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UNRESTRICTED
July 2000
Non-Destructive Examination
(Amendments/Supplements to
ASME BPV Code Section V)
Keywords:
Acceptance Criteria
ASME V
Examination Personnel
Liquid Penetrant Examination
Magnetic Particle Examination
Radiographic Examination
Ultrasonic Examination
This document is the property of Petroleum Development Oman, LLC. Neither the whole nor any part of
this document may be disclosed to others or reproduced, stored in a retrieval system, or transmitted in
any form by any means (electronic, mechanical, reprographic recording or otherwise) without prior
written consent of the owner.
Non-Destructive Examination
Version 1.0
Signed : ............................................................
UER (OTT/1)
CFDH Materials and Corrosion
The following table lists the four most recent revisions to this document. Details of all revisions prior to
these are held on file by the issuing department.
Version No.
Version 1.0
July 2000
Date
05/07/00
Author
OTT/15
Scope / Remarks
Reformatted and updated text of ERD-07-02
Rev. 1, Nov. 1996.
SP-1176
Non-Destructive Examination
Version 1.0
Contents
1. Introduction .............................................................................................................................1
1.1 Purpose ................................................................................................................................1
1.2 Changes to the Specification...............................................................................................1
2. Specification for Non-Destructive Examination ..................................................................2
2.1 Specification Requirements ................................................................................................2
2.2 Process Deliverables ...........................................................................................................2
2.3 Process Owner's Responsibility ..........................................................................................2
2.4 Performance Levels / Indicators .........................................................................................2
2.5 Performance Monitoring .....................................................................................................2
2.6 Effective period ...................................................................................................................2
2.7 Review and Improvement ...................................................................................................2
Appendix A Glossary of Definitions, Terms and Abbreviations .............................................3
Appendix B Amendments/Supplements to ASME Section V ..................................................4
Contents of Appendix B
Article 1 - General Requirements ...............................................................................................4
T-120
General .....................................................................................................................4
T-140
Requirements ...........................................................................................................4
T-150
Procedure .................................................................................................................4
T-180
Evaluation ................................................................................................................4
Article 2 - Radiographic Examination .......................................................................................5
T-220
General Requirements .............................................................................................5
T-221 Procedure Requirements ..........................................................................................5
T-224 System of Identification ..........................................................................................5
T-225 Monitoring Density limitation of Radiographs.......................................................5
T-230
Equipment And Materials........................................................................................5
T-231 Film ..........................................................................................................................5
T-232 Intensifying Screens.................................................................................................5
T-233 Image Quality Indicator (IQI) Design .....................................................................6
T-260
Calibration................................................................................................................6
T-261 Source Size...............................................................................................................6
T-270
Examination .............................................................................................................6
T-272 Radiation Energy .....................................................................................................6
T-280
Evaluation ................................................................................................................7
T-282 Radiographic Density ..............................................................................................7
T-283 IQI Sensitivity ..........................................................................................................7
T-285 Geometric Unsharpness Limitations .......................................................................7
T-286 Evaluation by Manufacturer ....................................................................................7
T-290
Documentation .........................................................................................................7
T-291 Radiographic Technique Documentation Details ...................................................7
Article 4 - Ultrasonic Examination Methods For In-Service Inspection ................................9
T-420
General .....................................................................................................................9
T-422 Personnel Requirements ..........................................................................................9
T-430
Equipment. ...............................................................................................................9
T-431 Instrument Requirements.........................................................................................9
T-450
Procedure Requirements ..........................................................................................9
T-490
Records.....................................................................................................................9
T-494 Report .......................................................................................................................9
Article 5 - Ultrasonic Examination Methods For Materials And Fabrication ....................10
T-520
General Requirements ...........................................................................................10
T-522 Written Procedure Requirements ..........................................................................10
T-530
Equipment And Supplies .......................................................................................10
T-540
Applications ...........................................................................................................10
T-541 Material Product Forms .........................................................................................10
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SP-1176
Non-Destructive Examination
1.
Introduction
1.1
Purpose
Version 1.0
1.2
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2.
Version 1.0
2.1
Specification Requirements
The scope of this specification is limited to the following non-destructive examination (NDE)
methods:
Radiographic Examination
Ultrasonic Examination
Liquid Penetrant Examination
Magnetic Particle Examination
These NDE methods shall be used to detect surface and internal discontinuities in base
materials, welds, and fabricated parts and components.
Non-Destructive Examination shall be conducted in accordance with the ASME Boiler and
Pressure Vessel Code Section V, 1998 Edition plus 1999 Addenda, as amended and
supplemented by Appendix B of this specification. The amendments and supplements given in
Appendix B have been necessary to incorporate special PDO requirements.
The Clause numbering in Appendix B follows that of ASME V. Clauses of ASME V that are
neither amended nor supplemented by this specification shall apply in their entirety.
