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Nader M. Okasha
Lehigh University
University of Hail
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Dr. Dan M. Frangopol, Dr. Paolo Bocchini, Alberto Dec, Dr. Sunyong Kim, Dr. Kihyon Kwon,
Dr. Nader M. Okasha, Duygu Saydam
Department of Civil and Environmental Engineering, Lehigh University
ABSTRACT
In the field of Naval Engineering, the use of life-cycle
analyses associated with the concept of aging and timedependent reliability has gained momentum lately. In this
regard, the U.S. Office of Naval Research supports a project at Lehigh University focused on the development of
an integrated life-cycle framework for ship reliability assessment, redundancy estimation, damage detection, and
optimum inspection planning.
This paper presents some of the results obtained at Lehigh
University within this project, with emphasis on structural
health monitoring and life-cycle analysis under uncertainty.
INTRODUCTION
DETERIORATION INITIATION
PERFORMANCE INDEX
DETERIORATION
RATE
PREVENTIVE
MAINTENANCE
WITHOUT
MAINTENANCE
ESSENTIAL
MAINTENANCE
SUDDEN
DAMAGE
SERVICE LIVES
MINIMUM
ACCEPTABLE
THRESHOLD
TIME
Along this line, the U.S. Office of Naval Research supports a project at Lehigh University focused on the development of an integrated life-cycle framework for maintenance, monitoring, and reliability of naval ship structures.
Several results have been obtained and published in international peer-reviewed journals [1-6]. Even though each
paper can be seen as an individual contribution to the advancement of the research, all of them actually belong to
the same framework. Frangopol et al. [7] presented a qualitative overview of the proposed approach where each of
the individual contributions is contextualized. The matrix
represented in Figure 2 is meant to fulfill the same task.
The papers collectively deal with four applications. The
first one is the HSV-2 high speed naval craft, wave piercing catamaran [1, 8]. The second application is a joint
high-speed sealift ship (JHSS) [4, 5]. Data for this application were collected on a scaled down model [9]. The third
application is a typical mono-hull tanker section [3, 6, 10].
Finally, a sample hull was used to demonstrate the methodology presented in paper [2]. The main research topics
that have been addressed are reliability, redundancy, structural health monitoring, fatigue, damage detection, and
optimization.
g x R R x w ( w k d d ) 0
RELIABILITY
HSV-2
JHSS
TANKER
SAMPLE
HULL
[1]
[4, 5]
[3]
[2]
[4]
[3]
[4, 5]
[6]
[5]
[6]
REDUNDANCY
SHM
[1]
FATIGUE
DAMAGE
DETECTION
[1]
OPTIMIZATION
[6]
[6]
(1)
[2]
Reliability of naval structures can be assessed at key locations using monitoring data. These locations should be
identified based on finite element analysis and engineering
judgment. A high speed naval craft, HSV-2, was instrumented with various types of sensors, placed throughout
the ship, to monitor and evaluate response and performance [8]. The HSV-2 is a high speed, wave-piercing catamaran. During sea trials, the ship was operated in a manner such that data was collected at specific speed, heading
and sea state combinations. A total of 16 strain gages were
dedicated to measure responses due to primary (global)
wave loads. Okasha et al. [1] performed reliability analysis and damage detection of HSV-2 using the monitoring
data collected by six of these sensors (T1-5 and T1-8 on
Frame 24; T1-6 and T1-9 on Frame 46; T1-7 and T1-10
on Frame 61).
f L (l ) n e
n
n ( l un )
exp[e
n ( l un )
(2)
-2
(a)
10
PROBABILITY OF FAILURE
SEA STATE 4
-4
10
SEA STATE 5
-6
10
-8
10
-10
HEADING=0
FRAME 24
SAGGING
10
-12
10
10
15 20 25 30
SPEED (KNOTS)
35
40
-4
(b)
10
PROBABILITY OF FAILURE
SEA STATE 4
(a)
ds
SEA STATE 5
-6
10
-8
10
-10
10
SPEED=20 KNOTS
FRAME 24
SAGGING
STRAIN
ws
-12
10
wh
PROBABILITY OF FAILURE
SLAM IMPACT
TIME
(b)
ds
STRAIN
ws
dh
10-6
10-8
10-10
FROM MID-HULL
TOWARDS BOW
10-12
10-14
10-16
20
wh
20
10-4
(c)
dh
HEADING=0
SEA STATE 5
SAGGING
30
40
50
FRAME
60
70
TIME
BENDING MOMENT IN
SAGGING CONDITION (109 Nmm)
1.6
6
5
1.4
4
3
2
1.2
1.0
0.8
Moment-curvature
increment M()
0.6
1-6 Steps
0.4
0.2
0.0
Elastic range
0
2
3
4
5
6
7
8
CURVATURE (10-6/mm)
Figure 5. Ultimate flexural capacity evaluated with both
incremental-curvature method and optimization approach,
adapted from [2].
