ALFAWEST AUSTRALIA PTY LTD

Double-Stage Vacuum Transformer Oil Purifier Series ZYD

ALFAWEST AUSTRALIA PTY,LTD

5 Nutmeg Fairway, The Ponds NSW 2769
Sydney- Australia, Tel:+ 612 96726945

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CONTENT

Company Profile-------------------------------------------3

Application and Features---------------------------------3/4

Working Principle and Flow Chart---------------------4/5

Technical Data and Quality Indexes--------------------6

Machine Technology------------------------------- -------7/8

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Company Profile
ALFAWEST AUSTRALIA PTY, LTD is a professional company with tremendous strength in the fields,
excellent after-sales service as well as a perfect image we earned in the competitive market.
Our main products are: Centrifuges, Decanters, Plate Heat Exchangers and Oil Vacuum purification
System.
Oil Purifiers Systems are widespread in the fields of Electric Power, Petrifaction, Mineral, Shipbuilding,
Steel Construction, Bridge, Automobile and Railway, playing a great role in the way of reducing energy
consumption for the clients and meanwhile the environmental pollution.
The company takes the mission of existing on the basis of quality as well as developing in regard to
technical innovation, introduces foreign advanced technology of vacuum oil purifying, moreover,
continues researching and supplying oil purifying equipments that are available both in the domestic and
international market.
Not Best, Only Better . Alfawest will as always make great effort to provide you the better oil purifying
equipments.

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II Application and Features

Application
The machine can remove the free water, soluble water, gas, acid, free carbon (polarity material) and
other impurities high-efficiently, increasing the pressure force and quality of oil, improving the insulation
oil dielectric value, making sure the electric device running safely. The ZYD mainly purifies the
insulation oil, which includes transformer oil, break oil, capacitor oil, switch oil, mutual oil, cable oil and
so on. Our machine can regenerate those oils effectively. Meanwhile, this machine can inject oil into the
electric device under the vacuum situation. Besides the insulation oil, ZYD also can purify any
non-emulsification oil. It is a good oil purification system for the power station, transformer station, and
other relative line.

Features:
1. ZYD can evacuate the vacuum for the electric equipments separately, such as the transformer. Also it
can be used to dry the electric equipment and input the oil into the electric equipment under the
vacuum state.
2. This machine have two vacuum pumps (one is the vacuum pump, other one is the roots pump), which
can improve the working value highly. Making sure the water-content of the treated oil is less than 3
ppm.
3. The machine adopts the double-infrared liquid automatic controller, pressure automatic-protector
which can make sure the machine works online for150 hours continuously without person. So it is a
reliable and high automatically machine.
4. Besides the common vacuum oil purifiers function of dewatering, degassing, and removing the
impurity, this machine can regenerate the seriously bad oil by separating the electric-polarity
materials, such as deeply oxides and free carbon from the oil effectively. The treated oil can reach
the specifications of the new oil, such as the oil dielectric strength, flash point, acid value and
oxidation resisting etc.
5. There is a interlocked preventive device, which connect vacuum pump, oil pump, roots pump and
heater. It can be power off automatically if theres something wrong with anyone of the three parts.
Avoiding the oil purifier dry, leak oil and be electric.
6. Adopts the thin film technology, which can remove the free water, soluble water, gas, acid
effectively.

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III Working Principle and Structure

1. Working Principle
The working principle and structure (Chart1, Chart2):
When this machine start working, the used oil will be injected into the primary filter under the pressure,
the primary filter will remove the big impurities, then the oil which just contains the particles is heated
by the heater. Then the treated oil enter into the vacuum separator, the vapor is separated from the oil and
refrigerate to water under the process of the lowest-vacuum pressure and the degassing equipments. The
last procedure is that the fine filter removes the particles completely.

1. Detail flow chart

Z Y D D e ta il flo w c h a rt
V a cu u m g a u g e
P rim a ry filte r

C o o le r

V a cu u m se p a ra to r P

S e co n d a ry filte r

B yp a ss va lve

T e m p e ra tu re
co n tro lle r
o il in le t va lve

va cu u m a d ju st
va lve

o il in le t

E le ctro m a g n e tic
va lve

R o o ts p u m p
In fra re co n tro lle r

h e a te r

D isch a rg e va lve

D isch a rg e va lve
D isch a rg e va lve

C ircu la tio n va lve

F in e filte r

D a m p in g fla n g e s

P re ssu re g a u g e
P

P re ssu re C o n tro lle r

V a cu u m p u m p

o il o u tle t

o il o u tle t va lve
sa m p le va lve

O il p u m p

D isch a rg e va lve

O il p u m p
m o to r

V a cu u m p re ssu re
d iffe re n ce
E le ctro m a g n e tic
va lve

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2. Structure Chart

Front side

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Right side

Left side

1. Vacuum Tank 2. Roots pump 3. Control cabinet 4. Vacuum pump motor 5. Vacuum control valve 6. Water
storage device 7. Display Tube 8. Vacuum pump 9. Heater 10. Primary filter 11. Oil inlet 12. Secondary filter 13.
Observation hole 14. External valve 15. Oil outlet 16. Sampling valve 17. Fine filter 18. Pressure Gauge 19.
Contact vacuum gauge 20. Temperature controller 21. Electromagnetic valve 22. Bypass valve 23. Circulation
valve 24. Pressure controller

