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Belt Weigh Scale


Location
Belt width,mm
Material Handled
Conveyor capacity, TPH
Conveyor speed, mps
Idler dia and spacing
Load cell

Accuracy on actual rate of material conveyed

10

No. of weighing idlers


Range

11

Type of load cell


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13
14
15
16
17
18
19

Measurement provisions
Type of totaliser
Local rate indicator
Remote rate indicator
Location of totalizer and remote rate indicator
Test weight for calibration
Quantity, Nos.

Description
CV-04 A/B,CV-08 A/B
1400
Coal (< 50 mm)
870
2.5
139.7 mm OD & 1000
Multi Idler
0.5 on Rated Capacity / 1% for boom conveyors
4 nos each belt weigher
20% to 120% of rated capacity requirement with 100%
overload protection
Temperature compensated hermatically sealed and
protected against shock and vibration
Flow rate indicator & totaliser
Digital, six digits
Required
Required
CHS control room
Required
4

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Metal Detector
Location
Lump Size, mm
Belt width,mm
Material Handled
Density, Kg/m
Conveyor speed, mps
Capacity, TPH
Quantity, Nos.
Annunciation / hooter
Audible range of hooter

12

Detecting capacity

13

Whether indicating marker required

Description
CV-09 A/B
(-)50 mm
1400
Coal
800
2.5
870
2
Required
min. 100
min. 25 mm aluminium sphere at
conveyors rated capacity
Sandbag is provided

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MAGNETIC SEPERATOR
Type & Make
Location
Belt speed. m/sec
Burden depth, mm
Operating height, mm
Belt speed
Details of Conveyor on which Magnetic Separator is Mounted
Belt width
Belt speed
Capacity
Material handled
The Minimum Flux Density at the operating distance from magnet lower face under hot running
condition
Force index
Size of tramp iron to be lifted
Magnet Core material
Material of magnetic coil
Type of insulation for coil
Type of rectifier
Max. operating temperature of coil under hot stabilised condition
Efficiency of magnetic separator for lifting M20 nuts when the nuts are buried at different
depths along the conveyors belt
Tramp iron chute
Quantity

DESCRIPTION
In line magnetic separator
CV-07 A/B
10% more than Conveyor Belt speed
160
400 mm for uncrushed coal, 400 mm for crushed coal.

1400
2.5
870
Coal
1000
1,00,000(Minimum)
M20 Bolts and Nuts / 50 kg MS plate / 50 kg round bar of
L/D ratio within 5.
CRGO / Carbon steel IS 4491
Aluminium
H Temperature rise limited to 140 Deg.c
Selenium
140
0.9
To be provided upto ground level
2 Nos

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Electric Hoist
DESIGNATION:
NUMBER REQUIRED:
LOCATION:
APPLICABLE STANDARD :
DUTY CLASS :
HOT METALS HANDLED :
TYPE :
CAPACITY:
LIFT:
OPERATING FLOOR ELEVATION:
MONORAIL TRACK :
TYPE OF HOIST GEARS :
TYPE OF TROLLEY :
HOISTING SPEED : VARIABLE SPEED

14
TROLLEY TRAVEL SPEED :
15
CREEP SPEED REQUIRED FOR :
16
17
18
19
20

HOIST :
TROLLEY :
TYPE OF DOWN SHOP LEAD :
METHOD OF OPERATION :
INCHING CONTROL REQUIRED FOR

21
PLUGGING CONTROL REQUIRED FOR
22

Description
ELECTRICALLY OPERATED
8 Nos
INDOOR
IS 3938
2
NO
TROLLEY SUSPENDED
Max.5 T
As per requirement
0.0m
STRAIGHT
WORM / SPUR
MOTOR DRIVEN
5 with VFD
15 with VFD

YES
YES
FLEXIBLE TRAILING CABLE
PENDENT PUSH BUTTON STATION
HOISTING AND TRAVEL
HOISTING AND TRAVEL

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Vibrating Feeders (VF-1 , VF-2,VF-3 & VF-4)


Type
Length of the trough
Width of the trough
Material to be handled
Bulk Density
Capacity
Trough
Liner
Power Supply
Motor KW
Quantity

Description
OA 2000/1600 ASU35W
2000 mm.
1600 mm.
Coal
0.8 T/Cu.Mtr.
500 TPH
8mm M.S
10mm Sailma / Sailhard
415V, Three Phase, 50 Hz.,AC
2 x 2.30 KW
4 Nos

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40
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Dust Extraction system


