Beruflich Dokumente
Kultur Dokumente
Programming Software
KT Edit
24.09.2002 BD-05-382-A
adaptronic
Table of Contents
Table of Contents
Page
1
Overview of KT Edit
1-1
1.1
1.2
Installation of KT Edit
2.1
2.2
3.1
3.2
3.3
3.4
3.5
3.6
Starting KT Edit
"Job Transfer" Function
"Options" Function
"Update" Function
"File Transfer" Function
Copying Jobs and Files
Test Data Description and Test Point Naming with ATX Keywords
4.1
4.2
4.3
5.1
5.2
5.3
5.4
5.5
5.6
General
........................................................................................................... 5-1
Syntax Rules, Editing and Storing of Commands .................................................................... 5-2
Outputs, Start Button and Release Button ............................................................................... 5-4
Commands and Functions........................................................................................................ 5-5
Test Point Formats
......................................................................................................... 5-19
Additional Information for Test Flow Control .......................................................................... 5-19
6.2
6.3
6.4
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
Configuration file
........................................................................................................... 7-1
Information about system configuration.................................................................................... 7-2
Device names
........................................................................................................... 7-2
System Configuration ........................................................................................................... 7-2
Interface assignment (see Interface configuration) .................................................................. 7-2
Configuration
........................................................................................................... 7-4
Testing, Learning und Diagnostics ........................................................................................... 7-5
Loading and Saving
........................................................................................................... 7-8
Languages
........................................................................................................... 7-8
2-1
3-1
........................................................................................................... 3-2
........................................................................................................... 3-2
........................................................................................................... 3-5
........................................................................................................... 3-6
........................................................................................................... 3-7
........................................................................................................... 3-8
4-1
5-1
6-1
7-1
8-1
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Addendum
9.1
9.2
9.3
9.4
9.5
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1-1
Overview of KT Edit
1.1
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Installation of KT Edit
Supplementary documents
Please see the hardware manual of the KT 110.
Activity symbol: Text following this symbol describes an activity. Such activities are to be performed sequentially from
the top down.
9 Result symbol: Text following this symbol describes the result of an operation.
1.2
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1-3
Methodology
KT Edit has been designed and programmed in accordance
with the latest technological and safety standards. Nevertheless, danger to the operator of the test system or third parties,
or material damage may occur if:
You do not use the test system properly
The test system is operated by personnel who have
not been instructed in its operation
The test system is modified or refitted in a manner not
authorized by the manufacturer
You do not heed the safety precautions and instructions
Operate the test system only when it is in a good working order.
The test system must be operated as intended and in full
awareness of the relevant safety regulations and potential dangers involved.
The test system is to be shut down immediately if there are any
faults that impair safety or if there are changes in operation.
Report all such cases to the service personnel at adaptronic
GmbH.
Proper Usage
KT Edit may only be used to program and handle test data for
the test system.
Observance of the instructions in the manual, the supplementary documents, the inspection and maintenance regulations,
the accident prevention regulations for testing stations as well
local work regulations, are all considered to be a part of proper
usage.
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Installation of KT Edit
Special knowledge is required to service and maintain the system. Therefore, only trained and authorized personnel are permitted to carry out such work.
Documentation
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Installation of KT Edit
2.1
System Requirements
2-1
(KT Edit requires approximately 10 MB of space). After installing KT Edit, you should ensure that you have several
Mobs of free hard disk space for storing test programs.
A CD-ROM drive
64 MB RAM
An unused RS232 serial port for each KT 110 to be con-
nected
An unused RS232 serial port for a smart card reader (option)
VGA monitor with 800 x 600 or higher resolution
A mouse or compatible pointing device
Please note:
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2-2
2.2
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Installation of KT Edit
9 After installation you can start KT Edit with the button on the
desktop or via Start
adaptronic tools
KT Edit.
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3-1
Job Transfer
Options
Update
File Transfer
Function
Offline
Offline /
supervisor
Online
Online /
supervisor
Exit
Edit job
Delete job
Copy job to pc
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3-2
3.1
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Starting KT Edit
Start KT Edit via the button on the desktop or via
Start
adaptronic tools
KT Edit.
3.2
Directory structure of PC
Scanned devices
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3-3
Menu bar
The functions offered in this function are available via the menu
bar.
Exit
Edit job
Create a new job
Delete job
Copy job to device
Copy job to PC
Format smart card in drive
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Editing Jobs
Proceed as follows to edit of an existing job:
Open the selection "Job Transfer".
Select one job stored on the PC or on a KT 110 and open
the edit window by clicking on the "Edit job" button or double
click the job name.
9 The window shown above will be opened with the data for
the selected job. It is divided into three editing areas:
ted-file: test data for the unit under test
ndi-file: file for test point naming
doc-file: file for documentation purposes or test sequence control
Please note:
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3-5
Menu bar
The functions offered in this window are available via the menu
bar.
Redo
Undo
Paste
Copy
Cut
Find...(Ctrl+F)
Print
Save + quit (Ctrl+S) exit
Fig. 3.4: Menu bar
3.3
"Options" Function
With this function you can initiate following items:
Access Level
About KT Edit
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Access Level
About KT Edit
3.4
"Update" Function
This function enables you to make firmware updates to the
KT 110.
Information about
the actions taking
place during
update
Start button
Versions available on the PC
KT 110 connected
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3-7
Proceed as follows:
Select the version to be transmitted to the KT 110 and the
specific KT 110 to be updated.
After making the selections, click the "Update" button.
Confirm security retrieval.
KT Edit carries out the update procedure to the selected
Please note:
3.5
By updating the KT 110, all test data stored in the tester will be
lost!
Update is done via an asynchronous serial communication. Due
to noise and other problems, the update function can abort on
errors. Just retry the update in this case.
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Menu bar
The functions offered in this selection are available via the
menu bar.
