Beruflich Dokumente
Kultur Dokumente
B-001
Drafted by:
Liu Shunlong
Reviewed by:
Lin Xinli
Approved by:
Li Mingda
Content
Part 1 Brief Introduction of Boiler Equipment ................................................................................................ 1
Chapter 1 Main Design Features and Specifications of Boiler ............................................................... 1
Chapter 2 Boiler Technical Specifications and Performance Parameters of Main Components ............. 5
Chapter 3 Calculated Data Table Of Boiler Thermal Performance ......................................................... 8
Chapter 4 Induced Draft Fan ................................................................................................................. 12
Chapter 5 Forced Draft Fan ................................................................................................................... 16
Chapter 6 Primary Air Fan .................................................................................................................... 19
Chapter 7 Air Preheater ......................................................................................................................... 22
Chapter 8 Pulverizing System ............................................................................................................... 23
Chapter 9 Air Heater ............................................................................................................................. 28
Chapter 10 Air Compressor and Its Dryer ............................................................................................. 29
Chapter 11 Boiler Water Circulation Pump ........................................................................................... 32
Chapter 12 Flame Check Cooling Fan .................................................................................................. 33
Chapter 13 Startup Boiler ...................................................................................................................... 34
Chapter 14 Soot Blowing System ......................................................................................................... 36
Part 2 Startup and Shutdown of Boiler .......................................................................................................... 38
Chapter 1 Rules & Conditions of Unit Startup ...................................................................................... 38
Chapter 2 Boiler Cold Start ................................................................................................................... 40
Chapter 3 Hot Start ................................................................................................................................ 50
Chapter 4 Very Hot Start ....................................................................................................................... 51
Chapter 5 Boiler Shutdown ................................................................................................................... 52
Chapter 6 Normal Shutdown of Boiler.................................................................................................. 55
Chapter 7 Boiler Cooling ...................................................................................................................... 56
Chapter 8 Precautions for Boiler Shutdown .......................................................................................... 57
Chapter 9 Boiler Shutdown Preservation .............................................................................................. 58
Part 3 Operation & Maintenance of Boiler ................................................................................................... 61
Chapter 1 Operation Adjustment ........................................................................................................... 61
Chapter 2 Unit Operation Mode ............................................................................................................ 64
Chapter 3 Operation Mode of Boiler Water Circulating Pump System................................................. 66
Chapter 4 Operation Mode of Pulverizing System................................................................................ 67
Chapter 5 Monitoring of Parameters in Normal Operation ................................................................... 67
Chapter 6 Boiler Periodic Working System Schedule ........................................................................... 69
Part 4 Boiler Interlocking Protection and Test .............................................................................................. 70
Chapter 1 Boiler Interlocking Protection .............................................................................................. 70
Chapter 2 Boiler Test Procedures .......................................................................................................... 74
Part 5 Handling of Boiler Unit Trouble ......................................................................................................... 82
Chapter 1 Rules for Trouble Handling .................................................................................................. 82
Chapter 2 Boiler Accident Shutdown .................................................................................................... 84
Chapter 3 Boiler MFT ........................................................................................................................... 85
Chapter 4 Loss of Service Power .......................................................................................................... 86
Chapter 5 Loss of Service Air Supply ................................................................................................... 87
Chapter 6 Automatic load shedding ...................................................................................................... 88
Chapter 7 Overfeed of Water into Drum ............................................................................................... 89
Chapter 8 Water Shortage of Drum ....................................................................................................... 90
1
Chapter 9 Surge of Forced Draft Fan and Induced Draft Fan ............................................................... 91
Chapter 10 Tripping of Air Preheater .................................................................................................... 92
Chapter 11 Leakage of Boiler Heating Surface ..................................................................................... 93
Chapter 12 Secondary Combustion of Boiler Tail Flue......................................................................... 94
Chapter 13 Abnormalities of Steam Parameters .................................................................................... 95
Chapter 14 Unit Load Swinging ............................................................................................................ 96
Chapter 15 Unit Load-rejection ............................................................................................................. 97
Chapter 16 Auxiliary Equipment Fault ................................................................................................. 98
Chapter 17 Fire Disaster ...................................................................................................................... 102
Chapter 18 DCS Fault ......................................................................................................................... 104
Chapter 19 Operation Measures for Pulverizing System .................................................................... 105
Chapter 20 Anti-accident Measures against Furnace Explosion ......................................................... 106
Part 6 Startup and Shutdown of Boiler Auxiliary Equipment ..................................................................... 108
Chapter 1 General Rules for Auxiliary Equipment ............................................................................. 108
Chapter 2 Startup and Shutdown of Air Preheater .............................................................................. 113
Chapter 3 Startup and Shutdown of Induced Draft Fan ...................................................................... 115
Chapter 4 Startup and Shutdown of Forced Draft Fan ........................................................................ 118
Chapter 5 Startup and Shutdown of Primary Air Fan .......................................................................... 120
Chapter 6 Startup and Shutdown of Air Compressor .......................................................................... 122
Chapter 7 Startup and Shutdown of Fire Check Cooling Fan ............................................................. 126
Chapter 8 Startup and Shutdown of Fuel Oil System .......................................................................... 127
Chapter 9 Treatment of Fuel Oil System Accidents ............................................................................ 132
Chapter 10 Startup and Shutdown of Pulverizing System................................................................... 135
Chapter 11 Startup and Shutdown of Drum Two-color Water Gauge ................................................. 138
Chapter 12 Startup and Shutdown of Air Heater ................................................................................. 139
Chapter 13 Operation of Boiler Sootblower ........................................................................................ 141
Chapter 14 Startup and Shutdown of Boiler Water Circulating Pump ................................................ 152
Appendix: .................................................................................................................................................... 149
inlet, of which the nozzle is Monok nozzle, controlling the reheated steam inlet steam temperature at
emergency status. The attemperator is arranged on the wall type reheater inlet pipeline with maximum
design water spray capacity of 90t/h.
1.6 This boiler has 5%BMCR startup bypass system as the method of controlling superheated steam
pressure and temperature when boiler starts up to shorten startup time. When the boiler starts up in cold
state, the medium temperature in this system should be the saturation temperature under the pressure of
4.14MPa and the drain valve are fully opened. Increase the superheating steam temperature by increasing
the furnace combustion rate to quicken startup speed. When the boiler starts up in hot state, the drain valve
should be also opened to exhaust the condensate in the superheater system, therefore, the pipeline design
pressure and temperature behind the motor-operated valve is the same as that of the enclosure superheater.
The superheated steam temperature is controlled by furnace combustion rate and the superheated steam
pressure is controlled by drain valve during startup; close this drain valve after synchronization of steam
turbine.
1.7 The boiler adopts dry ash extraction and the furnace ash hopper bottom slag extracting adopts
mechanical slag extracting
1.8 There are 80 wall type soot blower in the furnace part, 44 long retractable soot blower on the upper part
of furnace and convection pass area and 1 retractable soot blower on the flue gas inlet and outlet end of
each preheater; all soot blowers will be program control during operation.
1.9 There are 16 spring safety valve in the boiler proper part, of which 6 are at the drum, 2 at the
superheater outlet, 6 at the reheater inlet pipe and 2 at the reheater outlet pipe. 3 power discharge valves are
installed at the superheater outlet to reduce take-off times of safety valve.
1.10 This boiler has the expansion center. The whole boiler will expand by taking the expansion center as
the base point during operation, the vertical expansion zero point of boiler is set on the top of big cover
casing, the expansion zero point in depth and width direction of boiler is set at the furnace center. Three
layers of guiding device are set in the height direction of furnace to control the expansion direction of
boiler heating surface and horizontal load of boiler.
1.11 The length of drum shell straight part is 26216mm, which is made by rolling of steel plate with inner
diameter of1743mm; the two ends adopt spherical heads; the total length is 28585mm including heads;
the drum shell and head adopt the materials of SA-299. The drum shell upper part is welded with 29159
saturated steam extraction pipe base and 87159 steam-water leading-in pipe base and is equipped with
auxiliary steam tube and air vent pipe base. The shell bottom is welded with 6 pieces of downcomer and 3
pieces of feed water pipe base. The head has manhole, 6 safety valve pipe base with 3 on each side, 8
couples of water level monitoring pipe base for connecting 2 two-color water level gages, 4 water level
balance containers and 2 electrode pitting water level gauges. The normal water level of drum is 220mm
below center line.
1.12 Each side of furnace outlet has one non-cooled flue gas probe; the flue gas probe extend to the furnace
to monitor the furnace outlet flue gas temperature during boiler startup stage. The highest measured
temperature of flue gas probe is 600, therefore, when the flue gas temperature reaches 538, alarm will
be given and flue gas probe will drop out automatically. Then decrease fuel amount to prevent burning of
wall type reheater for overheat. Flue gas probe model is TS-O with travel of 7000mm.
1.13 Operating mode of boiler: the boiler has base load and is of peaking capability. The lowest load of
stable flame without fuel is not higher than 40% of boiler maximum continuous rating in fuel design of
2
burning, under which the boiler can operate stably and safely in a long time.
1.14 Boiler steam water process:
1.14.1 Boiler water circulation process:
E1, E2
F8
Circulating pump
F22
E3
F9
F23
E4
Economizer piping
F10
F24
E5
E6
E7
F12
F13
F27
F28
F11
E8
F14
F1
Boiler
F15
F2
F3
F4
F5
Downcomer base
Downcomer
Confluence header inlet three-way
Confluence header
F16
F17
F18
F19
F6
F20
F7
F21
F25
F26
F30
F31
F32
F33
F34
Recirculating pipeline
F35
F29
Saturated steam
outlet pipe
Ceiling pipe
inlet header
Low
temperature
superheater inlet
connecting pipe
First stage attemperator
inlet connecting pipe
Division wall
outlet header
Second
stage
attemperator
inlet
connecting pipe
Final stage superheater
outlet header
Ceiling
pipe
Ceiling pipe
outlet header
Horizontal
low
temperature superheater
inlet header
Superheater first
stage attemperator
Vertical
low
temperature
superheater
Division wall
inlet header
Superheater
rear platen
Rear
platen
outlet header
Final stage
superheater
Reheater
spray
attemperator
Front
wall
radiation reheater
Side
wall
radiation reheater
Reheater front
platen
Final stage
reheater
Reheater
conduit
outlet
TMCR
1878
17.31
541
1598
3.69
3.50
325
541
277
Number of
row
1
558
6
60
20
18
40
20
82
10
108
6
147
5
209
4
2185; primary air sector
Number
of piece
Unit
cst
%
%
%
%
Average value
2.5-15.7
Summer : 12, winter: 18
>66
1.8
0.25
0.02
1.5
HFO
0.1
11000cal/g
>66
180cst
0.25
4.5
1.0
25
Guaranteed value
9.0~9.6
~0
7
20
5
0.3
30
0.3
Comply with the standards
Guaranteed value
9~10
~0
20
0.25
1
0.5~3
Guaranteed value
20
5
10
20
0.30
Unit
g/kg
g/kg
g/kg
g/kg
s/cm
Item
Unit
BMCR
TMCR
HPHO*
80%TMCR
60%TMCR
40%BMCR
1
2
t/h
Mpa
2068.6
17.47
1877.9
17.31
1640.2
17.14
1474.2
15.24
1105
11.55
836.4
8.82
541
541
541
541
541
529
t/h
Mpa
Mpa
1751.4
3.95
3.74
332.1
1597.9
3.69
3.50
324.8
1612.6
3.83
3.63
333.3
1272.6
2.93
2.78
316.6
968.5
2.22
2.10
321.3
748.1
1.65
1.56
313.8
541
541
541
541
541
514
Mpa
Mpa
19.24
280
182
18.84
361.2
18.82
275
179
18.46
359.5
18.36
183
182
18.02
357.5
16.38
261
170
16.06
348.1
12.45
245
159
12.17
326.3
9.55
229
148
9.28
306.3
139.5
138.0
117.0
134.5
125.5
112.5
135.0
133.0
113.5
129.0
119.5
105.5
Unit
BMCR
TMCR
HPHO*
80%TMCR
60%TMCR
40%BMCR
4.18
4.12
3.23
3.96
3.57
3.17
1.64
1.64
1.61
1.63
1.62
1.61
3.76
3.76
3.7
3.75
3.7 2
3.69
0.17
0.17
0.13
0.16
0.15
0.13
5
6
7
8
9
10
11
12
13
Item
Heat loss carried off by exhaust
dry flue gas
Heat loss carried off by the
moisture in fuel
Heat loss carried off by the
moisture produced by hydrogen
burning
Heat loss carried off by the
moisture in air
Heat loss due to unburned fuel
Heat loss due to radiation
Inestimable heat loss
Manufacturer margin
Total loss
High heat efficiency
Fuel consumption
Burner operating layer
Excess air coefficient
%
%
%
%
%
%
t/h
\
1.5
0.17
0.35
0.7
12.47
87 53
345.6
6
1.25
1.5
0.22
0.35
0.7
12.46
87.54
318.7
6
1.25
1.5
0.21
0.35
0.7
11.43
88.57
324.8
6
1.25
1.5
0.26
0.35
0.7
12.31
87.69
259.9
5
1.25
1.8
0.34
0.35
0.7
12.25
87.75
202.0
4
1.25
2
0.43
0.35
0.7
12.08
87 92
155.7
3
1.25
Steam temperature
No.
Item
Wall
type
temperature
Unit
BMCR
TMCR
HPHO*
80%TMCR
60%TMCR
40%TMCR
332
325
333
317
321
303
3
4
5
6
7
8
9
10
11
12
13
14
15
B
No.
1
2
3
4
reheater
inlet
27
28
Wall
type
reheater
outlet
temperature
Furnace roof superheater inlet
temperature
Furnace roof superheater outlet
temperature
Division wall superheater inlet
temperature
Division wall superheater outlet
temperature
Rear platen superheater inlet
temperature
Rear platen superheater outlet
temperature
Platen reheater inlet temperature
Platen reheater outlet temperature
Final
stage
reheater
inlet
temperature
Final stage reheater outlet
temperature
Final stage superheater inlet
temperature
Final stage superheater outlet
temperature
Steam
cooled
pipe
inlet
temperature
Steam
cooled
pipe
outlet
temperature
LV superheater straight part inlet
temperature
LV superheater straight part outlet
temperature
Reversing chamber economizer
hanging pipe inlet temperature
Reversing chamber economizer
hanging pipe outlet temperature
Reversing chamber enclosure tube
inlet temperature
Reversing chamber enclosure tube
outlet temperature
LV superheater horizontal part
inlet temperature
LV superheater horizontal part
outlet temperature
Economizer hanging pipe inlet
temperature
Economizer hanging pipe outlet
temperature
Economizer inlet temperature
Economizer outlet temperature
No.
