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Release 15.0
November 2013
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Table of Contents
1. Introduction ............................................................................................................................................ 1
2. Workflows ............................................................................................................................................... 3
2.1. Geometry Sources ............................................................................................................................ 3
2.2. Mesh Sources ................................................................................................................................... 3
2.3. Solution Sources ............................................................................................................................... 3
2.4. Examples of TurboSystem Workflows ................................................................................................. 4
2.5. Usage Notes for Specific Workflows ................................................................................................... 5
2.5.1. Tips on using ANSYS Workbench .............................................................................................. 5
2.5.2. Using BladeGen ....................................................................................................................... 6
2.5.2.1. Changing the Active Document in BladeGen .................................................................... 6
2.5.3. Using BladeEditor .................................................................................................................... 6
2.5.3.1. Loading versus Importing a BladeGen Geometry .............................................................. 6
2.5.3.2. Restarting a BladeEditor Session ...................................................................................... 7
2.5.3.3. Modifying Spline Curves .................................................................................................. 7
2.5.3.4. Adding a Hub Fillet to an Imported BladeGen Geometry .................................................. 7
2.5.3.5. Creating a Full 360-Degree Fluid Zone for an Impeller ....................................................... 8
2.5.4. Using ANSYS TurboGrid ............................................................................................................ 8
2.5.5. Using ANSYS CFX ..................................................................................................................... 8
2.5.5.1. Connecting from a Turbo Mesh Cell ................................................................................. 9
2.5.5.2. Changing the Geometry .................................................................................................. 9
2.6. Using ANSYS Workbench Journaling and Scripting with TurboSystem ................................................ 9
2.6.1. Acquiring a Journal File with a TurboSystem Component in ANSYS Workbench ....................... 10
2.6.1.1. Journal of an Operation that uses Vista TF ...................................................................... 11
2.6.1.2. Journal of an Operation that uses ANSYS TurboGrid ....................................................... 11
2.6.2. Scripting ................................................................................................................................ 12
2.6.2.1. Example: Using a Script to Change the Mesh Density in ANSYS TurboGrid ....................... 12
2.7. Quick Pump Tutorial ........................................................................................................................ 13
2.7.1. Designing the Blade and Creating the Mesh ............................................................................ 13
2.7.2. Setting up the Turbomachinery Simulation ............................................................................. 15
2.7.3. Viewing the Turbo Report ....................................................................................................... 17
3. BladeGen ............................................................................................................................................... 19
3.1. Tips on Using the Create New Blade CFD Mesh Command ............................................................... 25
4. BladeEditor ........................................................................................................................................... 27
4.1. Configuring the ANSYS BladeModeler License ................................................................................. 27
4.2.The BladeEditor User Interface ......................................................................................................... 28
4.2.1. Tree View and Details View ..................................................................................................... 28
4.2.2. Contour Sketch Management ................................................................................................. 29
4.2.3. BladeEditor Toolbars ............................................................................................................... 29
4.2.3.1. BladeEditor Toolbar ....................................................................................................... 30
4.2.3.2. Active Selection Toolbar ................................................................................................ 32
4.2.3.3. Display Control Toolbar .................................................................................................. 32
4.2.4. Auxiliary Views ....................................................................................................................... 32
4.2.4.1. Blade-to-Blade View ...................................................................................................... 33
4.2.4.2. Blade Lean Graph .......................................................................................................... 34
4.2.4.3. Curvature View .............................................................................................................. 35
4.2.4.4. Meridional Curvature View ............................................................................................. 36
4.2.5. Angle and Thickness Views ..................................................................................................... 37
4.2.5.1. Angle View .................................................................................................................... 37
4.2.5.2. Thickness View .............................................................................................................. 38
4.2.6. Section Definition and Stacking Views .................................................................................... 40
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TurboSystem
4.2.6.1. Section Definition View ................................................................................................. 40
4.2.6.2. Section Stacking View .................................................................................................... 42
4.2.7. User Preferences and Properties ............................................................................................. 45
4.3. BladeEditor Feature Icons ................................................................................................................ 46
4.3.1. Flow Path Contour Creation .................................................................................................... 47
4.3.2. FlowPath Feature ................................................................................................................... 47
4.3.3. Blade Feature ......................................................................................................................... 50
4.3.3.1. Blades made using Camberline/Thickness sub-features .................................................. 51
4.3.3.1.1. Adding/Removing CamThkDef sub-features .......................................................... 52
4.3.3.2. Blades made using Blade Section (Airfoil Design Mode) Sub-features .............................. 53
4.3.4. Camberline/Thickness Definition Sub-feature ......................................................................... 55
4.3.4.1. Interpolated and Non-interpolated Angle/Thickness Data .............................................. 57
4.3.4.2. Importing and Exporting Angle Definition Data ............................................................. 57
4.3.4.3. Importing and Exporting Thickness Definition Data ........................................................ 58
4.3.4.4. Converting Curves to Bezier or Spline ............................................................................. 59
4.3.4.5. Converting Angle Definition Data .................................................................................. 59
4.3.5. Blade Section (Airfoil Design Mode) Sub-feature ..................................................................... 59
4.3.6. Splitter Feature ...................................................................................................................... 63
4.3.6.1. Cloned Splitter .............................................................................................................. 64
4.3.6.2. Independent Splitter ..................................................................................................... 64
4.3.6.2.1. Camberline/Thickness Definition Sub-features of Independent Splitters ................. 66
4.3.7. Stage Fluid Zone Feature ........................................................................................................ 66
4.3.8. SectorCut Feature .................................................................................................................. 68
4.3.9. Throat Area Feature ................................................................................................................ 68
4.4. Blade Comparison ........................................................................................................................... 72
4.5. Importing Blades from ANSYS BladeGen .......................................................................................... 73
4.5.1. Limitations of the ImportBGD Feature ..................................................................................... 78
4.6. Loading and Modifying Blades from ANSYS BladeGen ..................................................................... 78
4.7. Using and Exporting Blades ............................................................................................................ 79
4.7.1. Export to Vista TF (.geo) .......................................................................................................... 79
4.7.2. Export as Meanline Data (.rtzt file) .......................................................................................... 80
4.7.3. Export to ANSYS TurboGrid ..................................................................................................... 82
4.8. Blade Parameterization ................................................................................................................... 84
4.8.1. Meridional Contours ............................................................................................................... 85
4.8.2. FlowPath Feature ................................................................................................................... 85
4.8.3. Blade Feature ......................................................................................................................... 85
4.8.4. Camberline/Thickness Definition Sub-feature ......................................................................... 85
4.8.5. Splitter Feature ...................................................................................................................... 86
4.8.6. StageFluidZone Feature ......................................................................................................... 86
4.8.7. ExportPoints Feature .............................................................................................................. 86
4.8.8. VistaTFExport Feature ............................................................................................................. 86
4.9. Tutorial 1: Blade Editing With Emphasis On Sketches, Layers, and Blade Comparison ......................... 87
4.9.1. Creating the Blade .................................................................................................................. 87
4.9.2. Editing the Main Blades and Splitter Blades in BladeEditor ....................................................... 88
4.9.2.1. Modifying the Shroud .................................................................................................... 88
4.9.2.2. Using Blade Comparison Mode While Updating a Control Point on the Shroud ................ 91
4.9.2.3. Changing the Number of Blades .................................................................................... 92
4.9.2.4. Changing the Leading Edge ........................................................................................... 92
4.9.2.5. Adding Camberline/Thickness Definitions on New Layers ............................................... 93
4.9.2.6. Calculating the Throat Area ............................................................................................ 95
4.9.3. Summary ............................................................................................................................... 95
4.10. Tutorial 2: Blade Editing With Emphasis On Camberline and Thickness Distributions ....................... 96
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TurboSystem
4.10.1. Creating the Blade ................................................................................................................ 96
4.10.2. Editing the Main Blades and Splitter Blades in BladeEditor ..................................................... 97
4.10.2.1. Adding Blade Clearance ............................................................................................... 97
4.10.2.2. Modifying Camberline/Thickness Definitions at the Hub and Shroud ............................ 98
4.10.2.3. Modifying the Thickness Distribution of the Splitter Blade .......................................... 101
4.10.3. Looking at the Auxiliary Views ............................................................................................ 101
4.10.4. Exporting Geometry to ANSYS TurboGrid ............................................................................ 103
4.10.5. Using ANSYS Meshing ........................................................................................................ 104
4.10.6. Summary ........................................................................................................................... 105
5. Vista RTD ............................................................................................................................................. 107
5.1. Vista RTD Workflows ...................................................................................................................... 107
5.2. Data Review and Edit .................................................................................................................... 108
5.2.1. Aerodynamics Tab ................................................................................................................ 110
5.2.2. Geometry Tab ...................................................................................................................... 112
5.3. Viewing the Results ....................................................................................................................... 113
5.3.1. Results Tab ........................................................................................................................... 114
5.3.2. Velocity Triangles Tab ........................................................................................................... 118
5.4. Context Menu Commands of the Blade Design Cell ........................................................................ 118
5.5. Launching a New BladeGen Model ................................................................................................ 119
5.6. Creating a New Throughflow System ............................................................................................. 120
5.7. Launching a New BladeEditor Model ............................................................................................. 120
5.8. Using Vista RTD to Model an Existing Turbine ................................................................................. 120
6. Vista CCD ............................................................................................................................................. 121
6.1. Vista CCD Workflows ..................................................................................................................... 121
6.2. Data Review and Edit .................................................................................................................... 122
6.2.1. Duty and Aerodynamic Data Tab ........................................................................................... 126
6.2.2. Gas Properties Tab ................................................................................................................ 129
6.2.3. Geometry Tab ...................................................................................................................... 131
6.3. Viewing the Results ....................................................................................................................... 132
6.4. Common Options ......................................................................................................................... 138
6.5. Context Menu Commands of the Blade Design Cell ........................................................................ 138
6.6. Launching a New BladeGen Model ................................................................................................ 139
6.7. Creating a New Throughflow System ............................................................................................. 140
6.8. Launching a New BladeEditor Model ............................................................................................. 140
6.9. Using Vista CCD to Model an Existing Compressor ......................................................................... 141
6.10. Predicting a Performance Map .................................................................................................... 142
6.11. Notation ..................................................................................................................................... 143
6.12. References .................................................................................................................................. 145
7. Vista CPD ............................................................................................................................................. 147
7.1. Vista CPD Workflows ..................................................................................................................... 147
7.2. Vista CPD Interface Details ............................................................................................................ 148
7.2.1. Global Controls .................................................................................................................... 149
7.2.2. Graphics Display ................................................................................................................... 149
7.2.2.1. Sketches ...................................................................................................................... 150
7.2.2.2. Efficiency Chart ........................................................................................................... 151
7.2.3. Component Controls ............................................................................................................ 152
7.2.3.1. Operating conditions Tab ............................................................................................. 152
7.2.3.1.1. Units ................................................................................................................... 152
7.2.3.1.2. Duty ................................................................................................................... 152
7.2.3.1.3. Efficiencies .......................................................................................................... 154
7.2.3.2. Geometry Tab .............................................................................................................. 155
7.2.3.2.1. Impeller Geometry .............................................................................................. 155
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TurboSystem
7.2.3.2.1.1. Hub Diameter ............................................................................................ 155
7.2.3.2.1.2. Leading Edge Blade Angles ......................................................................... 156
7.2.3.2.1.3. Tip Diameter .............................................................................................. 157
7.2.3.2.1.4. Trailing Edge Blade Angles .......................................................................... 158
7.2.3.2.1.5. Miscellaneous ............................................................................................ 160
7.2.3.2.2. Volute Geometry ................................................................................................. 162
7.2.3.2.2.1. Casing rotation angle ................................................................................. 164
7.2.3.2.2.2. Section Type ............................................................................................... 164
7.2.3.2.2.3. Diffuser ...................................................................................................... 165
7.2.3.3. Results Tab .................................................................................................................. 165
7.2.3.3.1. Impeller Results .................................................................................................. 165
7.2.3.3.1.1. Overall Performance ................................................................................... 165
7.2.3.3.1.2. Impeller Inlet .............................................................................................. 169
7.2.3.3.1.3. Impeller Exit ............................................................................................... 170
7.2.3.3.2. Volute Results ..................................................................................................... 171
7.2.3.3.2.1. Key Dimensions .......................................................................................... 171
7.2.3.3.2.2. Sections, cutwater to throat ........................................................................ 172
7.2.3.3.2.3. Diffuser ...................................................................................................... 173
7.3. Context Menu Commands of the Blade Design Cell ........................................................................ 173
7.4. Launching a New BladeGen Model ................................................................................................ 174
7.5. Creating a New Throughflow System ............................................................................................. 175
7.6. Launching a New BladeEditor Model ............................................................................................. 176
7.7. Creating a New Volute ................................................................................................................... 176
7.8. Input Parameters for Properties View of Blade Design Cell of a Vista CPD System ............................ 177
8. Vista AFD ............................................................................................................................................. 181
8.1. Vista AFD Workflow ....................................................................................................................... 181
8.1.1. Meanline Calculation ............................................................................................................ 183
8.1.2. Design (Throughflow) Calculation ........................................................................................ 184
8.1.3. Analysis (Throughflow) Calculation ....................................................................................... 185
8.2. Data Review and Edit .................................................................................................................... 187
8.2.1. Aerodynamics Tab ................................................................................................................ 190
8.2.2. Geometry Tab ...................................................................................................................... 191
8.2.3. Controls Tab ......................................................................................................................... 192
8.3. Results Tab .................................................................................................................................... 194
8.4. Context Menu Commands of the Cells in the Vista AFD System ...................................................... 196
8.5. Creating a Blade Design ................................................................................................................ 197
8.5.1. Launching a New BladeGen Model ....................................................................................... 198
8.5.2. Launching a New BladeEditor Model ..................................................................................... 198
8.6. Troubleshooting and Error Messages ............................................................................................. 198
8.7. Notation ....................................................................................................................................... 200
9. TurboGrid ............................................................................................................................................ 201
10. CFX-Pre .............................................................................................................................................. 205
11. CFD-Post ............................................................................................................................................ 207
12. Vista TF .............................................................................................................................................. 209
12.1. Vista TF User's Guide ................................................................................................................... 209
12.1.1. Vista TF Setup Cell Properties .............................................................................................. 211
12.1.2. Customizing the Vista TF Template Files .............................................................................. 217
12.1.3. Vista TF Context Menu Commands ...................................................................................... 217
12.2. Vista TF Reference Guide ............................................................................................................. 219
12.2.1. Running Vista TF from the Command Line ........................................................................... 220
12.2.2. Software Limitations ........................................................................................................... 220
12.2.3.Troubleshooting of Problems and Errors .............................................................................. 221
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TurboSystem
12.2.4. Input and Output Data Files for Vista TF ............................................................................... 221
12.2.4.1.The Auxiliary File with the Default Name: vista_tf.fil ..................................................... 222
12.2.4.2. Overview of Input Files .............................................................................................. 222
12.2.4.3. Overview of Output Files ............................................................................................ 225
12.2.4.4. Specification of the Control Data File (*.con) ............................................................... 227
12.2.4.5. Specification of the Geometry Data File (*.geo) ........................................................... 240
12.2.4.6. Specification of Aerodynamic Data File (*.aer) ............................................................. 250
12.2.4.7. Specification of Correlations Data File (*.cor) ............................................................... 262
12.2.4.8. Specification of the Real Gas Properties Data File (*.rgp) .............................................. 278
12.2.4.9. Specification of the Output Data File (*.out) ................................................................ 279
12.2.4.10. Specification of the Text Data File (*.txt) .................................................................... 282
12.2.4.11. Specification of the CFD-Post Output File (*.csv) ....................................................... 285
12.2.4.12. Specification of Convergence History Data File (*.hst) ............................................... 285
12.2.5. Streamline Curvature Throughflow Theory .......................................................................... 286
12.2.5.1. The Equations ............................................................................................................ 287
12.2.5.2. The Mean Stream Surface ........................................................................................... 287
12.2.5.3. The Grid ..................................................................................................................... 288
12.2.5.4. Ductflow and Throughflow ........................................................................................ 289
12.2.5.5. Iterative Solution Procedure ....................................................................................... 289
12.2.5.6. Initial Estimate ........................................................................................................... 290
12.2.5.7. Radial Equilibrium Equation ....................................................................................... 290
12.2.5.8. Combination of Velocity Gradient and Continuity Equations ....................................... 290
12.2.5.9. Relaxation Factors ...................................................................................................... 291
12.2.5.10. Streamline curvature ................................................................................................ 291
12.2.5.11. Equations for Enthalpy and Angular Momentum ...................................................... 291
12.2.5.12. Boundary Conditions ............................................................................................... 292
12.2.5.13. Empirical Data ......................................................................................................... 292
12.2.5.14. Blade-to-blade Solution ........................................................................................... 292
12.2.5.15. Spanwise Mixing ...................................................................................................... 293
12.2.5.16. Streamline Curvature Throughflow Theory: Bibliography ........................................... 293
12.2.6. Appendices ........................................................................................................................ 295
12.2.6.1. Appendix A: Sign Convention for Angles and Velocities in Vista TF ............................... 295
12.2.6.1.1. Definition of Blade Lean Angles ......................................................................... 300
12.2.6.1.2. Definition of Meridional Streamline Inclination Angle or Pitch Angle .................. 302
12.2.6.1.3. Definition of Blade Angle ................................................................................... 302
12.2.6.2. Appendix B: Troubleshooting ..................................................................................... 302
12.2.6.2.1. Input-output Errors ........................................................................................... 303
12.2.6.2.2. Convergence ..................................................................................................... 305
12.2.6.2.3. Reverse Flow ..................................................................................................... 307
12.2.6.2.4. Choking ............................................................................................................ 307
12.2.6.2.5. Computational Grid .......................................................................................... 309
12.2.6.2.6. Other Numerical Issues ...................................................................................... 311
12.2.6.2.7. Using real gas files ............................................................................................. 312
12.2.6.3. Appendix C: Example of a Control Data File (*.con) ...................................................... 312
12.2.6.4. Appendix D: Example of a Geometry Data File (*.geo) for a Radial Impeller .................. 313
12.2.6.5. Appendix E: Example of an Aerodynamic Data File (*.aer) ............................................ 315
12.2.6.6. Appendix F: Examples of Correlations Data Files (*.cor) ................................................ 316
12.2.6.7. Appendix G: The RTZTtoGEO Program ........................................................................ 325
12.2.6.8. Appendix H: Example of a Real Gas Property Data File (*.rgp) ...................................... 329
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viii
Release 15.0 - SAS IP, Inc. All rights reserved. - Contains proprietary and confidential information
of ANSYS, Inc. and its subsidiaries and affiliates.
Release 15.0 - SAS IP, Inc. All rights reserved. - Contains proprietary and confidential information
of ANSYS, Inc. and its subsidiaries and affiliates.
Release 15.0 - SAS IP, Inc. All rights reserved. - Contains proprietary and confidential information
of ANSYS, Inc. and its subsidiaries and affiliates.
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of ANSYS, Inc. and its subsidiaries and affiliates.
Workflows
Static Structural analysis system
Use a Static Structural analysis system to compute stresses and strains due to fluid forces and centrifugal forces.
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Use the Files view to determine which files were created for each cell/system. It is easiest to find files associated with a specific cell by sorting the view by Cell ID. This will sort the list by system and then by
cell.
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Workflows
When selecting a system in the toolbox, ANSYS Workbench will highlight the cells in any systems already
in the Project Schematic view to which a valid connection can be made.
Give unique meaningful names to all of your systems, especially if there are multiple systems of the same
type.
2.
Edit the Blade Design cell or right-click it and select Import Existing Case.
Note that opening a subsequent .bgd file in the same instance of BladeGen will not replace the model
associated with the Blade Design cell.
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Note
If you edit the Geometry cell before updating it, then the ImportBGD feature details that are
shown in BladeEditor may not accurately reflect the Blade Design cell properties. To refresh
the ImportBGD feature properties, click
in BladeEditor. It is not recommended that
you edit the ImportBGD properties inside BladeEditor because they will be overwritten by
the properties from the Blade Design cell the next time you update the Geometry cell.
For details on importing BladeGen geometries, see Importing Blades from ANSYS BladeGen (p. 73).
For details on loading BladeGen geometries, see Loading and Modifying Blades from ANSYS BladeGen (p. 78).
2.
In BladeEditor/DesignModeler, in the feature tree, right-click the first feature that is listed below both
the hub and blade features, then select Insert > Fixed Radius from the shortcut menu.
This inserts a new Blend feature immediately above the feature that you right-click in the tree.
3.
Select an edge along the intersection of a blade and the hub, for each edge that is to have a fillet of a
specified size.
You may need to use viewer toolbar icons to manipulate the view beforehand. If you cannot select
an edge, confirm that the selection filter is set for selecting edges (the
4.
toolbar icon).
Workflows
This causes the selected edge to reach as far as possible around the blade.
5.
6.
Set an appropriate value for the Radius property in the details view.
7.
Click
2.
3.
4.
5.
Create a Revolve feature using the master profile, and revolve it around the axis for the full 360 to
generate the annulus volume.
6.
Use an Enclosure feature to subtract the solid impeller from the annulus to generate the desired full
360 fluid zone.
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Note
For more tips on using ANSYS CFX in ANSYS Workbench, refer to the ANSYS CFX in ANSYS
Workbench chapter of the ANSYS CFX online help, which is accessible from the Help menu
in CFX-Pre.
2.
3.
If you have done work in CFD-Post but have no work that needs to be preserved with respect to the turbo
report, then:
1.
2.
This is slower than the previously-mentioned method because the update process includes an unwanted reprocessing of the old turbo report (with new results, but old turbomachinery data). However,
because this method does not involve resetting the Results cell, any work you have done in CFD-Post
is preserved (except for any modifications you have made to the original report).
Workflows
This section describes how to acquire, edit, and run script files that have commands that affect
TurboSystem components. For more general information on journal files as well as scripting, refer to
Workbench Scripting Guide.
Note
Journal actions such as a CFD-Post Export or the loading of a static .res file record the path
of the file. You may need to manually adjust this file path before attempting to rerun the
journal, particularly if you have created the journal using an unsaved project. More generally,
when you create a project, you should save the project immediately to set file paths that ANSYS
Workbench uses (rather than require ANSYS Workbench to use file paths that have temporary
directories, as happens before the project is saved).
The handling of file paths described in File Path Handling in ANSYS Workbench in the Workbench
Scripting Guide applies to file references that are made outside of CCL and command actions.
Workbench journal files for TurboGrid and TurboGrid session files from 12.0/12.1 may not work
with 13.0 and later releases. If the recorded file does not explicitly set the topology type, the
following CCL block needs to be added:
TOPOLOGY SET:
ATM Topology Optimizer = off
END
For Workbench journal files, this CCL block should be added immediately before the following line occurs:
> um mode=normal, object=/TOPOLOGY SET
The line above appears only in journal files that were recorded while the Topology Set
object was processed (unsuspended).
For session files, this CCL block should be added to the beginning of the session file.
2.
3.
4.
Create a TurboSystem-related system and then work with it (for example, create a TurboSystem-related
mesh or set up a throughflow analysis). The actions you perform are captured by the journaling process
and written to a .wbjn file).
5.
10
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7.
Run File > Scripting > Run Script File and select the .wbjn file.
Change the Handedness of the Machine in the Setup cell of the Vista TF system
component2 = system2.GetComponent(Name="Setup")
component2.Refresh()
setup1 = system2.GetContainer(ComponentName="Setup")
setupEntity1 = setup1.GetSetupEntity()
setupEntity1.RotationalDirection = "LeftHanded"
Update()
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11
Workflows
Create a topology by unsuspending the Topology Set object
turboMesh1.SendCommand(Command="""VIEW:View 1
Camera Mode = User Specified
CAMERA:
Option = Pivot Point and Quaternion
Pivot Point = 21.2526, -0.338768, 3.24
Scale = 0.0965047
Pan = 0, 0
Rotation Quaternion = 0.279848, -0.364705, -0.115917, 0.880476
Send To Viewer = False
END
END
> um mode=normal, object=/TOPOLOGY SET""")
Create a mesh
turboMesh1.SendCommand(Command="""VIEW:View 1
Camera Mode = User Specified
CAMERA:
Option = Pivot Point and Quaternion
Pivot Point = 21.2526, -0.338768, 3.24
Scale = 0.0965047
Pan = 0, 0
Rotation Quaternion = 0.279848, -0.364705, -0.115917, 0.880476
Send To Viewer = False
END
END
> addlayer type=auto
> mesh""")
In the above snippets, note how CCL and command actions for ANSYS TurboGrid are encapsulated as
arguments of CFX.SendCommand instructions.
2.6.2. Scripting
Scripting refers to the processes of editing and running a journal file in ANSYS Workbench. You can
create your own scripts and include the power of the Python programming language to implement
high-level programming constructs for input, output, variables, and logic.
Full support for scripting is available for ANSYS TurboGrid. Scripting is not available for BladeGen.
2.6.2.1. Example: Using a Script to Change the Mesh Density in ANSYS TurboGrid
This example illustrates how a script can request and use user input. In this case, the mesh density is
controlled based on user input:
system1 = GetSystem(Name="TS")
x = int(raw_input("Enter: 1=Medium-density mesh, 2=High-density mesh: "))
if x == 1:
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The script includes the CCL in the appropriate CFX.SendCommand argument to set the Target
Mesh Granularity option in the MESH DATA object for either a medium-density mesh or a fine
mesh.
Before running this script, you would have to first open the Command Window dialog box (by selecting
File > Scripting > Open Command Window from the ANSYS Workbench main menu), and you would
have to have a TurboGrid system present, with ANSYS TurboGrid having a geometry already loaded
and an unsuspended Topology Set object with suitable settings. To run the script, you would select
File > Scripting > Run Script File from the ANSYS Workbench main menu and then use the browser
to open the file containing the script. When the script is running, you input the value of x at the prompt
in the Command Window dialog box.
2.
3.
From the Toolbox view, under Component Systems, drag a Vista CPD system onto the Project
Schematic view.
A new Vista CPD system appears in the Project Schematic view.
4.
5.
Use the default settings for the pump specification and click Calculate.
A meridional sketch of the pump is shown alongside the calculated 1D performance data.
6.
Click Close to exit Vista CPD and return to the Project Schematic view.
7.
Right click the Blade Design cell and select Create New > BladeGen.
After a short time a new BladeGen system is created on the Project Schematic view.
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13
Workflows
8.
Right click the Blade Design cell in the BladeGen system and select Transfer Data to New > TurboGrid.
A new TurboGrid system is created on the Project Schematic view, linked to the Blade Design
cell of the BladeGen system.
9.
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2.
3.
Accept the default settings in the Basic Settings panel by clicking Next.
4.
5.
6.
Click Next.
7.
Value
Fluid
Water
Inflow/Outflow Boundary
Templates
0 [atm]
Cylindrical Components
Per Machine
Solver Parameters
(selected)
Physical Timescale
1e-2 [s]
8.
Click Next.
9.
In the Interface Definition panel, note that periodic interfaces have been set up, then click Next.
Select R1 Hub
2.
icon.
In the Selection Dialog dialog box, hold the Ctrl key and click each of Hub DOWNSTREAM and
OUTBlock HUB to remove them from the selection.
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Workflows
4.
Click OK.
This closes the Selection Dialog dialog box.
2.
3.
Select the R1 Hub Outlet boundary and configure the following settings:
Setting
Value
Wall
HUB DOWNSTREAM,OUTBlock
HUB
Setting
Value
Boundary Details
(Selected)
Shift Pressure
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in
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Note
ANSYS BladeGen and the Vista programs mentioned above are available only on Windows.
Note
Another Vista program, Vista TF, is for throughflow analyses in turbomachinery. It has a reference guide named "Vista TF Reference Guide" that is in this set of documentation. You can
access it by clicking the following link: Vista TF Reference Guide (p. 219).
To launch BladeGen from ANSYS Workbench, add the BladeGen component system to your project
schematic, then edit the Blade Design cell of that system.
The Blade Design cell has properties that need to be configured in order to transfer the blade geometry
from BladeGen to BladeEditor. This transfer is represented by a link that connects a Blade Design cell
to a Geometry cell.
A sample of the cell properties is shown in Figure 3.1: Properties of the BladeGen Blade Design Cell (p. 20).
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BladeGen
Figure 3.1: Properties of the BladeGen Blade Design Cell
Table 3.1: BladeGen Blade Design Cell Properties (p. 20) describes each of the cell properties. These are
related to the properties of the ImportBGD feature in BladeEditor (described at Table 4.4: Properties for
the ImportBGD Feature (p. 74)).
Table 3.1: BladeGen Blade Design Cell Properties
Group
Name
Description
Import Options
Create Hub*
Create All
Blades
Merge Blade
Topology
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Group
Name
Description
Blade Loft
Direction
Shroud Clearance
Create Fluid
Zone*
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BladeGen
Group
Name
Description
Create
Named Selections*
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Group
Name
Description
Note that this property is available
only if Create Fluid Zone is set to
Yes.
* These properties will only apply when you initially import the model. Any subsequent changes to
these properties will not be propagated to downstream cells upon updating the latter.
Figure 3.2: Spanwise Lofting versus Streamwise Lofting (p. 23) shows how spanwise lofting and
streamwise lofting differ.
Figure 3.2: Spanwise Lofting versus Streamwise Lofting
Once the ImportBGD feature has been created (for example, by updating the Geometry cell), changing
the following Blade Design cell properties will have no effect:
Create Hub
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23
BladeGen
Create Fluid Zone
Create Named Selections
Note
In order to facilitate the use of a BladeGen model in another application (such as BladeEditor
or ANSYS TurboGrid), you should always ensure that the model units are set. When you create
a new BladeGen model (File > New > BladeGen Model), the default units are always Un
known (regardless of ANSYS Workbench preferences). In this case, select Model > Properties
from the BladeGen main menu and set Model Units in the Model Property Dialog.
You can access a context menu for the Blade Design cell in the BladeGen component system by rightclicking the cell. Most of the commands that are available are standard, and are described in Cells in
Workbench. The context menu commands that are specific to the Blade Design cell are described in
Table 3.2: Context Menu Commands Specific to the BladeGen Blade Design Cell (p. 24).
Table 3.2: Context Menu Commands Specific to the BladeGen Blade Design Cell
Command
Description
Edit
This command opens a file browser for selecting a .bgd file. This command is only available
if the cell is in the Edit Required state. If this
command is not available due to having
already selected a .bgd file, and you want to
make the command available so that you can
select a different .bgd file, then choose the
Reset command in the context menu.
This command creates a Fluid Flow (CFX) system and links it to the BladeGen system.
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Description
Note that the link between systems causes the geometry to be imported, rather than loaded, into BladeEditor. The blade will be
dependent on the BladeGen BGD file, but you can still modify the HubProfile sketch that appears under the associated MerPlane
feature. For more information on importing and loading geometry into BladeEditor, see Importing Blades from ANSYS BladeGen in
the TurboSystem User's Guide and Loading and Modifying Blades from ANSYS BladeGen in the TurboSystem User's Guide.
3.1. Tips on Using the Create New Blade CFD Mesh Command
Visual Expansion is on by default. This displays a full 360 mesh in ANSYS Meshing for visualization purposes. To display only the actual single passage mesh, clear Visual Expansion in the View menu of ANSYS
Meshing.
If the mesh fails to be generated, try the following procedure to adjust the fineness of the mesh:
1.
2.
3.
In the details view, under the Defaults group, change the Relevance option.
This option affects the values set for some of the controls under the Sizing group. You could
alternatively adjust those controls directly, for finer control.
For details on the Relevance option, see Relevance in the Meshing User's Guide.
If the geometry has a small radius on the leading edge or trailing edge, the resulting mesh might be finer
than wanted. In this case, you can try increasing the minimum element size manually by, say, a factor of
4. For details on the Min Size control, see Min Size in the Meshing User's Guide.
If proximity and curvature are not an issue (for example, if the hub and shroud are not in close proximity,
nor are adjacent blades), you can set the Use Advanced Size Function option to Off. This will cause the
mesh to be generated faster; however, mesh generation will be less robust (more likely to fail).
For details on the Use Advanced Size Function option, see Use Advanced Size Function in the
Meshing User's Guide.
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2.
3.
If ANSYS BladeModeler is not the first license listed, then select it and click Move up as required to
move it to the top of the list. Furthermore, you should select ANSYS DesignModeler in the list and set
its value to 0 (which means Don't Use). This prevents DesignModeler from using an ANSYS DesignModeler license when an ANSYS BladeModeler license is not available.
If ANSYS BladeModeler is not in the list then you need to obtain an ANSYS BladeModeler license.
4.
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BladeEditor
Click the Help button in the License Preferences dialog box for more information.
Note
A BladeEditor model cannot be processed by DesignModeler under the ANSYS DesignModeler license. If you do edit a Geometry cell that contains BladeEditor feature parameters, and
you are using DesignModeler under the ANSYS DesignModeler license, then do the following
to prevent your model from becoming corrupted:
1.
Close your project (by selecting File > New from the main menu in Workbench) WITHOUT
saving it.
2.
3.
4.
Edit the Geometry cell and confirm that DesignModeler runs as BladeEditor (with BladeEditorrelated icons appearing in the tool bar).
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You might want to temporarily suppress various features to speed up the regeneration time. This can
be managed in DesignModeler by right-clicking the feature in the tree view and selecting Suppress.
Note that suppressing a feature also suppresses all dependent features below it. Sketches cannot be
suppressed; they can only be hidden or deleted.
