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Energy
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Article history:
Received 30 June 2012
Received in revised form
10 January 2013
Accepted 11 January 2013
Available online 19 February 2013
In this study, n-butanol (port fuel injection) PFI was investigated in a direct injection compression
ignition engine while at idling speeds, and loads, 1e3 bar IMEP (indicated mean effective pressure) in
order to determine the effects on combustion, efciency, emissions, and specically, a modied tradeoff
of soot and nitrogen oxides. As a result, the engine entered into (low-temperature combustion) LTC
regions, for selected loads and speeds. Compared with the baseline taken with ultra-low sulfur diesel no.
2, the heat release with n-butanol in (premixed charge compression ignition) PCCI mode, has resulted in
a 75% reduction from the maximum values, while a secondary peak appeared where the diffusion
combustion typically occurs in the power stroke. At 3 bar IMEP an early, (bottom dead center) BTDC lowtemperature heat release was found that began 6 earlier than for the diesel reference cycle, and corresponding to 1200 K. Soot emissions showed a massive decrease of about 98%, concurrently with a 74%
reduction of nitrogen oxides at 3 IMEP by controlling the combustion phases and by modifying the
classical NOxesoot tradeoff. The results of this work prove that biodiesel combined with n-butanol PFI in
PCCI and LTC are very effective in simultaneously reducing soot and NOx at idling speeds.
2013 Elsevier Ltd. All rights reserved.
Keywords:
n-Butanol combustion
LTC (low-temperature combustion)
PCCI (premixed charge compression
ignition)
PFI (port fuel injection)
1. Introduction
Over their lifetime, the transport vehicles such as trucks, locomotives, buses, accumulate millions of hours of idling [1]. The engine idling is necessary for air conditioning, keeping the cabin
warm or cool, and loading and unloading the vehicle. Supplementary, many US states mandate how long a vehicle can idle, in an
effort to decrease the hazardous emissions associated with the
process. The EPA (U.S. Environmental Protection Agency) also
suggests idling emissions reduction technologies and tax exemptions for using them [1]. The long hours associated with idling can
have a signicant impact on environment and the purpose of this
research is to the use of biofuels (n-butanol and biodiesel) in the
LTC (low-temperature combustion) regime that was presumed to
have a signicant impact in reducing the soot and NOx emissions.
The (Energy Independence and Security Act) EISA 2007 mandates
that 36 billion gallons of renewable fuel is to be blended into US
transportation fuels by 2022 [2], nevertheless the performance of
biofuels in low-emissions, low-temperature combustion engines
remains under much investigation. In the United States fuel
* Corresponding author.
E-mail address: vsoloiu@georgiasouthern.edu (V. Soloiu).
0360-5442/$ e see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.energy.2013.01.023
144
alternative fuel. However, the use of bioethanol presented limitations [9,10] since it has low boiling point, causing increased evaporation even at moderate temperatures, it has a lower energy
density compared to n-butanol, low miscibility with petroleum
which may cause phase segregation, and it is highly hygroscopic,
which leads to lower lubricity and early wear combined with corrosion of the injection system [19]. A comparison of ethanol/nbutanol fuel properties can be seen in Table 1.
n-Butanol is a high-energy content alternative fuel [11], similar
to ethanol in molecular structure [12], which can be produced from
agricultural waste (non-food sources). n-Butanol (bio-butanol
when produced biologically), has a 4 carbon atoms chain in the
structure and the molecular formula C4H9OH [19]. There is abundant plant biomass available as low-value agricultural commodities
or processing wastes requiring proper disposal to avoid pollution
problems [13] that can otherwise be used to produce n-butanol. Its
LHV (lower heating values) is higher than that of ethanol, has lower
water absorption, has better blending ability, is less corrosive to
pipelines, and can be used in conventional combustion engines
without modication [14]. Butanol/diesel blends as an alternative
for petroleum diesel have been previously studied [15e17], and the
results indicate that it may be a better alternative than ethanol. The
results of this work also indicate that butanol can be an effective
alternative biofuel.
