Agilis Aav628 Series Ku Band Manual PDF

AAV 628 Series Ku-Band VSAT
ODU
Ku-Band Single Package Transceiver (SPT)
USER MANUAL
(IM-02960043 REV E)
AGILIS COMMUNICATION TECHNOLOGIES PTE LTD
SINGAPORE TECHNOLOGIES BUILDING
100 JURONG EAST STREET 21, LEVEL 4
SINGAPORE 609602
Tel :
Fax :
( 65 ) 6567 6791
( 65 ) 6567 6370
Agilis Communication Technologies Pte Ltd
In keeping up with todays satellite communications demands, we, at

Agilis Communication Technologies, have developed this high
performance, compact, cost effective, state-of-the-art Ku Band VSAT
Out Door Equipment with the user in mind.
This product should provide hassle free operation in all the usual
operating environments. Should you have any queries, technical
assistance or training you can reach our Customer Service by the
following means :
Hotline
Fax
Website
Email
:
:
:
:
( 65 ) 6568 7460
( 65 ) 6567 6370
http://www.st.com.sg/agilis/
techsvc@agilis.st.com.sg

SINGAPORE TECHNOLOGIES BUILDING
100 JURONG EAST STREET 21, LEVEL 4
SINGAPORE 609602
Tel :
Fax :
( 65 ) 6567 6791
( 65 ) 6567 6370
TABLE OF CONTENTS
CHAPTER 1
INTRODUCTION
1-1
CHAPTER 2
SYSTEM DESCRIPTION
2.1
2.2
2.3
2.4
AAV628 ODU SYSTEM

DESCRIPTION OF SPT
DESCRIPTION OF THE EXTERNAL REFERENCE PLLNB
DESCRIPTION OF TRANSIENT PROTECTION BOX
2-1
2-1
2-1
2-5
2-6
CHAPTER 3
SPECIFICATIONS
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
KU-BAND FREQUENCY RANGE

TRANSMIT
PHASE LOCKED LOW NOISE BLOCK (PLLNB)
RECEIVE (EXCLUDE LNB)
MONITOR AND CONTROL
POWER SUPPLY
ENVIRONMENT
OVERALL DIMENSION AND WEIGHT
3-1
3-1
3-2
3-2
3-3
3-3
3-3
3-3
CHAPTER 4
EXTERNAL INTERFACE
4.1
4.2
4.3
DESCRIPTION AND LOCATION

WIRE CONNECTIONS
LED INDICATOR DESCRIPTION
4-1
4-1
4-2
4-2
CHAPTER 5
INSTALLATION
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
5.13
GENERAL
TRANSPORTATION
UNPACKING
PACKING LIST
REPACKING
PREPARATION
PRE-INSTALLATION TEST
SITE CONSIDERATIONS
MOUNTING
POWER REQUIREMENTS
CABLING REQUIREMENTS
CONNECTIONS
SEALING
5-1
5-1
5-1
5-1
5-2
5-2
5-2
5-2
5-5
5-5
5-9
5-9
5-11
5-12
CHAPTER 6
OPERATION
6.1
6.2
6.3
6.4
6.5
GENERAL
PC REQUIREMENTS
BACKUP COPY
SOFTWARE INSTALLATION
SOFTWARE OPERATION
6-1
6-1
6-1
6-1
6-1
6-1
CHAPTER 7
MAINTENACE
7.1
7.2
7.3
GENERAL
MAINTENANCE PROCEDURE
FINAL CHECK
7-1
7-1
7-1
7-3
CHAPTER 8
TROUBLESHOOTING
8.1
8.2
8.3
GENERAL
LED FAULT INDICATIONS AND CORRECTIVE
ACTIONS
FAULT SYMPTOMS AND CORRECTIVE ACTIONS
8-1
8-1
8-1
8-2
CHAPTER 9
WARRANTY
9-1
9.1 LIMITED WARRANTY

9.2 RMA
9.3 OTHER REPAIRS
9-1
9-1
9-1
APPENDIX 1
OUTLINE DRAWINGS
A1-1
APPENDIX 2
PACKING LIST
A2-1
REVISION HISTORY
Agilis Part Number for this Manual is IM02960043.
Revision
A
B
Date
June 98
July 98
C
D
Jan 2000
Jul 2001
Dec 2001
Description
New Release
Add Extended Ku-band Configuration. Standardize part
number from 9 digits to 10 digits.
Add new product model with 1.0MHz frequency step size
Change LNB frequency to 10.95 to 11.70 GHz and 12.25
to 12.75 GHz
Add DC Voltage pin A=Ground, B=+Polarity, C=-Polarity.
AAV 628 SELECTION CHART

The AAV 628 Ku-Band SPT can be ordered using the following part number configuration:
A A V 6
RF Out
14.0 14.5 GHz =
13.75 14.0 GHz =
0
1
IF In/Out
70/140 18 MHz =
140 36 MHz =
0
1
Supply Voltage
230 VAC =
110 VAC =
-48 VDC =
0
1
2
Power Rating
2W =
4W =
8W =
2
4
8
Up/Down Link
Symmetrical =
Uplink : 70/140 MHz

DownLink : 70/140 MHz
Asymmetrical =
Uplink : 70/140 MHz

DownLink : 950 to 1450 MHz
Receive L-Band Output =

Uplink : 70/140 MHz
DownLink : 70/140 MHz
Rx L-Band : 900 to 1700 MHz
8 X X X X

Example:
A A V 6
RF Out
IF In/Out
Supply Voltage
Power Rating
Up/Down Link
= 14.0 to 14.5 GHz

= 70/140 18 MHz
= 220VAC
= 2W
= Symmetrical (Up/Down link: 70/140 MHz)
The PLLNB can be selected from the following chart.

Receive Frequency Band
10.95 to 11.70 GHz
11.20 to 11.70 GHz
11.70 to 12.20 GHz
12.25 to 12.75 GHz
Part Number
6103220002
6103220003
6103220004
6103220005
CHAPTER 1
INTRODUCTION
The AAV628 Ku-Band Single Package Transceiver (SPT) ODU system is a high
performance, cost-effective RF transceiver system designed for two-way satellite
communication with high speed transmission capability suitable for both telephony and high
speed data communication. The Ku-Band SPT ODU can be operated with different
modulation formats like BPSK, QPSK and FM. Due to its stringent performance
specifications, it is suitable for Single Carrier Per Channel (SCPC), Multi-Carrier Per
Channel (MCPC), Demand Assigned Multiple Access (DAMA) and Time Division Multiple
Access (TDMA) applications.
The Ku-Band SPT transmits at 14.0 to 14.5 GHz to the satellite. Other transmit options
include 13.75 to 14.0 GHz. Various receive frequencies options are available:
Region I (Europe, Middle East, Africa)
10.95 to 11.70
11.20 to 11.70
11.70 to 12.20
12.25 to 12.75
Region II (Americas)
Region III (India, Asia Pacific)
GHz
GHz
GHz
GHz
This user manual is intended to provide the system operator or system integrator a guideline
to setup the ODU system with the rest of the VSAT system. Chapter 2 discusses the design
of the ODU system and the individual modules. This will allow the user to gain a basic
understanding of the working principles of the ODU. Chapter 4 details the installation
procedures for the ODU system. This chapter is designed to assist the user in achieving a
successful system integration. Chapter 5 describes the operation procedures. And Chapter 6
describes the system fault alarms and trouble shooting guidelines.
Chapter 1 : Introduction
1-1
AAV628 Ku-Band SPT Rev E
CHAPTER 2
SYSTEM DESCRIPTION
2.1 AAV628 ODU SYSTEM
The AAV628 Ku-Band SPT system is comprised of the following subsystems :
a. Single Package RF Transceiver (SPT)
b. Phase-Locked Low Noise Block (PLLNB)
c. Booster for 16W and above (Optional)
d. Accessories
The VSAT AAV628 SPT interfaces with a 70 MHz or a 140MHz In-Door Unit (IDU) having
bandwidths of 18MHz. Optional bandwidth configuration of 140 MHz 36MHz is also
available.
The block diagram of the SPT is shown in Figure 2-1
2.2 DESCRIPTION OF SPT

