Beruflich Dokumente
Kultur Dokumente
Abstract
The effect of deep cryogenic treatment on the hardness and wear resistance of carburized steels used in gears was studied. The performance of
the deep cryogenic treatment on quenched and tempered (first stage of tempering) steels, increased the wear resistance but the hardness was only
increased in steels tempered at 200 C. To avoid the influence of the retained austenite, and considering this presence beneficial for its application
on gears, it was stabilized prior to performing the cryogenic treatment. It is suggested the possibility of creation of nuclei sites during the 200 C
tempering, where new segregations of carbon and alloying elements could cluster during the cryogenic treatment producing an increase in the
hardness.
2006 Elsevier B.V. All rights reserved.
Keywords: Deep cryogenic; Retained austenite; Carburization
1. Introduction
Case carburized steels can present a microstructural composition, which results in high superficial hardness and an increased
mechanical, fatigue and wear strength. The combination of these
properties is recommended for applications where high stress
and cyclic loading are involved, such as gears [1]. Case carburized steels present a very complex microstructure: close to
the surface, it is composed of high carbon tempered martensite, retained austenite and carbides. The retained austenite is a
very ductile phase, and its presence in the microstructure, has
been a controversial subject in controlling both wear and fatigue
behaviour. The presence of retained austenite in the carburized
case may decrease the wear resistance or the contact fatigue in
gears but it has also been suggested that due to the strain induced
ability of retained austenite to transform into martensite during
abrasion, the fatigue life can be improved by promoting crack
closure at the crack tip and reducing then the crack growth rate
[2].
Deep cryogenic treatment in the range of 125 to 196 C
improves certain properties beyond the improvement obtained
by normal cold treatment. There are several theories concern-
Corresponding author. Tel.: +34 947 258919; fax: +34 947 259485.
E-mail address: mpreciado@ubu.es (M. Preciado).
0924-0136/$ see front matter 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.jmatprotec.2006.01.011
42
Table 1
Chemical composition of the investigated steel (percentage by weight)
Steel
%C
%S
%Si
%Ni
%P
%Mn
%Cr
%Mo
1
2
0.150.21
0.110.17
0.035
0.035
0.150.40
0.150.40
3.003.50
0.035
0.035
0.600.90
0.300.60
0.851.15
0.801.10
0.150.25
0.200.30
2. Experimental procedure
The chemical composition of the gear materials prior to carburization is
given in Table 1.
The specimens were carburized at 920 C, quenched from 820 C and tempered at three different temperatures for 2 h: 160 C to obtain a surface hardness
of 61 HRC, 170 C for 58 HRC and 200 C for 56 HRC. To stabilize the retained
austenite, the samples were held at room temperature for more than 107 s [6].
They will be referred to as QT (quenched and tempered) and QTC (quenched
tempered and cryogenically treated) following the nomenclature of Molinari et
al. [4].
The cryogenic treatment consisted of a slow cool-down (1 C/min) from
ambient temperature to liquid nitrogen temperature. When the materials reached
approximately 190 C, were held at that temperature for 22 h. Finally, the
samples were allowed to warm up to room temperature. These samples were
kept inside another chamber to prevent the steels from being subjected to liquid
nitrogen and to eliminate the risk of thermal shock. Fig. 1 shows the cryogenic
cycle.
These heat-treated specimens were sectioned before the cryogenic cycle and
afterwards they were cold-mounted, polished and lightly etched in 2% Nital. The
hardness profiles were then drawn by using microhardness value (VHN) at different points from the sub-surface to the core. The specimens were then slightly
polished and etched with Beraha etching to point up the retained austenite.
Wear tests were carried out on a CSEM pin-on-disk trybotester using as
counterface material a 6 mm diameter alumina ball. Test conditions were set up
as 10 N of load and a total sliding distance of 174 m.
43
Fig. 4. Optical micrographs showing the 160 C tempered steels with and without cryogenic treatment at 150 m from the surface (1000).
44
this tempering in the low temperature range. This improvement was probably due to the segregation of carbon atoms and
alloying elements during the cryogenic cycle and the transformation of the retained austenite into strain-induced martensite. The best treatment for wear resistance corresponded to
a tempering at 160 C following by the cryogenic treatment.
The increase in hardness was only produced when the tempering prior to the cryogenic treatment was at about 200 C.
It is suggested that the carbides produced during this tempering could act as nuclei sites for posterior segregations during
the cryogenic treatment. This would produce a bigger size of
these carbides, making them effectives for the increase of hardness but not for the improvement of the wear resistance, as
this one depends on the strengthening mechanisms at higher
strains.
Acknowledgements
The authors wish to thank L.E. Garca Cambronero for its
help with the wear tests and the Escuela Superior de Minas from
Madrid for letting the realization of those tests.
References
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