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Belts

131

Belts Drives

Challenge V and Wedge Belts


Belt Mass (kg/metre)

Section
V

Z
0.060

A
0.100

B
0.175

C
0.305


Section

Wedge

SPZ
0.072

SPA
0.115

SPB
0.190

SPC
0.360

D
0.635

Working Temperature:
-30C to +70C

Classical V Belts ISO 4184, BS 3790, DIN 2215, RMA IP20


11

13

Z/10
M

17

A/13
A/13

32

22

32

20

B/17

11

Z/10

22

14

10

17

13

14

10

C/22

20

B/17

D/32

C/22

Section

Top Width

D/32 D

10.0

13.0

17.0

22.0

32.0

Pitch Width mm

8.5

11.0

14.0

19.0

27.0

Section Height

6.0

8.0

11.0

14.0

19.0

Inside Length
Li = Lp minus x

x = 22

x = 30

x = 40

x = 58

x = 75

Outside Length
La = Li plus y

y = 50

y = 63

y = 100

y = 160

y = 280

Nominal mm

Nominal mm

Section

SPZ

Top Width

SPA

SPB

22

18

16

22

18

SPA

13

13

SPA

13

SPZ

10

10

SPZ

10

10
13 DIN 7753, 16
Wedge Belts ISO 4184,
BS 3790,
RMA IP22

SPC

SPB
SPB

SPC
SPC

10.0

13.0

16.0

22.0

Pitch Width mm

8.5

11.0

14.0

19.0

Section Height

8.0

10.0

14.0

18.0

Nominal mm

Nominal mm

Inside Length
Li = Lp minus x

x = 27

x = 45

x = 60

x = 83

Outside Length
La = Li plus y

y = 40

y = 63

y = 82

y = 113

Lp = Pitch Length
Li = Inside Length

Challenge belts are heat and oil resistant and


have anti static properties and conform to ISO1813
The Challenge belt factory has ISO 9000 certification.

La = Outside Length

All dimensions in millimetres unless otherwise stated.

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

132

V & Wedge Belts

Classical V-Belts
Z

10 x 6
Imperial
Li
Z15
Z15.5
Z15.7
Z16.5
Z16.7
Z17.5
Z17.7
Z18
Z18.5
Z19
Z19.5
Z20
Z20.5
Z21
Z21.7
Z22
Z22.2
Z23
Z23.5
Z24
Z24.7
Z25
Z25.7
Z26
Z26.5
Z27
Z28
Z29
Z29.5
Z30
Z30.7
Z31
Z31.5
Z32
Z33
Z33.7
Z34
Z35
Z35.5
Z36
Z36.5
Z37
Z37.5
Z38
Z39
Z39.5
Z40
Z40.5
Z41
Z42
Z42.5
Z43
Z44
Z45
Z45.5
Z46

Metric
Lp
10 x 410
10 x 420
10 x 425
10 x 445
10 x 450
10 x 470
10 x 475
10 x 480
10 x 495
10 x 510
10 x 520
10 x 530
10 x 545
10 x 560
10 x 575
10 x 580
10 x 585
10 x 610
10 x 620
10 x 630
10 x 655
10 x 660
10 x 675
10 x 680
10 x 700
10 x 710
10 x 730
10 x 760
10 x 770
10 x 780
10 x 805
10 x 810
10 x 820
10 x 840
10 x 860
10 x 880
10 x 890
10 x 910
10 x 930
10 x 940
10 x 950
10 x 960
10 x 980
10 x 990
10 x 1010
10 x 1030
10 x 1040
10 x 1050
10 x 1060
10 x 1090
10 x 1100
10 x 1120
10 x 1140
10 x 1170
10 x 1180
10 x 1190

Metric
Li
385
395
400
420
425
445
450
455
470
485
495
505
520
535
550
555
560
585
595
605
630
635
655
660
675
685
705
735
745
755
780
785
795
815
835
855
865
885
905
915
925
935
945
955
985
1005
1015
1025
1035
1065
1075
1095
1115
1145
1155
1165

13 x 8

Imperial
Li

Metric
Lp

Metric
Li

Z46.5
Z47
Z48
Z49
Z50
Z51
Z52
Z53
Z54
Z55
Z56
Z57
Z58
Z59
Z60
Z62
Z63
Z64
Z68
Z75
Z78

10 x 1210
10 x 1220
10 x 1240
10 x 1270
10 x 1290
10 x 1320
10 x 1340
10 x 1370
10 x 1390
10 x 1420
10 x 1450
10 x 1470
10 x 1500
10 x 1520
10 x 1550
10 x 1600
10 x 1620
10 x 1650
10 x 1750
10 x 1920
10 x 2000

1185
1195
1215
1245
1265
1295
1315
1345
1365
1395
1425
1445
1475
1495
1525
1575
1595
1625
1725
1895
1975

Imperial
Li
A18
A19
A20
A21
A22
A23
A24
A25
A26
A27
A28
A29
A30
A31
A32
A33
A34
A35
A36
A37
A38
A39
A40
A41
A42
A43
A44
A45
A46
A47
A48
A49
A50
A51
A52
A53
A54
A55
A56
A57
A58
A59
A60
A61
A62
A63
A64
A65
A66
A67
A68
A69
A70
A71
A72
A73

Metric
Lp
13 x 490
13 x 520
13 x 540
13 x 570
13 x 590
13 x 620
13 x 650
13 x 670
13 x 700
13 x 720
13 x 750
13 x 770
13 x 800
13 x 820
13 x 850
13 x 870
13 x 900
13 x 920
13 x 950
13 x 980
13 x 1000
13 x 1030
13 x 1050
13 x 1080
13 x 1100
13 x 1130
13 x 1150
13 x 1180
13 x 1200
13 x 1230
13 x 1250
13 x 1280
13 x 1310
13 x 1330
13 x 1360
13 x 1380
13 x 1410
13 x 1430
13 x 1460
13 x 1480
13 x 1510
13 x 1530
13 x 1560
13 x 1580
13 x 1610
13 x 1640
13 x 1660
13 x 1690
13 x 1710
13 x 1740
13 x 1760
13 x 1790
13 x 1810
13 x 1840
13 x 1860
13 x 1890

Metric
Li
460
490
510
540
560
590
620
640
670
690
720
740
770
790
820
840
870
890
920
950
970
1000
1020
1050
1070
1100
1120
1150
1170
1200
1220
1250
1280
1300
1330
1350
1380
1400
1430
1450
1480
1500
1530
1550
1580
1610
1630
1660
1680
1710
1730
1760
1780
1810
1830
1860

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

133

Imperial
Li

Metric
Lp

Metric
Li

A74
A75
A76
A77
A78
A79
A80
A81
A82
A83
A84
A85
A86
A87
A88
A89
A90
A91
A92
A93
A94
A95
A96
A97
A98
A99
A100
A102
A103
A104
A105
A106
A107
A108
A109
A110
A112
A113
A115
A116
A117
A118
A120
A124
A125
A128
A130
A132
A134
A136
A138
A140
A144
A154
A158
A173

13 x 1920
13 x 1940
13 x 1960
13 x 1990
13 x 2020
13 x 2050
13 x 2070
13 x 2090
13 x 2120
13 x 2140
13 x 2170
13 x 2190
13 x 2220
13 x 2240
13 x 2270
13 x 2300
13 x 2320
13 x 2350
13 x 2370
13 x 2400
13 x 2420
13 x 2450
13 x 2470
13 x 2500
13 x 2530
13 x 2550
13 x 2580
13 x 2630
13 x 2650
13 x 2680
13 x 2700
13 x 2730
13 x 2750
13 x 2780
13 x 2800
13 x 2830
13 x 2880
13 x 2910
13 x 2960
13 x 2980
13 x 3010
13 x 3030
13 x 3080
13 x 3190
13 x 3200
13 x 3290
13 x 3340
13 x 3390
13 x 3440
13 x 3490
13 x 3540
13 x 3590
13 x 3690
13 x 3950
13 x 4050
13 x 4430

1890
1910
1930
1960
1990
2020
2040
2060
2090
2110
2140
2160
2190
2210
2240
2270
2290
2320
2340
2370
2390
2420
2440
2470
2500
2520
2550
2600
2620
2650
2670
2700
2720
2750
2770
2800
2850
2880
2930
2950
2980
3000
3050
3160
3170
3260
3310
3360
3410
3460
3510
3560
3660
3920
4020
4400

All dimensions in millimetres unless otherwise stated.

V & Wedge Belts

Classical V-Belts
B

17 x 11
Imperial
Li
B22
B24
B25
B26
B28
B29
B30
B31
B32
B33
B34
B35
B36
B37
B38
B39
B40
B41
B42
B43
B44
B45
B46
B47
B48
B49
B50
B51
B52
B53
B54
B55
B56
B57
B58
B59
B60
B61
B62
B63
B64
B65
B66
B66.5
B67
B68
B69
B70
B71
B72
B73
B74
B75
B76
B77
B78

Metric
Lp
17 x 600
17 x 650
17 x 670
17 x 700
17 x 750
17 x 780
17 x 810
17 x 830
17 x 860
17 x 880
17 x 910
17 x 930
17 x 960
17 x 980
17 x 1010
17 x 1030
17 x 1060
17 x 1080
17 x 1110
17 x 1130
17 x 1160
17 x 1180
17 x 1210
17 x 1240
17 x 1260
17 x 1290
17 x 1310
17 x 1340
17 x 1370
17 x 1390
17 x 1410
17 x 1440
17 x 1470
17 x 1490
17 x 1520
17 x 1540
17 x 1570
17 x 1590
17 x 1620
17 x 1640
17 x 1670
17 x 1690
17 x 1720
17 x 1730
17 x 1740
17 x 1770
17 x 1800
17 x 1820
17 x 1850
17 x 1870
17 x 1900
17 x 1920
17 x 1950
17 x 1970
17 x 2000
17 x 2020

All dimensions in millimetres unless otherwise stated.

Metric
Li
560
610
630
660
710
740
770
790
820
840
870
890
920
940
970
990
1020
1040
1070
1090
1120
1140
1170
1200
1220
1250
1270
1300
1330
1350
1370
1400
1430
1450
1480
1500
1530
1550
1580
1600
1630
1650
1680
1690
1700
1730
1760
1780
1810
1830
1860
1880
1910
1930
1960
1980

Imperial
Li

Metric
Lp

Metric
Li

Imperial
Li

Metric
Lp

Metric
Li

B79
B80
B81
B82
B83
B84
B85
B86
B87
B88
B89
B90
B91
B92
B93
B94
B95
B96
B97
B98
B99
B100
B101
B102
B103
B104
B105
B106
B107
B108
B110
B111
B112
B113
B114
B115
B116
B117
B118
B120
B122
B124
B125
B126
B128
B130
B131
B132
B134
B135
B136
B138
B140
B142
B144
B146

17 x 2050
17 x 2080
17 x 2100
17 x 2130
17 x 2150
17 x 2180
17 x 2200
17 x 2230
17 x 2250
17 x 2280
17 x 2300
17 x 2330
17 x 2350
17 x 2380
17 x 2410
17 x 2420
17 x 2460
17 x 2480
17 x 2510
17 x 2530
17 x 2560
17 x 2580
17 x 2610
17 x 2630
17 x 2660
17 x 2680
17 x 2710
17 x 2740
17 x 2760
17 x 2790
17 x 2840
17 x 2870
17 x 2890
17 x 2920
17 x 2940
17 x 2960
17 x 2990
17 x 3020
17 x 3040
17 x 3090
17 x 3140
17 x 3190
17 x 3220
17 x 3240
17 x 3290
17 x 3350
17 x 3380
17 x 3400
17 x 3450
17 x 3480
17 x 3500
17 x 3550
17 x 3600
17 x 3650
17 x 3700
17 x 3750

2010
2040
2060
2090
2110
2140
2160
2190
2210
2240
2260
2290
2310
2340
2370
2380
2420
2440
2470
2490
2520
2540
2570
2590
2620
2640
2670
2700
2720
2750
2800
2830
2850
2880
2900
2920
2950
2980
3000
3050
3100
3150
3160
3200
3250
3310
3340
3360
3410
3440
3460
3510
3560
3610
3660
3710

