Industrial Electronics (2nd Sem 2013-2014)

Industrial Electronics

11/18/2013

Fernando Victor V. de Vera, ECE, M.Tech

fvictor.devera@gmail.com
fvictordevera@yahoo.com
University of the East - Manila Campus
College of Engineering
Electronics Engineering Department

Fernando Victor V. de Vera

ECE, M.Tech.
University of the East Manila

ORIENTATION

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Course Description

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Units, Contact Hours, Prerequisite

Theory and operating characteristics of

electronic devices and control circuits for
industrial processes; Data acquisition system,
power supply and voltage regulator.

Units (Lec/ Lab)

Hours per Week
(Lec/Lab)
Pre-Requisite

3/1
3/3
Electronics 2
(Electronic Circuit
Analysis and Design)

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Course Objectives

Course Outline

Upon completion of the course, the student

must be able to
Understand various electronic power controls and
Understand how they are designed and their
applications.

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Filtered Power Supply and SMPS

Voltage Multiplier
Voltage Regulators and Automatic Voltage
Regulators
Polyphase Rectifiers
Thyristors and Other Devices
Automatic Welding System
Interfacing Techniques
Introduction to Programmable Logic Circuits
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Industrial Electronics (2nd Sem 2013-2014)

References

11/18/2013

Grading System: Cumulative

Electronic Circuits and Devices by R.Boylestad

Electronic Devices by Floyd
Electronic Principles by Malvino
Industrial Electronics by Rehg
Other Industrial Electronics books
Power Electronics books
others

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F =

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NOTE:
Prelim Grade is merely 1/9 or 11.11% of the Final
Grade
AveQ includes Quizzes, Seatworks, Assignments,
Recitations, etc.
Zero-Based Grading, 70% passing

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Quizzes and Exams

Assignments

Will always be announced, otherwise will

become a seatwork.
Two Types: Identity (Objective) and Problems
Special exams will be given to special people
having special cases. DO NOT ABUSE THIS
PRIVILEGE

NO LATE SUBMISSION policy is implemented.

Has a weight equal to a quiz.

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Absences and Tardiness

Other Matters

There is a maximum number of absences,

including late, etc. which is 20% of the total
hours for the sem (3hrs/week by 18 weeks)
Attendance will be checked through a SEAT
PLAN. You will have a freedom to choose your
place, which is for the whole sem.

We will create a FB group, to cater everyones

concerns outside of the class (Lec and Lab).
JOINING is Not required, but is highly
recommended.
This is another privilege, so its your problem
if you dont have a FB account.
Any concerns/ questions?

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Industrial Electronics (2nd Sem 2013-2014)

11/18/2013

Fernando Victor V. de Vera, ECE, M.Tech

fvictor.devera@gmail.com
fvictordevera@yahoo.com
University of the East - Manila Campus
College of Engineering
Electronics Engineering Department

Lets do this

INTRODUCTION TO INDUSTRIAL
ELECTRONICS
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Industrial Electronics
ELECTRONICS lktrnks,l-/, noun
The branch of physics and technology concerned
with the design of circuits using transistors and
microchips, and with the behavior and movement
of electrons in a semiconductor, conductor,
vacuum, or gas.

INDUSTRY ndstri/, noun

Economic activity concerned with the processing
of raw materials and manufacture of goods in
factories.

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Industrial Electronics
INDUSTRIAL ELECTRONICS is the application of
solid-state electronics to industrial manufacture
and power control.
INDUSTRY could be:
AUTOMOTIVE INDUSTRY
SOFT GOODS INDUSTRY (i.e., clothes)
DURABLE GOODS INDUSTRY (i.e., large appliances,
consumer electronics, etc.)

Production machines and systems are used in

these industry groups to produce the products.

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History of Industrial Electronics

INDUSTRIAL REVOLUTION (Mid-1700s Mid-1800s,
England)
The power for spinning and weaving machines switched from
water power to steam engines

INVENTION OF THE ALTERNATING CURRENT (1888)

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Home Work
Create a timeline of significant events related
to the technological development of industrial
electronics.

By Nikola Tesla

INVENTON OF THE VACUUM TUBES

By John Ambrose Fleming (Diode 1905), Lee de Forest
(Transistor 1907), etc

SOLID-STATE ELECTRONICS
By Bardain, Brattain, Shockley (Transistor 1947)

INVENTION OF THE IC
By Jack Kilby, 1958

COMPUTERS, AUTOMATION and ROBOTICS

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Industrial Electronics (2nd Sem 2013-2014)

Manufacturing System Classifications

PROJECT

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Manufacturing System Classifications

REPETITIVE

Complex, contains many parts and often one-of-akind. Production is mostly manual with machines to
make some components. Examples: Planes, ships,
large buildings, etc.

JOB SHOP
Non-complex products with few parts and small
production volumes. Uses combination of manual and
automated machines. Example: Machining a nonstandard component in a specific device.

