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DOC.TITLE:
DOC. NO

Design of Super structure-Design of Crane-girder


Rev

: CGPR1-100-5-011

DESIGN CALCULATIONS

Page of
Area: Turbine build.
Dept Structural
REFERENCES /
REMARKS

6.4.a DESIGN OF CRANE GANTRY GIRDER 11M span

All below
references are
BS 5950,
part-1, UNO

a) INPUT DATA :(Refer Appendix-E, for EOT drawing)


Crane Capacity

1050 kN

Weight of Crab

320 kN

Weight of Crane Bridge

780 kN

Self weight of the Rail

Width of Walk way

0.6 m

Dead Load of the Walkway


Live Load of the Walkway

=
=

1.5 kN/m
5 kN/m

Height of the Crane Rail

65 mm

Span of the Crane Girder, Lg

11 m

Centre to centre distance of , Lc


Rail (i.e. Span of Crane Bridge)

32 m

Mini. approach of crane hook to the gantry

1.800 m

No. of Wheels
Wheel Spacing1
Wheel Spacing2
C.G of loading from left load

=
=
=
=

4
1.40 m
4.70 m
3.75 m

Impact Factor :

Vertical

30 %

Horizontal
(Transverse to rail)
Vertical
Horizontal

10 %

=
=

600
500

Imposed load vertical Imposed load Horiz.Ihf


Dead load df

1.6
1.6
1.4

Deflection Factor

Load Factor :

Design strength of steel, py

342999077.xls .xls REF

gvrs/ST

2 kN/m

265.0 N/mm2

1.40 4.70

Table:5

Table:6

1.40

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Area: Turbine build.
Dept Structural

Design of Super structure-Design of Crane-girder


Rev

: CGPR1-100-5-011

DESIGN CALCULATIONS

REFERENCES /
REMARKS

Maximum unsupported length Top Flange

2.60 m

Depth of the surge girder

=
=

0.60 m
2.60 m

Maximum unsupported length Bottom Flange


1.80m

(1050+320)kN

780 kN

Kicker
RL

RL =

RR

32.00m

(1370 x 30.20 + 780 x 32.00/2)/32.00=

1682.938 kN

Wheel Load by calculation

420.73 kN/wheel

b) LOAD CALCULATIONS:
b.1) Vertical Loads
b.1.a) Conc. Loads
Wm

421 kN

= 0.30 x 421

126.3 kN

547 kN

875.68 kN

=
=
=
=

2.00
0.45
1.50
4.66
8.61

say

Max. static Wheel Load


Load due to Impact
Total load
Factored Load

W mf = 1.60 x 547.

b.1.b) Uniform Dirstributed Load


Self weight of rail
Walkway Dead Load
Walkway Live Load
Self weight of girder
Factored load

W df = 1.40 x 8.61

875.7

875.7

1.40 4.70

1.40

kN/m
kN/m
kN/m
kN/m
kN/m

12.06 kN/m

b.2) Horizontal Loads


Maximum lateral load per wheel is equal to 10% Static vertical wheel load,

=
0.1
W
=
Max. Lateral load
0.10(421*4)
=
168.4 kN
H
4 wheels are resisting the total lateral load

342999077.xls .xls REF

gvrs/ST

from Fig-1
BS:2573,part-1

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DOC.TITLE:
DOC. NO

Design of Super structure-Design of Crane-girder


Rev

: CGPR1-100-5-011

Page of
Area: Turbine build.
Dept Structural

DESIGN CALCULATIONS

REFERENCES /
REMARKS

W df = 1.60 x 168.40 / 4

Factored lateral load

67.36 kN/wheel

c) MAXIMUM BENDING MOMENT AND SHEAR FORCE:


c.1) For vertical loads
c.1.a) Bending Moment :The maximum Bending moment under moving loads occurs when line of
action of one load and centre of gravity of the loads are at equal distance
from the centre of span.
CG. OF LOADS

875.68kN

875.68kN

875.68kN 875.68kN
12.06kN/m

RA

RB
11.00m

Mid Span of Crane Girder

Reactions :Ra

= 4x875.68x(11 - 11*0.5 - 0.25*4.7)/


+ 12.06 x 11 /2

1443.525 kN

Rb

= 4x875.68+12.06x11- 1,443.525

2191.834 kN

Maximum Bending moment occurs at C.