Item
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
371
366
372
363
371
353
361
359
358
348
326
306
363
362
361
352
332
313
398
393
382
378
358
338
443
440
428
432
424
411
443
440
428
432
424
411
499
499
493
501
505
501
371
468
366
468
372
470
363
470
371
477
353
458
468
468
470
470
477
458
541
541
540
540
540
515
499
499
493
501
505
501
541
541
541
541
541
529
363
362
361
352
332
313
364
362
362
353
334
316
394
396
413
400
398
384
404
407
429
414
415
402
323
320
275
310
296
279
325
322
279
312
299
282
364
362
362
353
334
316
365
364
364
356
339
322
365
364
364
356
339
322
394
396
413
400
398
384
323
320
274
310
295
279
323
320
275
310
296
279
282
323
277
320
185
274
262
310
246
295
231
279
Unit
BMCR
TMCR
HPHO*
80%TMCR
60%TMCR
40%BMCR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Furnace
outlet
flue
gas
temperature
Wall
type
reheater
inlet
temperature
Wall
type
reheater
outlet
temperature
Furnace roof superheater inlet
temperature
Furnace roof superheater outlet
temperature
Division wall superheater inlet
Division wall superheater outlet
temperature
Rear platen superheater inlet
temperature
Rear platen superheater outlet
temperature
Platen reheater inlet temperature
Platen reheater outlet temperature
Final
stage
reheater
inlet
temperature
Final stage reheater outlet
temperature
Final stage superheater inlet
temperature
Final stage superheater outlet
temperature
Steam
cooled
pipe
inlet
temperature
Steam
cooled
pipe
outlet
temperature
LV superheater straight part inlet
temperature
LV superheater straight part outlet
temperature
Reversing chamber economizer
hanging pipe inlet temperature
Reversing chamber economizer
hanging pipe outlet temperature
Reversing chamber enclosure tube
inlet temperature
Reversing chamber enclosure tube
outlet temperature
LV superheater horizontal part
inlet temperature
LV superheater horizontal part
outlet temperature
Economizer hanging pipe inlet
temperature
Economizer hanging pipe outlet
temperature
Economizer inlet temperature
Economizer outlet temperature
Preheater inlet temperature
Preheater outlet temperature
1045
1033
1018
983
911
841
1327
1330
1311
1312
1235
1165
1327
1330
1311
1312
1235
1165
1327
1330
1311
1312
1235
1165
1327
1330
1311
1312
1235
1165
1327
1330
1311
1312
1235
1165
1143
1134
1115
1088
1017
949
1143
1134
1115
1088
1017
949
1045
1033
1018
983
911
841
1045
932
1033
918
1018
908
983
867
911
800
841
730
923
909
899
858
791
721
837
823
816
777
721
657
813
799
793
753
697
634
731
718
714
682
639
592
731
718
714
682
639
592
724
711
707
674
632
584
724
711
707
674
632
584
686
674
673
640
599
554
686
674
673
640
599
554
678
667
665
633
593
548
678
667
665
633
593
548
662
651
649
616
575
529
662
651
649
616
575
529
488
481
484
459
431
399
488
481
484
459
431
399
486
478
482
457
428
397
486
342
342
135
478
336
336
133
482
279
279
114
457
316
316
129
428
292
292
120
397
269
269
106
10
(corrected)
E
No.
Item
Unit
BMCR
TMCR
HPHO*
80%TMCR
60%TMCR
40%BMCR
m/s
8.7
8.0
8.0
6.3
4.6
3.3
m/s
9.5
8.7
8.8
6.8
5.0
3.6
m/s
12.0
11.0
11.1
8.6
6.3
4.5
m/s
11.5
10.5
10.6
8.2
6.1
4.3
m/s
9.9
9.3
9.5
7.3
2.7
3.9
m/s
8.5
7.8
7.6
6.2
4.6
3.4
Unit
BMCR
TMCR
HPHO*
80%TMCR
80%TMCR
60%TMCR
Kg/h
580183
556376
680792
510512
450868
400738
Kg/h
1790510
1619370
1589234
1238461
936317
643036
Kg/h
2699532
2489411
2537100
2030083
1575601
1113196
Kg/h
211248
218808
164304
215424
156888
95400
Kg/h
399460
377456
500792
332672
276988
226498
Kg/h
1771070
1599570
1567994
1219021
915797
621796
Kg/h
2899692
2688131
2738340
2227363
1770001
1308676
Kg/h
200160
198720
201240
197280
194400
195480
Kg/h
23040
22320
21600
21600
19440
19800
Kg/h
42480
42120
42840
41040
39960
41040
Kg/h
157680
156600
158400
156240
154440
154440
Unit
BMCR
TMCR
HPHO*
80%TMCR
60%TMCR
40%BMCR
air
44.5
44.5
44.5
44.5
44.5
44.5
air
37.3
37.3
37.3
37.3
37.3
37.3
air
302.0
298.5
245.0
287.0
269.5
244.5
air
312.0
307.5
254.5
294.0
275.0
249.0
No.
Item
1
2
3
4
5
1
2
3
4
5
6
7
8
9
10
11
Air temperature
No.
Item
1
2
3
4
11
Item
Unit
Fan model
G158/343
8000Nm 4~20mA
Impeller diameter
Bearing material
42CrMo
Hub material
15MnV
Blade material
15MnV
Impeller series
Level
Piece
18
Degree
-70~+30
10
mm/mm
N/A
11
Rotor weight
kg
~7500
mm
3430
12
Kg.m
6524
13
r/min
>956
12
No.
Item
Unit
14
/mm
Q235/6
15
/mm
Q235A/16
16
/mm
Q235/6
17
Roll
18
19
20
Thin oil
Forced oil circulation + cooling
wind
Anticlockwise
21
kg
~55000
22
kg
~25000
23
Kg
~7500
Item
BMCR condition
TMCR condition
690
547
500
511.29
426.11
392.5
48
48
48
0.741
0.779
0.785
-6580
-5220
-5065
-6580
-5220
-5065
968
818
583
968
818
583
7548
6038
5648
7548
6038
5648
161.63
143.55
140.98
85.06
83.7
79.2
5949
3857
3485
745
745
745
Parameter name
Unit
Model
STMKS900-8
Electromotor type
Rated power
kW
Rated voltage
kV
Rated current
388
13
No.
Parameter name
Unit
6
7
8
9
10
11
12
13
Rated power
Rated speed
Number of poles
Degree of protection
Insulation level
Cooling mode
Installation mode
Working system
Hz
rpm
50
745
8
IPW55
F
IC81W
IMB3
S1
14
Efficiency
96.0
95.6
94.2
15
16
17
18
Power factor
Power factor at rated load
Power factor at 3/4 rated load
Power factor at 1/2 rated load
Maximum torque/rated torque
Locked rotor torque/rated torque
Locked rotor current/rated current
0.88
0.85
0.80
2.2
0.45
6.0
28
Kg.m2
dB(A) 85
mm
0.076
mm/s
K
70
Three
Pt100
Domestic sliding
46# steam turbine oil L-TSA
Forced thin lubricating oil
Oil cooling
Kg
45000
29
16
30
31
Rotating direction
32
33
34
Pt100
35
19
20
21
22
23
24
25
26
27
17
41
46# steam turbine oil L-TSA
Item
Unit
Flow rate
l/min
14
No.
Item
Unit
Pressure
MPa
0.4
/m3
Q235/0.6
25
Plate type
Gear pump
10
Set
11
r/min
1470
12
13
Set
14
KW
N46 or N68
2.5
MPa
5.5
Equipment name
Water quality
requirement
Water pressure
requirement
Water
temperature
requirement
Water
quantity
requirement
Induced
draft fan
Common
industrial water
1MPa
38
6.3 T/h
15
No.
Working condition
Parameters
TB working
condition
BMCR working
condition
TMCR
Design coal
quality
Design coal
quality
Design coal
quality
303
275
248
-950
-875
-823
48
48
48
4584
3820
3688
1.038
1.038
1.038
Item
Unit
Fan model
ANN-2575/1250C
5t hydraulic cylinder
Impeller diameter
Bearing material
35CrMo
Hub material
Forging steel
Blade material
Impeller series
Level
Piece
16
Degree
30~85
10
mm/mm
250/96
11
Rotor weight
kg
3597
mm
2575
12
Kg.m
387
13
r/min
1287
14
/mm
Q235A/6
15
/mm
Q235A/12
16
No.
Item
Unit
16
/mm
Q235A/6
17
Rolling bearing
18
19
Natural cooling
20
21
22
Muffler resistance
Pa
150
23
kg
16087
24
kg
7620
3.7
25
Kg
m
1600
3.7
t/h
1.7
Clockwise
TB working
condition
303
TMCR working
condition
248
48
48
48
1.038
1.038
1.038
-950
-875
-823
-950
-875
-823
3722
3018
2924
3634
2945
2865
4672
3893
3747
4584
3820
3688
53.0
Included
52.1
Included
51.9
Included
85
87.3
88.0
1636.8
1209.1
1042.2
990
990
990
Unit
Rated power
kW
1900
Rated voltage
kV
11
Synchronous speed
r/min
1000
Startup current
690
Rated current
118
Frequency
Hz
50
Working condition
Item
Main features
Efficiency
95.8
17
Power factor
0.88
0.5
6.0
Max torque
2.0
Insulation level
F/B
Weight
kg
18000
Cooling mode
Unit
Flow rate
l/min
10~12
Pressure
MPa
8.0
/m3
10
Plate type
Gear pump
10
Set
11
r/min
1430
12
13
Set
14
kW
1.0
ISO VG 32
0.24
MPa
0.2~0.4
2.2
Water pressure
requirement
Water temperature
requirement
Water quantity
requirement
Demineralized
water
0.4~0.6Mpa
<40
tentative
Demineralized
water
0.4~0.6Mpa
<40
tentative
18
Unit
mm
Level
Piece
Degree
mm/mm
kg
Kg.m2
r/min
/mm
/mm
/mm
B-MCR working
condition
Design coal
quality
162
-458
48
11180
1.044
Clockwise
19
Design coal
quality
156
-446
48
10829
1.044
t/h
Pa
TMCR
150
No.
23
Item
Fan total weight
Max lifting weight/max lifting height in
installation
Max lifting weight/max lifting height in
maintenance
24
25
Unit
kg
kg
m
Kg
m
Working condition
TB working
condition
Item
Fan inlet volume flow rate (m3/s)
Fan inlet temperature ()
Inlet air density (kg/m3)
Fan inlet total pressure (Pa)
Fan inlet static pressure (Pa)
Fan outlet total pressure (Pa)
Fan outlet static pressure (Pa)
Fan total pressure rise (Pa)
Fan static pressure rise (Pa)
Fan outlet wind temperature ()
Fan accessory loss (Pa)
Fan total pressure efficiency (%)
Fan shaft output (kW)
Fan speed (r/min)
178
48
1.044
-550
-550
13070
12950
13620
13500
61.9
Included
87
2653.2
1490
Unit
kW
kV
r/min
A
A
Hz
kg
BMCR working
condition
TMCR working
condition
162
48
1.044
-458
-458
10823
10722
11281
11180
59.4
Included
88.0
1993.9
1490
156
48
1.044
-446
-446
10477
10383
10923
10829
59.1
Included
88.0
1861.7
1490
Item
Unit
1
2
3
Flow rate
pressure
Oil quality trademark
l/min
MPa
/m3
5
6
7
8
MPa
20
No.
Item
9
10
11
12
13
14
Unit
Set
r/min
Set
kW
21
Water temperature
requirement
Water quantity
requirement
<40
0.24t/h
<40
0.24t/h
Component
thickness
Component
material
1000 mm
0.8mm
SPCC-SD
880 mm
0.8mm
SPCC-SD
305 mm
1.2mm
corten-A
Name
Heat transmission
component
Inner diameter of
rotor
14236 mm
Model of speed reducer
SGW600-01A
Main motor
Y225S-4B3
37KW
1480 r/min
Auxiliary motor
Y160M-4B5
11KW
359 r/min
INGERSOLLRAND
7.5 HP
103 r/min
Actuator
Air motor
Main speed reducing ratio
Pedestal bearing
Guide bearing
123.835
57500 Nm
Oil circulation
system
Soot blower
Model: S-8E
Electromotor: Y9OL-4 1.5KW
Three-screw pump: 3GR30X4-1.6/1.0
Double cylinder oil filter: SXU-A100
Tubular oil cooler: GLC2-1.3
Retractable sootblower
22
SGZJ11-4
right
angle
speed reducer
5
6
Unit
Supplied by manufacturer
EG2490
115
3100
1405/629/8
5400/610/8
629
610
JRTKAF87100L4
3.0
415
JRTSF77R37D71D4
0.37
415
+500
12
1.1
Unit
Model
Data
KF87-DV100L4 (SEW)
Rated power
kW
Rated voltage
kV
415
Synchronous speed
r/min
1400
Startup current
4~7 times
Rated current
6.4
Frequency
Hz
50
Item
Unit
Model
HP1103/Dyn
Separator model
Dynamic separator
Base mode
mmmm
7432438
mm/ mm
610/10
mm/ mm
734/17
m3
1.0
Unit
Worst coal
Best coal
Maximum output
t/h
87.2
93.3
80.2
Calculated output
Guaranteed output (consider that 10% of output
decrease)
Minimum output
t/h
57.62
64.45
57.3
t/h
78.48
83.9
72.18
t/h
19.62
23.3
18.045
kg/s
36.3
kg/s
31.4
33.48
30.7
kg/s
34.8
Item
24
No.
Item
Unit
kg/s
22.7
188
r/min
30.0
Pa
5000
Pa
4608
Pa
3740
m3/min
100
Pa
>2000
kW.h/t
10
11
Worst coal
Best coal
240
178
4250
3577
11.4
11.77
10.5
kW.h/t
10.2
11.46
9.5
g/t
2.5 on average
10000
10000
20000
20000
20000
Cemented carbide
m3/h /Pa
64032/6481
KW
185
No.
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Parameter name
Unit
Rated power
Hz
Rated speed
r/min
Number of poles
Degree of protection
Insulation level
Cooling mode
Installation mode
Working system
Efficiency
%
Efficiency at rated load
%
Efficiency at 3/4 rated load
%
Efficiency at 1/2 rated load
%
Power factor
Power factor at rated load
Power factor at 3/4 rated load
Power factor at 1/2 rated load
Maximum torque/rated torque
Locked rotor torque/rated torque
Locked rotor current/rated current
Accelerating time and starting time
S
(under rated load working condition)
Motor moment of inertia
kg.m2
Noise
dB(A)
Vibration amplitude at bearing pedestal
mm
Bearing vibrating velocity
mm/s
Stator temperature rise
K
Number of phases
Temperature measuring element
Bearing model
Bearing model trademark
Bearing lubrication type
Bearing cooling mode
Motor weight
kg
Bearing lubricating oil flow (m3/s)
CT mode ratio/accuracy level
Rotating direction
Terminal box
Terminal box inlet (dimension, quantity)
Allowed locked rotor time
s
Figuration drawing and drawing number
Starting torque
Min starting torque
Recommended lubricant
Stator temperature measuring element quantity
and model
Bering temperature measuring element quantity
and model
Vibration meter interface
Item
Actuator
Speed reducer (Model)
Unit
KMP340
26
Value
50
985
6
IP54
F
IC611 (air-air cooling)
IMB3 (vertical)
S1 (continuous)
93
92.5
90
0.79
0.74
0.65
2.0
2.8
6.3
2
120
85 (at 1.5m)
/
2.8
80
3
Pt100
Rolling bearing
3# lithium based grease
Grease lubrication
Natural cooling
9700
/
/
Bidirection
Subject to the official drawing
Subject to the official drawing
3
2.8Me
/
3# lithium based grease
6 pc/pt100
2 pc/pt100
No.
Item
Unit
Spiral bevel gear and planet gear second stage vertical
transmission
32.435
OWTS10 (double pump)
228
11
0.15~0.35
17
0.4
6
415
1.7kW/set
415
1.7kW/set
ISO VG 320
OWTS10
228
11
0.15~0.35
6
ISO VG 320
Transmission mode
Transmission ratio
Lubrication cooling device (Model)
Oil pump flow rate
Motor power
Normal oil supply pressure
Cooling water quantity
Cooling water pressure
Oil tank electric heater/quantity
Rated voltage
Rated power
Rated voltage
Rated power
Lubricating oil trademark
Lubricating oil station device (Model)
Oil pump flow rate
Motor power
Normal oil supply pressure
Oil tank electric heater/quantity
Lubricating oil trademark
l/min
KW
MPa
m3/h
MPa
V
KW
V
KW
l/min
KW
MPa
Water pressure
requirement
Water temperature
requirement
Water quantity
requirement
0.4MPa
<41
m /h
Pa
KW
r/min
V
M/h
Pa
27
64032
6481
Y355M2-6
185
960
415
60M
16
4245
1370
95%
Item
Unit
GNWCS-1.6/350-620
Sheet
Sheet
MPa
1.6
350
MPa
0.4~0.6
20
10
Pa
<150
11
m2
620
12
mm
8571 X5130
13
mm
450
14
15
kg
4.5
16
Adjusting mode
Steam adjustment
28
Adjusting mode
6
7
Unit
mm
ON/OFF;
3
9
10
11
12
13
Rotor material
14
15
16
17
18
Nm /min 41.5
MPa (g) 0.85
rpm
dB (A)
kg
19
20
21
22
No.