Exit
Edit file
Delete file
Copy file to device
Copy file to PC
Refresh device connections
Reset test device
3.6
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Test Data Description and Test Point Naming with ATX Key Words
4-1
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4.1
Test Data Description and Test Point Naming with ATX Key Words
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Segment 1
Global Parameters
Segment
Parameters
(Electrical Parameters)
Prim List
Net List
Segment 2
Component List
Segment
Parameters
(Electrical Parameters)
Prim List
Net List
Segment 6
Component List
Segment
Parameters
(Electrical Parameters)
Prim List
Net List
Component List
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Test Data Description and Test Point Naming with ATX Key Words
4-3
Parameters
The parameters for the tests are divided up into two different
types of parameter sets:
UUT related parameters: one parameter set within
each *.ted file (global parameters)
Segment related parameters: one parameter set
within each segment (electrical parameters for the
segment test)
UUT related parameter block (example):
#PARAMETER "PROJECT1"
@ VERSION "V 01.68"
@ PIN_FORMAT DIRECT
@ KEEP_FAULTS OFF
@ RESULT_DOCUMENTATION_LEVEL 0
@ ERROR_LIMIT 20
@ ABORT_ALL ON
@ STOP_ON_FAULTS ON
@ PRINT_PASSED ON
@ PRINT_HEADER ON
@ PRINT_SEGMENT ON
@ PRINT_PARAMETERS ON
@ PRINT_COMP_NAME OFF
@ PRINT_VALUE OFF
@ PRINTER_INTERNAL OFF
@ GOOD_LABEL_NAME "label.gut"
@ GOOD_LABEL ON
@ BAD_LABEL_NAME "label.bad"
@ BAD_LABEL OFF
@ HEAD_LABEL_NAME "record.lab"
@ HEAD_LABEL OFF
@ ADD_LABEL_NAME "label.gut"
@ ADD_LABEL OFF
@ RELAIS_TIME 250
@ BYTE_USED_BY_TEST 16
@ EXCLUDE_SHORT_UPPER 128
@ MONITORING OFF
@ LOOSE_CONTACT_TEST OFF
@ VISUAL_LED_TEST OFF
!
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Test Data Description and Test Point Naming with ATX Key Words
CONNECTION_LOW SHORT_LOW
PRIM
The test points (TP) for a short-circuit test are defined by the
PRIM data block of the *.ted file.
One prim list can be included in each segment.
The prim list consists of one test point of each net.
Example of prim list:
TP 1
TP 5
TP 2
TP 6
TP 3
TP 4
All declared test points are tested against each other in the
short-circuit test. In this example, two points are defined for the
short-circuit test: 1 and 3
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Test Data Description and Test Point Naming with ATX Key Words
4-5
NET
A net list with its nets specifies the test points that have electrical connections to be tested during continuity test. The test
points having connections to other test points are defined in a
single net. Nets have no electrical connection to other nets.
Example of net list:
TP 1
TP 4
TP 2
TP 5
TP 3
TP 6
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Test Data Description and Test Point Naming with ATX Key Words
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COMPONENT
In the COMPONENT data block, electrical components are described. Furthermore, the component definition is used for special components like open and connection.
The unit for the set values for resistance is Ohm and for capacitance, Farad. The definition of tolerance is done in %. The
tolerance statement refers to the value stated directly ahead of
it in each case. For components with tolerance, where no tolerance in entered, a tolerance of 10 % is used. If only one is
stated, this value is applicable to the positive and negative tolerance. If both values are stated, the first is taken as the positive tolerance and the second the negative tolerance.
Each component location has a position, that contains the component name and two test points, from_point and to_point. If no
component name exists, a ? must be used.
An electrolytic capacitor can be specified by the voltage statement. The first point in position gives the anode and the second, the cathode.
The components X (connection) and U (open circuit) are
tested as resistances below the lower threshold and above the
upper threshold.
Example of a component list:
#COMPONENT "PROJECT1" "Segment_1"
@R "R_1" 1 2 330
@C ? 7 9 100e-9 20 20
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@D "d1" 55 64
@Z "Z1" 32 33 3.3
@Z "Z2" 7 10 5.3 20 20
@E "LEDa" 30 31
@E "LEDb" 34 35 5.0
Test Data Description and Test Point Naming with ATX Key Words
4-7
tolerances:
+ 20% / - 20%
Electrolytic capacitor
name:
Cond_3
from test point:
5 (+)
to test point:
battery (-)(direct name)
value:
470 F
tolerance:
not defined = 10%
Diode
name:
d1
from test point:
55 (anode)
to test point:
64 (cathode)
Zener diode
name:
Z1
from test point:
32 (anode)
to test point:
33 (cathode)
Zener voltage:
3,3 V
tolerance:
not defined = 10%
Zener diode
name:
Z2
from test point:
7 (anode)
to test point:
10 (cathode)
Zener voltage:
5.3 V
tolerance:
+ 20% / -20%
LED
name:
LEDa
from test point:
30 (anode)
to test point:
31 (cathode)
voltage:
set tester voltage
LED
name:
LEDb
from test point:
34 (anode)
to test point:
35 (cathode)
voltage:
5 V (reverse voltage)
Connection
name:
Short1
from test point:
100
to test point:
101
Open circuit
name:
Open1
from test point:
102
to test point:
103
End of component list definition
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Test Data Description and Test Point Naming with ATX Key Words
4.2
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#NAME_DIRECT "PROJECT1"
@ 1
Node_1
@ 4
Point_4 ? E_99
Ground
@ 128
Battery Eyelet
!
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4-9
TP 4
330
TP 7
TP 8
TP 68
TP 67
Parameters segment 1
Segment 1
4.3
Test Data Description and Test Point Naming with ATX Key Words
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Test Data Description and Test Point Naming with ATX Key Words
Prim list
#PRIM "PROJECT1" "Segment_1"
@ 1 2 3 5 6
7 9 10 11 12
13 14 15 16 17
18 19 20 21 22
23 24 25 26 27
28 29 30 31 32
33 34 35 36 37
38 39 40 41 42
43 44 45 46 47
48 49 50 51 52
53 54 55 56 57
58 59 60 61 62
63 64 65 66 67
68 69 70 71 72
73 74 75 76 77
78 79 80 81 82
83 84 85 86 87
88 89 90 91 92
93 94 95 96 97
98 99 100 101 102
103 104 105 106 107
108 109 110 111 112
113 114 115 116 117
118 119 120 121 122
123 124 125 126 127
128
!
Net list
switch open
Component list
#COMPONENT "PROJECT1" "Segment_1"
@R "R_1" 7 8 330 10 10
!