The main function of the SPT is to upconvert the 70MHz or 140MHz IF input from the
indoor modulator to an RF signal in the KU-BAND, transmission via the antenna, and to
downconvert the L-Band signal (950 - 1450 MHz) to an IF signal of 70 MHz or 140MHz for
the demodulator.
The SPT consist of two modules as shown in Figure 2-1. These are :
L-Band Module comprising of the:

Synthesizers
Upconverter
Downconverter
Monitor and Control
Power & Block Up Module (PBU) consisting of the:

Power Supply Board
SSPA Module
BUC Module
2.2.1
L-Band Module
The L-Band module is designed on a single PCB and consists of the upconverter,
downconverter, synthesizers and M&C circuits.
Chapter 2 : System Descriptions
2-1
2-2
RS
232/485
Microprocessor
Alarm
Status
Digital I/O
70/140MHz
Fixed LO
900/970MHz
830MHz
L-Band
Module
Control
Register
Digital I/O
A/D
Analog I/O
830MHz
Rx LO
1730-2280MHz
Tx LO
1780-2280MHz
ROM
10MHz
900MHz
OCXO
950-1450MHz
SMA
SMA
4.35GHz
13.05GHz
14.0-14.5GHz
RF IN from PLLNB
Block Up
Converter
PLL
DC/DC
DC
Power
900-1700MHz
NType
SMA
SMA
Power
Supply
Board
X3
Line Filter
Solid
State
Power
Amplifier
3-Pin
Circular
14.0-14.5GHz
WG75
Figure 2-1 : Block Diagram of SPT
8-Pin
Circular
70/140MHz
IFOut
NType
70/140MHz
IF In
NType

2.2.1.1 Frequency Synthesizers
The LO signals for the Upconverter and the Downconverter are generated by the fixed
and agile frequency PLL (Phase-Locked-Loop) synthesizers. These PLL synthesizers
are referenced to a highly stable and low phase noise 10 MHz oven controlled crystal
oscillator that is factory tuned to 0.01 ppm. The 10 MHz signal is also used as reference
for the PLO in the BUC and the PLLNB. The OCXO can be also fine-tuned via the
tuning screw to compensate for normal ageing effects.
The frequency produced by the agile synthesizers can be adjusted by the user friendly
M & C software. The agile synthesizer provides selection of transmit and receive
frequencies in 1.0 MHz (or 1.25MHz) steps over the 500 MHz band, giving 500
channel (or 400 channel) selections.
2.2.1.2 Upconverter
The upconverter converts the 70MHz (or 140MHz) signal input from the 50 N-Type
connector to the L-Band signal (950-1450MHz). The L-Band output is fed to the BUC
via the SMA connector for final conversion to Ku-Band frequency. Double conversion
is employed in this upconverter using a fixed LO of 900MHz (or 970MHz for 140MHz
IF input) and an agile LO tuneable from 1780MHz to 2280MHz.
There is a variable digital attenuator in the upconversion path for the user to control the
gain. This can be done using the M&C software and are in steps of 0.5dB over a 20dB
adjustment range. The gain is also automatically controlled to compensate for
temperature effects.
2.2.1.3 Downconverter
The downconverter module takes in the L-Band signal (900-1450MHz or 9001700MHz depending on the LNB being used) from the LNB and downconverts to
70MHz (or 140MHz). Double conversion is employed with the fixed LO at 900MHz
(or 970MHz) and agile LO at 1730MHz to 2280MHz.
The user can easily vary the gain in steps of 1dB over a 20dB range using the M&C
software.
2.2.1.4 Monitor & Control (M&C)
A user-friendly Monitor and Control software is provided to enable the user to programme
and configure the ODU. The M&C is designed with user friendly GUI (Graphical User
Interface) enabling quick deployment and operation of system.
The M&C software permits the AAV628 to be controlled locally or remotely, i.e. either
using a local terminal such as a computer or using a remote terminal connected via an
external 4800/9600 baud telephone modem.
2-3
The M&C module is as the central processing hub of the ODU system. It is developed on
an embedded microcontroller to achieve the monitor and control functions. It allows the
monitoring of the system alarms, transmit power levels, gain etc. It can also be used to
control the transmit and receive frequencies and attenuation levels. All the configuration
parameters are maintained in EEPROM, which provides for total recovery after a powerdown situation.
The AAV628 SPT may be connected directly to an RS-232 cable using the dual shielded
twisted pair wire. The distance between the transceiver and the computer interface terminal
can be up to 30 meters for the RS232 interface, whereas for the RS485 it can be up to 2
kilometres.
2.2.2
Power and Block-Up (PBU) Module
The PBU contains the Block-Up Converter, Solid State Power Amplifier and Power
Supply board.
2.2.2.1 Power Supply Board
The power supply is designed to convert the AC power to the DC power required for
the various modules of the AAV 628 ODU system. The AC supply is connected to a 3pin circular connector and is transient protected to suppress power surges. It then
passes to a line filter to prevent EMI. The conditioned AC is then rectified and
smoothened before being converted to the various DC voltages. The voltages are
further regulated at the various modules to ensure isolation and stability.
2.2.2.2
Block Up Converter (BUC)
The BUC serves to upconvert the L-Band signals generated from the upconverter to
Ku-Band signals. A fixed LO of 13.05GHz or 12.8 GHz is used for this purpose. This
LO is obtained by a x3 multiplier applied on a PLO of 4.35GHz or 4.26 GHz. The KuBand signal is filtered to remove the unwanted mixed frequency products.
2.2.2.3
Solid State Power Amplifier (SSPA)
The AAV628 transceivers are available in different SSPA configurations : 2W, 4W and
8W. All the SSPA configurations are designed on TLY-5 boards bonded onto
aluminium baseplates blocks. The SSPA aluminium backed assembly is firmly secured
to the housing heat sink to ensure excellent thermal conductivity.
The SSPA receives the KU-BAND signals from the BUC and amplifies them to the
correct power level. This is achieved by multiple gain stages using high performance
microwave power GaAs FETs and MMICs. All the FETs are housed in different
partitions so as to eliminate any interference from the DC supplies and the other gain
stages. The input of the SSPA is protected from any mismatch with internal isolators.
2-4
2.2.3
Description of Mechanical Housing
The housing consist of two sections; the top section houses the L-Band module and the
bottom section houses the BUC, SSPA and DC board. The housing is designed to be fully
weatherproof. The thermal radiative fins are integrated to the bottom section of the
housing thus ensuring excellent thermal heat dissipation.
The housing has been designed to allow the customer to install the SPT onto the Antenna
without any difficulty. The WR75 interface permits the SPT to be directly mounted on the
OMT, thereby reducing power loss.
2.3 DESCRIPTION OF THE EXTERNAL REFERENCE PLLNB

The external reference PLLNB receives very weak Ku-Band down link signals from the
antenna and amplifies them before mixing them down to achieve the required L-Band.
2.3.1 Receive Options
Different receive frequency configurations are available to cater for the different Ku-Band
transponders :
Region
Receive
I (Europe, M. East, Africa)
10.95 to 11.70 GHz
11.20 to 11.70 GHz
II (Americas)
11.70 to 12.20 GHz
III (India, Asia Pacific)
12.25 to 12.75 GHz
2.3.2 Design
The PLLNB uses HEMT (High Electron Mobility Transistor) devices to achieve low
noise, high gain and low distortion amplification features. The noise temperature of the
PLLNB is less than 105 Kelvin, and gives a gain of 55 to 60 dB. It consists of multiple
stages of low noise HEMT devices and a down conversion stage. The external reference
signal is at 10 MHz. The block diagram is shown in Figure 2-2.
NType
WG75
RF Out
DC & 10MHz In
Figure 2-2 : Block Diagram of PLLNB
2-5
The N-Type connector not only relays the L-Band signals to the SPT but it also carries the
10MHz external reference signal and 12V DC power, both of which are supplied by the
SPT.
The PLLNB is housed in an aluminium housing that is weather proof for outdoor
applications. A WR75-G waveguide flange, which is an integral part of the housing, is
used for the RF input from the OMT. For water proofing, a gasket is used between the
PLLNB waveguide and the OMT waveguide.
2.4 DESCRIPTION OF BOOSTER