B148
B150
B152
B154
B155
B158
B160
B162
B164
B166
B168
B173
B180
B184
B185
B187
B193
B194
B195
B197
B204
B210
B215
B220
B222
B225
B238
B240
B255
B256
B264
B268
B298
B358

17 x 3800
17 x 3850
17 x 3900
17 x 3950
17 x 3980
17 x 4060
17 x 4110
17 x 4160
17 x 4210
17 x 4260
17 x 4310
17 x 4440
17 x 4620
17 x 4720
17 x 4740
17 x 4790
17 x 4940
17 x 4970
17 x 5000
17 x 5050
17 x 5220
17 x 5380
17 x 5510
17 x 5630
17 x 5680
17 x 5760
17 x 6090
17 x 6120
17 x 6500
17 x 6550
17 x 6750
17 x 6850
17 x 7610
17 x 9140

3760
3810
3860
3910
3940
4020
4050
4120
4170
4220
4270
4400
4580
4670
4700
4750
4900
4930
4960
5010
5180
5340
5470
5590
5640
5720
6050
6080
6460
6490
6710
6810
7570
9100

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

134

V & Wedge Belts

Classical V-Belts
C

22 x 14
Imperial
Li
C40
C42
C43
C44
C45
C46
C48
C50
C51
C52
C53
C54
C55
C56
C57
C58
C59
C60
C61
C62
C63
C64
C65
C67
C68
C69
C70
C71
C72
C73
C74
C75
C76
C77
C78
C79
C80
C81
C82
C83
C84
C85
C86
C87
C88
C89
C90
C91
C92
C93
C94
C95
C96
C97
C98
C99
C100
C101
C102
C104
C105
C106
C108
C110

Metric
Lp
22 x 1070
22 x 1120
22 x 1150
22 x 1170
22 x 1200
22 x 1220
22 x 1270
22 x 1320
22 x 1350
22 x 1380
22 x 1400
22 x 1430
22 x 1450
22 x 1480
22 x 1510
22 x 1530
22 x 1560
22 x 1580
22 x 1610
22 x 1630
22 x 1660
22 x 1680
22 x 1700
22 x 1760
22 x 1780
22 x 1810
22 x 1830
22 x 1860
22 x 1880
22 x 1910
22 x 1930
22 x 1960
22 x 1980
22 x 2010
22 x 2040
22 x 2060
22 x 2090
22 x 2110
22 x 2140
22 x 2160
22 x 2190
22 x 2210
22 x 2230
22 x 2270
22 x 2290
22 x 2320
22 x 2340
22 x 2370
22 x 2390
22 x 2420
22 x 2440
22 x 2470
22 x 2490
22 x 2520
22 x 2550
22 x 2580
22 x 2600
22 x 2630
22 x 2650
22 x 2700
22 x 2720
22 x 2750
22 x 2800
22 x 2850

Metric
Li
1012
1062
1092
1112
1142
1162
1212
1262
1292
1322
1342
1372
1392
1422
1452
1472
1502
1522
1552
1572
1602
1622
1642
1702
1722
1752
1772
1802
1822
1852
1872
1902
1922
1952
1982
2002
2032
2052
2082
2102
2132
2152
2172
2212
2232
2262
2282
2312
2332
2362
2382
2412
2432
2462
2492
2522
2542
2572
2592
2642
2662
2692
2742
2792

Imperial
Li
C111
C112
C114
C115
C116
C118
C119
C120
C122
C123
C124
C125
C128
C130
C131
C132
C133
C134
C136
C138
C140
C141
C142
C143
C144
C145
C146
C148
C150
C152
C154
C156
C158
C159
C160
C162
C164
C166
C167
C168
C170
C173
C175
C180
C182
C184
C185
C190
C195
C200
C204
C208
C210
C214
C220
C224
C225
C228
C238
C240
C248
C250
C255
C256

Metric
Lp
22 x 2880
22 x 2900
22 x 2950
22 x 2980
22 x 3000
22 x 3050
22 x 3080
22 x 3100
22 x 3160
22 x 3190
22 x 3210
22 x 3240
22 x 3310
22 x 3360
22 x 3390
22 x 3410
22 x 3430
22 x 3460
22 x 3510
22 x 3560
22 x 3610
22 x 3640
22 x 3660
22 x 3690
22 x 3710
22 x 3740
22 x 3760
22 x 3820
22 x 3870
22 x 3920
22 x 3970
22 x 4020
22 x 4070
22 x 4100
22 x 4120
22 x 4170
22 x 4220
22 x 4270
22 x 4300
22 x 4320
22 x 4370
22 x 4450
22 x 4500
22 x 4630
22 x 4680
22 x 4730
22 x 4750
22 x 4880
22 x 5010
22 x 5140
22 x 5240
22 x 5340
22 x 5390
22 x 5480
22 x 5640
22 x 5740
22 x 5770
22 x 5850
22 x 6100
22 x 6150
22 x 6360
22 x 6410
22 x 6540
22 x 6570

Metric
Li
2822
2842
2892
2922
2942
2992
3022
3042
3102
3132
3152
3182
3252
3302
3332
3352
3372
3402
3452
3502
3552
3582
3602
3632
3652
3682
3702
3762
3812
3862
3912
3962
4012
4042
4062
4112
4162
4212
4242
4262
4312
4392
4442
4572
4622
4672
4692
4822
4952
5082
5182
5282
5332
5422
5582
5682
5712
5792
6042
6092
6302
6352
6482
6512

Imperial
Metric
Li
Lp
C268
22 x 6860
C270
22 x 6910
C285
22 x 7290
C298
22 x 7630
C300
22 x 7670
C314
22 x 8030
C330
22 x 8440
C345
22 x 8820
C360
22 x 9200
C420 22 x 10690

Metric
Li
6802
6852
7232
7572
7612
7972
8382
8762
9142
10632

32 x 20
Imperial
Li
D90
D97
D98
D101
D102
D105
D108
D109
D110
D112
D113
D120
D124
D128
D130
D132
D136
D137
D140
D144
D148
D150
D152
D154
D156
D158
D162
D166
D170
D173
D177
D180
D185
D187
D191
D195
D204
D210
D220
D225

Metric
Lp
32 x 2350
32 x 2530
32 x 2570
32 x 2640
32 x 2660
32 x 2750
32 x 2830
32 x 2850
32 x 2880
32 x 2930
32 x 2960
32 x 3130
32 x 3230
32 x 3330
32 x 3380
32 x 3430
32 x 3540
32 x 3560
32 x 3640
32 x 3740
32 x 3840
32 x 3890
32 x 3940
32 x 3990
32 x 4040
32 x 4090
32 x 4200
32 x 4300
32 x 4400
32 x 4480
32 x 4580
32 x 4650
32 x 4780
32 x 4830
32 x 4930
32 x 5030
32 x 5260
32 x 5420
32 x 5660
32 x 5800

Metric
Li
2275
2455
2495
2565
2585
2675
2755
2775
2805
2855
2885
3055
3155
3255
3305
3355
3465
3485
3565
3665
3765
3815
3865
3915
3965
4015
4125
4225
4325
4405
4505
4575
4705
4755
4855
4955
5185
5345
5585
5725

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

135

Imperial
Li

Metric
Lp

Metric
Li

D228
D230
D232
D238
D240
D248
D250
D255
D270
D280
D285
D298
D300
D314
D315
D328
D330
D340
D358
D360
D380
D394
D418
D420
D440
D441
D450
D480
D525
D540
D564
D600

32 x 5870
32 x 5920
32 x 5980
32 x 6130
32 x 6180
32 x 6380
32 x 6430
32 x 6560
32 x 6940
32 x 7190
32 x 7320
32 x 7650
32 x 7700
32 x 8060
32 x 8090
32 x 8410
32 x 8460
32 x 8710
32 x 9170
32 x 9220
32 x 9730
32 x 10080
32 x 10700
32 x 10740
32 x 11250
32 x 11270
32 x 11500
32 x 12260
32 x 13410
32 x 13790
32 x 14400
32 x 15310

5795
5845
5905
6055
6105
6305
6355
6485
6865
7115
7245
7575
7625
7985
8015
8335
8385
8635
9095
9145
9655
10005
10625
10665
11175
11195
11425
12185
13335
13715
14325
15235

All dimensions in millimetres unless otherwise stated.

V & Wedge Belts

Classical CRE V-Belts


AX

BX

13 x 8

17 x 11

Imperial
Li

Metric
Lp

Metric
Li

Imperial
Li

Metric
Lp

Metric
Li

Imperial
Li

Metric
Lp

Metric
Li

Imperial
Li

Metric
Lp

Metric
Li

AX16
AX18
AX19
AX20
AX21
AX22
AX23
AX24
AX25
AX26
AX27
AX28
AX29
AX30
AX31
AX32
AX33
AX34
AX35
AX36
AX37
AX38
AX39
AX40
AX41
AX42
AX43
AX44
AX45
AX46
AX47
AX48
AX49
AX50
AX51
AX52
AX53
AX54
AX55
AX56
AX57
AX58
AX59
AX60
AX61
AX62
AX63
AX64
AX65
AX66
AX67
AX68
AX69
AX70
AX71
AX72
AX73
AX74
AX75
AX76

13 x 470
13 x 490
13 x 520
13 x 540
13 x 570
13 x 590
13 x 620
13 x 650
13 x 670
13 x 700
13 x 720
13 x 750
13 x 770
13 x 800
13 x 820
13 x 850
13 x 870
13 x 900
13 x 920
13 x 950
13 x 980
13 x 1000
13 x 1030
13 x 1050
13 x 1080
13 x 1100
13 x 1130
13 x 1150
13 x 1180
13 x 1200
13 x 1230
13 x 1250
13 x 1280
13 x 1310
13 x 1330
13 x 1360
13 x 1380
13 x 1410
13 x 1430
13 x 1460
13 x 1480
13 x 1510
13 x 1530
13 x 1560
13 x 1580
13 x 1610
13 x 1640
13 x 1660
13 x 1690
13 x 1710
13 x 1740
13 x 1760
13 x 1790
13 x 1810
13 x 1840
13 x 1860
13 x 1890
13 x 1920
13 x 1940
13 x 1960

440
460
490
510
540
560
590
620
640
670
690
720
740
770
790
820
840
870
890
920
950
970
1000
1020
1050
1070
1100
1120
1150
1170
1200
1220
1250
1280
1300
1330
1350
1380
1400
1430
1450
1480
1500
1530
1550
1580
1610
1630
1660
1680
1710
1730
1760
1780
1810
1830
1860
1890
1910
1930

AX77
AX78
AX79
AX80
AX81
AX82
AX83
AX84
AX85
AX86
AX87
AX88
AX89
AX90
AX91
AX92
AX93
AX94
AX95
AX96
AX97
AX98

13 x 1990
13 x 2020
13 x 2050
13 x 2070
13 x 2090
13 x 2120
13 x 2140
13 x 2170
13 x 2190
13 x 2220
13 x 2240
13 x 2270
13 x 2300
13 x 2320
13 x 2350
13 x 2370
13 x 2400
13 x 2420
13 x 2450
13 x 2470
13 x 2500
13 x 2530

1960
1990
2020
2040
2060
2090
2110
2140
2160
2190
2210
2240
2270
2290
2320
2340
2370
2390
2420
2440
2470
2500

BX22
BX24
BX26
BX28
BX30
BX31
BX32
BX33
BX34
BX35
BX36
BX37
BX38
BX39
BX40
BX41
BX42
BX43
BX44
BX45
BX46
BX47
BX48
BX49
BX50
BX51
BX52
BX53
BX54
BX55
BX56
BX57
BX58
BX59
BX60
BX61
BX62
BX63
BX64
BX65
BX66
BX67
BX68
BX69
BX70
BX71
BX72
BX73
BX74
BX75
BX76
BX77
BX78
BX79
BX80
BX81
BX82
BX83
BX84
BX85

17 x 600
17 x 650
17 x 700
17 x 750
17 x 810
17 x 830
17 x 860
17 x 880
17 x 910
17 x 930
17 x 960
17 x 980
17 x 1010
17 x 1030
17 x 1060
17 x 1080
17 x 1110
17 x 1130
17 x 1160
17 x 1180
17 x 1210
17 x 1240
17 x 1260
17 x 1290
17 x 1310
17 x 1340
17 x 1370
17 x 1390
17 x 1410
17 x 1440
17 x 1470
17 x 1490
17 x 1520
17 x 1540
17 x 1570
17 x 1590
17 x 1620
17 x 1640
17 x 1670
17 x 1690
17 x 1720
17 x 1740
17 x 1770
17 x 1800
17 x 1820
17 x 1850
17 x 1870
17 x 1900
17 x 1920
17 x 1950
17 x 1970
17 x 2000
17 x 2020
17 x 2050
17 x 2080
17 x 2100
17 x 2130
17 x 2150
17 x 2180
17 x 2200

560
610
660
710
770
790
820
840
870
890
920
940
970
990
1020
1040
1070
1090
1120
1140
1170
1200
1220
1250
1270
1300
1330
1350
1370
1400
1430
1450
1480
1500
1530
1550
1580
1600
1630
1650
1680
1700
1730
1760
1780
1810
1830
1860
1880
1910
1930
1960
1980
2010
2040
2060
2090
2110
2140
2160

BX86
BX87
BX88
BX89
BX90
BX91
BX92
BX93
BX94

17 x 2230
17 x 2250
17 x 2280
17 x 2300
17 x 2330
17 x 2350
17 x 2380
17 x 2410
17 x 2420

2190
2210
2240
2260
2290
2310
2340
2370
2380

All dimensions in millimetres unless otherwise stated.

