Beruflich Dokumente
Kultur Dokumente
By
MAHMOOD EBRAHIM ABDO DHEEB
17054
SEPTEMBER 2016
CERTIFICATION OF APPROVAL
by
Mahmood Ebrahim Abdo Dheeb
17054
Approved by,
_________________________
(Dr. Mysara Eissa Mohyaldinn)
CERTIFICATION OF ORIGINALITY
This is to certify that I am responsible for the work submitted in this project, that the
original work is my own except as specified in the references and acknowledgements,
and that the original work contained herein have not been undertaken or done by
unspecified sources or persons.
______________________________________
Mahmood Ebrahim Abdo Dheeb
ii
ABSTRACT
The production of crude oils is normally in remotes areas and pipelines are the most
energy efficient way of transporting it. The crude oils being very viscous on extraction
have to go through some processing to enable them to be transported by pipeline. Fresh
crude oil is relatively mobile; however at lower temperatures when it has to be
transported long distances through pipelines, it gradually becomes thicker and sluggish
hampering its flow properties by forming crystals of wax on its wall and making it
difficult to pump. Some waxy crude oils are characterized by high viscosity ,therefore
it is important to reduce the viscosity of the waxy crude oil .one of the method used to
avoid this issue is treating crude oil with waxy crude oil modifier there are various
choices available including chemical additives such as flow improver, viscosity
reducer and pour point depressants. In this work we will involve the evaluation
of Polyvinylpyrrolidone (PVP) as pour point depressant and flow improver by
changing the feed ratio. Malaysian waxy crude oil was used to estimate the
effectiveness of Polyvinylpyrrolidone (PVP) as additive through measurements of
pour point and viscosity of treated and untreated crude oil. Polyvinylpyrrolidone (PVP)
interferes in the wax crystallization process thus modifying the crystal structure of the
paraffin present in the crude oil resulting in lowering pour point and viscosity of the
crude oil.
iii
ACKNOWLEDGEMENT
First of all, I would like to express my greatest praise and gratitude to Allah the
Almighty for His Mercy for giving me the strength and capability to complete this
final year project report during my final year semesters. Firstly, special thanks to my
supervisor, Dr Mysara Eissa Mohyaldinn, FYP Coordinators, consultants and
Universiti Teknologi PETRONAS (UTP) for the constant guidance towards the
completion of this progress report.
I also would like to take this opportunity to thank all parties involved for the
respective professionalism and contribution to the project particularly to Dr Mysara
Eissa Mohyaldinn and to my internal examiners, Ms.Haizatul Hafizah Hussain and AP
Dr Syed Mohammad Mahmood for their contribution, because they have encouraged,
guided and supported me from the beginning until I have reached this level, and
through this enabled me to develop an understanding of the project. And not forgetting,
my dearest friends and colleagues for their continuous support.
I am also thankful for the love, support and prayers from my family which has
led to the successful completion of this final report for my final year project. Lastly I
would like to thank all those who supported me in any way during the process of
completing this project.
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TABLE OF CONTENTS
CERTIFICATION OF APPROVAL ........................................................................ i
CERTIFICATION OF ORIGINALITY .................................................................. ii
ABSTRACT ............................................................................................................... iii
ACKNOWLEDGEMENT ........................................................................................ iv
LIST OF FIGURES ................................................................................................. ivi
LIST OF TABLES .................................................................................................. ivii
CHAPTER 1: INTRODUCTION ............................................................................. 1
1.1.
Background: .................................................................................................. 1
1.2.
1.3.
3.2.
3.3.
Materials ...................................................................................................... 12
3.4.
3.5.
Experiment .................................................................................................. 17
LIST OF FIGURES
vi
LIST OF TABLES
vii
CHAPTER 1
INTRODUCTION
1.1 Background:
Flow assurance is one of the major technical challenges in oil and gas production
operations. The formation of gas hydrate, wax, halite, asphalting, mineral scales, and
naphthenic acids can all result in serious operational and economic concerns. The
industry needs novel, innovative techniques to reduce the costs associated with flow
assurance, improving the overall.
Crude oil possess high wax that causes many issues through production, storage
and transportation period. But the main issue is the crystallization and sedimentation
of the waxy crude oil in the pipes. Once the crude oil starts flowing through the
pipelines, there will be formed crystals of wax which is going to grow till it is covered
the whole inner wall by wax. While the movement of crude oil through the pipes the
size of wax will increase, because of that the pressure needs to be increased in order
to preserve stable flow rate. However, knowing the mobility of the flow is an important
issue for effective and frugal process of a pipeline framework. The main matter of
waxy crude oil is the stream restart after delayed arranged or shutting down the well
for specific reason, for example crystallization of wax.