The main function of booster is to boost up the transmit power of the signal from SPT. There
are two modules inside the booster: Power Supply Board and SSPA.
2.4.1 Power Supply
The power supply is designed to convert the AC power to the DC power required for
SSPA module. The AC supply is connected to a 3-pin circular connector and is transient
protected to suppress power surges. It then passes to a line filter to prevent EMI. The
conditioned AC is then rectified and smoothened before being converted and regulated to
the various DC voltages for the gain and power stages of the SSPA.
2.4.2 SSPA
The SSPA receives the RF power from the SPT and amplifies it to the correct power level.
This is achieved by multiple gain stages using high performance microwave power GaAs
FETs. All the FETs are housed in different partitions so as to eliminate any interference
from the DC supplies and the other gain stages.
2-6
CHAPTER 3
SPECIFICATIONS
3.1 KU-BAND FREQUENCY RANGE
Region
I (Europe, M. East, Africa)
Transmit
14.00 to 14.50 GHz
13.75 to 14.00 GHz
Receive
10.95 to 11.70 GHz
11.20 to 11.70 GHz
II (Americas)
III (India, Asia Pacific)
14.00 to 14.50 GHz

14.00 to 14.50 GHz
11.70 to 12.20 GHz

12.25 to 12.75 GHz
3.2 TRANSMIT
Input Frequency
Output Frequency
Synthesizer Step Size
IF Input Power
Gain for 2W
for 4W
for 8W
for 16W Booster
for 25W Booster
for 40W Booster
Gain Flatness for 500MHzBW
for 36MHz BW
Gain Stability (-40C to 60C)
Gain Adjustment
P1dB for 2W
for 4W
for 8W
for 16W Booster
for 25W Booster
for 40 W Booster
Intermodulation
Spurious
Phase Noise @ 100Hz offset
@ 1kHz offset
@ 10kHz offset
@ 100kHz offset
Chapter 3 : Specifications
70 18 MHz or 140 18 MHz

(Optional 140 36 MHz)
14.0 - 14.5 GHz
(Optional 13.75 14.0 GHz)
1.00 MHz / 1.25 MHz
-25 to -5 dBm
58 dB min
61 dB min
64 dB min
67 dB min
69 dB min
71 dB Min
2.0 dB
1.5 dB
2.0 dB
20 dB @ 0.5dB step
33 dBm min
36 dBm min
39 dBm min
42 dBm min
44 dBm min
46 dBm min
-27 dBc max @ 3dB backoff (composite power)
-55 dBc max
-60 dBc/Hz max
-70 dBc/Hz max
-75 dBc/Hz max
-90 dBc/Hz max
3-1

Frequency Stability
Ageing (per day)
Ageing (per year)
IF Interface
Output Interface
5 X 10-10
5 X 10-8
50 N-type Female
WR75 Plain Flange
3.3 PHASE LOCKED LOW NOISE BLOCK (PLLNB)

RF Input Frequency
Noise Figure / Temperature
Gain
Gain Flatness (36MHz BW)
External Reference Frequency
RF Input Interface
Output Interface
Ku-Band (Region I, II, III)

1.0 dB typ / 75K typ
60 dB typ
0.25 dB max
10 MHz
WR75 /G
50 N-type Female
3.4 RECEIVE (EXCLUDE LNB)

L-band Input Frequency
IF Output Frequency
L-Band Output Frequency (Option)
P1dB
Synthesizer Step Size
Gain
Gain Adjustment
Gain Flatness (36 MHz BW)
Gain Stability (-40C ~60C)
Spurious
Phase Noise @ 100Hz offset
@ 1kHz offset
@ 10kHz offset
@ 100kHz offset
Frequency Stability
Ageing (per day)
Ageing (per year)
L-Band Input Interface
IF Output Interface
900 to 1,450 MHz

(Optional 900 to 1,700 MHz)
70 18 MHz or 140 18 MHz
(Optional 140 36 MHz)
900 to 1,450 MHz
(Optional 900 to 1,700 MHz)
+ 14dBm min
1.0 MHz / 1.25 MHz
25 dB min
20 dB @1dB step
1.5 dB max
2.0 dB
-50 dBm max
-60 dBc/Hz max
-70 dBc/Hz max
-75 dBc/Hz max
-90 dBc/Hz max
5 X 10-10
5 X 10-8
50 N-type Female
50 N-type Female
3.5 MONITOR AND CONTROL

3-2
Interface
RS 232 / RS 485
Thru 8 Pin M&C Connector
3.6 POWER SUPPLY

Power Consumption
AC input voltage
100 VA max (2W)

150 VA max (4W & 8W)
300 VA max (16W Booster)
220 Vac 10%, 50Hz
(110 Vac 10%, 60Hz optional)
3.7 ENVIRONMENT
Operating Temperature
Relative Humidity
-40C to 60 C
up to 100%
3.8 OVERALL DIMENSION AND WEIGHT

Ku-Band SPT
2W, 4W, 8W
Ku-Band Booster
16W, 25W
40W
310L x 240W x 100H mm (7.5 kg)

396L x 223W x 208H mm (12.5 kg)
397L x 250W x 220H mm (18.5 kg)
3-3
CHAPTER 4
EXTERNAL INTERFACE
4.1 DESCRIPTION AND LOCATION
There are altogether 7 connections required for the SPT. These connectors are listed in Table
4-1, and their locations are shown in Figure 4-1.
Figure 4-1 : Location of External Connectors (SPT)
Name
IF IN
IF OUT
M&C
AC IN
RF IN
Waveguide Output
FAN DC
Connector Type
N-Type Female
N-Type Female
8-Pin Square Flange
3-Pin Square Flange
N-Type Female
WR75 Plain Flange
4-Pin Square Flange
Function
Tx IF Input (70MHz/140MHz)
Rx IF Out (70MHz/140MHz)
Monitor & Control Interface
AC Power
RF Input from LNB
Tx RF Output
DC Power (+10V) for 4W & 8W SPT Fan
Table 4-1 : Description of Connectors (SPT)
Chapter 4 : External Interface
4-1
There are altogether 5 connections required for the 16 W Booster. These connectors are listed
in Table 4-2, and their locations are shown in Figure 4-2.
Figure 4-2 : Location of External Connectors (16W and 25W Boosters)
Name
RF IN
RF OUT
M&C (SPT)
Connector Type
N-Type Female
WR75 Plain Flange
8-Pin Square Flange
M&C
8-Pin Square Flange
AC IN
FAN DC
3-Pin Square Flange

4-Pin Square Flange
Function
Tx RF Input (14.0-14.5GHz)
Tx RF Output (14.0-14.5GHz)
Monitor & Control Interface connected to SPT
M&C connector for redundancy system
Monitor & Control Interface connected to RCU
M&C connector for redundancy system
AC Power
DC Power (+10V) for Fan
Table 4-2 : Description of Connectors (16W Booster)
4.2
WIRE CONFIGURATIONS
The below tables Table 4-3 to 4-7 describe the pin and wire configuration for the AC and
M&C connectors.
4.2.1
AC Power Supply Connection (SPT and Booster)

Pin #
Function
Wire Colour
AC voltage
DC voltage
A
Ground
Ground
B
Line
+ Polarity
C
Neutral
- Polarity
Table 4-3 : AC Pin out (SPT & Booster)
Green/Yellow
Brown
Blue
+
4-2

4.2.2
Monitor and Control (M&C) Connection

The following describes the Ku-Band SPT pin configuration for M&C
connector.
Pin #
M&C Connector at Ku-SPT
Pin A
+12V DC Out
Pin B
Ground
Pin C
Rx link status (Normally close on Rx Form C Relay)
Pin D
Tx link status (Normally close on Tx Form C Relay)
Pin E
Rx232 \ RS485
Pin F
Tx232 \ RS485
Pin G
Reserved
Pin H
Com of Form C Relay
Table 4-4 : M&C Circular Connector Pin Configuration for SPT
The following describes the Ku-Band Booster pin configuration for M&C (SPT)
connector. This connector, used in redundancy system is connected to the M&C
connector at the Ku-Band SPT. Do not connect for stand-alone system.
Pin #
M&C (SPT) Connector at Booster
Pin A
+12V DC In
Pin B
Ground
Pin C
Pin D
Pin E
Rx232 \ RS485
Pin F
Tx232 \ RS485
Pin G
Reserved
Pin H
Com of Form C Relay
Table 4-5 : M&C (SPT) Circular Connector Pin Configuration for Booster
The following describes the Ku-Band Booster pin configuration for M&C
connector. This connector, used in redundancy system is connected to the M&C
connector at the Redundant Control Unit (RCU). Do not connect for stand-alone
system.
Pin #
M&C Connector at Booster
Pin A
+12V DC Out
Pin B
Ground
Pin C
Pin D
Pin E
Rx232 \ RS485
Pin F
Tx232 \ RS485
Pin G
Reserved
Pin H
Com of Form C Relay
Table 4-6 : M&C Circular Connector Pin Configuration for Booster
4-3

