insulationcolorshallbecontinuousgreenforallequipment
groundingconductors,exceptthatwiresizes25mm(4AWG)andlargershallbepermittedtobeidentifiedper
NEC.
B.
BondingconductorsshallbeASTMB8barestrandedcopper,exceptthatsizes6mm(10AWG)andsmaller
shallbeASTMB1solidbarecopperwire.
C.
IsolatedPowerSystem:TypeXHHW2insulationwithadielectricconstantof3.5orless.
D.
ElectricalSystemGrounding:Conductorsizesshallnotbelessthanwhatisshownonthedrawingsandnotless
thanrequiredbytheNEC,whicheveris greater.
2.02 GROUNDRODS
A.
Coppercladsteel,19mm(3/4inch)diameterby3000mm(10feet)long,
conformingtoUL467.
B.
Quantityofrodsshallbeasrequiredtoobtainthespecifiedgroundresistance.
2.03 SPLICESANDTERMINATIONCOMPONENTS
ComponentsshallmeetorexceedUL467andbeclearlymarkedwiththemanufacturer,catalognumber,and
permittedconductorsize(s).
2.04 GROUNDCONNECTIONS
A.
BelowGrade:Exothermicweldedtypeconnectors.
B.
AboveGrade:
1.
BondingJumpers:compressiontypeconnectors,usingzincplatedfastenersandexternaltoothlockwashers.
2.
GroundBusbars:Twoholecompressiontypelugsusingtinplatedcopper
2.05 EQUIPMENTRACKANDCABINETGROUNDBARS
Providesolidcoppergroundbarsdesignedformountingontheframeworkofopenorcabinetenclosed
equipmentrackswithminimumdimensionsof3mmthickby19mmwide(3/8inchxinch).
2.06 GROUNDTERMINALBLOCKS
Atanyequipmentmountinglocation(e.g.backboardsandhingedcoverenclosures)whereracktypeground
barscannotbemounted,providescrewlugtypeterminalblocks.
2.07 SPLICECASEGROUNDACCESSORIES
Splicecasegroundingandbondingaccessoriesshallbesuppliedbythesplicecasemanufacturerwhenavailable.
Otherwise,use16mm(6AWG)insulatedgroundwirewithshieldbondingconnectors.
Revision1
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260526

