Colorqube 8570/8580/8870/8880 Service Manual: Xerox Internal-Use Only

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ColorQube 8570/8580/8870/8880
Printer
Sample
Fault Code Structure:
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72,973
or...
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C3T62 (drop the 62)
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ColorQube 8570/8580/8870/8880
Service Manual Updated 1/4/16 DAW
Xerox Internal-Use Only
Parts List Overview .........................................................................................................

Serial Number Format.....................................................................................................
5-3
5-3
Parts Lists
Covers
PL 1.1 Covers .................................................................................................................
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Imaging
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5 Parts Lists
PL 2.1 Imaging ................................................................................................................
Paper Path
PL 3.1 Paper Path...........................................................................................................
Drive
PL 4.1 Drive ....................................................................................................................
Electrical
PL 5.1 Electrical ..............................................................................................................
Sensors and Actuators
5-7
5-8
5-9
5-10
5-11
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PL 6.1 Sensors and Actuators ........................................................................................

Xerox Supplies and Accessories.....................................................................................
5-6
Initial Issue - Xerox Internal Use Only

ColorQube 8570/8870/8580/8880 Service Manual
September 2014
5-1
Parts Lists
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Parts Lists
September 2014
5-2

Parts List Overview
Serial Number Format
The Parts List section identifies all part numbers and the corresponding location of all spared
subsystem components.
Part numbers may change from those listed here. To get the latest part, provide the following
information when ordering:
Using the Parts Lists
Only those parts listed with part numbers are available for order. Parts listed without part
numbers are only available as part of a parent assembly or Service Kit.
Product type or configuration number
Printer serial number
8570/8870 Product Serial Number Format

The product serial number is coded as follows:
The text S/N followed by the serial number in the barcode.
The barcode does not include a field identifier.
The nine digit product serial number format PPPRSSSSS where:

PPP - Is the alphanumeric Product Code
R - Is the numeric revision digit. Changes at major product updates or when the serial
number is reset to a starting value.
Item.: The callout number from the exploded part diagram.
Part Number: The material part number used to order specific parts
Description: Name of the part and number supplied per order.
Parts throughout this manual are referenced PL#.#.#; For example, PL 3.0.10 means the
part is item 10 of Parts List 3.0.
Component's part number
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The term assembly is used for items in the parts listing that may include other itemized parts.
When the word assembly is found in the part number listing, there will be a corresponding
item number on the illustrations followed by a bracket and a listing of the contents of the
assembly.
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Use of the Term Assembly
SSSSS - Is one the five digit numeric serial number listed in Table 1.
A black triangle preceding a number followed by a parenthetical statement indicates the

item is a parent assembly, made up of the parts listed in parentheses and enclosed by a
dashed line.
Table 1 8570/8870 Product Codes and Serial Numbers
Product
Product Code Starting Serial Number Ending Serial Number
8570 N/ DN/ DT
XFN
000501
500500
8870 EE
XFL
000501
500500
AN1
000001
The notation (P/O PL X.X Item X) following the part description indicates the part is
included with the item identified in the referenced Parts List.
8570 DN F
The notation (with X~Y) following a part name indicates an assembly includes
components X through Y. For example, 1 (with 2~4) means part 1 consists of parts 2, 3,
and 4.
As an example, a product serial number of S/N XFN453072 decodes as follows:
4 = Revision Level
The notation J1<>J2 and P2 is attached to a wire harness. It indicates that connector
Jack 1 is attached to one end of the wire harness and connector J2 is attached to the
other end that is plugged into P2.
53072 = Serial Number
XFN = Product code for the 8570
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8580/8880 Product Serial Number Format

