Beruflich Dokumente
Kultur Dokumente
Pl
Henrik
Enger Finstad
Fornavn
Etternavn
Secondary
Flow Fields in Francis
Tittel p avhandlingen
Turbines
Undertittel p avhandlingen
Mapping and analyzing dynamics
in rotor-stator interaction and
draft tube flow with novel
methods
NTNU
Norwegian University of Science and Technology
Thesis for the degree of Philosophiae Doctor
Faculty of Engineering Science & Technology
Department of Energy and Process Engineering
ISBN 978-82-471-3832-8
ISBN 978-82-471-xxxx-x
(printed version)
ISBN (electronic
978-82-471-3833-5
ISBN 978-82-471-xxxx-x
version)
ISSN 1503-8181
NTNU
Norwegian University of Science and Technology
Thesis for the degree of philosophiae doctor
Faculty of Engineering Science and Technology
Department of Marine Technology
Fornavn
Etternavn
Pl Henrik
Enger Finstad
Tittel
p avhandlingen
Secondary
Flow Fields in
Francis Turbines
Undertittel
p avhandlingen
Mapping and analyzing
dynamics in rotor-stator
interaction and draft tube flow
with novel methods
Thesis for the degree of Philosophiae
Doctor
philosophiae doctor
Trondheim, october
2012
xxxx 2010
Norwegian University of Science and Technology
Technology
Faculty of Engineering Science &
Technology
and
Technology
Department of Marine
Technology
Energy and
Process Engineering
NTNU
Norwegian University of Science and Technology
Technology
Thesis for the degree of Philosophiae
Doctor
philosophiae doctor
Faculty of Engineering Science &
Technology
and
Technology
Department of Energy
Process Engineering
Marine and
Technology
Fornavn
Pl Henrik
Enger Finstad
Etternavn
ISBN 978-82-471-3832-8
82-471-xxxx-x (printed ver.)
ISBN 978-82-471-3833-5
82-471-xxxx-x (electronic ver.)
ISSN 1503-8181
IMT Report 2010-xx
Doctoral theses
Thesesat
atNTNU,
NTNU,2012:261
2010:xx
Printed by Skipnes
Skipnes Kommunikasjon
Kommunikasjonasas
Secondaryflowsinhydroturbines
Abstract
Hydropower, and especially Francis turbines, for electricity production has a
historyofmorethan100yearsandhasprovedtobeoneofthemostefficient
ways of utilizing renewable energy for electricity production. Yet, there are
severalproblemstobesolvedregardingproducingandrunningcosteffective,
highefficientanddurableturbines.Secondaryflowfieldsareallunwantedflow
patterns present in the turbine. The major fluctuating flow fields in Francis
turbines are caused by rotorstator interaction when the runner vane passes
the guide vane wake and the swirling flow in the draft tube at offdesign
operation. Such flow fields have a negative effect in terms of causing losses,
vibrations,noiseordamagetotheturbinestructure.TheflowthroughaFrancis
turbine, especially at offdesign operation is not optimal, and is characterized
by a dynamic and fluctuating flow pattern. It is difficult, but important to
understandthebehaviorofthedynamicstobetterpredictthenegativeeffects
ofthefluctuatingflows,andalsoinordertominimizeorremovetheunwanted
effectsbye.g.geometrymodifyingorflowcontrol.
iii
Secondaryflowsinhydroturbines
edge pressure reduction, only AoA=0 and AoA=2 showed equal or slightly
improvementswithVGs.AtimeaveragedwakeisalsousedasinputintheCFD
forAoA=4anditshowslargeamplitudereductionwhenlookingattheleading
edgepressureandliftoscillations.
Thesecondpartofthethesisisfocusingonmeasurementsandinvestigationof
draft tube flow dynamics. Pairwise radial dynamic measurements of the
swirlingdrafttubeflowisdoneatthe25MWSvorkapowerplantinSurnadal
operatingat48%load,at6radialand7angularpositions.Thedataisanalyzed
with traditional methods as well as with POD. The pressure fluctuations were
foundtopeakatR5,at83%oftheradius.TheRheingansfrequencyisfoundto
be the only distinctive peak, and is very dominant in the pressure signal. The
PODaddressed52%ofthetotalpressurevariancetotheazimuthalmode1.As
thePODwillpinpointstructuresofhighenergyitisdesiredtobeabletouse
this information in active flow control applications. This is difficult as the
measurements in the draft tube are performed manually and are time
consuming. The resulting eigenfunctions from the POD measured at one
operating point can later be coupled with a single wall pressure transmitter
throughLinearStochasticEstimationLSEinordertogivePODresultsforother
operatingpoints.Thisworkpresentsthefirststepofrequiredmeasurementsin
one operational point in order to verify the use of POD in draft tube flow.
FurtherdevelopmentofPODforuseinactiveflowcontrolthroughLSEwillbea
continuationofthiswork.
iv
Secondaryflowsinhydroturbines
Acknowledgements
The study presented has been accomplished at the Water power laboratory
(Vannkraftlaboratoriet), department of energy and process engineering at the
NorwegianUniversityofScienceandTechnology(NTNU)inTrondheimfromfall
2009tofall2012.
Thisworkwasnotpossiblewithoutcontributionandsupportfromfriendsand
colleagues.IwouldspeciallyliketothankmysupervisorsMortenKjeldsen(FDB)
and Torbjrn Nielsen (NTNU) for valuable supervision throughout this work.
AlsotheotheremployeesinFDB,HkonHjortFranckeandJarleVikrEkanger
have been of great value, especially helping at field measurements and with
dataacquisition.
The experimental work had not been possible without kind help from the
mechanics,JoarGrilstad,TrygveOpland,HalvorHaukvikandBrdBrandstr.
Thanks also a lot for positive attitude regarding my never ending bike repairs
andothersmallfixesinthelab.
Roger Arndt has been of great help on the wake papers, and as he together
with Morten Kjeldsen and Bjarte Grytli Seim helped performing the
experimental work on wake flow used in the thesis. I want to express my
gratitudetoMuratTutkun(FFI)forintroducingmeandhelpingmeoutwiththe
PODanalysis.
ThankstoStatkraftandSvorkaEnergiforlettingusdrillholesinthedrafttube
andmeasureatSvorkaPowerplant.AndthankstoEnergiNorgeforfundingthe
project.
Theworkhasgivenbothgoodandfrustratingmoments.Imveryhappytohave
hadnicecolleaguesaroundmeforvaluableonandofftopicdiscussions.Thank
youMetteEltvik,EinarKobro,JrgenRamdal,Idunstgrd,GrundeOlimstad,
Lars Fryd, Celine Faudot, PlTore Storli, Bjrn Winther Solemslie and Eve
Walseth.
Secondaryflowsinhydroturbines
Abstract................................................................................................................iii
Acknowledgements...............................................................................................v
Listoffigures.........................................................................................................x
Listoftables.......................................................................................................xiii
Nomenclature.....................................................................................................xiv
Subscripts........................................................................................................xv
Abbreviations.................................................................................................xvi
1
Introduction..................................................................................................1
1.1
Structureofthethesis..........................................................................1
1.2
Background...........................................................................................2
1.1
Motivation............................................................................................2
1.2
Scopeofwork.......................................................................................3
1.3
Methods...............................................................................................5
1.4
Limitations............................................................................................5
1.5
Previouswork.......................................................................................5
Theoryandanalysis....................................................................................12
2.1
Francisturbinetheory........................................................................12
2.1.1
2.2
Velocitycomponents................................................................13
SecondaryflowsinFrancisturbines...................................................14
2.2.1
Foiltheory................................................................................15
2.2.2
Boundarylayer.........................................................................16
2.2.3
Flowcontrol..............................................................................17
2.2.4
Waketheory.............................................................................18
2.2.5
Drafttubeflow.........................................................................24
2.3
Statistics..............................................................................................25
2.3.1
Mean........................................................................................25
2.3.2
Standarddeviation...................................................................25
vi
Secondaryflowsinhydroturbines
2.3.3
2.4
Frequencyanalysis.............................................................................26
2.4.1
Integraltimescale..............................................................................27
2.6
Integrallengthscale...........................................................................27
2.7
ProportionalOrthogonalDecompositionPOD.................................28
2.7.1
Introduction..............................................................................28
2.7.2
PODtheory...............................................................................29
2.7.3
Axisymmetricassumption........................................................31
2.7.4
PODonanaxisymmetricflowfield..........................................32
PIVmeasurementsattheUMNSAFLwatertunnel...................................37
3.1
Thewatertunnel................................................................................37
3.2
ThePIVmeasurementequipment.....................................................38
3.3
Cylinderwake.....................................................................................39
3.4
Hydrofoilwake...................................................................................39
3.5
Mainresultsandwakedataanalysis..................................................40
Additionalcylinderresults..................................................................80
Paper2........................................................................................................81
5.1
Boundarylayer.........................................................................39
Paper1........................................................................................................41
4.1
Spectralleakage.......................................................................26
2.5
3.4.1
Peaktopeak(p2p)...................................................................26
Additionalhydrofoilresults................................................................96
5.1.1
Stagnationpointdynamics.......................................................96
5.1.1
PODeigenfunctions..................................................................97
Drafttubeflow.........................................................................................100
6.1
Background.......................................................................................100
6.2
SvorkaPowerplant...........................................................................100
6.3
Measuringequipmentandprocedure.............................................101
vii
Secondaryflowsinhydroturbines
6.3.1
Pressuretransducers..............................................................101
6.3.2
Measuringprobes..................................................................101
6.3.3
Mountingofpressuretransducersintoprobe.......................102
6.3.4
Pipestubsandvalves.............................................................102
6.3.5
Calibrationofpressuretransducers.......................................104
6.3.6
Measurementprocedure.......................................................105
6.3.7
Challenges..............................................................................107
6.3.8
Datahandling.........................................................................108
6.3.9
Postprocessing.......................................................................108
6.4
Results..............................................................................................108
6.4.1
Statistics.................................................................................108
6.4.2
Expectedfrequencies.............................................................109
6.4.3
Pressurefluctuations..............................................................109
6.4.4
Axisymmetricassumption......................................................112
6.4.5
ResultsfromPODanalysis......................................................112
Discussion.................................................................................................116
7.1
Discussionofwakestudy..................................................................116
7.1.1
Cylinderwake.........................................................................116
7.1.2
Hydrofoilwake.......................................................................117
7.1.3
Advantagesoftheoverallmethod.........................................121
7.1.4
Disadvantagesoftheoverallmethod....................................121
7.2
Discussionofdrafttubestudy..........................................................122
7.2.1
Measuringprocedure.............................................................122
7.2.2
Pressurepulsationsandcharacteristicfrequencies...............123
7.2.3
Integraltimescale..................................................................124
7.2.4
Axisymmetry...........................................................................125
7.2.5
SummedeigenspectraoverpositivePODmodes..................125
viii
Secondaryflowsinhydroturbines
7.2.6
Eigenvaluedistributionoverazimuthalmode.......................126
7.2.7
Eigenfunctions........................................................................127
7.3
8
Whatdothewakeanddrafttubestudyhaveincommon?...........128
Conclusions...............................................................................................130
8.1
ConclusionsonwakeflowandRSI...................................................130
8.2
Conclusionsondrafttubeflow........................................................130
Furtherwork.............................................................................................132
Bibliography......................................................................................................134
Appendix...........................................................................................................139
MisprintinPaper2.......................................................................................139
ix
Secondaryflowsinhydroturbines
List of figures
Figure1ExampleofrunnerdesignfromJndalsapowerplant....................12
Figure2AxialviewofhalftheFrancisturbine................................................13
Figure3VelocitydiagramforaFrancisrunner...............................................13
Figure4Foilpropertydata[42].......................................................................15
Figure5Exampleofwingmountedvortexgenerators[44]...........................18
Figure6VortexgeneratorsV1.........................................................................18
Figure7WakebehindacylinderatvariousRe.13.Re<1000,4.Re=10000,5.
