You are on page 1of 46

OWNER ESTIMATION PRICE

FOR ELECTRICAL WORK PT SARANA TITIAN PERMATA 1


Update Date: 12/10/2016

No

Description

Revison : 00

Qty Local Cost (Rp)


1 Lot
1 Lot
1 Lot

130,139,000
24,973,195
577,531,043
234,732,724

5 Gas Engine Synchronizing Panel complete With


1 Lot
sychronizing system for 1 (one) unit Diesel
Generator 400kW & Incoming Supply From
Methane Capture
6 Lighting, Lighting Cable & Pole Lighting
1 Lot
7 Cable Tray and Ladder c/w accecoris (Pipe Conduit, 1 Lot
Flexible Conduit, Cable Gland, & Cable Lugs)

202,386,914

1
2
3
4

Busbar and Panel


EM Control Starter
Power Cable and Sub Main Cable
LV - MSB Panel Complete With Outgoing Feeder &
Power Factor Correction Panel

25,000,000

1 Lot

71,232,000

Lightning Protection System (1 point) & Surge Arres1 Lot


Distribution Transformer c/w Street Pole
1 Lot
Installation Cost
1 Lot
Transport Man power and Material
1 Lot
Total

41,474,000
321,000,000
175,000,000
75,000,000

8 Power Earthing system (Gas Engine, Distribution


Transformer, MSB and MCC Panel)
9
10
11
12

71,390,000

###

CE
TIAN PERMATA 1
Final Budget
(adjusted 15%)
149,659,850
28,719,174
664,160,700
269,942,633
232,744,951

82,098,500
28,750,000
81,916,800
47,695,100
369,150,000
201,250,000
86,250,000

2,242,337,707

LV - MSB, MCC, DB & CP FOR METHANE CAPTURE PT SARANA TITIA


Cable specification based on IEC 60502-1/IEC 60332-3/SPLN
NOTE : ALL MCC , MDB & SDB need to install Ampere meter and Voltage meter for incoming supply power

MAIN SWITCHING BOARD


NO.

MACHINE DESCRIPTION

A LV-MSB Panel
1 I/C From Mill - O/G To Mill
2 I/C From Gas Engine #1
3 I/C From Gas Engine #2 (Future)
4 Copper Busbar
5 Power Factor Correction Panel
6 Complete Earthing System for Gas Engine, MSB & Distribution Transformer
7 Complete Protection System ( Over current Relay & Earth Fault Relay)
8 Accesories
9 O/G MCC Anaerobic
10 O/G Workshop
11 O/G Lighting
12 O/G Chiller
13 O/G VSD 11 kW
14 O/G VSD 15 kW
15 O/G Instrument Panel
16 O/G Flare Panel
B Gas Engine Synchronize Panel
1 I/C From Mill - O/G To Mill
2 I/C From Gas Genset 400kW
3 O/G to Mill Feeder
4 O/G Mill Housing
5 O/G to Estate Housing
6 Complete Earthing System for MSB & Distribution Transformer
7 Complete Protection System ( Over current Relay, Earth Fault Relay, Under
Overvoltage Relay & Reverse Power Relay)

RATED CURRENT
(A)
1,250
1,000
Future
2,410
12 x 30 kVAR,
400VAC

250
160
60
40
40
40
32
32

1,250
1,000
1,000
250
630

8 Synchronizing Panel
C EMERGENCY LIGHT
1 Emergency Light c/w charger /battery
LEGEND
3P Motorised ACB- Three Phase Motorised Withdrawable Air Circuit Breaker
3P MCCB -Three Phase Moulded Case Circuit Breaker
3P MCB- Three Phase Miniature Circuit Breaker
Digital Power Analyzer - "Schneider" METSEPM5110 Power Analyzer
A - Ampere Meter Analog (RST, Each MCC/DB/SDB Panel) "Circutor"
V - Volt meter Analog (RSTN, Each MCC/DB/SDB Panel) "Circutor"
Hz - Frequecy Meter "Circutor"
H-Hour Meter "Legrand"
KW- Kw meter Analog "Circutor"
S -Synchronizing Switch
Sr - Sirine Breaker Volatage Trip Function (Each MCC Panel)

2 set2

All cable trench to motor inside building must be at less 600mm deep and concrete must be cut with cutter
in straight like before hacking.

All indoor/outdoor underground cable trench must be 600mm deep and all cable must not overlap after laying cable on c/w cable sign each
, for indoor must painted with yellow line. 100mm thick sand, cable must be covered with another layer of 150mm thick sand on top, follow b
lay a cross cable before back fill with earth and compacted.
Electrical Contractor shall provide XLPE Cable FRC type Cat. C

Electrical contractor provide cable tray/ladder, conduit, cable gland, cable/electro motor marking and others standard installation accecoris

Electrical contractor provide sand for filling underground cable trench inside and outside Mill Building instead any extrawork such as concret

MOTOR CONTROL CENTRES


1 LIST OF MOTOR AT MCC ANAEROBIC PUMP 250 A
No

Machine Description

Load (kW)

1 x 32 A 3P ELCB for Lighting

32 A

1
2
3
4
5
6
7
8
9
10
11
12
13
14

Recirculation Pump One (P10)


Recirculation Pump Two (P12)
Stage 2 Pump (P15)
Cooled POME Supply Pump (P05)
Underflow Pump (P32)
Scrubber Recirculation Pump (P71)
Scrubber Recirculation Pump (P72)
Scrubbing Water Supply Pump (P78)
Spent Wash Removal Pump (P79)
Water Supply Pump (P50)
Spare (22 kW)
Spare (18,5 kW)
Socket Outlet 3 P
Socket Outlet 1 P

22.0
18.5
18.5
18.5
18.5
11.0
11.0
11.0
11.0
4.0
22.0
18.5
32 A
16 A

Total Amp Installed

277
NYY

POWER CABLE
LEGEND
A d
ES = Mushroom type Key Release Emergency Stop with Start - Stop button "Schneider"
@ = Interlock Control Required, looked process interlock list
F = Float Level Switch Required "Parker"
RES = Rope pull Emergency Stop "Omron"
H = Hour Meter Required "Legrand"
V = Volt Meter Analog Required "Circutor"
kW = Kilowatt meter Analog Required "Circutor"
LL = Level Low Alarm
S = Sirine

TURE PT SARANA TITIAN PERMATA 1

ming supply power

ISSUE :
TYPE OF BREAKER
3P Motorised ACB c/w UVT
3P Motorised ACB c/w UVT
Empty Compartment

REMARKS
Refer to detail in Electrical Spec
Refer to detail in Electrical Spec
Refer to detail in Electrical Spec
Refer to detail in Electrical Spec
Refer to detail in Electrical Spec
Refer to detail in Electrical Spec
Refer to detail in Electrical Spec

3P MCCB
3P MCCB
3P MCCB
3P MCCB
3P MCCB
3P MCCB
3P MCB
3P MCB

Digital Power Analyzer


Digital Power Analyzer
Digital Power Analyzer
Digital Power Analyzer
Analog Amperemeter
Analog Amperemeter
Digital Power Analyzer
Digital Power Analyzer