When you click a contour sketch in the tree view, the sketch will be highlighted in the 3D viewer. When
you click a camberline definition, the corresponding FlowPath layer contour will be highlighted in the
3D viewer, and the angle and thickness views will be displayed for this definition. Any changes made
to the sketches or camberline definitions will be immediate. However, updates to the dependent
FlowPath or Blade features will happen only when you subsequently click the Generate button.
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BladeEditor
4.2.3.3. Display Control Toolbar
Description
Import BGD
Load BGD
FlowPath
Blade
Splitter
VistaTFExport
Creates a Vista TF export (VistaTFExport) feature for exporting the flow path and blade geometry to the Vista
TF throughflow analysis tool. For details, see Export to
Vista TF (.geo) (p. 79).
ExportPoints
StageFluidZone
Sector-
Creates a 3D hub sector. For details, see SectorCut Feature (p. 68).
Cut
ThroatArea
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Description
Preferences
Note
Note that, because of limitations in the FlowPath, and Blade features, the Load BGD feature
supports loading BladeGen files with the following restrictions, as applied to BladeGen settings:
Model
Only the Angle/Thickness mode is supported.
If loading multiple BladeGen files, the Beta Definition, from Axial or from Tangential, must
be consistent for all files.
Layers
Only specified span fraction layers and data layers are supported.
The Spanwise Calculation mode must be Geometric.
Angle Definition
Only Theta and/or Beta definitions are supported, not End Angle.
Only 'General' and 'Ruled Element' spanwise distributions are supported.
At least one angle definition must exist on either the hub or shroud layer.
The Angle View Data Location must be 'Meanline'.
After loading a .bgd file, you cannot further split or join curve segments.
Thickness Definition
Only the 'Normal to Meanline on Layer Surface' thickness data type is supported.
The 'vs. Cam' and '% Cam vs. % Cam' thickness specifications are not supported.
Only the General spanwise distribution is supported
At least one thickness definition must exist on either the hub or shroud layer.
Meridional Profile
Only the 'Design Profile' is supported.
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BladeEditor
After loading a .bgd file, you cannot further split or join curve segments.
Note
When you load a .bgd file that specifies Angle/Thickness data from trailing edge to leading
edge, the geometry will not be loaded correctly (will not appear exactly as in BladeGen). If
you load such a .bgd file, a warning message will appear. You can change the data direction
by going into BladeGen and selecting Model > Ang/Thk Data Direction > Data from LE
to TE.
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When using Camberline/Thickness design mode (enabled via the Blade Design Mode setting of the
blade object), the blade-to-blade view is available. This view shows the blade profile for the selected
CamThkDef sub-feature in either of the following coordinate systems:
M-Prime vs. Theta
M vs. R*Theta
Note
Profiles are shown for all blades in the selected blade row.
To show the blade-to-blade view:
1.
Select the CamThkDef sub-feature for which you want the blade-to-blade view. (The CamThkDef subfeature you select must be a sub-feature of a Blade.)
2.
If you do not see the Auxiliary view, click Show/Hide Auxiliary Pane
3.
If the Auxiliary view shows a plot other than blade-to-blade, right-click in the Auxiliary view and select
Blade-to-blade.
Within the blade-to-blade view, you can use the context menu to:
Change the type of plot.
Toggle the coordinate system between M-Prime vs. Theta and M vs. R*Theta.
Zoom to fit the view
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BladeEditor
When using Camberline/Thickness design mode (enabled via the Blade Design Mode setting of the
blade object), the blade lean graph is available. This graph shows a plot of the blade lean angle versus
meridional coordinate (%M). The blade lean angle is essentially the angle between a constant-theta line
and a straight line connecting the hub and shroud camberlines, as viewed in a plane of constant meridional coordinate.
To show the blade lean graph:
1.
Select the blade (or any CamThkDef sub-feature of it) for which you want the blade lean graph.
2.
If you do not see the Auxiliary view, click Show/Hide Auxiliary Pane
3.
If the Auxiliary view shows a plot other than blade lean angle, right-click in the Auxiliary view and select
Blade Lean Angle.
Within the blade lean graph, you can use the context menu to:
Change the type of plot.
Zoom to fit the view
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When using Airfoil design mode (enabled via the Blade Design Mode setting of the blade object), the
Curvature view is available. This view shows a plot of either the curvature or the radius of curvature of
the outline of the airfoil section versus percent arc length. Curvature is evaluated in the applicable layer
(the layer containing the blade section). Arc length is measured along the outline of the airfoil section,
starting at the major axis of the leading edge ellipse and ending at the major axis of the trailing edge
ellipse.
To show the Curvature view:
1.
Select the any Blade Section sub-feature for which you want the Curvature view.
2.
If you do not see the Curvature view at this point, click Show/Hide Auxiliary Pane
Within the Curvature view, you can use the context menu to:
Toggle display of the curvature/radius of curvature data for the high-theta side only.
Toggle display of the curvature/radius of curvature data for the low-theta side only.
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BladeEditor
Toggle between viewing curvature or radius of curvature.
Zoom to fit the view.
This view shows a plot of meridional curvature of the hub/shroud versus either meridional, or normalized
meridional, coordinate. Meridional curvature is computed as the inverse of the radius of curvature in
the axial-radial plane. For a plot that uses normalized meridional coordinate, normalization is carried
out such that the coordinate ranges from 0 to 100 over the plot. The portions of the hub and shroud
curves that are plotted depend on the selected feature: a FlowPath feature or a Blade feature.
To show the Meridional Curvature view:
1.
2.
If you do not see the Auxiliary view, click Show/Hide Auxiliary Pane
3.
If the Auxiliary view shows a plot other than meridional curvature, right-click in the Auxiliary view and
select Meridional Curvature.
Within the Meridional Curvature view, you can use the context menu to:
Change the type of plot.
Toggle display of the hub curvature data.
Toggle display of the shroud curvature data.
Change the X-Axis Scale between meridional coordinate and normalized meridional coordinate.
Zoom to fit the view.
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Select the blade for which you want the Angle view.
2.
If you do not see the Angle view, click Show/Hide Angle Pane
The Angle view will show a Beta curve (colored cyan) or a Theta curve (colored dark blue) whichever
is specified in the properties of the selected CamThkDef sub-feature. You can add the other curve to
the Angle view using the context menu in the Angle view.
Within the Angle view, you can:
Access a shortcut menu by right-clicking the mouse.
Drag (using the mouse) the control points defining the Theta/Beta curve.
Change the curve type: Bezier, cubic spline, piecewise-linear (context menu)
Insert or delete points (context menu).
Convert the selected curve segment to a Bezier or spline curve of the specified order (context menu).
Set control point coordinates (double-click a control point and edit the coordinate values in a dialog box).
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BladeEditor
View the coordinates of any location on a curve (hold the Ctrl key and left click any control point or line
segment of a curve).
Pan the view (right-click and drag).
Zoom to fit the view (context menu).
Zoom in and out (middle-click and drag).
Zoom in via a zoom box (hold the Alt key and left-click and drag from the top-left corner to the bottomright corner of a rectangular region; drag in the opposite direction to re-fit the view).
Change the x-axis display type: m, m, %m, or %m (context menu).
Read angle data points from a file or save points to a file (context menu). In a crude way, this enables
copying and pasting data from one CamThkDef sub-feature to another, or to and from an external application, for example a spreadsheet.
Use as Input Parameter (context menu)
After right-clicking in the view and selecting Use as Input Parameter from the context menu, click a
point on the curve. The settings for that point will appear in the properties of the relevant CamThkDef
feature; each property has a check box that can be selected to cause the property to become and
input parameter.
Show all defining Theta/Beta curves in the current view (context menu).
Show/hide the second angle curve (the Beta or Theta curve whichever is not specified for the view in
the properties of the selected CamThkDef sub-feature) (context menu).
Note
When the meridional contours are changed, the angle data points are scaled relative to the
percent m-coordinate (% m-prime).
Note
X-axis value behavior: preference used as default. Change of x-axis value will affect all layers
viewed for a given Blade feature.
Note
Some context menu commands are not available whenever at least one control point is eligible
to be selected as an input parameter due to having been processed by the Use as Input
Parameter command.
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Select the blade for which you want the Thickness view.
2.
If you do not see the Thickness view, click Show/Hide Thickness Pane
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39
BladeEditor
Show all defining thickness curves in the current view (context menu).
Note
When the meridional contours are changed, the thickness data points are scaled relative to
the percent m-coordinate (% m).
Note
X-axis value behavior: preference used as default. Change of x-axis value will affect all layers
viewed for a given Blade feature.
Note
Some context menu commands are not available whenever at least one control point is eligible
to be selected as an input parameter due to having been processed by the Use as Input
Parameter command.
Select the Blade Section sub-feature (under the Blade feature) for which you want the Section Definition
view.
2.
If you do not see the Section Definition view, click Show/Hide section shape
The blade section shape is displayed in the Section View (Figure 4.2: Blade Section View (p. 41)). The
blade section shape can be modified by changing the section dimensions in the details view, or by
dragging the Bezier curve control points in the Section View. The Section View also displays the:
pitch line
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BladeEditor
Insert a point on a Bezier curve (right-click in view to insert the new point).
Delete a point from a Bezier curve (right-click the point to be deleted; only interior points may be deleted).
Set control point coordinates (double-click a control point and edit the coordinate values in a dialog box).
Reset the airfoil input parameters and control points to their original values (context menu)
Toggle the display of the blade pitch spacing line (context menu)
Toggle the display of the specified throat width (context menu)
Toggle the display of the calculated throat width and its midpoint (context menu)
Toggle the display of the airfoil centroid location (context menu)
Toggle the display of the LE ellipse (context menu)
Toggle the display of the TE ellipse (context menu)
Toggle the display of the stagger line (context menu)
Toggle the display of a point on the airfoil surface that corresponds to the point currently selected in the
curvature view (context menu)
Pan the view (right-click and drag).
Zoom in and out (middle-click and drag).
Zoom to fit the view (context menu)
Zoom in via a zoom box (hold the Alt key and left-click and drag from the top-left corner to the bottomright corner of a rectangular region; drag in the opposite direction to re-fit the view).
Note
Toggling the display options will make them take effect for the remainder of the session,
but not from session to session.
You can see the curvature of an airfoil section via the Curvature view. For details, see Curvature
View (p. 35).
Select the blade for which you want the Section Stacking view.
2.
If you do not see the Section Stacking view, click Show/Hide Stacking Pane
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BladeEditor
Figure 4.3: Section Stacking Graph
For example, if you wanted to stack the sections in a straight radial line based on the airfoil centroids,
you would set Section Reference Location to Airfoil Centroid and set the section stacking
graph to have the same angle for all span values.
Within the Section Stacking view, you can:
Access a shortcut menu by right-clicking the mouse.
Drag (using the mouse) the control points defining the stacking curve.
Convert the selected curve segment to a Bezier or spline curve of the specified order (context menu).
Change the curve type: Bezier, cubic spline, piecewise-linear (context menu).
Insert a point on the stacking curve (right-click in view to insert the new point).
Delete a point from the stacking curve (right-click the point to be deleted).
Set control point coordinates (double-click a control point and edit the coordinate values in a dialog box).
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Note
The lean angle is defined as atan(R * dTheta / dSpan) for any point on the stacking curve. A
purely radial stacking curve would have zero lean angle.
Note
Toggling the display options will make them take effect for the remainder of the session,
but not from session to session.
Note
Some context menu commands are not available whenever at least one control point is eligible
to be selected as an input parameter due to having been processed by the Use as Input
Parameter command.
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BladeEditor
Description
FlowPath
Blade
Splitter
VistaTFExport
Creates a Vista TF export (VistaTFExport) feature for exporting the flow path and blade geometry to the Vista
TF throughflow analysis tool. For details, see Export to
Vista TF (.geo) (p. 79).
ExportPoints
StageFluidZone
Sector-
Creates a 3D hub sector. For details, see SectorCut Feature (p. 68).
Cut
ThroatArea
After you add a feature to your model, the feature appears in the tree view.
The following topics will be discussed:
4.3.1. Flow Path Contour Creation
4.3.2. FlowPath Feature
4.3.3. Blade Feature
4.3.4. Camberline/Thickness Definition Sub-feature
4.3.5. Blade Section (Airfoil Design Mode) Sub-feature
4.3.6. Splitter Feature
4.3.7. Stage Fluid Zone Feature
4.3.8. SectorCut Feature
4.3.9.Throat Area Feature
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The first step in creating new blade row geometry is creating the flow path contours that define the
hub, shroud, inlet and outlet. The flow path contours are defined by sketch edges, which can be created
using the existing DesignModeler sketch tools. Each contour (hub, shroud, etc.) should be defined in a
separate sketch. This implicitly identifies all the edges belonging to a given contour. All contour sketches
are expected to lie on the same Plane feature. Not only will this guarantee that the contours are coplanar,
it will enable you to apply constraints and dimensions between sketches.
Note
Contour sketches must be created on the (global) ZX-plane. The local X and Y axes on the
sketch plane correspond to the global Z and X axes, respectively. The local X axis corresponds
to the machine axis and the local Y axis corresponds to the radial coordinate axis. Consequently,
all flow contours in the sketch must have positive Y coordinates.
It is advisable that you turn off the sketch global autoconstraint setting. Click the Sketching
tab, click the Constraints toolbox, click Auto Constraints and clear the Global check box.
Having this global constraint turned on may cause undesirable constraints to be added to the
LayerContour edges.
The hub, shroud, inlet, and outlet contour end points must be coincident.
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BladeEditor
Details of [Feature Name]
FlowPath
[Name]
Machine Type
Theta Direction
[Right-handed | Left-handed]
Hub Contour
[Sketch selection]
Shroud Contour
[Sketch selection]
Inlet Contour
[Sketch selection]
Outlet Contour
[Sketch selection]
Hub Cut?
[Yes | No]
[Sketch selection]
Hub Cut
Shroud Cut?
[Yes | No]
[Sketch selection]
Shroud Cut
Number of Layers
[Sketch selection]
Advanced Property
Interpolation Mesh
Size
[Sketch name]
Sketch Name
Layer Details: 1
Layer Type
Span Fraction 1
Layer Details: 2
Layer Type
Span Fraction 2
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Span Fraction 3
Layer Details: 4
Layer Type
Span Fraction 4
The Machine Type is used by downstream applications, for example in CFD-Post, for determining the
appropriate default postprocessing report. The Theta Direction specifies the interpretation of the theta
direction for the CamDef angle definitions. The theta direction can be specified as either right-handed
or left-handed relative to the direction of the global Z axis (the machine axis).
By default, the flow path starts with two layers: one for the hub and one for the shroud. You can insert
or delete layers. The first and last layers must be at span fractions of 0 and 1, respectively; these will
always exist and cannot be deleted or changed. A given blade does not need to have defined profiles
on all layers. The layers are defined in the context of the FlowPath feature for consistency between
blade rows.
A layer can be defined by a fixed value of span fraction, or it can be defined by a sketch:
To insert a new fixed-span-fraction layer, right-click an existing fixed-span-fraction layer in the details view
and select Insert Layer Above or Insert Layer Below. To delete a fixed-span-fraction layer, right-click it
and select Delete.
To add one or more layers using sketches, specify the applicable sketches (which must be created beforehand) in the Sketches for Defined Layer property. Each sketch should contain one or more (separate)
curves. Each curve in each specified sketch is used to create one layer. For example, if you select two
sketches, one having one curve and the other having four curves, then five sketch-based layers will be
generated.
After you apply your sketch selection, a new category, Sketches of User Defined Layers, appears and
lists the sketches that were selected. You can remove a sketch listed under Sketches of User Defined
Layers by right-clicking the sketch and selecting Remove from selection.
After you select sketches, or if you make any changes to the sketch selection in general, you must
then regenerate the FlowPath feature. After regeneration is complete, the user-defined layers will
appear in the Layer Details portion of the FlowPath details view.
Note
After the FlowPath feature has been generated, you will not be able to edit the Sketches for
Defined Layer property until you right-click the FlowPath feature in the tree view and select
Edit Selections from the shortcut menu.
All layers are presented in the details view in the order of average fractional span value. If you change
a layers sketch curve or span fraction value such that the order of layers changes, then:
The layers are renumbered (in accordance with their average fractional span values), and
Any objects that refer to layers will continue to refer to the same layers under their new numbers.
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For example, if the Blade sub-feature Blade1_Camberline6 refers to layer 6 and you subsequently insert
a layer before layer 6, then the original layer 6 will be renumbered to become layer 7 and
Blade1_Camberline6 will then automatically change so that it refers to layer 7 (and it will be renamed
to Blade1_Camberline7).
Note
The layers used by a blade are required to not touch or intersect each other anywhere
within the blade.
Note
When you change sketches that are used to define layers, the software will automatically
attempt to maintain the association between the layers and the objects that refer to them.
For example, if you add a curve near an existing curve, then delete the latter, the objects
that originally referenced the deleted curve may be changed automatically to refer to the
new curve. In cases where the software encounters difficulty maintaining assignments, a
warning message may be issued.
If automatic reassignment is not applicable, manual reassignment can be carried out. For
example, if you delete a curve that was being referenced by an object, and there is no other
curve available for that object, then the object will be left in an invalid state. In that case,
you could correct the problem by creating a new curve and manually reassigning that curve
to the object. Note that for section definition objects, the manual reassignment must be
done before regenerating the object.
You can create the FlowPath feature automatically via the Load BGD feature, or you can manually create
the FlowPath feature. In either case, you can change the sketch selections once the feature has been
created.
The FlowPath feature has optional hub cut and shroud cut properties to support trimming the flow
path for a 'flow cut'. An example is if you have a base centrifugal compressor blade design that is used
for a range of compressors. In this case, the FlowPath and Blade features would define the base blade
geometry. You then want to use the same blade, but in a compressor of different size, so the blade
height must be trimmed. The flow cut would be used to define the final flow path boundaries, and
would trim the height of all blades in the flow path.
The flow cut affects all blades that reference the flow path. The flow cut properties take as input the
sketch contours that define the flow cut. The additional feature properties are in a group below the
Outlet Contour property.
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[Feature Name]
Operation
[ Camberline/Thickness | Airfoil ]
Flow Path
[FlowPath selection]
Type
[Rotor | Stator]
[Integer Value]
Surface Construction
[Value]
[None | Layer]
[Sketch selection]
Type
[Value]
LE Ratio at Shroud
(for Ellipse only)
[Value]
[Sketch selection]
Type
[Value]
Ellipse Ratio at
Shroud
[Value]
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BladeEditor
Advanced Properties (Hidden by default)
Number of Points
Along the Blade
[Int Value]
[Int Value]
[Int Value]
Yes
Layer 2
[Yes | No]
...
[Yes | No]
Layer n
Yes
If the topology on the shroud end cap of the blade does not match the shroud topology (shroud contour edges), the blade has not
been trimmed cleanly. In order to correct the trim, increase the Blade Extension.
The same applies for the hub end cap topology as compared with the hub topology (hub contour edges).
Note that you cannot specify a perfectly sharp leading edge . As a workaround, you can specify a square trailing edge with a small,
but finite, thickness (for example, 0.05 mm).
c
Note that you cannot specify a perfectly sharp trailing edge . As a workaround, you can specify a square trailing edge with a small,
but finite, thickness (for example, 0.05 mm).
b
If your case involves features other than the Blade/Splitter, you can set the Operation feature property
to Add Frozen to reduce computational time while you are designing the Blade/Splitter. However,
with the Add Frozen option, bodies other than the Blade/Splitter will not be updated in response to
changes in the Blade/Splitter. If you have other features (e.g. fillets) that are dependent on the
Blade/Splitter, you should set the Operation feature property to Add Material to allow the other features
to be affected by the Blade/Splitter.
The first Type property specifies whether the blade is a rotating or stationary component.
If the Surface Construction property is set to Ruled Element, then exactly two CamThkDef sub-features
must be used; one at the hub and one at the shroud.
When a curve in the angle or thickness view is modified, the properties displayed for the corresponding
CamThkDef sub-feature are updated simultaneously, but the graphics view will not be updated until
you regenerate the Blade.
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4.3.3.2. Blades made using Blade Section (Airfoil Design Mode) Sub-features
When using the Airfoil blade design mode, the blade shape is defined by a stacked sequence of airfoil
sections. The airfoil sections are defined on the flow path layers, as with the Camberline/Thickness
mode. The basic topology of each blade section (the set of edges that describe the shape of the airfoil)
is defined by the section template, which is shown in Figure 4.5: Blade Section Sketch Template (p. 61).
In the tree view, when using the Airfoil blade design mode, Blade Section sub-features appear as subnodes of the Blade feature . For details on Blade Section sub-features, see Blade Section (Airfoil Design
Mode) Sub-feature (p. 59).
When using the Airfoil blade design mode, the feature properties of the Blade feature are as follows:
Details of [Feature Name]
Blade
[Feature Name]
Operation
[ Camberline/Thickness | Airfoil ]
Section Orientation
[ Positive | Negative ]
Flow Path
[FlowPath selection]
Type
[Rotor | Stator]
[Int Value]
Surface Construction
[Value]
[None | Layer]
[LE/TE Contours]
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BladeEditor
Section Reference
Location
LE Contour
[Sketch selection]
TE Contour
[Sketch selection]
Location
[Inside Contours]
Yes
Section2 on Layer2
[Yes | No]
...
[Yes | No]
Section n on Layern
Yes
If the topology on the shroud end cap of the blade does not match the shroud topology (shroud contour edges), the blade has not
been trimmed cleanly. In order to correct the trim, increase the Blade Extension.
The same applies for the hub end cap topology as compared with the hub topology (hub contour edges).
If your case involves features other than the Blade/Splitter, you can set the Operation feature property
to Add Frozen to reduce computational time while you are designing the Blade/Splitter. However,
with the Add Frozen option, bodies other than the Blade/Splitter will not be updated in response to
changes in the Blade/Splitter. If you have other features (e.g. fillets) that are dependent on the
Blade/Splitter, you should set the Operation feature property to Add Material to allow the other features
to be affected by the Blade/Splitter.
The Section Orientation property specifies how the blade section is oriented with respect to the Theta
direction. The choices are as follows:
Positive - makes the suction side of the blade face the low-Theta direction.
Negative - makes the suction side of the blade face the high-Theta direction.
When you make a change to the Section Orientation property, the section input data is preserved so
that the section shape is effectively mirrored.
The FlowPath selection is the reference to the FlowPath feature, which is mandatory.
The Type property specifies whether the blade is a rotating or stationary component.
You can turn defining sections on or off from an existing airfoil design mode blade feature. This gives
you flexibility in controlling the blade shape without having to recreate the blade feature.
You control which sections are defining sections in the Properties view for the blade feature. The blade
property group Section Definitions lists all available sections. The property value for each section has
a Yes or No value depending on whether it is a defining section (Yes) or not. When the blade feature
is first created, all sections are marked as defining sections. (The hub (layer1) and shroud (layer n) are
always defined.)
If the flow path layers are modified, updating the blade feature shows any added sections in the blade
Section Definitions. Newly added sections are marked as not defining sections unless you change the
property value. Existing defining sections remain unchanged.
You cannot delete a flow path layer if a section is defined on it. If a section definition is switched from
Yes to No, the section data will be preserved (including save/resume) until the flow path layer is deleted.
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Details of Camberline
Angle Definition
Theta Reference
(For Beta definition
only)
[Value]
Theta at Reference
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BladeEditor
(For Theta with LE/TE
Beta definition only)
Beta at LE
(For Theta with LE/TE
Beta definition only)
Beta at TE
Angle Data Location
X-Axis Definition
Type
[% M | M | % M | M]
(Controls the type of data used for Angle Point input
parameters.)
Details of Thickness
Thickness Definition
Thickness Definition
Type
X-Axis Definition
Type
[% M | M | % M | M]
(Controls the type of data used for Thickness Point input
parameters.)
[Value]
Y of Angle Point 1
[Value]
[Value]
Y of Thickness Point
1
[Value]
CamThkDef sub-features are named according to the associated Blade name and Layer number.
When a CamThkDef sub-feature is selected in the feature tree, its angle data is displayed on the angle
graph and its thickness data is displayed on the thickness graph. The angle and thickness distributions
are plotted from leading edge to trailing edge.
If the Angle Definition Type is set to Theta, then the specified angle curve is used as the theta definition
for the camberline.
If the Angle Definition Type is set to Beta, then the specified angle curve is used as the Beta definition
for the camberline. In this case, the theta definition is derived by integrating the Beta curve using the
specified Theta Reference value. The Theta Reference value can be specified at either the leading edge
or the trailing edge of the blade.
If the Angle Definition Type is set to Theta with LE/TE Beta, then you can control the theta distribution
as well as specify the leading and trailing edge Beta values. This type is not offered until you have
generated the camberline with:
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produced externally. In the Angle view, the context menu operation 'Read Points' lets you replace the
active curve data points from the data in a text file called a '.ha' file. The context menu operation 'Save
Points' lets you save the active data points to a '.ha' text file. These options are available only if the
Angle Definition is active, that is, set to 'User Specified'.
The first line in the '.ha' file specifies the number of points. Subsequent lines in the file, one for each
data point, contain the point coordinate values 'h, a', where 'h' is the horizontal or x-axis value and 'a'
is the angle value. The point coordinates correspond to the defining points for the angle definition
curve, which may be either Theta or Beta, in radians, versus m-prime, % m-prime, m or % m.
When reading the '.ha' file, the data point coordinates will be interpreted based on the Angle Definition
Type and the selected x-axis type. If the Angle Definition Type is set to Theta, then the angle values
will be interpreted as Theta values. Otherwise, the angle values will be interpreted as Beta values. If the
x-axis is set to m-prime or % m-prime, then the 'h' coordinates for the data points will be treated as %
m-prime values, and the values will be normalized based on the first and last data points so that the
values start at zero and end at 100%. If the x-axis is set to m or % m, then the 'h' coordinates for the
data points will be converted to m values by normalizing based on the first and last data points and
then multiplying by the maximum m on the layer. These values will then be converted to % m-prime.
The existing angle curve data for all segments will be replaced by a single curve segment with the data
from the '.ha' file, and the curve type will be set to 'cubic spline'.
When you choose 'Save Points', the defining points for all curve segments will be written sequentially
to the file starting with the leading edge point and ending at the trailing edge point. The 'h' coordinates
will be written in the value corresponding to the selected x-axis type. If the Angle Definition Type is
set to Theta, then the Theta values will be written as the angle values. Otherwise, the Beta values will
be written as the angle values.
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Layer
Details of Dimensions
StaggerAngle
MajorLERadius
MinorLERadius
LESSWedgeAngle
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BladeEditor
affects the location of the point where the LE suction
side curve contacts the LE ellipse.
LEPSWedgeAngle
LEBeta
TEBeta
ThroatWidth
SSThroatAngle
MajorTERadius
MinorTERadius
TEHalfWedgeAngle
These Blade Section Sub-feature properties, in conjunction with the sketch template, define the airfoil
shape. The blade section template, as applied to an example blade section, is shown in the following
figures: Figure 4.5: Blade Section Sketch Template (p. 61), Figure 4.6: Blade Section Sketch Template:
Details in Leading Edge Region (p. 62), Figure 4.7: Blade Section Sketch Template: Details in Trailing
Edge Region (p. 63).
In these figures, the red asterisk symbols represent control points for the Bezier curves. Note that each
end of the stagger line (that is, the chord line) is at an intersection of the major axis of an ellipse and
the ellipse itself. Note that the R*Theta axis is tangent to the blade. The M axis is at the intersection of
the R*Theta axis and the extended major axis of the leading edge ellipse.
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BladeEditor
Figure 4.6: Blade Section Sketch Template: Details in Leading Edge Region
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The Blade Section Sub-feature properties can be parameterized as for other properties in DesignModeler.
For details, see Creating Parameters in the DesignModeler User's Guide.
When the sections are first created, the dimensions are scaled to the meridional chord defined by the
LE/TE contours.
To edit the airfoil shapes and stacking arrangement, use the Section and Stacking views, respectively.
For details, see Section Definition and Stacking Views (p. 40). You can see the curvature of an airfoil
section via the Curvature view. For details, see Curvature View (p. 35).
After modifying one of the blade sections, but before regenerating the blade, the graphics window
displays the blade sections and the curve that passes through the Section Reference Location of each
blade section. Note that the Theta-versus-span distribution of this curve follows the relation given by
the stacking curve (see Section Stacking View (p. 42)).
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BladeEditor
4.3.6.1. Cloned Splitter
4.3.6.2. Independent Splitter
[Feature Name]
Operation
Reference Blade
Type
Clone
Offset
Pitch Fraction
[Value: 0-1]
or
Angle
[Value]
If your case involves features other than the Blade/Splitter, you can set the Operation feature property
to Add Frozen to reduce computational time while you are designing the Blade/Splitter. However,
with the Add Frozen option, bodies other than the Blade/Splitter will not be updated in response to
changes in the Blade/Splitter. If you have other features (e.g. fillets) that are dependent on the
Blade/Splitter, you should set the Operation feature property to Add Material to allow the other features
to be affected by the Blade/Splitter.
The Offset specifies how the splitter will be offset relative to the main blade. If Angle is selected, then
the angular offset of the cloned splitter blade relative to the main blade is specified directly. If Pitch
Fraction is selected, then the pitch fraction as a value between 0 and 1 is specified. The pitch fraction
represents the fraction of distance between two adjacent main blades. The actual angular offset is:
offset = pitch fraction * 2 * / n
where n is the number of main blades.
[Feature Name]
Operation
Reference Blade
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Independent
Offset
Pitch Fraction
[Value: 0-1]
or
Angle
[Value]
Offset Reference
An offset reference meridional location is calculated at the intersection of the hub contour and the
splitter leading edge contour.
2.
For the offset meridional location, the main blade theta value is calculated from the main blade cambersurface.
3.
The reference theta is then calculated by adding the angular offset (from the pitch fraction or specified
angle) to the main blade theta value.
4.
All splitter camberline theta values are offset internally so that the splitter hub camberline starts at the
reference theta.
Alternatively, when Hub at Trailing Edge is selected for the Offset Reference, the reference theta and
the camberline locations are calculated as follows:
1.
An offset reference meridional location is calculated at the intersection of the hub contour and the
splitter trailing edge contour.
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BladeEditor
2.
For the offset meridional location, the main blade theta value is calculated from the main blade cambersurface.
3.
The reference theta is then calculated by adding the angular offset (from the pitch fraction or specified
angle) to the main blade theta value.
4.
All splitter camberline theta values are offset internally so that the splitter hub camberline ends at the
reference theta.
When a BladeGen model with splitters is imported, the theta values shown for the splitter camberlines
may appear to differ in BladeEditor. The reason is that BladeGen always calculates the splitter reference
theta using a meridional location at the main blade leading edge rather than at the splitter blade
leading edge. When the splitter camberline definitions are imported they are converted to preserve the
blade position and shape, and therefore the point data for the definitions may differ.
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[Feature Name]
Flow Path
[Yes | No]
Interface Detail 1:
Interface Location
Interface Detail 2:
Interface Location
0 corresponds to the aftmost trailing edge of the set of blades in the upstream blade row. 1 corresponds to the foremost leading
edge of the set of blades in the downstream blade row.
The Create Named Selections property determines whether the feature will automatically create named
selections for each stage fluid zone. The Interface Details groups are created dynamically depending
on the number of interfaces involved (number of blade rows less one.)
Named selections are created automatically for each blade row of the StageFluidZone. The naming
convention is Hub_[Main Blade Name], Shroud_[Main Blade Name], Blade_[Blade Name], etc. where
Main Blade Name is the name of the main blade in the given blade row. For the Blade_ regions, each
blade in the blade row will have a separate region defined.
Named selections will not appear in DesignModeler, but they will appear if you load the .agdb file into
the Mechanical application or the Meshing application, provided that you have set the properties of
the Geometry cell (in the Tools > Options > Geometry Import in ANSYS Workbench) as follows:
1. CAD Attributes is selected.
2. Filtering Prefixes are cleared.
(This setting appears when CAD Attributes check box is selected.)
3. Named Selections is selected.
You can make the Geometry cell settings this way by default by selecting Tools > Options from the
ANSYS Workbench main menu, browsing to the Geometry Import branch, and setting CAD Attributes
(same as Attributes), CAD Attributes > Filtering Prefixes (same as Attribute Key), and Named Selections.
Note
If the StageFluidZone periodic interfaces do not appear to be trimmed appropriately on the
hub or shroud boundaries, you can try increasing the Blade Extension property for the corresponding blade feature to remedy the problem. The StageFluidZone feature uses this
property to control how the periodic interfaces are created.
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BladeEditor
Sketch
[Sketch selection]
Flow Type
A StageFluidZone feature must be present in the model above the position of the SectorCut Feature.
The Hub geometry will be placed in Frozen state to prevent merging with the Blade/Splitter geometry.
If required, the Hub geometry can be merged subsequently by using an Unfreeze feature (see Unfreeze
in the DesignModeler User's Guide).
For the flow type:
Select Axial for flow paths that are entirely parallel to the machine axis
Select Transitional for flow paths that enter axially and exit radially or vice-versa
Select Radial for flow paths that are entirely perpendicular to the machine axis
[Feature Name]
Blade
Calculation Method
Surface Constraint
Method
Search Region
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[0<=Value<=100]
Fitted By
[Value]
Throat Details:
Area
[Value]
Corrected Area
[Value]
Length on Layer 1
[Value]
Length on Layer 2
[Value]
...
Length on each layer
is listed.
The Blade property specification is used to determine which blade row is to be considered. The Blade
property also affects the type of Surface Constraint Method (described below) that may be selected.
