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PRODUCTCATALOG
PRODUCTS,I
NC.
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LEARNING,ASSISTINGANDPROVIDING POSITIVESOLUTIONS
Table of Contents
Product Specifications ... 4
Dimensional Data Sheet ... 5
A-LOK Guarantee .......... 9
A-LOK Premium (ASTM C-923)...10
A-LOK Premium (ASTM F-2510) ....12
A-LOK STM ....14
X-CEL ..16
Inserta-LOK ....18
Magnetic Mandrel System ...20
A-LOK Field Sleeves ....21
A-LOK Field Sleeve Installation Instructions..22
X-CEL / Z-LOK Pipe Installation Instructions 23
GrandSlam Lube ...24
Water-Stop .26
A-LOK Water-Stop Gasket Installation Guide ..28
Low Draft/Minimum Taper Hole Formers ...29
G3 Boot System .30
Z-LOK Cast-In Boot Connector ...32
Maximum Parallel Pipe Layout for Z-LOK Mandrels....34
Z-LOK STM ...35
Quik-LOK 39
Installing Quik-LOK on a Mandrel....41
Septic Tank Connectors ...42
Raider Septi-Seal ..43
Dura-Plate 100 Manhole Liner System . 45
Water-LOK . 51
Dura-Plate 100 Epoxy Mortar . 53
Butyl-LOK Sealant Systems ... 55
A-LOK Primary Precast Invert System . 59
Tru-Contour Secondary Precast Invert System .. 61
SIZE/RANGE
8.50"-102.00"
4.25"-102.00"
Omni-directional Deflection
10 Degrees
10 Degrees
ALOK STM
INSERTALOK
8.50"-102.00"
4.25"-16.00"
10 Degrees
7 Degrees
APPLICATIONS
Flexible watertight connector for sanitary or storm.
Performance watertight connector for sanitary, storm and light
industrial demand.
Watertight connector for storm and light industrial demand.
Watertight connector for cored or cast openings in new or in situtype construction.
1.25"-21.25"
25 Degrees
G-3
3.50"-13.50"
15 Degrees
ZLOK STM/Smooth-Wall
ZLOK STM/Corrugated
QUIKLOK
14.00''-102.00''
14.50''-41.50''
4.00''-13.00''
15 Degrees/Minimum
15 Degrees/Minimum
20 Degrees
1.5"-4.50"
4.00''-6.00''
7 Degrees
10 Degrees
GROUTED IN CONNECTIONS
WATERSTOP
4.25"-120.00"
SIZE/RANGE
48.00"-144.00"
Minimum Thickness
65 Mils
SIZE/RANGE
24" and 30"
Extra strong PVC interior protection for round concrete structures from
hydrogen sulfide and other acidic conditions in wastewater, and light
industrial structures.
3 part epoxy resin provides concrete and masonry surfaces with
increased chemical resistance.
SIZE RANGE
8", 10", 12"
4.00"-48.00"
Increments
7 Degrees
Available in
2 Degree increments
BUTYLLOK SEALANTS
GRANDSLAM LUBE
BOLT SLOT ANCHORS
BONDUIT CONCRETE ADHESIVE
MAGNETIC ANGLE TAPE MEASURE
xx92
xx93
*140
*150
*160
*165
*170
185
*200
*210
*225
*235
240
255
*285
*300
*310
*320
325
330
340
*350
355
*370
380
*385
390
400
*410
415
*425
440
455
470
475
480
490
500
520
525
535
540
560
570
4.25
4.50
4.75
5.00
5.25
5.75
6.25
6.50
6.875
7.25
7.50
7.82
8.50
9.00
9.25
9.50
9.75
10.00
10.25
10.50
10.75
11.25
11.50
11.75
12.00
12.25
12.50
12.75
13.00
13.25
14.00
14.25
14.375
14.75
15.25
15.50
16.00
16.25
16.50
16.625
17.00
17.50
3.25
3.50
3.75
4.00
4.25
4.75
5.25
5.50
5.875
6.25
6.50
6.82
7.00
7.50
7.75
8.00
8.25
8.50
8.75
9.00
9.25
9.75
10.00
10.25
10.50
10.75
11.00
11.25
11.50
11.75
12.50
12.75
12.825
13.25
13.75
14.00
14.50
14.75
15.00
15.125
15.50
16.00
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Field
Sleeves
Round
Flat
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
NOTES
IMPORTANT THE TYPE AND OUTSIDE DIAMETER (OD) OF THE PIPE WILL BE REQUIRED WHEN PLACING AN
ORDER FOR CONNECTORS AND EQUIPMENT TO ENSURE PROPER SELECTION. ALL DIMENSIONS SUBJECT
TO MANUFACTURERS TOLERANCE.
MANDREL AND FIELD SLEEVE LISTED WITH X ARE CURRENTLY AVAILABLE FOR STANDARD STRUCTURE
CONFIGURATIONS. ITEMS WITH BLANKS WILL REQUIRE REVIEW BEFORE ORDERING.
WEB: WWW.A-LOK.COM E-MAIL: INFO@A-LOK.COM PHONE 1-800-822-2565
January, 2016 SUPERCEDES ALL PREVIOUS INFORMATION AND IS SUBJECT TO CHANGE WITHOUT NOTICE.
xx93
xx94
580
600
610
620
630
635
640
650
660
675
690
700
710
720
740
750
770
780
800
805
815
820
840
850
855
860
870
890
900
915
920
930
970
980
1000
1020
1030
1035
1040
1050
1070
1090
18.00
18.50
18.75
19.125
19.50
19.75
20.00
20.25
20.50
21.00
21.375
21.437
22.00
22.50
23.00
23.50
24.00
24.50
24.75
25.00
25.50
25.75
26.00
26.50
26.75
27.00
27.50
28.00
28.25
28.50
28.75
29.00
30.00
30.50
30.75
31.25
31.50
31.625
32.00
32.375
32.875
33.50
16.50
17.00
17.25
17.625
18.00
18.25
18.50
18.75
19.00
19.50
19.875
19.937
20.50
21.00
21.50
22.00
22.50
23.00
23.25
23.50
24.00
24.25
24.50
25.00
25.25
25.50
26.00
26.50
26.75
27.00
27.25
27.50
28.00
28.50
28.75
29.25
29.50
29.625
30.00
30.375
30.875
31.50:
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Field
Sleeves
Round Flat
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
NOTES
X
X
X
X
X
X
X
X
X
X
X
IMPORTANT THE TYPE AND OUTSIDE DIAMETER (OD) OF THE PIPE WILL BE REQUIRED WHEN PLACING AN
ORDER FOR CONNECTORS AND EQUIPMENT TO ENSURE PROPER SELECTION. ALL DIMENSIONS SUBJECT
TO MANUFACTURERS TOLERANCE.
MANDREL AND FIELD SLEEVE LISTED WITH X ARE CURRENTLY AVAILABLE FOR STANDARD STRUCTURE
CONFIGURATIONS. ITEMS WITH BLANKS WILL REQUIRE REVIEW BEFORE ORDERING.
WEB: WWW.A-LOK.COM E-MAIL: INFO@A-LOK.COM PHONE 1-800-822-2565
January, 2016 SUPERCEDES ALL PREVIOUS INFORMATION AND IS SUBJECT TO CHANGE WITHOUT NOTICE.
xx94
1100
1110
1130
1140
1160
1180
1200
1210
1220
1230
1235
1240
1250
1260
1280
1310
1320
1330
1350
1360
1370
1390
1420
1430
1470
1475
1480
1500
1510
1530
1540
1560
1570
1600
1610
1625
1630
1640
1650
1670
1690
1700
33.80
34.25
35.00
35.25
35.75
36.25
37.00
37.50
37.70
38.00
38.375
38.50
38.75
39.00
39.50
40.50
40.75
41.125
42.00
42.25
42.50
43.25
44.00
44.50
45.50
45.75
46.00
46.625
46.90
47.50
48.00
48.375
49.00
49.75
50.00
50.50
50.75
51.00
51.50
52.00
52.50
52.75
31.75
32.25
33.00
33.25
33.75
34.25
35.00
35.50
35.70
36.00
36.375
36.50
36.75
37.00
37.50
38.50
38.75
39.125
40.00
40.25
40.50
41.25
42.00
42.50
43.50
43.75
44.00
44.625
44.90
45.50
46.00
46.375
47.00
47.75
48.00
48.50
48.75
49.00
49.50
50.00
50.50
50.75
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Field
Sleeves
Round Flat
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
NOTES
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
IMPORTANT THE TYPE AND OUTSIDE DIAMETER (OD) OF THE PIPE WILL BE REQUIRED WHEN PLACING AN
ORDER FOR CONNECTORS AND EQUIPMENT TO ENSURE PROPER SELECTION. ALL DIMENSIONS SUBJECT
TO MANUFACTURERS TOLERANCE.
MANDREL AND FIELD SLEEVE LISTED WITH X ARE CURRENTLY AVAILABLE FOR STANDARD STRUCTURE
CONFIGURATIONS. ITEMS WITH BLANKS WILL REQUIRE REVIEW BEFORE ORDERING.
WEB: WWW.A-LOK.COM E-MAIL: INFO@A-LOK.COM PHONE 1-800-822-2565
January 2016 SUPERCEDES ALL PREVIOUS INFORMATION AND IS SUBJECT TO CHANGE WITHOUT NOTICE.
xx94
xx95
1705
1707
1710
1745
1790
1820
1830
1840
1850
1860
1870
1910
1920
1930
1940
1970
2040
2050
2060
2070
2080
2140
2160
2170
2210
2300
2310
2360
2430
2520
2560
2600
2740
2750
2800
2820
2840
53.00
53.60
54.00
54.50
56.00
56.875
57.00
57.50
57.75
58.00
58.375
59.50
60.00
61.50
62.00
63.00
65.00
65.50
65.75
66.00
66.50
67.00
67.625
68.00
69.375
72.00
72.375
73.50
75.50
79.00
80.50
81.50
86.00
86.25
87.50
88.75
89.25
51.00
51.60
52.00
52.50
54.00
54.875
55.00
55.50
55.75
56.00
56.375
57.50
57.50
59.00
59.50
60.50
62.50
63.00
63.25
63.50
64.00
64.50
65.125
65.50
66.875
69.50
69.875
71.00
73.00
76.50
78.00
79.00
83.50
83.75
85.00
86.25
86.75
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Field
Sleeves
Round
X
X
X
Flat
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
NOTES
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
IMPORTANT THE TYPE AND OUTSIDE DIAMETER (OD) OF THE PIPE WILL BE REQUIRED WHEN PLACING AN
ORDER FOR CONNECTORS AND EQUIPMENT TO ENSURE PROPER SELECTION. ALL DIMENSIONS SUBJECT
TO MANUFACTURERS TOLERANCE.
MANDREL AND FIELD SLEEVE LISTED WITH X ARE CURRENTLY AVAILABLE FOR STANDARD STRUCTURE
CONFIGURATIONS. ITEMS WITH BLANKS WILL REQUIRE REVIEW BEFORE ORDERING.
WEB: WWW.A-LOK.COM E-MAIL: INFO@A-LOK.COM PHONE 1-800-822-2565
January, 2016 SUPERCEDES ALL PREVIOUS INFORMATION AND IS SUBJECT TO CHANGE WITHOUT NOTICE.
TM
Designed to produce a
guaranteed watertight
seal between pipe and
concrete, the ALOK
Premium flexible pipeto-manhole connector
provides maximum
performance on the job
site. Its unique design
not only saves valuable
project time, but also
ensures longevity and
offers unsurpassed
environmental benefits.
Smooth Wall
Pipe
Close-up View
Showing
Connectors
Flexibility
ALOK Premium
Cast in A-LOK Premium Connector.
For all types of smooth wall pipe.
connectors prevent
infiltration and
ex-filtration into wastewater or stormwater systems, and are installed
in the precast structure in a way that does not require coring or
placement after the base component is cast. This eliminates residual
waste from coring, disposal of the slugs or wasted raw material
utilization or energy. Once cast-in, the connector becomes an integral
component of the structure wall.
ALOK Premium has demonstrated in tests that it will meet and
exceed 13 psi of hydrostatic water pressure.
MATERIAL
Extruded from compounds formulated for wastewater applications
and engineered to conform to the requirements of
section 4.1.1 of ASTM C-923, the standard rubber connector is
available in alternative compounds upon request. Contact an ALOK
representative regarding special applications, such as the presence of
hydrocarbons.
KEY ADVANTAGES
The external appearance of the ALOK Premium connector appears to
be a standard connector, but under differential loading or pipe deflection
it will instantaneously react and redistribute its visco-elastic dynamic
core material to maintain its circumferential sealing pressure. This
visco-elasticity behavior is made possible by introducing a blend of
environmentally friendly fibers, binders, polymers and congealing agents
into the connector core which provides a controllable and dynamic
viscose fluid within the connector. In most installations, this material will
remain equally distributed throughout the core of the connector provided
proper pipe bedding practices have taken place. In the event that shortterm or long-term settlement of the pipe begins to occur, the core
PRODUCT REFERENCES
A.) ASTM C-923
Resilient Connector Between Reinforced Concrete
Manholes Structures, Pipe and Laterals.
PERFORMANCE STANDARD
PRODUCT SPECIFICATIONS
RESULTS
ASTM METHOD
Chemical resistance
1 N Sulfuric acid
1 N Hydrochloric
Acid
no weight loss
no weight loss
Tensile strength
1200 psi or
8.5 MPa, min
D 412
Elongation at break
350% min.
Hardness
5 from mfgs.
specified hardness
D 2240
(Shore A
durometer)
Accelerated
oven-aging
decr. of 15%,
max. of original
tensile strength,
decr. of 20%
max. of elongation
D 573,
701C for
7 days
Compression set
decr. of 25%,
max. of original
deflection
D 395, Method B,
at 70C for 22h
Water absorption
increase of 10%,
max. of original
by weight
D 471, immerse
0.75 by 2-in. or
19 by 25-mm
Specimen in
distilled water
at 70C for 48h
Ozone resistance
rating 0
D 1171
Low-temp
brittle point
no fracture at
-40C
D 746
Tear resistance
200 lbf/in.
or 34 kn/m
D 624, Method B
The connector shall be made from materials that conform to the physical and
Section 4, Materials and Manufacture of ASTM C-923 Standard Specification
for Resilient Connectors Between Reinforced Concrete Manhole Structures and
Laterals, and the overall design will meet or exceed Section 7, Test Methods and
Requirements of ASTM C-923. This connector shall be sized specifically for the
type of pipe being used and shall be installed in accordance with the
recommendations of the manufacturer.
PIPE SIZE
8 - 15
16 - 18
21 & Larger
DIMENSIONAL DATA
STEP 3:
Center the pipe and connector square to each other
and insert the pipe into the connector using a
bar or back hoe depending on the size. Once
the pipe is coupled with the connector, deflect the
structure or pipe to achieve the proper angle.
WARNING
To ensure the A-LOK Premium Connector
remains a flexible watertight connector, it is ALOK Products, Inc. strong recommendation that
no mortar be placed between the pipe and wall
of the concrete structure. The use of mortar in this
area would decrease the effectiveness of the
connector to compensate for shear caused by
settlement or ground movement.
