Beruflich Dokumente
Kultur Dokumente
Document Number
135355-01-REP-06-012
00
19-05-14
VHN
NVP
NTS
Rev
Date
Purpose of Issue
Prepared
By
Checked
By
PVE
PTSC
APPROVED
PVGAS
Approval
TABLE OF CONTENTS
1.0
INTRODUCTION ............................................................................................................... 3
1.1
1.2
2.0
2.1
2.2
2.2.1 Definition............................................................................................................................... 5
2.2.2 Abbreviations ........................................................................................................................ 6
3.0
3.1
4.0
5.0
6.0
REFERENCE DOCUMENT............................................................................................ 12
7.0
APPENDICES ................................................................................................................... 12
1.0
INTRODUCTION
1.1
PROJECT DISCRIPTION
Thai Binh gas field was discovered in 2006 through Thai Binh-1X exploration well which
discovered gas accumulation in two separate sand packages of Middle Miocene U220 (4
distinctly separate intervals, interval 1 to 4) and Lower Miocene U250 (2 distinctly separate
intervals, interval 5 and 6). Total Thai Binh Gas Initially In Place (TB GIIP) of 139.8 Bscf
was approved in Thai Binh - Reserves Assessment Report (RAR) 2010. However, due to the
lack of evidence on the fault seal between the main area with the northern portion of interval
5, an upside potential of 30 Bscf remains to be unlocked during development phase. Thai
Binh field development will focus mainly on the central area with a proven connected
volume of 97Bscf in interval 3 and 5. In the event the northern portion is found to be
isolated by a sealing fault, an additional long reach well might be required in the 11th year
to sustain the 20 mmscfd required gas sale volume.
Thai Binh development plan consists of a Wellhead platform (WHP) with minimum
facilities. The gas will be sold ex-platform as full well stream (FWS) to shore via a 25 km
pipeline. Thai Binh development is expected to deliver its peak gas production of 20
mmscfd from 2 wells. Individual well capacity can deliver the gas production up to 20
mmscfd. Thai Binh Field Development can be summarized as follows:
-
To drill 2 wells to develop 74 Bscf of gas recovery from main sand of Miocene
reservoirs (interval 3 & 5), and to prove up the northern area connectivity of 30 Bscf
in interval 5.
Petro Vietnam Gas Joint Stock Corporation (PVGas) is responsible for the development of
Thai Binh - Ham Rong Gas Distribution and Gathering System Project to transport gas from
Ham Rong field (Block 106), Thai Binh field (Block 102) and Other fields (Hong Long,
Sapa Nam, Hong Ha- Block 103 & 107) to industrial zones in Thai Binh and neighboring
provinces in the North of Vietnam.
Phase 1 of the Project includes facilities on Thai Binh Platform, Gas Distribution Center
(GDC) and gas transport pipeline connecting Thai Binh field to GDC as followings:
-
Platform topside facilities include Pig launcher and Corrosion Inhibitor skid.
Spool is installed for connections from Ham Rong field, other fields
The pipeline from Thai Binh Platform to GDC shall be designed with additional
capacity to service other platforms 106, 103 & 107. It shall include:
Approximately 13.1 km from TBDP-A to LFP at Con Thu
islet.
Approximately 5.28 km from LFP to LFS.
Approximately 5.8 km from LFS to onshore GDC.
In Tien Hai GDC, the 3 phase separator and filter/separator will be expected to install in
order to separate water, flit solid object, take condensate and sale gas. Condensates will be
stored and send out by truck loading system. Sales gas will be supplied to industrial
customers via pipeline or by CNG trailers.
According to the approved Field Development Plan (FDP), the First gas schedule is targeted
on 15th June 2014. However, the above schedule will be updated according to the First gas
schedule of Petronas Overseas SDN. BHD (PCOSB), expected to complete on Q2, 2015
PURPOSE OF DOCUMENT
The objective of this document is to propose turn down ratio about flowrate and duty of
Equipments / Level control valves, Pressure control valves based on simulating cases of the
Thai Binh - Ham Rong Gas Distribution and Gathering Project to ensure consistency and
safety in operating equipment.