PART3EXECUTION
3.01 GENERAL
A.
GroundinaccordancewiththeNEC,asshownondrawings,andashereinafterspecified.
B.
SystemGrounding:
1.
Secondaryserviceneutrals:Groundatthesupplysideofthesecondary disconnectingmeansandattherelated
transformers.
2.
Separatelyderivedsystems(transformersdownstreamfromtheserviceentrance):Groundthesecondary
neutral.
3.
Isolationtransformersandisolatedpowersystemsshallnotbesystemgrounded.
C.
EquipmentGrounding:Metallicstructures(includingductworkandbuildingsteel),enclosures,raceways,
junctionboxes,outletboxes,cabinets,machineframes,andotherconductiveitemsincloseproximitywith
electricalcircuitsshallbebondedandgrounded.
3.02 LIGHTNINGPROTECTIONSYSTEM
Bondthelightningprotectionsystemtotheelectricalgroundingelectrodesystem.
3.03 WIREWAYGROUNDING
A.
GroundandBondMetallicWirewaySystemsasfollows:
1.
Bondthemetallicstructuresofwirewaytoprovide100percentelectricalcontinuitythroughoutthewireway
systembyconnectinga16mm(6AWG)bondingjumperatallintermediatemetallicenclosuresandacrossall
sectionjunctions.
2.
Installinsulated16mm(6AWG)bondingjumpersbetweenthewirewaysystembondedasrequiredin
paragraph1above,andtheclosestbuildinggroundateachendandapproximatelyevery16meters(50feet).
3.
Useinsulated16mm(6AWG)bondingjumperstogroundorbondmetallicwirewayateachendatallI
ntermediatemetallicenclosuresandcrossallsectionjunctions.
4.
Useinsulated16mm(6AWG)bondingjumperstogroundcabletraytocolumnmountedbuildingground
plates(pads)ateachendandapproximatelyevery15meters.
3.04 GROUNDRODINSTALLATION
A.
Driveeachrodverticallyintheearth18inchesindepth.
B.
Wherepermanentlyconcealedgroundconnectionsarerequired,maketheconnectionsbytheexothermic
processtoformsolidmetaljoints.Makeaccessiblegroundconnectionswithmechanicalpressuretypeground
connectors.
C.
Whererockpreventsthedrivingofverticalgroundrods,installangledgroundrodsorgroundingelectrodesin
horizontaltrenches.
ENDOFSECTION260526
Revision1
Published1/10/2011
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260526
26 09 23.A1 Levitone Single Pole Switch
SECTION260923.A1LEVITONESINGLEPOLESWITCH
Revision1
LevitoneSinglePoleSwitch
Published1/10/2011
Page329
260923.A1
Revision1
Published1/10/2011
Page330
260923.A1
http://www.leviton.com/OA_HTML/ibeCCtpItmDspRte.jsp?item=624324&section=10053&minisite=10026
Revision1
Published1/10/2011
Page331
260923.A1
26 09 23.A2 Levitone Three Way Switch
SECTION260923.A2LEVITONESINGLEPOLESWITCH
Revision1
LevitoneThreeWaySwitch
Published1/10/2011
Page332
260923.A2
http://www.leviton.com/OA_HTML/ibeCCtpItmDspRte.jsp?item=4045&section=10053&minisite=10026
ENDSECTIONOF260923.A2
Revision1
LevitoneThreeWaySwitch
Published1/10/2011
Page333
260923.A2
26 24 16
Occupancy Sensor
Revision1
OccupancySensor
Published1/10/2011
Page334
260923.A7
Revision1
OccupancySensor
Published1/10/2011
Page335
260923.A7
26 24 16
Panel Boards
SECTION262416PANELBOARDS
Revision1
PanelBoards
Published1/10/2011
Page336
262416
PART1GENERAL
Thedesignincludestwopanels,oneforinteriorpowerdistributionandanotherforthemechanicalroomDC
disconnect.CopperwiringwillbeusedthroughoutwithappropriateAWGwiringperNEC2008code.
1.01 REFERENCES
A. NEMAPB1Panelboards;NationalElectricalManufacturersAssociation;2000.
B. NEMAPB1.1GeneralInstructionsforProperInstallation,OperationandMaintenanceofPanelboards
Rated600VoltsorLess;NationalElectricalManufacturersAssociation;2002.
C. NETASTDATSAcceptanceTestingSpecificationsforElectricalPowerDistributionEquipmentandSystems;
InternationalElectricalTestingAssociation;2009.
D. NFPA70NationalElectricalCode;NationalFireProtectionAssociation;2008.
1.02 SUBMITTAL
A.ShopDrawings:Indicateoutlineandsupportpointdimensions,voltage,mainbusampacity,integratedshort
circuitampererating,circuitbreakerandfusibleswitcharrangementandsizes.
B.Manufacturer'sInstallationSpecifications:Includeinstructionsforstorage,handling,protection,
examination,preparation,andinstallationofproduct.
C.ProjectRecordDocuments:RecordactuallocationsofpanelboardsinREVITandrecordactualcircuit
arrangements.
A. ConformstoUnderwritersLaboratoriesandNFPA70.
PART2PRODUCTS
2.01MANUFACTURERS
A.GeneralElectric
1.Model#TM3215CCU
2.
http://products.geindustrial.com/IndustrialProducts/Dispatcher?REQUEST=SPECPAGE&CATALOG=ED&PRODUCT
_NUMBER=TM3215CCU
B.SchneiderElectric
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PanelBoards
Published1/10/2011
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262416
2.02INSTALLATION
A.InstalledwithconformancetoNECarticle240.
B.IncludesratedAFCIandnonAFCIbreakersrangingfrom15Ato50A.
ENDOFSECTION262416
Revision1
PanelBoards
Published1/10/2011
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262416
262713
ElectricityMetering
SECTION262713ELECTRICITYMETERING
PART1GENERAL
1.1
SECTIONREQUIREMENTS
A.
Submittals:ProductDataandShopDrawings.
B.
ElectricalComponents,Devices,andAccessories:ListedandlabeledasdefinedinNFPA
70,byaqualifiedtestingagency,andmarkedforintendedlocationandapplication.
C.
Coordinatewithutilitycompaniesforservicesandcomponentstheyfurnish.
PART2PRODUCTS
2.1
EQUIPMENTFORELECTRICITYMETERINGBYUTILITYCOMPANY
A.
MeterswillbefurnishedbyNREL.
B.
CurrentTransformerCabinets:Complywithrequirementsofelectricalpowerutility
company.
C.
MeterSockets:Complywithrequirementsofelectricalpowerutilitycompany.
1.
D.
MeterSockets:Steadystateandshortcircuitcurrentratingsshallmeetindicatedcircuit
ratings.
E.
ModularMeterCenter:Factorycoordinatedassemblyofamainservicedisconnectdevice,wireways,
tenantmetersocketmodules,andtenantfeedercircuitbreakersarrangedinadjacentverticalsections.
Assemblyshallbecompletewithinterconnectingbusesandotherfeaturesasspecifiedbelow:
1.
Complywithrequirementsofutilitycompanyformetercenter.
2.
Housing:NEMA250,Type3Renclosure.
3.
MinimumShortCircuitRating:22,000Asymmetricalatratedvoltage.
SquareD:URTRS213BMETERSOCKET
http://www.schneiderelectric.us/productsservices/product
detail/?event=productDetail&partNumber=URTRS213B&countryCode=us
Revision1
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262713
4.
MainDisconnectDevice:Circuitbreaker,seriescombinationratedforusewith
downstreamfeederandbranchcircuitbreakers:ProvidedbyNREL
5.