Manhole
Diameter
42
48
60
72
84
96
108
120
135 - 225
Pipe Angle
26.5
31.5
42.0
52.5
59.5
73.5
76.0
85.0
90
Pipe Angle
22.0
25.0
32.0
38.0
44.0
50.0
56.0
62.0
CAUTION:
NOTE:
To find approximate subgrade, measure from the
outside base of the structure to the junction of the
connector and flat spot. Then add the wall
thickness of the pipe plus 1/4 inch.
TM
MATERIAL
The connectors are extruded from rubber compounds that are formulated
for wastewater applications and engineered to conform to the
requirements of ASTM F-2510. The ALOK Premium connector is
also available in alternative rubber compounds upon request. Please
contact an ALOK representative regarding additional benefits and
special applications, such as the presence of hydrocarbons.
DEFLECTION PERFORMANCE
Axial Deflection of Pipe (Angular) - 10 degrees
Outside Diameter of Pipe Deflection from Loading: 5% in accordance to
ASTM F-2510
KEY ADVANTAGES
The external appearance of the ALOK Premium connectors appear to
be a standard connector, but under differential loading or pipe deflection
it will instantaneously react and redistribute its visco-elastic dynamic
core material to maintain its circumferential sealing pressure. This
visco-elasticity behavior is made possible by introducing a blend of
environmentally friendly fibers, binders, polymers and congealing agents
into the connector core which provides a controllable and dynamic
viscose fluid within the connector. In most installations, this material will
PRODUCT REFERENCES
A.) ASTM F-2510 Standard Specification for Resilient
Connectors Between Reinforced Concrete Manhole
Structures and corrugated High Density Polyethylene Pipes.
B.) ASTM C-478 Standard Specification for Precast
Reinforced Concrete Manhole Sections.
C.) ASTM C-913 Standard Specification for Precast Concrete
Water and Wastewater Structures.
PERFORMANCE STANDARD
PRODUCT SPECIFICATIONS
RESULTS
Original Properties
Tensile strength,
min, psi (MPa)
Elongation
min, %
325
Hardness
Type A durometer
40 to 60
Low-temperature hardness,
Type A durometer, max increase, points
15
25
Ozone resistance
No cracks
No Fractures -40F
(-40C)
Tear Resistance
lbf/in (kN/m), Die B
200 (34)
15
Decrease in elongation,
max % of original
20
INSTALLATION INSTRUCTIONS
STEP 1:
Confirm that the pipe surface is smooth, clean
and free of foreign materials, chips, gouges and
form seams due to manufacturing or handling.
Slightly bevel any sharp or blunt edges caused by
the cutting of the pipe.
STEP 2:
Lubricate the connector and the entire section
of the pipe that will be inserted into the
connector. The chart below lists A-LOKs
minimum lubrication length L.
PIPE SIZE
8 - 15
16 - 18
21 & Larger
DIMENSIONAL DATA
STEP 3:
Center the pipe and connector square to each other
and insert the pipe into the connector using a
bar or back hoe depending on the size. Once
the pipe is coupled with the connector, deflect the
structure or pipe to achieve the proper angle.
WARNING
To ensure the A-LOK Premium Connector
remains a flexible watertight connector, it is ALOK Products, Inc. strong recommendation that
no mortar be placed between the pipe and wall
of the concrete structure. The use of mortar in this
area would decrease the effectiveness of the
connector to compensate for shear caused by
settlement or ground movement.
Manhole
Diameter
42
48
60
72
84
96
108
120
135 - 225
Pipe Angle
26.5
31.5
42.0
52.5
59.5
73.5
76.0
85.0
90
Pipe Angle
22.0
25.0
32.0
38.0
44.0
50.0
56.0
62.0
CAUTION:
NOTE:
To find approximate subgrade, measure from the
outside base of the structure to the junction of the
connector and flat spot. Then add the wall
thickness of the pipe plus 1/4 inch.
TM
ALOK STM
ALOK STM
PRODUCT REFERENCES
A.) ASTM C-1478
MATERIAL
The standard connector is extruded from a polyisoprene compound
engineered to conform with the requirements outlined in section
4.1.1 of ASTM C-1478 Standard Specification for Storm Drain
Resilient Connectors Between Reinforced Concrete Storm Sewer
Structures, Pipes, and Laterals. Alternative compounds are available for unusual applications upon special order.
PERFORMANCE STANDARD
The ALOK STM meets or exceeds all material and test requirements
of ASTM C-1478: Standard Specification for Storm Drain
Resilient Connectors Between Reinforced Concrete Storm Sewer
Structures, Pipes, and Laterals.
See following chart:
KEY ADVANTAGES
The ALOK STM Connector functions on pure compression, making
field installation quick and easy. Just clean and lubricate the connector
and pipe, center the pipe in the connector, and insert. This rapid installation permits immediate backfilling, enhancing project safety and overcomes the normal problems encountered with water, running sand and
other unstable trench conditions. This results in shorter job projections,
while mininizing traffic interruption and cost overruns.
The ALOK STM provides up to 10 of omnidirectional deflection while
still maintaining a watertight seal. This design allows the connector to
compensate for shear due to settlement or ground movement preventing
water and soil infiltration into the sewer system. This proper pipe-tostructure connection minimizes the chance of pothole formation and
sediment build-up in the storm system, saving states and municipalities
money over the life of the structure.
On larger diameter pipe when size prohibits a gasket from being installed
in a flat plane, an ALOK STM Connector can be configured for casting
in a curve with the connector staying perpendicular to the center line of
the pipe. This design has resulted from years of extensive research and
development and causes no loss of compression or deflection.
Chemical resistance
1 N Sulfuric acid
1 N Hydrochloric
Acid
Tensile strength
RESULTS
no weight loss
no weight loss
1200 psi or
8.5 MPa, min
ASTM METHOD
D 543
at 22C for 48h
D 412
Elongation at break
350% min.
Hardness
5 from mfgs.
specified hardness
D 2240
(Shore A
durometer)
Accelerated
oven-aging
decr. of 15%,
max. of original
tensile strength,
decr. of 20%
max. of elongation
D 573,
701C for
7 days
Compression set
decr. of 25%,
max. of original
deflection
D 395, Method B,
at 70C for 22h
Water absorption
increase of 10%,
max. of original
by weight
D 471, immerse
0.75 by 2-in. or
19 by 25-mm
Specimen in
distilled water
at 70C for 48h
Ozone resistance
rating 0
D 1171
Low-temp
brittle point
no fracture at
-40C
D 746
Tear resistance
200 lbf/in.
or 34 kn/m
D 624, Method B
94 Series
30.00" - 59.50"
Manhole
Diameter
42
48
60
72
84
96
108
120
95 Series
60.00" - 87.50"
INSTALLATION INSTRUCTIONS
STEP 1:
Confirm that the pipe surface is smooth, clean
and free of foreign materials, chips, gouges and
form seams due to manufacturing or handling.
Slightly bevel any sharp or blunt edges caused by
the cutting of the pipe.
STEP 2:
Lubricate the connector and the entire section
of the pipe that will be inserted into the connector. The chart below lists A-LOKs minimum
lubrication length L.
PIPE SIZE
4 - 15
16 - 18
21 & Larger
STEP 3:
Center the pipe and connector square to each other
and insert the pipe into the connector using a
bar or back hoe depending on the size. Once
the pipe is coupled with the connector, deflect the
structure or pipe to achieve the proper angle.
WARNING
To ensure the A-LOK STM Connector remains a
flexible watertight connector, it is A-LOK
Products, Inc. strong recommendation that no
mortar be placed between the pipe and wall of
the concrete structure. The use of mortar in this
area would decrease the effectiveness of the connector to compensate for shear caused by settlement or ground movement.
CAUTION:
When installing pipe
stubs for future pipeline
installation, all stubs
must be properly
restrained to prevent any
movement by means
other than the A-LOK
STM Connector.
NOTE:
To find approximate subgrade, measure from the
outside base of the structure to the junction of the
connector and flat spot. Then add the wall thickness of the pipe plus 1/4 inch.
135 - 225
Pipe Angle
26.5
31.5
42.0
52.5
59.5
73.5
76.0
85.0
90
Pipe Angle
22.0
25.0
32.0
38.0
44.0
50.0
56.0
62.0
Straight
Through
19.50
32.00
44.00
56.00
67.00
80.50
91.25
103.25
90
Pipe Angle
17.50
30.00
42.00
54.00
65.00
78.50
89.25
101.25
PRODUCT SPECIFICATIONS
A flexible pipe to manhole connector shall be used whenever a pipe
penetrates into a precast concrete manhole or structure used in a stormwater
drainage system.
The connector shall be the ALOK STM CONNECTOR as manufactured by
ALOK PRODUCTS, INC., Tullytown, PA, or approved equal.
The design of the connector shall provide a flexible, watertight seal between the pipe
and concrete structure. The connector shall assure that a seal is made between:
(1) The connector and the structure wall by casting the connector
integrally with the structure wall during the manufacturing process in a manner
that it will not pull out during pipe coupling. The connector shall also be capable
of being cast into a round structure by curving the connector in a manner that
allows it to remain centrally located within the structure wall and perpendicular
to the pipe. This configuration will result in no loss of seal or deflection of pipe
entering a concrete structure.
(2) The seal between the connector and the pipe shall be made by the compression of the connector between the outside circumference of the pipe and the interior hole opening of the structure. The connector shall be the only component to
affect the seal between the pipe and structure.
The connector shall be made from materials that conform to the physical and
chemical requirements outlined in Section 4, Materials and Manufacture of
ASTM C-1478 Standard Specification for Storm Drain Resilient Connectors
Between Reinforced Concrete Storm Sewer Structures, Pipes, and Laterals, and
the overall design will meet or exceed Section 7, Test Methods and
Requirements of ASTM C-1478.
The connector shall be sized specifically for the type of pipe being used and shall
be installed in accordance with the recommendations of the manufacturer.
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@a-lok.com
800-822-2565 215-547-3366 215-547-5260 FAX
TM
X-CEL
ALOK X-CEL
Designed to produce a
guaranteed watertight
seal between pipe and
concrete, the ALOK
X-CEL flexible pipe-tomanhole connector
provides maximum
performance on the job
site. Its unique design
not only saves valuable
project time, but also
ensures longevity and
offers unsurpassed
environmental benefits.
ALOK X-CEL connectors prevent infiltration and ex-filtration into
wastewater or stormwater systems, and are installed in the precast
structure in a way that does not require coring or placement after the
base component is cast. This eliminates residual waste from coring,
disposal of the slugs or wasted raw material utilization or energy.
Once cast-in, the connector becomes an integral component of the
structure wall.
Based on the traditional ALOK connector, the X-CEL's enhanced
features improve performance. Take the patented water pocket for
example, which utilizes the untapped pressure of ground water to
exert a clamping force around the connector and pipe, allowing the
connector to perform in deeper installations.
Demonstrated in tests higher than 15 psi of hydrostatic water pressure, the X-CEL's unique design provides 45 percent more rubber
contact with the pipe, allowing for greater pipe deflection.
MATERIAL
Molded or extruded from compounds formulated for wastewater
applications and engineered to conform to the requirements of
section 4.1.1 of ASTM C-923, the standard rubber connector is available
in alternative compounds upon request. Contact an ALOK representative regarding special applications, such as the presence of hydrocarbons.
KEY ADVANTAGES
The ALOK X-CEL offers distinct advantages for engineers, specifiers,
precasters and municipalities. An enhanced profile gives the connector
45% greater rubber contact with the pipe, thus allowing the pipe to be
deflected in excess of 10 degrees of omnidirectional deflection, all the
while maintaining a watertight seal. These enhancements allow for
more flexibility to compensate for pipe shear due to settlement or
ground movement.
PRODUCT REFERENCES
A.) ASTM C-923
Resilient Connector Between Reinforced Concrete
Manholes Structures, Pipe and Laterals.
PERFORMANCE STANDARD
The ALOK X-CEL guaranteed Connector meets or exceeds all
material and test requirements outlined in ASTM C-923: Resilient
Connectors Between Reinforced Concrete Manhole Structures,
Pipes and Laterals.
Molded or extruded from compounds formulated for wastewater
applications, the standard rubber connector is engineered to confirm
with the requirements of section 4.1.1 of ASTM C-923. Alternative
compounds are available upon special request.
RESULTS
ASTM METHOD
Chemical resistance
1 N Sulfuric acid
1 N Hydrochloric
Acid
no weight loss
no weight loss
Tensile strength
1200 psi or
8.5 MPa, min
D 412
Elongation at break
350% min.
Hardness
5 from mfgs.
specified hardness
D 2240
(Shore A
durometer)
Accelerated
oven-aging
decr. of 15%,
max. of original
tensile strength,
decr. of 20%
max. of elongation
D 573,
701C for
7 days
Compression set
decr. of 25%,
max. of original
deflection
D 395, Method B,
at 70C for 22h
Water absorption
increase of 10%,
max. of original
by weight
D 471, immerse
0.75 by 2-in. or
19 by 25-mm
Specimen in
distilled water
at 70C for 48h
Ozone resistance
rating 0
D 1171
Low-temp
brittle point
no fracture at
-40C
D 746
Tear resistance
200 lbf/in.
or 34 kn/m
D 624, Method B
PRODUCT SPECIFICATIONS
A flexible pipe to manhole connector shall be used whenever a pipe
penetrates into a precast concrete manhole or structure. The connector shall be
the ALOK X-CEL CONNECTOR as manufactured by ALOK PRODUCTS, INC.,
Tullytown, PA, or approved equal.
The design of the connector shall provide a flexible, watertight seal between the pipe
and concrete structure. The connector shall assure that a seal is made between:
(1) The connector and the structure wall by casting the connector
integrally with the structure wall during the manufacturing process in a manner
that it will not pull out during pipe coupling. The connector shall also be capable
of being cast into a round structure by curving the connector in a manner that
allows it to remain centrally located within the structure wall and perpendicular
to the pipe. This configuration will result in no loss of seal or deflection of pipe
entering a concrete structure.
(2) The seal between the connector and the pipe shall be made by the compression of the connector between the outside circumference of the pipe and the interior hole opening of the structure. The connector shall be the only component to
affect the seal between the pipe and structure.
The connector shall be made from materials that conform to the physical and
chemical requirements outlined in Section 4, Materials and Manufacture of
ASTM C-923 Standard Specification for Resilient Connectors between Reinforced
Concrete Manhole Structures, Pipes, and Laterals, and the overall design will meet
or exceed Section 7, Test Methods and Requirements of ASTM C-923.
The connector shall be sized specifically for the type of pipe being used and shall
be installed in accordance with the recommendations of the manufacturer.
INSTALLATION INSTRUCTIONS
DIMENSIONAL DATA
STEP 1:
Confirm that the pipe surface is smooth, clean
and free of foreign materials, chips, gouges and
form seams due to manufacturing or handling.
Slightly bevel any sharp or blunt edges caused by
the cutting of the pipe.
93 Molded Series
8.50 - 13.00
93 Extruded Series
13.25 - 29.00
STEP 2:
Lubricate the connector and the entire section
of the pipe that will be inserted into the connector. The chart below lists A-LOKs minimum
lubrication length L.