2.0
2.1
2.2
2.2.1 Definition
COMPANY
CONTRACT
PROJECT
EPC
CONTRACTOR/
CLIENT
PETROVIETNAM
TECHNICAL
CORPORATION (PTSC)
SERVICES
PROJECT
PURCHASER
As defined in the PO
PVE
VENDOR
2.2.2 Abbreviations
3.0
GDC
LFS
LFP
API
ASTM
BCV
ISO
TCVN
TD(R)
AMB.
Temp.
CASE
TURNDOWN
CASE
SS-4D
OTHER
CASEs
SS-1C/D/K; SS-2C/C1/G
SS-3C/C1/G
Min
Total
Flowrate,
Mmscfd
10
Inlet
Temp. @
TBWHP
oC
38.38
Pressure, Barg
Temp, oC
TB
LFS
GDC
LFS
GDC
15.8
14.4
14
14.6
4.07
The Production specification and requirement to be kept same concept with all simulation
cases
The following provisions for pressure drop is considered in various equipments (these
pressure drops to be updated after have final data from Equipments Vendors)
Table 3.1: Pressure Drop in Various Equipments
Pressure Drop
Equipment
3.1
(kPa)
(psi)
Separator (Vessel)
20
2.900
Filter Separator
30
4.351
Heat exchanger
30
4.351
Heater
50
7.252
Metering
50
7.252
Pump
50
7.252
4.0
5.0
Table 5.1: The Turndown ratio result of Equipment /Valves in Thai Binh Ham Rong Project
Unit
Desciption
GDC
pressure
control valve
Tag no.
PCV435
HP Separator
LCV420A
liquid outlet
Level control
valve at
LCV420B
upstream LP
Separator
LP level
control valve
LCV413A
Required TDR
Actually TDR
(Min / Max)
(Min / Max)
Cases
Cvs
Opening
Cvs Opening
Flowrate
(Am3/h)
Valves Cv
Remark
(Calculation)
(from
FA)
Valves Cv
4D/3C
64.6/3480
10/90
712/4206
222.4/1308
19/55
0.08/13.6
10/100
15 (*)
12.12
90
(%)
(%)
4D
0.08/13.6
10/100
0.11/7.5
0.09/6.2
5/80
4D/3G
0.24/27.2
10/100
1.37/5.63
0.56/1.9
10/30
1C/3G
0.24/27.2
10/100
0.67/5.63
0.5/1.9
10/30
0.02/4.8
10/100
1.44
3.23
82
Unit
Desciption
Tag no.
Cases
(in FA)
Required TDR
Actually TDR
(Min / Max)
(Min / Max)
Flowrate
(Am3/h)
Duty
(kW)
Remark
Duty
Flowrate
(Am3/h)
(kW)
0.53/3
7.86/170
Condensate Heater
1C
1/100
H401
(**)
4D
21.5/170
- Converted Ratio Pow: 12.6/100
LP Condensate
Pumps
4D
10/100
0.39/3
0.04/0.31
Notes:
General recommendation:
The minimum flowrate of Pumps & Valves is shown based on the worst simulation cases at
continuous condition.
The maximum flowrate is calculated in on-specification condition in worst case such that
covering system.
Selection Requied Valves Cv as well as Opening follow catalog Fishers Valve. (See
detailed in Appendix 2)
Selection Requied Electric Heaters duty follow catalog Vulcanics Vendor (Thyristor) and
Chromalox. (See detailed in Appendix 3)
The controlling concept will base on actual condition to have corrected suitable pump duty
as well as opening percent of valve to ensure consistency and stabilization processing
operating.
These information shown on table as referency and the Selection Requied Cv & Opening
percent of Valves will be finally confirmed and advise by Valve Vendor.
Recommendation for valves LCV-420A/B (*):
LCV-420A:
In case of flowrate at 15 m3/h (maximum) and turndown flowrate at 0.11 m3/h required
large range of valve opening. Therefor, consider to install a LCV line for normal operation
case.
