Equipment Service Manuals DIS201: Frame 9fa Gas Turbine Pulse Filtration System A040

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 1 of 46

Equipment Service Manuals

DIS201
FRAME 9FA GAS TURBINE PULSE FILTRATION
SYSTEM
A040

!"

#$%&
'(& ) *!+!

*+ !,- $-
++ .$
/ !" . )
#$%&
Table of Contents
Section 1 Equipment Parts & Spares List
Section 2 System Technical Data
Section 3 Reference Drawings
Section 4 Component Descriptions

GE Proprietary Information - Class II (Internal) US EAR - NLR
DWG Number 100A1716
Rev B
Released 8/12/2014
Page 2 of 46

Section 1
Equipment Parts & Spares List

(NOT INCLUDED IN DIS201)
Refer to DIS107 Drawing: 399A5534 (AAF GB00234077)

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 3 of 46

Section 2
System Technical Data

CONTENTS
Section 1.0
Introduction
Section 2.0
System Technical Data
Section 3.0
Installation Instructions
Section 4.0
Operating Procedure
Section 5.0
Maintenance Procedure
Section 6.0
Lubrication Schedule
Section 7.0
Proprietary Items
Section 8.0
Appendix 1 - Finish Specification
Section 9.0
Appendix 2 - Sequence of Operation for Pulse Filter

Control System.
Section 10.0
Appendix 3 - Installation & Operational Spares.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 4 of 46

SECTION 1.0 - INTRODUCTION

-Intentionally Left Blank-

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 5 of 46

1.0.
INTRODUCTION
1.1.
General
1.
This manual describes the supply, installation, operation and maintenance of a pulse
filtration system suitable for 12 x GE Frame 9FA gas turbine, all as detailed on AAF
Installation Drawing GB00234394 (GE Drg 147E5568 )
Scope of supply:
R2
R2
Weather hoods
Filter Modules (elements supplied by GE)
Transition
Access to upper levels and hoist
Internal lights
3 pressure transmitters
1 pressure gauge
Pulse control system (pulse card and pulse counter by
GE).
Color/touch screen for the pulse counting system
(supplied by GE)
Pulse header tanks & diaphragm valves (supplied by
GE)
Pulse pipes (supplied by GE)
Motorized screw conveyor
Jib & motor operated hoist
Compressed air supply pipework to GE specified
termination point (IE2).
Qty Supplied:
15 off systems in total
Client:
GE Energy
300 Garlington Road
Greenville
SC 29602, USA
GE Turbine Number:
Biskra Unit 1 - 299283

Biskra Unit 2 299284
Naama Unit 1 299306
Naama Unit 2 299307
Naama Unit 3 299308
Naama Unit 4 299309
Djelfa Unit 1 - 299281
Hassi Unit 1 - 299368

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 6 of 46

SECTION 2.0 - TECHNICAL DATA


DWG Number 100A1716
Rev B
Released 8/12/2014
Page 7 of 46

SECTION 2.0 - TECHNICAL DATA
2.1
Design Specification
2.2
Sequence of Operation for Pulse Filter Control System

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 8 of 46

2.1
DESIGN SPECIFICATION
Engine Type:
Frame 9FA
Airflow:
1432.1 lb/s (649.6 kg/s); 1,124,693 acfm (530.3 m3/s) at

59degF(15degC) 60%RH
Application:
Onshore Power Generation
Maximum Temperature:
Site max is 50 degC
Minimum Temperature:
Site min is minus 0.6 degC
System Depression:
10 WG (2.49kPa) - Applicable to the filter housing and

all internal equipment, i.e. filter support plate.
Electrical Supply:
Low voltage (1ph): 230 VAC

Low voltage (3ph): 400 VAC Line Rating
Low voltage (3 ph): 400 VAC Nameplate Rating
Control Voltage: 125 VDC except for pressure transmitters which are
rated at 24 VDC
Frequency:
50 Hz
Electrical system:
Type 2 International Electrochemical Commission (IEC)
Area Classification:
Type 1 Non hazardous
2.2
SEQUENCE OF OPERATION FOR PULSE FILTER CONTROL SYSTEM
Refer to AAF document GB00238234 pulse system operation guidelines Section 9, Appendix 2.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 9 of 46

