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Electrostatic Precipitator Construction Please careful read the special manuals: In connection with a delivery, the
Electrostatic Precipitator
Construction
Please careful read the special manuals:
In connection with a delivery, the erection of the supplied equipment is a very important
function.
The erection can be carried out in various ways dependent on local conditions, however,
irrespective of local conditions, it is of utmost importance always strictly to follow
the instructions in the enclosed drawings and manuals in order to obtain an optimum result.
Subsequent are shown a number of main actions and sequences occurring during erection of an
electrostatic precipitator. Type E is mainly used at illustrations, but the procedure is nearly
the same for type F and C
Type C
Type E is mainly used at illustrations, but the procedure is nearly the same for type
Type E is mainly used at illustrations, but the procedure is nearly the same for type

Type E

Type E is mainly used at illustrations, but the procedure is nearly the same for type

Type F

Electrostatic Precipitator Construction Foundation for pendular support Check that the recessed foundation have been
Electrostatic Precipitator
Construction Foundation for pendular support
Check that the recessed foundation have been made correctly
in accordance with the load and assembly drawings.
Check the position of the foundation in relation to buildings
connected with the ESP.
Foundation example
Support
Non shrinkage
mortar
Concrete to
be cast after
positioning
of anchor bolts
Reinforced
concrete
Anchor bolts
Screed
Electrostatic Precipitator Construction Pendular support Temporary stiffening, if necessary, to be mounted for
Electrostatic Precipitator
Construction Pendular support
Temporary stiffening, if necessary, to be mounted for provisional
stabilization of the columns.
Temporary stiffening
Welding of diagonally bracing
to column
of the columns. Temporary stiffening Welding of diagonally bracing to column Pre-assembling and pre-welding of support

Pre-assembling and pre-welding of support

Electrostatic Precipitator Construction Prendular support, principle To enable unrestrained heat expansion of the ESP,
Electrostatic Precipitator
Construction Prendular support, principle
To enable unrestrained heat expansion of the ESP, it is necessary to use “flexible” columns
ESP
Direction of motion
Fixed point
Guide ring
Spherical top
(To be cut
away after
mounting)
Concrete
Guide ring
Foundation bolt
Spherical top
Electrostatic Precipitator Construction Hopper, pre-assembly on ground Temporary placement of hoppers between support
Electrostatic Precipitator
Construction Hopper, pre-assembly on ground
Temporary placement of hoppers
between support columns
Pyramid hopper

Longitudinal hopper

placement of hoppers between support columns Pyramid hopper Longitudinal hopper Pre-assembling and welding of hopper
placement of hoppers between support columns Pyramid hopper Longitudinal hopper Pre-assembling and welding of hopper

Pre-assembling and welding of hopper

Electrostatic Precipitator Construction Casing, pre-assembly on ground Welding of frames Pictures shows frames for ESP
Electrostatic Precipitator
Construction Casing, pre-assembly on ground
Welding of frames
Pictures shows frames for ESP type F
Firm base and block up to make
columns and roof beams in level
for ESP type F Firm base and block up to make columns and roof beams in

Pre-assembling and welding of frames

Electrostatic Precipitator Construction Casing placement on support Temporary stiffening between frames Temporary wire
Electrostatic Precipitator
Construction Casing placement on support
Temporary stiffening
between frames
Temporary wire
for the first frame
Picture shows frames for ESP type E
Picture shows frames for ESP type F
frame Picture shows frames for ESP type E Picture shows frames for ESP type F Pre-assembled

Pre-assembled frames to be lifted in place

Electrostatic Precipitator Construction Casing plate work Gas tight welding to be executed Picture shows plate
Electrostatic Precipitator
Construction Casing plate work
Gas tight welding to be executed
Picture shows plate work for ESP type F
Scaffold for welding
Casing plate work to be lifted in place
Picture shows plate work for ESP type E
Electrostatic Precipitator Construction Hopper, in-and outlet Hopper to be lifted and welded to casing Hoppers
Electrostatic Precipitator
Construction Hopper, in-and outlet
Hopper to be lifted
and welded to casing
Hoppers
Picture shows hoppers for ESP type F
Pre-assembled inlet
to casing Hoppers Picture shows hoppers for ESP type F Pre-assembled inlet Pre-assembling and welding of

Pre-assembling and welding of in-and outlet

Electrostatic Precipitator Construction Gas distribution After welding of hoppers all temporary stiffening can be
Electrostatic Precipitator
Construction Gas distribution
After welding of hoppers all temporary stiffening
can be removed
Pre-assembled screens
all temporary stiffening can be removed Pre-assembled screens Screen details Pre-assembling of gas distribution screens

Screen details

all temporary stiffening can be removed Pre-assembled screens Screen details Pre-assembling of gas distribution screens

Pre-assembling of gas distribution screens

Electrostatic Precipitator Construction In-and outlet mounting Gas distribution screens have been mounted in the in-and
Electrostatic Precipitator
Construction In-and outlet mounting
Gas distribution screens have been mounted
in the in-and outlets before lifting in place
Inlet inclusive gas distribution