3P Motorised ACB c/w UVT


3P Motorised ACB c/w UVT
3P Motorised ACB c/w UVT
3P MCCB
3P MCCB

Refer to detail in Electrical Spec


Refer to detail in Electrical Spec
Refer to detail in Electrical Spec

Refer to detail in Electrical Spec


Refer to detail in Electrical Spec
Refer to detail in Electrical Spec

"Brady", Big Beam

2 units at LV-MSB Panel Room

with cutter

ap after laying cable on c/w cable sign each 15 meter for outdoor
er layer of 150mm thick sand on top, follow by layer of red brick

g and others standard installation accecoris

ilding instead any extrawork such as concrete drill

Starter Type

Remarks

4P ELCB, 300 mA
S/D
S/D
S/D
S/D
S/D
S/D
S/D
S/D
S/D
DOL

A
A
A
A
A
A
A
A
A
A
Empty Compartment
Empty Compartment

4P ELCB, 30 mA
2P ELCB, 30 mA
222
4CX120mm2

=285A

MSB PANEL FOR METHANE CAPTURE PT SARANA TITIA


I/C FROM MILL - O/G TO MILL (1250A)
NO.
DESCRIPTION
1 Pilot Lamp
2 Pilot Lamp
3 Pilot Lamp
4 MCB
5 Power Meter
6 Current Transformer for Metering
7 Current Transformer for Protection
8 Earth Fault Relay
9 Over Current
10 Power Relay c/w socket
11 Air Circuit Breaker
12 Shunt closing release (YC) for ACB
13 Under Voltage Release (YU) for ACB
14 Geared motor automatic charging for
15 Baby Sirine
16 Surge Arrester

I/C 1000A FROM GAS ENGINE#1


NO.
DESCRIPTION
1 Pilot Lamp
2 Pilot Lamp
3 Pilot Lamp
4 MCB
5 Power Meter
6 Current Transformer for Metering
7 Power Relay c/w socket
8 Push button
9 Air Circuit Breaker
10 Shunt closing release (YC) for ACB
11 Under Voltage Release (YU) for ACB
12 Geared motor automatic charging for

O/G 250A TO MCC ANAEROBIC PUMP

NO.
DESCRIPTION
1 MCCB
2 MCB
3 Power Meter
4 Current Transformer for Metering
5 Current Transformer for Protection
6 Earth Fault Relay

O/G 160A TO WORKSHOP


NO.
1 MCCB
2 MCB

DESCRIPTION

3
4
5
6

Power Meter
Current Transformer for Metering
Current Transformer for Protection
Earth Fault Relay

O/G 60A TO LIGHTING


NO.
DESCRIPTION
1 MCCB
2 MCB
4 ELCB
5 Power Meter
6 Current Transformer for Metering

O/G 40A TO CHILLER


NO.
DESCRIPTION
1 MCCB
2 MCB
3 ELCB
4 Power Meter
5 Current Transformer for Metering

O/G TO VSD 11kW


NO.
DESCRIPTION
1 MCCB
2 MCB
3 Inverter
4 Ampermeter
5 Current transformer for Metering
6 Pilot Lamp
7 Push button
8 Power Relay c/w socket
9 Selector Switch

O/G TO VSD 15kW


NO.
DESCRIPTION
1 MCCB
2 MCB
3 Inverter
4 Ampermeter
5 Current transformer for Metering
6 Pilot Lamp
7 Push button
8 Power Relay c/w socket
9 Selector Switch

O/G TO INSTRUMENT PANEL


NO.
1 MCB
2 MCB

DESCRIPTION

3 ELCB
4 Power Meter
5 Current transformer for Metering

CAPACITOR BANK
NO.
DESCRIPTION
1 Load Break Switch
2 Amperemeter
3 Current Transformer for Metering
4 Current Transformer for Sensing
5 Power Factor Regulator
6 Pilot Lamp
7
8
9
10
11
12
13

Push button
Selector Switch
Capacitor Bank
Magnetic Contactor
Exhasaust Fan
Thermostat
Lighting
*price above exclude free standing panel and busbar

THANE CAPTURE PT SARANA TITIAN PERMATA 1

O MILL (1250A)
SPECIFICATION
XB7-EVL 22mm Red 220VAC
XB7-EVL 22mm Yellow 220VAC
XB7-EVL 22mm Green 220VAC
SH201 L- C6 6A 4.5kA
METSEPM5100
ICX-1 1200/5A, class 1 burden 15VA
S-80a 1200/5A 15VA
EF18, 230VAC, 50-60Hz
253-PAPW, 3P, 220VAC
RXMZAB1 + RXZE2S108, 220V
ACB E1.2C12 380/415V 1250A 50KA D/O
220VAC
220VAC
220VAC
B-36 220VAC
PF65 3P+N 65kA 230/400V

BRAND QTY
CIC
4
CIC
1
CIC
2
ABB
4
Schneider 1
CIC
3
SEG
4
MH
1
Crompton
1
Schneider 3
ABB
1
ABB
1
ABB
1
ABB
1
Yahagi
1
Schneider 1

NGINE#1
SPECIFICATION
XB7-EVL 22mm Red 220VAC
XB7-EVL 22mm Yellow 220VAC
XB7-EVL 22mm Green 220VAC
SH201 L- C6 6A 4.5kA
METSEPM5100
ICX-1 1000/5A, class 1 burden 15VA
RXMZAB1 + RXZE2S108, 220V
XB2-EA 1NO/1NC (R,G)
ACB E1.2C10 380/415V 1000A 50KA D/O
220VAC
220VAC
220VAC

EROBIC PUMP

SPECIFICATION

A2N TMF -250, 36kA


SH201 L- C6 6A 4.5kA
METSEPM5100
200/5A, class 1 burden 2,5VA
NS-30b 200/5A 10P4 7,5VA
EF18, 230VAC, 50-60Hz

BRAND QTY
CIC
2
CIC
1
CIC
2
ABB
4
Schneider 1
CIC
3
Schneider 1
CIC
2
ABB
1
ABB
1
ABB
1
ABB
1

BRAND QTY
ABB
1
ABB
4
Schneider 1
CIC
3
SEG
4
MH
1

OP
SPECIFICATION
A2C TMF -160, 25kA
SH201 L- C6 6A 4.5kA

BRAND
ABB
ABB

QTY
1
3

METSEPM5100
200/5A, class 1 burden 2,5VA
NS-30b 150/5A 10P4 7,5VA
EF18, 230VAC, 50-60Hz

Schneider
CIC
SEG
MH

SPECIFICATION
A1B TMF -60, 18kA
SH201 L- C6 6A 4.5kA
FH 204 AC-63/0,03
METSEPM5100
60/5A, class 1 burden 1,5VA

BRAND QTY
ABB
1
ABB
3
ABB
1
Schneider 1
CIC
3

SPECIFICATION
A1A TMF -40, 10kA
SH201 L- C6 6A 4.5kA
FH 204 AC-40/0,03
METSEPM5100
50/5A, class 1 burden 1,5VA

BRAND QTY
ABB
1
ABB
3
ABB
1
Schneider 1
CIC
3

SPECIFICATION
A1A TMF -40, 10kA
SH201 L- C6 6A 4.5kA
ACS550-01-031A-4
MI 96 .../5A
50/5A, class 1 burden 1,5VA
XB7-EVL 22mm 220VAC (R, Y, G)
XB2-EA 1NO/1NC (R,G)
RXMZAB1 + RXZE2S108, 220V
2 - Ways Rotary Type