Model
Make
Type
Capacity
Inlet dust load
Inlet dust load
Air to cloth ratio
Pressure drop
Type of Bag
Total Filtering Area
Bag size
No of Bag
Type of Bag
MOC of Cage
MOC of Venturi
Compressed air capacity
Compressed air pressure
Compressed air type
Pulsing through
No of Solenoid valve
Type of Solenoid valve
Size of Solenoid valve
Control Voltage
Pulsing signal from
Control Voltage
Fan Model
Type
Make
Capacity
Static Pressure
Total Pressure
Temperature
Speed
Drive
Input Power
Motor
Crititcal Speed
Tip Speed
GD2 Value
Full load Torque
Starting Torque @ zero speed
Starting Torque @ full speed

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Flow Control

Description
During Detail engineering
During Detail engineering
Pulse Jet
During Detail engineering
10 - 50
Lesser than 50
90
150 max
Polyester Non-woven Needle Felt
445
160 x 4800
During Detail engineering
Skeleton
GI
GI
During Detail engineering
5-6
Clean from oil & moisture
Solenoid Valve
During Detail engineering
Diaphragm
40 NB
220
Sequential Timer
220
AF-D-1344
Centrifugal SISW
During Detail engineering
During Detail engineering
300
310
40
980
Belt
During Detail engineering
During Detail engineering
1445
69
During Detail engineering
During Detail engineering
During Detail engineering
During Detail engineering

IVC

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Screen
Make
No. Offered

3
3.1
3.2
3.3
4
5
6
6.1

Application
Material to be screened
Size to be separated
Maximum Lump Size of input material
Capacity
Type of screen
Size of Screen (Length x Width)
No of rollers

6.2

Type of rollers

6.3
7
7.1
7.2
7.3

Roller / disc material


Material of Construction
Frame
Roller Eccentric Disc
Shaft

7.6

Dust Cover

Type of Drive provided

Motor Details

9.1

Rating

Description
L&T Hazemag / Elecon
Two
Feeding to Ring Granulator
Coal
(-)20
50
870 TPH
Triangular disc type
2100x 5500 (Tentative)
20(Tentative)
Triangular
ST 55 HTW With Hard Facing
IS 2062 Grade B/Equivalent Grade
ST 55 HTW With Hard Facing
Alloy Steel
IS 2062
Standard Motor, Gear Box, Coupling, Chain & Sprocket
along with a VVVF Controller

45@1500

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Crusher
Type of Crusher

14

Manufacturer / Model No.


Rotor dia. / Rotor width
Rotor RPM
Feed Opening
Overall Size (LxWxH)
Material to be crushed
Input Size
Moisture content
Capacity
Method of Feeding
Guaranteed Output Lump Size
Material of Shafts
liners/ breaker plates / screen plate

15

Material of deflector plate (Kick-off Plate)

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17
18
19
20

Material of crusher body


Material of the Hammers
No of Hammers
Weight of Individual Hammer
Type of Bearings

21

Quantity

Description
Ring granulator
L&T / Elecon / Equivalent
72 x 102
570 rpm (Approx)
940 x 2590 (Approx)
Approx 4500x3500x2600
Coal
(-) 50mm
20% Max
870 TPH
Through Vibrating screen
95% < (-) 20
C-45 IS 2004
Sailma/Sailhard/ST 55 HTW
ST 55 HTW (Hard Faced to 45 Rc)
IS 2062
Mn Steel, IS 276 Grade III
50
36 Kgs
Spherical Roller Bearing
2 Nos

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Flap Gates

Location
Material Handled
Bulk Density T/Cu.M.
Ambient Temp.
Gate Size (MM)
Actuator Model
Thrust (Kgs./max.)
Stroke (MM)
Speed (MM/sec.
Motor (HP/KW)
Flap
Flap Liner
Quantity

Description

In Transfer houses
Coal
0.8 for Volume cal.
50 C (max.)
1200 x 1200
TM3 (modified)
1200
500
30
2.0 /1.5
20 MM thk. (10 + 10) IS 2062
6 MM thk.Sail hard
5 Nos

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Coal Sampling

Description

1
2

Location
Qty. of sampling unit

On Belt conveyor CV-01, CV-08A / 08B


Two (3) Nos.

3
4
5
6

Type
Material handled
Input lump size
Moisture content

Travelling cutter type with adjustable cutter


mouth opening.
Crushed coal.
(-) 20mm
20% (Max.)

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8
9
10
11
12

Bulk density
Material temperature
Conveyor capacity
Belt width
Belt speed
Material of sampler chutes

0.8 T/Cu.M for volume calculation


50 deg.C Max. & 5 deg.C Min.
870 TPH
1400mm
2.5 M/Sec.
Stainless steel.