94 Extruded Series
30.00 - 59.50
PIPE SIZE
4 - 15
16 - 18
21 & Larger
95 Extruded Series
60.00 - 87.50
STEP 3:
Center the pipe and connector square to each other
and insert the pipe into the connector using a
bar or back hoe depending on the size. Once
the pipe is coupled with the connector, deflect the
structure or pipe to achieve the proper angle.
WARNING
To ensure the A-LOK X-CEL Connector remains
a flexible watertight connector, it is A-LOK
Products, Inc. strong recommendation that no
mortar be placed between the pipe and wall of
the concrete structure. The use of mortar in this
area would decrease the effectiveness of the connector to compensate for shear caused by settlement or ground movement.
135 - 225
Pipe Angle
26.5
31.5
42.0
52.5
59.5
73.5
76.0
85.0
90
Pipe Angle
22.0
25.0
32.0
38.0
44.0
50.0
56.0
62.0
CAUTION:
When installing pipe
stubs for future pipeline
installation, all stubs
must be properly
restrained to prevent any
movement by means
other than the A-LOK
X-CEL Connector.
NOTE:
To find approximate subgrade, measure from the
outside base of the structure to the junction of the
connector and flat spot. Then add the wall thickness of the pipe plus 1/4 inch.
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@a-lok.com
800-822-2565 215-547-3366 215-547-5260 FAX
INSERTALOK
ALOK INSERTALOK
The INSERTALOK Pipe to
Manhole Connector and
INSERTALOK MD Lateral
Connector are flexible connectors specifically engineered to
produce a positive watertight
seal for pipes entering precast
concrete structures and the
structure itself. The
INSERTALOK Connectors are
manufactured to meet or exceed
the requirements set forth in
ASTM C-923 titled Resilient
Connector Between Reinforced
Concrete Structures and Pipe.
PRODUCT REFERENCES
A.) ASTM C-923
Resilient Connector Between Reinforced Concrete
Manholes Structures and Pipe.
PERFORMANCE STANDARD
The INSERTALOK Connectors meets or exceeds all material and
performance requirements of ASTM Standard C-923 titled Resilient
Connectors Between Reinforced Concrete Manhole Structures and
Pipes.
MATERIAL
The connector is extruded from a compound formulated for wastewater applications and engineered to conform with the Resilient
Material Requirements of section 4.1.1. Alternative compounds are
available for unusual applications upon special order.
KEY ADVANTAGES
The INSERTALOK Connectors function on pure compression making
field installation quick and easy. Clean and lubricate both connector
and pipe, center pipe in connector, and insert.
The connector provides a tapered profile which enhances coupling
characteristics by allowing final compression to be gradual, thereby
reducing the overall coupling force.
The INSERTALOK Connectors can be installed in a precision cast or
cored opening as a mainline connector for new construction, a retrofit or a tie in for new construction.
The connector assures a positive watertight connection providing over
7 degrees of omnidirectional deflection to eliminate infiltration and
shear due to settlement or ground movement. This flexibility permits
immediate backfill enhancing project safety, and overcoming the
problems normally encountered with water, running sand and other
unstable trench conditions.
TYPE OF PIPE
4 P VC SDR 35
4 PVC SDR 40
4 DUCTILE
6 PVC SDR 35
6 DUCTILE
8 PVC SDR 35
8 DUCTILE
10 PVC SDR 35
10 DUCTILE
12 PVC SDR 35
12 DUCTILE
Nominal
Pipe O.D.
4.25
4.50
4.75
6.25
6.875
8.50
9.00
10.50
11.25
12.50
13.00
InsertaLOK InsertaLOK MD
HOLE SIZE
HOLE SIZE
5.00
5.25
5.50
7.00
7.625
10.00
9.25
10.50
9.75
12.00
11.50
12.50
12.00
14.00
13.25
14.50
13.75
PERFORMANCE STANDARD
RESILIENT TEST REQUIREMENTS OF A.S.T.M. C-923
TEST
RESULTS
ASTM METHOD
Chemical resistance
1 N Sulfuric acid
1 N Hydrochloric
Acid
no weight loss
no weight loss
Tensile strength
1200 psi or
8.5 MPa, min
D 412
Elongation at break
350% min.
Hardness
5 from mfgs.
specified hardness
D 2240
(Shore A
durometer)
Accelerated
oven-aging
decr. of 15%,
max. of original
tensile strength,
decr. of 20%
max. of elongation
D 573,
701C for
7 days
Compression set
decr. of 25%,
max. of original
deflection
D 395, Method B,
at 70C for 22h
Water absorption
increase of 10%,
max. of original
by weight
D 471, immerse
0.75 by 2-in. or
19 by 25-mm
Specimen in
distilled water
at 70C for 48h
Ozone resistance
rating 0
D 1171
Low-temperature
brittle point
no fracture at
-40C
D 746
Tear resistance
200 lbf/in.
or 34 kn/m
D 624, Method B
PRODUCT SPECIFICATIONS
A flexible pipe to manhole connector shall be used for sanitary and
drain pipe penetrations into precast concrete manholes and structures.
The connector shall be the INSERTALOK CONNECTOR as manufactured by ALOK PRODUCTS, INC., Tullytown, PA, or approved
equal.
The design of the seal shall provide a flexible, positive watertight connection between the pipe and concrete wastewater structures. The
connector shall assure that a seal is made between (1) the connector and the structure wall, and (2) between the connector and the
pipe. The seal between the connector and the structure wall will be
made by pure compression of the resilient material against the wall
of the structure. The seal between the connector and the pipe will be
made by pure compression of the resilient material against the outside diameter of the pipe. The connector shall be the only component
to affect the seal between the pipe and structure.
The connector shall be extruded and vulcanized from materials
whose physical/chemical properties meet or exceed the
physical/chemical resistant properties outlined in ASTM C-923.
The connector shall be of size specifically designed for the pipe material being used and shall be installed in accordance with the recommendations of the manufacturer.
INSTALLATION INSTRUCTIONS
INSTALLATION OF CONNECTOR INTO WALL
IMPORTANT:
WARNING: To ensure the INSERTALOK Connector remains a flexible, watertight joint, it is ALOK Products, Inc. strong recommendation that no mortar be placed between the pipe and wall of the precast concrete unit. The use of mortar in this area would
eliminate the flexibility for which the connector was designed and cause problems of shear.
NOTE: Approximate subgrade of trench at the structure can be determined by measuring from the bottom of the connector or flat
spot if present, tot he bottom of the manhole and wall thickness of pipe.
CAUTION: When installing pipe stubs for future pipeline, installation of all stubs should be properly restrained to prevent any movement by means other than, and in addition to, the resilient connector.
ANY QUESTIONS REGARDING ALOK INSERTALOK INSTALLATION, PLEASE CALL 1-800-822-2565
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@alok.com
800-822-2565 215-547-3366 215-547-5260 FAX
KEY ADVANTAGES
Faster set-up
No drilling or cutting of core
Special curved magnet face to maximize
form contact
Magnet possesses great magnetic strength,
high residual magnetism, strong coercive
force and good stability
Mandrels offer excellent chemical and
abrasion resistance
Available for inside or outside mount
Compatible with wet and dry applications
WARNING
DO NOT SUBJECT MAGNETS TO BLUNT FORCE IMPACT.
PROLONGED TEMPERATURES ABOVE 160F WILL CAUSE LOSS OF MAGNETIC ENERGY.
DO NOT WELD NEAR MAGNETS.
AVOID HIGH ELECTRICAL CURRENTS NEAR MAGNETS.
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@alok.com
800-822-2565 215-547-3366 215-547-5260 FAX
TM
FIELD SLEEVES
ZLOK
Connector
CONNECTORS
Step 1.
Check XCEL or ZLOK in
ALOK Field Sleeve and
pipe O.D. to make sure they
are correct.
Step 2.
Make a perimeter, on the
structure, three (3) inches
larger than the outside
diameter of the ALOK Field
Sleeve.
Step 3.
Fiberglass
Housing
-ALOK STM
-ZLOK
-ZLOK STM
-Premium
-XCEL
-QuikLOK
-Septic Seals
Non-Shrink
Grout
Step 5.
Once grout is cured,
review Pipe Installation
Instructions for ZLOK or
XCEL Connectors on side
2 of these instructions.
Very Slippery! GrandSlam Lubricant reduces friction of the gasket against the
bell and the pipe against the connector. It helps pipe slide in smoothly minimizing the
possibility of the gasket to displace and cause bell damage or the beveled pipe to tear
the connector.
Special Wax Technology! GrandSlam contains a special wax that fills in the
microscopic pores in concrete. By filling in the pores, gaskets slide rather than catch on
the concrete surface.
Clean and Neat to Use! GrandSlam Lubricant washes off hands, tools and
clothing with soap and water. It has no bad smell and does not get soupy, so field
crews are more willing to apply it properly ensuring good field performance.
Safe and Non Toxic! Harmless to people and the environment when used as
directed. Can be safely used in the field. Suitable for potable water systems. Meets
NSF/ANSI Standard 61.
By preventing even one damaged pipe per month, GrandSlam Lubricant can pay for itself
over and over again!
GrandSlam Summer Grade
GrandSlam Winter
Grade
Package Size
GSQ-128
GWQ-128
GSQ-448
GWQ-448
GSQ-640
GWQ-640
Description
Gasket
HighCompatibility Temperature
Separation
Coating
Properties
Adhesion to
Wet
Concrete
Freezing
Point
GrandSlam
Summer
Grade
High solids
with wetting
agents; waterbased paste
<1.0% Wt.
Gain
<1 Duro Pts.
Spreads
smoothly and
evenly
No washout
Spreads
smoothly and
evenly
No washout
32F
GrandSlam
Winter Grade
High solids
with wetting
agents; waterbased paste
<1.0% Wt.
Gain
<1 Duro Pts.
Spreads
smoothly and
evenly
No washout
Spreads
smoothly and
evenly
No washout
10F
Retains
thickness and
appearances
at high
temperatures
Retains
thickness and
appearances
at high
temperatures
P.O. Box 53
Stillwater, MN 55082
U.S.A
custserv@polywater.com (e-mail)
http://www.polywater.com(URL)
1-800-328-9384
1-651-430-2270
fax 1-651-430-363
TM
MATERIAL
PERFORMANCE STANDARD
WATER-STOP passes ASTM C-1244 Vacuum Test and meets and
exceeds all material and test requirements of ASTM 1478 and ASTM
C-923 Resilient Materials Test, Section 4: Resilient Connectors
Between Reinforced Concrete Manhole Structures, Pipes and
Laterals.
See following chart:
TEST
RESULTS
ASTM METHOD
Chemical resistance
1 N Sulfuric acid
1 N Hydrochloric
Acid
no weight loss
no weight loss
1200 psi or
8.5 MPa, min
D 412
Tensile strength
Elongation at break
350% min.
Hardness
5 from mfgs.
specified hardness
D 2240
(Shore A
durometer)
Accelerated
oven-aging
D 573,
701C for
7 days
decr. of 15%,
max. of original
tensile strength,
decr. of 20%
max. of elongation
Compression set
decr. of 25%,
max. of original
deflection
D 395, Method B,
at 70C for 22h
Water absorption
increase of 10%,
max. of original
by weight
D 471, immerse
0.75 by 2-in. or
19 by 25-mm
Specimen in
distilled water
at 70C for 48h
Ozone resistance
rating 0
D 1171
Low-temp
brittle point
no fracture at
-40C
D 746
Tear resistance
200 lbf/in.
or 34 kn/m
D 624, Method B
KEY ADVANTAGES
The WATER-STOP profile provides a better surface than PVC or
corrugated HDPE for grout to adhere as well as a watertight connection
between the connector and pipe. The Special T profile also helps
prevent water and soil infiltration for all types of pipe. This connector is
made from a Polyisoprene SBR blend. The WATER-STOP Wedge Kit
(see Fig. 2) can easily be installed around existing pipes during the
rehabilitation process.
PRODUCT REFERENCES
A.) ASTM C-923
Resilient Connector Between Reinforced Concrete
Manholes Structures, Pipe and Laterals.
DIMENSIONAL DATA
Plus or minus 1" of the nominal pipe O.D. When ordering for corrugated
pipe, it is important to specify the pipe manufacturer and the O.D. of the
crest of the corrugation, if possible, for proper fit.
Up to 18" corrugated uses single clamp as does all sizes of smooth wall
pipe.
24" corrugated pipe and above uses double clamp connector design.
(Fig. 2)
STEP 1
STEP 2
STEP 3
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@a-lok.com
800-822-2565 215-547-3366 215-547-5260 FAX
7/07
G3 BOOT SYSTEM
ALOK G3 BOOT SYSTEM
The Revolutionary
G3 Band makes
installation into a
structure simple
and fast. Just install
the connector
perpendicular to the
hole and tighten the
stainless steel nut. As
the nut is tightened, a
compressive force is
applied to the G3
band ends, causing
them to slide past
each other into
straight alignment.
G3 BOOT SYSTEM
This movement
WITH
increases the bands
COMPONENT PACKAGING
overall circumference
AND TORQUE WRENCHES
and compresses the
connector against the
opening in the structure wall, creating a watertight seal. To insure
the best seal, place the bolt in the 12 oclock position of the hole
opening and tighten the nut to the specified torque value.
MATERIAL
The connector shall be made from materials that conforms to the
physical and chemical requirements outlined in Section 4, Materials
and Manufacture of ASTM C-923 Standard Specification for
Resilient Connectors Between Reinforced Concrete Manhole
Structures, Pipes, and Laterals, and the overall design will meet or
exceed Section 7, Test Methods and Requirements of ASTM C923.
The connector shall be sized specifically for the type of pipe being
used and shall be installed in accordance with the recommendations
of the manufacturer.
KEY ADVANTAGES
The G3 Boot System can withstand 15 of omnidirectional
deflection and of centerline offset while still maintaining a
watertight connection. This flexibility eliminates infiltration due to
pipe shear caused by settlement or ground movement.
The inner O-ring design of the G3 Connector eliminates rubber
wrinkling, compensates for pipe irregularity and wall thickness to
insure a watertight seal.
G3 Component Packaging, featuring a tough loop lock fastener
that keeps installation instructions, take down clamp, boot and
band secure together from factory to job site.
PRODUCT SPECIFICATIONS
A flexible pipe to manhole connector shall be used whenever a pipe
penetrates into a precast concrete manhole or structure.
The connector shall be the G3 Boot System featuring component
packaging as manufactured by ALOK PRODUCTS, INC.,
Tullytown, PA, or approved equal.
The design of the connector shall provide a flexible, watertight seal
between the pipe and concrete structure. The connector shall
assure that a seal is made between (1) the connector and the
structure wall by placing the connector and expansion band into
the center third of the concrete hole opening. The band is then
expanded by tightening the expansion mechanism increasing the
bands overall circumference and compressing the connector
against the sides of the hole opening. (2) The seal between the
connector and the pipe shall be made by compressing the
connector against the outside circumference of the pipe by means
of a stainless steel take-down band.
PRODUCT REFERENCES
G3 Boot System meets or exceeds requirements of ASTM C-923
G3-0804
G3-1206
G3-1208
G3-1410
G3-1612
PIPE O.D.
RANGE
Min.-Max.
