Beruflich Dokumente
Kultur Dokumente
Kocaeli University, Department of Chemical Engineering, Eski Golcuk Yolu, Veziroglu Campus, 41040 Kocaeli, Turkey
Gazi University, Department of Chemistry, 06500 Teknikokullar, Ankara, Turkey
c
Chemical, Biomedical and Materials Engineering Department, Stevens Institute of Technology, Hoboken, NJ 07030, USA
b
A R T I C L E I N F O
A B S T R A C T
Article history:
Received 22 September 2008
Received in revised form 17 January 2009
Accepted 24 January 2009
Available online 3 February 2009
KF-impregnated nanoparticles of g-Al2O3 were calcinated and used as heterogeneous catalysts for the
transesterication of vegetable oil with methanol for the synthesis of biodiesel (fatty acid methyl
esters, FAME). The ratio of KF to nano-g-Al2O3, calcination temperature, molar ratio of methanol/oil,
transesterication reaction temperature and time, and the concentration of the catalyst were used as
the parameters of the study. A methyl ester yield of 97.7 2.14% was obtained under the catalyst
preparation and transesterication conditions of KF loading of 15 wt%, calcination temperature of 773 K,
8 h of reaction time at 338 K, and using 3 wt% catalysts and molar ratio of methanol/oil of 15:1. This
relatively high conversion of vegetable oil to biodiesel is considered to be associated with the achieved
relatively high basicity of the catalyst surface (1.68 mmol/g) and the high surface to volume ratio of the
nanoparticles of g-Al2O3.
2009 Elsevier B.V. All rights reserved.
Keywords:
Biodiesel
FAME
Heterogeneous catalyst
Nano-alumina
Potassium uoride
1. Introduction
The synthesis of biodiesel (fatty acid methyl esters, FAMEs)
from renewable biological sources, including animal fats and
plant-based oils, has attracted considerable attention [1] and has
the potential to replace a fraction of the petroleum diesel [2]. As
shown by McNeff et al. [3] the economics of the biodiesel
conversion processes would be attractive (i.e., commercially viable
even in the absence of governmental subsidies) especially upon the
conversion of waste oils, animal tallow and acidulated soap stocks
to biodiesel.
There are four principal approaches to the synthesis of biodiesel
involving the transesterication of the triglycerides of the plant
oils and animal fats: base catalysis [47], acid catalysis [1,810],
employing supercritical alcohol conditions [3] and enzyme
catalysis [1113]. The currently employed commercial processes
rely on the transesterication of the triglycerides with methanol
and homogeneous alkaline catalysts (NaOH or KOH). Since the
biodiesel conversion efciency depends on water and free fatty
acid content, the current commercial facilities for biodiesel
manufacture process only high purity virgin oils with negligible
free fatty acid concentrations [3].
* Corresponding author. Tel.: +90 262 335 11 48; fax: +90 262 335 52 41.
E-mail addresses: nezahatboz@kocaeli.edu.tr, nboz1@yahoo.com (N. Boz).
0926-3373/$ see front matter 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.apcatb.2009.01.026
a very high conversion of 99% [19]. The very high activity and
surface reactivity of nanocrystalline calcium oxide were considered to be related to the high surface/volume ratio of nano-sized
catalyst particles [19].
In the present study, nano-g-Al2O3 (nano-alumina)-based
heterogeneous catalysts were prepared and tested for the transesterication reaction of canola oil with methanol in a batch reactor
system. The KF-treated and calcinated nanoparticle catalysts were
characterized using X-ray diffraction (XRD), scanning electron
microscopy (SEM), energy dispersive spectroscopy (EDS), and gas
adsorption surface area analysis, BET, techniques. The basicity of the
synthesized catalysts was determined using a Hammett indicator
procedure [1618]. The effects of KF over nano-g-Al2O3 ratio, the
reaction temperature and time, and methanol over oil and catalyst
over oil ratios on the conversion rate of the triglycerides to biodiesel
were investigated.
2. Experimental
2.1. Materials
The nano-g-Al2O3 was obtained from Aldrich (designation
544833 with a reported particle size <50 nm). The water
absorbance of nano-g-Al2O3 was determined to be 0.5 g/g of
nano-g-Al2O3. KF (analytical-grade with a purity of 99.8 vol%) was
supplied by Riedel-de Haen. The canola oil was purchased from a
local food market. The free fatty acid content of the canola oil was
determined to be 0.085 wt% following the AOCS Ofcial Method Cd
3a-63 procedure [20].