2. Present state of knowledge and literature review
An Omnivorous engine (multifuel engine) employing new combustion modes e PCCI (premixed charge compression ignition) and
LTC e has been instrumented at Georgia Southern University. The
engine works by PFI of alcohols (n-butanol) while being fueled with
diesel/biodiesel by direct injection. The focus of PCCI and LTC with
biofuels is on local mixture preparation and combustion temperature control by balancing the physical timescale of spray development and local mixture formation with the ignition chemistry
Table 1
n-Butanol and ethanol fuel properties.
Property
n-Butanol
Ethanol
CN
Density
Viscosity at 40 C
LHV
Mw
Saturation degree
Flash Pt.
Cloud Pt.
24.80
0.79 g/cm3
1.8 mm2/s
32 MJ/kg
74.1 g
e
37 C
e
54
0.0066 g/cm3
27 MJ/kg
46.07 g
e
13 C
e
timescale [18]. Diesel with a high cetane number has chainbranching reactions produces a large number of (hydroxyls) OH
and other active radicals, triggering a cool-ame reaction at the end
of the compression stroke [19]. n-Butanol has the potential to form
homogenous mixtures leading to PCCI since it has a much lower
boiling point and distillation temperature, compared to biodiesel. In
the zones with richer fueleair mixtures, the exothermic reaction and
the large amounts of (hydrogen peroxide) H2O2 that accumulate may
lead to early ignition. A secondary fuel e alcohol (n-butanol) e has
been used to change the reaction pathways in order to increase the
mixtures ignition delay and favorably change the combustion
phasing by reducing the OH formation rates and increasing the
OH consumption rates. The premixed combustion and hot
ignition would be delayed due to the retardation of the cool-ame
period. As a reaction suppressor, the alcohol reduces the rate of
low-temperature oxidation (BTDC (before top dead centre)) and,
consequently, delays the onset of high-temperature oxidation, and it
may eliminate the local non-homogenous rich zones resulting in
reduction of the maximum combustion temperature and, subsequently, the NOx and PM (particulate matter) emissions. This
research suggests that PM and NOx formation can be drastically
reduced by controlling in-cylinder combustion temperature at idle
and low loads, while maintaining the maximum combustion temperature between 1500 K and 1800 K, to ensure reduced formation of
PM and NOx, and adequate oxidation of (carbon monoxide) CO and
unburned (hydrocarbons) HC while maintaining engine efciency.
This technically challenging investigation has not often been
attempted, and much remains unknown [20]. It has the potential to
advance knowledge within and across elds by investigating biofuels
for LTC in a diesel engine. Most of the previous work has focused on
low-temperature kinetics that controls the start of ignition in (homogeneous charge compression ignition) HCCI in diesel engines and
knock in spark-ignition engines. The intermediate temperature
ignition responsible for these phenomena begins at about 1000 K,
when H2O2 decomposes into two OH radicals, followed rapidly by
a transition to high-temperature chain-branching [21]. Nevertheless,
the kinetic processes distinctive to the low-temperature regime,
from 650 K to 800 K, release sufcient heat to shorten the time at
which the mixture reaches the ignition temperature of about 1000 K.
Theoretical, kinetic modeling and experimental studies were conducted [22e25] that placed these processes on a solid theoretical
basis. In red engine research [26,27], studies have revealed how
these low-temperature reactions would accelerate ignition in diesel
and HCCI engines. Much remains to be investigated about the impact
of higher pressures and binary mixtures, from biofuels, on many of
these processes.
Low-temperature combustion is expected to benet overall engine efciency, primarily because of reduced cylinder heat loss and
the potential of molecular properties of the expanding combustion
gases from dilute combustion to allow more of the energy to be
extracted in the expansion stroke. McCormick et al. (2002) developed a study to reduce soot in a diesel engine. It was determined
that blending very high percentages of FishereTropsch diesel can
produce a NOx neutral fuel [28]. Van Gerpen et al. (2001) developed
a study on biodiesel oxidation on engine performance and emissions characteristics. The results of the study demonstrated that
there was no major difference in thermal efciency between diesel
and biodiesel [29]. Wallner et al. (2009) compared two fuel blends,
10% by volume ethanol and 10% by volume 1-butanol. The study
suggested that 10% by volume 1-butanol can be used as an effective
oxygenate, with an improvement in fuel economy. The study also
showed the 1-butanol had the lowest nitrogen oxide emissions [30].