Serial number encoding has changed for 8580 and 8880 products. These serial numbers now
differentiate between western and eastern hemisphere. Western hemisphere serial numbers
incorporate the product code and serial number. Eastern hemisphere product serial numbers
use a manufacturing location code, serial number, and a check digit.
For 8580N, 8580DN, 8580DNJ, 8580YDN, 8880DN, and 8880DNJ the product serial numbers
are nine digit encoded PPPSSSSSS where:
PPP - Is the alphanumeric product code
SSSSSS - Is the six digit numeric serial number
For 8580AN, 8580ADN, 8580ANM, 8580ADNM, 8880ADNM, and 8880ADN the product serial
numbers are ten digit encoded MMMSSSSSSc where:
MMM - Is the manufacturing location code
SSSSSS - Is the six digit numeric serial number
c - Is the check digit
September 2014
5-3
Parts Lists
Parts List Overview, Serial Number Format
As an example, a product serial number of S/N T4B000600 decodes as follows:
Product code for 8880DN printer = T4B
Serial number for 8880_DN = 000600
Manufacturing location code for 8580AN = 361
Serial number for 8580AN = 041501
Check digit = 5
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Another example, a product serial number of S/N 3610415015 decodes as follows:
Table 2 8580/8880 Product Codes and Serial Numbers

Product
Code
Manufacturing Starting Serial Ending Serial

Location Code Number
Number
8580 AN/ ADN/ ANM/ ADNM
U0B
361
125501
175500
8580 N/ DN/ DNJ
T2B
361
035501
125500
8580 YDN
T2B
334
022501
032500
8880 ADN/ ADNM
U1B
361
175501
191500
8880 DNJ
T4B
361
000501
035500
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Figure 1 Serial Number Location
Parts Lists
Parts List Overview, Serial Number Format
September 2014
5-4

PL 1.1 Covers
101E29420
14
15
16
17
18
109R00754
109R00783
109R00784
050K68070
059K63590
19
20
21
117E43980
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Front Door/ Tray 1 (MPT) Assembly

Front Door Stay Retainer
Front Door Stay with Spring
Hinge Pins, Front Door
Control Panel Cover
Control Panel with Bezel
Exit Cover
Ink Loader & Bezel (8870/8880)
Ink Loader & Bezel (8570/8580)
Ink Loader Bezel
Left Side Cover
Right Side Cover with Doors
Drum Maintenance Door (Side)
(P/O PL 1.1 Item 11)
I/O Access Door (P/O PL 1.1 Item
11)
Waste Tray Cover
Waste Tray
Drum Maintenance Unit, Extended
Drum Maintenance Unit, Standard
MPT Tray Arm (P/O PL 1.1 Item 1)
MPT Pick Roller (P/O PL 1.1 Item
1)
Power Cord
Front Door (Not Spared)
Right Cover (Not Spared)
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Description
848K48710
120E29140
009K02390
029E49330
101E29410
101K64840
848E62810
815K13130
815K13120
056E05490
848E62700
848E62690
848E68810
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1
2
3
4
5
6
7
8
9
10
11
12
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Item

September 2014
5-5
Parts Lists
PL 1.1
033K04980
126E02850
059K77530
019E75180
809E69940
809E69930
26
27
28
29
013E49560
30
31
32
33
607K01020
016K01930
013E49560
34
655N00518
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18
19
20
21
22
23
24
25
Funnel Cap
Jetstack Cap
Printhead Assembly
Drum Assembly
Y-Axis Belt
Printhead Wiper
0Belt, Wiper Drive
Purge Pressure Pump Kit
Left Printhead Restraint
Right Printhead Restraint
Drum Maintenance Camshaft
Transfix Camshaft
Stripper Carriage Assembly
Roller, Transfix
Spring, Y-Axis Tension
Transfix Load Module
Drum Maintenance Pivot Plate
Assembly
Drum Wiper Blade Assembly
Pivot Plate Shaft
Preheater and Deskew Assembly
Transfix Arm Kit (with 1 arm and 1 pin)
Hook, X-Axis Bias Spring
Spring, X-Axis Roll Adjuster
Spring, X-Axis Bias
X-Axis Bias Spring Retainer (Not
Spared)
Transfix Roller Shaft (Not Spared)
Drum Ground Plate (Not Spared)
Roll Block (Not Spared)
Transfix Roller Shaft Restraint (Not
Spared)
Transfix Load Module Ground Strap
(Not Spared)
Head Tilt Gear Train (see #34 also)
5mm Bushing
DMU Camshaft Right Bushing
Retainer
Gear Train Mounting Repair Kit
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093K24020
021E17590
604K61960
020K20790
023E30670
033K04890
023E31250
094E02790
120E36720
120E36710
008K02371
008K02360
041K06650
059K76541
809E69920
103K01680
020K20800
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Part
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
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PL 2.1 Imaging
Parts Lists
PL 2.1
September 2014
5-6