Re=100000[45]..................................................................................................20
Figure8Wakeproperties[47].........................................................................21
Figure9vonKarmanvortexstreetincloudsneartheJuanFernandezislands
[48].....................................................................................................................22
Figure 10 von Karman vortex street caused by wind hitting land at Aleuitan
islandsinAlaska[49]..........................................................................................22
Figure11CavitatingvonKarmanvorticesshedoffablunthydrofoil[12]......22
Figure12StrouhalnumberdependencyonReynoldsnumberforcylinder[51]
............................................................................................................................23
Figure13Velocitydistributioninthevanelessspace[52]..............................23
Figure14Sketchofvortexropeinthedrafttube[53]....................................24
Figure15Partloadvortexrope[54]...............................................................24
Figure16Overloadvortexrope[54]..............................................................24
Figure17Spectralleakage[60].......................................................................26
Figure18Motionofthe4firstPODmodes....................................................36
Figure19Motionofthe4firstazimuthalmodes............................................36
Figure20TheSaintAnthonyFallsLaboratorywatertunnel[71]....................37
Figure 21 PIV measurement setup, with camera, water tunnel, cylinder and
laser....................................................................................................................38
Figure22Hydrofoil..........................................................................................39
Figure23VortexgeneratorsV1.......................................................................39
Figure24VortexsheddingenergyfromPODandfrequencyspectrum(FFT) 80
Figure25Frequencyspectrumofstagnationpointdynamicsforplaincase..96
Figure26FrequencyspectrumofstagnationpointdynamicsforV1case.....96
Figure27plainAoA2mode1..........................................................................98
Figure28plainAoA2mode2..........................................................................98
Figure29plainAoA2mode3..........................................................................98
Secondaryflowsinhydroturbines
Figure30plainAoA2mode4..........................................................................98
Figure31V1AoA2mode1...............................................................................98
Figure32V1AoA2mode2..............................................................................98
Figure33V1AoA2mode3..............................................................................98
Figure34V1AoA2mode4..............................................................................98
Figure35plainAoA8mode1..........................................................................99
Figure36plainAoA8mode2..........................................................................99
Figure37plainAoA8mode3..........................................................................99
Figure38plainAoA8mode4..........................................................................99
Figure39V1AoA8mode1..............................................................................99
Figure40V1AoA8mode2..............................................................................99
Figure41V1AoA8mode3..............................................................................99
Figure42V1AoA8mode4..............................................................................99
Figure43SvorkaPowerplant........................................................................101
Figure44Sketchofmeasurementprobe......................................................102
Figure45Measurementprobewithsealingsystem.Partwith....................102
Figure46Drillingholesandmountingpipestubsondrafttubewall...........103
Figure47Threadedpipestub........................................................................103
Figure48Mountingofpipestub...................................................................103
Figure49Calibrationsetup..........................................................................104
Figure50CalibrationresultsforpressuretransducersP101andP95..........105
Figure52Measurementsetup.....................................................................106
Figure53Measuringschemeinthedrafttube.............................................106
Figure51Measurementinprogress.............................................................107
Figure54Maximump12MW.....................................................................108
Figure55Standarddeviation12MW............................................................108
Figure56Meanpressurecontours...............................................................109
Figure57Std.dev.pressurecontours...........................................................109
Figure58Timeseriesasafunctionofradius12MW................................109
Figure59Frequencyspectrum020Hz12MW..........................................110
Figure60Frequencyspectrum50350Hzatdrafttubewall,theta=60deg12
MW...................................................................................................................111
Figure61Frequencyspectrum1005000Hzatdrafttubewall,theta=60deg
12MW..............................................................................................................111
Figure62Energyspectrumofamplitudedemodulationfrom10005000Hzat
drafttubewall,theta=60deg12MW...........................................................111
xi
Secondaryflowsinhydroturbines
Figure63Meanpressurealongtheta...........................................................112
Figure64Pressurevariancealongtheta.......................................................112
Figure65Integraltimescaleasfunctionofthetaandradius.......................113
Figure66Integraltimescaleasfunctionofradiusaveragedoverallangular
positions...........................................................................................................113
Figure 67 Summed eigenspectra over all positive POD modes along each
azimuthalmode................................................................................................113
Figure68PODmodesalongeachazimuthalmode......................................114
Figure69SumofpositivePODmodes..........................................................115
xii
Secondaryflowsinhydroturbines
List of tables
Table1FreestreamvelocityU[m/s],frameratef[Hz],loggingtimeT[s]and
t [s]forthecylindercases.............................................................................39
Table2Boundarylayerthickness....................................................................39
Table3Svorkapowerplantdata[73][53]....................................................100
Table4Totalsystematicerrors.....................................................................105
Table5Measuringproperties.......................................................................106
Table6CharacteristicfrequenciesofSvorkapowerplant............................109
Table7PODproperties.................................................................................113
xiii
Secondaryflowsinhydroturbines
Nomenclature
a
a0
a1
a2
A
b
b0
c
cm
cu
CD
CL
D,d
DF
Dm
*
E
f
fn
fR
F
k
L
Le
= Eigenmode in POD
= Eigenfunction in POD
= Kinematic viscosity
xiv
Secondaryflowsinhydroturbines
m
n
F
p
p
= Angular direction
= Peak to peak value
= Number (azimuthal modes)
= Number (samples, POD modes)
= Lift to drag ratio, hydrofoil efficiency
plain
R,r
R.,.
Re
S
s0
St
t
T
u
u1,u2,u6
U
V1
w
W
x
y
= Downstream position
= Vertical position
= Pressure
= Variable in POD
Subscripts
0
1
2
D
gvi
gvo
xv
Secondaryflowsinhydroturbines
GV
i
j
L
m
RV
s
sc
svi
svo
wake
= Guide vane
= Index
= Index
= Lift component
= Meridian
= Runner vane
= Samples
= Spiral Casing
= Stay vane inlet
= Stay vane outlet
= When inside wake
Abbreviations
AoA
BEP
CFD
FFT
LSE
norm
NTNU
PIV
POD
SAFL
stag
VG
= Angle of attack
= Best efficiency point
= Computational Fluid Dynamic
= Fast Fourier Transform
= Linear stochastic estimation
= Normalized
= Norges Teknisk Naturvitenskapelige Universitet
= Particle Image Velocimetry
= Proportional Orthogonal Decomposition
= Saint Anthony Falls Laboratory
= Stagnation
= Vortex generator
xvi
Chapter1Introduction
1 Introduction
1.1
The thesis is dealing with two major topics within secondary flow fields in
Francisturbinesandispresentedasfollows:
Wakeflow/rotorstatorinteraction
Paperbased
Drafttubeflow
Monograph
Chapter1:
Introductiontowakeflowstudyanddrafttubestudy
Chapter2:
Theory and analysis methods used in wake flow/rotorstator
interaction,PODanddrafttubeflow
Chapter3:
Experimentalworkonwakeflow/rotorstatorinteraction
Chapter4:
Paper1onwakeflow/rotorstatorinteraction
Chapter5:
Paper2onwakeflow/rotorstatorinteraction
Chapter6:
Draft tube flow. Experimental work, results, discussion,
conclusions
Chapter7:
Discussion of findings in the total work and connection of the
twoparts
Chapter8:
Majorconclusionsofwakeflowstudyanddrafttubestudy
Chapter9:
Furtherworkforbothparts
Appendix:
Additionalinformation
Chapter1Introduction
1.2
Background
As money plays a more important role in the power production, the hunt of
highefficiencyandcosteffective turbineshasledtothinnerbladesandmore
compactturbineconstruction.Thisinadditiontothechangeinoperationofthe
powerplantshascontributedtoariseinstructuralfailurethelastyears.
1.1
Motivation
Cracks, fatigue and structural failure all happen due to heavier loads on the
material than it can withstand. It is pressure forces from the water flowing
through the turbine that adds the load to the turbine structure. If the load is
constant or changes linearly it is easy to construct a structure which can take
the load. Since the flow through a Francis turbine is complex and highly
dynamic, it is difficult to predict how the pressure forces act on the turbine
structure.Cracksandmechanicalfailurecanbecausedbothbyhighamplitude
Chapter1Introduction
andlowcyclepressurefluctuations,aswellasbylowamplitudeandhighcycle
pressure fluctuation. The latter is the source to high cycle fatigue. Unwanted
flow patterns in the turbine which cause some type of negative flow effect is
calledsecondaryflowfields.Thesecondaryflowfieldsoftencreatedisturbing
and highly dynamic flow patterns causing losses, noise and vibrations. The
behaviorandeffectofthesecondaryflowfieldsarenotfullyunderstood.
Themotivationoftheworkistoinvestigatesecondaryflowfieldswithfocuson
the dynamics in the flow, since the dynamic part of the phenomena are
believedtoplayamajorroleinthenegativeeffectsobserved.Itisalsobelieved
that introducing novel methods to the investigations can help explaining and
lead to better understanding of the phenomena. By gaining a deeper
understandingonthedynamicsinsecondaryflowfieldsitishopedthiswilllead
tobetterknowledgeonhowtopredicttheloadsinaturbine.Morepreciseload
predictionmakesiteasiertodesignormodifyhighefficiencyturbinestoavoid
structural failure. It is also believed that good methods for prediction of the
dynamics can be implemented in flow control devices where the aim is to
decreaseorterminatetheunwantedflowfields.
1.2
Scope of work
These thesis will focus on the following two secondary flow phenomena
presentintheFrancisturbine:
WakeflowandRotorstatorinteraction
Swirlingdrafttubeflow
The major focus is to introduce new analysis methods to study the dynamics,
which can help to obtain a deeper understanding of the behavior and the
consequences of having a dynamic part in the above mentioned phenomena.
Timeaveragedanalysisisalsoperformedtocompletethetotalunderstanding.
Wake flow and rotorstator interaction are closely coupled, and are partly
investigated together. Experimental data of cylinder and hydrofoil wakes is
collectedinordertostudywakedynamics.Furtherinvestigationsaredoneby
introducing the experimental wake data into the computational domain in
ordertostudytheeffectofrotorstatorinteractioninthecylinderandhydrofoil
wakes. In this context it is of special interest to investigate how mounting of
vortexgeneratorsonhydrofoilswillinfluencetheeffectondynamicwakeflow
Chapter1Introduction
and rotor stator interaction. If there are energy wise large and dominant
structuresinthewakeitisbelievedthatthevortexgeneratorscandisturbthe
large scale flow structures and redistribute the energy over smaller flow
structures.
Draft tube flow is investigated at a full size power plant. While dynamic draft
tube measurements earlier are performed at the draft tube wall, two
measuringprobesaredevelopedtobeinsertedthroughholesinthedrafttube
wall and measure dynamic pressure in radial positions. The data is later
analyzedwithtraditionalmethodsinadditiontothePODmethod.
IntroducingPODintothestudiesofwakeanddrafttubedynamicscanbean
important factor in controlling possible flow control applications. Water
injection is already installed as active flow control in the turbine where the
drafttubemeasurementstookplace.Thewaterinjectionisnowcontrolledby
pressure pulsation and vibration measurements. The resulting eigenfunctions
from the PODanalysis can be coupled to a single wall pressure measurement
throughlinearstochasticestimationLSE,andgivemoredetailedinformation
abouttheflowstructurespresentinthedrafttubewithrespecttoenergyfor
all operational ranges. The PODresults can give additional information to
bettercontrolthewaterinjectionsystemorotheractiveflowcontrol.
Themainobjectivesofthethesiscanbesummarizedasfollows:
Analyzedynamicbehaviorinspecifiedsecondaryflowfields
CombineandverifyexperimentalPIVvelocityfieldsandCFD
Verifytheeffectofvortexgeneratorsonwakedynamics
Performdynamicradialmeasurementsinthedrafttube
IntroduceandverifytheuseofPODinthestudyofsecondaryflowfields
ObtainPODeigenfunctionsforfutureuseinlinearstochasticestimation
Chapter1Introduction
1.3
Methods
The study is based on experimental work from both the laboratory and the
field.Thewakeflowstudydataarecollectedinthehighspeedcavitationtunnel
inthelaboratoryatSAFLinMinnesota.DrafttubedataarecollectedatSvorka
power plant close to Surnadal in Norway. Much of the study is based on
analysis of the experimental data, but numerical simulations, CFD, in
combination with the experimental wake data is also a part of the work
performed. Proportional Orthogonal Decomposition, POD, is introduced to
bothexperimentaldatacollectionsasatooltomapdynamicstructuresinthe
flows.PODisnotcommonlyusedinthehydropowerindustry,butisoftenused
instudiesofturbulentjets,boundarylayers,turbulence,etc.
1.4
Limitations
Secondary flow fields consist of several topics where the most important are
presented in chapter 2.2. No other secondary flow fields than the one
mentionedinchapter1.2willbedealtwithinthisthesis.
In terms of dynamic behavior of wakes and rotor stator interaction, the flow
phenomenaofinterestisisolated,withoutanydisturbancesorinfluencefrom
systemdynamicssuchaswaterhammerorUtubeoscillationsnormallypresent
inahydropowerplant.Theexperimentswereperformedinanwatertunnelat
SAFL.
Thedrafttubedataarecollectedatafullscalepowerplant,hencethedatacan
be influenced by other dynamic phenomena in the system. Though were the
tests performed at steady state conditions with no governing. This to ensure
similarconditionsandreliabledatafortheflowfieldsofinterest.
1.5
Previous work
Manystudieshavebeenmadeonsecondaryflowfieldsintermsofwakeflow,
rotorstator interaction and draft tube flow. The water power laboratory at
NTNU has traditions in studying these and related phenomena, together with
several international scientific institutions. At the water power laboratory at
NTNUthemostrelevantstudiesarelistedbelow.
Chapter1Introduction
AntonsensstudyUnsteadyflowinwicketgateandrunnerwithfocusonstatic
anddynamicloadonrunner[3]investigatedtheeffectofprofiledguidevanes
with respect to static and dynamic load on the runner and how it affects the
wake. By profiling the guide vane one can create a pressure field contrary to
the pressure field caused by the flow passing the guide vane cascade which
cause a nonuniform pressure and velocity distribution, and level the non
uniformpressurefield.
ChenandherTheoreticalandexperimentalstudyofflowthroughthedouble
cascadeofaFrancisTurbine[4] studylookedintotheflowfieldbehaviorina
double cascade including pressure measurements along wetted surfaces
showingthenonuniformityoftheinletflowinaFrancisTurbine.
LarssonmadeastudycalledExperimentalandtheoreticalanalysisofinletflow
ofaFrancisTurbineRunner[5].HestudiedtheunsteadyinletflowofaFrancis
pumpturbinewherehecombinedLDAmeasurementsandCFDcalculations.He
found that the flow in the vane less space could fluctuate up to 15 % of the
meanflowduetopressurepulsesoriginatingfromtherotorstatorinteraction.
Healsofoundthatthepressureandvelocityfielddrasticallychangedcharacter
byincreasingtherotationalspeed20%aboveBEP.
Kobrowrotethethesiscalled MeasurementsofpressurepulsationsinFrancis
Turbines [7] where he performed onboard dynamic pressure and strain
measurementsonbothmodelandprototypeoftheTokkeFrancisturbineasit
was refurbished. The load addressed back to blade passing through the guide
vane wake proved to be the most severe source of dynamic pressure in the
runner.Pressurepulsationsfromtherotatingvortexropeinthedrafttubewas
also found to propagate upstream into the runner, but did not appear as a
significantfrequencyintherunnerstrainmeasurements.
Chapter1Introduction
Oledalincludedbothnumericalsimulationsaswellasexperimentalworkinhis
thesisCavitationincomplexseparatedflows[9]. Hestudied cavitatedvortex
breakdownoverdeltashapedvortexgenerators.Amajorfindingwasthatre
entrant jets were found to be frequently present in the vortex upstream the
vortex generator apex when breakdown appeared above the model. It was
foundthatthetransitionfromvortextobubblecavitationisdeterminedbythe
positionofbreakdown.Cavitieswerealsoobservedinsecondaryvorticeswhen
breakdownoccurredabovethevortex generatororclosetothe trailingedge.
Oledal also included a study of the flow field around cavitation inducers on a
rotatingdisksetup.Thecircularcavitationinducerprovedtobesuperiorover
otherinducersduetoefficienttransportofbubblesfromgenerationlocationto
wheretheycollapse.