Characteristics: (1) There is a repeat business (2)

Multiple year contracts on product and (3) Production
quantity is high. Automated production is greater than
manual. Example: Components for the automotive
industry.

LINE
Characteristics: (1) Short delivery time (2) The product
has many options or models (3) An inventory of sub
assemblies is normally present. Production uses
automated systems and special-purpose automation
because product order is predictable.

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Manufacturing System Classifications

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Manufacturing Systems and Industrial

Electronics/ Automation

CONTINUOUS
Describes the flow of product from a
manufacturing system that is never interrupted.
Product under this manufacturing type has steady
and predictable demand; has good finished
inventory; has high product volume; has few
options. Example: Toothpaste, Shampoo, etc

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Classification of Industrial Control

Electronics
MANUAL MACHINES

Classification of Industrial Control

Electronics
MATERIAL MOVING SYSTEMS

Large group of machines operated in the manual

mode to support every operation in the production of
goods.

PROGRAMMABLE MACHINES
A large group of CNC (Computer Numerically
Controlled) machines that performs a variety of
materials processing tasks. (Automatic mode under
program control)

ROBOTS

A broad range of systems that moves raw materials

and finished products through manufacturing using a
variety of manufacturing technologies like belts and
chains, etc.

MATERIAL TRACKING SYSTEMS

Identification technology (from raw materials to
finished goods) through bar codes, RFID, etc.

MATERIAL STORAGE AND RETRIEVAL SYSTEMS

Industrial machines capable of being programmed and

tooled to perform many different manufacturing tasks
(welding, painting, material handling, assembly)
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ASRS Automatic storage and Retrieval System

Stores and retrieves raw materials, finished parts and
completed products.
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Industrial Electronics (2nd Sem 2013-2014)

11/18/2013

Classification of Industrial Control

Electronics

Classification of Industrial Control

Electronics

FLEXIBLE MANUFACTURING CELLS (FMC)

FLEXIBLE MANUFACTURING SYSTEMS (FMS)

In a large manufacturing process, this is a system

consisting of interrelated machines that perform a
particular process or step. Typically includes a
CNC, material transport and a robot.

FIXED AUTOMATION MACHINES

One or more computer-controlled manufacturing

machines integrated by an automatic material
handling system. Combination of FMCs linked by a
material handling system.

CONTINUOUS PROCESS SYSTEMS

A large class of dedicated automation machines

designed to manufacture and assemble parts into
finished products with minimum human
intervention.

Computer-controlled production systems used in

the preparation of food and in the production of
chemicals, pharmaceuticals and paper products.
Uses a variety of process control techology.

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Manufacturing Systems and Industrial

Electronics/ Automation

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Technology Pyramid and Tree

TECHNOLOGY PYRAMID
Illustrates the set of competencies for the
engineers and technicians who design, build, test,
program and maintain automated production
systems.

TECHNOLOGY TREE
This provides a hierarchical list of the software
and devices that are used in automation systems
in industires.
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Technology Pyramid

Technology Tree

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Industrial Electronics (2nd Sem 2013-2014)

Troubleshooting

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Misconceptions on Troubleshooting

TROUBLESHOOTER
A skilled person employed to locate trouble or make
repairs on machinery or technical equipment.

TROUBLESHOOTING
The intricate process used to solve problems.
The process is predominantly mental, but the use of
equipment and manipulation of mechanical objects is
often necessary.

TROUBLESHOOTING PROBLEM
A situation in which an answer, solution or decision is
not immediately apparent, but may be found with a
logical methodology that often has an intuitive
component.

Troubleshooting is just a simple multi-step

process that can be memorized.
Copying the methods by other troubleshooters is
a good way of troubleshooting.
Good troubleshooters should be able to spot the
problem or trouble immediately.
Good troubleshooters are always busy measuring
something while they search for the fault.
Good troubleshooting skills are inherited and
cannot be learned.
Multiple system failures are common.

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Troubleshooting Techniques

Block Diagrams
Shows the parts and interrelationship of the components.
Sometimes provided by the manufacturer, if not, then you
have to create for your troubleshooting requirements.
Example: A Public Address System

Block Diagrams
Bracketing
Signal Flow and Signal Flow Analysis
Information Funneling

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Bracketing

Signal Flow and Signal Flow Analysis

Used with the block diagram.

A technique that uses external markers to identify the
portion of the system block diagram in which the fault
exists.

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Two groups:
1. POWER describes how power is delivered to all
the components of the system.
2. INFORMATION describes how data flows from the
source to destination.

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Industrial Electronics (2nd Sem 2013-2014)

11/18/2013

Troubleshooting Sequence

Information Funneling
The wide part describes that the fault tend to be more
general.

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1.
2.
3.
4.
5.
6.

Define the problem.

Decide what needs to be tested.
Decide what type of test to perform.
Correct the problems.
Verify correct operations.
Determine the cause of the failure.

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