Description
032E40680
2
3
032K09880
032K09890
032K04640
032K04630
6
7
8
9
10
059E05611
022E32420
022E32410
604K31140
604K42200
11
12
13
14
050E29040
059K76570
038K23440
032K09900
Inner Simplex Guide with

Pre-deskew Sensor and Harness
Lower Inner Duplex Guide
Lower Exit Guide Assembly w/ Strip
Flag
Outer Duplex Paper Guide with
Sensors
Upper Duplex Guide with Solenoid
Assembly
Exit Roller
Takeaway Roller
Duplex Roller
Separator Pad Kit
Pick Assembly and Retard Roller
Kit (includes the drive gear)
525-Sheet Tray (adjustable to legal)
525-Sheet Feeder (HCF) with Tray
Exit Module Assembly
Assembly, Guide, Out Takeaway
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PL 3.1 Paper Path

September 2014
5-7
Parts Lists
PL 3.1
Description
121K44430
127K68130
121E20120
121K44480
007K20040
127E17160
133K25010
807E39791
9
10
033E05190
11
12
13
127K68451
127E16890
007K21860
14
15
15
004K07630
604K55230
Preheater Lift Solenoid Assembly

Y-Axis Motor Assembly
Tray 1 Pick Solenoid
Head Tilt Solenoid Assembly
Media Drive with 2 Clutches
Tray 2 Lift Motor
Electronics Module Fan
Compound Head Tilt Gear, Missing
Tooth
Lift Motor Gear (P/O PL 4.1 Item 6)
Head Maintenance Clutch (Electric
Clutch, Wiper)
X-Axis Motor Assembly w/Bracket
Drum Cooling Fan
Process Drive with Gear Box and
Motor (See #15)
Damper, CAM, Head Tilt
Head
TiltDrive
Missing
Tooth
Gear
Process
Post
Repair
Kit
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1
2
3
4
5
6
7
8
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PL 4.1 Drive
Parts Lists
PL 4.1
September 2014
5-8

084K42880
2
3
121K50970
237E23660
237E27580
237E24920
237E27570
144K00630
069E00660
069E00670
069E00650
069E00740
069E00750
069E00760
112E01182
112E01240
160E02812
160E13980
8
9
10
11
12
13
160E02800
960K59601
960K87930
960K59610
117E36470
117E36480
117E36390
14
15
16
17
18
19
20
21
22
23
24
117E29830
117E28780
117E34880
117E43980
117E36760
117E36970
117E44970
117E29840
952K00190
117E36740
013E49560
121K64680
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Electronics Module 8570/8870 (w/o