BRAND QTY
ABB
1
ABB
1
ABB
1
CIC
1
CIC
3
CIC
3
CIC
2
Schneider 2
K&N
1

SPECIFICATION

BRAND QTY
ABB
1
ABB
1
ABB
1
CIC
1
CIC
3
CIC
3
CIC
2
Schneider 2
K&N
1

A1A TMF -40, 10kA


SH201 L- C6 6A 4.5kA
ACS550-01-038A-4
MI 96 .../5A
50/5A, class 1 burden 1,5VA
XB7-EVL 22mm 220VAC (R, Y, G)
XB2-EA 1NO/1NC (R,G)
RXMZAB1 + RXZE2S108, 220V
2 - Ways Rotary Type

1
3
4
1

ANEL
SPECIFICATION
SH202 L- C32 32A 4.5kA
SH201 L- C6 6A 4.5kA

BRAND
ABB
ABB

QTY
1
3

FH 204 AC-40/0,03
METSEPM5100
50/5A, class 1 burden 1,5VA

SPECIFICATION
S5-630 630A
EC 96 .../5A
ICY-2 600/5A, class 1 burden 15VA
ICX-1 1500/5A, class 1 burden 15VA
RVC 12
XB7-EVL 22mm 220VAC (RED)
XB7-EVL 22mm 220VAC (Y,G)
XB2-EA 1NO/1NC (R,G)
2 - Ways Rotary Type
CLMD 53 30kVAR 400V/415v
UA-50-30-11-400V-50HZ
10" 220VAC WALL
1TS-120 0-120 220VAC
TL LAMP c/W Door Switch FL 1 x 36W / 220VAC

ng panel and busbar

ABB
Schneider
CIC

1
1
3

BRAND QTY
Telergon
1
Circutor
1
CIC
3
CIC
1
ABB
1
CIC
13
CIC
2
CIC
24
K&N
1
ABB
12
ABB
12
Panasonic 2
Rainbow
2
Philip
1

ENGINE SYNCHRONIZE PANEL FOR METHANE CAPTURE PT SARANA


I/C FROM MILL - O/G TO MILL (1250A)

NO.
DESCRIPTION
1 Pilot Lamp
2 Pilot Lamp
3 Pilot Lamp
4 MCB for Control
5 Current transformer for Metering
6 Current Transformer for Protection
7 Earth Fault Relay
8 Over Current Relay
9 Reverse Power Relay
10 Over Under Voltage Relay
11 Timer c/w Socket 220V
12 Volt meter
13 Ampere meter
14 Volt Selector Switch
15 Frequency meter
16 Totalising Hour Counters
17 kWh meter
18 Watt meter
19 Load Break Switch for Neutral Phase
20 Power Relay c/w socket
21 Key Selector Switch
22 Emergency Stop Push Button c/w cover
23 Air Circuit Breaker
24 Shunt closing release (YC) for ACB
25 Under Voltage Release (YU) for ACB
26 Geared motor automatic charging for

I/C 1000A FROM GENSET 400kW (COS)


NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

DESCRIPTION
Pilot Lamp
Pilot Lamp
Pilot Lamp
Push button
MCB for Control
Ampere meter
Current transformer for Metering
Current Transformer for Protection
Volt meter
Volt Selector Switch
Frequency meter
Totalising Hour Counters
kWh meter
Watt meter
Potentiometer
Earth Fault Relay
Over Current
Reverse Power Relay
Over Under Voltage Relay

Timer c/w Socket 220V

21
22
23
24
25

Power Relay c/w socket


Governor Switch
Key Selector Switch
Emergency Stop Push Button c/w cover
Air Circuit Breaker

26 Shunt closing release (YC) for ACB


27 Under Voltage Release (YU) for ACB
28 Geared motor automatic charging for
29 Load break switch for Neutral Phase
30 Change Over Switch

O/G 1250A TO MILL FEEDER


NO.
DESCRIPTION
1 Pilot Lamp
2 Pilot Lamp
3 Pilot Lamp
4 MCB for Control
5 Power Meter
6 Current transformer for Metering
7 Current transformer for Protection
8 Earth Fault Relay
9 Power Relay c/w socket
10 Push button
11 Air Circuit Breaker
12 Shunt closing release (YC) for ACB
13 Under Voltage Release (YU) for ACB
14 Geared motor automatic charging for
15 Load Break Switch (Instal at POM Main

O/G 630A TO ESTATE HOUSING


NO.
1 MCCB

DESCRIPTION

2 MCB for Control

3
4
5
6
7

Under Voltage Release for MCCB


Ampere meter
Current transformer for Metering
Current transformer for Protection
Earth Fault Relay

O/G 250A TO MILL HOUSING


NO.
DESCRIPTION
1 MCCB
2 MCB for Control
3 Under Voltage Release for MCCB
4 Ampere meter
5 Current transformer for Metering
6 Current transformer for Protection
7 Earth Fault Relay
*price above exclude free standing panel and busbar

NEL FOR METHANE CAPTURE PT SARANA TITIAN PERMATA 1

O MILL (1250A)

SPECIFICATION
XB7-EVL 22mm Red 220VAC
XB7-EVL 22mm Yellow 220VAC
XB7-EVL 22mm Green 220VAC
SH201 L- C6 6A 4.5kA
ICX-1 1200/5A, class 1 burden 15VA
S-80a 1200/5A 15VA
EF18, 230VAC, 50-60Hz
253-PAPW, 3P, 220VAC
256-PASW, 3P/1P, 220VAC
253-PVEW, 3P 4W

BRAND QTY
CIC
6
CIC
1
CIC
2
ABB
5
CIC
3
SEG
5
MH
1
Crompton
1
Crompton
Crompton

Schneider
ABB

1
1
1
1
3
1
1
1
1
1
1
7
1
1

ABB
ABB
ABB
ABB

1
1
1
1

BRAND
CIC
CIC
CIC
CIC

QTY
6
1
2
2

ABB
Circutor
CIC
SEG
Circutor

7
3
7
5
1

H3CR-A8

Omron

EC 96 Direct 500V
EC 96 0-2000/5A
7 Position, SA 16 - 7 - 3
HLC 96 (47-53)Hz, 220V
48x48, 200-240VAc, 50Hz
FF-23H 230/400VAc, ST, 3P/5A
WTC 96AN, 400VAC, 0-1200KW/5A
LBS 1250A 3P Direct Handle

Circutor
Circutor
SALZER
Circutor
Legrand
Fuji Electric
Circutor
Telergon

RXMZAB1 + RXZE2S108, 220V

Schneider

XB4BD41 2 position, stay put, 22mm, 1NO+1NC

MPET4-10B c/w cover


ACB E1.2C12 380/415V 1250A 50KA D/O
220VAC
220VAC
220VAC

ET 400kW (COS)
SPECIFICATION
XB7-EVL 22mm Red 220VAC
XB7-EVL 22mm Yellow 220VAC
XB7-EVL 22mm Green 220VAC
XB2-EA 1NO/1NC 22mm2 (R,G)
SH-201L 6A 1P
EC 96 0-800/5A
1000/5A, class 1, burden +15VA
S-80a 1000/5A, 5P10
EC 144-0-500V

HJ-CS-3VC, RN-SN-TN-0-RS-RT-ST
HLC 96 (47-53)Hz, 220V
48x48, 200-240VAc, 50Hz
FF-23H 230/400VAc, ST, 3P/5A
WTC 96AN, 400VAC, 0-600KW/5A
5KOhm, 10 turn