TenantFeederCircuitBreakers:Seriescombinationratedmoldedcaseunits,ratedtoprotect
circuitbreakersindownstreamtenantandtohouseloadcentersandpanelboardsthathave
10,000Ainterruptingcapacity.
a.
Identification:Notyetdetermined
b.
PhysicalProtection:Tamperresistant,withhaspforpadlock.
6.
MeterSocket:Ratingcoordinatedwithindicatedtenantfeedercircuitrating.
PART3EXECUTION
3.1
INSTALLATION
A.
B.
Installequipmentforutilitycompanymetering.Installracewaysandequipmentaccordingtoutility
company'swrittenrequirements.Provideemptyconduitsformeteringleadsandextendgroundingconnections
asrequiredbyutilitycompany.
C.
ComplywithequipmentinstallationrequirementsinNECA1.
InstallmodularmetercenteraccordingtoNECA400switchboardinstallationrequirements.
ENDOFSECTION262713
Revision1
ElectricityMetering
Published1/10/2011
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262816
EnclosedSwitchesandCircuitBreakers
SECTION262816ENCLOSEDSWITCHESANDCIRCUITBREAKERS
PART1GENERAL
1.1
SECTIONREQUIREMENTS
A.
B.
ElectricalComponents,Devices,andAccessories:ListedandlabeledasdefinedinNFPA 70,bya
qualifiedtestingagency,andmarkedforintendedlocationandapplication.
PART2PRODUCTS
FUSIBLEANDNONFUSIBLESWITCHES
2.1
A.
FusibleSwitches,600AandSmaller:UL98andNEMAKS1,TypeHD,that
accommodatespecifiedfuses,andwithlockablehandleinterlockedwithcoverinclosed
position.
1.
SquareD:D221NSafetySwitch:
a.
detail/?event=datasheet&partnumber=D221N&countrycode=us
2.
SquareD:H361RBSafetySwitch:
a.
detail/?event=datasheet&partnumber=H361RB&countrycode=us
B.
NonfusibleSwitches,600AandSmaller:UL98andNEMAKS1,TypeHD,with
lockablehandleinterlockedwithcoverinclosedposition.
1.
SunnyBoyintegrateddisconnect:
a.
http://www.smaamerica.com/en_US/products/gridtiedinverters/sunnyboy/sunnyboy3000us
3800us4000us.html
2.2
MOLDEDCASECIRCUITBREAKERS
A.
Description:ComplywithUL489,NEMAAB1,andNEMAAB3,withinterrupting
capacitytomeetavailablefaultcurrents.
1.
ElectronicTripCircuitBreakers:Fieldreplaceableratingplug,rmssensing,with
fieldadjustableinstantaneoustripsettings.
a.
SquareDQO115MiniatureCircuitBreaker
Revision1
EnclosedSwitches&CircuitBreakers
Published1/10/2011
Page341
262816
1)
detail/?event=datasheet&partnumber=QO115&countrycode=us
b.
1)
c.
1)
d.
1)
e.
1)
2.
GFCICircuitBreakers:Singleandtwopoleconfigurationswith5mAtrip
sensitivity.
a.
SquareDQO115GFIMiniatureCircuitBreaker
1)
detail/?event=datasheet&partnumber=QO115GFI&countrycode=us
b.
SquareDQO120GFIMiniatureCircuitBreaker
1)
detail/?event=datasheet&partnumber=QO120GFI&countrycode=us
3.
AFCICircuitBreakers:Singlepoleconfigurationwith75Alinetoneutralarc
detectiontripsensitivity.
a.
SquareDQO115AFIMiniatureCircuitBreaker
1)
detail/?event=datasheet&partnumber=QO115AFI&countrycode=us
b.
SquareDQO120AFIMiniatureCircuitBreaker
1)
detail/?event=datasheet&partnumber=QO120AFI&countrycode=us
B.
FeaturesandAccessories:
1.
Lugs:Suitablefornumber,size,tripratings,andconductormaterial.
2.
ApplicationListing:Appropriateforapplication;TypeSWDforswitching
fluorescentlightingloads;TypeHIDforfeedingfluorescentandhighintensity
discharge(HID)lightingcircuits.
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3.
GroundFaultProtection:ComplywithUL1053;integrallymounted,self
poweredtypewithgroundfaultindicator;relaywithadjustablepickupandtime
delaysettings,andpushtotestfeature.
4.
ShuntTrip:Tripcoilenergizedfromseparatecircuit,withcoilclearingcontact.
2.3
ENCLOSURES
A.
NEMAAB1,NEMAKS1,NEMA250,andUL50,tocomplywithenvironmental
conditionsatinstalledlocation.
1.
OutdoorLocations:NEMA250,Type3R.
2.
KitchenAreas:NEMA250,Type4X,stainlesssteel.
3.
OtherWetorDampIndoorLocations:NEMA250,Type
PART3EXECUTION
3.1
INSTALLATION
A.
Installindividualwallmountedswitchesandcircuitbreakerswithtopsatuniformheight
B.
ComplywithmountingandanchoringrequirementsspecifiedinDivision26Sections
"CommonworkResultsforElectrical.
C.
Installfusesinfusibledevices.
D.
ComplywithNECA1.
3.2
FIELDQUALITYCONTROL
A.
Performthefollowingfieldtestsandinspectionsandpreparetestreports:
1.
PerformeachvisualandmechanicalinspectionandelectricalteststatedinNETA
AcceptanceTestingSpecification.Certifycompliancewithtestparameters.
ENDOFSECTION262816
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263100
PhotovoltaicCollectors
SECTION263100PHOTOVOLTAICCOLLECTORS
PART1GENERAL
1.01SUMMARY
A.
SectionIncludes:
1.Specificationformonocrystallinephotovoltaiccollectors.
1.02ACTIONSUBMITTALS
A.
ProductData
B.
ComplywithUL1703
http://us.sunpowercorp.com
C.
ManufacturersInstructions
1.03WARRANTY
A.
B.
1.
2.
ManufacturerLimitedProductWarranty
1.
SunPowerwarrantstheproducttobefreefromdefectsinmaterialsandworkmanshipunder
normalapplication,installation,use,andserviceconditions.IfthePVmodulesfailtoconformto
thiswarranty,thenforaperiodendingten(10)yearsfromdateofdeliverytotheCustomer,
SunPowerwill,atitsoption,eitherrepairorreplacetheproduct,orrefundthepurchasepriceas
paidbytheCustomer.Therepair,replacementorrefundremedyshallbethesoleandexclusive
remedyprovidedundertheLimitedProductWarrantyandshallnoextendbeyondtheten(10)
yearperiod.
ManufacturerLimitedPowerWarranty
SunPoweradditionallywarrants:If,withintwelve(12)yearsfromdateofdeliveryanyPVmodule(s)exhibitsa
poweroutputlessthan90%oftheMinimumPeakPowerasspecifiedatthedateofdeliveryinSunPowers
Productdatasheet,providedthatsuchlossinpowerisdeterminedbySunPower(atitssoleandabsolute
discretion)tobeduetodefectsinmaterialorworkmanshipSunPowerwillreplacesuchlossinpowerbyeither
providingadditionalPVmodulestomakeupsuchlossinpowerorbyprovidingmonetarycompensation
equivalenttothecostofadditionalPVmodulesrequiredtomakeupsuchlossinpowerorbyrepairingor
replacingthedefectivePVmodules,attheoptionofSunPower.
SunPoweradditionallywarrants:If,withintwentyfive(25)yearsfromdateofdeliveryanyPVmodule(s)exhibits
apoweroutputlessthan80%oftheMinimumPeakPowerasspecifiedatthedateofdeliveryinSunPowers
Productdatasheet,providedthatsuchlossinpowerisdeterminedbySunPower(atitssoleandabsolute
discretion)tobeduetodefectsinmaterialorworkmanshipSunPowerwillreplacesuchlossinpowerbyeither
providingadditionalPVmodulestomakeupsuchlossinpowerorbyprovidingmonetarycompensation
Revision1
Published1/10/2011
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263100