Mux1

= (1443.53 x 4.33) -875.68 x 1.4 - (12.06 x 4.33/2)


=
4904.517 kN.m
c.1.b) Shear Force:875.68kN

RA

875.68kN

11.00m

12.06kN/m

CG. OF GANTRY

Reactions:
RA

= 4 x 875.7 x [11.0-3.8] /11+ (12.1 x 11.0/2)

2374.930 kN

RB

= (4 x 875.7) + (12.1 x 11.0) - 2374.93

1260.428 kN

342999077.xls .xls REF

gvrs/ST

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DOC.TITLE:
DOC. NO

Design of Super structure-Design of Crane-girder


Rev

: CGPR1-100-5-011

DESIGN CALCULATIONS

Page of
Area: Turbine build.
Dept Structural
REFERENCES /
REMARKS

Max. Reaction

2374.930 kN

c.2) For Horizontal loads :67.36kN

c.2.a) Local Bending Moment at C,


Crane Girder is laterally bending between Node points of surge Girder
Muy = 67.360 x 2.6 /4
43.784 kN.m
c.2.b) Axial Force:
Because of Lateral force, the Crane Girder is subjected to axial force.
Max lateral bending Moment 4904.5 x 67.36 / 875.68

377.27 kN-m

F=Axial force in the surge girder 377.27 / 0.6

628.78 kN

c.2.c) Shear force :-

RA

67.36kN

67.36kN

3.75m

11.00m

RB

Reactions :RA

= 4x 67.4[11.0 - 3.8]11.00

177.585 kN

RB

= 4 x 67.360 - 177.585

91.855 kN

177.585 kN

Max. Horzontal reaction RH

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DOC. NO

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Dept Structural

Design of Super structure-Design of Crane-girder


Rev

: CGPR1-100-5-011

DESIGN CALCULATIONS

REFERENCES /
REMARKS

d) DESIGN OF GANTRY GIRDER:


Depth

1250 mm

Width

450 mm

20 mm

40 mm

20

1250

40

450

Properties :Depth of the section, D


Width of the section, B
Thickness of web, t
Thickness of flange, T
Effective depth of web, d
Second moment of inertia, Ixx
Second moment of inertia, Iyy
rmin
Section modulus, Zxx
Section modulus, Zyy
Plastic modulus, Sxx
Plastic modulus, Syy
Buckling parameter, u
Torsional index, x : D/T
Sectional Area, A
Flange Area on one side, Ag
Out stand width of panel, b
Constant, sqrt(275/py)

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

Outstand element of compression flange, b/T


Web slenderness, d/t

1250
450
20
40
1170
1.59E+10
6.08E+08
101.19
2.54E+07
2.70E+06
2.96E+07
4.28E+06
1
31.25
59400
18000
215
1.02
=

mm
mm
mm
mm
mm
mm4
mm4
mm
mm3
mm3
mm3
mm3
conservatively
as per Cl.4.3.7.5
mm2
mm2
mm

5.38
= 58.50

Plastic
Plastic

Cl.3.5.2 and
Table:7

d.1) Shear Capacity


Web slenderness, d/t

58.50 < 63*1.02

Shear area parallel to the web, Avx=t*d

23400 mm2

342999077.xls .xls REF

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Cl.4.4.4.1
Satisfactory
Cl.4.2.3,

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DOC.TITLE:
DOC. NO

Design of Super structure-Design of Crane-girder


Rev

: CGPR1-100-5-011

DESIGN CALCULATIONS

Page of
Area: Turbine build.
Dept Structural
REFERENCES /
REMARKS

Critical Shear strength, qcr for t/d =58.50

Shear Capacity, Vcr=qcr*Avx

159 N/mm2
3720.6 kN
>2,374.93 kN

Table:21,
Cl.4.4.5.3
Satisfactory

d.2) Moment capacity, Mb


d.2.a) Lateral-torsional buckling moment, Mb:
( as per clause 4.3.7.3 of BS 5950, part-1)
Effective length factor
=
1.00
( Destabilizing condition)
(As per table:9,BS 5950,part-1: Beam partial restrained against rotation)
Effective length, LE

