DGK

POWER GRID COMPANY OF BANGLADESH LIMITED (PGCB )
Issued By
Md. Giasuddin
ABB
Checked By
Kjell K. Andersson
ABB
Approved By
PGCB
DESIGN-BUILD
DESIGN
BUILD AND TURNKEY CONTRACT FOR CONSTRUCTION OF
230/132kV SUBSTATION AT BARAPUKURIA AND EXTENSION OF
132/33kV SUBSTATIONS AT RANGPUR AND SAIDPUR
ABB POWER
TECHNOLOGIES AB,
SWEDEN
TITLE : Design of Transformer

Foundation H1(45/75MVA) at
Barapukuria 230/132kV Substation
DESIGN CALCULATION
Paper
Sheet
Language
Size
No.
A4
Scale :
English
Total
Sheets
15
Revision
Drawn By :
Date
09 April'05
Document No. :
PGCB/B_R_S/Cal/TX.FDN/H1
ABB POWER TECHNOLOGIES AB, SWEDEN

CONTRACT NO. PGCB/SC/01/LOT3
Design of Transformer Foundation ( H1 ) ; Barapukuria 230/132/33kV Sub-station
Contents
1. General
Page No.
03
1.1 Considerations
03
1.2 Soil Data
03
1.3 Material Properties
03
2. Design Data
03
3. Design Calculation
04
3.1 Design of Pit Wall
04
3.1.1 Structural Design
04
3.1.1.a - Vertical Reinforcement
05
3.1.1.b - Horizontal Reinforcement
05
3.2 DESIGN OF TRANSFORMER WALL FOUNDATION
05
3.2.1 Wind load calculation
05
3.2.2 Seismic load calculation
06
3.2.3 Structural Design
06
4. Design of Fire Wall
07
4.1 Structural Design
07
4.1.1 Vertical Reinforcement
07
4.1.2 Distribution Reinforcement
08
5. Design of Base Slab
08
5.1 Design
g data
08
5.2 : Stability Check for Soil Bearing Capacity
09
5.3 Check for Settlement
09
5.4 Check for Punching of the Base
10
5.5 Reinforcement Calculation at the Top of the Pad
10
5.5.a Main Reinforcement Along Long Direction
10
5.5.b Distribution Reinforcement along Short Direction
10
5.6 Reinforcement Calculation at the Bottom of the Pad
11
5.6.a Main Reinforcement Along Long Direction
11
5.6.b Distribution Reinforcement

6. Design of grating
6.1.aCheck for bending stress
11
11
11
6.1.b Check for shear stress
11
6.1.c Check for max deflection
11
6.2 Design of grating supporting channel
12
6.2.aCheck for bending stress
12
6.2.b Check for shear stress
12
6.2.c Check for max deflection
12
7. Design of jacking support
12
7.1 Data
12
7.1.a Reinforcement for the Pedestal
12
7.1.b Reinforcement for the wall

7.2 Design of base slab
13
7.2.a Stability Check Against Soil Bearing
13
13
7.2.b Main Reinforcement for the base Slab
13
7.2.c Distribution Reinforcement
13
8. Design of rail-cum-road
14
9. Design of Corbel on the Top of the blast wall
14
10. Additional Reinforcement to install PI on top of Blast Wall
15

Design of Transformer Foundation H1(45/75MVA) ; Barapukuria 230/132/33kV Sub-station

1. General
1.1 Considerations :
a) One raft foundation is considered for three 45/75MVA Transformer.
b)) The bottom of the raft is at a depth
surface.
p of 1.0m from existingg ground
g
c) Two boring have been done for soil investigation , i.e BH-3 & BH-4. Soil bearing capacities at the foundation depth are 103.47 kN/m2at
BH-4 and 118.25 kN/m2 at BH-3. Safe bearing capacity 103.47 is considered for design.
d) The Top of bund wall is 200mm above the finished switchyard surface level.
1.2 Soil Data:

Allowable bearing capacity of soil is considered :
Unit weight of soil :
Frustum angle :
Water Table from EGL :
103.47 kN/sqm
17.94 kN/cum.
15.00
15 00 Deg.
Deg
6.90 m
1.3 Material Properties :

