"GAP Analysis" ISO 9001:2008 vs ISO/TS 16949:2009

Empresa : INSONO
Aco

Ponto norma ISO/TS 16949:2009

4.2.3.1- Enginnering specifications

Controlo de alteraes de especificaes e desenhos. Incluir no LSP-005

"Controlo de documentos e registos"

27-09-2012

Incluir no registo LSF0013 as especificaes e normas Cliente

27-09-2012

Processo para notificao, distribuio, implementao e controlo da informao

do cliente - existente
4.2.4.1- Records retention
5.1.1 - Process efficency

Data de Concluso

Incluido no LSP-005
Incluir na reviso pela gesto (entrada) LSP003: desempenho de entregas, PPMs,

----27-09-2012

Formalizao do plano de negcios

27-09-2012

5.5.1.1 - Responsibility for Quality

5.5.2.1 - Customer representative
5.6.1.1 - QMS performance
5.6.2.1 - Review input - supplemental
6.2.2.1 - Product design skills

Incluir objectivos da Qualidade no plano de negcios LSF008

--Incluido na descrio de funes de Directora de Qualidade
LSP003
Incluir na reviso pela gesto LSP003
Desenho de produto no aplicvel

27-09-2012
------27-09-2012
---

6.2.2.2 - Training

Levantamento de necessidades de formao, plano e registos de formao - ok

6.2.2.3 - Training on the job

Incluir no procedimento EEP 002 "Formao e avaliao".

Criar plano de integrao para novos colaboradores.

5.4.1.1 - Quality Objectives - supplemental

6.2.2.4 - Employee motivation and

empowerment
6.3.1 - Plant, facility and equipment
planning
6.3.2 - Contingency plans
6.4.1 Personnel safety to achieve
conformity to product requirements
6.4.2 Cleanliness of premises

Programa melhorias, subsidio combustivel. Indicador absentismo.

Layout aprovado pelas diferentes funes. Ergonomia, saude e segurana,
cumprimento de legislao.
Elaborar plano de contingncia

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27-09-2012
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Impresso para investigao de acidentes

---

Observao. Intrues de manuteno 1 nvel. Validao no arranque.

---

Folha resumo do planeamento do produto APQP

---

planos de controlo 0k
-- sempre feito novo PPAP, mudam de nvel
identificadas no desenho do cliente e controladas pela geometria do cortante e
incluidas na gama de controle/plano de controle

-------

---

---

Uso de cortante prottipo para avaliao, envio amostra para cliente

---

E-mails, PPAP e documentao inicial do cliente

---

Excluso
Excluso
Excluso
Excluso

---------

7.3.2.2 Manufacturing process design input Excluso

---

Excluso

---

Excluso

---

Excluso

---

Excluso

---

Excluso

---

Excluso
Excluso

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7.1.1 Planning of product realization

Supplemental
7.1.2 Acceptance criteria
7.1.3 Confidentiality
7.1.4 Change control
7.2.1.1 Customer-designated special
characteristics
7.2.2.1 Review of requirements related to
the product Supplemental
7.2.2.2 Organization manufacturing
feasibility
7.2.3.1 Customer communication
Supplemental
7.3 Design and development
7.3.1 Design and development planning
7.3.1.1 Multidisciplinary approach
7.3.2.1 Product design input

7.3.2.3 Special characteristics

7.3.3.1 Product design outputs
Supplemental
7.3.3.2 Manufacturing process design
output
7.3.4.1 Monitoring
7.3.6.1 Design and development validation
Supplemental
7.3.6.2 Prototype programme
7.3.6.3 Product approval process

7.4.1.1 Statutory and regulatory conformity IMDS, segregao de residuos ( so os nicos requisitos legais) -so cumpridos
7.4.1.2 Supplier quality management
system development
7.4.1.3 Customer-approved sources
7.4.3.1 Incoming product conformity to
requirements
7.4.3.2 Supplier monitoring

Todos fornecedores actuais so ISO 9001:2008, acrescentar ao procedimento

SP002 a possibilidade de auditar o fornecedor no caso de este no ser
certificado.
no aplicvel

---

--27-09-2012
---

ver procedimento SP004 (no conformidades)

---

ver procedimento SP004 (no conformidades)

---

M.J.Gabriel
27-09-2012

"GAP Analysis" ISO 9001:2008 vs ISO/TS 16949:2009

Empresa : INSONO
Aco

Ponto norma ISO/TS 16949:2009

7.5.1.1 Control plan
7.5.1.2 Work instructions
7.5.1.3 Verification of job set-ups
7.5.1.4 Preventive and predictive
maintenance

Data de Concluso

j implementado
j implementado
j implementado

-------

j implementado

---

7.5.1.5 Management of production tooling armazenagem dos cortantes ao alto (nico requisito requerido para ferramentas)

---

7.5.1.6 Production scheduling

existe plano de produo

---

7.5.1.7 Feedback of information from

service

Alerta

---

7.5.1.8 Service agreement with customer

no aplicvel

---

7.5.2 Validation of processes for production

PPAP e folhas de parmetros de processo
and service provision
7.5.2.1 Validation of processes for
PPAP e folhas de parmetros de processo
production and service provision
Supplemental
7.5.3.1 Identification and traceability
j implementado
Supplemental
7.5.4.1 Customer-owned production tooling no aplicvel

---------

Auditorias de inventrio e FIFO

j implementado
j implementado
no aplicvel
Uso de lab acreditado ou de fornecedor
J usadas, sugesto de melhoria Implementar SPC - mudana para novas
instalaes
J usadas, sugesto de melhoria Implementar SPC - mudana para novas
instalaes

-----------

Inqurito de satisfao de cliente INSONO e relatrios de cliente

---

8.2.2.1 Quality management system audit

Procedimento LSP001, auditoria por empresa externa

---

8.2.2.2 Manufacturing process audit

8.2.2.3 Product audit
8.2.2.4 Internal audit plans
8.2.2.5 Internal auditor qualification
8.2.3.1 Monitoring and measurement of
manufacturing processes
8.2.4.1 Layout inspection and functional
testing
8.2.4.2 Appearance items
8.3.1 Control of nonconforming product
Supplemental
8.3.2 Control of reworked product
8.3.3 Customer information
8.3.4 Customer waiver
8.4.1 Analysis and use of data
8.5.1.1 Continual improvement of the
organization
8.5.1.2 Manufacturing process
improvement
8.5.2.1 Problem solving
8.5.2.2 Error-proofing
8.5.2.3 Corrective action impact
8.5.2.4 Rejected product test/analysis

Plano de auditorias e LSP001

LSP001
LSP001
LSP001, retirar horas de qualificao

---------

J implementado estudos de Cp

---

Evidncia de pedidos de cliente de 3 em 3 anos

---

no aplicvel

---

Definir rea de quarentena

---

no aplicvel
nunca aconteceu mas est previsto notificao a cliente
evidncia disponveis
grficos disponveis

---------

LSP003

---

7.5.5.1 Storage and inventory

7.6.1 Measurement system analysis
7.6.2 Calibration/verification records
7.6.3.1 Internal laboratory
7.6.3.2 External laboratory
8.1.1 Identification of statistical tools
8.1.2 Knowledge of basic statistical
concepts
8.2.1.1 Customer satisfaction
Supplemental

J usadas, sugesto de melhoria Implementar SPC - mudana para novas

instalaes
8D e QRQC
cortantes
Evidncia de FMEA
8D e QRQC

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-----------

M.J.Gabriel
27-09-2012