Slenderness, LE/rmin

Equivalent slenderness, LT

Slenderness correction factor, n


Uniform moment factor, m
Buckling parameter, u
x
N
Slenderness factor,

=
=
=
=
=
=

LT

=
=

pb
Buckling resistance, Mb

Table:9

2.60 m
25.69
nu

Cl.4.3.7.5
1.0
1.0
1.000
0.822
0.50
1.00

25.69
265.00 N/mm2

=
=

pb*Sxx
7843.23 kN.m
>4904.52 kN.m
> m*Mux1

conservatively
conservatively

Table:14

Table:12

Satisfactory
Cl.4.3.7.2

e) CHECK FOR COMBINED BENDING COMPRESSIVE STRESS


IN EXTREME FIBRE (FOR VERTICAL PLUS LATERAL)
e.1) Compressive strength pc :Slenderness, LE/rmin
Reduced design strength, py
pc

=
=
=

25.69
245.00 N/mm2
240.00 N/mm2

e.2) Overall buckling check

342999077.xls .xls REF

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Cl.4.7.5
Table:27c

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DOC.TITLE:
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Page of
Area: Turbine build.
Dept Structural

Design of Super structure-Design of Crane-girder


Rev

: CGPR1-100-5-011

DESIGN CALCULATIONS

REFERENCES /
REMARKS

(As per Clause 4.8.3.3.1, BS 5950: part-1)


F/Ag*pc + mMux1/Mb + mMuy/py*Zyy

=
<

0.832
1.000

Satisfactory

f) CHECK FOR LONGITUDINAL STRESS:


Height of rail

5% of the static wheel load =

65 mm
5/100 x4x 875.7

175.14 kN

Bending moment in the longitudinal direction is equal to Longitudinal Force into


Crane Rail Depth plus half of Crane Girder depth
Mux2

= 175136 x (65 + 625.0)

120.84 kN.m

CHECK FOR COMBINED BENDING COMPRESSIVE STRESS


IN EXTREME FIBRE (FOR VERTICAL PLUS LONGITUDINAL)
F/Ag*pc + m(Mux1+Mux2)/Mb

0.681

g) CHECK FOR DEFLECTION:


Allowable deflection for vertical loads
lim, v
=
Span / 600 =11,000.0 / 600.0 =

18.33 mm

Allowable deflection for horizontal loads


lim, h
=
Span / 500 = 11,000.0 /500 =

22.00 mm

Vertical Deflection:3.15
1.75

CG OF LOADS

547.3kN

c
11.00

RA

342999077.xls .xls REF

547.3kN

8.61kN/m

CG. OF GANTRY

RB

[ ( )] [ ( )]

5
WL4 PL

384
EI 48EI

3a1
a1
4
L
L

gvrs/ST

3
PL 3a2 4 a2
+
48EI L
L

Satisfactory

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DOC.TITLE:
DOC. NO

Design of Super structure-Design of Crane-girder


Rev

: CGPR1-100-5-011

Page of
Area: Turbine build.
Dept Structural

DESIGN CALCULATIONS

REFERENCES /
REMARKS

((5/384)(8.61 x 11000^4)/( 205000 x 1.59E+10))+


{( 2 x 547300 x 11000)/( 48 x 205000 x 1.59E+10)} x
{[3 x 1.75/11 - 4 x (1.75/11)] + [3 x 3.15/11 - 4 x (3.15/11)]}
11.960 mm

CHECK v < Allowable Deflection

11.960 < 18.3 HENCE SAFE

h) Crane Girder Welding Calculation


Top Flange & Web is welded by full Penetration Butt weld.
Bottom Flange Weld.
Horizontal Shear = FAy/ Ixx
A- Area of the Bottom Flange

18000 mm2

y - C.G of flange Plate from C.G of section

Ixx of the section

1.59E+10 mm4

Maximum vertical shear

2374.930 kN

605 mm

Horizontal Shear 2,374.9 x 1000 x 18000x605 / 1585105


Size of the weld on each side 1,631.6/ ( 2 x 215x 0.707)
Provide weld as

1631.626 N/mm
5.421 mm
12 mm

i) DESIGN OF BEARING STIFFENER


Bearing check:
Minimum area of stiffener in contact with the flange =
Fx
=
pys
=

0.8*Fx/pys
Cl.4.5.4.2
External reaction
Design strength of stiffener

Minimum Area of stiffener required

7169.60 mm2

Conside Thk. Of Stiffener , ts

25.00 mm

Width of the stiffener, bs

450.00 mm

Area of the stiffener

11250.00 mm2

Check for outstands

342999077.xls .xls REF

gvrs/ST

Satisfactory

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DOC.TITLE:
DOC. NO

Page of
Area: Turbine build.
Dept Structural

Design of Super structure-Design of Crane-girder


Rev

: CGPR1-100-5-011

DESIGN CALCULATIONS

REFERENCES /
REMARKS

Outstand from the face of the web

=
=

bs/2-web thickness
215.00
mm

Outstand of web stiffeners, as per Cl.4.5.1.2 of BS5950: Limits:


19ts

483.88

mm

13ts

331.08

mm

Bearing resistance of the stiffener


Bearing Stress in member

211.10 N/mm2
< 265
N/mm2

Satisfactory

Satisfactory

Buckling resistance of the stiffner


(as per Cl.4.5.1.5 of BS5950,part-1)
Design strength of the stiffner in buckling

=
=

py-20
245.0

Cl.4.5.1.5
N/mm2

Buckling resistance check as a column:


Area of combined section 450 x25 + 20 x 20 x 20

19250.00 mm2

Ixx

=
=

1.90E+08 mm4
99.38 mm

= l / Rmin =1250x 1000 / 99.4

12.58

Compressive strength, pc

Buckling resistance of the stiffener

Rmin= I / A

245.00 N/mm2
4716.25 kN
> 2374.93 kN

Weld between Stiffener & web


Vetical Height avilable for Welding

Thk. of weld reqd =2,374.9 x1000/(1170x2x0.7*215)


Provide weld thickness

j) Shear buckling of Web under Wheel load

342999077.xls .xls REF

gvrs/ST

1170.00 mm
6.74 mm
12.00 mm

Tb.27c,

Satistactory

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DOC.TITLE:
DOC. NO

Design of Super structure-Design of Crane-girder


Rev

: CGPR1-100-5-011

Page of
Area: Turbine build.
Dept Structural

DESIGN CALCULATIONS

REFERENCES /
REMARKS

Web bearing under wheel load


(as per Cl.4.11.4,BS 5950, part-1)
Load dispersion under wheel,lw= 2(Height of the wheel + Thickness of the flange)
=
210 mm
Bearing Capacity

lw*py*t

1113
kN
> 875.68 kN

Satisfactory

Web buckling under wheel load


(as per Cl.4.5.2.1, BS 5950,part-1)
b1

Stiff bearing length

n1

=
=
=

Dispersion at 45degrees through half the depth of the section


(depth of the web + 2*thickness of the flange)
1250 mm

=
=

Depth of the web


1170 mm

Web slenderness,

=
=

2(Height of the crane rail)


130.00
mm

= 2.5*depth of the web/thickness of the web


=
146.25

Compressive resistance, pc

Buckling resistance, Pw

=
=

70 N/mm2
(b1+n1)*t*pc
1932.00 kN
> 875.68 kN

Dia of bolt provided


No. of bolts provided

=
=

Stress in Bolts

l) Design of Surge Girder


Design of bracing members

342999077.xls .xls REF

gvrs/ST

Table 27c

Satisfactory

k) Connection for Longitudinal Force


Longitudinal Force

Cl.4.5.2.1

175.14 kN
24.00 mm
4.00
96.78 N/mm2
< 160
N/mm2

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DOC.TITLE:
DOC. NO

Page of
Area: Turbine build.
Dept Structural

Design of Super structure-Design of Crane-girder


Rev

: CGPR1-100-5-011

DESIGN CALCULATIONS

REFERENCES /
REMARKS

Maximum Horizontal force


Max Force in diagonal

=
=

177.585 kN
335.1 kN

Angles provided
Area of the Section
Rmin of the section
Length of diagonal
Inclination of diagonal w.r.t Horizontal

=
=
=
=
=

Stress in member

214.82 N/mm2

225.00 N/mm2
> 214.82

100X100X8
15.60
3.07
1.50
32.00

RSC
cm2
cm
m

(No.bays are
not to count in
the sketch)

Allowable Stress in member

48.86
Compressive stress, pc

Table 27c
Satisfactory

Design of bottom chord member


(as surge may come on either direction, bottom chord members are designed
for compression)
Member size provided
Area of the Section
Rmin of the section
Unsupported length

=
=
=
=

300X150X32
40.80
3.29
2.60

MS profile
cm2
cm
m

Maximum axial force, F


Stress in member

=
=

628.78 kN
154.11 N/mm2

Allowable Stress in member

79.03
Compressive stress, pc

161.00 N/mm2
> 154.11

j) Design of Crane Girder Bracket


Depth of the bracket, Db
Width of the flange plate, Wb
Thickness of the flange plate, Tb
Thickness of the web plate, tb
Eccetricity of Crane girder from grid
Maximum Vertical force