SECTION 3 .0 INSTALLATION PROCEDURE


DWG Number 100A1716
Rev B
Released 8/12/2014
Page 10 of 46

SECTION 3.0 - INSTALLATION PROCEDURE

3.1
Symbols in use in this document
3.2
General safety considerations.
3.3
Craneage and lifting equipment.
3.4
Site preparation.
3.5
Receiving equipment.
3.6
General installation instructions.
3.7
Cleanliness and preparation.
3.8
Temporary storage.
3.9.
Installation of filter package
3.10.
Filter Elements Storage & Installation

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 11 of 46

3.1 SYMBOLS IN USE IN THIS DOCUMENT

This section defines each symbol used throughout this document. The symbols indicated are the
minimum requirements for the provision of safety and / or health signs at work. The symbols used are
categorized in align with Council Directive 92 / 58 / EEC.
3.1.1
Information Signs
The following symbols highlights information key to the instructions listed. It is imperative that all
notes are read and understood before proceeding.
General notes
3.1.2
Important Notes
Safety Signs
The following safety signs highlight potential hazards within the instructions which must be
heeded.
DANGER Failure to comply with instructions will result in an imminently hazardous
situation whereby death or serious injury will result.
WARNING - Failure to comply with instructions could result in a potentially hazardous
situation whereby death or serious injury may occur.
CAUTION Indicates a potentially hazardous situation whereby minor or moderate injury
may occur.
Equipment safety caution
3.1.3
Lifting Safety caution
Prohibitive Signs
These following signs indicate actions which under no circumstances may occur as safety of
personnel will be at risk.
Do not stand here

No fire, open light, or smoking!

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 12 of 46

3.1.4
Action Signs
The following are general safety instructions to be followed during execution of instructions
Read Instructions
Use Hard Hat
Wear Safety Glasses
Wear Safety Boots
Wear Safety Gloves
Wear Welding Shield
3.2 GENERAL SAFETY CONSIDERATIONS

This section outlines the general safety conditions which must be adhered to when any personnel
are to work on AAF equipment.
The safety of all personnel who work on the Gas Turbine Air Intake Filter Plant.
All statutory, site regulations and any local codes must be complied with at all times.
Only fully trained or competent personnel are to be used.
All warning notices on equipment shall be read carefully and adhered to.
Any site safety legislation and procedures should be followed thus ensuring all works are carried
out in a safe and controlled manner.
Any lifting equipment used must be appropriately tested and a current test certificate sited prior to
the commencement of any work.
Other than for specified maintenance activities, method statements shall be prepared for each
procedure or operation including hazard identification / risk assessment and appropriate steps
taken to reduce such risks to a minimum. Responsibility for this activity is with the site operatives.
Only dedicated and secured methods of access should be employed.
Where any elevated works are to be undertaken, only a dedicated scaffold work platform or
accepted alternative should be employed and should be inspected by a competent person, prior to
using an approved accepted system.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 13 of 46

When using materials, the appropriate C.O.S.H.H (Control of Substances Hazardous to health)
assessment forms (or local equivalent) shall be consulted to ensure that the material is handled
and used safely. (Refer to any Safety Data Control documents supplied with materials /
substances prior to handling).
Adequate personnel protective equipment (PPE) must be used at all times and in accordance with
local health and safety legislation.
If working in areas where AAF has not supplied lighting, then adequate lighting is to be provided
suitable for the operation in hand. Temporary halogen lights must not be used in when installing
AAF equipment due to risk of fire i.e. flammable filter elements.
It is recommended that no internal access to AAF equipment to be undertaken without complete
controlled shutdown of plant.
Personnel access to be strictly authorised and controlled.
Before entering AAF equipment, all areas to be assessed re: hazards and appropriate measures
taken i.e. slippery surfaces, sloping surfaces, hot surfaces, edges and protrusions, dust, gases,
light, noise.
When working on any electrical equipment, all supplies must be isolated and secured.
In the event of any earth bonding cables or links having to be removed as part of a maintenance
activity these items must be reconnected to maintain integrity of the safety earthing system during
installation.
It is important to note that with any automatic plant some devices or valves may operate without
warning always ensure the above isolation procedures are adopted NEVER ASSUME
ISOLATION ENSURE IT HAS BEEN DONE!
3.3 CRANEAGE AND LIFTING EQUIPMENT
All lifts must be assessed by a qualified craneage contractor to ensure that a crane of sufficient
capacity and reach is provided for all lifts.
The positioning of such a crane must be discussed with the site management co-ordinator to
ensure that no underground services are compromised by the positioning of the crane outrigger
equipment.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 14 of 46