Concrete...fc'=
Reinforcing Steel..fy =
Concrete Clear Cover.=
Unit Weight of Concrete.=
20 N/mm2
415 N/mm2
60 mm
24.0 kN/cum.
2. Design Data :
( Reference Dwg no. 20.97.4-03-3512 and Document no. 1WAU 320452-FH. )
Transformer's Length = 6.85 m
Transformer's Width = 5.70 m
Height of Transformer = 6.30 m
Total Weight of Tx. ( with Oil ) = 71,000 Kg
Weight of Oil = 21,000 Kg
Kg/cum.
Density of Oil = 840 Kg/cum
Total volume of oil = 25.00 Cum
Pit volume reqd. below the stone ( 125% of oil vol. ) = 31.25 Cum
Clearance required between inside face of pit wall and
extreme face of transformer = 0.70 m
Inside length of pit required = 6.85 + 2 x 0.7 = 8.25 m,
Use 8.32 m
Inside width of pit required = 5.7+ 2 x 0.7 = 7.1m, Use 7.10 m
Surface area of the pit = 59.1 sqm.
Width of Tx. Walls Foundation = 0.60 m
Length of Tx. Walls Foundation = 8.32 m
Area of Tx. Walls Foundation = 10.0 sqm.
Net surface area of the pit = 49.1 sqm.
Average Depth required = 0.64 m
Provide Minimum depth below Grating = 0.65 m
Provide Maximum depth below Grating ( with slope in
the floor) =
Thickness of grating =
Thickness of gravel layer on top of grating =
Free height above gravel top =
Max. height of pit wall above base slab =
pared By : Md. Giasuddin
0.75 m
0.05 m
0 225 m
0.225
0.05 m
1.225 m
Page 3 of 15
Date : 07 April'05


3. Design Calculation :
3.1 Design of Pit Wall :
Angle of repose for backfilled soil, =
Coefficient of earth pressure , Ka = ( 1-sin ) / ( 1-sin
)=
Unit weight of soil =
Height of soil at toe side above base =
Height of soil at heel side above slab =
PL above heel side soil =
Thickness of stem
=
Thickness of base slab =
Superimposed live load at heel side =
Applied Loading :
0.00 Deg
1 00
1.00
17.94 kN/cum
0.000 m
0.700 m
0.200 m
0.150 m
0.300 m
10.00 kN/sqm
Unit Weight of Gravel Fill = 16 kN/cum.

Unit Weight of Brick = 19 kN/cum.
Unit Weight of Sand Fill = 15 kN/cum.
Pressure due to Backfill P1= 1/2*Kph2*1.0 = 4.40 kN

Ka = ( 1-Sin )/( 1+Sin ) = 1.0
Pressure due Surcharge load P2 =10.0+ ( 0.175*16+0.075*19+0.075*15)*0.7 =
So Moment about point A = 4.41*0.233+13.75*0.35 = 5.835 kN.m
Factored Moment = 5.838*1.5 = 8.752 kN.m
( Per meter of width )

( For Backfill is considered 0 Degree )
13.75 kN ( Per meter of width )
( Per meter of width )
"
3.1.1 Structural Design :

Let us check with minimum reinforcement. As per ACI code, Ratio of minimum reinforcement ( in SI unit) is given by =1.4/fy
min= 0.003373494
M u =f y bd 2 1-0.59 y ...;Where = 0.9

ff'c
Page 4 of 15
Date : 07 April'05


Mu
d=
f y b(1-0.59
f y
fc'
=
)
85 mm
; d Provided =200-60-10/2= 85 mm
; OK
3.1.1.a - Vertical Reinforcement :

