Beruflich Dokumente
Kultur Dokumente
BusTrac
The information contained in this document is the property of Iris Power Engineering Inc., and is to be
considered proprietary material. No part of this document may be reproduced or transmitted in any form
or by any means, electronic or mechanical, including photocopying and recording, for distribution to a
Third Party without the express written permission of Iris Power Engineering.
Contents
1.
2.
3.
4.
5.
6.
Description......................................................................................................................5-1
7.
Specifications..................................................................................................... 7-1
8.
Index.................................................................................................................... 8-3
List Of Figures
Figure 1-1. BusTrac Front Panel..................................................................................................1-2
Figure 1-2. Circular Buffer Memory..............................................................................................1-5
List Of Tables
Table 1. BusTrac Front Panel Display .........................................................................................1-4
Table 2. BusTrac Front Panel Buttons.........................................................................................1-6
Table 3. BusTrac Menu Commands ..........................................................................................2-12
ii
1.
Introduction
1.1
Overview
Welcome to the BusTrac User Manual. The BusTrac instrument is the cost-effective
solution to the continuous partial discharge (PD) monitoring of motors and generators.
This manual explains, and gives various examples of, the usage for your BusTrac
instrument. Installation of the sensors (epoxy-mica capacitive couplers) and the BusTrac
instrument are described in the BUS Coupler Installation Guide and BusTrac Installation
Guide, respectively. There are three companion software packages, which are described
in other documentation:
TracLink to download archived data from the BusTrac
TracCon to download pulse height analysis PD plots through the
BusTrac
TracWiz to configure the BusTrac
To begin with, some basic information about BusTrac is listed below to help you get
familiar with the instrument. The BusTrac instrument is a very sophisticated piece of
technology that is remarkably simple to use. The instruments interface design is easy to
use. Six buttons are used to enter all the information BusTrac will ever need. However,
this six-button limitation does make some tasks a little more time-consuming. Reading
through this manual will make entering the setup information of the instrument a breeze.
See Section 3, for more information on the Setup mode.
Your BusTrac instrument panel is located inside the BusTrac Enclosure and contains a
4-line LCD display, which can be viewed through the case window. This display can be
configured to inform you of:
Status LEDs notify the user when the unit is acquiring data and if the instrument
needs immediate attention for a malfunction, or a variety of user-defined
monitoring conditions.
Introduction 1-1
1.2
Acquiring
Data
New Data
NQN / QMax
Alarm
F1
Access Panel
F2
Cancel
OK
Attention
Serial
Communication
HBusTrac
ydroTrac
Partial Discharge Monitoring For Generators
1-2 Introduction
Item
Acquiring
Data
New Data
NQN / QMax
Alarm
F1
F2
Description
This LED will light up for the period of time it takes to collect a reading
(usually 45-50 seconds). When the instrument is in the process of
retrieving data from the various sensors this will blink off briefly once
every five seconds. This signals the changing of the pulse magnitude
window being monitored. If this light is blinking at a rate of more than
once every five seconds, or it does not stay on for a full five seconds,
it indicates a problem with the reference signal.
This LED simply informs the user that new data has been collected
and is available to the user. It will remain lit for a period of 5 seconds
once the collection of data is complete.
This LED signals the sensors have picked up partial discharge signals
above the threshold set by the user. This light will remain on until
acknowledged. An output relay is also activated when this light is on.
This button has various functionalities dependent on the menu screen
visible. It can be used to clear alarms when operating in the
Continuous On-line mode.
This button has various functionalities dependent on the menu screen
visible.
This is a cursor movement and scroll button. It will move the flashing
cursor to the left. At times it will also act as a scrolling button for
screens and menus.
This is a cursor movement, scroll and change data button. It will move
the flashing cursor up. At times it will also act as a scrolling button for
on screen input values. It will sometimes allow you to change data
where the input cursor is.
This is a cursor movement, scroll and change data button. It will move
the flashing cursor down. At times it will also act as a scrolling button
for on screen input values. It will sometimes allow you to change data
where the input cursor is.
This is a cursor movement and scroll button. It will move the flashing
cursor to the right. At times it will also act as a scrolling button for
screens and menus.
Cancel
OK
This is the Cancel or Escape button of the instrument. It will allow you
to back up to the previous screen or escape a screen without saving
any changes.
This is the instruments enter button. It will be used to make choices
and enter information.
Introduction 1-3
Attention
This LED will indicate the instrument has a problem based on the
setting configuration. The light will flash until the problem is corrected.
See Section 3.4.2.
This is a communications port allowing test result data to be
downloaded to a computer for analysis. See the TracLink Users
Manual for a complete description of the method of downloading data
and the possible uses of the downloaded data.
1.3
Definitions
There are some terms used throughout this manual that are technical or specialized in
nature. For a better and much quicker understanding of this instrument and maximum
productivity, please read through these definitions.
NQN: NQN (normalized quantity number) is a partial discharge (PD) quantity that is
proportional to the total partial discharge activity measured by a PD sensor. Negative
NQN refers to the total activity from negative PD pulses. Positive NQN refers to the total
PD activity from positive PD pulses. NQN is an indicator of the average condition of the
stator winding insulation. For further information regarding PD theory, please contact Iris
Power Engineering.
Qm (Qmax): Qm, or Qmax, is the magnitude of the PD activity, measured in millivolts,
corresponding to a pulse repetition rate of 10 pulses per second. Qm is an indicator of
how severe the PD is at the most deteriorated part of the winding. Positive and negative
Qm refers to the peak PD activity from positive and negative PD pulses, respectively.
The terms Qm and Qmax are used interchangeably throughout the manual and the
instrument software.
2-D Data: PD data results are often displayed in a two-dimensional display depicting
polarity, pulse-count rate, and magnitude. The pulse totals displayed are separated and
classified based on characteristics and source. This data is downloaded using the
TracCon application.
Archived Data: The Daily Archived Data is a summary of all the PD readings taken over
the last month, in day-by-day records. The Monthly Archived Data is a further summary
of the last 24 Daily Archived Data records for a total summary time span of two years.
Archived data includes maximum, minimum and average readings for each of the
+/- NQN and +/- Qm values for each coupler. This is accessed using the TracLink
application.
Multiplexor or Termination Board: This is the internal circuit board to which external
inputs are connected. This circuit board serves four purposes:
1-4 Introduction
Alarm: The alarm will signal that partial discharge readings have been received which
are higher than the thresholds set by the user in the configuration of the instrument.