EF18, 230VAC, 50-60Hz


253-PAPW, 3P, 220VAC
256-PASW, 3P/1P, 220VAC
253-PVEW, 3P 4W

H3CR-A8

CIC

Circutor
Legrand
Fuji Electric
Circutor
UK

1
1
1
1
1

MH

Crompton
Crompton
Crompton

1
1
1
1

Omron

RXMZAB1 + RXZE2S108, 220V


SW C10-A216-620E 3P 20A
XB4BD41 2 position, stay put, 22mm, 1NO+1NC

MPET4-10B c/w cover


ACB E1.2C10 380/415V 1000A 50KA D/O
220VAC
220VAC
220VAC
LBS 630A 3P Direct Handle
CCF-800 COS 3P+N

Schneider
K&N
Schneider
ABB
ABB

7
1
1
1
1

ABB
ABB
ABB

1
1
1

Telergon
Telergon

1
1

EDER
SPECIFICATION
XB7-EVL 22mm Red 220VAC
XB7-EVL 22mm Yellow 220VAC
XB7-EVL 22mm Green 220VAC
SH201 L- C6 6A 4.5kA
METSEPM5100
ICX-1 1200/5A, class 1 burden 15VA
S-80B 1200/5A, class 10P4
EF18, 230VAC, 50-60Hz
RXMZAB1 + RXZE2S108, 220V
XB2-EA 1NO/1NC (R,G)
ACB E1.2C12 380/415V 1250A 50KA D/O
220VAC
220VAC
220VAC
S5-1250

BRAND QTY
CIC
2
CIC
1
CIC
2
ABB
5
Schneider 1
CIC
3
SEG
4
MH
1
Schneider 1
CIC
2
ABB
1
ABB
1
ABB
1
ABB
1
Telergon
1

OUSING
SPECIFICATION
A3N 36kA ELT LI- 630

BRAND
ABB

QTY
1

SH-201L 6A 1P

ABB

UVR-C 220-240 VAC

ABB

Circutor

CIC
SEG
MH

3
4
1

BRAND
ABB

QTY
1

SH-201L 6A 1P

ABB

UVR-C 220-240 VAC

ABB

Circutor

CIC
SEG
MH

3
4
1

EC 96 0-800/5A

ICY-2 800/5A, class 1 burden 15VA


S-50a 800/5A, Class 10P4 Burden 15VA
EF18, 230VAC, 50-60Hz

USING
SPECIFICATION
A2N 36kA TMF - 250

EC 96 0-800/5A

ICY-3S 250/5A, class 1 burden2,5VA


NS-30b 250/5A, Class 10P4 Burden 15VA
EF18, 230VAC, 50-60Hz
ng panel and busbar

HBOARD LISTS FOR METHANE CAPTURE PT SARANA T


MCC ANAEROBIC PUMP 250A
NO.
DESCRIPTION
1 MCCB
2 Pilot Lamp
3 MCB
4 Voltmeter
5 Voltmeter Selector Switch
6 Ampermeter
7 Current Transformer for Metering
8 ELCB
9 Socket Panel
10 Control Starter for Electric Motor
11 Main Busbar

WORKSHOP 160A
NO.
DESCRIPTION
1 MCCB
2 Pilot Lamp
3 MCB

4
5
6
7
8
9

Voltmeter
Voltmeter Selector Switch
Ampermeter
Current Transformer for Metering
ELCB
Socket Panel

10 Main Busbar

LIGHTING 60A
NO.
DESCRIPTION
1 MCCB
2 Pilot Lamp
3 MCB

4
5
6
7
8
9

Voltmeter
Voltmeter Selector Switch
Ampermeter
Current Transformer for Metering
ELCB
Socket Panel

10 Main Busbar

*price above exclude free standing panel and busbar

METHANE CAPTURE PT SARANA TITIAN PERMATA 1

PUMP 250A
SPECIFICATION
A2N TMF -250, 25kA
XB7-EVL 22mm 220VAC (R, Y, G)
SH201 L- C6 6A 4.5kA
EC 96 .../5A
HJ-CS-3VC, RN-SN-TN-0-RS-RT-ST
EC 96 .../5A
ICY-3S 250/5A 2,5VA
4P F 204 AC 63/0,03

HT-324 3P + E 32A
HT-313 2P + E 16A
Refer to Control Starter
Refer to Busbar Specification

SPECIFICATION
A2C TMF -160, 25kA
XB7-EVL 22mm 220VAC (R, Y, G)
SH201 L- C6 6A 4.5kA
SH201 L- C32 6A 4.5kA
SH203 L- C16 6A 4.5kA
EC 96 .../5A
HJ-CS-3VC, RN-SN-TN-0-RS-RT-ST
EC 96 .../5A
ICY-3S 200/5A 2,5VA
4P F 204 AC 100/0,03

HT-324 3P + E 32A
HT-313 2P + E 16A
Refer to Busbar Specification

SPECIFICATION
A1B TMF -60, 18kA
XB7-EVL 22mm 220VAC (R, Y, G)
SH201 L- C6 4.5kA
SH201 L- C10 4.5kA
SH201 L- C32 4.5kA
S 191 - C2
EC 96 .../5A
HJ-CS-3VC, RN-SN-TN-0-RS-RT-ST
EC 96 .../5A
ICY-3S 60/5A 1,5VA
4P F 204 AC 63/0,3

HT-324 3P + E 32A
HT-313 2P + E 16A
Refer to Busbar Specification

BRAND
ABB
CIC
ABB
Circutor
CIC
Circutor
CIC
ABB
CIC
CIC

QTY
1
3
3
1
1
3
3
1
1
1

BRAND
ABB
CIC
ABB
ABB
ABB
Circutor
CIC
Circutor
CIC
ABB
CIC
CIC

QTY
1
3
3
2
2
1
1
3
3
1
2
2

BRAND
ABB
CIC
ABB
ABB
ABB
ABB
Circutor
CIC
Circutor
CIC
ABB
CIC
CIC

QTY
1
3
6
5
1
12
1
1
3
3
1
1
1

ng panel and busbar

POWER CABLE LIST FOR METHANE CAPTURE PT SARANA TITIAN PERMATA 1


DESCRIPTION

No.

