DIGITAL CONTROLLER 5006H

Ref No: m60H/om/101

Issue No: 08

masibus

Operators Manual

D I G I T A L C O NT R O L L E R 5 0 0 6H

Masibus Automation And Instrumentation Pvt. Ltd.

B/30, GIDC Electronics Estate,
Sector-25, Gandhinagar-382044, Gujarat, India
Ph: 91 79 23287275 - 79
Fax: 91 79 23287281, 82
Email:support@masibus.com
Web: www.masibus.com

Operators Manual

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DIGITAL CONTROLLER 5006H

Ref No: m60H/om/101
Issue No: 08

masibus

CONTENTS
1. GENERAL SPECIFICATIONS
2. MOUNTING DETAIL
3. TERMINAL CONNECTION
4. NAME OF FUNCTION PART AND FUNCTIONS
5. CONFIGURATION MODE
6. RUN MODE
7. CALIBRATION MODE
8. DISCRIPTION FOR RE-TRANSMISSION OUTPUT CALIBRATION
9. COMMUNICATION PROTOCOL

Operators Manual

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masibus

DIGITAL CONTROLLER 5006H

Ref No: m60H/om/101
Issue No: 08

1. GENERAL SPECIFICATION
MODEL 5006H:
Two Set Point and Two Relay
output rated for 2A@230VAC.
Four Operation Key SET1, SET2,
INC and DEC.
DISPLAY:

4 digit 0.8" Seven Segment Red

LEDs for Process Variable
Individual discrete Red LEDs to
indicate relay status.

INPUT:

RTD - PT100 3-wire

(Automatic three wire compensation)
Thermo-couple types J, K, T, R, S
(ANSI standard)
4-20mA/1-5 V dc linear
0-20mA/0-5 V dc linear

INPUT RANGE:
PT100
-199 to 850 C
PT100 (0.1C)-100.0 to 300.0 C
J
-100 to 1200 C
K
-100 to 1372 C
T
-100 to 400 C
R
0 to 1768 C
S
0 to 1768 C
4-20 mA/1-5VDC
-1999 to 9999 (Field Scalable)
0-20mA/0-5VDC
-1999 to 9999 (Field Scalable)

Digital Zero and Span calibration

using front panel keypad.
Zero adjustment automatically by
software. (Except RTD input)
CJC for T/C type input and 3-wire
lead compensation for RTD sensor is
automatic.

TYPES OF SET POINT:

Set point types are configurable to

energize relays for actual value
below or above set point.
Hysteresis setting 0 to 100.

POWER SUPPLY:

110V/230V AC @ 50Hz
(Factory set for any one),
24V DC (+/- 10%) (optional)
Ambient Temperature:
0 to 55 C
Humidity:
Up to 95% RH non-condensing
Power consumption:
Less than 10 VA

ACCURACY:

(0.25% of FS + 1 count)
for T/C and RTD input.
(0.1% of FS + 1 count)
for mA and Voltage input

OUTPUT (One At Time):

Isolated 4-20 mA, 500 Ohms Max.

Accuracy: 0.25% of Full Scale
(Digital to analog Only)

24VDC @ 30mA TPS.

Isolated RS485 Communication.

Modbus RTU Protocol
CALIBRATION:
Operators Manual

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Ref No: m60H/om/101
Issue No: 08

2. MOUNTING DETAIL

FRONT BEZEL: 48 x 96 mm
PANEL CUTOUT: 45 x 92 mm
DEPTH BEHIND THE PENAL: 163 mm

3. TERMINAL CONNECTION

1. Decrement
Key:
Decrement
value in PV window.
2. Increment Key: Increment value
in PV window.
3. PV window: 4 digital SSG LED
0.8 inch RED Display.
4. Relay-1 Indication: Comes ON
when relay-1 is energized.
5. Relay-2 Indication: Comes ON
when relay-2 is energized.
6. SET-1 key: On pressing this key
set value-1 is displayed in PV
window.
7. SET-2 key: On pressing this key
set value-2 is displayed in PV
window.