Once the alarm is triggered, it will remain on until acknowledged.
Note:
BusTrac has a built-in single-output alarm, but can also be connected to a
separate Alarm Output Module. If you have the Alarm Output Module option
installed, the Latched Output will remain on, or set, as long as any alarm is
active. The Momentary Output will set and automatically reset after a few
seconds.
Sensitivity Range: This range determines the upper and lower boundaries of the partial
discharge detection of the instrument. For example, if the 5-85 mV sensitivity range is
selected, then only PD pulses within the range will be counted; pulses of magnitude
greater than 85 mV will be over range. It is possible that if the sensitivity range is set too
low or too high, then no NQN or Qm can be calculated.
Phase Shift: In order to properly calibrate the BusTrac instrument, the phase shift
between the power frequency reference voltage and the voltage of the phase under test
must be determined. With EMCs, this shift is +90 degrees.
Alarm Threshold: The alarm threshold is a number set by the user as an upper limit of
NQN or Qm acceptability. Once this value is exceeded in the monitoring process, an
alarm is triggered.
Circular Buffer: See Figure 1-2. Circular Buffer Memory This diagram illustrates the
concept of the circular buffer method of data storage. The buffer is based on a FIFO
(first in first out) architecture in order to preserve the most recent data.
Add to top of stack
Newest Data
F
I
F
O
Circular
Buffer
Oldest Data
Introduction 1-5
1.4
Manual Conventions
1.4.1
1.4.2
Disabled
This button will be referred to as . Thus, when the manual asks you
to press the button, it means you should press this button.
This button will be referred to as . Thus, when the manual asks you to
press the button, it means you should press this button.
This button will be referred to as . Thus, when the manual asks you to
press the button, it means you should press this button.
This button will be referred to as . Thus, when the manual asks you to
press the button, it means you should press this button.
OK
This button will be referred to as OK. Thus, when the manual asks you
to press the OK button, it means you should press this button.
Cancel
This button will be referred to as Cancel. Thus, when the manual asks
you to press the Cancel button, it means you should press this button.
F1
This button will be referred to as F1. Thus, when the manual asks you to
press the F1 button, it means you should press this button.
F2
This button will be referred to as F2. Thus, when the manual asks you to
press the F2 button, it means you should press this button.
1-6 Introduction
2.
Command
Menu Path
Description Of Command
(From root)
AC Line Sync
Configuration
Settings
Settings Menu #2
AC Sync Voltage
Diagnostics
Self Tests
Self-Test Menu #2
Alarms
Configuration
Settings
Settings Menu #3
Change Attention
Settings
Configuration
Attention
These menus are used to set and check the events that
will cause the Attention indicator to blink.
Attention Menu #1
through
Attention Menu #13
Change Date
Configuration
Settings
Settings Menu #7
Change Display
Configuration
Display Data
Display Menu #1
through
Display Menu #7
Command
Menu Path
Description Of Command
(From root)
Change Name
Configuration
Settings
Settings Menu #6
Check Battery
Diagnostics
Self Tests
Self-Test Menu #6
Check Display
Diagnostics
Self Tests
Self-Test Menu #3
Check High
Power Supplies
Diagnostics
Self Tests
Self-Test Menu #4
Check Indicators
Diagnostics
Self Tests
Self-Test Menu #3
Check Line
Frequency
Diagnostics
Self Tests
Self-Test Menu #2
Diagnostics
Self Tests
Self-Test Menu #5
Check Multiplexor
Diagnostics
Self Tests
Self-Test Menu #9
Check Network
Communications
Port
Diagnostics
Check Reference
Power
Diagnostics
Self Tests
Self-Test Menu #7
Self Tests
Self-Test Menu #6
Check RS232
Communications
Port
Diagnostics
Check
Temperature
Diagnostics
Self Tests
Self-Test Menu #7
Self Tests
Self-Test Menu #8
Clear Alarm
Diagnostics
Command
Menu Path
Description Of Command
(From root)
Counters
Events Log
Events Logged #4
Clear Alarm Flags
Diagnostics
Maintenance
Maintenance Menu
#1
Clear Attention
Flags
Diagnostics
Maintenance
Maintenance Menu
#2
Clear
Communication
Errors Counter
Diagnostics
Diagnostics
Events Log
Events Logged #3
Used to clear this days accumulated readings.
Maintenance
Maintenance Menu
#4
Clear Event Log
Diagnostics
Maintenance
Maintenance Menu
#3
Clear High
Temperature
Counter
Diagnostics
Clear Low
Temperature
Counter
Diagnostics
Clear Network
Errors Counter
Diagnostics
Events Log
Events Logged #2
Events Log
Events Logged #2
Events Log
Events Logged #3
Clear Power
Supply Fault
Counter
Diagnostics
Diagnostics
Events Log
Events Logged #5
Events Log
Events Logged #1
Command
Menu Path
Description Of Command
(From root)
Clear System
Errors Counter
Diagnostics
Events Log
Events Logged #5
Continuous OnLine
Measurements
Enable MUX
Configuration
Continuous OnLine
Settings
Settings Menu #8
Enable SOM
Configuration
Settings
Settings Menu #8
Factory Setup
Diagnostics
Maintenance
Maintenance Menu
#3
Instrument
Information
Diagnostics
Self Tests
Self-Test Menu #1
Last Reset Date
Diagnostics
Events Log
Events Logged #1
Measurement
Duration
Configuration
Settings
Settings Menu #9
Network
Configuration
Settings
Settings Menu #4
Phase Adjust
Configuration
Settings
Settings Menu #2
Command
Menu Path
Description Of Command
(From root)
Configuration
Settings
Settings Menu #4
Purge Storage
Memory
Diagnostics
Maintenance
Maintenance Menu
#4
Restore Settings
Configuration
Settings
Settings Menu #1
Save Settings
Configuration
Settings
Settings Menu #1
Set Sensitivity
Configuration
Settings
Settings Menu #5
Measurements
Single Shot
Measurements
Single Shot
Measurements
Single Shot
Command
Menu Path
Description Of Command
(From root)
Measurements
Single Shot
Upgrade
Firmware
Maintenance
Maintenance Menu
#5
User Attention
Flag Set/Reset
Diagnostics
Maintenance
Maintenance Menu
#2
2.1
Operating Modes
The BusTrac has two main modes: the Remote Control Mode and the Continuous Online Mode. Also, two distinct connection modes can be used when collecting data with
BusTrac: Single Direct Connection and Multiple Addressed Connection. For more
information regarding connection modes, please refer to the BusTrac Installation Guide.
