Beruflich Dokumente
Kultur Dokumente
Document Number
2014-4968-1L-1002
09-07-15
TTTP
03-07-15
TTTP
Rev.
Date
Purpose of Issue
Prepare
d
VTH/DV
T
VTH/DV
T
Checked
BCAD
ND Khoa
BCAD
ND Khoa
Approval
PTSC MC
Review
CLJOC
Approva
l
N
o.
Rev
.
No.
Content of Revision
Date of
Revision
05-02-15
03-07-15
09-07-15
Page No.: 3 of 59
TABLE OF CONTENTS
1.0
INTRODUCTION
1.1
DESCRIPTION OF FACILITIES
1.2
DOCUMENT PURPOSE
1.3
1.4
REFERENCES
2.0
GENERAL REQUIREMENT
10
2.1
10
2.2
TECHNICAL INTERGRITY
11
2.3
DESIGN LIFE
11
2.4
CONFLICT RESOLUTION
11
2.5
UNITS OF MEASUREMENT
12
2.6
AREA CLASSIFICATION
12
3.0
SCOPE OF WORK
12
3.1
12
3.2
16
4.0
16
4.1
16
4.2
20
4.3
26
4.4
28
4.5
COALESCER FILTERS
29
4.6
REFRIGERANT PIPING
30
4.7
DRAIN PIPING
30
4.8
PIPING INSULATION
31
4.9
SOUND ATTENUATORS
31
4.10
DUCTWORKS SYSTEM
32
4.11
DUCT INSULATION
36
4.12
37
4.13
FIRE DAMPERS
38
4.14
40
Page No.: 4 of 59
4.15
BACKDRAFT DAMPERS
42
4.16
42
4.17
42
4.18
43
4.19
43
4.20
44
4.21
48
4.22
50
5.0
ELECTRICAL REQUIREMENTS
52
5.1
GENERAL
52
5.2
52
5.3
52
5.4
53
6.0
STRUCTURAL REQUIREMENTS
53
7.0
CABLES INTERFACE
54
8.0
PAINTING
54
9.0
54
10.0
WEIGHT CONTROL
57
11.0
57
11.1
SPARE PARTS
57
11.2
SPECIAL TOOLS
58
12.0
MARKING
58
12.1
NAME PLATE
58
12.2
59
13.0
59
14.0
59
Page No.: 5 of 59
1.0
1.1
INTRODUCTION
DESCRIPTION OF FACILITIES
The Su Tu Trang (White Lion) field is located at the South end of Block 15-1
(approximately 20kms South of STV) in approximately 56 meters of water. The Block
15-1 contract area is located in the Cuu Long Basin offshore southern Vietnam, 180
kilometres southeast of Ho Chi Minh City.
The development of Su Tu Trang started in September 2012 with the Long term
Production Testing Phase (LTPTP). It consists of a remote, unmanned wellhead platform
(WHP-C) that produces to and is controlled from the Su Tu Vang CPP. The platform has
the capability of handling up to 4 high pressure gas wells. Present production is 6,000
BPD of condensate and 50 MMSCFD of gas and all the STT produced fluids are
exported for processing to the Su Tu Vang CPP via a multiphase 12 pipeline.
Production of the Su Tu Trang Field is now bottlenecked by the CPP process capacities,
and most significantly by the gas export pipeline to shore and the gas sales demand in
South Vietnam.
The purpose of the Phase 1 of Su Tu Trang Full Field Development is to face these
restrictions by allowing the increase of the condensate production while keeping the gas
export flow rate steady. It will also provide more reservoir information to support STT
Full Field Development Phase 2 that will significantly increase gas production/export.
The Project consists of the installation of a reinjection platform (ST-PIP) bridge-linked to
the existing WHP-C, the drilling of two new wells on ST-PIP and the conversion from
producers into injectors of two existing wells on WHP-C. The outcome of the project will
be a continuous production rate of 150 MMSCFD, a reinjection rate of 100 MMSCFD,
an export rate of 50 MMSCFD to Bach Ho via CPP (no change), and an incremental
condensate production of 13,000 BPD.
ST-PIP will be bridge-linked to a separated living quarters platform designed for 20 pax
during Phase 1, but extendable to 60 pax at a later stage. In addition to accommodation,
ST-LQ will be equipped with most of the utilities for ST-PIP. ST-PIP is also designed to
be bridge-linked to a separated Central Gas Facility Platform (CGF) in the future (Phase
2).
1.2
DOCUMENT PURPOSE
This specification defines the minimum requirements for the design, supply, materials,
manufacturing, fabrication, painting, packaging for shipment, delivery, assembly,
installation, testing and commissioning of the Heating, Ventilation and Air Conditioning
System for the Living Quarter Module on the Living Quarter Platform (ST-LQ) for the Su
Tu Trang Full Field Development Phase 1 Project. The HVAC VENDOR shall ensure
that all equipment, materials and services supplied meet the requirements of this
document and of the codes, standards and specifications nominated herein, whether the
equipment or services are supplied by HVAC VENDOR directly or through LQ Module
Vendor..
Page No.: 6 of 59
Definitions
Abbreviations
AHU
ACCU
ASHRAE
BPCS
DX
Direct Expansion
FAT
FCS
FGS
HCP
HMI
HVAC
ISO
LQM
LV
Low Voltage
MCC
MODBUS
NFPA
Page No.: 7 of 59
1.4
PLC
SAT
SIS
ST-LQ
ST-PIP
REFERENCES
1.4.1
The HVAC system design, equipment selection and operation shall be in accordance with
the codes and standards listed below and shall include any other document referenced.
The latest editions, as of the purchase order date, of the referenced Codes, Standards,
Specifications and Regulations shall be considered part of this Specification requirement.
VENDOR shall be responsible for ensuring compliance with all applicable Vietnamese
Codes, Standards, and Regulations.
AISC
AMCA
Page No.: 8 of 59
Page No.: 9 of 59
VENDOR shall be responsible for ensuring compliance with all applicable Vietnamese
Codes, Standards, and Regulations.
All equipment / packages are subject to VR (Vietnam Register) classification
requirements.
1.4.2
Project Documents
2014-4800-9L-0001
2014-4800-1H-1002
2014-4868-16-1001
2014-4868-16-1002
2014-4968-1U-1002
2014-4968-1J-1002
2014-4968-1M-1002
2014-4968-16-1003
2014-4968-16-1005
2014-4800-1L-0004
2014-4800-1L-0005
2014-4869-3H-0001
2014-4869-3H-0002
2014-4869-3L-0002
2014-4869-3L-0004
2014-4869-3L-0012
2014-4869-3L-0007
Electrical
Requirements
for
Package
Equipment
Specification
Induction Motors Specification (Medium Voltage & Low
Voltage)
Specification for Heli Deck, VFD Panel, Lighting Fixture,
Socket Outlet, Junction Box, Cable Gland, Cable Tray and
E&I Bulk Material
Electrical, Instrument, Telecommunication Cables and Wires
Specification
2014-4869-3L-0010
2014-4869-3L-0009
Electrical Equipment
Specification
Testing
and
Commissioning
Page No.: 10 of 59
2.0
2.1
Rev: D
2014-4873-3L-0001
2014-4806-4L-0003
2014-4806-4L-0001
2014-4806-4L-0002
2014-4806-4L-0005
Instrument Requirements
Specification
2014-4800-5H-0001
2014-4804-4L-0001
2014-4992-6L-0001
2014-4800-5H-0002
2014-4891-6L-0004
2014-4889-6L-0005
2014-4992-91-0002
2014-4992-91-0003
2014-4992-91-0004
2014-4992-91-0005
2014-4992-91-0006
2014-4992-91-0007
2014-4992-91-0008
2014-4992-91-0010
For
Package
Equipment
GENERAL REQUIREMENT
UTILITY AND ENVIRONMENT CONDITIONS
The design shall take into account the following influencing factors:
a) Climate
Tropical
Rainfall
Wind
Page No.: 11 of 59
Airborne Contaminants
b) Orientation
Sun Path
c) Safety
Fire Detection
Fire Protection
Gas Detection
d) Economics
2.2
TECHNICAL INTERGRITY
The VENDOR is responsible for the technical integrity of the equipment, including
design, materials, manufacture, assembly, testing, performance, and specified engineering
services.
All these activities are to be in accordance with the scope of supply, this document and
data and interface information supplied by VENDOR.
2.3
DESIGN LIFE
All equipment located outdoor shall be weatherproof, suitable for corrosive, saliferous
marine atmosphere. Equipment and system components shall be designed and
constructed for a 20 year operating life for the facility.
The design shall take into account operational and capital expenditure in the selection
options to achieve the lowest life cycle cost.
2.4
CONFLICT RESOLUTION
The following order of priority shall apply to the various documents, codes and standards
called up with the enquiry or purchase order.
a
Page No.: 12 of 59
UNITS OF MEASUREMENT
The International System of Units (SI Units) shall be used in all design, engineering
document and drawing. Where standard equipment is normally supplied in Imperial
Units, the Imperial units shall be shown on drawings with Metric equivalent in brackets.
2.6
AREA CLASSIFICATION
The electrical and instrument equipment for the HVAC system shall be designed
suitable for the following hazardous classification:
All instrumentation shall be certified suitable for operating in Zone 2, Group IIA,
T3 and IP66 as a minimum requirement, if installed externally.
Indoor equipment inside pressurized building or located within safe area shall be
non-rated, except Battery room which is classified as Zone 1, Group IIC, T3 if
applicable.
Motorized Fire dampers shall be certified for Zone 1, Group IIA, T3 (Group IIC
for Battery room)
SCOPE OF WORK
SCOPE OF WORK SUMMARY
The HVAC VENDOR shall be responsible for complete design, materials,
manufacturing, fabrication, painting, packaging for shipment, delivery, assembly,
installation, testing and commissioning of the complete HVAC system to satisfy the
requirements as specified in this specification, attachments, applicable codes, standards,
regulations and in other referenced documents and drawings.
