Beruflich Dokumente
Kultur Dokumente
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I
Z
=
=
b x d^3 / 12
b x d^2 / 6
Design Loadings
Cladding thickness
Loaded width
=
=
=
=
440 x 3^3 / 12
440 x 3^2 / 6
3 mm
440 mm
1 kPa
0.5 kN
L.M.
L.P.
Design Checking
Bending stress
My/Z
Shear stress
F/A
=
=
990 mm^4
660 mm^3
0.44
=bd
=
1320 mm^2
Density of Aluminium
2720 kg/m^3
70000 N/mm^2
440 x 3
0.5 kN
x 1.4
1.4 kPa
x 1.4
7.78 kPa
<
125 kPa
OK
<
75 kPa
OK
660 =
93.94 kPa
0.91 kPa
Load assignments
100
300
200
300
367
566
567
100
Reactions
220
220
Date:
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100
200
367
566
567
Reactions
100
220
220
1.4 x 1 = 1.4kN/m^2
Date:
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AP
=
=
I
A
=
=
0.340 x
0.340 kN
20 x 3^3 / 12
3 x 20
=
=
=
=
Provide
pw
m
0.0102 x10^6 x
0.340 x10^3
3 mm
=
=
weld
80 Nmm^-2
0.0102 kNm
=
=
45 mm^3
60 mm^2
0.0102 x10^6 x
0.34 x10^3
0.03 =
0.0015 /
/
45 =
60 =
0.34 Nmm^-2
5.67 Nmm^-2
<
<
283.5 =
=
(2 x 3 x 3)
0.360 Nmm^-2
18.9 Nmm^-2
20
(Heat-treatable alloys 6061 or 6082)
1.3
=
32.72
Nmm^-2
52.31 Nmm^-2
>
32.72
Nmm^-2
a
B
H
I
OK
=
=
=
=
Case A
0.11
77
15
Case B
0.17
77
15
25
25
32
30
66 Nmm^-2
120 Nmm^-2
28
32
30
28
114
114
0.26
0.34
3 mm
20 mm
3 mm
283.5 mm^4
OK
OK
Case A
Load Assignment
Shear Diagram
Reaction
Axial Diagram
Date:
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Load Assignment
Axial Diagram
Reaction
A
JT
AP
AP
Date:
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Depth =
Moment =
Shear
=
0.17 kN
30
50 mm
Z
A
77
0.170 x 0.077
0.170 kN
=
=
50 x
50 x
0.013 kNm
2^3
=
3 =
400 mm^3
150 mm^2
400 =
32.73 kPa
<
125 kPa
OK
F/A =
150 =
1.13 kPa
<
75 kPa
OK
M/Z=
Depth =
0.170 * 10^3 /
Moment =
Shear
=
50 mm
0.340 x 0.1139 =
0.340 kN
0.039 kNm
113.9
Z
A
50 x
50 x
2^3
=
3 =
=
=
0.039 * 10^6 /
M/Z=
F/A =
96.82 kPa
2.27 kPa
400 =
150 =
0.340 * 10^3 /
<
<
Check for bolt connection between clip angle and horizontal angle
Type:
T
6
grade 4.6
Nos:
2
Design shear strength, ps
=
160 N/mm^2
Design tension strength, pt
=
240 N/mm^2
Shear stress area, As
=
28.26 mm^2
Tensile Capacity Checking
Steel tension resistance, Pt
=
=
>
pt
=
=
>
ps
x
6.78 kN
=
As
x
4.52 kN
=
As
0.86 kN
OK
0.510 kN
OK
1.4
OK
Combined Checking
0.24 <
d
e
=
=
6 mm
20 mm
tp
=
=
=
Pbb
=
=
pbb x d x tp
16.56 kN
>
=
8.48 kN
14.14 kN
8.48 kN
3 mm
>
OK
=
=
120 x 3^2 / 6
Moment Capacity = 275 x
120 =
Shear Capacity =
275 x 40 x 6 / (3)^0.5 =
Sx
400 mm^3
150 mm^2
0.34 kN
30
=
=
180 mm^3
0.050 kNm
38.11 kN
>
>
0.04 kNm
0.34 kN
OK
125 kPa
75 kPa
OK
OK
(Bolt between 80x40x3mm Thk GMS angle bracket and 152x152x37kg/m GMS UC)
grade 4.6
=
=
=
160 N/mm^2
240 N/mm^2
28.26 mm^2
=
=
>
pt
=
=
>
ps
x
6.78 kN
=
As
x
4.52 kN
=
As
0.46 kN
OK
0.08 kN
OK
Combined Checking
0.09 <
1.4
OK
d
e
=
=
8 mm
20 mm
tp
=
=
=
Pbb
=
=
pbb x d x tp
22.08 kN
>
=
11.31 kN
14.14 kN
11.31 kN
OK
3 mm
>
OK
Date:
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AP
Date:
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Case C
Case D
15
15
25
25
30
32
28
30
32
85
85
0.17
0.11
Reactions
Case C
C
28
Case D
D
A
JT
AP
AP
Load assignments
Date:
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1.4 x 1 = 1.4kN/m^2
550
150
240
160
220
220
Design Loadings
Cladding thickness
Loaded width
I
Z
=
=
=
=
3 mm
440 mm
0.44
b x d^3 / 12
b x d^2 / 6
=
=
440 x 3^3 / 12
440 x 3^2 / 6
Design Checking
Bending stress
My/Z
0.091 x 10^6
Shear stress
F/A
0.121 x 10^3 /
Reaction
=
=
990 mm^4
660 mm^3
0.44 /
Density of Aluminium
2720 kg/m^3
70000 N/mm^2
1320 mm^2
=bd
=
440 x 3
990 =
91.92 kPa
<
125 kPa
OK
0.09 kPa
<
75 kPa
OK
1320
CASE E
CASE F
0.04
15
77
15
25
25
85
114
0.04
0.1
CASE E
Transfer to Consealed clip that conect to GMS RHS
(CASE J)
CASE F
F
Case 1
Date:
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300
300
1.4 x 1 x 0.9 =
1.26 kN/m
D.W.