The two main operating modes are mutually exclusive; you cannot operate in both modes
simultaneously. However, you can switch back and forth between the modes. Most
customers will probably choose one mode of operation and have little need to change it.
There is a third mode of operation that may be used occasionally: the Idle Mode. This
mode is used for configuring the BusTrac via the keypad, and once this is done, the Idle
Mode will rarely be needed. A road map of the menu system is provided in Section 3.
2.1.1
2.1.2
2.1.3
Idle Mode
Pressing the Cancel key on the front panel once will bring the BusTrac into Idle Mode
once the current test sequence is completed.
In this mode of operation, the BusTrac accepts commands from the front panel keypad.
The user will configure all aspects of the BusTrac operation and then, usually, command
the BusTrac to go On-Line.
2.2
Power Up Options
The BusTrac has some operating modes that are only accessible while pressing a
special key on the front panel display during power up. These special modes of
operation are:
3.
3.1
Power Up
BusTrac Vxx.xx
Copyright (c) 2000
Iris Power Eng.
Initializing...
The power up message is usually displayed for only a few seconds, after which, the
instrument will either go immediately on-line or idle.
3.2
Use the
There are three main menu items logically separating the three main functionalities of the
BusTrac. The Measurements menu contains command items used to place the
BusTrac on-line (monitoring) or to perform single shot measurements. The
Configuration menu contains menu items used to setup the BusTrac. The
Diagnostics menu contains menu items that can be used to perform self-tests,
diagnostics and maintenance.
3.3
Measurements
Measurement Menu
The Measurement Menu displays the Continuous On-Line monitoring command and
the Single Shot sub-menu. The screen looks like this:
Measurement Menu
->Continuous On-Line
Single Shot
3.3.1
Measurements
Line
Measurement Menu
Continuous On-
Select the Continuous On-Line command to place the BusTrac On-Line. Please
note that to configure the BusTrac you must select the Configuration command on
the BusTrac Main Menu. To perform a single measurement, select the Single Shot
command.
3.3.2
Measurements
Measurement Menu
Single Shot
The Single Shot sub-menus allow the user to select a coupler input pair and a
measurement sensitivity range. The Single Shot menu looks like this:
Single Shot Menu #1
->More...
500mV-8000mV Range
Couplers P1-RED
The Single Shot Menu #1 display shows the user what the current sensitivity range
is, (500mV to 8500mV range is shown) and the current inputs enabled (Couplers P1RED is shown). The user can select from the following ranges:
Also, the user can choose from six coupler pairs. The coupler pairs are:
Couplers
Couplers
Couplers
Couplers
Couplers
Couplers
Please note, if the external multiplexor is not installed, or not functioning properly, the
user only has a single option for the input, the Couplers P1-Red input.
Single Shot Menu #2
->More...
Get New Data
View Last Data
The Single Shot Menu #2 has two commands: Get New Data and View Last
Data. Select the Get New Data command to run a single measurement. If the
BusTrac was configured to run a 1 Second test, then each measurement sweep takes
one second to complete, and the entire test will be completed in about 45 seconds. If the
BusTrac was configured to run a 5 Second test then each measurement sweep takes
five seconds to complete, and the entire test will be completed in about 3 minutes.
The Get New Data command is used to perform a Single Shot Test measurement.
This command is used to help users determine the proper sensitivity to select for a
particular coupler pair. When this command is issued, the data obtained is not stored in
the Daily Archived Data or the Monthly Archived Data archive it is discarded.
When a 1 second test is selected, the display shows the following information:
Acquiring data
Running test
X..........
When a 5 second test is selected, the display shows the following information:
Acquiring data
Running test
1..........
Acquiring data
Running test
***?..........
The BusTrac will continue with the test, but will wait until it can complete a measurement
cycle without detecting any glitches before continuing.
During a Single Shot Test the user can press the CANCEL key to abort the test and the
display will show:
User abort
Test aborted
Press OK
The View Last Data command is used to view the results of the last test. Please note
that if a test was aborted or otherwise incomplete, this command will still show Test
data is invalid.
+NQN:
-NQN:
+QMax:
-QMax:
0,
0,
0,
0,
0
0
0
0
The two columns of numbers represent the +NQN , NQN, +QMax and -QMax values for the first coupler,
MACH, on the left and the second coupler, SYS, on the
right.
These values are truncated integer values and are rounded up or down to the nearest
whole number. Press OK or CANCEL to return to the menu display.
When performing single-shot measurements, the Alarm Thresholds are ignored.
3.4
Configuration
3.4.1
Configuration
3.4.1.1
Configuration
Settings
Settings
Settings Menu #1
Settings Menu #1
More...
->Restore Settings
Save Settings
Restore Settings
This command is used to restore all current settings from the permanent non-volatile
memory. This is useful if you want to re-call a previously saved configuration.
Press either , or the OK key to restore the saved settings when the cursor is
displayed to the left of the Restore Settings command item. The New Data
Indicator should blink (green) momentarily to let you know the settings were actually
restored.
Save Settings
This command is used to save all current settings to permanent non-volatile memory.
This is useful if you want to temporarily reconfigure the BusTrac and then restore its
setup to the previous condition.
Press either , or the OK key to save the current settings, when the
cursor is
displayed to the left of the Save Settings command item. The New Data Indicator
should blink (green) momentarily to let you know the settings were actually saved.
3.4.1.2
Configuration
Settings
Settings Menu #2
Settings Menu #2
More...
->AC Line Sync (MACH)
Phase Adjust +090
MACH
090 Deg
AC Line Sync
This command is used to select the source of the AC line frequency signal source.
There are two sources for the AC Line Sync signal: MACH or External.
Press either
When MACH is selected, the AC Line Sync source is coupler MACH, the first coupler.
When EXT is selected, the AC Line Sync source is the external reference.
Note:
If a valid AC synchronization signal cannot be detected, measurements will not
be made.
The External Reference input must be > 100 mVAC and less than 250 VAC.
Phase Adjust
This command is used to shift BusTracs internal zero crossing detector trigger.
Normally, the AC Line Sync is derived from MACH, which is a capacitive coupler that
results in a voltage shift of 90 degrees from the high voltage on the generator.