Segment 2
Parameters segment 2
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Test Data Description and Test Point Naming with ATX Key Words
4-11
Prim list
#PRIM "PROJECT1" "Segment_2"
@ 1 2 3 5 6
7 9 10 11 12
13 14 15 16 17
18 19 20 21 22
23 24 25 26 27
28 29 30 31 32
33 34 35 36 37
38 39 40 41 42
43 44 45 46 47
48 49 50 51 52
53 54 55 56 57
58 59 60 61 62
63 64 65 66 67
69 70 71 72 73
74 75 76 77 78
79 80 81 82 83
84 85 86 87 88
89 90 91 92 93
94 95 96 97 98
99 100 101 102 103
104 105 106 107 108
109 110 111 112 113
114 115 116 117 118
119 120 121 122 123
124 125 126 127 128
!
Net list
switch closed
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5.1
General
5-1
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5.2
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Editing
The commands mentioned above can be inserted within the
documentation text/block of commands in the section
[KT_INSTRUCTIONS]. The key word [KT_INSTRUCTIONS]
brackets included must be input by the operator.
When there are no commands in the section
[KT_INSTRUCTIONS] of the documentation text/block of commands, the standard test cycle will be executed.
As soon as there commands are present, these commands will
be executed instead of the standard test cycle.
Example of editor window with test flow commands:
#PARAMETER "KT 110_4"
: DESRIPTION ($
generated on 07/02/2002
[KT_INSTRUCTIONS]
If WaitShort 1 2 500
Test "Segment_1"
EndIf
If WaitShort 203 500
Test "Segment_2"
EndIf
$)
!
One command per line is allowed.
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5-3
Meaning
Remarks
Alert (bell)
Newline (linefeed)
Carriage return
Horizontal tab
Beep
New line
Go to beginning of line
Tabulator (= 4
*<SPACE>)
Example
DisplayWait "Please press KT-Key 1\n or F1 "
Syntax Check
KT Edit does not check the correct syntax during input.
Faults in syntax are displayed at the tester during loading of the
test program.
In the numeric declaration of the line in which the fault appeared, the count begins at the entry [KT_INSTRUCTIONS]. If
for the line of fault "-1" is output, a fault appeared in the if interlock.
In the event of a fault, the test program will not be loaded.
Storage
When the test system stores the documentation data block, it
stores the [KT_INSTRUCTIONS] as well. In this way every test
program can contain an individual test sequence.
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Outputs
Outputs A1, A2 and A3 can be programmed by setting the corresponding function for each output.
With the usage of the test flow control, the support of the outputs of the external port is blocked for automatic run with the
following exceptions:
The outputs of the external port will be activated at the
end of the test upon fault abort in accordance with the
configuration settings.
At operator abort, the outputs of the external interface
will be activated at the end of the test in accordance
with the configuration settings if the test table interface
is not switched on.
If the test table interface is switched on, Output 2 of the external
port (release signal) is always supported upon releasing the
table.
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5.4
5-5
Test
Test Command
Syntax
Description
Run the whole test program. i.e. test all segments if no Segment name has been transferred or test segment named SegmentName.
The segment SegmentName must exist in the test program.
Parameter
Example
Parameters
SegmentName
Description
Name of the segment to be
tested (maximum 32 characters)
Test
Test "Segment_1"
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Query
Test Command
Syntax
Description
The Query command allows queries to be shown on the display
that, depending upon the operators decision, can be accepted
as faults.
Parameter
Parameters
Instruction
FaultNumber
Description
Instruction text; the display allows up to 40 characters. Up to
32 characters are used for the
result output.
ID number of the error from the
error list catalogue (DEVICE.*).
The range 160-199 is reserved
for the user to insert customized
error descriptions. Be careful of
inserting error descriptions outside this range since they may
conflict with later expansions of
the error catalogue by adaptronic.
Example
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Effect
Accept command (query) as error, enter it into
the error memory and run the subsequent tests.
Continue the tests cycle: no error
Abort test: the system asks if the test run is to
be aborted. In the case of NO the last command will be displayed.
Query "Instruction OK?" 160
adaptronic
5-7
DisplayWait "Text"
DisplayPrint "Text"
DisplayShow "Text" Time
DisplayBeep
Description
This command allows an output to the display of the test system.
Parameter Parameters
Text
Time
Description
Text to be output
Display times the of text in 1/10
seconds; position 0-600 (= 0 - 60 s)
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Description
Displays the text and waits for an event; this
can be a KT key input or a signal from the
input E1 or E2 on the external control interface of the tester. The previous display output is stored intermediately and will be displayed again after having finished the command.
DisplayPrint Creates a display output without storing the
previous display content.
In case the output text requires more space
than the display has available, the display will
automatically scroll the text upwards.
DisplayShow Outputs the text and waits a certain period of
time which can be set with the parameter
Time and continues the test run after that
time. The previous display output is stored
intermediately and will be displayed again
after having finished the command.
The wait times can be shortened by pressing
a key during the display of the information.
DisplayBeep Makes the test system beep.
Example
DisplayWait "Please press\n KT key '1' or F1"
DisplayPrint "without save..."
DisplayShow "wait 5 seconds..." 50
DisplayBeep
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5-9
PrintLabel, PrintProt
General Output Commands
Syntax
PrintLabel" LabelFile.EXT"
PrintProt
Description
The Print... command allows data to be output to a printer.
Parameter
Parameters
LabelFile
EXT
Description
The label file to be printed.
The file itself as well as the
corresponding initialization
file LabelFile.INI must be
stored in the directory:
\GLOBAL.
File extension, preset for
initializing files is "INI". The
extension for layout files is
arbitrary (in accordance with
DOS conventions)
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PrintProt
Example
Description
This command outputs a label file to a
printer. When necessary the label file is
loaded prior to printing, the printer is also
initialized and then the file is printed. The
option LABEL_PRINTER must be part of the
wiring tester software. The output depends
upon the menu setting.
Interface: LAB_A_PRINTER...
An error log is output to a printer.
The settings in the menu PRINTOUT
PARAMETER are observed.
Interface: PRO_PRINTER... (Log printing)
PrintLabel
PrintProt
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5-11
Delay
General Output Command
Syntax
Delay Time
Description
Stops the test run for the period set with Time.
Parameter
Example
Parameters
Time
Description
Delay period in ms; range 065535
Delay 500
OutRS232
General Output Command
Syntax
Description
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Parameter
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Parameters
Interface
Description
Statement of the interface
number. The interface numbers are listed with the appropriate keywords in the
appendix. Each interface
listed in the appendix can be
used.