It is the responsibility of the principle contractor, to ensure all personnel not involved in the
installation team shall not be in the vicinity or slew radius and suspended load whilst the crane is in
operation.
The principle contractor is responsible for notifying all parties of this requirement and implications
at the time of installation.
Before any commencement of lifting the crane must be slewed and boomed through all the
envisaged movement to ensure that neither the jib nor counter weight interferes with any existing
structures. (dry run 1st off).
Prior to any major lifting activities the area in the vicinity of the lift must be cordoned off and notices
posted identifying the danger of entering such an area, as appropriate. Ultimate responsibility for
this activity will be by the principle contractor.
Refer to the component assembly drawings for details of locating lifting devices and component
weights. Assembly should be read in conjunction with AAF / GE lifting drawings.
3.4 SITE PREPARATION
The site access and installation areas will be examined to determine that there is sufficient access
and clear areas for all work to be carried out in a safe and efficient manner.
The site erection plan will be reviewed with the safety procedures and requirements are
maintained.
An area will be designated and prepared for the receipt, storage, handling and sub-assembly of
component parts. Such an area must be as close as possible to the installation site and of such
surface bearing to allow safe use of unloading and marshalling equipment. A separate area of
covered storage must be prepared for any items that require protection from inclement weather.
All scaffold requirements are to be identified and discussed with the site management co-ordinator
and a recognised and qualified scaffold erector.
The correct position of all foundations must be determined by the site management team and those
positions clearly marked and identified to the installation team.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 15 of 46

3.5 RECEIVING EQUIPMENT

All deliveries to site must be thoroughly inspected and any shortages or damage thus identified
reported to AAF immediately.
All equipment must be logged and stored in the appropriate place.
All package hardware will be delivered in bags. Each bag is tagged as an item and identified on the
packaged hardware list.
We recommend that all items are left in the packaging and held in a secure controlled
store to prevent loss and pilferage.
Please note that all equipment will have designed lifting brackets attached for offloading and installation purposes.
3.6 GENERAL INSTALLATION INSTRUCTIONS

The following procedures outline the installation guides starting from the direct air devices to the
turbine and work outward to the inlet filtration equipment.
The exact schedule of works must be in accordance with the installers agreed programme and so
may dictate changes and halt points not identified in the following text.
Any deviations from AAFs installation sequence, as detailed in drawing GB00234394 (GE Drg
147E5568), must first be discussed with AAF and agreed in writing prior to commencing any
work.
When joining flanges together the correct use of gasket and hardware is essential. The installer
must consult the package hardware list to determine the correct hardware to be utilised.
Whenever any site welding is carried out during the installation then the item surface finish must
be corrected and made good in accordance with the finish specification.
IMPORTANT NOTES
Air quality for compressed air supply must be in accordance with the GE 4063 drawing,
system 0471, connection IE-2

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 16 of 46

3.7 CLEANLINESS AND PREPARATION

To prevent damage to all the parts in the flow path e.g. bolts and hardware will be secured in
location using tack welds.
All access parts into the duct way must be sealed and made airtight.
Upon completion all parts of the system must be thoroughly cleaned using vacuum cleaners. All
surfaces are then cleaned using lint free rags.
Once the clean condition is achieved access into the duct must be strictly controlled.
3.8 TEMPORARY STORAGE

The purpose of this document is to provide a general instruction to the site / site engineer / stores
department of the recommended storage requirements for kit arriving at site and being stored for
a short period of time pending erection /installation.
The instructions are to ensure no parts are left exposed to the elements and continued protection
until ready for use.
3.8.1 Items packed in standard packing and shrink-wrapping.

Equipment must be on a hard stand, off the ground. The main equipment is packed to provide a
weatherproof cover in accordance with the specific project site conditions. Care must be taken
not to split the covers. If damage or splitting does happen then a repair measure is required to
prevent further rain or wind damage. The packing is adequate for onsite storage of up to 12
months (in some instances longer, depending on the conditions). No special storage instructions
for this equipment.
3.8.2 For items packed in wooden crates.