Lujaji et al. (2010) developed a study evaluating the effects of blends
containing biodiesel, butanol, and diesel on engine performance,
combustion, and emission characteristics. The results of the study
145
Table 2
Properties of selected fuels.
Property
USLD#2
Peanut FAME
n-Butanol
CN
Density
Viscosity at 40 C
LHV
Mw
Saturation degree
Flash Pt.
Cloud Pt.
47
0.85 g/cm3
2.32 mm2/s
42.6 MJ/kg
233 g
NA
100 C min
16.1 C
53
0.87 g/cm3
5.2 mm2/s
36 MJ/kg
w292 g
93
176 C
17 C
24.80
0.79 g/cm3
1.8 mm2/s
32 MJ/kg
74.1 g
e
37 C
e
and calibrated in Ref. [19]. From these values, the cetane numbers
for different blends were calculated based on the percentage of
each fuel type based on Table 3. The regression equation used
appeared as follows:
(1)
The variables x1, x2, x3, x4, x5, x6, x7, and x8 represent the percentage
of fatty acid methyl esters, and the coefcients for the saturated
FAMEs (fatty acid methyl ester) are positive and increase with an
increase in the carbon number [19] The coefcients of the unsaturated FAMEs are due to the reduction in the overall cetane
number associated with unsaturation [42]. Based on this model, the
cetane numbers for 100% peanut FAME obtained were approximately 54. Fig. 2 displays the results of the cetane numbers
obtained from the model above [49,50].
3.3. Dynamic viscosity
Biodiesels viscosity affects spray atomization, ignition delay,
combustion phasing, emissions, and also engine component wear.
At lower ambient temperatures the increase in viscosity leads to
poor spray atomization and high emissions.
From previous studies [43,44], it was determined that the viscosity of biodiesel is higher than that of diesel but of less magnitude
than the original crude bio-oil used for production. For all the binary ULSD#2-FAME mixtures developed, (0e100% peanut FAME),
the viscosity was investigated at various temperatures to determine its changes with respect to temperature and percentage of
FAME. Test comparisons were done with a Brookeld Viscometer
DV II Pro type, tted with the Small Sample Adapter attachment,
and the viscosity tests were operated from 26 to 60 C at a spindle
speed of 200 rpm. The results indicated that the viscosity of the test
fuels and ULSD blends is higher than that of pure diesel and is
heavily dependent upon the biodiesel content. The data collected,
displayed in Fig. 3, showed that at 40 C, the viscosity of ULSD#2 up
to B100 ranged from 2.3 to 5.2 cP.
Table 3
Peanut biodiesel fatty acid composition.
Fatty acid
Carbon atoms
(%)
Palmitic
Stearic
Oleic
Linoleic
Linolenic
Arachidic
Eicosenoic
Behenic
Nervonic
Total
16
18
18
18
18
20
20
22
24
174
8.78
2.95
58.74
21.84
0.23
1.4
1.82
3.22
1.02
100
146
70
60
40
80
55
50
45
20
60
0
40
DTA uV/mg
TGA [ % mass]
60
Diesel
B100
Butanol
100
Peanut FAME
65
-20
20
-40
40
0
35
100
30
0
20
40
60
80
200
300
400
500
-60
600
Temperature [C]
100
The results show that the viscosity increases with higher content of FAME in the mixtures, but as the temperature increases, the
viscosity decreases sharply. These experiments determined that the
Peanuts-FAME/ULSD#2 mixtures were within the ASTM viscosity
standard when using up to 50% FAME.