Moment Mz
Shear
w l^2 / 2
wl
=
=
=
=
27.1
1.26 x
1.26 x
0.003 x
0.3 ^2 / 2
0.3
0.95 x
=
=
0.65 =
0.05 kN
0.057 kNm
0.378 kN
M6 Screw Check
0.057kNm
0.05kN
0.378kN
20
30
80
182
=
=
0.057 / 2 / 0.04
(0.05^2+0.378^2)^0.5 / 2
0.7 kN
0.191 kN
grade 4.6
=
=
=
160 N/mm^2
240 N/mm^2
28.26 mm^2
=
=
>
pt
=
=
>
ps
x
6.78 kN
=
As
x
4.52 kN
=
As
0.71 kN
OK
0.19 kN
OK
Combined Checking
0.15 <
OK
d
e
tp
=
=
20 mm
20 mm
=
=
=
Pbb
=
=
pbb x d x tp
55.2 kN
Moment Mz
Shear
1.4
1.4 x 1 x 0.24 =
=
=
w l^2 / 2
wl
=
=
27.1
>
OK
OK
0.003 x
0.24 x
0.65 =
0.013 kN
0.015kNm
0.013kN
0.101kN
0.336 kN/m
0.336 x
0.336 x
5mm weld
3 mm
28.28 kN
14.14 kN
14.14 kN
>
0.3 ^2 / 2
0.3
Weld Check
Provide
Weld Capacity
Stress from Moment
Shear stress
Shear stress
=
=
=
=
Total stress
=
=
0.015 kNm
0.101 kN
5 mm
220 x 0.7
0.128
0.5
0.05
I = 2 x 5 x 50^3 / 12
= 104166.67 mm^4
weld
=
154 N/mm^2
x 10^6 x 25 /
104166.67 =
x 10^3 / (2 x 5 x 50)
=
x 10^3 / (2 x 5 x 100)
=
32.22 N/mm^2
<
20
30
80
182
154 N/mm^2
30.72 N/mm^2
1 N/mm^2
0.5 N/mm^2
OK
Connected to
50x25x3mm Thk. Angle
Connected to 152x152x37kg/m
GMS UC
Date:
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Load Assignments
G
0.05kN
0.015kN
0.057kNm
0.378kN
0.015kNm
0.101kN
D
F
F
G
Reactions
M
L
K
J
I
Moment 3-3
80 x 5 mm THK.