Select a Calculation Method for calculating the throat area:
Minimum Length on Each Layer finds the minimized throat length as a curve on each layer (surface),
then constructs the throat surface by connecting these curves together.
Minimum Area uses the surface resulting from Minimum Length on Each Layer as a starting
point. The surface is then adjusted by changing the throat curve endpoints iteratively in an attempt to
minimize the throat surface area (not the corrected area).
Surface Constraint Method specifies whether the throat curves and throat surface are constrained to a
location.
No Constraint: The throat may contact any part of the blade.
Fixed on Low Theta Side and Fixed on High Theta Side: The throat curves on each layer,
and the throat surface, are forced to touch one of the blades at a prescribed normalized arc length position
(0 to 100 as described below in the description of the Location property) along the blade surface. Here,
Low Theta Side and High Theta Side refer to sides of the throat.
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BladeEditor
When one of these settings is selected, the throat area is calculated from one main blade to the next
main blade. If it is also the case that the Fitted By property (described below) is set to Approximate,
then no splitter blade is considered in the throat area calculation. If, on the other hand, the Fitted
By property is set to Precise, then the throat area is calculated for the throat surface excluding
any portion of the throat surface that is inside any splitter blade.
Fixed (only applicable for splitters): The throat is constructed in two parts, one on each side of the
splitter. Each part starts from the splitter blade at the specified normalized arc length position (0 to 100
as described below in the description of the Location property) along the applicable blade surface (suction
side or pressure side). The area of each part is reported separately.
In the case of Surface Constraint Method set to No Constraint, you can attempt to find a local
minimum throat near the leading or trailing edge by using the Search Region property. Search Region
sets boundaries for the positions of the throat curves and throat surfaces:
Leading Edge to Mid-Passage: Allows the throat to move from the leading edge to halfway
between the leading and trailing edges.
Mid-Passage to Trailing Edge: Allows the throat to move from halfway between the leading
and trailing edges to the trailing edge.
Full Passage: Allows the throat to move anywhere from the leading edge to the trailing edge.
The Location property specifies a location along the blade profile, measured as normalized arc length
starting at 0 at the leading edge (where the camberline intersects the blade surface) and reaching 100
at the trailing edge (where the camberline intersects the blade surface, except in the case of a cut-off
trailing edge, in which case the normalized arc length is 100 at the cut-off corner). The Location applies
to the selected blade. For example, if the user selected a splitter blade, then the location applies to the
percentage arc length of the splitter profile (on a given layer). Location can be parameterized.
The Advanced Properties group is hidden until Show Advanced Properties, in the BladeEditor preferences, is set to Yes.
The Minimization Method property controls which algorithm is used to compute the minimum throat
curve on a given layer:
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Note
Only the main blade to main blade throat lengths and average throat positions for each
exported layer are needed by Vista TF.
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BladeEditor
All defining blade layers (marked with Yes under the Blade/Splitter feature) are used to position the
throat surface.
Note
If the throat surface does not appear to fully capture the shape of the blade passage, it may
be because the selected Blade feature has too few defining camberlines. Specifically, if the
selected Blade feature only has two defining camberlines, you may need to insert additional
camberlines to sufficiently define the shape of the throat surface.
Note
The minimization calculation of the throat surface area uses the raw blade profile data from
the Blade feature and not the final solid model. The actual throat surface area is calculated
from the solid model.
to take a
Angle view
Thickness view
Blade to Blade view
Click Comparison On/Off
to toggle the visibility of the snapshot in all views that can display a
snapshot. While comparison mode is on, you cannot update or clear the snapshot.
. Deleting the snapshot has a (usually minor) benefit; it
To clear the snapshot, click Clean snapshot
reduces the disk space required to save your case.
You can control display options for the snapshot by clicking Comparison display option
changes in the details view.
and making
Blade comparison is demonstrated in Tutorial 1: Blade Editing With Emphasis On Sketches, Layers, and
Blade Comparison (p. 87).
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Note
If you edit the Geometry cell before updating it, then the ImportBGD feature details that are
shown in BladeEditor may not accurately reflect the Blade Design cell properties. To refresh
the ImportBGD feature properties, click
in BladeEditor. It is not recommended that
you edit the ImportBGD properties inside BladeEditor because they will be overwritten by
the properties from the Blade Design cell the next time you update the Geometry cell.
Alternatively, you can import a BladeGen file from outside the project. To do this, click
in
the BladeEditor toolbar. When you click this icon, you will be prompted for the location and name of
the BladeGen (.bgd) file. Once the filename is selected, the details view enables you to select the
properties for the import. These properties are listed in Table 4.4: Properties for the ImportBGD Feature (p. 74). As with other DesignModeler feature properties, you can double-click in a property value
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BladeEditor
box to change the selection to the next choice, or single-click the property and select the value from
the drop-down list.
Table 4.4: Properties for the ImportBGD Feature
Property
Default
Value
Function
ImportBGD
ImportBGD#
Source
(selected
BGD
File)
This property defines the name and path of the imported .bgd file. You can change the source to a new
.bgd file if Refresh is set to Yes.
Unit
Preference
(default
is the
DesignModeler
length
unit)
You may change the value of this property to the intended BladeGen model length unit if the latter does
not match the DesignModeler length unit. If the
BladeGen model length unit is specified as Unknown
(in the BladeGen model properties), then BladeEditor
will interpret the model as having the length unit
specified here, and will process the model by converting from this unit into the DesignModeler length unit.
Otherwise, the unit specified here will be ignored, and
the model will be converted from the unit specified
in the .bgd file into the DesignModeler length unit.
It is recommended that you specify a length unit in
BladeGen so that this information is stored in the .bgd
file.
Make sure that the length unit specified here is appropriate for the model. If the BladeGen dimensions are
too small, DesignModeler may fail to import the
BladeGen model.
Create
Hub
Yes
Hub
Offset
1 (Inch)
Create
Blades
All
Merge
Blade
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Yes
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Default
Value
Topology
Function
edge, pressure side, trailing edge and suction side. This
can make it easier to create a structural mesh for the
blades in the Mechanical application.
If this property is set to Yes, then the blade faces will
be merged where they are tangent to one another.
Blade
Loft Direction
Streamwise
Create
Shroud
Clearance
No
Layer
Number
Create
Fluid
Zone
Yes
Create
Named
Selections
Yes
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BladeEditor
Property
Default
Value
Function
as selection groups in other ANSYS Workbench applications.
Note that this property is available only if Create Fluid
Zone is set to Yes.
Blade
Extension
(%)
Periodic Surf
Extension
(%)
Periodic Surf
Style
Three
Pieces
Refresh
Yes
Figure 4.8: Spanwise Lofting versus Streamwise Lofting (p. 77) shows how spanwise lofting and
streamwise lofting differ.
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Once the properties for the ImportBGD feature have been set, click the Generate button, and the
BladeGen model will be imported.
The following features will then be created in the tree view:
MerPlane: this plane is a copy of the Z-X plane; it is the plane on which the blade design sketches are
created.
MasterProfile: a sketch defining the hub, shroud, leading edge, trailing edge, inflow and outflow
boundaries of the blade passage (imported from the .bgd file) will be created. This sketch is used
during the creation of the blade bodies, and can be used to create the fluid zone. You should not
modify this sketch.1
This constraint is to prevent the MasterProfile and the blades from becoming inconsistent, because the blade surface data
comes from BladeGen.
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BladeEditor
BladeProfile: a sketch defining the locations of the leading and trailing edges for the main blade
will be created.
HubProfile: a sketch defining the hub body will be (optionally) created. This sketch can be modified;
however, you should take care to ensure that the sketch loop remains intact or the hub body will fail
to regenerate.
HubBody - (Optionally) the HubProfile sketch is revolved to create the HubBody feature in
the tree view.
BladeBody - The blade surface data is imported and lofted in DesignModeler to create the BladeBody
feature in the tree view.
StageFluidZone - (Optionally) the MasterProfile sketch is revolved and cut into a sector by the
periodic surface to form the StageFluidZone body. This feature forms a sector of the fluid volume
around a single blade, but the blade has not been removed from the volume.
Enclosure - When the StageFluidZone is created, the blade (and any other connected geometry)
is removed from the StageFluidZone body by the Enclosure feature.
Named Selections - These are the labeled regions on the final Enclosure body: Blade, Hub, Shroud,
Inflow, Outflow, PeriodicA and PeriodicB.
Note
If you edit the hub sketch, make sure to maintain a closed edge loop when modifying this
sketch or the hub body will fail to be generated. You can check the loop while editing the
sketch by right-clicking in the viewer, choosing Select Loop/Chain and then selecting an
edge of the loop. This will highlight the loop and let you inspect it in order to make sure
that it is uniquely closed.
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[Feature Name]
Blade(s)
Export to file
[Yes | No]
[.geo filename]
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BladeEditor
Spanwise Mesh
Count
[Blade reference]
Blade 2
[Blade reference]
Blade 3
[Blade reference]
Note
The Vista TF solver expects the flow path (from inlet to outlet) to be oriented in the direction
of the machine axis, which is the Z-axis.
The VistaTFExport feature requires you to select the Blade features that will be exported to the .geo
file. The selected blades must all belong to the same flow path. Therefore, the VistaTFExport feature
can only export the data for a single flow path. Only the selected blades in the flow path will be considered for export; all other blades in the flow path will be ignored.
The Export to file option specifies whether to explicitly save the data to a .geo file. When using the
ANSYS Workbench project schematic, exporting to a file is unnecessary because the data is transferred
automatically. If the .geo file is explicitly written, then you need to specify the .geo file name.
The .geo file contains the geometry coordinates for the flow path in terms of quasi-orthogonal (q-o)
lines running from hub to shroud. The q-o lines are spaced approximately uniformly from inlet to
outlet, based on the mid-span meridional length. The number of q-o lines is specified by the Streamwise
Mesh Count property, where the minimum count is determined based on the number of selected
blades in the flow path. If the specified Streamwise Mesh Count is less than the calculated minimum,
then the calculated minimum will be used.
The number of q-o lines has a direct impact on the throughflow calculation accuracy and computation
time. Increasing the number can improve accuracy, but it will also increase computation time. Increasing
the number beyond a certain maximum may cause instabilities in the convergence process. Typical radial impellers with an axial inducer should be calculated with around 15 q-o lines in the bladed region,
which equates to approximately a q-o line every 5 of curvature.
The Spanwise Mesh Count property specifies the number of points used to define each quasi-orthogonal
line; the points are uniformly spaced from hub to shroud. The minimum number is two. Increasing this
parameter will improve the exported geometry representation for highly curved blades, but it should
not be necessary to go beyond about 30. This parameter has no effect on the number of streamlines
that are actually used in the throughflow calculation.
When the .geo file is generated, a warning will be given for the VistaTFExport feature if the streamwise
to spanwise aspect ratio of any of the mesh elements is greater than 15 or less than 1/15. Depending
on the aspect ratio, you will be suggested to increase or decrease the appropriate streamwise or
spanwise mesh count.
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Click the
icon.
2.
3.
Set File Name to indicate the name of the file that is to be exported.
4.
Select a blade to indicate the blade row for which data is to be exported.
5.
6.
Click Generate
Upon generation, the meanline data for the applicable blade row is written to a file that contains
r, theta, z, and normal thickness data. Note that this file will not appear in the Files view of Workbench.
Meanline data is exported based on the camber surface and thickness surface data represented internally.
Therefore, this data may not be representative of the blade if solid model operations have been made
to the blade geometry.
An ExportPoints (Meanline) feature defines the point output for exactly one blade row. A multi-blade
row model would require multiple ExportPoints features to output data for more than one blade row.
All blades (the main blade and all existing splitter blades) in a single blade row are exported by a single
ExportPoints feature. Regardless of whether you select a main blade or a splitter blade when defining
the Blade parameter of an ExportPoints feature, the Blade parameter will always display the main blade.
If you suppress any blade in a blade row, the ExportPoints feature for that blade row will also be suppressed.
The feature properties are listed below:
Table 4.6: Details View for Meanline Export
Details of [Feature Name]
Export Points
[Feature Name]
Export Type
[Meanline | TurboGrid]
File Name
[File name]
Blade
Point Distribution
Number of Points
[Value>1]
Output Layers:
Output Layer 1?
[Yes | No]
Output Layer 2?
[Yes | No]
Output Layer 3?
[Yes | No]
Layer items are listed for all layers defined in the Flow Path.
For the Meanline export type, all blades in the selected blade row are exported. The Number of Points
property specifies how many points are exported from the leading edge to the trailing edge for each
blade. The number of points upstream and downstream of the blade(s) is determined by the length
tolerance and the shape of the flow path contours.
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BladeEditor
The Blade selection lets you select the Blade feature of interest. However, all blades in a blade row are
exported.
Click the
2.
3.
Optionally set the 'Export to file' property to 'Yes' and fill in a prefix to be used in naming the output
files.
icon.
It is not necessary to export the profile data to files unless you want to use this data in an external
application.
4.
5.
Specify which layers are to be used in generating the blade profile data.
6.
Click Generate
On the Project page, link the Geometry cell to the Turbo Mesh cell of a TurboGrid system.
The blade profile (point) data is automatically extracted from the blade solid model at the eligible specified
output layers by slicing the blade surfaces to give profile (intersection) curves. The profile curves are
then tessellated into piecewise linear segments using the Point Tolerance value. This value defines the
maximum deviation (in model units) between the piecewise linear curve and the profile curve. The
piecewise linear curve points are output to TurboGrid or to the specified output file.
Regarding layer eligibility (for use in creating profiles for output) and the use of blade tips and hub/shroud
cuts:
If you select a Blade feature and it has a shroud tip, the eligible layers exclude any layers past the shroud
tip; layers lying on or above the shroud tip will not be used to generate profiles for export.
The export of the tip profile itself can be controlled with the Export Shroud Tip option of the ExportPoints feature.
Tip clearance settings have no effect on the exported hub and shroud curves.
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[Feature Name]
Export Type
[Meanline | TurboGrid]
Export to file
[Yes | No]
[Folder name]
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BladeEditor
File Folder
(If Export to file =
Yes)
[Filename prefix]
File Prefix
Blade or Flow Path
[Value>1]
Number of Blades
(If Blade Info From
= User Specified)
[Int Value]
Hub/Shroud Offset %
[0<Value<100]
Point Tolerance
[Value>0]
[Yes | No]
Output Layers:a
Output Layer 1?
[Yes | No]
Output Layer 2?
[Yes | No]
Output Layer 3?
[Yes | No]
Layer items are listed for all layers defined in the FlowPath.
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Blade Parameterization
4.8.8. VistaTFExport Feature
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BladeEditor
Selecting a check box to set a point's X or Y value as a parameter will constrain the point's movement in
the graph view. The point will be displayed in gray if there is only one constraint, or black if both X and
Y are constrained.
If the check box is cleared, the parameter will be removed from the parameter set.
Point highlighting on the graph is cleared if the active feature is changed.
In the details view that shows the input points, you can right-click for a context menu that contains the
Delete command, which deletes an input point. This menu item is available only if the check boxes for
both the X and Y values are cleared.
If a Beta Definition is specified, you can parameterize the theta reference value.
If a point in a graph is used as an input parameter, and you right-click it and delete it using the context
menu, the corresponding point parameters are removed from the details view.
Note
The technique for setting input parameters for control points in the Stacking view is the
same as that for the control points in the Angle and Thickness views. The stacking view is
described at Section Stacking View (p. 42).
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Tutorial 1: Blade Editing With Emphasis On Sketches, Layers, and Blade Comparison
Streamwise Mesh Count (Note that this must be an integer value.)
Spanwise Mesh Count (Note that this must be an integer value.)
2.
3.
4.
If ANSYS BladeModeler is not the first license listed, then select it and click Move up as required to
move it to the top of the list. Furthermore, you should select ANSYS DesignModeler in the list and set
its value to 0 (which means Don't Use). This prevents DesignModeler from using an ANSYS DesignModeler license when an ANSYS BladeModeler license is not available.
5.
2.
3.
4.
If the Properties view is not already displayed, show the Blade Design cell properties by right-clicking
the cell and selecting Properties.
5.
6.
Right-click the Blade Design cell in the Vista CCD system and select Update.
After a short time, the Blade Design cell should have a check-mark as shown in Figure 4.9: Project
Schematic View (p. 88).
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BladeEditor
Figure 4.9: Project Schematic View
7.
Right-click the Blade Design cell and select Create New > Geometry.
Over the next several seconds, a Geometry system is added in the Project Schematic view and
the geometry is created in DesignModeler.
8.
Right-click the Geometry cell, and select Edit Geometry... to launch DesignModeler.
You have created the geometry using Vista CCD and are now ready to edit the geometry using
BladeEditor (which is accessed via DesignModeler).
In the Tree Outline view, right-click Blade1 and select Suppress & All Below.
This is done so that sketches can be seen clearly without the geometry obstructing your view.
Alternatively to suppressing the blade, you can click Display Model
the blade.
2.
Hide the Angle and Thickness views by clicking the Show/Hide Angle Pane
Pane
3.
Select the Sketching tab at the bottom of the Tree Outline view to switch to the Sketching Toolboxes.
4.
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Tutorial 1: Blade Editing With Emphasis On Sketches, Layers, and Blade Comparison
You should see the following sketch in the graphics view:
5.
Select TipRadius.
6.
7.
Select InletHeight.
8.
9.
10. Using the mouse, drag the control point at the blade leading edge on the shroud downward and
rightward a short distance.
11. Click Generate
The upstream portion of the shroud curve, as well as the curves on the other layers, are modified
as a result.
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BladeEditor
Note
Note that you could have caused the same modification by leaving InletHeight as a
dimension (Reference Only? set to No) and changing its value in the details view.
Changing a key dimension, such as InletHeight, usually causes multiple control points to move.
This technique enables you to make large changes to the geometry quickly.
14. Select the Modeling tab.
15. In the Tree Outline view, right-click Blade1 and select Unsuppress & All Below.
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Tutorial 1: Blade Editing With Emphasis On Sketches, Layers, and Blade Comparison
4.9.2.2. Using Blade Comparison Mode While Updating a Control Point on the Shroud
Blade Comparison mode enables you to create a snapshot of the blade. After you create the snapshot,
you can make changes to the blade and then compare the current version of the blade to the snapshot.
In this section, you will:
Take a snapshot of the blade
Modify the blade angle
Modify a control point on the shroud
View the changes you have made
Start Blade Comparison mode.
1.
This is done so that the modifications made to the blade can be seen clearly.
3.
2.
In the Angle view, drag a control point to change the shape of the curve.
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BladeEditor
Note that Blade Comparison mode shows you the shape of the curve from the snapshot as well
as the present shape of the curve.
Modify a shroud control point as follows:
1.
2.
Note
Instead of dragging the point, you can cause the same modification by making the point a
dimension (Reference Only? set to No) and changing its value in the details view.
Click Generate
viewer.
After the geometry has been generated, you are able to view the differences between the snapshot
(shown in pink) and the present geometry. Note that you may have to rotate the geometry and zoom
in to see the differences in the geometry.
Click Comparison On/Off
Note
To control the snapshot display settings in Blade Comparison mode, click Comparison display
option
2.
In the Details view for Blade1, change FD1, Number of Blade Sets to 7.
3.
Click Generate
There are now seven main blades and seven splitter blades.
In the Details view for Blade1, ensure that Leading Edge Details > Type is set to Ellipse.
2.
3.
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Tutorial 1: Blade Editing With Emphasis On Sketches, Layers, and Blade Comparison
4.
Click Generate
Note
You can adjust the leading edge of the splitter blade in the same way.
2.
3.
4.
Click Generate
6.
In the details view for Blade1, under Camberline/Thickness Definitions, set Layer 2 to Yes.
This causes a camberline/thickness definition to be created on that layer, as can be confirmed in
the tree view, which now shows six camberline subfeatures under Blade1.
7.
In the details view for Splitter1, under Camberline/Thickness Definitions, set Layer 2 to Yes.
This causes a camberline/thickness definition to be created on that layer, as can be confirmed in
the tree view, which now shows six camberline subfeatures under Splitter1.
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BladeEditor
8.
Click Generate
In the Tree Outline view, right-click Blade1 and select Suppress & All Below.
This is done so that sketches can be seen clearly without the geometry obstructing your view.
2.
3.
A new sketch, Sketch11, appears in the Tree Outline view under MerPlane1.
4.
5.
Select the Sketching tab at the bottom of the Tree Outline view to switch to the Sketching Toolboxes.
6.
7.
Draw an open-ended curve (for example, a line, polyline, spline, or combination thereof ) that passes
through the blade passage from inlet to outlet, between the previously-added layer and the shroud,
without crossing any existing layers.
If you use more than one curve to produce a chain of curves, test that the chain is unbroken.
Next, use the sketch to create a user-defined layer:
1.
2.
Click Sketch11 in the tree view, then, in the details view, click the field beside Sketches for Defined
Layer, then click Apply.
3.
Click Generate
A new layer appears in the Layer Details portion of the details view.
The span fraction value is an average of the span value over the sketch used to define the layer.
Next, make a camberline/thickness definition for Blade1 using the user-defined layer:
1.
2.
In the details view for Blade1, under Camberline/Thickness Definitions, set the layer you previously
created to Yes.
This causes a camberline/thickness definition to be created on that layer, as can be confirmed in
the tree view, which now shows seven camberline subfeatures under Blade1.
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Tutorial 1: Blade Editing With Emphasis On Sketches, Layers, and Blade Comparison
Next, make the angle and thickness data on the user-defined layer non-editable, so that it is always interpolated:
1.
In the Tree Outline under Blade1, select the camberline subfeature that corresponds to the layer that
you previously created.
2.
In the details view, set Angle Definition and Thickness Definition to Interpolated.
This makes the Angle view and Thickness view read-only. Angle data and thickness data are now
interpolated from the adjacent camberline-thickness definitions. The control points disappear from
the thickness graph.
3.
On the Modeling tab, right-click Blade1 in the Tree Outline view and select Unsuppress & All Below.
The blade row should be displayed.
Note
If you wanted to add more user-defined layers, you could add more sketch curves by doing
either or both of the following:
Add more curves to an existing sketch that is already used by the FlowPath feature to define
at least one layer.
Create new sketches, and then add them to the FlowPath feature as sketches to be used for
layers (under the Sketches for Defined Layer property).
Remember that, before you can add sketches to the FlowPath feature, you must right-click
the FlowPath feature in the Tree Outline view and select Edit Selections.
Click ThroatArea
2.
Click the cell next to Blade, and select Blade1 in the Tree Outline view.
3.
Click Apply.
4.
Click Generate
A surface should be displayed in the graphics view, indicating the recently calculated ThroatArea. The
calculated area along with other information is displayed in the Details view. For more information on
this feature, see Throat Area Feature (p. 68).
4.9.3. Summary
This tutorial has demonstrated how to manually edit a blade in ANSYS BladeEditor, as well as how to
use Blade Comparison mode to take a snapshot of the blade that you are editing. For information on
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BladeEditor
how to export the geometry to various meshing programs, see Tutorial 2: Blade Editing With Emphasis
On Camberline and Thickness Distributions (p. 96).
4.10. Tutorial 2: Blade Editing With Emphasis On Camberline and Thickness Distributions
This tutorial demonstrates some of the features in ANSYS BladeEditor, with emphasis on editing the
camberline and thickness distributions. You will launch a BladeEditor model using data from a Vista
CCD system, make a few modifications to the blade in BladeEditor, and export the geometry for use in
ANSYS TurboGrid. Additionally, the tutorial provides information on how to bring the geometry into
ANSYS Meshing.
Note
Vista CCD is not supported on Linux platforms.
You are first going to set up the license correctly:
1.
2.
3.
4.
If ANSYS BladeModeler is not the first license listed, then select it and click Move up as required to
move it to the top of the list. Furthermore, you should select ANSYS DesignModeler in the list and set
its value to 0 (which means Don't Use). This prevents DesignModeler from using an ANSYS DesignModeler license when an ANSYS BladeModeler license is not available.
5.
2.
3.
4.
Right-click the Blade Design cell in the Vista CCD system and select Update.
After a short time, the Blade Design cell should have a check-mark as shown in Figure 4.10: Project
Schematic View (p. 96).
Figure 4.10: Project Schematic View
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If the Properties view is not already displayed, show the Blade Design cell properties by right-clicking
the cell and selecting Properties.
6.
In the Properties view, set BladeModeler units to cm, then right-click the Blade Design cell and select
Update.
When using this method, DesignModeler does not prompt for units; it uses whatever units you set
here.
Leave the other settings at default values because you are using Vista CCD only to create a geometry.
The focus will be on editing this geometry in BladeEditor.
7.
Right-click the Blade Design cell and select Create New > Geometry.
Over the next several seconds, a Geometry system is added in the Project Schematic view and
the geometry is created in DesignModeler.
8.
Right-click the Geometry cell, and select Edit Geometry... to launch DesignModeler.
You have created the geometry using Vista CCD and are now ready to edit the geometry using
BladeEditor (which is accessed via DesignModeler).
2.
BladeEditor shows a sketch with a small number of key dimensions that are used to set the basic machine
data.
You can manually modify the sketch by clicking the sketching tab and using tools in the various toolboxes. Tutorial 1: Blade Editing With Emphasis On Sketches, Layers, and Blade Comparison (p. 87) describes some of the methods available for modifying geometry in BladeEditor.
Add blade clearance to the main blade and the splitter blade:
1.
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2.
3.
4.
5.
6.
Click Generate
Note
These changes will also affect the splitter blade because the splitter blade currently inherits
the angle and thickness distributions from the main blade. Later in this tutorial, you will
change the thickness distribution of the splitter blade without affecting the main blade.
Start by adjusting the camberline at the hub:
1.
2.
3.
4.
In the ANSYS BladeEditor dialog box that appears, set the Number of Points to 5 and click OK.
5.
6.
98
In the Angle view, double-click the leftmost point on the graph to manually type in its coordinates.
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Note
If you drag any of the points using the mouse, the curve will be adjusted accordingly. If any
other changes are made, for example, by using the shortcut menu, you must then click the
curve to update it.
Next, set the thickness at the hub to a constant value from leading edge to trailing edge, as follows:
1.
2.
In the Thickness view select the point near the middle of the graph to delete it.
A straight line should now form, because there are two points remaining.
3.
4.
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99
BladeEditor
Figure 4.11: Angle and Thickness Views at Hub After Modifications
5.
Click Generate
100
3.
In the ANSYS BladeEditor dialog box that appears, set the number of points to 6 and click OK.
4.
5.
Double-click the fourth point (counting from the left) to manually set its coordinates.
6.
7.
Click Generate
You have changed the angle and thickness distributions of the main blade; these changes have been
inherited by the splitter blade.
2.
3.
4.
5.
Click the curve (not a point on the curve) in the Thickness view.
The curve is replaced by a similar curve with fewer control points.
6.
Thicken the blade by increasing the Y-values of the control points to a maximum of approximately
0.25.
7.
Click Generate
You have changed the thickness distribution of the splitter blade without affecting the main blade.
Note
Setting Thickness Definition to From Reference Blade and then to User Specified
has the effect of resetting the thickness distribution to that of the main blade.
101
BladeEditor
Make the Auxiliary view visible as follows:
1.
2.
3.
Right-click inside the Blade to blade view and select Blade Lean Angle.
The Lean Angle view is displayed for Blade1.
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Note
You can view the blade to blade and blade lean angle auxiliary views for the splitter blade
in the same way.
Click ExportPoints
3.
Click the cell next to Blade or Flow Path and select Blade1 in the Tree Outline view.
4.
Click Apply.
BladeEditor automatically selects the pressure side, suction side, leading edge, and trailing edge
surfaces of the blade.
5.
6.
Click Generate
7.
Create a second ExportPoints feature, ExportPoints2, for the splitter blade, Splitter1.
BladeEditor automatically selects the pressure side, suction side, leading edge, and trailing edge
surfaces of the blade.
Two ExportPoints features have been specified, and are now ready to be used by TurboGrid.
Return to ANSYS Workbench. In the Toolbox view under Component Systems, drag TurboGrid onto
the Geometry cell.
A TurboGrid system appears with the Geometry cell linked to the Turbo Mesh cell.
It is possible to proceed with meshing in TurboGrid from this point by double-clicking the Turbo Mesh
cell. Your Project Schematic view should look like the one in Figure 4.12: Project Schematic View with
Link to TurboGrid (p. 104).
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103
BladeEditor
Figure 4.12: Project Schematic View with Link to TurboGrid
Click the cell next to Flow Path and select FlowPath1 in the Tree Outline view.
3.
Click Apply.
4.
Click Generate
Note
If the generation fails, follow these steps:
1.
2.
3.
Click Generate
The newly created StageFluidZone1 feature will be useful for bringing the geometry into ANSYS
Meshing. To do this:
Return to ANSYS Workbench. In the Toolbox view under Component Systems, drag Mesh onto the
Geometry cell.
A new Mesh system appears with the Geometry cells being linked to one another.
104
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4.10.6. Summary
This tutorial has demonstrated how to launch a BladeEditor model using data from a Vista CCD system,
make a few modifications to the blade, and export the geometry for use in ANSYS TurboGrid or ANSYS
Meshing. For more information on manually modifying the blade in BladeEditor, see Tutorial 1: Blade
Editing With Emphasis On Sketches, Layers, and Blade Comparison (p. 87).
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105
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With ANSYS Workbench running, create a new Vista RTD system (available in the Component Systems
toolbox).
(Double-click the Vista RTD system or drag it onto the Project Schematic view.)
2.
Either Edit the Blade Design cell (of the new Vista RTD system) or show that cell's properties.
(Right-click the Blade Design cell and select either Edit or Properties from the shortcut menu.)
Editing the cell causes the Vista RTD dialog box to appear; the first two tabs of this dialog box
contain the input data and the last two tabs display the results.
The cell properties can be used as an alternative to the aforementioned two tabs that accept
input. One advantage of using cell properties is that you can make use of ANSYS Workbench
input parameters to specify the values of input settings.
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107
Vista RTD
3.
4.
5.
6.
Continue to revise the input data and refresh (regenerate) the results until you obtain a satisfactory
1D design.
Vista RTD can be used to model an existing turbine. This use of Vista RTD is described in Using Vista RTD
to Model an Existing Turbine (p. 120).
Notes
General
BladeModeler units
[mm | cm | in | ft | m]
Aerodynamic inputs
Inlet stagnation temperature
Inlet stagnation pressure
Mass flow rate
Expansion ratio t-t
Rotational speed
Blade speed ratio (U/C t-t)
Stage efficiency
Correlation
[Suhrmann | Baines]
Only for Stage efficiency set to
Correlation
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Notes
Efficiency
Gas properties
Air/Fuel Ratio
Specific Heat
Gas Constant
Formulation (obsolete)
Inlet beta = 0 ?
[Select | Clear]
[Absolute | Relative]
Only for Inlet beta = 0 ? set to
Clear
Geometry inputs
Nozzle Area (obsolete)
Impeller Thickness
Number of Impeller Vanes
Shroud exit/inlet Radius Ratio
Hub exit/inlet Radius Ratio
Axial tip clearance
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Vista RTD
Property
Notes
Tip clearance
Input data may be declared as parameters via the Properties view. Once an input is designated as a
parameter, its value can be modified only via the Parameter Manager.
The data defining the case are also displayed in the first two tabs of the user interface as follows:
5.2.1. Aerodynamics Tab
5.2.2. Geometry Tab
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=
Where
is the inlet stagnation temperature and and
are the static and isentropic static temperatures at the nozzle exit, respectively. The default value of 0.9 for the nozzle efficiency is representative in many cases.
Here the term nozzle refers to the part of the geometry that is upstream of the impeller and that
controls the flow direction at the impeller inlet. This geometry could be a set of inclined blades, a
bladeless inlet scroll, or a combination of both.
Frame 3: Fluid properties
This frame contains the gas property options.
To define the fluid properties, you can either input fixed values of gas constant (R), specific heat at
constant pressure (Cp), or request that the program find its own values. The latter facility is selected
by clicking either the Air or the Air fuel ratio option. The program will then compute Cp at each station
through the turbine from a polynomial expression in terms of local temperature (and, if selected, airfuel ratio) for pure air or for a combustion products mixture defined by the air-fuel ratio. The program
also then provides a value for gas constant.
Frame 4: Flow Angles
This frame contains the Inlet Angle and the Exit Angle frames.
The Inlet Angle frame contains the Zero relative inlet angle option which indicates zero incidence at
the leading edge. When this option is selected the absolute inlet angle must be specified.
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111
Vista RTD
The inlet angle can either be specified as a relative or absolute value, except when the Zero relative
inlet angle option is selected.
The Exit Angle frame enables you to specify the exit angle in either relative or absolute terms unless Zero
relative inlet angle is selected. In this case, the exit angle is calculated by the code.
This tab contains all the required geometric input data in the Impeller frame.
Frame 1: Diameters
This frame contains the following data items:
Shroud exit/inlet radius ratio. This is the ratio of the exducer shroud radius to the impeller inlet radius.
Hub exit/inlet radius ratio. This is the ratio of the exducer hub radius to the impeller inlet radius.
Frame 2: Vanes
This frame contains the following data items:
Number of vanes.
Mean vane thickness at exit.
Vane roughness (k). The Vane roughness is only available when using the Suhrmann stage efficiency
correlation and is otherwise disabled. There are two options:
Cast finish ( =
)
Machined finish ( =
112
)
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Vista RTD
This tab contains the output results data and is automatically displayed on execution of the calculation.
