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Todays Agenda
Review the screen sizing formula and the effects that each of the above
can have on the sizing process.
Screen Duties
Screen Duties
Screen Performance
Feed
Prevent pegging.
Prevent blinding.
Oversize
Undersize
Carrying Capacity
2
2
CARRYING
CARRYINGCAPACITY
CAPACITY==m
m xxvvxxss2xxnn2
CCxxll
Screen set-up
Speed, stroke, slope,
direction of rotation, etc.
Media
Media type, open area, wire
diameter, opening shape
Screen area
Material
Media
Machine
Duty
- Feed curve
- Media material
- Machine type
- Separation size
- Moisture content
Hole shape/size
- Inclination
- Fraction length
- Bulk density
- Open Area
Movement
- Accuracy
- Material type
Speed
- Wet or Dry
- Particle shape
Throw
- Capacity
% half size
Direction
% under size
Width/length
Screening Area = U / (A x B x C x D x E x F x G x H x J)
H: Shape of opening
(1.00 1.20) sq-short-long
Application
Example
Screen Width
Screen width controls material bed depth which allows material
stratification and separation to take place.
Bulk
density
Feed rate
Material
speed
Screening Theory
Accuracy defined:
Efficiency defined:
3/8
nom 10%
3/8
ope
ope
nin
g
nin
g
3/8
~3/4 2
0 3/8
~3/8 3/4
sep
.
sep
.
3/8
ope
ope
nin
g
nin
g
7/8
7/16
~3/4 2
0 ~3/8
~3/8 ~3/4
nom 15%
3/8
nom 10%
Screening Theory
Accuracy demand
Max Over/Undersize
10/10
10/15
10/20
15/20
20/25
20/30
Factor: L
0.7
1.0
1.2
1.3
1.5
1.7
A thick bed:
Screen Operation
After correct screen size is selected, optimal performance
results from appropriate operation.
Unit must be operated at the best combination of the below
variables:
Speed
Stroke
Slope
Direction of rotation
INCLINED SCREENS
Stroke, Speed and Slope Selection
Top Deck Opening
35M
50M
20M35M
10M20M
4M10M
4M
11/2
21
32
43
64
86
Above
8
Slope
Range
Stroke
(in.)
Nominal Speed
(RPM)
03
3500
24-30
05
2600
24-30
06
2100
22-28
3/32
1800
22-26
1/8
1600
22-26
3/16
1400
20-25
1/4
1000
18-25
5/16
900
18-25
3/8
850
18-25
7/16
750
18-25
1/2
700
(degree)
Vibrating Feeders
1/2 to 5/8 stroke is common, 700 800 RPM
For dry 100 lbs/cu.ft. material and flow mechanism rotation.
mt/h
36 (.91m)
Wide
TPH
mt/h
42 (1.07m)
Wide
50 (1.27m)
Wide
TPH
TPH
mt/h
mt/h
600
650
700
TPH
mt/h
828
754
623
568
898
818
315
287
473
431
671
611
967
881
1035
943
750
270
246
337
307
507
462
720
656
800
290
264
360
328
541
493
767
698
850
305
278
382
348
575
524
900
325
296
404
368
609
555
950
345
314
427
389
642
585
1000
365
332
Angle Downhill
60 (1.5m)
Wide
10
Multiplier
1.0
1.15
1.35
1.6
1.9
2.25
Capacity multipliers for feeder pan mounting angles from 0 to 10
Speed
Inclination
Material build up
Cross dams
Mechanism speed
Direction of Rotation
With-flow rotation is always preferred.
(always consult manufacturer before reversing rotation)
Screening Media
Screening Media
Profile deck
Polyurethane(PU)
Rubber
Perforated plate
Cast plate deck
Rubber clad perforated plate
Hooked edge 45
Single reinforcing
Square
Welded insert
Welded square bar
U-hook strip
Double reinforced
Welded insert
Knuckled Edge
Welded edge wire
Folded hook strip
90 Welded plate
Taped edge
Media Installation
Check installation of clamp rail
Screening Media PU
A modular screening media for fine to medium coarse
screening in wet applications.
AR steel
Steel-backed rubber
PU
Ceramics
AR steel
Mild Steel
Rubber and steel backed rubber
Cast or fabricated grizzly bars
Options
Base Frame
Media
Cardan shaft drive
Liners
Motor(s)
Special paint or coating
Steel structure......
Examples: Increase tph, improve screen efficiency, cleaner product, reduce re-circulating load
Make sure you have the correct speed & stroke for the openings. There
is normally a speed & stroke adjustment which can be made to help.
For plugging, increasing the stroke normally helps to kick out the near
size or elongated material.
V-Belt Drive
V-Belt Drive
Oil Carefully. Excessive oil on belts causes rubber to swell and belts
to fail prematurely.
Set a daily time period and routine for lubrication, inspecting cloth for condition
and tension, inspection of cloth support rubber, etc.
Loose fasteners.
Side loading.
Overloading.
Speed.
V-Belt tension.
Conclusion
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