Ausoni published his doctoral thesis in 2009 with the title, Turbulent vortex
shedding from a blunt trailing edge hydrofoil [10]. Experiments on a
symmetricalhydrofoilwithablunttrailingedgearecarriedoutusingadvanced
equipment like PIV, LDV, laser doppler vibrometer and high speed camera.
Lockoffmodeiswherenoresonancefrequencyofthehydrofoilisexcited.In
the cavitation free regime in this mode, it is found that the vortex shedding
frequency is quasilinearly dependent on the free stream velocity. This is
accordingtoearlierfindings.Itisalsofoundthatthesheddingfrequencyexhibit
Chapter1Introduction
Ausoni[11]alsoinvestigatestheroughnesseffectoftheboundarylayeronvon
Karman vortex shedding off a hydrofoil. He finds that a turbulent boundary
layer by a rough leading edge surface reduces the flow induced vibrations of
thefoil.
Zobeiri [12, 13] studied the vortex shedding from blunt and oblique trailing
edgehydrofoils.ThestudytakesadvantageofbothPIVandPOD.Hefoundthat
thetruncatedtrailingedgereducesthevortexsheddingoffthefoilcompared
to a blunt trailing edge. This is also in good agreement with an early and
importantstudymadebyHeskestad[14]in1960.
HeskestadandOlbertsinvestigatedexperimentallytherelationbetweenvortex
shedding frequency and flow velocity on different trailing edge geometries of
flat plates. The plates were supposed to simulate the flow conditions of a
hydraulic turbine blade. They found that the shedding frequency cannot be
determined accuratelybytheStrouhalformulaoramodificationthereof.The
sheddingfrequencyvariedlinearlywithflowspeedinagivenflowspeedarea
(7,616,7fps)foragiventrailingedgegeometry.Theyalsofoundaresonance
area where the linear relation is void, which is also referred to as the lockin
area.Majorfocuswasnotontheresonancearea,ratheronhowvarioustrailing
edges resulted in different frequencies and amplitude of the shed vortices. A
Chapter1Introduction
Arndt[22]andhisresearchcommunityattheSAFLcavitationtunnelhavedone
thorough investigation on vorticial cavitation properties of flow fields past
immersedbodiesase.g.hydrofoils,propellersandcylinders.Bothexperimental
andnumericalworkiscarriedout,butduetothegoodexperimentalfacilities
with the special high speed cavitation tunnel, most effort is put into the
experimental parts. Extensive work is done on fundamental flow patterns
occurring on propellers and hydro turbines where tip and hub vortex are
importanttopics.Aspecialfocusisputintowhethercavitationcancontribute
to positive flow properties, and not only be a disturbing and destructive
phenomenon. This can be achieved through active flow control where
turbulenceorcavitationistriggeredtoobtainadesiredeffect.Severalarticles
arepublishedonthementionedtopics.AreviewcalledCavitationinvorticial
flows[22]givesagoodimpressionofcavitationalaspectsdealtwithatSAFL.
VuandNennemann[15]havedonenumericalanalysisofthevortexshedding
offaguidevaneinaguidevane/runnercascade.CFDpredictionofthehydrofoil
natural frequency is estimated within 18 % of earlier measured values. To
surelyavoidcavitation,thevortexsheddingshouldbebeyondatleast20%of
thevanenaturalfrequencytoavoidresonance.
Chapter1Introduction
Miklosovic [25] brought aspects from the aquatic life into the laboratory by
comparingflipperswithleadingedgetuberclessimilartothosethehumpback
whale has, against ordinary smooth flippers without tubercles. The ordinary
flipperstalledataround11degreeswhiletheflipperwithtuberclesprovedto
keepattachedflowuptoangleofattackof17deg.Aswellitgaveslightlylower
drag at intermediate angles of attack. The aerodynamic efficiency L/D is
decreasedatsomeincidentangles,butoverallshowsabetterperformancefor
thescallopedmodel,especiallyathigheranglesofattack.Thepeakefficiencyis
still at the same angle of attack, but with slightly higher value. Small vortices
areformedbetweenthetubercles,similartowhatvortexgeneratorsdoonan
airplanewing.Enhancedliftanddragperformanceofthetuberclesaresimilar
tothevortexgeneratorsonairplanewings,whichdelayflowseparationonthe
wing.
10
Chapter1Introduction
delaystall.Themodelpredictsgradualstallandnosuddenstallforlargeangles
of attack, as the smooth hydrofoil does. A flattened lift curve for increasing
bump amplitude is observed. Stall delay is found independent of bump
wavelengthaccordingtoexperiments.Increasedstallpropertiescontributesto
bettermaneuverabilityandlessunpredictabilityinliftathighanglesofattack.
Especially Glauser and George brought POD to new applications in the late
1980s by utilizing the method for looking into the dynamics of e.g. turbulent
jets which is similar to the flow regime found in the draft tube of a Francis
turbine. They also modified the method to fit better to the new applications
[3033].
Tutkun[34]hasworkedonaxisymmetricflowfieldsinthewakebehindadisk
which in theory is very similar to the flow field present in a draft tube as the
constraintsarethesame.Forbothcasesityieldsthatthetwopointcorrelation
is homogenous in the azimuthal direction and periodic over one revolution in
thisdirection.
OthersutilizingthePODanalysisareSirovich[35],Arndt[36,37],andLu[38].
11
Chapter2Theoryandanalysis
Thischapterisbasedon[2,39,40]wherethetheorypartiselaboratedincloser
detail.TheFrancisturbineisaradialturbine,firstdevelopedbyJamesB.Francis
in1849.Ithasaradialinletanaxialoutlet,andissuitedforheadintherange
30750m.AtBEPtheFrancisturbinecanreachefficienciesofmorethan95%.
Figure1ExampleofrunnerdesignfromJndalsapowerplant
ThemainpartsoftheFrancisturbineare:
A spiral case which encloses the inlet and leads the water radial into
theinletofthestayvanesintheturbine.
The stay vanes have the purpose of keeping the hub and shroud
together. The stay vanes are stationary and are shaped to lead the
waterinafreevortexpath.
The guide vanes come after the stay vanes with the purpose of
controllingtheflowrateoftheturbineaswellasguidethewateronto
therunnervanes.
Therunneristhecoreoftheturbineandhasthepurposetotransform
the pressure and kinetic energy to rotating mechanical energy. The
mechanicalenergyisconvertedbythegeneratortoelectricalenergy.
Thedrafttubeisadiffusorandisplacedattheoutletoftherunnerand
recovers unused kinetic energy back to pressure energy. To utilize as
much energy as possible, it is normal that the pressure at the runner
exit is below atmospheric pressure. The water still has a bit of kinetic
energyleftattheoutlet,andthisenergyisconvertedbacktopressure
12
Chapter2Theoryandanalysis
energytomeettheatmosphericpressurelevelattheendofthedraft
tube.
TheFrancisturbineisareactionturbineandisusuallydesignedsotheenergy
attheinletconsistsof50%pressureenergyand50%kineticenergy.
Figure2AxialviewofhalftheFrancisturbine
The velocities entering and exiting the Francis turbine can be drawn in a 2D
diagramasshowninFigure3.
Figure3VelocitydiagramforaFrancisrunner
13
Chapter2Theoryandanalysis
2.2
Secondary flow fields are unwanted or unfavorable flow patterns. Such flow
fieldshaveanegativeeffectontheapplicationintermsofefficiencyloss,noise,
vibrations, loss of fluid, increase in temperature etc. In Francis turbines there
are several flow patterns referred to as secondary flow fields. Of the most
importantare:
Wakeflow
TherearethreebladesinaFrancisturbinethatcreatewakes.Those
are the stay vanes, guide vanes and the runner vanes. Most
importantistheguidevanewakeasthiswakeisinterferedbythe
passingoftherunnervane.
Rotorstatorinteraction
Because the guide vane (stator) creates a wake with a velocity
deficit, a disturbance occurs as the runner vane (rotor) passes
through this wake. The rotor experiences a reduction of inlet
velocityasitmovesintothewake,hencealsoapressureincrease
as those variables are strongly coupled. If the wake profile is
smooththepressurevariationwillalsobesmooth.Thecaseisthat
the velocity variation in the wake, hence also the pressure
variation, is strongly fluctuating. The rotor experiences this
pressure pulse every time it passes a stator. If the pressure
fluctuationsinthewakecoincidewiththerotorpassingfrequency
or other frequencies in the system the pressure pulse can be
stronglyamplified.
Leakageflow
Leakage is always present between the turbine and the hub/ring.
Sincetheturbineisrotatingtheremustbeatinygapbetweenthe
turbine and hub/ring where water will flow due to the high
pressure difference. The spacing is typically a few millimeters and
the loss is in new turbines less than 0.5 % [41]. However, the
sealingiswornaftertimeandespeciallybyhighsandandsediment
contentinthewater.Thiscausesincreaseinleakingandefficiency
loss. Leakage flow and horse shoe vortices are also introduced by
theflowpassingbetweentheguidevanesandhub/ring.
Drafttubesurge
14
Chapter2Theoryandanalysis
Figure4Foilpropertydata[42]
15
Chapter2Theoryandanalysis
Thenonedimensionalliftcoefficientisdefinedas[42]:
FL
(2.1)
CL
1
2
U A
2
andthenonedimensionaldragcoefficientisdefinedas[42]:
FD
(2.2)
CD
1
2
U A
2
NotethatFDconsistsofafrictiontermFfwhichisthewallshearandapressure
termFpwhichistheforcecomponentintheflowdirectionfromintegratingthe
pressureloadaroundthebody.Itiscommontogiveorcalculatethetotaldrag
force or drag coefficient which simply is the sum of the friction part and the
pressurepart.[43]
Lifttodrag ratio also denoted foil efficiency is defined as lift force divided by
dragforce:
L
f
(2.3)
D
The lifttodrag ratio factor is important in in aviation industry in order to
obtain minimum fuel consumption. See chapter 8.7 in [42] for detailed foil
theory.
8 *
(2.4)
16
Chapter2Theoryandanalysis
Passiveflowcontrolcannotbeadjustedduringoperation.Finstoguidetheflow
through an elbow or vortex generators mounted on airfoils to delay flow
separationandstallathighAoAsareexamplesofpassiveflowcontrol.
Active flow control can be adjusted during operation. Unwanted flow effects
areoftenpresentonlyatpartsoftheoperationalrange.Activeflowcontrolis
thenabletoenhancetheflowattheproblematicoperationalrange,butcanbe
deactivated partly or fully to not cause negative effects in other operational
ranges. Examples are flaps and slats on airfoils to increase lift at low speeds,
butdonotdisturbatcruisingspeed.Waterinjectioncontrarotaryinthedraft
tube of a Francis turbine to reduce pressure pulsation at part load is another
example.
Inordertoapplyflowcontroloneneedtoknowthedetailsoftheproblematic
flowpatternsandwhentheyoccurtodetermineifpassiveoractive(ifpossible)
flowcontrolismostsuitableforthegivenapplication.
2.2.3.1
Vortex generator
Vortexgeneratorsareatypeofpassiveflowcontroldevice.Theyareusedina
variety of applications to improve flow performance. Especially the aviation
industry utilizes the benefit from vortex generators. By mounting vortex
generators on the wings and on the engine nacelle, small vortices are
introducedintheboundarylayer.Thebenefitisthattheflowstayattachedto
thesurfaceforawiderrangeofvelocitiesandangelsofattack.Thismeansthe
wing reaches stall (flow separation) at a higher AoA and increases the
operationalrangeofawingwhichisimportantundertakeoffandlanding.The
vortexgeneratorsinducedraglocally,butcanincreaseoverallperformanceof
thefoilsototaldragisreduced.
17
Chapter2Theoryandanalysis
Figure5Exampleofwingmountedvortexgenerators[44]
In this work the purpose of the vortex generators are to mix the wake which
consistofbothhighandlowmomentumstructures.Thegoalistomixthewake
so it is more consistent with less velocity fluctuations. The vortex generators
comeindifferentshapesandsizes,suchassmallangularfins,vshapedfinsor
triangles.Inthisworkvshapedvortexgeneratorsof1mmheightareused.The
VGheightshouldbejusthigherthantheboundarylayerthicknessestimatedin
Xfoil,chapter2.2.2.
Figure6VortexgeneratorsV1
18
Chapter2Theoryandanalysis
u U u(y)
(2.5)
Wakescanbebothlaminarandturbulent.Inthisworkthefocusisonturbulent
wakes and the dynamic behavior of the wake. See Figure 7 for a sketch of
cylinderwakedependencyofReynoldsnumber.
Thewakebehindthebodycausesdrag,whichisalossofenergy.Awidewake
with heavy velocity deficit implies large drag while a narrow wake with small
velocitydeficitimplieslowdragfromthebody.Awakecanalsocausetroubleif
something is passing through it. E.g. an airplane passing a wake behind a
mountain range or close behind another airplane. In this work wakes from
hydrofoilsandbladespassingthroughthiswakeareinvestigated.
19
Chapter2Theoryandanalysis
Figure7WakebehindacylinderatvariousRe.13.Re<1000,4.Re=10000,5.Re=100000[45]
Figure7showscylinderwakeatdifferentReynoldsnumber.
1. Laminar flow with stagnation points both at front and rear part of
thecylinder.Onlyskinfrictionforcesapply.Nopressuredifference.
2. A small circulation wake forms behind the cylinder. The flow is still
laminarandfrictionforcesdominatethedragforce.
3.Reynoldsnumberincreaseclosetoturbulent(Re2000)anddefined
vorticesshedsofthecylinder.
4. Re10000. The wake is now in the turbulent regime and does not
slow down behind the cylinder to even out the pressure. Now the
cylinderexperiencedominanceofpressuredrag.Sheddingofturbulent
vorticesispresent.Theflowseparatesearlyfromthecylinder.
5.Re>100000.Aturbulentboundarylayeroccursandthestreamlines
separateatalaterpointandfollowtheedgeoftheboundarylayer.The
wakereduces,andthedragforcedecrease.
