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MAX Performance Data Display

Page 1 of 8

PERFORMANCE DATA [ZAP00881]

NOVEMBER 01, 2016

For Help Desk Phone Numbers Click here

Perf No: DM7937

General

Heat

Rejection

View PDF

Emissions Regulatory Altitude Derate

Change Level: 02

Cross

General

Supplementary

Perf Param

Reference

Notes

Data

Ref

 

SALES MODEL:

 

3516B

COMBUSTION:

DI

BRAND:

CAT

ENGINE SPEED (RPM):

 

1,500

ENGINE POWER (BKW):

 

1,710.0

HERTZ:

50

GEN POWER WITH FAN (EKW):

1,600.0

FAN POWER (KW):

 

42.0

COMPRESSION RATIO:

 

14

ASPIRATION:

TA

RATING LEVEL:

PRIME

AFTERCOOLER TYPE:

 

SCAC

PUMP QUANTITY:

2

AFTERCOOLER CIRCUIT TYPE:

 

JW+OC, AC

 

FUEL TYPE:

DIESEL

AFTERCOOLER TEMP (C):

 

30

MANIFOLD TYPE:

 

DRY

JACKET WATER TEMP (C):

99

GOVERNOR TYPE:

ADEM3

TURBO CONFIGURATION:

PARALLEL

 

ELECTRONICS TYPE:

ADEM3

TURBO QUANTITY:

4

CAMSHAFT TYPE:

STANDARD

TURBOCHARGER MODEL:

BTV8503-50T-1.08

IGNITION TYPE:

CI

COMBUSTION STRATEGY:

LOW BSFC

 

INJECTOR TYPE:

EUI

CRANKCASE BLOWBY RATE (M3/HR):

 

64.9

UNIT INJECTOR TIMING (MM):

 

64.34

FUEL RATE (RATED RPM) NO LOAD (L/HR):

46.1

REF EXH STACK DIAMETER (MM):

305

PISTON SPD @ RATED ENG SPD (M/SEC):

9.5

MAX OPERATING ALTITUDE (M):

1,500

INDUSTRY

SUB INDUSTRY

 

APPLICATION

 

OIL AND GAS

LAND PRODUCTION

 

PACKAGED GENSET

 

ELECTRIC POWER

 

STANDARD

 

PACKAGED GENSET

General Performance Data Top

 
       

BRAKE

           

GENSET

POWER

WITH FAN

PERCENT

LOAD

ENGINE

POWER

MEAN EFF

PRES

(BMEP)

BRAKE SPEC FUEL CONSUMPTN (BSFC)

VOL FUEL

CONSUMPTN

(VFC)

INLET

MFLD

PRES

INLET

MFLD

TEMP

EXH

MFLD

TEMP

ENGINE

OUTLET

TEMP

EKW

%

BKW

KPA

G/BKW-HR

L/HR

KPA

DEG C

DEG C

DEG C

1,600.0

100

1,709

1,981

192.7

392.5

203.7

44.9

578.9

442.9

1,440.0

90

1,542

1,787

192.4

353.6

180.0

43.0

556.6

430.6

1,280.0

80

1,376

1,595

192.6

315.9

156.7

41.3

536.2

419.1

1,200.0

75

1,293

1,499

193.0

297.5

145.1

40.6

526.1

413.8

1,120.0

70

1,211

1,404

193.5

279.2

133.5

39.9

515.9

408.8

960.0

60

1,046

1,213

195.2

243.3

110.1

39.0

493.6

400.6

800.0

50

881

1,022

198.7

208.8

88.5

38.0

468.7

390.4

640.0

40

719

833

204.1

174.9

69.6

37.0

437.4

373.3

480.0

30

555

643

212.9

140.8

52.2

35.9

396.0

345.8

400.0

25

472

547

219.3

123.4

43.9

35.7

369.2

326.1

320.0

20

388

450

228.4

105.8

35.9

35.8

338.0

302.0

160.0

10

218

252

266.5

69.1

20.5

37.0

258.4

236.6

252 266.5 69.1 20.5 37.0 258.4 236.6

MAX Performance Data Display

Page 2 of 8

 