13

Min. valley angle of chutes/hoppers

60 deg., Chute material 6mm thick SS-304.

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18
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Sampling system capacity


Control system
Type of bearing
Lubrication
Sample collection bins
Motor

By bidder, preferably as per ASTM:D-2234


but not less than 2M TPH.
Local Starter Panel
Ball/Roller anti-friction type.
Oil/Grease
To be provided (SS-304)
As per motor specification.

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14.1
14.2
14.3
14.4
14.5
14.6
14.7
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15.1
15.2
15.3
15.4
15.5
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16.1
16.2
16.3
16.4
16.5
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21

21.1

Wagon Tippler
Capacity of Tippler (Rated / Design)
Gross wt. of car to be handled
Tare weight of car to be handled
Car Length to be handled
Car Width to be handled
Car Height to be handled
Types of wagons to be handled
Rail gauge
Material to be handled.
Particle size distribution.
Moisture Content
Bulk density
Temperature of materials
DETAIL SPECIFICATION OF WAGON TIPPLER
Type of Wagon tippler
No. of tips per hour - (Rated / Design)
Maximum weight of wagon the tippler can handle
Net weight of each wagon to be handled
Capacity of Tippler (Rated / Design)
Type of drive for tipping and returning of the Wagons
Power rating of power pack motor for tipping drive
CLAMPING MECHANISM
Type of drive/mechanism for clamping of wagons
Drive Power for clamping device
No. of contact surfaces between clamps and wagon
No. of clamps
Material of clamping
TIME CYCLE
Tipping
Pause
Return
Weighing
Total time cycle
Angle of tipping
Max.lift of wagon from C.G axis (To ascertain energy absorbed)

TPH
T
T
M
M
M
M

%
T/m3
Deg C

tips/hr
T
T
TPH
kW

kW

Sec
Sec
Sec
Sec
Sec
Deg
MM

Type of brake arrangement


Weight of wagon tripper
SIDE ARM CHARGER
Drive type and characteristics travel drive of charger to cope with train
dynamics / speed torque characteristics

21.2
21.3
21.4
21.5
21.6
21.7
21.8
21.9
21.10
21.11
21.12
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22.1
22.2
22.3
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23.1

Power rating for the above drive


Travel Brake
Type of drive for raising & lowering of arm
Side arm speed (lifting/lowering)
Tractive Force
No. of wagons which Side Arm Charger can pull
Indexer rating
Indexer speed forward
- return
Stroke
Weight of side arm

23.7
23.8
23.9

T-Force
T
M/sec
M/sec
M
T

DETAILS OF CONTROLS AND SAFETY


Type of controls (like PLC, Local control panels, Push Buttons, operator desk
etc)
Mode of operation available (Like Auto, Manual, Maintenance and Loco)
Details of safety switches
INTEGRAL ELECTRONIC WEIGH BRIDGE
Type
Capacity

23.2
23.3
23.4
23.5
23.6

kW

No. of Load cells


Protection class of load cells
Mechanical over load protections
Mechanical over load protections of platform of the weigh bridge
Details of Accessories of Weigh Bridge like VDU, printer and microprocessor
unit
Whether printer provided
All required data can be stored as well printed

Description
25 Tips / Hr (rated / design)

As per enquiry

1676 mm
coal
50mm ( Considered Max sixe )
10 % ( Considered )
0.8
Ambient
Rotary Discharge C Type
25 Tips / Hr (rated / design)
As per enquiry
25 Tips / Hr (rated / design)
By Hydraulic Drive
2 x 132 KW, (Power pack)
Hydraulic cylinders
1 x 45 KW (Power pack)
During Detail Engg.
6 Nos. on Top & 8 Nos. on side
During Detail Engg.
36
5
29
10
80
160
During Detail Engg.
Integral part of Hydraulic motor, spring applied,
hydraulically released
130 T (Approx.) with out counter weight

Hydraulic Drive

2 x 160 KW (Power Pack)


Integral part of Hydraulic motor, spring applied,
hydraulically released
Arm luffing by means of Hydraulic cylinder
To suit the design requirement
During Detail Engg.
58
0.45 ( approx )
0.8 ( approx )
Please refer Technical offer
50 T (Appprox.)
Yes
AUTO / MANUAL
Provided
Load Cell Type
Diesel locomotive having max weight of 140 T can
pass at restricted speed of 8 KMPH
6 Nos.
During Detail Engg.
During Detail Engg.
During Detail Engg.
Shall be furnished during detail engineering
Yes
Yes

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