The following describes the stand alone Ku-Band SPT M&C cable pin
configuration. This DB9 connector, used stand alone system is connected to the
computer COM port.
Pin #
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Table 4-7
1
2
3
4
5
6
7
8
9
:
Function
Connection to M&C
Circular Connector
Carrier Detect (DCD)
No connection
Receive Data (RX)
Tx232 - Pin F
Transmit Data (TX)
Rx232 - Pin E
Data Terminal Ready (DTR)
No connection
Ground
Ground - Pin B
Data Set Ready
No connection
Request to Send
No connection
Clear to Send
No connection
Ring Indicator
No connection
M&C DB9 Connector Pin Configuration
4.3 LED INDICATOR DESCRIPTION

The LED indicator alarm is located at the front panel of the SPT & the 16W Booster. The
descriptions of the LED status are shown as listed in table 4-5 for SPT and 4-6 for 16W
Booster.
LED Colour
Green
Red
Orange
Description
SPT is functioning normally
SPT malfunction
Up Converter IF IN power alarm or
Down Converter RF IN power alarm
No Light
Either Power Supply or M&C failure
Table 4-8 : Alarm and Status Conditions SPT
LED Colour
Description
Green
Booster is functioning normally
Orange
Booster malfunction
No Light
Either Power Supply or LED failure
Table 4-9 : Alarm and Status Conditions for Booster
4-4
CHAPTER 5
INSTALLATION
5.1 GENERAL
This chapter provides all the necessary information and step by step instructions for the
successful installation of the AAV628 Ku-Band VSAT SPT Outdoor Unit system.
!
WARNING
Always handle the ODU with care. Do not let the ODU drop or knock
against things for the excessive shock may cause damage on the
units. Agilis Communication Technologies Pte Ltd will not warranty
any defects due to excessive shock or vibration.
5.2 TRANSPORTATION
When transporting the ODU, surround the unit in a shock absorbing material to provide a
firm cushion and prevent movement inside the container. This is to prevent excessive shock
to the unit as it may cause damage.
5.3 UNPACKING
Prior to unpacking, inspect the exterior of the container for damage suffered during shipment.
If any damage is present, contact the carrier that delivered the system and submit a damage
report. Failure to do this could complicate or invalidate a claim. Carefully unpack and
remove all items from the shipping container, and inspect the items further for signs of
damage. Be careful not to damage components when opening the shipping container. Save all
packing materials until inspections are complete. Compare the contents of the shipping
container to the packing slip to ensure items received match those listed. If any loss or
damage is discovered, contact Agilis Communication Technologies or the local Agilis
representative before proceeding with the installation.
The AAV628 Ku-Band ODU consists of a Single Package Transceiver (SPT), Phase-Locked
Low Noise Block (PLLNB), Booster (optional), accessories and interconnection cables.
Chapter 5 : Installation
5-1
5.4 PACKING LIST

Please refer to Appendix 2 for packing list.
5.5 RE-PACKING
Use the original packing containers if possible. Place the unit in a clean and open work area.
Cover all connectors with a plastic cap designed for this purpose (adhesive tape is not
recommended as it quickly deteriorates, leaving a residue on the connector). Wrap the unit in
a bubble plastic bag or heavy paper. Surround the unit in a shock absorbing material to
provide a firm cushion and prevent movement inside the container. Use a proper shipment
container. Seal the container and mark exterior clearly FRAGILE Electronic equipment.
5.6 PREPARATION
It is strongly recommended that sufficient tools be available to for the installation. The
following Table 5-2 lists some of the typical tools required during the installation.
Description
Socket wrench
Screw driver (Philip)
Cutter
Cable ties (Long and Medium size)
Insulator tape
3M tape
Multimeter
Qty
1 set
1
1
1 bag
2 rolls
1 rolls
1
Table 5-1 : Typical tools required during installation
5.7 PRE-INSTALLATION TEST

A strong impact during shipment could cause damage to the ODU. Therefore, it is always a
good practice to setup the whole system for testing prior to field installation. This is to ensure
that there are no damages inflicted on the unit during the shipment.
Following are the test procedures for the ODU system. There are mainly two main tests that
are recommended; namely the uplink and downlink tests: Before performing any test, ensure
that no alarm appear at the SPT.
5.7.1
Alarm of the SPT
An LED indicator alarm is located in at the front panel of the SPT. The alarm status can
be identified according to the Table descriptions of the LED status are as follows in Table
4-4.
5-2

5.7.2
Uplink Test Procedure
To avoid damaging the SPT accidentally, connect a 30 dB, > 20W

power attenuator to the waveguide output.
WARNING
Step 1 Connect the SPT as shown in Figure 5-1 and power up the system. For
connections to the Booster please refer to Figure 5-2.
Use the M&C software to set the desired channel. Refer to Chapter 6 for
Step 2
operation.
Step 3
Use the modem to input a 70 MHz pure carrier (by turning on the transmit
carrier and set the pure carrier feature to ON). Adjust the modem output
power so that the IF level input to SPT is -30 dBm. If necessary, use a power
attenuator to achieve the correct RF output power.
Step 4
Measure the RF OUT of the SPT by a spectrum analyzer at Ku-Band.

Calculate the transmit gain by subtracting the input power from the output
power plus the amount of attenuation included in this link. Compare the gain
obtained with the specifications. If there is no signal, check if the channel
setting is correct.
Example :
Transmit gain
= RF OUT power - IF IN power + Attenuation.

= -9 - (-30) + 30
= 51 dB
[ Example: RF OUT = -6 dBm, IF IN = -30 dBm for 8 W SPT ]
Step 5
Adjust the desired transmit gain level using the M&C software.
Figure 5-1 : Uplink Test Setup (SPT)
5-3
Figure 5-2 : Uplink Test Setup (Booster)
Do not accidentally short the RF Out connector as RF power

exists at this output
WARNING
5.7.3
Downlink Test Procedure
Step 1 Connect a waveguide adapter to the PLLNB and connect the RF out of the
PLLNB to the RF IN of the SPT as shown in Figure 5-3. Power up the
system.
Step 2 Set channel setting using the M&C software. Refer to Chapter 6.
Step 3 Input a -90 dBm Ku-Band continuous wave signal to the PLLNB via the
waveguide adapter at the receive frequency set at the SPT.
Step 4 Measure the IF OUT of the SPT by a spectrum analyzer at 70 MHz. (Set the
Spectrum Analyzer to 100 kHz span). Calculate the receive gain by
subtracting the input power the from the output power. Compare the gain
obtained with the specifications. The typical gain is 25 30dB.
Step 5 Adjust to the desired receive gain level using the M&C software.
5-4
Figure 5-3 : Downlink Test Setup

Do not accidentally short the RF IN connector as DC Power exists
at this connector.
!
WARNING
5.8
SITE CONSIDERATIONS
The VSAT ODU is designed to be installed onto antenna. According to the instructions
supplied by the antenna manufacturer, locate and install the antenna in an area that is free
from Radio Frequency Interference from motors and electronic equipment. A clear line of
sight from the antenna to the satellite is essential. To ensure safety and protection of
personnel and equipment, lightning arresters
should also be used at the site. Size 3/0 or 4/0 stranded copper wire should be used to bond
SPT, LNB and Booster to the antenna frame and to lightning protection ground rod. The
grounding resistance of the antenna should not be more than 10 ohms.
5.9
MOUNTING
The antenna must have sufficient support to minimise sway in strong wind with the VSAT
ODU mounted. It must also allow air movement across the heatsink fins.
When mounting the terminal, allow enough space to adjust azimuth and elevation of the
antenna and to handle the cables.
The length of the interconnecting cables must be taken into consideration in
Note:
determining the mounting location of the various units.
5-5