GENSET

POWER

WITH

FAN

PERCENT

LOAD

ENGINE

POWER

COMPRESSOR

OUTLET PRES

COMPRESSOR

OUTLET TEMP

WET

INLET

AIR VOL

FLOW

RATE

ENGINE

OUTLET

WET EXH

GAS VOL

FLOW

WET

INLET

AIR

MASS

FLOW

WET

EXH

GAS

MASS

FLOW

ENGINE OUTLET WET EXH VOL FLOW RATE (0 DEG C AND 101 KPA)

ENGINE OUTLET DRY EXH VOL FLOW RATE (0 DEG C AND 101 KPA)

 

RATE

RATE

RATE

EKW

 

%

BKW

KPA

DEG C

M3/MIN

M3/MIN

KG/HR

KG/HR

M3/MIN

 

M3/MIN

1,600.0

100

1,709

206

190.1

125.9

315.1

8,873.5

9,202.8

120.2

109.8

1,440.0

90

1,542

182

174.6

117.0

287.7

7,961.7

8,258.3

111.7

102.0

1,280.0

80

1,376

159

159.2

108.1

261.2

7,110.1

7,375.1

103.1

94.2

1,200.0

75

1,293

147

151.5

103.6

248.2

6,704.9

6,954.4

98.7

90.2

1,120.0

70

1,211

136

143.8

99.0

235.3

6,310.7

6,545.0

94.2

86.1

960.0

 

60

1,046

112

127.3

89.4

209.7

5,558.9

5,763.0

85.0

77.7

800.0

50

881

89

110.8

80.4

185.9

4,856.1

5,031.2

76.5

69.9

640.0

40

719

68

94.8

72.4

162.9

4,147.8

4,294.5

68.8

62.9

480.0

30

555

50

79.3

65.2

140.0

3,416.4

3,534.5

61.8

56.4

400.0

25

472

41

72.0

61.7

128.3

3,032.2

3,135.7

58.5

53.4

320.0

20

388

33

65.0

58.3

116.4

2,641.7

2,730.4

55.3

50.5

160.0

10

218

19

51.9

51.8

91.8

1,851.9

1,909.9

49.2

45.0

 

Heat Rejection Data Top

 

GENSET

                 

LOW

HIGH

   

POWER

WITH

FAN

PERCENT

LOAD

ENGINE

POWER

REJECTION

TO JACKET

WATER

REJECTION

TO

ATMOSPHERE

REJECTION

TO EXH

EXH

RECOVERY

TO 177C

FROM

OIL

COOLER

FROM

AFTERCOOLER

WORK

ENERGY

HEAT

VALUE

ENERGY

HEAT

VALUE

ENERGY

EKW

 

%

BKW

KW

KW

KW

KW

KW

KW

KW

KW

KW

 

1,600.0

100

1,709

593

129

1,378

703

196

361

1,709

3,914

4,170

1,440.0

90

1,542

547

123

1,240

621

176

304

1,542

3,525

3,755

1,280.0

80

1,376

501

117

1,111

546

157

251

1,376

3,151

3,357

1,200.0

75

1,293

479

115

1,049

511

148

226

1,293

2,968

3,162

1,120.0

70

1,211

456

112

987

477

139

202

1,211

2,786

2,968

960.0

 

60

1,046

410

107

866

414

121

158

1,046

2,430

2,588

800.0

50

881

363

102

747

354

104

118

881

2,076

2,212

640.0

40

719

315

96.6

628

291

87.0

84.3

719

1,730

1,843

480.0

30

555

264

91.0

508

224

69.9

55.9

555

1,384

1,474

400.0

25

472

237

88.0

448

186

61.6

43.3

472

1,210

1,289

320.0

20

388

209

85.0

386

146

53.1

32.1

388

1,034

1,101

160.0

10

218

150

79.0

261

60.5

34.1

14.1

218

677

721

 