5. CONFIGURATION MODE
Press
Key together
configuration mode.

4. NAME OF FUNCTIONAL
PART AND FUNCTIONS

Operators Manual

PASS WORD
Display

to

enter

Pass

Press

Press

COnF

Press
to configure Input Type,
CONFIGURE INPUT TYPE
Display
InP
Press

K.tC

Press

InP

Press
to configure ZERO,
CONFIGURE ZERO
Display
zerO
Press

-100

Press

ZErO

Press
to configure SPAN,
CONFIGURE SPAN
Display
span
Press

1200

Press

span
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Ref No: m60H/om/101
Issue No: 08

Press
to configure SET POINT1,
CONFIGURE SET POINT1
Display
TSP1
Press

H on

Press

tSP1

Press
to configure SET POINT2,
CONFIGURE SET POINT2
Display
tSP2
Press

H on

Press

tSP2

Press
to configure DP,
CONFIGURE DESIMAL POINT
dP
Display
Press

000.0

Press

dP

Press
to configure Open Sensor,
CONFIGURE OPEN SENSOR
Display
OPE.S
Press

CONFIGURE SERIAL NUMBER

Display
SrNO
Press

Press

SrNO

to configure Baud Rate,

Press
CONFIGURE BAUD RATE
Display
bAUd
Press

9600

Press

baud

Press
to configure Pass Word,
CONFIGURE PASS WORD
Display
PASS
Press

Press

PASS

Press

ConF

Press

1200

Now you are in run mode and actual

PV value on display.

6. RUN MODE

UP

Press

OPE.S

Press

ConF

To configure set point value,

TO SET VALUE OF SET POINT1

Press
Press

1200

Up scale: Under Open condition PV is

treated above set point.
Down scale: Under Open Condition
PV is Treated below set
point.

Press

Operators Manual

to configure Serial Number,

To change Set
Point1 Value.

TO SET VALUE OF
HYSTERISIS 1
> 5 SECOND

Press
Display

For
Communication
Feature
following two Parameter (Serial
Number and Baud Rate) is add in
configuration mode.

Press

100

Press

H
+

1
To change
Hysteresis
1 Value.

TO SET VALUE OF SET POINT2

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Ref No: m60H/om/101
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Press
Press

Press

100
To change Set
Point2 Value.

TO SET VALUE OF
HYSTERISIS 2
Press
Display
Press

To change
Hysteresis
2 Value.
Note: If Set Point value is less then
Zero or more then Span value, the
unit will display 'dErr' message and will
stop control action, keeping all relays in
OFF. Reprogramming the unit will
overcome this problem. Other wise
report to customer support at masibus.

7. CALIBRATION MODE
Key
Press
calibration mode.

PASS WORD
Display

together

to

enter

Pass

Press

Press

COnF

Press

CAL

Press
to calibrate AMBIENT,
CALIBRATION AMBIENT
Display
CALA
Press

23.8

Press

CALA

Press
to calibrate ZERO,
CALIBRATION OF ZERO
Display
CALZ
Press
-005
(Adjust req. zero value)

> 5 SECOND

CALS

Press

CALz

Press

Cal

Press

1200

Note: Zero Calibration available only

for RTD type input.
Now you are in run mode and actual
PV value on display.
For
Re-transmission
following Parameter is
calibration mode.

Feature
add in

Press
to calibrate OUTPUT ZERO,
CALIBRATION
OF
OUTPUT
ZERO
Display
rTrZ
Press
4.000
(Adjust 4.0mA value)
Press

rTrZ

Press
to calibrate OUTPUT SPAN,
CALIBRATION
OF
OUTPUT
SPAN
Display
rTr
Press

2
and

0.000
(Adjust 20.0mA value)

Press
to calibrate SPAN,
CALIBRATION OF SPAN
Display
CALS
Press
1195
(Adjust req. span value)

Operators Manual

Press

rTrS

Here output sapn display flashings 2

and 0.000 meen 20.000mA.
Press

CAL
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DIGITAL CONTROLLER 5006H

Ref No: m60H/om/101
Issue No: 08
Press
1200
Now you are in run mode and actual
PV value on display.