The wakes investigated in this work are cylinder wakes and hydrofoil wakes
placed in a water tunnel as shown in Figure 8. The wake can be divided into
differentregions.[46]Closetotheobjectisthenearfieldwheretheshapeof
the object plays an important role of the wake flow. Downstream is the
transitionfieldwheremostofthemomentumbetweenthefreestreamandthe
20
Chapter2Theoryandanalysis
waketakesplace.Inthefarfieldboththemaximumvelocitydeficituandthe
widthbwakewillincreasewithxdownstream.[47]
Figure8Wakeproperties[47]
2.2.4.1
Wake profiles
To compare wake profiles at different xpositions or from different size
hydrofoils,thewakesmustbenormalized.Thewakescanbenormalizedbythe
maximumvelocitydeficituandthewidthbwakeasfollows:
unorm
U u x
U
k
(2.6)
ynorm
x k
(2.7)
Itisdesirabletodescribethedifferentwakesbyparameterswhencomparing
different wakes. The wakes are curve fitted to a standard wake profile as
follows:
Uwake a0 a1 e a2 (ynorm a3 )
2
(2.8)
wherea0,a1,a2,a3arefoundbycurvefittingthemeasuredprofiletoastandard
wakeprofile.Investigationofstandardwakeprofilesisnotapartofthiswork,
butisanimportantroleinsteadywakeanalysis.Thisworkfocusmostlyonthe
dynamic behavior of wakes. See Bjarte Grytli Seims master thesis [47] for a
studyofwakeprofilesusedinthiswork.
2.2.4.2
von Karman vortex street
ThevonKarmanvortexstreetistheoccurrenceofalternatingvortexshedding
coming from unsteady flow separation off a bluff body in a fluid stream. von
21
Chapter2Theoryandanalysis
KarmansheddingisReynoldsnumberdependent,andforcylinders,continuous
alternatingvorticesareshedfromtopandbottomofthecylinderintherange
90<Re<107[43].
Figure9vonKarmanvortex
streetincloudsneartheJuan
Fernandezislands[48]
Figure10vonKarmanvortexstreetcausedby
windhittinglandatAleuitanislandsinAlaska[49]
vonKarmanvorticesaredominatingthedynamicsinbluntbodywakes,butare
also present in slender body wakes such as a hydrofoil. Here the frequencies
are much higher. A typically von Karman shedding frequency in a Francis
turbine can be in the range hundred to some thousands Hz. von Karman
vortices are known to cause fatigue problems on the stay vanes in Kaplan
turbinesandbethesourceofseverenoisefromsheddingofftrailingedgesof
stayvanes,guidevanesorrunnervanes.[15,50]
Figure11CavitatingvonKarmanvorticesshedoffablunthydrofoil[12]
22
Chapter2Theoryandanalysis
2.2.4.3
Strouhal number
vonKarmansheddingishighlyrelatedtotheStrouhalnumberwhichisanon
dimensionalnumberdescribingthesheddingfrequencyandisgivenas:
fL
St
(2.9)
U
fisthesheddingfrequency,Lthecharacteristiclength(foracylinderL=D)and
Uisthefreestreamvelocity.
Figure12StrouhalnumberdependencyonReynoldsnumberforcylinder[51]
2.2.4.4
Figure13Velocitydistributioninthevanelessspace[52]
Thevelocitydistributioninthevanelessspaceisaffectedbytwophenomena:
1. Thevelocity/pressuredistributionduetothemovementoftherunner
(rotor)cascade.Eachbladehasapressure/suctionside.
2. The velocity/pressure distribution from the guide vane (stator) wake
afterpassingthroughtheguidevanecascade.
23
Chapter2Theoryandanalysis
The vaneless space experiences both effects which can be seen in Figure 13.
The velocity distribution is inverse related to the pressure, so low velocity
means high pressure. Note that this consideration is for averaged flow
conditions not taking dynamics into consideration. In reality the flow field is
affectedbyunsteadywakedynamicswhichcanbothamplifyand/orattenuate
theindicatedflowpattern.
3.6
3
which is called the Rheingans frequency [2]. Turbine geometry decides the
behaviorofthedrafttubevortexrope.Thepartloadroperotatesequaltothe
runner direction, while the overload rope rotates contrary to the runner
direction.Thepartloadvortexroperotatesandcancausedamageifithitsthe
turbine structure. The over load vortex rope usually pulsate and can lead to
heavymassoscillations.Themassoscillationcanpropagatethroughtheturbine
andcreatefluctuationinthewaterway.
Figure14Sketchofvortex
ropeinthedrafttube[53]
Figure15Partloadvortex
rope[54]
Figure16Overloadvortex
rope[54]
Severalattemptshavebeenmadetodealwiththepartloadpressurepulsation
problem. e.g. mounting of fins in the draft tube [55], extension of the runner
24
Chapter2Theoryandanalysis
shaftbyextendingtheshaftintothedrafttubealsoreferredtoasstulk[8],
airinjectionandwaterinjectionintothedrafttube[53,56,57].
2.3
Statistics
Statistic is a helpful tool when analyzing a large quantum of data. The most
importantstatisticalmethodsusedinthisworkarebrieflydescribedbelow.
2.3.1 Mean
Theaveragevalueofadataseriesisalsoreferredtoasmeanandisfordiscrete
datadefinedas:
1 i N
(2.11)
X xi
N i 1
2
1 N
( xi X )
N i 1
(2.12)
25
Chapter2Theoryandanalysis
2.4
Frequency analysis
Frequencyanalysisisaconvenientwaytodeterminethefrequenciesthatare
presentinatimeresolvedsignal,andatwhichamplitudetheyappear.Thisis
donebytransformingthetimesignalintothefrequencydomainthroughaFast
Fourier Transform FFT. The signal will then be described by superimposing
harmonic functions such as sine/cosine functions. Both Matlab and LabView
whichareusedinthisworkhavebuiltinFFTalgorithmsasfollows:
N-1
Y= xn e 2 jk n / N [59]
(2.14)
n=0
fs 1
[59]
ns ts
(2.15)
Whenthefrequencyresolutioniscoarse,thefrequencyanalysismightnothit
spotontheactualfrequencypresentinthesignal.Thiswillcausetheenergyat
a given frequency to spread out on the neighboring frequencies, thus the
amplitudedecrease.TheeffectcanbeseeninFigure17.
Figure17Spectralleakage[60]
26
Chapter2Theoryandanalysis
Blue signal has a frequency that coincides with f while the red signal has a
frequency that falls between the discrete values of f. To ensure high
frequencyresolutionlongenoughsamplingtimehastobechosen.
2.5
The integral time scale describes the time between uncorrelated values in a
signal,andiscalculatedfromtheautocorrelationfunction[61]:
Rii (r , t )dt
(2.16)
(2.17)
Since the POD requires independent samples, only data separated by 2 times
theintegraltime, willcontributetothestatisticsofthePODfunction.More
periodsseparatedby2timestheintegraltimescalehelpsthePODtorevealall
dynamicspresentinthesignal.Thereforeanintegraltimescalecomputationis
performedpriortothePODanalysis.Byremovingmanyofthetemporalhighly
resolved data points the POD computation time can be reduced drastically. It
also plays an important role in choosing reasonable time blocks for averaging
datausedinthePODinchapter2.7.4.1.
2.6
Theintegrallengthscaletellsoverhowlargedistancesinspacestructuresina
signalarecorrelated.Itcanbefoundbymultiplyingtheintegraltimescaleby
thelocalmeanvelocity.
u
(2.18)
[61]suggeststhattheinvestigatedfieldshouldbeatleast6timestheintegral
lengthscaleinordertocalculatetheintegrallengthscale.
27
Chapter2Theoryandanalysis
2.7
2.7.1 Introduction
PODwasfirstintroducedin1967byLumley[28]todecomposetheflowfieldof
a turbulent flow to identify and study the dynamics of the large scale
structures.PODisastatisticalmethodthatcanbeappliedtoarandomsignal,
particular in the inhomogeneous directions. The goal is to describe a random
fieldbyasetofdeterministicfunctionssortedaccordingtotheircontributionto
thetotalflowenergy.Inthisworkwewanttoseewhatstructuresarepresent
intheturbulentfloworpressurefield,andifsomeflowstructuresrepresenta
significantpartofthetotalenergyinthefield.
Turbulent flows are described as stochastic, which means quantities can only
be described in terms of statistics. The deterministic functions are projected
ontothestochasticfieldandmaximizedtofindthefunctionthatbestdescribes
the stochastic field. The maximization results in an integral value problem
(Fredholmintegralequationofthesecondkind),wherethekernelisthetwo
point cross correlation tensor of the stochastic velocity field. [62] This
technique decomposes the turbulent velocity field into eigenvalues and
correspondingeigenfunctionswhichrepresentthedegreeoftotalfinitekinetic
energy associated with each flow structure of the flow. The eigenvalues are
sorted in descending order with its corresponding eigenfunction, where the
largest eigenvalue represent the flow structure with the most energy. The
orthogonaleigenfunctionsdescribethemotionoftheflowstructureandcanbe
used to reconstruct the original velocity data similar to Fourier transform
reconstructiontogetherwiththeeigenvalue.[38]
PODcanbeappliedastheclassicalPODwherethenumberofgridpointsand
numberofvelocitycomponentsdeterminethenumberofPODmodes.Thisis
methodispreferredwhenhavinglowspatialresolutionandisusedinthedraft
tubestudypresentedinthisthesis.
ThesnapshotPODwasdevelopedin1987bySirovichandKirbyandismore
suitable for high spatial resolved data measured simultaneously such as PIV
data. The number of POD modes are then determined by the number of
snapshots. The snapshot POD is applied on the wake data presented in this
28
Chapter2Theoryandanalysis
(2.19)
u ()
i
()d ()
(2.20)
Dm
IntegrationisperformedoverthedomainDofinterest.Normalizedprojection
ofthemeansquarecanbeobtainedbydividingeq.(2.20)bythemagnitudeof
thedeterministicfield.
(2.21)
MaximizingthenormalizedmeansquareresultsinaFredholmequationofthe
secondkind:
i, j
(, ') j ( ') i ()
(2.22)
The kernel of eq. (2.22), Ri , j (, ') is the two point cross correlation tensor
whichisdefinedas:
29
Chapter2Theoryandanalysis
(2.23)
Ifthefieldofinterestisboundedandoffinitetotalturbulentkineticenergythe
HilbertSchmidt theory applies. Eq. (2.22) produces denumerable solutions
()s ,andnotasinglesolutionifthedomainisoffiniteenergy.Foreachofthe
solutionsthereispairofeigenvalue, ,andeigenfunction, () .Thisgives:
(n)
i, j
(n)
(2.24)
n=1,2,3, denotes the solution index, also called POD mode number.
Properties of the solutions to the POD integral, eq. (2.24), for fields of finite
totalenergycanbelistedasfollows:
SolutionstothePODintegralareorthogonal:
i ( ')i ( ')d () nm
(n)
(m)
(2.25)
ui () anin ()
(2.26)
an ui ()i( n ) ()d ()
(2.27)
The random coefficients from eq. (2.27) are uncorrelated since the
eigenfunctionsareorthogonal:
( n ) an am nm
(2.28)
30
Chapter2Theoryandanalysis
(2.29)
Contractionofthereconstructedtwopointcrosscorrelationtensorshowsthat
the total energy within the finite domain equals the summation of the
eigenvalues:
E ui ()ui () d () ( n )
D
(2.30)
ThisshowsthatthePODdecomposetheenergyintheturbulentfieldthrough
theeigenfunctions,wheretheeigenvalueisdirectlyassociatedwiththeenergy
content of the respective eigenfunction. The largest eigenvalue represent the
structure with the most energy. The eigenvalue is directly associated with
energywhendealingwithvelocity.ThisistruewhenapplyingPODonvelocitya
field. When applying the POD on a pressure signal, the eigenvalue are not
directly related to the energy, but to the pressure variance p2. The pressure
varianceisameasureofthepressurefieldfluctuations.
Theaxisymmetricassumptionismadeduetotwoimportantreasons:
1. POD on an axisymmetric homogeneous and periodic flow reduces to
Fourier series expansion in the homogeneous (this case azimuthal
direction).Thissimplifiestheanalysisandmeasurementsdrastically.To
applyPODwithoutanaxisymmetricassumptiona2DPODsimilartothe
one used in the wake study must be applied which require a high
temporalresolution.
31
Chapter2Theoryandanalysis
The POD seeks a deterministic field which has the maximum mean square
projection onto the original random pressure field [29]. The maximization of
thenormalizedmeansquareprojectionresultsinaFredholmintegralofthe
second kind, where the symmetric kernel is the twopoint crosscorrelation
tensor,whichfortheaxisymmetricflowcanbewrittenasfollows:
~
(2.31)
denotesdifferentpositionsforx,randandadifferenttimefort.Ensemble
averaging is represented by
components.Whendealingwithvelocitytheyrefertothestreamwisevelocity
component ux , the radial velocity component ur and the azimuthal velocity
component u .Analysispresentedinthisworkisperformedonpressure, p ,
p .
whichisascalarandgives
pi p
j
(2.32)
32
Chapter2Theoryandanalysis
expansion.ThetwopointcrosscorrelationisfirstFouriertransformedintime,
thenintheazimuthaldirection,beforetheproperorthogonaldecompositionis
performedontheFouriercoefficients.Thecrossspectraltensorisgivenby:
S ( x, x ' ; r , r ' ; m; f )
1
2
R( x, x ; r , r ; ; )e
'
'
i (2 f im )
(2.33)
S (r , r ; m; f )
( n )
i
'
(2.34)
r'
where
eigenfunctionrespectively.Sincethedomainisboundedintheinhomogeneous
direction,theHilbertSchmidttheoryapplies.
Standardnumericalschemescanbeusedtosolvethiseigenvalueproblem,eq.
(2.34),ifthekernelisHermitiansymmetric.Theronthelefthandsideineq.