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IV Technical Data

Table 1 Vacuum Oil Purifier Technology Standard

Parameters

Unit

ZYD-30

ZYD-50

ZYD-100

Flow Rate
Working
vacuum
Working
Pressure
Temperature
Range
Power
Working
Noise
Heating
Power
Total Power

L/H

1800

3000

6000

Inlet/Outlet

Overall

9000

ZYD-200

ZYD-250

12000

15000

18000

MPa

-0.08 -0.099

MPa

0.3

20 80

ZYD-300

Three Phase 60Hz,440V (or as needed)

dB
A

70

70

70

75

75

75

75

kW

28

30

45

60

75

90

120

kW

35.5

37.5

52.5

71.4

86.5

102.5

135

25

32

42

50

50

60

60

600
1050
750

800
1100
800

1050
1200
950

1400
1450
950

1800
1600
1100

2000
1800
1200

2200
1900
1200

1350

1400

1500

1650

1800

1900

1900

L
W

mm
Kg
mm
mm

mm

Weight

ZYD-150

Table2 ZYD Oil Purifier after Treated Guarantee Value

Item
Unit
After treatment
Breakdown Voltage
kV
75
Moisture content
PPM
1
Gas content
%
0.01
Impurity size
micron
0.5 (no free carbon)

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V Machine Technology
Dehydration (Degas) System
The duplex-stereo vacuum evaporation vessel can enlarge evaporation area efficiently. The heater, being
placed on the duplex-stereo vacuum evaporation vessel, becomes an evaporator. Thus the evaporation
area of duplex-stereo vacuum evaporation vessel is three times more than that of the common vacuum
vessel. This innovation can dehydrate and degas effectively and efficiently.
The optimal structure of the dehydration (degas) system enlarges the surface area of oil exposed to the
vacuum system and extends the flowing distance of the oil in the vacuum system. Thus there has
sufficient time to remove the moisture and gas from the oil by vaporization.
Filtering System
The filtering materials with variable apertures are made of specialized glass fiber. The sizes of the
filtering fiber and aperture dwindle gradually in the different filtering stages. The impurities with
different particulate sizes are filtered step by step. The capability of removing particulate matters and
impurities is improved greatly by this method.
The filtering system has stable and perfect filtering fineness. The filtering fineness has several grades,
including 1, 2,3,4,5,6,10 m etc. Oil 1000 after filter.
The filtering system is equipped with reverse rinse and filth device. It improves the effectiveness of
filtering and extends the lifetime of filter awfully.
Electrical Apparatus controlling System
The main components of the electrical apparatus made by Siemens Company ensure the safety of the
controlling system. Having several protection systems which will avoid oil ejection, overload and over
voltage etc.
Oil heating System
The unique heater structure heats the oil uniformly.
Oil Heater System assures less than 1.0 w/cm. During the heating process, the deterioration of the oil
caused by overheating is avoided.
The oil temperature can be adjusted between 0 to 100.The heater is controlled manually or
automatically. The heater will stop automatically when the oil temperature reaches a certain degree.
Being installed with safety protection devices, the heating system is secure and reliable. The heater will
stop operation automatically when the oil volume of inlet is too low to avoid the damages of the heater.
Oil-level Controlling System
The oil-level floating ball and infrared liquid level automatic controller system are installed in the
vacuum vessel to control the oil level so as to avoid the oil leaking in the operation.
The new innovation of eliminating froth can avoid the oil ejecting and gushing during the process.
High quality components
The main component parts of our products such as vacuum pump, oil pump and electric apparatus are
from SIEMENS, ABB, SCHNEIDER and AMICO etc. It ensures our products high quality and
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reliability.
Structure and appearance of Oil purifier
Our products adopt ship-shape chassis-mount structure to ensure oil leak proof and protect the
environment from pollution.
The whole equipment is characterized by small size, light weight and convenient to move around.
Various sizes and configurations(alloy shield) available
Available in mobile or stationary options
Automatic vacuum oil purifier or anti-explosion vacuum oil purifier is both available according to
customers needs.
Cooler, Condenser System
The system is composed of cooler, condenser, water receiver etc
The vapor and other gas, which is evaporated from vacuum separator, first drop in temperature and are
rid of moisture in condenser, then are condensed again in cooler which has retarded exchange media. The
reductive condensed water are discharged by water receiver. The dry gas, which are condensed and rid of
moisture twice, are discharged to air by vacuum pump so that it protects vacuum pump.
The plant is characterized by small size, light weight, rich color. And our company can produce trail car
type and whole lock (alloy shield) type according to the customers requirement.
In order to make sure that the stable of oil purifier plant which can work long time and extend the life of
the machine, the electric control parts and electric parts of TOP oil purifier are imported from
ZHENGTAI, DELIXI SIEMENS, LEYBOLD, PALL, ABB etc

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