Beruflich Dokumente
Kultur Dokumente
SERVICE MANUAL
Version:0110
CONTENTS
1 Repair & Maintenance ......................................................................................... 1-1
11 Lubricant, Fuel and Other Liquids ...................................................................... 1-1
111 Lubricant ...................................................................................................... 1-1
112 Fuel .............................................................................................................. 1-1
113 Coolant......................................................................................................... 1-2
114 Selection of Oil ............................................................................................ 1-4
12 Repair................................................................................................................... 1-5
121 Notes before Repair ..................................................................................... 1-5
122 Periodic Maintenance .................................................................................. 1-8
123 Maintenance and Repair ............................................................................ 1-14
1 Repair &
Maintenance
Regular maintenance is necessary for high
performance of the machine. The viewpoint that the
machine doesnt need to be checked regularly if the
machine can be used normally is absolutely wrong.
Proper examination and maintenance not only can
extend the working life of the machine, but also find
the malfunctions and deal with them in time, in this
way, the maintenance time and cost can be reduced
significantly.
11 Lubricant,
Fuel
and
Other
Liquids
111 Lubricant
112 Fuel
1-1
113 Coolant
1-2
ATTENTION
Never mix the different brands of oil. If there is
only one brand for selection and it is different
from the using one. Use it after draining all the
used oil out.
the
oil
is
easy
to
be
1-3
Qty.
Oiling location
Engine oil
13L
Engine
24L
Transmission
torque converter
Hydraulic
transmission 6# hydrodynamic drive oil
oil
Gear oil
Q/SH303 064
Fuel
Brake fluid
22.5+5L
21.8+6L
100L
100L
120L
Fuel tank
box,
4L
Grease
Antifreeze
26L
Radiator
1-4
12 Repair
121 Notes before Repair
Park the wheel loader in maintenance position 1
(Refer to Page 9 in Safety & Environment)
ports,
and
prevent
impurities
from
Fire prevention
Clean the parts with uninflammable cleaner or light
oil. Keep spark or cigarette light away from them.
1-6
and
generator,
to
avoid
1-7
Fig. 1-1
Every 10 Hours (Daily) Maintenance
1.
2.
3.
4.
5.
1-8
7.
8.
Refer
to
Operation
and
Maintenance
2.
3.
4.
5.
6.
1-9
2.
3.
4.
Check
and
clean
the
air
vent
of
transmission box.
Replace
transmission
oil.
(Do
the
2.
1-10
4.
5.
6.
2.
3.
4.
5.
6.
7.
8.
1-11
2.
3.
4.
5.
1-12
3.
4.
5.
1-13
1
Fig. 1-2
1 Wheel side oil drain plug (keep it at
the lowest place while draining)
2.
1
Fig. 1-3
1 Oil drain plug of axle housing
Draining of oil in the hydraulic tank
1.
2.
1
Fig. 1-4
1 Oil drain port of hydraulic tank
Fig. 1-4)
3.
4.
1-14
of
hydrodynamic
drive
oil
Fig. 1-5
1 Oil drain port of transmission box
Engine oil draining
Do the maintenance after the machine is cooled.
Place the empty container under the engine and
open the oil drain plug. (Refer to Fig. 1-6)
1
Fig. 1-6
1 Oil drain plug
Replacement of fuel filter
1.
2.
3.
1
Fig. 1-7
1 Coarse fuel filter
1-15
2.
1
Fig. 1-8
1 Engine oil filter
Replacement of engine air filter
1.
2.
the clamps.
Fig. 1-9
1 Air filter
3.
2.
1
Fig. 1-10
1 Transmission oil filter
1-16
2.
3.
1
Fig. 1-11
1 Oil absorption filter screen
1
Fig. 1-12
1 Engine oil filling port
1-17
1
Fig. 1-13
1 Belt
Replacement of vent filter of hydraulic tank
Replace the filter. (Refer to Fig. 1-14)
Replacement of oil-return filter of hydraulic
tank
Fig. 1-14
1 Oil return flange
2 Upper oil absorption flange
3 Hydraulic oil filling port
4 Vent filter
1.
2.
3.
4.
2.
1
Fig. 1-15
1 Filling port of transmission oil
1-18
2.
3.
1
Fill the oil until the level gets the edge of oil
level plug.
Fig. 1-16
1 Filling port of axle housing
2.
3.
lower
shell.
Remove
the
internal
4.
1
Fig. 1-18
1 Transmission oil level checking plug
1-19
1
Fig. 1-19
1 Bar-type oil pointer
Engine oil level checking
Oil level should be between max mark and min
mark on the oil dipstick.
1
Fig. 1-20
1 Engine oil dipstick
Coolant level checking
Start and run the engine for several minutes, shut
down the engine and wait until the coolant is
cooled.
Open water tank cap to check coolant level, oil
level should be in specified range.
If you fill the coolant, do not open the cover when
the coolant is hot. Wait until it is cooled.
1
Fig. 1-21
1 Water tank cap
1-20
Fig. 1-22
2.
3.
Radiator cleaning
1.
2.
Fig. 1-23
1-21