The results are arranged in the following main blocks:
Input Data Summary
Performance
Inlet velocities
Exit velocities at shroud
Impeller geometry
Nozzle geometry
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Parameter
SI
units
Imperial
units
degF
P0
Pa
lbf/in^2
Mass
kg/s
lb/s
Exp tt
Rotational speed
rev/min
rev/min
U/C
Stg eff
Noz eff
Cp
J/kg K
btu/lb F
Gas constant
J/kg K
btu/lb F
Imp Thk
mm
in
Imp Vanes
mm
in
R3shr/R2
R3hub/R2
Performance
W3s/W2
Vax3/U2
Exp ts
Q/Qchk
kg-
MrtT/P
0.5
T /skPa
Pwr
Power
kW
hp
Rctn
Reaction
U/C ts
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Vista RTD
Abbreviated
name
Parameter
SI
units
Imperial
units
Ns tt
Specific speed
T3
degF
T03
degF
P3
Pa
lbf/in2
P03
Pa
lbf/in2
Stg ts
Stg tt
Imp ts
Imp tt
Losses:
Load
Fric
Clear
Inc
Exit
Tot
Eff:
Inlet velocities
Mabs
Mrel
U2
Blade speed
m/s
ft/s
V2
Absolute velocity
m/s
ft/s
W2
Relative velocity
m/s
ft/s
Vw2
m/s
ft/s
Vr2
Radial velocity
m/s
ft/s
Alpha2
deg
deg
Beta2
deg
deg
116
Mabs
Mrel
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Parameter
SI
units
Imperial
units
U3
Blade speed
m/s
ft/s
V3
Absolute velocity
m/s
ft/s
W3
Relative velocity
m/s
ft/s
Vw3
m/s
ft/s
Vax3
Axial velocity
m/s
ft/s
Alpha3
deg
deg
Beta3
deg
deg
Impeller geometry
d2
Inlet diameter
mm
in
Tip width
Tip width
mm
in
d3hub
mm
in
d3shr
mm
in
d2/d3rms
Beta3rms
deg
deg
beta3shr
deg
deg
Beta3hub
deg
deg
L/D
Nozzle geometry
Q/Qchk
Inner dia
Diameter at trailing-edge
mm
in
Vless A/R
mm
in
Tht area
mm2
in2
The velocity triangles for the computed design are shown on the Velocity triangles tab (Figure 5.4: Velocity Triangles Tab (p. 118))
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117
Vista RTD
This tab contains the velocity triangles, and the appropriate velocity values, for the inlet and shroud
exit locations.
The data is displayed as follows:
Units
These radio buttons control whether the data (both input and results) are presented in either SI or imperial units. The data switches as soon as the units are changed, no recalculation is required after
switching and any subsequent recalculation will yield identical results.
Impeller sketch
This displays a simple meridional sketch of the impeller, hub, and shroud curves.
The Calculate button updates the data model with the input data in the user interface and subsequently
performs the calculation.
Note
When the user interface loses focus, the data model is automatically updated with the input
data in order to keep the user interface and data model synchronized. Conversely, on receiving
the focus the user interface input data will be updated from the data model.
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Description
Edit
Note
The BladeGen model is detached from the Vista RTD system (that is, no link is generated).
Therefore, any changes made to the Vista RTD system will not be reflected in the BladeGen
model following an update of the Vista RTD system.
The BladeGen file that you create in this way cannot be imported into another Vista RTD system,
because it does not contain Vista RTD settings. A BladeGen file created by an older version of
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119
Vista RTD
BladeGen (that included Vista RTD) contains Vista RTD settings and can be imported into a
Vista RTD system.
Note
The DesignModeler model is detached from the Vista RTD system (that is, no link is generated).
Therefore, any changes made to the Vista RTD system will not be reflected in the DesignModeler model following an update of the Vista RTD system.
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With ANSYS Workbench running, create a new Vista CCD system (available in the Component Systems
toolbox).
(Double-click the Vista CCD system or drag it onto the Project Schematic view.)
2.
Either edit the Blade Design cell (of the new Vista CCD system) or show that cell's properties.
(Right-click the Blade Design cell and select either Edit or Properties from the shortcut menu.)
Editing the cell causes the Vista CCD dialog box to appear; the first three tabs of this dialog box
contain the input data and the last tab displays the results.
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Vista CCD
The cell properties can be used as an alternative to the aforementioned two tabs that accept
input. One advantage of using cell properties is that you can make use of ANSYS Workbench
input parameters to specify the values of input settings.
3.
4.
5.
6.
Continue to revise the input data and refresh (regenerate) the results until you obtain a satisfactory
1D design.
Vista CCD can be used to model an existing compressor and, if known, its measured performance at single
operating points. This use of Vista CCD is described in Using Vista CCD to Model an Existing Compressor (p. 141).
Notes
General
BladeModeler
units
[mm | cm | in | ft | m]
Aerodynamic inputs
Pressure ratio
t-t
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Notes
Mass flow
rate
Rotational
speed
Inlet stagnation temperature
Inlet stagnation pressure
Inlet Angle
Radial distribution
Vw ratio
Incidence at
shroud
Choke
Stage efficiency
Isentropic/Polytropic
[Polytropic | Isentropic]
Isentropic efficiency
Polytropic efficiency
Correlation
[Select | Clear]
Tip clearance
& shroud correction
[Select | Clear]
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123
Vista CCD
Property
Notes
Power input
factor calc
Power input
factor
Gas properties
Material
Kinematic viscosity
Kinematic viscosity
Gas Constant
Gamma
Critical pressure
Critical temperature
Acentric
factor
Multiple values
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Notes
Only for Gas properties set to
User specified and Gas
model set to Real gas
Geometry inputs
Hub inlet diameter
Stacking
Hub vane
normal thickness
Shroud diameter calc
Shroud inlet
diameter
Shroud vane
inlet angle
Shroud vane
normal thickness
Leading edge
location on
shroud %M
Leading edge
normal to
hub
[Select | Clear]
Leading edge
inclination to
radial
Diffuser type
[Vaned | Vaneless]
Impeller type
[Unshrouded | Shrouded]
Axial tip
clearance
Tip clearance
ratio
Tip clearance
Axial length
ratio calc
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125
Vista CCD
Property
Notes
Axial length
ratio
Main vanes
Intervanes
Backsweep
angle
Rake angle
Axial length
ratio
Surface
roughness
[Machined | Cast]
For details on result parameters, see Viewing the Results (p. 132).
The data defining the case are also displayed in the first three tabs of the user interface as follows:
6.2.1. Duty and Aerodynamic Data Tab
6.2.2. Gas Properties Tab
6.2.3. Geometry Tab
Frame 1: Duty
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Vista CCD
For smaller machines or machines with higher clearances, you may select Reynolds no. correction
and/or the Tip clearance and shroud correction.
If Reynolds no. correction is selected, then you should review the Vane roughness options on the
Geometry tab.
If Tip clearance and shroud correction is selected, then you should review Tip clearance or Tip
Clearance/vane height on the Geometry tab.
Corrections for vaneless diffusers and shrouded impellers may be applied by selecting the appropriate
option on the Geometry tab.
Frame 6: Impeller Isentropic Efficiency
Impeller isentropic efficiency may be specified by you or set as linked to stage, where the latter has
been selected to come from the correlations.
Frame 7: Power Input Factor
Power Input Factor (PIF) may be optionally specified by you or calculated automatically from a correlation by Vista CCD.
Frame 8: Other aerodynamic data
This frame contains: Meridional velocity gradient, and Relative velocity ratio.
Meridional velocity gradient is the ratio of the shroud station meridional velocity to the rms station
and meridional velocity at the impeller inlet plane.
Relative velocity ratio is the ratio of the relative exit velocity to the inlet shroud relative velocity and
so is a measure of impeller diffusion.
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129
Vista CCD
methane
nitrogen
oxygen
parahydrogen
propylene
R123
R125
R134a
R141b
R142b
R245fa
water (steam)
Frame 2: User Specified Properties
This frame is enabled should you choose to specify the material properties. Only fields relevant to the
selected gas model are enabled. This frame contains the Cp polynomial coefficients frame, and other
frames. For the Ideal Gas model, only the Gas constant, Gamma and Kinematic viscosity are required.
For the real gas model Gamma is no longer required; but the Critical pressure, Critical temperature,
Critical specific volume and Acentric factor along with the Cp polynomial definitions as a function
of temperature need to be specified.
You can specify viscosity as follows:
Sutherland (air)
Viscosity is calculated as a function of temperature, using Sutherland's law.
Dynamic
The dynamic viscosity that you specify is treated as a constant.
Kinematic
The kinematic viscosity that you specify is treated as a constant.
In real world cases, kinematic viscosity may change significantly with pressure (via density changes).
Consequently it may be advisable to use the dynamic viscosity instead, because it varies less with
pressure.
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Frame 1: Inducer
This frame contains the parameters relating to the impeller inlet section. It is separated into three sections:
Hub, Shroud, and Leading edge.
The Hub frame enables you to specify the Diameter, Vane inlet angle and Vane normal thickness. The
Vane inlet angle is optional. The radial distribution of beta angles may be calculated using either a tangent
or sine formula.
The Shroud frame contains geometry data for the inducer at the shroud. You can specify the Diameter
and the Vane normal thickness. The Diameter has the following three settings:
You can specify the shroud diameter value directly.
You can specify the Vane inlet angle and have the program calculate the appropriate diameter accordingly.
You can select Optimise diameter where the program calculates the appropriate diameter to achieve
a minimum inlet relative Mach number.
The Leading Edge frame accepts the following geometry data for the leading edge of the impeller: Location on shroud and Angle of inclination.
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131
Vista CCD
The Location on shroud option allows you to specify where the leading edge of the impeller begins
expressed as a percentage of the meridional length along the shroud (0 to 100 percent).
The Angle of inclination option allows you to specify an angle between 0 and 90 degrees inclusive
to account for the inclination of the leading edge. An angle of 0 degrees represents a leading edge
that is radially aligned while an angle of 90 degrees represents a leading edge that is axially aligned.
Alternatively, the leading edge can be defined to be perpendicular to the hub curve in the meridional
view by selecting Normal to hub.
The Location on shroud and Angle of inclination features can be used to accommodate impeller
designs for more industrial, lower specific speed compressors where the leading edge is typically
placed farther downstream in the radial section of the impeller and is often axially aligned.
Frame 2: Diffuser
Vaned or Vaneless may be selected. Vaneless activates an empirical correction to the baseline stage
efficiency obtained from correlations.
Frame 3: Impeller Shroud and Clearance Geometry
Unshrouded or Shrouded impeller may be selected. The Axial Tip Clearance can either be given as
a fraction of the vane height, or directly as a specific value.
Frame 4: Axial Length Ratio
Automatic or User specify may be selected.
Frame 5: Other Impeller Geometry
This frame contains other miscellaneous geometry data required for the calculation, specifically the
following:
Main Vanes
Intervanes
Backsweep Angle
Rake Angle
Vane Roughness (choices of Machined Finish or Cast Finish)
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Parameter
SI units
Imperial
units
kg/s
lb/s
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Vista CCD
Abbreviated
name
Parameter
SI units
Imperial
units
Machine rotational
speed
rpm
rpm
P0out/P0in
Eta Poly
Eta Isen
Eta Imp
T0in
P0in
kPa
psi
Beta'5
deg
deg
W ratio
Rgas
Gas constant
J/kg-K
btu/lb-F
Gamma
Nu
Kinematic viscosity
m /s
ft2/s
Main
Inter
Number of splitter
vanes
Thub
mm
in
Tshr
mm
in
Alpha3
deg
deg
PIF
k/h
RESULTS
Impeller leading edge
Vm ratio
Vw ratio
M_rms
V_rms
m/s
ft/s
A_throat
mm2
in2
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Parameter
SI units
Imperial
units
H0
kJ/kg
btu/lb
kJ/kg-K
btu/lb-F
Inclination
Inclination angle of
leading edge
deg
deg
Values at the impeller leading edge hub, rms, and shroud positions
Dia
Diameter
mm
in
Vw
Whirl velocity
m/s
ft/s
Vm
Meridional velocity
m/s
ft/s
Mrel
Beta
deg
deg
Inc
Incidence angle
deg
deg
Beta'
Blade angle
deg
deg
Impeller exit
Dia
Diameter at impeller
exit
mm
in
Tip width
mm
in
P0
Stagnation pressure at
impeller exit
kPa
psi
kPa
psi
T0
Stagnation temperature
at impeller exit
H0
Stagnation enthalpy at
impeller exit
kJ/kg
btu/lb
kJ/kg-K
btu/lb-F
m/s
ft/s
M_U
M_rms
W_rms
m/s
ft/s
V_rms
m/s
ft/s
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Vista CCD
Abbreviated
name
Parameter
SI units
Imperial
units
Alpha_rms
deg
deg
Beta_rms
deg
deg
Overall performance
Ns
Specific speed
phi
Flow coefficient
DelH/U2
Loading parameter
m/mch
Choke ratio
m/mch_a
power
Power
kW
hp
Re tip
width
Re tip dia
The efficiency correlation selected on the Geometry tab determines which chart is displayed on the
Efficiency Chart tab at the bottom-right of the dialog box. One of the three charts shown in the following
figures will be displayed. The current design is indicated by the circle symbol in each case.
Figure 6.5: Casey-Robinson stage efficiency correlation
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In Figure 6.5: Casey-Robinson stage efficiency correlation (p. 136), the legend shows values of tip speed
Mach number,
. In Figure 6.7: Rodgers stage efficiency correlation (p. 137) the legend shows values
of stage pressure ratio, R. A sketch of the meridional view of the designed impeller appears in the Impeller Sketch tab at the bottom-right of the dialog box.
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137
Vista CCD
Figure 6.8: Impeller sketch
Note
When the user interface loses focus, Workbench is automatically updated with the input
data. Conversely, on receiving the focus the user interface input data will be updated from
Workbench.
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Description
Edit
Note
The BladeGen model is detached from the Vista CCD system (that is, no link is generated).
Therefore, any changes made to the Vista CCD system will not be reflected in the BladeGen
model following an update of the Vista CCD system.
The BladeGen file that you create in this way cannot be imported into another Vista CCD system,
because it does not contain Vista CCD settings. A BladeGen file created by an older version of
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139
Vista CCD
BladeGen (that included Vista CCD) contains Vista CCD settings and can be imported into a
Vista CCD system.
Note
The DesignModeler model is detached from the Vista CCD system (that is, no link is generated).
Therefore, any changes made to the Vista CCD system will not be reflected in the DesignModeler model following an update of the Vista CCD system.
In BladeEditor you can change the key dimensions of the model (that is, the size of the inlet, outlet,
and locations of the leading and trailing edge end points) and you can modify the shape of the contours
by modifying the B-spline control points. Both types of changes typically begin in the same way:
1.
In the BladeEditor Tree Outline, expand the flow path-defining plane (for example, MerPlane1).
2.
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Expand MerPlane1 so that you can see the sketches that define the flow path.
Tip
You can right-click the sketches under MerPlane1 and hide visible sketches or show hidden
sketches.
To change a key dimension:
1.
Click the Sketching tab, then click the desired dimension in the Model View. The properties for that
dimension appear in the Details View.
2.
In the Details View set Reference Only to Yes. The dimension name displays in parentheses;
that is SY1 becomes (SY1).
2.
In the Sketching tab's Modify toolbox, select Drag and move the key point as required.
Note
After either of these types of changes, the contours automatically update proportionally
to the changes in key dimensions.
In the Sketching tab, select a dimension that you want to modify and in the Details View set Reference
Only? to Yes. Repeat for any other dimensions you want to change. The dimension names display in
parentheses.
2.
Note
If key points are shown in dark blue, they are locked; control points, shown in light blue,
can be dragged.
141
Vista CCD
are all known. By running the program in an iterative mode, the unknowns (relative velocity ratio, incidence, and possibly lambda and choke margin) may be gradually adjusted until parameters such as
impeller tip diameter, tip width, inlet vane angles, and so on, all attain their actual known values. Effective
backsweep may also have to be adjusted to obtain the known work factor or pressure ratio.
Having created a satisfactory design in Vista CCD, you may then predict the overall performance of the
designed compressor stage using the Performance Map cell.
Note
Performance maps are not available with real gases.
Figure 6.9: Performance Prediction Module
Figure 6.9: Performance Prediction Module (p. 142) shows the data on which the performance prediction
is based and the results in the form of a performance characteristic. The data on which the performance
prediction is based is also accessible from the Properties view for the Performance Map cell.
The data shown is partially enabled and partially disabled. The performance prediction method is based
on the Stage Parameters such as Flow Coefficient, Work Factor, and so on. The parameters for inlet
stagnation temperature and inlet stagnation pressure, and the rotational speed values, can be modified
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Notation
after clearing the Use Design Point Data check box. Note that the performance then predicted would
correspond to the stage designed in Vista CCD under the modified operating conditions. Clearing the
Use Design Point Data check box may be useful at times to see the effect on performance of small
variations in the enabled parameters.
You cannot change either the geometric or stage parameters. The values shown are based on the Vista
CCD geometry carried over so that you may view them; these parameters can be changed only by executing another design run. If the Performance Map cell becomes out-of-date with respect to the
Blade Design cell (and the latter is up-to-date), then you can use the Refresh button to update the
geometric and stage parameters that are displayed. Executing the performance calculation will also
refresh the geometric and stage parameters; whenever these parameters are refreshed, the optional
operating conditions (such as inlet stagnation temperature and flow coefficient) will also be refreshed
if you select Use Design Point Data.
The default setting for the performance chart is Pressure ratio vs Mass Flow. By right-clicking the
chart, you can select additional plots from a context menu (Figure 6.10: Additional Performance
Charts (p. 143)).
Figure 6.10: Additional Performance Charts
The performance chart itself features a menu bar that contains the following icons:
Save
This icon enables the current chart data to be exported as a comma separated variable (*.csv) file
for import into 3rd-party tools such as Microsoft Excel.
Maximize
This icon enables the chart to be viewed in a full-screen view. The full-screen view contains a Restore
down
icon to restore the chart to its original size.
6.11. Notation
Symbol
C
Meaning
Absolute velocity
SI
units
m/s
Imperial Units
ft/s
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143
Vista CCD
D
Diameter
H0
Stagnation enthalpy
J/kg
Btu/lbm
Mass flow
kg/s
lbm/s
kg/s
lbm/s
kg/s
lbm/s
mch
mch
Mach number
Rotational speed
P0
Total pressure
Pa
lbf/in^2
qu
Quality
Entropy
J/kgK
T0
Total temperature
Blade speed
m/s
ft/s
Volume flow
m3/s
ft3/s
Relative velocity
m/s
ft/s
m/s
ft/s
deg
deg
'
Blade angle
deg
deg
J/kg
Btu/lbm
Angular velocity
s^1
s^-1
Work factor
H/U25
NsND
Specific speed:
=
Flow coefficient: =
ft
rev/s
rev/s
Btu/lbm-R
F
=
Suffixes
1
flowfield inlet
IGV exit
impeller inlet
impeller exit
compressor delivery
hub
is
144
at inducer hub
isentropic
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References
m
shr
at inducer shroud
rms
NB the units listed above are those that are consistent with the dimensionless group definitions
(NsND, etc). The definitions used in the Vista CCD GUI are listed in Viewing the Results (p. 132).
6.12. References
Bibliography
[1] M V Casey and C J Robinson. A guide to turbocharger compressor characteristics. Dieselmotorentechnik,
10th Symposium, 30-31 March, 2006, Ostfilder. Ed. M. Bargende, , TAE Esslingen, ISBN 3-92481365-5.
[2] P Dalbert, B Ribi, and M V Casey. Radial compressor design for industrial compressors. Proc Inst Mech
Engrs Part C, Journal of Mechanical Engineering Sciences, 1999, 213 (C1), 71-83.
[3] C Rodgers. Centrifugal Compressor Design . Cranfield University Short Course on Centrifugal Compressors.
1992.
[4] NIST Reference Fluid Thermodynamic and Transport Properties - REFPROP Version 7.0 Users' Guide. Appendix
A.
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145
146
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With ANSYS Workbench running, create a new Vista CPD system (available in the Component Systems
toolbox).
(Double-click the Vista CPD system or drag it onto the Project Schematic view.)
2.
Either edit the Blade Design cell of the new Vista CPD system or show that cell's properties.
(Right-click the Blade Design cell and select Edit, or click View, and select Properties).
Editing the cell causes the Vista CPD dialog box to appear. The first two tabs of this dialog box
contain the input data and the last tab displays the results.
The cell properties can be used as an alternative to the aforementioned two tabs that accept input.
One advantage of using cell properties is that you can make use of ANSYS Workbench input
parameters to specify the values of input settings.
3.
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Vista CPD
Some aerodynamic and geometric settings (for example, the number of vanes) that are open to
change during this 1D design procedure.
See Operating conditions Tab (p. 152) and Geometry Tab (p. 155) for details on the input settings.
4.
5.
6.
Continue to revise the input data and refresh (regenerate) the results until you obtain a satisfactory 1D
design.
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Vista CPD
7.2.2.2. Efficiency Chart
7.2.2.1. Sketches
Impeller
After you click Calculate , you can view the meridional sketch of the impeller in the graphics display
as shown in Figure 7.2: Example Meridional Sketch of the Impeller (p. 150). To view this sketch, ensure
that Impeller is selected in the component selection control, and click the Sketch tab.
Figure 7.2: Example Meridional Sketch of the Impeller
Volute
After you click Calculate, you can view the central section sketch of the volute in the graphics display
as shown in Figure 7.3: Example Central Section Sketch of the Volute Geometry (p. 151). To view this
sketch, ensure that Volute is selected in the component selection control, and click the Sketch tab.
150
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Vista CPD
Figure 7.4: Overall Pump Efficiency Chart
7.2.3.1.2. Duty
The Duty frame contains all the data needed to define the duty for which a pump is to be designed:
Rotational speed
This setting controls the design point rotational speed of the machine (rpm).
Volume flow rate
This setting controls the delivery volumetric flow rate of the pump. The volume of flow that passes
through the impeller is normally higher than this because some of the flow leaks past the impeller
back into the inlet eye. The specified volumetric efficiency is used to account for this leakage.
Density
This setting is used to determine the operating fluid. The default value of 1000 kg/m^3 is for water.
Head rise
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Vista CPD
Figure 7.6: Typical Linear Leading Edge Velocity Profile
7.2.3.1.3. Efficiencies
You may specify the pump efficiencies individually or have Vista CPD calculate them automatically using
correlations based on historical data for a range of machine specific speeds.
When you specify individual efficiencies, only three of the four efficiencies may be set, since the efficiencies are related by the following equation:
(7.1)
=
Hydraulic
The hydraulic efficiency () results from the reduction in head due to the pressure loss resulting
from the pump hydrodynamic design (for example, friction losses, turning losses, and so on). This is
normally the most significant of the efficiency components that can be influenced by the designer.
Hydraulic efficiency is calculated from the following equation:
=
where is the ideal head rise and is the head loss due to the hydrodynamic design.
There is often a trade-off between peak hydraulic efficiency and a flatter efficiency profile over a
wider operating range. Therefore, a pump with a high design point hydraulic efficiency may perform
more poorly over the rest of the operating range compared with a pump with a lower design point
hydraulic efficiency.
Volumetric
The volumetric efficiency ( ) results primarily from the leakage of flow past the impeller back into
the inlet eye. This normally occurs between the shroud ring and the outer casing of the pump.
Therefore, in order to deliver the specified volume of flow at the outlet, the volume of flow that
passes through the impeller must be increased by this leakage volume. Volumetric efficiency is calculated from the following equation:
154
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+
where is the shaft input power of the pump and !"#$ is the power lost due to disk friction.
Pumps designed to have tight performance with smaller clearances will generally suffer more from
disk friction effects compared to loose performance pumps.
Pump
The overall pump efficiency. As indicated in Equation 7.1 (p. 154), this is the product of the hydraulic,
volumetric, and mechanical efficiencies.
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Vista CPD
Figure 7.7: Hub and Shaft Diameter Locations
=
=
=
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=
where
and are the meanline relative velocities at the inlet and outlet respectively. Analysis
of pump tests show that when = at pump best efficiency flow, instability in a head-flow
curve at lower flows is very unlikely. For this condition it can be shown that the tip diameter
should be such that:
=
where and are the meanline blade speeds at the leading and trailing edges, respectively,
and ! #" is the meanline tangential flow velocity at the trailing edge.
This leads to the definition of the stability factor, $ %:
&* =
' ,+ '-+
( ) ,+
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Vista CPD
For a stable head-flow characteristic, should be > 0.9. Vista CPD calculates a value for
based on the speed of the machine. With already established, the tip diameter is specified.
Specify head coefficient
In this method, Vista CPD calculates the tip diameter based on a given head coefficient, . This
is a non-dimensional parameter that is useful when the new pump is based on an existing design
of known head coefficient.
The head coefficient is defined by:
=
User defined
This method allows you to directly specify the tip diameter. This method is useful when the new
design is a replacement for an existing machine and the tip diameter is already a constraint. In
this case, you should first use the Automatic method to obtain a design close to what is
needed, and then you should switch to the User defined method to establish the exact tip
diameter needed.
at the trailing edge as shown in Figure 7.8: Trailing Edge Blade Angle (p. 159).
158
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The trailing edge blade angle is a key factor in determining the impeller width at the trailing edge,
also called the tip width, shown in Figure 7.9: Tip Width (p. 160). This is a logical relationship since
the exit flow rate is determined by the meridional velocity and the cross sectional area at that point,
as defined by the usual continuity equation:
=
At a given rotational speed, a reduction in the blade angle results in a smaller meridional velocity,
. In order to maintain the flow rate,
, the cross sectional area, , must be increased. For
a fixed impeller diameter, can only be raised by increasing the tip width, . Conversely, increasing the blade angle at a fixed rotational speed and impeller diameter reduces the tip width.
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Vista CPD
Figure 7.9: Tip Width
The default value of 22.5 degrees is considered to be a standard design. Studies have shown that
increasing the blade angle can lead to an enhanced head rise, but with an associated reduction in
hydraulic efficiency.
Rake angle
This is the angle the trailing edge makes with a line perpendicular to the hub surface, also referred
to as the blade lean at the trailing edge. Since only the hub and shroud sections are considered in
Vista CPD, only straight lean, as opposed to compound lean, is possible.
The default value of 0 degrees is very common in pumps, likely for manufacturing reasons, although
a positive rake angle can be used to reduce secondary flows by influencing the distribution of flow
in the spanwise (hub to shroud) direction. This approach is more common in centrifugal compressors,
but the same mechanism applies to centrifugal pumps.
7.2.3.2.1.5. Miscellaneous
Number of vanes
The number of blades used in the impeller. A larger number of blades gives greater control over the
flow direction in the impeller, but with an increased blockage to flow due to the larger solid to fluid
ratio. This will also impact the blade angle and tip width described in Trailing Edge Blade Angles (p. 158).
As the number of vanes is increased both the tip width, , and the relative flow angle at the trailing
edge, , are influenced. The plot shown below in Figure 7.10: Influence of the Number of Vanes on
Impeller Tip Width and Relative Flow Angle at the Trailing Edge (p. 161) shows a typical example of
the behavior of and with the variation of the number of vanes.
160
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The plot shows how as the number of vanes is increased also increases, gradually becoming closer
to the trailing edge blade angle, , because the impeller imposes greater control on the flow direc-
tion. As a consequence of the increase in the meridional velocity at the trailing edge, , is also
increased. This in turn acts to reduce the flow area at the trailing edge and, as a result, the tip width,
also decreases for a fixed tip diameter. However, another effect of increasing the number of vanes
is increasing the blockage to the flow. This increased blockage acts to increase in order to maintain
the flow area at the trailing edge. Consequently, an increase in the number of vanes has two competing
influences on the tip width of the impeller. Figure 7.10: Influence of the Number of Vanes on Impeller
Tip Width and Relative Flow Angle at the Trailing Edge (p. 161) shows that the influence of the variation
in
dominates for a low number of vanes, with the tip width decreasing as the number of vanes
is increased. As the number of vanes increases further, the effects of the blockage to the flow dominate and the tip width increases.
Thickness/tip diameter
The thickness to tip diameter ratio is a non-dimensional parameter used to define the impeller vane
thickness. Increasing the thickness to tip diameter ratio also increases the blockage to flow. This results
in a larger tip width although, unlike when increasing the number of vanes, this has no impact of
the trailing edge flow angle.
Hub inlet draft angle
The hub inlet draft angle, , is the angle between the hub and the horizontal line at the hub inlet,
as shown in
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Figure 7.11: Hub Inlet Draft Angle
Reducing the hub inlet draft angle moves the hub inlet point forward, which results in a smaller hub
radius. Conversely, a larger value moves the hub inlet point backward, which results in a bigger hub
radius. For low specific speed machines, it is common to use a larger , whereas higher specific
speed machines may benefit from a lower
.
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The inlet width of the volute is calculated from the sum of the impeller tip width, the hub and shroud
solid thicknesses, and the clearances between the rotating impeller and the stationary casing at the
hub and at the shroud. This arrangement is show in Figure 7.13: Impeller and Volute Interface Arrangement (p. 163).
Figure 7.13: Impeller and Volute Interface Arrangement
Note that the volute inlet width can often measure twice as much as the impeller tip width.
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Vista CPD
Rectangular
This section type begins as a straight line at the tongue and transitions to a rectangular section. An
additional parameter to specify for rectangular sections is the aspect ratio (width/height) at the throat.
Given the volute width, a critical height can be calculated:
=
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Below this critical area, the width of the rectangle is fixed by the volute width and the height is adjusted to achieve the desired cross sectional area with an aspect ratio less than that specified. Above
this critical area the aspect ratio of the rectangle is fixed by the value specified and the height and
width are adjusted to match the required cross sectional area accordingly.
7.2.3.2.2.3. Diffuser
The exit diameter and length of the diffuser section are calculated to achieve a reasonable rate of diffusion
while avoiding stall. To define these settings manually, select the check box next to the setting you
would like to define, and enter the desired value in the appropriate box. If the check boxes are cleared,
these values will be calculated automatically by Vista CPD.
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Vista CPD
Specific speed is a number that loosely defines the geometric shape of a pump. For example, a low
, high head pump would have a narrow radial impeller and a small section volute throat. A higher
, lower head, mixed flow design would involve a wider, more conical impeller and the volute throat
area would be comparatively larger.
=
Equivalent forms of which are commonly used in the US and in Europe are also included here for
convenience. They can be related to simply as:
=
and
=
!"
#$
A value of
between 0.3 and 0.8 indicates a radial flow impeller, a value of
between 1.0 and 2.5
above 3.5 indicates an axial flow impeller.
indicates a mixed flow impeller, and a value of
%&
'(
)*
Figure 7.14: Typical Pump Shapes at Low and High Specific Speeds.
The specific speed also has a significant influence on the shape of the pump performance curve. A
low , radial flow impeller pump has a head/flow curve with a low head rise to zero flow. The pump
+,
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power/flow curve usually rises continuously from about 50% at zero flow. A medium , mixed flow
impeller pump has a more steeply falling head/flow curve and the power may be at its maximum at
the pump design flow.
Suction specific speed,
Suction specific speed is a non-dimensional parameter that can be useful in the evaluation of pump
cavitation performance.
=
and are taken at the highest efficiency, or design point, of the impeller.
Note that Vista CPD uses the non-dimensional form of . Similar to the specific speed, alternative
forms are also in use for the US and European unit systems. Since the units for ! and head are
where
the same, the same conversion factors shown above also apply.
For overhung impeller volute pumps, with
performances:
)*+,- =
where
6 is the impeller mass flow rate, 7 is the head rise and 8 9 is the overall pump efficiency.
:
; = <=?
>?
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Vista CPD
where
Flow coefficient,
(flow coeff)
Similar to the head coefficient, the flow coefficient remains the same for geometrically similar pumps.
As the name suggests, this is a measure of the flow rate through the pump and is defined as
where
is the impeller volume flow rate, is the rotational speed, and
is the meanline tip dia-
=
meter.
Stability factor,
The stability factor is a measure of how stable the pump's performance characteristic curve is likely
to be. A value of less than 0.9 at the design point indicates that the head curve may fall as the flow
rate approaches zero, a so-called unstable characteristic. The stability factor is defined as
=
where and are the meanline blade speeds at the leading and trailing edges respectively,
and ! is the tangential velocity at the meanline trailing edge location.
Net positive suction head required, "#$% &
If the pressure at a point in the flow field drops below the vapor pressure of the liquid, the liquid
will vaporize, a process known as cavitation. As the vapor bubble moves back into a region of pressure
higher than the vapor pressure, the bubble will collapse as it reverts back to liquid form. This is a violent process due to the large density change involved which causes noise and, above all, damage
to pumps.
In centrifugal pumps, the liquid accelerates into the eye of the pump causing the pressure to drop.
If there is insufficient head at the eye to accommodate this local pressure drop then the pump will
is the level of head required at the impeller eye in order to avoid significant
cavitate. The
noise and damage due to cavitation.
'()*+
,-./ 0
1234
Diffusion Ratio
The diffusion ratio is defined as
56 57
56
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where
and
are the meanline relative velocities at the inlet and outlet respectively. Analysis of
at highest efficiency flow, instability in a head-flow curve at
pump tests show that when
=
lower flows is very unlikely. Consequently, a value of diffusion ratio close to zero is desirable, a value
greater than 0.25 is considered high.
Basic Dimensions
The hub diameter, Dh, and the eye diameter, De, are the inlet diameters at hub and shroud as indicated
in
Figure 7.15: Hub Diameter and Eye Diameter
The vane thickness, Thk, is the normal thickness of the vane calculated from the specified thickness
to diameter ratio.
