Table of Contents

Cover Sheet............................................................................................................................................2
Title Page...............................................................................................................................................3
Shell Analysis
: Spool...........................................................................................................4
Spool Results
Summary........................................................................................................7
Flange Analysis
: Flange........................................................................................................8
Flange Results
Summary....................................................................................................13

Cover Page

DESIGN CALCULATION
ASME Code Version

: 2013

Analysis Performed by : SPLM user

Job File

: Y:\FOR SAGAR\flange\spool.cc2

Date of Analysis

: Dec 16,2016

PV Elite 2015, January 2015

Title Page

Note: PVElite performs all calculations internally in U.S. Customary Units

to remain compliant with the ASME Code and any built in assumptions in
the ASME Code formulae. The U.S. Customary material database is used for
consistency. Finalized results are converted to the user set of selected
units using conversion constants with adequate significant digits.

PV Elite 2015 Licensee: SPLM user

FileName : spool
Shell Analysis : Spool

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Item:

5:50p Dec 16,2016

Input Echo, Component

1,

Description: Spool

Design Internal Pressure

P
Temperature for Internal Pressure
User Entered Minimum Design Metal Temperature
Design External Pressure
PEXT
Temperature for External Pressure
External Pressure Chart Name

30.30
50.00
-28.00
1.03
50.00
CS-2

Include Hydrostatic Head Components

Material Specification (Not Normalized)
Material UNS Number
Material Form used
Allowable Stress At Temperature
Allowable Stress At Ambient
Yield Stress At Temperature
Curve Name for Chart UCS 66
Joint efficiency for Shell Joint
Design Length of Section
Inside Diameter of Cylindrical Shell
Minimum Thickness of Pipe or Plate
Shell/Head Int. Corrosion Allowance

NO

SA-516 70
K02700
Plate
137.900
137.900
255.035
B
1.00

L
D
T

5742.000
700.000
12.0000

mm.
mm.
mm.

CA

3.0000

mm.

S
SA
Sy

Skip UG-16(b) Min. thickness calculation

Type of Element:

bars
C
C
bars
C

N./mm^2
N./mm^2
N./mm^2

NO
Cylindrical Shell

Internal pressure results, Shell Number

1, Desc.: Spool
ASME Code, Section VIII, Division 1, 2013
Thickness Due to Internal Pressure (Tr):
= (P*(D/2+CA)) / (S*E-0.6*P) per UG-27 (c)(1)
= (30.30*(700.0000/2+3.0000))/(137.90*1.00-0.6*30.30)
= 7.8604 + 3.0000 = 10.8604 mm.
Max.
=
=
=

All. Working Pressure at Given Thickness (MAWP):

(S*E*(T-CA-CAE)) / ((D/2+CA)+0.6*(T-CA-CAE)) per UG-27 (c)(1)
(137.90*1.00*(9.0000))/((700.0000/2+3.0000)+0.6*9.0000)
34.63 bars

Maximum Allowable Pressure, New and Cold (MAPNC):

= (SA*E*T) / (D/2+0.6*T) per UG-27 (c)(1)
= (137.90*1.00*12.0000)/(700.0000/2+0.6*12.0000)
= 46.32 bars
Actual stress at given pressure and thickness (Sact):
= (P*((D/2+CA)+0.6*(T-CA-CAE))) / (E*(T-CA-CAE))
= (30.30*((700.0000/2+3.0000)+0.6*(9.0000)))/(1.00*(9.0000))
= 120.67 N./mm^2

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Shell Analysis : Spool

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SUMMARY OF INTERNAL PRESSURE RESULTS:

Required Thickness plus Corrosion Allowance, Trca
Actual Thickness as Given in Input
Maximum Allowable Working Pressure
MAWP
Maximum Allowable Pressure, NC
MAPNC
Design Pressure as Given in Input
P
Hydrostatic Test Pressures ( Measured at High Point ):
Hydrotest per UG-99(b); 1.3 * MAWP * Sa/S
Hydrotest per UG-99(c); 1.3 * MAPNC
Pneumatic per UG-100 ; 1.1 * MAWP * Sa/S

10.8604
12.0000
34.627
46.324
30.300

mm.
mm.
bars
bars
bars

45.01
60.22
38.09

Percent Elongation per UCS-79 ( 50 * tnom/Rf * (1-Rf/Ro) )

bars
bars
bars

1.685 %

Minimum Design Metal Temperature per UCS-66 Curve : B

tg = 12.000 , tg_sr = 12.000 , tr = 7.860 , c = 3.0000 mm. , E* = 1.00
Stress Ratio = tr * (E*) / (tg_sr - c) = 0.873 , Temp. Reduction = 7 C
Min. Metal Temp. w/o impact per Fig. UCS-66
Min. Metal Temp. at Req'd thk. (UCS 66.1)
Min. Metal Temp. w/o impact per UG-20(f)

-23
-30
-29

C
C
C

External Pressure Results, Shell Number 1, Desc.: Spool

ASME Code, Section VIII, Division 1, 2013

External Pressure Chart

Elastic Modulus for Material

CS-2

at

50.00
199943392.00

C
KPa.