equivalenttothecostofadditionalPVmodulesrequiredtomakeupsuchlossinpowerorbyrepairingor
replacingthedefectivePVmodules,attheoptionofSunPower.
http://us.sunpowercorp.com/downloads/about/Limited_Warranty_for_PV_Modules_versionE_001_03266_0E_.pdf
PART2PRODUCTS
2.01PRODUCTTYPE
A.
SunPowerSPR315EWHT
2.02MANUFACTURERS
A.
SunPowerCorporation
2.03PERFORMANCE/DESIGNCRITERIA
A.Capacities
1. ThemoduleelectricalratingsaremeasuredunderStandardTestConditions,(STC)of1kW/m2irradiancewith
AM1.5Gspectrumandacelltemperatureof25CandsolarspectralirradianceperIEC609043.
2. Undernormalconditions,aphotovoltaicmodulemayproducemorecurrentand/orvoltagethanreportedat
StandardTestConditions.Accordingly,the
valuesofIscmarkedonthemoduleshouldbemultipliedbya
factorof1.25whendeterminingcomponentampacityratingstocomplywithNECarticle
690.8
(A).Anadditional1.25multipliermayberequiredbytheNECforsizingfusedandconductorsasdescribedin
NECSection6908(B).
3. Vocshouldbeincreasedbyafactoronthelowestambienttemperaturerecordedforthelocation.Todetermine
thecorrectedvalueforMaximumSystemVoltagefollowtheguidelinesinarticle690.7oftheNEC.
PART3EXECUTION
3.01INSTALLERS
A.FloridaInternationalUniversityTeamSolarDecathlonTeam
3.02INSTALLATION
A.SpecialTechniques
SeetheGeneralInstallationManualforSunpowerPhotovoltaicModules.
1.
http://staging.sunpowercorp.com/Productsand
Services/~/media/Downloads/for_products_services/SunPower_Safety_Installation_Manual_UL_certifie
d_product_Letter_UL_0D_12.ashx
3.03PROTECTION
A.
Forinformationregardingtheprotectionofthephotovoltaiccollectors,seetheGeneralInstallation
ManualforSunpowerPhotovoltaicModules.
3.04MAINTENANCE
A.
Inspectallmodulesannuallyforsafeelectricalconnections,soundmechanicalconnection,and
freedomfromcorrosion.
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B.
Periodicallycleanmodulesurfacewithwaterandasoftclothorsponge.Fingerprintsmayberemoved
withstandardglasscleaner.
C.
Donotuseharshcleaningmaterialssuchasscouringpowder,steelwool,scrapers,blades,orother
sharpinstrumentstocleantheglasssurfaceofthemodule.Useofsuchmaterialswillinvalidatethe
productwarranty.
ENDOFSECTION263100
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26 56 26.A1
Solar Powered Light Post SOLVINDEN by IKEA
SECTION265626.A1SOLARPOWEREDLIGHTPOSTSOLVINDENBYIKEA
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Division 28 Electronic Safety and Security
28 31 00
Electronic Detection & Alarm
SECTION283100ELECTRONICDETECTIONANDALARM
PART1GENERAL
1.1
SECTIONREQUIREMENTS
A.
1.
SystemDescription:Noncoded,conventional,hardwired,120Vacloopsystem.
InitiatingDeviceCircuits:NFPA72,ClassB,StyleB.
B.
Submittals:ProductDataandsystemoperatingdescription.
C.
Submittals to Authorities Having Jurisdiction: In addition to distribution requirements for submittals,