The shift is incremented
degrees.
or decremented
Note:
A shift of 345 degrees is the same as a shift of 15 degrees!
3.4.1.3
Configuration
Settings
Settings Menu #3
Settings Menu #3
More...
->Coupler P1-Red
Alarm=No NQN,No Qm
Alarm Threshold settings are only in effect when the BusTrac is in Continuous On-line
Mode. There are six pairs of alarm settings, one for each of the six input pairs that are
available. An alarm can be based on an absolute NQN value and/or QMax value for a
given pair. If the Alarm Threshold is zero, the alarm is disabled.
Select the Alarm Threshold of an input pair by moving the cursor down to the Coupler
menu item and then use the
keys to select the pair.
Move the cursor to the Alarm menu item and press OK. The display will show the
current alarm levels for the Coupler pair previously selected.
Select Alarm Level:
[ NQN ],[Qmax ]
-OFF- , -OFF^
Use the
keys to increment or decrement the
number above the ^ cursor. Alarm Threshold values
range from 1 to 65535. Press F1 to reset both Alarm
Threshold levels to 0.
keys
Note:
In reality, it is not possible to obtain readings of 65535 for NQN or QMax. The
BusTrac instrument does allow for these values, even though they are not
practical values.
Before BusTrac indicates an Alarm Condition, an alarm threshold must be
exceeded on four consecutive tests.
Settings Menu #3
More...
Coupler P1-Red
->Alarm=No NQN,00400
If you press F1 in this menu, the currently displayed values for the given coupler pair will
be copied into all Alarm Thresholds for all coupler pairs.
Note:
When the coupler pair selection cannot be changed, and a double asterisk
appears next to the P1-Red coupler, the multiplexor cannot be found, so other
coupler pair selections are disabled.
3.4.1.4
Configuration
Settings
Settings Menu #4
Power On Mode
When BusTrac is powered up, or reset, it can be programmed to go immediately to OnLine or Idle. The selection is made by the Power On command.
Go to Idle mode at power up, or after reset.
Settings Menu #4
More...
->Power On: IDLE
Network: ENABLED
Go to On-Line at power up, or after reset.
Settings Menu #4
More...
->Power On: ON-LINE
Network: ENABLED
On-Line
Network
BusTrac has three communications protocols built in RS232, RS485 and fiber optics
(available internally, jumpers must be set see BusTrac Installation Guide for more
information.)
The RS485/fiber optics protocol uses a multi-drop addressing scheme that allows up to
99 devices to be networked together on a simple four-wire RS485 connection. Due to
the complexity of the addressing scheme, the RS485/fiber optics and RS232 protocols
are mutually exclusive. You must disable one protocol in order to use the other.
3.4.1.5
Settings Menu #4
More...
Power On: ON-LINE
->Network: ENABLED
Settings Menu #4
More...
Power On: ON-LINE
->Network: DISABLED
Configuration
Settings Menu #5
Settings
Sensitivity
BusTrac has six sensitivity ranges spanning 5 mV to 8500 mV. Each input pair can have
its own sensitivity range selected.
Settings Menu #5
More...
Couplers P1-Red
->Disabled
If Disabled is selected, the coupler pair will not be monitored when the BusTrac is in
Continuous On-line Mode. For each coupler pair, the user selects the sensitivity ranges.
(see Section 3.3.2)
Press F1 to copy the sensitivity last used in the Single Shot Get New Data command.
Press F2 to select Disabled.
Note:
If a double asterisk appears next to the coupler pair P1-Red, the BusTrac
cannot detect the external multiplexor, and therefore does not allow the user to
choose ranges for these coupler pairs.
Generally speaking, the +Qmax or Qmax values should be about half the value of the
maximum sensitivity selected. Refer to Section 3.3.2 on how to collect a single shot of
data to determine where to set the sensitivity range. Use the following table to select the
proper sensitivity range:
(Highest sensitivity)
(Lowest sensitivity)
Sensitivity Range
5 mV to 85 mV
10 mV to 170 mV
20 mV to 320 mV
50 mV to 850 mV
100 mV to 1700 mV
200 mV to 3200 mV
500 mV to 8500 mV
< 45 mV
< 90 mV
< 180 mV
< 450 mV
< 900 mV
< 1800 mV
< 4500 mV
3.4.1.6
Configuration
Settings
Settings Menu #6
Change Name
Each BusTrac needs a unique name of up to 16 characters. This name is primarily used
for identification purposes when multiple BusTracs are networked together. We suggest
you name the BusTrac appropriately for the machine or equipment to which the BusTrac
is connected.
Settings Menu #6
More...
->Change Name
>BusTrac 001
<
Change
Instruments Name
>BusTrac 001
^
Use the
keys to move the cursor ^ and the
keys to adjust the character displayed.
3.4.1.7
Configuration
Settings
Settings Menu #7
Change Date
BusTrac has a built-in real-time clock. This clock uses a lithium battery source to provide
and maintain power when the BusTrac is not power by an external electrical source.
Normally, the clock should be checked every six months to a year, and adjusted for drift.
Settings Menu #7
More...
3-8 Menu System & Display Screens
->Date Setup
Change month..
*Daylight Saving On
Feb 01/00 01:00:01
^^^
Press
Note:
Invalid dates can lead to unpredictable results.
3.4.1.8
Configuration
Settings
Settings Menu #8
Enable MUX
Most BusTracs are shipped with an external six-pair input multiplexor (MUX). The
multiplexor is designed on a multi-layered circuit board which allows high frequency
signals to be switched in and out of the measurement circuit path as necessary. In some
circumstances, it may be beneficial to access the external coupler connections via the
BNC-type connectors provided on the front panel of the multiplexor. When this is
required, you must disable the multiplexor control via BusTracs Enable Mux command.
Use the
Settings Menu #8
More...
->MUX Enabled
SOM Enabled
The external multiplexor has a green indicator in the lower right-hand corner. The
indicator must be lit for normal BusTrac operation.
Note:
When the external multiplexor is disabled, Continuous On-line Mode cannot
proceed.
3.4.1.9
Configuration
Settings
Settings Menu #8
As applicable
The external SOM and AOM have a yellow indicator that blinks every second or so,
indicating that they are working properly.
3.4.1.10
Configuration
Settings
Settings Menu #9
Test Duration
This command is used to select the Test Duration. It can be set for either 1s or 5s test
duration.