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

136

V & Wedge Belts

Wedge Belts
SPZ

SPA

10N

Metric
Lp
512
530
545
562
580
612
630
637
662
670
687
710
737
750
760
762
772
787
797
800
812
825
837
850
862
875
887
900
912
925
937
940
950
962
975
987
1000
1010
1012
1020
1037
1060
1062
1080
1087
1090
1100
1112
1120
1137
1140
1162
1180
1187
1200
1212
1222
1237
1250
1262

RMA
Equivalent

3V250
3V260
3V265
3V280
3V300

3V315

3V335
3V350
3V355

3V370
3V375

3V400

3V425

3V450

3V475

13N

Metric
Lp

RMA
Equivalent

Metric
Lp

1270
1287
1300
1312
1320
1337
1340
1347
1362
1387
1400
1412
1420
1437
1462
1470
1487
1500
1512
1520
1537
1550
1560
1562
1587
1600
1612
1637
1650
1662
1687
1700
1737
1750
1762
1787
1800
1837
1850
1862
1887
1900
1937
1950
1962
2000
2030
2087
2120
2137
2150
2160
2187
2240
2280
2300
2360
2410
2500
2540

3V500

2650
2690
2800
2840
2990
3000
3150
3170
3350
3550
3810

3V520
3V530

3V560
3V580

3V600
3V617
3V630
3V650
3V670

3V710
3V730
3V750

3V800

3V850
3V900
3V950
3V1000

RMA
Equivalent
3V1060
3V1120
3V1180
3V1250
3V1320
3V1400

Metric
Lp

Metric
Lp

Metric
Lp

632
657
682
707
732
750
757
782
800
807
825
832
850
857
875
882
900
907
925
932
950
957
975
982
1000
1007
1032
1057
1060
1082
1090
1107
1120
1132
1150
1157
1180
1182
1200
1207
1220
1232
1250
1257
1272
1280
1282
1300
1307
1320
1332
1357
1360
1362
1382
1400
1407
1432
1450
1457

1482
1500
1507
1532
1550
1557
1582
1600
1607
1632
1650
1657
1682
1700
1707
1732
1750
1757
1782
1800
1807
1832
1857
1882
1900
1937
1950
1957
1982
2000
2032
2057
2060
2120
2132
2157
2182
2207
2240
2282
2300
2360
2430
2460
2482
2487
2500
2580
2607
2650
2720
2782
2800
2832
2847
2882
2900
2932
2982
3000

3150
3182
3350
3450
3550
3750
4000
4250
4500

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

137

All dimensions in millimetres unless otherwise stated.

V & Wedge Belts

Wedge Belts
SPB

SPC

16N

Metric
Lp
1250
1260
1320
1340
1360
1400
1410
1450
1500
1550
1590
1600
1650
1700
1750
1800
1850
1900
1950
2000
2020
2060
2120
2150
2200
2240
2280
2300
2350
2360
2400
2410
2450
2500
2530
2550
2600
2650
2680
2700
2800
2840
2990
3000
3150
3170
3270
3320
3340
3350
3500
3550
3600
3650
3750
3800
3900
4000
4060
4100

All dimensions in millimetres unless otherwise stated.

RMA
Equivalent
5V500
5V530
5V560
5V600
5V630

5V710
5V750
5V800

22N

Metric
Lp

RMA
Equivalent

4250
4310
4500
4560
4710
4750
4820
5000
5070
5300
5380
5600
5680
5990
6000
6300
6340
6700
7100
7500
8000

5V1700
5V1800
5V1900
5V2000
5V2120
5V2240
5V2360
5V2500
5V2800
5V3150

5V850
5V900

5V950

Metric
Lp
2000
2120
2240
2360
2425
2450
2500
2650
2800
3000
3150
3350
3550
3750
4000
4100
4250
4500
4750
5000
5300
5600
6000
6300
6700
7000
7100
7500
7750
8000
8500
9000
9500
10000

5V1000

Equivalant belt designations are:


5V1060

10N (SPZ) is interchangeable with 3V and 9N


16N (SPB) is interchangeable with 5V and 15N
25N (8V) is interchangeable with SPP

5V1120

These do not apply to Banded belts

5V1180
5V1250

5V1320
5V1400

5V1500
5V1600

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

138

V & Wedge Belts

Wedge Belts
SPZX

SPAX

SPBX

SPCX

Metric
Lp

Metric
Lp

Metric
Lp

Metric
Lp

Metric
Lp

Metric
Lp

587
600
612
630
637
660
662
670
687
690
710
722
730
737
750
760
762
772
775
787
800
812
817
825
837
850
862
875
887
900
912
917
925
937
950
962
975
987
1000
1010
1012
1030
1037
1040
1047
1057
1060
1077
1080
1087
1110
1112
1120
1137
1140
1150
1162
1180
1187
1200

1202
1212
1220
1230
1237
1250
1262
1270
1280
1287
1300
1312
1320
1337
1340
1360
1362
1387
1400
1412
1420
1437
1450
1462
1470
1487
1500
1512
1520
1537
1550
1560
1562
1587
1600
1612
1650
1662
1700
1750
1762
1800
1850
1900
1950
2000
2030
2040
2080
2120
2160
2200
2240
2280
2360

690
732
750
757
775
782
800
807
825
832
850
857
875
882
900
907
925
932
950
957
969
975
982
1000
1007
1030
1032
1060
1082
1090
1107
1120
1132
1142
1150
1157
1172
1180
1207
1220
1232
1250
1257
1272
1280
1282
1307
1320
1332
1357
1360
1380
1382
1400
1420
1432
1450
1457
1462
1482

1500
1507
1522
1532
1550
1557
1582
1600
1607
1632
1650
1682
1700
1732
1750
1757
1782
1800
1832
1850
1900
1950
1957
1982
2000
2032
2057
2060
2120
2160
2180
2240
2282
2300
2360

1000
1060
1120
1180
1250
1320
1340
1400
1450
1500
1600
1700
1750
1800
1850
1900
1950
1970
2000
2020
2120
2240
2280
2360
2400
2410
2500
2650
2800

2240
2360
2650
2800

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

139

All dimensions in millimetres unless otherwise stated.

Belts Drives

Selection Procedure
Wedge belt selection procedure
1) Service factor

Refer to table 1 on page 142 and select a service factor


appropriate to the drive conditions.

If a more accurate centre distance value is required, use the


formulae below :-

C = A + A - B

Where A = L 0.3935.(D + d)
4

2) Design power

Multiply the machine absorbed power (kW) by the service factor


to obtain the design power.

and

B = (D d)
8

If the machine absorbed power is not known, use the prime


mover power (kW).

8) Power per belt (kW)

The design power is used as a basis for selecting the drive.

Refer to table 4 power ratings (pages 146, 147) for the section of
belt chosen.

Read across the top row to the small pulley pitch diameter
chosen. Then read down to the speed of the faster shaft to
obtain the power per belt in kW.
If necessary, interpolate for a more accurate value.

3) Belt section

Refer to table 2 on page 143.

Note the intersection of the speed of the faster shaft (on the
horizontal scale) and the design power (on the vertical scale).

The point of intersection indicates the preferable belt section.

9) Power addition for speed ratio

4) Speed ratio

Refer to the same pages as the power ratings.

Read across the top to the column which contains the speed
ratio being used.

5) Pulley pitch diameters

Then read down to the speed of the faster shaft to obtain the
power addition for the speed ratio.

10) Correction factor for belt length

Divide the rotational speed of the high speed shaft by that of the
low speed shaft to obtain the speed ratio.

For the chosen section from step 3), refer to table 3 speed ratios
on pages 144 and 145, then select two pulleys* that match
closely the required speed ratio from step 4).

*Note : the use of small pulleys can overload motor bearings.


It is preferable to use larger driving pulleys if possible.

Most applications will allow for a driven speed tolerance


of 2%.

Refer to table 5 on page 147 and note the correction factor for
the length of belt chosen in step 6).

11) Correction factor for angle of contact on the small


pulley
Refer to table 6 on page 147 and calculate the value for D d

C

6) Belt length

Calculate the required pitch length of belt required from the


following formula :-

From the value, choose the nearest correction factor.

12) Corrected power per belt (kW)

L = 2.C + (D d) + 1.57.(D + d)
4.C
Where L = pitch length of belt

C = centre distance required in mm

d = small pulley pitch diameter in mm

D = large pulley pitch diameter in mm

Add the power addition for speed ratio (step 9) to the power per
belt (step 8).

Multiply the result by the correction factors for belt length (step
10) and angle of contact (step 11) to obtain the corrected power
per belt.

From the list of belts (pages 137, 138), choose a belt nearest to
the calculated value.

13) number of belts required

When a centre distance value is not specified, choose one equal


to or exceeding the sum of the pulley diameters.

7) Centre distance

To obtain the approximate actual centre distance, divide the


difference between the chosen belt and the belt length required
from step 6) by 2.

If the chosen belt is longer, add the value to the required


centre distance or if it is shorter, deduct the value from the
required centre distance.

This simple method is usually accurate to within 2 millimetres.

All dimensions in millimetres unless otherwise stated.

Divide the design power (step 2) by the corrected power per belt
(step 12) to obtain the number of belts required for the drive.

14) Shaft dimensions


From the pulley dimension tables, (pages 161 to 173), check


that the chosen pulleys will fit the shafts.

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

140

Belts Drives

Selection Procedure
Wedge Belt Selection Example
8) Power per belt (kW)

Design a Wedge belt drive from a 90kW, 1440 rev/min direct on line
start electric motor to a Belt Conveyor which carries copper ore and
absorbs 81 kW.

The conveyor has to run at 400 rev/min for 12 hours per day.

9) Power addition for speed ratio

The required centre distance is 1200 mm. The motor shaft is 75 mm


diameter and the conveyor shaft 105 mm diameter.

1) Service factor

From table 1 on page 142, the service factor chosen for a nonuniformly loaded belt conveyor running for 12 hours per day and
driven by a direct on line electric motor is 1.3

2) Design power

81 x 1.3 = 105.3 kW

10) Correction factor for belt length


From table 5 on page 147, the correction factor for an SPB4500 is


1.05


First, calculate D-d

C

From table 2 on page 143, note the point of intersection of


the design power of 105.3 kW (on the horizontal axis) and the
speed of the faster shaft of 1440 rev/min (on the vertical axis).
The point of intersection indicates SPB or SPC section wedge
belts. A point of intersection near the top of a band usually gives
the most economical selection, in this case SPB is chosen.