=
=
=
=
=
=

1200
600.00
32.00
25.00
1.00
2374.93

Design for Moment


Moment due to eccentricity, Me

2374.93 kN.m

342999077.xls .xls REF

gvrs/ST

mm
mm
mm
mm
m
kN

Table 27c
Satisfactory

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DOC.TITLE:
DOC. NO

Design of Super structure-Design of Crane-girder


Rev

: CGPR1-100-5-011

Page of
Area: Turbine build.
Dept Structural

DESIGN CALCULATIONS

REFERENCES /
REMARKS

Axial Force in Top flange, Ab=Me/Db

Stress in top flange=Ab/Wb*Tb

1979.11 kN

<

10.3078569 N/mm2
265.0
N/mm2

Design for shear


Web slenderness

45.44 < 63*1.02

Shear area parallel to the web


Critical Shear strength

=
=

28400 mm2
159 N/mm2

Shear Capacity,

342999077.xls .xls REF

gvrs/ST

4515.6 kN
>2,374.93 kN

Satisfactory
Cl.4.4.4.1
Satisfactory
Cl.4.2.3,
Cl.4.2.3

Satisfactory

erences are

342999077.xls .xls REF

gvrs/ST

:2573,part-1

342999077.xls .xls REF

gvrs/ST

342999077.xls .xls REF

gvrs/ST

342999077.xls .xls REF

gvrs/ST

342999077.xls .xls REF

gvrs/ST

342999077.xls .xls REF

gvrs/ST

342999077.xls .xls REF

gvrs/ST

342999077.xls .xls REF

gvrs/ST

342999077.xls .xls REF

gvrs/ST

342999077.xls .xls REF

gvrs/ST

342999077.xls .xls REF

gvrs/ST

342999077.xls .xls REF

gvrs/ST

01/19/2017 04:56:17

Name
ISMC 75
ISMC 100
ISMC 125
ISMC 150
ISMC 175
ISMC 200
ISMC 225
ISMC 250
ISMC 300
ISMC 350
ISMC 400

Depth Breadth wt/m


mm
mm
kN/m
75
40 0.0681
100
50 0.0918
125
65 0.1271
150
75 0.1639
175
75 0.1914
200
75 0.2214
225
80 0.2591
250
80 0.3036
300
90 0.3583
350
100 0.4212
400
100 0.4940

342999077.xls

Tf
mm
7.30
7.50
8.10
9.00
10.20
11.40
12.40
14.10
13.00
13.50
15.30

Tw
mm
4.40
4.70
5.00
5.40
5.70
6.10
6.40
7.10
7.60
8.10
8.60

Cyy
mm
13.10
15.30
19.40
22.20
22.00
21.70
23.00
23.00
23.60
24.40
24.20

G Ixx
mm mm4
21
760000
28
1867000
35
4164000
40
7794000
40
12233000
40
18193000
45
26946000
45
38168000
50
63626000
60 100080000
60 150828000

Iyy
mm4
126000
259000
599000
1023000
1210000
1404000
1872000
2191000
3108000
4306000
5048000

Rxx
mm
29.60
40.00
50.70
61.10
70.80
80.30
90.30
99.40
118.10
136.60
154.80

Ryy
mm
12.10
14.90
19.20
22.10
22.30
22.30
23.80
23.80
26.10
28.30
28.30

Zxx
Zyy
mm3
mm3
20300
4700
37300
7500
66600 13100
103900 19400
139800 22800
181900 26300
239500 32800
305300 38400
424200 46800
571900 57000
754100 66600

Page 25 of 31

Area
mm2
867
1170
1619
2088
2438
2821
3301
3867
4564
5366
6293

ISMC

01/19/2017 04:56:17

Section
ISMB100
ISMB125
ISMB150
ISMB175
ISMB200
ISMB225
ISMB250
ISMB300
ISMB350
ISMB400
ISMB450
ISMB500
ISMB600

H
mm
100
125
150
175
200
225
250
300
350
400
450
500
600

B
wt/m
mm kN/m
75
0.115
75 0.130
80 0.149
90 0.193
100 0.254
110 0.312
125 0.373
140 0.442
140 0.524
140 0.616
150 0.724
180 0.869
210 1.226

