FAT RTU Test Book

For Lucy RMU - TRM

RTU S/N

____________ ___________

FAT-TRM_2

1 of 15

Table of Contents
1 Introduction... ......7
1.1 RTU Testing/Commissioning Definitions..........7
1.1.1 Aims of the RTU FAT....7
1.1.2 Fundamentals of the Test....7
1.1.3 RTU FAT...8
1.1.4 Test Equipments.8
1.1.5 Recording of Tests..8
1.1.6 Associated Test Documentation..9
1.2 Test Details........10
1.2.1 RTU Signal Test Procedure..10
2 RTU FAT Test sheets.11
2.1 RTU Module Configuration Checks11
2.2 RTU Cubicle....11
2.3 Time Synchronization......12
2.4 RTU Software/Parameter Versions.13
2.5 Status indications at the RTU Module.....13
2.6 Normal operation from Local Control panel including Hit & Run
Function..14
2.7 Record of Remarks....15

Appendix 1 : RTU FAT Analogue Measurements Test Sheets

Appendix 2 : RTU 1/O Connection Schedule
Appendix 3 : Cables Overview

FAT-TRM_2

2 of 15

1 Introduction
The following are the step-by-step procedure involved in testing and
commissioning the RTU signals from the SCADA terminals to checking
the IEC messages up to the RTU output to the communication interface.
1.1 RTU Testing/Commissioning Definitions
1.1.1 Aims of the RTU FAT
The purpose of this document is to describe the test procedures to be
carried out to provide sufficient evidence of correct configuration, testing
and commissioning of the Remote Terminal Unit.
The Tests shall be performed by Lucy Personnel and are witnessed by the
customer or his nominated representative. Each test (or sequence of tests)
will be signed upon completion by the Lucy Test Engineer and the
present witnesses.
The primary intention of this document for testing is to guide the engineer
in testing all areas of the RTU and associated I/O signals.
1.1.2 Fundamentals of the Test
Any of the following tests that cannot be performed during the RTU FAT
shall be performed during final commissioning.
The RTU FAT will verify the correct IEC address used for the Control
Centre communication using the protocol test kit (ASE) as per the RTU
I/O connection diagram.

FAT-TRM_2

3 of 15

1.1.3 RTU Factory Acceptance Test

The RTU FAT will generally cover the following:
Verification of RTU Hardware.
Verification and Recording of installed RTU Firmware Versions.
Verification of Digital signals from control panel via DMS IFC to the
RTU.
Verification of Analogue signals from output of CT via DMS IFC to
the RTU.
Verification of IEC messages as per the RTU I/O connection diagram.
Verification or remote Timer Synchonization.
1.1.4 Test Equipments
The test equipments generally consist of the following:
1 Laptop PC with ASE IEC-101/104 protocol test software,
1 CT Secondary Current Injection Kit
Multimeter(s)
1.1.5 Recording of Tests
All test results shall be recorded on the associated test documentation and
their attachments as applicable. A correct test shall be recorded on the
record sheets by placing a tick next to the appropriate data in each row
and in each column on each sheet. Once the sheet has all data ticked it
shall be signed in the bottom right corner to show that no more tests are
required.

FAT-TRM_2

4 of 15

1.1.6 Associated Test Documentation

Generally a set of following documents will be used for reference and
conducting the testing and commissioning of the RTU.
Title
Analogue measurement test sheet. (Appendix 1)
RTU I/O connection diagram (Appendix 2)
Cables Overview (Appendix 3)

FAT-TRM_2

5 of 15

1.2

Test Details

This section defines the hardware and software that are used as part
of FAT and the method by which the test equipment will be employed.
1.2.1 RTU Signal Test Procedure
Testing will be performed using a combination of simulation and test
equipments.
Alarms and Indications will be simulated from the associated
disconnecting DMS IFC terminals to verify signal transfer to the
Digital Inputs of the RTU.
Commands from the RTU will be measured at the associated
disconnecting DMS IFC terminals to verify the correct command.
Analogue inputs will be simulated by an adjustable current
simulator/CT Secondary current injection kit and will be injected via
the associated disconnecting DMS IFC terminals for the feeder under
test.
The IEC 101/104 protocol analyzer (ASE) will be used to verify the
RTU processing of the above signals as messages on the
communication port.

FAT-TRM_2

6 of 15

RTU FAT Test sheets

2.1

RTU Module Configuration Checks

The RTU Module configuration will be checked for the number of
bays (switch/CB) as per the TRM/QRM stations.