Holes for inspection doorways to be cut out

Inlet inclusive gas distribution Holes for inspection doorways to be cut out Mounting of outlet inclusive
Inlet inclusive gas distribution Holes for inspection doorways to be cut out Mounting of outlet inclusive

Mounting of outlet inclusive gas distribution

Electrostatic Precipitator Construction Internals Discharge electrodes and collecting plates supply Pre-assembling of
Electrostatic Precipitator
Construction Internals
Discharge electrodes and collecting plates supply
Pre-assembling of discharge electrode system and
collecting plates
of discharge electrode system and collecting plates Pre-assembling of discharge frames and collecting plates in
of discharge electrode system and collecting plates Pre-assembling of discharge frames and collecting plates in

Pre-assembling of discharge frames and collecting plates in a firm base

Electrostatic Precipitator Construction Internals, collecting plates and discharge frames Rows of plates and frames
Electrostatic Precipitator
Construction Internals, collecting plates and discharge frames
Rows of plates and frames
Discharge frame
Collecting plates
Temporary support
Casing
Collecting plates
Discharge frame
Lifting pre- assembled discharge frames and
collecting plates in place
Electrostatic Precipitator Construction Internals, rapping systems Discharge rapping systems Collecting rapping systems
Electrostatic Precipitator
Construction Internals, rapping systems
Discharge rapping systems
Collecting rapping systems
Discharge frame
Supporting beam
Rapping systems
Supporting beam
Discharge frames to
be connected to
support beam
Lifting pre- assembled rapping systems in place
Electrostatic Precipitator Construction Internals, connection to insulators Supporting rod to be connected to the
Electrostatic Precipitator
Construction Internals, connection to insulators
Supporting rod to be connected to
the supporting beam.
The complete system to be
suspended in the insulators.
Supporting insulator
Adapter (Not shown)
Supporting insulator
Supporting rod
Temporary support
can now be removed
Lifting roof plates for insulators in place
Electrostatic Precipitator Construction Auxiliary equipment Insulator chamber Drive station Gear motor
Electrostatic Precipitator
Construction Auxiliary equipment
Insulator chamber
Drive station
Gear motor
Auxiliary equipment Insulator chamber Drive station Gear motor Lifting insulator chambers and drive stations in place

Lifting insulator chambers and drive stations in place

Electrostatic Precipitator Construction Outer roof Support for plate work Insulation of inner roof Inner inspection
Electrostatic Precipitator
Construction Outer roof
Support for plate work
Insulation of inner roof
Inner inspection
doorways to be
welded to casing
“Tear plate” chequered plate cover
inspection doorways to be welded to casing “Tear plate” chequered plate cover Lifting parts for outer

Lifting parts for outer roof in place

Electrostatic Precipitator Construction Insulation The ESP have to be insulated and with thickness and types
Electrostatic Precipitator
Construction Insulation
The ESP have to be insulated and with thickness and
types depending of the process
Insulation of casing side walls
Insulator chamber
have to be insulated
Mounting of weather
protection door
walls Insulator chamber have to be insulated Mounting of weather protection door Lifting insulation materials in

Lifting insulation materials in place

Electrostatic Precipitator Construction Access facilities Stair case tower designed after DIN standard
Electrostatic Precipitator
Construction Access facilities
Stair case tower designed after DIN standard
Access facilities Stair case tower designed after DIN standard Pre-assembled stair case tower to be lifted

Pre-assembled stair case tower to be lifted in place

Electrostatic Precipitator Construction Electrical equipment High tension equipment, heating elements and control units
Electrostatic Precipitator
Construction Electrical equipment
High tension equipment, heating elements
and control units
Rectifier
Control units
elements and control units Rectifier Control units Heating elements and Pt 100 sensors Rectifier to be
elements and control units Rectifier Control units Heating elements and Pt 100 sensors Rectifier to be

Heating elements and Pt 100 sensors

elements and control units Rectifier Control units Heating elements and Pt 100 sensors Rectifier to be

Rectifier to be lifted in place

Electrostatic Precipitator Construction Dust extraction Dust extraction can be by means of drag chain, screw
Electrostatic Precipitator
Construction Dust extraction
Dust extraction can be by means of drag chain,
screw conveyor or air lock
Air locks and screw conveyor

Drag chain and air lock

screw conveyor or air lock Air locks and screw conveyor Drag chain and air lock Dust
screw conveyor or air lock Air locks and screw conveyor Drag chain and air lock Dust

Dust extraction to be lifted in place

Electrostatic Precipitator Construction Finishing Control and final straightening of internal equipment and control of
Electrostatic Precipitator
Construction Finishing
Control and final straightening of internal equipment
and control of all “high tension” distances
Finishing Control and final straightening of internal equipment and control of all “high tension” distances
Finishing Control and final straightening of internal equipment and control of all “high tension” distances
Electrostatic Precipitator Construction Finished ESP type F ESP type E ESP type C
Electrostatic Precipitator
Construction Finished
ESP type F
ESP type E
ESP type C