The scope of supply/ work for the HVAC System shall include but not be limited to:
a
Develop the detail design for the complete HVAC system based on the preliminary
design provided by COMPNAY, including but not limited to:
Page No.: 13 of 59
Design calculations for lifting lugs, spreader bars, sling and shackle sizing
Instrument location
Detail ducting, piping and equipment layout, ducting/piping support layout, shop
drawings and all other detail drawings as required for fabrication and installation.
HVAC Control Panel & Local Control Station arrangement and electrical single
line diagram for HVAC system.
Electrical cable and control cable routing drawings and other details necessary for
installing cables
Page No.: 14 of 59
Direct Expansion Air handling units complete with Skid (condensate water pipe
out of AHU skid)
Supply fans (individual units not associated with AHU's) for Stairway, Galley
room
Exhaust fans for Galley room, Medical room, Smoking room & Janitor, Laundry
room, All Toilet & Janitor and Lockers...
Motorized shut off dampers, modulating dampers, gas tight damper, pressure
relief dampers, non-return dampers and volume control dampers
Interfacing and termination junction boxes for incoming power supply and control
wiring
Sound attenuators
Filter coalescer for fresh air intakes and filtration system within AHU skid
Ductwork insulation
Penetration duct
Fully integrated HVAC Control Systems including control panels and field
instruments
Page No.: 15 of 59
VENDOR shall supply and install power and control / instrumentation cabling,
cable gland within HVAC system. Power cabling feeder for HCP to be supplied
and installed by COMPANY.
Interfacing and termination junction boxes for incoming power supply and control
wiring
PLC operating system, user software & other software correlated with the HVAC
system such as communication software.
All interconnection points between the HCP and Fire and Gas System (FGS) shall
be hardwired.
All interconnection points between the HCP and BPCS using hardwired.
Skids and all platforms and walkways necessary for ease of installation, operation
and maintenance
Page No.: 16 of 59
The following items shall be included from LQ Module VENDOR scope of supply:
Multi cable transit (frame and insert bock) and field cable tray / ladder
The VENDOR shall indicate the package envelope and interface points in the bid
documents, and no changes shall be made thereafter unless by mutual agreement.
The equipment shall be delivered in the minimum practical number of assemblies and to
suit transportation and receipt at site. Shipment plan shall be submitted for approval.
These specifications are considered as a minimum requirement and any work not
described or expressly set forth herein, but necessary to complete the work to the true
intent and meaning of the specification shall be furnished by the VENDOR without any
extra cost. The VENDOR is responsible for providing a functional and integrated
package. All the equipment shall be furnished new and unused.
3.2
4.0
4.1
Space condition air to meet the requirements of humidity and temperature for the
nominated rooms at specified fresh air make up and air changes per hour.
General
Air Cooled Condensing Units shall be two (2) x 100% configurations with duty and
standby operation.
VENDOR shall furnish all components and ancillary equipment necessary to make each
unit package complete, safe and ready for operation.
Page No.: 17 of 59
Unit performance shall be rated in accordance with AHRI Standard 365, latest edition.
System performance shall be rated in accordance with AHRI Standard 340/360, latest
edition.
Unit construction shall comply with latest edition of ASHRAE, ISO 9001:2000 and with
IEC
Unit shall be full function tested at HVAC vendor's factory.
The scope of supply shall include, but not be limited to, the following for each package:
Each duty/standby unit shall have 2 independent refrigeration circuits and shall
consist of 2, 3, or 4 reciprocating, semi-hermetic or scroll compressors, air-cooled
coil and propeller-type condenser fans. Unit shall discharge condenser air upward.
Unit shall be used in refrigeration circuit matched with a direct-expansion airhandling unit.
Local mounted interface junction box shall contain terminals for remote
control/indication/alarm and interlock functions in the HVAC control system.
The VENDOR shall supply the factory assembled, skid mounted package which shall
include, but not limited to the following:
Air cooled condenser, complete with low sound fans and electric motors
Package skid complete with anti-vibration mountings and lifting lugs for
installation
The Condensing units shall be designed for a marine/offshore installation. The units
should be suitable for continuous full load operation and be complete with integral
automatic capacity control to maintain the desired unit capacity at all times.
Each Condensing unit shall be provided with two (2) nos earthing bosses located
diagonally. The earthing bosses shall be M10, SS316L material complete with threaded
stud, double nut, double flat washer and lock washer.
The unit casing shall be constructed of 316L SS material (minimum 1.5 thickness).
Instrument tubing for Oil/low/high pressure shall be SS316L. Brass fitting shall be
provided between SS316L fitting and copper pipe to prevent galvanic corrosion
Page No.: 18 of 59
The noise level of the unit shall be no higher than 85dB (A) when measured at 1 meter
away from the edge of equipment.
Refrigerants with zero or low ozone-depletion potential (ODP) and low global warming
potential (GWP) shall be used.
Materials for rivets, bolts and nuts used on the unit shall be as following:
4.1.2
Base Frame
The unit must be assembled on a metallic base plate. The base plate is composed of
profiles assembled together by bolting (including washers). The base frame must be
designed to support the components of the unit without complementary structure. The
base frame must be designed to guarantee the structure integrity (finite element
calculation and shake table test must be used for the design).
The base frame should be 316L stainless steel or Carbon steel with painted as per
Painting and Coating specification 2014-4800-1L-0004 suitable for the external
environment.
Base frame shall be provided the lifting lug which shall be certificated by third party and
Company inspected and approval
The base frame must be designed by the VENDOR to allow a handling by crane.
Specification for handling has to be issued by the VENDOR.
For handling and positioning, the VENDOR must provide the instruction manual.
Pictograms indicating the slings positions on the base frame handling points must be
fixed by sticky tape or painted on each side of the unit. If slings must be moved apart
from the unit by mean of a lifting beam, the lifting beam must be supplied with the unit.
All details relative to the handling means must be mentioned in the handling instruction
manual. Centre of gravity must be indicated and sized on drawings.
The design of the base frame must allow the removal of components from unit without to
remove any part of the base frame.
4.1.3
Fans
Condenser fans shall be direct-driven propeller type, discharging air vertically upward.
Condenser fan motors shall be 3-phase type with class F insulation and permanently
lubricated bearings. Motors shall be drip proof with sealed bearings.
Condensing fan casing shall be SS316. Shafts shall have inherent corrosion resistance.
Anti-spark and anti-static features should be provided for all fans
Fan blades shall be statically and dynamically balanced.
The material of fan impellers shall be Al-Alloy for marine/offshore installation, unless
otherwise stated. Fans shall be protected by SS 316L wire safety guards.
Page No.: 19 of 59
Fan motor casing shall be carbon steel with marine painted as per Coating and Painting
Specification.
Fan motor shall be marine painted as per Painting and Coating specification 2014-48001L-0004.
ATEX European directive 94/9/EC and 1999/92/EEC shall be applied to fan motors. A
Statement of compliance shall be delivered by a Notified Body such as IEC Ex or
ATEX.
Motors shall be certified for zone 2, group IIA, temperature class T3 as minimum and IP
56 protection..
Fan motor should have minimum 80% efficiency
4.1.4
Compressors
Page No.: 20 of 59
The flexible hose SS316L should be provided at both side of Compressor (discharge and
suction).
4.1.5
Condenser coil
Refrigeration Components:
Refrigerants
CFC and HCFC use is strictly forbidden in refrigerating equipment, whatever the location
of construction, of installation, of operation of equipment and even if these refrigerants
are not excluded by local law where the refrigerating equipment is built, installed,
operated.
Preferred refrigerant gas is R407C. However, depending on specific operating conditions
and / or refrigerating capacity, R134A and R410A may also be used.
4.2
General
Air Handling Units shall be two (2) x 100% configurations with duty and standby
operation.
Coil performance shall be certified in accordance with AHRI Standard 410, latest edition.
Page No.: 21 of 59
Unit performance shall be rated in accordance with AHRI Standard 430 for Central Air
Handling Units and subject to verification of rating accuracy by AHRI-sponsored, third
party testing. Units shall meet NFPA 90A requirements.
Air handling units should be suitable for operating with an air leakage rate as per EN
1886 Standard.
For the whole unit and components, bolts, screws and nuts will be made of stainless steel
(nuts 316 and screws 316L), equipped with SS316L washers.
It is required that the unit can be totally dismantled (panels and components).
Air handling unit shall be of the Packaged Modular custom - built type incorporating
any combination of the unit sections / modules selected and as detailed in the following
schedule.
Each unit shall be delivered in sections, if necessary, to enable the equipment to pass
through available access openings, due allowance shall be made for internal or external
flanges, lifting lugs, joint frames and spacers as necessary for subsequent erection and
maintenance.
AHUs shall have two numbers of earthing bosses mounted diagonally at the base of skid.
Internal light shall be provided for AHUs.
The unit shall be designed for low noise operation. The external noise level at 1m from
the unit shall not exceed 85dB (A). The noise spectrum of the AHU shall be provided.
4.2.2
Base Frame
The unit must be assembled on a metallic base plate. The base plate is composed of
profiles assembled together by bolting (including washers). The base frame must be
designed to support the components of the unit without complementary structure. The
base frame must be designed to guarantee the structure integrity (finite element
calculation and shake table test must be used for the design).
The base frame should be 316L stainless steel or Carbon steel with painted as per
Painting and Coating specification 2014-4800-1L-0004 suitable for the external
environment.
Based frame shall be provided the lifting lug which shall be certificated by third party
and Company inspected and approval
The base frame must be designed by the VENDOR to allow a handling by crane.
Specification for handling has to be issued by the VENDOR.
For handling and positioning, the VENDOR must provide the instruction manual.
Pictograms indicating the slings positions on the base frame handling points must be
fixed by sticky tape or painted on each side of the unit. If slings must be moved apart
from the unit by mean of a lifting beam, the lifting beam must be supplied with the unit.
