Sterlite Power Cable Series

High Voltage/Extra High Voltage

Corrugated Aluminium sheath Cables-38/66KV

1: Aluminium/ Copper conductor.

2: Semi-conducting tape.
1
2
3
4
5
6
7
8
9
10

3: Inner semicon (Conductor screening).

4: XLPE Insulation.
5: Outer Semicon (Non metalic screening).
6: Semi-conducting Water blocking tape. (Foam type)
7: Corrugated Aluminium Sheath.
8: Bitumen Tape.
9: PE/ PVC Outer Sheath.
10: Graphite coating.

1: Aluminium/ Copper Milliken conductor.

2: Paper Separator.
1
2
3
4
5
6
7
8
9
10
11

3: Semi-conducting tape.
4: Inner semicon (Conductor screening).
5: XLPE Insulation.
6: Outer Semicon (Non metalic screening).
7: Semi-conducting Water blocking tape. (Foam type)
8: Corrugated Aluminium Sheath.
9: Bitumen Tape.
10: PE/ PVC Outer Sheath.
11: Graphite coating.

Product Description
Sterlite's High voltage (HV) and Extra High Voltage (EHV) power cables consist of an Aluminium or Copper Conductor, triple insulated with a
semiconducting compound and then with a super clean cross linked Polyethylene compound. The cables are then metallic screened with Corrugated
Aluminium. Outer sheathing is of PVC or Polyethylene.

Product Application
These cables are the optimum techno-economical solution for transmission and distribution of Electrical energy in cities and densely populated areas.
They form the backbone of the electricity transmission system

Product Benefits
Easy to install and join
Have low or zero maintenance
Low Installation cost
Better environmental compatibility as compared to oil-lled cables

Product Specifications

Electrical and Physical Parameters

mm2

Nominal
Insulation
Thickness
(mm)

Cable OD
(mm)

240
300
400
500
630
800
1000
1200
1400
1600
2000

11
11
11
11
11
11
11
11
11
11
11

69
70
73
76
80
84
89
94
98
101
108

Cable
size

Conductor
Short Circuit
(KA/sec)
Cu
34.36
42.90
57.20
71.50
90.09
114.40
143.00
171.60
200.20
228.80
286.00

Al
22.56
28.20
37.60
47.00
59.22
75.20
94.00
112.80
131.60
150.40
188.00

Capacitance
(F/Km)
0.191
0.203
0.223
0.243
0.265
0.286
0.311
0.340
0.361
0.380
0.417

Reactance
(Ohm/Km)
Trefoil
0.143
0.137
0.131
0.126
0.121
0.117
0.114
0.110
0.108
0.105
0.103

Dielectric Loss
(W/m/ph)

Flat
0.201
0.196
0.189
0.184
0.179
0.175
0.172
0.168
0.166
0.164
0.161

0.087
0.092
0.101
0.110
0.120
0.130
0.141
0.154
0.164
0.172
0.189

Surge Impedance
(Ohm)
Trefoil
48.758
46.407
43.200
40.539
38.106
36.118
34.118
32.073
30.823
29.706
27.967

Flat
57.837
55.356
51.915
49.032
46.364
44.168
41.934
39.653
38.237
36.999
35.006

Current Rating
38/66 KV as per IS 7098 (Part-3) 1993 with a Fault rating of 31.5KA for 1 sec through Corrugated Aluminium Sheath.

Cable
size

Corrugated Aluminium Sheathed Cable (38/66KV)

Aluminium Conductor (Amp.)
Copper Conductor (Amp.)

mm2

66 KV (E) Trefoil Single

point/Cross bonding

240
300
400
500
630
800
1000
1200
1400
1600
2000

Ground
322
362
412
468
530
593
655
700
779
824
898

Air
467
530
617
715
826
943
1066
1164
1321
1422
1595

66 KV (E) Flat 2d Spacing

Single point/Cross bonding
Ground
332
373
427
487
556
629
704
762
851
912
1018

Air
522
596
698
813
948
1092
1249
1382
1568
1706
1952

66 KV (E) Trefoil Single

point/Cross bonding
Ground
412
461
521
586
655
722
780
818
930
970
1034

Air
598
678
784
899
1028
1157
1280
1373
1600
1697
1864

66 KV (E) Flat 2d Spacing

Single point/Cross bonding
Ground
426
479
545
618
700
783
862
918
1050
1111
1217

Air
672
767
893
1034
1196
1365
1536
1673
1946
2093
2355

Standard Conditions of Laying

Ground temperature
Air Temperature
Depth of Laying
Soil Thermal Resistivity
Intensity of Solar Radiation

: 30 deg.C
: 40 deg.C
: 1.5m
: 150 deg.C-cm/W
: 1000 W/m2

Manufacturing Process
To ensure the accuracy and precision of the manufacturing process, Sterlite has a state of the art plant with top of the line machines enabling control of
critical process and quality parameters. All Sterlite production lines are backed up with strong quality assurance systems. This is done by ensuring that all
process and test equipments are periodically calibrated with defined benchmarks.

International Standards
These cables can be tested as per IEC 60840 or can be manufactured as per any other international standard.

Service Usp's
Complete range of Power cables with related accessories
World-wide sales support
Web-based order tracking & customer support
Specialized technical support

Technical Specifications
The above designs are only a sample of the options available from Sterlite. We offer Compacted conductor upto 1000 sq.mm and Milliken construction
from 1200 sq.mm and above. Contact our sales team for a cable designed to your exact specifications.
Additional Features
Additional features like Water Blocked conductor with Yarns and tapes and Radial water blocking with Tapes can be provided as per requirement of
customer.
Disclaimer
Sterlite's policy of continuous improvement may result in a change in specifications without prior notice. Any warranty of any nature relating to any
Sterlite product is only contained in the written agreement between Sterlite Technologies Limited and the direct purchaser of such product(s).

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