Reliability of ship structures is a topic that has been extensively investigated over the last decades. Generally, reliability is investigated with regard to ultimate flexural failure of the midship section [12, 13].
The ultimate collapse of a ship hull occurs only when its
ultimate flexural capacity is reached. This usually involves
the failure of multiple components. However, collapse of
redundant ship structures is preceded by the failure of a
sequence of stiffened panels. In this context, the evaluation of the reliability associated with the occurrence of the
first failure within the box girder becomes of critical importance in order to evaluate redundancy [3]. Indeed, the
range between the capacity at which the first failure occurs and the ultimate capacity can be used to quantify
structural redundancy [14], which provides warnings of
partial failure. Moreover, high level of redundancy can
prevent sudden failure and mitigate the effects generated
by unpredictable events.
In summary, the proposed approach treats the momentcurvature relationship as a non-linear implicit function to
be optimized. Any given curvature is associated with a
corresponding flexural capacity M() that is evaluated by
applying the method recommended by IACS. Hence, the
value of the curvature, that maximizes its associated bending moment, is found by applying an optimization search
algorithm. Indeed, among a large number of discrete values of curvature, in few steps, M() is evaluated in order
to determine which of such discrete values provides the
maximum bending moment. The clear difference is that
instead of obtaining a complete moment-curvature curve,
only few values are evaluated and the procedure ends
when the maximum moment is found.
C2
(3)
(a)
PROBABILITY OF FAILURE
10
10
10
10
REDUNDANCY INDEX
(b)
RI t
-2
-5
10
15
20
TIME (YEARS)
25
30
22
20
18
16
Sagging moment
14
12
Hogging moment
10
8
(5)
-4
Pf ,UFM t
where Pf,UFM(t) is the probability of ultimate failure moment of the whole hull and Pf,FFM(t) is the probability associated with the occurrence of first failure in the hull.
-3
Pf , FFM t Pf ,UFM t
10
15
20
TIME (YEARS)
25
30
Time-variant reliabilities with respect to the first and ultimate failures have been assessed. The limit state function
associated with the flexural failure mode is [15]:
g t x R M t xsw M sw xw M w 0
(4)
(6)
A detailed explanation of the updating procedure and further explanation about the obtained results can be found in
[4, 17].
PROBABILITY OF
ULTIMATE FAILURE
(a)
10
-1
10
-2
Hogging
Sagging
10
10
15
20
TIME (YEARS)
30
10
9
REDUNDANCY INDEX
25
RI t
Pf , FFM t Pf ,UFM t
Pf ,UFM t
(b)
-3
6
5
Sagging
4
3
Sagging
with SHM
2
1
10
15
20
25
30
TIME (YEARS)
Figure 7. (a) Time-variant ultimate failure probability for
sagging and hogging with and without SHM; (b) timevariant redundancy index for sagging with and without
SHM, adapted from [4].
6.9
0.7
HURRICANE LOADING STATE
0.6
0.5
WEIBULL PDF
0.4
HISTOGRAM
Number of samples = 5682
Expected stress range = 1.80 ksi
Std. of stress range = 1.30 ksi
0.3
0.2
0.1
0.0
0
10
800
As previously mentioned, fatigue is one of the main deterioration mechanisms for ship structures. The fatigue
crack can be affected by several factors such as location
and length of initial crack, stress range near the initial
crack, number of cycles associated with the stress range,
material and geometrical properties. Among these factors,
the selection of material types (e.g., aluminum, high
strength or mild steels) and frame spacing can be considered as the two primary decisions associated with fatigue
life expectancy of the hull. This is because aluminum,
used to improve the ship operational capabilities, can be
more susceptible to fatigue cracking than steel [19], and
fatigue cracking is very common in the connections between the transverse web frames and the longitudinal
stiffeners [20]. Due to the mentioned sources of uncertainty, a probabilistic approach should be used to predict fatigue crack damage.
NUMBER OF CYCLES
600
500
Expected number of cycles = 652
400
0
6
8
TEST RUNS
10
12
=50%
target=3.0
=90%
0
0
8
12
TIME (YEARS)
16
20
Figure 10. Time-dependent reliability index when operation rate = 50% and 90%, adapted from [5].
DAMAGE
OCCURRENCE
1st
1st INSPECTION
INSPECTION
1st
INSPECTION
2nd
2nd INSPECTION
INSPECTION
2nd
INSPECTION
3rd INSPECTION
INSPECTION
3rd
TIME
t
Branch 4
No detection
No detection
Detection
Branch 3
No detection
Detection
Branch 2
Detection
Branch 1
Figure 11. Event tree model for the expected damage detection delay, adapted from [6].
