Beruflich Dokumente
Kultur Dokumente
TABLE OF CONTENTS
1.0
2.0
3.0
1.2
1.3
1.4
1.4.1
1.4.2
1.4.3
1.5
1.5.1
1.5.2
1.5.3
1-4
1-4
1-5
1-5
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.2.7
2.3
2.3.1
2.3.2
2.3.3
2.3.4
2.4
2-1
2-1
2-2
2-3
2-5
2-6
2-7
2-8
2.5
Chapter Summary ................................................................................... 2-13
DIESEL ENGINE CONSTRUCTION ................................................................... 3-1
3.1
3.1.1
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USNRC HRTD
TABLE OF CONTENTS
4.0
3.1.2
3.1.3
3.2
3.2.1
3.2.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3-3
3-3
3-4
3-6
3-6
3-7
3-7
3.4
3.4.1
3.4.2
3.4.3
3.4.4
3-8
3-9
3-9
3-9
3-9
3.5
3.5.1
3.5.2
3.5.3
3.5.4
4.2
4.2.1
4.2.2
4.2.3
4.3
4.3.1
4.3.2
4.4
4.4.1
4.4.2
4.4.3
Rev 1/11
4-1
4-1
4-2
4-3
USNRC HRTD
TABLE OF CONTENTS
5.0
6.0
7.0
4.5
4.5.1
4.5.2
4.5.3
4.5.4
4.5.5
4.6
4.6.1
4.6.2
5-1
5-1
5-2
5-2
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
5.2.7
5.2.8
5.2.9
5-4
5-4
5-4
5-4
5-5
5-5
5-5
5-6
5-6
5-6
5.3
6-1
6-1
6-2
6-4
6-5
6.3
Rev 1/11
USNRC HRTD
TABLE OF CONTENTS
8.0
7.1
7.2
7.2.1
7.2.2
7.2.3
7.2.4
7-1
7-1
7-2
7-2
7-2
7.3
7.3.1
7.3.2
7.3.3
7-2
7-2
7-3
7-3
7.4
7.4.1
7.4.2
7.4.3
7.4.4
7.4.5
7.5
7.5.1
7.5.2
8.2
8.2.1
8.2.2
8.3
8.3.1
8.3.2
8.3.3
8.4
Rev 1/11
8-1
8-1
8-1
8-4
8-4
8-7
USNRC HRTD
TABLE OF CONTENTS
9.0
8.4.1
8.4.2
8.4.3
8.5
8.6
8.7
9-1
9-1
9-1
9-2
9.2
9.3
9.3.1
9.3.2
9.4
9.4.1
9.4.2
9.4.3
9.5
9.5.1
9.5.2
9.5.3
9.5.4
9.6
9.7
9.7.1
9.7.2
9.8
USNRC HRTD
TABLE OF CONTENTS
11.0
10.2
10.3
10.3.1
10.3.2
10.3.3
10.3.4
10.4
10.4.1
10.4.2
10.4.3
10.5
10.5.1
10.5.2
10.5.3
10.5.4
10.5.5
10.6
11.2
11.3
11.4
11.5
11.8
11.9
Rev 1/11
USNRC HRTD
TABLE OF CONTENTS
11.10 Observation on EDG Control When in Parallel with Grid ....................... 11-12
11.10.1 Frequency-Load Control Issues When Connected to the Grid.............. 11-12
11.10.2 Voltage-KVAR Control Issues When Connected to the Grid................. 11-12
11.11 Typical EDG Surveillance Run .............................................................. 11-14
11.12 Observations Pertaining to EDG Selection and Operation .................... 11-15
12.0
EDG Maintenance & the Critical Need for Condition Monitoring ............. 12-2
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9
12.10. The Use of Engine Analyzers to Monitor EDG Performance ................ 12-12
12.10.1 Phased Cylinder Pressure Type ............................................................ 12-12
12.10.2 Phased Engine Vibration (VT) and Ultrasonic (UT) Type....................... 12-13
12.11 Practical Cylinder Balancing by Approximation Method ......................... 12-14
12.12 Crankcase Oil Mist Detection of Engine Mechanical Distress ................ 12-14
12.13 Infra-Red (IR) Scanning - An Effective, Under-Utilized Tool ................... 12-14
12.14 Visual (and Other) Human Senses ......................................................... 12-15
12.14.1 The Walkaround Inspection ................................................................. 12-15
12.14.2 Assembled Inspections .......................................................................... 12-16
12.14.2 Dissembled Inspections ......................................................................... 12-16
12.15 Selective Maintenance Concerns and Observations for EDGs .............. 12-17
Rev 1/11
USNRC HRTD
TABLE OF CONTENTS
13.0
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
14.2
14.3
14.4
14.5
14.6
USNRC HRTD
TABLE OF CONTENTS
APPENDIX A - REFERENCES
APPENDIX B - USNRC REGULATORY GUIDE 1.9, Rev. 4, March 2007
APPENDIX C - IEEE 387-1995
HANDS-ON TRAINING
SESSION
NUMBER
0.0
