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Installation Guideline IKN Pendulum Cooler

A0595 Thanh Thang, Vietnam

Page 1 of 59

Contents
4.1
4.2
4.3
4.4
4.5
4.6

5.1
5.2
5.3
5.4
5.5
5.6
5.7
6.1
6.2
7.1
7.2
7.3
7.4
7.5
7.6
7.7

7.8
7.9
7.10
7.11
7.12
7.13
7.14
7.15

Delivery of IKN Supply and Unloading .......................................................6


Warehouse, Storage Area and Pre-assembly Area ...................................6
Cooler Centre Line and IKN Base Line ......................................................7
Loads to be moved and/or lifted .................................................................7
Monorail ......................................................................................................7
Manpower, Equipment and Tools ..............................................................7
4.6.1
Manpower ...................................................................................7
4.6.2
Equipment ...................................................................................8
4.6.3
Tools ...........................................................................................8
4.6.4
Consumables ............................................................................11
Cooler Building Foundation and Building Superstructure ........................11
Buttress Foundation .................................................................................12
Hydraulic Room Foundation .....................................................................12
Dust Hopper and Clinker Discharge Foundations ....................................12
Roller Crusher Foundation .......................................................................13
Supporting Frame Foundation .................................................................13
Fan Foundations ......................................................................................13
Pre-assembly of KIDS ..............................................................................14
Pre-assembly of Air Ducts ........................................................................18
General Notes for Installation ...................................................................19
AG 1700: Clinker Discharge and Dust Hoppers ......................................19
AG 1600: TDE System .............................................................................20
AG 1800: Cooler Housing including Doors and Inspection Ports ............22
AG 1000: Movable Structure ....................................................................24
AG 1100: Fixed Structure .........................................................................29
AG 0500: Air Beams and Grate Elements ...............................................31
7.7.1
Installation of Coanda Nozzle Sets and Side Sealing ..............31
7.7.2
Installation of Thermocouples ...................................................33
AG 1300: Roller Crusher ..........................................................................34
AG 0200: Air Ducts and Fans ..................................................................35
AG 0100: Sealing and Compartment Walls .............................................36
AG 1400: Hydraulics ................................................................................37
AG 2000: Stairs and Platforms (outside IKN supply) ...............................38
AG 7000: Air Blower Units (outside IKN supply) ......................................38
AG 8000: Electrical Work (outside IKN responsibility) .............................40
AG 5900: Refractory.................................................................................40

Tables
Table 1.

Assembly group overview ..........................................................................5

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Illustrations
Fig. 1.

Cooler building .........................................................................................12

Fig. 2.

Crusher base frame..................................................................................13

Fig. 3.

Pre-assembled KIDS frame......................................................................14

Fig. 4.

Adjustment of the beams..........................................................................15

Fig. 5.

Assembly of air distributer and KIDS components ...................................16

Fig. 6.

Pre-assembly of KIDS grate .....................................................................16

Fig. 7.

KIDS sealing .............................................................................................17

Fig. 8.

KIDS pre-assembled ................................................................................17

Fig. 9.

Pre-assembled air ducts...........................................................................18

Fig. 10.

Clinker discharge chute under the crusher ..............................................19

Fig. 11.

Dust hoppers ............................................................................................20

Fig. 12.

TDE system installed under steel hoppers...............................................21

Fig. 13.

TDE system installed in concrete bunkers ...............................................21

Fig. 14.

Lower cooler housing with lower compartment walls ...............................22

Fig. 15.

Upper cooler housing back wall ...............................................................23

Fig. 16.

Installation of the upper cooler housing ...................................................24

Fig. 17.

Pre-assembled pendulum beams ............................................................24

Fig. 18.

Pre-assembled LPS units .........................................................................25

Fig. 19.

Pre-assembled LPS units .........................................................................25

Fig. 20.

LPS installed on supports.........................................................................26

Fig. 21.

Installation of movable structure ..............................................................27

Fig. 22.

Installed fork flanges ................................................................................28

Fig. 23.

Installation movable air beams .................................................................29

Fig. 24.

Mounted alignment tool ............................................................................30

Fig. 25.

Installation of the Coanda nozzles on the air beams ...............................31

Fig. 26.

Assembly of side sealing ..........................................................................32

Fig. 27.

Thermocouples .........................................................................................33

Fig. 28.

Lower crusher sealing frame and rails .....................................................34

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Fig. 29.

Assembly of the Roller Crusher ...............................................................34

Fig. 30.

Cover plates of the side sealing and ceramic sealing in side board ........36

Fig. 31.

Shop-assembled hydraulic power pack ...................................................37

Fig. 32.

Pipe flaring machine (IKN supply) ............................................................38

Fig. 33.

Heat-resistant expansion jet nozzles .......................................................39

Fig. 34.

Installed pressure vessels at the cooler front wall ...................................39

Fig. 35.

Covered grate area prior to refractory installation ....................................40

Fig. 36.

Refractory lining in the KIDS section ........................................................41

Fig. 37.

Refractory dry-out burners .......................................................................41

Fig. 38.

AG0100 Sealings .....................................................................................45

Fig. 39.

AG0200 Air Ducts .....................................................................................46

Fig. 40.

AG0700 Dust Pipe ....................................................................................47

Fig. 41.

AG1000 Mobile Structure .........................................................................48

Fig. 42.

AG1000 LPS Beam ..................................................................................49

Fig. 43.

AG1100 Fixed Grate Structure .................................................................50

Fig. 44.

AG1300 Roller Crusher ............................................................................51

Fig. 45.

AG1400 Hydraulics ..................................................................................52

Fig. 46.

AG1600 TDE ............................................................................................53

Fig. 47.

AG1700 Clinker Discharge .......................................................................53

Fig. 48.

AG1800 Cooler Housing ..........................................................................54

Fig. 49.

AG2000 Platforms and Stairs ...................................................................55

Fig. 50.

AG5000 Foundations ...............................................................................56

Fig. 51.

AG7000 Air Blower Unit ...........................................................................57

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Introduction
Project details
Production Capacity

6.600 tpd

Cement Plant

Thanh Thang

Location

Vietnam

Purchaser

Sinoma NCDRI International Engineering Co.,Ltd.

Contract Number

NCCG-F94-JX-R02

This installation guideline specifies the works and services necessary for the
installation of an IKN Pendulum Cooler in terms of basic information, i.e. in a keyworded and summarized way. Additionally, it gives proposals for the execution of
tasks and activities beyond IKNs responsibilities.
The document describes the workload, parts and equipment subject to the mechanical
and electrical installations and refractory work (outside IKNs scope). A list of
preparations for the cold and hot commissioning phases is as well included.
The sequence of steps indicated in this guideline for installation is subject to revision
and may be altered by the IKN supervisor according to local conditions and/or as per
completion of interfaces. The work and activities are described generally and based
on the experience gained with previous installations. Individual pre-conditions and
local details and plant particulars are to be verified by the installation company via a
thorough advance inspection on site. Special attention should be paid to site access
and rigging options.
The selection of a suitable contractor and the delegation of work tasks is the
responsibility of the customer. The major steps for the cooler assembly and installation
are:

unloading and unpacking of the IKN supplies

unloading and unpacking of the locally manufactured supplies

local transportation on site

provision of tools and cranes for installation

supply of consumables like standard welding electrodes, gas, nitrogen, hydraulic


oil and grease for first fillings

demolition of existing equipment and structures as far as required

depending on the given time schedule, pre-assembly of the new equipment

installation of the new equipment

mechanical installation of electrical field equipment

attendance of the cold test runs by a capable crew

touch-up painting where necessary, clearing-up and cleaning the site.

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During the whole installation period the contractor has to provide sufficient manpower
with regard to number and skill level.
All site assembly, installation and modification works must be of good workmanship
and in compliance with IKNs quality standards. All works will be executed under
continuous supervision of an IKN supervisor.

Safety
Please refer to the Operation and Maintenance Manual for safety instructions.

IKN Glossary
Dep.
No.

Assembly
Group No.

16

0000

General assembly

16

0100

Sealing

16

0200

Air ducts, cooling fans

16

0500

Air beams, Coanda nozzles

16

1000

Mobile grate structure

16

1100

Fixed grate structure

16

1300

Crusher

16

1400

Hydraulics

16

1600

TDE (Tube dust extractor)

16

1700

Clinker discharge

16

1800

Cooler housing and doors (AG1900)

16

2000

Platforms and stairs

16

5000

Foundations

16

5900

Refractory

16

7000

Air blowers

16

8000

Electrical equipment

16

9900

Spare parts for installation

Table 1.

Assembly Group (AG) Description

Assembly group overview

All IKN cooler assembly group layout and sub-assembly layout drawings are
numbered with an 18 string alpha-numeric code which has the following format:
A0XXXxxx(Dep)xxxx(AGN)------(sequential number).
This numbering format contains:

the IKN project number (A0XXX)

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the department number (DEP) 016 for the clinker cooler

the assembly group number (AGN) 0000 for the general layout of the cooler,
0100 for sealing, and so on

The IKN cooler general assembly drawings are numbered with an 18 string alphanumeric code, which has the following format: M1xx(DEP)xx(AGN)xx00(SUB)-------(sequential number).
This numbering format contains:

M1 followed by the department number (DEP) 16 for the clinker cooler

the assembly group number (AGN) 0100 for sealing

numbering for subassembly drawings (SUB)

Prerequisite

4.1

Delivery of IKN Supply and Unloading


The overseas parts of the IKN Pendulum Cooler equipment will be delivered by truck
transport in 40' standard or high cube containers. To ease unloading, it is
recommended to have an unloading ramp available or to place the containers on even
ground. The packing list will indicate a colli numbering from 1 - 6 corresponding to the
"sequence of installation", i.e. the colli marked with No. 1 contains the parts and
equipment that will be needed first for the cooler installation. Then all colli showing No.
2 will be needed and so on. This identification must be considered for the storage of
the goods. Easy access should be given at any time. It should generally be possible to
reach and unpack any colli or container, also by rearranging the storage pattern, if
necessary.