RAM, Configuration Card, NVRAM)
Electronics Module 8580/8880 (w/o
RAM, Configuration Card, NVRAM)
Hard Disk Drive (8570/8870)
8-pin NVRAM (8570/8870)
8-pin NVRAM (8580/8880)
512MB SDRAM, SO-DIMM, 200-PIN
DDR2 (8570/8870)
1 GB SDRAM, SO-DIMM, 200-PIN
DDR3 (8580/8880)
512 MB SDRAM, SO-DIMM,
200-PIN DDR2 (8570/8870)
2 GB SDRAM, SO-DIMM, 200-PIN
DDR3 (8580/8880)
Configuration Card (8570N)
Configuration Card (8870)
Configuration Card (8570DN)
Configuration Card (8880)
Configuration Card (8580N)
Configuration Card (8580DN)
Power Supply Board (8570/8870)
Power Supply Board (8580/8880)
Main Controller Board (Image
Processor Main Board) (P/O PL
5.1 Item 1) (8570/8870)
Main Controller Board (Image
Processor Main Board) P/O PL 5.1
Item 1) (8580/8880)
Power Control Board
Wave Amp Board (8570/8870)
Wave Amp Board (8580/8880)
I/O Board
Cable, Ink Loader Data
Cable, AC Heater, Drum, Preheater
Harness, Right Side Power Control/
Drum Preheater AC Heater
Cable, I/O Board Data
Cable, Front Door
Cable, Y-Axis Motor Ground Strap
Harness, Left Side Power Control
Cable, Wave Amp Signal
Cable, ZIF, Wave Amp (8570/8870)
Cable, ZIF, Wave Amp (8580/8880)
Cable, Printhead Interface
ASM, Jetstack Fuse
Cable, Right Umbilical
DM Camshaft Brace
Solid-state Drive (8580/8880)
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Description
084K37201
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PL 5.1 Electrical

September 2014
5-9
Parts Lists
PL 5.1
Description
130K75230
4
5
6
130E11550
930K01380
110E20390
7
8
9
130E12620
930K01500
Sensor, Paper Size Switch (Paper

Tray, Sensor Assembly)
Optical Sensor Generic (Snap In)
(No Paper Sensor/ Paper Present
Sensor)
Paper Present Flag
Sensor, Drum Temperature
(Safety) Front Door/Exit Door
Interlock Switch
Sensor, Waste Tray Opto
Engine Exit Flag
Exit Module Sensor Assembly
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PL 6.1 Sensors and Actuators
Parts Lists
PL 6.1
September 2014
5-10

Xerox Supplies and Accessories
Table 1 Consumables and Routine Maintenance Items

Description
Table 1 Consumables and Routine Maintenance Items
Part Number
108R00965
Part Number
Maintenance Kit, Standard Capacity, ColorQube 8570/8580/8870/8880
109R00784
Xerox ColorQube Ink (C), ColorQube 8570/8580 (2 Sticks), North America
108R00926
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Xerox ColorQube Ink Metered (K), ColorQube 8870/8880 (6 Sticks)
Description
Maintenance Kit, Extended Capacity, ColorQube 8570/8580/8870/8880
109R00783
Xerox ColorQube Ink (M), ColorQube 8570/8580 (2 Sticks), North America 108R00927
Waste Tray
109R00754
Xerox ColorQube Ink (Y), ColorQube 8570/8580 (2 Sticks), North America
108R00928
Rainbow Pack
Xerox ColorQube Ink (K), ColorQube 8570/8580 (2 Sticks), North America
108R00929
108R00930
Xerox ColorQube Ink (C), ColorQube 8570/8580 (2 Sticks), Europe
108R00931
Description
Part Number
Xerox ColorQube Ink (M), ColorQube 8570/8580 (2 Sticks), Europe
108R00932
525-Sheet Feeder
059K76570
Xerox ColorQube Ink (Y), ColorQube 8570/8580 (2 Sticks), Europe
108R00933
Printer Cart
137E11900
Xerox ColorQube Ink (K), ColorQube 8570/8580 (2 Sticks), Europe
108R00934
Wireless Network Adapter with NA power converter 110V
097S03740
108R00935
Wireless Network Adapter with Euro power converter 220V
097S03741
Xerox ColorQube Ink (C), ColorQube 8570/8580 (2 Sticks), DMO
108R00936
Wireless Network Adapter with UK power converter 220V
097S03742
Xerox ColorQube Ink (M), ColorQube 8570/8580 (2 Sticks), DMO
108R00937
Productivity Kit (Includes MSATA SSD Card), ColorQube 8580/8880
097S04674
Xerox ColorQube Ink (Y), ColorQube 8570/8580 (2 Sticks), DMO
108R00938
Productivity Kit (Includes 2GB DDR3 Card), ColorQube 8580/8880
097S04672
Xerox ColorQube Ink (K), ColorQube 8570/8580 (2 Sticks), DMO
108R00939
N to DN Upgrade, ColorQube 8580
097S04673
108R00940
Productivity Kit (Includes Hard Drive), ColorQube 8570/8870
097S04141
Xerox ColorQube Ink (C), ColorQube 8570/8580 (2 Sticks), Asia Pacific
108R00941
1GB Memory, ColorQube 8570/8870
097S04025
Xerox ColorQube Ink (M), ColorQube 8570/8580 (2 Sticks), Asia Pacific
108R00942
512 MB Memory, ColorQube 8570/8870
097S03635
Xerox ColorQube Ink (Y), ColorQube 8570/8580 (2 Sticks), Asia Pacific
108R00943
Xerox ColorQube Ink (K), ColorQube 8570/8580 (2 Sticks), Asia Pacific
108R00944
Xerox ColorQube Ink (K), ColorQube 8570/8580 (4 Sticks), Asia Pacific
108R00945
Xerox ColorQube Ink Metered (M), ColorQube 8570/8580 (4 Sticks)