Results for Max. Allowable External Pressure (Emawp):

Corroded Thickness of Shell
TCA
9.0000 mm.
Outside Diameter of Shell
ODCA
724.000 mm.
Design Length of Cylinder or Cone
SLEN
5742.000 mm.
Diameter / Thickness Ratio
(D/T)
80.4444
Length / Diameter Ratio
LD
7.9309
Geometry Factor, A f(DT,LD)
A
0.0002286
Materials Factor, B, f(A, Chart)
B
22.8577 N./mm^2
Maximum Allowable Working Pressure
3.79 bars
EMAWP = (4*B)/(3*(D/T)) = ( 4 *22.8577 )/( 3 *80.4444 ) = 3.7884
Results for Reqd Thickness for Ext. Pressure (Tca):
Corroded Thickness of Shell
TCA
5.3575 mm.
Outside Diameter of Shell
ODCA
724.000 mm.
Design Length of Cylinder or Cone
SLEN
5742.000 mm.
Diameter / Thickness Ratio
(D/T)
135.1368
Length / Diameter Ratio
LD
7.9309
Geometry Factor, A f(DT,LD)
A
0.0001049
Materials Factor, B, f(A, Chart)
B
10.4830 N./mm^2
Maximum Allowable Working Pressure
1.03 bars
EMAWP = (4*B)/(3*(D/T)) = ( 4 *10.4830 )/( 3 *135.1368 ) = 1.0343
Results for Maximum Length Calculation: No Conversion

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Shell Analysis : Spool

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Corroded Thickness of Shell

TCA
9.0000 mm.
Outside Diameter of Shell
ODCA
724.000 mm.
Design Length of Cylinder or Cone
SLEN
0.299E+21 mm.
Diameter / Thickness Ratio
(D/T)
80.4444
Length / Diameter Ratio
LD
50.0000
Geometry Factor, A f(DT,LD)
A
0.0001700
Materials Factor, B, f(A, Chart)
B
16.9943 N./mm^2
Maximum Allowable Working Pressure
2.82 bars
EMAWP = (4*B)/(3*(D/T)) = ( 4 *16.9943 )/( 3 *80.4444 ) = 2.8166
Summary of External Pressure Results:
Allowable Pressure at Corroded thickness
Required Pressure as entered by User
Required Thickness including Corrosion all.
Actual Thickness as entered by User
Maximum Length for Thickness and Pressure
Actual Length as entered by User

3.79
1.03
8.3575
12.0000
0.2990E+21
5742.00

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

bars
bars
mm.
mm.
mm.
mm.

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Shell Analysis : Spool

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Item:

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Summary for shell/head, Div 1:

MAPNC
MAWP
Min. T Tr-int Tr-ext
EMAWP
Description
bars
bars
mm.
mm.
mm.
bars
---------------------------------------------------------------------Spool
46.324
34.627
12.000 10.860
8.358
3.788
---------------------------------------------------------------------Minimum MAWP
46.324
34.627
3.788
Note: Reqd. thk. reported above includes Corrosion Allowance.

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Shell Analysis : Spool

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Input Echo, Flange Item

1,

Description: New Flange

Description of Flange Geometry (Type)

Integral Slip On
Description of Flange Analysis
Analysis Only
Design Pressure
P
30.30
Design Temperature
50.00
Corrosion Allowance
ci
3.0000
Use Corrosion Allowance in Thickness Calcs.
Yes
Flange Inside Diameter
B
Flange Outside Diameter
A
Flange Thickness
t
Perform thickness calcs. based on rigidity
Flange
Flange
Flange
Flange
Bolt
Bolt
Bolt
Bolt

Material
(Not Normalized)
Material UNS Number
Allowable Stress At Temperature
Allowable Stress At Ambient

Material
Material UNS Number
Allowable Stress At Temperature
Allowable Stress At Ambient

700.000
1000.000
115.0000
Yes

bars
C
mm.

mm.
mm.
mm.