make an identical submittal to authorities having jurisdiction. To facilitate review, include copies of
annotatedContractDrawingsasneededtodepictcomponentlocations.
D.
ComplywithNFPA72.
E.
ULlistedandlabeled.
F.
Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a
qualifiedtestingagency,andmarkedforintendedlocationandapplication.
PART2PRODUCTS
2.1
ALARMINITIATINGDEVICES
A.
Kiddie12060:SmokeDetectors:UL268,120Vacwith9Vdcbatterybackup,
ionizationtype,hardwired.
2.2
NOTIFICATIONAPPLIANCES
A.
2.3
WIREANDCABLE
A.
1.
http://www.kidde.com/utcfs/ws384/Assets/i12060_Sheet.pdf
Bells:Electricvibratingtype,with85dBat10feet.
General:ULlistedandlabeledascomplyingwithNFPA70,Article760.
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B.
SignalingLineCircuits:Twisted,shieldedpair,sizeasrecommendedbysystem
manufacturer.
C.
NonPowerLimitedCircuits:Solidcopperconductorswith600Vrated,75degC,colorcodedinsulation.
1.
LowVoltageCircuits:No.16AWG,minimum.
2.
LineVoltageCircuits:No.12AWG,minimum.
PART3EXECUTION
3.1
INSTALLATION
A.
InstallandtestsystemsaccordingtoNFPA72.ComplywithNECA1.
B.
Wiring Method:Installwiringinexposedonceilingsandwallswhereindicated.
C.
GroundtheFACPandassociatedcircuits;complywithIEEE1100.Install
agroundwirefrommainservicegroundtotheFACP.
ENDOFSECTION283100
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Division 31 Earthwork
31 20 00
Earth Moving
SECTION312000EARTHMOVING
PART1GENERAL
1.1
SECTIONREQUIREMENTS
A.
UnitpricesforrockexcavationareincludedinDivision01Section"UnitPrices."
B.
Unauthorizedexcavationconsistsofexcavationbelowsubgradeelevationsorbeyondindicatedlinesand
dimensionswithoutdirectionbyArchitect.Unauthorizedexcavation,aswellasremedialworkdirectedby
Architect,shallbewithoutadditionalcompensation.
C.
DonotinterruptexistingutilitiesservingfacilitiesoccupiedbyOwnerorothersunlesspermittedinwritingby
Architectandthenonlyafterarrangingtoprovidetemporaryutilityservicesaccordingtorequirements
indicated.
PART2PRODUCTS
2.1
MATERIALS
A.
SatisfactorySoil:ASTMD2487SoilClassificationGroupsGW,GP,GM,SW,SP,andSM;freeofrockorgravel
largerthan3inches(75mm)inanydimension,debris,waste,frozenmaterials,vegetation,orotherdeleterious
matter.
B.
UnsatisfactorySoil:ASTMD2487SoilClassificationGroupsGC,SC,ML,MH,CL,CH,OL,OH,andPT.
C.
BackfillandFill:Satisfactorysoilmaterials.
D.
[EngineeredFill][SubbaseMaterial]:Naturallyorartificiallygradedmixtureofnaturalorcrushedgravel,
crushedstone,andnaturalorcrushedsand;ASTMD2940;withatleast90percentpassinga11/2inch(37.5
mm)sieveandnotmorethan12percentpassingaNo.200(0.075mm)sieve.
E.
BeddingCourse:Naturallyorartificiallygradedmixtureofnaturalorcrushedgravel,crushedstone,andnatural
orcrushedsand;ASTMD2940;exceptwith100percentpassinga1inch(25mm)sieveandnotmorethan8
percentpassingaNo.200(0.075mm)sieve.
F.
DrainageCourse:Narrowlygradedmixtureof[washed]crushedstone,orcrushedoruncrushedgravel;ASTMD
448;coarseaggregategradingSize57;with100percentpassinga11/2inch(37.5mm)sieveand0to5percent
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passingaNo.8(2.36mm)sieve.
G.
ImperviousFill:Clayeygravelandsandmixturecapableofcompactingtoadensestate.
PART3EXECUTION
3.1
EARTHWORK
A.
Protectandmaintainerosionandsedimentationcontrolsduringearthmovingoperations.
B.
Protectsubgradesandfoundationsoilsfromfreezingtemperaturesandfrost.Removetemporaryprotection
beforeplacingsubsequentmaterials.
C.
Preventsurfacewaterandgroundwaterfromenteringexcavations,frompondingonpreparedsubgrades,and
fromfloodingProjectsiteandsurroundingarea.
D.
Explosives:[Donotuseexplosives][Obtainwrittenpermissionfromauthoritieshavingjurisdictionbefore
bringingexplosivestoProjectsiteorusingexplosivesonProjectsite].
E.
Excavatetosubgradeelevationsregardlessofcharacterofmaterialsandobstructionsencountered.
F.
Excavatetosubgradeelevations.Materialtobeexcavatedwillbeclassifiedasearthandrock.Donotexcavate
rockuntilithasbeenclassifiedandcrosssectionedbyArchitect.TheContractSumwillbeadjustedforrock
excavationaccordingtounitpricesincludedintheContractDocuments.
G.
Excavateforstructures,buildingslabs,pavements,andwalkways.Trimsubgradestorequiredlinesandgrades.
H.
UtilityTrenches:Excavatetrenchestoindicatedslopes,lines,depths,andinvertelevations.Maintain12inches
(300mm)ofworkingclearanceoneachsideofpipeorconduit.
1.
Place,compact,andshapebeddingcoursetoprovidecontinuoussupportforpipesandconduitsoverrockand
otherunyieldingbearingsurfacesandtofillunauthorizedexcavations.
2.
Placeandcompactinitialbackfillofsatisfactorysoilmaterialorsubbasematerial,freeofparticleslargerthan1
inch(25mm),toaheightof12inches(300mm)overtheutilitypipeorconduit.Placeandcompactfinalbackfill
ofsatisfactorysoilmaterialtofinalsubgrade.
I.
Plowstriporbreakupslopedsurfacessteeperthan1verticalto4horizontaltoreceivefill.
J.
Proofrollsubgrade[belowthebuildingslabsandpavements]<Insertlocations>withapneumatictired[and
loaded10wheel,tandemaxledumptruckweighingnotlessthan15tons(13.6tonnes)]<Insertrequirement>
toidentifysoftpocketsandareasofexcessyielding.Donotproofrollwetorsaturatedsubgrades.
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K.
Whensubgradeorexistinggroundsurfacetoreceivefillhasadensitylessthanthatrequiredforfill,breakup
groundsurface,pulverize,moistureconditionoraeratesoil,andrecompact.
L.
Placebackfillandfillinlayersnotmorethan8inches(200mm)inloosedepthatoptimummoisturecontent.
Compacteachlayerunderstructures,buildingslabs,pavements,andwalkwaysto[95]<Insertnumber>percent
ofmaximumdryunitweightaccordingtoASTMD698;elsewhereto[90]<Insertnumber>percent.
M.
Gradeareastoasmoothsurfacetocrosssections,lines,andelevationsindicated.Gradelawns,walkways,and
unpavedsubgradestotolerancesofplusorminus[1inch(25mm)]<Insertdimension>andpavementsand
areaswithinbuildinglinestoplusorminus1/2inch(13mm).
N.
Underpavementsandwalkways,placesubbasecoursematerialonpreparedsubgradesandcompactat
optimummoisturecontenttorequiredgrades,lines,crosssections,andthicknesses.
O.
Underslabsongrade,placedrainagecourseonpreparedsubgradeandcompacttorequiredcrosssectionand
thickness.
P.
Allowtestingagencytoinspectandtesteachsubgradeandeachfillorbackfilllayerandverifycompliancewith
requirements.
Q.
Removesurplussatisfactorysoilandwastematerials,includingunsatisfactorysoil,trash,anddebris,andlegally
disposeofthemoffOwner'sproperty.
ENDOFSECTION312000
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Division 32 Exterior Improvements
32 93 00
Plants
SECTION329300PLANTS
PART7GENERAL
7.01
SECTIONREQUIREMENTS
Submittals: Plants may be purchased at any of the listed nurseries grown in accordance with ANSI
standards/AmericanLandscapeNurseryAssociationstandards.
Sandy'sPlants,Inc.HerbaceousPerennialsSource
8011BellCreekRoad
Mechanicsville,VA23111
MainPhone:(804)7467092
MainFax:(800)3290413
spi@sandysplants.com
AmericanNativePlantsNurseryHerbaceous/NativeGrassesSource
http://www.americannativeplants.net/
MeadowFarmsNurseriesVegetableSource
http://www.meadowsfarms.com/v.php?pg=341
Providequality,size,genus,species,andvarietyofplantsindicated,complyingwithapplicablerequirementsin
ANSIZ60.1.Seeattachedspreadsheetnextpage.
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PLANTINGSCHEDULE
QUANT. BotanicalName
CommonName
SIZE
PLANTSPACING
24 Lobeliacardinalis
CardinalFlower
1qt
18"OCStaggered
24 Panicumvirgatum
Switchgrass
1Gal
2'OC
77 Carexcrinita
FringedSedge