All details relative to the handling means must be mentioned in the handling instruction
manual. Centre of gravity must be indicated and sized on drawings.
The design of the base frame must allow the removal of components from unit without to
remove any part of the base plate.
Page No.: 22 of 59
Casing
The unit casing construction shall have double skin construction to access without
damaging the insulation. The casing shall have a Penta - Post perimeter frame, with a
wholly modular system based on standardized panels and reinforced vertical sections.
The AHU shall have removable panels. The panels shall be held in position by means
of nuts, bolts, lock washers or approved quick release fastenings. The maintenance
access panels/doors shall have door handles and locking mechanism.
Panels shall be made of two layers of stainless steel 316L (minimum thickness 1.5mm). A
mineral wool cushion shall be used to realise thermal and sound insulation and the panel
thickness shall be 50mm. The fixing of each panel to the perimeter frame shall be from
inside the unit. No external panel fixings will be acceptable except access doors.
Some panels shall need to be dismantled to allow access to any component of the unit.
The removal of these panels shall not alter the rigidity of the assembly. Each panel must
be dismantled independently of other panels.
In accordance with the unit size, maintenance areas inside the casing (e.g. fan, filters
sections) shall be equipped with a stainless steel flooring withstanding a load between
240 and 400 kg.
The unit construction shall allow dismantling of any coil (by sliding) by both sides of the
unit, whatever the position of coil junctions to hydraulic circuit. Dismantling of coils
must be possible from both sides of the air handling unit, by removal of panels located in
line with coil. Position of flanges must allow the sliding of coils, for dismantling, without
disconnection of the flanges from headers.
Internal lighting shall be provided for erection and maintenance.
Access doors shall be easy to open and shut.
All AHUs shall be provided with SS316L connecting flanges at inlet and outlet for duct
connections at site. The AHU panels on such inlet and outlet (with duct connections)
shall be provided with additional stiffeners or thicker casing material than the rest of the
AHU panel.
All pipe - work, electrical connections, and access door shall be sealed air and watertight
in order to break thermal bridge.
Panels of air handling unit shall be protected by a plastic film, which will be removed
during commissioning.
Casing shall be delivered with a stainless steel and fitted to provide
Page No.: 23 of 59
Fan Section
The fan shall be of the centrifugal type, backward curved or aerofoil design, split case,
non-overloading type.
The fan design shall take into account a filters pressure loss due to a clogging-up of
100%. Fan shall be preferably in-house production of AHU manufacturer.
Anti-spark and anti-static features should be provided for fan. The fan impeller shall be
dynamically balanced. The balancing shall be in accordance with recognized standard
such as ISO 1940-1 and ISO 14694. Fans with driver power equal or less than 37 kW
(BV-3) shall meet balance quality Grade G 6.3, while fans driver power higher than 37
kW (BV-4) shall meet balance quality Grade G 2.5 per ANSI/ AMCA 204-96 at design
operating speed using contract drive and motor if ordered. The maximum vibration limits
for the assembled fan shall not exceed the peak and RMS values given in clause 8.3 of
ISO 14694. The fan operating point shall be selected on the steeper section of the fan
curve approaching a straight vertical line from minimum to maximum static pressures, in
order to minimize variation in delivered air volume, due to change in external wind
pressure.
Fans shall be selected to give a margin for adjustment of +10% performances without
reaching critical shaft or impeller speeds.
For indirect driven fans, the belt guard (if applicable) shall have a hole over the fan shaft
to enable tachometer readings to be made. Each fan and pulley shall be statically and
dynamically balanced at the factory and shall operate quietly without pulsation. Bearings
shall not be of the permanently lubricated type and any inaccessible bearing shall have
lubrication lines extended to an accessible position. Fan belt guard shall from stainless
steel 316L or galvanize steel and air inlet of fan shall be of anti - sparking type. Belt
guard shall provide brass linings protection to prevent any sparking.
The material of fan impellers shall be heavy-gauge galvanized steel or SS316L
construction as marine/offshore installation, unless otherwise stated.The casing shall be
fabricated out of galvanized steel, with a minimum thickness of 5mm and shall also be
thoroughly sprayed with rubber based undercoating. Every individual fan shall be run
before delivery to check bearing condition and vibration.
Centrifugal fan casings shall be provided with flanged outlet connections and a
removable inlet cone(s). Flanges shall be drilled in accordance with the manufactures
standard detail which shall be subject to review and prior approval by Company /
Purchaser. All fan flanged connections shall be supplied with matching flanges. All fans
being used in hazardous area shall be provided with a non-combustible flexible sleeve
which approved in conformance with ATEX directive. A temperature sensor shall monitor
the temperature of the motor frame. Should the temperature rises above the set point
given by the Manufacturer, the motor shall be stopped.
The fan shall be designed to operate in zone 2, group IIA, temperature class T3 as
minimum and IP 56 protection. The selection of instruments shall be Exd and IP 56
protection. ATEX European directive 94/9/EC and 1999/92/EEC shall be applied to fan
Page No.: 24 of 59
motors. The fan and motor assemblies shall be mounted on a dedicated support frame.
The support frame shall have fully enclosed anti-vibration mountings to provide a
minimum of 95% vibration isolation and be selected for the applicable fan and motor
assembly static and dynamic loading. Mountings shall be bolted directly to the skid base
support steel. Mountings shall also incorporate adjustable screw settings and be fitted
with a locking device for stability during lifting and transportation. Anti-vibration isolator
materials shall be suitable for marine and corrosive environment. Sufficient sea fastening
shall be provided during transportationFan shaft material shall be constructed same as fan
impeller. All metal parts shall be protected against corrosion by same corrosion
protection than the fan itself.
A pressure differential transmitter shall be supplied with each fan sets to monitor status
for confirmation of operation and initiate automatic changeover of standby fan if
required.
Electrical motors
Specification.
4.2.5
shall
comply
with
2014-4869-3L-0004-Induction
Motors
Cooling Coil
Direct expansion coils shall be designed and tested in accordance with ASHRAE/ANSI
15 Safety Code for Mechanical Refrigeration (latest edition). All cooling coils shall
conform to AHRI Standard 410 and shall be constructed from copper tubes and copper
fins. The cooling coil shall be protected with Heresite Sakaphen anti-corrosion coating or
Carrier E-coating or equivalent product suitable for protection against corrosion due to
saliferous condition.
Coil frame shall be stainless steel 316L. Fin spacing shall be specified and the face
velocity shall not exceed 2.5m/s. The coil section shall be complete with the eliminator
section fabricated in SS316L and drain connection when design coil face velocity
exceeds 2.5 m/s.
Maximum air velocity across the coil shall be calculated taking into account the free
section at the level of the coil rows (thickness of finned tubes and their protection will be
considered).
All joints shall be silver brazed. Headers of cooling coil shall be outside the air stream
enclosed in a double skin insulated box and shall provide maximum face area. Sealing
around cooling coil should be provided to avoid hot air bypass (on the hot air side).
The double section coil shall have intermediate condensate collector tray to reduce
condensates carry over. Drains shall be brought to the drain receiver incorporated in the
floor of the unit.
Drain pans shall be in stainless steel 316L minimum 1.5mm thickness, insulated and
should have at least 4 threaded drain outlet, one in each corner and cross connection.
Sizing of cooling coil shall take into account heat gains due to air compression during its
way through the fan and heat gains due to the motor.
Page No.: 25 of 59
Filter Section
Filtration shall be assured by two filtration stage. The frame receiving the filter(s) must
be Stainless steel 316L
Easy access to filters shall be provided for maintenance and replacement. Dismantling of
filters shall be done on dirty side (i.e. in upstream side of filters). Filters shall never be
handled in downstream side relative to the vertical level of filter fixation.
The air tightness between filters and filter holders shall be improved by a joint fixed on
the holder, combined with a device allowing a solid contact between the two elements.
Filters freely installed into slides are prohibited.
A differential pressure transmitter shall be installed on the casing (all at the same
location) and shall be connected to HCP, in order to monitor the filter clogging.
Tubing and fitting for pressure measurement on each filtration stage must be stainless
steel 316L.
When the maximum clogging delta-pressure is reached, an alarm is sent to the HCP.
Then, the fan shall be stopped and an AHU change over shall be carried out.
The following maximum clogging delta-pressure for whole filter section shall be 400 Pa
with below detail:
Pre-filter: 150 Pa
Variation of clogging- of filters shall not lead to variation of flow above 4% of the
nominal flow of the AHU.
Filter materials shall be flame-retardant, incombustible, and non-odorous. Filter
efficiency & class should be in accordance with European standard EN 779.
The filters shall be composed of two stages:
Use of filter material which can produce illness shall not be used like asbestos, glass fibre
class 2B etc.
Type test certificates shall be supplied to check filter efficiency and pressure drop.
4.3
General
Fans shall be selected suitable for marine environment condition and area classification.
Casings shall be hot dipped galvanized after manufacture if it located indoor and SS316L
if it located outdoor.
Page No.: 26 of 59
The fans will have non-overloading, non-stall, and low noise characteristics. The fans
shall be selected to ensure operation at a wind speed of 28 m/s. Fans shall be selected to
deliver 100% of the required air volumes at all times, irrespective of wind effect.
The exhaust fans shall be capable of operating with varying external wind speeds.
The fan assembly shall include an integral support frame. This frame shall be suitable for
lifting and transporting without any permanent deflection. Lifting lugs or eyes shall be
provided within the structural support frame.
An earthing boss should be welded to the frame, complete with stud, nuts and shake
proof washer.
Anti-spark and anti-static features should be provided for all fans. Each fan shall have an
identification label indicating minimum the duty, serial number, weight and etc.
Galley exhaust fan shall be fire resistant type (2 hours at 400 oC)
Fans motor installed outdoors shall be suitable for Zone 2, IIA, T3. Stairway supply fans
motor shall be explosion proof suitable for zone 1, IIA, T3.