4.2

Warehouse, Storage Area and Pre-assembly Area


A covered warehouse area of approx. 150 m is required for the storage of the IKN
hydraulic and electrical equipment; please refer to the IKN packing list for the storage
instructions.
A storage area of approx. 1000 m has to be made available for the IKN supply portion
and a pre-assembly area of about 300 m, directly at the site. A short and
unobstructed access route from the warehouse and storage area(s) to the
construction site must be ensured.
A storage container with installed shelves (ideally a 40 container) should be placed in
the direct vicinity of the cooler construction site, preferably in a shady area. This
container will be needed to store small parts (bolts, nuts, etc.) in order to have them
well-sorted and quickly available. The IKN supervisor will determine which packages
will be unpacked for this purpose.

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4.3

Cooler Centre Line and IKN Base Line


The center lines or reference lines must be made clearly visible by means of marked
embedded or bolted steel plates, imprints or colour marks at the beginning and at the
end of the cooler building respectively installation area. For pre-assembly and final
installation of the IKN Clinker Cooler, the IKN base line or equivalent must be marked
the same way and according to the layout ("no marks = no starts"). This applies for the
pre-assembly and the final installation period.

4.4

Loads to be moved and/or lifted


During the pre-assembly and installation works, individual parts with a weight of up to
10 t and pre-assembled components with a weight of up to 40 t will have to be moved
and/or lifted.

4.5

Monorail
The installation of two monorails (e.g. type IPB 300) underneath the roof of the clinker
cooler or cooler building is recommended as help for the installation works. The
arrangement of the necessary embedded plates and welded connection is outside
IKNs responsibility.

4.6

Manpower, Equipment and Tools


The size of the construction teams, parts and materials as listed below are exemplary
for the mechanical installation of an IKN Pendulum Cooler, but do not replace or limit
the manpower requirements, standard tools and equipment for construction and
installation works in general. Items and manpower must be made available as soon as
needed respectively on short notice.

4.6.1

Manpower
Based on the assumption that the work crews will consist of qualified millwright fitters,
the following minimum team sizes are recommended for the pre-assembly and
installation of the clinker cooler:

pre-assembly: 16 - 20 fitters (including at least 1 fitter with all welding certificates


up to 4G for structural welding)

installation (two shifts): 16 fitters per shift (including at least 2 fitters with all
welding certificates up to 4G for structural welding)

during certain phases of the installation work, especially after completion of the
upper and lower cooler housing, it will be necessary to have at least 5 dedicated
welders available per shift in addition to the installation team

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4.6.2

4.6.3

Equipment

welding outfits with a capacity of > 300 A

welding outfits for shielded arc welding (e.g. CO 2 )

blow-torch cutting-off machines incl. gas bottles (for plate thickness of 5...50 mm)

crane capable of lifting and positioning the above mentioned loads

fork lift (5 t) and 1 truck

monorails refer to IKN layout drawings for required locations and capacity

power supply points (distribution cabinets)

extension cables (50 m) with sockets

lights with extension cables

concrete mixer and 2 concrete vibrators

lagging, lining boards

levelling instruments (e.g. smart level)

auxiliary beams and u-channels

chain blocks @ 1,5 t

chain blocks @ 3 t

chain blocks @ 5 t

chain blocks @ 10 t

plumbs and 100 m of steel wire 1 mm

equipment for painting

equipment for refractory works

equipment for concrete works

equipment for grouting

Tools

pick hammers

right angle grinders, large

right angle grinders, small

halogen lamps (500 W)

portable searchlights (75 W)

electric hand drill machine

set of steel drill bits (520 mm)

electric drill hammer

set of concrete drill bits (1224 mm)

electrical impact wrenches with sockets from 16 to 36 mm

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cordless screwdriver

isolating transformers

grab trolleys (3 t/10 m) with metal rope

grab trolleys (5 t/25 m) with metal rope

pulleys for steel rope

screw jacks 2 t

hydraulic jacks 20 t/100 mm

hydraulic jacks 10 t/50 mm

plain slings (1 m) with 2 hard eyes

sling bands (4 t, 1 m)

sling bands(4 t, 2 m)

shackles (A1.6)

shackles (A2.5)

crowbars (1.5 m)

torque wrench extension ,

torque wrench (10120 Nm, 75400 Nm, 300800 Nm and 1100 Nm)

ratchet wrench set including extensions ,

continuity tap M16x2, M20x2

fitting piece /

long socket , AF30/AF36

hexagon sockets (16 mm, 18 mm)

set of hexagon ball wrench, long

long ball button screwdriver bit , AF10

hex socket driver AF17

facilities to transport plate steel

facilities to transport steel profiles

screw clamps (0300 mm)

screw clamps (100400 mm)

handspikes (0.5 m)

ring and fork wrenches (8 - 36 mm)

pipe wrench

sledge hammers (5 kg, 1.5 m)

hammers (1 kg)

hose water level

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levels (1 m)

levels (0.5 m)

smart levels (2x)

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4.6.4

Consumables

water of drinking quality for concrete / grout

normal concrete

non-shrinking concrete for grouting

auxiliary materials such as:

mild (e.g. E7018) and stainless steel (e.g. 309S) welding rods

reeled filler wire

oxygen

acetylene

shielding gas

compressed air

grinder- and cutting discs

hydraulic oil (5 litres)

copper paste

supply of personal safety equipment, e.g. gloves or glasses, is outside IKN


responsibility

AG 5000: Civil Work


The execution (pouring, installation) of the cooler building foundations, columns and
slabs of the cooler building superstructure must be done in compliance with customer
instructions and drawings where all IKN requirements and specifications for civil work
are incorporated. IKN is not responsible for the supervision of these works. The loads
indicated in IKN drawings are mechanical loads without calculation of any civil safety
factor. The civil work of the cooler building foundations and superstructure, hydraulic
power pack, roller crusher and cooling fans must be completed before commencing
with the mechanical installation.
The scope of the civil work includes the following:

5.1

Foundations

Embedded base plates

Embedded frames and beams

Cooler Building Foundation and Building Superstructure

Installation of the cooler building foundations, columns and slabs of the cooler
building superstructure as shown in the corresponding drawings

Preparation (cleaning of parts and area, removal of possible obstacles, etc.) of


the foundation area for the mechanical installation

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Fig. 1.

5.2

5.3

5.4

Cooler building

Buttress Foundation

Installation of the buttress foundation frame including anchors as shown in the


corresponding drawings

Preparation (cleaning of parts and area, removal of possible obstacles, etc.) of


the foundation area for the mechanical installation of the buttress

Hydraulic Room Foundation

Building of hydraulic room, openings for doors, ventilation and pipe outlets
according to IKN drawings

An oil-resistant coat of paint is recommended for the hydraulic room floor

Preparation (cleaning of parts and area, removal of possible obstacles, etc.) of


the foundation area for the mechanical installation

Dust Hopper and Clinker Discharge Foundations

Construction of the foundations including embedded U-channels for clinker


discharge and dust hoppers as shown in the corresponding drawings

Attaching of all embedded steel plates to the reinforcement in the concrete


foundation

Preparation of the foundation areas for mechanical installation

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5.5

Roller Crusher Foundation

Installation of the roller crusher foundation frame including anchors as shown in


the corresponding drawings

Preparation (cleaning of parts and area, removal of possible obstacles, etc.) of


the foundation area for the installation of the roller crusher sealing frame and rails

Fig. 2.

5.6

5.7

Crusher base frame

Supporting Frame Foundation

Construction of the foundations including the foundation plates of the cooler


support frame

Preparation of the foundation areas for mechanical installation

Fan Foundations

Installation of the foundations as shown in the corresponding drawings

Preparation (cleaning of parts and area, removal of possible obstacles, etc.) of


the foundation area for the mechanical installation

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Pre-assembly Activities

6.1

Pre-assembly of KIDS

Fig. 3.

Pre-assembled KIDS frame

pre-assemble the support frame and check the level accuracy with an optical level

mount and align the side and centre supports of the KIDS onto the support frame

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Fig. 4.

Adjustment of the beams

install three Coanda nozzles (left, middle and right) onto each air beam to check
the alignment of the beams

push the support plates of the centre support upwards until they touch the air
beams and weld according to the drawing

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Fig. 5.

mount the distribution air ducts under the KIDS air beams

Fig. 6.

Assembly of air distributer and KIDS components

Pre-assembly of KIDS grate

mount the Coanda nozzles and thermocouples onto the air beams

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Fig. 7.

KIDS sealing

Fig. 8.

KIDS pre-assembled

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6.2

Pre-assembly of Air Ducts

Pre-assemble the air ducts including expansion joints (apply sealing cord for
flange connections)

To avoid damage and to simplify the installation, the length of the pre-assembled
air duct sections should be kept under 5 metres

Fig. 9.

Pre-assembled air ducts

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Installation Activities

7.1

General Notes for Installation

7.2

it is not allowed to ignite a welding electrode on or connect a ground cable


to the pendulum stacks (unpainted steel parts) of the LPS

while performing welding during cooler installation, the ground cable for
the welding current shall be connected as close as possible to the parts
being welded

it shall be ensured that the welding current never passes through the
hydraulic cylinder or the LPS. This could result in serious damage to these
parts. Additionally, the hydraulic cylinder and all LPS need to be protected
so that a falling ground cable or hot slag cannot damage them.