1
2
3
4
5
6
7
8
9
10
Quantity
Manufacturer
Motor model
Degree of protection
Speed/number of magnetic pole
Full load output power of motor
Frame
Weight
Number of motor electric heater
Voltage/power of motor electric motor
40 Nm3/min
SM250
Oil-free screw
3048 x 1930 x 2438
S1
8292
13945
Water temperature+8
Water temperature+8
76
4306
first stage: Carbon steel
second stage: stainless steel 304
0
30
Water cooling
19.1
IR-SL200
91L
252.8
252.8
53.2
4306
60 Nm3/min
ML350
Oil injection screw
46501930 2146
S1
ON/OFF; air flow adjustment;
ACS auto adjustment
60.2
0.75
2185
Water temperature+8
Water temperature+8
82
7670
Carbon steel
3
30
Water cooling
18.2
Motor/1890
Motor/1960
SKF/ Sweden
SKF/ Sweden
Unit
Oil-free 40 Nm3/min
Set
1
Wuxi Hwada Motor Co., Ltd.
Squirrel cage motor
IP54
1475
287.5
Y400
1860
2
220v/200W
Piece
KW
30
IP54
4 \1482
345
Y400
7670
2
110v/200w
HLAV2300-480/1C
365.3
Design pressure
20.56MPa
Test pressure
30.84MPa
Inlet pressure
194.36kg/ cm2
Total head
NPSH
19.5m
Rated power
500kW
29.6m
11000V
Rated current
43A
Rated speed
1465 r/min
Start current
279A
Start time
1.4S
PE2/PA
205.6kg/ cm g
Design temperature
90
Alarm
63
Insulation level
Trip
66
Unit
Cooling water
Boiler water
KJ/h
307700
Discharge ratio
L/min
409
175
Inlet temperature
38
50
Outlet temperature
41
43
Design pressure
Maximum
temperature
working
Design pressure
kg/ cm g
10
205.6
Design temperature
50
90
Test pressure
kg/ cm2g
15
308.4
Normal discharge
10 m/h
0.2~0.4 MPa
5 PPm
PH value
8~9.5
32
9-19-NO.5.6A -18.5KW
4200-7800 m3/h
7kPa
Turning
Clockwise(see
tail )
from
the
Y160-2
Rated current
35.5A
Motor power
18.5 kW
Voltage
415V
Speed
2900r/min
Manufactured by
Wannan motor
33
Unit
Value
t/h
35
Rated pressure
MPa
1.2
Rated temperature
320
Light oil
Fuel
13.3 Main technical parameters of startup boiler
Item
Max continuous evaporation capacity BMCR
Rated steam capacity
Rated steam pressure
Rated steam temperature
Rated inlet water temperature
Hot wind temperature
Heat exchange area
Exhaust gas temperature
Heat efficiency
Boiler computational efficiency
Boiler guaranteed efficiency
Boiler max continuous blowdown rate
Boiler max air leakage rate
Superheated steam temperature deviation
Operating time at 10% boiler overload
Unit
T/h
T/h
MPa (g)
M2
%
%
%
%
%
Parameters
35
35
1.2
320
20
20
665
160
92.4
92.4
91.2
3
0
15
15
Mechanical atomization
front wall arrangement
Furnace pressure
10KPa
Furnace volume
52
2160x11370x2210
(on average)
1.32MPa
30%
88
110
T
T
2t
Micro positive pressure
chamber burning
Proportional control
Burning mode
Burning djusting mode
34
Remark
Overload 110%
Whole boiler
Max withstand
pressure
Fuel
Burner oil pressure
Fuel consumption
Superheater temperature adjusting mode
Water wall material
Superheater material
Total electric power
Oil pump
Lighting and maintenance
Feed water pump
Fan
Furnace volume
Max transportation dimension
Chimney height
Chimney diameter and wall thickness
kg/h
kW
kW
kW
kW
kW
m
m
m
35
LDO
Burner fuel valve unit
inlet
oil
pressure
3.0-3.5MPa
2730
Plate type attemperating
SA-106 Gr.B
SA213-T12
270
16.5
30+50
55
110
52
13x4.7x4.4
20
1.2m t12
Supplied alone
and temperature of 265~310; the steam passes gets to the blowing pipeline by passing through the stop
valve and check valve; the switching conditions of auxiliary steam and normal steam valve:
(1) The pressure reduction station of air preheater sootblowing steam source will open for supply
sootblowing steam when the boiler load is larger than 30%MCR.
(2) The auxiliary steam source valve will open for supplying auxiliary steam when the boiler load is smaller
than 30%MCR or in startup stage.
14.3Main design parameters of soot blowing
No.
Items
Model
V04
PS-LL
PS-AT
Travel (mm)
255
10600
970
Purging angle
3600
3600
Vertical
2500
1500~3500
2000
0.5
2.0
1.44
Rotation
speed
blowing pipe (rpm)
2.7
24
24
50
606
55
630
Steam
consumption
(kg/min) (single unit)
82
170
80
10
Motor model
M2QA71M4B
M2QA90S4A
M2QA90S4A
0.25
1.1
0.55
1400
1390
1400
IP55
IP55
IP55
1.0~1.5
1.0~1.5
1.0~1.5
11
Recommended
pressure (MPa)
of
purging
37
of unit and unit warm-up time of initial load is selected in hot start mode when the boiler is in cold state but
the steam turbine is in hot state.
1.2.4 Division of unit boiler startup condition
1.2.4.1 Boiler cold state: shutdown time is more than 36 hours without pressure of boiler.
Boiler hot state: shutdown time is less than 10 hours.
1.2.4.2 The time from ignition of boiler to unit with full load (BMCR) (matching with steam turbine)
Start state
Cold
Warm
Hot
Time
<8 hours
<2.5 hours
<0.75 hours
Cold state
Shutdown for more than 36h (mental temperature reduces to lower than 40% of the
testing point temperature with full load, T<305)
Warm state
Shutdown for 10~36h (mental temperature reduces to between 40% and 80% of the
testing point temperature with full load, 305T<420)
Hot state
Shutdown within 10h (mental temperature reduces to higher than 80% of the testing
point temperature with full load, 420T<490)
Shutdown within 1h (mental temperature is close to the testing point temperature with
full load, 490<T)
39
expansion obstacles.
2.1.16 Each sootblower of boiler exits from the boiler to be in standby condition.
2.1.17 Furnace gas temperature probe exits to be in standby condition.
2.1.18 All valves are to be check for on the correct start-up position, no leak, operate flexibly, the
motor-operated and pneumatic actuator operates normally, and the opening extent indication is in
accordance with actual position.
2.1.19 The steam drum water gauge pointer is complete, indicates correctly and is lighted well, the water
level videotaping system works normally.
2.1.20 TV Taking lens of furnace flame is in good condition and cooling air is put into operation.
Combustion system shall be checked with the doper position, furnace front oil system and burner wind-box.
Ash & slag handling system and boiler water circulating pump and control system can be put into operation
normally.
2.1.21 Check the actuating device, sealing clearance and lubricating cooling system of rotary air preheater
and each indicator is in normal position. Confirm sealing clearance sector panel of air preheater hoists to
maximum and hotspot detection system is put into operation well.
2.1.22 The following parameters shall be monitored and adjusted with emphasis when the unit starts up:
Steam drum pressure and temperature difference between upper wall and lower wall of steam drum; main
& reheated steam temperature & steam pressure;
Furnace negative pressure; furnace air flow; opening of adjustable vane of induced draft fan & air blower;
Opening of guide vane of primary air fan; flue gas temperature of each section of flue gas duct; hot primary
& secondary air temperature;
Outlet air powder temperature & primary air flow of pulverizing mill;
2.2 Test rules prior to start
2.2.1 Test and trial run of device must be presented with a written application by maintainer and can be
performed only when it is approved by shift engineer and test command is issued.
2.2.2 Device test is coordinated by maintainer in charge and is matched operation by operator and relevant
staff is on site.
2.2.3 Test method of device is divided into two kinds: static state and dynamic state; when it is static state
test, boiler running with above 11kV is only supplied test power source, 2.215V LV power source is given
dynamic power source; when it is dynamic state test, both operation & dynamic power source are
connected.
2.2.4 The above test is carried out after the overhaul or minor maintenance of unit. Some tests can be
carried out separately after the check & maintenance as required. Dynamic state test can only be carried out
after the static state test is qualified.
2.2.5 Oil pump and air & flue gas baffle position etc. shall satisfy the conditions of program control
requirement prior to the protection & interlock test. Test can be carried out only when the relevant
conditions are forced to be satisfied by thermo technical staff.
41
2.2.6 Test operation of each interlock, protection and accident button shall be accurate and reliable; audible
and visual alarm and CRT menu condition indication are normal.
2.2.7 Motor-operated valve, control valve and air valve baffle are qualified through teste.
2.2.8 Test requirements:
2.2.8.1 The system that has been put into operation and the motor valves & control valves that are under
pressure cannot be tested.
2.2.8.2 Both remote control and local control shall be tested for the servo mechanism that has local control
and remote control and have specially-assigned person record the time of opening and closing and test
condition.
2.2.9 Test method:
2.2.9.1 Full open and full close test of remote & local control shall be carried out for all the motor valves
and air valve baffle according to the test card, the opening indication and local indication shall be accordant,
the motor-operated valve and damper baffle with intermediate stop should be normal at the intermediate
stop position.
2.2.9.2 Pneumatic control device shall operate flexibly without air leak or abnormal phenomena.
2.2.10 Opening and closing and accident button tests (static)
2.2.10.1 Start all the equipment separately, and they are good as verified in the opening and closing test,
then resume their closing position.
2.2.10.2 Stop all the auxiliary equipment with the accident button on site respectively, and the
corresponding auxiliary equipment should trip and audible and visible signal alarm should be normal.
2.3 Operations prior to impulse starting in cold start
2.3.1 System put-in
Put in the following systems gradually and check that it is in normal operation according to the check card
and the relevant content in chapter Start and Stop of Auxiliary equipment & System of Unit. The balance of
load distribution of each section shall be considered comprehensively when it puts into the system.
2.3.1.1 Fire fighting water system;
2.3.1.2 Plant-service compressed air system;
2.3.1.3 Auxiliary steam system is put into operation;
2.3.1.4 Industrial cooling water system;
2.3.1.5Open cooling water system;
2.3.1.6 Closed cooling water system;
2.3.1.7 Boiler slag hopper water seal system;
2.3.1.8 Lubricating oil system of each auxiliary engine;
2.3.1.9 Fuel system;
2.3.1.10 Boiler bottom water seal system;
42
2.5.13 Start up the boiler water circulating pump A and then start up boiler water circulating pump C after
the water level is stable.
2.5.14 Check that all the spray water control valves and stop valves of spray type attemperator are closed.
2.5.15 Check that all the vent valves are in the position of opening.
2.5.16 Open the drain valve of superheater and reheater.
2.6 Put-in of air & flue gas system of boiler
2.6.1 Check and verify that boiler proper, each manhole valve of air & flue gas dust and fire observation
valve are closed tightly and bottom water seal is put into operation normally.
2.6.2 Start up auxiliary motor A &B.put main MOT A &B standby.stop auxiliary MOT A &B, main MOT
start up auto.put auxiliary MOT standby.
2.6.3 Start up the induced draft fan of one side and check everything is normal. Open the stationary blade
slightly to adjust the furnace negative pressure to be about -100Pa .
2.6.4 Start up the air blower on the same side to check that everything is normal.
2.6.5 Start up the induced draft fan of the other side to check that everything is normal; adjust the furnace
negative pressure to about -100Pa.
2.6.6 Start up the air blower on the other side to check that everything is normal.
2.6.7 Adjust the furnace negative pressure to be about -100Pa and total air flow 30%MCR by adjusting the
induced draft fan & air blower.
2.6.8 Adjust the auxiliary air baffle to make the pressure difference between big bellow and furnace about
381Pa.
2.6.9 Put the swinging burner to horizontal level.
2.6.10 Start up one fire detector fan and put the standby fan into standby.
2.6.11 Put the air heater into operation as required.
2.7 Oil leakage test
2.7.1 Trigger the oil leakage test simultaneously as the furnace purging starts.
2.7.2 Allowable conditions of oil leakage test:
2.7.2.1 Oil supply pressure is normal;
2.7.2.2 Main trip valve is closed
2.7.2.3Return oil main trip valve is closed
2.7.2.4 No MFT trip condition;
2.7.2.5All oil corner valves are closed
2.7.3 Oil (light fuel) leakage test shall be carried out according to the following steps when all the
conditions are met:
2.7.3.1 Start oil leakage testing.
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2.7.3.2 Open main trip valve and return oil main trip valve to charge main oil pipe. If the required oil
pressure can not be achieved in 30 seconds, alarm of oil charging failure will be given and the testing
process should be halted.
2.7.3.3 Close return oil main trip valve , charge oil 30 seconds and close main trip valve. At that time, if the
change of oil pressure remains less than 0.3Mpa in 2 minutes, the main trip valve is considered to have
passed leakage test.
2.7.3.4 Open return oil main trip valve 10 seconds and close return oil main trip valve. At that time, if the
change of oil pressure remains less than 0.3Mpa in 2 minutes, corner oil valves and return oil main trip
valve are considered to have passed testing. Oil leakage testing terminates
2.7.3.5 In addition, bypass oil leakage can be tested, which is forced to generate the normal condition of
check leakage test.
2.7.4 If test is in failed in the process of test, inform the thermodynamic staff and maintainer to check and
re-test after treatment.
2.7.5 Conduct the oil leakage test of heavy fuel oil system according to the above conditions and sequence.
2.8 Furnace purge
2.8.1 Conditions for purging furnace:
(1) There is air blower in operation;
(2) There is induced draft fan in operation;
(3) Any air preheaters are running;
(4) Two boiler circulation pumps are running at least
(5) All heavy oil corner valves are closed
(6) All light oil corner valves and all light oil steam purge valves are closed
(7)All coal mills stopped
(8) All coal feeders stopped
(9) All mill outlet shutoff dampers are closed
(10) No flame is indicated by any flame detectors
(11) Oil leakage testing is finished or is checked finished
(12) Flame detector cooling air pressure is normal (no low pressure alarm given)
(13) Furnace pressure is normal (-996Pa996 Pa
(14) Set secondary air valves at purging position
(15) No MFT signal is present
2.8.2 Verify all the conditions for purging furnace are provided.
2.8.3 Press the key of Purging Request on the LCD screen and the timing purging of 5 minutes will be
started. Purging signal is appeared on the LCD screen.
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2.8.4 If any one purging condition is not met in the timing purging process for 5 minutes, break off purging.
It can be re-started purging after all the purging conditions are met again.
2.8.5 Finish Purging signal is appeared on LCD screen and first trip signal of MFT is reset automatically
after the timing purging of 5 minutes is finished. Slag handling system of boiler is put into operation; ash
conveying system is put into operation.
2.9 Ignition of boiler
2.9.1 Main protection of boiler and supervision TV of furnace flame shall be put into operation and local
flue gas temperature probe shall be put into operation to make the probe enter the furnace manually or
remote control as ruled prior to ignition of boiler.
2.9.2 Open the inlet header of roof tube and drain valve of superheater and open the recycle valve of
economizer.
2.9.3 Start the ignition of light doper of BC layer after verifying that all the ignition conditions are met.
2.9.4 Verify the oil recycle valve shall be closed after ignition of the first doper.
2.9.5 Keep the gas temperature of furnace outlet lower than 538 after confirming ignition is successful.
2.9.6Verify ignition for three times is in failure, it can be re-ignited after furnace re-purging.
2.9.7Observe the firing condition locally after ignition and verify the oil atomization is in good condition
and air distribution is proper. If some doper is found no fire, close the oil supply solenoid valve of this
doper immediately and exit operating position. It can be re-put into operation after purging.