All fans shall be size and capacity not less than the minimum required for the design
when operating under the specified conditions. The fan selected operating at a 75% total
efficiency or better
Impellers shall be statically and dynamically balanced. The material of fan impellers
shall be PAGAS or Al-Alloy or SS316L as marine/offshore installation, unless otherwise
stated. A drain plug shall be fitted to the lowest point of the fan casing
A differential pressure transmitter shall be supplied with each fan sets to monitor status
for confirmation of operation and initiate automatic changeover of standby fan if
required.
Connection of the fan casing of air ductwork shall be by means of flexible connections.
Where required, all ancillaries such as wire guards, cowls, bell mouth entry, volume
dampers or automatic louver shutters shall also be provided
Where fans are connected directly to ductwork, fire proof flexible connections and spigot
companion flanges shall be fitted.
All fans shall be tested in accordance with AMCA Standard 210, Test Code for Air
Moving Devices and BS 848.
The fan shall have 316 stainless steel name plate containing the important information
such as air capacity, motor rating and classification, static pressure and weight. All fans
shall be replaceable without the use of scaffolding.
Fan motors shall be 480V 3ph 60Hz and suitable for operation in the area classification in
which they are sited.
The required degree of protection for the motor and its attached equipment shall not be
less than the following:
Page No.: 27 of 59
Rev: D
At least IP56 for the motor terminal boxes and bearing housings
Electrical motors
Specification.
4.3.2
shall
comply
with
2014-4869-3L-0004
Induction
Motors
Axial flow fans shall be as detailed in the Data Sheets. Fans shall have aerofoil impellers
with adjustable pitch and be suitable for the required duty.
Axial fans should have adjustable-pitch impellers, unless other capacity-adjusting devices
are provided.
Where two axial flow fans are being used as duty and standby units, all necessary
controls and wiring shall be supplied to provide an automatic changeover in the event of
one fan failing together with motorized or back draught damper to prevent short cycling.
Fans shall be designed for balanced and vibration-free operation with a minimum of
noise level and power consumption. Unless specifically approved by the COMPANY, fan
speeds shall not exceed 1800rpm.
The fan and casing shall be carefully selected to suit the service conditions encountered
and shall be protected with due respect to corrosion, inflammability or other hazardous
applications.
4.3.3
Centrifugal Fans
Selection of all fans shall be in accordance with ISO 15138. All HVAC fans shall be
selected and designed to operate satisfactorily in wind conditions varying from still air
to 100-year design wind speed
Centrifugal fan impellers shall be backward curved aerofoil section having nonoverloading power characteristics. Unless specified otherwise, fans may be either indirect
or direct driven.
All impellers shall be keyed to a high tensile steel shaft mounted in end bearings.
Impellers shall be statically and dynamically balanced before fitting to the fan casing
Fans shall have performance ratings certified in accordance with AMCA Publications, or
an approved alternative standard. Variations in air volume due to external wind pressure
shall be minimized by selection of fans having steep curve characteristics.
The fan impeller material shall be suitable for corrosive, saliferous marine atmosphere at
the specified design condition.
All inaccessible bearings shall have lubrication lines extended to accessible locations and
shall not be the permanently lubricated type. Belt guard and air inlet of casing shall be of
anti - sparking type.
The manufacturers fan performance curves and sound power ratings with an octave band
analysis shall be submitted for approval.
Page No.: 28 of 59
An air flow switch with automatic reset shall switch off the heater in case of
ventilation air shortage.
Fuses
Isolating switch
Page No.: 29 of 59
Earthing clamps on the casing and bolt in the terminal for connection of earthing
cables.
Wiring shall be complete, requiring only single-point field connection for power
supply.
The maximum air pressure drop, at the nominal air flow rate, shall be 60 Pa.
4.5
COALESCER FILTERS
Coalescer filters shall be provided to separate moisture, salt spray, rainwater and dust
from intake air in HVAC system.
Coalescer filters shall comprise of a water separator vanes and a mechanical coalescing
filter. First stage, separator vane consists of a series of specially designed 316L stainless
steel labyrinth plates with integral fins and tails held in accurate vertical spacing.
Separator vanes removal performance shall be at least greater than 99% with 10micron
particles. The water removal capacity shall be at least 72l/hour/m2.
Second stage, mechanical coalescing filter consisting of 100% pure activated charcoal
fiber held between layers of stainless steel wire mesh and pleated to form vee-formation.
Total performance of mechanical coalescing filter with G4 class (EN 779) filter shall be
at least greater 90% with 3-10micron particles.
Coalescer filter installation frame, water separator vanes, mechanical coalescing filter
frame, isolation washer and bolts shall be made from stainless steel 316L.
The shape of water separator vanes shall provide a low pressure drop and high separation
efficiency.
Installation frames with squared, and round corners can be accepted. Frame shall be
constructed to either remove the separated water through front of the frame or into a
drainpipe.
In two stage coalescer filter the mechanical coalescing filter must be installed
downstream the water separator vanes.
A pressure differential transmitter with local indication shall be fitted across the filter
with signal transmitted back to the HVAC control panel. The coalescer filters shall be
mounted over a stainless steel drip pan with outlet drain connection.
The maximum clogging delta-pressure shall be 400Pa.
Type test certificates shall be supplied to check filter efficiency and pressure drop.
4.6
REFRIGERANT PIPING
Refrigeration piping shall be in accordance with ASME B31.5, Refrigeration Piping.
The refrigerant piping between the AHU cooling coil and the ACCU shall be carried out
using type L, or better, copper pipe to ASTM B88 and wrought copper fittings.
Refrigerant system shall be test at least 1.1 times operating pressure of system
Page No.: 30 of 59
Connections shall be silver soldered (45% silver content minimum). Fluxes containing
ammonia and acid fluxes shall not be used. All necessary precautions shall be taken to
ensure a clean system
All lines carrying refrigerant gas shall be sized to promote the passage of oil through the
system. Oil traps shall be provided where required in addition to maintaining minimum
velocities of 2.54m/s (500 fpm) in horizontal lines and 5.08 m/s (1000 fpm) in vertical
risers. The maximum velocity shall not exceed 20 m/s to avoid excessive pressure drop
and noise.
The refrigerant piping system shall include, but not be limited to, manual shut-off valves,
thermostatic expansion valves, solenoid valves, suction and discharge shutoff valves,
charging valves, gauges (oil, discharge and suction pressure), throttling valves, oil
separators, relief valves, receivers, heat exchangers, sight glasses and gauge glasses,
strainers and filters, dryers and dehydrators, vibration isolators, flexible connectors and
hot gas mufflers, as required to provide a complete system.
The complete system shall be leak tested to ensure a gas tight installation prior to
applying insulation.
Joints shall be checked with a leak detector that indicates the presence of escaping
refrigerant. No component shall be tested at pressures exceeding the design pressure.
Refrigerant and condensate drain piping shall be insulated (as required) with flexible,
waterproof, closed cell polyurethane pipe insulation.
The refrigerant suction lines shall be insulated to prevent condensation and heat gain.
Liquid lines do not normally require insulation unless they pass through an area of higher
temperature. Hot gas lines should be insulated if the heat dissipated is objectionable or
where there is need for personnel burn protection.
Insulation shall be slipped on the pipe prior to erection, to the extent possible, with butt
joints sealed with adhesive. Where slip-on technique is not possible, insulation shall be
slit and applied to the pipe with longitudinal seams and butt joints sealed with adhesive.
Insulation for pipe fittings shall be fabricated and installed according to the
manufacturers recommended procedures. Sweat fittings shall be insulated with miter cut
pieces of insulation of the same size as on adjacent piping.
4.7
DRAIN PIPING
Condensate drain piping shall be type L copper pipe and wrought copper fittings.
Suitable U - traps shall be provided at each unit outlet connection. Condensate drain pipe
shall be provided with Flange RF #150 for connection to platform drain pipe.
4.8
PIPING INSULATION
Rigid or physically crosslinked closed cell polyolefin foam pipe insulation shall be
installed in accordance with the 2014-4868-16-1002 - HVAC Standard Details. If any
other alternative insulation systems are to be used, approval shall be obtained before any
fabrication.
Page No.: 31 of 59
Piping insulation shall have factory-applied aluminium foil covering with be insulated
with non-combustible material and low water absorption. The insulation material shall
have the following minimum acceptable properties:
Density: 25kg/m3
The insulation thickness for the pipework systems as listed below is a guide for minimal
accepted thickness.
SERVICE
(Pipework)
TYPE
THICKNESS
Thermal
Drain piping
Thermal
Refrigerant piping
Insulation shall be protected by 316L stainless steel cover 0.5mm thick and be completely
weather sealed.
Piping shall be supported using vibration isolation pads or equivalent for all supports and
hangers.
4.9
SOUND ATTENUATORS
VENDOR shall ensure compliance with HVAC system design noise limit by provision of
proprietary attenuators and/or acoustically lined ductwork. It is HVAC VENDOR's
responsibility to ensure that sufficient attenuation is incorporated within all systems
governed by this specification.
Sound attenuators shall be of the rectangular or cylindrical pattern.
Flow noise created by the attenuator should be at least 10 dB lower in all frequency
bands than the attenuated sound power level after the silencer. The sound absorbing
media shall be contained within internal splitter sections and each attenuator shall be
selected on the basis of the required insertion losses to ensure that the specified
maximum room noise levels are not exceeded.
All silencer selections are to be approved prior to the placing of the order. The outer
casing of each unit shall not be less than 3mm thick stainless steel 316L and the interior
facings, splitters or pods shall be not less than 1.0mm perforated stainless steel 316L or
galvanize steel.
The acoustic in - filled media shall be of inorganic glass or mineral fibre which shall be
packed behind the partitions in such a manner as to provide spring and avoid settling.
Material shall be insect, vermin proof, non - hydroscopic and non-flammable. Steel
section hangers or feet according to location shall adequately support all attenuators.
Page No.: 32 of 59
Flanged sheet metal casings shall be fitted with acoustic splitters so arranged as to limit
passage velocity to 7.5 m/s. Where the sizes of the attenuator so dictates, multiple section assembles may be used.