Mdes =Mu/0.9 = 9.725 kN.m
Assuming depth of stress block, a = 7.839 mm
Area of steel, As = M*1000000/(0.9*fy*(d-a/2)) = 321.12 mm2
(Ref. -Design of concrete structure, By-Nilson & Winter,Page 83 ,10th Ed.)
Check for a
a = As*fy/(.85*fc'*b) = 7.839 mm
Consideration is OK, So As = 321.12 mm2/m
As per Code Min Rebar Required = 0.0013bt = 195.00 mm2/m
Consider bar Size = 10.0 mm
So Nos. of Bars = 4.09 Nos
Spacing = 244.58 mm
Provide 10mm @ 225mm at both face of the wall.
3.1.1.b - Horizontal Reinforcement :
As per Code Min Rebar Required = 0.0013bt = 195.00 mm2/m
Consider bar Size = 8.0 mm
Spacing = 1000/5 = 257.77 mm
Provide 8mm @ 250mm at both face of the wall.
Check for shear :
Shear force , V = 18.14 kN
Factored shear , Vu = 27.21 kN
Where, b= 1000 mm
d = 85 mm
So, vc= Vc/bd = 0.320 N/mm2
0.17 f c ' N/mm2; In present case which is coming 0.76 Mpa.
AS per ACI Shear Stress applied to concrete should be less than
This is much greater than applied stress so consideration is quite Ok.
3.2 DESIGN OF TRANSFORMER WALL FOUNDATION :
Data ( ref. - Drawing No. 20.97.4-03-3512 ) :
Transformer Length, L =
Transformer Width, B =
Transformer Height above top of rail, H =
Total weight
g of Transformer ( with oil ) =71*9.81 =
Bearing capacity of soil below 1.0 m below EGL =
6.85 m
5.70 m
6.30 m
696.51 kN
103.470 kN/m2
3.2.1 Wind load calculation - as per BNBC

Maximum wind velocity , Vb =
Height of top of transformer from FSYL =
For exposure B , Cz at Top =
p
B , Cz at Bottom =
For exposure
Velocity to Pressure conversion coefficient, Cc =
Structure Importance Factor =
130.0 km/hr
6.50 m
0.878
0.801
4.72E-05
1.25
q z = cc c I c z v 2 b = 0.875 kN/m2
Page 5 of 15
; at Top
Date : 07 April'05

Design of Transformer Foundation

H1(45/75MVA) ; Barapukuria 230/132/33kV Sub-station
q z = cc cI cz v 2 b =
= 0.799 kN/m2
L/B =
H/B =
Pressure co-efficient, Cp =
Gust Co-efficient, CG =
1.20
1.11
1.30
1.29
Design Wind Pressure, p z = c G c p q z = 1.468 kN/m2
= 1.339 kN/m2
Average Pressure , Pz = 1.404 kN/m2
Force results from Wind = 1.468*6.85*5.7 = 60.58 kN
; Acting at a height =
6.5/3*(1.339+2*1.468)/(1.339+1.468)-0.2 = 3.10 m
3.2.2 Seismic load calculation - as per BNBC
Design Base Shear is given by :
V =
; at Bottom
; at Top
; at Bottom
; From Wall Top.
ZICW
R
Where, Z = Seismic Zone Co-efficient = 0.15

I = Structure Importance Factor = 1.25
R = Response Modification Coefficient = 6
C = Numerical coefficient system is given by : C =
S = Site coefficient for soil characteristics = 1.5
( for Zone 2 )
( with essential Facilities )
( For RCC wall System )
1.25S
T
T = Fundamental pperiod of vibration is ggiven byy : T = Ct ( hn )
Ct = 0.049
( For all type of non braced

RCC structure )
hn = 6.30 m
0.195 Sec
5.579
696.51 kN
121.43 kN
0
2.36
2 36 m
T=
C=
W = Total Seismic dead load =Transformer Weight =
Design base shear V =
As T is less than 0.7 sec so Ft =
; Acting
Wall
=
A ti att a height
h i ht = 6.3*3/8
6 3*3/8 ; From
F
W ll Top.
T
3.2.3 Structural Design :
Supporting wall thickness =

Wall height above FSYL =
Depth of foundation below FSYL =
Thickness of foundation pad =
Depth of wall = 1.325+0.2-0.3 =
Length of wall =
Weight of Transformer =
C/C Distance of Tx Wheels =
Distributed Tx. Weight per meter
= 710/2/(1.505+2*1.225*TAN45o) =
Weight of wall per meter length =
Total vertical load per meter length =
Moment about Y Produced by Wind Load =
60.58*(3.1+1.225) =
Moment about Y Produced by Seismic Load =
121.43*1.225 =
So Seismic load is critical
Design Moment =286.87*1.5 =
Design Moment per meter length = 438.64/2/8.32 =
0.60 m
0.20 m
1.325 m
0.30 m
1.225 m
8 32 m
8.32
696.51 kN
1.505 m
88.05 kN
17.64 kN
105.69 kN
261.99 kN.m
286.87 kN.m
430.30 kN.m
25.86 kN.m/m
Page 6 of 15
Date : 07 April'05

Check for Shear :