5.9.1 Mounting of the PLLNB
The PLLNB is designed to be mounted onto the waveguide flange of the transmit rejection
filter. The weather gasket must be installed to prevent any water leaks through the
waveguide joint. The waveguide flanges are then connected together by screws. The
mounting of the PLLNB is shown in Fig 3-4.
Figure 5-4 : Mounting of PLLNB

5.9.2 Mounting of the SPT
The ODU is designed to be mounted on both offset and Prime Focus antenna. A set of
mounting accessories is provided to mount the SPT to the offset arm or the base of the
antenna. A flexible waveguide extension is run from the SPT RF OUT to the band pass
filter which in turn is connected to the WR 75 transmit port of the OMT. The PLLNB is
fixed to the Transmit reject filter at the receive port and a cable is run from the PLLNB to
the RFIN of the SPT.
Figure 5-5 and 5-6 illustrate the mounting position of the SPT, PLLNB, bandpass filter
and Transmit reject Filter on the offset and Prime focus antennas respectively. The
mounting of the SPT ( 2W, 4W and 8W) are illustrated in Figure 5-7 and 5-8 respectively.
For the boosters the mounting diagrams are in Figures 5-9 and 5-10.
*Indicates user provided equipment

Figure 5-5 : Mounting the SPT on the offset Antenna
5-6
*Indicates user provided equipment

Figure 5-6 : Mounting the SPT on the prime focus Antenna
Figure 5-7 : Mounting the SPT 2W at the pole of the antenna
5-7
Figure 5-8 :
Mounting the SPT (4W and 8W) at the Antenna
Figure 5-9 : Mounting the 16W Booster at the Antenna
5-8
Figure 5-10 : Mounting the 40W Booster at the Antenna
5.10
CABLING REQUIREMENTS
Do not cut any cables provided by Agilis Communications Technologies. The cable lengths
are specified in the packing list. Longer or shorter cables are available as options. Low loss
RG8 cables should be used for the IFL (Inter Facility Link). Low voltage 8-core computer
cable can be used for Monitoring & Control. A single-phase 3-core cable can be used for the
AC input. It is recommended to run a spare IFL as a back up.
5.11
POWER REQUIREMENTS
The VSAT AAV628 requires a power source that supplies 220-230 VAC or 110 VAC
(optional) at 50-60 Hz. To ensure uninterrupted service, an uninterrupted power supply
(UPS) is recommended. It is strongly recommended to install surge arresters at the AC line
to obtain a stable AC supply by reducing current and voltage surges and hence to ensure
smooth operation of the SPT. Ensure that the surge arrester is grounded.
AC transients and surges can cause data transmission errors and loss of
Note:
synchronisation in the modem and/or in the agile synthesizer.
5.11.1
Mounting of Transient Protection Box
The transient protection box is installed close to the SPT. The AC cable length from the
Surge protector to the SPT not exceed one meter. It is essential that the protector be
earthed. The AC output from the protector should never be routed close to the AC input
line or the earth stud. The interconnection method is shown in Figure 5-11.
For those remote areas where the AC power supply is not stable, an isolate transformer
should be implemented to prevent damaging the SPT.
5-9
Figure 5-11 : Connection for the Transient Protection Box

5.11.2
Earthing
It is essential that the protector be connected to earth. If the protector is being installed onto a
supply without the earth conductor (e.g. : double insulated) the protector must be connected
to the local power via the M6 stud provided as shown in Figure 5-12.
Figure 5-12 : Connection for the transient protection box

5.11.3
Keep clean lines away from dirty lines
To ensure that the transient protection box is working effectively it is essential that the clean
outgoing lines are routed away from the dirty incoming lines or the dirty earth leads (or cross
bonds) as illustrated in Figure 5-13.
(a)
(b)
Figure 5-13 : Wrong Connection
5-10

Figure 5-14 illustrates the proper illustration of the transient protection box to ensure clean
power supply
Figure 5-14 : Correct Connection
5.12
CONNECTIONS
5.12.1
Grounding
Electrical bonding (grounding) of the SPT is recommended to prevent possible damage

from lightning and/or other induced electrical surges. To ensure safety and protection of
personnel and equipment, lightning arresters should also be used at the site. Size 3/0 or 4/0
stranded copper wire should be used to bond power supplies of the ODU equipment to the
antenna frame and to lightning protection ground rod.
5.12.2
Interconnection Diagram
Connect up the modules according to the interconnection diagram of VSAT ODU shown
in Figure 5-15 and Figure 5-16 for the SPT and Booster respectively.
Figure 5-15 : Interconnection Diagram of SPT
5-11
Figure 5-16 : Interconnection Diagram of SPT and Booster
5.13 SEALING
To complete an installation, seal up all the connectors and wave guide joints of the system
using self-amalgamating tape. It is recommended all sealing job should be done after the
system has verified operational. The following points should be taken care of:
1.
Make sure that all the connectors are hand-tightened before sealing.
2.
The sealing must cover from the housing of the SPT until after the heatshrink sleeve.
Refer the Figure 5-17 for the sealing.
3.
All the unused connectors must be covered with a cap and sealed.
4.
Make sure all waveguide joints are properly sealed with an appropriate gasket.
Figure 5-17 : Sealing the connectors
5-12
CHAPTER 6
OPERATION
6.1 GENERAL
The Ku-Band SPT can be easily configured and its operating status monitored via a PC
using the user friendly Monitor and Control (M&C) software. The following describes the
operation using the M&C software.
6.2 PC REQUIREMENTS
The PC requirements needed for the operation of the software are as follow :
Windows 95 Operating System

At least 6 MB of hard disk space for the M&C software.
An M&C interface cable for the link between the SPT and the computer.
6.3 BACKUP COPY

If you have not made a copy of the original diskettes that come with the system, you should
do so before installing the software in your system. Store the original diskettes in a safe
place.
6.4 SOFTWARE INSTALLATION

Insert Disk 1 of the Installation disks into the disk drive (usually Drive A).
Click the Start Button of the Startup Bar and choose the Run Option.
Type a:\setup.exe (if A is the disk drive) and press Enter to start the Installation
Program.
The installation program will prompt you for the subsequent diskettes.
6.5 SOFTWARE OPERATION

6.5.1 Software Execution
Upon installation, an icon labelled Agilis M&C Software will be added to the
Win95 Desktop. Also, the Programs menu of the start-up bar will also contain
KuBdM&C option. Ku-Band M&C software can be started by clicking either one.
Upon execution of the program the user will see the Monitor Screen as illustrated in
Screen 6-1.
Chapter 6 : Operation
6-1
Screen 6-1 :
Monitor Screen
6.5.2 Monitor Screen

The Monitor Screen shows a graphical representation of a Ku-Band Transceiver and
its components. The Upconverter Local Oscillator, Upconverter Block and SSPA
Block form the Transmit Path of the Transceiver. The Downconverter Local
Oscillator, Downconverter Block and LNB Block form the Receive Path of the
Transceiver.
The Message Box at the top of the screen indicates the status of the communication.
In normal monitoring, the program will ask the ODU for its status periodically and it
is indicated by the scrolling of Status Update in Progress across the Status Box.
If the ODU is not responding or if the communication is broken, an error message
ODU not Responding! will be displayed. If the computer communications port is
been used by another program or there is a hardware fault, an error message of
Comm Port 1 not open will be displayed.
Date and Time are displayed on the top right corner of the Screen.
6.5.2.1 Transmit Path
The Transmit Path consists of the Upconverter Local Oscillator (U/C LO),
Upconverter Block and SSPA Block. Colour Green on Upconverter Local
Oscillator and Upconverter Block indicates that they are working properly.
Colour Red indicates that the respective components have failed in their
operations. The SSPA
6-2