The maximum air pressure drop, at the nominal air flow rate, shall be 90 Pa. Casing air
leakage shall not exceed leak per SMACNA standard.
4.10
DUCTWORKS SYSTEM
4.10.1
General
The duct systems shall be designed to limit pressure drops, to improve the aerodynamics,
and to prevent turbulence and noise. The deformations of ducts during HVAC system
operation should not induce any loss of tightness.
Main branches shall always be equipped with an initial manual volume damper or an
automatic flow rate governor of the factory-tapped type. A choke shall be used as
required to control flow.
Duct systems shall be designed to recognized standards, such as ASHRAE guides and
SMACNA standard.
Duct system shall size such that the maximum velocities listed below shall not be
exceeded.
Area
Hazardous areas and non-hazardous areas
normally unoccupied
LQ high-velocity supply ducting, nonhazardous areas normally occupied
LQ extract and recirculation ducts
Velocity (m/s)
Preferred
Maximum
15
10
10
7.5
All ducts, for outdoor or indoor installation shall be made of steel sheets.
The HVAC ENGINEERING CONTRACTOR shall make the necessary galvanization
thickness tests and hand over to the COMPANY the related certificates of conformity.
All duct work shall be designed and constructed in a thorough and substantial manner in
accordance with practices as described in the ASHRAE "Guide and Data Book", and the
SMACNA "HVAC Duct construction standards". Leakage test shall comply with
SMACNA HVAC Air Duct Leakage Test Manual requirement. Ducts shall not be
located where they will be subject to damage or rupture without suitable protection. All
ductwork including seams and joints shall be workshop machine formed. Hand formed
ductwork is prohibited.
If at any time during the fabrication of the ducts it is necessary to make welds, the
galvanized surface thus damaged must be protected inside and outside by three coats of
cold-applied zinc paint.
All supports material used carbon steel painted to the COMPANY painting specification.
All indoor hanging and supporting items used galvanized steel. The ducting support shall
be installed in accordance with the 2014-4868-16-1002 HVAC Standard Details
Page No.: 33 of 59
Ductwork shall be thermally insulated where required to minimise heat gain or losses and
to prevent condensation on the external surface. Acoustic lining shall be applied where
noise reduction is required through the ductwork system.
Recirculated air from the dining room shall be activated charcoal filters fitted.
Ventilation systems for galleys, and hazardous areas are to be separated from each other
and from the ventilation systems serving other spaces. Ducts provided for ventilation of
hazardous areas and galleys are not to pass through accommodation and service spaces or
control stations.
However, some relaxation from this requirement (except for the ducts serving hazardous
areas and passing through accommodation spaces, control stations, and galleys) will be
considered, provided that the ducts are:
Constructed of SS316L at least 3mm thick for ducts 300mm wide or less, and at
least 5mm for ducts 760mm wide and over.
Ducts provided for ventilation of accommodation and service spaces or control stations
are not to pass through a hazardous areas or galleys. However, a relaxation from this
requirement (except for the ducts passing through hazardous areas) will be considered,
provided:
Constructed of SS316L at least 3mm thick for ducts 300mm wide or less, and at
least 5mm for ducts 760mm wide and over.
Are insulated to A-60 fire rating standard within the hazardous space or galley.
4.10.2
Outdoor Ductwork
All outdoor ductwork shall be made of Stainless steel SS316L and minimum 3mm thick.
Flanges, stiffeners, etc. shall be made of the same material than the ducts.
4.10.3
Indoor Ductwork
All indoor sheet metal ductwork (excepted for Galley, Battery room room with 3.0mm
thick SS316 or with specific use) shall be constructed of 1mm minimum thickness
galvanized sheet metal and copper bearings hinges shall be used for duct access doors.
The inside walls of the ducts shall be of the smooth type except where baffles or other
necessary accessories are provided.
Page No.: 34 of 59
Flexible Ducts
Flexible ducts shall be made of non-flammable material and as short as possible (0.5 m
maximum). Assembly of several flexible ducts to obtain longer runs shall be prohibited.
Each flexible duct delivered to the site shall be custom-fabricated in terms of both length
and diameter.
At each connection with rigid ducts, clamping collars and sealing compound shall be
used.
Flexible ducts shall be erected with due care to avoid any deformation at elbows or other
directional changes.
4.10.5
Fire-Rated Ducts
Fire-rated ducts shall be made of 3mm thickness stainless steel. The longitudinal joints
shall be continuously welded. All the transverse joints shall be made with flanges of
stainless steel angles.
The gaskets jointing the flanges must have the same fire rating than the duct (a fire rating
certificate must be provided).
Fire protected ducts shall be coated in accordance with COMPANY Specifications- 20144800-1L-0004 Painting and Coating specification, suitable for the required fire
protection.
4.10.6
All fire rated wall penetration ductwork shall be constructed of 6mm thickness carbon
steel plate suitably insulated.
Fire protected ducts shall be coated in accordance with COMPANY Specifications- 20144800-1L-0004 Painting and Coating specification, suitable for the required fire
protection.
Ventilation ducts having an internal cross-sectional area greater than 0.02 m 2 penetrating
A class divisions are to be steel or lined with a steel sheet sleeve that:
Are at least 6mm thick and at least 900mm long (preferably 450mm on each side
of the division), provided with fire insulation having the same fire integrity as the
division; and
Those exceeding 0.075 m2, except those serving hazardous areas, are to also have
automatic fire damper capable of being closed manually from both sides of the
bulkhead or deck and with a position indicator which shows whether the damper
is open or closed. The fire dampers are not required where ducts pass through
spaces surrounded by A class divisions, without serving those spaces, provided
those ducts have the same fire integrity as the divisions which they penetrate.
For control stations, where the duct line serves other spaces, a fire damper is to be
provided regardless of size.
Page No.: 35 of 59
On every hood exhaust ducts, sound attenuators and linings are strictly forbidden.
Ducts for galley hood exhaust shall be made of Stainless Steel 316L (minimum 1.5mm
thick). It shall be continuously welded, flanges are prohibited.
Each galley exhaust duct is to be fitted with:
A fire damper located in the galley end of the duct which is automatically and
remotely operated and, in addition a remotely operated fire damper located in the
exhaust end of the duct;
Arrangements, operable from within the galley, for shutting off the exhaust fans;
and
4.10.8
Ductwork Accessories
Elbows, tees and splits shall be constructed with square or radius turns. Radius turns shall
have a centerline radius 1-1/2 times the width of the duct as an absolute minimum. All
square turns of more than 30 degrees shall have two-piece turning vanes on appropriate
angle.
Duct test holes shall be provided on the discharge duct of each fan, and each major
branch duct handling over 10% of any total air, shall have the facility for pivot tube
readings to be taken.
Test holes of size 15mm diameter and fitted with an effective seal shall be provided on
the side of the ducts or other convenient positions. Test holes shaft to be located at a point
of minimum turbulence and the number and spacing shall be in accordance with the
SMACNA recommended practice.
All takeoffs from a main supply air duct shall have balancing dampers consisting of
splitter dampers, manual volume dampers, or extractors to ensure the system's balance.
Each balancing damper shall be adjustable to a fixed position to divert the required
volume of air to each brand duct.
Transition sections shall be constructed such that the included angle for a converging
section is less than 15 degrees and for diverging section is less than 10 degrees. When
space limitations require transitions using larger angles, splitters shall be installed in the
transition.
Ductworks shall be substantially supported by metal hangers supports, straps, lugs, or
brackets with a maximum spacing of 2m apart. Hangers shall be galvanized to prevent
corrosion. No nails shall be driven through the duct walls and no unnecessary holes shall
be cut therein. Hangers shall be provided for all fittings.
Air intakes and exhausts shall be protected with weather louvers and removable 12.7mm
(1/2 inch) mesh screens. Screens are to be adequately reinforced.
Page No.: 36 of 59
The VENDOR shall supply all the necessary sealed panels and doors to enable access to
the equipment of the system and allow cleaning of ducts and installation of sound
dampers and absorbent linings. Screw fasteners of all types shall be prohibited. For
ducting network such as supply air, return air and kitchen exhaust, sealed panels and
doors for inspection shall be installed each equipment as dampers, fire dampers, heaters,
etc. and at each elbow.
Flexible connections shall be provided on the inlet and outlet of each piece of air
handling equipment. Flexible connection shall be shall be non-flammable fiber glass with
high tensile steel wire supporting helix. It shall be provided with a length of 250mm max,
100mm min, in the direction of airflow.
Bolts, screws, washers etc. shall be protected against corrosion (cadmium coating, etc.) or
shall be made of stainless steel. The minimum material requirement is the material of the
duct itself
4.11
DUCT INSULATION
Rigid or physically crosslinked closed cell polyolefin foam insulation shall be installed in
accordance with the 2014-4868-16-1002 - HVAC Standard Details. If any other
alternative insulation systems are to be used, approval shall be obtained before any
fabrication. Use of internal insulation material which can produce illness shall not be
used like asbestos, fiber glass, etc.
Duct insulation shall have factory-applied aluminium foil covering with be insulated with
non-combustible material and low water absorption. The insulation material shall have
the following minimum acceptable properties:
Fire rated ductwork and penetrations shall be externally insulated with rockwool Fire
Batts or similar material in accordance with the required details to provide the given fire
rating.
Thermal insulation material shall have class 0 rating to BS 476 part 6&7. The insulation
material shall be fire retardant, not flame, glow, smolder, or smoke when tested in
accordance with ASTM C411, at a temperature of 121 OC (250 OF) and confirm to
BS5422.
The insulation thickness for the ductwork systems as listed below is a guide for minimal
accepted thickness.