The establishment of the
output medium as well as, if
necessary, the interface parameters, is done in the configuration file KT.CFG.
Instruction
The output data. All characters after the interface number are interpreted as Instruction. If the data are not
limited with quotation marks,
leading or following spaces
will not be sent. Blank characters within the Instructionarea will be sent.
The output of control characters is possible by using
the syntax described in the
appendix.
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5-13
OutExtPort
Output Signal Control Commands
Syntax
Description
Parameter
Parameters
Command
Address
Description
Command mode
Output address
Command
SET
OutExtPort
RES
Description
The switch output Address is
set.
The switch output Address is
reset. 1)
.
Example
OutExtPort SET 1
OutExtPort RES
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Description
Level to be queried (0 or 1)
Input address; range: depends
upon hardware
To define the From test-point
To define the To test-point
Time period in ms that the system
will wait for the state "Set" or
"Continuity" or" Open"; range is 065535
With 0, the system waits until the
level to be queried is measured or
the operator aborts the process.
Example
WaitExtPort 1 1 1000
WaitShort "Test Point 1"" Test Point 11" 500
WaitOpen "OD_1-Code"" MOD_1-missing" 10000
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5-15
WaitInput
Input Query Commands
Syntax
Description
With the WaitInput command, data can be read. The data are
then available for output via the KT keywords.
If the minimum number of characters is not reached, the input is
defective and the data will not be accepted. The result can be
evaluated via the control structure.
With operator abort, the test will be cancelled.
Parameter
Parameters Description
Text
Text to output (maximum 16 characters recommended)
KeyWord
Statement of KT keyword, that
data content is to be changed
Length
Minimally number of characters to
be entered
Timeout
Time period in s. During that time,
the input can repeated after a defective comparison. Range 065535
With 0, only one input is possible.
Example
WaitInput
WaitInput
"Operator" OPERATOR 1 5
Notes
A maximum length of 32 characters is possible. If fewer characters are possible for a command, the remaining characters
will be ignored (for example: label parameter LABEL_VAR_n
with a maximum of 20 characters).
The range is checked during the reading of numeric data. The
check can be deactivated with a configuration setting.
For input of decimal numbers, a decimal point must be used.
The range for numbers is 0-65535.
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Compare
Compare Function
Syntax
Compare
Description
Data can be read and compared with stored data by use of this
command. The data to be compared are set via keywords.
The result can be evaluated via the control structure.
With operator abort, the test will be cancelled.
Parameter Parameter
Text
KeyWord
CompareFlag
Timeout
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Descriptions
Text to be output (maximum 16
characters recommended)
Statement of the comparison data
for the data read in via a KT keyword.
Selection of compare data:
Comparison is OK, if with
numeric data
0: the read value and the stored
value are identical
1: the read value is lower than the
stored value
2: the read value is higher than
the stored value
text data
0: the texts are identical
1: the read text is shorter than the
stored text
2: the read text is longer than the
stored text
3: the stored text includes the read
text
4: the read text includes the stored
text
(For text data, small or capital letters are not heeded at 0, 1 and 2.)
Time period in s. During that time,
the input can repeated after a defective comparison. Range is 065535
With 0 only one input is possible.
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5-17
Example
Compare
Compare
If Condition
Else
EndIf
Description
Using the commands If, Else, and EndIf, simple branching can
be done. When the condition is true the commands following
the If command will be processed until the next Else or EndIf.
Otherwise, the system proceeds after the next Else or Endif.
Within an If() - Else - EndIf sequence, additional If() - Else EndIf sequences are possible (maximum depth of structure:
32767).
Condition
TestPassed
TestFailed
SegTestPassed
SegTestFailed
WaitExtPort...
WaitShort...
WaitOpen...
Query..
Compare..
WaitInput..
OutRS232...
Description
Complete test without faults
Complete test with one or more faults
Test of the last tested segment passed
Test of the last tested segment with one
or more faults
If the level to be queried is actually
measured the result is true, otherwise
false
With an error the result is false, otherwise
true
With a defective comparison the result is
false, otherwise true
The result is false if the number of characters is to small
The result is false if the data output is
faulty. This result does not influence the
test result.
24.09.2002 BD-05-382-A
5-18
adaptronic
Example
If TestPassed
OutExtPort SET 1
Else
If WaitExtPort 1 1 1000
OutExtPort SET 2
EndIf
EndIf
If Query "Connector 1 and 2\nexisting?" 155
DisplayShow "Test started" 5
Test
Else
DisplayWait "Test aborted"
EndIf
If Compare "Barcode Check" LABEL_VAR_1 0 0
DisplayShow "Comparison OK" 5
Else
DisplayShow "Comparison faulty" 5
EndIf
If WaitInput "Barcode reading" LABEL_VAR_1 1 10
DisplayShow "Barcode read" 5
Else
DisplayShow "Barcode not read" 5
EndIf
BD-05-382-A
24.09.2002
adaptronic
5.5
5-19
5.6
Keyword
Interface
PRO_PRINTER
DOC_PRINTER
LAB_G_PRINTER
LAB_B_PRINTER
LAB_H_PRINTER
LAB_A_PRINTER
LINE_SERIAL
6
7
8
RESULT_SERIAL
SER_BCODE
EXT_MEASURE
Report printer
Documentation printer
Passed label
Failed label
Test report / batch label
4th label
Serial communication with host
computer
Result data communication
Serial barcode reader
External measurement electronics
Escape Sequences
Control character
\a
\b
\f
\n
\r
Meaning
HEX
value
7
8
C
A
D
\t
\v
\\
\^
\"
Alert (bell)
Backspace
Form feed
New line
Carriage return
Horizontal tab 9
Vertical tab
B
----
\'
--
Comment
Beep
Back key
Form feed
Line feed
Carriage return
Horizontal Tab
Vertical Tab
Backslash
Display character ^
Display character"
Display character'
24.09.2002 BD-05-382-A
5-20
adaptronic
The characters'^',' \','"' and "' need special treatment. They must
be initialized with a backslash.
Example:
String for instruction
String at output
"command between
"\" command between double quotation double quotation
marks \""
marks"
Control Sequences
The control sequences (ASCII-characters < 20hex) are declared with the control character '^' The character following the
control character ^ will be passed out as [character]-40hex.