LCV-420B:
In case of volume flowrate at turndown condition is reducing more than max fowrate. The
operator will supervised and considered valves opening percent suitable with actual
condition to maintain gas / condensated level is consistency at NLL.
About the range of valve opening level (%) will be clarified after had Vendors supply
confirmed.
Recommendation for valves LCV-413A (*):
This valve will be operated at on-off stated corresponding with LAH-NLL (0.36 m3) in 15
minutes. The flowrate is used to size for this valve of 1.44 m3/h and will be confirmed by
Valve Vendor when LP Separators dimension be available.
Recommendation for Heater H-401 (**):
The range of electric heater duty (%) will be clarified after had Vendors supply confirmed
7.0
REFERENCE DOCUMENT
1. 135355-01-REP-06-004
2. 135355-01-REP-06-001
APPENDICES
1. THE SCHEME OF SIMULATION CASE 1C,3C,3G,4D
2. VENDOR CATALOG FOR SELECTING LEVEL CONTROL VALVE
3. VENDOR CATALOG FOR SELECTING ELECTRIC HEATERs DUTY
4. P&IDs
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING SYSTEM PROJECT
CASE SIMULATION : CASE 1 BASE CASE - MAX GAS (CASE 1C IN FA)
Gas Sources: TB 2013 : 20
MMSCFD
Min Pressure @ GDC : 14
barg
Temperature @ WHP : 38.38
oC
Max Ambient Temperature
0.2692
Feed Temperature
kW
36.36
SPRDSHT-1
Temperature 36.36
Pressure
1471
kPa
Molar Flow
19.76
MMSCFD
A
Q_FG
op-102
1-To HP Separator
Temperature 36.52
Pressure
1501
kPa
Molar Flow
20.00
MMSCFD
3-Gas
From
Filter
TB
WHP
2013
To Fuel
Gas
System
TEE-100
Filter
Separator
F-401
BAL-3
Temperature 38.38
Pressure
1866
kPa
Molar Flow
20.00
MMSCFD
2-Gas
To
Filter
1-To HP
Separator
FG
To
PCV
Fuel
Gas
Heater
To
TEG
Liquid
From
Filter
Metering
Water
in Oil
Water
TEE-102
Duty 3.508
W2
13-Condensate
From Heat
Exchanger
kW
8-Fluid To Heater
MIX-101
0.5285
m3/h
VLV-100
To Closed Drain
Temperature
37.17
Pressure
131.3
kPa
Molar Flow
0.1781
MMSCFD
S
SET-1
0.6718
m3/h
Pressure
kPa
151.3
8-Fluid
To
Heater
9-Fluid
Heater From
Heater
10-Fluid
To LP
Separator
LP
Separator
PCV
DUTY
7.863
14-Condensate
To Tank
LP
Separator
V-402
Heater
Pressure
Drop
kW
20-To Oily
Water
Treatment
Condensate
Tank TK-401
TVP @ 38 oC
64.54
kPa
TVP @ 45 oC
73.40
kPa
BAL-6
15-Condensate
Product
Condensate
Specification
TVP at
38_degC
P-101
11-Condesate
From LP
Separator
18-Off
Gas to
Flare
17-Vent
Closed
Drain
Vessel
Water to
Treatment
System
1.000
Q_Heater
Gas
to
Flare
To
Closed
Drain
MIX-102
2.358
Temperature 75.00
BAL-5
6-Water
from HP
Separator
50.00
10-Fluid To LP Separator
Q_Pump
Oil in
Water
0.0000
P-100
Cond PreHeater
ADJ-2
12-Condensate
To Heat
Exchanger
Cond
PreHeater
ADJ-1
Prod