Settings Menu #9
More...
->1 Second Test
Use the
5 Second Test
When the 1 Second Test is enabled, the BusTrac performs an entire test in about 45
seconds. This is beneficial during the Continuous On-line Mode because it results in
quicker test cycles more measurements are performed on the enabled coupler pairs in
one day.
When the 5 Second Test is enabled, the BusTrac performs an entire test in about 3
minutes. This is beneficial when very low partial discharges level are present the
longer measurement cycle results in more pulses captured.
The actual acquired data is normalized such that under normal conditions, the same
values should be recorded regardless of the Test Duration used.
3.4.1.11
Configuration
Settings
The default setting for this item is Alert SYS, it is used in normal situations and will allow
all incoming system noise to be recorded. Depending on the configuration of the
BusTrac, an alarm may be sent to the AOM and/or an analog signal for all over pulses
will go through the ASOM.
In some situations where there is excessive system noise it may be useful to choose
Ignore SYS. This will ignore system noise, will not alarm and overs will not be reflected in
the ASOM.
Settings Menu #10
More...
->Ignore SYS
3.4.2
Configuration Menu
Attention
The Attention menu item contains a list of commands to setup, or select, specific
events or conditions that will cause BusTracs front panel Attention indicator to blink.
This will indicate that user intervention is required.
3-10 Menu System & Display Screens
The Attention settings are used primarily as a diagnostic aid to the user; there is no
impact or effect on BusTracs operation regarding the Attention indicator or the
Attention settings.
Each submenu contains the name of a condition that can cause the Attention indicator
to blink and its current status: Enabled or Disabled. Each flag is ORed to control the
Attention indicator. This means that if multiple conditions are programmed to cause the
indicator to blink, you must read the diagnostics information to determine which events
are active. Alternatively, the user can select the Attention menu and scan all the flags
the bottom line displays the current status of the flag.
For all submenus, pressing F1 will toggle the Enabled / Disabled state.
Pressing the
Pressing the key on the Flag line (the bottom line) sets the flag. This is a diagnostic
feature, and should not be used for setting flags.
Most flags have a latching behavior. That is, once set, they remain set even if the
condition that caused the flag to become set is no longer true. An asterisk in the
description field below indicates the exceptional flags that do not latch.
3.4.2.1
Temperature Limits
When enabled, the Attention indicator will blink if the internal BusTrac temperature goes
below -20 C or above 70 C. Although the recommended operating temperature range
is 0 C to 35 C, the BusTrac can temporarily operate past these limits.
Attention Menu #1
->Temperature Limits
Disabled
Flag is Clear
3.4.2.2
Enabled
3.4.2.3
Enabled
Hardware Reset
This flag becomes set whenever the BusTrac is reset, by a power up or hardware reset.
This flag can be used to detect power outages.
Attention Menu #3
->Instrument Reset
Disabled
Flag is Clear
3.4.2.4
Disabled
Communication Errors
This flag is set whenever a communication error is detected. This is a diagnostics flag
that can be used to identify BusTracs with communication wiring problems, such as
excessively noisy signals.
Attention Menu #4
->Comm Errors
Disabled
Flag is Clear
3.4.2.5
Disabled
Network Errors
This flag is set whenever a network communication error is detected. This is a
diagnostics flag that can be used to identify BusTracs with communication wiring
problems, such as excessively noisy signals.
Attention Menu #5
->Network Errors
Disabled
Flag is Clear
3.4.2.6
Disabled
Host Attention
The host computer controller uses this flag to alert personnel of some condition requiring
user intervention. The BusTrac does not set it. Users can set or clear this flag to
indicate some specific condition.
Note: This flag can be extremely useful when attempting to identify a particular BusTrac
in a location where many BusTracs are located near each other.
Attention Menu #6
->Host Attention
Disabled
Flag is Clear
3.4.2.7
Disabled
Attention Menu #7
->90% Memory Full
Disabled
Flag is Clear
3.4.2.8
Enabled
AC Sync Loss
When BusTrac loses the AC Sync signal, this flag becomes set. Note that if there is no
AC Sync, then no data is being collected.
Attention Menu #8
->AC Sync Loss
Disabled
Flag is Clear
3.4.2.9
Disabled
Memory Failure
When the BusTrac detects a memory error, it sets this flag. Memory errors are very rare,
but can lead to inaccurate data being collected. When this flag is set, the BusTrac will
continue to acquire data if programmed to do so, but users should be aware that the data
might not be useable.
Attention Menu #9
->Memory Failure
Disabled
Flag is Clear
3.4.2.10
Enabled
Clock Failure
When BusTrac detects a real-time clock failure, it sets this flag. Clock errors are very
rare, but can lead to inaccurate data collected. When this flag is set, the BusTrac will
continue to acquire data if programmed to do so, but users should be aware that the data
might not be useable.
Note:
The real time clock is used to time-stamp measurement data that is stored to
non-volatile memory.
Attention Menu #10
->Clock Failure
Disabled
Flag is Clear
3.4.2.11
Enabled
Battery Low
This flag becomes set when the on-board battery requires replacement. The BusTrac
uses a battery to supply power to the memory containing the various run-time
parameters. When powered, the BusTrac does not use this battery, so failure will only
affect BusTracs that are powered off.
Enabled
Note:
1. The BusTrac will continue to operate properly when AC power is supplied
regardless of the condition of the battery.
Note:
2. Data is stored in non-volatile electrically erasable read-only memory. The
battery does not affect stored data. In fact, stored data will remain valid for over
100 years!
Note:
3. If BusTrac is subjected to a severe electromagnetic pulse, or ground rise, the
contents of the memory can be erased.
3.4.2.12
*Multiplexor Error
BusTrac was designed to operate with an external six-coupler pair multiplexor. If the
multiplexor is absent, or malfunctioning, or disabled, this flag becomes set. However, if
the multiplexor is detected again, this flag automatically clears.
Attention Menu #12
->No MUX Error
Disabled
Flag is Clear
3.4.2.13
Enabled
*SOM Error
This flag is set whenever the SOM is enabled within the BusTrac, but cannot be detected
by the BusTrac, or is perhaps malfunctioning.
Attention Menu #13
->SOM Error
Disabled
Flag is Clear
3.4.3
Configuration Menu
As applicable
Display Data
Display Data Menu items show all the screens that are cycled at five-second intervals
when the BusTrac is in Continuous On-line Mode. Any combination of flags can be set.