Sfo
Sfa

SA-105
K03504
137.900
137.900

N./mm^2
N./mm^2

Sb
Sa

SA-193 B7
G41400
172.375
172.375

N./mm^2
N./mm^2

Diameter of Bolt Circle

C
910.000 mm.
Nominal Bolt Diameter
a
31.7500 mm.
Type of Thread Series
TEMA Thread Series
Number of Bolts
n
36
Compute Full Flange Design Bolt Load (S*ab) ?
No
Flange Face Outside Diameter
Flange Face Inside Diameter
Flange Facing Sketch
Gasket
Gasket
Gasket
Gasket

Outside Diameter
Inside Diameter
Factor,
Design Seating Stress

Column for Gasket Seating

Gasket Thickness
Contact Width of the Mettalic Ring
Shell
Shell
Shell
Shell

Material
Material UNS Number
Allowable Stress At Temperature
Allowable Stress At Ambient

Full face Gasket Flange Option

ASME Code, Section VIII, Division 1, 2013

Fod
Fid

1000.000
700.000
Code Sketch 6

mm.
mm.

Go
Gi
m
y

770.000
750.000
0.0000
0.000

mm.
mm.

2, Code Column II
tg
8.0000
w
10.0000

So
Sa

SA-516 70
K02700
137.900
137.900
Program Selects

N./mm^2

mm.
mm.

N./mm^2
N./mm^2

PV Elite 2015 Licensee: SPLM user

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Shell Analysis : Spool

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Item:

5:50p Dec 16,2016

Flange analysis, Flange number 1, Description: New Flange

ASME Code, Section VIII, Div. 1, 2013 App. 2
Corroded Flange Thickness, tc
Corroded Flange ID,
Bcor
Corroded Large Hub,
g1cor
Corroded Small Hub,
g0cor
Code R Dimension,
R

=
=
=
=
=

T-ci
B+2.0*ci
g1-ci
g0-ci
((C-Bcor)/2)-g1cor

112.000
706.000
0.000
0.000
102.000

mm.
mm.
mm.
mm.
mm.

Gasket Contact Width,

Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,

=
=
=
=

(Go-Gi) / 2
0.0
b0
Go (Self-Energizing)

10.000
0.000
0.000
770.000

mm.
mm.
mm.
mm.

N
b0
b
G

Basic Flange and Bolt loads:

Hydrostatic End Load due to Pressure[H]:
= 0.785 * G * G * Peq
= 0.785 * 770.0000 *770.0000 *30.3000
= 143883.328 Kgf
Contact Load on Gasket Surfaces[Hp]:
= 2 * b * PI * G * m * P
= 2 * 0.0000 * 3.1416 * 770.0000 * 0.0000 * 30.30
= 0.000 Kgf
Hydrostatic End Load at Flange ID[Hd]:
= 0.785 * Bcor * Bcor * P
= 0.785 * 706.0000 * 706.0000 *30.3000
= 120959.086 Kgf
Pressure Force on Flange Face[Ht]:
= H - Hd
= 143883 - 120959
= 22924.248 Kgf
Operating Bolt Load[Wm1]:
= H + Hp + H'p (cannot be < 0)
= ( 143883 + 0 + 0 )
= 143883.328 Kgf
Gasket Seating Bolt Load[Wm2]:
= y * b * PI * G + yPart * bPart * lp
= 0.00*0.0000*3.141*770.000+0.00*0.0000*0.00
= 0.000 Kgf
Required Bolt Area[Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 143883 / 172 , 0 / 172
= 81.8587 cm^2
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)

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Shell Analysis : Spool

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= 2 * 31.750 + 6 * 112.000 /(0.00 + 0.5)