8. DETAIL DESCRIPTION
FOR CALIBRATION OF
RE-TRANSMISSION
OUTPUT.
Retransmission output is required
to be calibrated at both Zero and Span.
Calibration is done at fixed point at 4mA
and 20mA.
For Retransmission output Calibration go
to RTRZ prompt in calibration mode, now
press INC or DEC key, this displays the
value of current 4mA (4.000 on display)
as output. Measure the output current at
this point on six times better accurate
measuring
instrument.
Adjust
the
current value at zero side using
increment or decrement key equal to the
value as seen on output current
measuring unit. Then press SET1 key to
enter the value. Repeat the same

masibus
procedure at the span at RTRS prompt.
On RTRS prompt, press INC or DEC key,
this displays the value of current equal
to 20mA (20.000 with digit 2 flashing).
Adjust this value equal to the value as
seen on the current measuring unit.
Then press SET1 key to enter the value.
After entering the current value at the
span, the unit under goes one shot
Calibration
of
output.
Now
the
Retransmission output is calibrated. For
One shot calibration both zero and span
calibration
is
to
be
carried
out
sequentially, one after another in one
shot.
RTRZ 4.000:
Retransmission zero output value 4mA.
RTRS20.000
(with
digit
2
flashing.):Retransmission
Span
output
value
20mA.
Note: Note during calibration of the unit
calibrate the ambient only if required.

9. COMMUNICATION PROTOCOL MODBUS-RTU DETAILS

INTRODUCTION
The unit can be connected in RS-485 communication data link either in multi drop
or repeat mode. Each unit must have unique Serial Number. Entire range of addresses (1
to 255) may be used. Before starting any communication, choose a baud rate compatible
to the host computer. The serial protocol used is MODBUS RTU.
Protocol details:
The function codes used Read Write of parameters are:
03. READ HOLDING REGISTERS (REFERENCE - 4x).For Read operation
06. PRESET SINGLE REGISTER (REFERENCE - 4x).For Write operation
The error checking field contains a 16-bit value implemented as two eight-bit bytes. The
error check value is the result of a Cyclical Redundancy Check (CRC) calculation
performed on the message contents.

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Ref No: m60H/om/101
Issue No: 08

Modbus RTU protocol addresses for RS 485 Communication

Sr.
No.

Analog Parameters

Absolute
Address

Type

Access Type

PROCESS VALUE

40001

Int

Read Only

SET VALUE-1

40002

Int

Read/Write

SET VALUE-2

40003

Int

Read/Write

SET VALUE-1
HYSTERESIS

40004

Int

Read/Write

SET VALUE-2
HYSTERESIS

40005

Int

Read/Write

Engineering Zero

40006

Int

Read/Write

Engineering Span

40007

Int

Read/Write

Input Type

40008

Int

Read/Write

Decimal Position

40009

Int

Read/Write

10

Set point Type -1

40010

Int

Read/Write

11

Set point Type -2

40011

Int

Read/Write

12

Set Point Display

40012

Int

Read/Write

NA

13

Open Sensor Status

40013

Int

Read/Write

14

Serial Number

40014

Int

Read/Write

15

Baud Rate

40015

Int

Read/Write

40016

Int

Read/Write

16
Pass Word
Note: NA = Not Applicable.
Note:

1) The possible values to be entered through modbus for above parameters in

Table 3 are as follows:

a) SET VALUE-1 HYSTERESIS / SET VALUE-2 HYSTERESIS:

(Applicable Values: 0 to 100)

b) Input Type (Applicable values : 0 to 9):

Input Type
Rtd
Rtd.1
E-tc (Not Applicable)
J-tc
K-tc
T-tc
R-tc
S-tc
1 5v
0 5v

Operators Manual

Value
0
1
2
3
4
5
6
7
8
9

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Ref No: m60H/om/101
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c) Decimal Position :
Input Type
Rtd
Rtd.1
J-tc
K-tc
T-tc
R-tc
S-tc
1 5v
0 5v

Maximum Value
0
0
0
0
0
0
0
3
3

d) Set point Type -1 / Set point Type -2 :

Type
L-on
h-on

Value
0
1

e) Set Point Display:

Type
Set point - 1
Set point - 2

Value
0
1

f) Open Sensor Status:

Type
UP
DN(down)

Value
0
1

g) Serial Number : (Applicable Values : 0 to 255)

h) Baud Rate :
Type (bps)
4800
9600
19200

Value
0
1
2

i) Pass word: (Applicable Values : 0 to 9999)

9.4:

EXCEPTION RESPONCE:
CODE

MEANING

01

Function code Invalid. It must be 01, 05, 03 or 06.The function code received in the query is
not allowable action for the slave.

