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DG OPS 101:
Introduction to Operations of Diesel
Generator (DG) at BTS Site
Date: 16th 17th February, 2016
WELCOME
Team Warid
Tariq Mahmood
(Project Manager Warid)
DG-OPS 101:
Introduction to
Operations of Diesel
Generator (DG) at BTS Site
Training Content
DAY 1
Introduction
to
Commercial
Power
Working of Engine;
Starting System
Transformer
Fuel System
MCB Panel
Cooling System
Lubrication System
Working of Alternator;
Introduction to Generator;
Basic Concepts
Generator Parts i.e. Engine + Alternator;
Training Content
DAY 2
Physical Dismantling & Assembling of Diesel Engine in HNL OH Workshop
Physical Examination of Complete Diesel Generator in HNL OH Workshop
DAY 2
Intro to
Commercial
Power System at
BTS Site
Maintenance of
BTS Site
Commercial +
Backup
Generator
Junction
Troubleshooting
of Diesel
Generator
Introduction to
Generator
Basic Generator
Components and
their working
Practical:
1. Physical
Examination of
DG
2. Dismantling
and assembly of
engine in
Workshop
Our Goal
The purpose of this training session is to give basic
theoretical and practical knowledge of a Generator; which
is used as power back-up system at BTS sites, along with
an
introduction
to
the
basic
scientific
principles
Take-away
By the end of this training session you will be able to:
maintenance)
Instructions
Lets Begin
Happy Learning!
Day - 1
Module: 1
Introduction to
Commercial Power
System at BTS Site
Transformer
BTS Cabinet
Wapda Meter
Rectifier Cabinet
Main Circuit
Breaker
DB Box
ATS Panel
Line Conditioner
Diesel Genset
LC
Wapda
Meter
ATS
Panel
MCB Panel
GND
FUSE
GND
Genset
ELCB
MCCB
SPD
Introduction of Transformer
An apparatus for reducing or increasing the voltage of an
alternating current
Main Parts:
1.
2.
3.
4.
5.
6.
7.
8.
LT Coils
HT Coils
Base Tank
Trfx Oil.
HT Bushes.
LT Bushes.
Conservator.
Pressure Relief
Diaphragm
9. Buchholz Relay
10. Breather.(Silica Gel)
GND
MCB Panel
Miniature Circuit Breaker used for the same purpose of MCCB, but
rated for smaller short circuit current
ELCB
MCCB
SPD
Module: 2
Commercial Power
Junction with Back-up
Generator System at BTS Site
Load
SS-2
MC (W)
MC (G)
SS-1
WAPDA
Genset
Wapda
L1
220
VAC
220
VAC
F1
(2A)
F2
(2A)
Genset
GC
2
R1
UVT
MC-G
T1
WC
WC
T2
MC-W
T3
Powe
r ON
Loa
d
ON
Load
ON
Power
ON
B
C
T3
WAPDA
N
R1
T1
WC
T2
GC
2
Module: 3
Introduction to Generator
and its Components
Introduction to Generator
Engine
Alternator
Chemical
Energy
Mechanical
Energy
Electrical
Energy
(Fuel)
(Engine)
(Alternator)
Engine
An engine is a machine designed to convert chemical energy into mechanical
energy. Heat engines, including internal combustion engines and external
combustion engines, burn a fuel to create heat, which then creates a force.
Types of Engines:
Alternator
An alternator is an electrical generator that converts mechanical energy to
electrical energy in the form of alternating current. For reasons of cost and
simplicity,
most
stationary armature.
alternators
use
rotating
magnetic
field
with
Module: 4
Generator Parts and their
Working
Diesel Engine
Basic Systems, Parts and
working
Diesel Engine
The diesel engine is a type of internal combustion engine. It is a compression
ignition engine, in which the fuel ignites as it is injected into the engine.
By contrast, in the petrol engine the fuel is mixed first and then ignited by a spark
plug. Also, diesels generally have high compression ratios, to enable compression
ignition, whereas in gasoline-burning engines, compression ignition is undesirable.
The engine operates using the diesel cycle. The engine is named after German
engineer Rudolf Diesel, who invented it in 1892 based on the hot bulb engine and
received the patent on February 23, 1893. Diesel intended the engine to use a
variety of fuels including coal dust and peanut oil. He demonstrated it at the 1900
Cylinder Block.
Crankshaft.
Flywheel.