4. Experimental method
4.1. Experimental engine setup
0.2
B20
B35
B50
B100
Diesel
10
Diesel
B100
n-Butanol
0.15
0.1
0.05
0
25
30
35
40
45
50
Temperature [C]
55
60
100
200
300
400
500
Temperature [C]
Fig. 5. Diesel, biodiesel, and n-butanol rate of vaporization.
600
16.9 kW
77.47 N m
112 mm 115 mm
1132 cc
4 orices 0.300 mm
200 bar
20BTDC
16:1
147
temperature, and lubrication oil temperature became steady. Gaseous emissions were measured continuously at a rate of 1 Hz for
each respective load and fuel combination. The fuels properties used
during experimentation can be seen in Table 1.
4.2. Combustion investigations of biodiesel with PFI n-butanol in LTC
The engine investigations were performed at loads of 1e3 bar
IMEP that represent partial to mid load of the engine at 800 rpm;
higher loads are typically not applicable at idling speeds. In
Figs. 7 and 8, the inuence of the n-butanol PCCI on the maximum
cylinder pressure is shown for 1 bar and 3 bar IMEP. It can be seen
that the PFI of n-butanol caused the cycles maximum pressure to
decrease by 20%, at and the peak pressure was delayed by 2 CAD
(crank angle degree) at 1 IMEP, and as much as 7 CAD for 3 IMEP
compared with ULSD#2. Switching to B100 did not have any impact
on injection timing; the injection timing at which the injector needle
was open is presented in Fig. 9. It can be seen that for both the
ULSD#2 and B100, injector was open at 20 CAD BTDC and closed at
12 CAD, BTDC for 3 bar IMEP.
4.3. Heat release
Using the rst law of thermodynamics and the ideal gas law
with equivalent substitutions and assumptions for a closed system,
the rate of heat release was determined using equation (2). The
following three assumptions were used in this determination: the
mixture inside the combustion chamber behaves as an ideal gas,
the gaseous contents within the combustion chamber are homogeneous, and the system shall be considered a closed system with
constant mass throughout the cycle (neglecting varying mass due
to crevice ow, blow-by, and fuel injection).
g
dQ
1
dP
dv
V
P
g 1 dq g 1 dq
dq
(2)
148
80
80
Diesel
B100
B100 B
B100C
Motored
B100
60
Diesel
70
50
40
30
60
1.5
Motored
50
40
30
20
0.5
Diesel
20
70
B100
10
10
0
340
0
330
375
380
340
350
360
0
380
370
100
80
Diesel
B100
B100 B
B100 C
Motored
60
Diesel
B100
B100 B
B100C
80
70
50
40
30
20
60
40
20
0
10
0
340
345
350
355
360
365
370
375
380
-20
340
345 350
355
360
365 370
375
380
100
100
C90
Diesel
B100
B100 B
B100C
80
80
149
60
40
20
60
C50
40
Diesel
B100
B100 B
B100 C
20
C10
-20
340
345 350
355
360
365 370
375
0
340
380
350 360
410
420
The mass percent of the ULSD#2, B100, B100B, and B100C for 1
and 3 bar IMEP is shown in Figs. 12 and 13, and it was determined
by integrating the gross heat release in the cylinder during combustion. The diesel and B100 show a trend in which the mass of fuel
burned increases quickly 15 BTDC in the compression stroke, and
after TDC (top dead center), during the diffusion ame phase, the
rate of mass burned increases slowly until this phase is over; that
holds true for each load (1e3 bar IMEP). The B100B and B100C
show a relatively constant rate of mass burned throughout the
entire combustion phase especially at lower loads; however as the
load is increased the B100B (lower amounts of n-butanol per cycle)
began to follow a similar trend to the ULSD#2 and biodiesel as
displayed Fig. 13.