4) Speed ratio

From the same page as the power ratings, the power addition
for the speed ratio of 3.57 : 1 is 1.21 kW

11) Correction factor for angle of contact

3) Belt section

From the SPB power ratings on table 4 page 146, the power per
belt for a 280mm pulley running at 1440 rev/min is 22.55 kW

1440 = 3.60 : 1
400

and then refer to table 6 on page 147 to obtain the correction factor.

D d = 1000 280 = 0.60


C
1191

the correction factor is 0.96


12) Corrected power per belt (kW)

= (22.55 + 1.21) x 1.05 x 0.96

= 23.95 kW per belt

5) Pulley pitch diameters

13) Number of belts required

From the SPB speed ratio table 3 on page 145, pulley pitch
diameters of 280 mm and 1000 mm match the speed ratio
requirement of 3.60 : 1

Divide the design power (step 2) by he corrected power/belt


(step 12) to obtain the number of belts required.

The speed ratio of 1000/280 = 3.57 : 1 will give a driven speed


of 403 rev/min.

105.3 = 4.4
23.95

use 5 SPB belts

6) Belt length

Using the following formula, calculate the length of belt required :-


Belt length (L) = 2 x 1200 + (1000 280) + 1.57 x (1000 + 280)
4 x 1200
= 2400 + 108 + 2010

= 4518 mm

from the SPB belt length tables


on page 138, the nearest belt is an SPB4500
7) Centre distance

14) Shaft dimensions


Drive Specification

Motor pulley :

280 x 5 SPB

3535 / 75 mm

1000 x 5 SPB

Conveyor pulley

from the pulley dimension tables (pages 168 to 170), it is


confirmed the pulleys will fit the shafts

4545 / 105 mm

5 off SPB4500 giving 1191 mm centres

The SPB4500 will give a centre distance of :-


1200 - (4518 4500) = 1191 mm

2

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

141

All dimensions in millimetres unless otherwise stated.

Belts Drives

Selection Data
Table 1 - Service Factors
Type of prime mover
soft starts

heavy starts

ac electric motors:
star-delta
dc motors: shunt wound
engines with 4 or more
cylinders
all prime movers with
mechanical or electronic soft
start devices.

ac electric motors :direct on line


dc motors : series and
compound wound
engines with less than 4
cylinders

number of hours per day running

Type of driven machine


Uniform load:
light duty agitators, belt conveyors for sand etc., fans upto 7.5 kW, centrifugal
compressors and pumps,

under
10

10 - 16

over 16

under
10

10 - 16

over 16

1.0

1.1

1.2

1.1

1.2

1.3

1.1

1.2

1.3

1.2

1.3

1.4

1.2

1.3

1.4

1.4

1.5

1.6

1.3

1.4

1.5

1.5

1.6

1.8

Moderate load:
variable density agitators, belt conveyors (non-uniform loads), fans over 7.5
kW, other rotary compressors and pumps, generators, machine tools, printing
machinery, laundry machinery, rotary screens, rotary woodworking machinery

Heavy load:
reciprocating compressors and pumps, positive displacement blowers, heavy
duty conveyors such as screw, bucket etc., hammer mills, pulverisers, presses,
shears, punches, rubber machinery

Severe load:
crushers gyratory, jaw, roll etc., rolling mills, calenders, quarry machinery,
vibrating screens

All dimensions in millimetres unless otherwise stated.

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

142

Belts Drives

Selection Data
Table 2 - Belt Section

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

143

All dimensions in millimetres unless otherwise stated.

Belts Drives

Selection Data
Table 3 - Speed ratios SPZ & SPA
SPZ
71
75
80
85
90
95
100
106
112
118
125
132
140
150
160
170
180
190
200
224
250
280
315
355
400
450
500
630

SPA
90
95
100
106
112
118
125
132
140
150
160
170
180
190
200
212
224
236
250
280
300
315
355
400
450
500
560
630
800

71

75

80

85

90

95

100

106

112

118

125

132

140

1.00
1.06
1.13
1.20
1.27
1.34
1.41
1.49
1.58
1.66
1.76
1.86
1.97
2.11
2.25
2.39
2.54
2.68
2.82
3.15
3.52
3.94
4.44
5.00
5.63
6.34
7.04
8.87

1.00
1.07
1.13
1.20
1.27
1.33
1.41
1.49
1.57
1.67
1.76
1.87
2.00
2.13
2.27
2.40
2.53
2.67
2.99
3.33
3.73
4.20
4.73
5.33
6.00
6.67
8.40

1.00
1.06
1.13
1.19
1.25
1.33
1.40
1.48
1.56
1.65
1.75
1.88
2.00
2.13
2.25
2.38
2.50
2.80
3.13
3.50
3.94
4.44
5.00
5.63
6.25
7.88

1.00
1.06
1.12
1.18
1.25
1.32
1.39
1.47
1.55
1.65
1.76
1.88
2.00
2.12
2.24
2.35
2.64
2.94
3.29
3.71
4.18
4.71
5.29
5.88
7.41

1.00
1.06
1.11
1.18
1.24
1.31
1.39
1.47
1.56
1.67
1.78
1.89
2.00
2.11
2.22
2.49
2.78
3.11
3.50
3.94
4.44
5.00
5.56
7.00

1.00
1.05
1.12
1.18
1.24
1.32
1.39
1.47
1.58
1.68
1.79
1.89
2.00
2.11
2.36
2.63
2.95
3.32
3.74
4.21
4.74
5.26
6.63

1.00
1.06
1.12
1.18
1.25
1.32
1.40
1.50
1.60
1.70
1.80
1.90
2.00
2.24
2.50
2.80
3.15
3.55
4.00
4.50
5.00
6.30

1.00
1.06
1.11
1.18
1.25
1.32
1.42
1.51
1.60
1.70
1.79
1.89
2.11
2.36
2.64
2.97
3.35
3.77
4.25
4.72
5.94

1.00
1.05
1.12
1.18
1.25
1.34
1.43
1.52
1.61
1.70
1.79
2.00
2.23
2.50
2.81
3.17
3.57
4.02
4.46
5.63

1.00
1.06
1.12
1.19
1.27
1.36
1.44
1.53
1.61
1.69
1.90
2.12
2.37
2.67
3.01
3.39
3.81
4.24
5.34

1.00
1.06
1.12
1.20
1.28
1.36
1.44
1.52
1.60
1.79
2.00
2.24
2.52
2.84
3.20
3.60
4.00
5.04

1.00
1.06
1.14
1.21
1.29
1.36
1.44
1.52
1.70
1.89
2.12
2.39
2.69
3.03
3.41
3.79
4.77

1.00
1.07
1.14
1.21
1.29
1.36
1.43
1.60
1.79
2.00
2.25
2.54
2.86
3.21
3.57
4.50

90

95

100

106

112

118

125

132

140

150

160

170

180

190

200

1.00
1.06
1.11
1.18
1.24
1.31
1.39
1.47
1.56
1.67
1.78
1.89
2.00
2.11
2.22
2.36
2.49
2.62
2.78
3.11
3.33
3.50
3.94
4.44
5.00
5.56
6.22
7.00
8.89

1.00
1.05
1.12
1.18
1.24
1.32
1.39
1.47
1.58
1.68
1.79
1.89
2.00
2.11
2.23
2.36
2.48
2.63
2.95
3.16
3.32
3.74
4.21
4.74
5.26
5.89
6.63
8.42

1.00
1.06
1.12
1.18
1.25
1.32
1.40
1.50
1.60
1.70
1.80
1.90
2.00
2.12
2.24
2.36
2.50
2.80
3.00
3.15
3.55
4.00
4.50
5.00
5.60
6.30
8.00

1.00
1.06
1.11
1.18
1.25
1.32
1.42
1.51
1.60
1.70
1.79
1.89
2.00
2.11
2.23
2.36
2.64
2.83
2.97
3.35
3.77
4.25
4.72
5.28
5.94
7.55

1.00
1.05
1.12
1.18
1.25
1.34
1.43
1.52
1.61
1.70
1.79
1.89
2.00
2.11
2.23
2.50
2.68
2.81
3.17
3.57
4.02
4.46
5.00
5.63
7.14

1.00
1.06
1.12
1.19
1.27
1.36
1.44
1.53
1.61
1.69
1.80
1.90
2.00
2.12
2.37
2.54
2.67
3.01
3.39
3.81
4.24
4.75
5.34
6.78

1.00
1.06
1.12
1.20
1.28
1.36
1.44
1.52
1.60
1.70
1.79
1.89
2.00
2.24
2.40
2.52
2.84
3.20
3.60
4.00
4.48
5.04
6.40

1.00
1.06
1.14
1.21
1.29
1.36
1.44
1.52
1.61
1.70
1.79
1.89
2.12
2.27
2.39
2.69
3.03
3.41
3.79
4.24
4.77
6.06

1.00
1.07
1.14
1.21
1.29
1.36
1.43
1.51
1.60
1.69
1.79
2.00
2.14
2.25
2.54
2.86
3.21
3.57
4.00
4.50
5.71

1.00
1.07
1.13
1.20
1.27
1.33
1.41
1.49
1.57
1.67
1.87
2.00
2.10
2.37
2.67
3.00
3.33
3.73
4.20
5.33

1.00
1.06
1.13
1.19
1.25
1.33
1.40
1.48
1.56
1.75
1.88
1.97
2.22
2.50
2.81
3.13
3.50
3.94
5.00

1.00
1.06
1.12
1.18
1.25
1.32
1.39
1.47
1.65
1.76
1.85
2.09
2.35
2.65
2.94
3.29
3.71
4.71

1.00
1.06
1.11
1.18
1.24
1.31
1.39
1.56
1.67
1.75
1.97
2.22
2.50
2.78
3.11
3.50
4.44

1.00
1.05
1.12
1.18
1.24
1.32
1.47
1.58
1.66
1.87
2.11
2.37
2.63
2.95
3.32
4.21

1.00
1.06
1.12
1.18
1.25
1.40
1.50
1.58
1.78
2.00
2.25
2.50
2.80
3.15
4.00

All dimensions in millimetres unless otherwise stated.