These settings do not have an effect on the operation of the BusTracs data acquisition
system they are purely for user-customization of the information displayed during
monitoring.
For all sub-menus, pressing F1 will enable a display screen.
For all sub-menus, pressing F2 will disable a display screen.
3.4.3.1
Display Menu #1
->Temp. & Clock
Disabled
Enabled
3.4.3.2
Enabled
3.4.3.3
Instrument Information
Show instrument information.
Display Menu #3
->Instrument Info
Disabled
Enabled
3.4.3.4
Enabled
The alarm will not trigger until 4 consecutive tests have exceeded the alarm levels; as the
alarm levels begin to be passed, the 0:4 will progress through 1:4, 2:4, 3:4 and then
alarm on 4:4.
3.4.3.5
Enabled
During Continuous On-line Mode the display will show the following:
Active Coupler Pair
Input P1-Red
Range: 20mV-340mV
3.4.3.6
AC Sync Voltage
Shows the AC Sync Voltage.
Display Menu #6
->AC Sync Voltage
Disabled
Enabled
3.4.3.7
System Information
Shows BusTrac System Information.
Display Menu #7
->System Info.
Disabled
Enabled
07
0024
000%
00
3.5
Diagnostics Menu
3.5.1
Diagnostics Menu
Events Log
BusTrac keeps track of some operating events, such as, number of times the instrument
was reset. These events are recorded in a counter that is incremented every time the
event occurs. The commands listed in this section are used for diagnostics purposes
only; they do not affect the operation of BusTracs data acquisition system.
Each Events Log counter has a maximum value of 65535 counts.
3.5.1.1
Diagnostics
Events Log
Events Logged #1
Reset On
This command resets the date the BusTrac has recorded as its last reset date. Normally,
BusTrac reads the date from its real time clock every time it is reset, and stores this
information into the Reset On date in the Events Log.
Events Logged #1
More...
->Reset On Jan 01/00
Reset Count= 00001
Note:
BusTrac performs a reset during power up and power down. If power is removed
then re-applied, the reset counter will increment by two.
Reset Count
This command clears the counter which increments every time the BusTrac is reset.
Events Logged #1
More...
Reset On Jan 01/00
->Reset Count= 00001
Press
Note:
This counter can be useful in determining how frequently the BusTrac
experiences power outages or brown-outs.
3.5.1.2
Diagnostics
Events Log
Events Logged #2
Press
0.
3.5.1.3
Events Logged #2
More...
High Temp = 00000
->Low Temp = 00000
Press
0.
Diagnostics
Events Logged #3
Events Log
Press
Press
3.5.1.4
Diagnostics
Events Log
Events Logged #4
Press
Events Logged #4
More...
Coupler P1-Red
->Alarm Count= 00000
Press
Note:
Clearing the alarm counter does not clear the active alarm. If the Alarm Indicator
is lit, you must clear the alarm condition as well the counters and the alarm
status are separate flags.
3.5.1.5
Diagnostics
Events Log
Events Logged #5
Press
3.5.2
Events Logged #5
More...
Power Supply=00000
->System Errs= 00000
Press
Diagnostics Menu
Maintenance
The Maintenance submenu, under the Diagnostics menu, is used to clear flags that
may have been set during normal operation. Specifically, the Alarm Indicator, the
Attention Indicator and storage memory status can be viewed and/or cleared using the
Maintenance command.
3.5.2.1
Diagnostics
Maintenance
Maintenance Menu #1
Press
See below for an example of the User Alarm Flag setting. When the User Alarm Flag
(or any alarm flag) is set, the BusTrac front panel NQN / QMax Alarm indicator is lit.
Maintenance Menu #1
More...
->Alarm is SET
Code = ------U=40
For example,
Maintenance Menu #1
More...
->Alarm is SET
Code = -23--6-=26
3.5.2.2
Diagnostics
Maintenance
Maintenance Menu #2
Press
Note:
All Attention Flags are cleared simultaneously it is not possible to clear only a
selected flag from this screen. To clear an individual Attention Flag, use the
Attention Configuration menu; see Section 3.4.2 for details.
3.5.2.3
Diagnostics
Maintenance
Maintenance Menu #3
Factory Setup
This command restores the BusTracs configuration to default settings.
Maintenance Menu #3
More...
->Factory Setup
Clear Event Log
Press
The New Data Indicator should blink momentarily (green) to indicate the setup was
actually restored.
The default settings are as follows:
Press
The New Data Indicator should blink momentarily (green) to indicate the Event Log was
actually cleared.
3.5.2.4
Diagnostics
Maintenance
Maintenance Menu #4
Press
The New Data Indicator should blink momentarily (green) to indicate the data was
actually erased.
Purge Storage Memory
This command clears BusTracs storage memory. The memory storage contains a
summary of the last months daily data, and 24 months of summarized monthly data.
The display shows the used memory. At the end of every month, the used memory
increases by about 4%. When in Continuous On-line Mode, the memory will fill in 24
months.
Note:
Once the storage memory is purged, it cannot be restored.
Maintenance Menu #4
More
Purge Daily Data
->Used memory: 0%
Press
The New Data Indicator should blink momentarily (green) to indicate the memory was
actually erased.
The keypad becomes unresponsive for a few moments while the memory is being
permanently erased.
3.5.2.5
Diagnostics
Maintenance
Maintenance Menu #5
Upgrade
This command places BusTrac into a special programming mode, called Code Loader
Mode. While in this mode of operation, the BusTracs firmware can be upgraded by Iriss
Upgrade utility program. See the instructions supplied with the Upgrade version for more
information or contact Technical Support at Iris Power Engineering for more information.
(see Section 6.2.1)
Maintenance Menu #5
More...
->Upgrade...
Press
Note:
Normally, the firmware upgrade utility will automatically return the BusTrac to
normal operation once the upgrade process is complete. However, if you must
set the BusTrac to normal operating mode, simply remove and re-apply the
power. Once in Code Loader Mode, the BusTrac becomes completely
unresponsive and will not be able to take any measurements until the instrument
is restored to normal operation.
3.5.3
Diagnostics Menu
Self Tests
The Self Test commands are used to check the operating condition of the BusTrac.
3.5.3.1
Diagnostics
Self Tests
Self-Test Menu #1
Instrument Information
This command displays BusTrac model information, hardware and firmware versions, the
BusTracs programmed name, serial number, installed options and, finally, Iris Power
Engineerings worldwide web address.