2.9.8 Verify that recycle valve of economizer is opened when feed water flow is not continuous.
2.9.9 Maintain the normal water level of steam drum and drain off contamination of boiler as required
according to the quality of boiler water.
2.9.10 Put air preheater into operation to continue sootblowing after ignition of boiler.
2.9.11 When all the permissive conditions are met, igniters of two coal seams can be allowable logically to
ignite once if header pressure is normal.
a) All the permissive conditions are met and the oil header pressure of AB layer is normal;
b) All the permissive conditions are met and the oil header pressure of BC layer is normal;
c) All the permissive conditions are met and the oil header pressure of CD layer is normal;
d) All the permissive conditions are met and the oil header pressure of EF layer is normal;
e) All the permissive conditions are met and the oil header pressure of FG layer is normal.
2.9.12 No matter whether the first doper succeeds in ignition or not, the other doper will be prohibited to
ignite in 15 seconds.
2.9.13Put the first doper into operation and so does the second one after 15 seconds. Observe if the STV
and fire inspection indicator of furnace flame are normal.
2.9.14 If there is not any one pair of dopers succeeding in ignition within 60 minutes from MFT tripping
relay resetting, the operation of ignition protection will be delayed to touch off MFT.
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2.9.15 Put the furnace gas temperature probe into operation after the ignition of boiler. Put the PCV valve
into "AUTO". Confirm the recycle valve of economizer is opened. Put the air preheater into operation to
continue sootblowing. Inform the person on duty to put the electric precipitation shaking device into
operation.
2.9.16 Initial steam boosts pressure at the pressure rising rate of 0.015MPa/min and0.85/min.
2.9.17 Switch over the doper regularly during 0.5~1 hour of cold start beginning.
2.9.18 Check the swelling value condition of each site and record the swelling value in the process of boiler
temperature rising gradually.
2.9.19 Pay attention to the change of steam drum water level anytime in the process of boosting pressure
and maintain the water level between50mm. Monitor the upper & lower wall temperature of steam drum
inside not higher than 50 closely.
2.9.20 Water level gauge is flushed when the steam drum pressure rises to 0.1MPa.
2.9.21 Close the air valve of steam drum when the pressure of steam drum rises to 0.15MPa.
2.9.22Close all the air valves when the pressure of steam drum rises to 0.2MPa.
2.9.23 Close the drain motor valve of inlet header of roof tube when the pressure of steam drum rises to
1.0MPa.
2.9.24 The boiler controls parameter according to the requirements of steam turbine and steam turbine
prepares to impulse when the steam drum pressure rises to 6.0MPa, main steam temperature rises to 335
and reheater temperature rises to 315.
2.9.25 Increase the dopers that are put into operation and keep firing stable prior to the impulse of steam
turbine.
2.10 Impulse starting parameters of cold state:
2.10.1 Impulse starting parameters in IP cylinder startup mode:
a. Cold start (long-term shutdown):
Main steam pressure: 6.0MPa; Main steam temperature: 335;
Reheated steam pressure: 1.10MPa; Reheated steam temperature: 315;
Condenser vacuum: >74kPa; HP bypass flow: >140t/h;
b. Cold start (shutdown for 72h):
Main steam pressure: 6.0MPa; Main steam temperature:370;
Reheated steam pressure: 1.10MPa; Reheated steam temperature: 320;
Condenser vacuum: >74kPa; HP bypass flow: >120t/h;
2.10.2 Impulse starting parameters in HP cylinder startup mode:
a. Cold start (shutdown for long-term):
Main steam pressure: 6.0MPa, Main steam temperature: 325;
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2.11.13 Start up the fourth pulverizing coal system and put it into operation . verify that burning in furnace
is stable and all the monitoring parameters of boiler are stable, and stop the operation of doper that shall be
exited after purging clean and open the fuel recirculation valve when the unit load reaches to 300MW.
Inform the fuel person on duty.The air preheater is changed to regular sootblowing from continuous
sootblowing.
2.11.14 Verify the control mode for attemperating water of superheater and reheater is in AUTO and
confirm steam temperature adjustment of superheater and reheater is normal.
2.11.15 Verify all the systems are in normal operation and contact thermodynamic personnel to put them
into automatic control.
2.11.16 When the initial steam pressure reaches 10.0MPa, increase the opening of continuous blowdown
flash tank to perform silicon cleaning; the pressure can be boosted continuously when the silicon content in
the boiler water reaches the allowable silicon according to the chemical analysis.
2.11.17 Run up to 600MW after warming up for 20min with 300MW load with increasing rate of
6MW/min. The rising temperature rate of main steam temperature is 1.5/min and rising pressure rate of
main steam pressure is smaller than 0.2MPa/min.
2.11.18 Start up the fifth pulverizing coal system and put it into operation when the load is 360MW.
2.11.19 Carry out overall sootblowing to the boiler when the load is 420MW.
2.11.20 Start up the sixth pulverizing coal system and put it into operation and run up to 600MW when the
load is 480MW.
2.11.21 The main steam pressure will be 16.7MPa, main steam temperature will be 538, reheated steam
pressure will be 3.30MPa and reheated steam temperature will be 538 when load is 600MW.
2.11.22 When the unit is of full load, make an overall check and adjust the equipment of unit to make them
in the best operation condition; the unit will be put into normal operation if there is no abnormity and count
the current faults of the unit.
2.12 Precautions in the process of boiler startup
2.12.1 Check that boiler front fuel oil system is normal regularly and keep the air preheater continue
sootblowing during fuel oil injection.
2.12.2 Prevent the initial steam temperature and reheated steam temperature from fluctuating and prevent
the steam with water strictly after startup of the steam turbine.
2.12.3 Gas temperature of furnace outlet shall not exceed 538 when steam flow is <7%MCR or before
the generator parallels off.
2.12.4 Close the recycle valve of economizer and exit the furnace gas temperature probe when the feed
water flow or steam flow >7%MCR.
2.12.5 Temperature rise rate of boiler water is <1.5/min.
2.12.6 Pressure boosting shall be stopped and open wide the continuous blowdown valve for silicon
cleaning when the SiO2 content exceeds the limit in the whole process of boosting pressure.
2.12.7 Putting the burner into operation shall be carried out from the lower layer to upper layer as much as
possible.
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2.12.8 The adjustment of fuel shall be even in order to prevent too significant fluctuation of steam drum
water level, main steam temperature, reheated steam temperature and furnace negative pressure.
2.12.9 Pay attention to monitoring the change of air preheater parameters to prevent secondary burning
from occurring in the process of boiler startup. When the outlet flue gas temperature is found to rise
abnormally, put the preheater into operation to continue sootblowing and do necessary treatment.
2.12.10 Pay attention to monitoring the working condition of furnace negative pressure, air output and coal
feeder etc. automatic control and if something is abnormal, deal with it immediately.
1.12.11Pay attention to monitoring the combustion condition and adjust the combustion in time to make
burning stable, especially when the doper is started and stopped and the pulverizing mill is started and
stopped.
2.12.12 Pay attention to monitoring the wall temperature of superheater and reheater to prevent pipe
explosion caused by over-temperature strictly in the process of boiler startup and operation.
2.12.13Fuel system shall be in circulation and standby condition after full-stop-oil and check all the dopers
have been exited from the furnace on site.
3.2 Main reheated steam that enters steam turbine has 50 degree of superheat at least.
3.3 Put the pulverizing coal system and bypass system into operation immediately after the ignition of
boiler, control the main reheated steam temperature strictly according to the temperature & pressure rising
rate so as to satisfy the requirements of unit life.
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4.2 When very hot start uses IP cylinder impulse, drain off the water to make the main steam pressure of
boiler lower than 9.6MPa and reheated steam pressure lower than 1.5MPa and at this moment bypass
system can be put into operation.
4.3 Relevant rules & precautions for hot start
4.4 Steam turbine can impulse started, raise speed and synchronize quickly according to the operations of
cold start and load on quickly according to the corresponding curve of cylinder temperature so as to prevent
the cylinder from cooling.
4.5 Keep higher vacuum as much as possible in the process of startup.
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180MW.
5.2.9 Reduce the load of second low-power unit gradually and stop its operation; keep the water level of
steam drum stable in the operation.
5.2.10 Reduce the unit load to 60MW
5.2.11 The unit continues to run down at load change rate 1.0%/min and main steam pressure keeps at
8.62MPa.
5.2.12 Increase the dopers in service and remain one pulverizing coal system in operation.
5.2.13 he following operations shall be carried out when the load of unit reduces to 60MW:
a. Main steam temperature is 400, reheated steam temperature is 325 and main steam pressure is
8.62MPa when the load of unit is 60MW.
b. Stop the last pulverizing coal system. Boiler is in all fuel operation. Stop the operation of primary air fan
and seal fan.
5.2.14 Start up TOP and MSP to check for normal. Reduce the active power to zero quickly, reactive power
close to zero and generator parallels off.
5.2.15 Trip the steam turbine manually.
5.2.16 Control the fuel flow and put the furnace gas temperature probe into operation and control the
furnace outlet temperature 538 after the unit parallels off.
5.2.17 Stop all the dopers that are operating and confirm MFT alarm window is on and furnace is fire off
after the generator parallels off and steam turbine stops operating. The used dopers shall be purged clean
after the dopers stop operating and the last doper is not purged, which just exits in place
5.2.18 Close the oil supply manual valve of doper at each angle and verify the recycle valve of fuel is
opened. Inform the staff on duty in oil region.
5.2.19 Maintain 30% rated air flow to purge in the furnace after the boiler is flameout. After purging is
finished, air blower and induced draft fan can be stopped and close all the air and flue gas baffles to block
out the boiler after confirming there is no flame in the furnace and there is no oil leak of doper.
5.2.20 Use electrically driven feed pump to continue filling water to steam drum until it reaches the highest
level.
5.2.21 If stop the electrically driven feed pump, verify the recycle valve of economizer has been opened.
5.2.22 Stop the two air preheaters when the gas temperature of air preheater inlet is lower than 125.
5.2.23 Stop the probe cooling fan when the furnace temperature is lower than 120.
5.2.24 Stop the operation of two boiler water pumps and then stop the third boiler water pump when the
boiler water temperature is lower than 150.
5.2.25 Water drainage with pressure is carried out as follows: open all the air valves, drain valves and blow
down valves when the steam drum pressure is 0.5MPa.
5.2.26 No-pressure water drainage is carried out as follows:
a. Open the drain valves of superheater and reheater when the pressure of steam drum is 0.5MPa.
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b. Open the air valves in the left & right side of steam drum when the pressure of steam drum is 0.2MPa.
c. Drain operation of boiler is allowable when the boiler water temperature is lower than 95.
5.2.27 It may notify to stop the slag handling system when the boiler ash conveying system is verified no
slag.
5.2.28 Precipitator shakes and ash handling system keeps operating until ash bucket is verified no ash
falling.
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55
56
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9.2.2 The water injection PH value for wet preservation equals to 10.
9.2.3 Use nitrogen to maintain the drum pressure to 0.034MPa if the economizer, water wall, superheater
and reheater overflow during the initial operation period after hydraulic test.
9.2.4 Operating method for short term preservation:
9.2.4.1 Open the air valve of reheat steam line immediately after unit parallel-off to let the boiler continue
operating for drying out (the temperature displayed on the flue gas thermometer is <538).
9.2.4.2 Close each water discharge valve and sampling valve after flameout of boiler and feed water with
the flow rate of 100T/H to +200mm of drum water level.
9.2.4.3 Inform the chemical personnel for dosing N2H4=200ppm and PH=10 when the boiler water
temperature is below 180; when boiler water continues decreasing to 150, shut down the boiler water
pump.
9.2.4.4 Blanket nitrogen for preservation of drum superheater when the drum pressure is 0.196MPa.
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9.2.5 The procedure for unit long term preservation is the same as that of short term preservation, of which
the operation are as follows:
9.2.5.1 Inform the chemical personnel for dosing N2H4=300~1000ppm when the boiler water temperature
is 180 and shut down the boiler water pump when the temperature is 150.
9.2.5.2 When the drum pressure is 0.196MPa, blanket nitrogen for preservation of superheater and main
steam line; the nitrogen pressure will be al little higher than the drum pressure when the main steam line
temperature is above 100.
9.2.5.3 Stop nitrogen blanketing and use the superheater back washing system to fill N2H4 and NH3
deaerated water to superheater with the water temperature at above 50 and slowly open each air valve at
the same time, and close it when the air valve overflow.
9.2.5.4 Blanket nitrogen again after water filling.
9.2.5.5 Close the air valve of reheater system when the reheater pressure is <0.196MPa; fill water to
reheater by using the attemperating water valve when the steam line temperature is 100 (N2H4 and NH3
deaerated water with temperature above 50). Slowly open the air valve and keep the pressure in
reheater >0.0196MPa during water filling.
9.2.5.6 Stop filling water and blanket nitrogen for preservation when the reheater air valve overflows; if
there is no pressure during reheater preservation, extract the vacuum before performing the above
operation.
9.3 Nitrogen replacement dry preservation
9.3.1 The boiler will maintain certain combustion rate after unit shutdown; open the air valve of reheater
pipe and dry out the interior; close the air vent valve for nitrogen blanketing when the reheater pressure
decreases to 0.196MPa.
9.3.2 Maintain the nitrogen pressure at above 0.034MPa when the reheater temperature is 100.
9.3.3 When the drum pressure is 0.196MPa, blanket nitrogen to drum, superheater system and the nitrogen
blanketing pressure is a little higher than drum pressure.
9.3.4 Keep the outlet valve open when the boiler water pump shuts down.
9.3.5 Vent the water inside the continuous blowdown flash tank and close the continuous blowdown
intercept valve of drum.
9.3.6 Keep the nitrogen pressure in boiler at 0.034MPa when discharging water from boiler; close all water
discharge valves after water discharging.
9.3.7 Regularly check that the nitrogen pressure is maintained at 0.034MPa during preservation period;
regularly test the purity of N2 by chemical personnel, make up nitrogen again to keep the pressure constant
until it is qualified if it is unqualified.
9.4 Preservation during boil maintenance
9.4.1 Perform preservation as required, such as using NH3-N2H4 for passivating treatment before boiler
shutdown if there are boiler maintenance works after the unit shuts down.
9.4.2 Add NH3-N2H4 to drum.
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9.4.3 When the N2H4 concentration of boiler water reaches 300~400ppm and PH=10.5, start up boiler water
pump to mix them evenly and keep for 2h.
9.4.4 When the drum is at 8.0MPa and 4.0MPa, blow down periodically every half minute.
9.4.5 When the drum pressure decreases to 0.5MPa, open all air valves, blowdown valves, and drain valves
quickly for water draining with pressure.
9.4.6 If the maintenance time is more than 1 month, place silica gel inside the drum and water wall lower
header on the base of drying by remaining heat and check the drier and internal corrosion once a month.
9.5 Anti-freezing of boiler
Make an overall check for anti-freezing measures that there cannot be bare pipeline and anti-freezing
heating device of each part of pipeline proper is put into operation prior to winter. Heating pipe of fuel
pipeline is put into operation perennially and it cannot be checked & maintained in winter. Seeper in the
gauge tube shall be drained off. Each hole valve and baffle of standby boiler shall be closed and the
maintained boiler shall have the measures that prevent the cold air from flowing into. Shutdown boiler shall
be used dry mode protection in winter as far as possible, air heater shall be put into operation when the
superheater pipe wall temperature <20 and air preheater shall keep operating after the air heater is put
into operation. If there is water in the boiler and boiler water temperature is lower than 10, filling water
and drainage water shall be carried out and drainage shall be done at each low point in turn.
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water spray must be put in, working personnel should note the steam temperature change after water spray
in case the steam with water. Especially, when the electric pump is operating, the steam temperature change
after water spray should receive more attention.
1.2.9 Make comprehensive analysis of the reason of steam temperature changes and adjust overall, but not
one-sided rely on water spray to control the steam temperature.