1
2
(2.34)createsanasymmetryinthekernel.Bymultiplyingbothsidesby r and
1
2
S (r , r ' ; m; f ) r ' 2 ( n ) (r ' ; m; f )r ' 2 dr ' ( n ) (m; f ) r 2 ( n ) (r ; m; f ) (2.35)
' r
W ( r , r ' ;m ; f )
( n )
( r ' ;m ; f )
(n)
( m; f )
( n )
( r ;m ; f )
The POD integral equation with a Hermitian symmetric kernel can then be
writtenas:
W (r , r ; m; f )
'
( n )
(n)
( n )
(r ' ; m; f ) (m; f ) (r; m; f )
(2.36)
r'
Thenumberofgridpointsmultipliedwiththenumberofvelocitycomponents
included in the twopoint crosscorrelation tensor determine the number of
PODeigenfunctions,eq.(2.36)[69].
33
Chapter2Theoryandanalysis
2.7.4.1
Numerical implementation
The steps to construct the POD equation, eq. (2.36), can be summarized as
follows[34,70]:
1) Instantaneouspressureismeasuredsimultaneouslyattwopoints.
2) The pressure signal is Fourier transformed in time for the finite size
recordlength:
T
p ( r , , f )
e i 2 ft p ( r , , f ) dt
(2.37)
where p(r , , f ) are the Fourier coefficients and T represents the record
lengthforeachblockofdata.
3) Steps1and2arerepeatedforallpairofpoints
4) The crossspectra are computed and block averaging is performed as
follows:
S (r , r ' ; ; f )
p(r , , f ) p* (r ' , , f )
(2.38)
and*denotetheblockaveragingandcomplexconjugaterespectively.
5) The next step is to compute the doubly transformed crossspectra by
numericalapproximationtotheFourierseriesexpansionofeq.(2.38)in
theazimuthaldirection:
S (r , r ' ; m; f )
1
2
S (r , r ; ; f )e
'
im
d ( )
(2.39)
m0
*
S (r , r ' ; ; f ) S (r , r ' ; ; f )
(2.40)
6) The eigenvalue problem, eq. (2.36), is solved for each frequency and
azimuthalFouriermodeafterconstructionoftheHermitiansymmetrickernel.
34
Chapter2Theoryandanalysis
2.7.4.2
Choosing block length and number of blocks
InordertoobtaingoodqualityPODresultsitisimportanttofirstcalculatethe
integral time scale of the signal. It is basically the autocorrelation function
integrated over the radial domain described in chapter 2.5. The integral time
scale is a measure of correlation time. It is desired to capture many blocks
separatedby2timesthe integral timescalewhen computingthePOD.These
blocksareuncorrelated.BychoosingtooshortblocklengththePODisnotable
tocapturethedominantdynamicsinthesignal,anditresultsinpoorfrequency
resolution. The whole record length is divided into blocks, and the data is
averaged over all blocks. Many blocks ensure a good statistical base for the
POD, and reduces the uncertainty. It is therefore important to find the
appropriate ratio between block length and number of blocks from the data
seriestobeanalyzed.
2.7.4.3
Interpretation of PODmodes
In an axisymmetric flow as in the draft tube flow presented in this work, the
PODmodesdescribethemotioninradialdirection.Thenumberofmodesare
given by the number of radial measurements. In the draft tube study 6 POD
modes are obtained. The resulting eigenvalues represent the POD modes.
Negative or complex eigenvalues can occur because of inaccurate positioning
whilemeasuringandfrompoordataintermsofshortdataseriesorfewdata
blocks.ThePODdoesnotgivethedirectionofthemotion,butitaddressesthe
amountofenergy,intermsofpressurevariance,tothegivenmotionbehavior.
The pressure addressed to POD mode 1 will experience the same change in
valueovertheradius,butthePODdoesnottellifitincreaseordecreasealong
theradius.HigherPODmodesfollowthesamestructureaspresentedinFigure
18, by adding another sine wave per increased POD mode. The actual signal
experience a change in radial direction represented by the sum of all POD
modes.
35
Chapter2Theoryandanalysis
Figure18Motionofthe4firstPODmodes
2.7.4.4
Interpretation of azimuthal modes
The number of azimuthal modes are given by the number angular
measurements. In this study 7 angular positions are measured from 0180
degrees.Sincesymmetryconditionsapplythisresultin2x72=12(numbered0
11)azimuthalmodes.Measurementsperformedat0and180degreesdoesnot
take part in the symmetry, therefore 12, and not 14 azimuthal modes are
obtained.Theazimuthalmodesdescribethepressuremotioninthemeasured
plane. Mode 0 and mode 6 are independent while mode 15 are in pairs and
are identical to and correspond to mode 117 respectively because of the
symmetry conditions. A sketch of interpretation of the azimuthal modes is
given in Figure 19. All motions are in plane motions, and + and implies
opposite direction. Later azimuthal modes follow the same pattern by adding
onemore+motionperincreasedmode.Thetotalfluctuationisdescribedby
thesumofalltheazimuthalmodes.
Figure19Motionofthe4firstazimuthalmodes
36
Chapter3PIVmeasurementsattheUMNSAFLwatertunnel
The laboratory tests at the highspeed water tunnel at Saint Anthony Falls
Laboratory(SAFL),seeFigure20,wereperformedbyBjarteGrytliSeimasapart
of his masters thesis in April 2009. The tests consist of Particle Image
Velocimetry PIV performed on the near wake of a cylinder, with diameter
D=12.7 mm, and a NACA0015 hydrofoil, with chord length k=81 mm. The
hydrofoil wake was recorded of a plain hydrofoil and of a hydrofoil with
mounted vortex generators, VGs. Four different VGsetups were measured,
whileonlyoneVGsetupisusedinthiswork.TheVGsetupusedinthisstudy
is what Seim describes as VG case 2 which showed most promising results in
Seims study. [47] For total review of the experimental measurements and
steadywakeanalysisonallwakesetups,seeSeimsmasterthesis[47].
3.1
The tunnel was originally built as a free surface test facility but was later
modifiedandisnowmostlyusedfornormalwatertunneloperation.Thetest
section has a length of 1.2 m, a height of 0.19 m and a width of 0.19 m. It is
possible to look in to the test section from the bottom window and the two
sidewindows.Boththevelocityandthepressureinthetunnelcanberegulated
independently.Thepressureinthetunnelcanbeadjustedfromabout15kPa
to 200 kPa. The measured uniformity of the flow is better than 1 %, and the
turbulencelevelisfoundtobeapproximately0.3%[71].
Figure20TheSaintAnthonyFallsLaboratorywatertunnel[71]
37
Chapter3PIVmeasurementsattheUMNSAFLwatertunnel
3.2
The PIV equipment that was used was composed of a Nd:YAG laser
(Neodymium: Yttrium Aluminum Garnet), Photonics DM30527. This laser can
deliver pulses with energy content of 10 400 mJ/pulse. The seeding was
hollow glass beads. For taking the photos a high speed camera of the type
FastcamAPXRSwasused.Thiscantakeimagesatafrequencyupto10000Hz.
Whentakingimagesat10000Hz,theresolutionoftheimagecouldbeupto
512by512pixels.Higherimageresolutionispossibleatlowerframerates.The
lensthatwasusedforthehighspeedcamerawasa105mmNikonlens.
Figure21PIVmeasurementsetup,withcamera,watertunnel,cylinderandlaser
The pressure was measured 165 mm upstream the cylinder to calculate the
watervelocityinthetestsection.Thepressuremeasurementsweremadewith
a LabView based acquisition program. All the PIV recordings were done with
anotherPCwiththeDaVis7softwareinstalled.
38
Chapter3PIVmeasurementsattheUMNSAFLwatertunnel
3.3
Cylinder wake
ThePIVmeasurementswereperformedonacylinderwithD=12.7mm,andtest
conditionsandmainparametersareshowninTable1,whereUreferstofree
streamvelocity,fissamplingfrequencyandTisrecordtime.
Case
U
fs
Ts
t
u1
1.34
1000
4.0
1000
u2
2.01
2000
2.0
500
u3
2.84
4000
1.0
250
u4
3.95
4000
1.0
250
u5
4.95
5000
0.80
200
u6
5.94
6500
0.62
153.85
Table1FreestreamvelocityU[m/s],frameratef[Hz],loggingtimeT[s]and t [s]forthe
cylindercases
3.4
Hydrofoil wake
The tests were performed on a hydrofoil, k=81 mm, for different angle of
attacks (AoAs) at reference speed U=9 m/s. Tests are carried out on plain
(denotedplainAoA)hydrofoilsandonhydrofoilswhere1mmVshapedvortex
generators(denotedV1AoA)aremountedonthesuctionsideofthehydrofoil
at x/k = 0.38 from the foil tip. The insert can be seen at the bottom of the
hydrofoilinFigure22.Notethatthesuctionsideisatthebottomofthefoilin
Figure22whenthehydrofoilispitchedatpositiveAoAsasinthisstudy.
Figure22Hydrofoil
Figure23VortexgeneratorsV1
Both plain hydrofoil and hydrofoil with VG inserts are tested for AoA ranging
from010degreeswith2degreesincrement.Thesamplingratewas10kHzand
therecordlengthwas0.1s.
[mm]
0.9
1.1
Table2Boundarylayerthickness
39
Chapter3PIVmeasurementsattheUMNSAFLwatertunnel
This shows that the vortex generators of height 1mm are approximately the
heightoftheboundarylayer.
3.5
Furtherdetailsandthedataanalysisalongwithdiscussionandconclusionsare
presentedinthetwopublishedpapers.
Paper1,Characterizingrotorstatorinteractionusingexperimentallyobtained
wakeflowfields,CDFandPODinchapter4presentstheanalysisandresults
fromthe cylinderwake data.The paperhasbeen submitted tothe Journal of
FluidsEngineeringandisbeingreviewed.
Thepapersservewellasastandalonedocumentationoftheperformedstudy
on wake dynamics and rotorstator interaction. Chapter 7 discuss the major
findings and why and how this can be useful information from the two wake
papers.Thissectionalsolinkthewakestudytothedrafttubestudypresented
asamonographinchapter6.
Someadditionalresultsforthecylinderstudyandhydrofoilstudyarepresented
inchapter4.1and5.1respectively.
40
Chapter4Paper1
4 Paper 1
CHARACTERIZINGROTORSTATORINTERACTIONUSING
EXPERIMENTALLYOBTAINEDWAKEFLOWFIELDS,CDFANDPOD
41
Chapter5Paper2
5 Paper 2
CHARACTERIZINGROTORSTATORINTERACTIONRSIINHYDROFOIL
WAKEUSINGCFDANDEXPERIMENTALLYOBTAINEDWAKEFLOW
FIELDS
81
Chapter5Paper2
14th International Symposium on Transport Phenomena and Dynamics of Rotating
NTNU
Alfred Getz vei 4, 7491 Trondheim, Norway
pal.henrik.finstad@ntnu.no
2
Abstract
Time Resolved PIV Particle Image
Velocimetry, (TRPIV), up to 10,000 frames
per second, was used to map the wake flow
fields downstream of a NACA 0015
hydrofoil spanning the test section (190 mm
x 190 mm) of the water tunnel at the Saint
Anthony Falls Laboratory at the University
of Minnesota. The chord length of the
hydrofoil is k=81 mm. The reference
velocity is 9 m/s and the wakes were
measured for various angles of attack. The
time-average wake is characterized by the
width, velocity deficit and a turbulence level.
All will be functions of downstream position
(x) as well as the traverse (y) position. The
wakes will also, depending on test
conditions, be characterized by the shedding
of coherent vortex structures. The dynamics
of this process can be characterized by an
average vortex shedding frequency and a
vortex strength. Regular spectrum- and POD
analysis is made on the experimental data,
and hence the CFD boundary condition, to
reveal the nature of the wake dynamics.
82
Chapter5Paper2
for various hydrofoil configurations; i.e.
frequencies and strengths, but also the phase
dependency. Here the phase dependency is
defined as the difference in time from when
the blade cuts through the wake compared
with the instant a wake structure was shed
from the hydrofoil.
The TRPIV data have a high resolution in
both time and space. The impact of a viscous
wake, with actual unsteady characteristics,
can be modeled by extracting temporal
velocity information from a linear rake (ydirection) from the 2D field of view from the
PIV measurements, and finally included as
the inlet flow boundary condition in the 2D
CFD calculation.
The paper will include a brief description of
the measurements made, and the results of
applying the characterization method on the
hydrofoil data.
Introduction
Secondary and unwanted flow fields are
known to cause various problems in hydro
turbines and other rotating fluid machinery.
Pressure pulsations originating from the
rotor stator interaction (RSI) are always
present, but not always a problem.
Unfavorable RSI conditions occur from
wicket gates generating large and relatively
low velocity wakes due to large drag,
unfavorable flow direction onto rotor, and
when the distance between wicket gates and
rotor is at minimum, such as fully open
wicket gates. Other factors influencing
pressure pulsation hazard, are pressure
pulsation magnitude, structure thickness,
structure material and resonant frequencies.
When dimensioning the turbine, pressure
pulses are assumed to add a load of constant
amplitude and frequency to the turbine
structure. This is far from reality as the
Experimental set-up
PIV Measurements in UMN-SAFL
Water Tunnel
The tests were performed at the high-speed
water tunnel at Saint Anthony Falls
Laboratory (SAFL), see Figure 1, by Bjarte
Grytli Seim as a part of his masters thesis in
April 2009. The tunnel was originally built
as a free surface test facility but was later
modified and is now mostly used for normal
water tunnel operation. The test section has a
length of 1200 mm, a height of 190 mm and
a width of 190 mm. Visual observations are
through the bottom window and the two side
windows. The velocity and the pressure in
the tunnel can be regulated independently.
83
Chapter5Paper2
The pressure in the tunnel can be adjusted
from about 15 kPa to 200 kPa. The measured
uniformity of the flow is better than 1 % and
the turbulence level is found to be
approximately 0.3 % [8].
Figure 2 Hydrofoil
Processing
of
Obtained Data
Experimentally
84
Chapter5Paper2
calculations, the experimental data must go
through several steps of pre-processing. The
important steps of the preprocessing are as
follows:
Pre-Processing in PivView
The area of interest is cropped to avoid
disturbing elements. Dimension of the image
is 59.6 x 50.9 mm (436 x 511 pixels) starting
8.9 downstream the trailing edge.