3.50-4.50
6.0-6.875
8.0-9.5
10.0-11.25
12.0-13.5
HOLE
SIZE
8
12
12
14
16
PERFORMANCE STANDARD
INSTALLATION INSTRUCTIONS
RESULTS
ASTM METHOD
no weight loss
no weight loss
D 543,
at 22C for 48h
Tensile strength
D 412
Elongation at break
350% min.
HardnessB
5 from mfgs.
specified hardness
D 2240
(Shore A durometer)
Accelerated
oven-aging
decr. of 15%,
max. of original
tensile strength,
decr. of 20%
max. of elongation
D 573,
701C for
7 days
Compression set
decr. of 25%,
max. of original
deflection
D 395, Method B,
at 70C for 22h
Water absorption
increase of 10%,
max. of original
by weight
D 471, immerse
0.75 by 2-in. or
19 by 25-mm
Specimen in
distilled water
at 70C for 48h
Ozone resistance
rating 0
D 1171
Low-temperature
brittle point
no fracture at
-40C
D 746
Tear resistance
200 lbf/in.
D 624, Die B
3) For outside
mount: pull pipe
back, reposition
pipe within the
wall and affix
clamp directly
behind O-ring.
Torque to 60 inlbs and backfill.
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@alok.com
800-822-2565 215-547-3366 215-547-5260 FAX
TM
MATERIAL
The ZLOK CONNECTOR is molded from an EPDM compound
engineered to conform with the requirements of section 4.1.1 of
ASTM C-923. Alternative compounds are available for unusual
applications upon special order.
All stainless steel hardware is in compliance with section 4.2,
Mechanical Devices of ASTM C-923.
KEY ADVANTAGES
PRODUCT REFERENCES
A.) ASTM C-923
Resilient Connector Between Reinforced Concrete
Manholes Structures, Pipe and Laterals.
PERFORMANCE STANDARD
The ZLOK Connector meets or exceeds all material and test
requirements of ASTM C-923: Resilient Connectors Between
Reinforced Concrete Manhole Structures, Pipes and Laterals.
See following chart:
RESULTS
ASTM METHOD
Chemical resistance
1 N Sulfuric acid
1 N Hydrochloric
Acid
no weight loss
no weight loss
1200 psi or
8.5 MPa, min
D 412
Tensile strength
Elongation at break
350% min.
Hardness
5 from mfgs.
specified hardness
D 2240
(Shore A
durometer)
Accelerated
oven-aging
decr. of 15%,
max. of original
tensile strength,
decr. of 20%
max. of elongation
D 573,
701C for
7 days
Compression set
decr. of 25%,
max. of original
deflection
D 395, Method B,
at 70C for 22h
Water absorption
increase of 10%,
max. of original
by weight
D 471, immerse
0.75 by 2-in. or
19 by 25-mm
Specimen in
distilled water
at 70C for 48h
Ozone resistance
rating 0
D 1171
Low-temp
brittle point
no fracture at
-40C
D 746
Tear resistance
200 lbf/in.
or 34 kn/m
D 624, Method B
PIPE O.D.
MIN.
1.25
2.00
2.75
4.25
6.25
8.25
8.25
10.25
12.25
14.25
16.25
18.25"
INCHES
MAX.
1.75
2.50
3.75
6.25
8.25
9.10
10.25
12.25
14.25
16.00
18.00
21.25"
PRODUCT SPECIFICATIONS
CLAMP
NUMBER
CL-040
CL-040
CL-088
CL-088
CL-128
CL-188
CL-188
CL-188
CL-248
CL-EV15-18-L
CL-EV15-18-L
CL-EV15-18-L
NOTE:
F208-8 GASKET CAN BE USED ON C107-6 MANDREL
WHEN ORDERING CLAMPS, PIPE ODS ARE REQUIRED
C107-1 AND C107-2 USE THE SAME MANDREL
C107-16 AND C107-18 USE THE SAME MANDREL
REDI-LOK CLAMP IS REQUIRED FOR C107-15
THROUGH C107-18 GASKETS
INSTALLATION INSTRUCTIONS
60 IN. LBS.
TORQUE
WRENCH
INSIDE
OF
MANHOLE
DO NOT
MORTAR
TOP HALF
OF PIPE
LINE
STEP 4:
When installing a Z-LOK
connector in the outside the
manhole position pull pipe
back out after inserting so
the connector flips outward,
then VERY IMPORTANT center pipe in connector
and tighten the take down
clamp to 60 inch pounds
with a torque wrench.
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@a-lok.com
800-822-2565 215-547-3366 215-547-5260 FAX
8/06
TM
ZLOK STM
ZLOK STM
PRODUCT REFERENCES
A.) ASTM C-923
PERFORMANCE STANDARD
MATERIAL
The ZLOK STM CONNECTOR is molded from a polyisoprene
compound engineered to conform with the requirements of section
4.1.1 of ASTM C-923. Alternative compounds are available for
unusual applications upon special order.
All stainless steel hardware is in compliance with section 4.2,
Mechanical Devices of ASTM C-923.
KEY ADVANTAGES
The ZLOK STM CONNECTOR assures a positive watertight
connection and provides up to 15 of omnidirectional deflection and
1.50" of vertical or horizontal movement without loss of seal,
providing greater flexibility in the design and installation of pipelines
and structures. These design features of the ZLOK STM
CONNECTOR prevent infiltration due to shear caused by settlement
or ground movement.
Once fastened, immediate backfilling is possible enhancing project
safety and overcomes the normal problems encountered with water,
running sand and other unstable trench conditions.
When casting the ZLOK STM CONNECTOR into the structure,
making it an integral part of the wall, 50% of the opportunity for
infiltration is eliminated.
14
The ZLOK STM Connector meets or exceeds all material and test
requirements of ASTM C-923-00: Resilient Connectors Between
Reinforced Concrete Manhole Structures, Pipes and Laterals.
See following chart:
RESULTS
ASTM METHOD
Chemical resistance
1 N Sulfuric acid
1 N Hydrochloric
Acid
no weight loss
no weight loss
1200 psi or
8.5 MPa, min
D 412
Tensile strength
Elongation at break
350% min.
Hardness
5 from mfgs.
specified hardness
D 2240
(Shore A
durometer)
Accelerated
oven-aging
decr. of 15%,
max. of original
tensile strength,
decr. of 20%
max. of elongation
D 573,
701C for
7 days
Compression set
decr. of 25%,
max. of original
deflection
D 395, Method B,
at 70C for 22h
Water absorption
increase of 10%,
max. of original
by weight
D 471, immerse
0.75 by 2-in. or
19 by 25-mm
Specimen in
distilled water
at 70C for 48h
Ozone resistance
rating 0
D 1171
Low-temp
brittle point
no fracture at
-40C
D 746
Tear resistance
200 lbf/in.
or 34 kn/m
D 624, Method B
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@a-lok.com
800-822-2565 215-547-3366 215-547-5260 FAX
PRODUCT SPECIFICATIONS
A flexible pipe to manhole connector shall be used whenever a pipe
penetrates into a precast concrete manhole or structure.
The connector shall be the ZLOK STM CONNECTOR as manufactured by
ALOK PRODUCTS, INC., Tullytown, PA, or approved equal.
The design of the connector shall provide a flexible, watertight seal between the pipe
and concrete structure. The connector shall assure that a seal is made between:
(1) The connector and the structure wall by casting the connector
integrally with the structure wall during the manufacturing process in a manner
that it will not pull out during pipe coupling.
(2) The seal between the connector and the pipe shall be made by compressing
the connector against the outside circumference of the smooth wall pipe or
against the inside walls of the valley of the corrugated pipe by means of a
stainless steel take-down clamp.
The connector shall be made from materials that conform to the physical and
chemical requirements outlined in Section 4, Materials and Manufacture of
ASTM C-923 Standard Specification for Resilient Connectors Between
Reinforced Concrete Manhole Structures, Pipes, and Laterals, and the overall
design will meet or exceed Section 7, Test Methods and Requirements of ASTM
C-923, using smooth wall pipe or corrugated pipe with a factory installed smooth
over sleeve, and ASTM C-1478 with smooth wall pipe or corrugated pipe.
The connector shall be sized specifically for the type of pipe being used and shall
be installed in accordance with the recommendations of the manufacturer.
FIELD INSTALLATION
STEP 1:
ZLOK STM Connector cast into storm
structure.
STEP 3:
Stainless Steel Clamp is tightened
equally about the take-up point to 60
in./lbs. This action compresses the
rubber against the side walls of the
pipe valley and a watertight
connection is formed.
STEP 1:
ZLOK STM Connector cast into storm
structure.
STEP 2:
Pipe is inserted and centered within the
connector to obtain proper mechanical
seal.
STEP 3:
Stainless Steel Clamp is tightened
equally about the take-up point to 60
in./lbs, insuring a watertight connection.
This should be done prior to any pipe
deflection or backfilling.
IMPORTANT: After groove of
pipe is centered in gasket
tighten stainless steel clamp
equally to 60 in. lbs. with an
ALOK Torque Wrench.
SECTION VIEW
WITH PIPE INSTALLED
SECTION VIEW
WITH PIPE
INSTALLED
DIMENSIONAL DATA
ANY QUESTIONS REGARDING ZLOK STM CONNECTOR INSTALLATION, PLEASE CALL 1-800-822-2565
DIMENSIONAL DATA
COMPONENT IDENTIFICATION
FOR Z-LOK STM CONNECTORS
MAX.
O.D. PIPE
28 IN.
30 IN.
37 IN.
44 IN.
51 IN.
Corrugated Pipe
MANHOLE
DIA.
48" DIA.
5" WALL
60" DIA.
6" WALL
72" DIA.
7" WALL
84" DIA.
8" WALL
MAX.
O.D. PIPE
22 IN.
30 IN.
37 IN.
42 IN.
TM
QUIKLOK
Patent Pending
QUIKLOK
The QUIKLOK Pipe to
Manhole Boot Connector is a
flexible connector specifically
engineered to produce a
positive watertight seal for
pipes entering precast concrete
structures and the structure
itself. The QUIKLOK
CONNECTOR is manufactured
to meet or exceed all material
and test requirements set forth
in ASTM C-923 titled
Resilient Connectors
Between Reinforced Concrete
Manhole Structures, Pipes,
and Laterals.
PERFORMANCE STANDARD
MATERIAL
The QUIKLOK Connector is molded from an EPDM compound
engineered to conform with the requirements of section 4.1.1 of
ASTM C-923. Alternative compounds are available for unusual
applications upon special order.
All stainless steel hardware is in compliance with section 4.2,
Mechanical Devices of ASTM C-923.
KEY ADVANTAGES
The QUIKLOK CONNECTOR assures a positive watertight connection
and provides up to 20 degrees omni-directional deflection and 1.00" of
vertical or horizontal movement without loss of seal. This deflection
permits pipe to structure settling without damage to the pipe or loss of
the watertight seal and will also allow for many angles of incoming pipe.
The QUIKLOK cast in Boot Connector is manufactured with the
stainless steel takedown clamp as an integral part of the rubber
connector.
The correct takedown clamp travels in the installation position from the
time it leaves A-LOK, while it is cast in the structure and until it arrives
at the job site. After pulling out the connector its in position ready to be
tightened down around the pipe on the outside of the structure.
RESULTS
no weight loss
no weight loss
1200 psi or
8.5 MPa, min
ASTM METHOD
D 543
at 22C for 48h
D 412
Elongation at break
350% min.
Hardness
5 from mfgs.
specified hardness
D 2240
(Shore A
durometer)
Accelerated
oven-aging
decr. of 15%,
max. of original
tensile strength,
decr. of 20%
max. of elongation
D 573,
701C for
7 days
Compression set
decr. of 25%,
max. of original
deflection
D 395, Method B,
at 70C for 22h
Water absorption
increase of 10%,
max. of original
by weight
D 471, immerse
0.75 by 2-in. or
19 by 25-mm
Specimen in
distilled water
at 70C for 48h
Ozone resistance
rating 0
D 1171
Low-temp
brittle point
no fracture at
-40C
D 746
Tear resistance
200 lbf/in.
or 34 kn/m
D 624, Method B
PRODUCT REFERENCES
PRODUCT SPECIFICATIONS
PIPE OD
MIN.
4"
6"
8"
10"
12"
PIPE OD
MAX.
4.75"
6.875"
9.10"
11.25"
13.00"
INSTALLATION INSTRUCTIONS
STEP 3
STEP 1
STEP 4
STEP 2
WARNING: To ensure the QUIKLOK Connector remains a flexible watertight connector, it is ALOK Products, Inc. strong
recommendation that no mortar be placed between the pipe and wall of the concrete structure. The use of mortar in this area would
decrease the effectiveness of the connector to compensate for shear caused by settlement or ground movement.
NOTE: The 60 in.-lb. Torque Wrench is available through ALOK Products, Inc.
CAUTION: When installing pipe stubs for future pipeline installation, all stubs must be properly restrained to prevent any movement by
means other than the QUIKLOK Connector.
ANY QUESTIONS REGARDING QUIKLOK CONNECTOR INSTALLATION, PLEASE CALL 1-800-822-2565
2006 A-LOK Products, Inc. Supersedes all previous literature. COVERED BY ISSUED AND/OR PENDING PATENTS
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@a-lok.com
800-822-2565 215-547-3366 215-547-5260 FAX
8/06
INSIDE (CORE)
MANDREL HALF
QUIK-LOK CONNECTOR
OUTSIDE (JACKET)
MANDREL HALF
CLAMP TAKE DOWN
MECHANISM
THE PARTS
4
QUIK-LOK INSERTED IN
WHITE MANDREL HALF
MAGNET IN UP
POSITION
MAKES THIS
MANDREL READY
FOR CORE MOUNT
10
X-CEL 9091
CONNECTOR
X-CEL ON MANDREL
ATTACHED TO FORM
KEY ADVANTAGES
CAST IN
CONNECTOR CLAMPED
DOWN ON PIPE TO
CREATE WATERTIGHT
CONNECTION
CONNECTOR ROLLED
BACK ON MANDREL
ATTACHED TO FORM
PRODUCT REFERENCES
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@alok.com
800-822-2565 215-547-3366 215-547-5260 FAX
TM
MATERIAL
The liner and seals are all formed from materials selected for their
chemical resistance properties. The main panel sections are formed
from a polymer blend, while the vertical panel joints are sealed with
an EPDM rubber, and the horizontal structure joints with an approved
preformed butyl sealant.
KEY ADVANTAGES
The Dura Plate 100 Liner System was designed on a three point
design philosophy.
1)
2)
3)
PERFORMANCE STANDARD
The Dura Plate 100 Liner meets or exceeds all material and test
requirements as outlined by the manufacturer.
Chemical Resistant:
Chemical
Sulfuric Acid (H2SO4)
Sodium Hydroxide (NaOH)
Ammonium Hydroxide (NH3OH)
Nitric Acid (HNO3)
Ferric Chloride (FeCl3)
Soap
Detergent
Solution
20%
5%
5%
1%
1%
0.10%
0.10%
Minimum
Value
6,100 psi
28.5 %
325,000 psi
9,200 psi
340,000 psi
640 in-lbf
PRODUCT SPECIFICATIONS
A protective liner shall be used whenever a precast concrete manhole or
structure is used in a sanitary or light industrial sewer system in which the
potential for corrosive attack to the concrete substrate exists.