1.2.10 Coal mill trip or other load rejection conditions occur in the unit operation, automatic control of
attemperating water should be lifted and switch to manual adjustment to avoid the large lag of automatic
adjustment causing wide fluctuations of main and reheater steam temperature.
1.3 Load adjustment
1.3.1 Run up
Start and stop the coal mill according to the following procedure:
1.3.1.1 Start up the primary fan and start up the coal mill.
1.3.1.2 Start up coal feeder, of which the control should be in MANUAL and started up by min speed.
1.3.1.3 Adjust the hot and cold wind valve to make the coal mill reach the operating temperature.
1.3.1.4 When coal mill start pulverizing and pulverized coal fire is on, increase the coal rate gradually and
balance each coal mill output, and then switch coal mill control to AUTO.
1.3.1.5 Adjust the air flow to stabilize combustion.
1.3.2 Run down
1.3.2.1 If the rundown of unit makes the operating coal feeder speed decrease to very low, stop one set of
coal mill. The operators determine to stop the nozzle of the upper most layer or undermost layer according
to the steam temperature and combustion situations.
1.3.2.2 Increase the output of other operating coal mill to keep stable decrease of load after stopping one set
off coal mill. Stop the coal feeder before stopping coal mill; the coal mill should operate for a while and
then stop the coal mill after the pulverized coal is exhausted.
1.3.2.3 When the coal mill stops, the coal mills with nozzles at adjacent layers should be in operation. Put
the oil gun next to the operating pulverized coal nozzle if load decreases to below 50%.
1.3.2.4 The boiler is equipped with 7 sets of positive-pressure direct firing pulverizing system with
medium-speed mill cold primary air fan, as firing the design coal, 6 mills are for operation, and 1 mill for
standby.
1.3.3 Normal load change rate
1.3.3.1 It is 15MW/min during sliding pressure operation.
1.3.3.2 18MW/min during constant pressure operation.
1.3.3.3 Normal load change is allowed for 5min and then keep for 5~10min.
1.3.4 Max load change rate
1.3.4.1 It is 18MW/min during sliding pressure operation.
1.3.4.2 It is 18MW/min during constant pressure operation
1.4 Adjustment of combustion
1.4.1 Determine the proper primary, secondary and fuel air proportion according to the coal quality, thus
organize good furnace combustion conditions, control and adjust primary, secondary and fuel air to reach
the reasonable air proportion requirements and monitor air proportion of left and right side to adjust and
eliminate air volume deviation in time.
1.4.2 Observe furnace flame and chimney gas discharge in boiler operation. Maintain stable and good
combustion, gas temperature of both sides of heating surface in each stage should be close, gas temperature
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deviation at the inlet of air preheater on both sides <15, check over the combustion situation inside the
furnace frequently, inspect the ignition condition of pulverized coal, whether there is the phenomenon of
deflect and furnace wall erosion, secondary air adjustment is based on meeting the requirements of optimal
excess air coefficient of economizer outlet, as well as the distribution of auxiliary air, fuel air and top
secondary air, excess air coefficient of furnace outlet is 1.25 at full load.
1.4.3 The flame should show bright white in fuel combustion of boiler, while the flame should show golden
yellow in coal combustion.
1.4.4 In boiler normal operation, the furnace draft and air volume should be put into automatic control. The
furnace draft should be controlled at around -50Pa~-100Pa. No smoke belches from the upper part of
furnace.
1.4.5 It should monitor whether furnace draft, air volume and other automatic control are normal in boiler
operation, and automatic controls of operating coal pulverizing system should be put into operation. Adjust
and handle in time when abnormity is found.
1.4.6 Check the operation states of flame monitor, burner baffle, coal mill in boiler operation. Regularly
and on-site check the operation condition of burners, secondary air boxes and throttle, once the problem is
found, contact and handle immediately.
1.4.7 In boiler operation, furnace front fuel system should be in good standby state.
1.4.8 In boiler normal operation, boiler exhaust gas temperature and oxygen volume of flue gas should be
kept in rated range. When changing the boiler load, notice the match of coal-air ratio. If the load changes a
little, coal feeder speed can be adjusted but should not be too large. If the load changes a lot, the coal mill
should be started or stopped.
1.4.9Try to keep opposed firing of operating coal mill, and coal mill current should be maintained within
the specified range. If the burner flame is not stable in operation, the corresponding oil gun should be put
into operation timely, and the working fluids and change of superheater steam and reheater steam should be
noted at each stage to avoid the wall overtemperature. Pay attention to furnace coke, once found, it should
be eliminated in time, regularly conduct soot blowing to the water cooled wall, and reduce boiler load when
coking is severe.
1.4.10 When adjusting steam pressure, reduce coal amount in advance in the steam pressure rising process,
when steam pressure tends to be stable, increase coal amount appropriately to stabilize the steam pressure
and avoid decreasing. In case steam pressure is too high and coal amount reduces largely, pay attention to
reducing air at the same time; if not cooperate well, the steam pressure will increase instantly instead. Keep
the reasonable pulverized coal fineness on the basis of coal quality, adjust the baffle opening of separator in
time on the basis of chemical analysis, when the load is low, appropriately reduce fitness for combustion.
1.5 Governing of water level
1.5.1 Refer to the table below for the allowable changing range of control circulation boiler drum water
level, alarm value and boiler shutdown value:
Allowable changing range
Boiler shutdown value
Boiler type
Alarm value (mm)
(mm)
(mm)
Control circulation boiler
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+120/-170
+250/-300
1.5.2 The inspection and adjustment of steam drum should subject to differential pressure level meter.
1.5.3 In boiler normal operation, the boiler feed water should be kept continuous and uniform, the water
level of steam drum should be kept normal and stable. Local water level gauge should be consistent with
the water level indication in control room.
1.5.4 In boiler normal operation, the steam drum water level should be put into Auto. Regularly check
whether the working condition of each filling control system is good, if the automatic and water level are
found of any abnormality, switch to manual adjustment immediately and inform the thermodynamic
operator to handle it.
1.5.5 If the load increases or decreases too fast, main steam pressure changes too large or the safety valve
pops, it should pay attention to the steam drum water level change, consider the impact of false water level
change and coordinate and control the steam drum water level.
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1.5.6 In case of water pump start and stop, furnace circulating pump and feed water system automatic
malfunctioning, boiler leakage and HPH critical drain action, it should strengthen the monitoring and
adjustment of water level.
1.5.7 When steam drum water level is high, it should reduce the amount of feed water in time and
coordinated and handle by increasing continuous and intermittent blowdown valve opening. In case of
steam drum water level being low and large filling water being needed, it should pay attention to the
operation of high and low pressure heater to prevent the heater from running out of synchronization
because of no time to drain at overload.
When the boiler controller and turbine controller are in automatic mode, CCS control mode can be
achieved, and CCS has two ways, which are CBF (boiler master controller for main track) and CTF
(turbine master controller for main track).
2.1.3 Load rejection (RB)
2.1.3.1 The unit operates in CCS mode, load rejection of LDC will occur in one of the following cases:
a. Two forced draft fans are operating, one stops;
b. Two induced draft fans are operating, one stops;
c. Any mill stop.
d. Only one feed water pump remained is operating;
e. Two primary air fans are operating, one stops;
f. Only one boiler water recirculation pump remained is operating.
2.2 Protection interlock operation mode of the unit
2.2.1 All the protection and interlock of all the operating and standby equipment should be put into service.
When it needs to quit running because of problem, it must go through the specified approval procedures. If
any abnormal condition of parameter is founded in operation, when confirming measuring loop or
measuring element fault, in order to prevent protection malfunction, thermodynamic operator should be
contacted to remove possible malfunction protection. After the tripping of power equipment, it is necessary
to check whether electric protection operates, and then confirm the thermal protection, if the trip reason is
unclear, equipment should not be put into operation again (except for incident handling). After standby
equipment is interlocked, interlock reason should be checked out completely, if causing by original
equipment fault, it should be stopped for maintenance.
2.2.2 For generator-transformer unit, part of protections can be stropped in emergency, but two main
protections can not be stopped at the same time.
2.2.3 After the unit trips, Turbine trips Electrical and Electrical trips Turbine protection should be
removed. After grid-connect, Electrical trips Turbine and Turbine trips Electrical protection should be
put in immediately. After pulverizing system puts into operation.
65
3.5Set three boiler water circulating pumps for each boiler, 3 sets are operating in normal operation of
which 2 sets can operate with full load and 1 set can operate with 60% BMCR load.
Unit
Normal value
Boiler capacity
Steam drum pressure
Superheater outlet steam pressure
Superheater outlet steam temperature
Reheater outlet steam pressure
Reheater outlet steam temperature
Steam drum water level
Furnace negative pressure
Fuel main-pipe pressure (light)
Fuel main-pipe pressure (heavy)
Coal mill outlet temperature
Compressed air pressure
Boiler water pump circulating differential pressure
t/h
MPa
MPa
MPa
mm
KPa
MPa
MPa
MP
kPa
1878
18.87
17.31
541(+5/-10)
3.50
541(+5/-10)
50
-0.125
3.5
1.0
70
0.6~0.8
300
67
Alarm
Max
2069
19.79
17.47
546
3.76
546
120
0.996
4.0
1.8
75.0
0.8
Mini
Trip value
531
531
-170
-0.996
2.5
0.4
70.0
0.45
148.3
+250 /-300
+3.240 /-2.490
1.8
0.3
110
117.2
Remarks
kPa
5~60
2
60
5
1.5
65
1.0
Max
Mini
50
150
4.6
90
15
Parameter
Unit
Normal
1
2
3
4
5
6
7
8
MPa
KPa
mm
KPa
0.4
20~40
50
Trip
7.1
110
95
6
130
<80
120
Parameter
Unit
Normal
Max
Mini
Trip
MPa
5.5
0.7
20~40
50
15
KPa
50
450
Bearing vibration
mm/s
<2.3
4.6
7.1
95
110
90
95
Fan surge
KPa
0.2
135
145
Parameter
Unit
Normal
Max
Mini
Trip
MPa
`7
0.7
KPa
50
450
Bearing vibration
mm/s
<2.3
4.6
7.1
85
100
80
85
135
145
Parameter
Unit
Normal
Max
65
77
MPa
0.3
MPa
40
L/h
>160
85
95
75
80
68
Mini
Trip
110
0.09
0.07
0.2
60
30
KPa
2.0
1.5
120
1.0
130
Time
Emergency
sound
thermodynamic signal test
3
4
According to the
stopping cycle
Vice attendant
Vice attendant
Vice attendant
Chief attendant
10
11
12
13
Content
Person in charge
and
Chief attendant
Sootblowing
operator
Patrol inspector
Patrol inspector
Sootblowing
operator
Remarks
Good
No block
Identical
Sootblowing is prohibited
at low load or instable
combustion
Suitable for coal mill not
used for long
The primary and secondary
valves cannot be opened at
the same time
14
Vice attendant
15
Chief attendant
Good
16
17
18
Prior to boiler
shutdown for each
overhaul and minor
repair
After overhaul
69
Protection description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Remark
1.1.2 When MFT tripping relay operates, send out operation order to the equipment as below:
(1)OFT signal is initiated
(2)Close oil main trip valve
(3)Close all oil corner valves
(4)Close all purging steam valves
(5)Close all atomizing valves
(6)Igniters stop igniting
(7)Trip both PA fans
(8)Trip all mills
(9)Trip all coal feeders
(10)Close fast-closing outlet shutoff dampers of all mills
(11)Close all motorized spray-water valves
(12)Shutdown soot blower system
70
(13)Trip turbine
(14)Open all second air dampers to furnace purge position
1.2 Boiler OFT protection
1.2.1 OFT will occur if any of the following conditions is true.
No.
Protection description
Remark
1
2
3
4
Boiler MFT
Any oil corner valve is open and oil pressure is LL
Any oil corner valve is open and main trip oil valve is shut
Any heavy oil corner valve is open and heavy oil atomizing steam pressure is LL
Protection description
Remark
MFT
Mill coal layer flame lost (2/4 fire loss after coal feeder
run 60s
1.3.2 The following operation will be automatically performed when MTR occurs.
A. Stop the coal feeder.
B. The AUTO mode is removed from the coal feeder.
71
Protection description
MFT initiated and The furnace pressure is LL
Stalling protection interlock
The vibration speed of main air duct exceeds 7.1mm / s
The bearing temperature of induced draft fan is higher than 110
Air preheater stops.
The motor coil temperature of induced draft fan exceeds 130
The induced draft fan has been in operation, but the inlet & outlet
flue gas baffle can not be opened.
Press local emergency button to stop the forced draft fan
All Oil pump stop
The bearing temperature of MOT is higher than95
Remark
Unrelieved120s after alarm
Delay for 5S
Delay for 30s
Delay for 60s
Delay for 5S
Protection description
Remark
1
2
3
4
5
6
7
Manual
Unrelieved
alarm
120s
after
120s
after
Protection description
Remark
1
2
3
4
MFT
Primary air fan operates but the outlet baffle door is not open
The vibration speed of fan bearing box exceeds 7.1mm/s
Stalling protection interlocking
Unrelieved
72
alarm
5
6
7
Manual
Protection description
Remark
1
2
3
Content
Remark
1
2
3
4
Alarm
Alarm
1.9 Perform Interlocking protection of boiler water pump when any of the following condition occurs
1.9.1 Boiler water pump trips:
No.
Content
Remark
1
2
3
4
Delay for 5s
Delay for 3s
Delay for 5min
1.9.2 Boiler water pump will give alarm when any of the following conditions occurs:
No.
Content
Remark
1
3
73
should only have power supply test, all 400V LV power supply should be powered by dynamic power; in
dynamic test, both operational and dynamic power supply should be sent. Dynamic test can be carried out
only after the static test is qualified.
2.2.6 The thermal staff should meet the relevant conditions compulsorily before the test of boiler and
equipment interlocking protection. Before equipment interlocking test, perform the manual startup and
shutdown test on site and in centralized control room and confirm it is qualified.
2.2.7 All interlocking protection test operation and audible and visual alarm should be normal, and all
lighting indication and screen state display should be correct.
2.2.8 The regular test during normal boiler operation should be done when the unit operation is stable and it
should be in strict accordance with the operation ticket. Partial isolation measure should be well prepared
for the test of equipment in operation without affecting the safety of equipment operation. Make accident
expectation for the possible results that may be caused in the test.
2.2.9 After test, recover the mandatory condition and put the corresponding protection interlocking into
operation without random change, otherwise, it should go through specified approval procedures.
2.2.10 Do the recovery of system and equipment well, calibrate that the protection value is correct, analyze
the test result and make detailed record after test.
2.2.11 The power supply of all equipment should be cut off after test. Measures for preventing improper
startup should be prepared if the power supply is not cut off and the switch of equipment that should be
started up should be in REMOTE position.
2.3 Boiler hydraulic test
2.3.1 Hydraulic test conditions
a. Once every year for the boiler in operation
b. b. Newly installed boiler or after overhaul, before operation
c. Make routine hydraulic test after the boiler overhaul and repair or inspection for partial heating surface
(it depends as for reheater), of which the test pressure is equal to the maximum allowable working pressure.
Person-in-charge of maintenance will be responsible for hydraulic test and both operating and maintenance
personnel should participate in the test.
d. The superheater pipes or the economizer pipes should have 100% replacement if above 50% water wall
pipes are replaced after major repair or replacement of boiler pressure parts,.
2.3.2 Purposes of hydraulic test: check the tightness, deformation and damage of boiler pressure part in
cold state to ensure safe, stable and reliable operation.
2.3.3 Regulation for the pressure of boiler hydraulic test:
The test pressure is 1.25~1.5 times of the design pressure of the pressurized part.