Rev 1/11
USNRC HRTD
TABLE OF CONTENTS
1.0
2.0
THE 2-STROKE CYCLE OP AND 4-STROKE CYCLE ALCO ENGINES ........... 2-49
1.1
1.1.1
1.1.2
1.1.3
1.1.4
1.2
3.0
4.0
ENGINE CRANK-LEAD & FUEL INJECTION TIMING (OP ENGINE) ................. 3-80
4.1
4.2
4.3
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10
USNRC HRTD
TABLE OF CONTENTS
HANDS ON TRAINING
SESSION
NUMBER
5.0
6.0
7.0
10.0
9.0
8.0
Rev 1/11
11
USNRC HRTD
1-1
TABLE OF CONTENTS
Diesel Generator Systems ................................................................................... 1-12
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
2-15
2-16
2-17
2-18
2-19
2-20
2-21
2-22
2-23
2-24
2-25
2-26
2-27A
2-27B
2-28
2-29
2-30
2-31
2-32
2-33
2-34
2-35
2-36
2-37
2-38
2-39
2-40
3-1
Cylinder Forces .................................................................................................... 3-11
3-1A Cylinder X-Y Forces during Power Stroke ........................................................... 3-12
3-2
Multi-Piece Construction ...................................................................................... 3-13
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USNRC HRTD
TABLE OF CONTENTS
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
3-18
3-19
3-20
3-21
3-22
3-23
3-24
3-25
3-26
3-27
3-28
3-29
3-30
3-31
3-32
3-33
3-34
3-35
3-36
3-37
3-38
3-39
3-40
3-41
3-42
3-43
3-44
3-45
3-46
3-47
3-48
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13
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3-49
TABLE OF CONTENTS
Camshaft Bearing Lubrication .............................................................................. 3-58
3-50
3-51
3-52
3-53
3-54
3-55
3-56
3-57
3-58
3-59
3-60
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
4-17
4-18
4-19
4-20
4-21
4-22
4-23
4-24
4-25
4-26
4-27
4-28
4-29
4-30
4-31
5-1
5-2
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5-3
TABLE OF CONTENTS
Rolling Friction ..................................................................................................... 5-12
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16
5-17
6-1
6-2
6-3
6-4
7-1
7-2
7-3
7-4
7-5
7-6
7-7
7-8
7-9
7-10
7-11
7-12
7-13
7-14
7-15
7-16
7-17
8-1
8-2
8-3
8-4
8-5
8-6
8-7
8-8
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8-9
TABLE OF CONTENTS
2301A Control View ............................................................................................. 8-30
8-10
8-11
8-12
8-13
8-14
8-15
8-16
8-17
9-1
9-2
9-3
9-4
9-5
9-6
9-7
9-8
9-9
9-10
3-11
9-12
9-13
9-14
9-15
9-16
9-17
9-18
9-19
9-20
9-21
9-22
9-23
9-24
9-25
9-26
10-1
10-2
10-3
10-4
10-5
11-1
11-2
12-1
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12-2
TABLE OF CONTENTS
Failed Piston - Tin Wiped Off .............................................................................. 12-21
12-3
12-4
12-5
12-6
12-7
12-8
12-9
EDG Diagnostic Report - PFP vs Crank Angle (Right Bank) .............................. 12-22
EDG Diagnostic Report - PFP vs Crank Angle (16cyl.)....................................... 12-23
EDG Diagnostic Report - PFP vs Crank Angle & Swept Volume (4L) ................ 12-24
EDG Diagnostic Report - PFP vs Crank Angle & Swept Volume (2R) ................ 12-25
Crankcase Oil Mist Monitoring System ............................................................... 12-26
EDG Failure by Responsible System .................................................................. 12-27
IR Thermographs of Impending Failures............................................................. 12-28
14-1
14-2
14-3
14-4
14-5
14-6
14-7
14-8
14-9
14-10
14-11
14-12
14-13
14-14
14-15
14-16
14-17
14-18
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17
USNRC HRTD