Crates must be on a hard stand, off the ground. Major components will be packed within the
crates for protection. Small items and hardware will be separately boxed or bagged before being
packed in the crate. The case is designed to keep the contents protected from the elements,
however if any of the equipment is removed from the crate, then care should be taken to ensure it
is stored in a covered storage area. Silicagel desiccant will be used in the crate to draw moisture
(check monthly). No special storage is required for this equipment.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 17 of 46

3.8.3 Items in crates or cases that need dry well ventilated storage.
Crates must be on a hard stand, off the ground. Area must be dry and well ventilated. Wherever
possible the equipment should be kept in its original packaging until ready for use. If items are
removed from original packaging then they must be stored in a controlled environment, so that
they do not get lost or damaged. If items can be booked into recognised stores, within the site,
then this would be advantageous. Some equipment does not lend itself to over stowing, but
where possible, packages will be made to withstand the following types of mechanical stresses:crushing forces due to stacking, gravitational forces due to stacking, forces arriving from
vibrational loads. All cases or crates are built to provide an over stowing capability.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 18 of 46

3.9. INSTALLATION OF FILTER PACKAGE

The following procedure is not a method statement for assembly of the equipment supplied under
R2
AAF Control No MF13009 & MF13045 but should be used as the basis of such document by the
responsible installation / maintenance team.
At each stage the appropriate assembly drawings and parts list will be listed. Copies of such
drawing can be found within section 3 of this manual.
Where two components or adjacent flanges are to be joined then the package hardware parts list
must be consulted to identify the appropriate hardware item to be used. The actual hardware items
will be bagged and tagged in accordance with the parts list for ease of identification.
All pre-conditions and general health and safety considerations must be studied and followed. In
particular any operation must be assessed for any isolated risks prior to that operation thus
allowing for local environmental conditions or changes.
Components are completed as far as possible prior to delivery in order to minimise any site
installation works.
NOTE ; IT IS THE SITE INSTALLATION CONTRACTORS RESPONSIBILITY TO ENSURE THAT

ALL SETTING OUT POINTS, DATUMS AND LEVELS ARE CORRECT WITHIN TOLERANCE
BEFORE EQUIPMENT INSTALLATION.
Reference Documents
ISO Build Sequence
Finish Specification
Lifting Arrangement
Package Hardware

GB00234394 (GE Drg 147E5568)

GB00233085 (See Appendix 1)
GB00233647 (GE Drg 147E5560)
GB00234338 (GE Drg 399A5530)

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 19 of 46

3.9.1
Sequence Build
Install in accordance with ISO Build Sequence Drawing GB00234394 (GE Drg 147E5568)
3.9.2 Electrical and InstrumentationReference Documents
Wiring Diagram
P & I Diagram
Electrical Installation
Electrical Installation Parts List
Circuit Diagram
GB00234060 (GE
GB00234056 (GE
GB00232759 (GE
GB00234077 (GE
GB00234050 (GE
Drg 288D1781)
Drg 288D1780)
Drg 288D1782)
Drg 399A5534)
Drg 264B2543)
3.9.2.1 Ensure all on-site connections are in line with the above referenced drawings
3.9.3 Cleanliness Check
WARNING: WHEN THE INSTALLATION OF THE ENTIRE PLANT IS COMPLETE, A CHECK
MUST BE MADE TO ENSURE NOTHING IS PRESENT WHICH WOULD CAUSE GAS TURBINE
DAMAGE WHEN THE PLANT IS PUT INTO OPERATION.
Daylight Check
ONCE THE EQUIPMENT HAS BEEN FULLY INSTALLED, GE CARRY OUT WATER HOSE
TESTS IN ACCORDANCE WITH GE K 111330, WHICH CHECKS FOR THE AIR TIGHTNESS OF
FLANGES.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 20 of 46

3.10
FILTER ELEMENTS Storage, Installation and Re-ordering
3.10.1 Standard AAF Filter Element Storage

Filter elements are supplied by GE.
3.10.2 Standard AAF Filter Installation
It is recommended that the filters only be installed immediately prior to the gas turbine being
operated.
Please note: If the turbine is not operated for a period of time (or allowed to windmill) & the filters
are exposed to adverse and/or dust laden atmospheric conditions, the cartridges/filter elements
will inevitably become contaminated and this could shorten the anticipated life expectancy.
For self clean filter systems, it is recommended that the compressed air self-cleaning system be
initiated on a daily basis for a period of 1 hour, particularly in sand/dust storm conditions.
If any work is to be undertaken within the filter chamber this area should be boarded out and
sealed during such activity and thoroughly cleaned out afterwards.
NOTE

For filter element performance information refer to GE data sheet for LP9PG filter.
For installation and operation guidelines refer to GE filter cartridge OMM.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 21 of 46