ASCII - table control characters:
Control character
SOH
HEX-value
1
Control sequence
A
^
Control character
LF
HEX-value
A
Control sequence
J
^
Control character DC3/XOF
F
HEX-value
13
Control sequence
S
^
Control character
FS
HEX-value
1C
Control sequence
\
^
STX
2
B
ETX
3
C
EOT
4
D
ENQ
5
E
ACK
6
F
BEL
7
G
BS
8
H
HT
9
I
VT
B
K
FF
C
L
CR
D
M
SO
E
N
SI
F
O
DLE
10
P
DC1/XON
11
Q
DC2
12
R
DC4
NAK
SYN
ETB
CAN
EM
SUB/EOF
ESC
14
T
15
U
16
V
17
W
18
X
19
Y
1A
Z
1B
[
GS
1D
]
R-S
1E
^
U.S.
1F
_
Example
BD-05-382-A
24.09.2002
adaptronic
6-1
With the KT 110 label print option, you have the ability to activate the printout of labels manually or under software control.
Depending on the print conditions activated:
1. Passed label after test run without fault on the unit
under test,
2. Failed label after test run with fault on the unit under test or
3. Batch label, if the batch counter has reached the
defined number of units under test
will be printed automatically with the layouts assigned to the
print setup.
For test printouts or for occasional printouts the label print can
be activated manually on the KT 110.
The printout can be done on one or several printers, taking into
consideration that the printer type must be the same for passed
and failed labels. The batch label can be printed with another
printer type.
2.
3.
4.
24.09.2002 BD-05-382-A
6-2
6.2
adaptronic
L A B E L
P R I N T E R
/*********************************************/
/
LAB_G_PRINTER PAR 0
/
LAB_H_PRINTER NIL
/
LAB_A_PRINTER NIL
/
GOOD_LABEL_NAME label.gut
/
BAD_LABEL_NAME
/
Assignment of label
layouts
label.bad
HEAD_LABEL_NAME record.lab
/
label description file for 3. additional label printing
(batch)
ADD_LABEL_NAME label.xxx
/
...
BD-05-382-A
24.09.2002
adaptronic
6-3
Printer for
LAB_G_PRINTER
LAB_B_PRINTER
LAB_H_PRINTER
LAB_A_PRINTER
Meaning
Valid parameters
NIL
No output
VID
PAR x
x=0: LPT1
GCL com bd db sb p hs
Meaning
Valid values
Com
Serial interface
COM1/2 = 0/1
Bd
9600 ...
Db
No. Of data-bits
8..
Sb
Stop bit
1...
Parity
Hs
Handshake
24.09.2002 BD-05-382-A
6-4
adaptronic
The following allocations for the label layout are valid in the example:
Keyword
6.3
Label type
GOOD_LABEL_NAME
Label.gut
BAD_LABEL_NAME
Label.bad
HEAD_LABEL_NAME
Record.lab
ADD_LABEL_NAME
Label.xxx
Not available
To make a printout of a passed label or failed label on a connected printer, a printer-specific initialization file named
LABEL.INI can be generated for the printer used.
For the batch label, an initialization filed named RECORD.INI
has to be generated.
In the following the LABEL.INI is described in details. The explanations are also valid for the file RECORD.INI.
The selected printer will be prepared for printing by receiving
the data of the initialization file.
The printer-specific output commands (print macros) will be
named as well, to make the design of the output description as
clear and equipment-independent as possible.
For the beginning, end of line and form feed, three additional
predefined macros can be edited.
A maximum of 50 output commands, consisting of less than 15
characters can be entered in each layout. The characters have
to be defined by using the decimal ASCII-code or by writing the
characters between quotation marks.
Important!
The initialization file must be edited with an ASCII-editor as
a pure ASCII-file. Control characters, like those automatically inserted by word processing software, can cause a
malfunction of the tester.
BD-05-382-A
24.09.2002
adaptronic
6-5
Description
Default
Comment
C, K or I
Initialization order
D, M or V
LF/CR
Examples
Example 1:
Comment
# Initialization file for printer xy
Example 2:
Initialization line for vertical positioning of the printout at
printer Bluhm ST140i
C "/" "H" "0" "1" "4" "0"
Example 3:
Instruction line for vertical bold print at the printer Bluhm
ST140i
D bold_vert
24.09.2002 BD-05-382-A
6-6
adaptronic
Example 4:
Instruction line for form feed at the printer Bluhm ST140i
F "/" "W" "0" "0" "0" "1"
6.4
Attention!
The maximum length of a line without LF/CR: 254
characters.
The layout file may not be greater than 64 kB.
BD-05-382-A
24.09.2002
adaptronic
6-7
Important!
The initialization file must be edited with an ASCII-editor as
a pure ASCII-file. Control characters, like those automatically inserted by word processing software, can cause a
malfunction of the tester.
The following syntax must be used in the layout file for printing
macros, program variables and program functions:
Printing macros: {Factor * Name}
A defined printing macro will be called on via the macro name
assigned in the printer initialization file.
The printing macro call is delimited with {...}.
To repeat the macro several times, for example, to repeat several line feeds, a multiplication factor can be used. To carry out
the macro only one time, the factor 1 need not be entered.
Example:
Macrodefinition in the initialization file: C linefeed 10
{5*linefeed}= carrying out a linefeed 5 times
Program variables : [Name,from,length]
The content of a system internal defined program variable will
be printed out.
The call on for printout is delimited with [...].
The printout of a variable can be formatted. There is the ability
to start the printout at a defined position of the variable with a
defined length. The variable will be cut then or filled with
spaces.