The liner shall be the Dura Plate 100 Liner as manufactured by A-LOK
Products, Inc., Tullytown, PA or approved equal.
The design of the liner shall provide a corrosion protective barrier permanently
embedded to the inside wall of the structure. The liner system shall assure
that:
1) The liner shall become an integrally part of the structure wall by casting
the liner with the structure during the manufacturing process. The liner
shall also be capable of being cast into a round structure by curving the
liner in a manner that allows it to remain permanently attached to the
inside structure wall.
2) Vertical joints between the liner sections shall be made by the mechanical
compression of a EPDM rubber strip between the returns of the two
panels with self tapping screws spaced every 3 inches apart.
3) Horizontal joints between structure sections shall be sealed with an
approved butyl strip compressed between the sections in a manner as
recommended by the manufacturer.
4) The liner system shall be composed from materials that are corrosion
resistant by nature and conforms to the physical and chemical
requirements as determined by the manufacturer.
5) The liner shall be sized specifically for the type of structure being used
and shall be installed in accordance with the recommendations of the
manufacturer.
1. Inspect core for sharp or jagged edges that could damage the liner
during the shipping process.
2. Place Dura Plate 100 Liner panels level around the core of the form.
Form release agent is not necessary.
3. Install the vertical joints by placing the black rubber strip between the
panel returns, making sure that the flap of the strip is fitted over one of
the returns.
4. Place backing plate on the inside return of panel that the flap fits over.
Hold together with spring loaded clamps evenly spaced about 12"
apart.
5. Secure the panels together with fasteners placed every 3 inches,
making sure that each fastener is tightened to 5 in-lbs.
Note: The fasteners must be installed from the side opposite the flap,
straight thru the backing plate, parallel to the liner.
6. Repeat for all seams.
Note: Caulk can be placed between the form core and liner returns to
minimize concrete seepage during production.
7. Install reinforcement into form with any other necessary parts needed
for the structure.
8. Pour concrete around the liner evenly to prevent shifting of the liner.
9. Vibrate and compact the concrete in a manner that will protect the liner
and produce a dense, homogenous structure.
10. Take precaution to protect the liner from sharp or jagged objects while
stripping from the form.
11. Visually inspect the liner after production for any cuts or tears. If repairs
are needed, refer to Dura Plate 100 Liner repair bulletin for proper
repair procedures.
12. If steps or ladders are to be installed, drill all holes in liner larger than
the diameter of the step. Install steps or ladder then caulk area around
step and liner with FR500 caulking material (Lap Sealant).
13. Protect all hole opening surfaces with a minimum 1/8 inch coverage of
Sewer Guard that overlaps the liner at least a 1 inches.
12
13
WARRANTY
A-LOK Products, Inc. warrants that the product described in this bulletin meets or
exceeds all material, quality, and workmanship standards suitable for its intended use.
A-LOK Products, Inc. liability is limited to replacement or repair of defective parts
excluding cost of removal, installation or unauthorized repairs. A-LOK Products, Inc.
will not be responsible for incidental or consequential damages or for products which
have been altered or modified. No representative of the company, or any other person,
has the authority to waive, alter or add to this guarantee or to assume for the company
any obligation with the sale or installation of A-LOK Products, Inc. This warranty is in
lieu of all other warranties, expressed or implied.
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@a-lok.com
800-822-2565 215-547-3366 215-547-5260 FAX
Chemical Resistant:
Chemical
Solution
Sulfuric Acid (H2SO4)
20%
Sodium Hydroxide (NaOH)
5%
Ammonium Hydroxide (NH3OH)
5%
Nitric Acid (HNO3)
1%
Ferric Chloride (FeC13)
1%
Soap
0.10%
Detergent
0.10%
Physical Properties of Liner Panel:
ASTM
Minimum
Test
Method Value
Tensile
D-638
6,100 psi
Elongation
D-638
28.5%
Tensile Modulus
D-638
325,000 psi
Flexural Strength D-790
9,200 psi
Flexural Modulus D-790
340,000 psi
Tensile Impact
D-1822 640 in-lb
Part 2. Material
Organism
ATCC
Aspergillus niger
Penicillium pinophilum
Gliocladium virans
Aureobasidum pullulans
Chaetomium globosum
3.1.1 Physical Properties - All semirigid liner sheets, joint assembly components, corner and weld strips shall have
the following properties when tested at 77
degrees +/- 5 degrees Fahrenheit.
Note: All EPDM and Butyl joint compound shall be formulated to meet the
chemical resistant properties of Section
3.1.1.
5.3 The liner panels when assembled shall form a circular cylinder that fits
snugly against the inner steel core of the
form. A removable extruded rubber profile or suitable one-sided tape can be used
to seal the liner against the core to prevent
concrete fines from washing down
between the liner and steel core.
5.4 Concrete poured around the
liner shall be distributed evenly to prevent
shifting of the liner.
5.5 Concrete poured against the
liner shall be vibrated, or compacted in a
manner to protect the liner and produce a
dense homogenous concrete to securely
anchor the assembly to the exposed surfaces on the interior of the structure.
5.6 When extracting the steel core,
care should be taken to protect the liner
from damage. Instruments with sharp or
jagged edges should not be used to release
the forms from the liner.
5.7 Visual inspection of the liner
shall be made after demolding and any
cuts or tears shall be repaired by following the manufacturers repair recommendations.
5.8 The concrete producer shall
take all necessary measures to prevent
damage due to casting, demolding, and
delivery of the lined concrete structure.
Figure 5
Steps or Ladders
8.2
Hole Liners
Epoxy Liner
Protection Of
Hole Opening.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
Part 9. Warranty
A-LOK Products, Incorporated
warrants that the product described in this
bulletin meets that material, quality, and
workmanship conformable to the recommended use.
A-LOK Products, Incorporated liability is limited to replacement or repair of
defective parts, excluding cost of
removal, installation or unauthorized
repairs. A-LOK Products will not be
responsible for incidental or consequential damages or for products which have
been altered or modified. No representative of the company, or any other person,
has the authority to waive, alter or add to
this guarantee or to assume for the company any obligation or liability in connection with the sale or installation of ALOK Products, Inc. products. This warranty is in lieu of all other warranties,
express or implied.
Interior Lining
(1)
Figure 7A - Duraplate Slab Top
With Opening
WATERLOK
TM
grade
wor k
with
IS YOUR
GRADE WORK
PROTECTED?
The Solution is
WATERLOK!
38
WATERLOK
TM
BUTYL
CASTING
UPPER
WATERLOK
Durability
Made from materials highly resistant to a sewer systems
corrosive environment.
GRADE
RINGS
Adjustability
Telescopic design allows up to 14 of vertical movement along
with enough deflection to accommodate changes in grade, or
road height due to re-paving.
O-RINGS
Reliability
High quality O-rings and butyl create a permanent watertight
seal without the need for mechanical parts or tools.
Can not be accidentally dislodged while entering or exiting
structure.
Compatibility
LOWER
WATERLOK
Use with the Dura Plate 100 Liner system for total structural
corrosion protection.
BUTYL
Availability
STRUCTURE
Testability
WATERLOK
COMPONENTS
0.00
TO
7.00
6.00
TO
14.00
DIMENSIONAL
ADJUSTMENT
Upper
WATERLOK
Lower
WATERLOK
Butyl
Lube
O-ring
Instructions
ALOK PRODUCTS INC. 697 MAIN STREET TULLYTOWN, PA. 215-547-3366 OR 1-800-822-2565
TECHNICAL DATA SHEET
Description:
Dura-Plate 100 Epoxy Mortar provides concrete and
masonry surfaces with increased chemical and abrasion
resistance. The three-part, resin aggregate system forms
a trowelable epoxy mortar that applies easily to overhead
and vertical concrete surfaces.
When cured, Dura-Plate 100 Epoxy Mortar forms a high
strength protective coating for sanitary sewer lift stations,
manholes, and other structures. It is impermeable to
water, and resistant to attack by hydrogen sulfide and acid
generated by microbiological sources.
Product Benefits:
Technical Data:
Dura-Plate 100 Epoxy Mortar cures to form a solid, durable seal.
application
Property
4 hrs.
7 days
14 days
165F
45F
Chemcial
20% sulfuric acid 112 days immersion
Value
Resistant*
2 hr. @ 70 F
< 100 F
Chemical Resistance:
Value
Pot Life
Peak Exotherm @ 70 F
Cure time @ 70 F
Initial set
90% strength
Final strength
Maximum Service Temperature
Minimum Application Temperature
Property
Resin Part A
Hardener Part B
Color
Form
Odor
Specific Gravity
(water = 1)
White
Paste 100,000 cps
No Odor
Tan
Liquid 20,000 cps
Slight ammonia
1.2
1.05
Safety:
Dura-Plate 100 Epoxy Mortar has a low level of toxicity.
Good industrial hygiene practice and appropriate
precautions should be employed during use. Avoid
personal contact with the product. See MSDS for specific
details.
Storage and Handling:
Keep cans tightly closed in a cool, dark, dry location. All
cans should be disposed of in an environmentally safe
manner and in accordance with governmental regulations.
Unopened product has a shelf life of two years.
Application:
Surface Preparation: Surfaces should be clean,
structurally sound, and fully cured for 28 days.
Remove any loose material. Be sure that surfaces
are free of oil, grease, paint, rust, asphalt, and other
contaminants. Surfaces may be cleaned with
detergents followed by thorough rinsing with water.
Best results are seen when new concrete is abraded
by abrasive blast, high-pressure water blast, or acid
etch to obtain uniform surface texture. Dura-Plate
100 Epoxy Mortar may be applied to clean surfaces
that are dry or are slightly damp.
Lit-EM Tech/07-10
MANUFACTURED BY:
DISTRIBUTED BY:
WWW.A-LOK.COM
BUTYL
BUTYL SEALANT
SEALANT SYSTEMS
SYSTEMS
BUTYL-LOK
ADHESIVE-PRIMER SYSTEMS
Water Emulsion Type (non-flammable)
Solvent Type (flammable)
PLASTIC
PREFORMED TAPES
RUBBER
BUTYL-LOK WRAP
CARTRIDGES
TROWELABLE-PUMPABLE
GRADE
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@a-lok.com
800-822-2565 215-547-3366 215-547-5260 FAX
PRODUCT REFERENCES
BUTYL-LOK meets or exceeds all basic requirements of
Federal Specification *SS-S-21 0-A
*AASHTO M-198 and ASTM C-990.
*NOTE: Meets all aspects with exception of flash point and fire point.
CHEMICAL COMPOSITION
Butyl Rubber-Hydrocarbon
(% by wt.)
Inert Mineral Filler
(% by wt.)
Volatile Matter (% by wt.)
TEST
METHOD
REQUIREMENTS
BUTYL-LOK
ASTM D-297
50-70
58%
SS-S-210-A
ASTM D-6
30-50
2.0 Max.
42.0%
1.0%
PHYSICAL PROPERTIES
KEY ADVANTAGES
BUTYL-LOK sealants remain permanently flexible and form
permanent bonds to a wide variety of substrates including
concrete, metals and plastics. These products are designed
not to shrink or oxidize and have excellent resistance to
environmental temperature extremes, acid and alkaline
conditions. Adhesion and cohesion actually improves after
joint has been formed and placed in service.
SURFACE PREPARATION
Joint surfaces should be clean and dry. Due to the high
adhesive quality of BUTYL-LOK, priming of the joint surfaces
is not normally required. However, should wet or unusual
application conditions exist, it is recommended that either
BUTYL-LOK Emulsion (non-flam) or Solvent (flammable)
Adhesive Primer be coated on the joint surface and allowed to
dry a minimum of 10 minutes before application of joint
sealant.
APPLICATION
BUTYL-LOK bonds instantly to joint surfaces and to itself.
Always butt ends of preformed sealant together never
overlap. Leave protective release paper on sealant during
application and remove only after structure is ready for
coupling. The joint should them be coupled with sufficient
pressure for proper joint completion. The resulting annular
space after structure is properly coupled, determines the
volume (cross-section size) of BUTYL-LOK required.
TEST
METHOD
ASTM D-71
ASTM D-113
ASTM D-217
ASTM D-92
REQUIREMENTS
1.15-1.50
5.0 Min.
50-100
350 Min.
UV Resistance (Direct FL
Exposure - 365 days)
Elongation Initial @ 77F.
Two Weeks @ 195F.
Two Weeks - Total
Water Immersion
Flow Resistance (1" wide
overhead joint exposed
to 135F. for 7 days)
Storage Life
Application Temp. Range
Service Temp. Range
BUTYL-LOK
1.25-1.35
6.0 CM
55-80
375
Maintained
99+% Solids
(Flexibility not
affected)
No Visible
Damage
300% Min.
300% Min.
300% Min.
No Flow
Indefinite
0 to 120F.
-40 to 250F.
CHEMICAL RESISTANCE
(Total Immersion 112 Days)
Sulfuric Acid
Sodium Hydroxide
Ammonium Hydroxide
Nitric Acid
Ferric Chloride
Soap
Detergent
(linear alkyl bensyl sulfonate)
REQUIREMENTS
20%
5%
5%
1%
1%
0.1%
BUTYL-LOK
No Visible Damage
No Visible Damage
No Visible Damage
No Visible Damage
No Visible Damage
No Visible Damage
0.1%
No Visible Damage
DIA.
EQUIVALENT
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
CROSS SECTION
SIZE
.45" x .45"
.675" x .675"
.89" x .89"
1.0" x 1.123"
1.187" x 1.5"
1.875" x 1.675"
ROLL
LENGTH
21.75'
14.5'
14.5'
14.5'
10.75'
7.50'
ROLLS PER
CARTON
12
8
6
5
4
4
FEET PER
CARTON
261
116
87
72.5
43
28
CARTON
WEIGHT
35 lbs.
33 lbs.
42 lbs.
55 lbs.
47 lbs.
52 lbs.
CARTONS PER
PALLET*
40
40
40
40
40
40
14'6"
14'6"
14'6"
14'6"
4
2
2
2
58
29
29
29
28 lbs.
30.3 lbs.
38.2 lbs.
45.5 lbs.