1qt
18"OC
18 Scirpusrobustus
Bullrush
1qt
16"OCMixedRandomly
16 Juncuseffusus
Sedge
1qt
16"OCMixedRandomly
Lotus
1/2qt
24"inRow
16 Cephalanthusoccidentalis
Buttonbush
1qt/1Gal 12"
10 Vacciniummacrocarpon
Americancranberry
1qt
2'
20 Aroniamelanocarpa
BlackChokeberry
1Gal.
2'6"
4 Brassicarapavar.chinensis'BokChoi'
BokChoi
1qt
18"
3 Brassicarapavar.chinensis'RedChoi'
RedCabbage
1qt
18"
3 Ocimumbasilicumvar.thyrsiflora
ThaiBasil
1qt
24"
5 Lactucasativa L.var.longifolia
RomaineLettuce
1qt
18"
2 Phaseolusvulgaris
PoleBeanGreenBean
2qt
32"
3 Capsicumfrutescens
CayennePepper
1qt
16"
8 Nymphaeaodorata
A.
NOTES
PlantingRestrictions:Plantduringoneofthefollowingperiods:
1.
Planting:<LateSummer>.
B.
Maintaintreesandshrubsuntilestablished,butnotlessthan3weeks.
C.
Maintaingroundcoversandplantsuntilestablished,3weeks.
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PART8PRODUCTS
8.01
PLANTINGMATERIALS
A.
TreeandShrubMaterial:Nurserygrown,withhealthyrootsystems,wellshaped,fullybranched,healthy,and
freeofinsects,eggs,larvae,defects,anddisfigurement.
B.
GroundCoversandPlants:Establishedandwellrootedinpotsorsimilarcontainers.
Inallcases,containergrownnurserystockshallmeetthefollowinggeneralrequirement:
Allcontainergrownnurserystockshallbehealthy,vigorous,wellrooted,and
establishedinthecontainerinwhichitisgrowing.Containergrownnurserystockshall
haveawellestablishedrootsystemreachingthesidesofthecontainertomaintaina
firmballwhenthecontainerisremoved,butshallnothaveexcessiverootgrowthencirclingtheinsideofthe
container.
8.02
SOIL AND AMENDMENTS Below Amendments are not to be added unless directed on site during
competition.
A.
Topsoil:ASTMD5268,withpHrangeof5.5to7,freeofstones1inch(25mm)orlargerandotherextraneous
materialsharmfultoplantgrowth.
B.
Lime:ASTMC602,ClassT,agriculturallimestone.
C.
Compost:Wellcomposted,stable,andweedfreeorganicmatter;pHrangeof5.5to8.
D.
Sphagnum Peat: Partially decomposed sphagnum peat moss, finely divided or granular texture, with a pH
rangeof3.4to4.8.
E.
WoodDerivatives:Decomposed,nitrogentreatedsawdust,groundbark,orwoodwaste;ofuniformtexture,
freeofchips,stones,sticks,soil,ortoxicmaterials.
F.
Bonemeal: Commercial, raw, finely ground; minimum of [1] percent nitrogen and [10] percent phosphoric
acid.
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G.
CommercialFertilizer:Commercialgradecompletefertilizer,consistingof1lb/1000sq.ft.(0.5kg/100sq.m)
ofactualnitrogen,4percentphosphorous,and2percentpotassium,byweight.
H.
SlowReleaseFertilizer:Granularfertilizerconsistingof50percentwaterinsolublenitrogen,phosphorus,and
potassium;5percentnitrogen;10percentphosphorous;5percentpotassium;byweight.
I.
OrganicMulch:PanoramaPayDirtMulchShallbeusedfromCharlottesvilleVA.
8.03
A.
8.04
A.
MISCELLANEOUS
JuteErosionControlFabricshallbelaidaccordingtoPlantingSectioninLSheetSet.
PLANTINGSOILMIX
PlantsShallnotbetakenoutofplantcontainerfordurationofCompetition.
1.
2.
3.
4.
5.
6.
7.
WeightofLimeper1000Sq.Ft.(92.9Sq.m):<NA>
RatioofLooseComposttoTopsoilbyVolume:<NA>
RatioofLoosePeattoTopsoilbyVolume:<NA>
RatioofLooseWoodDerivativestoTopsoilbyVolume:<NA>.
WeightofBonemealper1000Sq.Ft.(92.9Sq.m):<NA>
WeightofCommercialFertilizerper1000Sq.Ft.(92.9Sq.m):<NA>
WeightofSlowReleaseFertilizerper1000Sq.Ft.(92.9Sq.m):<NA>
PART9EXECUTION
9.01
PREPARATION
A.
PlantingBedEstablishment:Noprepisneeded.Plantsshallrestonplantingareasandaretobecoveredwith
jutemeshandmulchedtocreateafauxplantingbed.
B.
Shrubs:
C.
Ifretainingfirstparagraphbelow,revisespacingtosuitProject.
D.
Plant ground cover and plants as per planting schedule dictates. Water after planting. Do not cover plant
crownswithwetsoilormulch.
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E.
Mulching:[Before mulching, install weedcontrol barriers.] Apply [organic mulch, 3 inches (75 mm) thick,]
[mineral mulch, 2 inches (50 mm) thick,] and finish level with adjacent finish grades. Do not place mulch
againsttrunksorstems.
F.
AnchorPinsforJuteMatting:Installanchorwithstakesdrivenbelowtopgradeofsoilline.Pinsshallnotbe
exposed.
G.
Tree and Shrub Maintenance: Maintain plantings by pruning, cultivating, watering, weeding, fertilizing,
restoring planting saucers, adjusting and repairing, and resetting to proper grades or vertical position, as
required to establish healthy, viable plantings. Spray or treat as required to keep trees and shrubs free of
insectsanddisease.
H.
Ground Cover and Plant Maintenance: Maintain and establish plantings by watering, weeding, fertilizing,
mulching,andotheroperationsasrequiredtoestablishhealthy,viableplantings.
ENDOFSECTION329300
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Division 33 Utilities
33 16 13 Aboveground Water Utility Storage Tanks
SECTION331613ABOVEGROUNDWATERUTILITYSTORAGETANKS
PART1POTABLEWATERSTORAGETANKS
PART2GENERAL
2.01SECTIONREQUIREMENTS
A.Submittals:ProductData,andmanufacturer'scolorchartsshowingthefullrangeofcolorsavailableforfactory
appliedfinishes.
B.ComplywithUSDAandFDAregulationsforstorageandprocessingoffood
C.Verifydimensionsbyfieldmeasurementsbeforeorderingtank
D.Warranties:Providestandardmanufacturer'swrittenwarranty,withoutmonetarylimitation,signedby
manufactureragreeingtopromptlyrepairorreplaceproductsthatfailinmaterialsorworkmanshipfortheperiodof10
years.
PART3PRODUCTS
3.01MATERIALS
A.LinearPolyethyleneplastic
B.Ultravioletlightstabilizersandfillers
C.Pigmentuponrequest
1.Competitionpotablesupplytank
SnyderIndustries:
http://www.snydernet.com/_pdf/_septic/160069.pdf
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PART4EXECUTION
4.01INSTALLATION
A.Setunitslevel,plumb,andtruetoline,withoutwarporrackofframesandpanelsandanchorsecurelyinplace.
B.Fastentankssecurelyinplace,withprovisionsforthermalandstructuralmovement.Installwithconcealed
fasteners,unlessotherwiseindicated.
C.Tankshallbepositionedandleveled3.5inchesfromgroundelevationonplywoodsheathing.
ENDOFSECTION331613
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33 30 00 Sanitary Sewerage Utilities
SECTION333000SANITARYSEWERAGEUTILITIES
PART1WASTEWATERSTORAGETANKS
PART2GENERAL
2.01SECTIONREQUIREMENTS
A.Submittals:ProductData,andmanufacturer'scolorchartsshowingthefullrangeofcolorsavailableforfactory
appliedfinishes.
B.ComplywithUSDA/localbuildingcodesforagriculturalgradematerialsforstorageofgreywater.
C.Verifydimensionsbyfieldmeasurementsbeforeorderingtank
D.Warranties:Providestandardmanufacturer'swrittenwarranty,withoutmonetarylimitation,signedby
manufactureragreeingtopromptlyrepairorreplaceproductsthatfailinmaterialsorworkmanshipfortheperiodof10
years.
PART3PRODUCTS
3.01MATERIALS
A.LinearPolyethyleneplastic
B.Ultravioletlightstabilizersandfillers
C.Pigmentuponrequest
3.02MANUFACTURERSSeeDrawingsforSizes)
A.SnyderIndustries
1.CompetitionWasteWaterStorageTankhttp://www.snydernet.com/_pdf/_septic/165069.pdf
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PART4EXECUTION
4.01INSTALLATION
A.Setunitslevel,plumb,andtruetoline,withoutwarporrackofframesandpanelsandanchorsecurelyinplace.
B. Fasten tanks securely in place, with provisions for thermal and structural movement. Install with concealed
fasteners,unlessotherwiseindicated.
C.Tankshallbepositionedandleveled3.5inchesfromgroundelevationonplywoodsheathing.
ENDOFSECTION333000
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33 41 13 Storm Utility Drain