Detailed Parameters
The following parameters are calculated at the hub, meanline, and shroud sections, and are listed in
table format:
Diameter,
Tangential velocity,
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Vista CPD
Meridional velocity,
Blade speed,
Flow relative velocity,
Blade angle,
Relative flow angle,
Incidence,
Here both the blade angles, and the relative flow angles,
are measured relative to the tangential
direction, similar to the specification of the inlet flow angle (see Figure 7.8: Trailing Edge Blade
Angle (p. 159)). The incidence is simply calculated as and is presented for convenience.
Tip diameter,
Tip width, (see Figure 7.9: Tip Width (p. 160))
Lean angle (rake),
Relative flow angle,
Flow relative velocity,
Absolute flow angle,
Flow absolute velocity,
Slip factor,
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The slip velocity, , is defined as the difference between the no-slip tangential velocity, , and
the true tangential velocity,
. The slip factor,
, is defined as the ratio of the slip velocity to the
trailing edge tip speed, :
=
Inlet width
For details on how the volute inlet width relates to the impeller tip width, see Figure 7.13: Impeller
and Volute Interface Arrangement (p. 163).
Base circle radius
The base circle radius is the radius of the circle that touches the tongue (or cutwater). It is shown
in Figure 7.12: Central Section of the Volute (p. 163).
Cutwater clearance
The cutwater clearance is the distance between the impeller tip and the volute tongue, calculated
as the difference between the base circle radius and the meanline impeller tip radius.
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Cutwater thickness
The cutwater thickness is the thickness of the tongue at the point where it meets the base circle.
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7.2.3.3.2.3. Diffuser
This section describes the basic dimensions of the diffuser section of the volute.
The exit hydraulic diameter is calculated as the diameter of the equivalent circular section with an area
equal to the calculated exit area. The cone angle is calculated as the angle between the sloping sides
of the equivalent circular based conic frustum, as shown in Figure 7.19: Equivalent Conic Frustum Diffuser (p. 173).
Figure 7.19: Equivalent Conic Frustum Diffuser
Description
Edit
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Vista CPD
Command
Description
This command creates a system with a geometry cell and a mesh cell. The volute mesh
from this system can be combined with the
matching impeller mesh for CFD analysis. For
details, see Creating a New Volute (p. 176).
174
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Note
The BladeGen model is detached from the Vista CPD system (that is, no link is generated).
Therefore, any changes made to the Vista CPD system will not be reflected in the BladeGen
model following an update of the Vista CPD system.
The BladeGen file that you create in this way cannot be imported into another Vista CPD system,
because it does not contain Vista CPD settings. A BladeGen file created by an older version of
BladeGen (that included Vista CPD) contains Vista CPD settings and can be imported into a
Vista CPD system.
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Note
The DesignModeler model is detached from the Vista CPD system (that is, no link is generated).
Therefore, any changes made to the Vista CPD system will not be reflected in the DesignModeler model following an update of the Vista CPD system.
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Input Parameters for Properties View of Blade Design Cell of a Vista CPD System
An angle of zero gives a regular cylindrical inlet, whereas a non zero angle results in a conical
inlet section. This is the same as the impeller trailing edge angle of inclination.
thetaCR, the volute casing rotation angle
Elliptical/circular volute only: minor1 to minor8, the ellipse cross section minor axis
Rectangular volute only: height1 to height8, the rectangular cross sectional height
Rectangular volute only: aspectRatio, the aspect ratio of the throat cross section
diffLength, the axial length of the volute diffuser section
diffDiam, the exit diameter of the volute diffuser section
7.8. Input Parameters for Properties View of Blade Design Cell of a Vista
CPD System
Parameter
Notes
General
BladeModeler
units
[mm | in]
Rotational
speed
Density
Volume Flow
Rate
Impeller duty
Head
Inlet flow
angle
Meridional
velocity ratio
Impeller efficiency
Hydraulic efficiency
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Vista CPD
Parameter
Notes
Pump efficiency cal
culated
Volumetric
efficiency
Mechanical
efficiency
Pump efficiency
Number of
vanes
Shroud LE
blade angle
Incidence at
shroud
Exit blade
angle
Hub inlet
draft angle
Shaft minimum diameter
factor
Shaft diameter ratio
Dhub/Dshaft
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Input Parameters for Properties View of Blade Design Cell of a Vista CPD System
Parameter
Notes
Head coefficient
Tip diameter
Hub/Mean LE
blade angles
[Cotangent, relative to
shroud | Cosine, relative to
shroud | User defined]
Hub leading
edge blade
angle
Mean leading
edge blade
angle
Exit rake
angle
Volute geometry
Casing rotation angle
Volute style
Aspect ratio
(height/width)
[select | clear]
Diffuser exit
diameter
[select | clear]
Diffuser
length
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179
180
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Vista AFD
Figure 8.1: Principle of Operation Flowchart
182
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With ANSYS Workbench running, create a new Vista AFD system (available in the Component Systems
toolbox).
(Double-click the Vista AFD system or drag it onto the Project Schematic view.)
2.
Either edit the Meanline cell (of the new Vista AFD system) or show that cell's properties.
(Right-click the Meanline cell and select either Edit or Properties from the shortcut menu.)
Editing the cell causes the Vista AFD dialog box to appear; the first two tabs of this dialog box
contain the input data and the last tab displays the results.
The cell properties can be used as an alternative to the aforementioned two tabs that accept input.
One advantage of using cell properties is that you can make use of ANSYS Workbench input
parameters to specify the values of input settings.
3.
4.
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Vista AFD
Figure 8.3: Meanline Results Summary
The Results tab is then automatically made visible. The 1D aerodynamic dependent parameters
are computed and displayed numerically; values that are outside of the recommended ranges
are highlighted.
A sketch of the meridional view of the designed fan is displayed. This outlines the annulus in
black, the IGV in red (if enabled), the rotor in blue and the OGV in green (if enabled).
Refer to Results Tab (p. 194) for details.
2.
Either edit the Design cell (of the new Vista AFD system) or show that cell's properties.
(Right-click the Design cell and select either Edit or Properties from the shortcut menu.)
Editing the cell causes the Vista AFD dialog box to appear; the first tab of this dialog box contains
the input data and the last tab displays the results.
The cell properties can be used as an alternative to the aforementioned two tabs that accept input.
One advantage of using cell properties is that you can make use of ANSYS Workbench input
parameters to specify the values of input settings.
3.
184
Specify the required input settings. Refer to Data Review and Edit (p. 187) for details about each input
setting.
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Run a design (throughflow) calculation (which is more detailed than the meanline calculation) by one
of these methods:
Updating the Design cell after configuring its properties.
Editing the Design cell, configuring the settings in the Controls tab, then clicking the Calculate
button, which is shown in Figure 8.4: Design Results Summary (p. 185).
Figure 8.4: Design Results Summary
The Results tab is then automatically made visible. Compared to the meanline calculation, more
detailed aerodynamic dependent parameters are computed; these are displayed numerically
using the design calculation; again values that are outside of the recommended ranges are
highlighted.
A sketch of the meridional view of the designed fan appears in the sketch window. This outlines
the annulus in black, the IGV in red (if enabled), the rotor in blue and the OGV in green (if enabled).
Refer to Results Tab (p. 194) for details.
If the results of the design calculation are satisfactory then a BladeGen or BladeEditor model may be
created. If they are not satisfactory then the input data must be revised accordingly and the process
begins again with the meanline calculation (as shown in Figure 8.1: Principle of Operation Flowchart (p. 182)).
At this point, the geometry data is available for a Blade model to be created (see Creating a Blade
Design (p. 197)). However, it may be useful to verify the performance of the design by running the
throughflow calculation in analysis mode. See Analysis (Throughflow) Calculation (p. 185) for details.
185
Vista AFD
in the previous step, rather than adjusting the geometry. A significant difference between the design
and analysis results indicates a potentially flawed design.
To set up an analysis (throughflow) case in Vista AFD:
1.
2.
Either edit the Analysis cell (of the new Vista AFD system) or show that cell's properties.
(Right-click the Analysis cell and select either Edit or Properties from the shortcut menu.)
Editing the cell causes the Vista AFD dialog box to appear; the first tab of this dialog box contains
the input data and the last tab displays the results.
The cell properties can be used as an alternative to the aforementioned two tabs that accept input.
One advantage of using cell properties is that you can make use of ANSYS Workbench input
parameters to specify the values of input settings.
3.
Specify the required input settings. Refer to Data Review and Edit (p. 187) for details about each input
setting.
4.
Run an analysis (throughflow) calculation (which is more detailed than the design (throughflow) calculation) by one of these methods:
Updating the Analysis cell after configuring its properties.
Editing the Analysis cell, configuring the settings in the Controls tab, then clicking the Calculate
button, which is shown in Figure 8.5: Analysis Results Summary (p. 186).
Figure 8.5: Analysis Results Summary
The Results tab is then automatically made visible. The parameters shown on the Results tab
for an analysis calculation should be very similar to those for a design calculation, with the exception of the deviation, which is limited to 20 degrees in the design calculation only. Should
the results be significantly different between the design and analysis calculations, this indicates
a potentially flawed design and the input data should be reviewed carefully.
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Notes
Machine configuration
IGV
[select | clear]
IOGV
[select | clear]
Aerodynamic inputs
Rotational
speed
Mass flow
rate
Inlet stagnation pressure
Inlet stagnation temperature
Total head
rise
Efficiency estimate
IGV Exit
Angle
OGV Exit
Angle
Downstream
mixing losses
Hub velocity
deficit factor
Hub loading
parameter
Geometry inputs
Outer diameter
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Vista AFD
Property
Notes
Hub/tip rotor
inlet
Hub/tip rotor
outlet
IGV aspect ratio
IGV, number
of vanes
IGV profile
trim
Rotor aspect
ratio
Rotor, number of vanes
Rotor profile
trim
OGV aspect
ratio
OGV, number
of vanes
OGV profile
trim
The control data can be specified on the Controls tab of the Vista AFD dialog box that is invoked from
the Design cell. The control data can also (or alternatively) be specified in the Properties view of the
Design cell.
The input properties of the Design cell are shown in the following table.
Table 8.2: Input Properties of Design Cell of Vista AFD System
Property
Notes
Solver controls
Inner loop iterations
Outer loop iterations
Max solver iterations
Solver tolerance
Solver relaxation factor
Export options
BladeModeler
units
188
[mm | cm | in | ft | m]
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Notes
Span: 0.25
[Select | Clear]
Span: 0.5
[Select | Clear]
Span: 0.75
[Select | Clear]
The control data can be specified on the Controls tab of the Vista AFD dialog box that is invoked from
the Analysis cell. The control data can also (or alternatively) be specified in the Properties view of the
Analysis cell.
The input properties of the Analysis cell are shown in the following table.
Table 8.3: Input Properties of Analysis Cell of Vista AFD System
Property
Notes
Solver controls
Max solver iterations
Solver tolerance
Solver relaxation factor
Export options
BladeModeler
units
[mm | cm | in | ft | m]
Span: 0.25
[Select | Clear]
Span: 0.5
[Select | Clear]
Span: 0.75
[Select | Clear]
Input data may be declared as parameters via the Properties views. Once an input is designated as a
parameter, its value can be modified only via the Parameter Manager.
Descriptions of the aforementioned tabs are given in the following sections:
8.2.1. Aerodynamics Tab
8.2.2. Geometry Tab
8.2.3. Controls Tab
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Vista AFD
Operating Conditions:
Rotational speed, Mass flow rate, Inlet total pressure, Inlet total temperature, Total head rise and
Efficiency estimate.
The total head rise used here is the net head rise after any downstream pressure loss (see Downstream
mixing losses parameter below). This also neglects any downstream swirl component of dynamic
pressure.
While the efficiency estimate will be used as the specified value in the meanline calculation, this will
differ from the efficiency reported by the design calculation as the throughflow method uses empirical
correlations to derive the efficiency.
Stator exit angles:
IGV exit angle and OGV exit angle.
Should the IGV and/or OGV be omitted in the machine configuration, then these options will be disabled
accordingly.
Additional parameters:
Downstream mixing losses, Hub velocity deficit factor and Hub loading parameter.
The downstream mixing losses parameter specifies the proportion of axial dynamic pressure at rotor
exit that is assumed to be lost due to the aerodynamic mixing process. The default value of 0.25 is
reasonable for most industrial fan designs and should not require significant adjustment.
The hub velocity deficit factor is used to adjust the meanline calculation to take into account the influence
of the boundary layer at the hub. Reducing this value can be useful to make the meanline calculation
for the hub gas exit angle correlate more closely with that of the design calculation.
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Annulus dimensions:
Outer diameter, Hub/tip rotor in and Hub/tip rotor out.
These values specify overall annulus geometry. An outer diameter that is too small for the duty will
give loadings that are too high and DeHaller numbers that are too low. Equally an outer diameter that
is too large for the duty will produce too much swirl and associated pressure loss.
The hub/tip ratios at inlet and outlet are often the same, although it can be an advantage to have a
higher outlet hub/tip ratio than that at the inlet in order to accelerate the axial flow and prevent stall.
Machines with a low hub/tip ratio commonly have a high hub loading and may require adjustments
using the hub loading parameter.
IGV:
Aspect ratio, Number of vanes and Profile trim.
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Vista AFD
The aspect ratio is defined as the blade height/hub chord. Acceptable values for aspect ratio are between
0.5 and 10, although values between 3 and 5 are more common.
The number of vanes is simply the number of IGV vanes in the bladerow. Acceptable values for the
number of vanes are between 3 and 100, although values between 10 and 30 are more common.
The profile trim is defined as the chord at the tip chord/hub chord. Acceptable values for profile trim
are between 0.2 and 1.8. Often the profile trim for a rotor will be < 1, reducing the chord with increasing
span, and the corresponding IGVs and OGVs will have a profile trim > 1 in order to maintain a constant
gap between bladerows.
Entries for Rotor and OGV are similar to those for IGV. The entries for IGV and OGV will be disabled
accordingly depending on the machine configuration.
Machine configuration:
Check boxes indicating whether an IGV and/or OGV will be included in the calculation.
Units:
Radio buttons to select either SI or Imperial units. This impacts both input data and results and may be
switched at any time with immediate effect.
Throughflow controls:
Max iterations, Error tolerance and Relaxation factor.
The design and analysis calculations are made using an iterative throughflow solver. Max iterations,
Error tolerance and Relaxation factor control the maximum number of attempted iterations, the relative error in mass balance and the damping between iterations respectively. The default solver settings
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Export options
Blade to export (BladeGen) is used to select the blade row to export when exporting to BladeGen
(BladeGen can only model a single blade row at a time.). By contrast, when exporting to BladeEditor,
all blade rows are always exported.
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Vista AFD
Layers to export settings control which spanwise layers are exported. Although the throughflow calculation uses geometry on 5 spanwise layers, the number of layers used to create the blade model can
be reduced by clearing the check boxes for any of the 3 internal layers. The hub and shroud layers are
mandatory.
A description of the parameters found on the results tab are shown in the following table. This list is
the complete set of parameters obtained from a design or analysis calculation. For a meanline calculation,
the diffusion factors and deviations are not shown. For a list of notation used in these descriptions, see
Notation (p. 200).
Table 8.4: Description of Parameters on Results Tab
Parameter
Description
Performance
Power
Rotor power
Torque
Rotor torque
Outlet dynamic
pressure
Aerodynamic efficiency
The adiabatic efficiency of the rotor (taken as the efficiency estimate in the meanline calculation).
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Results Tab
Parameter
Description
The efficiency of the assembly based on the static head rise (that
is, total head rise - outlet dynamic pressure).
Downstream system
efficiency (t-s)
The efficiency of the assembly based on the static head rise 2.5
diameters downstream of the machine, (that is total head rise downstream dynamic pressure).
IGV
Mean deviation
Hub deviation
Rotor
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Vista AFD
Parameter
Hub diffusion factor
Description
+
8.4. Context Menu Commands of the Cells in the Vista AFD System
You can access a context menu for any cell in the Vista AFD system by right-clicking that cell. Most of
the commands that are available are standard, and are described in Cells in Workbench.
The context menu commands that are specific to the Meanline cell are described in Table 8.5: Context
Menu Commands Specific to the Vista AFD Meanline Cell (p. 196).
Table 8.5: Context Menu Commands Specific to the Vista AFD Meanline Cell
Command
Description
Edit
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Description
Edit
The context menu commands that are specific to the Design cell are described in Table 8.7: Context
Menu Commands Specific to the Vista AFD Analysis Cell (p. 197).
Table 8.7: Context Menu Commands Specific to the Vista AFD Analysis Cell
Command
Description
Edit
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Vista AFD
8.5.2. Launching a New BladeEditor Model
Note
The BladeGen model is detached from the Vista AFD system (that is, no link is generated).
Therefore, any changes made to the Vista AFD system will not be reflected in the BladeGen
model following an update of the Vista AFD system.
The BladeGen file that you create in this way cannot be imported into another Vista AFD system,
because it does not contain Vista AFD settings. A BladeGen file created by an older version of
BladeGen (that included Vista AFD) contains Vista AFD settings and can be imported into a
Vista AFD system.
Note
The DesignModeler model is detached from the Vista AFD system (that is, no link is generated).
Therefore, any changes made to the Vista AFD system will not be reflected in the DesignModeler model following an update of the Vista AFD system.
This indicates exactly which input is causing the problem and suggests revision. Often this will be where
the letter O has been typed rather than the number 0. To rectify the problem, click OK to enable
the user interface, then edit the value that contains the error.
A different error message, similar to the following, will appear where an input value lies outside of the
advised range in the tooltip:
mass flow rate must be > 0. Please check the value and try again.
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The usual cause of this error is that the specified mass flow rate is too large for the size of the machine.
In this situation, either gradually increasing the outer diameter or reducing the mass flow rate should
give a valid meanline calculation.
This error may also occur during the design calculation. This is because the meanline calculation is updated using a new efficiency estimate during the design calculation outer loop. This suggests that the
initial efficiency estimate is too high and lowering this in the meanline calculation may give the same
error. Again increasing the outer diameter or reducing the mass flow rate should resolve the problem.
During the design or analysis calculation, the following error message may occasionally appear:
Figure 8.12: Design Calculation Error Message
Even though the results of the meanline calculation will seem to be fine, with all parameters within the
recommended guideline, the throughflow code may still fail. It is important to note that the blade
geometry (number of vanes, aspect ratio, and profile trim) does not influence the meanline calculation
but has a significant impact on the throughflow calculation.
Less aggressive settings for the geometry parameters (a larger number of vanes, lower aspect ratio, and
profile trim closer to 1) should lead to a successful design/analysis calculation. Exploring the design
space around the desired geometry in this manner will give a good indication of why the calculation
fails under such conditions and what can be done to remedy the situation.
During the design and analysis calculations, a number of files associated with the throughflow are created
in subdirectories below the case name directory. Should the design and/or analysis calculation fail and
prove difficult to remedy using the above techniques, these files will prove helpful to technical support
in diagnosing the issue.
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Vista AFD
8.7. Notation
Abbreviation
Meaning
IGV
OGV
relative angle
change in enthalpy
Superscripts
in
out
Subscripts
blade
gas
axial component
est
estimated value
200
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Name
Description
Geometry Selection
Flowpath Options
Flowpath
Bladerow
Number
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201
TurboGrid
Group
Name
Description
Inlet Position
Method
This property specifies how the inlet points are positioned in TurboGrid. The Manual option means
the user will specify these in TurboGrid. The Adjacent Blade option
means the inlet points will be calculated using the upstream
bladerow, specified below.
This property is available only when
multiple bladerows have been
specified in BladeEditor.
Upstream
Bladerow
Number
Downstream
Bladerow
Number
Meshing
202
Inlet Domain
If this property is selected, TurboGrid will generate an inlet domain as part of the mesh.
Outlet Domain
If this property is selected, TurboGrid will generate an outlet domain as part of the mesh.
Minimum
Face Angle
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Group
Mesh Output
Options
Name
Description
Maximum
Face Angle
Region Name
Prefix
Each ExportPoints feature in BladeEditor defines a single blade, is associated with a FlowPath, and has
a Bladerow Number. To model a series of consecutive bladerows in a turbomachine, you should define
a series of ExportPoints features associated with the same FlowPath feature, with Bladerow Numbers
in numerical order (lowest number at the inlet end of the machine). By using the same FlowPath number:
You have access to the Turbo Mesh cell properties that collectively control the position of the inlet and
outlet ends of each bladerow: Inlet Position Method, Upstream Bladerow Number, Outlet Position Method,
Downstream Bladerow Number.
The machine is eligible to be analyzed by Vista TF. For help on Vista TF, see Vista TF User's Guide (p. 209).
If you want a given bladerow to contain more than one blade geometry (for example, main blades with
splitter blades), create one ExportPoints feature for each unique blade in the bladerow, with each ExportPoints feature based on the same FlowPath and given the same Bladerow Number. When more
than one ExportPoints feature matches the FlowPath and Bladerow Number criteria set in the Turbo
Mesh cell properties, ANSYS TurboGrid will create a bladerow with splitter blades.
You can access a context menu for the Turbo Mesh cell in the TurboGrid component system by rightclicking the cell. Most of the commands that are available are standard, and are described in Cells in
Workbench. The context menu commands that are specific to the Turbo Mesh cell are described in
Table 9.2: Context Menu Commands Specific to the Turbo Mesh Cell (p. 203).
Table 9.2: Context Menu Commands Specific to the Turbo Mesh Cell
Command
Description
Edit
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203
204
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206
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208
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The Throughflow analysis system is essentially a Vista TF system with an added Geometry cell:
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Vista TF
The name of the system is changeable upon first adding the system, or by right-clicking the blue cell
and selecting Rename, then typing in a new name. Note that the name of the system appears below
the system.
To create a new Throughflow analysis system in Workbench, you can drag the Throughflow analysis
system from the Toolbox to the Project Schematic, or double-click the system in the Toolbox. You can
also create a new Throughflow analysis system by right-clicking a Blade Design cell in a Vista CCD, Vista
CPD, or Vista RTD component system, and selecting Create New > Throughflow. Upon creating a
Throughflow system using data from any one of the Vista CCD, Vista CPD, or Vista RTD systems, each
of the cells in the Throughflow system is updated automatically.
Vista TF uses the following input to define a run:
A geometry (*.geo) file
Setup cell properties
Three Vista TF template files
a control data file (*.cont)
an aerodynamic data file (*.aert)
a correlations data file (*.cort)
The general procedure for running a simulation in Vista TF is:
1.
Drag the Vista TF component system from the Toolbox to the Project Schematic, or double-click the
system in the Toolbox.
2.
3.
Double-click the Setup cell, then configure the Setup cell properties.
For details, see Vista TF Setup Cell Properties (p. 211).
4.
Optionally customize one or more of the three template files (*.cont, *.aert, *.cort).
For details on customizing the template files, see Customizing the Vista TF Template Files (p. 217).
5.
6.
7.
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When the analysis is complete and the project is finished, you save the project (and therefore the associated files). Once a project has been saved, it can be re-opened at a later date for review or modification
of any aspect of the simulation.
Important
Saving a project enables you to re-open the project on the machine that originally created
it. To make the project available on another machine, you need to use File > Archive to
create a project archive. To open the project on a different machine, run File > Restore
Archive on that machine.
The following topics are discussed:
12.1.1. Vista TF Setup Cell Properties
12.1.2. Customizing the Vista TF Template Files
12.1.3. Vista TF Context Menu Commands
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Vista TF
Figure 12.1: Properties of the Vista TF Setup Cell
Table 12.1: Vista TF Setup Cell Properties (p. 212) describes each of the cell properties.
Table 12.1: Vista TF Setup Cell Properties
Group
Name
Description
General
Component
ID
Directory
Name
Machine Type
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Name
Description
This property defines the machine
type.
The choices are:
Pump
Axial Compressor
Centrifugal Compressor
Fan
Axial Turbine
Radial Turbine
Hydraulic Turbine
Other
Unknown
This property specifies which template files are used and which report is used for the results. You can
customize these templates. For details, see Customizing the Vista TF
Template Files (p. 217).
Note that this property does not
appear in Throughflow systems
because Throughflow systems receive this data from the Geometry
cell, which is upstream of the Setup
cell.
Number of
Blade Rows
Solver Settings
Number of
Streamlines
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Vista TF
Group
Name
Description
the calculation. For details, see
Specification of the Control Data
File (*.con) (p. 227).
Operating
Conditions
Maximum Iterations
Flow Option
Pressure Ratio
(For Flow Option = Pressure Ratio)
Pressure Difference
(For Flow Option = Pressure Difference)
Mass Flow
Rate
214
This property defines the outlet-toinlet ratio of absolute total pressures (each pressure measured in
the stationary frame).
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Reference
Values
Fluid Properties
Name
Description
Inlet Total
Pressure
Inlet Total
Temperature
Inlet Swirl
Angle
Reference
Diameter
Polytropic Efficiency
Fluid Option
Gas Specific
Heat Cp
(For Fluid Option = Ideal
Gas)
Specific Heat
Ratio
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Group
Name
Description
the Ansys installation under Ansys
Inc/v150/Addins/VistaTF/RealGas and can be used as a starting
point for you to generate your own
custom real gas files. The format of
the real gas files is described in
Specification of the Real Gas Properties Data File (*.rgp) in the
TurboSystem User's Guide.
Fluid Density
(For Fluid Option = Liquid)
Fluid Specific
Heat
Initial Conditions
216
Initial
Cm/U_ref
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Name
Description
tion for cm_start in Specification
of the Control Data File
(*.con) (p. 227).
Import the template you want to customize by right-clicking the Setup cell and selecting one of the
Import Template commands.
The selected template file is copied to the working directory. If you import the same template file
more than once, the name of the copied file is changed automatically to produce a unique file
name; the last one imported will take effect when you start a run.
2.
From the Workbench main menu, select View > Files to see the template files you have imported.
3.
Right-click the template file that you want to customize, and select Open Containing Folder.
4.
Command
Description
Setup
Edit
Import Geometry
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Vista TF
Cell
Command
Description
Note that, when a geometry file is imported,
Vista TF saves a reference
to the imported file, but
the file is not copied into
the project. This is so that
the geometry file can be
updated outside of the
project. If the geometry
file is updated, the project will not recognize
the update automatically.
To force the system to
reread the updated file,
you need to right-click
the Setup cell and select
Clear Generated Data
before updating the system.
If you archive the Project,
you will be presented
with an option to archive
Imported files external
to project directory. If
you choose this option,
the imported geometry
file will be added to the
import_files directory in
the archived version of
the project (but not in
the original project). Even
when the imported geometry file is in the import_files directory, updates to the geometry
file are not recognized
automatically, and it is
necessary to use the
Clear Generated Data
command, as described
above.
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Solution
Results
Command
Description
Import Template
Continue Calculation
Edit
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Vista TF
A restart file which can be used to initialise a further simulation.
Note
This document mentions the Vista TF internal version number, which differs from the ANSYS
release number. For reference, version 4.00 of the Vista TF solver corresponds with ANSYS
Release 15.0.
Multiple operating points can be calculated in a single run.
For turbomachinery calculations in subsonic flow the program is very robust. Note, however, that robustness decreases with increasing Mach number in transonic cases. Some tips on dealing with possible
problems with running the program are provided in Appendix B: Troubleshooting (p. 302).
The topics in this guide are:
12.2.1. Running Vista TF from the Command Line
12.2.2. Software Limitations
12.2.3.Troubleshooting of Problems and Errors
12.2.4. Input and Output Data Files for Vista TF
12.2.5. Streamline Curvature Throughflow Theory
12.2.6. Appendices
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This auxiliary file can have another name if this name is passed to the program through a commandline argument to specify the auxiliary filename, as described in Running Vista TF from the Command
Line (p. 220). If no command-line argument is specified in this way, then the program assumes that the
file has the name vista_tf.fil.
Note that the prefixes need not be identical for a given run. In fact this is not usually the case. An example
of a vista_tf.fil file is:
Version 4.0
standard_control.con
impeller_XYZa.geo
design_point.aer
radial_impeller.cor
results.out
history.hst
impeller.txt
cfx_post.csv
restart.rst
stream.int
real_gas_CO2.rgp
Note that the program also produces and uses other files in special situations as outlined below; their
names do not need to be specified separately because they are determined by the program from the
names of other files in this list. The data files, results files, and the file vista_tf.fil are usually in
the same directory, together with the VistaTF.bat file and the TECPLOT layout files. If the history (.hst)
file already exists in the working directory before the program is run, it will be overwritten. If the restart
(.rst) file already exists in the working directory before the program is run, it will be overwritten only
if the solution has converged or reached the maximum number of iterations that you have specified.
If the output (.out) file and the plot files (.txt, and .csv) already exist in the working directory before
the program is run, they will be overwritten. The program will not prompt you for permission to overwrite
these files.
A fifth input file will be used if it is available and if you specify that it should be used:
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A sixth input file is needed if the calculation requires real gas properties using the Aungier-RedlichKwong (ARK) equation of state:
Real Gas Property data file (.rgp)
The division of the input data into separate files provides a simple and clear way to vary or retain the
annulus geometry, the aerodynamic conditions, the blade element data, or the correlations being used,
without changing all the files in use. Typically during the design process, you will change the .geo file
to examine a new geometry, and the .aer file to examine new operating points or boundary conditions,
and you will leave the .con and .cor files untouched once you have configured their settings to meet
the requirements.
The data specified in the individual files is structured to be as logical as possible, and retains the same
structure even if there is a change in the input parameters. The format of the input data is organized
in such a way that most of the input files retain exactly the same format with the same parameters in
the same order, without the need for a change in structure when the program changes or when the
computation changes. The structure may appear more complicated than necessary, but this arises from
the requirement that ultimately the program should calculate all types of turbomachinery in single
stage and multistage configurations, both as ductflow and as throughflow calculations. The values of
the parameters defined in the control file determine the type of data required in the other files.
An attempt has been made to include a built-in expert system in the program. For example, the program
is able to identify whether a particular blade row is a radial compressor impeller or a radial turbine inlet
guide vane (from the geometry). In general many parameters may be set to zero and the program selects
the value it deems appropriate. Expert parameters allow you to override the selections that the program
would automatically make.
The functions of the six input data files are summarized next:
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curved duct calculating planes, this geometry data specifies the co-ordinate points along the curved
calculating plane. In blade regions, the coordinates of the calculating plane, together with information
about the blade geometry at this location, must be specified (including the number of blades, blade
lean angles, and blade thickness). For each blade row, additional geometrical parameters can be specified
that might be relevant for the correlations (such as the throat area, the location of the throat, the location
of maximum camber, the maximum thickness, the trailing edge thickness, and the tip clearance).
In general, the geometry data file will be generated automatically using a blade geometry definition
program (such as ANSYS BladeEditor, or Vista GEO of PCA). A geometry conversion program is available
to convert data from the BladeGen meanline RTZT output format into the .geo file format for the
throughflow program and this has been tested for radial impeller rotors and stators, and axial stator
and rotor blade rows (compressors and turbines); see Appendix G: The RTZTtoGEO Program (p. 325).
Other custom tools are available for conversion of geometrical data from specific formats into the Vista
TF .geo file format, and others can be prepared as required.
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Vista TF
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Vista TF
file is necessary. An example of a control data file is given in Appendix C: Example of a Control Data
File (*.con) (p. 312).
Section 1: Character strings identifying the control data (max 72 characters/line)
The syntax is:
Character string - title(1)
Character string - title(2)
Character string - title(3)
max_it_main
max_it_mass
n_points
n_speeds
Parameter
Description
n_sl
n_reserve
Notes:
Must be an odd number so that there is always a mid
streamline.
Typically n = 9 or 17. If n_sl = 0, then 9 will be used.
Maximum n_sl = max_n_sl = 29.
If the mixing model is being used, (i_mix > 0 in section
4) then there has to be a minimum of 9 streamlines.
max_it_main
max_it_mass
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Description
If max_it_mass < 5 then max_it_mass = 5; experience
shows that this is a sensible value.
If max_it_mass > 20 then max_it_mass = 20.
If the mass flow convergence tolerance at a particular quasiorthogonal is reached before the maximum number of iterations are completed then mass flow iteration is stopped
early.
n_points
n_speeds
n_reserve
A further integer parameter not currently used but reserved for the possibility of defining additional data related to the map prediction (stagger schedule, bleed
schedule, etc.).
Note
The last three parameters were not needed or used prior to version 4.0 of the Vista TF
solver (which is the internal solver version number for Vista TF as provided with Release
15.0 of ANSYS software). If the vista_tf.fil file being used was prepared for use
with version 2 with no first line containing the version number, or was prepared for
version 3 with the string Version 3.0 in the first line, then these parameters still do not
need to be specified. This allows backwards compatibility, ensuring that earlier versions
will still run. These parameters will only be used if the first line of the vista_tf.fil
file contains the string Version 4.00 (or newer) in the first line. However, it is recommended that all files include these additional parameters even if they are not used.
Section 3: Integer control parameters that control input and output data
The syntax is:
i_print_plane
i_print_level
i_progress
i_display
i_restart
i_interface
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Vista TF
Note that setting all of these parameters to 0 gives a standard form of output.
Parameter
Description
i_print_plane
i_print_level
i_pro
gress
Determines the extent of intermediate data that is printed to the various files.
If i_progress = 0 then no intermediate information is
printed.
If i_progress = 1 then intermediate progress of the iterations are printed to the history file.
If i_progress = 2 then data is printed to the history file
and to the screen.
i_display
Determines extent of tabular data output which is prepared for displaying the results with other plot and postprocessing tools:
Notes:
If i_display = 1, then no plot files are produced.
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Description
If i_display = 0 then the output files of type .txt are
produced for display of the results with Tecplot.