2.2
Process Deliverables
Process deliverables comprise relevant NDE reports, produced and endorsed in accordance
with this specification.
2.3
2.4
2.5
Performance Monitoring
Not applicable to this specification.
2.6
Effective period
The requirements of this specification shall remain in force indefinitely unless superseded by
an authorised revision.
2.7
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Definitions
Company
Contractor
The party that carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a
project, or operation or maintenance of a facility. The Company
may undertake all or part of the duties of the Contractor.
Corporate Functional
Discipline Head
User
shall
Indicates a requirement.
should
Indicates a recommendation.
may
Abbreviations
ASME
ASNT
BS
British Standard
CFDH
CSWIP
DCS
DWDI
DWSI
EN
IIW
IQI
ISO
MHz
Megahertz
NDE
Non-destructive Examination
PCN
TA
WPS
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T-140 Requirements
Replace existing text as follows:
All non-destructive examination personnel shall be qualified and certificated for the method of
NDT to be carried out in accordance with ISO 9712, to NDT Level 2 or higher. The roles and
responsibilities of NDT personnel shall be as defined in the levels of competence in ISO 9712.
Personnel certified to ASNT (SNT-TC-1A) Level II are acceptable provided that the certifying
Level III NDT Engineer has been approved by the Company.
Equivalent inspection and NDT qualifications e.g. CSWIP/PCN Tester/Practitioner/ Interpreter
(Welds), Level 2, may be accepted at the sole discretion of the Company.
Personnel qualified to ASNT Level I or equivalent shall be used only as assistant to a Level II
performing NDE.
T-150 Procedure
Replace paragraph (c) with the following:
All NDE performed under this specification shall be done to an approved written procedure.
The Procedure shall be reviewed and endorsed by the NDE Contractor's ASNT Level III
personnel before submission to the Company for approval.
The Contractor shall perform a Procedure Qualification test to the satisfaction of the Company.
All qualification tests shall be witnessed by a Company TA-3 (or higher). The Company may
engage a third party agency to carry out inspection on its behalf. Where an inspection agency
has witnessed the testing, the agency shall also issue a Certificate of Conformance, which
states that the testing practices were in compliance with ASME V and this specification.
Where relevant, the testing of a WPS qualification may be used for NDE procedure
qualification. Previous test records may also be used to support a procedure. The procedure
shall be reviewed and approved by a Company TA-2 (or higher) before any NDE is performed
on each Project. At least one copy of each qualified procedure shall be readily available to the
Contractors NDE Personnel for their reference and use.
T-180 Evaluation
Replace existing text with the following:
The acceptance standards for these NDE methods shall be as stated in the referencing Code
Section and as specified in relevant Company Standards.
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Procedure Requirements
T-221.1
System of Identification
Replace existing text with the following:
Each radiograph shall have the following information inherent within the film structure to
ensure traceability. This shall be achieved by using lead letters and numbers. The information
shall include:-
T-225
Film
T-231.1
Selection
Intensifying Screens.
Add the following:
Lead intensifying screens shall be used on all Gamma ray exposures and all X-ray exposures
requiring more than 120 kV. The thickness of the screens (both front and back) shall be
0.125mm.
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T-233
Version 1.0
< 5mm
12 - 18
5 to 17mm
10 - 16
18 to 45mm
06 - 12
> 45mm
01 - 07
T-260 Calibration
T-261
Source Size
Add the following:
Iridium 192 sources shall have a physical size of not greater than 3x3mm.
T-270 Examination
T- 272
Radiation Energy
T-272.1
X-radiation.
Gamma Radiation.
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T-280 Evaluation
T-282
Radiographic Density
T-282.1
Density Limitations.
IQI Sensitivity
Add the following:
Radiographic Sensitivity shall be equal to or better than that specified in the applicable code.
For the DWDI technique, the diameter of wires employed shall be based on the nominal
double wall thickness of the specimen.
For the DWSI technique, the diameter of wire shall be based on the nominal single wall
thickness of the specimen.
For weldments, the thickness of external weld reinforcement and internal weld protrusion shall
be included in the sensitivity calculation.
T-285
T-286
Ug Max (mm)
< 50
0.5
50 75
0.75
75 - 100
1.00
> 100
1.70
Evaluation by Manufacturer
Add the following:
Radiographs shall be interpreted and the report endorsed by a radiographer qualified to a
minimum of ISO 9712 NDT Level 2 / ASNT Level II or PCN/ERS qualified radiographic
interpreter and then submitted to the Company TA-3 for approval.