From

1.0 LV - MSB Panel


Gas Engine #1

To
Gas Engine Panel #1

CONNECT
ED LOAD
(A)
1086

Gas Engine Panel #1 I/C 1000A

1086

I/C from Mill - O/G to LV Distribution Transformer 1000kVA


Mill (2000A)

1000

O/G
O/G
O/G
O/G
O/G
O/G
O/G

222
60
160
40
28.5
20.9
32

Anaerobic Pump MCC Anaerobic Pump


Lighting
CP Lighting
Workshop
CP Workshop
Chiller
Chiller
VSD 15kW
Blower 15kW
VSD 11 kW
Blower 11kW
Instrument
Instrument Panel

2.0 GAS ENGINE SYNCHRONIZE PANEL


LV Distribution
I/C from Mill - O/G to Mill (1250A)
Transformer
1600kVA
Change Over Switch I/C Genset 1000A

Load Break Switch

1000

760

Type

CABLE SIZE
Size

FRC 0,6/1kV NYY 2 X 3 X


FRC 0,6/1kV NYY
1X
FRC NYA
1X
FRC 0,6/1kV NYY 2 X 3 X
FRC 0,6/1kV NYY
1X
FRC NYY 0,6/1kV 2 X 3 X
FRC NYY 0,6/1kV
FRC NYFGbY 0,6/1kV
FRC NYFGbY 0,6/1kV
FRC NYFGbY 0,6/1kV
FRC NYFGbY 0,6/1kV
FRC NYY 0,6/1kV
FRC NYY 0,6/1kV
FRC NYFGbY 0,6/1kV

1X
1X
1X
1X
1X
1X
1X
1X

Length
(m)

1C X300mm
1C X 240mm
1C x 70mm2
1C X300mm
1C X 240mm
1C X 300mm

137
23
23
108
21
126

1C X 240mm
4C X 120mm
4C X 10mm2
4C X 70mm2
4C X 10mm2
4C X 4mm2
4C X 2,5mm2
3C X 4mm2

21
52
49
28
57
67
64
9

FRC NYY 0,6/1kV 2 X 3 X 1C X 300mm

331

FRC NYY 0,6/1kV


1 X 1C X 240mm
FRC NYY 0,6/1kV 2 X 3 X 1C X 185mm
FRC NYY 0,6/1kV
1 X 1C X 185mm
Screeen
1 3C X 1,5mm2
FRC NYY 0,6/1kV 2 X 3 X 1C X 300mm
FRC NYY 0,6/1kV
1 X 1C X 240mm

55
99
17
17
99
17

22

I/C 1000A Mill Feeder

1000

Recirculation Pump One (P10)


Recirculation Pump Two (P12)
Stage 2 Pump (P15)

41.8
35.15
35.15

FRC NYY 0,6/1kV


FRC NYY 0,6/1kV
FRC NYY 0,6/1kV

Cooled POME Supply Pump (P05)

35.15

FRC NYY 0,6/1kV

Underflow Pump (P32)

35.15

FRC NYY 0,6/1kV

Scrubber Recirculation Pump (P71)

20.9

FRC NYY 0,6/1kV

Scrubber Recirculation Pump (P72)

20.9

FRC NYY 0,6/1kV

Scrubbing Water Supply Pump (P78)

20.9

FRC NYY 0,6/1kV

Spent Wash Removal Pump (P79)

20.9

FRC NYY 0,6/1kV

7.6

FRC NYY 0,6/1kV

88

N2XSY 6/10 (12kV)

3.0 MCC Anaerobic

Water Supply Pump (P50)


4.0 Distribution Transformer 1600 kVA
MV 10,5kV at
MV 10,5kV at POM
Methane Capture

2 X 4C x 10mm2
2 X 4C x 6mm2
2 X 4C x 6mm2
1 3C X 1,5mm2
2 X 4C x 6mm2
1 3C X 1,5mm2
2 X 4C x 6mm2
1 3C X 1,5mm2
2 X 4C X4mm2
1 3C X 1,5mm2
2 X 4C X 4mm2
1 3C X 1,5mm2
2 X 4C X 10mm2
1 3C X 1,5mm2
2 X 4C X 4mm2
1 3C X 1,5mm2
1 X 4C X 2,5mm2

3 X 1C X 35

36
435
217
548
274
307
154
127
63
130
65
697
348
132
66
118

385.11

OF STARTER COMPONENTS FOR METHANE CAPTURE PT SARANA TITIAN PERM


LIST OF COMPONENTS
SPECIFICATION AND TYPE
kW
Qty
Ie(A)
Main MCCB
MCB Control
DOL Contactor
Main Cont
Star-Delta Delta Contactor
Star Contactor
Timer
TOR
Relay
PB Green
PB Red
Pilot Lamp Green
Pilot Lamp Red
Pilot Lamp Yellow
Main Power Cable
Outgoing to Motor
Emergency Stop (panel)
PB Box (remote)
Subtotal
kW
Qty
Ie(A)
Main MCCB
MCB Control
DOL Contactor
Main Cont
Star-Delta Delta Contactor
Star Contactor
Timer
TOR
Relay
PB Green
PB Red
Pilot Lamp Green
Pilot Lamp Red
Pilot Lamp Yellow
Main Power Cable
Outgoing to Motor
Emergency Stop (panel)
PB Box (remote)
Subtotal

4
1
7.7
A1A TMF -20,10kA
SH 201 L-C6, 1P, 4,5kA
AX09 - 30 - 10

TA 25 DU 2,4M
MY-2 220VAc c/w socket
XB2-EA 1NO/1NC
XB2-EA 1NO/1NC
XB7-EVL 22mm 220VAC
XB7-EVL 22mm 220VAC
XB7-EVL 22mm 220VAC
NYY 3CX2.5mm2
Refer to Power Cable
22mm, mech latching, key release 1NC, XB4BS142
I-0(Green-Red), 1NO,1NC , XAL B213 pushbutton b
11
4
19.2
A1A TMF -40,10kA
SH 201 L-C6, 1P, 4,5kA
AX 18 - 30 - 10
AX 18 - 30 - 10
AX 12 - 30 - 01
H3CR-A8 100-240VAC c/w socket
TA 25 DU 14M
MY-2 220VAc c/w socket
XB2-EA 1NO/1NC
XB2-EA 1NO/1NC
XB7-EVL 22mm 220VAC
XB7-EVL 22mm 220VAC
XB7-EVL 22mm 220VAC
NYY 3CX6mm2
Refer to Power Cable
22mm, mech latching, key release 1NC, XB4BS142
I-0(Green-Red), 1NO,1NC , XAL B213 pushbutton b

kW
Qty
Ie(A)
Main MCCB
MCB Control
DOL Contactor
Main Cont
Star-Delta Delta Contactor
Star Contactor
Timer
TOR
Relay
PB Green
PB Red
Pilot Lamp Green
Pilot Lamp Red
Pilot Lamp Yellow
Main Power Cable
Outgoing to Motor
Emergency Stop (panel)
PB Box (remote)
Subtotal
kW
Qty
Ie(A)
Main MCCB
MCB Control
DOL Contactor
Main Cont
Star-Delta Delta Contactor
Star Contactor
Timer
TOR
Relay
PB Green
PB Red
Pilot Lamp Green
Pilot Lamp Red
Pilot Lamp Yellow
Main Power Cable
Outgoing to Motor
Emergency Stop (panel)
PB Box (remote)
Subtotal
Floatless Level Switch
Qty
Ampere Meter Analog c/w
CT
Qty
Rope Pull Emergency
Switch
Qty
Totalising Hour Counter
Qty

18.5
4
31.5
A1A TMF -50,10kA
SH 201 L-C6, 1P, 4,5kA
AX 32 - 30 - 10
AX 32 - 30 - 10
AX 25 - 30 - 01
H3CR-A8 100-240VAC c/w socket
TA 25 DU 19M
MY-2 220VAc c/w socket
XB2-EA 1NO/1NC
XB2-EA 1NO/1NC
XB7-EVL 22mm 220VAC
XB7-EVL 22mm 220VAC
XB7-EVL 22mm 220VAC
NYY 3CX10mm2
Refer to Power Cable
22mm, mech latching, key release 1NC, XB4BS142
I-0(Green-Red), 1NO,1NC , XAL B213 pushbutton b
22
1
39.5
A1A TMF -60,10kA
SH 201 L-C6, 1P, 4,5kA
AX 32 - 30 - 10
AX 32 - 30 - 10
AX 18 - 30 - 01
H3CR-A8 100-240VAC c/w socket
TA 25 DU 25M
MY-2 220VAc c/w socket
XB2-EA 1NO/1NC
XB2-EA 1NO/1NC
XB7-EVL 22mm 220VAC
XB7-EVL 22mm 220VAC
XB7-EVL 22mm 220VAC
NYY 3CX25mm2
Refer to Power Cable
22mm, mech latching, key release 1NC, XB4BS142
I-0(Green-Red), 1NO,1NC , XAL B213 pushbutton b
220V, 5A, JF-302T
2
followed motor specification
10
ER5018-021ME,2NC+1NO, E-stop
0
200V-240V, 50Hz, 0-99999.99h, 2VA, 48x48
0