TYPE
Thermal
SERVICE (Ductwork)
Cold Supply and Return Air
THICKNESS
50mm with vapour barrier
Page No.: 37 of 59
Thermal
Fire Rated
(Outdoor duct)
Cold Supply and Return Air
(Indoor duct)
Supply / Return & Exhaust Air
Care shall be taken to ensure complete coverage of the duct to prevent moisture
condensation. Material for duct internal liner shall not erode at velocities of 20 m/s. The
liner shall be adhered to the steel sheet before assembly using a rubber-based adhesive, as
recommended by the insulation manufacturer, spread over the entire surface. Liners shall
be cut with a true and smooth edge so that edges at each duct joint are parallel and shall
extend approximately 3mm (1/8 inch) longer than the duct at each end.
During erection, all liner ends shall be liberally coated with adhesive, and the ducts and
liners shall be assembled in such a fashion that the coated edges of the insulation shall be
firmly compressed when the duct drive cleats are set in place.
Duct thermal insulation shall have fire resistant, reinforced aluminum foil and paper
vapor barrier. Adhere insulation to bare metal with bonding adhesive and mechanical
fasteners as recommended by the insulation manufacturer. Circumferential joints and all
penetrations or punctures in facing shall be taped with foil reinforced tape.
For externally insulated outdoor ducts, insulation material shall be cladded with 0.5mm
thick SS316L stainless steel jacketing and be completely weather sealed. The fasteners
for the cladding shall be self-tapping stainless steel screws.
All outdoor ducts with interior linings, whether for noise dampening or thermal
insulation, shall be secured against loosening by air turbulence or vibrations. The lining
and materials used shall be non-flammable. The end portion and any joints made in the
lining shall comprise a fabric lining bonded by means of an appropriate sealant. At the
joints between different duct sections, a protective metal sheet shall be provided. On large
ducts, mechanical fasteners shall be used in addition to the adhesive to secure the lining
material.
All return air ducts in the conditioning space should be not required for insulation.
4.12
General
The VENDOR shall select, size and install the grilles and diffusers to suit the ductwork
layout and air flow rates to achieve suitable air distribution for the rooms served.
All grilles and diffusers shall be individually selected for volume, temperature difference,
noise level, throw pattern, type of mounting, mounting height and terminal velocity, with
no apparent drafts or excessive air movements within the ventilated or air conditions shall
be provided.
All grilles and diffusers shall have an electrostatic powder coat or stove enameled finish
to match ceiling color. All multi-leaf opposed blade dampers and equalizing rid shall be
painted matt black.
Grilles, registers, and diffusers shall be rated and sized in accordance with ASHRAE
Standard 70.
Page No.: 38 of 59
Each diffuser shall be fabricated from extruded aluminium and shall be complete with a
removable and adjustable core. The core shall have a minimum face area of 75% and be
suitable for four, three, two or one way throw in accordance with the drawings and / or
Schedules of Technical Requirements.
Each diffuser shall be complete with an aluminium opposed blade damper which shall be
operated by a device accessible when removing the core. Fixing of the diffusers shall be
by duct connection through the neck and NOT through the exposed flange face. Each
complete diffuser shall be milled aluminium, or paint finish.
4.12.3
Each air grille shall be fabricated from extruded aluminium and shall be the double
deflection type with front and rear pivoting blades. Each air grille shall be complete with
an aluminium opposed blade volume control damper, which shall be operated by means
of inserting a screwdriver through the two sets of adjustable blades. All grilles shall be
provided with invisible fixings and mounting frames to facilitate their removal, where
located in suspended ceilings they shall be fixed in such a way that neither the weight of
the register or grille is transmitted to the ceiling support system. Each grille shall be
milled aluminium or paint finish.
4.12.4
Each air grille shall be fabricated from extruded aluminium and shall be the single
deflection type with front and rear pivoting blades. Each air grille shall be complete with
an aluminium opposed blade volume control damper, which shall be operated by means
of inserting a screwdriver through the two sets of adjustable blades. All grilles shall be
provided with invisible fixings and mounting frames to facilitate their removal, where
located in suspended ceilings they shall be fixed in such a way that neither the weight of
the register or grille is transmitted to the ceiling support system. Each grille shall be
milled aluminium or paint finish.
4.13
FIRE DAMPERS
The fire damper must be designed and used for ductwork / bulkhead / deck installation to
prevent the spread of fire and smoke from an area to other area.
All material used shall be non-corrosive, non-combustible and non-smoke producing and
shall be suitable for use in a Marine environment with high humidity and high
temperatures. All nuts, bolts and washers shall be of SS316L.
Fire dampers shall have, as a minimum the same fire resistance as the wall, deck and duct
in which they are located, and will be constructed so as to meet the requirements of
SOLAS regulations. All fire dampers supplied shall have been independently tested and
have third party certification (Lloyds, DNV, VERITAS etc.).
The air leakage rate for dampers (in the closed position) shall not exceed 80 L/s per m of
damper face area when subjected to a total pressure differential of 2000 Pa across the
damper
Page No.: 39 of 59
Dampers shall be integrated into the overall safety system and shall be tripped / inhibited
automatically by FGS.
The fire damper frame shall be constructed from minimum 3mm SS316L material for
external installation and can be 3mm galvanized steel for internal installation. The
position of the actuator, blades mechanism and associated position indicator shall be
either on left hand side or right hand side, as per request.
The casing shall be extremely rigid to keep the blades and shaft in proper alignment and
prevent chattering, binding, etc. and to ensure dependable damper operation.
Fire damper casings shall be supplied with lifting eyes and an earth boss seal welded to
the casing. The earth boss shall be supplied with M10 stainless steel studs, washers and
nuts.
Dampers shall be of the single or multi-blade design type suitable for both vertical and
horizontal operation. The blades must be double sheet aerofoil-section construction to
obtain a blade with minimum thickness 2mm. The blade movement must be opposed
type. The blades shall be welded to the shaft.
The shaft of each blade must be made of a minimum 15mm diameter plain stud stainless
steel SS316L. Material Certificate must be supplied by the MANUFACTURER. Stainless
steel SS316L bearings must be located inside the frame to support the shafts.
The gap between the ends of the blades and the inside of the casing shall be sealed by the
use of stainless steel blade angle stop.
A local mechanical device indicating blades position (open or closed) must be provided.
Indicator must be readable outside of the fire damper. The indicator must be readable
after insulation installation, without any dismantling and without removing the insulation.
All control equipment shall be housed in stainless steel SS316L and galvanised steel for
internal installation. The thickness of housing must be 1.5mm minimum. The enclosure
must be fitted with a removable access cover. The location of the control housing must
allow the installation of the damper insulation and a free access for maintenance without
removing the said insulation. The control housing must be delivered with cable glands to
ensure a safe installation of the cables.
Electrical actuator housing material shall be stainless steel SS316L for external
installation and can be epoxy coating Al-alloy for internal installation. Housing must be
antistatic and IP56. It must be provided with an external earthing connection. ATEX
actuator certification must be Exd Zone 1, Group IIA, T3. Other component of Fire
Damper shall be completed ATEX/IEC EX certificated: limit switch, junction box,
internal cable.
The open position of damper must be done by an electrical actuator. The closing of
damper shall be fail safe and must be obtained by a return spring accommodated within
the actuator housing. The minimum return spring torque must be 15 N.m. The maximum
closing time must be 2 seconds after the power supply shortage. The return spring must
be fail safe function to guarantee that no jamming of movement from open to closed
position may happen. The actuator shall be sized 40% above the required damper closing
torque.
Page No.: 40 of 59
Remote indication of blades fully open and fully closed status must be monitored by
position switches or proximity sensors installed on the drive shaft which will be
positively connected to the damper blades. The position switches (or proximity sensors)
must be mounted in order to be activated when the blade(s) of the fire damper is (are)
fully open and when the blade(s) of the fire damper is (are) fully closed. The fire damper
must be provided by the MANUFACTURER with one changeover position switches
(proximity sensors) on open position and one changeover position switches (proximity
sensors) on closed position of the fire damper. The open and close position switch shall
be wired to HCP and the status signals shall be transferred to BPCS via dual serial
Modbus link RS-485 for indication.
A frangible bulb will ensure fire detection. Maximum temperature release of the frangible
bulb shall be 74C. When the temperature rise above the release temperature, frangible
bulb will rupture and shut off the fire damper. The frangible bulb must be removable for
checking or for replacement; an easy access must then be provided.
To enable the connection of cables to the actuator and to the proximity sensors, terminals
must be installed inside a junction box (GRP or SS316L) located within control housing.
The cabling between the accessories of the fire dampers and the terminals must be
realised by the fire damper MANUFACTURER.
A "local operation" system must be installed to manually close the fire damper. This
"local operation" system must be installed and be accessible on both sides of the wall on
which the fire damper is installed, without removing any raised floor, suspended ceiling,
etc. The "local control" system consists in switches protected against unexpected shock
by a box.
4.14
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All control equipment must be housed in stainless steel SS316L. The thickness of
housing must be 1.5mm minimum. The enclosure must be fitted with a removable access
cover. The control housing must be delivered with cable glands to ensure a safe
installation of the cables.
Electrical actuator housing material must be stainless steel SS316L. Housing must be
antistatic and IP56. It must be provided with an external earthing connection.
The open position of damper must be done by an electrical actuator. The closing of
damper shall be fail safe and must be obtained by a return spring accommodated within
the actuator housing. The maximum closing time must be 2 seconds after the power
supply shortage. The return spring must be fail safe function to guarantee that no
jamming of movement from open to closed position may happen.
Remote indication of blades fully open and fully closed status must be monitored by
position switches or proximity sensors installed on the drive shaft which will be
positively connected to the damper blades. The position switches (or proximity sensors)
must be mounted in order to be activated when the blade(s) of the damper is (are) fully
open and when the blade(s) of the damper is (are) fully closed. The gas tight damper must
be provided by the MANUFACTURER with one changeover position switches
(proximity sensors) on open position and one changeover position switches (proximity
sensors) on closed position of the damper. The open and close position switch shall be
wired to HCP and the status signals shall be transferred to BPCS via dual serial Modbus
link RS-485 for indication.