Emissions Data Top

 

Units Filter

All Units

 
 

RATED SPEED POTENTIAL SITE VARIATION: 1500 RPM

 
 

GENSET POWER WITH FAN ENGINE POWER

   

EKW

1,600.0

 

1,200.0

800.0

400.0

160.0

 

BKW

1,709

1,293

881

472

218

PERCENT LOAD

 

%

100

75

50

25

10

TOTAL NOX (AS NO2) TOTAL CO TOTAL HC PART MATTER TOTAL NOX (AS NO2) TOTAL CO TOTAL HC PART MATTER TOTAL NOX (AS NO2) TOTAL CO TOTAL HC TOTAL NOX (AS NO2) TOTAL CO TOTAL HC PART MATTER TOTAL NOX (AS NO2) TOTAL CO

 

G/HR

21,104

 

16,290

11,444

5,926

3,076

 

G/HR

1,483

1,224

945

781

1,531

G/HR

348

310

270

227

354

G/HR

151.8

 

124.2

96.3

73.4

59.7

 

(CORR 5% O2) (CORR 5% O2) (CORR 5% O2) (CORR 5% O2) (CORR 5% O2) (CORR 5% O2) (CORR 5% O2)

 

MG/NM3

4,672.8

4,762.2

4,762.7

4,177.9

3,949.2

MG/NM3

328.5

357.8

393.3

550.8

1,968.8

MG/NM3

77.3

90.4

112.3

160.4

456.0

 

MG/NM3

33.6

36.3

40.0

51.7

76.7

PPM

2,276

 

2,316

2,314

2,034

1,912

PPM

263

286

317

448

1,675

PPM

125

146

181

262

771

 

G/HP-HR

9.21

9.39

9.68

9.36

10.54

G/HP-HR

0.65

0.71

0.80

1.23

5.25

G/HP-HR

0.15

0.18

0.23

0.36

1.21

G/HP-HR

0.07

0.07

0.08

0.12

0.20

LB/HR

46.53

 

35.91

25.23

13.06

6.78

LB/HR

3.27

2.70

2.08

1.72

3.38

MAX Performance Data Display

Page 3 of 8

 

GENSET POWER WITH FAN ENGINE POWER

   

EKW

1,600.0

1,200.0

800.0

400.0

160.0

BKW

1,709

1,293

881

472

218

 

PERCENT LOAD

%

100

75

50

25

10

TOTAL HC

LB/HR

0.77

0.68

0.60

0.50

0.78

 

PART MATTER

LB/HR

0.33

0.27

0.21

0.16

0.13

RATED SPEED NOMINAL DATA: 1500 RPM

 

GENSET POWER WITH FAN ENGINE POWER

   

EKW

1,600.0

1,200.0

800.0

400.0

160.0

BKW

1,709

1,293

881

472

218

 

PERCENT LOAD

%

100

75

50

25

10

TOTAL NOX (AS NO2) TOTAL CO TOTAL HC TOTAL CO2 PART MATTER TOTAL NOX (AS NO2) TOTAL CO TOTAL HC PART MATTER TOTAL NOX (AS NO2) TOTAL CO TOTAL HC TOTAL NOX (AS NO2) TOTAL CO TOTAL HC PART MATTER TOTAL NOX (AS NO2) TOTAL CO TOTAL HC TOTAL CO2 PART MATTER OXYGEN IN EXH DRY SMOKE OPACITY BOSCH SMOKE NUMBER

 

G/HR

17,587

13,575

9,536

4,938

2,564

 

G/HR

824

680

525

434

851

G/HR

262

233

203

171

266

KG/HR

1,007

765

542

339

184

G/HR

108.4

88.7

68.8

52.4

42.6

 

(CORR 5% O2) (CORR 5% O2) (CORR 5% O2) (CORR 5% O2) (CORR 5% O2) (CORR 5% O2) (CORR 5% O2)

 

MG/NM3

 