2.2

RTU Cubicle
RTU S/N: _______________________
Substation Name: _______________________
Switchgear S/N: _______________________

The list below mentioned the main items to be checked as part of FAT.
Cabinet features
Checks
Remarks
RMU Type TRM/QRM:________
Door Fastening
Check that the panel is fully secured to
the wall
Check that the panel door can be fully
opened
Cable inlet
Cable Marking & Identification as per
cable schedule & cable overview.
Battery: S/N
Battery Type & Rating:
Check Battery is correctly connected
Check there no cracks and leakage of
Batteries
Power supply 230 VAC terminal
Mac Address:
RTU IP Address:

O.K
O.K
O.K
O.K
O.K
O.K

O.K
O.K
O.K
O.K

O.K
O.K
O.K

The below signature confirms that the test results were within the
specified boundaries and that no relevant errors were found.
Signature:

Signature:

Signature:

(LUCY)

(CONSULTANT)

(ADDC)

FAT-TRM_2

7 of 15

Date:

2.3

Time Synchronization

Actions
1. Check that the RTU is in
operation and the RTU does
not have correct time
displayed prior to the test.
2. Issue time Sync. Command
from ASE protocol test PC.

Status

3. Check that the IEC protocol is

stamped with accurate time
(whole time stamp) when signals
are simulated on the RTU and
alternatively verify the event log
for the synchronized time.

Remarks

O.K

(check in events log)

O.K

(Simulate master
GI_Clocksync test)

from

O.K

The below signature confirms that the test results were within the
specified boundaries and that no relevant errors were found.

Signature:

Signature:

Signature:

(LUCY)

(CONSULTANT)

(ADDC)

FAT-TRM_2

8 of 15

Date:

2.4

RTU Software / Parameter Versions

The following tables shall identify the installed RTU Firmware/Software

versions used during the test.

Item
1
2
3
4
5

2.5

Description
CPU board (firmware/ARM) Version
Control board Version RTU CTR
RTU ANL
Expansion Relay Version
Configuration Version
Gemini RTU Setup Version

Version Number

Status indications at the RTU Module

Check the LED indications located on the control panel HMI.

Description
All blinking

Colour
Green/Red

Checked
O.K

With all LEDs flashing the RTU software watchdog has tripped out,
this will happen for 10 seconds on startup and then after if the control
unit software has halted
For Normal Operation all LEDs are glowing steady.

FAT-TRM_2

9 of 15

2.6

Normal operation from Local Control panel including Hit &

Run function

For testing purpose DMS IFC Terminal will be isolated & Dummy relay
(with deactivated switching contacts) will be used.
Actions
Status
Remarks

O.K
1. RTU is in normal Operation.
Move Local/Remote switch into
local mode. Verify actual status
of LBS/CB to be used for the
test.
O.K
2. Set & Note the setting for local
Manoeuvre Delay (Hit &
Run):_______ Sec
O.K
3. Press Open or Close command
button on local panel for the Bay
to be tested (without pressing
Control enable button at the
same time). Local command
should not be executed.
O.K
4. Press Open or Close command
and Control enable button on
local panel simultaneously for the
Bay to be tested. Local command
should be executed.
O.K
5. Confirm the functionality of Hit
& Run, corresponding to setting
in item no 2 above.
O.K
6. Check for all LBS & CB for
various operations.
(Dummy relay tested via RTU
configurator)
The below signature confirms that the test results were within the
specified boundaries and that no relevant errors were found.
Signature:

Signature:

Signature:

(LUCY)

(CONSULTANT)

(ADDC)

FAT-TRM_2

10 of 15

Date:

2.7

Record of Remarks

In the summary list, items shall be entered that have been tested, but the
test result is not in line with the FAT test document.
Item

Description

Code

Action

Date

The below signature confirms that the test results were within the
specified boundaries and that no relevant errors were found.

Signature:

Signature:

Signature:

(LUCY)

(CONSULTANT)

(ADDC)

FAT-TRM_2

11 of 15

Date:

Appendix 1
RTU FAT Analogue Measurement test Sheets
Substation Name :
Bay Type
: TRANSFORMER FEEDER
Bay No
:

Current: From Direct Secondary injection.