SECTION 4.0 - OPERATING INSTRUCTIONS

4.1
Filter Elements
4.2
Controls
4.3
Signage

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 22 of 46

4.1
Filter Elements
Once the filters have been installed no further attention is required until there is a need to remove
them to check dust build up when the differential pressure transmitter indicates high differential
pressure across the filter (even with pulsing). The filter elements are disposable and no attempt
should be made to clean or re-use.
4.2
Controls
Refer to AAF document GB00238234 pulse system operation guidelines Section 9, Appendix 2.
4.3
Signage
1. Access Door Danger / Warning Nameplate GB00108346 (English), GB00233759 (French)
DANGER, PERMIT REQUIRED, CONFINED SPACE, DO NOT ENTER
2. Access Door Danger / Warning Nameplate GB00208885 (English), GB00233732 (French)
WARNING, COMBUSTIBLE. CONTAINS COMBUSTIBLE FILTERS NO SMOKING, SPARKS,
OPEN FLAMES OR OTHER HEAT SOURCES. USE EXTREME CAUTION WITH
ELECTRICAL EQUIPMENT (LIGHTING, POWER TOOLS, ETC.)

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 23 of 46

SECTION 5.0 - MAINTENANCE INSTRUCTIONS
5.1
General Statement
5.2
General Health and Safety Considerations

When Attending to Maintenance
5.3
Preventative Maintenance
5.4
Filter Elements
5.5
Diaphragm Valves on Header Tanks

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 24 of 46

5.1 GENERAL STATEMENT

-
The safety of all personnel who work on the Gas Turbine Air Intake Filter Plant must be
assured at all times.
All Statutory and Site Regulations must be complied with at all times.
5.2 GENERAL HEALTH AND SAFETY CONSIDERATIONS

5.2.1 Only fully trained or competent personnel are to be used.
5.2.2 All warning notices on equipment shall be read carefully and adhered to.
5.2.3 Other than for specified maintenance activities; Method statements shall be prepared for each
procedure or operation including hazard identification /risk assessments and appropriate steps
taken to reduce such risks to a minimum. Responsibility for this activity is with the site
operatives.
5.2.4 All site safety legislation and procedures shall be followed thus ensuring all works are carried our
in a safe and controlled manner.
5.2.5 Any lifting equipment used must be appropriately tested and a current test certification sited prior
to commencement of installation works.
5.2.6 Only dedicated and secured methods of access should be employed.
5.2.7 Where any elevated works are to be undertaken only a dedicated scaffold work platform or
accepted alternative should be employed and shall be inspected by a competent person, prior to
using an approved accepted system.
5.2.8 Control of substances hazardous to health. (C.O.S.H.H) assessment forms shall be consulted to
ensure that any material supplied by AAF, is handled and used safely.
5.2.9 Adequate personnel protective equipment (PPE) must be used at all times.
5.2.10 If working in areas where AAF have not supplied lighting, then adequate lighting is to be provided
suitable for the operation in hand.
5.2.11 No internal access to AAF equipment to be undertaken without complete controlled shutdown of
Plant.
5.2.12 Personnel access to be authorised and controlled.
5.2.13 Before entering AAF equipment, all areas to be assessed re: hazards and appropriate measures
taken i.e., slippery surfaces, sloping surfaces, hot surfaces, edges and protrusions, dust, gases,
light, noise.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 25 of 46

5.2.14 Prior to completing maintenance activities on electrical equipment the power supply or supplies,
must be capable of being securely isolated.
5.2.15 Prior to completing maintenance activities on pneumatic equipment or hydraulic equipment, the
following procedures must be completed before undertaking the task.
a) Ensure any electrical power supplies have been securely isolated.
b) Ensure that the supply of pneumatic or hydraulic pressure has been securely shut off.
c) Ensure that any residual pressure within the component being worked on is safely vented or
drained.
5.2.16 In the event of any earth bonding cables or links having to be removed as part of a maintenance
activity these items must be reconnected to maintain integrity of the safety earthing system of
installation.
5.2.17 It is important to note that an automatic plant some devices or valves may operate without
warning - always ensure the above isolation procedures are adopted - NEVER ASSUME
ISOLATION - ENSURE IT HAS BEEN DONE!
5.2.18 Before undertaking any filter replacement, a risk assessment must be undertaken to ensure that
appropriate personnel protection equipment is used in relation to dust hazards.
5.3
PREVENTATIVE MAINTENANCE
5.3.1 Daily
Check and record the Filter Differential Pressure Drops for the first 60 days of operation and
during all periods of wet weather/adverse atmospheric dust concentrations from the pressure
gauges.
5.3.2 Monthly
Check that the filters are secured correctly against tube sheet.
Ensure that the base channel and drains are clear and that any drain water can flow.
Check filter in compressed air line.
Ensure Correct operation of instrumentation & electrical valves.
5.3.3 Six Monthly
Check all joints for evidence of air or dust leakage.
Inspect the Paint on the floor area and re-paint if necessary.
Check all Light Fittings are operational.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 26 of 46