85
Chapter5Paper2
amplitude. The magnitude of the variation is
calculated using eq. (0.7)
1
c cos
1
w
0 2 0
c02
sin 0
sin 0
u
(0.1)
where
c max c j
(0.2)
c j c0 c j
(0.3)
cj
1
N
c ,
j i
i 1
j 1, 169 , N 1000
(0.4)
and
c0
0 arctan
(0.5)
pstag w0 w
(0.6)
Numerical Simulation
Stator Interaction
of
Rotor
86
Chapter5Paper2
foil
plain
V1
c [m/s]
plain
V1
w [m/s]
plain
V1
0 [deg]
plain
V1
w [m/s]
plain
V1
p
eq. plain
1.6 [Pa] V1
p CFD plain
[Pa]
V1
0
8.91
9.17
1.51
1.51
1.13
1.11
48.3
47.5
13.3
13.5
17.7
26.7
14.2
21.8
2
9.27
9.09
2.42
2.10
1.78
1.55
47.2
47.7
13.6
13.5
28.4
24.7
13.9
16.8
4
9.13
9.08
2.60
2.64
1.92
1.96
47.6
47.8
13.5
13.5
30.6
31.0
13.2
17.6
6
8.98
8.86
2.71
3.33
2.02
2.49
48.1
48.5
13.4
13.3
31.9
39.1
11.7
21.2
8
8.7
8.97
2.70
3.90
2.04
2.90
49.0
48.1
13.2
13.4
31.8
45.9
13.1
25.1
10
9.21
9.1
4.01
4.74
2.95
3.51
47.4
47.7
13.6
13.5
47.2
55.8
18.5
26.4
87
Chapter5Paper2
of the same order of magnitude as the xcomponent. The dynamics of the wake will
be highly transient in a stationary frame of
reference. However its evident that well
defined structures can be shed. For a
complete description of the dynamics two
different approaches can be made:
- Characterization of the wake using standard
spectrum methods in a typical cross section
in the flow field.
- Characterization by the mapping of flow
structures in the flow field by the POD
analysis.
88
Chapter5Paper2
pnorm
pstag
1
w2
2
(0.8)
CFD Results
Figure 12 Frequency spectrum of plain rotor tip
pressure
89
Chapter5Paper2
90
Chapter5Paper2
number
of
eigenfunctions
with
corresponding
eigenvalues
sorted
in
descending order. Mode 1 contains the most
energy, and all modes represent 100 % of the
flow energy. One set of eigenfunctions and
eigenvalues is referred to as a mode.
Addition of all modes will fully reconstruct
the original velocity field. The method is
described in further detail in [2, 3, 5-7].
Lnorm
L
1
w2 k
2
(0.9)
91
Chapter5Paper2
92
Chapter5Paper2
number, angle of attacks (AoA) and with the
use of vortex generators (VG).
The wake flow fields themselves are also
characterized by unsteady features; i.e. shed
structures. The CFD quantification technique
will capture these structures, while the
analytical technique will not. In order to
investigate the nature of said structures, and
eventually their impact for Rotor-StatorInteraction, the wakes are analyzed using
spectrum techniques and proper orthogonal
decomposition (POD).
The leading edge tip pressure variation has
been observed, see Figure 8. The results of
the study using the analytical technique show
that the pressure variation at the rotor tip is
increasing as AoA increases, especially with
VGs mounted. For the CFD calculation the
results show almost constant value for tippressure variation regardless of AoA, but
lower than calculated analytically. The VG
configuration shows poorer performance
than the plain hydrofoils also for the CFD
technique.
The turbulence intensity (T.I.) is increasing,
as expected, in amplitude and width for
increasing AoA, see Figure 9. Also an offset
of the maximum T.I. level is observed for
hydrofoils with a VG configuration.
No distinct frequencies are found when
examining the hydrofoil wake, as compared
to the cylinder wake [1]. There is one
exception though, at the plain-AoA8 case
where large amplitude is observed at 787.3
Hz. No other case has such distinct
frequency spike at this frequency, although
other cases indicate deflection at similar or
double frequency.
93
Chapter5Paper2
premature flow separation. The mentioned
secondary effects will create a fatter wake,
and hence increase leading edge tip
dynamics. Only velocity information was
used at the input in the CFD, but the pressure
term also plays an important role shortly
downstream the foil. This may explain
deviation between analytical and CFDmethod as well as poor VG performance in
several cases.
POD analysis has proved to work as a useful
tool, to visualize flow structures in the flow,
although some results tend to be false. The
POD analysis in general showed slight
decrease in energy of the first modes of the
foil with vortex generators compared to the
plain hydrofoils. Note that the analysis
showed very promising results for AoA8,
while errors occurred in the analysis for
AoA0 and AoA6, resulting in poor results
for those cases.
Shedding of defined structures was only seen
for plain-AoA8, and this frequency was not
found in the CFD calculated dynamics of tip
pressure, stagnation point or lift force
variation.
This paper has demonstrated several
methods for revealing RSI dynamics based
on known wake characteristics:
- An analytical method dependent on the
average characteristics of the wake.
- A direct approach using instant conditions
of the wake flow field through a given
downstream position as input in a 2D CFD
calculation.
- POD analysis of the whole TRPIV obtained
flow field.
The POD analysis applied in order to
understand if the wake, and hence the CFD
input, contains shed coherent structures.
Acknowledgements
The authors are grateful for the contribution
by Statkraft who initially funded the wake
flow experiments at SAFL. Also the input
from Bjarte Grytli Seim, who did most of the
experimental work, is highly appreciated.
Nomenclature
AoA, = Hydrofoil angle of attack
L
Lnorm
p
pstag
t
c
k
u
U
w
x
Re
plain
V1
VG
= Lift force
= Lift force normalized
= Pressure
= Stagnation pressure rotor tip
= Density
= Time
= Absolute velocity
= Chord length
= Rotor velocity
= Free stream velocity
= Relative velocity
= downstream position of hydrofoil
= Reynolds number
= Plain hydrofoil case
= Hydrofoil with vortex generators
V1mm
= Vortex generator
Subscripts
0
i
j
wake
References
[1]
94
Chapter5Paper2
[2]
[3]
[4]
[5]
[6]
[7]
[8]
95
Chapter5Paper2
5.1
Figure25Frequencyspectrumofstagnationpointdynamicsforplaincase
Figure26FrequencyspectrumofstagnationpointdynamicsforV1case
Figure 25 and Figure 26 show the frequency spectrum of the dynamics in the
stagnationpointforplainandV1caserespectively.Thedominantfrequencies
aretherotorpassingfrequencyanditsmultiples.
Thewakeenergyaddressedtovortexsheddinginthehydrofoilwakewasalso
compared from two different aspects as for the cylinder wake. PODmode 1
96
Chapter5Paper2
and2contained18%ofthetotalenergywhilethefrequencyspectrumofthe
vvelocity component averaged from 12x15 xy positions respectively,
addressed20%ofthetotalwakeenergytothevortexsheddingforplaincase
AoA=8. Since no clear shedding frequencies were pointed out for the other
AoAs,thiscomparisoncouldonlybedoneatAoA=8.
97
Chapter5Paper2
Figure27plainAoA2mode1
Figure28plainAoA2mode2
Figure29plainAoA2mode3
Figure31V1AoA2mode1
Figure33V1AoA2mode3
Figure30plainAoA2mode4
Figure32V1AoA2mode2
Figure34V1AoA2mode4
98
Chapter5Paper2
Figure35plainAoA8mode1
Figure37plainAoA8mode3
Figure39V1AoA8mode1
Figure41V1AoA8mode3
Figure36plainAoA8mode2
Figure38plainAoA8mode4
Figure40V1AoA8mode2
Figure42V1AoA8mode4
99
Chapter6Drafttubeflow
Background
The objective of this work is to gain knowledge on the dynamics of the draft
tube flow by investigating the pressure fluctuations in radial and tangential
direction in a 2D plane of the draft tube. Earlier studies mostly perform wall
measurementsonly.The2DplanepressuredataaretobeanalyzedwithPODin
ordertomaplargestructuresoftheflow.
6.2
Svorkapowerplantwassetintoproductionin1963andislocatedinSurnadal
inMreogRomsdal.Thepowerplantisownedandoperatedata50/50share
betweenStatkraftandSvorkaEnergi.Theturbine
Turbine
Power
Francis
25MW
Annual
production
111GWh
Head
260m
Flow
rate
10m3/s
Rotational
speed
600rpm
Speed
number
0.3
Table3Svorkapowerplantdata[73][53]
100
Chapter6Drafttubeflow
Figure43SvorkaPowerplant
Svorkapowerplantiswellsuitedfortheradialdrafttubemeasurementsasitis
easyaccessibleandnotsituatedundergroundasmostpowerplants.Svorkahas
already served as test facility for a water injection system [53] into the draft
tube in order to reduce cavitation and draft tube pulsations. The experiences
from this project are positive and good ballast for new investigations as the
responsiblecompany,FDBisinvolvedinbothprojects.Itisalsoofgreatvalue
that the owners, Statkraft and Svorka Energi, are cooperative regarding
installation of equipment and changing the production scheme. If the current
workgivespromisingresults,anaturalcontinuationwouldbetomeasurewith
thewaterinjectionsystemactivated.
6.3
101
Chapter6Drafttubeflow
Figure44Sketchofmeasurementprobe
Figure45Measurementprobewithsealingsystem.Partwith
threadsismountedtothevalvewhichisscrewedonthepipestub
102
Chapter6Drafttubeflow
canbeinsertedthroughthevalveandpipestub.SveenMekwerehiredforthe
drillingandmountingofthestubsandvalves.Aspecialsealingnutismounted
tothevalvetoensurecompletesealingbetweenvalveandmeasuringprobe.
Figure46Drillingholesandmountingpipe
stubsondrafttubewall
Figure47Threadedpipestub
20
12
12 Pipe stub x8 (welded onto draft-tube)
36-40
1" bsp
20.2
Figure48Mountingofpipestub
103
Chapter6Drafttubeflow
Figure49Calibrationsetup
ThecalibrationresultscanbeseeninFigure50.
104
Chapter6Drafttubeflow
Figure50CalibrationresultsforpressuretransducersP101andP95
Note that the pressure is absolute. Following total systematic errors were
obtained:
Sensor
P101
P95
P169
Maxerrorincalibratedinterval
0.01833%
0.01806%
0.04306%
Maxerrorinmeasuringinterval
0.00875%
0.00873%
0.01206%
Table4Totalsystematicerrors
105
Chapter6Drafttubeflow
the first pair, at =0, the probes are aligned vertically, with 7.5 cm vertical
separation.Allotherpairsaremeasuredinthesameplane.
r
0.109m
Gridpointsr
6
lines
30 7
T
90 sec
f
10000Hz
#ofpairs
252
Table5Measuringproperties
Figure51Measurementsetup
Figure52Measuringschemeinthedrafttube
106
Chapter6Drafttubeflow
Figure53Measurementinprogress
6.3.7 Challenges
Since the space between the wall and draft tube is limited, the measuring
probes had to be divided in two connecting parts at some measuring points.
Thewiresfromthepressuretransducersarelocatedthroughbothhollowparts
oftheprobeandexitingattheendwheretheyareconnectedtoamoresolid
cable which connects to the cDAQ 9178. As the wires are very thin and
vulnerable, caution must be taken when operating the probes and especially
whentheprobesaredivided.Therearpartoftheprobemustbeheldmyhand
and not to be dropped as this will break the wires or pull out the pressure
transducerfromtheprobe.
During the first measuring session the P95 sensor drowned due to leakage
through silicon seal where it was glued into the probe and from leakage
through the probe joint. This sensor was later replaced by a new sensor
denoted P169. The P169 sensors range is 01.7 bar absolute and has threads
whichmakesmountingintotheprobeandavoidleakageeasier.
107
Chapter6Drafttubeflow
6.4
Results
6.4.1 Statistics
Figure54Maximump12MW
Figure55Standarddeviation12MW
108
Chapter6Drafttubeflow
Figure56Meanpressurecontours
Figure57Std.dev.pressurecontours
Value
600rpm
0.3*fn
15
20
Denotation
fn
fR
fRV
fGV
Characteristicfrequency
10Hz
3.3Hz
150Hz
200Hz
Table6CharacteristicfrequenciesofSvorkapowerplant
Figure58Timeseriesasafunctionofradius12MW
109
Chapter6Drafttubeflow
(6.1)
pnorm
1 2
U
2
Figure59Frequencyspectrum020Hz12MW
110
Chapter6Drafttubeflow
Figure61Frequencyspectrum1005000Hz
atdrafttubewall,theta=60deg12MW
Figure60Frequencyspectrum50350Hzat
drafttubewall,theta=60deg12MW
The frequency spectrum at the draft tube wall measured at theta=60 deg is
presentedin Figure60andFigure61. The energyrapidlydecreasesfrom0to
200Hz.Toobtainbetterreadabilitythefirst100HzareleftoutinFigure61in
searchofdominantfrequenciesinthehighfrequencyrange.
Figure62Energyspectrumofamplitudedemodulationfrom10005000Hzatdrafttubewall,
theta=60deg12MW
111
Chapter6Drafttubeflow
Figure63Meanpressurealongtheta
Figure64Pressurevariancealongtheta
Themeanpressureandthepressurevarianceisplottedasafunctionoftheta
tocheckaxisymmetryinFigure63andFigure64respectively.
112
Chapter6Drafttubeflow
Figure65Integraltimescaleasfunctionof
thetaandradius
Figure66Integraltimescaleasfunctionof
radiusaveragedoverallangularpositions
6.4.5.2
Totdata
points
900000
POD properties
Blocks
0.05s
90
Block
length
1s
Data points
/block
10000
/block
PODmodes
20
Table7PODproperties
6.4.5.3
Figure67SummedeigenspectraoverallpositivePODmodesalongeachazimuthalmode
113
Chapter6Drafttubeflow
The summed eigenspectra over all POD modes are shown in Figure 67. Only
positive eigenvalues are summed. Negative eigenvalues are set to zero. The
spectrumisonlyshownintherange050Hzastheenergyrapidlydecreasefor
higherfrequencies.
