AUTOSTAMP

Dashpot without Macro

(Single Action)

Technical Support Team

VM Line
HANKOOK ESI

Project
We are going to make a manual data setup from the file << Dashpot.pre>>
Open Dashpot.psp
This case has 3 different stages :
Gravity
Holding
Stamping

Process Definition
Boundary conditions
Rigid body
Cartesian kinematics
Contact
Force
Blank definition
Refinement
Material
Gravity

Global Parameters
Global parameter
Control
CPU control
Advanced parameters
Autopositioning

Stages Definition

Stages Management
Click Manage stages
Rename Stage
to Gravity, Type to Gravity

Create 2 stages :
Holding

Create : Create a stages

Delete : Delete a stages
Rename : Rename a stages

Stamping

Object Type & Material Definition

Object Type
Punch , Die , Blank Holder
=> Surface Tool With Material
Bead_line

=> Drawbead with Material

Blank Sheet

=> Surface Blank

Guide

=> Guide with material

Material Definition for Blank Sheet

Right click add Attribute Material
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Object Type Definition

On Object type Right click : Edit

Blank : Surface Blank

Tools : Surface Tool with material
Drawbead : Drawbead with material
Guide : Guide with material
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Material Definition

On Blank sheet Right click : Add attributes

Blank Material Definition

Material
Thickness = 0.7mm, Rolling direction = X
E=206 GPa, Nu = 0.33, Ro = 7.8E-006
Lankford coefficients: r0 = 1.88 ; r45 =1.87 ; r90 = 2.43
Hardening curve : Krupkowsky law
Eps0 = 0.0086 ; K= 0.572 ; n=0.273

Gravity Stage Data Set-up I

For Gravity stage, right click, Activate Objects :
Punch, Blank Holder, Blank Sheet, Guide

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Gravity Stage Data Set-up II

Punch & Blank Holder & Guide,
Guide
right click, Add attributes :
Contact : Impenetrable by Blank Sheet
Friction = 0
Cartesian Kinematic : All lock

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Gravity Stage Data Set-up III

Punch & Blank Holder & Guide,
right click, Add attributes :
Contact : Impenetrable by Blank Sheet
Friction = 0
Cartesian Kinematic : All lock

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Gravity Stage Data Set-up IV

Blank Sheet, right click, Add attribute, Gravity
Implicit solver
0.00981 mm/ms2
(default value)
Direction Z
(0,0,-1)
Frame : Global

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Gravity Stage Data Set-up V

Global Object, right click, Add attribute :
Mesh Transformation - Autopositioning
Blank Sheet Blank Holder & Punch & Guide

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Holding Stage Data Set-up I

For Holding stage, right click, Activate objects :
Die, Punch, Blank Holder, Blank Sheet, Guide
Die & Punch & Blank Holder & Guide,
right click, Add attributes :
Rigid Body : OK
Contact : Impenetrable by Blank Sheet
Friction = 0.12
Cartesian Kinematic :
Punch & Blank Holder & Guide : All lock
Die : X & Y lock(Translation & Rotation),
Z : Imposed velocity
= Holding velocity curve
Function multiplier = -2
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Velocity Curve Creation I

[Analysis] [Curve Analysis] [Curve Plotter ]
[Through Menu]

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Velocity Curve Creation II

Create a Pre-process curve

Enter curve name :

Holding velocity curve
and Coordinates

OK
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Velocity Curve Creation III

Click

Select pre- process

curve display

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Holding Stage Data Set-up II

Rigid Body

Cartesian Kinematic

Contact

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Holding Stage Data Set-up III

Blank Sheet, right click, Add attribute,
Refinement :
Uniform Level = 2
Maximal Level = 5

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Holding Stage Data Set-up IV

Global Object, right click, Add attribute :
Mesh Transformation - Autopositioning :
Blank Sheet Blank Holder & Punch & Guide
(dir. : -Z)
Die Blank Sheet (dir. : -Z)

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Holding Stage Data Set-up V

Control Setting (Control double click) :
Control
Progression Type : Stroke of Object Die
Pinch tests : Blank Holder Die
Progression : -100 (Cushion stroke)
Outputs

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Holding Stage Data Set-up VI

Start/Stop
Progression type
Stroke of Object Die
Stop Criteria
Pinch tests :
Blank Holder Die

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Holding Stage Data Set-up VII

Outputs
Estimated Stroke
From : Die, To : Blank Holder
Along : -Z
States
Total number : 3

Restarts
Synchronize with states : 2
History
Total number : 1000
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Holding Stage Data Set-up VIII

Global object, right click, Add attribute :
CPU Control : Mass scaling (4.88636)

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Stamping Stage Data Set-up I

For Stamping state, right click, Activate objects :
Die, Bead_line, Blank Holder, Punch, Blank sheet
Die & Blank Holder & Punch, right click, Add attributes
Rigid Body : OK
Contact : Impenetrable by Blank Sheet
Friction = 0.12
Cartesian Kinematic :
Punch : All lock
Blank Holder : X & Y lock, Z free
Die : X & Y lock
Z : Imposed velocity = velocity ramp curve
Function multiplier = -10