Total vertical load per meter length = 105.69 kN
Width considered, b = 1000 mm
d= 600 mm
Clear Cover = 60; so d = 600-60-20 mm = 520 mm
So, vc= Vc/bd = 0.20 N/mm2
0.17 f c ' N/mm2
In present case which is coming 0.76 Mpa.
This is much greater than applied stress so consideration is quite Ok. no reinforcement is needed to resist shear.
Vertical Reinforcement to resist Moment about Y :
Design Moment = 25.86 kN.m/m
b = 1000 mm
t= 600 mm
Clear Cover = 60; so d = 600-60-20 mm = 520 mm
Area of steel, As = M*1000000/(0.9*fy*(d-a/2)) =
133.56 mm2
(Ref. -Design of concrete structure, By-Nilson & Winter,Page 83 ,10th Ed.)
Check for stress block,a
a = As*fy/(.85*fc'*b) = 3.26 mm
Consideration is OK, So As = 133.56 mm2
As per Code Min Rebar Required = 0.0013bt = 780.00 mm2
Consider
bar S
Size = 12 mm
C
Spacing = 1000/10= 145 mm
Say 140mm
Horizontal Reinforcement for temp shrinkage at Top:
b = 600 mm
t= 1225 mm
As per Code Min Rebar Required = 0.0018bt = 955.50 mm2
Consider bar Size = 16 mm
So Nos.
Nos of Bars = 4.75
4 75 Nos
4 DESIGN OF FIRE WALL :
Height of Fire Wall =
Thickness of wall =
Maximum wind velocity , Vb =
Height of fire wall from Tx. Wall Top =
For exposure B , Cz =
Velocity to Pressure conversion coefficient, Cc =
Structure Importance
p
Factor =
q z = cc c I c z v 2 b =
L/B =
H/B =
Pressure co-efficient, Cp =
Gust Co-efficient, CG =
7.725 m
0.25 m
130.0 km/hr
6.50 m
0.93
4.72E-05
1.00
0.742 kN/m2
0.03
0.84
1.40
1.28
Design Wind Pressure, p z = c G c p q z = 1.33 kN/m2

Design Wind Pressure = 1.4*1.33 =
Moment at B ,5.5m From Top of the wall, Mb =
Moment at D Mc =
Moment at base M =
1.86 kN/m2
39.32 kN.m/m
62.46 kN.m/m
66.65 kN.m/m
Page 7 of 15
Date : 07 April'05


4.1 Structural Design :
4.1.1 Vertical Reinforcement :
Factored moment at Point B = 1.5*39.32 =
Clear cover =
Dia of reinforcement =
Effective depth, d =
Assuming depth of stress block, a =
a = As*fy/(.85*fc'*b) =
Consideration is OK, So As =
Minimum reinforcement = 0.4 % =
Consider bar Size =
So Nos. of Bars =
Consider bar Size =
So Nos. of Bars =
Spacing =
Factored moment at Point C = 1.5*62.46 =
Clear cover =
Dia of reinforcement =
Effective depth, d =
a = As*fy/(.85*fc'*b) =
Consider bar Size =
So Nos. of Bars =
Spacing =
4.1.2 Distribution Reinforcement :
Consider bar Size =
So Nos. of Bars =
Spacing =
5. DESIGN OF BASE SLAB :
5.1 Design data :
Weight of each Transformer with 15% impact =
Fire Wall height above FSYL =
Depth of Fire wall below FSYL =
W i ht off eachh fire
Weight
fi wall
ll =
Weight of each Transformer supporting wall =
Length of foundation pad =
Width of foundation pad =
Thickness of foundation pad =
Weight of Pad =
Width of Bund Wall =
Total Length of Bund wall =
Height of Bund wall =
Weight of Bund wall =
Total area of the Yard = 22.25*8.72 =
Area of Bund walls =
Area of Fire walls =
Area of Tx. Foundation wall =
58.97 kN.m/m
30 mm
12 mm
214 mm
18.84 mm
771.81 mm2
18.84 mm
771.81 mm2
1000.00 mm2/m
10 mm
12.74 Nos
16 mm
4.98 Nos
201 mm
Say 200mm
93.70 kN.m/m
60 mm
20 mm
210 mm
31.53 mm
1291.53 mm2
31.53 mm
1291.53 mm2
20 mm
4.11 Nos
243 mm
Say 225mm
450.00 mm2/m
10 mm
5.73 Nos
174 mm
Say 170mm
800.99 kN
6.700 m
1.025 m
385 63 kN
385.63
146.76 kN
22.350 m
8.720 m
0.300 m
1403.22 kN
0.150 m
61.140 m
1.225 m
269 63 kN
269.63
194.02 m2
9.17 m2
6.24 m2
29.95 m2
Page 8 of 15
Date : 07 April'05