To enable the connection of cables to the actuator and to the proximity sensors, terminals
must be installed inside a junction box (GRP or SS316L) located within control housing.
The cabling between the accessories of the gas tight dampers and the terminals must be
realised by the damper MANUFACTURER.
4.15
BACKDRAFT DAMPERS
Backdraft dampers (gravity operated non - return) shall be rigid enough to offer positive
sealing against back drafts.
The air leakage rate for dampers (in the closed position) shall not exceed 1000L/s per m
at 2000 Pa across the damper.
The outer frame is made of galvanized steel or stainless steel SS316L in accordance with
used ductwork metal. With regards to the painting, see project painting specification.
The bearing shall be made of a material withstanding the environment of its duty (e.g.
stainless steel for laboratory fume cupboard or battery room etc.).
The damper frame shall be constructed from 3mm galvanized steel or stainless steel
SS316L depending on the metal used in ductwork.
The blades are linked together and open in parallel. The mechanism shall be located
outside the air stream. A guard shall be provided to cover the mechanism and shall be
easily removable for adjustment without removing duct insulation.
When the blades are in the open position, the device does not cause significant pressure
loss or noise.
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4.17
4.18
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The bearing shall be made of a material withstanding the environment of its duty.
Bearings and shafts shall be maintenance-free.
The damper must have silicon gaskets between each blade and between the frame and
blades.
Each balancing damper shall have a lockable device with a scaled dial indicating the
current position and full open/close positions.
The position of the handle, blades mechanism and associated position indicator shall be
either on left hand side or right hand side, as per request.
The damper frame shall be constructed from 3mm galvanized or stainless steel depending
on the metal used for the ductwork.
The blades shall be made of galvanized steel or stainless steel depending on the metal
used in ductwork.
The blades must be double sheet construction to obtain a blade with a 1.5mm thickness.
The mechanism shall be located outside the air stream. A guard shall be provided to cover
the mechanism and shall be easily removable for adjustment without removing duct
insulation.
4.19
4.20
Instrumentation
The instrumentation for the HVAC package shall be selected according to the
requirements indicated in the specification 2014-4806-4L-0005 Instrument
Requirements For Package Equipment Specification.
As a general rule, all field mounted instruments shall be provided with two stainless steel
316 plates, both to be screw fastened to the instrument case by VENDOR. The first
nameplate will provide for Manufacturers construction data, the second one to show the
tag no. and the relevant D&IDs.
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Interposing replay shall be provided for interface signal with BPCS & SIS/FGS
4.20.2
Prior to starting of HVAC control system, all other HVAC equipment such as
AHU and condensing unit components must be switched on at the respective
HVAC panel. The supply fan and exhaust fans as well as the condensing unit shall
be switched to Auto position. From here onwards, the HVAC control system
shall take over operation of the HVAC system. This operation sequence shall be
built into the logic of the HVAC control panel.
HVAC system can be manually started and shutdown via the HVAC control panel.
Start-up of HVAC system after a power shutdown is permitted provided the
permissive signal from FGS is available.
Once received permissive start, AHU fans will start and the ACCU fans will start
after 5 second time delay. After the HVAC control panel generates the start signal,
the condensing unit-cooling fans are energised followed by the compressors. Only
the duty pressurization fan and the duty condensing unit are allowed to run.
Standby units shall automatically take over the operation from the duty unit in the
event that it is unavailable due to maintenance or breakdown. During this time,
continuous gas / smoke monitoring at the fresh air intake are transmitted back to
the FGS panel. If gas / smoke are detected, the air intake Gas tight dampers shall
be closed via a signal from the FGS panel. The HVAC system shall switch to
operate in a full recycle mode.
The duct heater thyristor panel controls the step loading & unloading of the
heating elements. The heater status and room temperature signals shall be sent
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back to HVAC control panel. The duct heater is only energized after the supply
fan runs. The duct heater status is monitored for high temperature and the heater
is protected with high temperature cut-off switch.
HVAC control panel will continuously monitor and update status of HVAC
system. Set point adjustments can only be done at the HVAC control panel.
Filter and filter coalescers shall be monitored for high pressure differential to
indicate cleanliness of the filter. Filter monitoring alarm shall be indicated locally
and at the HVAC control panel.
The HVAC control panel shall provide a periodic change over, at 72 hours
(adjustable from the HMI) interval, between each of the duty and standby units to
provide even wearing of equipment.
During Emergency Diesel Generator running, there have one Load shedding
signal that shall be sent to HVAC panel from FCS to reduce half of power by cut
off some compressors.
Room Temperature and Relative humidity control of the HVAC system shall be as
follows:
The temperature transmitter and relative humidity transmitter are installed at the
return duct of the AHU unit. Those transmitters are sensing the room temperature
and relative humidity. Both transmitters operate a capacity regulator to reduce the
compressor flow rate when fully capacity is not needed.
The heater status and room temperature signals are sent back to the HCP. The
heaters shall only be provided with power after the AHU fans run. The heater
status shall be monitored for high temperature by a high temperature cut-off
switch and an air flow switch.
Pressure relief dampers shall be provided to vent excess air to outside, still
maintaining pressurization of designated rooms.
Supply and Exhaust fan shall able be start / stop at HCP or LCS based on the
selected mode.
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If gas / smoke is detected at air inlet of Stairway fans or Galley fans, the effected
fans will shut down and gas tight damper will close by trip signal from FGS.
Heater controls
The heater shall be provided with automatic control using an electronic step
controller and temperature sensors. Automatic controls shall be supplied,
installed, tested and commissioned by the control manufacturers authorised
representative.
Temperature sensors shall be of the metal resistance element type (e.g. Ni 1000).
Sensors shall be factory calibrated and shall not require compensation for cable
lengths etc.
Room sensors shall have a plug-in connection plate to permit removal of the
sensor during renovations etc. Sensing range shall be 0 through 50oC.
All electrical components and control system shall be located in a heater control
panel.
A control schematic and wiring diagram shall be provided for the heaters. Typical
wiring diagrams are not acceptable. The heater shall be complete with clearly
marked power and control terminals.
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Purging operation:
Purging facilities for room prior start up of the HVAC system after fire/smoke incident or
prolonged HVAC shutdown shall be provided. AHU fan shall act as purge fan and proper
purge ducting and purge damper arrangement shall be designed for the purging mode.
The purging sequence for the HVAC system shall be as follows:
With a portable gas detector, test the Platform external areas, followed by
enclosed areas, for presence of any hydrocarbon gas.
If gas is detected at the platform surrounding and in the enclosed areas, operators
are required to wait until sufficient gas dispersion is achieved. Doors and
windows shall be opened to allow rooms to be ventilated.
Manually energise the power source for the purge fans. The purge fans shall allow
the selection of purge mode. Start-up of the purging mode is manually activated
from the Local Control Station with Zone-1 IIA T3 certified for 3 way select
switch, manual motor starter, receptacle outlet and plug.
All gas tight dampers, manual fresh air dampers, purge air damper, fire dampers,
doors and windows shall be fully opened. The return air damper on main return
duct shall be closed.
Run the purging mode for 10 minutes and confirm the enclosure is gas-free with
the portable gas detector and the room is clear from smoke.
Upon completion of the purging mode, the FGS shall send a signal via hard wire
to HCP to confirm clear smoke then the HVAC system can be switched to the
normal mode of operation.
Emergency situation
The HVAC system shall be interlocked with the FGS so that it can be shut down (except
Stairway fans), if required, in the event of a fire alarm being initiated in the zone or area
which the system serves.
Fire dampers zone for the HVAC system is defined below:
FAll fire dampers for each floor: first floor, second floor, third floor and roof floor
In the event of fire, Stairway supply fans shall be continuously running. The fan shall be
fed by essential LV switchboard to ensure that the system operates satisfactorily at all
times in the event of an emergency.
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The HVAC Control Panel shall perform the following HVAC control functions but
not limited to:
Page No.: 49 of 59
Manual/Off/Auto selectable
The HVAC Control Panel shall also monitor the following HVAC system but not
limited to:
Alarm status of various activities such as loss of airflow, dirty filters, and loss of
pressurization within rooms
Common alarm
HCP shall also have all necessary front panel operational features which instruments
and switches shall be provided but not be limited to the following:
Start and Stop buttons or switches for air handling unit, supply air fans, Air
condensing units, exhaust fans, duct heaters etc.
Alarm indicators for air flow, dirty filters, fan running / stop, fire damper status,
etc.
Page No.: 50 of 59
Pushing a single start push button and a single stop push button at the control panel
respectively shall initiate automatic sequence of starting-up and stopping of the HVAC
system.
4.22
BPCS Interface
The following signals, as a minimum shall be transmitted to the BPCS via RS 485
Modbus RTU Communication Link:
Room temperature
Room Humidity
Room pressure
Common Alarm
Hard wired interfaces between HVAC control panel and the BPCS are as follows:
Common alarm
Load shedding to reduce half of power by cut off some compressors during
Emergency case (Emergency Diesel Generator running)
Page No.: 51 of 59
SIS/FGS Interface
4.22.2
The HVAC system shall be interlocked with the SIS/FGS so that it can be shut down
(except Stairway fans), if required, in the event of a fire alarm being initiated in the zone
or area which the system serves.
The HVAC systems shall coordinate with the platform safety design and SIS/FGS design
as follows:
Hydrocarbon gas detection and smoke detectors shall be provided at all fresh air
intakes. Upon confirmed gas or smoke detection, the gas tight damper shall be
closed by SIS/FGS to prevent entry of gases. The platform SIS/FGS shall send a
signal to shut off the Gas Tight Damper via interposing relays which is SIL-3
certified. The interposing relay is located in HCP. The HVAC system shall switch
to operate in a full recycle mode. Fresh air ducts to have sufficient lengths to
cover detector and damper response times for retention of gas from entry in
HVAC system.
In case of confirmed fire or confirmed gas in the zone or area which HVAC
system serves, the HVAC system can be shut down (except Stairway fans).