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

144

Belts Drives

Selection Data
Table 3 - Speed ratios SPB & SPC
SPB
140
150
160
170
180
190
200
212
224
236
250
280
300
315
335
355
400
450
500
560
630
710
800
900
1000
1250

SPC
224
236
250
265
280
300
315
335
355
375
400
425
450
475
500
530
560
630
710
800
1000
1250

140

150

160

170

180

190

200

212

224

236

250

280

300

315

1.00
1.07
1.14
1.21
1.29
1.36
1.43
1.51
1.60
1.69
1.79
2.00
2.14
2.25
2.39
2.54
2.86
3.21
3.57
4.00
4.50
5.07
5.71
6.43
7.14
8.93

1.00
1.07
1.13
1.20
1.27
1.33
1.41
1.49
1.57
1.67
1.87
2.00
2.10
2.23
2.37
2.67
3.00
3.33
3.73
4.20
4.73
5.33
6.00
6.67
8.33

1.00
1.06
1.13
1.19
1.25
1.33
1.40
1.48
1.56
1.75
1.88
1.97
2.09
2.22
2.50
2.81
3.13
3.50
3.94
4.44
5.00
5.63
6.25
7.81

1.00
1.06
1.12
1.18
1.25
1.32
1.39
1.47
1.65
1.76
1.85
1.97
2.09
2.35
2.65
2.94
3.29
3.71
4.18
4.71
5.29
5.88
7.35

1.00
1.06
1.11
1.18
1.24
1.31
1.39
1.56
1.67
1.75
1.86
1.97
2.22
2.50
2.78
3.11
3.50
3.94
4.44
5.00
5.56
6.94

1.00
1.05
1.12
1.18
1.24
1.32
1.47
1.58
1.66
1.76
1.87
2.11
2.37
2.63
2.95
3.32
3.74
4.21
4.74
5.26
6.58

1.00
1.06
1.12
1.18
1.25
1.40
1.50
1.58
1.68
1.78
2.00
2.25
2.50
2.80
3.15
3.55
4.00
4.50
5.00
6.25

1.00
1.06
1.11
1.18
1.32
1.42
1.49
1.58
1.67
1.89
2.12
2.36
2.64
2.97
3.35
3.77
4.25
4.72
5.90

1.00
1.05
1.12
1.25
1.34
1.41
1.50
1.58
1.79
2.01
2.23
2.50
2.81
3.17
3.57
4.02
4.46
5.58

1.00
1.06
1.19
1.27
1.33
1.42
1.50
1.69
1.91
2.12
2.37
2.67
3.01
3.39
3.81
4.24
5.30

1.00
1.12
1.20
1.26
1.34
1.42
1.60
1.80
2.00
2.24
2.52
2.84
3.20
3.60
4.00
5.00

1.00
1.07
1.13
1.20
1.27
1.43
1.61
1.79
2.00
2.25
2.54
2.86
3.21
3.57
4.46

1.00
1.05
1.12
1.18
1.33
1.50
1.67
1.87
2.10
2.37
2.67
3.00
3.33
4.17

1.00
1.06
1.13
1.27
1.43
1.59
1.78
2.00
2.25
2.54
2.86
3.17
3.97

224

236

250

265

280

300

315

335

355

375

400

425

450

475

500

530

560

1.00
1.05
1.12
1.18
1.25
1.34
1.41
1.50
1.58
1.67
1.79
1.90
2.01
2.12
2.23
2.37
2.50
2.81
3.17
3.57
4.46
5.58

1.00
1.06
1.12
1.19
1.27
1.33
1.42
1.50
1.59
1.69
1.80
1.91
2.01
2.12
2.25
2.37
2.67
3.01
3.39
4.24
5.30

1.00
1.06
1.12
1.20
1.26
1.34
1.42
1.50
1.60
1.70
1.80
1.90
2.00
2.12
2.24
2.52
2.84
3.20
4.00
5.00

1.00
1.06
1.13
1.19
1.26
1.34
1.42
1.51
1.60
1.70
1.79
1.89
2.00
2.11
2.38
2.68
3.02
3.77
4.72

1.00
1.07
1.13
1.20
1.27
1.34
1.43
1.52
1.61
1.70
1.79
1.89
2.00
2.25
2.54
2.86
3.57
4.46

1.00
1.05
1.12
1.18
1.25
1.33
1.42
1.50
1.58
1.67
1.77
1.87
2.10
2.37
2.67
3.33
4.17

1.00
1.06
1.13
1.19
1.27
1.35
1.43
1.51
1.59
1.68
1.78
2.00
2.25
2.54
3.17
3.97

1.00
1.06
1.12
1.19
1.27
1.34
1.42
1.49
1.58
1.67
1.88
2.12
2.39
2.99
3.73

1.00
1.06
1.13
1.20
1.27
1.34
1.41
1.49
1.58
1.77
2.00
2.25
2.82
3.52

1.00
1.07
1.13
1.20
1.27
1.33
1.41
1.49
1.68
1.89
2.13
2.67
3.33

1.00
1.06
1.13
1.19
1.25
1.33
1.40
1.58
1.78
2.00
2.50
3.13

1.00
1.06
1.12
1.18
1.25
1.32
1.48
1.67
1.88
2.35
2.94

1.00
1.06
1.11
1.18
1.24
1.40
1.58
1.78
2.22
2.78

1.00
1.05
1.12
1.18
1.33
1.49
1.68
2.11
2.63

1.00
1.06
1.12
1.26
1.42
1.60
2.00
2.50

1.00
1.06
1.19
1.34
1.51
1.89
2.36

1.00
1.13
1.27
1.43
1.79
2.23

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

145

All dimensions in millimetres unless otherwise stated.

Belts Drives

Selection Data
Table 4 - Power ratings
SPZ power ratings (kW)


71
75
80
90
100
112
125
140

rev/min
















400
600
720
800
960
1200
1440
1600
2000
2400
2800
2880
3200
3600
4000
4500
5000

0.51
0.70
0.82
0.88
1.01
1.23
1.45
1.57
1.87
2.13
2.38
2.43
2.62
2.85
3.03
3.25
3.44

0.57
0.78
0.89
0.99
1.16
1.40
1.63
1.76
2.10
2.43
2.74
2.80
3.01
3.26
3.47
3.72
3.96

0.63
0.89
1.04
1.14
1.33
1.60
1.86
2.03
2.43
2.80
3.15
3.22
3.48
3.80
4.06
4.37
4.62

0.76
1.08
1.28
1.41
1.66
2.01
2.34
2.56
3.08
3.55
4.00
4.09
4.41
4.80
5.14
5.54
5.87

0.91
1.30
1.54
1.68
1.96
2.38
2.80
3.06
3.70
4.27
4.81
4.92
5.32
5.80
6.20
6.67
7.05

1.08
1.55
1.83
2.00
2.34
2.87
3.38
3.68
4.42
5.10
5.76
5.89
6.36
6.92
7.38
7.92
8.32

1.25
1.82
2.15
2.35
2.74
3.37
3.98
4.33
5.20
5.99
6.75
6.90
7.43
8.07
8.58
9.17
9.56

1.47
2.12
2.50
2.74
3.23
3.93
4.62
5.05
6.09
7.00
7.88
8.05
8.65
9.35
9.86
10.42
10.79

SPA power ratings (kW)




90
100
112
118
125
132
140
160
180
200

rev/min













400
600
720
800
960
1200
1440
1600
2000
2400
2800
2880
3200
3600

0.87
1.20
1.40
1.50
1.72
2.04
2.35
2.53
2.98
3.31
3.66
3.68
3.88
4.11

1.11
1.55
1.81
1.97
2.28
2.72
3.15
3.41
4.03
4.56
5.11
5.16
5.47
5.83

1.43
1.99
2.32
2.54
2.96
3.55
4.12
4.47
5.33
6.04
6.78
6.84
7.27
7.77

1.56
2.19
2.57
2.81
3.30
3.98
4.64
5.02
5.95
6.76
7.61
7.68
8.18
8.76

1.73
2.44
2.86
3.13
3.66
4.42
5.17
5.60
6.66
7.58
8.54
8.62
9.18
9.83

1.90
2.69
3.15
3.44
4.04
4.88
5.71
6.19
7.38
8.39
9.45
9.53
10.15
10.85

2.09
2.97
3.48
3.81
4.47
5.41
6.33
6.87
8.20
9.32
10.48
10.57
11.23
12.00

2.59
3.66
4.30
4.72
5.55
6.72
7.86
8.54
10.18
11.52
12.91
13.02
13.76
14.60

3.06
4.35
5.11
5.61
6.59
7.99
9.35
10.14
12.04
13.61
15.21
15.34
16.09
16.91

3.55
5.02
5.88
6.47
7.62
9.24
10.81
11.72
13.92
15.60
17.29
17.42
18.51
19.71


SPB power ratings (kW)

140
160
180
200
224
236
250
280
315

rev/min













200
400
600
720
800
960
1200
1440
1600
1800
2000
2400
2880
3000

1.40
2.52
3.50
4.08
4.45
5.19
6.17
7.13
7.66
8.31
8.94
9.91
10.95
11.11

1.79
3.29
4.60
5.36
5.87
6.85
8.20
9.50
10.25
11.16
12.04
13.37
14.78
15.01

2.19
4.02
5.65
6.61
7.23
8.48
10.18
11.84
12.77
13.89
14.97
16.59
18.29
18.56

All dimensions in millimetres unless otherwise stated.

2.57
4.78
6.73
7.88
8.63
10.12
12.15
14.11
15.20
16.52
17.80
19.63
21.51
21.75

3.06
5.66
7.98
9.34
10.24
12.03
14.45
16.79
18.04
19.56
21.00
23.15
25.29
25.45

3.28
6.10
8.50
9.90
10.94
13.00
15.61
18.12
19.46
21.07
22.60
24.55
26.39
26.53

3.52
6.61
9.33
10.93
11.98
14.04
16.84
19.53
20.96
22.67
24.29
26.83
29.29
29.42

4.12
7.70
10.88
12.75
13.97
16.37
19.53
22.55
24.14
26.01
27.76
29.45
-
-

4.78
8.92
12.62
14.78
16.18
18.94
22.53
25.93
27.56
29.47
31.21
31.95
-
-

power addition (kW) for speed ratio


1.00 - 1.06 - 1.26 - 2.01 - over
1.05 1.25 2.00 3.00 3.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.04
0.05
0.06
0.07
0.08
0.10
0.13
0.14
0.17
0.21
0.24
0.25
0.28
0.31
0.35
0.39
0.44

0.07
0.08
0.10
0.11
0.13
0.17
0.20
0.22
0.28
0.33
0.39
0.40
0.45
0.50
0.56
0.62
0.70

0.07
0.08
0.11
0.12
0.15
0.17
0.22
0.24
0.30
0.36
0.43
0.44
0.49
0.55
0.61
0.68
0.73

0.07
0.08
0.12
0.13
0.15
0.19
0.23
0.26
0.32
0.39
0.45
0.45
0.51
0.58
0.64
0.72
0.77

power addition (kW) for speed ratio


1.00 - 1.06 - 1.26 - 2.01 - over
1.05 1.25 2.00 3.00 3.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.07
0.13
0.16
0.18
0.21
0.27
0.32
0.36
0.45
0.54
0.63
0.64
0.72
0.81

0.14
0.21
0.26
0.29
0.34
0.43
0.51
0.57
0.71
0.86
1.00
1.03
1.14
1.29

0.16
0.23
0.28
0.31
0.37
0.47
0.56
0.62
0.78
0.93
1.09
1.12
1.25
1.40

0.16
0.25
0.30
0.33
0.40
0.49
0.59
0.66
0.82
0.99
1.15
1.19
1.32
1.48

power addition (kW) for speed ratio


1.00 - 1.06 - 1.26 - 2.01 -
1.05 1.25 2.00 3.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.09
0.19
0.28
0.33
0.37
0.44
0.56
0.66
0.75
0.84
0.93
1.11
1.32
1.39

0.15
0.29
0.45
0.54
0.60
0.70
0.89
1.06
1.19
1.34
1.48
1.78
2.11
2.23

0.16
0.32
0.48
0.59
0.65
0.77
0.97
1.15
1.29
1.45
1.62
1.94
2.31
2.42

over
3.00
0.17
0.34
0.51
0.62
0.69
0.81
1.03
1.21
1.37
1.54
1.71
2.05
2.44
2.57

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

146

Belts Drives

Selection Data
Table 4 - Power ratings (continued)

SPC power ratings (kW)

power addition (kW) for speed ratio


224 236 250 265 280 300 315 335 355 400 450 500 560 1.00- 1.06- 1.26- 2.01- over
rev/min
1.05 1.25 2.00 3.00 3.00










200
400
600
720
800
960
1200
1440
1600
1800
2000

3.99
7.16
9.86
11.41
12.41
14.34
16.78
19.05
20.14
21.39
22.25

4.47
8.04
11.04
12.77
13.84
15.93
18.78
21.44
22.92
24.30
25.33

4.95
8.98
12.43
14.43
15.71
18.20
21.36
24.30
25.82
27.39
28.53

5.27
10.02
13.99
16.29
17.66
20.33
23.73
26.88
28.93
30.63
31.82

6.04
11.05
15.35
17.84
19.46
22.59
26.53
30.17
29.55
33.82
35.09

6.71
12.28
17.14
19.95
21.74
25.23
29.62
33.67
35.57
37.51
38.74

7.30
13.40
18.71
21.79
23.75
27.56
32.29
36.63
38.64
40.66
41.82

8.09
14.78
20.63
24.03
26.18
30.36
35.41
40.02
42.18
44.04
45.08

8.73 10.34
16.15 19.09
22.52 26.65
26.20 31.02
28.54 33.76
33.08 39.06
38.55 45.07
43.49 50.36
45.58 52.35
47.43 53.97
48.40 -