Net area to be filled with gravel = 148.66 m2
Thickness of Gravel = 0.225 m
Weight of gravel = 535.17 kN
Total Vertical Load =3* 800.99+3*385.63+6*146.76+1403.22+269.63+535.17 = 6648.46 kN
Point of action of all vertical loads = X = [ 800.99*(3.825+11.225+18.625)+435.55*(7.525+14.975+22.275)+
146.76*(3.065+4.585+10.465+11.985+17.865+19.385)+(1403.22+269.63+535.17)*22.35*0.5 ]/ [6648.46] =12.189 m
Total Moment at base =3*8.32*66.65+3*261.99 = 2449.61 kN.m
Eccentricity =12.189-22.35/2+2449.61/6648.46 = 1.383 m
5.2 : Stability Check for Soil Bearing Capacity :

Q = Fzb = 5046.49
A = LxB = 194.89
e = el = 1.383
1 383
L /6 = 3.725
kNs
m2
m
>e
Q
6e
So;q max =
(1+
)
A
L
Q
6e
and;q min =
(1)
A
L
qmax = 33.07 kN/m2

Gross allowable soil pressure = 103.7 + sDf = 121.41 kN/m2
5.3 Check for Settlement :
Settlement of a Soil layer is given by :
S =
So it's OK.
cc
p + p
H log10 0
p0
1 + e0
Page 9 of 15
Date : 07 April'05


Where, Cc = Compression Index = 0.22
e0 = Initial Void ratio = 0.905

H = Thickness of the Soil Layer = 9.30 m
From soil test report of BH-4.

p0 = The original Soil Pressure at the mid point of the

layer = H/2 = 83.70 kN/m2
= Change
Ch
IIn Pressure
P
Df = 15.13
15 13 kN/m2
kN/ 2
p
= qmax - D
S = 0.0775 ft. = 0.924 inch.
Which is less than 2.0" , so OK.

5.4 Check for Punching of the Base :
Base Thickness, t =
Clear Cover =
Consider Max Bar size =
d = 300-60-20/2 =
Vertical Forces :
From
Bund
F
B d Wall
W ll :
Weight of wall per meter =
Weight of Gravel =535.17/6/8.32 =
Total from Bund Wall =
From Fire Wall :
Total from Fire Wall =
From Tx
Tx. Foundation Wall :
Weight of Tx. Dispersed on Wall per meter =
Total from Tx. Foundation Wall =
300 mm
60 mm
20 mm
230 mm
32.41 kN/m
10.72 kN/m
43.13 kN/m
46.35 kN/m
10.72 kN/m
57.07 kN/m
17.64 kN/m
88.05 kN
10.72 kN/m
116.41 kN/m
Punching stress developed by fire wall = 57.07*1000/(1000*(250+2*230)) = 0.080 Mpa

Punching stress developed by Tx. wall = 116.41*1000/(1000*(600+2*230)) = 0.110 Mpa
0.33 f c ' Mpa
In present case which
hi h is
i coming
i 1.48 Mpa. So OK.
5.5 Reinforcement Calculation at the Top of the Pad :

5.5.a Main Reinforcement Along Long Direction :
C/C distance between Tx. Supp. wall and Fire wall = 2.940 m
Moment at center Mc = wl2/14 = 33.07*2.94^2/14 =
Factored moment Mc*1.5 =
Base Thickness, t =
Clear Cover =
d = 300-60-20/2 =
a = As*fy/(0.85*fc'*b) =
Consider bar Size =
So Nos. of Bars =
Spacing =
20.416 kN.m/m
30.624 kN.m/m
300 mm
60 mm
20 mm
230 mm
8.87 mm
363.49 mm2
8.87 mm
363.49 mm2
390.00 mm2/m
10 mm
4.97 Nos
201 mm
Page 10 of 15
Say 200mm
Date : 07 April'05


5.5.b Distribution Reinforcement along Short Direction :
Minimum reinforcement = 0.13 % = 390.00 mm2/m
Spacing = 201 mm
Say 200mm
5.6 Reinforcement Calculation at the Bottom of the Pad :