Xerox ColorQube Ink Metered (Y), ColorQube 8570/8580 (4 Sticks)
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Table 3 Power Cords
Description
Part Number
108R00946
Power Cord, North America (NEMA 5-15), 115V, 13A
117E35170
108R00947
Power Cord, Euro, 230V
117E29500
Power Cord, UK, 240V
117E29510
Power Cord, Australia, 230V
117E29490
Power Cord, Switzerland, 230V
117E35050
Power Cord, Denmark, 230V
117E29460
Power Cord, China, 220V
117E35030
Power Cord, Argentina, 220V
117E35040
108R00948
108R00949
K-
Xerox ColorQube Ink Metered (K), ColorQube 8570/8580 (4 Sticks)
Table 2 Options
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Xerox ColorQube Ink Metered (C), ColorQube 8570/8580 (4 Sticks)
Xerox ColorQube Ink (C), ColorQube 8870/8880 (6 Sticks), North America
058K00250
108R00950
Xerox ColorQube Ink (M), ColorQube 8870/8880 (6 Sticks), North America 108R00951
108R00952
108R00953
Xerox ColorQube Ink (C), ColorQube 8870/8880 (6 Sticks), Europe
108R00954
Power Cord, Italy, 230V
117E29450
Xerox ColorQube Ink (M), ColorQube 8870/8880 (6 Sticks), Europe
108R00955
Power Cord, Israel, 230V
117E29480
Xerox ColorQube Ink (Y), ColorQube 8870/8880 (6 Sticks), Europe
108R00956
Power Cord, India/ South Africa, 230V
117E29470
108R00957
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Xerox ColorQube Ink (Y), ColorQube 8870/8880 (6 Sticks), North America
108R00958
Xerox ColorQube Ink (M), ColorQube 8870/8880 (6 Sticks), DMO
108R00959
Xerox ColorQube Ink (Y), ColorQube 8870/8880 (6 Sticks), DMO
108R00960
108R00961
Xerox ColorQube Ink Metered (C), ColorQube 8870/8880 (6 Sticks)
108R00962
Xerox ColorQube Ink Metered (M), ColorQube 8870/8880 (6 Sticks)
108R00963
Xerox ColorQube Ink (C), ColorQube 8870/8880 (6 Sticks), DMO
Xerox ColorQube Ink Metered (Y), ColorQube 8870/8880 (6 Sticks)

