CONCRETE BLOCK MACHINES

FULL AUTOMATIC
CONCRETE BLOCK
MAKING PLANT

NFP
1236

CONCRETE BLOCK MACHINES

Professionalism Lies Beneath Details...

The vibration table, which consists of 3

separate parts, contains six 6000 rpm
vibration motors. With this combination,
high frequency vibration is created so
compaction process inside the mold is
optimized.

Column mills and bearings are strengthened and

heightened so mold activity inside the frame is
better stabilized. NFP-1236 is able to produce
higher concrete blocks with this modification.

Air bellows are used in fixation points of compaction head. This innovative
fixation mechanism optimizes the vibration applied to the mold so the
quality and strength of concrete blocks are increased. By using air bellows
instead of bolts on fixing the compaction head to the machine frame,
lifetime and durability of the machine is increased. Any possible wear and
failure on the machine related to the vibration is also prevented with this
mechanism.
NFP-1236 comes with a manual screw jack
mechanism to easily adjust the machine
frame's height. An electrical screw jack
mechanism is optionally provided so the height
adjustment can be performed automatically.
With this screw jack mechanism, NFP-1236 is
able to produce the highest concrete blocks in
its class.

Air bellows are used on fixation points of the

mold instead of fixation bolts. With this fixation
mechanism, molds are fixed to the machine
frame rapidly and easily. Because the mold is
not fixed directly to the machine frame, possible
wear and failures related to the vibration are
prevented. The major benefit of this fixation
system is the application of better vibration to
the mold.

NFP-1236 has an extensible machine frame

that can be opened and closed automatically
by the help of electrical motors. Time
consuming processes such as mold change
and periodic maintenance can be performed
easily and rapidly with this structure.

Rapid Mold Changing Unit is optionally

provided with NFP-1236. This unit makes it
possible to change the molds rapidly and
easily, even by 1 personnel. This unit also
helps to minimize time and labor spent on
traditional time-consuming mold change
operations.

The new and innovative control panel,

developed by NAMTA engineers, offers a
touch-screen LCD monitor and a practical
Graphical User Interface (GUI). All units of
the whole plant are indicated in this GUI so
supervisors can access every control easily.

CONCRETE BLOCK MACHINES

NFP
1236

FULL AUTOMATIC
CONCRETE BLOCK
MAKING PLANT

Define the industry standards with

NFP-1236
NFP-1236 is designed and manufactured with more than 50 years of

change operations can be easily performed. With the new hydraulic

experience and dedication of NAMTA engineers, defining the

system, cycle times are shortened and production capacity is

industry standards with its performance and production capacity.

increased.

NFP-1236 is built on the NHP-736 basis whose stability and

Mold fixation system of the machine is revised by using pneumatic

reliability is proven through many years in the industry. With its

bellows on the fixation points of mold and compaction head. With

elevated and strengthened frame and column mills, the machine is

this improved fixation system, vibration is fairly distributed through

able to produce various concrete blocks with increased heights. This

the mold so overall strength and quality of concrete blocks are

re-designed extensible machine frame is equipped with an electric

improved. "Rapid Mold Changing Unit" is optionally provided with the

powered open-close mechanism so periodic maintenance and mold

machine; this unit fastens and simplifies mold changing process.

CONCRETE BLOCK MACHINES

Power under control...

With the PLC automation software which is developed by NAMTA

a touch-screen LCD monitor with an easy to use graphical user

R&D engineers, the whole NFP-1236 plant needs only one

interface. Automation system also provides an archiving and

supervisor personnel to operate. The whole plant operates fully

reporting tool. Supervisors can access archived production data

automatic so production quality for each cycle and production

anytime; this data can also be printed out with a dot-matrix and/or

capacity for each working shift are maintained and stabilized.

inkjet printer connected to the system. Remote access capabilities

Automation system also makes it possible to operate the plant in

are optionally provided with the automation system.

various speeds.
Supervisors can access to the control system via any access point
NAMTA engineers evaluated the traditional PLC control panel to a

over LAN and/or internet. Any failure on the system can be

compact and simplified solution. This recently developed control

diagnosed and firmware update can be performed through remote

panel benefits the latest improvements in PLC technology and offers

access connection.