3,894.0

3,968.5

3,969.0

3,481.6

3,291.0

MG/NM3

182.5

198.8

218.5

306.0

1,093.8

MG/NM3

58.1

68.0

84.4

120.6

342.8

 

MG/NM3

24.0

25.9

28.6

36.9

54.8

PPM

1,897

1,930

1,928

1,695

1,593

PPM

146

159

176

249

930

PPM

94

110

136

197

580

 

G/HP-HR

 

7.68

7.83

8.07

7.80

8.79

G/HP-HR

0.36

0.39

0.44

0.69

2.92

G/HP-HR

0.11

0.13

0.17

0.27

0.91

G/HP-HR

0.05

0.05

0.06

0.08

0.15

LB/HR

38.77

29.93

21.02

10.89

5.65

LB/HR

1.82

1.50

1.16

0.96

1.88

LB/HR

0.58

0.51

0.45

0.38

0.59

LB/HR

2,220

1,687

1,196

748

406

LB/HR

0.24

0.20

0.15

0.12

0.09

%

10.0

10.9

11.9

14.1

16.5

%

0.4

0.5

0.6

0.6

0.4

 

0.19

0.21

0.27

0.25

0.21

Regulatory Information Top

 
 

NON-CERTIFIED

1970 - 2100

   

THIS ENGINE RATING IS NOT EMISSIONS CERTIFIED BY ANY DOMESTIC OR FOREIGN AGENCY.

 

Altitude Derate Data Top

 
 

ALTITUDE CORRECTED POWER CAPABILITY (BKW)

 
  ALTITUDE CORRECTED POWER CAPABILITY (BKW)  
 

AMBIENT OPERATING TEMP (C)

0

5

10

15

20

25

30

35

40

45

50

55

60

NORMAL

 

ALTITUDE (M)

 

0

1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710

 

250

1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710

500

1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,703 1,710

750

1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,704 1,678 1,652 1,710

 

1,000

1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,710 1,706 1,679 1,653 1,628 1,603 1,710

1,250

1,710 1,710 1,710 1,710 1,710 1,710 1,709 1,681 1,654 1,628 1,603 1,579 1,555 1,710

1,500

1,710 1,710 1,710 1,710 1,710 1,685 1,658 1,631 1,605 1,579 1,555 1,531 1,508 1,710

1,750

1,665 1,665 1,665 1,665 1,662 1,634 1,607 1,581 1,556 1,531 1,508 1,485 1,436 1,665

2,000

1,622 1,622 1,622 1,622 1,611 1,584 1,558 1,533 1,508 1,485 1,462 1,419 1,334 1,622

2,250

1,580 1,580 1,580 1,580 1,562 1,536 1,510 1,486 1,462 1,439 1,417 1,317 1,231 1,580

2,500

1,539 1,539 1,539 1,539 1,514 1,488 1,464 1,440 1,417 1,395 1,373 1,214 1,146 1,539

2,750

1,500 1,500 1,500 1,492 1,467 1,442 1,418 1,395 1,373 1,352 1,331 1,129 1,060 1,500

3,000

1,462 1,462 1,462 1,446 1,421 1,397 1,374 1,352 1,330 1,309 1,289 1,043 975

 

1,462

3,250

1,425 1,425 1,425 1,400 1,376 1,353 1,283 1,214 1,146 1,077 1,026 958

906

1,425

3,500

1,389 1,389 1,380 1,356 1,333 1,265 1,197 1,129 1,060 1,009 941

889 838 1,389

 

3,750

1,354 1,354 1,336 1,313 1,248 1,180 1,112 1,043 975

923 872 821 770 1,354

4,000

1,321 1,317 1,283 1,214 1,146 1,077 1,026 958

906

855 804 752 718 1,319

MAX Performance Data Display

Page 4 of 8

AMBIENT OPERATING TEMP (C)