12.06 13.81
22.40 25.59
31.17 35.57
36.21 41.27
39.32 44.33
45.29 50.11
51.63 56.89
56.96 62.32
58.09 -
-
-
-
-

15.87
29.40
40.66
47.04
50.77
57.80
63.01
-
-
-
-

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.29
0.57
0.86
1.03
1.15
1.37
1.72
2.06
2.29
2.58
2.86

0.46
0.92
1.37
1.65
1.83
2.20
2.75
3.30
3.67
4.12
4.58

0.50
1.00
1.50
1.80
2.00
2.40
3.00
3.60
4.00
4.50
5.00

0.53
1.06
1.59
1.90
2.11
2.54
3.17
3.81
4.23
4.76
5.29

Table 5 - Correction factors for belt length


SPZ


belt
length (mm)






SPA

SPB

SPC

correction
factor

belt
length (mm)

correction
factor

belt
length (mm)

correction
factor

belt
length (mm)

correction
factor

0.80
0.85
0.90
0.95
1.00
1.05
1.10

750 - 900
925 - 1120
1132 - 1600
1632 - 2240
2300 - 2800
2900 - 3550
3750 - 4500

0.80
0.85
0.90
0.95
1.00
1.05
1.10

1250 - 1340
1400 - 1600
1650 - 2240
2280 - 3000
3150 - 3750
3800 - 5000
5070 - 7990

0.80
0.85
0.90
0.95
1.00
1.05
1.10

2000 - 2240
2360 - 2800
3000 - 3350
3550 - 4500
4750 - 5600
6000 - 8000
8500 - 10000

0.80
0.85
0.90
0.95
1.00
1.05
1.10

510 - 710
737 - 950
962 - 1250
1270 - 1500
1520 - 2120
2150 - 2840
2990 - 3810

Table 6 - correction factors for angle of contact on small pulley



D - d
C

0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70

angle of correction
contact
factor
180
174
169
163
157
151
145
139

1.00
0.99
0.99
0.98
0.98
0.97
0.96
0.95

D - d
C

angle of
contact

correction
factor

0.80
0.90
1.00
1.10
1.20
1.30
1.40
1.45

133
127
120
113
106
99
91
87

0.94
0.92
0.91
0.89
0.87
0.85
0.82
0.80

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

147

All dimensions in millimetres unless otherwise stated.

Belts Drives

Belt Tensioning
Challenge V and Wedge belts are manufactured to ensure precise length and to stay matched during storage and on the drive for many
years. This also ensures that each belt, when correctly tensioned, will take the correct share of the load to be transmitted thus helping to
achieve maximum life for the drive.
We recommend using a spring loaded belt tensioning indicator to obtain the correct tension for the drive thus ensuring optimum life from the
belts. This method has been verified by successful drives globally
Method of belt tensioning using a spring loaded belt tension indicator
1] Install the belts to be a snug fit around the pulleys
2] Rotate the pulleys a few revolutions to allow the belts to sit
correctly in the pulley grooves. Be careful not to trap fingers !
3] Calculate the deflection in mm on a basis of 16 mm per metre of
centre distance
4] Set the lower black rubber ring at the deflection required in mm
on the lower scale

10] For a single belt drive using a spring loaded belt tension indicator, use a straight edge across the two pulleys to act as a reference point when using the tension indicator
11] If a spring loaded belt tension indicator is not available, using a
spring balance and rule is acceptable.

Tensioning
Method
nce
ista
n
tre D Belt tentosrioapplircese at

Cen

5] Set the upper ring against the bottom edge of the top tube
6] Place the belt tension indicator on top of the belt at the middle of
the centre distance and apply a force at right angles to the belt,
deflecting it to the point where the lower rubber ring is level with
the top of an adjacent belt.

a
e
fo
indic ioning distanc
tens -centre
mid

16mm of deflection
per 1 metre of
centre distance

7] Read off the tensioning force value indicated by the top edge of
the upper rubber ring
8] Compare this force to the value in the table and adjust the tension until the correct value is attained
9] A new drive should be tensioned to the 1.3 x tensioning force to
allow for belt tension decay during the initial bedding in period.
After approximately 30 minutes of running and thereafter, the
tension should be set to the basic tensioning value

Belt Tension Indicator


Lower Rubber Ring

10

20

30

40

50

Deflection in mm

Upper Rubber Ring

60

16

14

10

Tensioning force in kg

Tensioning forces

Tensioning force to deflect belt 16 mm per metre of centre distance
Belt section

Small pulley diameter
Basic tensioning forces
1.3 x tensioning forces

(mm)
(kgf)
(kgf)

SPZ


56 71
75 90
90 - 125
125 +

1.6
1.8
2.0
2.1

2.1
2.3
2.6
2.7


SPA


63 100
106 140
150 200
200 +

2.2
3.0
3.7
4.0

2.8
3.9
4.8
5.2


SPB


100 160
170 224
236 355
355 +

4.0
5.1
6.3
6.6

5.2
6.6
8.2
8.6


SPC

200 250
265 355
375 +

7.1
9.4
12.0

9.2
12.2
15.6

56 100

0.5 0.8

0.6 1.0

80 140

1.0 1.5

1.3 1.9

125 200

2.0 3.1

2.6 4.0

200 400

4.1 6.1

5.5 7.9

355 600

7.1 10.7

9.2 13.9

The tensioning forces in the table above are representative for a correctly designed drive.
A precise tensioning force for a particular drive can be calculated from basic principles if desired.
Contact Challenge for details
All dimensions in millimetres unless otherwise stated.

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

148

Belts Drives

Technical Information
Design Data Required For Belt Drives
1) Type of prime driver
2) Starting arrangement: Soft Start

Heavy Start

3) Speed of prime driver in rev/min


5) Type of driven machine
6) Speed of driven machine in rev/min
7) Absorbed power of the driven machine
8) Operating hours / day
9) Shaft diameters of both driver and driven machines
10) Drive centre distance. Is this fixed or does it have adjustment?
11) Are there any space constraints
12) Are the any environmental issues such as temperature,
water, oil etc.

The correct use of a tension indicator will ensure optimum life is


achieved from your drive.

Installation
Pulleys
Inspect pulley grooves for wear and ensure there are no ridges,
score marks, rust or pitting and that the groove has been machined
to the correct International standard.

Alignment
To avoid premature belt wear, correct pulley alignment is essential.
Beware of using straight edges that may not be straight! A piece of
string stretched tight is more reliable. Pulley misalignment must not
be visible.

Belt Length Calculation

If a laser alignment device is available, it should be used.

Length (L) = 2C + (D-d) + 1.57 (D+d)


4C

2

Belt installation

where
=
=
=
=

Modern V and Wedge belt drives are highly efficient, but efficiency
and reliability are only maintained if belts are correctly installed,
tensioned and maintained.
Particular care must be made in maintaining the correct tension.
Incorrectly tensioned drives are the overwhelming cause of premature drive failure.

4) Power rating of prime driver

L
C
D
d

Installation and Maintenance of V and


Wedge Belt Drives

Pitch length of belt in millimetres.


Centre distance in millimetres.
Pitch diam. of large pulley in millimetres.
Pitch diam. of small pulley in millimetres.

Centre distance, given pulley diameters and belt length:

The drive centre distance should be reduced (normally by adjusting


the prime mover position) so that the belts can be fitted easily into
the pulley grooves. The belts must never be forced into the grooves
as this poor practice could rupture the load carrying cords causing
early drive failure.

Tensioning
See page 148 for the correct method of tensioning Challenge V
and Wedge belts.

Centre Distance (C) = A + A2 - B

Guards

where

When guards are fitted to drives, it is essential they allow the free
movement of air in order to avoid unnecessary heat build up.

A = L 0.3925 (D + d) and B = (D - d)
4
8

Preferably, guards should be of wire mesh design.

Tensioning pulleys (sometimes called jockey pulleys)


If tensioning pulleys are to be used, follow the basic rules below :-

Belt Speed Calculation


S=

where


dxn
19100

m/s

S = belt speed in - metres per second (m/s)


d = pulley pitch diameter in mm
n = rotational speed of the same pulley in
rev/min

V-Belts a flat pulley bearing on the outside of the drive is acceptable. The pulley should be fitted to bear on the slack side of
the drive near to the small pulley. If a grooved pulley is used on the
inside of the drive, it should be positioned near to the large pulley.
Wedge Belts the tensioning pulley must be grooved and fitted
onto the inside of the slack side of the drive near to the large pulley.
The tensioning pulley diameter must be at least the diameter of the
small pulley on the drive.

Belt Drive Slack Side

Driven

Driver

Slack s

ide

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

149

All dimensions in millimetres unless otherwise stated.

All dimensions in millimetres unless otherwise stated.

le

th

n
tio

t
el
rB y

ep ro ns he em en ep ile ed lig ro he he se se he
P I
C R T R F R A P C C U U C

lts

Be

150

6) Compare the belts visual condition against the under mentioned Trouble Shooting table in problems and decide on the
best probable cause/s.

5) Ensure that the belts were not levered onto the pulley.

4) Have the pulleys been checked for wear?

3) Has the alignment of the drive been checked?

2) Were the belts tensioned correctly?

1) Ask for the above information. Check the design, using


this information?

Question to Ask on Belt Failures

Weathering or Cracks

Loose Cover & Swell

lts

e c
c y
r
io
tio y
ns &
e
ng u r l y s
at pe e B ur
til ro hin ew So
io eys elts otec erl t Le bstr ope ulle th Driv
t
n
lu ull B Pr rop el O Pr P oo n ive Ve or P ac y N gle it
So n P lace ide ll P ck B ove ion lace Sm esig n Dr ide ck f ck M onl sin ck F
s
v ta
v
a

* * *
* * *
Gouges * * * * *
Spin Burn
* * * * * *
Envelope Wear
* * * * * * *
Uneven Envelope Wear * * * * *
Ply Separation * * * * * *
Side Split * * * * *
Broken Belts * * * * * * * *
Belt Turn Over
* * * * * * *
Hardening & Premature Cracking * *
Belt Squeal
* * * * * *
Excessive Stretch
* * * * * *
Excessive Vibration
* * * * * * * * *
Belts too Long at Installation
* * * * * * * * * *
Belts too Short at Installation
* * * * * * *
Mismatched Belts at Installation * * * * * * * * * * *

Problem

ob
Pr

le
ab

se

au

Ex
ce
Ex ss
po ive
Le su Oi
v re l
e
C red to E
on o l
e
In tact ver me
s
u w Pu nts
St ffici ith lle
a e O y
l
l n bs
C ed t
on D Ten truc
r
s
R stan iven ion tion
o
u
g tS P
Su h P lipp ulle
u a y
b
Ex Sta lley ge
c
e nd
Sh ssi ard
o ve P
Fo ck L Ten ulle
re oa si y
on
Ex ign d
c M
e
D ss ate
riv iv ria
e e
W M Du l
or isa st
lig
E n
P
x
u n
c
e ll m
H ss eys en
ig iv
t
h e
In Am Vib
co b ra
i
r
D rec ent tion
am t
d Te
In ag es mp
i
e
c
o d gn era
tu
In rre Te
n
re
c
or ct B sil
In rec elt e M
s
t s
e
u
D
m
Im ffic riv
be
p ie e
r
n
r
S
M ope t Ta et
ixe r
up
M ke
N d O at -up
on l c
d hi
D Par & N ng
iff a
e l ew
l
Be ren el S B
h elt
lt t
M
a
/
P
ul an fts s
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f
y
a
In ctu
co re
m
pa rs
tib
le

Trouble Shooting
e

Belts Drives

Trouble Shooting

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

Synchronous Belts

Classical Timing Belts


Challenge Classical Timing Belts
Challenge classical synchronous belts are manufactured to ISO 5296 in four pitch sizes.