108R00964
Table 4 Kits and Other Items

Description
Part Number
Mechanical Hardware Kit
604K42210
Repackaging Kit
695K22810
Grease, Nye Rheolube 368F
070E00890
Tool, Screwdriver, Torque, Adjust
003082700
September 2014
5-11
Parts Lists
Part Number
Bit, Screwdriver, 0.25 Hexdrive, T20
003086600
CA ASSY,SP; Discrete, Serial Adapter; Crimp 5,26 AWG,(1 X 5, JACK TIP) 600T80374
X (DSUB, Female, STR, 25 POS, AMP 147913-7); High Reliability
600T80375
USB to Serial Adapter Cable to connect a computer's USB port to the

printer's Service Only port to obtain Back Channel Traces.
600T02332
655N00472
Printhead ZIF Connector Unlock/Lock Tool
650K32910
Inbox Kit, 8570/8870 (110V)
650K32340
Inbox Kit, 8570/8870 (220V)
650K32510
Inbox Kit 8580/8880 (110V)
650K32346
Inbox Kit 8580/8880 (220V)
650K32516
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Cable, Serial, DB9F-DB25M,

PC Null-Modem Type; Belkin #F2L044-10
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Table 4 Kits and Other Items

Description
Parts Lists
September 2014
5-12

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September 2014
5-13
Parts Lists
Copyright 2014, Xerox Corporation.

All rights reserved. Unpublished
rights reserved under the copyright
laws of the United States.
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Part#: 705P01361

Colorqube 8570/8580/8870/8880 Service Manual: Xerox Internal-Use Only

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de

C3T62 (drop the 62)

Parts List Overview .........................................................................................................

PL 2.1 Imaging ................................................................................................................

PL 3.1 Paper Path...........................................................................................................

PL 4.1 Drive ....................................................................................................................

PL 5.1 Electrical ..............................................................................................................

Sensors and Actuators

PL 6.1 Sensors and Actuators ........................................................................................

Initial Issue - Xerox Internal Use Only

Initial Issue - Xerox Internal Use Only

Parts List Overview

Serial Number Format

Using the Parts Lists

Product type or configuration number

Printer serial number

8570/8870 Product Serial Number Format

The text S/N followed by the serial number in the barcode.

The barcode does not include a field identifier.

The nine digit product serial number format PPPRSSSSS where:

Item.: The callout number from the exploded part diagram.

Description: Name of the part and number supplied per order.

Component's part number

Use of the Term Assembly

A black triangle preceding a number followed by a parenthetical statement indicates the

Table 1 8570/8870 Product Codes and Serial Numbers

Product Code Starting Serial Number Ending Serial Number

As an example, a product serial number of S/N XFN453072 decodes as follows:

53072 = Serial Number

XFN = Product code for the 8570

Initial Issue - Xerox Internal Use Only

8580/8880 Product Serial Number Format

PPP - Is the alphanumeric product code

SSSSSS - Is the six digit numeric serial number

MMM - Is the manufacturing location code

SSSSSS - Is the six digit numeric serial number

c - Is the check digit

Parts List Overview, Serial Number Format

As an example, a product serial number of S/N T4B000600 decodes as follows:

Product code for 8880DN printer = T4B

Serial number for 8880_DN = 000600

Manufacturing location code for 8580AN = 361

Serial number for 8580AN = 041501

Another example, a product serial number of S/N 3610415015 decodes as follows:

Table 2 8580/8880 Product Codes and Serial Numbers

Manufacturing Starting Serial Ending Serial

8580 AN/ ADN/ ANM/ ADNM

8580 N/ DN/ DNJ

8880 ADN/ ADNM

Figure 1 Serial Number Location

Parts List Overview, Serial Number Format

Initial Issue - Xerox Internal Use Only

Front Door/ Tray 1 (MPT) Assembly

Initial Issue - Xerox Internal Use Only

Initial Issue - Xerox Internal Use Only

Inner Simplex Guide with

PL 3.1 Paper Path

Initial Issue - Xerox Internal Use Only

Preheater Lift Solenoid Assembly

Initial Issue - Xerox Internal Use Only

Electronics Module 8570/8870 (w/o

Initial Issue - Xerox Internal Use Only

Sensor, Paper Size Switch (Paper