Example:
[LABEL_VAR_1,2,4]
|
|
|
|
give out 4 characters beginning with 2. position
give out variable LABEL_VAR_1
24.09.2002 BD-05-382-A
6-8
adaptronic
Constants
Constants can be inserted into the label layout. If one label layout is used in several test programs, the constant will be print
out independent from the test program.
x=1-20
BD-05-382-A
24.09.2002
adaptronic
6-9
Description
TEST_OBJECT
Description of UUT
SERIAL_NUMBER
Serial number
LOT
Lot
DATE
Date
TIME
Time
OPERATOR
Operators name
Examples
Example 1:
Label via Eltron TLP 2742 printer
Layout File
Description
A16,32,0,2,2,2,R,"FF"
A64,32,0,4,1,1,N,"geprft"
A16,72,0,4,1,1,N,"[DATE]"
A16,100,0,4,1,1,N,"G [TEST_OBJECT,1,8]"
24.09.2002 BD-05-382-A
6-10
adaptronic
BD-05-382-A
24.09.2002
Parameter
Description
ASCII Text
P1
P2
P3
P4
P5
P6
P7
"Data"
adaptronic
6-11
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
I
#
I
#
I
#
I
#
I
#
I
#
I
#
I
#
#
#
I
#
#
#
#
#
F
#
E
Standard PAR 0
Form feed
"P" "1" 10
CR / LF
10
Initialization of
the printer
24.09.2002 BD-05-382-A
6-12
adaptronic
Example 2:
Label with printer Bluhm ST140i
Label:
adaptronic
UUT 1
Karl Maier
Doerlesberg-Ernsthof
D-97877 Wertheim
Germany
Tel 09345/930-0
Fax 09345/930100
03.11.2000
Layout file:
{start_pos}{dopp_breit_drei_hoch}adaptronic {standard}
constant text
BD-05-382-A
24.09.2002
[LABEL_VAR_1]
program variable
[OPERATOR]
program variable
Doerlesberg-Ernsthof
constant text
D-97877 Wertheim
constant text
Germany
constant text
Tel 09345/930-0
constant text
Fax 09345/930100
constant text
[DATE]
program variable
{upc_a}[LABEL_VAR_1,1,10]
program variable
adaptronic
6-13
: KT
92
3
3
2
5
7
8
5
7
4
(6-8-20)
(25-)
RXD
TXD
S-GND
CTS
RTS
pin
2
3
5
7
8
Printer 9-pol.
TXD
RXD
S-GND
RTS
CTS
Printing positioning
/Exxxxyyyy
x/y number of dots horizontal/vertical
Rotation of characters
/R0
Rotation clockwise 0
/R1
Rotation clockwise 90
/R2
Rotation clockwise 180
/R3
Rotation clockwise 270
Character sets
/F00
Micro characters
/F01
Standard characters
/F02
Vertical bold print
/F03
Double height
/F04
Triple height
/F05
Horizontal bold print
/F06
Double width
/F07
Double width/height
/F08
Double width/triple height
/F09
Double height/horizontal bold print
Bar code
/B0hhnn..
EAN 13 12 figures
/B1hhnn..
EAN 8
7 figures
/B2hhnn..
UPC-A 11 place
/B3hhnn..
Code39 (Start *, Stop *)
/B4hhnn..
2/5 Interleaved (Start >, Stop <)
Line graphics
/Lrlllls
r= line direction
Interline value
/Xnn
Vertical print positioning
"/" "H" "0" "1" "4" "0"
Printing start position
start_pos
"/" "E" "0" "0" "0" "0" "0" "0" "3" "5"
Rotation
dreh_0
Rotation
dreh_1
Rotation
dreh_2
Rotation
dreh_3
clockwise 0
"/" "R" "0"
clockwise 90
"/" "R" "1"
clockwise 180
"/" "R" "2"
clockwise 270
"/" "R" "3"
Micro character
micro
"/" "F" "0"
Standard character
standard
"/" "F" "0"
Vertical bold print
fett_vert
"/" "F" "0"
double height
dopp_hoch
"/" "F" "0"
Triple height
drei_hoch
"/" "F" "0"
Horizontal bold print
"0"
"1"
"2"
"3"
"4"
24.09.2002 BD-05-382-A
6-14
adaptronic
D
#
D
#
D
#
D
#
D
#
#
#
D
#
D
#
D
#
D
#
D
#
#
F
BD-05-382-A
24.09.2002
fett_hor
"/" "F" "0" "5"
Double width
dopp_breit
"/" "F" "0" "6"
double width/height
dopp_breit_hoch
"/" "F" "0" "7"
Double width/tiple height
dopp_breit_drei_hoch"/" "F" "0" "8"
Double height/horizontal bold print
dopp_hoch_fett_hor "/" "F" "0" "9"
Bar code 35*0,35
EAN 13
ean_13
"/"
EAN 8
ean_8
"/"
UPC-A
upc_a
"/"
Code 39
code_39
"/"
2/5 interleaved
2_aus_5
"/"
mm height
"B" "0" "3" "5"
"B" "1" "3" "5"
"B" "2" "3" "5"
"B" "3" "3" "5"
"B" "4" "3" "5"
Form feed:
"/" "W" "0" "0" "0" "1"
adaptronic
7.1
Configuration file
7-1
Directory:
DEVICE directory
File name:
KT
Extension:
.CFG
Contents:
Line is a commentary
24.09.2002 BD-05-382-A
7-2
7.2
7.3
ON/OFF
NET_TEST
ON/OFF
LINK_TEST
ON/OFF
LINK test
LOOSE_CONTACT
ON/OFF
LABEL_PRINT
ON/OFF
MATRIX_SIZE
nn
(Byte
in
matrix)
in
the
tester
KT110
System Configuration
RES_FIRST_LEARN
7.5
Device names
DEVICE
7.4
adaptronic
nn
Report printer
PRINTOUT_HEADER
PRINTOUT_DATE
PRO_PRINTER
PRINT_FAULT_LF
nn
OFF
ON
LINEFEED_COUNT
nn
L_MARGIN
nn
PRINT_S
PRINT_E
BD-05-382-A
24.09.2002
30-position text field for the output of a printer sequence at print start (default: no entry)
30-position text field for the output of a printer sequence at print end (default: no entry)
adaptronic
7-3
FF
C
L
FS
CR
D
M
GS
SO
E
N
RS
SI
F
O
US
1C
\
1D
]
1E
^
1F
_
P_OPERATOR
P_LOT
P_SER_NO
Label printer
LAB_G_PRINTER
nn
LAB_B_PRINTER
nn
LAB_H_PRINTER
nn
LAB_A_PRINTER
nn
GOOD_LABEL_NAME
BAD_LABEL_NAME
HEAD_LABEL_NAME
ADD_LABEL_NAME
Serial barcode
SER_BCODE
nn
24.09.2002 BD-05-382-A
7-4
7.6
adaptronic
Configuration
SUPERCODE
SUPERCODE_ENTRY
OFF
ON
USER_MODE
TEST
PROGRAM
SERVICE
MAX_OPE_ENTRY
OPERATOR_START_MENU
nn
OFF
ON
MAX_DIR_ENTRY
nn
Maximum number of entries possible in the load/save selection list. (default: 200, max. 850 without DOS extender)
COMPTAB_SIZE
nn
CHARGE_NUMBER
nn
Preset for the count in a batch (default: 0). The batch count will be set to
this number after program load, otherwise to zero. The batch counter will
be set to zero. If a value for CHARGE_NUMBER is input, the menus for
batch count and batch counter will be protected with the local valid supervisor password.