Block has three colours status Green for OK, Yellow for SSPA Alarm On, and
Red for SSPA Fail. Any failure of the above components can cause the
Transceiver to be unable to transmit. The Transmit Path will then flash Red
with continuous beep.
Between the Upconverter Block and the SSPA, the Transmit Frequency labelled
Freq and Transmit Attenuation Level labelled Attn are displayed in the
textbox beside their respective labels.
SSPA ON/OFF is displayed on the right of the SSPA Block and labelled RF
Out. SSPA On is indicated by ON in the textbox and and SSPA Off is
indicated by Off .
6.5.2.2 Receive Path
The Receive Path consists of the Downconverter Local Oscillator (D/C LO),
Downconverter Block and LNB Block. Colour Green on Downconverter Local
Oscillator and Downconverter Block indicates that they are working properly.
Colour Red indicates that the components have failed in their operations. Any
failure of the above components can cause the Transceiver to be unable to
receive. The Receive Path will then flash Red with continuous beep.
Between the Downconverter Block and the LNB, Receive Frequency labelled
Freq and Receive Attenuation Level labelled Attn are displayed in the Text
Box beside their respective labels.
Receive Frequency Band is displayed on the right of the LNB and labelled RF
In.
6.5.2.3 IF Frequency
The IF Frequency is displayed on the top left hand corner of the Screen. Its
respective value of 70 MHz or 140 MHz is displayed in the text box.
6.5.3 Login
To enter the Control Mode, click Login option of the menu bar. A small Login Box
will pop up. Enter the password in the Password Field and you will see the Control
Screen as illustrated in Screen 6-2. The Control Screen is very similar to the Monitor
Screen except for the control buttons that enable the changing of parameters.
6-3
Screen 6-2 :
Control Screen
The default password is PASSWORD. Enter in uppercase alphabets as password is

case sensitive. Once login is completed, it is advisable for the user to change the
password for security purposes.
6.5.4 Changing Password

Notice the Login at the menu bar has changed to Main. Click Main to get a
dropdown menu. Click Configure, the Configure Menu will pop up. This is
illustrated in Screen 6-3.
6-4
Screen 6-3 :
Change Password Screen
Click the Password Tab, the Change Password frame will appear as in Screen 6-3.
Key in your new password in textbox labelled New Password. Press Enter or click
the Confirm Textbox to confirm your password. Either press Enter or press the OK
button. A message box will confirm that the password has been changed. The
maximum length of the password is 8 characters and any characters can be used. Note
that Password is case sensitive.
6.5.5 Forgotten Password
If the Password is forgotten, insert Disk 2 of the Installation Disk in A drive. Use
Windows Explorer to see the contents of A drive. Password.exe executable file will
appear. Double click the File name. A small box labelled Configure Password will
appear. Enter the directory where you have stored your Ku Band M&C software in the
Enter Ku Band Software Directory textbox. Click the OK button or press enter. The
program will automatically set the password back to the default password
PASSWORD.
6-5

6.5.6 Comm Port Setting
The PC will not be able to communicate with the SPT unless

the communication port is set correctly.
CAUTION
After login, click Configure option under the Main menu. Select Com Port Tab. The
present settings of the CommPort and Baud Rate is shown in the boxes (Screen 6-4). To
change the settings, click the dropdown button and choose from the dropdown list.
Click OK button to set your choice. A message box will confirm your selections.
Screen 6-4 :
Comm Port Setting
If the user uses RS232 for communication then it is recommended that the Comm Port
be set as 1 or 2 (ie COM1 or COM2). If the user chooses to use RS485 instead, it is
advisable to refer to the RS485 card setting and then select the recommended port
number.
6.5.7 Configuration
Click the Configuration Tab of the Configure Window. The Configuration Frame
will appear as in Screen 6-5.
6-6
Screen 6-5 :
Configuration Screen
The available driver files is listed in the Box. Select the .drv file you want by clicking
the file name in the box and click OK. A message box will indicate your choice.
6.5.8 History
The program writes the updated status of the ODU and the commands into a Log File.
Click the History Option of the Menu Bar to access the LogFile. The dropdown menu
shows Expiry and View LogFile Options. Click View LogFile, and Microsoft Word
will be run to view the LogFile. Click Expiry and an Input Box pops up as shown
below (Screen 6-6). Key in the number of days before the LogFile is to be deleted and
press Enter or OK. If it is an expired date, the file will automatically being deleted by a
new file.
6-7
Screen 6-6 :
History Screen
6.5.9 Setting Commands

Enter the Control Mode (Screen 6-7) first by clicking Login and keying in the
password. All the Control Buttons will pop up.
6.5.9.1 Transmit Frequency
The transmit frequency is displayed in the textbox beside Freq between the
Upconverter Block and the SSPA. To set the Transmit Frequency, click the
Freq Button. A dropdown textbox appears. You can either set the frequency
by clicking on the dropdown button and choose the required frequency from the
list or key in the frequency you want in the box and press Enter. Please
REMEMBER TO PRESS ENTER or else the command will not be executed.
The program is capable of detecting illegal step size and out-of-range values.
After pressing enter, a Confirm Action Box will ask for your confirmation. The
input box will then disappear. You can also make the input box disappear by
clicking the Frequency Set Button again.
6-8
Screen 6-7 :
Control and Monitor Mode Activation Buttons
6.5.9.2 Attenuation Setting

As in Transmit Frequency Setting, click the Attn button if you want to change
the transmitter attenuation settings. Enter the required Attenuation by clicking
the dropdown list or by keying in using the keyboard.
6.5.9.3 SSPA On/Off Control

Click the RF Out button to display the dropdown button. Click the dropdown
button. The choice opposite of the status will be shown , that means if SSPA is
on, you can off the SSPA only. Please note that the SSPA will not be able to be
switched on if U/C LO is unlocked.
6.5.9.4 Receive Frequency Band
Click the RF In button to display the dropdown button. Click the dropdown
button. There is 4 frequencies bands that can be selected, these are:
10.95 GHz
11.20 GHz
11.70 GHz
12.25 GHz
~
~
~
~
11.70 GHz
11.70 GHz
12.20 GHz
12.75 GHz
6-9

Click the Frequency Band from the dropdown list and confirm your selection.
!
CAUTION
It is important that the Rx Frequency Band selected

corresponds to the frequency band of the PLLNB that
is being used in the ODU system.
6.5.9.5 IF Frequency Selection

The SPT is designed to be able to communicate with the indoor satellite
modem at either 70MHz or 140MHz. The factory default setting is 70MHz
if no special requirement. The IF Frequency is displayed on the top left hand
corner of the Display. Upon Logging in, the text box labelled IF
Frequency will have a dropdown button. Click the dropdown button. The
choice opposite of the status will be shown, that is if 70 MHz is the status,
you can only set 140 MHz.
6.5.8 Logout
Once the user has completed the setting changes and the user has to logout to return
back to the status display screen.
6.5.9 Quitting the Program
To completely quit the program, click Exit of the menu Bar and confirm. Or click
the small X at the upper right hand corner of the screen.
6-10
CHAPTER 7
MAINTENANCE
7.1 GENERAL
This chapter describes how to perform periodic maintenance on the AAV628 Ku-Band
VSAT SPT. It is recommended to carry out the maintenance service at least twice a year to
ensure the performance of the system.
It is recommended to maintain a SETUP RECORD that contains the modem and SPT
configurations, power levels of the carriers at various points of the link and the system power
level diagram when the system was set up. Make sure that this record is updated every time
when any changes are made.
Make sure that the system can be interrupted for approximately two hours before starting the
maintenance. It is advised to understand the procedure and prepare necessary equipment
before starting the service.
7.2 MAINTENANCE PROCEDURE

7.2.1
Gain Testing
The following procedure is to be carried out to check the up and down link gains of the
SPT.
At indoor,
Step 1
Confirm that the demodulator is locked to the receive signal (by looking at the
DEMODULATOR LOCK indicator at the modem ) and that no alarm is
indicated.
Step 2
Check if the transmit and receive configuration of the modem and SPT
configuration comply with the SETUP RECORD. Contact the responsible
personnel in case of any discrepancies.
Step 3
Turn on the pure carrier of the modem and measure the power level using a
spectrum analyzer.
Step 4
Measure the indoor AC power supply. If the AC power supply varies beyond
the limits highlighted in Table 7-1, then an Automatic Voltage Regulator
between the AC power supply and the equipment is required.
Chapter 7 : Maintenance
7-1
Line Neutral
Line Earth
Neutral Earth
Tolerance for
220-230Vac 50Hz
220-230Vac 10%
220-230Vac 10%
< 5Vac
Tolerance for
110Vac 60Hz
110Vac 10%
110Vac 10%
< 5Vac
Table 7-1 : AC Power Supply Tolerances