45
40
40
40
1/2"
3/8"
5/8"
3/4"
x
x
x
x
1-1/2"
4-1/2"
3-1/2"
3-1/2"
HORIZONTAL JOINTS
PIPE
SIZE
(ID)
12"
15"
18"
21"
24"
27"
30"
33"
36"
39"
42"
45"
48"
54"
60"
66"
72"
78"
84"
90"
96"
102"
108"
RECOMMENDED SIZES
1/64" TO
5/16" TO
9/16" TO
1/4**
1/2**
11/16**
1/2"
3/4"
1"
1/2"
3/4"
1"
1/2"
3/4"
1"
1/2"
3/4"
1"
3/4"
1"
1-1/4"
3/4"
1"
1-1/4"
3/4"
1"
1-1/4"
3/4"
1"
1-1/4"
3/4"
1"
1-1/4"
1"
1-1/4"
1-1/4"
1"
1-1/4"
1-1/2"
1"
1-1/4"
1-1/2"
1"
1-1/4"
1-1/2"
1-1/4"
1-1/2"
1-3/4"
1-1/4"
1-1/2"
1-3/4"
1-1/4"
1-1/2"
1-3/4"
1-1/4"
1-1/2"
2"
1-1/4"
1-1/2"
2"
1-1/2"
1-3/4"
2"
1-1/2"
1-3/4"
2"
1-1/2"
1-3/4"
2"
1-1/2"
2"
2"
1-1/2"
2"
2"
VERTICAL JOINTS
ID OF
STRUCTURE
42"
48"
54"
60"
66"
72"
84"
96"
RECOMMENDED SIZES
1/64" TO
5/16" TO 9/16" TO
1/4**
1/2**
11/16**
3/4"
1"
1-1/4"
3/4"
1"
1-1/4"
1"
1"
1-1/2"
1"
1-1/2"
1-1/2"
1"
1-1/2"
1-1/2"
1"
1-1/2"
1-1/2"
1"
1-1/2"
1-3/4"
1"
1-1/2"
1-3/4"
TYPICAL JOINT
CONFIGURATIONS
VERTICAL INSTALLATION
Bell
Tongue
HORIZONTAL
INSTALLATION
Tongue
Bell
BUTYL-LOK WRAP
BUTYL-LOK WRAP is an extruded Butyl adhesive tape, designed to provide high strength, watertight seals
on properly primed concrete surfaces and joints of any kind. The Butyl compound is soft, tacky and
bonded to either a Plastic backing of an E.P.D.M. Rubber backing. Both kinds of tape are wound in rolls
on a release liner for easy application.
BUTYL-LOK WRAP is designed to be used with No. 4 primer, and should not be stretched
during installation.
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@a-lok.com
800-822-2565 215-547-3366 215-547-5260 FAX
TRU-CONTOUR
TRU-CONTOUR
The Tru-Contour standard system allows for 2/3 invert depth and is
compatible with a variety of flexible pipe to manhole connectors. Full
depth systems are also available.
The Tru-Contour assembly consists of:
1) A hole adapter which is designed to align the invert assembly with
the flexible pipe to manhole connector. This insures pipe to invert
compatibility.
2) A series of 4 wedges and straight sections which when combined
provides an unlimited selection of angles to create enough
flexibility to form an in invert within 1.5 degrees.
3) A stabilizing jack which prevents from floatation during casting
operations. This insures that correct fall is maintained across the
manhole base.
AVAILABILITY CHART
A-LOK Products, Inc. and Tru-Contour have joined forces to bring
together the best in secondary precast inverts available today. The
Tru-Contour Invert Forming System offers the manhole producer a
very durable, systematic and versatile method of forming all invert
configurations from 4" through 48" diameter.
SIZE
(IN/DIA.)
4"
6"
8"
10"
KEY ADVANTAGES
Two, three, and four way configurations including dead end
combinations with a standard .2 ft. of elevation difference (fall) can
be made easy and rapidly without the need for skilled labor.
Greater fall can be obtained based on the operators' ability to
experiment. The system's versatility is due to an unlimited
combination of
four basic wedges. With the combination of one or more of these
wedges, any angle can be obtained within 1.5 degrees. This allows
enough flexibility to effectively form an invert which aligns perfectly
with the entering pipeline.
12"
15"
18"
21"
24"
27"
30"
36"
42"
48"
2-WAY
3-WAY
4-WAY
Patent #4,484,724
INSTALLATION INSTRUCTIONS
#5 POSITION HUBS
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@a-lok.com
800-822-2565 215-547-3366 215-547-5260 FAX
TM
KEY-LOK
ALOK KEY-LOK
KEY ADVANTAGES
The KEY-LOK LIFT INSERT is designed with a key slot to prevent
rotation in the mold and to provide easy form removal in both wet cast
and dry cast methods of production.
The insert forms a precise cavity to accept the keyed lifting pins. This
assures minimum movement of the lifting device during handling.
The shape of the insert locks the lifting device into the cavity. As lifting
tension is applied, the KEY-LOK Lift Pins rotate 90 for removal.
The KEY-LOK Lift Pin Insert eliminates the necessity of a cold joint in
patching the lift hole allowing immediate backfilling of the structure,
enhancing project quality and safety.
The use of an A-LOK Manhole Lift Bar assures that the Lift Pins stay
perpendicular to the manhole wall while lifting.
PRODUCT REFERENCES
A.) ASTM-C-478
Certified A-LOK lift bar with Choker chains for lifting cones.
The KEY-LOK LIFTING SYSTEM
is designed to provide a safe,
watertight and economical means
of handling precast concrete
structures.
The polypropylene lift pin insert is
installed during the manufac-turing process and becomes an integral part of the structure with a
predetermined thickness of concrete forming a barrier to prevent
infiltration into the structure.
The lift pin and lift bar hardware is designed to provide a safe and
durable means of handling precast concrete structures.
MATERIAL
The KEY-LOK Lift Pin Insert is molded from a copolymer
polypropylene compound.
The Lift Pin and Lift Bar hardware is designed and made to meet
The Code of Federal Regulations: 29 CFR 1926.704(d) and CFR
1926.251(a) (4) for lifting devices. Quality and reliability is
assured through testing each device.
PERFORMANCE STANDARD
The A-LOK Lift Pin's working load is in observance of Federal
Regulation codes 29 CFR 1926. 704 (d) and 29 CFR 1926.251
(a) (4).
Insert
No.
1095
1096
1097
1098
Working
Load/Pin
(lb.)
4500
3400
6500
2000
PRODUCTION INSTRUCTIONS
WARNING: Serious harm or death may result from safety hazards caused by improper use and installation of this product.
Use of this product in applications other than those stated should first be carefully tested prior to general production use. Testing must accurately represent
intended use, with full consideration to all field conditions and factors of safety. The safe working load of this product should always be observed.
PLEASE NOTE: A LIFT BAR SHOWING ANY SIGNS OF DEFORMATION OR WEAKNESS SHOULD BE DISCARDED.
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@a-lok.com
800-822-2565 215-547-3366 215-547-5260 FAX
TM
TM
TM
LH-KWASHER
TM
Key-LOK Washer
LH-1096-T-S
or
LH-1095-T-S (Tube Holder Shaft)
(Steel Collar)
LH-109X-BR-C (center)
or
LH-109X-BR-C-O (offset)
LH-109X-BR-P
(Cam-LOK Lift Insert)
LH-1099-U-P
(Urethane Lift Pin Holder Insert)
LH-1099-U-S
(Installation
Pin T-Bolt)
LI-1098B
Dry Cast 3-1/2 Wall
LI-1096B
Dry Cast 4-1/2 Wall
LI-1095A
Wet Cast
LI-1095B
Dry Cast 5 Wall
LI-1097A
Wet Cast
LI-1097B
Dry Cast 6 Wall
LI-1095BR
Cam-LOK Insert
Dry Cast 5 Wall
STANDARD
REINFORCEMENT
PIGTAIL
REINFORCEMENT
U-SHAPE
REINFORCEMENT
1,200
2,000
2,000
POUNDS
POUNDS
POUNDS
2,000
3,400
3,700
POUNDS
POUNDS
POUNDS
3,000
4,500
4,700
POUNDS
POUNDS
POUNDS
3,600
POUNDS
6,500
POUNDS
6,600
POUNDS
3,000
4,500
4,700
POUNDS
POUNDS
POUNDS
Adjustable Shackles
with Screw Pin to
accomodate 48, 60
and 72 Manholes
Identification Tag
3/4 Hammer-LOK
with Safety Latch
Sling Hook
with Safety Latch
WARNING
Serious harm or death may result from safety hazards caused by improper use or installation of this product.
Use of this product in applications other than those stated should be first carefully tested prior to general
production use. Testing must accurately represent intended use, with full consideration to all field conditions
and factors of safety. The safe working load of this product should always be observed.
PLEASE NOTE: A LIFT BAR SHOWING ANY SIGN OF DEFORMATION OR WEAKNESS SHOULD BE
DISCARDED.
A LOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@a-lok.com
800-822-2565 215-547-3366 215-547-5260 FAX
TM
Patent Pending
HOOP SUPPORTS
HOOP SUPPORTS
This tough, injection molded polypropylene part is designed to hold
hoop steel reinforcement securely in position in the form. Just drill a
1/4" hole in the core and insert the gray hoop steel holder. The steel
hoops are snapped into the cradle on the end of the hoop support
where they are securely held in place during the pour. The serrated
locking mechanism part of the hoop support easily snaps off when
the form is stripped out.
CRADLE
2-1/2"
This product was developed after ASTM C-478 was revised to state,
Traditional welded wire fabric reinforcement could be replaced
with continuous steel hoop reinforcement up and including
48" diameter manhole risers and conical tops.
SERRATED
LOCKING
MECHANISM
MATERIAL
The ALOK HOOP SUPPORTS are made from tough polypropylene.
It is best to store these parts at room temperature for ease of use.
Do not store parts in direct sunlight or cold temperatures.
KEY ADVANTAGES
The ALOK HOOP SUPPORT is an economical method to support hoop
steel reinforcement.
With the rising cost of steel reinforcement now may be the time to
consider using Hoop steel reinforcement for risers and cones, held in
place by ALOK HOOP SUPPORTS. Please review chart below to see
actual savings comparison in 2015.
PRICE COMPARISON (48" Manhole)
Welded Wire Fabric Cage -vs.- Hoop Reinforcing
Section
Savings
28.26 Ft.
$0.084
$2.37
$3.93
$1.56
2'0" Riser
28.26 Ft.
$0.084
$2.37
$7.86
$5.49
3'0" Riser
42.39 Ft.
$0.084
$3.56
$11.79
$8.23
4'0" Riser
42.39 Ft.
$0.084
$3.56
$15.71
$12.15
5'0" Riser
56.52 Ft.
$0.084
$4.75
$19.64
$14.89
6'0" Riser
56.52 Ft.
$0.084
$4.75
$23.57
$18.82
Notes:
1. These price comparisions are strictly raw material (steel reinforcing) costs.
2. Labor to manufacture cage/hoop and spacers in position are not included.
PERFORMANCE STANDARD
The ALOK HOOP SUPPORT meets or exceeds the following ASTM
requirements.
Physical Properties
Metric
English
Comments
Density
Melt Flow
0.902 g/cc
100 g/10 min
0.0326 lb/in3
100 g/10 min
ASTM D792
230C/2.16 kg-L;
ASTM D1238
Mechanical Properties
Metric
English
Comments
27.6 MPa
4.00%
1.45 GPa
4000 psi
4.00%
210 ksi
0.534 J/cm
1.00 ft-lb/in
ASTM D638
ASTM D638
1% Secant,
0.05 in/min;
ASTM D790
73F; ASTM D256
Thermal Properties
Metric
English
Comments
Deflection Temperature
at 9.46 MPa (66 psi)
123 C
253 F
Unannealed;
ASTM D648
INSTALLATION INSTRUCTIONS
Preparing Core to mount hoop supports Best results can be achieved
by: Take care when drilling the 1/4" holes in core for mounting each
ALOK HOOP SUPPORT, to achieve an accurate size hole. Start with a
1/8" pilot hole or use a magnetic drill to help assure accurate size as well
as a clean sharp edge on the drilled hole. Manhole risers and conical tops
up to 24" in height should have no less than two hoops of steel wire.
Suggested: 4 (four) ALOK Hoop Supports for each hoop would require
drilling 8 holes in the core. For heights greater than 24" and up to and
including 48" no less than 3 hoops of steel reinforcement shall be used.
Three hoops will require 12 holes be drilled in the core to hold the 12
hoop supports, 4 for each hoop. For heights between 48" and 72" 4
hoops of reinforcement will be required. See hoop steel detail drawings.
REINFORCEMENT POSITIONING
1. Hoop wire size risers and cones: Steel hoop wire shall have a
minimal cross section diameter of 0.250 inches.
2. Hoop diameters for cones and risers will be such that the hoops are
cast into the middle 1/3 of the wall.
RISERS:
CONES:
3. Hoop position top to bottom risers and cones: A hoop will be located
in each end quarter of the riser or cone with a minimum distance of
1 (one) inch from the shoulder. The 3rd or middle hoop shall be
located from the shoulder of the riser or cone a distance equal to
one-half the section height + or 6 inches.
4. The concrete cover over the hoop reinforcement in the wall section
shall be no less than 3/4".
Refer to ASTM C 478-07 Section 14.5
ANY QUESTIONS REGARDING ALOK HOOP SUPPORT INSTALLATION, PLEASE CALL 1-800-822-2565
2007 A-LOK Products, Inc. Supersedes all previous literature. COVERED BY ISSUED AND/OR PENDING PATENTS
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@a-lok.com
800-822-2565 215-547-3366 215-547-5260 FAX
11/07
TM
KEY ADVANTAGES
Guaranteed alignment of galvanized nut and bolt centers of manhole frame.
The .75 inch square nut is galvanized to prevent corrosion.
In traffic areas, misalignment of frame and structure top is eliminated due to shifting or movement during construction, or during
routine maintenance.
In easement areas, the frame assembly is protected against theft
or vandalism by being firmly secured to the structure.
Precast top sections can be standardized to accept any manhole
frame regardless of bolt centers.
PRODUCT REFERENCES
A.) ASTM C-1244
Standard Test Method For Concrete Sewer Manholes
by the Negative Air Pressure (Vacuum) Test
MATERIAL
The insert is molded from a copolymer polypropylene compound. The
.75 inch square nut is galvanized.
LENGTH
3.125
4.125
6.125
INSERT
ADJUSTMENT
CAPABILITY
1.50
2.00
3.00
INSTALLATION INSTRUCTIONS
PLANT INSTALLATION
FIELD INSTALLATION
1. Prior to placing the grade rings and manhole frame on the concrete structure, the sealing tab is removed from the top of the
ALOK BOLT SLOT to gain access to the .75 inch square nut.
2. An all thread rod is then threaded into .75 inch nut and adjusted
to the proper center to match frame.
3. When loaded holder and inserts have reached their proper position, use trowel to place concrete around inserts and finish top
area.
3. After the grade work and frame are in place, the top nuts are
installed and tightened and excess rod is cut off.
ANY QUESTIONS REGARDING ALOK BOLT SLOT INSERT INSTALLATION, PLEASE CALL 1-800-822-2565
ALOK PRODUCTS INCORPORATED P.O. BOX 1647 697 Main Street Tullytown, PA 19007 www.a-lok.com email: info@a-lok.com
800-822-2565 215-547-3366 215-547-5260 FAX
Safety Procedures
When mixed with a specific quantity of water, the material can expand
10 to 12 times its original volume and cure to a tough, flexible and
elastomeric condition. After completely curing, the AV-202 may exhibit
strength properties of up to 80 psi tensile and 500% elongation.
Table One:
Water : AV-202
Ratio
% AV-202*
20:1
10:1
5:1
5%
10%
20%
Tensile Strength
Elongation
Tear Strength
(kg/cm2)
(%)
(kg/cm2)
100
150
600
15
18
20
120
100
46**
Higher ratios (i.e., greater than 15:1) give lower initial viscosities and
longer gel times but reduce the unconfined compressive strength of the
consolidated material in the grout zone. Such high ratios are primarily
used for short-term erosion control of surface soils.
During the initial reaction stage of Multigrout with water, amines and
carbon dioxide are generated by a reaction with water in the soil or
water injected with the grout pump at the site of the leak to be sealed.