= 1407.500 mm.
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n )
= 910.000 * sin( 3.142 / 36 )
= 79.312 mm.
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 79.312 /( 2 * 31.750 + 112.000 )), 1 )
= 1.0000
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, cm^2
81.859
215.767
Radial distance bet. hub and bolts
44.450
105.000
Radial distance bet. bolts and the edge
31.750
45.000
Circumferential spacing between bolts
71.450
79.312
1407.500
----------------------------------------------------------------------------Flange Design Bolt Load, Gasket Seating[W]:
= Sa * ( Am + Ab ) / 2.0
= 172.38 * ( 81.8587 + 215.7673 ) / 2.0
= 261569.14 Kgf
Gasket Seating Force[Hg]:
= Wm1 - H
= 143883 - 143883
= 0.00 Kgf
Moment Arm Calculations:
Distance to Hub Large End[R]:
= (C - Bcor) / 2 - g1cor
= (910.000 - 706.000 ) / 2 - 0.000
= 102.0000 mm.
Distance to Gasket Load Reaction[hg]:
= (C - G ) / 2.0
= ( 909.9999 - 770.0000 ) / 2.0
= 70.0000 mm.
Distance to Face Pressure Reaction[ht]:
= ( R + g1cor + hg ) / 2.0
= ( 102.0000 + 0.0000 + 70.0000 ) / 2.0
= 86.0000 mm.
Distance to End Pressure Reaction[hd]:
= R + ( g1cor / 2.0 )
= 102.0000 + ( 0.0000 / 2.0 )
= 102.0000 mm.

PV Elite 2015 Licensee: SPLM user

FileName : spool
Shell Analysis : Spool

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Summary of Moments for Internal Pressure:

Loading
Force
Distance
End Pressure,
Md
120959. 102.0000
Face Pressure, Mt
22924.
86.0000
Gasket Load,
Mg
0.
70.0000
Gasket Seating, Ma
261569.
70.0000
Total Moment for Operation,
Total Moment for Gasket Seating,

Bolt Corr
1.0000
1.0000
1.0000
1.0000

Mo
Ma

1.747
5.744

Kg-m.
Kg-m.
Kg-m.
Kg-m.

14310. Kg-m.
18310. Kg-m.

Effective Hub Length, ho =

Hub Ratio,
h/ho = Defined as 0.0
Thickness Ratio,
g1/g0 = Defined as 0.0
Factors from Figure 2-7.1
T =
Y =

Moment
12338.
1972.
0.
18310.

0.000
0.000
0.000
K =
U =
Z =

mm.

1.416
6.312
2.988

Tangential Flange Stress, Operating[Sto]:

= ( Y * Mo ) / ( t^2* Bcor )
= ( 5.7436 * 14309 ) / ( 112.0000^2* 706.0000 )
= 91.0 N./mm^2
Tangential Flange Stress, Seating[Sta]:
= ( Y * Ma ) / ( t^2* Bcor )
= ( 5.7436 * 18310 ) / ( 112.0000^2* 706.0000 )
= 116.5 N./mm^2
Bolt Stress, Operating[Bso]:
= ( Wm1 / Ab )
= ( 143883 / 215.7673 )
= 65.4 N./mm^2
Bolt Stress, Seating[Bsa]:
= ( Wm2 / Ab )
= ( 0 / 215.7673 )
= 0.0 N./mm^2
Stress Computation Results:

Tangential Flange
Bolting

Operating
Actual
Allowed
91.
138.
65.
172.

Estimated M.A.W.P. ( Operating )

Estimated Finished Weight of Flange
Estimated Unfinished Weight of Forging

Gasket Seating
Actual
Allowed
116.
138. N./mm^2
0.
172. N./mm^2
38.82
357.0
357.0

Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 109.4 * Ma / Bsc * Cnv_fac / ( Eamb * t3 * ln(K) * Kl )
= 109.4 * 18310.2 / 1.0000 * 9806.637 / ( 202713 * 115.0003
* 0.348 * 0.20 )

bars
Kgf
Kgf

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Shell Analysis : Spool

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Item:

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= 0.915

(should be <= 1)

Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 109.4 * Mo / Bsc * Cnv_fac / ( Eop * tc3 * ln(K) * Kl )
= 109.4 * 14309.6 / 1.0000 * 9806.637 / ( 201058 * 112.0003
* 0.348 * 0.20 )
= 0.781 (should be <= 1)
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

PV Elite 2015 Licensee: SPLM user

FileName : spool
Shell Analysis : Spool

13
Item:

5:50p Dec 16,2016

Flange Results Summary for Item 1 : New Flange

Flange Type: Integral Slip On Analyze Option: Analysis Only
Design Pressure : 30.30 bars
Flange Diameters
Gasket Diameters
Gasket Factors

id: 700.000
id: 750.000
m: 0.000

od: 1000.000 mm.

od: 770.000 mm.
y: 0.000 N./mm^2

Flange has 36 Bolts 31.750 mm. at BCD 910.000 mm.

MAWP
Rigidity Index

Operating
38.818
0.781

Seating
40.520
0.915

Note: The Flange passed, for the Internal Pressure.

The finished weight of the flange
The unfinished weight of the flange

357.016 Kg
357.016 Kg

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015