EXPECTED DAMAGE
DETECTION DELAY (YEARS)
12
The first contribution consists in a technique for the effective post-processing of structural health monitoring data to
be used in reliability analysis and damage detection of
ship structures. The second contribution is a computationally efficient technique for the assessment of the hull
strength probability distribution. The third original result
is a methodology able to perform the ship reliability and
redundancy assessment. Similarly, the fourth contribution
exploits SHM to update the life-cycle structural reliability
and redundancy prediction for the ship. The fifth contribution focuses on fatigue reliability assessment and residual
fatigue life prediction. Finally, a technique for the optimal
planning of inspections and monitoring has been described.
8
n=1
n=2
n=3
0.5 = 0.01
0.5 = 0.05
n=4
n=5
0
0
10
15
20
25
25
Ojbectives
minimize both
expected damage detection delay
total inspection cost
20
15
Pareto solution set
10
5
0
2
10
12
14
Besides the future plans of the research group that developed all the presented tools, their integrated use is likely
to lead to other scientific advancements and practical applications that are not possible to foresee.
The approach provided in [6, 21] can be extended to optimum monitoring planning and combined inspection /
monitoring planning for ship structures.
REFERENCES
[1] Nader M. Okasha, Dan M. Frangopol, Duygu
Saydam, and Liming W. Salvino. Reliability analysis
and damage detection in high-speed naval craft based
on structural health monitoring data. Structural
Health Monitoring, in press and already available
online, DOI: 10.1177/1475921710379516.
CONCLUSIONS
This paper has collected and summarized a set of recent
research results and applications. Their individual use
leads to enhancements in the assessment of the conditions
and planning of maintenance for naval ship structures.
More importantly, their combination provides most of the
necessary components of a comprehensive probabilistic
[3] Alberto Dec, Dan M. Frangopol and Nader M. Okasha, (2011). Time-variant redundancy of ship structures. Journal of Ship Research, accepted.
[13] Bilal M. Ayyub, Ibrahim A. Assakkaf, Jerome P. Sikora, John C. Adamchak, Khaled Atua, William Melton, Paul E. Hess. Reliability-based load and resistance factor design (LRFD) guidelines for hull
girder bending. Naval Engineers Journal, 114(2): 4368, 2002.
[14] Samer Hendawi, Dan M. Frangopol. System reliability and redundancy in structural design and evaluation. Structural Safety, 16(1-2): 47-71, 1994.
[15] Jeom K. Paik, Paul A. Frieze. Ship structural safety
and reliability. Progress in Structural Engineering
and Materials, 3(2): 198-210, 2001.
[6] Sunyong Kim and Dan M. Frangopol. Optimum inspection planning for minimizing fatigue damage detection delay of ship hull structures. International
Journal of Fatigue, 33(3): 448459, 2011.
[16] Nader M. Okasha, and Dan M. Frangopol. Timevariant redundancy of structural systems. Structure
and Infrastructure Engineering, 6(1-2): 279-301,
2010.
[17] Nader M. Okasha. Integration of system-based performance measures and structural health monitoring
for optimized structural management under uncertainty. Ph.D. Thesis, Lehigh University, September
2010.
[18] Kihyon Kwon. Reliability assessment, performance
prediction and life-cycle management of fatigue sensitive structures based on field test data. Ph.D. Thesis, Lehigh University, May 2011.
[19] Robert A. Sielski. Research needs in aluminum structure. Proceedings of the 10th International Symposium on Practical Design of Ships and Other Floating
Structures, Houston, Texas, USA, October 2007.
[9] Edward A. Devine. An overview of the recentlycompleted JHSS monohull and trimaran structural
seaways loads test program. Naval Surface Warfare
Center, Carderock Division (NSWCCD), PowerPoint
Briefing, 30 October, 2009.
[11] Owen F. Hughes. Ship structural design: a rationally-based, computer-aided, optimization approach.
Wiley and Sons, New York, 1983.
9
ceived his B.Sc. degree from Birzeit University, Ramallah, Palestine, and his M.Sc. and Ph.D. from Lehigh University.
Duygu Saydam is a Research Assistant at the ATLSS
Engineering Research Center of Lehigh University. He
studies performance indicators applied to various types of
systems, including civil and naval structures. He received
his B.Sc. degree from the Istanbul Technical University,
Turkey, and his M.Sc. from Bogazici University, Istanbul,
Turkey.
ACKNOWLEDGMENTS
The support of the U.S. Office of Naval Research (contract number N-00014-08-0188, Structural Reliability
Program, Director Dr. Paul E. Hess III, ONR, Code 331)
is gratefully acknowledged.
The authors wish to thank Mr. Edward A. Devine and Dr.
Liming W. Salvino for the data they provided.
The opinions and conclusions presented in this paper are
those of the writers and do not necessarily reflect the
views of the sponsoring organization.