5.6.a Main Reinforcement Along Long Direction :
C/C distance between wall and Fire wall = 2.940 m
Moment Ends of wall Mends = wl2/10 =
Maximum Concentrated Moment =
Total Moment =
Factored moment Mends*1.5
1.5 =
Base Thickness, t =
Clear Cover =
d = 300-60-20/2 =
a = As*fy/(0.85*fc'*b) =
OK So As =
Consideration is OK,
Consider bar Size =
So Nos. of Bars =
Spacing =
5.6.b Distribution Reinforcement :
Consider bar Size =
So Nos. of Bars =
Spacing =
28.582 kN.m/m
62.464 kN.m/m
91.047 kN.m/m
136.570 kN.m/m
300 mm
60 mm
20 mm
230 mm
42.79 mm
1752.83 mm2
42.79 mm
1752 83 mm2
1752.83
390.00 mm2/m
20 mm
5.58 Nos
179 mm
Say 175mm
390.00 mm2/m
10 mm
4.97 Nos
201 mm
Say 200mm
6 Design of grating :
Steel of Fy 275.0 Mpa shall be used for gratings.
Main bar :
Spacing of main bar :
Secondary bar dia. =
Spacing of secondary bar :
Thickness of ggravel paving
p
g=
Unit weight of gravel =
Max span of main bar =
6.1 Design of main bar :
Self weight of grating :
Self weight of gravel :
Assumed live load :
Total load per unit area =
Uniform Distributed Load per main bar =
6.1.aCheck for bending stress :
50X6 Flat
50 mm c/c
12 mm
100 mm c/c
225 mm
16.00 kN/cum
2.08 m
0.56 kN/sqm
3.60 kN/sqm
2.00 kN/sqm
6.16 kN/sqm
0.308 kN/m
Max bending moment = 0.336*2.082/8 = 0.167kN.m

Zxx of main bar = 6*502/6 = 2500 mm3
Max bending stress = 0.182*10^6/2500 = 66.63 Mpa
Allowable bending stress = 0.6*Fy = 0.6*275 = 165.00 Mpa
Page 11 of 15
; So OK.
Date : 07 April'05


6.1.b Check for shear stress :
Max shear force = 0.320 kN
Max shear stress = 1.07 Mpa
Allowable Shear stress = 0.346*Fy = 0.346*275 = 95.15 Mpa
6.1.c Check for max deflection :
; So OK.
Ixx of main bar = 6*50^3/12 = 62500 mm4

Modulus of elasticity of steel = 200000 Mpa
Max central deflection = 5wl4/384EI = 6.01 mm
Allowable Maximum deflection = l/325 = 6.40 mm
; So OK.
6.2 Design of grating supporting channel :

Max span of channel =
Load from grating per channel =6.16*2.08 =
Max bending moment , M =
Max end shear, V =
Provide : ISMC 150
6.2.aCheck for bending stress :
Total depth, D =
Sectional Area, A =
ryy =
Flange thickness, T =
Web thickness, tw =
Zxx =
Ixx =
Leff / ryy = 2490/22.1=
When
703 X 103 Cb
l

Fy
r
2.490 m
12.813 kN/m
9.930kN.m
15.952 kN
200 mm
2094 mm2
22.1 mm
9.00 mm
5.4 mm
104300 mm3
18193000 mm4
112.67
3516 X 103 Cb
Fy
( )
Fy l
2
Fb =
3 10550 X 103 C Fy 0.60 Fy
b
Where C b = 1.75 + 1.05 * ( M 1/ M 2) + 0.3( M 1/ M 2) 2
Consider ends of channel are not to carry any moment so 2nd and 3rd term of the above equation can be ignored.
So Cb = 1.75
Bending Stress = M/Z = 9.93*10^6/104300 = 95.21 Mpa
Fb = 0.535*275 = 147.13 Mpa
> 95.21 Mpa ; So OK.
6.2.b Check for shear stress :
Shear stress = V/A = 15.952*1000/2094 = 7.62 Mpa
Allowable
ll
bl Shear
h stress = 0.346*Fy
* = 0.346*275
*
= 95.15 Mpa
> 7.62 Mpa ; So OK.
6.2.c Check for max deflection :

Max central deflection = 5wl4/384EI = 1.76 mm
Allowable Max. deflection = l/325 =2320/325 = 7.66 mm
; So OK.
7 Design of jacking support :