591
592
Fig. 1. Nitrogen adsorptiondesorption isotherms of nano-alumina and potassium uoride-impregnated nano-g-Al2O3 catalysts.
593
Table 1
Physical properties and catalytic activities of synthesized catalystsa.
#
Synthesized catalysts
Basicity (mmol/g)
1
2
3
4
5
6
7
Nano-g-Al2O3
KF(10%)/nano-g-Al2O3
KF(15%)/nano-g-Al2O3
KF(15%)/nano-g-Al2O3
KF(15%)/nano-g-Al2O3
KF(20%)/nano-g-Al2O3
KF(35%)/nano-g-Al2O3
773
773
673
773
873
773
773
41.7 0.5
17.5 0.6
12.3 0.6
11.8 0.5
11.3 0.5
11.1 0.7
10.2 0.5
<7.2
9.815.0
9.815.0
9.815.0
9.815.0
9.815.0
9.815.0
0.32 0.05
1.04 0.05
1.68 0.05
0.72 0.05
1.32 0.05
1.31 0.05
No reaction
82.1 2.05
95.1 2.85
97.7 2.14
93.1 1.78
96.8 2.74
96.4 1.56
Reaction conditions: alcohol/oil = 15:1; reaction time: 8 h; catalyst amount: 3 wt%; 338 K.
and related the basicity to the formation of the K2O and AlOK
groups (by the thermal decomposition of the loaded K compounds,
and by saltsupport interactions, respectively) [16,17]. As the KF
loading is decreased there would be a reduction in the formation
of the K2O species and the AlOK groups which serve as the
active sites for the transesterication reaction of canola oil with
methanol, thus decreasing the yield.
SEM of nano-g-Al2O3 (a), and the catalyst KF(15%)/nano-gAl2O3 before (b) and after transesterication reaction (rst use) (c)
and after transesterication reaction (second use) (d) are shown in
Fig. 4. The primary particle sizes of the original nano-g-Al2O3 and
the synthesized catalysts are typically in the 1050 nm range;
however, some degree of agglomeration is also evident. The
particle size distribution of the nano-g-Al2O3 was not signicantly
altered upon the catalyst preparation, i.e., KF impregnation and
calcination and upon the transesterication reaction (Fig. 4bd,
respectively).
3.2. Effects of the parameters of the transesterication reaction
594
Fig. 4. SEM of nano-g-Al2O3 (a), KF(15%)/nano-g-Al2O3 prior to the transesterication reaction (b), KF(15%)/nano-g-Al2O3 after transesterication reaction (rst use) (c), and
KF(15%)/nano-g-Al2O3 after transesterication reaction (second use) (d).
Fig. 5. Time dependence of the yield of fatty acid methyl esters, FAMEs, using
KF(15%)/nano-g-Al2O3 catalyst (alcohol/oil: 15:1, catalyst amount: 3 wt%, 338 K).
Fig. 6. Temperature dependence of the yield of fatty acid methyl esters, FAMEs,
using KF(15%)/nano-g-Al2O3 catalyst (alcohol/oil: 15:1, catalyst amount: 3 wt%,
reaction time: 8 h).
1
2
3
4
5
6:1
9:1
12:1
15:1
18:1
82.5 3.59
93.8 2.69
94.9 1.83
97.7 2.14
97.0 1.59
a
Reaction conditions: catalyst: KF(15%)/nano-g-Al2O3; reaction time: 8 h,
catalyst amount: 3 wt%; 338 K.
Table 3
Basicity change of KF(15%)/nano-g-Al2O3 catalyst upon reuse and potassium
contents in ester and glycerin phasesa.
# of usages
K content in
ester phase
(ppm)
K content in
glycerin phase
(ppm)
Basicity
(mmol/g)
Yield of
biodiesel (%)
Fresh
First use
Second use
Third use
550.3
5.3
5.2
2.6
0.5
0.5
1.68 0.05
0.31 0.05
0.30 0.05
0.30 0.05
97.7 2.14
61.2 3.85
60.1 2.76
a
Reaction conditions: catalyst: KF(15%)/nano-g-Al2O3; alcohol/oil = 15:1; reaction time: 8 h, catalyst amount: 3 wt%; 338 K.
and kept in a vacuum oven at 393 K for 16 h and then reused as the
catalyst. As indicated in Table 3, the biodiesel yield was found to be
97.7 2.14% (rst use), 61.2 3.85% (second use) and 60.1 2.76%
(third use).