Then, the resultant amines react quickly with an isocyanate group to
form compounds with a three-dimensional structure cross-linked with
urea and biuret linkages. These compounds form a gel which is
insoluble in water.
Table Two:
Chemical Properties
Flash Point
Corrosiveness
Reactivity
ANSI/NSF 61
DRINKING WATER SYSTEM COMPONENTS
88NN
Warranty Statement
The linearity of the rate at which the viscosity of the mixed grout
increases from the time of mixing up to gelation is a second important
factor in determining the degree and types of soil that can be
penetrated. With the AV-202 Multigrout, the viscosity remains low for
the initial 60 to 70% of the gel time and then increases rapidly as the
blend approaches gelation.
AV-202
Table Three:
Temperature
Chemical Properties
continued.
Technical Manual
Viscosity
CPS
104
95
86
77
68
59
50
40
35
30
25
20
15
10
500
1000
2500
3500
5500
9000
14000
Multigrout
EPH
ANSI/NSF 61
DRINKING WATER SYSTEM COMPONENTS
88NN
200C
Non-corrosive
Reacts readily with water
Technical Manual
www.avantigrout.com
AL-02P3
AL-02P6
www.avantigrout.com
AL-02P1
Introduction
General Information
continued.
Instructions
continued.
continued.
Cleanup Procedures
continued.
Table Six:
Ratio Range
Water : Multigrout
General Properties
50% to 20%
12% to 9%
6% to 5%
4% to 3%
2% to 1%
1:1 to 5:1
7:1 to 10:1
16:1 to 20:1
25:1 to 49:1
50:1 to 100:1
Foam
Expansive Gel
Soft Gel
Very Weak Gel
Emulsion
Gel time is defined as the time interval from initial mixing of AV-202
to the point where the blend viscosity is too high for gravity flow.
Table Five:
Water : AV-202
10:1
9:1
8:1
6:1
4:1
2:1
1:1
18.00
14.25
11.00
8.00
4.25
2.50
1.50
Data shows that the permeability of a soil grouted with AV-202 in gel
form is a function of the extent that voids are filled with grout.
Values in the 10-7 to 10-9 cm/sec range should be obtained when
voids are essentially full of grout using the constant head
permeability test method (ASTM D-2434).
Other factors may affect quantities required. These figures are intended
only as a guide.
To clean the entire grouting system, flush grout from system with up
to 5 gallons of AV-208 (Technical Grade Acetone). Pump until
acetone runs clean. DO NOT REUSE.
Ratio
Temperature ( F )
68
80
86
2:1
5:1
8:1
10:1
12:1
14:1
16:1
18:1
20:1
1.00
1.50
2.05
2.75
3.30
4.75
6.25
10.50
15.00
0.50
1.00
1.50
2.00
2.50
3.50
4.60
7.70
11.00
0.35
0.90
1.25
1.40
1.80
2.50
3.20
5.40
7.80
60
50
40
30
20
0
36
General Information
AV-202
Multigrout
AV-202 Multigrout is often used for grouting joints and repairing leaks
in large sanitary and storm sewer pipes by forming a flexible gasket or
plug in the flowing water path. In an uncured form, AV-202 is a
viscous liquid similar in appearance to common honey. When mixed
with a small amount of water, however, the grout expands and rapidly
cures to a tough, flexible, cellular rubber that is essentially unaffected
by sewer environments.
Percentage
Multigrout : Total Volume
Grout - pounds
The form of the final product, whether it is film, gel or foam, is controlled
by the ratio of water to AV-202 Multigrout. For example, a mixture of 1
part Multigrout and from 1 to 5 parts water will produce a product with
the general properties of a foam. A mixture of 1 part Multigrout and
approximately 7 to 10 parts water will result in a resilient gel. A mixture
of 1 part Multigrout and 16 to 20 parts water will result in a soft gel.
Ratios of 1 part Multigrout and 25 to 30 parts water create a very soft
gel. The specific physical properties of AV-202 Multigrout, when
combined with water in various ratios, are depicted later in this manual.
Table Four:
42
48
60
72
84
96
108
120
Some factors which may affect the quantity of AV-202 required are:
1. Original gasketing materials remaining in the joint.
2. Open or off-set condition of the joint.
3. Severity of infiltration or exfiltration at the joint.
4. Type and condition of grouting equipment to be used.
5. Application method used.
Cleanup Procedures
Cleaning
Most day-to-day cleanup and purging of nonhydrated grout (liquid
AV-202 that has not been exposed to water or moisture) from pumps,
fittings, and hoses can be accomplished with AV-208 (Technical Grade
Acetone). Although acetone is preferred, MEK or other solvents are
sometimes used. When using solvents for cleanup, extinguish all
sources of ignition in the area and observe proper precautionary
measures for handling such materials. If small component parts must
be cleaned of cured grout, it is best to disassemble and soak them in a
100% solution of AV-222 Grout Cleaner. (Always use polyethylene
plastic or steel containers for soaking).
Safety Procedures
Please refer to the Avanti AV-202 Multigrout MSDS available online at
www.avantigrout.com.
Exposure
AV-202 Multigrout in nonhydrated or liquid form may cause skin and eye
irritation following direct contact. If AV-202 comes in contact with skin,
it should be washed off with soap and water. Material getting into the
eyes must be flushed out immediately with water and a physician
should be consulted. AV-202 Multigrout should not be ingested.
Before eating, smoking, or drinking liquids, remove protective clothing
such as gloves and coveralls, wash hands with soap and water and
stand away from the immediate work site. DO NOT SMOKE while
working with AV-202 Multigrout. If respiratory difficulties are encountered when working with AV-202 Multigrout, obtain medical attention.
Users should avoid excessive exposure to vapors and keep the work
area sufficiently ventilated to avoid exceeding the toluene diisocyanate
Threshold Limit Value (TLV). Gloves, goggles, respirator, and protective
clothing are recommended when working with this product.
Ventilation
Ventilation is an important aspect of project planning. Small amounts of
toluene diisocyanate (TDI) may be present. A small segment of the
population may be more sensitive to TDI than the norm. A respirator
equipped with an organic vapor cartridge should always be available
and ventilation augmented by blowers or fans when appropriate.
AL-02P4
AL-02P5
Safety Procedures
When mixed with a specific quantity of water, the material can expand
10 to 12 times its original volume and cure to a tough, flexible and
elastomeric condition. After completely curing, the AV-202 may exhibit
strength properties of up to 80 psi tensile and 500% elongation.
Table One:
Water : AV-202
Ratio
% AV-202*
20:1
10:1
5:1
5%
10%
20%
Tensile Strength
Elongation
Tear Strength
(kg/cm2)
(%)
(kg/cm2)
100
150
600
15
18
20
120
100
46**
Higher ratios (i.e., greater than 15:1) give lower initial viscosities and
longer gel times but reduce the unconfined compressive strength of the
consolidated material in the grout zone. Such high ratios are primarily
used for short-term erosion control of surface soils.
During the initial reaction stage of Multigrout with water, amines and
carbon dioxide are generated by a reaction with water in the soil or
water injected with the grout pump at the site of the leak to be sealed.
Then, the resultant amines react quickly with an isocyanate group to
form compounds with a three-dimensional structure cross-linked with
urea and biuret linkages. These compounds form a gel which is
insoluble in water.
Table Two:
Chemical Properties
Flash Point
Corrosiveness
Reactivity
ANSI/NSF 61
DRINKING WATER SYSTEM COMPONENTS
88NN
Warranty Statement
The linearity of the rate at which the viscosity of the mixed grout
increases from the time of mixing up to gelation is a second important
factor in determining the degree and types of soil that can be
penetrated. With the AV-202 Multigrout, the viscosity remains low for
the initial 60 to 70% of the gel time and then increases rapidly as the
blend approaches gelation.
AV-202
Table Three:
Temperature
Chemical Properties
continued.
Technical Manual
Viscosity
CPS
104
95
86
77
68
59
50
40
35
30
25
20
15
10
500
1000
2500
3500
5500
9000
14000
Multigrout
EPH
ANSI/NSF 61
DRINKING WATER SYSTEM COMPONENTS
88NN
200C
Non-corrosive
Reacts readily with water
Technical Manual
www.avantigrout.com
AL-02P3
AL-02P6
www.avantigrout.com
AL-02P1
Introduction
General Information
continued.
Instructions
continued.
continued.
Cleanup Procedures
continued.
Table Six:
Ratio Range
Water : Multigrout
General Properties
50% to 20%
12% to 9%
6% to 5%
4% to 3%
2% to 1%
1:1 to 5:1
7:1 to 10:1
16:1 to 20:1
25:1 to 49:1
50:1 to 100:1
Foam
Expansive Gel
Soft Gel
Very Weak Gel
Emulsion
Gel time is defined as the time interval from initial mixing of AV-202
to the point where the blend viscosity is too high for gravity flow.
Table Five:
Water : AV-202
10:1
9:1
8:1
6:1
4:1
2:1
1:1
18.00
14.25
11.00
8.00
4.25
2.50
1.50
Data shows that the permeability of a soil grouted with AV-202 in gel
form is a function of the extent that voids are filled with grout.
Values in the 10-7 to 10-9 cm/sec range should be obtained when
voids are essentially full of grout using the constant head
permeability test method (ASTM D-2434).
Other factors may affect quantities required. These figures are intended
only as a guide.
To clean the entire grouting system, flush grout from system with up
to 5 gallons of AV-208 (Technical Grade Acetone). Pump until
acetone runs clean. DO NOT REUSE.
Ratio
Temperature ( F )
68
80
86
2:1
5:1
8:1
10:1
12:1
14:1
16:1
18:1
20:1
1.00
1.50
2.05
2.75
3.30
4.75
6.25
10.50
15.00
0.50
1.00
1.50
2.00
2.50
3.50
4.60
7.70
11.00
0.35
0.90
1.25
1.40
1.80
2.50
3.20
5.40
7.80
60
50
40
30
20
0
36
General Information
AV-202
Multigrout
AV-202 Multigrout is often used for grouting joints and repairing leaks
in large sanitary and storm sewer pipes by forming a flexible gasket or
plug in the flowing water path. In an uncured form, AV-202 is a
viscous liquid similar in appearance to common honey. When mixed
with a small amount of water, however, the grout expands and rapidly
cures to a tough, flexible, cellular rubber that is essentially unaffected
by sewer environments.
Percentage
Multigrout : Total Volume
Grout - pounds
The form of the final product, whether it is film, gel or foam, is controlled
by the ratio of water to AV-202 Multigrout. For example, a mixture of 1
part Multigrout and from 1 to 5 parts water will produce a product with
the general properties of a foam. A mixture of 1 part Multigrout and
approximately 7 to 10 parts water will result in a resilient gel. A mixture
of 1 part Multigrout and 16 to 20 parts water will result in a soft gel.
Ratios of 1 part Multigrout and 25 to 30 parts water create a very soft
gel. The specific physical properties of AV-202 Multigrout, when
combined with water in various ratios, are depicted later in this manual.
Table Four:
42
48
60
72
84
96
108
120
Some factors which may affect the quantity of AV-202 required are:
1. Original gasketing materials remaining in the joint.
2. Open or off-set condition of the joint.
3. Severity of infiltration or exfiltration at the joint.
4. Type and condition of grouting equipment to be used.
5. Application method used.
Cleanup Procedures
Cleaning
Most day-to-day cleanup and purging of nonhydrated grout (liquid
AV-202 that has not been exposed to water or moisture) from pumps,
fittings, and hoses can be accomplished with AV-208 (Technical Grade
Acetone). Although acetone is preferred, MEK or other solvents are
sometimes used. When using solvents for cleanup, extinguish all
sources of ignition in the area and observe proper precautionary
measures for handling such materials. If small component parts must
be cleaned of cured grout, it is best to disassemble and soak them in a
100% solution of AV-222 Grout Cleaner. (Always use polyethylene
plastic or steel containers for soaking).
Safety Procedures
Please refer to the Avanti AV-202 Multigrout MSDS available online at
www.avantigrout.com.
Exposure
AV-202 Multigrout in nonhydrated or liquid form may cause skin and eye
irritation following direct contact. If AV-202 comes in contact with skin,
it should be washed off with soap and water. Material getting into the
eyes must be flushed out immediately with water and a physician
should be consulted. AV-202 Multigrout should not be ingested.
Before eating, smoking, or drinking liquids, remove protective clothing
such as gloves and coveralls, wash hands with soap and water and
stand away from the immediate work site. DO NOT SMOKE while
working with AV-202 Multigrout. If respiratory difficulties are encountered when working with AV-202 Multigrout, obtain medical attention.
Users should avoid excessive exposure to vapors and keep the work
area sufficiently ventilated to avoid exceeding the toluene diisocyanate
Threshold Limit Value (TLV). Gloves, goggles, respirator, and protective
clothing are recommended when working with this product.
Ventilation
Ventilation is an important aspect of project planning. Small amounts of
toluene diisocyanate (TDI) may be present. A small segment of the
population may be more sensitive to TDI than the norm. A respirator
equipped with an organic vapor cartridge should always be available
and ventilation augmented by blowers or fans when appropriate.
AL-02P4
AL-02P5
Introduction
General Information
continued.
Instructions
continued.
continued.
Cleanup Procedures
continued.
Table Six:
Ratio Range
Water : Multigrout
General Properties
50% to 20%
12% to 9%
6% to 5%
4% to 3%
2% to 1%
1:1 to 5:1
7:1 to 10:1
16:1 to 20:1
25:1 to 49:1
50:1 to 100:1
Foam
Expansive Gel
Soft Gel
Very Weak Gel
Emulsion
Gel time is defined as the time interval from initial mixing of AV-202
to the point where the blend viscosity is too high for gravity flow.
Table Five:
Water : AV-202
10:1
9:1
8:1
6:1
4:1
2:1
1:1
18.00
14.25
11.00
8.00
4.25
2.50
1.50
Data shows that the permeability of a soil grouted with AV-202 in gel
form is a function of the extent that voids are filled with grout.
Values in the 10-7 to 10-9 cm/sec range should be obtained when
voids are essentially full of grout using the constant head
permeability test method (ASTM D-2434).
Other factors may affect quantities required. These figures are intended
only as a guide.
To clean the entire grouting system, flush grout from system with up
to 5 gallons of AV-208 (Technical Grade Acetone). Pump until
acetone runs clean. DO NOT REUSE.
Ratio
Temperature ( F )
68
80
86
2:1
5:1
8:1
10:1
12:1
14:1
16:1
18:1
20:1
1.00
1.50
2.05
2.75
3.30
4.75
6.25
10.50
15.00
0.50
1.00
1.50
2.00
2.50
3.50
4.60
7.70
11.00
0.35
0.90
1.25
1.40
1.80
2.50
3.20
5.40
7.80
60
50
40
30
20
0
36
General Information
AV-202
Multigrout
AV-202 Multigrout is often used for grouting joints and repairing leaks
in large sanitary and storm sewer pipes by forming a flexible gasket or
plug in the flowing water path. In an uncured form, AV-202 is a
viscous liquid similar in appearance to common honey. When mixed
with a small amount of water, however, the grout expands and rapidly
cures to a tough, flexible, cellular rubber that is essentially unaffected
by sewer environments.