Self-Test Menu #1
More...
->Information
Press
Press OK to view the next screen. There are three screens in total.
Model: BusTrac
H/Ware: BUSRTRMACH
S/Ware: 04.03
Instrument Name:
>BusTrac 001
<
SN# BUSTR9934701
Options: 0279
www.irispower.com
3.5.3.2
Diagnostics
Self Tests
Self-Test Menu #2
AC Line Frequency
60.000 Hz
16.667 mSec
AC Sync Voltage
This command measures the magnitude of the AC signal measured on coupler MACH,
the External Reference Input, which ever is used as the AC Sync Source.
The voltage displayed is presented as a range. For example, if the input voltage is 162
mVAC, the display will show 150 to 200 mVAC.
Self-Test Menu #2
More...
Check Line Freq.
->AC Sync Voltage
3-24 Menu System & Display Screens
AC Sync Voltage
150 to 200 mVAC
3.5.3.3
Diagnostics
Self Tests
Self-Test Menu #3
Check Indicators
This command is used to check the operating condition of BusTracs front panel
indicators.
Note:
In order to test the Attention Indicator, the User Attention Flag must be set.
Self-Test Menu #3
More...
->Check Indicators
Check Display
Press
IMPORTANT:
If you Check Indicators, the NQN / QMax Alarm indicator will also be set,
and will trigger an alarm in the Alarm Output Module, if it is installed.
Check Display
This command checks the liquid crystal display to make sure all segments are
functioning and all characters are displayed.
While testing the display, all characters are printed to screen, starting at the top line, then
the third, the second and lastly the fourth. This pattern repeats until the test is stopped.
Self-Test Menu #3
More...
Check Indicators
->Check Display
Press
Note:
If the display is too dim to read, try adjusting the LCD Contrast Control. See
Figure 1-1. BusTrac Front Panel.
3.5.3.4
Diagnostics
Self Tests
Self-Test Menu #4
3.5.3.5
Diagnostics
Self Tests
Self-Test Menu #5
3.5.3.6
Self-Test Menu #5
->More...
+5 Power = Ok
-5 Power = Ok
Diagnostics
Self-Test Menu #6
Self Tests
Note:
For information on how to replace the battery, please see the BusTrac
Installation Guide.
Note:
VRef does NOT refer to the AC Sync voltage; it refers to an internal reference
voltage used for decoding PD pulses.
3.5.3.7
Diagnostics
Maintenance
Self-Test Menu #7
When the port is operating properly, no error message is displayed. This self-test is
typically used at the factory.
3.5.3.8
Self-Test Menu #7
More...
Check COMM
->Check Network
Diagnostics
Self-Test Menu #8
Self Tests
Check Temperature
This command checks the internal temperature of the BusTrac. The temperature is
measured directly on the data acquisition board and reflects the temperature in Celsius
of the circuit board, not the ambient temperature.
3.5.3.9
Self-Test Menu #8
->More...
Temperature +030.0
Diagnostics
Self-Test Menu #9
Self Tests
Check Multiplexer
This command checks the status of the externally connected multiplexor.
Self-Test Menu #9
->More...
MUX Status Enabled
Self-Test Menu #9
->More...
MUX Status DISABLED
Self-Test Menu #9
->More...
MUX Status NOT Found
4.
4.1
Setup Instrument
Settings
Attention
->Display Data
Display Menu #1
->Temp. & Clock
Enabled
Display Menu #2
->Power Supplies
Enabled
Display Menu #3
->Instrument Info
Enabled
Display Menu #4
->This Days Data
Enabled
Display Menu #5
->Selected Input
Enabled
Display Menu #6
->AC Sync Voltage
Enabled
Display Menu #7
->System Info.
Enabled
Setup Instrument
Settings
->Attention
Display Data
Attention Menu #1
->Temperature Limits
Disabled
Flag is Clear
Attention Menu #2
->Power Supply
Disabled
Flag is Clear
Attention Menu #3
->Instrument Reset
Disabled
Flag is Set
Attention Menu #4
->Comm Errors
Disabled
Flag is Clear
Attention Menu #5
->Network Errors
Disabled
Flag is Clear
Attention Menu #6
->Host Attention
Disabled
Flag is Clear
Press
If the Flag is Set, move the cursor down to the Flag line
and press to clear the flag.
Attention Menu #7
->90% Memory Full
Disabled
Flag is Clear
Attention Menu #8
->AC Sync Loss
Disabled
Flag is Clear
Attention Menu #9
->Memory Failure
Disabled
Flag is Clear
Setup Instrument
->Settings
Attention
Display Data
Settings Menu #2
->More...
AC Line Sync (MACH)
Phase Adjust +090
Press
item.
Settings Menu #3
More...
->Couplers P1-Red
Alarm=No NQN,No Qm
Press
to
to adjust
4.2
Settings Menu #4
->More...
Power-On: ON-LINE
Network: ENABLED
Settings Menu #5
->More...
Couplers P1-Red
20mV-340mV
Range
Settings Menu #8
->More...
MUX Enabled
SOM Disabled
Settings Menu #9
->More...
5 Second Test
Setup Instrument
->Settings
Attention
Display Data
Measurement Menu
->Continuous On-Line
Single Shot
Press
Press OK or
Temperature: +038.0
Temperature is ok.
Jan 21/00 12:01:59
Diagnostics
Power Supplies=ok.
Sync Reference=ok.
System Faults=ok.
BusTrac Model II
Version 04.03
SN: 9934701
AC Voltage
mVac: 50 to 100
Frequency: 59.9 Hz
Alarm Code:
Attention:
Memory Used:
Status:
07
1000
004%
00
MUX error.
Trying next coupler
pair.
Wait a moment...
5.
Termination Panel
5.1
Description
The Termination Panel is used to connect up to six pairs (12 couplers) to the
BusTrac instrument.
The Termination Panel is housed inside the BusTrac enclosure, and internally
connected to the BusTrac electronics.
The Termination Panel receives power and control signals from the BusTrac
Electronics.
The Termination Panel contains a single green indicator that is turned on when
BusTrac performs a measurement.
BusTrac automatically selects the coupler pair when a measurement is performed.
The Termination Panel contains surge protection circuitry.
For detailed information and dimensional diagrams on the Termination Panel, see the
BusTrac Installation Guide.