If i_display = 2, then a comma separated variable file
with extension .csv is produced for display of the results
with CFD-Post.
If i_display = 3, then both i_display = 0 and 2 above
are activated.
Other output formats can be incorporated as requested.
i_restart
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Parameter
Description
best_restart.rst is not present then the internal initial estimate is used (a cold start).
Determines the type of output interface file that is generated.
i_inter
face
Notes:
If i_interface = 0 then no output interface file is generated.
If i_interface = 1 then the prefix.int file contains
a summary of the results for use in radial compressor optimization.
If i_interface = 2 then the .int file contains the coordinates of the streamlines of the calculation.
If i_interface = 3 then the .int file contains the coordinates of the streamlines of the calculation in a format
suitable for the stream file of the blade-to-blade program
MISES.
Section 4: Integer control parameters for various models and reference parameters
The syntax is:
i_expert
i_flow
i_fluid
i _inbc
i_mass
i_mix
i_ree
Parameter
Description
i_expert
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Description
The second-last digit controls the blending function calculation for the deviation between the blade angle and the
flow angle as follows:
0 - Turbines use departure angle at the leading and
trailing edge ends, Compressors use swirl at the leading edge and departure angle at the trailing edge.
1 - Turbines and compressors use the departure angle
for the leading and trailing edges.
2 - Turbines and compressors use departure angle at
the trailing edge and relative swirl at the leading edge.
3 - Turbines and compressors use departure angle at
the trailing edge and the absolute swirl at the inlet.
4 - Compressors use swirl at the leading edge and
departure angle at the trailing edge; turbines use swirl
at the outlet and departure angle at the leading edge.
5 - Compressors use swirl at the leading edge, departure angle at the trailing edge; turbines use swirl at
the trailing edge and departure angle at the leading
edge.
i_flow
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Vista TF
Parameter
Description
i_flow = 2 then ref_n, ref_volume, and ref_d are
specified.
i_flow = 3 then ref_u, ref_mass, and ref_d are
specified.
i_flow = 4 then ref_u, ref_volume, and ref_d are
specified
i_flow = 5 then ref_n, ref_mass, and ref_d are
specified together with the ref_pr (total to static pressure
ratio between inlet plane and the last trailing edge on the
mid-streamline). The value of ref_mass is a start value
for mass flow in the iteration to pressure ratio and has no
effect on the final solution.
i_flow = 6 then ref_n, ref_mass, and ref_d are
specified together with ref_pr (total to static pressure
ratio) together with n_p_te (the total number of trailing
edges at which a guessed value of the static pressure ratio
is specified, followed by the guessed pressure ratios at
each trailing edge, including the last, which is also defined
by ref_pr.
i_flow = 7 then ref_n, ref_mass, and ref_d are
specified together with the ref_p (static pressure at the
last trailing edge on the mid-streamline). The value of
ref_mass is a start value for mass flow in the iteration
to outlet pressure and has no effect on the final solution.
This option may be useful for low speed devices where
pressure ratio becomes indeterminate.
i_flow = 8 then ref_n, ref_mass, and ref_d are
specified together with the ref_p (static pressure at
trailing edge pane) together with n_p_te (the total
number of trailing edges at which a guessed value of the
static pressure is specified, followed by the guessed pressures at each trailing edge, including the last, which is also
defined by ref_p.
i_flow = 9 then ref_n, ref_mass, and ref_d are
specified together with the ref_cu (absolute swirl velocity
at the last trailing edge on the mid-streamline). The value
of ref_mass is a start value for mass flow in the iteration
to outlet swirl and has no effect on the final solution. This
option may be useful for turbine calculations where the
last blade row is a turbine rotor.
The versions with specified static pressure and specified
outlet swirl have not been fully tested.
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Description
Other options are available for debugging purposes but
are not described here.
The geometry definition of Vista TF assumes clockwise rotation. This leads to a certain convention for the sign of
the blade angles (see Appendix A: Sign Convention for
Angles and Velocities in Vista TF (p. 295)). In some cases
you may have a counterclockwise machine with blade
angles of the opposite sign. To avoid the need to change
all the angles specified in the .geo file, an option is
provided whereby the value of i_flow is given a negative
sign. As a more sophisticated alternative the blade speed
may be defined as negative.
i_fluid
i_inbc
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Vista TF
Parameter
Description
See also the section on n_inbc in the aerodynamics
file (described in Specification of Aerodynamic Data File
(*.aer) (p. 250)) where the inlet profile across the span
can be specified.
i_mass
Determines whether the mass flow is uniformly distributed across streamlines or not.
i_mass = 0 then the mass flow between each streamline
is the same.
i_mass = 1 then the fractional mass between each
streamline has to be input into the last line of the control
file.
i_mass = 2 then the cumulative mass for each streamtube
from the hub streamline is defined in the last line of the
control file.
i_mix
i_ree
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damp_vl
cm_start
tolerance_cm
tolerance_mass
grad_ree
The damping factor model automatically chooses the most appropriate values of these parameters
based on the type of turbomachine and the grid. You then typically need to specify the following
values for this section:
0.00 0.00 0.00 0.00 0.00 1.00
In some rare cases it may still be necessary to select these values differently.
Parameter
Description
damp_sc
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Vista TF
Parameter
Description
damp_vl
cm_start
toler
ance_cm
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Description
toler
ance_mass
Tolerance level on mass flow for internal mass flow iteration. Note that because this controls the convergence
of the innermost loop, it should be a factor of 2 to 10
lower than the tolerance value for the meridional velocity
(above).
Notes:
Typical value 0.001 (that is 0.001%, which is 1 part in
100000).
If error_max = 0.0 then 0.001% is used.
grad_ree
Parameter
Description
f_mass_st
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Vista TF
Parameter
Description
streamlines in the simulation is
changed.
If i_mass = 1 then this line is
interpreted as the relative mass
flow for each streamtube from
the hub, so the values of
1/(n_sl - 1) would give a
uniform distribution. Each value
may be specified as the relative
mass flow for a streamtube
compared to the sum of all values, so a value of 1.0 for each
streamtube also leads to a uniform mass flow distribution.
If i_mass = 2 the cumulative
values from the hub are specified, so the first value is 0.0
and the last value is 1.0.
It is recommended that the distribution is selected such that
the central streamline always
splits the flow into two regions
of equal mass flow. The reason
for this is that some correlations
operate on the mean streamline.
The numbers may be specified
on different lines.
Note
f_mass_st is not needed if i_mass is zero because the program will then automatically
use a uniform distribution of mass flow between the streamlines. For consistency, you
should use this parameter even for cases where it is not needed.
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scale
Parameter
Description
n_qo
scale
For each quasi-orthogonal, the following data is required to define the flow channel for the meridional through-flow calculation and the meridional spacing of the quasi-orthogonals. Note that some
of this data is also repeated in the section on the blade geometry. This duplication allows calculations
to be made in a channel that is not the same as the hub and casing line of the actual blade definition
(blade cropping or blade trimming).
Section 3: Definition of quasi-orthogonal types and end points (n_qo lines: i = 1 to n_qo)
The syntax (of a single line) is:
i
r_hub(i)
r_shr(i)
z_hub(i)
z_shr(i)
n_blade(i)
n_curve(i)
Parameter
Description
i_type(i)
i_row(i)
i_spool(i)
Notes:
The actual value is not used by the program internally because it recounts the quasi-orthogonals as they are input.
You can use this number to recognize a particular line of
data in the input file.
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Vista TF
Parameter
Description
This allows you to merge two different geometry files of,
say, a rotor and stator, to a single stage geometry file
without the need to renumber the quasi-orthogonals. In
this case, the same number may appear more than once.
In a similar way, a single quasi-orthogonal may be removed
without the need for renumbering the lines.
r_hub(i)
r_shr(i)
z_hub(i)
z_shr(i)
n_blade(i)
n_curve(i)
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Description
= 2 for a linear calculating plane in which only the end
points of the quasi-orthogonal are defined. In this case,
similar information can be found in section 4.
> 2 for a non-linear or curved calculating plane.
The number of defining points can vary from station to
station but n_curve(i) should typically be the same for
all stations because streamline section data is usually
available on a fixed number of spanwise sections.
Note that the hub and casing geometry information does
not necessarily have to be the same as that defined in
section 4. In this case the data in section 3 will be used to
crop the blade row or to make a section through the blade
information in section 4.
i_type(i)
i_row(i)
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Parameter
Description
have difficulty with the rules that are coded to identify
blade row types.
= n11 - radial compressor inlet guide vane1
= n12 - radial compressor inlet guide vane2
= n13 - radial compressor impeller blade
= n14 - radial compressor diffuser vane
= n15 - radial compressor return channel vane
= n16 - radial compressor axial de-swirl vane
= n21 - axial compressor inlet guide vane1
= n22 - axial compressor inlet guide vane2
= n23 - axial compressor rotor blade
= n24 - axial compressor stator vane
= n25 - axial compressor outlet guide vane
= n31 - radial turbine inlet guide vane1
= n32 - radial turbine inlet guide vane2
= n33 - radial turbine impeller blade
= n34 - radial turbine stator vane
= n35 - radial turbine outlet guide vane
= n41 - axial turbine inlet guide vane1
= n42 - axial turbine inlet guide vane2
= n43 - axial turbine rotor blade
= n44 - axial turbine stator vane,
= n45 - axial turbine outlet guide vane
Notes:
The value of n determines which stage is being considered, such that a multistage axial compressor with an
IGV would begin with values of 121 for the inlet guide
vane, continue with values of 123 for the rotor, and 124
for the downstream stator, so that the next rotor would
be 223, and so on. A double row of stators would be
denoted as n24 and n25 for the successive blade rows.
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Description
i_spool
Notes:
The data is supplied on n_curve lines spaced fairly evenly from hub to casing. For example, if
n_curve = 5, there may be points at 0%, 25%, 50%, 75%, and 100% of span. If n_curve = 2, there
will be just two points, at 0% and 100% span.
The blade data and quasi-orthogonal data in section 4 may extend outside of the flow channel defined
by the meridional coordinates given in section 3. In a normal calculation, the data overlaps partly with
that given in section 3, because the end points of the quasi-orthogonal lines are defined twice (except
for duct calculating stations with n_curve(i) = 1; see above). The flow channel defined in section
3 is generally congruent with the blade hub and shroud defined in section 4. The blade, as defined
in section 4, may extend outside of the region of the flow channel because this allows a calculation
to be made in a cropped or trimmed flow channel only by changing the data in section 3; section 4
does not need to be changed.
The end points of the quasi-orthogonal lines, as defined by coordinates r_hub(i), r_shr(i),
z_hub(i), and z_shr(i), should lie along the quasi-orthogonal lines as defined by r_qo (j,i)
and z_qo(j,i) below. In many cases, the end points will be coincident with the blade data, but if
this is not the case, it is not acceptable to define end points that do not lie on the blade data point.
All the angles are specified in degrees because this is more convenient in those cases where it may
be necessary to define the geometry by hand, and also allows a simple consistency check, but internally
the program converts them into radians. A further description of the angles is provided in Appendix
A: Sign Convention for Angles and Velocities in Vista TF (p. 295).
The sections above define only the hub and casing walls and provide information on the type of
calculating station. The detailed orientation and position of the curved quasi-orthogonal line and
the details of the blade surface geometry are provided in the next section.
Section 4: Geometry of quasi-orthogonal lines and blade
The syntax (of a single line) is:
i
r-qo(j,i)
theta_qo(j,i)
z_qo(j,i)
thu_qo(j,i)
gamma_r_qo(j,i)
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gamma_z_qo(j,i)
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Parameter
Description
r_qo(j,i)
theta_qo(j,i)
z_qo(j,i)
thu_qo(j,i)
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Description
throat
throat_pos
clearance
max_thickness
te_thickness
le_thickness
Parameter
Description
Number of a particular streamline for data input (increasing from hub to shroud).
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chord
delta_stagger
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Vista TF
Parameter
Description
throat
throat_pos(i)
tip clear
ance
hub/shroud
Notes:
If the first value is non-zero, this is interpreted as the hub
clearance.
If the last value (n_curve(i)) is non-zero, this is interpreted as the casing clearance.
248
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Description
In a variable stator vane with a hub clearance and a clearance gap for the shaft, it is possible to have non-zero values
on both the hub and the tip and then both will be taken
into account in the loss correlations.
max_thick
ness
te_thick
ness
le_thick
ness
chord
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Vista TF
Parameter
Description
delta_stag
ger
Many options are supplied for specifying the flow data for the simulation, but typically the options
with i_flow = 1 (specified mass flow) and i_flow = 5 (specified pressure ratio) are used. Note
that i_flow is specified in the control file.
Section 2: Reference aerodynamic parameters (depends on value of i_flow in .con file)
The syntax is:
ref_mach
ref_phi
ref_d
ref_phi
ref_d
ref_mass
ref_d
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ref_n2
ref_mass
ref_d
ref_n2
ref_n3
ref_mass
ref_d
ref_volume
ref_d
if i_flow = 2, or
ref_u
ref_mass
ref_d
if i_flow = 3, or
ref_u
ref_volume
ref_d
if i_flow = 4, or
ref_n1
ref_mass
ref_d
ref_pr
ref_d
ref_pr
ref_d
ref_pd
ref_d
ref_pd
ref_d
ref_cu
if i_flow = 5, or
ref_n1
...
ref_mass
n_p_te
guess_pr_1
guess_pr_2
n_p_te
guess_pd_1
...
if i_flow = 6, or
ref_n1
ref_mass
if i_flow = 7, or
ref_n1
ref_mass
if i_flow = 8, or
ref_n1
ref_mass
if i_flow = 9.
Note
The very large number of possible ways of specifying the flow and speed appears, at
first, to be slightly overwhelming. Generally i_flow = 1 is used. Note that the reference
diameter is given here and not in the geometry file. This is because you may prefer to
use the hub diameter, the tip diameter, the inlet diameter, or the outlet diameter, as a
reference value for the aerodynamics without changing the geometry file.
Note
The geometry definition of Vista TF assumes clockwise rotation. This leads to a certain
convention for the sign of the blade angles (see Appendix A: Sign Convention for Angles
and Velocities in Vista TF (p. 295)). Vista TF expects that the geometry is defined for a
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251
Vista TF
clockwise-rotating machine (viewed from the inlet along the positive axis). In some cases
you may have a counterclockwise-rotating machine with blade angles of the opposite
sign to that expected by Vista TF. To avoid the need to change all the angles specified
in the .geo file, an option is provided whereby the value of i_flow is given a negative
sign. As an alternative, the rotational speed may be specified as a negative value, which
means that the blade is rotating in the counterclockwise direction.
Parameter
Description
i_flow=0
[m]
252
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Description
ref_n1 = Rotational speed of shaft 1 [rpm]
ref_n2 = Rotational speed of shaft 2 [rpm]
ref_n3 = Rotational speed of shaft 3 [rpm]
Counter-rotating blade rows require the second blade
row to be provided with a negative speed.
i_flow=2
i_flow=3
i_flow=4
i_flow=5
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Vista TF
Parameter
Description
ref_n1 = Machine rotational speed [rpm]
ref_mass = Mass flow [kg/sec] (estimate of actual mass
flow)
ref_d = Reference blade diameter
definition of flow coefficient.
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Description
ref_d = reference blade diameter
definition of flow coefficient
Note
The reference blade speed, tip speed Mach number and/or the machine rotational speed
are also needed for the calculation of a stator blade row. This is because these parameters
are used to define various non-dimensional flow and work coefficients and the reference
blade speed is also used to determine the flow velocities for the initial estimate of the flow
field (together with parameter cm_start. See section 5 of the .con file specification
given in Specification of the Control Data File (*.con) (p. 227)).
Iteration to a defined pressure ratio makes use of the so-called target pressure ratio method
of Denton. This requires the program to make a fist guess of the pressure at each trailing
edge of the machine. The algorithm currently incorporated makes a crude estimate of these,
but it has been found that this may not be sufficient to secure convergence. For this reason,
you can define the first guess of the pressure at each trailing edge by setting i_flow =
6 (instead of 5).
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Vista TF
A line prepared with data for i_flow = 6 can formally also be used with i_flow = 5 or
i_flow =1 with no change, so that a calculation can switch from iteration to pressure
ratio to iteration to mass flow with no formal change to the aerodynamic input data file.
or
ref_mue
Parameter
Description
ref_re
), ref_D
(
), and inlet total conditions [-]. (In this document,
[-] means dimensionless.)
ref_mue
Dynamic viscosity
total conditions.
Note
The program identifies which of these parameters has been provided from the absolute
value of the numerical input. If the value is greater than 1.0 [N s m^-2] (or equivalent
value in other units), it is interpreted as a Reynolds number; if it is less than 1.0 [N s m^2] but greater than 0.0000001 [N s m^-2], it is interpreted as the dynamic viscosity. A
value of 0 causes the program to determine the dynamic viscosity from a built-in equation
for the dynamic viscosity based on Sutherlands law and the inlet total temperature. The
reference Reynolds number is determined from this.
gamma_gas
rho_fluid
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if i_fluid = 6, which indicates a real gas with a constant real gas factor Z, or
R_gas gamma_gas z_gas
if i_fluid = 7, which indicates a real gas with a constant real gas factor Z.
Parameter
i_fluid = 0
(ideal gas
with constant
specific
heats)
i_fluid = 1
(liquid)
i_fluid = 2
i_fluid = 3
i_fluid = 4
i_fluid = 5
(real gas with
equations)
Description
cp_gas = Specific heat at constant pressure
[J/kgK]
gamma_gas = ratio of specific heats [-] (In this document, [-] means dimensionless.)
[J/kgK]
=
i_fluid = 6
(real gas with
a constant
real gas
factor Z)
[J/kgK]
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Vista TF
Parameter
Description
Z_gas = real gas factor Z
pv = ZRT
Section 5: Number of points on the inlet boundary where flow conditions are specified
The syntax is:
n_inbc
Parameter
Description
n_inbc
Section 6: Fraction of mass flow where inlet conditions are specified (n_inbc values)
The syntax is:
f_mass_inbc
Parameter
Description
f_mass_in
bc
Section 7: Pressure on the inlet boundary (n_inbc values that depend on i_inbc in .con file)
The syntax is:
pt_inbc
if i_inbc = 0.
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Description
pt_inbc
(i_inbc=0)
Section 8: Temperature on the inlet boundary (n_inbc values that depend on i_inbc in .con file)
The syntax is:
tt_inbc
if i_inbc = 0.
Parameter
Description
tt_inbc
(i_inbc = 0)
Section 9: Swirl or angle on the inlet boundary (n_inbc values that depend on i_inbc in .con file)
The syntax is:
rcu_inbc
if i_inbc = 0, or
alpha_inbc
if i_inbc = 1, or
cu_inbc
if i_inbc = 2.
Parameter
Description
rcu_inbc
(i_inbc = 0)
alpha_in
bc
(i_inbc = 1)
Note also that, if a single value is specified, it is used to
calculate the swirl on the mean streamline of the inlet
boundary, and the swirl is then kept constant across the
span. If a constant flow angle across the span is required
then 2 values need to be specified across the span
(n_inbc = 2). Experience with radial turbines with high
swirl at the inlet show that the specification of a single
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Vista TF
Parameter
Description
value of swirl across the span is more robust than specifying a variation of flow angle across the span.
cu_inbc
(i_inbc = 2)
Note that if a single value is specified then this is used
to calculate the swirl (rcu) on the mean streamline of
the inlet boundary and the swirl is kept constant across
the span.
f_bl_le
f_bl_te
Parameter
Description
eddy
260
f_bl_le
f_bl_te
Description
using the equations given in Streamline Curvature
Throughflow Theory (p. 286).
It is possible to calculate multiple operating points, in which case details of these operating points in
terms of flow and speed are required in sections 11, 12, and 13.
Section 11: Relative flow for multiple operating points (not needed if n_points < 2)
The syntax is:
ref_point(1), ref_point(2), ref_point(3), ... ref_point(11)
Parameter
Description
ref_point(i)
Flow relative to the reference flow defined in the aerodynamic file. The value ref_mass, ref_volume, or
ref_phi is multiplied by the value ref_point to determine the actual operating point.
Notes:
Typically, this line consists of a list of values such as 1.15,
1.10, 1.05, 1.00, 0.95, 0.90, and 0.85, indicating 115% down
to 85% of the flow at the reference point.
If the value of i_flow is 1, the seven values listed above
would be interpreted as seven different mass flows to be
calculated. If the value of i_flow is 2, the values would
be interpreted as different volume flows. If the value of
i_flow is 0, the values would be interpreted as flow
coefficients.
The flow scales linearly with the speed, so that when operating at the 100% flow point on the 90% speed line, the
flow is reduced to 90% of the reference value.
A maximum of 11 points is allowed.
Section 12: Relative flow for multiple speed lines (not needed if n_speeds < 2)
The syntax is:
ref_speed(1), ref_speed(2), ref_speed(3), ... ref_speed(11)
Parameter
Description
ref_speed(i)
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Vista TF
Parameter
Description
These seven values would be interpreted as seven different
speed lines to be calculated at 110%, 100%, 90%, etc., of
the reference speed.
A maximum of 11 speeds is allowed.
Parameter
Description
map_para
meter(i)
262
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Note
In some cases the same correlations can be used in slightly different ways this is related
to the fact that the poor description of correlations in the literature sources sometimes leads
to uncertainties in implementation. Where it is sensible different versions have been implemented. In the machine types with many different sources of correlations, the recommended
correlation can be obtained using vales of 100, 200, 300, 400 for i_loss_type,
i_dev_type, and i_ewb_type.
Radial Compressor Correlations
Casey-Robinson correlation
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Vista TF
Axial Compressor Correlations
Miller-Wright
(original implementation
by PCA)
Miller_Wright (1st
revision, November 2007)
Miller_Wright
(2nd revision,
April 2012)
KackerOkapuu
DunhamCame
If required, you can specify single values of the losses, deviation, and blockage parameters, for the first
blade row or first quasi-orthogonal. These are then used throughout the domain provided that they
are not changed again. In addition, it is possible to apply multiplicative and additive correction factors
to the values predicted by the correlations, by the application of fudge factors (user-defined corrections).
Generally this file does not need to be changed once it has been set up, so you might not need to
understand all the intricacies of the many possibilities that it allows, and typically a standard type of
correlations file can be established which can then be used for all subsequent simulations with the
same set of correlations. Examples of some typical correlations data files are given in Appendix F: Examples of Correlations Data Files (*.cor) (p. 316), showing several specific examples for specific types of
calculation.
Section 1: Character strings identifying the correlation data (max 72 characters/line)
The syntax is:
Character string title(1)
Character string title(2)
Character string title(3)
Section 2: Integer control parameters for loss, deviation and blockage models (one line)
The syntax is:
i_loss
264
i_dev
i_ewb
Parameter
Description
i_loss
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Description
Notes:
i_loss = 0
No losses are specified and the calculation uses constant entropy. Note, however, that in order to retain
similar structures for the correlations file, the lines
described in sections 3 and 4 are still needed, but have
no effect. This allows you to switch off the losses if
necessary.
If i_loss = 1 then a user-defined variation of efficiency,
loss coefficient, or dissipation coefficient across the span
is specified at the spanwise positions given in section 4.
The number of positions that are defined across the span
and through the domain is given in section 3. Different
values of the efficiency, loss coefficient, or dissipation
coefficient can be specified for different quasi-orthogonal
calculating stations and spanwise positions.
If i_loss = 1, then a value on the first quasi-orthogonal
is always needed. This value remains constant until changed
by the next quasi-orthogonal at which the loss is defined.
If only a single value is specified across the span then this
is applied on the mean streamline and each streamline has
the same entropy rise as on the mean streamline. If a calculation with a constant efficiency for all streamlines is required then the efficiency needs to be specified as a constant on at least two points across the span.
If i_loss = 2 then built-in loss correlations are used according to the values given in sections 3 and 4.
i_dev
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Parameter
Description
modification to the cosine rule, according to the type of
blade row.
If i_dev = 2 then built-in correlations are used to determine the flow angle according to the type of blade row as
specified in sections 5 and 6.
Determines the blockage correlation for boundary layers
that is to be used (ewb means end-wall blockage)
i_ewb
Notes:
If i_ewb = 0 then no end-wall blockage is applied. Note
that, in order to retain similar structures for the correlations
file, the lines described in sections 7 and 8 are still needed,
but have no effect.
If i_ewb = 1 then data is specified in sections 7 and 8 to
predict the variation of the flow blockage for each quasiorthogonal and for each streamline. A single value implies
that a constant blockage value is applied in the whole
calculation domain.
If i_ewb = 2 then builtin correlations are used to determine the blockage according to the type of blade row as
specified in sections 7 and 8.
n_loss_qo
or
n_loss_bladerow
n_dummy
If i_loss equals 0 or 1 then the losses for each quasi-orthogonal can be specified, and the following
values are required:
Parameter
Description
n_loss_sl
n_loss_qo
If i_loss equals 2 then the losses for each blade row can be specified, and the following values
are required:
Parameter
Description
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Description
n_dummy
k_loss
f_loss
loss
Parameter
Description
i_qo_loss
k_loss
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Parameter
Description
the loss production following the so-called u-cubed model
of Denton. This is applied in blade rows and in ducts.
If k_loss = 4 to 9 then various forms of efficiency are
used to specify the losses, as follows:
k_loss = 4 total-total polytropic efficiency
k_loss = 5 total-static polytropic efficiency
k_loss = 6 static-static polytropic efficiency
k_loss = 7 total-total isentropic efficiency
k_loss = 8 total-static isentropic efficiency
k_loss = 9 static-static isentropic efficiency
These are applied in blade rows and in duct regions.
In duct regions, these values are applied to the change
from one quasi-orthogonal to the next. Clearly if the total
enthalpy does not change, the use of 4 or 7, which give a
total-total efficiency, is meaningless. In blade rows the full
range is allowed, but options 6 and 9 are probably not very
relevant. Use of 5 and 8 is not recommended because
specifying a total-static efficiency that is too high may lead
to a total-total efficiency that is greater than unity.
Option 4 or 7 is now recommended for rotor blade rows.
This change forces the impeller total-total efficiency to be
exactly the value that is specified. It is more robust, especially with real gas equations, because only the velocity
triangle at the impeller outlet is involved in the estimate
of the losses, and there is no need to use the real gas
equations at each point in the stage when determining
the entropy. It also has the advantage that the losses become exactly as specified, which was not the case with the
option using a small-scale local polytropic efficiency.
If k_loss = 10 then the loss in a stator vane can be specified as a total pressure loss coefficient.
If k_loss = 11 then the performance of a stator vane can
be specified as a static pressure rise coefficient.
These options have been programmed so that different
blade rows may have different values of k_loss.
f_loss
268
The fraction of the span at which the value of loss applies. If only a single value is given, it is applied at the
mean streamline independent of the value of f_loss.
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Description
loss
Parameter
i_loss_type
factor1
factor2
factor3
factor4
factor5
factor6
Description
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Parameter
Description
Recommended correlation (401)
i_loss_type = 401
Kacker-Okapuu
i_loss_type = 402
Dunham-Came
factor_loss
1 to
factor_loss
6
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Description
Factor 1: Small-scale polytropic efficiency
Factor 2: Loss multiplier for tip clearance loss vortex
Factor 3: Loss penetration of tip clearance vortex (fraction
of span from the tip)
Factors 4 to 6: Not in use
or
n_dev_bladerow n_dummy
If i_dev equals 0 or 1 then the deviation for each quasi-orthogonal can be specified, and the following values are required:
Parameter
Description
n_dev_sl
n_dev_qo
If i_dev equals 2 then the deviation flow angle data can be specified for each blade row, and the
following values are required:
Parameter
Description
n_dev_bladerow Number of separate blade rows for which the flow angle
data is supplied.
A dummy integer value to ensure that section 5 always
has two integer values.
n_dummy
If i_dev equals 0 or 1 then the deviation for each quasi-orthogonal can be specified, and the following version of section 6 is applicable:
Section 6: Flow angle data specification (n_dev_qo * n_dev_sl lines)
This version of section 6 is applicable when i_dev equals 0 or 1.
The syntax is:
i_qo_dev
k_dev
f_dev
dev
Parameter
Description
i_qo_dev
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Parameter
Description
edges downstream of this quasi-orthogonal until the
value is changed by a subsequent section 6 with a new
value of i_qo_dev. The first value must be 1.
k_dev
f_dev
dev
If i_dev equals 2 then the deviation for each blade row can be specified, and the following version
of section 6 is applicable:
Section 6: Flow angle data specification (n_dev_bladerow lines)
This version of section 6 is applicable when i_dev equals 2.
The syntax is:
i_bladerow_dev
272
i_dev_type
factor1
factor2
factor3
factor4
factor5
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factor6
Description
i_bladerow_dev Number of the blade row on which the deviation information is specified. The specified values will be applied
for all blade row trailing edges downstream of this quasiorthogonal until the value is changed by a subsequent
section 6 with a new value of i_bladerow_dev. The
first value must be 1.
i_dev_type
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Parameter
Description
i_dev_type = 502
Carters rule
i_dev_type = 503
Cosine rule (Taupel)
factor_dev
1 to
factor_dev
6
User-defined coefficients or addition factors to the deviations determined by the correlations. This allows the
deviation correlations to be modified to improve
matching with experimental or CFD data.
i_dev_type = 11: Casey-Robinson radial compressor
model.
Factor 1: Impeller slip factor for rotors. If this is specified
as 0.0 then the Wiesner slip factor is used.
Factor 1: Deviation angle for stators. If this is specified
as 0.0 then Carters rule is used.
Factors 2 to 6: Not in use.
274
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Description
Secondary deviation parameters for the shroud:
Factor 4: Shroud related vortex swirl (half ) amplitude
(Amp_s). If 0.0 is specified then 6.0 is used.
Factor 5: Shroud related vortex centre (VC s). If 0.0 is
specified then 0.86 is used.
Factor 6: Hub trailing edge thickness parameter. If specified as less than 0.07 then 0.26 is used, otherwise 0.16
is used.
For details see publication of Cox. Note that values of
0.0 for all parameters is acceptable.
These have different functions for the different correlation systems. In the case of the Cox-Casey correlations
these provide some empirical constants for the models
used. Otherwise generally as follows.
Factor 1: Additive factor in degrees () on hub deviation.
Factor 2: Additive factor in degrees () on mean deviation.
Factor 3: Additive factor in degrees () on tip deviation.
Factor 4: Not in use.
Factor 5: Not in use.
Factor 6: Not in use.
n_ewb_qo
or
n_ewb_bladerow
n_dummy
If i_ewb equals 0 or 1 then the blockage for each quasi-orthogonal can be specified, and the following values are required:
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Parameter
Description
n_ewb_sl
n_ewb_qo
If i_ewb equals 2 then the blockage correlation can be specified for each blade row, and the following values are required:
Parameter
Description
n_dummy
If i_ewb equals 0 or 1 then the blockage for each quasi-orthogonal can be specified, and the following version of section 8 is applicable:
Section 8: End wall blockage data specification (n_dev_qo * n_dev_sl lines)
This version of section 8 is applicable when i_ewb equals 0 or 1.
The syntax is:
i_qo_ewb
k_ewb
f_ewb
ewb
Parameter
Description
i_qo_ewb
k_ewb
Determines the type of blockage calculation. Has no effect because the blockage is input in only one form as
below.
f_ewb
ewb
If i_ewb equals 2 then the blockage for each blade row can be specified, and the following version
of section 8 is applicable:
Section 8: End wall blockage data specification (n_ewb_bladerow lines)
This version of section 8 is applicable when i_ewb equals 2.
276
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Parameter
i_ewb_type
factor1
factor2
factor3
factor4
factor5
factor6
Description
i_bladerow_ewb Number of the blade row on which the blockage information is specified. The specified values will be applied
for all blade row trailing edges downstream of this quasiorthogonal until the value is changed by a subsequent
section 6 with a new value of i_bladerow_ewb. The
first value must be 1.
i_ewb_type
factor_ewb
1 to
factor_ewb
6
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Parameter
Description
Factor 4: Not in use.
Factor 5: Not in use.
Factor 6: Not in use.
Parameter
Description
gas_name
Parameter
Description
MW
Gas_R
Note that if either of these values is specified with a numerical value of less than 0.1 then it is calculated from the universal gas constant using the other value, which needs to be specified correctly.
Section 4: Critical point parameters and acentric factor
The syntax is:
Pc (Pa) Tc (K) Vc (m3/kg) gas_omega (-)
278
Parameter
Description
Pc
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Description
Tc
Vc
gas_omega
Parameter
Description
T_min
T_max
n_T_coeff
Parameter
Description
A1
A2
Subsequent coefficients
A8
Note that this representation only allows a single interval dependant polynomial to be defined. If a
third order polynomial is specified then only four coefficients are needed.
Note that if the value of the first coefficient specified is less than the value of the gas constant then all
of the coefficients will be multiplied by the gas constant as in some databases this form of the coefficients
is used.
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Convergence history file: agard.hst
Interface output file: agard.int
2.30000
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6.0667
5
0.2500
0.0577
A more detailed convergence history is output to the history file, which is described in Specification
of Convergence History Data File (*.hst) (p. 285).