At outdoor,
Step 4
Ensure that all the IF and RF cables are labelled.
Step 5
Make sure that all the cables are in good condition using the mega ohm meter.
Ensure that the cables are removed at both ends before the measurements are
taken. Check visually if the connectors are not damaged.
!
CAUTION
Cable connection and disconnection should be done properly to

avoid damage to the cables or connectors that may cause
intermittent problems in the future.
Step 6
Measure the outdoor AC power supply. The reading of the AC power supply
should not exceed the values stated in Table 7-1 otherwise an Automatic
Voltage Regulator between the AC power supply and the equipment is
required.
Step 7
Measure the ground resistance of the antenna with a mega ohm meter. The
reading should not be more than 10 ohms.
Step 8
Connect back the transmit cable to the modem and measure the power level of
the pure carrier to the SPT input. Calculate the transmit IFL loss and check if
it is close to that at the SETUP RECORD.
Power off the SPT and connect a power attenuator (30 dB, >20W)
with WR75 to N adapter at the RF OUT of the SPT.
CAUTION
Step 9
Turn on the SPT and connect the IF IN cable to the SPT. Record the RF OUT
power level and calculate the uplink gain. Check if it complies with the
SETUP RECORD and SPT gain setting.
Step 10 Connect back the waveguide to the RF OUT. Ensure that the waveguide is
properly sealed with an appropriate rubber gasket.
7-2

Step 11 Measure the power level and C/No of the receive carrier under consideration
at the SPT IF OUT and make sure that the values are approximately the same
as the values in the SETUP RECORD. Contact the transmit site and get the
levels confirmed if there is considerable variation in the readings.
Step 12 Measure the level at the modem IF input and calculate the receive IFL loss.
Check the value with that at the SETUP RECORD.
7.2.2 Water Leakage Protection
All the connectors at the outdoor should properly be sealed against water leakage using
self-amalgamating tapes. The following is the procedure for the maintenance.
Step 1
Make sure that all the connectors are hand-tightened before sealing.
Step 2
Check and ensure that all the connectors and waveguide joints of the system
are properly sealed using self-amalgamating tape. Re-do the sealing if the
existing sealing is not good
Step 3
The sealing must cover from the housing of the SPT until after the heatshrink
sleeve at the cables.
Step 4
All the unused connectors must be covered with caps and sealed.
7.3 FINAL CHECK
!
CAUTION
Make sure every thing including the equipment settings is

normalized after the maintenance. Make sure that the SETUP
RECORD is updated if any changes in the configuration are done.
7-3
CHAPTER 8
TROUBLESHOOTING
8.1 GENERAL
This chapter provides general guidelines to isolate and troubleshoot the faults that may be
encountered by the AAV628 Ku-Band VSAT SPT Outdoor Unit system. The customer shall
use this guide to perform the troubleshooting and the customer is not advised to open the unit
for any servicing. Opening the unit will void the warranty of the unit.
8.2 LED FAULT INDICATIONS AND CORRECTIVE ACTIONS

The LED located at the front panel of the SPT & 16W Booster can be used to troubleshoot
the faults encountered in the system. If the LED is not continuously green, it is an indication
that there is a fault in the system. Possible LED indications, fault descriptions and corrective
actions are shown in Table 8-1 & Table 8-2 below:
Colour of LED
Green
Red
Orange
No Light
Description
Action
SPT is functioning No action is required.
normally
Serious fault
Return the SPT back to the agent or Agilis
for servicing.
Either Upconverter Check the transmit, receive input power
IF IN power alarm levels to the SPT.
or downconverter If the levels are low, proceed to the
RF IN power alarm troubleshooting procedures outlined in Par.
7.3.
Either power
Check the AC input to the SPT as outlined
supply failure or
in Par. 7.3.
M&C failure.
If the AC input is good and the SPT is
operational, then it is likely that the M&C is
faulty. Send back the SPT for servicing.
Table 8-1 : Alarm Status and Recommended Actions (SPT)
Chapter 8 : Troubleshooting
8-1
Colour of LED
Green
Orange
No Light
Description
Booster is
functioning
normally
SSPA Fail.
Action
No action is required.
Check the power output. If the levels are
low, SSPA problem. Otherwise the LED
problem.
Return back to the agent or Agilis for
servicing.
Check the fan. If it is O.K, check the RF
power voltage where pin G of the 8 pin
connector should be +2.1V. If the level not
correct, return the unit to Agilis.
If the fan off, check the AC input to the
Booster as Table 4-3. If the AC input is good
and the Booster is operational, then it is
likely that the LED is faulty. Send back to
Agilis for servicing.
Either power
supply failure or
LED failure.
Table 8-2 : Alarm Status and Recommended Actions (16W Booster)
8.3 FAULT SYMPTOMS AND CORRECTIVE ACTIONS

8.3.1
No RF Output
Setup for troubleshooting :

The RF output can be measured using spectrum analyzer or power meter using the setup
given in Figure 8-1.
Figure 8-1 : Setup for Troubleshooting Uplink
8-2

Troubleshooting procedure :
Step 1
Measure the RF output using the above setup as in Figure 8-1 to check if there is
any RF output.
Step 2
If there is no LED indication, check the AC IN pin for any short between Line
and Neutral or Earth.
Step 3
Check the AC power supply input to the SPT and make sure the voltages are
correct. Make sure that the Line, Neutral and Ground pin connections are correct.
Step 4
Check if the SSPA is turned ON using the M&C software.
Step 5
Check whether the signal source is connected to the input of the SPT. Make sure
that the signal source is operating at the correct frequency and other settings.
Step 6
Check the transmit frequency setting of the SPT and set it to the correct value.
Step 7
Check the IF IN cable and connector and change them if found damaged. Check
the RF OUT probe in the WR75 waveguide at the SPT. If the probe is found
damaged, the SPT should be returned for servicing.
Make sure that the AC power supply is disconnected before

opening the waveguide connection
CAUTION
8.3.2
Symptom: Low RF output

The RF Output can be measured using spectrum analyzer or power meter using the setup
as illustrated in Figure 8-1.
Step 1
Measure the RF output as shown in the test setup in Figure 8-1 and check if the
RF Output is lower than the nominal value.
Step 2
Check the transmit gain setting of the SPT and make sure the setting is correct.
Step 3
Check the transmit frequency setting of the SPT and ensure that it is set to the
correct value.
Step 4
Check the power level of the IF signal at the input to the SPT and set it correctly.
8-3

Step 5
Check the connectors and cables visually for any damages, loose connection or
any residue due to water leakage. Change any damaged connectors or cables. Seal
back the connectors properly using self-amalgamating tape.
Step 6
Check visually if the probe at the RF OUT waveguide is damaged. Any visual
dent or damage will cause drop in transmit signal. Send back the SPT for repair if
the probe is found damaged.
8.3.3
Symptom: No Receive Signal
Setup for troubleshooting : The IF Output can be measured using spectrum analyzer as
shown in the setup given below in Figure 8-2.
Figure 8-2 : Setup for Troubleshooting Downlink

Step 1
Measure the IF OUT from the SPT as shown in Figure 8-2 to check if there is any
receive signal.
Step 2
Measure the DC voltage at the RF IN connector of the SPT. Return the unit for
servicing if there is no +12VDC when the SPT is powered up.
Step 3
Check the 10 MHz frequency at the RF IN connector. Return the unit for
servicing, if there is no 10 MHz reference signal at the RF IN. Remember to
connect a DC Block to the RF IN connector before proceed this test.
Step 4
good.
Check the IF OUT and RF IN cables and connectors. Change if they are not
Step 5
Check if the OMT and LNB are in good condition.
8-4

8.3.4 Symptom: Receive Signal Low.
The RF Output can be measured using spectrum analyzer as shown in the setup as given in
Figure 8-2.
Step 1
Measure the IF OUT from the SPT as shown above in Figure 8-2 to check if the
receive signal level is lower than the nominal value.
Step 2
Check the receive gain setting of the SPT and make sure the setting is correct.
Step 3
Check the receive frequency setting of the SPT and set it to the correct value.
Step 4
Check the RF IN and IF OUT cables and connectors visually for any damage,
loose connection or any residue due to water leakage. Seal back the connectors
properly using self-amalgamating tape.
Step 5
Check if the OMT and LNB are in good condition and no water leakage.
8.3.5 No Communication with the PC