Force :
Blank Holder : Z = 150 (kN)
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Velocity Curve Creation I

[Analysis] [Curve Analysis] [Curve Plotter ]
[Through Menu]

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Velocity Curve Creation II

Create a Pre-process curve

Enter curve name :

Velocity ramp curve
and Coordinates

OK
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Velocity Curve Creation III

Click
Select pre- process
curve display

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Stamping Stage Data Set-up II

Cartesian Kinematic (Die)
Force (Blank Holder)

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Stamping Stage Data Set-up III

Blank Sheet, right click, Add attribute,
Refinement :
Uniform Level = 2
Maximal Level = 5
Bead_line, right click, Add attribute,
Drawbead Force
Restraining force = 0.034138
Opening force
= 0.022427
Cartesian Kinematic : (Same with Die)
X & Y lock
Z : Imposed velocity = velocity ramp curve
Function multiplier = -10
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Equivalent Drawbead force I

Add attribute
Drawbead forces

Click +

Use wizard

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Equivalent Drawbead force II

Define drawbead parameters
R1 : 5.3 , R2 : 3
L2 : 12 , D : 3 , Friction : 0.15
Click Set Value button

OK
OK
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Equivalent Drawbead force III

Click +
Applied on :
Blank Holder
Along : -Z
OK
Click

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Stamping Stage Data Set-up IV

Global object, right click, Add attribute :
Mesh Transformation - Autopositioning :
Bead_line Die (Tolerance : 0)
Control Setting (Control double click) :
Control :
Progression Type : Stroke of Die
Start at : -100
Check Recomputed
Progression : 0
Outputs
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Stamping Stage Data Set-up V

Start/Stop

Progression type
Stroke of Object Die

Stop values
Start at : -100
Stop Criteria
Progression : 0

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Stamping Stage Data Set-up VI

Outputs
Estimated Stroke
From : Die, To : Punch
Along : -Z
States
List from beginning :
90, 80, 3, 2, 1
Restarts
Total number : 10
Maximum number of restart : 2
History
Total number : 300
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Stamping Stage Data Set-up VII

Global object, right click, Add attribute :
CPU Control : Mass scaling (2.44318)

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Data Set-Up without Macro

Definition of the process without Macro is
finished. It is ready to be run.

Save as Dashpot_without_Macro.psp

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Run calculation I
[Through Menu]
Solver-Start

Choose the solver

OK
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Run calculation II
Communication with Solver Manager

Click Continue

Click OK

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Run calculation III

If you Click cancel,

you will not have
anymore this window
but the calculation
continues

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Trimming & Springback

The forming calculation has finished.
Then we will explain you how to set
up trimming and springback
calculation.

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Project Creation I
[ Project ] [ New ] [Project ]
[Through Menu]

[Icon]

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Project Creation II
Name & Title Input
Project NameDashpot_sb

Save OK

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Project Creation III

Select Stamping

Select Autostamp

Click OK
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Picking Stamping Restart I

[ Project ] [ Computed model ]

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Picking Stamping Restart II

Choose the last stamping restart file
(higher progression value)

Select Blank Sheet

and Click OK

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Import CAD curve for Trimming I

[ Project ] [ Import ] [ Import CAD curve ]
[Through Menu]

[Icon]

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Import CAD curve for Trimming II

Select dashpot_trim_line.igs

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Import CAD curve for Trimming II

Right click on screen

2
4

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Trimming I

Display with Elements and 3D curves

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Trimming II
Select object to be trimmed (Blank sheet)

Click Select

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Trimming III
[ Geometry ] [ Transformations ] [Trimming ]
[Through Menu]

[Icon]

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Trimming IV
Click Trimming icon
Click + and
Pick Trim curve

Give a Direction : Z

Trimming start

Click + and Pick a point

in the kept zone

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Trimming V

Blank sheet before trimming

Blank sheet after trimming

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BC In Springback I
PAM-STAMPTM solves rigid body motion+springback in
springback calculation if there is no boundary condition.

Note
A
B
C

Displacement B.C.
Translation in X, Y, Z
Translation in Y, Z
Translation in Z

Note
Displacement B.C.
A
Translation in X, Y, Z Rotation about Y, Z
B
Translation in Y, Z and Rotation about Y, Z
Symm. Plane Translation in Z and Rotation about Y,Z

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Stages Management
Click Manage
stages
Rename Stage
to Springback

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Springback Stage Data Set-up I

Blank sheet, right click, Add attribute :
Refinement :
Uniform Level = 1
Maximal Level = 1
Springback : Calculation Implicit

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Springback Stage Data Set-up II

Blank sheet, right click, Add attribute :
Boundary Conditions on points
Remove rigid body motion (Locked points BC A)
Click +

Click Position
and Pick a point in
the Display Window
Add

Check Visualize
the positions

Lock X, Y, Z & OK

C
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Macro Set-Up III

Remove rigid body motion (Locked points)
Locked point BC B

Locked point BC C

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Data Set-Up without Macro

Definition of the process(Trimming &
Springback) without Macro is finished. It
is ready to be run.

Save Dashpot_sb.psp

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Run calculation
Choose the
solver (DP)

[Solver] - [Start]

OK

OK
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