SECTION334113STORMUTILITYDRAIN
PART 10 - GENERAL
10.01
A.
Submittals: Specification cut sheet.
PART 11 - PRODUCTS
11.01
A.
PIPE
Corrugated PE Pipe: AASHTO M 294, Type S, with smooth waterway for coupling joints.
1.
Diameter: Varies, shown on drawings
2.
Color: Black
PART 12 - EXECUTION
12.01
A.
INSTALLATION
Pipe used for cover of water tanks to provide shade & used as a planter support, refer to S & L drawings.
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41 Material Processing and Handling Equipment
41 22 13.23 Mobile Cranes

SECTION412213.23MOBILECRANES
PART1GENERAL
1.1
SUMMARY
A.
Sectionincludesthefollowing:
1.
1.2
SUBMITTALS
A.
Linktomanufacturerspublisheddatasheet,including:
1.
Productdetails
2.
Dimensionsandmeasurements
TelescopicBoomTruckCrane
A.
Acceptanceatsite:
1.
Inspectproductupondelivery.Reportanydamagedormissing
omponentsdirectlytothemanufacturer.
2.
Provideappropriatemattingmaterialbeneathcranefeettocomplywith
requiredloadfactors.
PART2PRODUCTS
2.1
MANUFACTURERS
A.
LinkBeltCranes
LinkBeltConstructionEquipmentCompany
Lexington,KY
www.linkbelt.com
2.2
PRODUCTS
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412213.13
A.
HTC869090TonHydraulicCrane
1.
Maximumliftingcapacity:90tonsat8feet
2.
Telescopicboom:38feetto140feet
3.
Latticejib:35feetto90feet
4.
Carrierengine/output:6cylinder,445hpDetroitDieselEngine
5.
Craneengine/output:
6.
Drive/Steering:
7.
TravelSpeed:62.3mph
8.
OperationalWeight:16,880lbs
9.
TotalCounterweight:39,500lbs
PART3EXECUTION
3.1
OPERATION
A.
Assumedweightofassemblytobeliftedis20,000lbs.
B.
Assumedradiusofliftis800.
C.
Counterweightsrequiredtotal32,500lbs.
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41 65 16
Mobile Generators
SECTION416516MOBILEGENERATORS
PART1GENERAL
1.01
SUMMARY
A.
SectionIncludes:
1.
1.02
1.03
Specificationforenginegeneratorstobeusedduringinitialconstructionofsite.
ACTIONSUBMITTALS
A.
ProductData
B.
C.
Shopdrawings
WARRANTY
A.
ManufacturerWarranty
1.
Thewarrantypolicyisaseparatedocumentthatwillbegivenbydealerattimeofpurchase.
PART2PRODUCTS
2.01 PRODUCTTYPE
A.
EM5000iswithGX340K1HondaEngine
2.02 MANUFACTURERS
A.
HONDAEngines
A.
Capacities
1.
EPACompliant
2.
4stroke,OHV,singlecylinderenginetype
3.
ACOutput:
Ratedvoltage120/240AV(5000W)
Ratedfrequency60Hz,
RatedAmpere(5000W)41.6/20.8A;(4500W)37.5/18.8A,
RatedOutput4.5kVa
Maximumoutput5.0kVa
Receptacles:20A125VDuplex,30A125VLockingPlug,30A125/250VLockingPlug
DCOutput:N/A
Startingsystem:recoil,electric
FuelTankCapacity:4.49gals.
OilCapacity:1.16qt.
4.
5.
6.
7.
8.
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9.
ReductionGearOilCapacity:10oz.
10.
RuntimeperTankful:5.7hrs.@ratedload,15.2hrs.@1/4load
11.
Dimensions:L31.9xW26.4xH27.2
12.
Weight:209poundswithoutbattery
13.
Noiselevel:68dB@ratedload;62dB@load
PART3EXECUTION
3.01 INSTALLERS
A.
FloridaInternationalUniversitySolarDecathlonTeam
3.02 INSTALLATION
A.
SpecialTechniques
1.
SeetheGeneralInstallationManualandUseandCareGuide.
3.03 PROTECTION
A.
Allreceptaclesonthegeneratorareprotectedbyagroundfaultcircuitinterrupter(GFCI)forprotection
againsttheshockhazardofgroundfaultcurrent.TheGFCIhasTESTandRESETbuttonsandisconnected
tothecircuitbreaker.
B.
TheGFCIwillnotprotectagainstshortcircuitsoroverloads.
C.
ObservethefollowingprecautionstoensureproperGFCIoperationandtoreduceshockhazards.
1.
Usegrounded3conductorextensioncords,tools,andappliances,ordoubleinsulatedtoolsand
appliances.
2.
Inspectcordsandplugs,andreplaceifdamage.
3.
Donotusecordlengthsgreaterthan164feet,anddonotusemultipletoolsandapplianceswith
builtinnoisefilters.SuchusemayactivatetheGFCIandtripthecircuitbreaker.
D.
Thegeneratorgroundterminalisconnectedtotheframeofthegenerator,themetalnoncurrent
carryingpartsofthegenerator,andthegroundterminalsofeachreceptacle.
3.04 MAINTENANCE
A.
Scheduledmaintenanceisrecommendedtomaintainoptimaloutputperformance.Sustainedhighload
orhightemperatureoperation,oruseinunusuallywetordustyconditions,willrequiremorefrequent
service.
B.
Keepenginecleanandwelloiledtomaintainpoweroutputlevels.
C.
Itisrecommendedtochangetheoilintheenginetwiceormoreperyear,dependingonfrequencyof
use.Itisrecommendedtocleanasneeded.Amild,nonabrasivedetergentmaybeappliedfor
persistentdirt.
E.
Itisalsorecommendedtoinspectthemechanicalandelectricalconnectionsannually.
http://www.hondapowerequipment.com/pdf/manuals/31Z11604.pdf
http://www.hondapowerequipment.com/products/modeldetail.aspx?page=modeldetail&section=P2GG&modelname=E
M5000iS&modelid=EM5000ISAN
Revision1
MobileGenerators
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ENDOFSECTION416516
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MobileGenerators
Published3/22/2011
Page367
416516
Division 48 Electrical Power Generation
48 19 16
Electrical Power Generation Inverters
SECTION481916ELECTRICALPOWERGENERATIONINVERTERS
PART1GENERAL
1.01 SUMMARY
A.SectionIncludes:
1.
Specificationforgridtied,electricalpowergenerationinverters.
1.02 ACTIONSUBMITTALS
A.
ProductData
B.
ComplywithNewUL1741/IEEE1547
C.
1.03 DELIVERY,STORAGE,ANDHANDLING
A.
DeliveryandAcceptanceRequirements
1.
AllSunnyBoyinvertersarethoroughlytestedandinspectedbeforetheyarepackedand
shipped.Althoughtheyareshippedinsturdy,recyclablepackaging;damagecanstilloccurduring
shipping.Itisimportanttocarefullyinspecttheshippingcontainerpriortobeginningtheinstallation.If
anyexternaldamagetothepackagingmakesyoususpecttheinverteritselfcouldbedamaged,orifyou
findthattheinverterisdamagedafterunpackingit,reportthedamageimmediatelytoyourSMAdealer
andtotheshippingcompanythatdeliveredtheSunnyBoy.IfitbecomesnecessarytoreturntheSunny
Boy,usetheoriginalpackaginginwhichitwasdelivered.
1.04 WARRANTY
A.
ManufacturerWarranty
1.
Atenyearwarrantyappliestothefollowingproducts:SunnyBoySB700US,SB3000US,
SB4000US,SB5000US,SB6000US,and SB7000US.TheSMAfactorywarrantycoversanyrepairor
replacementpartcostsincurredduringtheagreedperiod,beginningonthedevicespurchasedate,
subjecttotheconditionslistedbelow.Thisisnotassociatedwiththedurabilitywarranty.
PART2PRODUCTS
2.01 PRODUCTNAME
A.
SunnyBoy4000USGridTiedInverter
http://download.sma.de/smaprosa/dateien/4776/SUNNYBOY34DUS102720W.pdf
2.02 MANUFACTURERS
A.
SMASolarTechnology
A.
Capacities
1.
SeetheSunnyBoyDataSheetforinputandoutputdataaswellproductefficiencies,weights,
anddimensions.
Revision1
ElectricalPowerGenerationInverters
Published03/22/2011
Page368
481916
PART3EXECUTION
3.01 INSTALLERS
A.
FloridaInternationalSolarDecathlonTeam
3.02 INSTALLATION
A.
SpecialTechniques
1.
SeetheSunnyBoySolarInverterInstallationguideforinstructionson
unpacking,mounting,andwiringtheinverterswithaparallelconnection.
2.
Confirmcompatibilityofstringsizingwithphotovoltaicpanelsand
inverters.
3.03 MAINTENANCE
A.
SeetheSunnyBoySolarInverterInstallationGuideforinstructionsoncleaning
thefansandhandlecovers,testingthefans,andexchangingthefuses.
ENDOFSECTION481916
Revision1
ElectricalPowerGenerationInverters
Published03/22/2011
Page369
481916