6.4.5.4
Figure68PODmodesalongeachazimuthalmode
The eigenvalues representing the 6 POD modes at each azimuthal mode are
shown in Figure 68. Note negative eigenvalues representing the later POD
modes(4),5and6.Becauseofsymmetry,azimuthalmode15areidenticaland
correspond to azimuthal mode 117, and the latter azimuthal modes are not
shown,buttheycontributetothetotalpressurevarianceintheflow.Therefore
eacheigenvalueinazimuthalmode15must be multipliedby2 toobtain the
correctpressurevariancerepresentedbythePODmodes.
114
Chapter6Drafttubeflow
Figure69SumofpositivePODmodes
Figure69showsthesumofthepositivePODmodesateachazimuthalmode.
ThepressurevarianceinthePODmodesatazimuthalmode117areaddedto
the pressure variance in azimuthal mode 15 respectively to show the total
pressurevariancedistributionateachazimuthalmode.
115
Chapter7Discussion
7 Discussion
7.1
Wakewidthandturbulenceintensitywidthisfoundtobeindependentofthe
reference velocity, but the wake magnitude and turbulence intensity increase
inamplitudewithlargerreferencevelocity.Thisisinaccordancewithreported
[75]findings.
The leading edge stagnation pressure on the rotor is first expressed by the
velocity diagrams in order to compare with the results from the CFD. The
analytical model under predicts the CFD results with a factor of slightly less
than 0.5. The mismatch can occur from interference from the potential field
aroundtherotorwiththestatorwakevelocityandpressurefield.
The standard deviation of the leading edge stagnation pressure and lift
variationdoesnotchangemuchasthereferencespeedincrease.AlthoughU=1
m/shasanoticeablelowerstandarddeviation.Asexpected,asyntheticwake
wherethewakeisstationaryandtimeaveragedatallpositionsasinput,gives
significantlylowerstagnationpressureandliftfluctuations.Thisisclearlyseen
in the standard deviation plots, figure 22 and figure 23 in Paper 1. Synthetic
wakewasonlysimulatedforU=4m/sduetolimitedtime.
Therotorstatorsystemischaracterizedbythebladepassingfrequencyandthe
vortexsheddingfrequency.Bothfrequenciescanbefoundwhenstudyingthe
leading edge stagnation pressure fluctuation (blade passing dominant),
movement of the stagnation point (vortex shedding dominant) and in the lift
fluctuations(bladepassingdominant).Frequenciesequalthesumofbothand
thedifferencebetweenrotorpassingandvortexsheddingwasalsofoundbut
couldnotberelatedtoanyphysicalphenomenon.
116
Chapter7Discussion
ThePODrevealsthevortexsheddingstructures,andasmuchas5065%ofthe
totalenergycanbefoundinthetwofirstPODmodes.Thetwofirstmodesare
addressed to the shedding of alternating vortices off the cylinder. Vortex
sheddingenergyisextractedthroughPOD(thetwofirstmodes)andfromthe
frequencyspectrumofthevcomponentinthewakevelocityfield.Theenergy
in the frequency spectrum is based on the average value from 12 xpositions
and 15 ypositions. Comparison of the two energy extractions are made in
Figure24withgoodcoherence.ThePODenergyisingeneralfoundlower,but
withsimilartrendasthereferencespeedchange.AsthePODdecomposesthe
energyintofinitePODmodes,onecantassumePODmode1and2tocapture
exactly the energy amount associated with vortex shedding. Some of this
energycanalsobefoundatlatermodes.TheplotinFigure24showsthatitis
reasonabletobelievethatthePODcapturethemajorityoftheenergyrelated
tovortexsheddinginmode1and2whenthevortexsheddingisofsignificant
size.
The method examines several aspects regarding wake flow and rotor stator
interaction, and helps in understanding the behavior of a dynamic wake. It is
importanttobetterunderstandthedynamicwakebehaviorandtheeffectsofit
in order to better predict the true load on the turbine structure. Numerical
simulationssuchasCFDareoftenusedwhendesigningturbines,buttheload
originating from the rotorstator interaction is often modeled as a sinusoidal
load. We want to demonstrate that one solution can be to use experimental
wakedataasinputinordertoobtainamorerealisticflowthroughtheturbine
withrespecttodynamicsoriginatingfromwakeflow.Todevelopthemethod,a
cylinderwakeisusedasthedynamicwakebehavioralreadyiswellknownfrom
previousstudies.Asthemethodisverifiedandtestedforaknowncaseitcan
furtherbeusedformorecomplexandrealisticflowproblemssuchaslookingat
thewakefromahydrofoilsimilartoaguidevane.
117
Chapter7Discussion
Whilethecylinderwasstudiedwithrespecttovariousreferencevelocities,the
hydrofoilisstudiedwithrespecttovariousangleofattackswhilethereference
speedisheldconstantatU=9m/s.Itisalsoofmajorinteresttostudytheeffect
ofmountingvortexgeneratorsonthesuctionsideofthehydrofoil.
Notethatpaper2[76]referstovariousmethodsusedtoanalyzethehydrofoil
wake and the wake applied in a rotorstator interaction case. Those are
referred to as an analytical approach, implementation in CFD and the use of
POD.Thesuperiormethoddevelopedinpaper1[74]consistofthosedifferent
analysisapproaches,misleadinglyalsodenotedmethodsinpaper2.
Thetimeaveragedwakeprofilealongwithturbulenceintensitybothincreasein
widthwhenAoAisincreased.Thesameeffectisseenwhenintroducingvortex
generators at constant AoA. Regarding amplitude in the time averaged wake
profile and turbulence intensity they both increase by increased AoA. When
Introducing VGs, the time averaged wake profile decrease in amplitude for
AoA=0andAoA=2.AtAoA=4theamplitudeisapproximatelyconstant,whileit
rise for AoA>4 when introducing the VGs. The turbulence intensity remains
almost the same in amplitude with and without VGs up to AoA=4. For AoA=6
and higher the turbulence intensity profile also increase when VGs are
introduced.
When studying the fluctuations in the wake, vortex shedding is only found at
one case, AoA=8. Vortex shedding was expected to be found with various
intensity at all AoAs. It is strange to only find vortex shedding at AoA=8. If
theres a point where vortex shedding is triggered one would expect even
larger structures to shed for increasing AoA as the flow moves towards
separation.Evenwhentheflowfullyseparatesfromthefoillargestructuresare
expectedtoshed,thoughatlowerfrequency.
TheleadingedgestagnationpressureontherotorintheRSIcaseispredicted
by an analytical approach where the stagnation pressure is expressed by
velocity components. The stagnation pressure is also monitored during the
simulations.Timeaveragedstagnationpressureandtheanalyticalapproachfor
both plain and V1case are compared, but with poor coherence. While the
analytical approach predicts a rise in stagnation pressure for increasing AoA,
118
Chapter7Discussion
theCFDshowsthestagnationpressuretoremainfairlyconstantforbothcases
with V1 somewhat higher than the plain case. Mismatch can occur from
disturbances from the potential flow around the rotor which may affect the
velocityandpressurefieldupstreamandaroundtherotorleadingedge.
Standarddeviationcanbeagoodmeasureonthegeneralvariationinasignal.
Thestandarddeviationisplottedforleadingedgestagnationpressureaswell
as for the lift variation for plain and V1 case. It shows that the pressure
fluctuations are slightly lower or similar for the V1 case AoA=0 and AoA=2
degrees.AthigherAoAthestandarddeviationincreasewhenvortexgenerators
areintroduced.Thedominantfrequenciesfoundintheleadingedgestagnation
pressure and lift variations is the rotor passing frequency. No shedding
frequency is observed, although shedding is clearly observed when looking at
the u or vvelocity component in the wake at AoA=8 for the plain case. As
sheddingisobservedatAoA=8,aswellasthefindingofsheddingfrequenciesin
similar cylinder results, it was expected to observe the shedding frequency in
the leading edge stagnation pressure and the lift variation for the hydrofoil
wake.EspeciallyatAoA=8wheresheddingclearlyisobserved.Itisofinterestto
notethattheamplitudeoftherotorpassingfrequencyobservedintheleading
edgestagnationpressureandtheliftfluctuationsarehigherforallAoAsforall
VG cases. Multiples of the rotor passing frequency are visible for both
fluctuations,andespeciallythe1stmultiplewhichisevenmoredominantthan
in the plain case for both the leading edge stagnation pressure and lift
fluctuation.
Dynamicsinthestagnationpointlocationisalsolookedinto.SeeFigure25and
Figure26.Boththerotorpassingfrequencyandthevortexsheddingfrequency
werediscoveredinthecylinderwake,withthelatterasthemoredominant.No
vortex shedding frequency was discovered in the dynamics of the stagnation
pointinanyhydrofoilwakes.Though,therotorpassingfrequencyandmultiples
arepresentinallcases.TheamplitudealsoincreasefortheV1casecompared
totheplaincase.Theresultsaresurprising,asitwasexpectedtodiscoverthe
vortex shedding frequency in the stagnation point dynamics for AoA=8. The
coarse frequency resolution and spectral leakage can be a reason for not
observingthevortexshedding.
119
Chapter7Discussion
Applying the POD on the plain and V1case show similar results for all AoAs
exceptforAoA=8.ThesecasesshowthattheeffectoftheVGsistoslightlyshift
the energy in the early PODmodes to later POD modes. The energy is evenly
distributedwithonlyabout3%oftheenergyinthefirstmode.Thisindicates
thattherearenolargestructuresthatcontainthemajorityoftheenergyinthe
wake,andhencethattherearenolargestructuresthatthevortexgenerators
can break down into smaller structures. The POD showed odd and unphysical
structures in PODmode 1 for AoA=0 and AoA=6. In order to interpret the
results correctly this mode has to be discarded. This has to be taken into
consideration when studying the figures showing energy in mode 12 and 15
with and without VGs. When the 1st mode in those cases are discarded the
trend is similar to what found for AoA=2 and AoA=4. These poor results are
mostlikelytooriginatefromtheprocesswherePIVpicturesareconverted to
xycoordinates and uvvelocity field in a small areajust at the trailing edge of
thehydrofoil.
For AoA=8 the POD analysis clearly shows larger structures which consist of
significantlymoreenergyinPODmode1and2comparedtotheothercasesfor
theplainhydrofoil.Approximately18%oftheflowenergycanbefoundinthe
two first modes, represented by the eigenvalues of the POD. POD has the
nature to address vortex shedding to the two first modes as it is vortices
alternatingshedoffthetopandbottomsideoftheobject.Comparisonofthe
energy in mode 1 and 2 for plain and V1case show that the V1case have
reducedtheenergyinthetwofirstmodesto9%.ThePODhasprovedtoreveal
vortexsheddingforAoA=8aswellasshowingthatvortexgeneratorscanbreak
downthestructureswithlargeenergyatearlymodesanddistributetheenergy
tolaterPODmodes.
Thecomparisonbetween energyaddressedtovortexsheddingbasedonPOD
mode 1 and 2 (18 %), and the energy calculated from the average frequency
spectrum of 12x15 xy positions for plain case AoA=8 (20 %), show very good
agreement.Thisprocedurewasalsocarriedoutatsomesingularpointsinthe
120
Chapter7Discussion
wake with very similar results and supports the expectations that POD can
revealrepetitiveflowstructuresalsooflessmagnitudethaninthecylindercase
shownearlier.
The method investigates several important aspects in wake flow and rotor
statorinteraction.Allaspectsareusedtoobtainabetterunderstandingofthe
dynamicspresentinwakeflowandrotorstatorinteraction.
Thetimeaverageddatashowingvelocitydeficitandturbulenceintensitygivea
goodpictureonhowthesepropertieschangewithincreasedreferencevelocity
or angle of attack. The effect of mounting flow control devices as vortex
generatorsisalsoseenclearly.
Themethodrevealsthecharacteristicfrequenciesintermsofvortexshedding
androtorpassingfrequencywhentheyarepresentinthecylindercase.Those
frequencies are later found with different magnitude in the dynamics of the
leading edge stagnation pressure, lift fluctuation and stagnation point
movement.
PODhasanimportantroleinrevealingthemajorflowstructuresenergywise
whichitprovetodowell.Itsresultswithrespecttovortexsheddingarealso
consistentwithenergyextractedfromthefrequencyspectrum.
Comparing several analyses with and without vortex generators gives a good
pictureoftheoveralleffectofthose.
121
Chapter7Discussion
DuetohighReynoldsnumbers,theflowis3dimensional.The3Deffectsand
theirmagnitudearenotpossibletoknowasthemeasurementofthedataand
hence the simulation is in 2D. It is difficult to tell how much important
information that are lost due to this. The 3D effects can describe the small
observedmassflowvariationsattherotorinletbetweeneachtimestepwhich
causedthecasetobesimulatedcompressible.
Not all analysis are consistent of whether vortex generators are beneficial or
not. Looking at std. deviation of the rotor leading edge pressure and the
amplitude in the spectrum when introducing VGs, they increase in the case
where vortex shedding is observed. Though, the POD shows that the VGs
suppressthevortexshedding.
7.2
122
Chapter7Discussion
flowing perpendicular to the sensor, and the measured pressure signal is
regardedclosetostaticpressure.Manualtraversingoftheprobeandpossible
positioning and angular errors of the drilled holes are sources of error.
Experience from the measurements can estimate the radial position to be
within 1 cm at each radial position. POD will anyway find the dominant
structuresinthesignal,butonemustrememberwhatthesignalrepresent.In
this case a pressure force which an object in the flow will experience. For
demonstration and first use of POD these measurements are regarded
satisfying. For further use and development with POD more accurate
measurementswithseparatedstaticordynamicpressuremustbeconsidered.
Thecontourplotsofthemeanpressureandstandarddeviationofthepressure
inFigure56andFigure57showhowmeanpressureandfluctuationmagnitude
isinthedrafttubeplane.TheybothshowlargerdeviationsinmagnitudeatR5
and also at R6 at the draft tube wall. This also clearly indicates that a strong
fluctuatingswirlispresent,rotatingintheareaaroundR5.