AG 1700: Clinker Discharge and Dust Hoppers

install the clinker discharge chute under the crusher

install the clinker discharge under the TDE drive station

if applicable, install the dust hoppers for the clinker dust drainage of each
compartment

install the supporting u-channels for the lighting grids of the dust hoppers

Fig. 10.

Clinker discharge chute under the crusher

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Fig. 11.

7.3

Dust hoppers

AG 1600: TDE System

set up the tension and drive stations at the required distance and align

assemble the tubes with couplings according to the drawing

make sure that the conveyor is aligned and positioned correctly before final
welding of the support brackets

insert the conveying chain (pay attention that the chain does not twist during
insertion)

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Fig. 12.

TDE system installed under steel hoppers

Fig. 13.

TDE system installed in concrete bunkers

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7.4

AG 1800: Cooler Housing including Doors and Inspection Ports

Fig. 14.

Lower cooler housing with lower compartment walls

place the front and side panels of the lower cooler housing into position starting
from the inlet area and bolt adjacent panels together

align panels with shim packers

bolt the lower part of compartment walls between the housing panels of opposite
sides to stabilize these

close the lower cooler housing at the back by inserting the back wall

check the alignment of the panels and tack weld them together on the inside and
outside

after alignment of the lower cooler housing, drill holes into the cooler foundation
for the lower cooler housing and fix to the ground with stud/expansion/chemical
anchors

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install the KIDS support frame (with or without pre-assembled KIDS, depending
on the decision of the IKN supervisor)

weld the lower cooler housing airtight on the inside and outside

install the movable structure (if LPS are integrated in the cooler housing)

install the fixed structure (refer to corresponding chapter)

install the air beams and grate elements (refer to corresponding chapter)

For reasons of accessibility and safety it is advisable to start installation of the


upper cooler housing after installation of the movable structure, fixed structure
and air beams has been completed.

position the segments of the upper cooler housing, align and tack weld again
starting from the inlet with the cooler throat

Fig. 15.

Upper cooler housing back wall

install and weld the cooler roof beams including the middle air (if applicable) and
cooler exhaust air duct connection

weld the upper cooler housing airtight inside and outside

mount all doors and inspection ports

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Fig. 16.

7.5

Installation of the upper cooler housing

AG 1000: Movable Structure

Fig. 17.

Pre-assembled pendulum beams

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Fig. 18.

Pre-assembled LPS units

mount LPS assembly to pendulum beams

Fig. 19.

Pre-assembled LPS units


connect pendulum beam to LPS and fix into center position by mounting plate

The lower cooler housing must not be installed prior to the installation of the
movable structure

assemble the linear pendulum supports, each consisting of a pair of LPS and one
pendulum beam, as follows:

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place the pendulum beam on an elevated level or pre-fabricated stand with 10


inclination. Pin the LPS spring plates to the pendulum beam and fix the LPS into
centre position with mounting plate

position LPS on supports, align and adjust with total station

mount the movable frame on top of the pendulum beams

bolt the drive yoke to the movable structure, insert all pins in the welding washers
and tighten all bolts with the correct torque

align the complete movable structure and verify by Leica total station

Fig. 20.

LPS installed on supports

bolt the fork flanges to the drive yoke

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after alignment, fix the movable structure in the centre position

install the membrane housings with the aid of the mounting plate

Fig. 21.

Installation of movable structure

install the drive reaction buttresses

install the fork flanges on drive reaction buttresses using adjusting sleeves and
distance gauges for alignment

weld the buttress fork flange according to the drawing

mount the sealing for each compartment wall around the movable frame

install the guide rollers

install the LPS hoods

start with the installation of the fixed structure

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Fig. 22.

Installed fork flanges

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7.6

AG 1100: Fixed Structure

bolt the brackets and shim plates for the fixed air beams to the side supports

position the side beams and centre support beams of the fixed structure onto the
compartment walls of the cooler

install the movable air beams prepared for the alignment of the fixed structure

mount the side beams of the fixed structure under the movable alignment beams

mount the support brackets under the side support beams, align, weld and/or
tighten to the lower cooler housing

install the fixed air beams, align to the centre line of the cooler and tighten the
bolts with the required torque

align the fixed air beams with the movable air beams with the alignment tool (pay
attention to the fixed and movable bearing connection)

install the centre support beam and weld the individual sections together

tighten the support plates to the centre support beam

Fig. 23.

Installation movable air beams

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Fig. 24.

Mounted alignment tool

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7.7

AG 0500: Air Beams and Grate Elements

7.7.1

Installation of Coanda Nozzle Sets and Side Sealing

mount the Coanda nozzles on the air beams and align

weld the wear spacer to the last box on the left and right side of each moving row

install the wear spacers on the left and right hand side of each row

install the outer boards to the fixed rows

install the wear boards to the outer boards with T-bolts

install the front plates of the Coanda nozzles and tighten the bolts with the correct
torque

Fig. 25.

Installation of the Coanda nozzles on the air beams

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Page 32 of 59

Fig. 26.

Assembly of side sealing

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Page 33 of 59

7.7.2

Installation of Thermocouples

install the thermocouples of the grate system in the cooler housing as specified by
the IKN supervisor

install the cables and connect to the control blades

Fig. 27.

Thermocouples

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7.8

AG 1300: Roller Crusher

Fig. 28.

Lower crusher sealing frame and rails

Fig. 29.

Assembly of the Roller Crusher

Mount the rail system for the crusher maintenance position

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

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Page 35 of 59

7.9

mount and weld the lower sealing frame onto the crusher base frame

assemble the crusher housing on the rail system

insert the roller shafts, align and bolt to the frame

install the upper sealing

pull the crusher into working position

align the upper sealing frame and weld to the housing

check the oil level in the drive units

mount the central lubrication system, fill with grease and test run

check the grease level within the bearings

AG 0200: Air Ducts and Fans

mount and weld the flap adjustment mechanism in the KIDS distribution air ducts

install the air ducts of the fans including compensator (apply silicone and sealing
cord for flange connections)

mount the pressure and flow transducers

fit the instrumentation piping

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

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Page 36 of 59

7.10

AG 0100: Sealing and Compartment Walls

set the clearance of the labyrinth seals around the longitudinal beams of the
mobile structure

install the sealing plates between the fixed air beams in the cooler grate area

mount the sealing between KIDS and cooler grate

mount the sealing between cooler grate and transition to crusher

fit the side sealing plates within the KIDS area

fit the side sealing plates within the cooler grate area

fit the ceramic rope into side boards

install the upper part of the compartment walls

Fig. 30.

Cover plates of the side sealing and ceramic sealing in side board

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7.11

AG 1400: Hydraulics

Fig. 31.

Shop-assembled hydraulic power pack

install the hydraulic power pack (HPP)

place the distribution cabinet of the hydraulic drive

place the PC-cubicle

connect the hydraulic cylinders to the buttress fork flanges and support the
opposite sides with chain blocks

mount the local control board of the hydraulic drive

mount the local pressure transducer board of the hydraulic cylinder

install the accumulators for the hydraulic drive system

mount and connect the piping between the HPP and the hydraulic cylinder for the
grate drive (use the pipe flaring machine where possible, some pipes may have to
be welded)

check the cleanness of the hydraulic tank

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Fig. 32.

7.12

Pipe flaring machine (IKN supply)

AG 2000: Stairs and Platforms (outside IKN supply)


It is recommended to start the installation of the stairs and platforms as soon all the
upper cooler housing panels are in position. Ideally the installation should start from
the inlet side of the cooler.

7.13

AG 7000: Air Blower Units (outside IKN supply)

install all heat-resistant expansion jet nozzles and the related pipes through the
cooler housing, close the openings with cover plates

weld the flanges to the blow pipes

mount the pressure vessels including solenoid valves

install the maintenance unit and connect the compressed air piping to the vessels

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Fig. 33.

Heat-resistant expansion jet nozzles

Fig. 34.

Installed pressure vessels at the cooler front wall

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7.14

7.15

AG 8000: Electrical Work (outside IKN responsibility)

install cables and connect all drives, instruments, distribution cabinets, proximity
switches, etc.

install a direct telephone line for the modem or prepare a network connection for
internet access for the satellite service

AG 5900: Refractory
The refractory design and the procedure for installation and dry out depend on the
selected supplier and are outside IKNs responsibility. Hence there are measures to
protect the pendulum cooler equipment.

protect the grate plates against impact forces and contamination by completely
covering the grate surface with plastic sheeting and plywood during refractory
installation

install refractory

perform refractory dry-out under consideration of the below mentioned


requirements

Fig. 35.

Covered grate area prior to refractory installation

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Fig. 36.

Refractory lining in the KIDS section

Fig. 37.

Refractory dry-out burners

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Page 42 of 59

close the kiln, the cooler exhaust duct and the TA damper

cover the entire grate surface with a 300 mm clinker layer

further thermocouples must be installed at the cooler end for monitoring the
surface temperature

set up hot gas generators

install hot gas generator nozzles in the cooler doors the hot gas flame must not
come into contact with the clinker layer

the grate surface temperature shall not exceed 200C; if necessary, the cooler fan
of the compartment under the affected area can be started.

Tolerances
Where levelling / adjustment of equipment will be required, IKN has foreseen
adjustment bolts or shims for easy alignment. The essential cooler equipment
(movable structure with LPS, fixed structure) will be positioned precisely by the IKN
supervisor using a Leica total station.
All important tolerances and dimensions are to be taken from the IKN drawings.
After completion of the grate rows installation, the gaps between the movable and
fixed grate rows need to be counter-checked by the IKN supervisor and re-adjusted, if
required.