Belt Dimensions

XL

XH

Extra Light

Light

Heavy

Extra Heavy

1/5 (5.080) 3/8 (9.525) 1/2 (12.700) 7/8 (22.225)

Belt Pitch (P)

Tooth Depth (T)

1.270

1.910

2.290

6.350

Belt Thickness (H)

2.400

3.600

4.400

11.400

XL (Extra Light Series) 1/5 Pitch (5.08mm)


Width
1/4 (6.5 mm)
Part Number

5/16 (7.9 mm)


Part Number

3/8 (9.5 mm)


Part Number

60XL025
70XL025
80XL025
90XL025
98XL025
100XL025
102XL025
104XL025
106XL025
110XL025
120XL025
130XL025
140XL025
146XL025
150XL025
156XL025
160XL025
170XL025
176XL025
180XL025
182XL025
188XL025
190XL025
198XL025
200XL025
202XL025
210XL025
212XL025
214XL025
220XL025
228XL025
230XL025
234XL025
240XL025
250XL025
260XL025

60XL031
70XL031
80XL031
90XL031
98XL031
100XL031
102XL031
104XL031
106XL031
110XL031
120XL031
130XL031
140XL031
146XL031
150XL031
156XL031
160XL031
170XL031
176XL031
180XL031
182XL031
188XL031
190XL031
198XL031
200XL031
202XL031
210XL031
212XL031
214XL031
220XL031
228XL031
230XL031
234XL031
240XL031
250XL031
260XL031

60XL037
70XL037
80XL037
90XL037
98XL037
100XL037
102XL037
104XL037
106XL037
110XL037
120XL037
130XL037
140XL037
146XL037
150XL037
156XL037
160XL037
170XL037
176XL037
180XL037
182XL037
188XL037
190XL037
198XL037
200XL037
202XL037
210XL037
212XL037
214XL037
220XL037
228XL037
230XL037
234XL037
240XL037
250XL037
260XL037

Pitch
Length

Number of
Teeth

152.4
177.8
203.2
228.6
248.9
254.0
259.1
264.2
269.2
279.4
304.8
330.2
355.6
370.8
381.0
396.2
406.4
431.8
447.0
457.2
462.3
477.5
482.6
502.9
508.0
513.1
533.4
538.5
543.6
558.8
579.1
584.2
594.4
609.6
635.0
660.4

30
35
40
45
49
50
51
52
53
55
60
65
70
73
75
78
80
85
88
90
91
94
95
99
100
101
105
106
107
110
114
115
117
120
125
130

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

151

All dimensions in millimetres unless otherwise stated.

Synchronous Belts

Classical Timing Belts


L (Light Series) 3/8 Pitch (9.525mm)
Width
1/2 (13 mm)
Part Number

3/4 (19 mm)


Part Number

1 (25 mm)
Part Number

124L050
135L050
150L050
173L050
187L050
202L050
210L050
225L050
240L050
255L050
270L050
285L050
300L050
322L050
334L050
345L050
367L050
390L050
405L050
412L050
420L050
450L050
480L050
510L050
540L050
600L050

124L075
135L075
150L075
173L075
187L075
202L075
210L075
225L075
240L075
255L075
270L075
285L075
300L075
322L075
334L075
345L075
367L075
390L075
405L075
412L050
420L075
450L075
480L075
510L075
540L075
600L075

124L100
135L100
150L100
173L100
187L100
202L100
210L100
225L100
240L100
255L100
270L100
285L100
300L100
322L100
334L100
345L100
367L100
390L100
405L100
412L100
420L100
450L100
480L100
510L100
540L100
600L100

All dimensions in millimetres unless otherwise stated.

Pitch
Length

Number of
Teeth

314.3
342.9
381.0
438.2
476.3
514.4
533.4
571.5
609.6
647.7
685.8
723.9
762.0
819.2
848.4
876.3
933.5
990.6
1028.7
1047.8
1066.8
1143.0
1219.2
1295.4
1371.6
1524.0

33
36
40
46
50
54
56
60
64
68
72
76
80
86
89
92
98
104
108
110
112
120
128
136
144
160

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

152

Synchronous Belts

Classical Timing Belts


H (Heavy Series) 1/2 Pitch (12.7mm)
Width
3/4 (19 mm)
Part Number

1 (25 mm)
Part Number

1.1/2 (38 mm)


Part Number

2 (51 mm)
Part Number

3 (75 mm)
Part Number

240H075
270H075
300H075
310H075
330H075
360H075
370H075
390H075
420H075
450H075
480H075
510H075
540H075
570H075
600H075
630H075
660H075
670H075
700H075
725H075
750H075
800H075
850H075
900H075
1000H075
1100H075
1120H075
1140H075
1150H075
1250H075
1400H075
1645H075
1700H075

240H100
270H100
300H100
310H100
330H100
360H100
370H100
390H100
420H100
450H100
480H100
510H100
540H100
570H100
600H100
630H100
660H100
670H100
700H100
725H100
750H100
800H100
850H100
900H100
1000H100
1100H100
1120H100
1140H100
1150H100
1250H100
1400H100
1645H100
1700H100

240H150
270H150
300H150
310H150
330H150
360H150
370H150
390H150
420H150
450H150
480H150
510H150
540H150
570H150
600H150
630H150
660H150
670H150
700H150
725H150
750H150
800H150
850H150
900H150
1000H150
1100H150
1120H150
1140H150
1150H150
1250H150
1400H150
1645H150
1700H150

240H200
270H200
300H200
310H200
330H200
360H200
370H200
390H200
420H200
450H200
480H200
510H200
540H200
570H200
600H200
630H200
660H200
670H200
700H200
725H200
750H200
800H200
850H200
900H200
1000H200
1100H200
1120H200
1140H200
1150H200
1250H200
1400H200
1645H200
1700H200

240H300
270H300
300H300
310H300
330H300
360H300
370H300
390H300
420H300
450H300
480H300
510H300
540H300
570H300
600H300
630H300
660H300
670H300
700H300
725H300
750H300
800H300
850H300
900H300
1000H300
1100H300
1120H300
1140H300
1150H300
1250H300
1400H300
1645H300
1700H300

Pitch
Length

Number of
Teeth

609.6
685.8
762.0
787.4
838.2
914.4
939.8
990.6
1066.8
1143.0
1219.2
1295.4
1371.6
1447.8
1524.0
1600.2
1676.4
1701.8
1778.0
1841.5
1905.0
2032.0
2159.0
2286.0
2540.0
2794.0
2844.8
2895.6
2921.0
3175.0
3556.0
4178.3
4318.0

48
54
60
62
66
72
74
78
84
90
96
102
108
114
120
126
132
134
140
145
150
160
170
180
200
220
224
228
230
250
280
329
340

XH (Extra Heavy Series) 7/8 Pitch (22.225mm)


Width
2 (51 mm)
Part Number
507XH200
534XH200
560XH200
630XH200
700XH200
770XH200
840XH200
980XH200
1120XH200
1260XH200
1400XH200
1540XH200
1750XH200

3 (75 mm)
Part Number
507XH300
534XH300
560XH300
630XH300
700XH300
770XH300
840XH300
980XH300
1120XH300
1260XH300
1400XH300
1540XH300
1750XH300

4 (102 mm)
Part Number
507XH400
534XH400
560XH400
630XH400
700XH400
770XH400
840XH400
980XH400
1120XH400
1260XH400
1400XH400
1540XH400
1750XH400

Pitch
Length

Number
of Teeth

1289.1
1356.4
1422.4
1600.2
1778.0
1955.8
2133.6
2489.2
2844.8
3200.4
3556.0
3911.6
4445.0

58
61
64
72
80
88
96
112
128
144
160
176
200

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

153

All dimensions in millimetres unless otherwise stated.

Synchronous Belts

Curved Tooth Timing Belts


Challenge Curved Tooth Timing Belts
The special curved tooth design provides improved power transmission in a wide range of industrial applications. The precision
formed teeth ensure smooth engagement with pulley grooves ensuring a long trouble free service life.
3M and 5M pitch belts are especially suited for many domestic, office machinery and power tool applications.
8M and 14M pitch belts are widely used in high performance drive applications.

Belt Dimensions

3M

5M

8M

14M

Belt Pitch (P)

3.00

5.00

8.00

14.00

Tooth Depth (T)

1.15

2.00

3.20

6.00

2.40

3.80

5.40

9.70

Belt Thickness (H)

Curved Tooth, 3mm Pitch


Width

All dimensions in millimetres unless otherwise stated.

15mm
Part Number
90-3M-15
105-3M-15
129-3M-15
141-3M-15
144-3M-15
147-3M-15
150-3M-15
159-3M-15
168-3M-15
174-3M-15
177-3M-15
180-3M-15
186-3M-15
195-3M-15
201-3M-15
204-3M-15
210-3M-15
213-3M-15
225-3M-15
231-3M-15
240-3M-15
243-3M-15
246-3M-15
249-3M-15
252-3M-15
255-3M-15
261-3M-15
264-3M-15
267-3M-15
270-3M-15
276-3M-15
285-3M-15
288-3M-15
291-3M-15
297-3M-15
300-3M-15
312-3M-15
318-3M-15
327-3M-15
330-3M-15
333-3M-15
336-3M-15
339-3M-15

9mm
Part Number
90-3M-9
105-3M-9
129-3M-9
141-3M-9
144-3M-9
147-3M-9
150-3M-9
159-3M-9
168-3M-9
174-3M-9
177-3M-9
P
180-3M-9
186-3M-9
195-3M-9
201-3M-9
204-3M-9
210-3M-9
213-3M-9
225-3M-9
231-3M-9
240-3M-9
243-3M-9
246-3M-9
249-3M-9
252-3M-9
255-3M-9
261-3M-9
264-3M-9
267-3M-9
270-3M-9
276-3M-9
285-3M-9
288-3M-9
291-3M-9
297-3M-9
300-3M-9
312-3M-9
318-3M-9
327-3M-9
330-3M-9
333-3M-9
336-3M-9
339-3M-9

6mm
Part Number
90-3M-6
105-3M-6
129-3M-6
141-3M-6
144-3M-6
147-3M-6
150-3M-6
159-3M-6
168-3M-6
174-3M-6
177-3M-6
180-3M-6
186-3M-6
195-3M-6
201-3M-6
204-3M-6
210-3M-6
213-3M-6
225-3M-6
231-3M-6
240-3M-6
243-3M-6
246-3M-6
249-3M-6
252-3M-6
255-3M-6
261-3M-6
264-3M-6
267-3M-6
270-3M-6
276-3M-6
285-3M-6
288-3M-6
291-3M-6
297-3M-6
300-3M-6
312-3M-6
318-3M-6
327-3M-6
330-3M-6
333-3M-6
336-3M-6
339-3M-6

Width

Number
of Teeth

6mm
Part Number
345-3M-6
357-3M-6
363-3M-6
375-3M-6
384-3M-6
390-3M-6
393-3M-6
405-3M-6
420-3M-6
432-3M-6
447-3M-6
474-3M-6
480-3M-6
486-3M-6
489-3M-6
501-3M-6
510-3M-6
513-3M-6
522-3M-6
531-3M-6
537-3M-6
564-3M-6
570-3M-6
576-3M-6
579-3M-6
597-3M-6
600-3M-6
633-3M-6
648-3M-6
669-3M-6
711-3M-6
735-3M-6
738-3M-6
756-3M-6
804-3M-6
882-3M-6
945-3M-6
1062-3M-6
1125-3M-6
1245-3M-6
1263-3M-6
1500-3M-6
1530-3M-6

30
35
43
47
48
49
50
53
56
58
59
60
62
65
67
68
70
71
75
77
80
81
82
83
84
85
87
88
89
90
92
95
96
97
99
100
104
106
109
110
111
112
113

9mm
Part Number
345-3M-9
357-3M-9
363-3M-9
375-3M-9
384-3M-9
390-3M-9
393-3M-9
405-3M-9
420-3M-9
432-3M-9
447-3M-9
474-3M-9
480-3M-9
486-3M-9
489-3M-9
501-3M-9
510-3M-9
513-3M-9
522-3M-9
531-3M-9
537-3M-9
564-3M-9
570-3M-9
576-3M-9
579-3M-9
597-3M-9
600-3M-9
633-3M-9
648-3M-9
669-3M-9
711-3M-9
735-3M-9
738-3M-9
756-3M-9
804-3M-9
882-3M-9
945-3M-9
1062-3M-9
1125-3M-9
1245-3M-9
1263-3M-9
1500-3M-9
1530-3M-9