SIS/FGS will send a trip signal to the HVAC control panel. The HVAC system
will automatically shut-down. Fire dampers in the zone shall be closed by
SIS/FGS via interposing relays which is SIL-3 certified. The interposing relay is
located in HCP.
Fire Dampers and Gas Tight Dampers shall be opened / closed by SIS/FGS signal but
powered by HCP. The opened and closed positions of the Fire Dampers and Gas Tight
Dampers shall be wired to HCP and to BPCS via Modbus RTU link for monitoring.
The signals from the SIS/FGS to the HVAC panel shall be 24VDC powered outputs. The
HVAC Panel VENDOR shall provide high integrity relays (SIL-3 certificated) in
his system (power consumption < 3watts) which shall be driven by this 24VDC signal.
5.0
5.1
ELECTRICAL REQUIREMENTS
GENERAL
The Electrical Installation and Equipment Components shall comply with specification
2014-4869-3L-0002 Electrical Requirements for Packaged Equipment Specification
All cabling for the complete HVAC System shall be as per COMPANY specification
2014-4869-3L-0007 Electrical, Instrument, Telecommunication Cable & Wire
Specification.
Page No.: 52 of 59
LV motor: 480VAC, 3phase, 3wire, 60Hz with neutral high resistance earthed.
Electrical heater: 480VAC, 3phase, 3wire, 60Hz with neutral high resitance
earthed or 230VAC, 1 phase, 2 wire, 60Hz with solidly earthed.
Power supply for HCP shall be dual AC UPS supplies at 230VAC, single phase,
60 Hz.
Other system voltage required for Instrument & Controls shall be derived internally at the
HVAC control panel.
Essential power shall be supplied to HCP to ensure the system operates satisfactorily at
all times during purging and emergency operation.
5.3
LCS shall have selector switch (local/remote), emergency stop button for motor
30kW and above and start/stop push button, indication lamp. These LCS shall be
provided with End of Line (EOL) and in line (IL) type resistors. The EOL and IL
resistor shall be supplied by LCS Vendor.
Stop push button shall be Red, Latch mush room type and Start push button shall
be Momentary Green type.
Page No.: 53 of 59
AHU fan motor which will be used for purging operation, shall be provided a explosion
proof Receptacle Outlet Socket, 3-way switch and motor starter (Zone 1, Group IIA, T3)
at field mounted for connection temporary power supply.
VENDOR shall complete all motor data sheets as per 2014-4969-3M-0001 ST-LQ
Datasheet for LV Induction Motors (Typical).
5.4
6.0
STRUCTURAL REQUIREMENTS
The HVAC Skid Package shall be mounted as a heavy duty structural skid.
The skid shall be designed and fabricated in accordance with Structural Specifications as
detailed in COMPANY specification 2014-4891-6L-0004 Specification for Structural
Fabrication & Welding and 2014-4889-6L-0005 Specification for Structural Skids for
Package Equipment. VENDOR shall submit detail structural design calculations for the
skid for COMPANYs review and approval prior to fabrication. Each skid shall be
designed for single-point lift.
In addition, all outdoor equipment, piping & accessories shall be supported to withstand
lifting loads, wind loads and transportation loads specified in COMPANY Data Sheet
2014-4800-9M-0010 Environment and available utility datasheet.
7.0
CABLES INTERFACE
The cables (except power supply cables) requiring interface from outside shall be
terminated in a junction box suitable for the specified electrical area classification.
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All the instruments used for remote monitoring and control shall be cabled and the
cabling shall be terminated at the skid limit in a junction box suitable for the specified
electrical area classification.
The location of the electrical and instrument interface junction boxes shall be agreed
between the VENDOR and ENGINEERING CONTRACTOR during detail engineering.
8.0
PAINTING
All fabricated items shall be blasted and coated in accordance with COMPANY
Specifications 2014-4800-1L-0004 Painting and Coating specification. All deviations
to COMPANY specification require COMPANY approval prior to implementation.
9.0
For Air Cooled Condensing Unit, performance test at site shall be as per AHRI
Standard 365, latest edition. System performance shall be rated in accordance
with AHRI Standard 340/360, latest edition.
For DX Air Handling Unit, coil performance shall be certified in accordance with
AHRI Standard 410, latest edition. Unit performance shall be rated in accordance
with AHRI Standard 430 for Central Air Handling Units.
Page No.: 55 of 59
Check duct systems for correct installation against design drawings, noting and
including changes on as built drawings for submission to the COMPANY, prior to
acceptance test.
Can motors and compressors shall be checked against nameplate ratings for
proper ampere input and voltage.
Check refrigerant piping for proper insulation and inspect for leaks
Balance all duct systems to obtain the quantities of air called for on the drawings.
The total quantities of each fan system shall be within 5% and each individual
outlet shall be within 10% of quantities shown.
Eliminate all duct flutters, splitter noises, excessive vibration, and other noises in
the air distribution system. Vibration isolators should not be completely
depressed. The VENDOR shall take any precautions deemed necessary, in
addition to those set out in the drawings and specifications, for the elimination of
noise and vibration.
Check the adjustment and sequence of operation for all temperature and pressure
control equipment.
Test all fully automatic start up and shut down functions as programmed in the
HVAC control systems.
After all testing is complete VENDOR shall change out or clean (as applicable)
all filters (air and refrigerant).
Testing and balance of all applicable air systems shall include the following:
Test fans for proper speed (rpm) and rotation to meet design requirements.
Page No.: 56 of 59
Make pitot tube traverses of main supply and return ducts and obtain design air
flow at fans.
Test and record system static pressures at suction and discharge of fans.
Test and adjust system for the design return air flow.
Test and adjust system for the design outside air flow.
Test and record entering and leaving air dry bulb and wet bulb temperatures (C).
Adjust all main supply and return air ducts to proper design air flows.
Adjust all branch supply and return air ducts to proper design air flows.
Test and adjust each register and diffuser to within 5 percent of design air flow
requirements.
Each grille, register, and diffuser shall be identified as to location and area.
Size, type, and manufacturer of grilles, registers, diffusers, and all tested
equipment shall be identified and listed. Manufacturers ratings on all equipment
shall be used to make required calculations.
Readings and tests of grilles, registers, and diffusers shall include required air
flow velocity (m/sec) and test-resultant velocity (m/sec) as well as required air
flow and test-resultant air flow after adjustments.
All registers and diffusers shall be adjusted to minimize drafts in all areas.
Prior to the start of balancing, verify that all dampers are open and/or operational.
All filters must be checked and, if dirty, they shall be replaced prior to the start of
balancing so as not to create excessive resistance in the system. The VENDOR
shall submit a request to the COMPANY for any necessary changes in fan speed
to obtain design system conditions. Additional dampers, turning vanes, and other
devices not specifically indicated on the drawings, but that are necessary to obtain
the correct air balance, shall be installed and COMPANY notified. Fan bearing
vibrations shall be recorded.
As a minimum, at the completion of testing, adjusting, and balancing for each air system,
the following data shall be submitted to the COMPANY. VENDOR shall submit a
complete test report to COMPANY for approval
Following final acceptance of certified reports by the COMPANY, the settings of all
valves, vanes, dampers, and other adjustment devices shall be permanently marked by the
VENDOR, so that adjustment can be restored if disturbed at any time. Devices shall not
be marked until after final acceptance.
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All test, commissioning, and turnover records and documentation shall be provided to the
COMPANY.
The VENDOR shall provide appropriate test facilities, test materials and consumables,
personnel and testing equipment.
All test instrumentation shall have a valid calibration certificate issued by a registered
testing authority, recognized by COMPANY.
10.0
WEIGHT CONTROL
VENDOR shall refer to specification 2014-4889-6L-0007 Specification for Weight
Control for the weight control requirements. VENDOR shall provide the following
weight data in the drawing:
VENDOR shall provide the location of the center-of-gravity of the supplied package for
both dry and operating conditions. VENDOR shall provide weighing of all equipment
being furnished with complete description of what is included in each weight.
11.0
11.1
Recommended spares for one year operation (price shall be separately quoted as
an option);
All spare parts furnished by the VENDOR shall be wrapped and packed to preserve items
as new condition under a tropical marine environment.
The same parts shall be properly tagged so that later identification as to their intended
usage will be facilitated.
All items supplied shall be packaged separately and clearly marked as Spare Parts and
shipped with the equipment in accordance with the instructions from COMPANY.
Packing lists shall be furnished complete and in detail so that parts can be handled
without unpacking, if desired.
11.2
SPECIAL TOOLS
The VENDOR shall supply one set of any and all special tools required for erection or
maintenance of the equipment being provided.
Prior to shipment each special tool shall be tagged with a 316L stainless steel tag, clearly
identifying:
Page No.: 58 of 59
VENDOR's name
Equipment description
Date supplied
12.0
MARKING
12.1
NAME PLATE
12.2
Project name
PURCHASER's name
Skid name
VENDOR's Name
Serial number
Capacity/Design Rate/Rating
Design Pressure
Design temperature
Weight Empty/Operating
Page No.: 59 of 59
Quality
Requirements
VENDOR shall establish and implement a Quality System in accordance with the
relevant sections of ISO 9001: 2000 standard / General Quality Requirements or any
other equivalent standard recognized by COMPANY.
COMPANY shall verify that the system is established and effective either by physical
audit or by questionnaire or both at his discretion.
Reasonable access shall be allowed to the PURCHASER and COMPANY
Representative(s) as well as to the Representative(s) of Authorized Inspection / Testing
Agency.
VENDOR shall submit a Quality Plan & Inspection Approach with the proposal, which
shall be agreed by PURCHASER and COMPANY prior to start of manufacturing.
VENDOR shall ensure that the product(s) is meeting the requisite quality requirements as
specified in the various sections of this document and applicable standards at the time of
manufacturing / supplying.
VENDOR shall obtain an unconditional Inspection Release from the PURCHASER and
COMPANY as applicable, prior to any shipment.
14.0
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