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

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Page 43 of 59

Preparations for Cold Commissioning


In order to make sure that the cooler is ready for cold commissioning, a set of photos
should be sent to the IKN service department (service@ikn.eu). The following should
be visible on these photos:

hydraulic power pack

hydraulic Control Board (HCB) from inside and outside

hydraulic cylinder

main electrical cabinet (CGS) from inside and outside

local control board (LCB) from inside and outside

if applicable, inside and outside views of local boards and terminal boxes supplied
by IKN, but not mentioned above

The following must be available before arrival of the IKN commissioning engineer:

hydraulic oil to fill the tank, type and quantity according to the specification
included in the IKN manual*

grease for the roller crusher bearings, type and quantity according to the
specification included in the IKN manual*

cooling water, type and quantity according to the specification included in the IKN
manual* (if applicable)

nitrogen gas to fill the accumulator tanks, quantity according to the specification
included in the IKN manual*

electrical power

clean, dry compressed air for the air blowing units and the heat shield, in case
installed the latter

all items belonging to assembly group 9900 erection and commissioning spares

All cable connections as shown in the IKN wiring diagrams must have been
completed. Filling of hydraulic oil and nitrogen gas into the respective tanks should
only be done in the presence of the IKN engineer. Communication between the IKN
PLC and the plant control system must have been established and running. The
cooler grate must be clear of scaffolding and obstructions and completely clean after
completion of the refractory work.
* Please see the Introduction section of the IKN operation and maintenance manual.

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10

Preparations for Hot Commissioning


In order to make sure that the cooler is ready for hot commissioning, the following
points should be fulfilled:
Equipment declared as LOCAL portion in the IKN contract

cold commissioning of this equipment should be finished, including signal check,


no load test and communication to the plant control system

basic interlocks for this equipment should be implemented

Cooling fans:

the pressure and flow transducers should be connected mechanically and


electrically

Plant Control Software:

tables for grate speed and fan flow set points should be prepared. Please see the
section Interlocks of the IKN Manual

IKN Grate:

the cooler grate needs to be completely clean for the final inspection and fan test
run before start-up

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11

3D Views (example)

Fig. 38.

AG0100 Sealings

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

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Fig. 39.

AG0200 Air Ducts

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

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Fig. 40.

AG0700 Dust Pipe

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

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Page 48 of 59

Fig. 41.

AG1000 Mobile Structure

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

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Page 49 of 59

Fig. 42.

AG1000 LPS Beam

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

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Fig. 43.

AG1100 Fixed Grate Structure

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

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Fig. 44.

AG1300 Roller Crusher

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

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Page 52 of 59

Fig. 45.

AG1400 Hydraulics

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

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Page 53 of 59

Fig. 46.

AG1600 TDE

Fig. 47.

AG1700 Clinker Discharge

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

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Fig. 48.

AG1800 Cooler Housing

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

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Fig. 49.

AG2000 Platforms and Stairs

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

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Fig. 50.

AG5000 Foundations

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

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Fig. 51.

AG7000 Air Blower Unit

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12

Layout and assembly drawings with parts lists (where


applicable)
Drawing No.

Page

AG 0000 - General Layout


A05950160000D2000D_B

61

A05950160000D3005D_A No parts-list

62

AG 0100 Sealings
A05950160100M1000D_A

63

M11601100020020N-N_A

66

M11601200020020N-N_A

70

M11601300020042N-N_A

72

AG 0200 - Air Ducts and Cooling Fans


A05950160200M1000D_A

77

A05950160210M1000D_A

80

A05950160212M1000D_A

83

A05950160214M1000D_A

86

A05950160216M1000D_A

89

A05950160218M1000D_A

91

A05950160220M1000D_A

93

A05950160222M1000D_A

95

A05950160224M1000D_A

97

A05950160226M1000D_A

99

A05950160228M1000D_A

101

A05950160230M1000D_A

103

M11602150020011N-N_B

105

AG 0700 - Kiln Outlet Seal


A05950160700M1000D_A

108

AG 1100 - Fixed Grate Structure


A05950161100M1000D_A

111

M11611100020017N-N_A

118

M11611110020013N-N_A

121

M11611120020010N-N_A

124

M11611130020014N-N_A

127

AG 1300 - Roller Crusher

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A05950161300M1000D_A

133

M11613390020003N-N_A

141

AG 1400 Hydraulics
A05950161400M1000D_A

143

A05950161447M1000D_A

148

AG 1600 - Drag Chain / TDE


A05950161600M1000D_A

154

A05950161600M9001D_A No parts-list

159

AG 1700 - Clinker Discharge


A05980161700M1000D_A

163

AG 1800 - Cooler Housing


A05950161800M1000D _A

168

A05950161801M1000D_A

173

A05950161802M1000D_A

180

A05950161803M1000D_A

185

A05950161804M1000D_A

190

A05950161805M1000D_A

197

A05950161808M1000D_A

199

AG 2000 - Platforms and Stairs


A05950162000M1000D_A

202

A05950162003M1000D_A

204

AG 5000 Foundation
A05950165000M1000D_E

212

AG 5900 Refractory
A05950165918D3000D_B No parts-list

214

AG 7000 Air Blower Unit


A05950167000D3000D_A No parts-list

A0595_016_0000_H2_001_D_B_INSTALLATION_GUIDELINE.DOCX

216

21.06.2016

11

10

A-A
sand seal detail 1:50

9500

FLOW DIRECTION

CL COAL MILL / WHR

350 refractory

5200

+ 11.700
HWP

2.29

1700

9000

1765

205

+ 10.000
BURNER FLOOR LEVEL

roof division cooling


cooling fan by others

3000

3568

C-C
A

B
5500

HWP

5600x5600=31.4m
210

dust discharge
by others

OTHERS

6.7m/s

7000x8400
=58.8m

OTHERS

5m/s

IKN

4181
3600

2600

crusher maintenance

800x800

0.0
COOLER LEVEL

1200

IKN

5632
4800

467

10000

3600

4200

3016

7000

2764

3227

10000

OM
RO
LIC
AU

0.0
COOLER LEVEL

DR

2200
300

6500

8175
max. moving
5 plate

800x800

IKN

HY

5000

5600

+ 10.000
BURNER FLOOR LEVEL

roof division cooling

6.7m/s

5632
grate width

7000

FREE OF LOADS

(115)

3650

water spray nozzles


by others

4000x4000=16m

OTHERS

10

9000

200

1760

10000

IKN

3600

455
by others

300

6500
OTHERS

25

CL COOLER

5000

4750

1120

A
C

7000

CL VENT AIR

5500

12

4963

13

50

14

CL COOLER

15

CL KILN

16

1120

2025

5190

3065

3650

0 L
.00LER
0
O
CO

350
630x630

8400
9510

1000x1400
C
800x1000

800x1400

800x1400

800x1200

20

00

10000

1365

+11500

B
D

EL
0 LEV
0
.0 R
0 OLE
CO

FAN 8

FREE OF LOADS

45

4050

2830

2255

7210
9500

10000

9000

9000
C

WHR AIR
flange - connection

VENT AIR
flange - connection

200 mm refractory

200 mm refractory

200 mm refractory
6170

4730

23x250 (=5750)
210

160

250

210

250

250

Description

Rev
Scale

General Standards

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

4730
i.d. plate 6000

Material

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 221
EN ISO 9692-1
EN ISO 5817 C
-

1:100

i.d. plate 4400

hydraulic room revised; view C-C: roof division cooling added; water spray nozzles
added; top view: stair shifted
First issue

i.d. plate 6000

6170

15
4730

i.d. plate 4400

CL WHR

250

15

23x250 (=5750)

160

i.d. plate 4400

17x250 (=4250)

4570

2730

CL COAL MILL

15

i.d. plate 2400

17x250 (=4250)
250

250

160
9x250
(=2250)

160

17x250 (=4250)

CL VENT AIR

1200

COAL MILL AIR


flange - connection

4570

2570

4570

+11500

+9750

+7250

+5000

+3335

COOLER 0

6330

0.0
COOLER LEVEL

-3335

FAN 6

HYDRAULIC ROOM

3600
-7000

4610

00

800x1400

1750

40

GANGWAY
+ 3600

FAN 9

2535

IK

2535

+3600

FAN 2

IK

TH
ER
S

CL

IL

ER
TH

HR

AL

+3600

5632

-9000

GANGWAY
+ 3600

2000

CO

1500

CL

+ 10.000
BURNER FLOOR LEVEL

+ 2600

800x1400

5500

GANGWAY
+ 3600

630x630

-12500

+9600

7000

FAN 1

4200

crusher maintenance

6500

1120

+7250

+4200

-7000

CL COOLER

1500

5000

45

882

5000

1000x300
C

4200

FREE OF LOADS

1839

CL KILN

7000

1839

400

CL COOLER

1120

5500

CL COOLER

CL KILN

325

19

+ 4200

B-B

Cooler

- 4.800
CONVEYOR LEVEL

CL COOLER

FAN 10

800x1200

2250

+7555
+8110

942
802+1

10x45

FAN 7

FAN 4

70

882

205

350

350

FAN 11

EL
EV

6500

4750

FAN 5

45

equal angle L70x6


1:25

2265

1750

D
FAN 3

D-D

flange connection
crusher outlet

70

1105

802+1
942

865

Crusher

+765 HWP

600
200

350

4595

7000

22

-8500

-10750

-12500

205
8110

22

.5

IKN 0

FLOW DIRECTION

1700
COOLER 0

C
+555

45

+34780

+32848

-493
IKN 0

-5462.94

COOLER

KILN

205

connection flange air


blower
1:10

18

8x

1700

36

(=
45

on right side of cooler housing

- 4.800
PAN CONV. LEVEL

1900

0)

OTHERS

2435

+11500

+9750

+7250

cooler shaft sealing

connection flange dust pipe


1:10

250x250

dust discharge

-1000

+5000

+3335

all inspection ports and doors


on right side of cooler housing

+5000

1700
COOLER 0

-3335

-7000

-7890

-12500

1700

4800

IKN

23.03.2016

Approved

Date

- kg

Weight

Pendulum cooler - general layout


5600/94/15/2/6LPS/4RC

Drawing and symbols according to ISO

Pendelrostkhler - Gesamtbersicht

17.11.2015

ml

Based on

Checked

15.12.2015

ha

Replacem. for

Approved

15.12.2015

mue

Drawn

IKN\ml

Replaced by
Ident No

6330

Revision

Status

Format

Page

Pages

A0

Drawing No

A05950160000D2000D
Kyvadlov chladi - hlavn uspodn

M
DE
00001749

16

15

14

13

12

11

10

12

11

10

2300

1120

5600

4800

5550

A
Rev

First issue
Description

Approved

Scale

General Standards

Material

1:50

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

Drawn

Date

- kg

Weight

Pendulum cooler - Schematic


5600/94/15/2/6LPS/4RC

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.