The wax crystals sedimentation drives to change the viscosity of the crude oil
from low to high viscos fluid and decrease of the effective cross sectional area of the
pipe. A solution to this issue would be ensuring the commercial benefit target which
would be reached by adding chemical additives or polymers to the flow stream to lower
the viscosity rate and pour point. Although crude oil treatment with chemical additives
is not the only solution for wax deposition, but it stays the recognized solution over all
other choices (Atta et al., 2013). Moreover, the characteristics of crude oil will mend
by when we add quantity of fluid improver.
Companies and organizations of Oil are improving unorthodox oil fields that
have complicated liquid properties with the decrease in conventional oil reserves,
hence ability of the flow is a serious part in oil industry. Meanwhile the fluid flows
through the pipeline, we have to consider the viscosity of the fluid as an important
factor of the fluid. There are many factors that create issues on pipeline capability.
Usually the waxy crude oil pumped at temperature above its Wax Appearing
Temperature.in order to prevent forming of wax on the wall of the pipes. The pressure
pumped should high enough to hold the stability of the fluid. Due to some factors that
affect the fluid during the transportation, the fluids lose its ability to flow such as
reduction of its temperature. When the temperature decrease the oil will be more
viscos.
In order to conduct this project, first of all we have to identify the properties of
waxy crude oil and its behaviour during transportation stage at different concentration
of selected modifier. There are three main objectives to achieve:1.
CHAPTER 2
LITERATURE REVIEW
dissolved waxes, to the colder oil, which has a lower concentration, resulting to
molecular diffusion of the paraffin crystals towards the surface wall.
2.4 Phenomenology
As the temperature of the crude drops below a critical level and/or as the lowmolecular-weight hydrocarbons vaporize, the dissolved waxes begin to form insoluble
crystals. The deposition process involves two distinct stages, nucleation and growth.
Nucleation is the forming of paraffin clusters of a critical size that are stable in the
hydrocarbon fluid. This insoluble wax itself tends to disperse in the crude.
Asphaltenes
Resins
5
Gums
Fine sand
Silt
Clays
Salt
Water
According to (Engelen et al., 1979) the temperature of the waxy crude oil at the
time of injecting the chemical additives is necessary factor to determine the efficiency
of wax reaction modifier. If the temperature is very low, surely some amount of wax
will be formed and this accumulated wax will affect the rendering of chemicals.
According to Behbahani (2014) reported that pour point get effective by wax
inhibitor. We can conclude that high molecular weight wax inhibitor has better
performance for lowering of pour point of waxy crude oil as shown in the below table.
The crystal growth development rate of the lower atomic weight wax inhibitor
is much slower than that of the higher sub-atomic weight wax inhibitor. As the gem
development rate of higher sub-atomic weight stream improver is speedier, it can't cotake shape with diminished size of wax precious stones. This is the motivation behind
why higher atomic weight wax inhibitor demonstrates better proficiency for waxy oil.
Figure 2.1 indicates effect of convergence of the wax inhibitor on the pour point.
Results demonstrate the connection between pour point and wax inhibitor fixation is
not direct.
Based on 10% dissolvable, pour point of waxy oil decreased from 5 to not
exactly - 70C. The lessening of pour point by expansion of dissolvable is because of
8
Table 2.3: Viscosity of Crude Oil Sample Blended With Different Rate of
Triethanolamine (TEA) at Various Temperatures
Table 2.4: Pour Point of Crude Oil Sample Blended With Different
Percentage of Triethanoamine (TEA).
Figure 2.2: Chart of Proportions of TEA in Crude Oil and Its Viscosity
10
CHAPTER 3
METHODOLOGY
Topic Selection
Literature Review
Extended Proposal
Submission
Submission of
Interim Report
Continueing Project
works
Proposal Defense
11
Start
Literature Review
Simulation Lab
Result Analysis
Conclusion
End
3.3 Materials
a. Waxy crude oil
b. Wax inhibitors (chemichal additives)
c. Rheometer (for experimental part)
d. PIPESIM Software (for simulation part)
12
High hygroscopicity
13
3.5 Experiment
For this experiment we are using oil from Dulang field which is located at 130
km of the east coast of peninsular Malaysia.The oil sample of this field is viscous and
waxy.The below figure is showing the Oil sample of Dulang field.