7.1 Data
Transportation
p
weight
g of transformer =
Weight on each jacking pad =
Column size( Square ), d =
Unsupported length , l =
l/d =
370.00 kN
123.33 kN
685 mm
1.23 m
1.79
Page 12 of 15
Date : 07 April'05


Which is less than 3, so it can be considered as pedestal.
Weight Of Column =
Total vertical load, P =
P/A = 133.47*1000/(685*685) =
0.4fc'=0.4*20 = 8.0 Mpa , So OK
7.1.a Reinforcement for the Pedestal :
Consider bar Size =
So Nos. of Bars =
Consider dia of transverse reinforcement = 8 mm
Spacing = 16*16 =256 mm
or 48*8 = 384mm
Least dimension = 685 mm
So Provide Dia. 8mm bar @ 250mm c/c for Stirrup.
10.14 kN
133.47 kN
0.284 Mpa
1876.90 mm2
16 mm
9.34 Nos
Say 12 nos.
890.50 mm2/m
12 mm
7.88 Nos
127 mm
Say 125 mm
7.1.b Reinforcement for the wall :

Consider bar Size =
So Nos. of Bars =
Spacing =
7.2 Design of base slab :
7.2.a Stability Check Against Soil Bearing :
Length of Pad = 4.000 m
Width of Pad = 1.25 m
Thickness of Pad = 0.30 m
Total Load on Pad = 133.47*2+36 = 302.95 kN
Base pressure developed = 60.59 kN/m2
7.2.b Main Reinforcement for the base Slab :
Max moment at center at Top = 61.34*1.25*2.96
2/14 = 47.99
61 34*1 25*2 96^2/14
47 99 kN.m
kN m
Factored moment = 38.39*1.5 =

Base Thickness, t =
Clear Cover =
d = 300-60-12/2 =
a = As*fy/(0.85*fc
As*fy/(0 85*fc'*b)
*b) =
Consider bar Size =
So Nos. of Bars =
Spacing =
16.68
16
68 mm
853.99 mm2
487.50 mm2
12 mm
7.55 Nos
166 mm
Max moment near support = 61.34*1.25*2.96^2/10 =

Factored moment = 38.39*1.5 =
Base Thickness,
Thickness t =
Clear Cover =
d = 300-60-12/2 =
67.18 kN.m
100.77 kN.m
300 mm
60 mm
12 mm
234 mm
23.72 mm
71.98 kN.m
300 mm
60 mm
12 mm
234 mm
16.68 mm
853.99 mm2
Page 13 of 15
Say 150mm
Date : 07 April'05


a = As*fy/(0.85*fc'*b) =
Consider bar Size =
So Nos. of Bars =
Spacing =
7.2.c Distribution Reinforcement :
Consider bar Size =
So Nos. of Bars =
Spacing =
1214.54 mm2
23.72 mm
1214.54 mm2
487.50 mm2
16 mm
6.04 Nos
207 mm
Say 200mm
487.50 mm2
10 mm
6.21 Nos
161 mm
Say 150mm
Provide
@ 150c/c
@ 200mm
c/c
P id 12mm
12
150 / att Top
T andd 16mm
16
200
/ att bottom.
b tt
Provide 10mm @ 150c/c at both Top and bottom as distribution bar.
8 Design of rail-cum-road
Transportation weight of transformer =
Minimum length of rail-cum-road =
Minimum width =
Bearing capacity required =
370.00 kN
2.50 m
2.50 m
59.2 Mpa
Page 14 of 15
Date : 07 April'05


9 Design of Corbel on the Top of the blast wall :
Equipment to be installed on the top of the Corbel : Post Insulator.
So loads are as follows :
Horizontal Load = 4.53 kN
Moment = 14.98 kN.m
Vertical Load = 2.79 kN
As = Af + An
Af =
Mu
f y ( d a / 2)
An =
N uc
Where N uc = Total Horizontal Tension
f y
An = 4.53*1000/0.9/415 =
Af = 14.98*1.5/0.9/415/(520-a/2) =
a = Af*fy/(0.85*fc'*b) =
Consideration is OK, So Af =
12.13 mm2
6.31 mm
116.40 mm2
6.31 mm
116.40 mm2
So As = 116.4+12.13 = 128.53 mm2