0

5

10

15

20

25

30

35

40

45

50

55

60

NORMAL

4,250

1,288 1,265 1,197 1,129 1,060 1,009 941

889

838

787

735

701

667

1,284

4,500

1,248 1,180 1,112 1,043 975

923

872

821

770

718

684

650

616

1,231

Cross Reference Top

Test Spec

Setting

Engine

Arrangement

Engineering

Model

Engineering

Model

Start Effective

Serial

End Effective

Serial

Version

Number

Number

0K6896

LL5687

2560757

GS225

-

ZAP00001

0K9189

LL6037

3259342

YAT00001

4485842

LL6579

3844568

GS638

-

DC300001

4182979

GG0702

3844568

GS638

XJ

DB300001

3704965

GG0608

3994241

GS711

-

DD300001

3704942

GG0584

3994245

GS712

-

DD300001

3704965

GG0608

5063092

GS499

-

YAT01000

3704942

GG0584

5063095

GS225

-

ZAP02000

General Notes Top

DM7937 - 02

SOUND PRESSURE DATA FOR THIS RATING CAN BE FOUND IN PERFORMANCE NUMBER - DM8779

Supplementary Data Top

Type

Classification

Performance Number

AFTERCOOLER TEMP

60C

DM7938

AFTERCOOLER TEMP

90C

DM7939

SOUND

SOUND PRESSURE

DM8779

Performance Parameter Reference Top

Parameters Reference: DM9600 - 08

PERFORMANCE DEFINITIONS

PERFORMANCE DEFINITIONS DM9600

APPLICATION:

Engine performance tolerance values below are representative of a typical production engine tested in a calibrated dynamometer test cell at SAE J1995 standard reference conditions. Caterpillar maintains ISO9001:2000 certified quality management systems for engine test Facilities to assure accurate calibration of test equipment. Engine test data is corrected in accordance with SAE J1995. Additional reference material SAE J1228, J1349, ISO 8665, 3046-1:2002E, 3046-3:1989, 1585, 2534, 2288, and 9249 may apply in part or are similar to SAE J1995. Special engine rating request (SERR) test data shall be noted.

PERFORMANCE PARAMETER TOLERANCE FACTORS:

Power +/- 3% Torque +/- 3% Exhaust stack temperature +/- 8% Inlet airflow +/- 5% Intake manifold pressure-gage +/- 10% Exhaust flow +/- 6% Specific fuel consumption +/- 3%

MAX Performance Data Display

Page 5 of 8

Fuel rate +/- 5% Specific DEF consumption +/- 3% DEF rate +/- 5% Heat rejection +/- 5% Heat rejection exhaust only +/- 10% Heat rejection CEM only +/- 10%

Heat Rejection values based on using treated water.

Torque is included for truck and industrial applications, do not use for Gen Set or steady state applications.

On C7 - C18 engines, at speeds of 1100 RPM and under these values are provided for reference only, and may not meet the tolerance listed.

These values do not apply to C280/3600. For these models, see the tolerances listed below.

C280/3600 HEAT REJECTION TOLERANCE FACTORS:

Heat rejection +/- 10% Heat rejection to Atmosphere +/- 50% Heat rejection to Lube Oil +/- 20% Heat rejection to Aftercooler +/- 5%

TEST CELL TRANSDUCER TOLERANCE FACTORS:

Torque +/- 0.5% Speed +/- 0.2% Fuel flow +/- 1.0% Temperature +/- 2.0 C degrees Intake manifold pressure +/- 0.1 kPa

OBSERVED ENGINE PERFORMANCE IS CORRECTED TO SAE J1995 REFERENCE AIR AND FUEL CONDITIONS.

REFERENCE ATMOSPHERIC INLET AIR FOR 3500 ENGINES AND SMALLER SAE J1228 AUG2002 for marine engines, and J1995 JAN2014 for other engines, reference atmospheric pressure is 100 KPA (29.61 in hg), and standard temperature is 25deg C (77 deg F) at 30% relative humidity at the stated aftercooler water temp, or inlet manifold temp.

FOR 3600 ENGINES Engine rating obtained and presented in accordance with ISO 3046/1 and SAE J1995 JANJAN2014 reference atmospheric pressure is 100 KPA (29.61 in hg), and standard temperature is 25deg C (77 deg F) at 30% relative humidity and 150M altitude at the stated aftercooler water temperature.