5.3.4 Yearly
Check all internal and external surfaces for corrosion.
Check on all electrical enclosures for signs of corrosion and oxidation to
wiring and equipment connections. Spray treatment with a suitable
protective agent, i.e. DEB Context (or equivalent) is recommended.
5.3.5 2 Years
Check date on Filters for expiration of filter media.
5.4 Filter Elements
When Filter Elements are received they must be inspected immediately for any type of shipping
damage.
The Filter Media should be uniform in colour and if it is badly discoloured or it appears to be
damaged, GE should be contacted.
Usage of unsatisfactory Filter Elements can result in a high pressure drop and affect the Filtration
Efficiency of the Plant.
Remove the Filter Element carefully and check for any signs of damage and/or contamination.
The filter elements are not cleanable and must be replaced if contaminated or damaged and
pressure drop exceeds recommended level (even with pulsing).
Note: reference to local legislation should be considered during filter change out and machine
operation.
5.5 Diaphragm valves on Header Tanks
Dresser nuts on diaphragm valves which form the positive connections to the blow pipes
should not need to be tightened as part of routine maintenance, however, should any valves
require tightening a bespoke torque wrench must be used. These wrenches can be purchased
from AAF and are listed on the GE spares list. Required torque value is 52N-m or 38.4lbf-ft.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 27 of 46

SECTION 6.0 - LUBRICATION SCHEDULE


DWG Number 100A1716
Rev B
Released 8/12/2014
Page 28 of 46

SECTION 6.0 - LUBRICATION SCHEDULE

6.1 Occasionally apply a suitable lubricant to the access door hinges and catches.
6.2 Hoist shall be routinely lubricated in accordance with manufacturers recommendations.
Refer to section 7 for proprietary equipment information.
6.3 Screw conveyor motor & bearings shall be routinely lubricated in accordance with
manufacturers recommendations. Refer to section 7 for proprietary equipment information.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 29 of 46

SECTION 7.0 - PROPRIETARY ITEMS


DWG Number 100A1716
Rev B
Released 8/12/2014
Page 30 of 46

SECTION 7.0 - PROPRIETARY ITEMS

7.1
Jib complete with Electric Hoist
7.2
Motorised Screw Conveyor
7.3
Compressed Air Supply Pipework Including Particulate, Moisture

and Oil Filters.
7.4
Header tanks including Solenoid Enclosures & Diaphragm Valves.
7.5
Canister Filter Elements

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 31 of 46

7.1
Jib Complete with Electric Hoist

Equipment Supplied:
Lift-Rite Swing Jib and GIS CH250 Electric Chain Hoist, SWL 250 kgs. Lift height 15 metres.
Please refer to GIS Hoist and Travel Trolley documents for general information, and installation &
maintenance instructions.
7.2 Motorised Screw Conveyor

Equipment Supplied:
Motorised screw conveyors for purposes of dust/sand removal - with controls as referenced in
section 9, appendix 2.
Max Flow Rate 24.6 Ltrs/Min
Motor Rating 2.2kW (for Naama units), 1.5kW (for Biskra, Djelfa & Hassi units) 415V, 3 Phase,
R2 50Hz
Motor Heater 24 Watts. 230V AC
Please refer to Screw Conveyor Manual & Screw Conveyor Motor Manual for general
information, and installation & maintenance instructions.
7.3
Compressed Air Supply Pipework Including Particulate, Moisture and Oil Filters.
Equipment Supplied:
Compressed air supply pipework from header tanks to designated interface point as specified on
GE General Arrangement drawing. Pipework includes pressure gauge, manual ball valve, oil filter,
particulate filter & moisture separator.
Please refer to Compressed Air Supply Pipework & Filters Manual for general information, and
installation & maintenance instructions.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 32 of 46

7.4
Header tanks including Solenoid Enclosures & Diaphragm Valves

Equipment Supplied:
Compressed air header tank complete with solenoid enclosures and diaphragm valves. Controls
as referenced in section 9, appendix 2.
Please refer to Solenoid Enclosure & Diaphragm Valve Manual for general information, and
installation & maintenance instructions.
7.5
Canister Filter Element

