Beruflich Dokumente
Kultur Dokumente
Date:
9/1/2015
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A summary of the rating criteria (Severity Scale, Occurrence Scale, Detection Scale) and classifications
that were used in the analysis.
The Machinery FMEA (MFMEA) spreadsheet report in the SAE J1739 reporting format.
A summary list of the recommended actions identified during the analysis.
The report is based on the sample analysis provided in the SAE J1739 guidelines, on page 45.
Criteria 1
No discernible effect.
Fit and finish/Squeak and rattle item does not conform.
Defect noticed by discriminating customers (less than
25%).
Very Minor
Minor
Very Low
Low
Moderate
High
Very High
10
Almost Certain
Very High
High
Moderately High
Moderate
Low
Very Low
Remote
Very Remote
9/1/2015
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Criteria
<= 0.01 per thousand vehicles/items
10
Classification Options
Criteria 1
Abbreviation
Design Control will almost certainly detect a potential
C
cause/mechanism and subsequent failure mode.
Very High chance the Design Control will detect a
potential cause/mechanism and subsequent failure
KI
mode.
High chance the Design Control will detect a potential
KLd
cause/mechanism and subsequent failure mode.
Moderately High chance the Design Control will detect a
potential cause/mechanism and subsequent failure
KLg
mode.
Moderate chance the Design Control will detect a
potential cause/mechanism and subsequent failure
S
mode.
Low chance the Design Control will detect a potential
KPC
cause/mechanism and subsequent failure mode.
Very Low chance the Design Control will detect a
potential cause/mechanism and subsequent failure
KCC
mode.
Remote chance the Design Control will detect a potential
cause/mechanism and subsequent failure mode.
Very Remote chance the Design Control will detect a
potential cause/mechanism and subsequent failure
mode.
Date:
Description
Critical
Key Intermediate
Key Leading
Key Lagging
Significant
Key Product Characteristic
Key Control Characteristic
10
Absolute Uncertainty
Date:
9/1/2015
Page
of
MF112
5/2/2015
John Doe
2/2/2015
Jim
Manufacturing,
Mike Cable,
Supplier
3/12/2015 Completed.
- 3/12/2015
Utilize infrared
thermography to
predict robot
dressing failure.
(Improves
detection)
3/13/2015 Infrared
Thermography
incorporated into
predictive
maintenance plans.
- 3/13/2015
Joe Dressing,
Assembly Plant
123
RPNr
Recommended
Action(s)
DETr
6 Robot dressing
practices.
Recommended
jumper and cable
lengths.
Preventive
maintenance.
Water Savers
Machinery
Controls stop the
process.
Current Design
Controls
(Detection)
OCCr
Flexing, rubbing of
cables, jumpers and
hoses with each other
during welding.
Current Design
Controls
(Prevention)
SEVr
Potential
Cause(s)/Mechanisms
of Failure
RPNi
Moderate
downtime in
replacing the
dressing.
Downtime varies
from 10-30
minutes for
replacement.
Key Date
Prepared By
FMEA Date (Orig.)
DETi
Partial or
complete loss of
air, water, and
power supply to
the weld gun.
Potential
Effect(s) of
Failure
FMEA Number
Action Results
OCCi
Vacuum Pump
Provides vacuum
to evacuate brake
system. Achieve X
millimeters in Y
seconds as the
furthest wheel
from the vacuum
source.
Potential
Failure Mode
SEVi
Name /
Function
Classification
Item
48
ACTIONS
Date:
9/1/2015
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of
Planned
Actual
Review
Last
Potential Potential
Potential
Actio Action Recommended
Actions
Planned
Actual Review
Last
Responsibility Completion Completion
Reviewer
Com- Updated
Name Function Failure Effect(s) of Cause(s)/Mechanisms RPNi RPNr
n ID
#
Action(s)
Taken
Cost
Cost Date
Updated
Date
Date
ments
By
Mode
Failure
of Failure
5
1.1.1.1. Investigate
Jim
3/30/2015 3/30/2015 Selected
0
0
ReliaSoft 7/29/2015 Vacuum Provides Partial or Moderate
Flexing, rubbing of
120 48
1
longer life
Manufacturing,
cables and
Corporation 10:53 AM Pump vacuum to complete downtime in cables, jumpers and
cables, hoses
Mike Cable,
evacuate loss of
replacing the hoses with each other
hoses with
brake
longer life
during welding.
and jumpers.
Supplier
air, water, dressing.
system.
(Reduces
than originally
and
Downtime
Achieve X power
varies from
occurrence)
specified.
millimeters supply to 10-30
in Y
the weld minutes for
seconds
gun.
replacement.
as the
furthest
wheel
from the
vacuum
source.
6
1.1.1.1. Investigate use Joe Dressiing,
3/12/2015 3/12/2015 Abrasion
0
0
ReliaSoft 7/29/2015 Vacuum Provides Partial or Moderate
Flexing, rubbing of
120 48
2
of abrasion
Supplier
resistant
Corporation 10:54 AM Pump vacuum to complete downtime in cables, jumpers and
sleeves to be
resistant
evacuate loss of
replacing the hoses with each other
during welding.
protective
used at points
air, water, dressing.
brake
Downtime
system.
covering for
that are
and
varies from
cables and
Achieve X power
subject to
hoses. (Reduces
high wear and
millimeters supply to 10-30
occurrence)
tear.
in Y
the weld minutes for
replacement.
seconds
gun.
as the
furthest
wheel
from the
vacuum
source.
7
1.1.1.1. Split cabling for Joe Dressing,
3/12/2015 3/12/2015 Completed.
0
0
ReliaSoft 7/29/2015 Vacuum Provides Partial or Moderate
Flexing, rubbing of
120 48
3
water
Supplier
Corporation 10:56 AM Pump vacuum to complete downtime in cables, jumpers and
hoses/cables to
evacuate loss of
replacing the hoses with each other
brake
during welding.
minimize length
air, water, dressing.
system.
of replacement.
and
Downtime
(Reduces
Achieve X power
varies from
downtime/effects
millimeters supply to 10-30
severity)
in Y
the weld minutes for
seconds
gun.
replacement.
as the
furthest
wheel
from the
vacuum
source.
ACTIONS
3/13/2015
3/13/2015 Infrared
Thermography
incorporated
into predictive
maintenance
plans.
Date:
9/1/2015
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of
120
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