Steel Plate
Shear 2-2
H
Moment 2-2
Shear 3-3
Date:
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Moment Capacity
Shear Capacity
Moment Capacity
Shear Capacity
=
=
=
=
Sx * py
=
py * A / (3)^0.5 =
Sx * py
=
py * A / (3)^0.5 =
0.0917
63.51
58.7
63.51
kNm
kN
kNm
kN
Vx
Vz
=
=
0.378 +
0.30
>
>
>
>
0.01
0.08
0.0002
0.0014
kNm
kN
kNm
kN
=
=
=
=
=
293
0.015
0.209
0.68
0.05
mm
kNm
kNm
kN
kN
=
=
=
=
=
N/mm^2
50.20
3.52
1
0.5
0.01
N/mm^2
N/mm^2
N/mm^2
N/mm^2
N/mm^2
OK
b
d
=
=
80 mm
5 mm
A
Sx
=
=
400 mm^2
Ix
py
=
=
Sy
Iy
=
=
Axial Force
333.33 mm^3
833.33 mm^4
275 N/mm^2
5333.33 mm^3
213333.33 mm^4
Provide
=
=
=
=
=
=
=
5
220 x 0.7
0.209
0.015
0.68
0.05
0.003575
55.22
mm
weld
=
154 N/mm^2
x 10^6 x 25 /
104166.67
x 10^6 x 25 /
104166.67
x 10^3 / (2 x 5 x 50)
x 10^3 / (2 x 5 x 100)
x 10^3/
(2*50 + 2*100)
N/mm^2 <
154
I = 2 x 5 x 50^3 / 12
104166.67 mm^4
=
3.575E-03 kN
A
JT
AP
AP
Date:
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AP
Connected to 152x152x37kg/m
138
A
=
N
Member Length
Mx
=
Mz
=
Vx
Vz
=
=
0.05 x 0.252
0.057 + 0.378 x 0.252 + 0.13 x 0.103
0.378 +
0.13
=
=
=
=
=
252
0.013
0.166
0.51
0.05
mm
kNm
kNm
kN
kN
=
=
=
=
=
252
0.013
0.183
0.68
0.05
mm
kNm
kNm
kN
kN
=
=
=
=
=
252
0.013
0.173
0.68
0.05
mm
kNm
kNm
kN
kN
=
=
=
=
=
252
0.003
0.041
0.11
0.013
mm
kNm
kNm
kN
kN
=
=
=
=
=
252
0.003
0.044
0.13
0.013
mm
kNm
kNm
kN
kN
Axial Force =
2.99E-03 kN
(Transfer to 152x152x37kg/m GMS UC)
O
=
Member Length
Mx
=
Mz
=
Vx
Vz
=
=
0.05 x 0.252
0.057 + 0.378 x 0.252 + 0.3 x 0.103
0.378 +
0.30
Axial Force =
3.58E-03 kN
(Transfer to 152x152x37kg/m GMS UC)
P
=
Member Length
Mx
=
Mz
=
Vx
Vz
=
=
0.05 x 0.252
0.057 + 0.378 x 0.252 + 0.2 x 0.103
0.378 +
0.30
Axial Force =
3.55E-03 kN
(Transfer to 152x152x37kg/m GMS UC)
Q
=
Member Length
Mx
=
Mz
=
Vx
Vz
=
=
0.013 x 0.252
0.015 + 0.101 x 0.252 + 0.01 x 0.103
0.101 +
0.01
Axial Force =
9.71E-05 kN
(Transfer to 152x152x37kg/m GMS UC)
E
R
=
Member Length
Mx
=
Mz
=
Vx
Vz
=
=
0.013 x 0.252
0.015 + 0.101 x 0.252 + 0.03 x 0.103
0.101 +
Axial Force =
2.00E-04 kN
(Transfer to 152x152x37kg/m GMS UC)
0.03
Date:
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AP
=
=
2.72 m
(5.84 + 5.54) /2
5.69 m
Case 1
1.0 kN/m Uniformly Distribution Load applied at a height of 1100 above FFL
Reaction: w l / 2
=
1 x 5.69 / 2
=
2.845 kN
=
4.45 kN
at a height of 1100 above FFL
Case 2
1.0 kN/sm Uniformly Distributed Load
Reaction: w l / 2
=
1 x 5.69 / 2
=
4.45 kN/m
Case 3
1 kN Concentrated Load applied at mid curtain
Reaction: P / 2
=
1/2
=
0.781 kN
170 x 10mm Thk. GMS CONT. Plate Check
Bearing check
Area of Angle Bracket acting on the GMS plate =
Pont Load
=
Pressure
=
Yeild Strength
=
(Most Critical)
=
2.845 kN/m
x
acting along the guard rail of roller shutter
=
at mid curtain
1.25
0.50 kN
1.25 x
1.25
1.25 x
1.25
1.25 x
Loading that
act on the
supports
provided
under seperate
submission
1.25
(The gurad rail is welded to the 170 x 10mm Thk. CONT. Plate Check)
25
2.86
2.86
275
x
kN
x 10^3/
N/mm^2
30 =
750 =
>
400
750.00 mm^2
3.81 N/mm^2
3.81 N/mm^2
OK
600
Weld Check
Tension
=
Weld Length =
Stress induced by Tension
Weld Capacity
2.86 kN
600 mm
=
=
Weld size =
5 mm
V
2.86 x 10^3 /
220 x 0.7
(5*600)
=
=
>
0.953 N/mm^2
154 N/mm^2
0.953 N/mm^2
Loading that
act on 170
x10 mm
Thk. CONT.