Header
Sales Gas
Properties
7-Liquid
From HP
MIX-100 Separator
Sales Gas
Specification
L1
TEE-101
MMSCFD
GP
Water
from
TEG
Liquid
HP
Separator
V-401
kPa
3.057e-002
250barg_4oC
ADJ-4
WHP
Production
801.3
BAL-4
5-Sales
Gas
TEG
48.53
Pressure
Molar Flow
19-Fuel
Gas
FG
PCV
Temperature
4-Gas To
Metering
Skid
B
TB WHP 2013
19-Fuel Gas
GP
ADJ-3
TVP at
45_degC
16-Oily
Water
From LP
Separator
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING SYSTEM PROJECT
CASE SIMULATION : CASE 7 MAX CASE - MAX GAS (CASE 3C IN FA)
Gas Sources: TB 2013+HR+Other Fields :
53.4 MMSCFD
Min Pressure @ GDC : 14 barg
Temperature @ WHP : 28.6 oC
Max Ambient Temperature
SPRDSHT-1
A1: HCDew
20.90
A
GP
ADJ-3
Temperature
28.60
Temperature
29.01
Pressure
3525
kPa
Pressure
1501
kPa
Molar Flow
20.00
MMSCFD
4206
m3/h
3-Gas
From
Filter
TEE-100
HR
from
WHP
BAL-3
2-Gas
To
Filter
1-To HP
Separator
28.60
Pressure
3525
kPa
Liquid
HP
Separator
V-401
MMSCFD
Other
from
WHP
7-Liquid
From HP
MIX-100 Separator
A
Water
in Oil
Water
Temperature
28.60
1.000
Pressure
3525
kPa
2000
Molar Flow
28.00
MMSCFD
VLV-100
ADJ-2
3.930e-002
3.554e-002
Duty
6.220
kW
Sales
Gas
Properties
12-Condensate
To Heat
Exchanger
Q_Pump
13-Condensate
From Heat
Exchanger
Temperature
75.00
Pressure
151.3
kPa
Q_Heater
8-Fluid
To
Heater
9-Fluid
Heater From
Heater
Pressure
Drop
Heater
DUTY
17.10
Condensate
Tank
TK-401
11-Condesate
From LP
Separator
18-Off
Gas to
Flare
10-Fluid
To LP
Separator
LP
Separator
PCV
kW
LP
Separator
V-402
B
TVP at
38_degC
15-Condensate
Product
Condensate
Specification
TVP @ 38 oC
59.63
kPa
TVP @ 45 oC
69.27
kPa
Water (% Volume)
BAL-6
14-Condensate
To Tank
20-To
Oily
Water
Treatment
0.0000
BAL-5
P-101
3.309
Water to
Treatment
System
50.00
17-Vent
Closed
Drain
Vessel
0.0000
GP
Gas
to
Flare
To
Closed
Drain
SET-1
Cond PreHeater
MIX-101
1
MIX-102
P-100
Oil in
Water
W2
250barg_4oC
Cond
PreHeater
TEE-102
Oil and Water Separation
BAL-4
10-Fluid To LP Separator
ADJ-1
Prod
Header
6-Water
from HP
Separator
TEE-101
Metering
5-Sales
Gas
ADJ-4
Water
from
TEG
L1
Temperature
Sales Gas
Specification
TEG
Liquid
From
Filter
19-Fuel
Gas
FG
PCV
4-Gas
To
Metering
Skid
WHP
Production
HR from WHP
op-102
FG
To
PCV
Fuel
Gas
Heater
To
TEG
5.400
To Fuel
Gas
System
Filter
Separator
F-401
TB
WHP
2013
Molar Flow
Q_FG
1-To HP Separator
TB WHP 2013
0.3344
TVP at
45_degC
16-Oily
Water
From LP
Separator
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING SYSTEM PROJECT
CASE SIMULATION : CASE 9 MAX CASE - MAX WATER (CASE 3G IN FA)
Gas Sources: TB 2019+HR+Other Fields : 53.4 MMSCFD
Max Pressure @ WHP : 35 barg
Temperature @ WHP : 28.6 oC