% current
AC mA
Expected
Actual
Injected
INPUT
Scaled Value Value
0
0.00
0
50
0.50
750
100
1.00
1500

CT RATIO: 150/1A
Accuracy Remarks

Note: Expected scaled value will be filled in as per the RTU Analogue
input configuration prior to the test, as applicable for bay type.
Date
Name
Signature
Date

FAT-TRM_2

ADDC

PB POWER

12 of 15

LUCY

Appendix 2
RTU I/O Connection Schedule
Cable Schedule - RTU to Switchgear
CABLE [1]
Connections For TRM & QRM Version with 19 Way Umblical Cable :GEMINI
V2.0
RTU
Terminal
No

Umblical
Cable
Core No

TB1 +24VS
TB1 - 0VS
TB1 -DO 1B
TB1 -DO 2B

A
B
C
D

K5/1&K5/2
K22/1&K22/2
K10/1
K12/1

1 &15
2 &16
3
4

TB1 -DI 2A
TB1 -DI 1A
TB1 -DI 1B

E
F
G

L4/1
L5/1
L3/1

8
9
7

TB2 -DI 19A

TB2 -DI 19B
TB1 -DO 5B
TB1 -DO 6B
TB1 -DI 6A
TB1 -DI 5B
TB1 -DI 5A
TB1 -DI 6B
-

H
J
K
L
M
N
P
R
S
T
U
V

L63/1
L61/1
K10/2
K12/2
L4/2
L3/2
L5/2
-

66/80
64/78
17
18
22
21
23
-

RMU MB
Terminal No

Description

`+'24V DC ( Switched)
` 0V DC
K01 Open command
K01 Close command
K01 Close Indication
K01 Open Indication
K01 Common Indication

NO
NO
-

K01/K03 Earth Fault Indicator

K01/K03 Earth Fault Indicator Common
K03 Open command
K03 Close command
K03 Close Indication
K03 Common Indication
K03 Open Indication
Spare
Spare
Spare
Spare
Spare

NO
NO
NO
NO
NO
-

Note :Connection of DI 19 is made at the expansion Module.

K5/1 & K5/2 are linked in the marshaling box.
K22/1 & K22/2 are linked in the marshaling box.
H is connected to [66] for K01 and [80] for K03
J is connected to [64] for K01 and [78] for K03

FAT-TRM_2

Non
Alarm
/
Non
Active
State
NO
NO

13 of 15

IEC
Address

41.1.112
41.1.12

41.1.31
/ 41.3.31
41.3.112
41.3.12
41.3.12

Remarks

Cable Schedule - RTU to Switchgear

CABLE [2]
Connections For TRM & QRM Version with 19 Way Umblical Cable :GEMINI
V2.0
RTU
Terminal
No

Umblical
Cable
Core No

TB1+24VP
TB1 - 0VP
TB1 -DO 3B
TB1 -DO 4B
TB1 -DI 4A
TB1 -DI 3A
TB1 -DI 3B
TB2 -DI 20A
TB2 -DI 20B
TB1 -DI 10B
TB1 -DI 10A
TB1 -DI 9B
TB1 -DI 9A
TB1 -AI 13A
TB1 -AI 13B

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V

RMU MB
Terminal No

K1
K2
L4/3
L5/3
L3/3
L31
L30
RL03
RL02
RL13
RL11
D30
D130

41

Description

`+24Vdc (Permenant)

139/143/160 ` 0 Vdc
42
34
35
33
44
43
95
93
98
96
122
124

K02 Open Command

Spare
K02 Close Indication
K02 Open Indication
K02 Common Indication
SF6 Pressure Low
SF6 Pressure Low Common
Spare
Spare
K02 Protection Relay Failure Common
K02 Protection Relay Failure
K02 Overcurrent/Earth fault trip Common
K02 Overcurrent/Earth fault trip
Spare
K02 Y Phase CT
Spare
K02 Y Phase CT

Note :Connection of DI 20 is made at the expansion Module.

FAT-TRM_2

14 of 15

Non
Alarm
/
Non
Active
State
NO
NO
NO
NO
NO
NO
-

IEC Address

42.2.104
42.2.1
30.0.41

42.2.247

42.2.205
42.2.132

Remarks

Appendix 3
Cable Overview

Cable
tag

From

To

Description

W500
W501
W101
W102

LV power supply
MCB Box
RTU Panel
RTU Panel

MCB Box
RTU Panel
DMS IFC
DMS IFC

Incoming LV Supply
Outgoing LV supply
Cable 1: MV Switchgear Control & Monitoring (Umbilical cable)
Cable 2: MV Switchgear Control & Monitoring (Umbilical cable)

FAT-TRM_2

15 of 15