15mm
Part Number
345-3M-15
357-3M-15
363-3M-15
375-3M-15
384-3M-15
390-3M-15
393-3M-15
405-3M-15
420-3M-15
432-3M-15
447-3M-15
474-3M-15
480-3M-15
486-3M-15
489-3M-15
501-3M-15
510-3M-15
513-3M-15
522-3M-15
531-3M-15
537-3M-15
564-3M-15
570-3M-15
576-3M-15
579-3M-15
597-3M-15
600-3M-15
633-3M-15
648-3M-15
669-3M-15
711-3M-15
735-3M-15
738-3M-15
756-3M-15
804-3M-15
882-3M-15
945-3M-15
1062-3M-15
1125-3M-15
1245-3M-15
1263-3M-15
1500-3M-15
1530-3M-15

Number
of Teeth
115
119
121
125
128
130
131
135
140
144
149
158
160
162
163
167
170
171
174
177
179
188
190
192
193
199
200
211
216
223
237
245
246
252
268
294
315
354
375
415
421
500
510

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

154

Synchronous Belts

Curved Tooth Timing Belts


Curved Tooth, 5mm Pitch
Width
9mm
Part Number
305-5M-9
325-5M-9
345-5M-9
350-5M-9
375-5M-9
400-5M-9
420-5M-9
425-5M-9
450-5M-9
455-5M-9
460-5M-9
465-5M-9
475-5M-9
500-5M-9
525-5M-9
535-5M-9
565-5M-9
575-5M-9
580-5M-9
600-5M-9
610-5M-9
615-5M-9
635-5M-9
640-5M-9
670-5M-9
675-5M-9
700-5M-9
705-5M-9
710-5M-9
725-5M-9
740-5M-9

15mm
Part Number
305-5M-15
325-5M-15
345-5M-15
350-5M-15
375-5M-15
400-5M-15
420-5M-15
425-5M-15
450-5M-15
455-5M-15
460-5M-15
465-5M-15
475-5M-15
500-5M-15
525-5M-15
535-5M-15
565-5M-15
575-5M-15
580-5M-15
600-5M-15
610-5M-15
615-5M-15
635-5M-15
640-5M-15
670-5M-15
675-5M-15
700-5M-15
705-5M-15
710-5M-15
725-5M-15
740-5M-15

25mm
Part Number
305-5M-25
325-5M-25
345-5M-25
350-5M-25
375-5M-25
400-5M-25
420-5M-25
425-5M-25
450-5M-25
455-5M-25
460-5M-25
465-5M-25
475-5M-25
500-5M-25
525-5M-25
535-5M-25
565-5M-25
575-5M-25
580-5M-25
600-5M-25
610-5M-25
615-5M-25
635-5M-25
640-5M-25
670-5M-25
675-5M-25
700-5M-25
705-5M-25
710-5M-25
725-5M-25
740-5M-25

Width

Number
of Teeth

9mm
Part Number
750-5M-9
755-5M-9
800-5M-9
835-5M-9
850-5M-9
890-5M-9
900-5M-9
935-5M-9
940-5M-9
950-5M-9
980-5M-9
1000-5M-9
1025-5M-9
1050-5M-9
1100-5M-9
1125-5M-9
1135-5M-9
1195-5M-9
1200-5M-9
1240-5M-9
1270-5M-9
1420-5M-9
1595-5M-9
1690-5M-9
1790-5M-9
1800-5M-9
1870-5M-9
1895-5M-9
1945-5M-9
2000-5M-9

61
65
69
70
75
80
84
85
90
91
92
93
95
100
105
107
113
115
116
120
122
123
127
128
134
135
140
141
142
145
148

15mm
Part Number
750-5M-15
755-5M-15
800-5M-15
835-5M-15
850-5M-15
890-5M-15
900-5M-15
935-5M-15
940-5M-15
950-5M-15
980-5M-15
1000-5M-15
1025-5M-15
1050-5M-15
1100-5M-15
1125-5M-15
1135-5M-15
1195-5M-15
1200-5M-15
1240-5M-15
1270-5M-15
1420-5M-15
1595-5M-15
1690-5M-15
1790-5M-15
1800-5M-15
1870-5M-15
1895-5M-15
1945-5M-15
2000-5M-15

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

155

25mm
Part Number
750-5M-25
755-5M-25
800-5M-25
835-5M-25
850-5M-25
890-5M-25
900-5M-25
935-5M-25
940-5M-25
950-5M-25
980-5M-25
1000-5M-25
1025-5M-25
1050-5M-25
1100-5M-25
1125-5M-25
1135-5M-25
1195-5M-25
1200-5M-25
1240-5M-25
1270-5M-25
1420-5M-25
1595-5M-25
1690-5M-25
1790-5M-25
1800-5M-25
1870-5M-25
1895-5M-25
1945-5M-25
2000-5M-25

Number
of Teeth
150
151
160
167
170
178
180
187
188
190
196
200
205
210
220
225
227
239
240
248
254
284
319
338
358
360
374
379
389
400

All dimensions in millimetres unless otherwise stated.

Synchronous Belts

Curved Tooth Timing Belts


Curved Tooth, 8mm Pitch
Width
20mm
Part Number
480-8M-20
536-8M-20
544-8M-20
560-8M-20
600-8M-20
608-8M-20
632-8M-20
640-8M-20
680-8M-20
720-8M-20
800-8M-20
840-8M-20
880-8M-20
896-8M-20
920-8M-20
960-8M-20
1000-8M-20
1040-8M-20
1080-8M-20
1120-8M-20
1200-8M-20
1224-8M-20
1280-8M-20
1352-8M-20
1440-8M-20
1464-8M-20
1600-8M-20
1760-8M-20
1800-8M-20
2000-8M-20
2200-8M-20
2400-8M-20
2520-8M-20
2600-8M-20
2800-8M-20

All dimensions in millimetres unless otherwise stated.

30mm
Part Number
480-8M-30
536-8M-30
544-8M-30
560-8M-30
600-8M-30
608-8M-30
632-8M-30
640-8M-30
680-8M-30
720-8M-30
800-8M-30
840-8M-30
880-8M-30
896-8M-30
920-8M-30
960-8M-30
1000-8M-30
1040-8M-30
1080-8M-30
1120-8M-30
1200-8M-30
1224-8M-30
1280-8M-30
1352-8M-30
1440-8M-30
1464-8M-30
1600-8M-30
1760-8M-30
1800-8M-30
2000-8M-30
2200-8M-30
2400-8M-30
2520-8M-30
2600-8M-30
2800-8M-30

50mm
Part Number
480-8M-50
536-8M-50
544-8M-50
560-8M-50
600-8M-50
608-8M-50
632-8M-50
640-8M-50
680-8M-50
720-8M-50
800-8M-50
840-8M-50
880-8M-50
896-8M-50
920-8M-50
960-8M-50
1000-8M-50
1040-8M-50
1080-8M-50
1120-8M-50
1200-8M-50
1224-8M-50
1280-8M-50
1352-8M-50
1440-8M-50
1464-8M-50
1600-8M-50
1760-8M-50
1800-8M-50
2000-8M-50
2200-8M-50
2400-8M-50
2520-8M-50
2600-8M-50
2800-8M-50

85mm
Part Number
480-8M-85
536-8M-85
544-8M-85
560-8M-85
600-8M-85
608-8M-85
632-8M-85
640-8M-85
680-8M-85
720-8M-85
800-8M-85
840-8M-85
880-8M-85
896-8M-85
920-8M-85
960-8M-85
1000-8M-85
1040-8M-85
1080-8M-85
1120-8M-85
1200-8M-85
1224-8M-85
1280-8M-85
1352-8M-85
1440-8M-85
1464-8M-85
1600-8M-85
1760-8M-85
1800-8M-85
2000-8M-85
2200-8M-85
2400-8M-85
2520-8M-85
2600-8M-85
2800-8M-85

Number
of Teeth
60
67
68
70
75
76
79
80
85
90
100
105
110
112
115
120
125
130
135
140
150
153
160
169
180
183
200
220
225
250
275
300
315
325
350

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

156

Synchronous Belts

Curved Tooth Timing Belts


Curved Tooth, 14mm Pitch
Width
40mm
Part Number
966-14M-40
994-14M-40
1092-14M-40
1106-14M-40
1190-14M-40
1260-14M-40
1288-14M-40
1344-14M-40
1400-14M-40
1442-14M-40
1568-14M-40
1610-14M-40
1764-14M-40
1778-14M-40
1848-14M-40
1890-14M-40
1904-14M-40
1960-14M-40
2100-14M-40
224014M-40
2310-14M-40
2380-14M-40
2450-14M-40
2590-14M-40
266014M-40
2800-14M-40
3150-14M-40
3360-14M-40
3500-14M-40
3850-14M-40
3920-14M-40
4326-14M-40
4578-14M-40

55mm
Part Number
966-14M-55
994-14M-55
1092-14M-55
1106-14M-55
1190-14M-55
1260-14M-55
1288-14M-55
1344-14M-55
1400-14M-55
1442-14M-55
1568-14M-55
1610-14M-55
1764-14M-55
1778-14M-55
1848-14M-55
1890-14M-55
1904-14M-55
1960-14M-55
2100-14M-55
2240-14M-55
2310-14M-55
2380-14M-55
2450-14M-55
2590-14M-55
266014M-55
2800-14M-55
3150-14M-55
3360-14M-55
3500-14M-55
3850-14M-55
3920-14M-55
4326-14M-55
4578-14M-55

85mm
Part Number
966-14M-85
994-14M-85
1092-14M-85
1106-14M-85
1190-14M-85
1260-14M-85
1288-14M-85
1344-14M-85
1400-14M-85
1442-14M-85
1568-14M-85
1610-14M-85
1764-14M-85
1778-14M-85
1848-14M-85
1890-14M-85
1904-14M-85
1960-14M-85
2100-14M-85
2240-14M-85
2310-14M-85
2380-14M-85
2450-14M-85
2590-14M-85
2660-14M-85
2800-14M-85
3150-14M-85
3360-14M-85
3500-14M-85
3850-14M-85
3920-14M-85
4326-14M-85
4578-14M-85

115mm
Part Number
966-14M-115
994-14M-115
1092-14M-115
1106-14M-115
1190-14M-115
1260-14M-115
1288-14M-115
1344-14M-115
1400-14M-115
1442-14M-115
1568-14M-115
1610-14M-115
1764-14M-115
1778-14M-115
1848-14M-115
1890-14M-115
1904-14M-115
1960-14M-115
2100-14M-115
2240-14M-115
2310-14M-115
2380-14M-115
2450-14M-115
2590-14M-115
266014M-115
2800-14M-115
3150-14M-115
3360-14M-115
3500-14M-115
3850-14M-115
3920-14M-115
4326-14M-115
4578-14M-115

170mm
Part Number
966-14M-170
994-14M-170
1092-14M-170
1106-14M-170
1190-14M-170
1260-14M-170
1288-14M-170
1344-14M-170
1400-14M-170
1442-14M-170
1568-14M-170
1610-14M-170
1764-14M-170
1778-14M-170
1848-14M-170
1890-14M-170
1904-14M-170
1960-14M-170
2100-14M-170
2240-14M-170
2310-14M-170
2380-14M-170
2450-14M-170
2590-14M-170
266014M-170
2800-14M-170
3150-14M-170
3360-14M-170
3500-14M-170
3850-14M-170
3920-14M-170
4326-14M-170
4578-14M-170

Every effort has been taken to ensure that the data listed in this catalogue is correct. Challenge accepts no liability for any inaccuracies or damage caused.

157

Number
of Teeth
69
71
78
79
85
90
92
96
100
103
112
115
126
127
132
135
136
140
150
160
165
170
175
185
190
200
225
240
250
275
280
309
327

All dimensions in millimetres unless otherwise stated.

158