Min Ambient Temperature
SPRDSHT-1
A1: HCDew
-3.482
19-Fuel Gas
ADJ-3
Q_FG
TB WHP 2019
Temperature
28.60
Pressure
3601
kPa
Molar Flow
20.00
MMSCFD
3-Gas
From
Filter
TEE-100
Filter
Separator
F-401
TB
WHP
2019
HR
from
WHP
BAL-3
2-Gas
To
Filter
1-To HP
Separator
Temperature
16.52
op-102
Pressure
801.3
kPa
L1
Liquid
Temperature 28.60
Pressure
3601
kPa
Molar Flow
28.00
MMSCFD
HP
Separator
V-401
TEE-101
Other
from
WHP
Water
in Oil
Water
TEE-102
1.000
2000
ADJ-4
Sales Gas
Properties
Q_Pump
13-Condensate
From Heat
Exchanger
Cond PreHeater
Duty
15.93
MIX-101
kW
8-Fluid
To
Heater
114.8
Pressure
1801
kPa
A
VLV-100
m3/h
5.540
Pressure
1881
kPa
Molar Flow
1.900
MMSCFD
1.671
m3/h
1.000
11-Condesate
From LP
Separator
Pressure
kPa
151.3
Q_Heater
9-Fluid
Heater From
Heater
DUTY
88.64
kW
To
Closed
Drain
18-Off
Gas
to
Flare
10-Fluid
To LP
Separator
LP
Separator
PCV
LP
Separator
V-402
17-Vent
Condensate
Specification
TVP at
38_degC
TVP @ 38 oC
63.65
kPa
TVP @ 45 oC
74.99
kPa
Water (% Volume)
3.603
Heater
Pressure
Drop
Gas
to
Flare
1
MIX-102
50.00
Temperature 75.00
BAL-5
ADJ-5
0.0000
P-100
6-Water
from HP
Separator
3.442e-002
12-Condensate
To Heat
Exchanger
Oil in
Water
W2
3.810e-002
GP
Cond
PreHeater
ADJ-2
250barg_4oC
10-Fluid To LP Separator
ADJ-1
Prod
Header
BAL-4
5-Sales
Gas
Metering
Copy 4 at
20mmscfd
7-Liquid
From HP
MIX-100 Separator
Sales Gas
Specification
Water
from
TEG
MMSCFD
TEG
Liquid
From
Filter
3.057e-002
19-Fuel
Gas
FG
PCV
4-Gas
To
Metering
Skid
WHP
Production
FG
To
PCV
Fuel
Gas
Heater
To
TEG
GP
Molar Flow
To Fuel
Gas
System
S
SET-1
14-Condensate
To Tank
Closed
Drain
Vessel
P-101
Water to
Treatment
System
20-To Oily
Water
Treatment
0.1762
BAL-6
Condensate
Tank
TK-401
15-Condensate
Product
TVP at
45_degC
Q
16-Oily
Water
From LP
Separator
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING SYSTEM PROJECT
CASE SIMULATION : CASE 10 TURNDOWN CASE - MIN GAS (CASE 4D IN FA)
Gas Sources: TB 2013 : 10 MMSCFD
Min Pressure @ GDC : 14 barg
Temperature @ WHP : 4.07 oC
Max Ambient Temperature
DUTY
kW
3.879
Feed Temperature
SPRDSHT-1
Temperature 3.879
Pressure
1471
kPa
Molar Flow
9.801
MMSCFD
Q_FG
op-102
1-To HP Separator
Temperature
4.070
Pressure
1501
C
kPa
3-Gas
From
Filter
m3/h
TB
WHP
2013
To
Fuel
Gas
System
TEE-100
Filter
Separator
F-401
BAL-3
Temperature 38.38
Pressure
Molar Flow
1681
10.00
2-Gas
To
Filter
1-To HP
Separator
To
TEG
4-Gas
To
Metering
Skid
Metering
MMSCFD
TEE-101
TEE-102
Oil and Water Separation
3.011
W2
2000
kW
m3/h
8-Fluid
To
Heater
m3/h
Pressure
Drop
8-Fluid To Heater
MIX-101
GTF used
in PRV
datasheet
6-Water
from HP
Separator
VLV-100
Gas
to
Flare
To
Closed
Drain