100
2000
C90
Cylinder Gas Temperature [K]
80
60
C50
40
Diesel
B100
B100 B
B100 C
20
C10
0
340
350 360
370
380
390 400
410
420
1800
Diesel
B100
B100 B
B100C
1600
1400
1200
1000
800
340
375
380
150
2
Diesel
B100
B100 B
B100 C
1800
1.5
2000
1600
1400
Diesel
B100
B100 B
B100C
1200
0.5
Convection
1000
800
340
345 350
355
360
365 370
375
0
320
380
S,N,D
30,ma
(3)
1273:15 110:4
TA a 1:5
105
,
TA a 110:4
1273:5
ma 4:94,
Radiation
360
380
400
Crank Angle [CAD]
(4)
The heat uxes for each fuel and fuel mixture were obtained
using the Annand model [45] further developed by Soloiu [46], and
were calculated using the instantaneous volume-averaged gas
properties every 0.02 ms (millisecond) throughout the cycle, as
presented in equation (5), where the rst term denotes the convection heat ux, and the second term denotes the radiation heat
ux during combustion. It was found in Ref. [47] that the optimum
results are obtained with an average piston speed compared with
instantaneous piston speed.
_ a A
q
4
Rea0:7 TA a TW s, TA4 a Tw
lA a
D
(5)
420
Rea ra
340
(6)
151
20
NOx [g/kWh]
15
Diesel
B100
B100 B
B100 C
10
1.5
2.5
IMEP [bar]
AHRR. The area between the inner curve and the middle curve (blue
area in web version) represents the loss in energy due to the convective heat transfer and is displayed at each CAD. The area between the outermost curve and the middle curve (red area)
represents the radiated heat transfer while the outermost curve
(envelope) represents the gross heat released by the fuels combustion. While the biodiesel (B100) displayed almost no heat losses
for the fast heat release in the premixed charge combustion phase
between 350 and 355 CAD, the heat losses in convection (blue area
in web version) and radiation (red area) are visible in the power
stroke, Fig. 17. Conversely, the n-butanol mixture (B100C) displays
much lower radiation, and that correlates exceptionally well with
the experimental measurement results of almost no soot formation
presented in Fig. 19 (soot emissions), Fig. 21 (sooteNOx strategy for
all fuels at one load-2 bar IMEP), and Fig. 22 (sooteNOx tradeoff at
various loads).
5. Emissions characteristics of n-butanol and biodiesel in
PCCI & LTC
5.1. Nitrogen oxides and soot
Soot and NOx are produced during the premixed phase of
combustion at the boundary of the fuel spray combined with
high-temperature lean regions. In conventional diesel combustion,
in general, there exists a tradeoff in which a solution in decreasing
one causes an increase in the other. In order to change this tradeoff
favorably and reduce both emissions concomitantly, lean premixed
20
0.1
B100
15
NOx [g/kWh]
0.08
Diesel
Diesel
B100
B100 B
B100 C
0.06
0.04
2 bar IMEP
10
B100 B
5
0.02
B100 C
0
0
1
1.5
2
IMEP [bar]
2.5
0.01
0.02
0.03
Soot [g/kWh]
0.04
0.05
152
20
NOx [g/kWh]
15
10
Diesel
B100
B100 B
B100 C
0
0
10
Diesel
B100
B100 B
B100 C
CO Emissions [g/kWh]
10
Load [IMEP]
Diesel
B100
B100B
B100C
1
2
3
15.12
5.82
6.09
6.29
5.87
4.77
162.62
27.20
12.48
274.43
127.85
25.19
10
5.3. Formaldehyde
1000
100
10
Table 6
Formaldehyde emissions for each load in g/kWh.
1
1
1.5
2
IMEP [bar]
2.5
Load [IMEP]
Diesel
B100
B100B
B100C
1
2
3
0.69
0.31
0.23
0.92
0.45
0.26
30.70
5.33
2.37
19,909
10.82
4.19
7. Conclusions
200
153
Diesel
B100
B100 B
B100 C
150
100
50
0
1
1.5
2.5
IMEP [bar]
Fig. 24. Specic energy consumption at 800 rpm and various loads.
30
25
Diesel
B100
B100 B
B100 C
References
20
15
10
5
0
1
1.5
2
IMEP [bar]
2.5
154
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