ASK_L_CHARGE_Q
OFF
ON
nn
Maximum size of the error list (default: 200, max. 1900). The maximum
value for the error abort will be automatically set.
Faults, Statistics
F_TABSIZE
CANCEL_STAT
BD-05-382-A
24.09.2002
OFF
ON
adaptronic
7.7
7-5
OFF
ON
AUTO
Set PRIM in case PRIM test types is activated and the number of nets,
links or components > 0
Set PRIM in case PRIM test types: SHORT_LOW, HIGH_VOLTAGE
or BREAKDOWN activated (default)
As with ON, but only if the number of components > 0, do not set
PRIM.
SPEC_PRIM_CHECK
OFF
ON
COMPONENT_SHORT
OFF
ON
A short-circuit test will be made only with the from-test points. (default)
Additional short-circuit test with to-point of components.
S_NO_POS
DEF_SEG_NAME
nn
Entry of the last character of the serial number that is to be incremented (default: 0, Serial number will be incremented, when the 1st
character is a number)
SEGMENT_
SEG1_DISP
OFF
ON
SEG_AUTO_START
OFF
ON
Default
During switch test, each switch position, other than the first, will be
automatically started after a specific time. The information in the segment parameters is effective.
SEG_AUTO_TIME
nn
Time in 100ms, after which the test will be automatically started (default: 10)
SEG_DELAY_TIME
nn
SEG_DELAY_NO
nn
OFF
Short circuit test in only with guided assembly, in case of test type
SHORT_LOW
Guided assembly always with short circuit test (default)
MON_SHORT
ON
SCROLL_TESTPOINT
OFF
ON
default: no scroll
Scroll through the test points in a net during an error display in test.
The number of test points must be greater than 2 (for a short circuit the
sum of both nets).
O_REMEAS
OFF
ON
Default
Recheck in NV area with open in standard test. A retest will automatically occur if the fault is repaired.
S_REMEAS
OFF
ON
Default
Recheck in NV area with short circuit in standard test. If the fault is
repaired and the connector plugged in (can only be checked with UUTspecific or tester-specific module support), a retest will be done.
MISWIRE
OFF
ON
VIS_LED_TIME
LOOSE_CONTACT_ON
nn
OFF
ON
24.09.2002 BD-05-382-A
7-6
adaptronic
LCONTACT_DISP
OFF
ON
LCONTACT_FAST
OFF
ON
AUTO
Default
Switch between module display and subsequent test in shake test.
Default
Module display and beep not supported in shake test.
Module display not supported in shake test. A beep will sound after a
connection is found.
PIN No.
PINNO_BEEP
OFF
ON
AUTO
ATI_RELEASE_STD
BD-05-382-A
24.09.2002
nn
On-time for switch output 1 after recognition of input signal 2. Switch output 1 will be reset prior to setting switch output 2. (default. 0, no reset of
switch output 2 prior to switching switch output 1)
ON
OFF
Default
After a defective test, no automatic release of the UUT will occur (only for
setting RETEST_TYPE SEGMENT, with ALL release will only occur with
GOOD)
adaptronic
7-7
External port
L_END_SIGNAL
OFF
ON
EXT_PORT_1
TEST_GOOD
SEGM_FAULT
EXT_PORT_2
EXT_PORT_3
Entry
OPEN
Default
Energize switch output 2 after learn (EXT_PORT_2_TIME is relevant)
Switch output 1 external interface (RELAIS_TIME)
Energize switch output after each good test (default)
Energize switch output after each defective segment.
Switch output 2 external interface
Switch output 3 external interface
Comment
Switch output 3 will not be activated
Switch output 2 fault end and abort (default) (RELAIS_TIME)
Switch output is briefly activated with each error (EXT_PORT_x_TIME,
default for switch output 3)
Switch output activated after the start of a segment and after test end/learn
end (EXT_PORT_x_TIME)
Switch output shows learn/test in progress
Switch output shows learn/test is not possible (inverted BUSY-Signal)
(L_END_SIGNAL is not supported)
Switch output is briefly activated after each test (RELAIS_TIME)
Switch
output
activated
after
each
segment
good
test.
(EXT_PORT_x_TIME)
Activate switch output after each segment. (EXT_PORT_x_TIME)
Switch output shows that a segment learn/test is in progress.
Switch output for segment test
Switch output shows that segment EXT_PORT_x_SEGM tested good
Switch output shows that everything up to segment EXT_PORT_x_SEGM
tested good.
BEEP
SEGMENT
BUSY
IBUSY
TEST_END
SEGMENT_GOOD
SEGMENT_END
SEGMENT_BUSY
Option: SW020
SEGM_X_GOOD
SEGM_TX_GOOD
EXT_PORT_2_SEGM
EXT_PORT_3_SEGM
nn
nn
EXT_PORT_2_TIME
EXT_PORT_3_TIME
nn
nn
Impulse time for External port x separately selectable (default. 150 ms)
Polled during test by: see Table EXT_PORT_x
24.09.2002 BD-05-382-A
7-8
7.8
OFF
ON
No transfer of parameters
Default: A parameter check is done when loading (Checks the limits). (In
the case of an error, the default value actually the nearest value will be
used). This entry occurs only on special situations (Arburg) otherwise it is
not documented.
KEEP_DIRNAME
OFF
ON
CHECK_DIRNAME
OFF
ON
OFF
ON
STORE_ATX_PRIM
OFF
ON
Default
After loading to test, save automatically created PRIMs
SAVE_WITH_NAMES
OFF
ON
Default
With this flag is enabled the saving of current test point names in nets and
Prims as well. Saving and loading take longer, but it is easier to work with
the data with other programs (like TMS).
OFF
EXCLUSIVE_PRIM
7.9
adaptronic
Languages
DEVICE_CAT_ADJUST
BD-05-382-A
24.09.2002
adaptronic
8-1
OFF
ON
default
Automatic loading of the last test program at program start.