Supplied by GE.
For filter element performance information refer to GE data sheet for LP9PG filter. For installation
and operation guidelines refer to GE filter cartridge OMM.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 33 of 46

SECTION 8.0 APPENDIX 1


DWG Number 100A1716
Rev B
Released 8/12/2014
Page 34 of 46

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 35 of 46

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 36 of 46



DWG Number 100A1716
Rev B
Released 8/12/2014
Page 37 of 46

AAF INTERNATIONAL
Bassington Lane
Cramlington
FIRST ORDER No. MF13009
SEQUENCE OF OPERATION FOR

PULSE FILTER CONTROL SYSTEM
MB
SJH
09/07/13
10/07/13
CLIENT:
GE
GREENVILLE
REV:
1
GB00238234
PROJECT: ALGERIA
SHEET 1 OF 5
Refer to circuit diagram GB-00234050 & P & I Diagram GB00234056.

The Air Intake Filter System will be supplied as 7 vertical modules. Each module will be equipped with 2 x 12
way manifolds and 3 x 10 way manifolds connected via rigid connections. These 35 manifolds will be
connected to the main compressed air pipe located at the bottom of the modules.
Each module contains 4 canister filter element pairs wide x 27 canister filter element pairs high (total 756 for
all 7 modules).
The Air Intake Filter System is equipped with 1 pulse filter compressed air pipe, which is connected to 378
pulse diaphragm valves. Each valve will control a pulse of cleaning air to 2 canister filter element pairs.
The diaphragm valves are controlled by local solenoid valves. The solenoid valves are housed in
enclosures.
Each 10 way manifold will be fitted with 1 x solenoid enclosure. Each enclosure will house 10 x solenoid
valves.
Each 12 way manifold will be fitted with 1 x solenoid enclosures. Each enclosure will house 12 x solenoid
valves.
The solenoids are energised by a pulse sequence control circuit board located in the Pulse Filter Control
Panel situated on the access side of the lower left hand filter house.
Pulse sequence will be pre- programmed into the controller by the manufacturer as instructed by GE.
REV: 1
FIRST ISSUE

MB
SJH
09/07/13

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 38 of 46

AAF INTERNATIONAL
Bassington Lane
MB
SJH
Cramlington

09/07/13
10/07/13
CLIENT:
GE
GREENVILLE
REV:
1
GB00238234
PROJECT: ALGERIA
SHEET 2 OF 5
Preparing the system for pulse cleaning

Prior to operating the filter cleaning system it will be necessary to carry out the following.
- Ensure all Control Panel MCBs are on and that equipment is safe and ready to run.
- Switch on the filter control panel isolator Q1.
- The 230V control supply indicator H3 will illuminate.
- Ensure all compressed air valves are in the correct position for normal running.
Note The compressed air supply is the responsibility of others.
Manual Cleaning Operation
1.
2.
3.
4.
5.
REV: 1
Select manual position on filter cleaning selector switch S1.

Select continuous position on system run selector switch S2
Pulsing from the pulse sequence controller (34TF-1) will initiate. The number of solenoids that
operate simultaneously will be pre-programmed by the manufacturer as instructed by GE. The
pulse duration and pulse interval will also be pre-programmed by the manufacturer as instructed
by GE. However, pulse duration is recommended to be 100 milliseconds.
It is recommended that pulsing will begin at the upper level of the filter modules and will
sequentially pulse down the full height of the unit in a 30 minute cycle. The pulse sequence
controller is designed to supply a series of short duration (100milliseconds) pulses at a set
interval. The interval can be adjusted to suit working experience on site subject to compressed air
availability.
Pulsing will continue until S2 is switched out of the continuous position.
FIRST ISSUE

MB
SJH
09/07/13

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 39 of 46

AAF INTERNATIONAL
Bassington Lane
MB
SJH
Cramlington

09/07/13
10/07/13
CLIENT:
GE
GREENVILLE
REV:
1
GB00238234
PROJECT: ALGERIA
SHEET 3 OF5
Automatic Cleaning Operation