CONCRETE BLOCK MACHINES

Scalable plants to fulfill various requirements

The NFP-1236 is a full automatic, stationary concrete block making

(with 3 stations each) to transfer materials between the units of the

plant that is able to produce paving stones, curbstones and hollow

plant. NFP-1236 operates fully automatic; each unit of the plant

blocks by using different molds on the machine. The plant consists

communicates each other real-time and they are controlled via PLC

of one NFP-1236 full automatic PLC block making machine with

automation software. This makes it possible to operate the whole

pallet stacking unit, one PLC Twin Shaft concrete mixers with

plant with only 1 personnel minimizing labor expenses. The main

a capacity of 1200 lt./cycle, one PLC Spiral Blade mixer with

machine produces concrete block on wooden or steel pallets.

a capacity of 600 lt./cycle, one 3x25 m aggregate silos and

scaling unit, one 2x25 m aggregate silos and scaling unit, one

NAMTA uses top quality products of various industry leading

block stacking unit that transfers dry blocks from production

companies in manufacturing state-of-the-art concrete block making

pallets to transport pallets and two aerial conveying systems

machines and their supplementary equipments.

CONCRETE BLOCK MACHINES

Smart solutions, protecting investors

The major difference between the NFP-1236 and its variants is its

production cycle is created. Dependency to human labor is

Cuber unit. This unit collects dried products with its robot arm and

minimized with this system so labor expenses decrease

transfers them from production pallets to transports pallets. Empty

dramatically, protecting the whole investment in the long term.

pallets then re-enter to the production line thus an uninterrupted

CONCRETE BLOCK MACHINES

NFP 1236
Concrete Block
Making Plant

CONCRETE BLOCK MACHINES

NFP 1236 - TECHNICAL SPECIFICATIONS:

Control

Full Automatic (PLC)

Pallet Size

1.150x1.500 mm. (Legged)

Usable Area on Pallet

1.050x1.250 mm.

Maximum Block Height

500 mm.*

Minimum Block Height

50 mm.

Frame Dimensions (Width-Length-Height)

2.450x9.000x4.350 mm.

Frame Weight.

19.200 kg.

Hydraulic Tank Capacity

1.050 lt./1.400 lt.

Material Bucket Capacity

2.650 lt.

Filling Box Capacity

400 lt.

Bottom Vibrators

6x2 kW (max.150 kN)

Top Vibrators

2x2 kW (max. 50 kN)

Total Electric Motor Powers (Machine)

107 kW

Total Electric Motor Powers (Whole Plant)

256 kW

Paving Stones

Curbstones

*This value is limited with the leg height of production pallets.

NFP 1236 - PRODUCTION CAPACITY:

Stones Per Cycle

Hollow Blocks

Behaton Paving Stone (163x198x80mm.)

36 pieces

Rectangular Paving Stone (98x198x80mm.)

54 pieces

Square Paving Stone (198x198x80mm.)

99 pieces

Curbstone (180x700x300mm.)

4 pieces

Curbstone (150x500x300mm.)

8 pieces

Curbstone (100x500x200mm.)

12 pieces

Hollow Block (190x390x190mm.)

12 pieces

Hollow Block (150x390x190mm.)

16 pieces

Hollow Block (100x390x190mm.)

22 pieces

Behaton Paving Stone (163x198x80mm.)

1.200 m

Rectangular Paving Stone (98x198x80mm.)

1.300 m

Square Paving Stone (198x198x80mm.)

1.200 m

Curbstone (180x700x300mm.)

4.800 pieces

Production Capacity per Shift Curbstone (150x500x300mm.)

(8 hours)
Curbstone (100x500x200mm.)

9.600 pieces
14.400 pieces

Hollow Block (190x390x190mm.)

14.400 pieces

Hollow Block (150x390x190mm.)

19.200 pieces

Hollow Block (100x390x190mm.)

26.400 pieces

These technical values are based on standard specifications and may vary on
customer's requirements, installation type and location. NAMTA keeps the right of
changing technical specifications if necessary.
Capacity value is theoretical value. It may vary according to aggregates structure,
operator, weather and accommodation conditions.

CONCRETE MACHINES &

CONCRETE PRODUCTS
LTD. CO.
a Ankara Asfalt 26. km

Kemalpaa zmir TURKEY

t +90(232) 878 13 59
f +90(232) 878 77 65
e info@namtas.com
w www.namtas.com