Super-hydraulic test pressure (MPa)
Rated working
Routine hydraulic test
System
pressure (MPa)
pressure (MPa)
1.25 times
1.5 times
Main steam
19.79
19.79
24.74
29.685
system
Reheat steam
4.44
4.44
5.55
6.66
system
Water volume table of all parts involved in hydraulic test
75
Component name
Economizer
140
Superheater
Reheater
Total
345
235
1005
Ammonia
concentration
Hydrazine
concentration
Ferric chloride
pH value
Visible solid
object
Standard
10 ppm
200 ppm
100 ppm
About 10
1 ppm
2.3.7 Wind pressure test for pressurized parts should be performed before formal hydraulic test:
Install a ball valve at the place from air supply header of air compressor to the boiler bottom, of which the
outlet is divided into two parts: one is connected to the water filling pipeline of front water wall lower
header water discharging joint and equipped with a check valve; the other part is connected to the rear part
of a valve connecting to the economizer, wall enclosure and wall reheater water filling header. Perform
wind pressure test for primary and secondary air system by pressurizing pipe with test pressure of 0.3 MPa.
And the outlet pressure of air compressor is about 0.6-0.8MPa.
2.3.8 Preparation and check before boiler hydraulic test
2.3.8.1 Check that the maintenance work of steam and water system related to boiler hydraulic test has
been finished and the work sheet is finished. Confirm there is no one working in the furnace and flue.
2.3.8.2 Local pressure gauge with accuracy of grade 0.5 is installed at the outlet of drum and reheater, and
the outlet pressure indication of drum and reheater in the control room has been calibrated correctly.
76
2.3.8.3 The communication tools required for local and central control room communication is well
prepared. The passage, stairs, platform, railing and temporary scaffold necessary for hydraulic test are all in
good condition; sufficient expansion clearance is reserved for the heating surface expansion parts according
to the drawings and the expansion indicator clips are well installed; all welding parts meet the requirements
and the expansion indicator disc and pointer of main monitoring points are well installed and in zero.
2.3.8.4 All the boiler safety valves should adopted blowdown preventing measures at 85% pressure and the
control switch of electrical pressure relief valve is in OFF position to prevent the opening of valve during
hydraulic test. Before any hydraulic test, of which pressure is higher than the normal operating pressure, all
safety valves should be mounted with blocking plate according to related instruction of manufacturer, and
just close the safety valve if the test pressure equals to or is lower than the normal operating pressure.
2.3.8.5 Make sure the boiler steam and water system has been isolated from steam turbine and all water
drain valves at the rear of steam turbine main steam valve, proper, front of HP steam exhaust vale and rear
intermediate valve and all drain valves of low power steam turbine out of the scope of hydraulic test have
been opened.
2.3.8.6In hydraulic test, the ambient temperature is generally above 5, otherwise, there should be reliable
winter proofing and anti-freezing measures. water temperature is not below ambient temperature and not
below 20 in any condition.generally at 20~70.The metal temperature should not be higher than
50 when hydraulic test.
2.3.8.7 Check that all boiler valves are in the right state according to the check card of hydraulic test before
filling water to boiler.
2.3.8.8 The spring hanger of main steam pipeline within the scope of hydraulic pressure should be well
fixed before test.
2.3.8.9 Superheater and reheater attemperating water electrical valve AUTO has been relieved.
2.3.8.10 The water used for hydraulic test should be qualified. Use desposed condensate or desposed
demineralized water , the disposal should include of 10ppm ammonia and 200ppm hydrazine. PH of water
disposed according to this measure is about 9 to 10 and content of chloride ion is less than 0.2mg/L.
2.3.8.11 Before filling water to the water wall and superheater, make sure the drum and all foreign
substance in the header tank have been cleaned out, all water drain valve are closed and all air release
valves are open.
2.3.8.12 Do the check and preparation work of electrical feed water pump well according to the operating
instruction of feed water pump.
2.3.8.13 The hydraulic test should be done before the installation of furnace circulating pump motor, at this
time, the pump casing receiving the test should be closed by special hydraulic plate. During the test,
manhole and hand-hole, etc. of pressurized parts should not use temporary sealing equipment, closure plate
of pipe joint, flange cover and angle weld seam of valve base should have enough intensity. Check the
drum and lower water drum and the manhole door is well sealed.
2.3.9 Operational method of hydraulic test
2.3.9.1 There must have uniform command in hydraulic test, pressure rising and reducing cannot be done
until receiving the permission of site commander.
2.3.9.2 The order for hydraulic test is from LP to HP. Perform hydraulic test to reheater system at first and
77
operational personnel is responsible for DCS operation. There must be perfect technology and organizing
measures for calibration of safety valve.
2.4.1.3 Generally, the calibration of safety valve should be done under the working condition that the unit
has no load; if the test is done with load, it must be approved by the chief engineer and there should be
perfect technical measures.
2.4.1.4 The calibration content includes seating, blowdown and valve lift, etc.
2.4.1.5 The order for calibrating safety valve is HP and then LP, check the drum safety valve, superheater
safety valve, reheater inlet and outlet safety valves one by one.
2.4.2 Essential conditions for safety valve calibration
2.4.2.1 Boiler maintenance has been finished and the work sheet has been finished. The maintenance
explanation and log has been filled. Check the boiler proper and auxiliary machine before startup to
confirm that it meets the requirements of startup.
2.4.2.2 Communications tools are set between calibration site and centralized control room.
2.4.2.3 Steam turbine bypass system and vacuum system operates normally and the condenser vacuum is
normal.
2.4.3 Parameters of safety vale
Boiler barrel safety valve
Model
Setting
pressure
MPa
Blowdown
pressure
MPa
Discharge
capacity T/H
1749WB
19.79
19.00
284
1749WB
19.79
19.00
284
1749WB
20.19
18.98
296
1749WB
20.19
18.98
296
1749WB
20.40
18.97
298
1749WB
20.40
18.97
298
Model
1750WD
Setting
pressure
MPa
18.30
Blowdown
pressure
MPa
17.75
Discharge
capacity
T/H
160
1750WD
18.30
17.75
160
Model
Setting
pressure
MPa
Blowdown
pressure
MPa
Discharge
capacity
T/H
3538W
18.27
17.9
156
3538W
18.27
17.9
156
3538W
18.27
17.9
156
Model
Setting
pressure
MPa
Blowdown
pressure
MPa
Discharge
capacity
T/H
Proportion in maximum
evaporation capacity %
1705RR
WB
4.44
4.31
240
83.5
Proportion in maximum
evaporation capacity %
84.9
80
Proportion in maximum
evaporation capacity %
15.5
Proportion in maximum
evaporation capacity %
22.6
1705RR
WB
1705RR
WB
1705RR
WB
1705RR
WB
1705RR
WB
3
4
5
6
Reheater
valve
1
2
outlet
safety
Model
1705RW
D
1705RW
D
4.44
4.31
240
4.51
4.37
244
4.51
4.37
244
4.57
4.43
247
4.57
4.43
247
Setting
pressure
MPa
4.13
Blowdown
pressure
MPa
4.00
Discharge
capacity
T/H
188
4.13
4.00
188
Proportion in maximum
evaporation capacity %
21.5
81
83
F. When the normal operation of two kinds of water gauges cannot be guaranteed.
2.3 Handling of boiler emergency shutdown
2.3.1 MFT operation will perform boiler emergency shutdown automatically, or MFT shall be operated
manually.
2.3.2 Check the following leakage operations shall be normal, or they shall be operated manually:
1) All of the coal mills, coal feeders and primary fans trip,
2) Fuel oil trip valve and all oil inlet valves of oil guns are closed and oil gun purging is disabled.
3) Hot air damper of coal mill, cold air damper of coal mill,, primary air shut off damper and jet burner shut
off damper are in normal condition.
4) Control valve and holding valve of super heater stage I and II spray and reheater emergency spray are
closed.
5) Sootblowing shall be locked. If the sootblowing of boiler is in operation when MFT occurs, the
sootblowing will be stopped. Locally verify the sootblower exits.
6) The turbine trips.
7) Boiler shall be blown for 5 minutes. If all of the forced draft fan and induced draft fan trip, natural
ventilation shall be applied for 15 minutes before starting forced draft fan and induced draft fan to blow the
boiler before the boiler ignition.
2.3.3 Control the super heater pressure within the allowable range.
2.3.4 Adjust the steam bubble level at the normal value and start the economizer recirculation valve after
water feeding is done.
2.3.5 Other operations shall be conducted according to the rules for normal boiler shutdown or relevant
emergency handling.
3)Start the MD-BFP if it not start auto ,keep the drum water level normal
4)If flue gas system is OK,start furnace purging
5)If flue gas system have fault,extend purge time after fault is eliminated.
6)Make sure all the soot blower are stop.
7)Check the reason of MFT
8)Eliminate the fault and prepare for hot start
9)If fault can not be eliminated,operate as normal shutdown of boiler
2)Unit supervisor shall notify Peripheral positions to conduct corresponding treatment for loss of service
power and startup all standby air compressors . Restore all tripped equipments and disable the interlock of
standby equipments.
3) Put the lubrication system of each auxiliary equipment into operation.
4) Check and adjust all the ventilation doors and baffles of pulverizing system out of operation to the right
position. And the spray water valve and holding valve of super heater and reheater are to be closed.
5) Restore the service power level-by-level and gradually restore each system according to the unit
situation.
6) Ask the chief engineer to feed boiler with water according to the range of temperature of steam bubble
wall so as to maintain the steam bubble level and deaerator water temperature to be normal.
86
87
1) Immediately trip an upper coal mill manually and put the oil gun of one bottom running coal mill into
operation for combustion-supporting. Remove the furnace pressure automation, adjust parameters like
steam bubble water level, steam bubble pressure, furnace pressure, oxygen content within allowable range
according to specific case. Simultaneously adjust the compressor control valve to reduce electrical load
until it matches with the boiler thermal load. Keep stopping the operation of some coal mills if necessary.
2) When primary fan trips, immediately disable the furnace pressure automation and closely monitor
primary air pressure variation. If it is not allowed for operation of three pulverizing systems, trip one coal
mill every 5 seconds until the last one coal mill is maintained to operate, and timely put oil gun of this mill
into operation as well as reduce electrical load down to 150MW.
3) During manual RB operation, pay attention to the variation of main steam temperature and reheated
steam temperature preventing low temperature protection operation when sharply reducing boiler thermal
load to choose coal mills to be tripped.
4) Restore the system with load after fault is cleared.
4) Emergency shutdown shall be conducted if protection does not operate 5 seconds after water
level250mm.
5) Report to shift engineer, and get prepared to start after fault is cleared and steam drum is maintained with
normal water level.
90
91
92
94
temperature and reheated steam temperature keep dropping and cannot be rebounded, unit load shall be
reduced and main steam pressure lessened to make sure both the main steam temperature and reheated
steam temperature are higher than 50, the corresponding first-stage metal temperature of cylinders.
Manual boiler shutdown shall be conducted when steam temperature falls below protection operation
value but protection does not work.
96
97
2)
2)
Motor does not work and buzzes after switch is turned off.
4)
Equipment without vibration protection shall be shut down when vibration increases to limit value.
5)
Its considered as the great vibration when auxiliary equipment vibration exceeds the value in the
following table:
7600
3000
1500
1000
750
40
50
85
100
120
2)
Motor and the electric device to which it subordinates smoke and catch fire;
3)
4)
Violent vibration or internal impact happen and cause friction of rotor and stator;
5)
Motor speed drop sharply and current rises high or declines to zero;
6)
Motor and bearing temperature rises sharply and exceeds the allowable value;
7)
B. As stator coil insulation is damp, nasty and aged, interphase short-circuit or grounding fault occurs.
C. Squirrel-cage bar is unsoldered or fractured.
16.6.2 Treatment
1) Immediately turn off the motor power switch.
2) Apply powder fire extinguisher, 1211 fire extinguisher, carbon dioxide fire extinguisher or mist sprayer.
It is forbidden to apply large water stream, sand or foam extinguishing.
3) Detailed inspection to motor
16.7 Violent motor vibration
16.7.1 Causes
A. Motor center does not coincide with the equipment center, main shaft is bended and mechanism is
damaged.
B. Unit bearing is damaged or counterbalance is displaced and out of balance.
C. Friction exists between stator and rotor or the fan has fallen off.
D. Rotor squirrel-cage bar is unsoldered or fractured.
E. Mechanism vibrates and foundation screws are loose.
16.7.2 Treatment
1) Start standby motor.
2) If no standby motor, reduce motor load and check whether vibration is reduced or removed, or contact
maintenance personnel for treatment.
16.8 As to abnormal motor temperature rise, inspection shall be executed as follows:
1) Check whether voltage is lower than or the current exceeds the specified value;
2) Check whether cooling air is above 35, cooling system blocked and fan runs normally;
3) Check whether three-phase current is balanced or exceeds specified value;
4) Check whether the mechanism gets stuck and causes overload.
101
103
104
timely adjust air feeding quantity according to ignition conditions of oil guns to guarantee complete
combustion of fuel oil.
5. Only after one coal mill is started and runs stably, can another coal mill be started. It is prohibited to
simultaneously start two coal mills to feed boiler with pulverized coal.
6. Air preheater shall be put into operation for continuous sootblowing against combustible material
depositing on heating surface when boiler is ignited and burns a mixture of oil and pulverized coal; A
comprehensive sootblowing shall be applied when oil supply to boiler is all cutoff and load reach more than
70%.
20.3 Normal operation
1. In normal operation, oxygen content in flue gas shall be guaranteed >4%. Once large oxygen content
deviation at observation point is found, timely contact thermal technician for inspection. And it is
prohibited to put automatic oxygen content control into operation when oxygen content observation point is
not accurate.
2. When boiler is in low-load operation, avoid coal mills running at low load nearly . One coal mill can be
stopped to guarantee that other coal mills are running with relatively high load.
3. FSSS protection and automatic combustion control system which have been put into operation shall not
be disconnected casually. Problems discovered, timely contact maintenance personnel for treatment.
4. Boiler heating surface sootblowing shall be conducted while load 420MW and is prohibited when load
is low or combustion is unstable. Sootblowing program shall be terminated during accident treatment.
5. When unstable combustion working conditions like coal quality deteriorates, coal mill trips and
single-side fan trips happen, immediately feed oil for combustion-supporting.
6. When that furnace fire is extinguished but MFT does not operates is verified, immediately conduct MFT
manually and sootblowing for furnace. Close fuel oil inlet master valve, front &rear manual doors of fuel
oil recycle valve; all manual doors of oil guns shall be closed if boiler shutdown time exceeds 8 hours.
7. If the oil tank level drops unreasonably or fuel consumption meter indicates wrongly during normal
operation without oil put into it, contact maintenance personnel for checking if there is internal leakage of
oil guns.
8. When pulverizing system is under maintenance in boiler operation, reliable isolation from furnace shall
be guaranteed.
20.4 Boiler stop
1. In boiler sliding shutdown, Pulverized coal in mill shall be blown before stopping coal mill operation.
2. After boiler stops, make sure all oil guns have been blown and exited; verify locally all primary fan and
coal mills trip, and all oil guns have exited and oil inlet manual doors are closed.
3. After the tripping of all forced draft fans and induced draft fans, and emergency shutdown of boiler,
natural ventilation at maximum air volume shall be maintained for 15 minutes in case combustible gas
accumulates.
4. Forced draft fan and induced draft fan are not be stopped before closing fuel oil system inlet master
manual door and front & rear manual doors of fuel oil recycle valve.
107
1.3.1 Make sure electric valves test will not cause any influence on working equipment and systems before
performing it, also make sure relevant personnel are on site and power supply of electric valves is normal.
1.3.2 Check that the relevant displays on CRT and MCC are consistent with on-site states after the electric
valve is energized.
1.3.3 Check there is no jam on the mechanical parts by manual operation before electric valve test.
1.3.4 Close the valve electrically to make the CLOSE limit switch operate, check that the opening
indication is in the CLOSE position, fasten valves by manual operation, check if the circles of closing the
valve meet the specification and keep record.
1.3.5 Open the valve electrically to make the OPEN limit switch operate and check that opening indication
is in open position.
1.3.6 Open and close the electric valve once in the whole travel, check that the opening indication and light
signals are correct and record the time of open/close in the whole travel.