T SARANA TITIAN PERMATA 1


BRAND

ABB
ABB
ABB

ABB
OMRON
CIC
CIC
CIC
CIC
CIC
Kabelindo/Supreme
Kabelindo/Supreme
Schneider Electric
Schneider Electric

ABB
ABB
ABB
ABB
ABB
OMRON
ABB
OMRON
CIC
CIC
CIC
CIC
CIC
Kabelindo/Supreme
Kabelindo/Supreme
Schneider Electric
Schneider Electric

ABB
ABB
ABB
ABB
ABB
OMRON
ABB
OMRON
CIC
CIC
CIC
CIC
CIC
Kabelindo/Supreme
Kabelindo/Supreme
Schneider Electric
Schneider Electric

ABB
ABB
ABB
ABB
ABB
OMRON
ABB
OMRON
CIC
CIC
CIC
CIC
CIC
Kabelindo/Supreme
Kabelindo/Supreme
Schneider Electric
Schneider Electric
Parker
Circutor
Omron
Legrand

BUSBAR LIST FOR METHANE CAPTURE FOR PT SARANA TITIAN PERMATA 1


NO.

PANEL

1.0 Gas Engine Synchronize Panel


1.1 Main Busbar

1.2 Dropper Busbar for I/C from - O/G


to Mill

CONNECT
ED LOAD
(A)
2000

1250

1.3 Dropper Busbar from COS

760

1.4 Dropper Busbar from LBS

1250

2.0 LV - MSB
2.1 Main Switching Board

2.2 Dropper Busbar for I/C from - O/G


to Mill

2172

1443

SPECIFICATION

BRAND

Cu 3x2(80mmx10mm)
Cu 1(50mmx10mm)
Cu 1(30mm x 10mm)
Free Standing Panel
4 x (80x60x230)

Mettube

Cu 3x2(40mmx8mm)

Mettube

1086

2410
1050
700

Local

Cu 1(40mmx8mm)
Cu 3x(50mmx10mm)
Cu 1(40mmx8mm)
Cu 3x2(40mmx8mm)
Cu 1(40mmx8mm)

1470
865
1110
865
1470
865

Cu 3x2(80mmx10mm)
Cu 1(50mmx10mm)
Cu 1(30mm x 10mm)
Free Standing Panel
7 x (80x60x230)

Mettube

Cu 3x2(40mmx8mm)

Mettube

2410
1050
700

Local

Cu 1(40mmx8mm)
2.3 Dropper Busbar from Gas Engine

CURRENT CARRING
CAPACITY (A)

1470
865

Cu 3x(50mmx10mm)
Cu 1(40mmx10mm)

1110
865

2.4 Capacitor Bank

520

Cu 3 X (40mmx5mm)

Mettube

576

2.5 Workshop

160

Cu 5 X (15mmx3mm)
Wall Mounting
50x20x60cm

Mettube
Local

220

2.6 Lighting

20.9

Cu 5 X (15mmx3mm)
Wall Mounting
50x20x60cm

Mettube
Local

220

222

Cu 3 X (20mmx5mm)
Cu 2 X (15mmx3mm)
Free Standing Panel
80x60x230

Mettube

345
220

1.3 MCC Anaerobic

Local

No
STATION / DESCRIPTION

TOTAL
Spare
Grand Total

1.0
Inside Building
12

2.0
MCC Anaerobic Pump House
2

3.0
Pond / Kolam

4.0
Bycycle Park

5.0
Street Lighting

16
5
21
0

0
4
1
5
0
2
2
0
0
0
0
0
0
0
0
0

Steel Pole (9M 100dan) c/w 250


W Sodium Vapour Street Light

Steel Pole (9M 100 dan) c/w


2x250 W Contempo 3 Mercury
Vapour Spot Light

250 W Contempo 3 Mercury


Vapour Spot Light

Lampu Floodlight Zetalux 150w

250 W Sodium Vapour Street


Light

500 W Contempo 3 Mercury


Vapour Spot Light

Reflector Lamp High Bay Mercury


250W c/w support

Reflector Lamp High Bay LHE


65W c/w support

LIGHTING & POLE QUANTITY FOR METHANE CAPTURE PT S

2
7

0
0
0
4

4
1
5
807
0
807
0

NYFGBY 3x2.5mm2 (m)

NYY 4Cx4mm2 (m)

NYY 4Cx2.5mm2 (m)

Steel Pole (9M 100 dan)

Steel Pole (3M) c/w 70 W Sodium


Vapour Street Light

HANE CAPTURE PT SARANA TITIAN PERMATA 1

107
60

410

50

180

0
0
0

REMARK

DISTRIBUTION TRANSFORMER
FOR PT SARANA TITIAN PERMATA 1
NO.

DESCRIPTION

SPECIFICATION

1.0 Distribution Transformer

1000kVA, 400V / 10,5kV, ONAN, Dyn5,


c/w off-load tap changer 5%

2.0 Fuse Cut Out c/w Holder

20kV, 60A

3.0 Steel Pole c/w Cross Arm

Steel Pole 9m 100daN


5" - 4" - 3"
1,5m to ground + Cast Concrete

MER
MATA 1
BRAND

QTY

Centrado /
Trafoindo

Namsung/Vick
ers/Kearney

Local

PARALEL KIT
FOR METHANE CAPTURE PT SARANA TITIAN
PERMATA 1

No.
Description
1 LED Pilot Light
2 MCB

Spesificataion
Brand
XB7-EVL 22mm Red 220VAC CIC
SH-201L 6A 1P
ABB
SH203-C6 6A 3P
ABB
3 Auxiliary Contactor
SH-4 4P 220V (4A)
ABB
4 Power Relay c/w socket RXMZAB1 + RXZE2S108, 220VSchneider
5 Power Relay c/w socket RXMZAB1 + RXZE2S108, 220VSchneider
6 Analog Synchroscope
STC 144, 400 VAC
Circutor
7 DV-Meter
2EC 144 2x600VAC
Circutor
8 DHz-Meter
2HLC 144 2x47-53Hz 400VAC Circutor
9 Synchroscope Check Relay256-PLLW 380VAC
Crompton
10 Synchronoscope Lamp
XB4BVG4 RED
Schneider
CE
10 Synchroscope Breaker

Qty
2
3
1
1
1
2

1
1
1
1
2
1

LIGHTNING PROTECTION SYSTEM


FOR METHANE CAPTURE PT SARANA TITIAN PERMATA 1
A. Lightning Protection System
No.