MEASUREMENT LOCATION FOR INLET AIR TEMPERATURE Location for air temperature measurement air cleaner inlet at stabilized operating conditions.

MAX Performance Data Display

Page 6 of 8

REFERENCE EXHAUST STACK DIAMETER

The Reference Exhaust Stack Diameter published with this dataset

is

only used for the calculation of Smoke Opacity values displayed

in

this dataset. This value does not necessarily represent the

actual stack diameter of the engine due to the variety of exhaust stack adapter options available. Consult the price list, engine order or general dimension drawings for the actual stack diameter size ordered or options available.

REFERENCE FUEL DIESEL Reference fuel is #2 distillate diesel with a 35API gravity;

A lower heating value is 42,780 KJ/KG (18,390 BTU/LB) when used at

29 (84.2), where the density is 838.9 G/Liter (7.001 Lbs/Gal).

GAS Reference natural gas fuel has a lower heating value of 33.74 KJ/L (905 BTU/CU Ft). Low BTU ratings are based on 18.64 KJ/L (500 BTU/CU FT) lower heating value gas. Propane ratings are based on 87.56 KJ/L (2350 BTU/CU Ft) lower heating value gas.

ENGINE POWER (NET) IS THE CORRECTED FLYWHEEL POWER (GROSS) LESS EXTERNAL AUXILIARY LOAD Engine corrected gross output includes the power required to drive standard equipment; lube oil, scavenge lube oil, fuel transfer, common rail fuel, separate circuit aftercooler and jacket water pumps. Engine net power available for the external (flywheel) load is calculated by subtracting the sum of auxiliary load from the corrected gross flywheel out put power. Typical auxiliary loads are radiator cooling fans, hydraulic pumps, air compressors and battery charging alternators. For Tier 4 ratings additional Parasitic losses would also include Intake, and Exhaust Restrictions.

ALTITUDE CAPABILITY Altitude capability is the maximum altitude above sea level at standard temperature and standard pressure at which the engine could develop full rated output power on the current performance data set.

Standard temperature values versus altitude could be seen on

TM2001.

When viewing the altitude capability chart the ambient temperature

is the inlet air temp at the compressor inlet.

Engines with ADEM MEUI and HEUI fuel systems operating at conditions above the defined altitude capability derate for atmospheric pressure and temperature conditions outside the values defined, see TM2001.

Mechanical governor controlled unit injector engines require a setting change for operation at conditions above the altitude defined on the engine performance sheet. See your Caterpillar technical representative for non standard ratings.

REGULATIONS AND PRODUCT COMPLIANCE TMI Emissions information is presented at 'nominal' and 'Potential Site Variation' values for standard ratings. No tolerances are applied to the emissions data. These values are subject to change

MAX Performance Data Display

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at any time. The controlling federal and local emission requirements need to be verified by your Caterpillar technical representative.

Customer's may have special emission site requirements that need to be verified by the Caterpillar Product Group engineer.

EMISSIONS DEFINITIONS:

Emissions : DM1176

HEAT REJECTION DEFINITIONS:

Diesel Circuit Type and HHV Balance : DM9500

HIGH DISPLACEMENT (HD) DEFINITIONS:

3500: EM1500

RATING DEFINITIONS:

Agriculture : TM6008

Fire Pump : TM6009

Generator Set : TM6035

Generator (Gas) : TM6041

Industrial Diesel : TM6010

Industrial (Gas) : TM6040

Irrigation : TM5749

Locomotive : TM6037

Marine Auxiliary : TM6036

Marine Prop (Except 3600) : TM5747

Marine Prop (3600 only) : TM5748

MSHA : TM6042

Oil Field (Petroleum) : TM6011

Off-Highway Truck : TM6039

On-Highway Truck : TM6038

SOUND DEFINITIONS:

Sound Power : DM8702

MAX Performance Data Display

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Sound Pressure : TM7080

Date Released : 7/7/15