Section 4 : Simulation results on quasi-orthogonal planes and streamlines
Results are provided at every quasi-orthogonal requested (see control file parameter i_print_plane)
in the level of detail requested (parameter i_print_level). The data is provided across the span for
each streamline. If the number of streamlines is greater than 9 then data for every second streamline is
given. The structure of this data and the information provided varies depending on the type of calculation
station. The example below is for a radial impeller leading edge:
Quasi-orthogonal - i = 3
n_blade n_curve i_type i_row i_spool
13
6
3
0
0
Rotor blade - leading edge
At throat (or just upstream of throat)
Compressor
Radial impeller
Throat area =
0.00274713
Annulus choke parameters: dm_dcm = 0.79601 Mach_eff = 0.45166
choke mass at this q_o
=
7.72100
choke_mass of machine
=
7.72100
choke_mass of this blade row
=
7.72100
current_mass at this q_o
=
6.70000
inlet mass flow
=
6.70000
Factor on slope of ree: grad_re = 1.00000
cm_guess_save = 152.57564
Flow parameters - print_level=1
streamline
1
3
5
7
9
11
13
15
17
r [m]
0.07612 0.08753 0.09759 0.10647 0.11445 0.12176 0.12855 0.13493 0.14100
z [m]
-0.13500-0.13500-0.13500-0.13500-0.13500-0.13500-0.13500-0.13500-0.13500
1/rc[1/m]
-5.996
1.353
2.758
2.818
2.475
1.984
1.438
0.864
0.244
throat mm
23.00
24.41
25.66
26.77
27.40
27.84
28.17
28.30
29.00
f_sl [-]
0.17503 0.17777 0.18110 0.18431 0.18734 0.19021 0.19295 0.19556 0.19806
f_qo [-]
0.00000 0.17593 0.33098 0.46775 0.59076 0.70340 0.80807 0.90652 1.00000
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f_bl [-]
0.00000 0.00000 0.00000
f_thr [-] 0.02584 0.03400 0.04157
gamma_in
1.00000 1.00000 1.00000
gamma_out 0.00000 0.00000 0.00000
cm [m/s]
146.87 142.25 145.30
- error % 0.0001 -0.0002 0.0001
- max
169.57 166.48 168.30
cu [m/s]
0.00
0.00
0.00
M_cm [-]
0.437
0.423
0.432
M_crit[-]
1.000
1.000
1.000
M_rel [-]
0.765
0.837
0.914
beta_fl
-55.19 -59.65 -61.79
beta_bl
-43.03 -46.77 -50.17
incidence
12.16
12.88
11.62
p [bar]
0.8706 0.8778 0.8730
t [K]
282.38 283.04 282.60
rho[kg/m3] 1.0742 1.0806 1.0764
A*/A
0.9485 0.9758 0.9935
m/m_max
0.8661 0.8545 0.8633
m_prime
75.46
84.55
95.91
m_pr_max
87.12
98.94 111.09
ch_ratio
0.8662 0.8545 0.8634
Flow parameters - print_level=2
eps
[]
12.82
14.30
12.54
psi
[]
77.18
75.70
77.46
c
[m/s]
146.87 142.25 145.30
w
[m/s]
257.28 281.50 307.34
u
[m/s]
211.24 242.91 270.83
wu [m/s] -211.24 -242.91 -270.83
M_abs [-]
0.437
0.423
0.432
alpha_fl
0.00
0.00
0.00
pt [bar]
0.9921 0.9921 0.9921
tt
[K]
293.00 293.00 293.00
s [J/kgK]
2.29
2.29
2.29
ds[J/kgK]
0.00
0.00
0.00
ewb
[-]
0.0500 0.0500 0.0500
Loading parameters - print_level=3
w_s [m/s] 287.34 314.82 342.24
w_p [m/s] 227.21 248.18 272.45
M_ws
[-] 0.855
0.936
1.018
M_wp
[-] 0.676
0.738
0.810
C_btob [-] 0.234
0.237
0.227
0.00000
0.04823
1.00000
0.00000
149.18
0.0001
172.19
0.00
0.444
1.000
0.985
-63.21
-52.99
10.22
0.8669
282.04
1.0710
0.9998
0.8664
106.88
123.37
0.8664
0.00000
0.05408
1.00000
0.00000
152.57
0.0001
174.87
0.00
0.455
1.000
1.050
-64.34
-55.37
8.98
0.8614
281.54
1.0661
0.9980
0.8725
116.97
134.07
0.8725
0.00000
0.05923
1.00000
0.00000
155.22
0.0001
177.33
0.00
0.463
1.000
1.109
-65.33
-57.46
7.86
0.8571
281.14
1.0623
0.9907
0.8753
126.15
144.11
0.8753
10.34
8.13
6.01
4.00
2.08
0.23
79.66
81.87
83.99
86.00
87.92
89.77
149.18 152.57 155.22 157.11 158.32 158.87
330.98 352.35 371.83 389.80 406.55 422.31
295.46 317.60 337.88 356.73 374.45 391.29
-295.46 -317.60 -337.88 -356.73 -374.45 -391.29
0.444
0.455
0.463
0.469
0.472
0.474
0.00
0.00
0.00
0.00
0.00
0.00
0.9921 0.9921 0.9921 0.9921 0.9921 0.9921
293.00 293.00 293.00 293.00 293.00 293.00
2.29
2.29
2.29
2.29
2.29
2.29
0.00
0.00
0.00
0.00
0.00
0.00
0.0500 0.0500 0.0500 0.0500 0.0500 0.0500
366.60
295.36
1.091
0.879
0.215
388.17
316.53
1.157
0.943
0.203
407.50
336.16
1.215
1.002
0.192
425.12
354.47
1.268
1.058
0.181
441.51
371.59
1.318
1.109
0.172
456.87
387.74
1.364
1.157
0.164
282
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Radius coordinate
Axial coordinate
Meridional velocity
Swirl velocity
Radial velocity
Axial velocity
Static pressure
Static temperature
Total pressure
Total temperature
Entropy
Static enthalpy
an integer identifying the particular type of q-o
Meridional velocity error in %
choke ratio (ratio of local mass flow to choke flow at this location)
Relative Mach number
Absolute Mach number
Absolute flow angle []
Relative flow angle []
Curvature ( inverse of the radium of curvature)
Blade angle []
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283
Vista TF
VARIABLES =VARIABLES = "i_type", "f_bl", "M", "M_s", "M_p", "w", "w_s", "w_p",...
"p", "p_s", "p_p", "c_btob", "c_htos", "beta_bl", "beta_fl", "dep_angle", "gamma_in", ...
gamma_out", "f_qo", "de_haller", "cp_ideal", "incidence", "deviation", "lambda", ...
"df_lieblein", "zweifel" "c_lift", "c_zw"
"f_bl"
Fraction of meridional distance along the blade
"M"
Mean mid-passage Mach number (relative to blade)
"M_s"
Suction side Mach number
"M_p"
Pressure side Mach number
"w"
Mean mid-passage velocity (relative to blade)
"w_s"
Suction surface velocity
"w_p"
Pressure surface velocity
"p"
Static pressure in mid-channel between two blades
"p_s"
Suction surface static pressure
"p_p"
Pressure surface static pressure
"c_btob"
Blade to blade loading parameter
(c_btob = (w_s-w_p)/w, that is the difference between suction surface
and pressure surface velocities divided by the mid-channel velocity
"c_htos"
Hub to shroud loading parameter
(c_htos = (cm_shroud cm_hub)/ cm_mean, that is the difference
between the meridional velocity on the casing and the hub divided by
the mean velocity.
"beta_bl"
Blade angle in degrees []
"beta_fl"
Flow angle in degrees []
"dep_angle"
Departure angle in degrees []
"gamma_in"
Blending function at blade inlet
"gamma_out"
Blending function at blade outlet
"f_qo"
fractional distance along q-o
"de_haller"
De Haller number
(de_haller = w2/w1, that is outlet/ inlet relative velocity
"cp_ideal"
Ideal static pressure recovery coefficient
( Cpideal = 1 (de_haller)**2 )
"incidence"
Incidence at the leading edge []
"deviation"
Deviation at the trailing edge[]
"lambda"
Work coefficient ( lambda = (h2-h1)/u**2, that is Deltah / u squared)
"df_lieblein"
Lieblein Diffusion Factor (see below)
"zweifel"
Zweifel loading parameter (see below)
"c_lift"
Lift coefficient (see below)
"c_zw"
Lift coefficient times solidity (see below)
Note that the values of the last four parameters have been included mainly for axial blade rows. Each
of them includes the blade solidity (ratio of chord to spacing) in its definition. In radial machines, the
spacing and solidity change with radius along the streamline. There is no generally agreed method to
calculate these parameters for radial machines, so the mean value of the spacing has been selected in
the following definitions used in Vista TF. In any case, caution is suggested in the use of these parameters
for radial machine blade rows because the experimental basis for limit values has generally been derived
from axial machines.
Lieblein diffusion factor (df_lieblein)
284
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The file global_prefix.csv contains a list of parameters, whereby these are specified as:
Name 1 = value1 [units]
Name 2 = value2 [units]
These contain essentially similar information to the row_0n_prefix.txt files described above, but
this is split into four separate files: one for the hub, one for the mean span, one for the tip, and one for
the loading parameters.
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Vista TF
History of the main iteration loop
---------------------------------it_main: 1 error_cm(%): 100.000 at i_qo: 0 j_sl: 0 it_mass: 11 at i_qo: 1
it_main: 2 error_cm(%): 38.940 at i_qo:10 j_sl:17 it_mass: 11 at i_qo: 1
it_main: 3 error_cm(%): 30.036 at i_qo:10 j_sl:17 it_mass: 11 at i_qo: 3
it_main: 4 error_cm(%): 24.600 at i_qo:10 j_sl:17 it_mass: 11 at i_qo: 4
it_main: 5 error_cm(%): 20.939 at i_qo:10 j_sl:17 it_mass: 11 at i_qo: 5
it_main: 6 error_cm(%): 18.306 at i_qo:10 j_sl:17 it_mass: 11 at i_qo: 6
it_main: 7 error_cm(%): 16.403 at i_qo:10 j_sl:17 it_mass: 11 at i_qo: 6
.....
it_main:
it_main:
it_main:
it_main:
it_main:
284
285
286
287
288
error_cm(%):
error_cm(%):
error_cm(%):
error_cm(%):
error_cm(%):
0.013
0.012
0.011
0.010
0.009
at
at
at
at
at
i_qo:
i_qo:
i_qo:
i_qo:
i_qo:
7
7
7
7
7
j_sl:17
j_sl:17
j_sl:17
j_sl:17
j_sl:17
it_mass:
it_mass:
it_mass:
it_mass:
it_mass:
1
1
1
1
1
at
at
at
at
at
i_qo:
i_qo:
i_qo:
i_qo:
i_qo:
1
1
1
1
1
286
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Vista TF
Figure 12.2: S1 and S2 Stream Surfaces in the Theory of Wu (1952)
288
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In many early streamline curvature programs, the quasi-orthogonals were generally straight radial lines
from hub to casing placed roughly at the location of the leading and trailing edges, but given the more
extensive use of lean and sweep in modern designs, and the natural leading edge and trailing edge
curvature arising from the variable stagger across the span in most rotors, curved quasi-orthogonals of
arbitrary orientation are more appropriate. The use of a grid involving meridional streamlines, all of
which proceed smoothly from the inlet plane to the outlet plane of the calculation domain, assumes
that there is no reverse flow, and thus operation points with reverse flow in the mean meridional flow
(even at the design point) cannot be calculated by this method.
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289
Vista TF
iteration. It is assumed that this has no effect on the solution provided that a converged solution for
all variables is reached.
This equation is given in many text books (see Cumpsty (1989) [6] (p. 294)) and is not repeated here. It
relates the velocity gradient to the shape and the current positions of the streamlines, to the orientation
of the mean stream surface, and to the flow parameters and their gradients from the previous iteration.
In its simplest form, this equation is the well-known simple radial equilibrium equation of turbomachinery
flows, which gives the relationship between the radial gradient of the axial velocity and the gradient
of the swirl in the radial direction, as follows:
In its general form the radial equilibrium equation takes into account flow gradients, streamline curvature,
and radial flows, and allows a general arbitrary orientation of the quasi-orthogonal lines. The key difference between the simple radial equilibrium equation and the more general equation is the inclusion
of the streamline curvature terms, and it is these terms that give their name to the method. There are
several forms of this velocity gradient equation, but the one used here follows the method of Denton
(1978) [7] (p. 294), but takes into account the blade force terms as described in chapter 3.4 of the book
by Cumpsty (1989) [6] (p. 294).
290
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291
Vista TF
292
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Vista TF
[5] M. V. Casey and C. J. Robinson. A new streamline curvature throughflow code for radial turbomachinery.
ASME TURBOEXPO 2008, ASME GT2008-50187. Berlin. 2008.
[6] N. A. Cumpsty. Compressor aerodynamics. Longman Scientific. New York. 1989.
[7] J. D. Denton. Throughflow calculations for axial flow turbines. Trans ASME, Journal of Engineering for
Power, Vol 100. 1978.
[8] J. D. Denton and C. Hirsch. Throughflow calculations in axial turbomachines. AGARD Advisory Report
No. 175 AGARD-AR-175. 1981.
[9] S. J. Gallimore. Spanwise mixing in multistage axial flow compressors: part II throughflow calculations
including mixing. Trans. ASME, Journal of turbomachinery, Vol. 108. pg. 10-16. 1986.
[10] I. K. Jennions and P. Stow. The quasi-three-dimensional turbomachinery blade design system, Part I:
Throughflow analysis, Part II: Computerized system. Transactions of the ASME, Journal of Engineering
for Gas Turbines and Power Vol. 107. pg. 308-16. 1985.
[11] I. K. Jennions and P. Stow. The importance of circumferential non-uniformities in a passage averaged
quasi-three-dimensional turbomachinery design system. Transactions of the ASME, Journal of Engineering for Gas Turbines and Power Vol. 108. pg. 240-5. 1986.
[12] K. I. Lewis. Spanwise transport in axial-flow turbines: Part 2 - Throughflow calculations including
spanwise mixing. Trans. ASME, Journal of turbomachinery, Vol. 116. pg. 187-193. 1984.
[13] B. Liu, S. Chen, and H. F. Martin. A primary variable throughflow code and its application to last stage
reverse flow in LP steam turbine. Paper: IJPGC2000-15010, Proc. Int. Joint Power Generation
Conference, July 23-26. Miami Beach, Florida. 2000.
[14] H. Marsh. A digital computer program for the through-flow fluid mechanics in an arbitrary turbomachine
using a matrix method. Aeronautical Research Council R and M 3509. 1968.
[15] C. Hirsch and J. D. Denton. Throughflow calculations in axial turbomachines. AGARD Advisory report
No. 175, AGARD-AR-175. 1981.
[16] K. I. Lewis. Spanwise transport in axial flow turbines: part 2 - throughflow calculations including
spanwise transport. Trans. of ASME, Journal of Turbomachinery, Vol. 116. pg. 187-193. 1994.
[17] R. A. Novak. Streamline curvature computing procedures for fluid flow problems. Trans. of ASME,
Journal of Engineering for power, Vol 89. pg. 478-490. 1967.
[18] M. Schobeiri. Turbomachinery Flow Physics and Dynamic Performance. Springer. Berlin. 2005.
[19] L. H. Smith. The radial equilibrium equation of turbomachinery. Trans. ASME Journal of Engineering
for Power, Vol 88. pg. 1-12. 1966.
[20] D. H. Wilkinson. Streamline curvature methods for calculating the flow in turbomachines. Report No
W/M(3F). English Electric. Whetstone, England. pg. 1591. 1969.
[21] D. H. Wilkinson. Stability, convergence, and accuracy of two-dimensional streamline curvature methods
using quasi-orthogonals. paper 35, I.Mech.E. Convention. Glasgow. 1970.
[22] C. H. Wu. A general theory of three-dimensional flow in subsonic, and supersonic turbomachines of
axial, radial and mixed-flow types. Trans. ASME, Nov. 1952. pg. 1363-1380. 1952.
294
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12.2.6. Appendices
The following appendix topics are available:
12.2.6.1. Appendix A: Sign Convention for Angles and Velocities in Vista TF
12.2.6.2. Appendix B: Troubleshooting
12.2.6.3. Appendix C: Example of a Control Data File (*.con)
12.2.6.4. Appendix D: Example of a Geometry Data File (*.geo) for a Radial Impeller
12.2.6.5. Appendix E: Example of an Aerodynamic Data File (*.aer)
12.2.6.6. Appendix F: Examples of Correlations Data Files (*.cor)
12.2.6.7. Appendix G: The RTZTtoGEO Program
12.2.6.8. Appendix H: Example of a Real Gas Property Data File (*.rgp)
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Vista TF
Figure 12.5: Coordinate System used by Vista TF
Blade angles are then defined from the axial and radial directions in a similar way using the positive
theta direction as a basis. The rate of change of the angular coordinate with the meridional direction
then defines the sign of the blade angle, and this applies for the blade angles, flow angles and also
applies to the blade lean angles; see below. As you move along an axial rotor blade in the axial direction
of a clockwise rotating machine then the blade wrap angle (theta) steadily decreases as the blade is
sloped backwards against the rotational direction, and so the rotor blade angles are negative. This also
applies for radial impeller outlet angles, which are generally also backswept. In fact, at the outlets of
both compressor and turbine rotors, a negative blade angle is expected for a machine rotating in the
clockwise direction. In stator vanes, the angular coordinate generally increases along the blade in the
meridional direction so that the blade angles are generally positive.
This rule works for axial, radial, and mixed flow compressors, provided that the meridional direction is
used as a basis. In a turbine stator, theta also increases positively from LE to TE and, in a turbine rotor,
theta decreases from LE to TE. There are some exceptions to this rule, related to high camber at leading
edges to adapt the flow to the incoming flow direction, as shown in Figure 12.6: Sign Convention for
Blade Angles in Vista TF (p. 297) for a highly cambered turbine stator. This situation can also occur in
blades with leading edge recamber in ventilator blades in channels of high curvature.
296
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Figure 12.7: Sign Convention for Angles in Vista TF (p. 297) shows the angle definitions used in Vista TF;
these are consistent with the blade angle definitions. The sign convention for velocity values is that an
axial velocity component in the positive axial direction is positive, a radial component in the positive
radial direction is positive, and a circumferential component in the positive angular direction (theta) is
positive. Note that the rotational speed has an associated sign, so that clockwise rotation corresponds
with positive rotational speed and counterclockwise rotation corresponds with negative rotational
speed.
Figure 12.7: Sign Convention for Angles in Vista TF
As examples of this notation, Figure 12.8: Sign Convention for Blade and Flow Angles in Vista TF for a
Clockwise Turbine (p. 298) and Figure 12.9: Sign Convention for Blade and Flow Angles in Vista TF for a
Clockwise Compressor (p. 298) show the velocity triangles with blade angles and flow angles for typical
axial compressors and turbines rotating in the clockwise rotational sense.
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Vista TF
Figure 12.8: Sign Convention for Blade and Flow Angles in Vista TF for a Clockwise Turbine
Figure 12.9: Sign Convention for Blade and Flow Angles in Vista TF for a Clockwise Compressor
To demonstrate that this notation can be used for counterclockwise rotation and for counter-rotating
blade rows, Figure 12.10: Sign Convention for Blade and Flow Angles in Vista TF for a Counterclockwise
Turbine (p. 299), Figure 12.11: Sign Convention for Blade and Flow Angles in Vista TF for a Counterclockwise
Compressor (p. 299), and Figure 12.12: Sign Convention for Blade and Flow Angles in Vista TF for a
Counter-rotating Compressor (p. 300) show these cases.
298
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Figure 12.11: Sign Convention for Blade and Flow Angles in Vista TF for a Counterclockwise
Compressor
Note that the rule given above for blade angles is applied independently of the rotational direction of
the blade rows. For example, if the blade rotational speed is defined as negative then the blade angles
of a compressor rotor would typically be positive as the angle theta then increases in the flow direction,
as shown in Figure 12.11: Sign Convention for Blade and Flow Angles in Vista TF for a Counterclockwise
Compressor (p. 299).
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Vista TF
Figure 12.12: Sign Convention for Blade and Flow Angles in Vista TF for a Counter-rotating Compressor (p. 300) shows an example of a counter-rotating compressor with two rotors, the second rotating
in the reverse direction. In this case the first rotor blade row has negative blade angles and the second
rotor with reverse rotation has positive angles.
Note
Vista TF uses the rules outlined above to identify the type of machine from the geometrical
data of the blade angles in the geometry input file, so you do not have to specify this in the
input data. The knowledge of the blade angles and the rotational direction is sufficient to
identify the type of machine.
Figure 12.12: Sign Convention for Blade and Flow Angles in Vista TF for a Counter-rotating
Compressor
300
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Notes on
corresponds to the back-sweep angle in a typical back-swept radial impeller. For an impeller
with 30 of back-sweep,
would be negative (-30) at the trailing edge. Note that, in some sign conventions, the back-sweep angle would be given a positive value, but in Vista TF, it is negative.
In a the diffuser of a radial pump or compressor stage, this angle corresponds to the diffuser blade angle
and would be typically between 60 and 70 at the leading edge, and would decrease through the blade
row.
Notes on
This is the blade angle measured from the axial direction in the direction of rotation.
In an axial blade element (or close to the leading edge of a typical radial impeller or the trailing edge of
a radial turbine impeller), this is the blade camber angle. At the inlet to an axial blade row, this is the
blade inlet angle; at the outlet, it is the blade outlet angle.
In a typical rotor blade, it is negative and, in a typical stator, it is positive. Note that the common exceptions
would be turbine rotors with a low degree of reaction and compressor rotor roots with very high turning.
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Vista TF
In a compressor where the flow is turned by the blade rows towards the axial direction, the absolute values
decrease from the leading edge to the trailing edge whereas in a turbine where more swirl is added to
the flow, the absolute values increase from the leading edge to the trailing edge.
For a blade with purely axial blade elements (as in a typical 2D diffuser and at a radial impeller outlet with
no rake angle), this angle is zero.
The angle
which on the hub and casing walls becomes the meridional slope angle of the walls.
and
is defined as:
Notes on
to calculate
The wrap angle is taken as positive in the direction of rotation. This is consistent with the flow angle
definition used by the program.
This angle is zero for a blade in which the wrap angle does not change in the meridional direction, such
as an axial strut in an axial channel or a radial strut in a radial channel, where
If the wrap angle increases in the meridional direction then the blade angle is positive. If the wrap angle
decreases in the meridional direction then the blade angle is negative.
Note that the actual value of the blade angle as seen by the flow is dependent on the lean angle of the
meridional streamline, and is not an absolute fixed value for a certain blade. Thus a change in the meridional direction of the flow at an impeller outlet with lean changes the value of the blade angle.
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(a)
Remove this q-o from domain
(b)
Check consistency of flow and speed
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in a particular input subroutine; this provides a clue for identifying which file has an incorrect format.
Most straightforward errors caused by new users or new cases are related to the data input files, which
are absolutely rigid with regards to the lines of data and which do not accept an empty line where a
line of data should be. No built-in consistency checks of the input data are made, so errors of this nature
can easily occur, especially at the beginning of a completely new calculation. To help avoid this type
of error, you can copy lines from similar existing input files.
The program might report the name of the input file that contains an error. Should such errors happen,
you should examine the .hst file where the input data is recorded. From this, you can determine which
file has not been correctly read or might have errors, and also which part of that file has been successfully
read.
If the program reads all the input files, starts successfully but then fails before the iterations begin, then
this is often a problem related to the specified flow and speed conditions in the input data or the
geometry specification, and these should be checked. These errors are usually related to errors in the
units of the specified data (flow conditions, boundary conditions, geometry, empirical data, and so on).
A typical user error of this type is that the diameter in meters is needed as a reference value for the
size in the flow information (.aer), but the user specifies a radius because the coordinates in the geometry
file (.geo) are radius values in meters. Another common error with users is to specify the geometry in
inches rather than meters. Another typical user error of this type is that the pressure is specified in bars
whereas it is expected to be in N/m2. Other errors may be related to the fact that the specified flow
conditions imply choked flow or reverse flow. A useful consistency check of the flow data is made where
the following information is printed:
Vista TF: Axial compressor calculation
-------------------------------------Estimated mean flow coefficient cm/u at first rotor inlet = 0.4567
Estimated mean Mach number cm/a at first rotor inlet
= 0.4426
These values may be used to identify if the mass flow, speed and other data have been specified sensibly,
as typical values of these parameters for each type of machine will be known by the user.
If the program runs, but breaks down after only a few iterations, then this can often be a sign that some
of the input data is still not correct because the program is generally very reliable. Here the strategy is
to reduce the value of the maximum number of iterations to a lower value than that at which the flow
breaks down (reduce the value of the parameter max_it_main in file .con), to rerun the case, and
then to examine the results in the .hst and .out files. The errors are usually related to mistakes in
the specified data (such as flow conditions, boundary conditions, geometry, and empirical data) rather
than mistakes in the numerical method, and these data problems can then often be identified from unconverged results or values provided in the .hst, .txt and .out files. It can also be useful at this
stage to examine the plot files of the initial geometry set up by the program, which is named
test_prefix.txt or test_prefix.csv. This can often identify aspects of the geometry or flow
data that are inconsistent.
If the program runs, but the results are extremely unexpected, such that a pump impeller or a compressor
stator blade row has been interpreted by the program as a turbine row, then the blade angle definition
should be checked. The program attempts to identify the type of blade row from the geometry specified,
but in some cases the rules that have been programmed may fail. For example, a compressor stator is
identified as a stator blade row which turns the absolute flow towards the meridional direction, so that
the blade angle decreases from the leading edge to the trailing edge through the blade row. In some
special cases, such as an axial compressor stator with a degree of reaction above 100% or rotor blades
with extensive local leading edge recamber, the blade may have other blade forms. In these cases it is
possible to specify additional data in the geometry file (see parameter i_row below) to overwrite the
programs own attempts at blade type identification. Geometry produced by BladeEditor contains blade
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12.2.6.2.2. Convergence
The program has several different internal convergence checks, but a converged solution can be achieved
only if all of the internal loops also converge, so only one convergence criterion really needs to be
checked, which is the convergence of the meridional velocity.
The most important convergence check is the maximum error of the local meridional velocity anywhere
in the flow field, expressed as a percentage of the local meridional velocity and denoted as error_cm
(%) on the screen and in the output files. During the iteration process, the maximum value of the
change in the meridional velocity in the whole flowfield between one iteration and the next
(delta_cm%) and the location of the maximum error is printed onto the screen every 10 iterations
and into the history file for each iteration. The local value of this error is also printed in the output file
and into the .csv and .txt plot files. To achieve convergence near machine accuracy, use a maximum
value of 0.01% as a convergence criterion. Note that this corresponds with a maximum residual error
of 0.0001, which is a much more stringent criterion than an RMS residual error of 0.0001, which is a
criterion often used in CFD programs. The value of the local error is output for examination with plot
software. For cases that have not converged, it is worthwhile to examine the location of the maximum;
this might be the location of the problem.
It is important to remember, however, that numerical methods have many sources of error. In a
throughflow calculation, the so-called model errors, related to the fact that the equations we are solving
do not really describe the real flow particularly adequately (in this case we solve for inviscid, circumferentially-averaged mean values on widely spaced grid lines) probably outweigh all other sources of error.
A solution that is converged to a maximum error in meridional velocity of 0.5% is likely no worse in
terms of its agreement with reality than a solution that converges to 0.01% or lower. So calculations
that converge to 0.5% can also be considered to be converged for practical engineering purposes.
The second convergence check occurs in the innermost mass-flow iteration loop where the program
monitors the number of loops required to solve the continuity and radial equilibrium equations on each
calculating station. The maximum value of the number of mass flow iterations and the location of the
quasi-orthogonal where this occurred is also printed onto the screen and into the .hst file. You can
specify the maximum number of loops for the internal mass-flow iteration loop with the max_it_mass
parameter in the control file. The recommended value for this parameter is 10. Early in the run, the
program usually stops the internal loops when the value of max_it_mass is reached. Later, as convergence is approached, less then 10 internal loops are generally required. A typical converged solution
may require only 1 or 2 internal loops. The error in the mass flow should be tighter than that for the
meridional velocity; a value of 0.001% is currently recommended.
The third convergence check occurs in iteration to a specified pressure ratio and is related to the convergence of the inlet mass flow to a final value and the convergence of the specified target pressures
at the trailing edges to a fixed value. These are written onto the output file as error_p and er
ror_mass respectively. The same limit for the mass flow convergence is used as given above and the
target pressure convergence is set internally within the program to be tighter than this. Experience
shows that it is important in simulations to a specified pressure ratio to ensure that tight tolerances on
these parameters are given, otherwise the program modifies the target pressures on the basis of inadequately converged data and divergence may result.
In calculations with real gas equations (release 13.0 onwards) an additional convergence criterion is
included related to the change in the real gas factor of the gas. The maximum error in the real gas
factor is written to the .out file.
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The program reaches convergence using a relaxation procedure in which the changes in meridional
velocity are damped from one iteration to the next. In some cases with closely spaced calculating stations
(high aspect ratio grid) it has been identified that, although the simulation converges to a relatively
low level of the maximum error in the meridional velocity of 0.1% relatively quickly, it does not always
continue to converge below this level of error. In these cases you have several options. Firstly, it might
be sensible to accept this level of convergence and continue to optimize the geometry of the machine.
In some cases, the simulation that is not perfectly converged may indicate the existence of an unwanted
flow feature as a cause of the poor convergence. Such features include: anything that creates a tendency
for the flow to reverse direction; an extremely high curvature in the meridional channel; a poor grid. A
second approach is to make use of other models that are built-in for the damping factors within the
program, by reducing the value of the streamline curvature damping factor damp_sc and the velocity
level damping factor damp_vl. Several different schemes for the damping are applied. In some cases
it may be helpful to reduce both the value of damp_sc and damp_vl to smaller values than the
standard values of 0.25 and 0.50. All of the parameters related to the relaxation procedure are set internally by the program.
The most common failure for the program to converge is related to difficulties in the streamline curvature
calculation causing divergence of the maximum error in the meridional velocity distribution. If the
program identifies a trend for the results to start to diverge then it automatically decreases the damping
factors to avoid divergence by causing more damping of the solution. If the errors continue to increase,
then further reduction of the relaxation factors tends to freeze the unconverged iteration at the state
where the problem was identified so that there is at least no unexpected exit from the program even
if the simulation does not converge. Because of this feature it is not advisable simply to increase the
number of iterations in the hope that the simulation will converge. A better strategy is to calculate with
a large number, say 2000 iterations, and if the simulation does not converge, restart the calculation
from the restart file to reset the damping factors to sensible values. This strategy often works in difficult
cases.
The program's internal numerical fix of reducing the damping factors when the error diverges is reported
in the history file. If this fix does not work, then the calculation of the streamline curvatures may ultimately
fail, although this only occurs in simulations that have otherwise started to have serious numerical
problems. The ultimate failure here tends to be an error in the subroutine pero, called from subroutine
curvature, or in subroutine parabola, called from subroutine streamlines. Both are, in themselves,
generally robust. Subroutine pero is a modified interpolation routine along the lines of the so-called
AKIMA splines. The breakdown is related to the numerical difficulty of calculating curvatures in a flow
when the streamlines are no longer smooth and the spacing of the calculating planes is small. Subroutine
"parabola" attempts to fit a parabola through internal data in the program and is also robust until serious
problems occur. These errors have mostly been trapped such that an error message is printed and the
program exits the calculation without breaking down. This error is trapped to avoid a catastrophic
breakdown, but the program stops and reports that the streamlines are too close together.
In cases where such problems occur, it is often worthwhile simply to run the simulation again from the
restart file generated from an earlier unconverged simulation or with a different initial estimate of the
flowfield (which is controlled through the initial value of cm_start in the control file), because starting
from better initial conditions may clear the problem found in the initial calculation. In choked flows it
is generally better to start with a lower value of cm_start, as this will not be choked. In some cases
it may be worthwhile for you to decrease the relaxation factors (increase the damping) rather than to
let the program try to do this automatically. If this does not work then again a useful strategy is to reduce
the maximum number of iterations to a lower value, say 50 to 100 (parameter max_it_main in .con
file), and recalculate and examine the unconverged results. It may also help to run the simulation repeatedly with such a low limit on the maximum number of iterations because each successive run tends
to get to a lower value of the maximum error. If this fails then it is useful to examine the .hst and
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12.2.6.2.4. Choking
It should be mentioned that the throughflow method is not particularly suitable for choked blade rows
because the mean stream surface equations average out the flow in the circumferential direction and
are therefore not aware of high Mach numbers on the suction surface of blades. In addition, any shocks
that may be present in turbomachinery flows are generally not oriented in the circumferential direction
so are smeared out in the circumferential averaging of the flow to determine the mean stream surface.
Furthermore, the basic method is inviscid and this precludes the existence of strong shocks.
Nevertheless, despite these serious limitations, an attempt has been made to model choking in the
blade rows so that, in combination with correlations, the maximum flow and the additional losses related
to shocks are taken into account in the overall predicted performance. In this way, the program includes
aspects of choking that are compatible with the level of empiricism of typical 1D calculation methods,
and may even be more successful than these because the variation of Mach number over the span is
taken into account. This is useful in a program intended for design purposes because it helps choking
problems to be identified at a relatively early stage in the design process, and aids the understanding
of the axial and radial matching of the blade rows as the rotational speed varies.
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Vista TF
All aspects of special calculations for choking flows are hidden. Setting the parameter i_expert =
0 causes the program to examine choking but not limit the mass flow if choking is found to occur. This
is the most robust way to run the program and is recommended for beginners. Expert users can use
i_expert = 1, which limits the mass flow according to various choke models. If i_expert = 3, this
parameter switches off the choke calculation for cases that may otherwise be not robust.