Description

Methane Capture Area

Lighting Protector rad 125m,


Galvaniz Pipe 2" 2m
Down Conductor Cable (NYA 70mm2)
Grounding Copper Rod 5/8" x 4m (2 titik)
Bare Copper Draad & Connector
Grounding Chamber (2 points)
Triangle Tower 40m
Accessoris

Qty
1
1
1
45m
2
1
2
1
1 Lot
1

TOTAL LIGHTNING PROTECTION

B. Power Earthing System


No.
1
2
3
4
5

Description
Cable NYA 70mm2
Grounding Copper Rod 5/8" x 4m (5 points)
Bare Copper Draad
Grounding Chamber (5 points)
Accessoris

Qty
50 m
10
1 Lot
5 Lot
1 Lot

*Maximum grounding test 2 ohm, for WB below 0.2 ohm


*Include Grounding Chamber
*Using Cadweld Continuation
* To be grounding :
No. Description
1 LV - MSB Panel
2 Distribution Transformer

C. Surge Arrester
No.
1
2

Description
LV - MSB Panel
Surge Arrester, "Schneider", PF65, 65kA, 1.5kV, 3P+N
Gas Engine Synchronize Panel
Surge Arrester, "Schneider", PF65, 65kA, 1.5kV, 3P+N
TOTAL SURGE ARRESTER
* Parker Float Level Switch JF-302T
* Yahagi Sirine tipe B-36, 110m
* Floatless Level Switch Merek : Omron Type : 61F-GP-N

*Maximum grounding test 2 ohm, for WB below 0.2 ohm


*Include Grounding Chamber
*Using Cadweld Continuation

Qty
1
1
3

Tag No.

Tag No.

Tag No.

Tag No.

Gas Engine #1
I/C From Gas Engine#1

Load (kW)
1000A

LV MSB - DB Panel
Incoming 1000A
I/C From Mill - O/G Supply to Mill

Load (kW)
1000A

3000

6000

2500

900

1000

3000

1250A

1000

5100

2900

2600

1500

1000

Gas Engine Synchronize Panel


I/C From Mill - O/G Supply to Mill
O/G To Mill Feeder
I/G From COS / DGS

Load (kW)
1250A

2000

39100

2100

2000

5000

Distribution Transformer 1000kVA

Load (kW)
1280

2000

5000

75600

24000

5100

5000

MCC Anaerobic
Incoming
P10
Recirculation Pump One (P10)
P12
Recirculation Pump Two (P12)
P15
Stage 2 Pump (P15)
P05
Cooled POME Supply Pump (P05)
P32
Underflow Pump (P32)
P71
Scrubber Recirculation Pump (P71)
P72
Scrubber Recirculation Pump (P72)
P78
Scrubbing Water Supply Pump (P78)
P79
Spent Wash Removal Pump (P79)
P50
Water Supply Pump (P50)

250A
22
18.5
18.5
18.5
18.5
11
11
11
11
4

1000
2500
2500
2500
2500
7100
2500
2500
2500
2500
1700

700
3500
3500
7100
2500
12300
7300
7300
2500
7300
1200

1200
1200
1200
12300
7300
8000
15000
15000
7300
15000
9000

5100
3000
2400
8000
70600
97000
4800
4800
70600
4800
2000

12100

6900

7300

400
97000
44500
6800
11400
11400
44500
11400
2800

1500
6800
104000
7000
9100
9100
82100
9100
1100

5000
4000
10700
1500
1400
3000
91500
4100
7300

Blower
Blower 11kW
Boiler 15 kW

5.5
18.5

1000
1000

700
700

1200
1200

5000
5000

6000
6000

6000
6000

60A

1000
7500
7500

700
17000
62600

1200
17000
402000

5000
31000

12000
5000

160A

1000

700

1200

5000

32A

1000

700

1200

40A

1000

700

20A

1000

700

Lighting
Incoming Control Panel
Cabling to MC Inside Lighting
Cabling to Street Lighting
Workshop
Incoming Workshop
Flare Panel
Incoming Instrument Panel
Chiller
Incoming Chiller
Instrument Panel
Incoming Instrument Panel

1000A
400

2000

900

2100

4700

6000

1000

4000

22.77

5000

18.04
21.01
0
55.22
16.5
16.5

15000
15000

6000

1100

6000

60000
7000
6000
6000
8700
6000
15000

12000

48000

7000

3000
3000

21000
24000

2200
2200

5000
5000

7000
7000

3100

12000

2500

7000

6000

3000

2500

6000

5000

6000

6000

3000

24000

5000

27000

1200

5000

24000

6000

4000

2000

3000

5000

1200

5000

7000

128.37
0
0
52.14
11.22
18.15
217.47
274.01
153.67
63.25
65.01
348.37
66.22
117.81
0
63.91
67.21
0
48.95
85.25
519.31
0
27.94
0

7000

94.49
0
57.09
8.69

Tag

Item

Cap. Head Inlet/Outlet


m/hr, m
mm

Type

P10

Recirculation Pump One (P10)

350,10

250/250

SLD/C

P12

Recirculation Pump Two (P12)

160,10

150/150

SLD/C

P15

Stage 2 Pump (P15)

90,15

150/150

SLD/C

P05

Cooled POME Supply Pump (P05)

75,20

100/80

SLD/C

P32

Underflow Pump (P32)

50,25

100/80

SLD/C

P71
P72
P78
P79

Scrubber Recirculation Pump (P71)


Scrubber Recirculation Pump (P72)
Scrubbing Water Supply Pump (P78)
Spent Wash Removal Pump (P79)

50,10
50,10
25,15
25,15

100/80
100/80
80/50
80/50

SLD/C
SLD/C
SLD/C
SLD/C

P50

Water Supply Pump (P50)

10,25

65/40

SLD/C

Brand : Kew Pump


ALL pump inlet and outlet must be completed with matching flanges one each
Delivery term : Franco site

Model

Pump
rpm

Motor
Hp

Motor
Kw

Material

Sealing

Qty

KS-MF 250

1200

30

22

CA15/CA15/SS

M/S-SIC

KS-MF 150

1800

25

18.5

CA15/CA15/SS

M/S-SIC

KS-MF 150

2000

25

18.5

CA15/CA15/SS

M/S-SIC

KS-SEP 80

1550

25

18.5

SS/SS/SS

M/S-SIC

KS-SEP 80

1650

25

18.5

CA15/CA15/SS

M/S-SIC

KS-SEP
KS-SEP
KS-SEP
KS-SEP

1100
1100
1200
1200

15
15
15
15

11
11
11
11

SS/SS/SS
SS/SS/SS
CA15/CA15/SS
CA15/CA15/SS

M/S-SIC
M/S-SIC
M/S-SIC
M/S-SIC

2
2
1
1

1450

5.5

CI/CI/SS

M/S

80
80
50
50

KS-SR 40-200

es one each

144

Specification
KS-MF 250. In/Out: 250/250mm. Motor:
22kw
KS-MF 150. In/Out: 150/150mm. Motor:
18.5kw
KS-MF 150. In/Out: 150/150mm. Motor:
18.5kw
KS-SEP 80. In/Out: 100/80mm. Motor:
18.5kw
KS-SEP 80. In/Out: 100/80mm. Motor:
18.5kw
KS-SEP 80. In/Out: 100/80mm. Motor:
11kw
KS-SEP 80. In/Out: 100/80mm. Motor:
11kw
KS-SEP 50. In/Out: 80/50mm. Motor:
11kw
KS-SEP 50. In/Out: 80/50mm. Motor:
11kw
KS-SR 40-200. In/Out: 65/40mm. Motor:
4kw

APPENDIX 1

MOTOR
No.