OFF
ON
JIT_TEST
AUTO
RETEST_TYPE
ALL
SEGMEN
T
ASK_RETEST
OFF
ON
SEG1_RETEST
OFF
ON
INC_SERIALNUMBER
OFF
ON
AUTO
ASK_SERIALNUMBER
ASK_L_SERIALNO
OFF
ON
AUTO
OFF
ON
AUTO
AUTO2
ASK_L_OPERATOR
OFF
ON
Default
Check with operator which UUT to load. If there is no response
or if the response is interrupted, the memory will be cleared.
ASK_L_CHARGE
OFF
ON
AUTO
AUTO2
24.09.2002 BD-05-382-A
8-2
adaptronic
ASK_L_SERIALNO
OFF
ON
AUTO
AUTO2
MONITORING_TYPE
SHORT
NORMAL
SHORT_COMPLETE
NORMAL_COMPLETE
SHORT_COMP_LINE
NORMAL_COMP_LINE
MON_OPEN_BEEP
OFF
ON
TEST_START
REMOVE_OBJ
OFF
ON
AUTO
AUTO2
OFF
ON
AUTO
F_POINT
nn
T_POINT
nn
PRINT_STOP
OFF
ON
SHOW_TIME
nn
ATI_TABLE
OFF
ON
FX_NUMBER
BD-05-382-A
nn
Function
Operator
Code
0
Serial number
Batch
Report format
Low voltage parameter
Matrix diagnostics
2
3
4
5
24.09.2002
Function
Connector diagnostics
Measurement electronics diagnostics
Multimeter
Load
Store
Mini-statistic
Code
6
Function
Segment information
13
8
9
10
11
Label print
Operator control
Printer on/off
14
15
16
17
Code
12
adaptronic
LANGUAGE
CZ
DAN
ENG
ESP
FRA
GER
HUN
ITA
JPN
POL
...
8-3
Language with which the test system is to start.-> Extension of the language file.
- Czech
- Danish
- English (default)
- Spanish
- French
- German
- Hungarian
- Italian
- Japanese
- Polish
24.09.2002 BD-05-382-A
adaptronic
Addendum
Addendum
9.1
9-1
System files
General files
The path that contains all the general information is in
C:\GLOBAL on the KT 110. (GENERAL directory).
Test data
The path that represents the test directory is C:\TEDA on the
KT 110. (TEDA directory).
24.09.2002 BD-05-382-A
9-2
9.2
adaptronic
Addendum
Directory structure
Drive
C:\
C:\
Directory
DEVICE\
GLOBAL
Files
KATE.BIN
KT.CFG
USER.CFG
KATE.GER
..
KATE.DAT
DEVICE.GER
..
OPERATOR.DAT
LABEL.GUT
LABEL.BAD
LABEL.INI
C:\
C:\
BD-05-382-A
TEDA\
TEDA\TEST\
24.09.2002
TEST.TED
TEST.NDI
TEST.DOC
Comments
Program
Configuration file
Operator configuration file
German menu texts
.. further language-dependent menu
texts
Back up file when AUTO_LOAD ON
German error list
..further language-dependent error list
Operator file
Good label
Error label
Printer initialization file for Layout files
LABEL.*
Program directories
Test data
Direct naming
Documentation file / test flow control
adaptronic
9.3
Addendum
9-3
Card-reader (Option)
KT Edit supports terminals for smart cards to directly prepare
test jobs at the PC.
The smart card reader can be connected to an available serial
port on the PC.
If You have acquired a smart card terminal from adaptronic, be
sure to run SETUPTWK.EXE in the KTEdit\SmartDrive program
directory (this is usually c:\program files\adaptronic
GmbH\KTEdit\SmartDrive).
This will install the necessary drivers for the smart drive.
Shut down the PC, connect the smart drive and reboot the
system to recognize the smart drive.
The recognized smart card reader will be shown in the
"Serial Port Devices" window after startup.
Jobs can be moved and edited from this card reader the same
way as with the KT 110.
Although some smart card readers have a feed-through connector for the serial port, usage of the same serial port for both
card reader and KT 110 is not supported.
We recommend preparing jobs on the PC side and then copy
the necessary jobs to the smart card. Due to slow card access,
Saving modified jobs can take up to a minute and more on a
large size card.
24.09.2002 BD-05-382-A
9-4
9.4
adaptronic
Addendum
PC
(25 pin D-SUB)
Screen
2 TXD
3 RXD
7 GND
4 RTS
5 CTS
BD-05-382-A
24.09.2002
KT 110
(9 pin D-SUB)
Screen
2
3
5
7
8
KT 110
(9 pin D-SUB)
Screen
2
3
5
7
8
adaptronic
9.5
Addendum
9-5
Key word
Comment
Date
A,M
DATE
Date:
A,M
A
A
A
TIME
C_WEEK
Y_DAY
W_DAY
General Input
PRINTOUT_HEADER
Header with log printout
OPERATOR
Operator
General input to the test program
TEST_OBJECT
Test program name
Test program specific input
SERIAL_NUMBER
Serial number
LOT
Lot
LOT_COUNTER
Lot size
LABEL_VAR_1
Free label parameter 1
...
LABEL_VAR_20
Free label parameter 20
LABEL_VAR_21
Label parameter 21 (used program specific)
...
LABEL_VAR_40
Label parameter 40 (used program specific)
Input to the test program contents
NET_NUMBER
Number of nets
Test parameters low voltage test
VOLTAGE_LOW
Low voltage [V]
RESISTANCE_LOW
Lower limit [Ohms]
RESISTANCE_INSULATION
Upper limit [Ohms]
TIME_LOW_VOLTAGE
Time factor (not KT 6)
Statistical input
TST_FAULT
Number of faults in test
TOTAL_ABS
Total number of test samples
TGOOD_ABS
Number of passed test objects and passed test objects with retest
GOOD_ABS
Number of passed test objects
RGOOD_ABS
Number of passed test objects with retest
FAULT_ABS
Number of failed test objects
TGOOD_REL
Relative number of passed test objects and passed test objects with
retest in %
GOOD_REL
Relative number of passed test objects in %
RGOOD_REL
Relative number of passed test objects with retest in %
FAULT_REL
Relative number of failed test objects in %
C
M
M, T
M
M
M
M, T
M, T
A
A
A
M, T
M, T
M, T
M, T
A
A
A
A
A
A
A
A
A
A
*
A
C
E
M
T
24.09.2002 BD-05-382-A