Neithertherotationalspeedfrequencyat10Hz,noranyofthebladepassing
frequencies at 150 and 200 Hz are found as distinct peaks in the frequency
spectrums.SeeFigure59andFigure60forthefrequencyspectrumatthewall,
R6.Thefrequencieswereneitherfoundatotherradialpositions.Itislikelyto
believe that higher frequency oscillations originating from inside the turbine
123
Chapter7Discussion
will be attenuated and suppressed by the dominating dynamics of the vortex
rope. A small peak is noticed at 1424 Hz. A simple prediction shows that this
canbevortexsheddingfromanyofthe3vanes,butasitissmallinamplitudeit
ismostlikelytobenoise.
Integraltimescalecalculationisimportantfordecidingtheblocklengthwhich
thetotalrecordisdividedinto.Differentblocklengthsweretriedout.Longer
block lengths give the benefit of higher frequency resolution and better
convergence of the statistics which is necessary for precise results. Only data
separatedby2timestheintegraltimescalegivesadditionalinformationabout
thestructuresintheflow.Asthetotalrecordlengthisgiven,90secondsinthis
case, it is important to find the balance between block length and number of
blocks.Verylongrecordlengthswouldnotresultincompromisingblocklengths
andnumberofblocsasinthiscase,butmeasuringtimeatthepowerplantwas
124
Chapter7Discussion
limited. Many blocks are important to have converging statistics, and reduces
theuncertainty.Blocklengthsof1,2,5and9secondsweretriedout,resulting
in corresponding 90, 45, 18 and 10 blocks. Longer blocks resulted in higher
frequency resolution and better match between frequency peak in the
eigenspectra and the Rheingans frequency discussed in chapter 7.2.5. The
majordisadvantageoftheincreasedblocklengthwastheformulationoflarger
negativeeigenvaluesatPODmode(4),5and6.Whensummingtheeigenvalues
(pressurevariance)overallazimuthalmodesthetotalsumdeviatedmorefrom
100 % when the block length increased. At 9 seconds block length the total
pressure variance summed to 150 %. Only positive eigenvalues are summed,
andthenegativeonesaresettozero.At1secondblocklengththeeigenvalues
summed up to 110.5 % total pressure variance when excluding the negative
eigenvalues. Increasing the block length did not give much change in the
eigenspectra, except from higher absolute values. To keep the negative
eigenvaluesassmallaspossibleandtoreducetheuncertainty,1secondblock
lengths were chosen. Shorter block length would give very poor frequency
resolution,andcapturelessthan3revolutionsofthevortexrope.
7.2.4 Axisymmetry
Thedrafttubeflowwasassumedaxisymmetricofpracticalreasonsrelatedto
method complexity and time/space limitations on site mentioned in chapter
2.7.3. Axisymmetry means that the pressure is homogenous in the azimuthal
direction, meaning mean pressure is equal at any angular position for a given
radius.Figure63,aplotofthemeanpressurealongthetaandFigure64,aplot
of the standard deviation of the pressure along theta show that the
axisymmetric assumption is reasonable for most radiuses. Mean pressure
deviatesthemostatthewall(R6)whilethestandarddeviationofthepressure
deviatesmostatR5wherethestrongswirlorvortexropeistravelling.
125
Chapter7Discussion
associated with a change in pressure propagating in the same direction over
theradius.SeeFigure18fordetaileddescription.
ThepeakobservedinthespectrumistheRheingansfrequencyat3.2Hz.Itis
observedinallazimuthalmodes,exceptazimuthalmode0,seeFigure19.For
azimuthal mode 0 the spectrum shows higher energy as the frequency
approaches zero. The spectrum attenuates for higher frequencies. This
indicates that very low frequency fluctuations drive the vertical pressure
motionrepresentedbyazimuthalmode0.Zerofrequencyistheaveragevalue
of the signal, and a peak here indicates a constant change in pressure at
azimuthalmode0.
126
Chapter7Discussion
the azimuthal modes show that 26 % of the pressure variance is found in
azimuthal mode 1. As this mode is equal to azimuthal mode 11, the pressure
variancecanbesummedtwicetoobtainthetotalcontribution.Hence,52%of
the total pressure variance is addressed to azimuthal mode 1. Looking at the
eigenspectra in Figure 67, which mainly consist of the contribution from POD
mode 1, it is clear that the Rheingans frequency is the major executer of the
azimuthalmode1motion.TheenergyplottedinFigure69iscompensatedfor
the effect of symmetry condition and shows the total pressure variance
contributionfromazimuthalmode06.
NotethatthevaluesinFigure68andFigure69areplottedastheyoccurfrom
thePODdirectly,andarenotcompensatedfortheuncertaintyofthenegative
eigenvaluesdiscussedinchapter7.2.3.
Theresultsmustbeinterpretedwiththeaxisymmetricassumptioninmind.The
validity of the axisymmetric assumption will increase as the operational point
approachesBEP.Inthiswork,resultsfrompartialdischarge(48%load)onlyis
shown.Basedonpreviouspublications[67,68,77]theassumptionisregarded
fairintheareaofinterestfordrafttubeflowatpartialdischarge.Theflowfield
exiting the runner is very close to axisymmetric, but develops to a less
axisymmetricflowfurtherdowninthedrafttube.Especiallyatpartloadwhere
astrongswirlorvortexropeispresent,theswirldevelopsawayfromthedraft
tubecenterandapproachesthewall.Further,whentheflowgoesthroughthe
drafttube,thevortexropewillreachvortexbreakdownandenteraturbulent
transitionareawherethevortexdevelopfromaconsistentcavitatedvortexto
bubblyflow.
7.2.7 Eigenfunctions
The eigenfunctions resulting from the POD analysis are not given attention in
this work. They can be used together with the eigenvalues to reconstruct the
127
Chapter7Discussion
original pressure signal. What is more of interest, is to couple them with wall
pressuresensors.BydoingthisitispossibletoobtainPODresultsrealtime
for other operational points where one full mapping of the pressure field as
presented in this work works as a calibration. Real time POD results can be
valuableasacontrollingparameterinflowcontrolapplications.Lookinginto
theeigenfunctionsandfurtherimplementationforuseinactiveflowcontrolis
discussedinthefurtherworkchapter,9.
7.3
common?
This work covers two main topics within secondary flow fields in Francis
turbines:
Wakeflow/rotorstatorinteraction
Drafttubeflow
bothtopicsareextensiveandcouldbestudiedmorethoroughindependently.
Thewake/rotorstatorphenomenaislocatedbeforetherunner,whilethedraft
tube flow is after the runner making them separate phenomena. Though it is
likelytoexpectthemtosomehowinfluenceeachother.Itisbelievedthatthe
blade passing pressure or vortex shedding can propagate down to the draft
tube,aswellasdrafttubepressurepulsationcancausemassflowfluctuations
propagating up through the runner to the inlet. The wake/rotorstator study
wasisolated,soitcouldnotbeinfluencedbythedrafttubeflow.Thedrafttube
studycouldhavebeeninfluencedbybladepassinganddynamicsoccurringat
theturbineinlet,butnoclearsignsofthatwasobservedinthiswork.Thetwo
phenomena are important to understand independently in addition to their
influence on each other. They have both been major source of cracks, and at
worststructuralfailureinseveralturbines.
This work introduces new ways of analyzing secondary flow field issues. The
wakestudytakesadvantageofcombiningadvancedflowmappingtoolsasthe
TRPIVwithCFD.Thiscombinationmakesitpossibletoutilizeexperimentaldata
inanefficientwaywithCFD.Combiningtheseanalysiswithtraditionalanalysis
methods gives a wider background and base to understand the flow
phenomena.
128
Chapter7Discussion
Another approach is to map the flow or pressure field of interest and get an
overviewofthedominantstructurespresentinthefield.Thisisthestrengthof
PODanalysisappliedbothonthewakestudyandinthedrafttubestudy.POD
hasbeenusedextensivelyinclassicalturbulenceresearch,butislittleusedin
industrialapplications.ThePODcanhelpunderstandingthedynamicflowfield
better. By addressing pressure variance in the field of interest to given POD
and azimuthal modes, it is possible to manipulate the given modes by flow
controlapplications.
The two different flow phenomena were chosen because of their high
importance in the Francis turbine in addition to high level improvement
potential.Experimentaldatawasalsoeasytoaccessforbothwakesandinthe
drafttube.Workingwithtwodifferentproblemswasagoodchancetodevelop
knowledge and experience using POD on different applications, which the
author nor any of the research group at NTNU had previous experience with.
FurtherdevelopmentanduseofPODinthestudyofindustrialflowapplications
isbelievedtohaveahighpotential.
129
Chapter8Conclusions
8 Conclusions
8.1
Vortex shedding is always present in the cylinder wake, but only found at
AoA=8inthehydrofoilwake.
Forthecylindercase,thevortexsheddingfrequencyisthedominantfrequency
inthedynamicsofthestagnationpointandtheliftfluctuations,whiletherotor
passingfrequencyismostdominantforthestagnationpressuredynamics.
Vortex generators do in general increase wake dynamics, except for very low
AoAwheretheyperformequaltoplainfoilresults.
PODrevealsifenergyrichstructuresarepresentintheflow,andaddressesthe
energycontentrelatedtothosestructureswithgoodaccuracy.
8.2
Dynamic pressure measurements are carried out in the draft tube at Svorka
powerplantrunningat12MW(48%load).
Pressurefluctuationsarefoundtobeverydependentontheradiuswithapeak
atR5at83%oftheradius.
130
Chapter8Conclusions
TheRheingansfrequencyoriginatingfromarotatingvortexropeisfoundat3.2
Hzingoodagreementwithexpectedfindings.
Therearenosignoffrequenciesconnectedtorotationalspeed(10Hz)orblade
passing(150and200Hz)inanyanalysismethods.
A base set of POD results are obtained which can be used in techniques to
obtain real time POD results. Real time POD may work as input parameter in
activeflowcontrolapplications.
131
Chapter9Furtherwork
9 Further work
A natural continuation of the work on wake flow and rotorstator interaction
willbetocontinuePIVmeasurementsofthehydrofoilswithincreasedrangeof
AoAs. As complete stall was not experienced in the data presented here, PIV
measurementsshouldbecompletedonwakedataforremainingAoAsuntilfull
stallisobtainedandanalyzedwithsimilarmethodsaspresentedinthiswork.
Vortex generators can also be implemented on the guide vanes in a model
turbine in the laboratory to investigate the effect of pressure pulsations on a
model turbine. As the vortex generators only show improved results in given
operationmodes,effortcanbeputininvestigatingthepossibilitiesofadaptive
flowcontrolmethodswithsimilareffectsasthevortexgenerators.
Theradialdynamicdrafttubemeasurementshavesofaronlybeenmeasured
atoneoperationpoint(12MW),andmappingofmoreoperationpointswould
beofinterest.
Thedrafttubemeasurementsperformedandpresentedcanhelpdetermining
damagingandunwantedoperationpointsoftheFrancisturbine.Anactiveflow
controlmethodwhichinjectswatercontrarotaryintothedrafttubehasbeen
developed by Kjeldsen and Francke [53] to reduce pressure pulsations and
cavitationoccurringatpartloadoperation.Thesystemisautomatedinorderto
be applied when needed only. A set of parameters have been pointed out to
determinewhenthewaterinjectionsystemshallbeactivated.Theparameters,
such as draft tube wall pressure pulsations and shaft vibrations are realtime
monitored.ItisdesiredtoperformmeasurementsandthePODanalysiswhen
the water injection is in operation to compare results with no water injection
activated.
UsingPODindrafttubeflowcanbedevelopedfurtherbytakingadvantagesof
experiences made in this study. The POD accuracy should be improved by
longerrecordlengthswhichcangivemoredatablocksforimprovedaccuracy.
Negative eigenvalues should be removed or minimized. Experience from this
work shows that more data blocks help on that. Longer data series also give
room for higher resolved frequency spectrum by increasing the block length.
POD should also be applied at other operational points in order to compare
132
Chapter9Furtherwork
results. Maybe characteristic frequencies from the rotational speed or blade
passingwillshowupatotheroperationalpoints.
The POD method presented in the thesis can give valuable information about
flow patterns present in a draft tube of a Francis turbine. To obtain a good
pictureofthetruepressurefield,theeigenfunctionshavetobebackprojected
onto the original pressure field. Then it is possible to study the shape of the
pressurefield,andalsotorelateittothevelocityfieldinsidethedrafttube.To
betterunderstandthephysicsoccurringinthedrafttubefromPOD,itwouldbe
of interest to map several horizontal planes to see how axisymmetry and
dominantstructuresdevelopfromclosetotherunneroutlettopastthebend.
Thishasbeenafirststeptoapplythemeasurementtechniqueonadrafttube
flow.ThePODresultscanpossiblyworkasanotherdeterminingparameterfor
flow control applications such as the water injection system or other hydro
power surveillance systems. Since the measurements are complex and very
timeconsuming,itisdifficulttodirectlyimplementthemethodinarealtime
surveillance system. By mapping the flow field as presented in this work, the
resulting eigenfunctions from the POD analysis can be coupled with a single
pressure sensor in the draft tube as a calibration. From this coupling it is
possibletoextractnewcorrespondingeigenvaluesfromasinglewallmounted
pressuresensor,andthenobtainthePODresultsatotheroperationpoints.The
methodiscalledLinearStochasticEstimationLSEandisyettobeinvestigated
furtherforthisapplication.See[78,79]forbackgroundanddetailsonuseof
theLSEmethod.AfurtherstudyonimplementationofLSEcanbothbestudied
inthelaboratoryandinthefullscalepowerplantatSvorka.
133
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Appendix
Appendix
Misprint in Paper 2
Notethatthereisamisprintinpaper2,Characterizingrotorstatorinteraction
RSIinhydrofoilwakeusingCFDandexperimentallyobtainedwakeflowfields
[76]onpage2,column2whereitsaysthevortexgeneratorsaremountedin
the rear section of the suction side. They are mounted at x/k=0.38 which
correspondstoapositionclosertothehydrofoilleadingedgethanthetrailing
edge.
139