342999077.xls

A
mm2
1460
1660
1900
2462
3233
3972
4755
5626
6671
7846
9227
11074
15621

Tf
mm
7.2
7.6
7.6
8.6
10.8
11.8
12.5
12.4
14.2
16.0
17.4
17.2
20.8

Tw
mm
4.0
4.4
4.8
5.5
5.7
6.5
6.9
7.5
8.1
8.9
9.4
10.2
12.0

R1 R2
mm mm
9.0 4.5
9.0 4.5
9.0 4.5
10.0 5.0
11.0 5.5
12.0 6.0
13.0 6.5
14.0 7.0
14.0 7.0
14.0 7.0
15.0 7.5
17.0 8.5
20.0 10.0

H1
mm
65.0
89.2
113.9
134.5
152.7
173.3
194.1
241.6
288.0
334.4
379.2
424.1
509.7

H2
mm
17.50
17.90
18.05
20.25
23.65
25.85
27.95
29.25
31.00
32.80
35.40
37.95
45.15

G
mm
35
35
40
50
55
60
65
80
80
80
90
100
140

Ixx
mm4
2575000
4490000
7264000
12720000
22354000
34418000
51314000
86034000
136303000
204584000
303908000
452183000
918130000

Iyy
mm4
408000
437000
526000
850000
1500000
2183000
3345000
4539000
5377000
6221000
8340000
13698000
26510000

Page 26 of 31

Rxx
mm
42.0
52.0
61.8
71.9
83.2
93.1
103.9
123.7
142.9
161.5
181.5
202.1
242.4

Ryy
mm
16.7
16.2
16.6
18.6
21.5
23.4
26.5
28.4
28.4
28.2
30.1
35.2
41.2

Zxx
mm3
51500
71840
96853
145371
223540
305938
410512
573560
778874
1022920
1350702
1808732
3060433

Zyy
mm3
10880
11653
13150
18889
30000
39691
53520
64843
76814
88871
111200
152200
252476

ISMB

DESIGN OF CRANE GANTRY GIRDER


Project :
Building :
Girder Type :

PRAI POWER 350 MW CCGT POWER PLANT PROJECT


CW PUMPHOUSE ( INTERNAL)
EXISTING CRANE BEAM - DESIGN CHECK

1) INPUT DATA
(Refer Appendix-A, for EOT drawing)
Crane Capacity

100 kN

Weight of Crab

0 kN

Weight of Crane Bridge

0 kN

Self weight of the Rail

1 kN/m

Height of the Crane Rail

70 mm

Span of the Crane Girder, Lg

8.7 m

Mini. approach of crane hook to the gantry

1.000 m

No. of Wheels
Wheel Spacing1
C.G of loading from left load

=
=
=

2
0.60 m
0.30 m

Impact Factor :

Vertical

30 %

Horizontal
(Transverse to rail)
On Stopper

10 %

16 kN

Deflection Factor

Vertical
Horizontal

=
=

1000
1000

Load Factor :

Imposed load vertical -Ivf


Imposed load Horiz.Ihf
Dead load df

1.6
1.6
1.4

Design strength of steel, py

275 N/mm2

Maximum unsupported length Top Flange

8.70 m

Maximum unsupported length Bottom Flange

8.70 m

All below
references are
BS 5950,
part-1,

Table:5

Table:6

2) LOAD CALCULATIONS
Wheel load calculation
Wheel Load by Vendor

50.00 kN/wheel

2.a) Vertical Loads


i) Conc. Loads
say

Average static Wheel Load

Wm

50.0 kN

15.00 kN

104.0
Load due to Impact

= 0.30 x 50

Total load
Factored Load

W mf = 1.60 x 65.00

ii) Uniform Dirstributed Load


Self weight of rail
Self weight of girder
Factored load

W df = 1.40 x 2.49

65 kN

104.00 kN

=
=

1.00 kN/m
1.49 kN/m
2.49 kN/m

3.49 kN/m

2.b) Horizontal Loads


Maximum lateral load per wheel is equal to 10% Static vertical wheel load,

=
0.1
W H = 0.10(50*2)
Max. Lateral load
=
10.0 kN
2 wheels are resisting the total lateral load