1.3.7 The LOCAL/REMOTE control mode of electric valve should be tested and be qualified.
1.4 Startup of auxiliary equipment and precautions
1.4.1 Contact the relevant operating personnel before starting up the auxiliary equipment, monitor and
inspect operating conditions.
1.4.2 Generally, the startup and shutdown of auxiliary equipment should be operated by deputy operator or
above, test operating must be monitored on site, and immediately report to the higher level and perform
emergency shutdown.
1.4.3 Check if the voltage of corresponding 11kV busbar is normal before starting up the 11kV auxiliary
equipment, monitor the voltage of 11kV busbar and starting current and starting time of auxiliary
equipment during startup, and keep basic balance of load in each part of busbar during shutdown.
1.4.4 Restarting if 11kV auxiliary equipment should conform to relevant electric regulations. It is allowed
to start up twice in cold and once in hot in normal condition.
1.4.5 When starting the motor with electric heating device, the electric heating device should drop out
before startup.
1.4.6 Positive displacement pumps are not allowed to start while outlet valves are closed, centrifugal pump
are allowed to start while outlet valves are closed, but the outlet valves should be opened immediately after
startup.
1.4.7 After problem-free startup of auxiliary equipment, the standby auxiliary equipment should be put to
AUTO or INTERLOCK in time.
1.4.8 Duration of starting current during startup of auxiliary equipment should not exceed the regulation
made by manufacturer, otherwise, shut down instantly.
1.4.9 Auxiliary equipment is forbidden to start when it rotates reversely.
1.5 Inspecting items after the startup of auxiliary equipment
1.5.1 First check the motor by spot if it rotates correctly in the first trial run after overhaul, repair or motor
connection..
109
1.5.2 Motor current, inlet & outlet pressure, flow rate, and differential pressure of inlet filter are normal.
1.5.3 Cooling water is normal, temperature of bearing and motor coil is normal.
1.5.4 Confirm that the interlock and relevant adjustment system are normal.
1.5.5 Standby pump check valve is closed tightly and has no reverse rotation.
1.5.6 Listen to confirm there is no abnormal friction sound in its proper and motor parts.
1.5.7 The vibration of each part meets the specification.
1.5.8 Confirm that the system has no leakage.
1.5.9 Check that the temperature of each bearing is normal. Execute the standards in the following table if
the manufacturer has no special regulations.
Rolling bearing
Sliding bearing
Bearing type
Motor
Machinery
Motor
Machinery
Bearing temperature
80
100
70
80
1.5.10 Check that the temperature rise of motor does not exceed the value in the following table. (ambient
temperature is 40)
Insulation level
Level A
Level E
Level B
Level F
Temperature rise of motor
65
80
90
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1.5.11 Verify each bearing vibrates normally, refer to standards below if no special regulation from
manufacturer.
Rated speed (rmp) 3000
1500
1000
750 and above
Remark
Vibration (mm)
0.05/0.06
0.085/0.1
0.1/0.13
0.12/0.16
Motor/machinery
1.6 Maintenance during the operation of auxiliary equipment
1.6.1 Perform periodical inspection according to tour inspection items during auxiliary equipment normal
operation, analyze the abnormity if there is any and fill out the defect table and contact the relevant
personnel for treatment if there are any defects in the equipment.
1.6.2 Regularly call out the system displays on CRT to check if the operating parameters, operating mode,
valve state are correct. Targeted inspection should be performed on site both before and after important
operation.
1.6.3 Perform periodical switch and examination to equipment according to relevant regulation.
1.6.4 Periodically check oil level and oil quality according to operating cycle of equipment.
1.6.5 Ensure each controlling parameter is within the allowed range, instantly perform adjustment and
treatment if any abnormity is found.
1.6.6 Make good measures against thunders, moistures, typhoons, floods and freezes and accident
anticipation according to the changes of season and climate.
1.6.7 Keep equipment and nearby ground clean.
1.7 Auxiliary equipment shutdown
1.7.1 Contact with the relevant positions before shutting down an auxiliary equipment, carefully consider if
the shutdown of an auxiliary equipment will bring unsafe influence to relevant systems or equipment, if it
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more than 6 hours. During air preheater shutdown, release AUTO mode of automatic sealing clearance
adjusting device and lift it to maximum position manually when working load reduces to 50% MCR.
2.3.3 There should be no abnormal sound during air preheater operation, transmission device operates
stably with no friction and motor current is stable and within a normal range. If the current changes
abnormally, immediately switch the automatic sealing clearance adjusting device manually and adopt flue
gas temperature reducing measure and other relevant measures.
2.3.4 Monitor flue gas differential pressure of preheater inlet and outlet, air pressure difference and changes
of inlet and outlet flue gas temperature and instantly analyze causes and take relevant measures against any
abnormity.
2.3.5 Instantly perform soot blowing for air preheater when the flue gas differential pressure of inlet and
outlet increases.
2.3.6 There is no leakage in lubricating oil system, oil level and oil temperature is normal. Start and stop
manually if the interlock of oil pump is abnormal.
2.4 Checking terms during operation
2.4.1 Body case has good thermal insulation and proper has no air leakage or flue gas leakage.
2.4.2 There is no static friction and abnormal sound.
2.4.3 Washing water and its heating system should be closed and the system has no leakage.
2.4.4 Check oil temperature of upper and lower bearing.
2.5 Air preheater shutdown
2.5.1 stop APH main MOT
2.6 Soot blowing of air preheater.
2.6.1 Check that water drain of soot blowing pipeline is normal with soot blowing steam pressure of normal
and stream temperature normal.
2.6.2 Put in continuous air preheater soot blowing during boiler startup put-in.
2.6.3 Strengthen soot blowing in any one of the following situation:
A. Differential pressure between inlet and outlet of air preheater flue gas side is 1.4KPa.
B. Boiler combustion is not stable and put oil for supporting combustion.
C. The tail heating surface has leakage.
D. Perform soot blowing before boiler shutdown.
2.7 Water washing of air preheater
2.7.1 Pneumatic motor should be used if the air preheater must be started when washing the air preheater.
If air preheater needs starting when water washing is ongoing, use pneumatic motor.
2.7.2 Water washing should be performed when boiler is shut down and flue gas temperature of air
preheater inlet educes to 70.
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2.7.3 Confirm water draining valves are all opened and the water discharging pipe and nozzle are not
blocked before washing.
2.7.4 Water washing devices in cold end and hot end should work simultaneously.
2.7.5 After water washing is qualified, close washing valves and water draining valves.
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4.4 The forced draft fan should be shut down for emergency in the following situations
4.4.1 Vibration of forced draft fan is 7mm/s
4.4.2 Forced draft fan or motor smokes and catches fire.
4.4.3 Forced draft fan bearing temperature increases sharply and exceeds 110.
4.4.4 Forced draft fan motor bearing temperature increases sharply and exceeds 95.
4.4.5 People and equipment safety is threatened.
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Monitor and confirm each indication of the following meters is within a normal range:
1)
2)
3)
4)
Keep at least one air compressor working during normal operating, standby air compressor should be
in good standby condition. Instantly start standby compressor when header pressure gets less than
0.7MPa.
5)
Perform periodical switch between working air compressor and standby air compressor as specified.
6) Each shift shall regularly perform water drain for air storage tank during operating.
6.4 Air compressor shutdown
6.4.1 Click air compressor shutdown button on DCS.
6.4.2 Locally check unloading and automatic stop of air compressor.
6.5 Conditions for emergency shutdown of air compressor
6.5.1 When motor current exceeds rated value.
6.5.2 When motor smokes and catches fire or personal injury happens.
6.5.3 Certain-stage air exhaust pressure suddenly increases and exceeds rated value; there is serious
crashing sound in pipeline, air storage tank and air cylinder.
6.5.4 Temperature of any part of air compressor exceeds the allowable value .
6.5.5 Supply of cooling water is interrupted.
6.5.6 When abnormal sound arises in air compressor and motor and air compressor body vibrates violently.
6.6 Freeze dryer startup
6.6.1 Check and confirm each freeze dryer part is in good condition without operational obstacles.
6.6.2 Check and confirm air inlet valve of freeze dryer is at open position.
6.6.3 Check and confirm air outlet valve of freeze dryer is at open position.
6.6.4 Check and confirm compressed air pressure gauge of freeze dryer indicates above 0.65MPa.
6.6.5 Open freeze dryer service water inlet/outlet valve.
6.6.6 Switch the option switch of freeze dryer control cabinet to remote position.
6.6.7 Start freeze dryer on DCS.
6.6.8 Adjust refrigerant LP at 0.4MPa and refrigerant HP at 1.5MPa.
6.6.9 Freeze dryer selects tower A to conduct absorption operation for 300S and tower B to conduct
pressure relief regeneration for 240S with the uniform pressure of 10S.
6.6.10 Operation of tower B is same as that of tower A.
6.7 Check and confirm the following parameters are within the corresponding normal range:
a. Refrigerant LP shall be within 0.38~0.52MPa and the optimum value 0.4MPa;
b. Heat medium HP shall be within the range 1.2~1.8MPa with optimum value at 1.5MPa;
c. Cooling water temperature shall be within the range 5~32.
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6.8 Frequent startup and shutdown of freeze dryer should be avoided; number of starts shall be less than 6
times per hour with the interval of more than 10minuts and startup waiting time of 300s.
6.9 Shutdown of frozen type freeze dryer
6.9.1 Click button air compressor shutdown on DCS.
6.9.2 Open manual blow-off valve and discharge the remnant condensed water.
6.10 Common faults
Faults
A. Freeze dryer doesnt
work
Cause analysis
Solutions
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F. It is frozen inside
evaporator with the main
phenomenon that: the
drainer doesnt work and
ice particles are blown out
when blow-off valve is
opened.
G.
Equipment
runs
normally, but pressure drop
is large.
H. Equipment operating
noise is too loud.
suction pipeline
(Cylinder
125
8.
1.
2.
3.
4.
5.
1.
2.
1.
2.
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8.1.2
It is forbidden to enter oil area while wearing shoes with iron palm and chemical cloth that easily
generate static electric spark, kindling material should be handed out and recorded while entering
oil area.
8.1.3
All electric facilities in the oil area should be explosion proof type.
8.1.4
Oil area should be clean and free of weeds and greasy dirt, inflammables and explosives are
forbidden to store there. Watchman should frequently perform routine inspection for fear of oil
spill, oil bleeding and oil leakage.
8.1.5
During oil unloading, if thunder strike occurs above oil area or fire alarm is released nearby,
immediately stop oil unloading.
8.1.6
When fuel equipment maintenance needs fire work, the fire work sheet should be handled, and the
open flame regulations should be observed.
8.1.7
All tools used for operation in oil area must be made of copper or other nonferrous metals having
anti-static function.
8.1.8
After oil gun is ignited, check the combustion condition, immediately close oil inlet valve if it is
not ignited or combustion is bad, reignite the oil gun after finding out and removing the reasons.
8.2.1.1 Check that there is no fire in light oil system or nearby, pipelines and valves are completely
connected, and illumination is sufficient.
8.2.1.2 Open the primary and secondary valves for light oil tank supply oil to the light oil pump and oil
return, open oil pump inlet air valve, then open oil pump inlet valve, immediately close the air
valve after oil flows out.
8.2.1.3 Check that outlet valve and bypass valve of light oil pump are closed.
8.2.1.4 Check that three inlet filters of oil supply pump are operating, and three are in standby.
8.2.2
1) Put each system valve to correct position according to valve check card.
2) Open light oil-supply pipe air valve.
3) Start the light oil supply pump, open outlet valve, close air valve immediately after oil flows out of the
oil-supply pipe air valve.
4) Adjust oil return control valve to maintain normal oil pressure of mains.
8.2.3
8.2.3.1 Strictly monitor oil level and oil temperature of oil tank, when oil level reduces to 2m, switch to
standby oil tank operating, parallel off the original operating oil tank and report to the section
leader.
8.2.3.2 Open oil tank water discharge valve to check accumulated water condition every week, close it
after make sure no accumulated water exists.
8.2.3.3 Oil supply mains pressure should not be less than 3.0MPa.
8.2.3.4 When the ambient temperature is high in summer (oil temperature exceeds 55), oil tank water
spray device should be put into operation.
8.2.3.5 Operating oil tanks can not unload oil simultaneously.
8.2.4
8.2.4.1 When shut down the fuel oil system, close light oil pump outlet valve and shut down light oil
pump.
8.2.5
8.3.1.1 Check that there is no fire work is ongoing in heavy oil system or nearby, pipelines and valves are
completely connected, and illumination is sufficient.
8.3.1.2 Open the primary and secondary valves for heavy oil tank supply oil to the light oil pump and oil
return, open oil pump inlet air valve, then open oil pump inlet valve, immediately close the air
valve after oil flows out.
8.3.1.3 Check that outlet valve and bypass valve of heavy oil pump are closed.
8.3.1.4 Check that three inlet filters of oil supply pump are operating, and three are in standby.
8.3.2
8.3.2.1 Put each system valve to correct position according to valve check card.
8.3.2.2 Open heavy oil-supply pipe air valve.
8.3.2.3 Start the l heavy oil supply pump, open outlet valve, close air valve immediately after oil flows out
of the oil-supply pipe air valve.
8.3.2.4 Slowly put heavy oil heater into operation, keep oil temperature of oil pressure output valve more
than 105.
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8.3.2.5 Adjust oil return control valve to maintain normal oil pressure of mains.
8.3.2.5 Put heavy oil cooler into operation, and keep oil temperature of oil pressure output valve less than
65.
8.3.3
8.3.3.1 Strictly monitor oil level and oil temperature of oil tank, when oil level reduces to 2m, switch to
standby oil tank operating, parallel off original operating oil tank and report to section leader.
8.3.3.2 Open oil tank water discharge valve and check accumulated water condition every week, close it
after make sure no accumulated water exists.
8.3.3.3 Oil supply mains pressure should not be less than 1.0MPa.
8.3.3.4 When the ambient temperature is high in summer, oil tank water spray device should be put into
operation.
8.3.3.5 Operating oil tanks can not unload oil simultaneously.
8.3.4
When shut down the fuel oil system, close heavy oil pump outlet valve, and shut down heavy oil pump.
8.3. 5 Heavy oil unloading system:
8.3.5.1 Open oil inlet valve of oil storage tank.
8.3.2.5 Insert the oil unloading crane into the bottom of oil tank train, and put stream heating into operation
(used in winter).
8.3.2.6 Open oil unloading inlet valve, close oil unloading pipe stop valve, start donkey pump, open oil
unloading pipe stop valve after oil unloading pump is full of oil, dual to the donkey pump, fuel oil in oil
tank train is led into oil unloading pump, close blowdown oil discharge valve, start train oil-unloading
pump and lead oil into oil tank immediately when oil flows out of the blowdown oil discharge valve at oil
unloading pump outlet.
8.4 Put-in and shutdown of oil gun
8.4.1
1) Verify that oil supply pump runs normally, and boiler front fuel oil pressure is standard.
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7)
8)
No trip conditions
Verify that the allowable conditions for oil gun startup have been met.
2)
Press oil reservoir startup button, corner #1 oil gun starts operating, in order put corner #3, #2, #4 oil
gun into operation every 15s.
8.4.4
1) Start fuel oil heating system after confirming boiler front oil pressure is normal, fuel oil temperature
normal
2) Check that there is no leakage in oil pipeline and gas pipeline.
3) Check the firing condition of on operating oil gun, instantly quit operation to remove defects once
finding any abnormal fire.
4) After oil gun shutdown, immediately blow the oil pipeline, and then quit oil gun.
5) Check that the oil gun is in good standby state during boiler operation.
6) Check that the oil guns and igniters that out of operation are right at exit position.
7) During boiler operation, fuel oil tripping valve and recycle valve should be opened, this is in order to
keep continuous operation of boiler front oil system, and thereby ensure stable combustion of boiler,
and fulfill oil feeding in low working load or unstable combustion.