MIX-102
To Closed Drain
4.372
Pressure
131.3
kPa
Temperature
4.372
Pressure
131.3
kPa
SET-1
P-101
Q
0.3936
Temperature 75.00
Pressure
kPa
21.50
2.366
kW
1.000
m3/h
LP
Separator
V-402
kW
B
TVP at
38_degC
15-Condensate
Product
Condensate
Specification
TVP @ 38 oC
61.81
kPa
TVP @ 45 oC
72.68
kPa
BAL-6
Condensate
Tank
TK-401
18-Off
Gas
to
Flare
10-Fluid
To LP
Separator
LP
Separator
PCV
m3/h
20-To
Oily Water
Treatment
151.3
Heater
DUTY
50.00
rpm
11-Condesate
From LP
Separator
Q_Heater
9-Fluid
Heater From
Heater
10-Fluid To LP Separator
14-Condensate
To Tank
Water to
Treatment
System
2.187e-002
BAL-5
Closed
Drain
Vessel
m3/h
Power
17-Vent
Temperature
Speed
Capacity(Actual Vol. Flow)
13-Condensate
From Heat
Exchanger
Oil in
Water
Duty
0.0000
Q_Pump
Cond PreHeater
ADJ-2
P-100
Cond
PreHeater
BAL-4
12-Condensate
To Heat
Exchanger
7-Liquid
From HP
MIX-100 Separator
A
Water
in Oil
Water
MMSCFD
Sales Gas
Specification
Sales Gas
Properties
Water
from
TEG
ADJ-1
Prod
Header
5-Sales
Gas
ADJ-4
Liquid
HP
Separator
V-401
kPa
3.057e-002
GP
L1
kPa
801.3
Molar Flow
19-Fuel
Gas
FG
PCV
17.43
Pressure
TEG
Liquid
From
Filter
WHP
Production
Fuel
Gas
Heater
416AB
in
Temperature
B
TB WHP 2013
19-Fuel Gas
GP
ADJ-3
TVP at
45_degC
P-102150
1515
16-Oily
Water
From LP
Separator
413A
500KW/400V/50Hz/Single Stage
Main Incoming Rated @ 900 Amps
Material
o
o
o
Floor Mounted
Fitted with mounting plinth 100mm
Approximate overall dimensions: High = 2000 mm, Width = 1800 mm, Depth = 500 mm
Weight : 650 kG Approximate
Single tier enclosure.
Lifting rings for handling and transportation.
Protection class: min. IP 42.
Mild steel
Colour manufacturers standard RAL 7035
Thickness of the panel:1.5 mm
ELECTRICAL CONNECTIONS :
The panel is provided with a removable, undrilled and non-magnetic gland plate for the contractor cables.
Rev
1
To control the power and monitor the temperature of one number 500 kW heater Tag No. TBC.
MODIFICATIONS
DATE
Made
Initial Enquiry
23/12/2013
BH
Made by : BH
Date : 23/12/2013
Checked by: VE
Date :
Chkd
Rev
MODIFICATIONS
DATE
Made
N 202643-CPDS
Page
Chkd
Rev 1
1
/5
Power control:
Power fed to the heater would be modulated from 1% to 100% as controlled by the 4-20mA control
signal. Power regulation would achieved by thyristor ..
o
o
o
o
Thyristor
The thyristor will be provided with high-speed fuse protection, and will have the following
specification:o
o
Rev
1% - 100%
MODIFICATIONS
DATE
Made
Initial Enquiry
23/12/2013
BH
Made by : BH
Date : 23/12/2013
Checked by: VE
Date :
Chkd
Rev
MODIFICATIONS
DATE
Made
N 202643-CPDS
Page
Chkd
Rev 1
2
/5
APPENDIX 4 P&IDs
(03 Page including this cover)