0.60

104.0

###

0.60

from Fig-1
BS:2573,part-1

W df = 1.60 x 10.00 / 2

Factored lateral load

8.00 kN/wheel

2.c) Stopper Loads


Factored lateral load

Wsp = 1.60 x 16.00

25.6 kN/stopper

3) MAXIMUM BENDING MOMENT AND SHEAR FORCE


3.a) For vertical loads
i) Bending Moment
The maximum Bending moment under moving loads occurs when line of
action of one load and centre of gravity of the loads are at equal distance
from the centre of span. ( refer diagram at deflection check)
Reactions :Ra

= 104x(1 + 0.60/2/8.7) +3.49x8.70/2

122.76 kN

Rb

= 2x104+3.49x8.7- 122.759

115.59 kN

Maximum Bending Moment


Mux1

= (122.76 x 4.35) -104 x 0.45 - (3.49 x 4.35/2)


=
355.20 kN.m

ii) Shear Force:Reactions:


RA

= 2 x 104.0 x [8.7-0.3] /8.7+ (3.5 x 8.7/2)

RB

= (2 x 104.0) + (3.5 x 8.7) - 216.00

216.00 kN

Max. Reaction

22.35 kN
=

216.00 kN

3.b) For Horizontal loads


i) Local Bending Moment at C,
Crane Girder is laterally bending between points of restrained at support
Muy = 8.000 x 8.7 /4
=
17.40 kN.m
ii) Shear force
Reactions :RA

= 2x 8.0[8.7 - 0.3]8.70

15.448 kN

RB

= 2 x 8.000 - 15.448

0.552 kN

15.448 kN

Max. Horzontal reaction RH

4) DESIGN OF GANTRY BEAM


Properties :Depth of the section, D
Width of the section, B
Thickness of web, t
Thickness of flange, T
Effective depth of web, d
Second moment of inertia, I xx

=
=
=
=
=

Second moment of inertia, I yy

= 9.30E+07 mm4

rmin

Section modulus, Zxx

= 4.09E+06 mm3

Section modulus, Zyy

= 6.10E+05 mm3

Plastic modulus, Sxx

= 4.57E+06 mm3

Plastic modulus, Syy

= 9.37E+05 mm3
=
0.886
=
32.5
=
19000 mm2
=
6005 mm2

Buckling parameter, u
Torsional index, x : D/T
Sectional Area, A
Flange Area on one side, Ag

609.9
304.8
11.9
19.7
537.2

mm
mm
mm
mm
mm

= 1.25E+09 mm4
69.90 mm

UB610X305X149kg/m

Out stand width of panel, b


Constant, sqrt(275/py)

=
=

146.45 mm
1.00

Outstand element of compression flange, b/T


Web slenderness, d/t

=
=

7.43 Plastic
45.14 Plastic

Cl.3.5.2 and
Table:7

Web slenderness, d/t

45.14 < 63*1.00

Shear area parallel to the web, Avx=t*d

Cl.4.4.4.1
Satisfactory
Cl.4.2.3,

Critical Shear strength, qcr for d/t =45.14

Shear Capacity, Vcr=qcr*Avx

4.a) Shear Capacity

6392.68 mm2
165 N/mm2
1054.79 kN
> 216 kN

Table:21,
Cl.4.4.5.3
Satisfactory

4.b) Moment capacity, Mb


i) Lateral-torsional buckling moment, Mb:
( as per clause 4.3.7.3 of BS 5950, part-1)
Effective length factor
=
1.20
( Destabilizing condition)
(As per table:9,BS 5950,part-1: Beam partial restrained against rotation)
Effective length, LE

Slenderness, LE/rmin

Equivalent slenderness, LT

149.36
nu

Slenderness correction factor, n


Uniform moment factor, m
Buckling parameter, u
x
N
Slenderness factor,

=
=
=
=
=
=

1.0
1.0
0.886
4.596
0.50
0.82

LT

=
=

pb
Buckling resistance, Mb

=
=

Table:9

10.44 m
Cl.4.3.7.5
conservatively
conservatively

Table:14

108.51
109.00 N/mm2

Table:11

pb*Sxx
498.13 kN.m
>355.20 kN.m
> m*Mux1

Satisfactory
Cl.4.3.7.2

5) CHECK FOR COMBINED BENDING COMPRESSIVE STRESS


IN EXTREME FIBRE (FOR VERTICAL PLUS LATERAL)
5.a) Compressive strength pc
Slenderness, LE/rmin

pc

149.36
81 N/mm2

Table 27c

5.b) Overall buckling check


(As per Clause 4.8.3.3.1, BS 5950: part-1)
mMux1/Mb + mMuy/py*Zyy

=
<

0.817
1.000

Satisfactory

6) CHECK FOR LONGITUDINAL STRESS


Height of rail

5% of the static wheel load =

5/100 x2x 104.0

70 mm
10.40 kN

Bending moment in the longitudinal direction is equal to Longitudinal Force into


Crane Rail Depth plus half of Crane Girder depth
Mux2

= 10400 x (70 + 305.0)