T-290 Documentation
T-291
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All radiographs shall be accompanied by a test report. As a minimum the report shall include
the following information:
-
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Personnel Requirements
Replace second sentence of existing text as follows:
Personnel performing this examination shall be qualified to ISO 9712 NDT Level 2 or
equivalent in accordance with Section T-140 of this specification. Additional testing of
personnel, using appropriate test pieces and procedures, should be considered to verify the
minimum defect size and nature of defects that can be detected.
T-430 Equipment.
T-431
Instrument Requirements
T-431.1
Type
T-490 Records
T-494
Report
Add the following:
When corrosion monitoring of piping systems and static equipment is carried, out the data shall
be entered in the report format shown in Attachment 1 of this specification to facilitate entry of
the data into the PACER - Corrosion Management System.
Key points monitored shall be identified on relevant isometric drawings for piping systems and
on schematic diagrams for static equipment.
Detailed sketches of any corrosion or other defects noted shall be recorded and attached with
the ultrasonic inspection report.
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T-540 Applications
T-541
Plate
Welds
T-542.7
Examination of Welds
T-542.7.2
Scanning
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Examination Records
Replace the existing text with the following:
For each ultrasonic examination the following information shall be identified and recorded:
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Procedure
T-621.1
Initial Procedure
Replace the first sentence of the existing text with the following:
Liquid Penetrant Examination shall be carried out to an approved written procedure. The
procedure shall be reviewed and endorsed by the NDE Contractor's ASNT level III before
submission to the Company for approval.
T-630 Equipment
T-631
Penetrant Materials
Add the following:
All penetrant material shall be aerosol applied.
The make and brand of the penetrant, developer and cleaner to be used shall be specified
individually in the procedure for Company approval.
T-640 Requirements
T-641
Control of Contaminants
Add the following to the end of the first paragraph:
The required certification shall be available for review by the Company.
Techniques
Delete the first paragraph up to the colon and replace with the following:
Normally a colour contrast (daylight visible) penetrant shall be used with the penetrant
processes listed. Fluorescent penentrants shall be used only on special applications with the
prior approval of the Company.
July 2000
Procedure number
Date of examination
Examination personnel identity, level and signature.
Weld identification
Material
Technique
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Type of consumable
Acceptance criteria / standard
Size and location of any defect found
Acceptance or rejection with respect to acceptance standard
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Method of Examination.
Replace the existing text with the following:
Examination shall be done using the continuous magnetic flow method by the application of a
permanent yoke magnet unless prior approval is obtained from the Company for other
methods. The magnet shall remain in position while the examination medium is applied and
while excess examination medium is being removed.
T-752
T-753
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T-770 Examination
T-776
Yoke Technique
T-776.2
Magnetizing Procedure.
T-790 Records
Add the following:
Each report shall contain the following information as a minimum :
July 2000
Procedure number
Examination personnel identity, level and signature
Weld identification
Method of magnetization
Date of inspection
Type of inspection medium
Applied magnetic field strength
Heat treatment condition of weld
Whether original weld or repair (O or R)
Flaws detected and locations
Acceptance criteria / Specification
Conclusions : Acceptance or rejection with respect to the specification
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Key Point
TML
Sheet
of
Location:
Service:
Total Line Distance (m.):
In Service Y/N, (if N see Service Description.):
Couplant Type:
Retirement Action Thickness:
Minimum
Thickness
(mm)
Maximum
Thickness
(mm)
Required
Nominal
Wall
(as per
Piping Class)
Actual
Nominal Wall
Additional Information
(Defect Size etc.)
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Appendix C References
In this specification, reference is made to the following publications. Unless specifically designated by
date, the latest edition of each publication shall be used together with any amendments.
PDO Standards
Technical Authorities System
ERD-00-02
ERD-07-02
GU-272
Specification for Quality Assurance of Design, Construction and Engineering Works SP-1171
Health, Safety and Environmental Manual
HSE Manual
American Standards
ASME Boiler and Pressure Vessel Code, - Section V, Non-Destructive Examination, ASME V
1998 Edition including 1999 Addenda
Non-Destructive Examination, Recommended Practice for Non-Destructive
Examination Personnel Qualification and Certification
ASNT SNT-TC-1A
BS 5996
EN 462-1
EN 25580
International Standards
Non-Destructive Testing - Qualification and Certification of Personnel
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ISO 9712
SP-1176
Non-Destructive Examination
Version 1.0
Title:
Issue Date:
Page Number:
Heading Number:
Figure Number:
Comments:
Suggestions:
Ref.
Ind.:
Signature:
Date:
Phone:
Date:
CFDH
Ref. Ind.:
Recd.:
CFDH Actions
Recd.
Decision:
Date:
Reject:
To CFDH:
Inits.:
Ref.
Ind.:
Date:
Comments:
Originator
Advised:
July 2000
Date:
Inits.:
Document
Control
Section
Advised:
Page 18
Date:
Inits.:
SP-1176