6.
6.1
Troubleshooting Guide
The following section is meant to be used as a simple guide for troubleshooting common
problems. If you experience difficulties in getting your BusTrac to function properly,
contact Technical Support at Iris Power Engineering.
The BusTrac display is
blank, and does not
appear to be working.
The BusTrac
NQN/QMax Alarm
indicator is set
The Attention indicator
is blinking, but the
BusTrac appears to be
working properly.
8+1+4 = D
8+2+4 = E
8+1+2+4 = F
80+10=A0
800+100=A00
so 2 + 4 + 40 + 80 + 400 = 04C6
3. If Flag 0001 is set, the BusTrac has experienced
temperature extremes outside its operating limits.
Check the Events Log in Section Diagnostics Menu
Events Log.
4. If Flag 0002 is set, Contact Iris Power Engineering for
technical support. See Maintenance & Service in
Section 6.2.3.
5. If Flag 0004 is set, the BusTrac was reset by a powerup operation, or by a user. Check the Events Log in
Section Diagnostics Menu Events Log on page 3-17.
6. If Flag 0008 is set, BusTrac has experienced at least
one communications error. Check the Events Log in
Section Diagnostics Menu
Events Log.
7. If Flag 0010 is set, BusTrac has experienced at least
one network error on its RS485 or fiber optic
communications bus. Check the Events Log in
Section Diagnostics Menu
Events Log.
8. If Flag 0020 is set, a user has turned on the Attention
Indicator. See Diagnostics
Maintenance
Maintenance Menu #2 Section 3.5.2.2.
9. If Flag 0040 is set, BusTracs memory is more than 90%
full. You should download BusTracs memory. After a
successful download, erase the memory. See
Diagnostics
Maintenance
Maintenance
Menu #4.
10. If Flag 0080 is set, BusTrac is not detecting any AC
Sync voltage. This may be normal if BusTrac is off-line.
Try running the diagnostics. See Diagnostics
Self Tests
Self-Test Menu #2.
11. If Flag 0100 is set, the BusTrac experienced a memory
fault. Contact Iris Power Engineering for technical
support. See Maintenance & Service in Section 6.2.3.
12. If Flag 0200 is set, set BusTracs clock.
13. If Flag 0400 is set, replace BusTracs battery. See
BusTrac Installation Guide for more information.
14. If Flag 0800 is set, the external multiplexor is not
connected, is malfunctioning or was disabled. Try
enabling the multiplexor. See Configuration
Settings
Settings Menu #8.
Reset the Attention Indicator as described in Diagnostics
Maintenance
Maintenance Menu #2 Section
3.5.2.2.
6-2 Troubleshooting & Support
Measurements cannot
be performed because
there is a Sync
Signal Error
message.
Unable to communicate
with BusTrac via front
panel RS232
connector.
Unable to communicate
with the BusTrac via
the RS485 or fiber optic
network.
6.2
6.2.1
Technical Support
If you require additional technical support, please contact Iris Power Engineerings
Technical Support at e-mail techsupport@irispower.com or fax 416-620-1995 or
telephone 416-620-5600 from 9:00 a.m. to 5:00 p.m. Eastern Standard Time.
6.2.2
Sales
If you would like to obtain additional materials, please contact your sales representative
at Iris Power Engineering at 416-620-5600, 9:00 a.m. to 5:00 PM Eastern Standard Time.
6.2.3
6.2.4
7.
Specifications
Electrical Specifications:
Supply Voltage
Supply Power
< 30 Watts
Fuse
Test Duration
32 Hz to 75 Hz
The instrument automatically adjusts measurement
cycles based on the input frequency of the AC
Synchronization Signal. The instrument can track small
changes in the frequency during a test cycle. All
measurement data is normalized to the AC
Synchronization Signal frequency. The power line
frequency measured by the instrument is accurate to
+/-2%.
Specifications 7-1
Environmental Conditions:
Operating Temperature
Storage Temperature
Temporary Operating
Temperature Extremes
Humidity
Physical Specifications:
Dimensions
Weight
10 lbs (5 kg)
Features:
Communication
Enclosure
Required Connections:
AC Power
(If this option is installed)
Signal Inputs
7-2 Specifications
8.
Index
2
2-D data .............................................. 1-4, 2-13
A
Acquiring Data
front panel indicator ...................................1-3
Alarm Output Module
configure alarm levels ....................... 2-7, 3-5
operation....................................................1-5
alarm threshold, definition.............................1-5
Alarms
Clearing alarms .......................................3-20
configure alarm levels ...............................3-5
definition ....................................................1-5
Archived Data
Daily................................................. 1-4, 2-13
Monthly ............................................ 1-4, 2-13
Attention
90% Memory Full.....................................3-12
AC Sync Loss ..........................................3-13
Battery Low..............................................3-13
Clock Failure............................................3-13
codes .........................................................6-1
Communication Errors.............................3-12
configure attention flag settings...............3-10
front panel indicator ...................................1-4
Hardware Reset.......................................3-11
Memory Failure........................................3-13
Multiplexor Disabled/Missing...................3-14
Network Errors.........................................3-12
Power Supply Monitor .............................3-11
reset attention indicator ...........................3-21
SOM Missing ...........................................3-14
Temperature Limits..................................3-11
User flag ..................................................3-12
B
battery
check voltage................................... 2-8, 3-26
replacing ..................................................3-26
C
circular buffer, definition ................................1-5
clock
setting ........................................................3-8
command
change clock...................................... 2-7, 3-8
change instrument name................... 2-8, 3-8
check AC sync frequency................ 2-8, 3-24
Index 8-3
menus
menu map ................................................. 3-1
menu paths................................................ 2-7
navigating .................................................. 1-6
Monthly Archived Data................. 1-4, 2-13, 3-3
multiplexor...................... See termination board
N
New Data
front panel indicator................................... 1-3
NQN / QMax Alarm
front panel indicator................................... 1-3
reset alarm .............................................. 3-20
NQN, definition.............................................. 1-4
O
operating mode
Continuous On-Line ................................ 2-13
Idle....................................................2-14, 3-1
Remote Control ..............................2-12, 2-14
P
error codes
attention .....................................................6-1
sensitivity range
definition .................................................... 1-5
settings
default...................................................... 3-21
Standard Time ...................................See Clock
T
Termination Board, definition........................ 1-4
time & date.........................................See Clock
8-2 Index