CHECK FOR COMBINED BENDING COMPRESSIVE STRESS


IN EXTREME FIBRE (FOR VERTICAL PLUS LONGITUDINAL)

3.90 kN.m

F/Ag*pc + m(Mux1+Mux2)/Mb

0.742

7) CHECK FOR DEFLECTION


Allowable deflection for vertical loads
lim, v
=
Span / 1000 =8,700.0 / 1,000.0 =

8.70 mm

Allowable deflection for horizontal loads


lim, h
=
Span / 1000 = 8,700.0 /1,000 =

8.70 mm

Satisfactory

Vertical Deflection:4.5

4.2

3.90

CG OF LOADS

65kN

65kN

c
8.70

RA

2.49kN/m

RB

CG. OF GANTRY

PL 3a2 4 a2
( ) ] 48EI
[ L (L)]

5
WL4 PL
3a1
a1

4
384
EI 48EI
L
L

((5/384)(2.49 x 8700^4)/( 205000 x 1.25E+09))+


{( 65000 x 8700)/( 48 x 205000 x 1.25E+09)} x
{[3 x 3.90/9 - 4 x (3.90/9)] + [3 x 4.20/9 - 4 x (4.20/9)]}
7.625 mm

CHECK v < Allowable Deflection

7.625 < 8.7 HENCE SAFE

8) SHEAR BUCKING OF WEB UNDER WHEEL LOAD


8.a) Web bearing under wheel load
(as per Cl.4.11.4,BS 5950, part-1)
Load dispersion under wheel,lw= 2(Height of the wheel + Thickness of the flange)
=
179.4 mm
Bearing Capacity

lw*py*t

587.0865 kN
> 104.00 kN

Satisfactory

8.b) Web buckling under wheel load


(as per Cl.4.5.2.1, BS 5950,part-1)
b1

Stiff bearing length

n1

=
=
=

Dispersion at 45degrees through half the depth of the section


(depth of the web + 2*thickness of the flange)
609.9 mm

Depth of the web

Web slenderness,

=
=

=
=

2(Height of the crane rail)


140.00 mm

570.5 mm

2.5*depth of the web/thickness of the web


119.85

Compressive resistance, pc

97 N/mm2

Buckling resistance, Pw = (b1+n1)*t*pc=

Table 27c

865.61 kN
> 104.00 kN

Satisfactory

9) CONNECTION FOR LONGITUDINAL LOAD


Longitudinal Force

Dia of bolt provided


No. of bolts provided

=
=

16 mm
2

Stress in Bolts

25.86 N/mm2
< 160 N/mm2

10) DESIGN OF STOPPER BRACKET

Cl.4.5.2.1

10.40 kN

Depth of the bracket, Dsp


Width of the bracket, Wsp
Thickness of the bracket plate, Tsp
Thickness of stiffener plate, Ts
No of stiffener plate, Ns
Distance between Stopper and flange of Crane girder
Maximum Stopper force
Maximum ultimate Stopper force, S

=
=
=
=
=
=
=
=

250
102
6
6
1
0.20
16.0
25.6

mm
mm
mm
mm
nos
m
kN
kN

10.a) Design for Moment


Moment due to eccentricity, Mc

5.12 kN.m

Combined plate C.G., x

91.2 mm

Combined plate Ixx

Distance of compression edge

158.8 mm

Combined plate Zxx

88189 mm3

Moment capacity, Mc = PypZxx

=
>

24.25 kNm
5.12 kNm

1.40E+07 mm4

Cl.4.13.2.4
Satisfactory

10.b) Weld between Bracket and flange of Crane Girder


Design strength of fillet weld, pw

215 N/mm2

Weld thickness

6 mm

Effective length of flange weld

400 mm

Max.bending tension in bracket, T = M/x

56.2 kN

Capacity of bracket weld under tension

=
>

361.2 kN
56.2 kN

Tb.36, BS5950

Satisfactory

O.K.

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