Percentage
Multigrout : Total Volume
Grout - pounds
The form of the final product, whether it is film, gel or foam, is controlled
by the ratio of water to AV-202 Multigrout. For example, a mixture of 1
part Multigrout and from 1 to 5 parts water will produce a product with
the general properties of a foam. A mixture of 1 part Multigrout and
approximately 7 to 10 parts water will result in a resilient gel. A mixture
of 1 part Multigrout and 16 to 20 parts water will result in a soft gel.
Ratios of 1 part Multigrout and 25 to 30 parts water create a very soft
gel. The specific physical properties of AV-202 Multigrout, when
combined with water in various ratios, are depicted later in this manual.
Table Four:
42
48
60
72
84
96
108
120
Some factors which may affect the quantity of AV-202 required are:
1. Original gasketing materials remaining in the joint.
2. Open or off-set condition of the joint.
3. Severity of infiltration or exfiltration at the joint.
4. Type and condition of grouting equipment to be used.
5. Application method used.
Cleanup Procedures
Cleaning
Most day-to-day cleanup and purging of nonhydrated grout (liquid
AV-202 that has not been exposed to water or moisture) from pumps,
fittings, and hoses can be accomplished with AV-208 (Technical Grade
Acetone). Although acetone is preferred, MEK or other solvents are
sometimes used. When using solvents for cleanup, extinguish all
sources of ignition in the area and observe proper precautionary
measures for handling such materials. If small component parts must
be cleaned of cured grout, it is best to disassemble and soak them in a
100% solution of AV-222 Grout Cleaner. (Always use polyethylene
plastic or steel containers for soaking).
Safety Procedures
Please refer to the Avanti AV-202 Multigrout MSDS available online at
www.avantigrout.com.
Exposure
AV-202 Multigrout in nonhydrated or liquid form may cause skin and eye
irritation following direct contact. If AV-202 comes in contact with skin,
it should be washed off with soap and water. Material getting into the
eyes must be flushed out immediately with water and a physician
should be consulted. AV-202 Multigrout should not be ingested.
Before eating, smoking, or drinking liquids, remove protective clothing
such as gloves and coveralls, wash hands with soap and water and
stand away from the immediate work site. DO NOT SMOKE while
working with AV-202 Multigrout. If respiratory difficulties are encountered when working with AV-202 Multigrout, obtain medical attention.
Users should avoid excessive exposure to vapors and keep the work
area sufficiently ventilated to avoid exceeding the toluene diisocyanate
Threshold Limit Value (TLV). Gloves, goggles, respirator, and protective
clothing are recommended when working with this product.
Ventilation
Ventilation is an important aspect of project planning. Small amounts of
toluene diisocyanate (TDI) may be present. A small segment of the
population may be more sensitive to TDI than the norm. A respirator
equipped with an organic vapor cartridge should always be available
and ventilation augmented by blowers or fans when appropriate.
AL-02P4
AL-02P5
Safety Procedures
When mixed with a specific quantity of water, the material can expand
10 to 12 times its original volume and cure to a tough, flexible and
elastomeric condition. After completely curing, the AV-202 may exhibit
strength properties of up to 80 psi tensile and 500% elongation.
Table One:
Water : AV-202
Ratio
% AV-202*
20:1
10:1
5:1
5%
10%
20%
Tensile Strength
Elongation
Tear Strength
(kg/cm2)
(%)
(kg/cm2)
100
150
600
15
18
20
120
100
46**
Higher ratios (i.e., greater than 15:1) give lower initial viscosities and
longer gel times but reduce the unconfined compressive strength of the
consolidated material in the grout zone. Such high ratios are primarily
used for short-term erosion control of surface soils.
During the initial reaction stage of Multigrout with water, amines and
carbon dioxide are generated by a reaction with water in the soil or
water injected with the grout pump at the site of the leak to be sealed.
Then, the resultant amines react quickly with an isocyanate group to
form compounds with a three-dimensional structure cross-linked with
urea and biuret linkages. These compounds form a gel which is
insoluble in water.
Table Two:
Chemical Properties
Flash Point
Corrosiveness
Reactivity
ANSI/NSF 61
DRINKING WATER SYSTEM COMPONENTS
88NN
Warranty Statement
The linearity of the rate at which the viscosity of the mixed grout
increases from the time of mixing up to gelation is a second important
factor in determining the degree and types of soil that can be
penetrated. With the AV-202 Multigrout, the viscosity remains low for
the initial 60 to 70% of the gel time and then increases rapidly as the
blend approaches gelation.
AV-202 Multigrout
AV-202
Table Three:
Temperature
Chemical Properties
continued.
Technical Manual
Viscosity
CPS
104
95
86
77
68
59
50
40
35
30
25
20
15
10
500
1000
2500
3500
5500
9000
14000
Multigrout
EPH
ANSI/NSF 61
DRINKING WATER SYSTEM COMPONENTS
88NN
200C
Non-corrosive
Reacts readily with water
Technical Manual
www.avantigrout.com
AL-02P3
AL-02P6
www.avantigrout.com
AL-02P1
HYDROPHOBIC FOAMS
Viscosity
AV-248 Flexseal/AV-249
Low cP 150-250 cP
Standard 550-830 cP
Expansion: 400-600%
High cP 1200 200 cP
Ratio: See TDS
AV-260 Fusion Grout/AV-261
300-400 cP
Expansion: 1500-2000%
Ratio: See TDS
AV-275 Soilgrout/AV-276
Expansion: 1500-2000%
Ratio: See TDS
120-220 cP
Expansion: 1500-2000%
Ratio: See TDS
25-100 cP
Description
General Uses
5-Gallon Pail
Catalysts: Low cP: 32 oz.
Standard: 16 oz.
High cP: 25 oz.
5-Gallon Pail
Catalyst: 32 oz.
Soil stabilization
Fill voids
Stop leaks in below-grade structures
Probe and curtain grouting
5-Gallon Pail
Catalyst: 32 oz.
Soil stabilization
Fill voids
Stop leaks in below-grade structures
Probe and curtain grouting
5-Gallon Pail
Catalyst: 64 oz.
AV-280 Hydrofoam/AV-281
Expansion: 1500-2000%
Ratio: See TDS
5-Gallon Pail
Catalyst: 13 oz.
AV-290 Fast-Set
Expansion: 1500-2000%
Ratio: No Water Required
A 50-150 cP Dual component, MDI-based hydroB 100-300 cP phobic polyurethane resin designed to
fill large voids where high water flow is
present and reacts in seconds.
Single component, polyurethane designed
20-30 cP
to permeate and stabilize various types
of soil. Increases load bearing capacity
of permeable soil by increasing cohesion
between soil by filling void areas.
Manholes
Storm and drain culverts
Cut off high water ows
Probe grouting
Tube-a-manchette grouting
Soil Stabilization
5-Gallon Pail
Catalyst: 25 oz.
5-Gallon Pail
1-Gallon Container
Cartridge
Expansion: 1500-2000%
Ratio: See TDS
HYDROPHILIC FOAMS
AV-202 Multigrout*
Expansion: 400-600%
Water to Resin Ratio - 1:1-12:1
AV-202-LV Multigrout LV
Expansion: 400-600%
Water to Resin Ratio - 1:1-10:1
AV-315 Microfoam
650-800 cP
5-Gallon Pail
1-Gallon Container
Cartridge
50-200 cP
5-Gallon Pail
1-Gallon Container
350-750 cP
5-Gallon Pail
1-Gallon Container
350-750 cP
Expansion: 400-600%
Water to Resin Ratio: 1:1
AV-330 Safeguard*
Expansion: 400-600%
Water to Resin Ratio: 1:1
AV-333 Injectaflex
Expansion:400-600%
Water to Resin Ration: 1:1
5-Gallon Pail
1-Gallon Container
Cartridge
CEMENTITIOUS GROUT
Ultrafine Cement (avg. 3.5 microns)
Expansion: None
Ratio: See TDS
Microfine Cement (avg. 7 microns)
Expansion: None
Ratio: See TDS
Viscosity
Description
General Uses
Seal mainlines/laterals/manholes
Contain hazardous waste
Waterproof underground structures
Soil stabilization
Waterstop: tunnels, dams, mines
Liquid
Tote - Net wt: 2,300 lbs.
Drum - Net wt: 130 lbs.
Granular
50 lb. bag (24 bags/pallet)
3-4 cP
(in solution)
N/A
N/A
LIFTING FOAMS
AV-600 SureLift/Fast and Slow Version
Expansion: 1500-2000%
Ratio: 1:1
A 475 cP
B 200 cP
URETHANE GELS
AV-254 Gelseal
Expansion: Slight
Water to Resin Ratio: 8:1
AV-350 Multigel
5-Gallon Pail
55-Gallon Drum
5-Gallon Pail
Rubber coating
Fill cracks
Fill joints
Sprayable, injectable, trowelable versions
55-Gallon Drum
5-Gallon Pail
Dual Cartridge
Expansion: Slight
Water to Resin Ratio: 8:1
ELASTOMERS
AV-200 Duraset
Expansion: None
Ratio: See TDS
AUXILIARY PRODUCTS
Injectors & Couplers
Pumps & Hoses
Injection Hose Kit
Oakum
Resin Rod
Catalysts
PACKAGING OPTIONS
ROUND INSERTS
SQUARE INSERTS
SPECIFICATIONS:
Insert meets the requirements of ASTM C-478 section 16.
Exceeds the performance test procedures of ASTM C-497 section 10.
Florida is a land of superlatives world's brightest sunshine, world's most beautiful beaches, and on and on.
Now, thanks to recent construction at the Dixie Landings Resort, Florida claims another record too. It's now the site of the world's largest
flexible pipe to manhole seal.
Construction began last year on the Dixie Landings Resort Community Phase 1. The project in Lake Buena Vista, Fla., was designed by the
Boyle Engineering Corporation of Orlando.
Phillips & Jordan Incorporated of Knoxville, Tenn., submitted the low bid for Phase I of the project. Construction of the storm drainage for this
phase of the project involved the installation of 184 storm sewer structures and more than 20,500 linear feet of storm drainage pipe in sizes
of 8 in. PVC up to 84 in. RCP. The work involved depths exceeding 14 vertical feet.
Plans called for phase I of the project be constructed on a very tight construction schedule which required the storm sewer structures to be
delivered, excavated, installed and backfilled within 90 days from the first shipment. Phillips &Jordan choose Atlantic Concrete Products of
Sarasota, Fla. , as the supplier of the precast drainage structures and specified that the A-LOK STM Connector manufactured by ALOK
Products of Tullytown, Penn., be installed in every location possible.
Included in the 184 storm drainage structures were five special structures to accommodate direction changes of the 1040 lineal feet of 84 in.
reinforced concrete pipe. Reinforced concrete pipe for this project was supplied by Joelson Concrete Pipe Company. These five structures
were in excess of 13.5 ft. deep and were located in an area with a water table that was approximately one foot below finished grade.
Phillips & Jordan and their project manager Jerry Martin were concerned with the installation time and the watertightness when using structures with conventional grouted pipe connections. Atlantic Concrete Products solved this problem by custom designing five structures with
the pipes entering on a flat wall surface. These were rectangular, trapezoidal and pentagonal structures designed to accommodate the large
84 in. concrete pipe while keeping the lifting weight minimal.
Atlantic Concrete then asked ALOK Products to furnish the largest rubber storm pipe connector to date. The A-LOK STM Connector was
designed to accommodate the 84 in. reinforced concrete pipe with a 100 in. outside diameter. This would speed the installation and ensure
watertightness.
A-LOK met the challenge and was able to design and furnish A-LOK STM mandrels and gaskets to meet the precaster's delivery schedule.
The first structure for the 84 in. line was delivered last May, and within 90 minutes the influent and effluent pipes were installed and the structure ready for backfill. Overall, Phillips &Jordan was able to complete the installation in 75 days, 15 days ahead of schedule.
The Wesmere-Phase I project is located in Orange County and is owned by Arvida/JMB Partners-II Inc. The
system was designed by Bowyer-Singleton and Associates and installed by Premier Development of Central
Florida.
The project includes 87 storm structures varying in depth from 4 feet to 14.5 feet. The structure sizes range
from 4 diameter through 8 diameter round and from 36 to 80 square. All storm sewer structures were
manufactured by Atlantic Concrete Products to meet Florida D.O.T. specifications. The pipe was
manufactured by Hydro-Conduit Corporation and ranges in size from 15 RCP through 66 RCP.
The A-LOK STM storm sewer gaskets were placed in any structure where the invert elevation and the pipe
angle permitted the use of the gasket. Some structures were manufactured using one gasket and one hole.
Steve Sowards of Premier Development felt that he was getting a better job by at least having the single
gasket in the structure.
In addition to the storm structures, there are also 54 sanitary manholes and a lift station on the project. The
depth of the sanitary sewer manholes were supplied with precast inverts and the A-LOK pipe-to-manhole
sanitary connector. In order to increase efficiency, the drop manholes were built with precast
drop connections and precast drop riser sections were utilized.
For more information, please contact A-LOK Products.
Reprinted from: The Florida Specifier
A state-of-the-art corrosion resistant plastic liner, introduced by Atlantic Concrete Products, Inc. is
designed to line concrete sewer structures for compatible service life equal to PVC pipe or PVC lined pipe.
Dura-Plate 100 Liner is specifically designed for use in sanitary manholes and may soon replace
ineffective interior coatings and eliminate most of the field labor and human error common with other lining
methods. This will enable engineers to design with standard walls, since it is more economical to prevent
deterioration than to design for it with additional wall thickness (sacrificial concrete).
The liner is made of semi-rigid thermo plastic and is formed to fit the manhole contour. Ribs and formed
into the sheet to be integrally and securely cast into the concrete structure.
This product culminated ten years of research and development by Atlantic Concrete working jointly with ALOK Products, Inc. to create a structure that will perform and endure in the Florida climate. The liner
assures long service life under severe conditions being resistant to H2S acids, alkalis and salts which attack
sewer systems.
Atlantic concrete is one of the leading producers of underground wastewater structures in the Eastern
United States and A-LOK Products is nationally recognized as a leader in engineering, research and
development of innovative watertight connectors and other rubber and plastic accessories for the
wastewater industry.
A-LOK Products, Inc. manufactures a full line of: pipe-to-manhole flexible connectors; safe, non-leak lift
devices; damage resistant end joints; watertight joint gaskets; precast outside drops and corrosive
resistant PVC liner.
For more information please contact A-LOK Products, Inc.
#3 BAR DIAMETER
NOMINAL DIAMETER/AREA
10 mm (71.26 mm2)
3/8 in (.110 in2)
LENGTHS
Up to 20 ft
WEIGHT
.09 lbs/ft
GUARANTEED TRANSVERSE
SHEAR CAPACITY ASTM 7617
HERE TO STAY
APPLICATIONS
PRODUCT FEATURES
GATORBAR OFFERS
173 MPa
25.1 ksi
Reduced injury - Labor will carry and place 7X less weight per job,
reducing repetitive lifting injuries and other bodily strain.
< .5%
FIBER CONTENT
80% by weight
CONTACT US
A-LOK Products, Inc
697 Main St. | PO Box 1647
Tullytown, PA 19007
(215) 547-3366
info@a-lok.com
www.a-lok.com