Troubleshooting procedure
Step 1
Check that the RS 232 is correctly connected to the PC.
Step 2
Check if the correct port number is used to run the software. (COM1 or COM2
for RS232).
Step 3
Check the pin connection for the communication cable. Refer the pin connection
at Chapter 3.
Step 4
Using a multimeter, check the voltages at the Comm Port pins.
8.3.6 No LED light

Step 1
If there is no LED indication, check the fuse. If the fuse is blown, replace it with
a new one, the recommended fuse model is Bussman T5AL250 5A. If the fuse
blows again when replaced with a good one, check the AC IN for any short
circuit between Line and Neutral or Earth.
8-5

Step 2 If the fuse is good, check the AC power supply input to the SPT and make sure the
voltages are correct. Make sure that the Line, Neutral and Ground pin
connections are correct.
Step 3
If the SPT is operational but the LED is not lighting up, send the SPT back for
servicing.
8-6
CHAPTER 9
WARRANTY
9.1 LIMITED WARRANTY
If this product should fail due to defects in materials or workmanship, AGILIS will, at its
sole option, repair or replace it with new or rebuilt parts, free of charge, for ONE year from
the date of its shipment from the AGILIS factory. This warranty does not cover damage
which occurs in shipment or failures caused by products not supplied by AGILIS or its
authorised contractors or agents, or any failure caused by operation of the product outside of
its published electrical or environmental specifications, or any causes other than ordinary
use.
9.2 RMA
In order to exercise your rights to repairs under the warranty, you must first contact AGILIS
to obtain a RMA (Return material authorisation) number. The RMA tag as shown in Figure
8-1 will have to be filled in and attached to the unit before shipping it to Agilis. If it is
necessary to return the product for repair, you are responsible for paying the cost of shipping
it to AGILIS factory. AGILIS will pay the cost of shipping the product to you when repairs
are completed.
9.3 OTHER REPAIRS

Non-warranty and out-of-warranty repair service is available from AGILIS for a nominal
charge. The repair service can be obtained by contacting AGILIS and requesting a RMA
number, as described above. You are responsible for paying the cost of shipping the unit both
to and from AGILIS factory for these repairs.
Chapter 9 : Warranty
9-1

RMA TAG
RMA NO.
Unit name
(Obtain from Agilis)
Serial number :
Part number
Location
Remarks
Symptoms:
TESTED BY
COMPANY
SIGNATURE
DATE
Figure 9-1 : RMA tag
Chapter 9 : Warranty
9-2
APPENDIX 1
OUTLINE DRAWINGS
The outline drawings for Ku-Band SPT and Ku-Band Boosters are shown in the following
pages. Please note that the outline dimensions are subject to change without notice.
Appendix 1 : Outline Drawings
A1-1

Phase Locked Low Noise Block (PL LNB)
A1-2

Ku-Band Single Package Transceiver (Ku-SPT)
A1-3

16W and 25W Ku-Band Boosters
A1-4

40W Ku-Band Boosters
A1-5
APPENDIX 2
PACKING LIST
The table below describes the detail standard and optional packing list items.
SN
1
2
3
4
5
6
7
8
9
Description
Ku-SPT (2W, 4W, 8W)
Ku-Band Booster (16W, 25W, 40W)
PLLNB
Region I
10.95 to 11.70 GHz
Region I
11.20 to 11.70 GHz
Region II
11.70 to 12.20 GHz
Region III
12.25 to 12.75 GHz
Cable with T.P.B 220VAC or 110VAC
RS232 Cable
RF Cable (Ku-SPT to PLLNB)
Flexible Waveguide Cable 0.6m or 1.5m
Operation Software Diskettes (2 disks)
User Manual
Part Number
AAV628xxxx
AAAxxxxxxx
Qty
1
1*
1
6103220002
6103220003
6103220004
6103220005
1001520980 or 79
2502040500
2502040137
4203490010 or 14
4303510040
IM02960043
1 or 2*
1
1
1
1 set
1
10
Mounting Kit consisting of:

Channel U
Nut Wing SS 3/8-16UNC
Nut Hex SS 3/8-16 x AF9/16 x H5/16
Stud SS 3/8-16UNC 15 LG
Stud SS 3/8-16UNC 3 LG
2503160015
4001760516
6301170011
6301170013
6303150004
6303150005
1 or 2*
4
4
20
4
4
11
Accessories for Ku-SPT consisting of:

Filter Bandpass (13.9 to 14.8 GHz)
Cable Tie L445xW8.6mm nylon
Screw Hex Socket SS M4x10mm
Washer Split Lock ID4.1xOD7.6xH1.0mm
O-Ring Silicon ID 28 x Sec 2.6mm
2503160037
6101960027
6201080006
6302300410
6302510004
6401240015
1
1
10
8
8
1
12
Accessories for 16W/25W Booster consisting of:

RF Cable (Ku-SPT to Booster)
Adaptor WR75 waveguide to N-Type-F
Cable Tie L445xW8.6mm nylon
Screw Hex Socket SS M4x10mm
O-Ring Silicon ID 28 x Sec 2.6mm
2503160036
2502040135
4203490013
6201080006
6302300410
6401240015
1*
1
1
10
12
1
Optional Items (upon request)

Transmit Reject Filter (14.0 14.5) GHz
M&C Connector for Ku-SPT only
6101960021
5702200007
1
2
* Indicates additional package list for the Booster configuration

Appendix 2 : Packing List
A2-1

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AAV 628 Series Ku-Band VSAT

Agilis Communication Technologies Pte Ltd

In keeping up with todays satellite communications demands, we, at

AGILIS COMMUNICATION TECHNOLOGIES PTE LTD

Agilis Communication Technologies Pte Ltd

AAV628 ODU SYSTEM

KU-BAND FREQUENCY RANGE

DESCRIPTION AND LOCATION

Agilis Communication Technologies Pte Ltd

Agilis Communication Technologies Pte Ltd

9.1 LIMITED WARRANTY

Agilis Communication Technologies Pte Ltd

Agilis Communication Technologies Pte Ltd

AAV 628 SELECTION CHART

Uplink : 70/140 MHz

Uplink : 70/140 MHz

Receive L-Band Output =

Agilis Communication Technologies Pte Ltd

= 14.0 to 14.5 GHz

The PLLNB can be selected from the following chart.

Agilis Communication Technologies Pte Ltd

AAV628 Ku-Band SPT Rev E

Agilis Communication Technologies Pte Ltd

2.2 DESCRIPTION OF SPT

L-Band Module comprising of the:

Power & Block Up Module (PBU) consisting of the:

Chapter 2 : System Descriptions

AAV628 Ku-Band SPT Rev E

Chapter 2 : System Descriptions

Figure 2-1 : Block Diagram of SPT

Agilis Communication Technologies Pte Ltd

AAV628 Ku-Band SPT Rev E

Agilis Communication Technologies Pte Ltd

Chapter 2 : System Descriptions

AAV628 Ku-Band SPT Rev E

Agilis Communication Technologies Pte Ltd

Power and Block-Up (PBU) Module

Block Up Converter (BUC)

Solid State Power Amplifier (SSPA)

Chapter 2 : System Descriptions

AAV628 Ku-Band SPT Rev E

Agilis Communication Technologies Pte Ltd

Description of Mechanical Housing

2.3 DESCRIPTION OF THE EXTERNAL REFERENCE PLLNB

Figure 2-2 : Block Diagram of PLLNB

Chapter 2 : System Descriptions

AAV628 Ku-Band SPT Rev E

Agilis Communication Technologies Pte Ltd

2.4 DESCRIPTION OF BOOSTER

Chapter 2 : System Descriptions

AAV628 Ku-Band SPT Rev E

Agilis Communication Technologies Pte Ltd

14.00 to 14.50 GHz

11.70 to 12.20 GHz

70 18 MHz or 140 18 MHz

AAV628 Ku-Band SPT Rev E

Agilis Communication Technologies Pte Ltd

3.3 PHASE LOCKED LOW NOISE BLOCK (PLLNB)

Ku-Band (Region I, II, III)

3.4 RECEIVE (EXCLUDE LNB)

900 to 1,450 MHz

3.5 MONITOR AND CONTROL

AAV628 Ku-Band SPT Rev E