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PROJECTMANUAL

Rules Compliance Checklist

Quantity,specifications , and delivery date(s) of all

Detailed Water Budget

Summary of Unlisted Electrical Components

Summary of Reconfigurable Features

Interconnection Application Form for Solar Decathlon 2011

Energy Analysis Results and Discussion

AninterpretiveenergyanalysiscreatedinEnergy10directly influenced key decisionmaking concerningthe design of

Cold Formed Framing

Exterior Rough Carpentry

Interior Architectural Woodworks

06 41 16.A1 Architectural Cabinets

06 61 16.A1 Solid Surface Countertop by Ikea

Rigid Insulation Subfloor Acoustical Underlayment

Spray Foam Insulation

HUSKY, Poly-Americas standard sheeting, 8mil.

Apply building paper immediately after sheathing is installed.

Apply building wrap immediately after sheathing is installed.

Flexible Flashing Installation:

Prime substrates as recommended by flashing manufacturer.

Submittals: Product Data and Samples.

END OF SECTION 073100

CoilcoatedKynar500 orHylar5000 basedpolyvinylidenefluoride(PVDF).AlcoaArchitecturalProductsshallbe

Adhered Thermoplastic Membrane Roofing

Allmaterials whicharedetermined to bedamaged bytheOwner'sRepresentativeorSika Sarnafilaretoberemoved

Projectspecificperimeter edge detailreviewedandacceptedforonetimeusebySikaSarnafil'sTechnical

a) There is a significant increase in drying time due to an increase in humidity or a decrease in

Useatleast 2layersofinsulationwhenthe totalinsulationthicknessexceeds21/2inches(64mm). Staggerjoints at

Fasteners are to be installed consistently in accordance with fastener manufacturer's recommendations.

07 92 43 Silicone Building Sealant

Aluminum Exterior Door

PRODUCT DATA SHEET 0 structure.

Section 06100 - Rough Carpentry: Wood blocking and fasteners to

PRODUCT DATA SHEET 1 perimeters.

Section 07920 - Joint Sealants: Exterior and interior sealants at window

PRODUCT DATA SHEET 2 -

Section 08800 - Glass and Glazing: Additional glazing requirements.

PRODUCT DATA SHEET 0 American Architectural Manufacturers Association:

PRODUCT DATA SHEET 0 Impact-Resistant Aluminum Window and Door Performance:

Installer Qualifications: Skilled and experienced to install manufacturer's

DELIVERY, STORAGE, AND HANDLING

PRODUCT DATA SHEET 0 area until ready for installation.

Store products in manufacturer's unopened packaging in a clean, dry

PRODUCT DATA SHEET 1 -

Protect exposed metal and glass surfaces to prevent damage to finish.

PRODUCT DATA SHEET 0 -

Acceptable Manufacturer: CGI Windows and Doors, Inc. , which is

Requests for substitutions will be considered in accordance with

SWING DOORS (ESTATE)

PRODUCT DATA SHEET 0 CGI Windows and Doors, Inc.

Swing Doors: "Sentinel" Series 450 Doors, Sidelites and Transoms by

PRODUCT DATA SHEET 1 Swing Door Design:

Jambs: 6.75 inches (17.146 cm).

PRODUCT DATA SHEET 0 -

Install windows following manufacturer's instructions.

Align windows plumb and level, free of warp or twist.

PRODUCT DATA SHEET 3 -

Adjust vents to close snugly and put in smooth operating order.

Hang doors and adjust hardware to achieve specified clearances and

PRODUCT DATA SHEET 4 -

Demonstrate doors and hardware are in good working order.

PRODUCT DATA SHEET 0 of the products.

Refer to manufacturers instructions for proper cleaning and maintenance