SELECTION OF MOTOR STARTER & CABLE


FOR
ELECTRIC MOTORS (IE 2 Standard)
NYY 4 CORES CABL
Busbar to Main MCCB
STARTER RATING
TYPE
MCCB (A)
Size
CCC
(mm2)
(A)

KW

HP

FLC at 380V
(A)

0.746

1.7

DOL

20

1X1.5

24

1.1

1.5

2.5

DOL

20

1X1.5

24

1.5

3.2

DOL

20

1X1.5

24

2.2

4.6

DOL

20

1X1.5

24

3.0

6.1

DOL

20

1X1.5

24

3.7

7.3

DOL

20

1X1.5

24

4.0

5.5

7.8

DOL

20

1X2.5

32

5.5

7.5

11.2

DOL

30

1X2.5

32

7.5

10

15.7

SD

30

1x6

52

10

11

15

20.7

SD

40

1x6

52

11

15

20

27.0

SD

40

1x16

89

12

18.5

25

33.2

SD

60

1x16

89

13

22

30

40.0

SD

60

1x25

116

15

30

40

54.7

SD

100

1x50

165

STAR DELTA FOR 37,5 - 90 kW


16

37

50

66.4

SD

100

1x70

200

17

45

60

80.9

SD

100

1x70

200

18

55

75

96.9

SD

125

1x95

245

19

75

100

136.0

SD

150

1x120

285

20

90

125

166.0

SD

200

1x185

370

AUTO TRANSFORMER FOR 37,5 - 90 kW


21

37

50

66.4

AT

100

1X25

116

22

45

60

80.9

AT

100

1X35

138

23

55

75

96.9

AT

125

1X35

138

24

75

100

136.0

AT

150

1X70

205

25

90

125

166.0

AT

200

1X70

205

SOFT STARTER FOR 37,5 - 90kW


26

37.5

50

66.4

SS

80

1X25

116

27

45

60

80.9

SS

100

1X35

138

28

55

75

96.9

SS

125

1X35

138

APPENDIX 1

29

75

100

136.0

SS

150

1X70

205

30

90

125

166.0

SS

200

1X70

205

Note :
FLC : Full Load Current
CCC : Cable Carrying Capacity

APPENDIX 1

OF MOTOR STARTER & CABLE


FOR
C MOTORS (IE 2 Standard)
NYY 4 CORES CABLE
Contactor to Motor
Size
CCC
(mm2)
(A)

GLAND CABLE
(PG)

1X1.5

24

21

1X1.5

24

21

1X1.5

24

21

1X1.5

24

21

1X1.5

24

21

1X1.5

24

21

1X2.5

32

21

1X2.5

32

21

2X2.5

57.6

21

2X4

73.8

21

2X6

93.6

29

2X6

93.6

29

2X10

124.2

29

2X16

160.2

29

2X16

160.2

29

2X25

208.8

36

2X35

248.4

36

2X50

297

36

2X70

369

42

1X25

116

36

1X35

138

36

1X35

138

36

1X70

205

42

1X70

205

42

1X25

116

36

1X35

138

36

1X35

138

36

APPENDIX 1

1X70

205

42

1X70

205

42

MCC Anaerobic
P10
P12
P15
P05
P32
P71
P72
P78
P79
P50

PUMP
kW
Recirculation Pump One (P10)
22
Recirculation Pump Two (P12)
18.5
Stage 2 Pump (P15)
18.5
Cooled POME Supply Pump (P05) 18.5
Underflow Pump (P32)
18.5
Scrubber Recirculation Pump (P71 11
Scrubber Recirculation Pump (P72 11
Scrubbing Water Supply Pump (P
11
Spent Wash Removal Pump (P79)
11
Water Supply Pump (P50)
4
Connected Load (kW)
144
Load Factor (0,8)
115.2
Diversity Factor (0,9)
103.68
Connected Load (A)
196.9068

Workshop

160

Blower 1
Blower 2

Lighting

kW
kW
kW
A
A

11 kW
15 kW
49.37864 A
20 x 250W

Chiller

5 kW
28.40909
40

Instrument

32

Flare

32

Gas Engine #1

Cooling System Main Pump


Cooling System Aux Pump
Make Up Water
Radiator Fan @6 x 1,8kW
Connected Load (kW)
Load Factor (0,8)
Diversity Factor (0,9)
Connected Load (A)

5.5 kW
2.2 kW
2.2 kW
10.8 kW
20.7
kW
16.56 kW
14.904 kW
28.30536 A

Gas Engine #2

Cooling System Main Pump


Cooling System Aux Pump
Make Up Water
Radiator Fan @6 x 1,8kW
Connected Load (kW)
Load Factor (0,8)
Diversity Factor (0,9)
Connected Load (A)

5.5 kW
2.2 kW
2.2 kW
10.8 kW
20.7
kW
16.56 kW
14.904 kW
28.30536 A

TOTAL LOCAL LOAD


Diversity Factor (0,9)

595.3053 A
535.7747 A
282.1004 Kw

CONNECTED LOAD
A

kW
1 Synchronize Panel
I/C Supply - O/G Supply to Mill (Incoming 2500A)
Mill Feeder (2500A)
I/C Supply From Bigger Genset (COS)
2 Distribution Transformer 1600kVA for MV

76

3 LV MSB - DB Panel
I/C Supply - O/G Supply to Mill (Incoming 2500A)
I/C 1000A Gas Engine #1
O/G Gas Engine #1
4 MCC Anaerobic Pump
Incoming MCC
Recirculation Pump One (P10)
Recirculation Pump Two (P12)
Stage 2 Pump (P15)
Cooled POME Supply Pump (P05)
Underflow Pump (P32)
Scrubber Recirculation Pump (P71)
Scrubber Recirculation Pump (P72)
Scrubbing Water Supply Pump (P78)
Spent Wash Removal Pump (P79)
Water Supply Pump (P50)

1.992
1.488

2.172
1.086
1.086

22
18.5
18.5

196.992
41.8
35.15
35.15

18.5
18.5
11
11
11
11
4

35.15
35.15
20.9
20.9
20.9
20.9
7.6

CIRCUIT BREAKER
Type

Rating

2000
1600

ACB
ACB

POWER CABLE
Type
Qty
NYY
NYY
NYY
N2XSY

2500
1250
1250

ACB
ACB
ACB

200
60
50
50

MCCB
MCCB
MCCB
MCCB

50
50
40
40
40
40
20

MCCB
MCCB
MCCB
MCCB
MCCB
MCCB
MCCB

NYY
NYY
NYY

19mm2
1C x 400

2
2

1C x 35

18.5
18.5
18.5

CCC
0
0

2
1
1

0
0
0

NYFGbY 4C x 120
NYY
4C X 10
NYY
4C x 6
NYY
4C X16

1
2
2
2

285

11.22
18.15
217.47

NYY
NYY
NYY
NYY
NYY
NYY
NYY

2
2
2
2
2
2
1

274.01
153.67
63.25
65.01
348.37
66.22
117.81

4C X 16
4C X 16
4C X 4
4C X 4
4C X 10
4C X 4
4C X 2,5