The decrease in the conversion upon the reuse of the catalyst
was consistent with the results of the EDS-based analyses of the gAl2O3 catalyst nanoparticles, which were carried out prior to and
after the completion of the transesterication reaction. The EDS
analysis indicated that the Al/K wt. ratio was 1.16 after KF
impregnation but prior to the calcination and 1.32 after calcination
and prior to the transesterication reaction. The Al/K wt. ratio
decreased to 0.77 after the completion of the transesterication
reaction for the rst time. These results show that the heterogeneous nano-alumina catalyst has lost some of its active sites (as
indicated by the 38% decrease of the conversion after the rst run).
The EDS results suggest that part of the K deposited on the fresh
catalyst has leached during the rst reaction run.
The leaching of K from the KF(15%)/nano-g-Al2O3 catalyst into
the ester and glycerin phases after the rst, second, and the third
reaction runs was documented by employing ICP Optical Emission
Spectrometry (ICP-OES), following European standard of EN 14538
(Table 3) [26]. Three ICP-OES measurements were made for each
case and the measurements were found to be subject to a standard
595
error of about 1%. The ICP-OES analysis indicated that approximately 550 ppm of K has leached into the ester phase during the rst
run of the reaction. The K content in glycerin phase was found to be
2.6 ppm after the rst experiment. The K contents in the ester and
glycerin phases determined after the second and third experiments
were lower than those observed after the rst experiment (Table 3).
The values did not change after the second experiment.
Thus, part of the available K on the catalyst surface has leached
from the nano-alumina support during the course of the rst
reaction, pointing to a lack of chemical stability of the fresh catalyst
under the typical reaction conditions. This nding is further
supported by the data presented in Fig. 5, where an induction
period from a slow to a faster reaction rate was observed. The
remarkable increase of the transesterication rates, observed after
3 h when the fresh catalyst was used, can be attributed to the
presence of the leached and dissolved K in the reacting mixture
which would act as a homogeneous catalyst. Basicities of the used
catalyst particles decreased from 1.68 mmol/g to 0.31 mmol/g
after the rst reaction and remained constant thereafter.
The 2009 investigation of Benjapornkulaphong et al. [27] has
also indicated that about 45 wt% of the K2O leaches during the
transesterication reaction and the reaction mainly proceeds
through the conventional homogeneous catalysis, yielding relatively high methyl ester yields. The leaching of the K during the
transesterication reaction thus mandates that the catalyst
particles be retreated with KF prior to being recycled (again using
impregnation with KF followed by calcination) as carried out by
Xie et al. [28].
4. Conclusions
The effects of using a nano-sized alumina catalyst support on
the transesterication of the triglyceride to fatty acid methyl
esters, FAMEs, i.e., biodiesel, reaction were investigated in
conjunction with canola oil and methanol in the 298338 K range,
under atmospheric pressure and using KF-treated nano-g-Al2O3.
The optimum loading amount of KF into nano-g-Al2O3 was found
to be 15 wt% and the highest basicity and the highest conversion of
biodiesel were observed at a calcination temperature of 773 K. The
conversion of the triglycerides to biodiesel reached values which
were as high as 97.7 2.14% and such high biodiesel yields reect
the benets of reaching relatively high basicity and the use of nanosized catalyst particles. Consistent with the ndings of earlier studies
[1418,27,29] the basicity correlated with the biodiesel yield. The
catalyst nanoparticles could be recovered and reused; however, part
of the K initially deposited on the catalyst surface leached away from
the support material during the course of the rst reaction. The
leaching of the K resulted in (3040%) loss of catalyst activity,
indicating that the catalyst surfaces need to be regenerated, i.e.,
reimpregnated with KF followed by calcination prior to recycling.
Acknowledgement
The funding which made this study possible was obtained from
the Scientic and Technical Research Council of Turkey (TUBITAK,
Contract/grant number: 106M041 to Kocaeli University). We are
grateful for this support.
References
Fig. 7. Dependence of the yield of fatty acid methyl esters, FAMEs, using KF(15%)/
nano-g-Al2O3 catalyst (alcohol/oil: 15:1, 338 K, reaction time: 8 h).
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