The table below show the characteristics/properties of the Dulang oil sample
0.9814
30.56
3.817
API Gravity
37.6
Pour point 0C
33.0
0.7
Wax content % wt
3.0
14
The examination procedure for this venture is separated into two sections. The
initial segment is the trial part. In this part, the liquid consistency will be measured
with shear rate for a scope of temperatures (from 23 to 50 C) utilizing a rheometer,
notwithstanding yield push readings including static and flexible farthest point yield
stresses. This technique of this test is as per the following:
A viscometer is not perfect for this specific trial in light of the fact that all things
considered the oil test would be warmed to the required temperature at each
progression before adding to the tube which is not viable and would bring about a lot
of mistake because of huge warmth misfortune. Furthermore, the outcomes from a
high temperature and weight viscometer would set aside essentially longer opportunity
to get. The accompanying figure demonstrates the utilized rheometer:
15
A viscometer is not perfect for this specific trial in light of the fact that all things
considered the oil test would be warmed to the required temperature at each
progression before adding to the tube which is not viable and would bring about a lot
of mistake because of huge warmth misfortune. Furthermore, the outcomes from a
high temperature and weight viscometer would set aside essentially longer opportunity
to get. The accompanying figure demonstrates the utilized rheometer:
16
10
11
12
13
14
13
14
17
10
11
12
CHAPTER 4
RESULTS AND DISCUSSION
Viscosity at 25 C
60
50
40
30
20
10
0
500
1000
1500
2000
2500
3000
3500
Viscosity at 35 C
14
12
10
8
6
4
2
0
0
500
1000
1500
2000
2500
3000
3500
Viscosity at 45 C
10
9
8
7
6
5
4
3
2
1
0
0
500
1000
1500
2000
2500
3000
3500
Viscosity at 55 C
9
8
7
6
5
4
3
2
1
0
500
1000
1500
2000
2500
3000
19
3500
PVP
(ppm)
0
500
1000
3000
Viscosity
at 25
Viscosity at
35 C
Viscosity at
45 C
Viscosity at
55 C
54.28
17.81
18.58
21.295
12.02
9.33
9.62
9.91
9.031
6.24
6.32
6.94
7.63
5.14
5.35
5.41
From figure 4.1 to figure 4.2, those figures are presenting or showing the
effectiveness of the additives PVP-Polyvinylpyrrolidone on waxy crude oil at different
concentrations of PVP.The viscosity has been measured of the crude oils with different
concentration (500 ppm,1000ppm and 3000ppm). Moreover, above table shows a clear
explanation of the result of this work. At high temperature, the values of the viscosity
of oils are getting smaller, meaning that if the temperature increased the viscosity will
be reduced because of the effect of the heat. On the other hand by adding PVP the oils
become movable and more viscous, for example when we treat the waxy crude oil by
500ppm, the viscosity decreased when we increase the temperature, which is the
appropriate and suitable amount of additives that should be added at temperature 55 C
and 500 ppm.
20
21
Figures 4.5, 4.6 and 4.7 are showing the effectiveness of different concentration
of polyvinylpyrrolidone(PVP) on waxy crude oil.as can be seen in figure 4.5 the
pressure dropped slowly and the pressure losses is 14 psia in every 1 km,thats for
500ppm of PVP chemical additives,also for treated waxy crude oil with 1000ppm the
pressure losses is 14.6 psia.But for 2000 ppm of PVP ,the pressure drop is 12.5 psia in
each kilometre,which means by increasing the chemical additives the viscosity will
change due to that the pressure losses will decrease.
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CHAPTER 5
CONCLUSION
Mostly oil is the critical regular asset to the business and to the human ordinary
life. Progresses in the oil business have been produced all through the previous couple
of years. Architects, analysts and researchers have been concentrating on strategies to
recoup more oil from stores and transport it through pipeline to the refinery or to the
storage. Most of the time there will be a few issues during transportation stage in order
to avoid that we will be using a few types of waxy crude oil modifier such as Asphalt
or other chemical additives.
As a conclusion, after adding the modifier, the viscosity values dropped
significantly in comparison to prior crude oil that means polyvinylpyrrolidone (PVP)
has the ability to change the properties of waxy crude oil such as viscosity and
temperature.
23
REFERENCES
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Bomba, J. G. Offshore Pipeline Transport Of Waxy Crude Oils.
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Platt, C. J., . . . Comrie-Smith, N. Is There A Better Way to Determine The
Viscosity in Waxy Crudes?
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APPENDIX
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