Cylinder Head and Valves.
frame
for
the
engines
around
bearings.
the
This
crankshaft
area
and
encloses
crankshaft
the
rotating
the
engine
with
the
cylindrical
1st method: each cylinder has its own head casting, which is bolted to the
block. This method is used primarily on the larger diesel engines .
2nd method: which is used on smaller engines, the engine head is cast as one
piece (multi cylinder head)
Diesel engines have two methods admitting and exhausting gasses from the
cylinder. They can use either ports or valves or a combination of both. Ports are slots
in the cylinder walls located in the lower 1/3 of the bore.
When the piston travels below the level of the ports, the ports are opened and
fresh air or exhaust gasses are able to enter or leave, depending on the type of port.
The ports are then closed when the piston travels back above the level of the ports
The
valves
are
mechanically
or
both
exhaust valves.
intake
and
The
camshaft
is
driven
by
the
gears
of
the
fuel, and to increase power or to reduce cost, an engine may have one or more
camshafts. Typically, in a medium to large V-type engine, each bank will have one
or more camshaft per head. In the larger engines, the intake valves, exhaust
valves and fuel injectors may share a common camshaft or have independent
camshafts.
Depending on the type and make of the engine, the location of the camshafts or
shaft varies. The camshaft(s) in an in line engine is usually found either in the
head of the engine or in the top of the block running down one side of the cylinder
bank.
On small or mid sized V-type engines, the camshaft is usually located in the block
at the center of the V between the two banks of cylinders. In larger or multi-cam
shafted V-type engines, the camshafts are usually located in the heads.
the
cylinder
for
part
of
either
turbocharged
supercharged
system.
a
or
air
intake
4-stroke
combustion
cycle:
Compression
engine
Dynamo
Rectifier & Regulator
Rotor Windings
Cooling Fan
Brushes
Slip Rings
Stator Windings
Lubrication System
Friction is created when there is relative motion between two
surfaces.
Resistance to motion is defined as friction.
Lubrication is used of material between surfaces to reduce
the friction.
Any Material used is called Lubricant.
By Drops
Splash System
By Drops
Oil Level Gauge: checks the amount of oil in the oil pan.
Oil Pump: forces oil throughout the system.
Oil Pickup and Strainers: carries oil to the pump and removes large
particles.
Oil Filters: strains out impurities in the oil.
Oil Galleries: oil passages through the engine.
Oil Pressure Indicator: warns the operator of low oil pressure.
Cooling:-
Heat transfer
Cleaning:-
Detergency
Noise Pollution:-
Dampening
Sealing:-
Prevent Leakage
Protection:-
Prevent wear
Physical and chemical change may occur in the lubricating oil which
may cause sticking of piston ring and excessive wear of cylinder.
If cylinder head temperature is high then power output of engine is
reduced.
Thermostat Valve
It is a valve which prevents the flow of water from engine to radiator until
the engine warmed up. When engine is cooled no coolant, flow through
the engine.
Water Pump
Cooling Fan
It is driven by the engine output shaft through the same belt that
drives the pump. It is provided behind the radiator and it blows
air over the radiator for cooling purpose.
Water Jacket
Antifreeze Mixture
There are the following type of antifreeze mixtures : Methyl, ethyl & isopropyl alcohols
A solution of alcohol and water
Ethylene Glycol
Glycerin along with water, etc.
Cooling System
91
Alternator
Basic Parts and Working
Alternator Components
Rotor
Exciter
Stator
Bearings
Alternator Components
Alternator is a device that produces an Electromotive Force
(emf) by changing the number of Magnetic Flux Lines, passing
through a Wire Coil.
Module: 5
Troubleshooting of Diesel
Generator
Smoke
Fault
Fault Descriptions
Colorless
Healthy
Engine is Good
Blue
Oil Burned
Unburned Fuel
fault
Color
Black
White
Water / Timing
Abnormal DG sound.
Overheating of DG
Module: 6
Maintenance Procedure for
BTS Site
Procedure of Standard PM
Checking the record file and enter the time in the entry
book;
Procedure of Standard PM
Switch off the Genset;
Check the level of engine oil, radiator water, air filter, leakage
etc. and battery water;
Start the Genset manually for five minutes;
Switch off the Genset and clean AMF panel;
Change the engine oil, air filter, fuel filter and oil filter;
Clear the air lock system;
Clean the radiator and base tank by using pressure washer;
Clean the engine, canopy and fuel tank;
Procedure of Standard PM
Procedure of Standard PM
Check the AVR and its cleaning and lights of BTS room.
Leave the site after entering the time out in the entry book.
THANK
THANKYOU
YOU