But as per ACI Code Minimum As for Corbel is = 0.04*(fc'/fy)bd = 0.04*(20/415)*450*520 = 451.09 mm2
So use 3 nos. 16mm as a main bar for the corbel.
10. Additional Reinforcement Calculation at The bottom of the blast wall :
Additional Moment ( From PI ) at the bottom of the
blast wall = 14.98 + 4.53*(7.5+1.225) = 54.50 kN.m
Width of the section = 450 mm
Clear cover = 30 mm
Dia of reinforcement = 20 mm
Effective depth, d = 210 mm
a = As*fy/(.85*fc'*b) = 67.34 mm
Consideration is OK, So As = 1241.38 mm2
Additional Moment ( From PI ) at 5.5m from top of the
blast wall = 14.98 + 4.53*5.5 = 39.895 kN.m
Clear cover = 30 mm
Dia of reinforcement = 20 mm
Effective depth, d = 210 mm
a = As*fy/(.85*fc'*b) = 46.55 mm
Consideration is OK,, So As = 858.06 mm2
So Provide 4 nos. 20mm extra bar for whole height within width of 450mm. at both face of the wall.
Page 15 of 15
Date : 07 April'05

DGK

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POWER GRID COMPANY OF BANGLADESH LIMITED (PGCB )

TITLE : Design of Transformer

ABB POWER TECHNOLOGIES AB, SWEDEN

1.2 Soil Data

1.3 Material Properties

3.1 Design of Pit Wall

3.1.1 Structural Design

3.1.1.a - Vertical Reinforcement

3.1.1.b - Horizontal Reinforcement

3.2 DESIGN OF TRANSFORMER WALL FOUNDATION

3.2.1 Wind load calculation

3.2.2 Seismic load calculation

3.2.3 Structural Design

4. Design of Fire Wall

4.1 Structural Design

4.1.1 Vertical Reinforcement

4.1.2 Distribution Reinforcement

5. Design of Base Slab

5.2 : Stability Check for Soil Bearing Capacity

5.3 Check for Settlement

5.4 Check for Punching of the Base

5.5 Reinforcement Calculation at the Top of the Pad

5.5.a Main Reinforcement Along Long Direction

5.5.b Distribution Reinforcement along Short Direction

5.6 Reinforcement Calculation at the Bottom of the Pad

5.6.a Main Reinforcement Along Long Direction

5.6.b Distribution Reinforcement

6.1.b Check for shear stress

6.1.c Check for max deflection

6.2 Design of grating supporting channel

6.2.aCheck for bending stress

6.2.b Check for shear stress

6.2.c Check for max deflection

7. Design of jacking support

7.1.a Reinforcement for the Pedestal

7.1.b Reinforcement for the wall

7.2.a Stability Check Against Soil Bearing

7.2.b Main Reinforcement for the base Slab

7.2.c Distribution Reinforcement

9. Design of Corbel on the Top of the blast wall

10. Additional Reinforcement to install PI on top of Blast Wall

ABB POWER TECHNOLOGIES AB, SWEDEN

Design of Transformer Foundation H1(45/75MVA) ; Barapukuria 230/132/33kV Sub-station

1.2 Soil Data:

1.3 Material Properties :

pared By : Md. Giasuddin

ABB POWER TECHNOLOGIES AB, SWEDEN

Design of Transformer Foundation H1(45/75MVA) ; Barapukuria 230/132/33kV Sub-station

Unit Weight of Gravel Fill = 16 kN/cum.

Pressure due to Backfill P1= 1/2*Kph2*1.0 = 4.40 kN

( Per meter of width )

3.1.1 Structural Design :

M u =f y bd 2 1-0.59 y ...;Where = 0.9

pared By : Md. Giasuddin

ABB POWER TECHNOLOGIES AB, SWEDEN

Design of Transformer Foundation H1(45/75MVA) ; Barapukuria 230/132/33kV Sub-station

3.1.1.a - Vertical Reinforcement :

3.2.1 Wind load calculation - as per BNBC

pared By : Md. Giasuddin

ABB POWER TECHNOLOGIES AB, SWEDEN

Design of Transformer Foundation

Design Wind Pressure, p z = c G c p q z = 1.468 kN/m2

; From Wall Top.

Pressure due to Backfill P1= 1/2Kph21.0 = 4.40 kN

Punching stress developed by fire wall = 57.071000/(1000(250+2*230)) = 0.080 Mpa

Max moment near support = 61.341.252.96^2/10 =