8.4.5
Request signal of oil gun blowing will be triggered if oil gun oil inlet solenoid valve is closed, blowing
procedures are as follows:
1) Check that MFT relay did not operate and MFT condition does not exist;
2) Check that oil gun is coupled, and oil gun oil inlet solenoid valve is closed;
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3) After input stop command of oil gun, extend the high energy igniter, open blowing valve, and keep
blowing for 45s. If stream pressure is low or blowing valve is in incorrect position 20s after opening
blowing valve, then blowing failure signal will be released;
4) When blowing finishes, oil gun will quit and blowing finished signal will be released.
8.4.6
1) Press oil reservoir button to stop oil guns by the sequence of corner #1, #3, #2 and #4;
2) Oil gun quits after blowing.
8.5 Shutdown of boiler front fuel oil system
8.5.1
After boiler fire-off, close fuel oil tripping valve and oil return cut valve, and make sure the fuel oil
control valve is closed.
1) Open water discharge valve of standby tank, and close it when accumulated water is thoroughly
discharged;
2) Open furnace oil return valve of standby tank, and close furnace oil return valve of working tank;
3) Open oil output valve of standby tank, and close oil output valve of working tank;
4) If it is required to stop oil system, stop the oil pump.
8.6.4.2 Stream blowing:
1) Slowly open stream blowing mains master valve and open blowing valves of each equipment, perform
stream blowing on equipment one by one.
2) Standby equipment and systems should be blown as oil system operating, insulate standby equipment
and systems with operating equipment and systems during blowing process, and recover to standby state
after blowing.
2) Isolate the fault pump, drain out oil deposit from pump and contact maintenance personnel for treatment.
9.3 Trip of oil supply pump
9.3.1 Phenomenon of oil supply pump trip:
A. Motor current is at zero.
B. Oil pressure decreases.
C. Trip signal is sent out.
D. Standby pump starts up automatically as interlock is put into operation.
9.3.2 Treatment for oil supply pump trip:
1) Start up the standby pump.
2) Report to unit supervisor to identify causes and contact relevant personnel for treatment. Restore the
standby pump and make records.
9.4 Power interruption of oil pump house
9.4.1 Phenomenon for power interruption of oil pump house:
A. Operation illumination goes out.
B. Oil pump stops and oil pressure decreases.
C. Thermodynamic gear power is lost. Pressure gauge and temperature meter indicate zero.
9.4.2 Treatment of oil pump room power interruption:
1) Reset the switch of the stopped pump and report the accident to unit supervisor.
2) Start the oil pump for oil supplying when power supply recovers.
9.5 Treatment of oil system catching fire:
1) Once fire is found in fuel oil system, send out fire alarm signal, report to unit supervisor, and inform the
fire brigade and explain the fire site.
2) Isolate related pipeline, and take effective measures for fire extinction to prevent fire from expanding,
the attendant should extinguish fire according to the fire situation, and stop oil pump operation if necessary.
3) If fire occurs in oil tank, put foam extinguishing system and water spray cooling device into operation.
Close the inlet and outlet oil valves of oil tank on fire, and put the standby oil tank into operation. If fire
occurs in oil pump house, cut off power supply in serious case, close the outlet valve and oil return valve of
oil tank, and use the local fire apparatus to extinguish fire.
4) When the motor is on fire, cut off the power supply immediately and apply carbon tetrachloride fire
extinguisher to extinguish fire.
9.6 Foam extinguishing system of fuel oil pump room
9.6.1 Overview
Fire extinguishing system of fuel oil pump house employs low-multiple foam fixed top automatic injection
extinguishing system, of which the startup process is: When fire occurs to oil tank, manually confirm it
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when extinguishing control cabinet receives the fire alarm signal sent from detectors distributed in
protected area. Start the solenoid valve on deluge valve, the system will operate and oil tank top will spray
foam to extinguish the fire. During fire extinguishing, conduct water cooling to both oil tank on fire and
adjacent oil tanks. Oil tank cooling adopts fixed water-curtain cooling mode and water-curtain cooling
system for each oil tank is designed with one set of deluge valve apparatus which is installed in foam
extinguishing compartment. Extinguishing water supply pipes are arranged in a ring around oil tanks and
the outdoor basement fire hydrants are installed as well, which are 15 meters away from oil tanks. When oil
tanks are on fire, first start up low pressure fire pump, and low pressure fire water goes through foam mixer
where water and foam liquid will blend at the ratio of 6% and that will form the foam solution which will
pass through the pipes into foam generator. Air will be pumped in by suction port of foam generator and
forms foam to flow through internal wall of oil tanks via guiding cover to oil surface on fire forming a thick
layer of foam covering on oil surface to get the fire suffocated and finally extinguished.
9.6.2 Check and test on foam extinguishing system
9.6.2.1 Weekly check: Conduct startup test weekly on electric low pressure fire pump and diesel low
pressure fire pump and maintain them under good standby conditions after test.
9.6.2.2 Seasonal check: Check and confirm the appearance of foam extinguishing system is complete and
intact without damage, rust or corrosion and each valve is flexible and reliable.
9.6.2.3 Annual check: Do comprehensive cleaning for pipes of foam extinguishing system and
comprehensive inspection on all equipment, pipes and fittings of foam extinguishing system. Check and
replace foam liquid, and do foam spray test of the system. After the test, clean and restore the system to
normal standby state.
9.6.2.4 Semiannual check: Conduct a leakage detecting test on capsule, of which the method is to open the
water discharge valve to check if there is foam in the discharged water.
9.6.2.5 Shift check
Check the sealing of foam mixer and foam tank is good without rust or corrosion and the valve switch is
correct. Check if there is foreign body in foam generator and clear it if it is found. Check the foam pipe is
free of corrosion or rust or mechanical damage.
9.6.3 Startup of foam extinguishing system
9.6.3.1 Operators should confirm the fire control cabinet alarm after fire control cabinet receives the alarm
signal distributed at oil tank temperature observation point.
9.6.3.2 Start up the low pressure fire pump
9.6.3.3 Manually start the foam deluge valve of oil tank on fire and solenoid valves of two fire water
cooling deluge valves on fire control cabinet.
9.6.3.4 If oil tank is on fire, operators should start up the low pressure fire pump locally in foam room and
open the cover of manual pressure relief valve on foam deluge valve and two fire cooling deluge valves of
oil tank on fire. And the pull down the manual pressure relief valve and the system will operate.
9.6.4 Stop of foam extinguishing system
9.6.4.1 Check and close all the solenoid valves and manual pressure relief valves on all the deluge valves
and close the cover of manual pressure relief valve after foam extinguishing
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9.6.4.2 Stop the low pressure fire pump as the circumstance may require.
9.6.4.3 Recharge the used foam tank with foam liquid to make sure it is in good standby condition.
3) Properly open the secondary valves on steam side of the water gauge to clean the water gauge.
4) Close the water drain valve after secondary valve on steam side are open for 30s.
5) If the water gauge is still vague, the above mentioned operations can be repeated until the water level is
washed clear to be seen.
6) Close water drain valve and fully open secondary valves on steam and water sides after water gauge is
washed clean.
11.4 Operation process for isolation of two-color water gauge:
1) Slowly close secondary valves on steam and water sides alternately.
2) Gradually open the water drain valve of water gauge.
3) Close primary valves on steam and water sides and get them identified with cards respectively.
11.5 Precautions for two-color water gauge operation:
A. Stand beside the water gauge instead of facing it directly when checking the water gauge.
B. When there is serious leakage or explosion in water gauge, unit personnel conforming to safety
qualifications should immediately close the isolating valve with chains under the supervision of unit safety
supervisors. If the isolation cant be conducted, heat insulation clothes, shoes, gloves and masks should be
worn as specified in safety requirements when it is necessary to close primary valve on steam side. Target
working medium spraying direction, apply the mop strips for verifying, detour to approach the isolation
point and operates on the side. And the isolation operation is forbidden when steam and vapor blurs the
working medium spraying direction. Pressure reducing measure can be taken for operation as the
application is approved.
C. Operations for water gauge should be conducted slowly and do not operate over against the water gauge.
Timely handle the defects after water gauge isolation as it should not be out of operation for long.
D. When the level transmitter and level switch that should be isolated during operation, safety measures
against auto control and protection misoperation should be taken, and then the isolation should be
implemented under the supervision of thermal control personnel.
E. If one set of water level measuring apparatus exit operation for certain reasons, generally, it should
recover in 8 hours, if not, measures should be taken. The time limit for the project can be delayed as
approved by the general engineer but the delay cannot exceed 104 hours maximally and meanwhile it
should be reported to superior department for archival filing.
1) Header pressure of auxiliary steam is 0.6~0.8MPa, all the gauges are complete and indications are
correct, adjustment device of outlet air temperature of air heater and water level of drain tank is in
MANUAL position.
2) Check that air heater and drain tank are normal and the position of each valve meet the requirements of
check card.
12.3 Pipeline drainage and warming before the start of air heater
1) Check and confirm that each drain valve of pipeline from auxiliary steam header to air heater A & B is
opened.
2) Confirm that the front insulation valve of pressure regulator of air heater A & B is closed.
3) Contact the thermotechnical staff to put the temperature adjustment device of air heater A & B to
AUTO.
4) Slightly open the insulation valve from auxiliary steam header of steam turbine to air heater and warm
the pipeline for 1 hour.
5) Close all the drain valves after warming the pipes.
6) Slowly open the insulation valves until they are fully opened and pay attention to the operating condition
of adjustment valve.
12.4 Start of air heater
1) Confirm that drain valves of air heater A & B are fully opened.
2) Confirm that top air valves of drain tank of air heater A & B are fully opened.
3) Confirm the drain valve from drain tank of air heater to trench is fully opened.
4) Slightly open the steam inlet valve of side air heater A & B and drain water to warm up the pipe and
open the steam inlet valve gradually. Pay attention that no water hammer is allowed until the steam inlet
valve is fully opened.
5) Close the top air valve of drain tank of air heater A & B after the air in the system is exhausted.
6) Drain water to the trench via drain tank and start up the drain pump of air heater A & B after the drain
water is qualified by chemical assay. Charge the drain water to the deaerator and put the drain pump into
AUTO and close the drain valve that is to trench.
12.5 Operation maintenance of air heater operation
1) Control the outlet air temperature of air heater to setting value.
2) It is prohibited to drain into the deaerator when the water quality in the drain tank is unqualified.
3) It is strictly prohibited to open the manual intercept valve to extraction no. 6when the outlet steam of
drain tank is unqualified.
4) Air heater has no leakage.
12.6 Stop of air heater
1) Close the main valve from auxiliary steam header to air heater.
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2) Open the drain valve from drain tank to trench, close the outlet valve of drain pump and stop the drain
pump and cut off the power supply.
3) Switch the adjustment device of outlet air temperature of air heater A & B to MANUAL and close the
front intercept valve.
4) Open the drain valves of inlet steam header A & B of air heater and close the steam inlet valve of air
heater.
5) Open the top air valve of drain tank of air heater A & B to drain off the stored water in the drain tank and
system pipeline and then close all the air valves and drain valves.
switch.
3) Close outlet valve of boiler water pump.
4) Close the boiler water pump outlet bypass valve.
5) Open the boiler water pump inlet bypass valve, boiler water pump inlet exhaust valve and master drain
valve of boiler water pump.
6) Open insulator water drain valve.
7) Close and lock the primary water discharge valve of boiler water chamber, open the washing water
header master valve supplied by condensate, washing water primary and secondary valves supplied by
condensate, boiler water pump washing water screen inlet and outlet valves, boiler water pump washing
water and water supply control valves and boiler water chamber secondary water discharge valve to
connect the water filling pipeline.
8) Adjust the opening of boiler water pump washing water and water supply control valves and keep the
flow at 6L/min to wash the pipeline. Close and lock boiler water pump chamber secondary water discharge
valve after the qualified assay.
9) Slowly open the boiler water pump washing water and water make-up screen front and rear isolating
valves, boiler water washing water and water supply master valves and fill condensate into water
circulating pump.
10) Close the insulator water drain valve when the boiler water pump inlet and outlet water drain master
valves discharge water without air. Continue filling water until the boiler water pump inlet and outlet water
drain master valves discharge water without air again, and then close and lock the water drain master valves
of boiler water pump inlet and outlet. Then continue filling water until the boiler water pump inlet exhaust
valve discharges e water without air, then close the boiler water pump inlet exhaust valve.
11) Open boiler water pump outlet valve, outlet bypass valve and insulator water drain valve after the work
of water injection and air exhaust for boiler water circulating pump and before boiler water filling.
12) Time of stopping washing water: motor flushing should be continued until pump draining water shows
colorless,clear.and clean water
13) Operation of stopping supply washing water for boiler water circulating pump:
(1) Close three sets of boiler water circulating pump washing water and water supply master valves
(2) Close three sets of boiler water circulating pump washing water and water supply screen front and
rear isolating valves.
(3) Close three sets of boiler water circulating pump washing water and water supply control valves.
14.2 Startup of boiler water circulating pump
14.2.1 Check before boiler startup:
1) Confirm the water injection and air exhaust of boiler has been finished.
2) Check that all instruments are complete.
3) Check the pump control system and differential pressure transmitter have been put into operation.
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valve.
14.4.2 Boiler water circulating pump is the cold standby status:
1) Stop the boiler water circulating pump motor.
2) Open the LP cooling water inlet and outlet valves of boiler water circulating pump motor cooler.
3) Open boiler water circulating pump outlet valve and keep boiler water circulating pump inlet and outlet
bypass valves and boiler water circulating pump insulator water drain valves open.
14.5 Water discharging of boiler water circulating pump
1) Check that the power of boiler water circulating pump has been cut off.
2) Check that the washing water supply in boiler water circulating pump has been stopped.
3) Check that the boiler water circulating pump motor chamber temperature is <50.
4) Open boiler water circulating pump inlet bypass valve, the water discharge master valve of boiler water
circulating pump shell and the water discharge valve of boiler water circulating pump insulator.
5) Open the washing water and water supply control valves of boiler water circulating pump, the washing
water valve and water supply screen front and rear isolating valves of boiler water circulating pump and
washing water and water supply master valves of boiler water circulating pump. Flush the boiler water
circulating pump and motor with 3~5m3/h washing water. After water filling, close the HP water filling
pipeline.
6) Open the water discharge primary and secondary valves of boiler water circulating pump motor chamber.
7) Close the LP cooling water inlet and outlet valves of boiler water circulating pump motor cooler and
close the LP cooling water inlet and outlet valves of boiler water circulating pump isolator.
14.6 Fault treatment of boiler water circulating pump
14.6.1 Stop the circulating pump manually when any of the following condition occurs
A. The drum water level is lower than -300mm.
B. The boiler water circulating pump motor chamber temperature rises to 66.
C. Boiler water circulating pump motor current suddenly rise to >43A or indicate to zero.
D. The LP cooling water flow of boiler water circulating pump is at zero.
E. There is leakage out of control in boiler water circulating pump HP cooling water loop.
F. The temperature difference between boiler water circulating pump shell and boiler water circulating
pump inlet header tank is more than 55.
14.6.2 Treatment on boiler water circulating pump motor chamber temperature rising to 60
1) Inject HP cleaning water to boiler water circulating pump.
2) Check that the LP cooling water flow of boiler water circulating pump motor cooler is >8m3/h and there
is no leakage in the pipeline.
3) Check that the boiler water circulating pump motor has no leakage and there is no leakage inside boiler
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Appendix:
Figure 1 Cold Start Curve (IP cylinder startup)
Figure 2 Warm Start Curve (IP cylinder startup)
Figure 3 Hot Start Curve (IP cylinder startup)
Figure 4 Very Hot Start Curve (IP cylinder startup)
Figure 5 Cold Start Curve (HP cylinder startup)
Figure 6 Warm Start Curve (HP cylinder startup)
Figure 7 Hot Start Curve (HP cylinder startup)
Figure 8 Very Hot Start Curve (HP cylinder startup)
Figure 9 Boiler Shutdown Curve (sliding pressure mode)
Figure 10 Boiler Shutdown Curve (constant pressure mode)
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