Choking is strongly related to the throat areas between two blade rows, so any real estimate of the
choking flow should make use of accurate estimates of the throat areas. In Vista TF the shortest straightline distance between two blade rows can be specified in the geometry file for each of the input sections,
and if the values are not specified (that is, a value of zero is given) then Vista TF makes its own crude
estimate of the throat areas based on its limited knowledge of the blade geometry. This estimate is, at
the moment, too crude to be used accurately in the calculation of choked blade rows, and may lead
to a value for the choked mass flow that is incorrect. It may be worthwhile, in some situations, to run
Vista TF with no values specified for the throat and then examine the programs own estimate of the
throat areas, which are in the output file, and then run with slightly larger or smaller values specified
in the geometry file, depending on the real throat areas or the choking mass flow if the latter is known.
One method that tends to work in the most difficult cases is to remove any calculating planes in the
neighborhood of the throat, as suggested by Denton (1978). For turbines, no planes should be present
downstream of the throat, and for compressors, no planes should be upstream of the throat. Local details
of the flow calculation are lost, but the calculation can then be made to converge up to the limiting
mass flow.
The key issue remaining to be solved appears to be the fact that the location of the throat is not
properly taken into account, which in fact may be a fundamental limitation of a throughflow method
because the throat is smeared across several planes. In the current model, it is assumed to be the
leading edge plane in a compressor or the trailing edge plane in a turbine. The limit on the meridional
velocity applied at the leading edge plane successfully stops additional flow from entering the choked
streamtubes of the compressor, but downstream planes can still breakdown if the flow accelerates
downstream of the leading edge. In turbines, no limit on the meridional velocity is applied at the trailing
edge because this would otherwise cause the supersonic expansion to not take place, so that the mass
flow in certain streamtubes can rise to be above the theoretically possible maximum mass flow at some
calculating planes near the throat upstream of the trailing edge.
When you specify a mass flow rate, you must ensure that it is not greater than the choking value. The
program may generate warning messages if the specified mass flow rate exceeds the choking value.
The output parameter choke_ratio is the ratio of the local mass flux to the maximum possible at
that location. A value above unity is not a realistic solution but if the choke parameter i_expert is
set to zero then such solutions can be generated. This option is available because the program is
sometimes more robust under this operating mode than when i_choke is set to 1 and the full choking
models are used. Note that in some multistage computations the actual specified mass flow may be
below that required to actually choke the machine, but during the iterations, individual blade rows may
still become choked. The program becomes less robust as choking is approached.
In some high-speed situations where it is difficult to obtain convergence with a specified mass flow,
the restart file can be used to store results for a converged operating point at a lower speed and lower
flow, and then the required operating condition can be obtained by starting from the restart file with
new flow conditions slowly stepping to the required operating point. In a similar way, it is advisable to
first set up a simulation close to the design flow, before attempting to move towards a higher flow
with a higher risk of choking.
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He also showed that the value given here as k2 is actually a function of the Mach number, the flow
angle, and of the method used to calculate the curvature of the streamlines. The aspect ratio of the
grid (
) in this equation is the ratio of the calculating station length to the meridional spacing of
the grid lines. The equation above was used in older versions of Vista TF to determine the streamline
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Vista TF
curvature relaxation factor with the numerical values of k1 = 0.5 and k2 = 20/96. The value of
used was based on the largest aspect ratio that can be found in the domain. This is then further reduced
if the calculations show any tendency to diverge during the iterations. The largest aspect ratio in the
whole grid was used, whereby the meridional spacing is the shortest meridional distance between two
adjacent grid lines, which may be on the hub or casing.
A value of 0.01 for this relaxation factor corresponds to an aspect ratio of around 15 and will lead to
long calculation times because only 1% of the new solution can be taken into account and 99% is carried
forward from the earlier solution. In order to reduce an error in the initial solution to 0.01% of its initial
value then the number of iterations required would be
A value of 0.001 for this relaxation factor (aspect ratio near to 50) would lead to ten times as many iterations. Values of the aspect ratio larger than 15 are therefore not recommended but in cases where
this is unavoidable (such as low aspect ratio blades with high span and small chord with internal calculating stations) then the program still converges but at a much slower rate.
A different stability scheme has been incorporated in Vista TF. In this, the relaxation factor ratio is calculated as:
Where is the absolute flow angle in ducts and stator rows and the relative flow angle in rotor rows.
In the new scheme, the relaxation factor can vary from quasi-orthogonal to quasi-orthogonal so that
regions of the grid with small aspect ratios are not penalized by a locally poor grid spacing elsewhere.
In addition to this improvement, experience with many difficult cases has been incorporated in the selection of the maximum relaxation factor. With this new model, you should not need to adjust the
damping factors because the program does this automatically.
The new damping factor has proven to be very successful except when it is used for highly-staggered
blade rows such as low flow coefficient compressor impellers or pumps. A further refinement has been
added for these cases, in which the damping factor is applied to both the changes in the meridional
velocity and the shift in the streamlines.
All flow gradients in the radial equilibrium equation and the curvature of the streamlines in the solution
are determined by a piecewise parabolic interpolation through three points. This is a very rapid numerical procedure but experience shows that this can cause errors in the estimation of the curvature of the
hub and casing if the quasi-orthogonal spacing is too wide. For the case of an axial to radial bend with
circular arc meridional wall contours the error in curvature is of the order 2.5% on a grid with 7 quasiorthogonal lines (a quasi-orthogonal placed every 15 around the bend). This decreases to 0.2% for 19
quasi-orthogonals (a quasi-orthogonal every 5). This suggests that typical radial impellers with an axial
inducer should be calculated with around 15 quasi-orthogonals in the bladed region. Moreover, the
basic assumptions of the meridional throughflow method (for example: no frictional forces, axisymmetric
flow, no spanwise mixing) certainly cause larger errors than this error in the curvature estimate.
It should be noted that decreasing the convergence tolerance to low values does not eradicate this
error, so that for typical engineering applications a tolerance of 0.1% on cm is generally adequate because
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Vista TF
used with turbines is to specify a near-zero swirl velocity on the mid-streamline at the outlet of the last
rotor and let the program determine the mass flow and pressure ratio consistent with this (iteration
to outlet swirl). This has unfortunately not been thoroughly tested on enough cases to guarantee that
it will always work.
If all else fails then set i_ree = 3 in the control file. Under these circumstances the value specified
as grad_ree in the control file is then used to reduce the meridional velocity gradient as follows:
This can be extremely useful for debugging, because it can allow the program to avoid failing due to
high spanwise velocity gradients. In this way, it effectively becomes a mean-line program with no
spanwise variation in meridional velocity (if grad_ree = 0.0). Other parameters such as the blade
speed still vary across the span, so it is not exactly a mean-line program. Most cases converge under
these conditions and this ensures that the axial matching along the mean streamline of the blade rows
is approximately correct. When converged it may be possible to approach a solution with the correct
radial distributions by slowly relaxing the value of grad_ree towards unity. During this process, the
features of the velocity gradients that cause trouble slowly become part of the calculation and this can
then help to identify the problem.
Cases that do not converge well are usually either poor designs, or are good designs operating a long
way from their design point. Non-convergence generally means that the design is a long way from
satisfying the condition of radial equilibrium. If the flow solution converges well then this usually means
that the flow is automatically close to radial equilibrium and this will generally indicate a higher-quality
machine.
Section 2
Two lines for the integer control parameters:
n_sl max_it_main max_it_mass n_points n_speeds n_reserve
17
500
10
1
1
0
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Section 4
Two lines for integer control parameters for various models and reference parameters:
i_expert i_flow i_fluid i_inbc i_mass i_mix i_ree
0
1
0
0
0
0
0
Section 5
Two lines for convergence and damping factors:
damp_sc damp_vl cm_start tolerance_cm tolerance_mass grad_ree
0.00
0.00
0.0
0.0
0.00
1.00
Section 6
Two lines for mass flow distribution between streamlines (n_sl - 1 values)
f_mass_st(1) f_mass_st(2) ... f_mass_st(n_sl-1)
1.0
1.0
...
1.0
Section 6 is needed only if a change in mass flow distribution across the streamlines is needed
(i_mass > 0).
12.2.6.4. Appendix D: Example of a Geometry Data File (*.geo) for a Radial Impeller
The following is a described example of a geometry data file. Note that none of the additional parameters
required by the correlations for choke, losses, and deviation are specified in section 5 of this case, so if
these are needed, the program interprets them from the other geometry data, otherwise it sets the
values to zero.
Section 1
Three lines to identify the run:
PCA Stage from .rtzt file
Thickness converted to tangential thickness
10 blades and 1 splitter
Section 2
Two lines for the number of quasi-orthogonal lines:
n_qo scale
23 1.00000
Section 3
A section that defines the quasi-orthogonal type and end points:
i r_hub
1 0.00069
2 0.00224
3 0.00702
4 0.01189
5 0.01357
6 0.01447
7 0.01609
8 0.01832
9 0.02108
10 0.02463
11 0.02867
12 0.03314
13 0.03799
r_shr
0.05594
0.05215
0.04941
0.04776
0.04720
0.04728
0.04758
0.04809
0.04884
0.04993
0.05132
0.05305
0.05513
z_hub
-0.04959
-0.03682
-0.02481
-0.01284
-0.00004
0.00570
0.01128
0.01664
0.02175
0.02700
0.03188
0.03637
0.04045
z_shr
n_blade n_curve i_type
-0.04959 0
1
1
-0.03757 0
1
1
-0.02527 0
1
1
-0.01277 0
1
1
-0.00018 10
5
3
0.00371 10
5
3
0.00759 10
5
3
0.01145 10
5
3
0.01526 20
5
3
0.01930 20
5
3
0.02325 20
5
3
0.02706 20
5
3
0.03068 20
5
3
i_row
0
0
0
0
0
0
0
0
0
0
0
0
0
i_spool
0
0
0
0
0
0
0
0
0
0
0
0
0
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14
15
16
17
18
19
20
21
22
23
0.04318
0.04866
0.05440
0.06035
0.06646
0.07271
0.07902
0.08033
0.08164
0.08295
0.05759
0.06040
0.06358
0.06709
0.07087
0.07488
0.07901
0.08032
0.08164
0.08295
0.04408
0.04726
0.04995
0.05214
0.05379
0.05485
0.05538
0.05544
0.05548
0.05550
0.03407
0.03717
0.03988
0.04216
0.04393
0.04514
0.04575
0.04585
0.04592
0.04597
20
20
20
20
20
20
20
0
0
0
5
5
5
5
5
5
5
1
1
1
3
3
3
3
3
3
3
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Section 4
A section that defines the quasi-orthogonals and the blade geometry:
i j r_qo
theta_qo
z_qo
thu_qo gamma_r_qo gamma_z_qo
5 1 0.01357 0.32039 -0.00004 0.00255 -0.18038 -23.15654
5 2 0.02198 0.26684 -0.00008 0.00244 -0.36249 -32.52025
5 3 0.03038 0.21411 -0.00015 0.00251 -0.34266 -41.27189
5 4 0.03879 0.26814 -0.00016 0.00243 -0.00979 -49.73230
5 5 0.04720 0.29630 -0.00018 0.00234 -0.18913 -57.43224
6 1 0.01447 -9.69106 0.00570 0.00269 1.88713 -23.08947
6 2 0.02267 -8.14852 0.00518 0.00256 0.41685 -31.31698
6 3 0.03087 -7.40827 0.00464 0.00243 -0.99339 -39.39957
6 4 0.03908 -6.96808 0.00417 0.00230 -2.04619 -47.44992
6 5 0.04728 -6.75726 0.00371 0.00218 -3.95792 -54.90281
7 1 0.01609 -18.29413 0.01128 0.00262 3.70754 -22.85821
7 2 0.02396 -15.68568 0.01033 0.00248 1.15036 -30.47241
7 3 0.03183 -14.35239 0.00936 0.00234 -1.75718 -37.83696
7 4 0.03970 -13.58089 0.00846 0.00220 -3.70752 -45.35764
7 5 0.04758 -13.16589 0.00759 0.00206 -6.69381 -52.39817
8 1 0.01832 -25.28463 0.01664 0.00254 4.70103 -22.81646
8 2 0.02576 -22.28703 0.01531 0.00241 1.41759 -29.88146
8 3 0.03320 -20.61659 0.01398 0.00227 -2.35690 -36.52612
8 4 0.04065 -19.60303 0.01270 0.00212 -5.03581 -43.43454
8 5 0.04809 -18.99898 0.01145 0.00196 -8.73336 -50.00039
9 1 0.02108 -30.92988 0.02175 0.00248 4.74907 -23.14610
9 2 0.02802 -28.02047 0.02011 0.00234 1.11611 -29.56330
9 3 0.03496 -26.23881 0.01846 0.00220 -2.97754 -35.52497
9 4 0.04190 -25.07781 0.01685 0.00204 -6.21556 -41.74088
9 5 0.04884 -24.32487 0.01526 0.00188 -10.40615 -47.79160
10 1 0.02463 -36.00322 0.02700 0.00242 3.85677 -23.97254
10 2 0.03096 -33.42982 0.02507 0.00228 0.15779 -29.56658
10 3 0.03728 -31.67995 0.02313 0.00213 -3.84908 -34.83600
10 4 0.04361 -30.43321 0.02121 0.00197 -7.49971 -40.24432
10 5 0.04993 -29.55790 0.01930 0.00182 -12.07824 -45.67586
11 1 0.02867 -40.35207 0.03188 0.00236 2.23718 -25.26450
11 2 0.03435 -38.17139 0.02974 0.00222 -1.42539 -29.89481
11 3 0.04001 -36.55263 0.02757 0.00207 -5.15749 -34.49204
11 4 0.04567 -35.29039 0.02542 0.00192 -8.89269 -39.12102
11 5 0.05132 -34.35094 0.02325 0.00177 -13.85353 -43.85841
12 1 0.03314 -44.26280 0.03637 0.00232 0.10221 -26.97474
12 2 0.03816 -42.42247 0.03407 0.00217 -3.48507 -30.56208
12 3 0.04314 -40.96080 0.03175 0.00203 -6.83731 -34.52932
12 4 0.04811 -39.72235 0.02942 0.00188 -10.45941 -38.40800
12 5 0.05305 -38.76700 0.02706 0.00173 -15.90754 -42.28558
13 1 0.03799 -47.91006 0.04045 0.00228 -2.40966 -29.07832
13 2 0.04233 -46.32055 0.03805 0.00214 -5.94640 -31.56104
13 3 0.04663 -45.00031 0.03562 0.00200 -8.93117 -34.88947
13 4 0.05090 -43.80060 0.03317 0.00185 -12.32638 -38.07380
13 5 0.05513 -42.85755 0.03068 0.00171 -18.25871 -40.88997
14 1 0.04318 -51.39712 0.04408 0.00226 -5.26535 -31.52634
14 2 0.04685 -49.96856 0.04163 0.00212 -8.83099 -32.82496
14 3 0.05047 -48.75090 0.03914 0.00198 -11.46588 -35.54585
14 4 0.05405 -47.58476 0.03663 0.00184 -14.51275 -38.15374
14 5 0.05759 -46.66554 0.03407 0.00170 -20.92644 -39.61549
15 1 0.04866 -54.78108 0.04726 0.00224 -8.53323 -34.20149
15 2 0.05168 -53.43857 0.04478 0.00211 -12.12520 -34.30999
15 3 0.05464 -52.27642 0.04227 0.00197 -14.44340 -36.45351
15 4 0.05755 -51.13094 0.03975 0.00184 -17.13253 -38.55727
15 5 0.06040 -50.22395 0.03717 0.00170 -23.67359 -38.40397
16 1 0.05440 -58.09399 0.04995 0.00224 -12.36035 -36.91306
16 2 0.05678 -56.77929 0.04747 0.00211 -15.80725 -36.02020
314
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3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
0.05910
0.06137
0.06358
0.06035
0.06211
0.06382
0.06548
0.06709
0.06646
0.06763
0.06875
0.06983
0.07087
0.07271
0.07330
0.07384
0.07437
0.07488
0.07902
0.07904
0.07902
0.07901
0.07901
-55.62589
-54.47843
-53.55910
-61.35160
-60.02598
-58.83913
-57.66538
-56.69062
-64.56377
-63.20368
-61.94636
-60.72039
-59.63480
-67.72621
-66.32376
-64.96857
-63.66663
-62.40934
-70.87669
-69.41995
-67.94505
-66.52396
-65.01019
0.04497
0.04245
0.03988
0.05214
0.04967
0.04719
0.04469
0.04216
0.05379
0.05134
0.04888
0.04641
0.04393
0.05485
0.05243
0.05000
0.04757
0.04514
0.05538
0.05297
0.05056
0.04815
0.04575
0.00198
0.00185
0.00172
0.00227
0.00214
0.00201
0.00188
0.00175
0.00231
0.00220
0.00207
0.00195
0.00181
0.00241
0.00231
0.00218
0.00202
0.00194
0.00263
0.00260
0.00239
0.00205
0.00216
-17.90732
-20.39385
-26.48486
-16.87176
-19.92706
-21.91242
-24.33144
-29.09953
-22.10267
-24.62539
-26.48127
-28.81198
-31.57298
-27.77629
-29.91973
-31.51785
-33.54181
-34.26011
-32.69635
-34.43144
-36.32393
-37.25527
-37.35707
-37.55025
-39.11425
-37.37148
-39.31440
-37.88099
-38.69098
-39.57177
-36.76047
-40.96566
-39.61601
-39.65304
-39.70950
-37.06592
-41.34374
-40.62141
-40.06106
-39.54783
-38.72800
-39.92279
-39.83097
-39.91470
-39.78318
-41.84796
Section 5
A section for additional geometry data:
J
1
2
3
4
5
Section 2
Two lines for the reference aerodynamic parameters, which depend on the value of i_flow in the .con
file. Assuming i_flow = 1:
ref_n
60000.0
ref_mass
1.00
ref_d
0.15804
Section 3
Two lines for the Reynolds number:
Re_ref
0.0
Section 4
Two lines for the fluid data, which depend on the value of i_fluid in the .con file. Assuming
i_fluid = 1 (for ideal gas):
cp_gas
1005.2
gamma_gas
1.40
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Section 5
Two lines for the number of points on the inlet boundary where flow conditions are specified:
n_inbc
1
Section 6
Lines for the fraction of the inlet boundary where flow conditions are specified (n_inbc values):
f_inbc
0.0
Section 7
Lines for the pressure on the inlet boundary (n_inbc values, which depend on i_bc in the .con file).
Assuming i_bc = 0:
pt_inbc
98000.0
Section 8
Lines for the temperature on the inlet boundary (n_inbc values, which depend on i_bc in the .con
file). Assuming i_bc = 0:
tt_inbc
293.0
Section 9
Lines for swirl on the inlet boundary (n_inbc values, which depend on i_bc in the .con file). Assuming
i_bc = 0:
rcu_inbc
0.00
Section 10
Lines for the relative flow for different operating points (n_points defined in the .con file):
ref_point(1) ref_point(2) ref_point(3) ... ref_point(11)
1.25
1.20
1.10
1.00
0.90
0.80
0.70
0.60
Section 11
Lines for the relative speed for different operating points (n_speeds defined in the .con file):
ref_speed(1) ref_speed(2) ref_speed(3) ... ref_speed(11)
0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4
Section 12
Lines for the map parameters for estimating surge and choke (11 values)
map_parameter(1) map_parameter(2) .... map_parameter(11)
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
316
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Section 2
Two lines for integer data:
i_loss i_dev i_ewb
1
1
0
Section 3
Two lines for loss input data:
n_loss_sl n_loss_qo
1
1
Section 4
Two lines for empirical loss data:
i_qo_loss k_loss f_loss loss
1
1
0.500
0.86
Section 5
Two lines for deviation input data:
n_dev_sl n_dev_qo
1
1
Section 6
Two lines for empirical deviation data:
i_qo_dev k_dev f_dev dev
1
3
0.500 0.00
Section 7
Two lines for blockage input data:
n_ewb_sl n_ewb_qo
1
1
Section 8
Two lines for empirical blockage data:
i_qo_ewb k_ewb f_ewb ewb
1
1
0.500 0.00
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Vista TF
Typical correlations file for radial compressor
small-scale efficiency, slip factor of 0.0 and 2% blockage
26 October 2012
Section 2
Two lines for integer data:
i_loss i_dev i_ewb
1
1
Section 3
Two lines for loss input data:
n_loss_sl n_loss_qo
1
1
Section 4
Two lines for empirical loss data:
i_qo_loss k_loss f_loss loss
1
4
0.500 0.90
Section 5
Two lines for deviation input data:
n_dev_sl n_dev_qo
1
1
Section 6
Two lines for empirical deviation data:
i_qo_dev k_dev f_dev
1
5
0.500
dev
0.00
Section 7
Two lines for blockage input data:
n_ewb_sl n_ewb_qo
1
1
Section 8
Two lines for empirical blockage data:
i_qo_ewb k_ewb f_ewb
1
1
0.500
ewb
0.02
Section 2
Two lines for integer data:
318
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Section 3
Two lines for loss input data:
n_loss_sl n_loss_qo
1
1
Section 4
Two lines for empirical loss data:
i_qo k_loss f_loss loss
1
1
0.500 0.85
Section 5
Two lines for deviation input data:
n_dev_sl n_dev_qo
1
2
Section 6
Two lines for empirical deviation data:
i_qo k_dev f_dev dev
1
3
0.500 0.09
22
1
0.500 2.00
Section 7
Two lines for blockage input data:
n_ewb_sl n_ewb_qo
1
1
Section 8
Two lines for empirical blockage data:
i_qo k_ewb f_ewb
1
1
0.500
ewb
0.05
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Vista TF
Section 2
Two lines for integer data:
i_loss i_dev i_ewb
1
1
0
Section 3
Two lines for loss input data:
n_loss_sl n_loss_qo
1
1
Section 4
Two lines for empirical loss data:
i_qo_loss k_loss f_loss loss
1
1
0.500 0.80
Section 5
Two lines for deviation input data:
n_dev_sl n_dev_qo
1
17
Section 6
Lines for empirical deviation data:
i_qo_dev
1
3
45
1
65
3
95
1
115 3
145 1
165 3
195 1
215 3
245 1
265 3
295 1
315 3
345 1
365 3
395 1
415 3
Section 7
Two lines for blockage input data:
n_ewb_sl n_ewb_qo
1
1
Section 8
Two lines for empirical blockage data:
i_qo_ewb k_ewb f_ewb ewb
1
1
0.500 0.00
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Section 3
Two lines for loss input data:
n_loss_bladerow n_dummy
1
1
Section 4
Two lines for empirical deviation data (i_loss = 2):
i_blrow i_loss_type f_loss(1) f_loss(2) f_loss(3) f_loss(4) f_loss(5) f_loss(6)
1
203
1.0
1.0
1.0
1.0
1.0
1.0
Section 5
Two lines for deviation input data (i_dev = 2):
n_dev_bladerow n_dummy
1
1
Section 6
Two lines for empirical deviation data (i_dev = 2):
i_blrow i_dev_type f_dev(1) f_dev(2) f_dev(3) f_dev(4) f_dev(5) f_dev(6)
1
203
0.0
0.0
0.0
0.0
0.0
0.0
Section 7
Two lines for blockage input data (i_ewb = 2):
n_ewb_bladerow n_dummy
1
0
Section 8
Two lines for empirical blockage data:
i_blrow i_ewb_type f_ewb(1) ... ... .... ... f_ewb(6)
1
202
1.0
1.0 1.0 1.0 1.0 1.0
Section 2
Two lines for integer data:
i_loss i_dev i_ewb
1
1
0
Section 3
Two lines for loss input data:
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Vista TF
n_loss_sl n_loss_qo
1
2
Section 4
Three lines for empirical loss data:
i_qo_loss k_loss f_loss loss
1
1
0.500 0.88
35
1
0.500 0.75
Section 5
Two lines for deviation input data:
n_dev_sl n_dev_qo
1
2
Section 6
Lines for empirical deviation data:
i_qo_dev k_dev f_dev dev
1
5
0.500 0.00
35
5
0.500 2.00
Section 7
Two lines for blockage input data:
n_ewb_sl n_ewb_qo
1
1
Section 8
Two lines for empirical blockage data:
i_qo_ewb k_ewb f_ewb ewb
1
1
0.500 0.00
Section 2
Two lines for integer data:
i_loss i_dev i_ewb
1
1
0
Section 3
Two lines for loss input data:
n_loss_sl n_loss_qo
5
1
Section 4
Lines for empirical loss data:
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Section 5
Two lines for deviation input data:
n_dev_sl n_dev_qo
1
1
Section 6
Lines for empirical deviation data:
i_qo_dev k_dev f_dev dev
1
3
0.500
0.00
Section 7
Two lines for blockage input data:
n_ewb_sl n_ewb_qo
1
1
Section 8
Two lines for empirical blockage data:
i_qo_ewb k_ewb f_ewb ewb
1
1
0.500 0.00
Section 2
Two lines for integer data:
i_loss i_dev i_ewb
2
2
0
Section 3
Two lines for loss input data:
n_loss_bladerow dummy
1
1
Section 4
Two lines for empirical deviation data (i_loss = 2):
i_blrow i_loss_type f_loss(1) f_loss(2) f_loss(3) f_loss(4) f_loss(5) f_loss(6)
1
1
1.0
1.0
1.0
1.0
1.0
1.0
Section 5
Two lines for deviation input data:
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n_dev_bladerow dummy
1
1
Section 6
Lines for empirical deviation data:
i_blrow i_dev_type f_dev(1) f_dev(2) f_dev(3) f_dev(4) f_dev(5) f_dev(6)
1
1
0.0
0.0
0.0
0.0
0.0
0.0
Section 7
Two lines for blockage input data:
n_ewb_sl n_ewb_qo
1
1
Section 8
Two lines for empirical blockage data:
i_qo k_ewb f_ewb ewb
1
1
0.500 0.00
EXAMPLE 9
This example of a correlations data file shows the use of a blade-oriented specification for the MillerWright correlations for an axial compressor calculation.
Section 1
Three lines to identify the run (maximum 72 characters/line):
Typical correlations file for multistage axial compressor
Miller Wright Correlations
10 September 2008
Section 2
Two lines for integer data:
i_loss i_dev i_ewb
2
2
2
Section 3
Two lines for loss input data:
n_loss_bladerow dummy
1
1
Section 4
Two lines for empirical loss data (i_loss = 2):
i_blrow i_loss_type f_loss(1) f_loss(2) f_loss(3) f_loss(4) f_loss(5) f_loss(6)
1
11
1.0
1.0
1.0
1.0
1.0
1.0
Section 5
Two lines for deviation input data (i_dev = 2):
n_dev_bladerow dummy
1
1
Section 6
Lines for empirical deviation data (i_dev = 2):
i_blrow i_dev_type f_dev(1) f_dev(2) f_dev(3) f_dev(4) f_dev(5) f_dev(6)
1
11
0.0
0.0
0.0
0.0
0.0
0.0
324
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Section 8
Two lines for empirical blockage data:
i_blrow i_ewb_type f_ewb(1) f_ewb(2) f_ewb(3) f_ewb(4) f_ewb(5) f_ewb(6)
1
11
1.0
1.0
1.0
1.0
1.0
1.0
325
Vista TF
guarantee can be given that the RTZTtoGEO program will work on all cases. This program can be used
to merge several separate .rtzt files from BladeGen into a single .geo file for multiple-blade-row
simulations with Vista TF.
For a single blade row, the program makes use of three files:
One input data file is needed: RTZT geometrical data file (.rtzt).
The program creates one output file: Vista TF geometrical data file (.geo).
The input and output file names are specified by you in an auxiliary data file that must be called rtzt.fil.
It must contain the necessary file names in the following order and form:
Number of blade rows
RTZT datafile name
Vista TF geometry datafile name
1
impeller.rtzt
impeller.geo
For multiple blade rows, additional .rtzt files are needed for each blade row and the associated .geo
files are merged into a single .geo file for the whole domain. The number of individual blade rows is
given in the first line and the names of the individual .rtzt files follow this.
For n blade rows the program makes use of n+2 files:
n input data files are needed: n RTZT geometrical data files (.rtzt).
The program creates one output file: Vista TF geometrical data file (.geo).
The input and output file names are specified by you in an auxiliary data file that must be called rtzt.fil.
It must contain the necessary filenames in the following order and form:
Number of blade rows
RTZT datafile name
RTZT datafile name
: :
RTZT datafile name
Vista TF geometry datafile name
n
Prefix1.rtzt
Prefix2.rtzt
Prefixn.rtzt
impeller.geo
Note that the different .rtzt files must be generated from BladeGen files that join up to each other
consistently with no gaps. If the domains between adjacent blade rows as defined by the .rtzt files
meet exactly at the boundary of the domains then the program includes a single quasi-orthogonal at
this boundary.
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Note
The limit on the number of points in each layer of the .rtzt files is 1000. The limit on the
number of layers is 15. The maximum number of blade rows is 20. Up to 3000 quasi-orthogonals can be included in the final .geo file.
There are options to modify the number of quasi-orthogonals in the blade row and to change the orientation of the calculating grid so that this is oriented in the positive z direction. The change in orientation is needed because in some BladeGen files the flow travels in the direction of the negative z axis,
and Vista TF assumes that the flow is traveling in the direction of the positive x axis. Without this switch
the hub and shroud contours become reversed. The option to modify the number of quasi-orthogonals
in a blade row has been included so that RTZTtoGEO can better cope with axial blades with short chords
relative to radial machines with long chords. The program makes its own choice of the number of quasiorthogonals needed, based on the aspect ratio of the blade; this is more or less consistent with the
stability requirements of the Vista TF program. The rule used leads to 16 quasi-orthogonals in most radial compressors. You can change this number if this seems appropriate, simply by replying with n (n
= no) to the prompt and then suggesting the new number of quasi-orthogonals to be used. If you
reply with a y (y= yes) then the automatic choice of the program is used, which is fairly sensible in
most cases.
2.
Set up a Vista TF calculation for this blade row with all the appropriate input files and get this to converge.
3.
4.
Edit the .geo file of the first blade row to include the additional information for the downstream blade
row, as follows:
1.
2.
Add new quasi-orthogonals in section 3 (copy from the .geo file of the next blade row and add
to the .geo file of the first blade row). This may require modifications by hand in the duct region
between the blade rows because the quasi-orthogonals have to step smoothly from inlet to outlet
and not overlap. Usually this means deleting some quasi-orthogonals downstream of the first blade
row and upstream of following blade row where the domains would overlap. Note that the numbering of the quasi-orthogonals does not have to be changed because the program does not read
this information. The numbering of each quasi-orthogonal can then be left as originally output by
the RTZTtoGEO program. Be careful in this process not to add any extra empty lines to the .geo
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Vista TF
file between the different lines or to take any away. Note that the type and orientation of the blade
row should be correct automatically (with i_type 2 for stators and 3 for rotors) and that the
number of upstream and downstream quasi-orthogonals can be modified so that this process is
easier.
3.
Do the same for the blade definition section (section 4), whereby only those lines within the blade
row need to be copied in.
4.
At the end of the .geo file, the details in section 5 need to be modified to give throat areas for
the blade row that has been added (which is actually zero because the ,rtzt file does not provide
this information. Thus if there are two blade rows each defined with five sections then there would
be 10 lines at the end of the .geo file. These extra lines can also be cut and pasted from the .geo
files for the appropriate blade row if you want.
5.
Count the number of quasi-orthogonals that are left and change this in section 2. If you are lucky
and have not had to delete any quasi-orthogonals, this is straightforward.
5.
Edit the .cor file of the first blade row to include additional downstream blade row losses, deviation,
and blockage data, noting that the location of the deviation is related to the number of the quasi-orthogonal and not the blade row. Note that the aerodynamic and control data files (.aer and .con)
do not usually need to be changed in this process.
6.
Delete the restart .rst file because the restart capability only works if there has been no change to
the number of quasi-orthogonals. Vista TF recognizes this and recreates a new restart file automatically.
7.
Run Vista TF, and repeat from step 3 for each additional blade row. Note that experienced users might
manage to make the modifications to the .geo file and the .cor file for several blade rows together
in 1 step, but doing it step-by-step gives better control of where any errors have been introduced.
Note
Angular values must be in radians.
Example file:
text enclosed in {} is a data item
text enclosed in () is a comment
text enclosed in [] is optional
{number of blades}
{number of splitters}
(0 is main blade only)
(for each blade, main and splitter)
{pitch fraction}
(Ignored for main blade)
{number of layers}
[N] [T]
(Normal or Tangential Thickness Flag)
(for each layer)
{span fraction} {number of points} [a][t][b]
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Section 2
Name of gas (72 characters)
gas_name
air
Section 3
Molecular mass and/or Gas constant
MW (kg/kmol) Gas_R (J/kg/K)
28.97 287.1
Section 4
Critical point parameters and acentric factor
Pc (Pa) Tc (K) Vc (m3/kg) gas_omega (-)
3758000.0 132.3 0.002857 0.033
Section 5
Temperature limits of piecewise specific heat curves
T_min (K) T_max(K) order_T_poly (max 8)
100.0 1000.0 8
Section 6
Coefficients of cp_polynomial for lower temperature region (T_min < T < T_mid)
A1 A2 A3 A4 A5 A6 A7 A8
1.161482e+003 -2.368819e+000 1.485511e-002 -5.034909e-005 9.928569e-008 -1.111097e-010 6.540196e-014 -1.573
Release 15.0 - SAS IP, Inc. All rights reserved. - Contains proprietary and confidential information
of ANSYS, Inc. and its subsidiaries and affiliates.
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Release 15.0 - SAS IP, Inc. All rights reserved. - Contains proprietary and confidential information
of ANSYS, Inc. and its subsidiaries and affiliates.