Plate
600
OK
600
T
600
S
600
FFL
0.61 mm
Loading that
act on the
support
provided
under seperate
submission
Date:
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Checked By:
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JT
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AP
Reaction
0.013kNm
2.74kN
N
50
0.51kN
0.05kN
0.166kNm
600
100
A
900
0.013kNm
567
2.68kN
O
0.68kN
0.05kN
B
600
0.183kNm
566
2710
900
P
0.68kN
T
2.68kN
0.013kNm
B
0.05kN
567
600
0.173kNm
200
0.003kNm
240
0.041kNm
S
2.86kN
0.013kN
0.11kN
200
600
FFL
100
SFL
0.003kNm
SFL
420
0.013kN
0.13kN
R
0.044kNm
250
E
460
Z
Y
X
Bending Moment
3-3 Diagram
Bending Moment
2-2 Diagram
Torsion
=
17990000 =
17.99 kNm
370 mm
50 mm
40
24
275
1.12 kN
hp =
bp =
420 mm
420 mm
e = 55.6 - 0.8x5 =
Weld size, sw =
51.6 mm
5 mm
18169200 =
0 =
0 =
X
735 mm
Or
Compression, mc =
24 x
420 x
Tension, T
49 -
1.12 =
mc
=
=
A
JT
AP
AP
18169200
3605.00
4.90 mm
x 10^-3
49.39 kN
L1 =
48 kN
24 x
5 x
5780.04 Nmm per mm width
Date:
Revision:
Designed By:
Checked By:
Approved By:
55.60
(51.6-(4.9/2)
=
=
L1 - k - 0.8sw
Txm
=
=
tp
=
=
1.6
77235.2 Nmm
=
6580000 =
6787200 =
0 =
0 =
9.17 mm
6.58 kNm
395 mm
25 mm
40
24
275
1.12 kN
hp =
bp =
420 mm
420 mm
e = 48.2 - 0.8x5 =
Weld size, sw =
44.2 mm
5 mm
788 mm
Or
Compression, mc =
24 x
420 x
Tension, T
17 -
1.12 =
mc
=
=
2 mm
x 10^-3
16 kN
24 x
2 x
1777.1814 Nmm per mm width
6787200
1346.67
(44.2-(1.70833554048806/2)
=
=
L1 - k - 0.8sw
Txm
=
=
tp
=
=
19.2
309120.427 Nmm
5.08 mm
5.08
15
0.95
<
17.22 kN
L1 =
48.20
Weld Check
Provide
Weld Capacity
Shear stress
Shear stress
Stress induced by moment
Stress induced by moment
Stress induced by torsion
=
=
=
=
=
=
Total stress
6 mm
220 x 0.7
11.28
3.93
17.99
6.58
0.61
weld
&
8 mm
=
154 N/mm^2
x 10^3 / (2 x 5 x 181.3)
x 10^3 / (2 x 8 x 203.6)
x 10^6 x (225.3/2)/
32607543
x 10^6 x (203.6/2)/
12141687
x 10^3 x 2 / (203.6 * (8*114.3^2/12) )
124.81 N/mm^2
<
Date:
Revision:
Designed By:
Checked By:
Approved By:
A
JT
AP
AP
weld
=
=
=
=
=
5.18
1.21
62.15
55.17
1.103
N/mm^2
N/mm^2
N/mm^2
N/mm^2
N/mm^2
Torsion
OK
154 N/mm^2
A1
A2
A3
84.9
75.15
d
154.4
8
73.2
6
8
11.5
8
138.8
y
1235.2
92
585.6
832.8
84.9
75.15
65.4
0
65.4
A4
A1
Total I
8909922
520586
2507828
1337022
x2
x4
x4
x2
y = 161.8/2 +4 =
y = 161.8/2 - 11.5/2 =
y = 161.8/2 - 11.5 - 4 =
y=
32607543 mm^4
A4
b
81.2
40.6
8
A3
A2
A1
A2
A3
A4
d
11.5
8
138.8
8
8
72.45
6
152.9
y
92
579.6
832.8
1223.2
81.2
40.6
8
0
Total I =
Total I
607087
1208916
55798
2383039
x4
x4
x2
x2
y = 154.4/2 +4 =
y = (154.4-8)/4 + 4 =
y=4+4=
y=
12141687 mm^4
600 mm
60
w
w
=
=
1.4 x 1 x
0.6
0.84 kN/m
60
80
60
Reaction at support
Moment
84.9
75.15
65.4
0
Shear
=
=
0.84 x
0.84 x
Tension
0.0015 /
0.06 x 0.06/2
0.1
0.06
=
=
0.0015 kNm
0.05 kN
<
0.5 kN
OK
0.03 kN
<
1.7 kN
OK
Note: Sealant is applied between Guild Rail and Cladding, therefore assume no loading transfer to the cladding from the guild rail.
81.2
40.6
8
0