02

Illegal address value. The data address received in the query is not an allowable address for
the salve.

Operators Manual

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DIGITAL CONTROLLER 5006H

Ref No: m60H/om/101
Issue No: 08
03

Illegal data value. A value contained in the query data field is not an allowable value for the
salve.

Table 4: Exceptional Response

10.

Parameter Description:

Mode of Operation

Conf

Description
Configuration
Mode

Message

inp
rtd
Rtd.1
J tc
K tc
T tc
R tc
S tc
1-5V
0-5V
Zero
Span

Calibration Mode

Cal

h-on
l-on
Dp
Ope.s
Srno
Baud
Rtz1
Rts1

Process Value on Run mode

PV Window.

Open*
Derr*

Description
Input Type
RTD Input (1%)
RTD Input (0.1%)
J type T/C Input
K type T/C Input
T type T/C Input
R type T/C Input
S type T/C Input
1 -5V Linear Input
0 -5V Linear Input
Zero setting for
input
Span setting for
input
High type setpoint
Low type setpoint
Decimal Point
Open sensor
Serial number
Baud rate
Zero setting for
Retransmission
Output
Span setting for
Retransmission
Output
Open
Sensor
indication
Data Error

Table 5: Parameter Description

Open*:

(1) Sensor at input terminal is not connected or break.

(2) Process value is 5% higher than span or lower than zero
setting set by user for input type.

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Derr*:

11.

masibus

(1) EEPROM is corrupt

(2) Set point is greater than zero or span setting.

Maintenance:

Dangerous voltages capable of causing death are sometimes present in this

instrument. Before installation or beginning of any troubleshooting procedures
the power to all equipment must be switched off and isolated. Units suspected
of being faulty must be disconnected and removed first and brought to a
properly equipped workshop for testing and repair. Component replacement and
interval adjustments must be made by a company person only.

12.

General Problems:

Unit does not Switch ON.

Check the Mains Cord.
I/P power may be not present. Check power supply voltage is it proper as per
order.

Reading indicated by Unit is unstable, wrong or open.

Check the process input and also check its connection are as per the backplate supplied.
Check the lead resistance of all the three arms of RTDs. All the three leads
should have same lead resistance. If no, change the cables.
Check the Input cables are properly tighten with back terminal.
Check for AC voltage pick up at the signal terminal.
All low-level input and output such as T/C, Rtd, Linear I/P and control signal
wires must be kept separate from supply and relay output cabling.

Communication Problem between the Unit and Host PC/Operator

Terminal.
Check the cabling.
Check the serial No. and baud rate settings at PC side and controller side.
Check the RS-485 to RS232 converter for 485 communication.
Check the serial port of the computer by shorting 2 and 3 no pin of PC
comports with PROCOMM, Hyper terminal or any other available application.
Check RS 232 RS 485 connection at PC and unit side.
For RS 485 sometimes terminating resistor of 120 at unit side. In most of the
cases this is not required for this model.

Unit Resetting.
Check the proper input terminal connection.

If Input Range is 0-5V or 1-5V then maximum voltage should be less than
10V & minimum voltage should be greater than -3V.

Supply Voltage.
Supply voltage should be given through a good isolation transformer. This being a
microprocessor based instrument, a massive voltage spike can damage it. A good
isolation transformer shields the instrument from such voltage spikes and surges.
All supply connections to final control devices such as contactors, solenoids etc.
must be taken directly from the supply and not from the supply terminals of the
instrument.

Operators Manual

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DIGITAL CONTROLLER 5006H

Ref No: m60H/om/101
Issue No: 08

masibus

This is an electronics instrument it may have problem not listed above, in case of
such fault while reporting to factory (masibus area office or head office), mention
exact nature of fault with sequence of events.

Operators Manual

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