With selector switch S1 set to the auto position the operating sequence is as per the manual mode with the
exception that the pulse cleaning is initiated by the control differential pressure switch set points on TF-1A.
i)
Differential pressure control:
On rising differential pressure TF-1A low pressure switch contact will close first and then the high pressure
switched contact will close. On closure of the upper level contact, pulsing will initiate.
The system works as it would in the manual cleaning process from this point and the differential pressure
will continue to fall until the low pressure contact is de-activated. At this point the filter cleaning will continue
until the last pulse is activated.
This action ensures that all canister filter element pairs are cleaned evenly.
In the case of differential pressure control the filter pulsing may operate for several cycles depending upon
ambient conditions, dust loading and filter cartridge condition. Pulsing will only stop when the filter
differential pressure is below the low set point AND the last pulse is activated.
Pulse Counter
This counter will be visible on the colour screen mounted to the door of JB78. It will display the number of
times the filter control system has been initiated.
REV: 1
FIRST ISSUE

MB
SJH
09/07/13

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 40 of 46

AAF INTERNATIONAL
Bassington Lane
Cramlington

SJH
MW
09/07/13
10/07/13
CLIENT:
GE
GREENVILLE
REV:
1
GB00238234
PROJECT: ALGERIA
SHEET 4 OF 5
Screw Auger Operation

The purpose of the screw auger is to extract dust from the hoppers during pulse cleaning of the canister filter
element pairs.
Indication of screw running and tripped status is provided on the filter control panel.
NB Before any maintenance is undertaken on the screw the 3 phase supply must be isolated at the filter
control panel via MCB F1 or isolator Q1.
The screw auger will run when the system is pulsing. The screw auger will stop when pulsing stops.
When the screw is running the Screw Auger Running lamp (H1) will illuminate.
The screw auger will also stop running if an overload condition occurs. This will also illuminate the Screw
Auger Overload Tripped lamp (H2).
During normal operating conditions the cleaning selector switch (S1) shall be set to Auto.
REV: 1
FIRST ISSUE

MB
SJH
09/07/13

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 41 of 46

AAF INTERNATIONAL
Bassington Lane
Cramlington

SJH
MW
09/07/13
10/07/13
CLIENT:
GE
GREENVILLE
REV:
1
GB00226887
PROJECT: ALGERIA
SHEET 5 OF 5
The filtration system also includes the following additional instrumentation for remote monitoring at the Gas
Turbine Control Panel:
HIGH DIFFERENTIAL PRESSURE (MACHINE TRIP) (PDIT-001) (96TF-1)
This transmitter provides a 4-20mA signal = 0 to 10 WG to the clients turbine control system.
HIGH DIFFERENTIAL PRESSURE (MACHINE TRIP) (PDIT-002) (96TF-2A)
This transmitter provides a 4-20mA signal =0 to 10 WG to the clients turbine control system
HIGH DIFFERENTIAL PRESSURE (MACHINE TRIP) (PDIT-003) (96TF-2B)
This transmitter provides a 4-20mA signal =0 to 10 WG to the clients turbine control system
REV: 1
FIRST ISSUE

MB
SJH
09/07/13

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 42 of 46

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 43 of 46



DWG Number 100A1716
Rev B
Released 8/12/2014
Page 44 of 46

SECTION 10.0 Installation and Operational Spares

Field installation hardware (nuts, bolts, gaskets, cables etc) are supplied with 10% extra to allow for
any loss and pilferage at site.
Operational spares for all AAF equipment are listed on GE spares list.

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 45 of 46

Section 3
Reference Drawings
ISO Build Sequence
GB00234394 (GE Drg# 147E5568)
Finish Specification
GB00233085 (See Appendix 1)
Lifting Arrangement
GB00233647 (GE Drg# 147E5560)
Package Hardware
GB00234338 (GE Drg# 399A5530)
Wiring Diagram
GB00234060 (GE Drg# 288D1781)
P & I Diagram
GB00234056 (GE Drg# 288D1780)
Electrical Installation
GB00232759 (GE Drg# 288D1782)
Electrical Installation Parts List
GB00234077 (GE Drg# 399A5534)
Electrical Circuit Diagram
GB00234050 (GE Drg# 264B2543)

DWG Number 100A1716
Rev B
Released 8/12/2014
Page 46 of 46

Section 4
Component Descriptions
Refer to DIS-107 Drawing: 399A5534 (AAF GB00234077)
(NOT INCLUDED IN DIS201)


Equipment Service Manuals DIS201: Frame 9fa Gas Turbine Pulse Filtration System A040

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Equipment Service Manuals DIS201: Frame 9fa Gas Turbine Pulse Filtration System A040

Hochgeladen von

Copyright:

Verfügbare Formate

DWG Number 100A1716