Checked

Drawing and symbols according to ISO

Pendelrostkhler - Plattenplan

30.11.2015

km

Based on

Checked

27.05.2016

ml

Replacem. for

Approved

27.05.2016

mue

Drawn

Replaced by

Revision

Status

Format

Page

Pages

A1

Ident No

Drawing No

A05950160000D3005D
M
DE
00001752
Kyvadlov chladi - diagram

12

11

10

16

15

14

13

12

11

10

A-A
(1 : 50)

B-B

FLOW DIRECTION

(1 : 20)

a3
a3

Seal blades are to be installed onto the fixed


beams with the correct torque before installing
the Coanda nozzles

16

16

16

16

16

16

16

250

12
500

6x50
0 (=
3000
)

M11601300020042N-N (item 2,3,4)

(15 )

1
4042

68

80

94

(1299)*

(1301)*

(1298)*

X
(1 : 20)

755

(1301)*

56

890

Cooler level

a3

Adapted on site

a3

12

11

(280)*

31418
31684
(31997)*

(311)*

#7 = 26942

#6 = 23010

#5 = 19078

#4 = 15146

#3 = 11214

#2 = 8265

IKN

#1 = 5316

3252

IKN

44

1030

0.0

1405

1510

32

(1301)*

(1299)*

2843
2543

23

1165

14

(1298)*

1305

3
a3

a3

6470

5632

1400

CL COOLER

5464

6242

1200

1200

CL COOLER

X
(1 : 5)

13

D-D

14

(1 : 5)

a3

E-E

(1 : 5)

13

E
F

11

16

287

(45)

96

(306)*

(2)

(280)*

(2)

(367)*

(2)

(427)*

15

(487)*

3a

(450)*

a3

388

3D

14
C

(1 : 100)

F-F

a3

12

10
C

Adapted on site

(1 : 5)

Y
(1 : 5)

5
4
a3

C-C

a3

(1 : 5)

5
C
B

a3

11

15

13

a3

14
A

IKN\\ml

First issue
Description

Rev

16

Scale

1
1

10

10

All rights out of this drawing


are reserved according to DIN ISO 16016.

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

55

Material

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

Do not scale this drawing!

Approved

General Standards

1:50

( )* Adapted on site

15.03.2016
Checked

Drawn

Sealings, assy
5600/7/8+86/DIN/(F)

Abdichtungen, Zsb.

Drawing and symbols according to ISO


Drawn

01.03.2016

aoh

Checked

15.03.2016

rd

Replacement for

Approved

15.03.2016

ml

Replaced by

Revision

Based on

Ident No

Format

14

13

12

Page

A0 1

A05950160100M1000D
15

11

10

Status

Drawing No

16

Date

5083 kg

Weight

A
Pages

Parts list

Designation:

Page 1 of 2

Sealings, assy
5600/7/8+86/DIN/(F)
Abdichtungen, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

side sealing - KIDS, assy

A05950160100M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11601100020020N-N

477,000

477,000

M11601200020020N-N

1.119,000

1.119,000

M11601300020042N-N

3.430,000

24.010,000

M11601100020136N-S

48,300

48,300

M11601900020052N-P

39,100

39,100

M11601100020135N-S

6,706

6,706

M11601100020134N-S

9,988

9,988

M11601100020039N-S

5,264

10,528

M11601100020132N-S

0,348

0,348

8/5600/6254/300/DIN/(F)
Seitenabdichtung - KIDS, Zsb.
2

side wall sealing, assy


28/300X410/200/DIN/(F)
Seitenwandabdichtung, Zsb.

compartment wall sealing, assy


5600/6470/200/4/1250/M/DIN/(F)
Trennwandabdichtung, Zsb.

Cover plate
5X528X3436/DIN/(F)
Abdeckblech

plate
5X290X3436/DIN
Blech

Cover plate
220X336X369/15/L/DIN/(F)
Abdeckblech

Cover plate
220X369X574/15/R/DIN/(F)
Abdeckblech

cover plate
60X60X600/DIN/(F)
Abdeckblech

Cover plate
25X71X106/L/DIN/(F)
Abdeckblech

5.083,00

Local

Parts list

Designation:

Page 2 of 2

Sealings, assy
5600/7/8+86/DIN/(F)
Abdichtungen, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

Cover plate

A05950160100M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11601100020131N-S

0,348

0,348

M11601100020014N-P

1,056

2,112

M11601900020014N-P

9,812

9,812

M11601900020163N-S

3,200

6,400

M11601900020164N-S

3,148

6,296

M11601900020029N-P

2,260

9,040

10,000

40,000

25X71X106/R/DIN/(F)
Abdeckblech
11

sealing plate
6X40X280/DIN
Dichtblech

12

flat bar
50X5/5000/DIN
Flach

13

sealing plate
5X152X287/92/DIN/(F)
Dichtblech

14

sealing plate
5X150X287/93/DIN/(F)
Dichtblech

15

sealing plate
5X96X150/DIN/(F)
Dichtblech

16

mineral wool

5.083,00

MEMM.04.0000

80X625X1200/0-750C/>50KG/M^3
Mineralwolle

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

12

11

10

A-A

(1 : 20)

(1 : 5)

FLOW DIRECTION

10

432

18
ISO 4017 - M20 x 40 - 8.8
15

19
ISO 7090 - 20 - St 200HV

388

368

a3

6x368 (=2
208)
375

18
ISO 4017 - M20 x 40 - 8.8
19
ISO 7090 - 20 - St 200HV

B-B

(1 : 5)

a4

a4

nx50(100)

(2)

a4

(175)*

(365)*

550

(745)*

(937)*

(1130)*

(1320)*

18
ISO 4017 - M20 x 40 - 8.8
19
ISO 7090 - 20 - St 200HV
(2)
300

a4
a4
5666

3D
(1 : 20)

CL COOLER

2300

6254

a5

4
8

9
B

Item to be clearly marked with the drawing number

395

(2)

311

( )* Adapted on site

First issue
Description

Rev
Scale

General Standards

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:20
Do not scale this drawing!

10

11

12

13

14

15

17

16

All rights out of this drawing


are reserved according to DIN ISO 16016.

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

Material

IKN\\ml

15.03.2016

Approved

Date

477 kg

Weight

side sealing - KIDS, assy


8/5600/6254/300/DIN/(F)

Drawing and symbols according to ISO

Seitenabdichtung - KIDS, Zsb.

Drawn

08.03.2016

aoh

Checked

15.03.2016

rd

Replacement for

Approved

15.03.2016

ml

Replaced by

Revision

Based on

Ident No

Format

Page

A1 1

M11601100020020N-N
11

10

Drawing No

12

Status

Pages

Parts list

Designation:

Page 1 of 3

side sealing - KIDS, assy


8/5600/6254/300/DIN/(F)
Seitenabdichtung - KIDS, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

Cover plate

M11601100020020N-N

Printed:

09.08.2016

Weight [kg]:

477,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11601100020067N-S

9,618

9,618

M11601100020068N-S

9,618

9,618

M11601100020069N-S

59,535

416,745

M11601100020071N-S

59,535

416,745

M11601100020137N-S

6,833

6,833

M11601100020138N-S

6,833

6,833

M11601100020027N-W

80,500

80,500

M11601100020026N-W

80,500

80,500

M11601100020028N-W

97,800

195,600

#1/L/395/300/HR/DIN/(F)
Abdeckblech
2

Cover plate
#1/R/395/300/HR/DIN/(F)
Abdeckblech

Cover plate
#/L/395/300/HR/DIN/(F)
Abdeckblech

Cover plate
#/R/395/300/HR/DIN/(F)
Abdeckblech

Cover plate
#L/L/311(35-60)/300/HR/DIN/(F)
Abdeckblech

Cover plate
#L/R/311(35-60)/300/HR/DIN/(F)
Abdeckblech

console, front
150X350X3124/L/DIN/(F)
Konsole, vorne

console, front
150X350X3124/R/DIN/(F)
Konsole, vorne

console, front
50X200X2832/DIN/(F)
Konsole, vorne

Local

Parts list

Designation:

Page 2 of 3

side sealing - KIDS, assy


8/5600/6254/300/DIN/(F)
Seitenabdichtung - KIDS, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

transition metal

M11601100020020N-N

Printed:

09.08.2016

Weight [kg]:

477,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11601100020010N-P

1,366

2,732

M11601100020021N-W

14,638

29,276

M11601100010071N-W

12,024

24,048

M11601100010072N-W

10,456

20,912

M11601100010067N-W

8,888

17,776

M11601100010073N-W

5,750

11,500

M11601100010013N-W

4,182

8,364

M11601100010152N-W

2,614

5,228

8,990

521,420

5X60X290/DIN
bergangsblech
11

cover angle
60X60X1400/HR/DIN
Abdeckwinkel

12

cover angle
60X60X1150/HR/DIN
Abdeckwinkel

13

cover angle
60X60X1000/HR/DIN
Abdeckwinkel

14

cover angle
60X60X850/HR/DIN
Abdeckwinkel

15

cover angle
60X60X550/HR/DIN
Abdeckwinkel

16

cover angle
60X60X400/HR/DIN
Abdeckwinkel

17

cover angle
60X60X250/HR/DIN
Abdeckwinkel

18

58

hexagon screw
M20X40
Sechskantschraube

NTSR.02.2025

ISO 4017

8.8

Local

Parts list

Designation:

Page 3 of 3

side sealing - KIDS, assy


8/5600/6254/300/DIN/(F)
Seitenabdichtung - KIDS, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

19

Designation

58

washer

M11601100020020N-N

Printed:

09.08.2016

Weight [kg]:

477,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTSB.01.2002

ISO 7090

0,986

20/200 HV
Scheibe

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

57,188

Local

12

11

10

FLOW DIRECTION

X
A

(1 : 25)
G

41x656 (=26896)
854

656
654

(2)

(2)

( x )*

CL COOLER

6
( x )*

2000
14x2000 (=28000)
(28093)

6
A-A

(1 : 5)

7
ISO 4017 - M16 x 45 - 8.8

a3

(1 : 10)

nx50(100)

(1 : 10)

( x )*

150

150

40

(7)

40

(3 )

335

390

410

( )* Adapted on site

( x )*

654

8
4

328

273

IKN\\ml

First issue
Description

Rev
Scale

General Standards

Do not scale this drawing!

Tack welded

All rights out of this drawing


are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

( )*

300

Material

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:25

Date

1119 kg

Weight

side wall sealing, assy


28/300x410/200/DIN/(F)

Drawing and symbols according to ISO

Seitenwandabdichtung, Zsb.

Drawn

07.03.2016

aoh

Checked

10.03.2016

rd

Replacement for

Approved

15.03.2016

ml

Replaced by

Revision

Based on

Ident No

Format

Page

A1 1

M11601200020020N-N
11

10

Status

Drawing No

12

15.03.2016

Approved

Pages

Parts list

Designation:

Page 1 of 1

side wall sealing, assy


28/300X410/200/DIN/(F)
Seitenwandabdichtung, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

plate - side wall sealing, left

M11601200020020N-N

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11601200020018N-S

8,008

8,008

M11601200020019N-S

8,008

8,008

M11601200020017N-S

516,096

43.352,064

M11601200010102N-S

1,214

2,428

M11601200010095N-S

59,724

5.016,816

M11601200020020N-S

493,000

14.297,000

16,684

2.869,648

18X202X854/326/HR/DIN/(F)
Blech - Seitenwandabdichtung, links
2

plate - side wall sealing, right


18X202X854/3X26/HR/DIN/(F)
Blech - Seitenwandabdichtung, rechts

84

plate - side wall sealing


18X202X654/226/HR/DIN/(F)
Blech - Seitenwandabdichtung

flat bar
6X40X335/2X18/DIN
Flach

84

flat bar
6X40X390/2X18/DIN
Flach

29

sealing plate
40X150X2000/DIN/(F)
Dichtblech

172

hexagon screw

NTSR.02.1625

ISO 4017

8.8

M16X45
Sechskantschraube
8

Sealing packing
800C/18X18

1.119,00

x 60000

Dichtpackung

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

23

14

13

22

12

11

11

12

10

14

13

12

21

5670

24

17

17

( )*

C
B

a5
a5

15

110
(50)*

nx50(100)

(1138)*

50

CL COOLER

1250

a5

a3
a3

18

(400-1000)*

FLOW DIRECTION

19

20

6470

24

nx50(100)
J

264

(2)

ISO

10

32
ISO 4032 - M10 - 8 galZn
31
ISO 7089 - 10 - St 200HV galZn
30
ISO 4017 - M10 x 20 - 8.8 galZn

ISO
ISO

22

ISO

3800

E-E

27
4017 - M12 x 35 - 8.8 galZn
28
7093-1 - 12 - St 200HV galZn
28
7093-1 - 12 - St 200HV galZn
29
4032 - M12 - 8 galZn

(1 : 5)

24

20

1400

(27-30)

19
F-F

18

22

(1 : 5)

17

19

20

21

23

17

18

(30)

17
(5)

23

21

ISO
ISO

280

C-C

ISO

(2)

(2)

93

mineral wool
(Axxxx0160100M1000D)

(1 : 10)

ISO
(2)

1163

290

(2)

(2)

906

290

(2)

1106

(2)

290

(2)

906

(2)

(2)

290

(25)

1163

(2)

(25)

27
4017 - M12 x 35 - 8.8 galZn
28
7093-1 - 12 - St 200HV galZn
28
7093-1 - 12 - St 200HV galZn
29
4032 - M12 - 8 galZn

22

20

21

23

15

15
26
DIN 25201 - 21.4/39 - St galZnC
25
ISO 4017 - M20 x 50 - 8.8 galZn

(1 : 5)

(1 : 5)

Seal blades are to be installed onto the fixed


beams with the correct torque before installing
the Coanda nozzles

X
(1 : 10)

14

D-D

(1 : 5)

ISO
ISO

16

ISO
250

27
4017 - M12 x 35 - 8.8 galZn
28
7093-1 - 12 - St 200HV galZn
28
7093-1 - 12 - St 200HV galZn
29
4032 - M12 - 8 galZn

2 gap

ISO

2 gap

(1 : 20)

B-B

A-A

3D

2 gap

(2)

290

( )* Adapted on site

13

(2)

2 gap

11

First issue
Description

Rev
Scale

General Standards

Do not scale this drawing!

Diameter
M20

Required torque Ma (Nm)

All rights out of this drawing


are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

430

Material

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:10

IKN\\ml

15.03.2016

Approved

Date

490 kg

Weight

compartment wall sealing, assy


5600/6470/200/4/1250/M/DIN/(F)

Trennwandabdichtung, Zsb.

Drawing and symbols according to ISO


Drawn

08.03.2016

aoh

Checked

11.03.2016

rd

Replacement for

Approved

15.03.2016

ml

Replaced by

Revision

Based on

Ident No

Format

Page

A0 1
Drawing No

M11601300020042N-N
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 4

compartment wall sealing, assy


5600/6470/200/4/1250/M/DIN/(F)
Trennwandabdichtung, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

labyrinth seal

M11601300020042N-N

Printed:

09.08.2016

Weight [kg]:

490,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11610070010090N-N

109,600

438,400

M11601300020082N-S

12,900

12,900

M11601300020083N-S

10,500

10,500

M11601300020084N-S

10,500

10,500

M11601300020085N-S

50,600

50,600

M11601300020086N-S

88,400

176,800

M11601300020091N-S

113,800

227,600

M11601300020088N-S

17,500

17,500

M11601300020089N-S

18,000

18,000

250X400-1000/(F)
Labyrinthdichtung
2

seal blade
26X161X2200/M/DIN/(F)
Dichtlamelle

seal blade
26X161X1735/R/DIN/(F)
Dichtlamelle

seal blade
26X161X1735/L/DIN/(F)
Dichtlamelle

sealing plate
5X1106X1250/DIN/(F)
Dichtblech

sealing plate
5X906X1250/DIN/(F)
Dichtblech

sealing plate
5X1163X1250/DIN/(F)
Dichtblech

seal angle
50X110X2200/M/DIN/(F)
Dichtwinkel

seal angle
50X110X2131/L/DIN/(F)
Dichtwinkel

Local

Parts list

Designation:

Page 2 of 4

compartment wall sealing, assy


5600/6470/200/4/1250/M/DIN/(F)
Trennwandabdichtung, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

seal angle

M11601300020042N-N

Printed:

09.08.2016

Weight [kg]:

490,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11601300020090N-S

18,000

18,000

M11601900010170N-S

0,909

0,909

M11601900010166N-S

3,474

6,948

M11601900010181N-S

2,061

2,061

M11601900010169N-S

0,479

0,479

M11601900010088N-P

4,514

9,028

M11601300010264N-S

3,084

12,336

M11601900020091N-S

5,416

10,832

M11601900020092N-S

2,796

2,796

50X110X2131/R/DIN/(F)
Dichtwinkel
11

sealing plate
342X85X5/DIN/(F)
Dichtblech

12

sealing plate
300X155X5/DIN/(F)
Dichtblech

13

sealing plate
300X60X15/DIN
Dichtblech

14

sealing plate
234X70X5/DIN/(F)
Dichtblech

15

sealing plate
5X50X1150/DIN
Dichtblech

16

sealing plate
5X50X400/2X15/334/DIN/(F)
Dichtblech

17

sealing plate
5X395X490/DIN/(F)
Dichtblech

18

seal plate, left side


35X395X491/L/DIN/(F)
Dichtblech, links

Local

Parts list

Designation:

Page 3 of 4

compartment wall sealing, assy


5600/6470/200/4/1250/M/DIN/(F)
Trennwandabdichtung, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

19

Designation

seal plate, right side

M11601300020042N-N

Printed:

09.08.2016

Weight [kg]:

490,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11601900020093N-S

2,796

2,796

M11601900020094N-S

3,450

3,450

M11601900020095N-S

3,251

3,251

M11601900020096N-S

3,450

3,450

M11601900020097N-S

3,251

3,251

M11601900020106N-S

1,332

5,328

35X395X491/R/DIN/(F)
Dichtblech, rechts
20

seal box
170X289X400/2X13/100/L/DIN/(F)
Dichtungskasten

21

seal box
140X289X397/2X13/100/L/DIN/(F)
Dichtungskasten

22

seal box
170X289X400/2X13/100/R/DIN/(F)
Dichtungskasten

23

seal box
140X289X397/3X13/100/R/DIN/(F)
Dichtungskasten

24

sliding plate
3X112X151/300/DIN/(F)
Schiebeblech

25

16

hexagon screw

NTSR.02.2010

ISO 4017

8.8 GAL ZN

2,816

45,056

NTSB.04.2001

DIN 25201

GAL ZNC

0,336

5,376

NTSR.02.1217

ISO 4017

8.8 GAL ZN

4,838

570,884

M20X50
Sechskantschraube
26

16

lock washer
21.4/39/3.4
Sicherungsscheibe

27

118

hexagon screw
M12X35
Sechskantschraube

Local

Parts list

Designation:

Page 4 of 4

compartment wall sealing, assy


5600/6470/200/4/1250/M/DIN/(F)
Trennwandabdichtung, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

28

Designation

236

washer

M11601300020042N-N

Printed:

09.08.2016

Weight [kg]:

490,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTSB.05.1301

ISO 7093-1

GAL ZN

5,192

1.225,312

NTMT.01.1202

ISO 4032

8 GAL ZN

2,006

236,708

NTSR.02.1015

ISO 4017

8.8 GAL ZN

0,168

1,344

NTSB.01.1004

ISO 7089

GAL ZN

0,032

0,256

NTMT.01.1001

ISO 4032

8 GAL ZN

0,096

0,768

12/200 HV
Scheibe
29

118

hexagon nut
M12/SW18
Sechskantmutter

30

hexagon screw
M10X20
Sechskantschraube

31

washer
10/200 HV
Scheibe

32

hexagon nut
M10/SW16
Sechskantmutter

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

11

5
36500

CL FAN 11

30565

10

27500

CL FAN 10

25475

18500

CL FAN 7

13690

10

8500

CL FAN 5

7395

-1000

11

5827

CL FAN 4

-1865

12

3905

13

14

IKN

15

CL FAN 3

16

11500
Fan 5

Fan 3

CL Fan

Fan 11

9750

CL FAN 11

9600

0
0.00 evel
l
ler
o
o
C

Fan 7

Fan 4

CL Fan

7250

5000

00
0.0 level
ler
Coo

Fan 10

0
0.00 evel
l
ler
o
o
C

1000x1400
800x1000

13

800x1400

800x1400

630x400

800x1200

630x560

1275

FLOW DIRECTION
CL COOLER

CL FAN 1

IKN

630x400

-1275
Fan 1
G

15

800x1400

800x1200

800x1400

630x560

0
0.00 evel
ler l
o
o
C

14

0
0.00 evel
ler l
o
o
C

3D

CL Fan
E

(1 : 100)
-7000

-8500

CL FAN 6

Fan 2

Fan 9
Fan 6

CL FAN 8

-10750

Fan 8

-12500

OW

22550

DI

3
8

CL FAN 9

18500

15670

(1 : 20)

CL FAN 8

10755

8500

0
IKN

CL FAN 6

A-A

-1000

-2365

CL FAN 2

-5463

FL

RE
CT
IO
N
C

15
14
M11602150020011N-N
B

12

B-B
B

For welded joints and installation material refer to drawing


A05950160290M1000D

(1 : 20)
A

IKN\\mue

First issue
Description

Rev
Scale

General Standards

Material

ISO 2768-1+2 mK
EN ISO 13920 AE

1:100
All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Date

9051 kg

Weight

general layout air ducts, assy


5600/8/11/LOC

Do not scale this drawing!

15 mm Holes to be drilled on site


Final position instructed by
IKN supervisor on site

16.02.2016

Approved

bersicht Luftleitungen, Zsb.

Drawing and symbols according to ISO


Drawn

02.02.2016

dki

Based on

Checked

16.02.2016

ml

Replacement for

Approved

16.02.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950160200M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 2

general layout air ducts, assy


5600/8/11/LOC
bersicht Luftleitungen, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

air duct 1, assy

A05950160200M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

A05950160210M1000D

1.260,000

1.260,000

A05950160212M1000D

887,000

887,000

A05950160214M1000D

967,000

967,000

A05950160216M1000D

284,000

284,000

A05950160218M1000D

782,000

782,000

A05950160220M1000D

557,000

557,000

A05950160222M1000D

357,000

357,000

A05950160224M1000D

849,000

849,000

A05950160226M1000D

563,000

563,000

5600/868X368/800X400/3/DIN
Luftkanal 1, Zsb.
2

air duct 2, assy


5600/868X368/630X560/5/DIN
Luftkanal 2, Zsb.

air duct 3, assy


5600/868X368/630X560/5/DIN
Luftkanal 3, Zsb.

air duct 4, assy


5600/836X634/1000X800/6/DIN
Luftkanal 4, Zsb.

air duct 5, assy


5600/899X900/1200X800/9/DIN
Luftkanal 5, Zsb.

air duct 6, assy


5600/899X900/1200X800/9/DIN
Luftkanal 6, Zsb.

air duct 7, assy


5600/1208X876/1400X800/12/DIN
Luftkanal 7, Zsb.

air duct 8, assy


5600/1208X876/1400X800/12/DIN
Luftkanal 8, Zsb.

air duct 9, assy


5600/1208X876/1400X800/12/DIN
Luftkanal 9, Zsb.

9.051,00

Local

Parts list

Designation:

Page 2 of 2

general layout air ducts, assy


5600/8/11/LOC
bersicht Luftleitungen, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

A05950160200M1000D

Designation

air duct 10, assy

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

A05950160228M1000D

357,000

357,000

A05950160230M1000D

739,000

739,000

A05950160290M1000D

123,000

123,000

M11602120020001N-N

284,000

568,000

M11602150020011N-N

1.040,000

2.080,000

M11602800020002N-N

4,872

19,488

5600/1208X876/1400X800/12/DIN
Luftkanal 10, Zsb.
11

air duct 11, assy


5600/1208X876/1400X1000/14/DIN
Luftkanal 11, Zsb.

12

installation material
M10/M12/M16
Montagematerial

13

Air duct
G/960X630/820/50/FF/30X13/400/560/SK-F/D
Luftkanal

14

air distributor KIDS, assy


V/8/1/DIN/(F)
Luftverteiler - KIDS, Zsb.

15

set - screw fittings

9.051,00

8/1/1500
Verschraubungssatz

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

FLOW DIRECTION
M

B-B

(1 : 25)
(761)*

3713
20

(560)

12

45

3003

800

(1 : 25)

(400)

A-A

(630)

400

*
65)

(960)

(16

(630)

600

(400)

25

(560)

(1190)

12
(868)

(368)

11

0.000

Cooler level

0.000

Cooler level

Cooler level

CL COOLER/IKN

-367

-967

(-2863)

CL COOLER/IKN

(-4653)

-5463

CL FAN 1

-5970

(433)

Cooler level

)*
1
11
(1

230

50
IKN 0

0.000

230

0.000

150

)*
6
26
(1

Final position
instructed by IKN
supervisor on site

Final position
instructed by IKN
supervisor on site

(-433)

10

15

Final position
instructed by IKN
supervisor on site

11

Final position
instructed by IKN
supervisor on site

IKN

Fan 1

15

3765

2172

10

FLOW DIRECTION

3D

(1 : 25)

45
E

(630)

1275

A-A
(1 : 25)
*

(761)*

2550

CL COOLER

(368)

CL COOLER/IKN

(800)

(1
03
9)

90

812
630

13
A

0
0.00 evel
ler l
o
o
C

FL

962

(630)

*
9)
03
(1

-1275

1167

Fan 1

OW

a3

DI

RE
CT
IO

14

( )* Length adapted on site


All seams welded airtight

For welded joints and installation material refer to drawing


A05950160290M1000D

10

IKN\\mue

First issue
Description

Rev
Scale

General Standards

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:25

Final position
instructed by IKN
supervisor on site

11.02.2016

Approved

Date

1260 kg

Weight

air duct 1, assy


5600/868x368/800x400/3/DIN

Luftkanal 1, Zsb.

Drawing and symbols according to ISO


Drawn

02.02.2016

dki

Based on

Checked

10.02.2016

ml

Replacement for

Approved

11.02.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950160210M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 2

air duct 1, assy


5600/868X368/800X400/3/DIN
Luftkanal 1, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950160210M1000D

Designation

Air duct

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11602110020135N-W

126,000

126,000

M11602120010293N-W

159,400

318,800

M11602120020152N-W

81,500

81,500

M11602130010156N-W

82,892

165,784

M11602130010420N-W

28,500

28,500

M11602130020043N-W

60,400

60,400

M11602130020044N-W

35,900

35,900

M11602140020016N-W

177,400

354,800

M11602140020013N-W

145,000

145,000

D/868X367/400X800/1750/50/FL/DIN
Luftkanal
2

air duct
G/630X400/1200/50/FL/20X13/DIN
Luftkanal

Air duct
G/800X400/1000/50/FL/22X13/MS/DIN
Luftkanal

air duct
B/630X400/R630/45/50/FF/20X13/DIN
Luftkanal

air duct
B/400X800/R400/25/50/FF/22X13/DIN
Luftkanal

Air duct
B/868X368/R868/45/50/FF/24X15/DIN/(NST)
Luftkanal

Air duct
B/868X368/R868/20/50/FF/24X15/DIN/(NST)
Luftkanal

Air duct
Y/630X960/630X560/630X400/600/50/FFF/DIN
Luftkanal

Air duct
Y/800X400/630X400/1118/50/FFF/SK/DIN
Luftkanal

1.260,00

Local

Parts list

Designation:

Page 2 of 2

air duct 1, assy


5600/868X368/800X400/3/DIN
Luftkanal 1, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

support - air duct

A05950160210M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11602300010063N-W

150,156

300,312

M11602300020007N-W

117,800

235,600

M11602320020017N-W

11,576

23,152

M11602900020054N-S

16,952

33,904

M11602900020052N-S

15,040

30,080

M11602650010001N-P

67,800

203,400

U160/3750/1X18/DIN
Sttze - Luftkanal
11

support - air duct


IPE160/3250/2X18/200/210/DIN
Sttze - Luftkanal

12

console - air duct


250X160X260/2X13/210/DIN
Konsole - Luftkanal

13

sealing plate
6X1077X812/630X960/DIN
Dichtblech

14

sealing plate
6X1052X812/630X960/DIN
Dichtblech

15

brace

1.260,00

L50X5/6000/DIN
Strebe

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

A-A
(1 : 20)

CL COOLER

45

(368)
Fan 2

(7
93
)*

(560)

(1 : 20)

(630)

B-B

3003

(8
68
)

2185

11

9
9

Final position
instructed by IKN
supervisor on site

120

Final position
instructed by IKN
supervisor on site

Final position
instructed by IKN
supervisor on site

10

3265

10

Final position
instructed by IKN
supervisor on site

(9
41
)*

45

50
IKN

Cooler level

230

0.000

0.000

0.000

Cooler level

Cooler level

-8500

CL FAN 2

-8023

-7600

IKN

-3700

-1275

FL

OW

3D
(1 : 25)

DI

RE
CT
IO
N

-8500

IKN

-1275

IKN

3
E

(630)

(758)*

FLOW DIRECTION

(1419)*

1508

2000
D

45

(368)

0
0.00 evel
l
ler
o
o
C

Fan 2

-2365

CL FAN 2

CL COOLER

45

( )* Length adapted on site


B

All seams welded airtight


For welded joints and installation material refer to drawing
A05950160290M1000D
A

First issue
Description

Rev
Scale

General Standards

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:20
Do not scale this drawing!
All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

IKN\\mue

11.02.2016

Approved

Date

887 kg

Weight

air duct 2, assy


5600/868x368/630x560/5/DIN

Luftkanal 2, Zsb.

Drawing and symbols according to ISO


Drawn

02.02.2016

dki

Based on

Checked

10.02.2016

ml

Replacement for

Approved

11.02.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950160212M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 2

air duct 2, assy


5600/868X368/630X560/5/DIN
Luftkanal 2, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950160212M1000D

Designation

Air duct

Printed:

09.08.2016

Weight [kg]:

887,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11602110020079N-W

141,000

141,000

M11602120010009N-W

108,531

108,531

M11602120020150N-W

67,000

67,000

M11602120010278N-W

106,874

106,874

M11602120020059N-W

79,700

79,700

M11602130010077N-W

97,520

195,040

M11602130020043N-W

60,400

60,400

M11602300010008N-W

131,304

262,608

M11602300020033N-W

61,000

122,000

D/868X368/560X630/2000/50/FF/DIN
Luftkanal
2

air duct
G/630X560/1500/50/FL/22X13/DIN
Luftkanal

Air duct
G/630X560/750/50/FL/22X13/MS/DIN
Luftkanal

air duct
G/630X560/1500/50/FF/22X13/DIN
Luftkanal

Air duct
G/868X368/1000/50/FL/24X15/DIN/(NST)
Luftkanal

air duct
B/630X560/R630/45/50/FF/22X13/DIN
Luftkanal

Air duct
B/868X368/R868/45/50/FF/24X15/DIN/(NST)
Luftkanal

support - air duct


U160/3250/1X18/DIN
Sttze - Luftkanal

support - air duct


IPE120/2250/2X18/200/170/DIN
Sttze - Luftkanal

Local

Parts list

Designation:

Page 2 of 2

air duct 2, assy


5600/868X368/630X560/5/DIN
Luftkanal 2, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

Console - air duct

A05950160212M1000D

Printed:

09.08.2016

Weight [kg]:

887,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11602320010117N-W

8,232

16,464

M11602650010001N-P

45,200

90,400

220X160X160/2X13/170/DIN
Konsole - Luftkanal
11

brace
L50X5/6000/DIN
Strebe

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

B-B
8

(1 : 20)

C-C

(1 : 20)

465

45

(630)

630

630

A-A
3003

(7
93
)*

560

560

CL COOLER

(560)

(1 : 20)

370
Fan 3

10

13

10

12

Final position
instructed by IKN
supervisor on site

2185

8)
6
(8

14

Final position
instructed by IKN
supervisor on site

13
J

Final position
instructed by IKN
supervisor on site

Final position
instructed by IKN
supervisor on site

Final position
instructed by IKN
supervisor on site

11

11
120

14

Final position
instructed by IKN
supervisor on site

(9
41
)*

45

Cooler level

Cooler level

Cooler level

9750

0.000

CL FAN 3

9273

(8860)

(5200)

(3350)

5000

50
IKN

1275

Cooler level

IKN

0.000

0.000

230

0.000

3D
(1 : 25)

C
E

(653)*

508

1008

2008

2000

45

Fan 3

CL FAN 3

45

-1865

(258)*

CL COOLER

(368)

FLOW DIRECTION

-1000
-967

0
0.00 evel
l
ler
Coo

FL

2
0

OW

DI

RE
CT
IO
N

9750

1275

IKN

( )* Length adapted on site


All seams welded airtight

For welded joints and installation material refer to drawing


A05950160290M1000D
A

First issue
Description

Rev
Scale

General Standards

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:20
Do not scale this drawing!
All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

IKN\\mue

11.02.2016

Approved

Date

967 kg

Weight

air duct 3, assy


5600/868x368/630x560/5/DIN

Luftkanal 3, Zsb.

Drawing and symbols according to ISO


Drawn

03.02.2016

dki

Based on

Checked

10.02.2016

ml

Replacement for

Approved

11.02.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950160214M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 2

air duct 3, assy


5600/868X368/630X560/5/DIN
Luftkanal 3, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950160214M1000D

Designation

Air duct

Printed:

09.08.2016

Weight [kg]:

967,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11602110020079N-W

141,000

141,000

M11602120010011N-W

45,260

45,260

M11602120020059N-W

79,700

79,700

M11602120010087N-W

47,369

47,369

M11602120010088N-W

75,238

75,238

M11602120010149N-W

63,025

63,025

M11602120010219N-W

138,509

138,509

M11602130020043N-W

60,400

60,400

M11602130010077N-W

97,520

195,040

D/868X368/560X630/2000/50/FF/DIN
Luftkanal
2

air duct
G/630X560/500/50/FL/DIN
Luftkanal

Air duct
G/868X368/1000/50/FL/24X15/DIN/(NST)
Luftkanal

air duct
G/630X560/500/50/FF/22X13/MS/DIN
Luftkanal

air duct
G/630X560/1000/50/FF/22X13/DIN
Luftkanal

air duct
G/630X560/750/50/FL/22X13/DIN
Luftkanal

air duct
G/630X560/2000/50/FF/22X13/DIN
Luftkanal

Air duct
B/868X368/R868/45/50/FF/24X15/DIN/(NST)
Luftkanal

air duct
B/630X560/R630/45/50/FF/22X13/DIN
Luftkanal

Local

Parts list

Designation:

Page 2 of 2

air duct 3, assy


5600/868X368/630X560/5/DIN
Luftkanal 3, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

support - air duct

A05950160214M1000D

Printed:

09.08.2016

Weight [kg]:

967,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11602300010008N-W

131,304

262,608

M11602300020033N-W

61,000

122,000

M11602320010117N-W

8,232

16,464

M11602320020001N-W

31,300

31,300

M11602650010001N-P

22,600

22,600

U160/3250/1X18/DIN
Sttze - Luftkanal
11

support - air duct


IPE120/2250/2X18/200/170/DIN
Sttze - Luftkanal

12

Console - air duct


220X160X160/2X13/170/DIN
Konsole - Luftkanal

13

console - air duct


2030X850/4X18/200/DIN
Konsole - Luftkanal

14

brace
L50X5/6000/DIN
Strebe

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

CL COOLER

Fan 4

(1000)

(835)

850
671

0.000
50
IKN 0

Cooler level

7250

CL FAN 4

5917

(5750)

IKN

3440

3
Final position
instructed by IKN
supervisor on site

IKN

3D
(1 : 25)

(477)*

FLOW DIRECTION

2000

(800)

3905

CL COOLER

CL FAN 4

(634)

Fan 4

0
0.00 level
ler
Coo

FL

OW

DI

RE
CT
IO
N
( )* Length adapted on site

All seams welded airtight


For welded joints and installation material refer to drawing
A05950160290M1000D
A

First issue
Description

Rev
Scale

General Standards

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:20
Do not scale this drawing!
All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

IKN\\mue

11.02.2016

Approved

Date

284 kg

Weight

air duct 4, assy


5600/836x634/1000x800/6/DIN

Luftkanal 4, Zsb.

Drawing and symbols according to ISO


Drawn

03.02.2016

dki

Based on

Checked

09.02.2016

ml

Replacement for

Approved

11.02.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950160216M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 1

air duct 4, assy


5600/836X634/1000X800/6/DIN
Luftkanal 4, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950160216M1000D

Designation

Air duct

Printed:

09.08.2016

Weight [kg]:

284,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11602110020077N-W

190,000

190,000

M11602120010031N-W

72,708

72,708

M11602300010014N-W

25,600

51,200

D/835X634/1000X800/2000/50/FF/Z/DIN
Luftkanal
2

air duct
G/1000X800/500/50/FL/MS/DIN
Luftkanal

Support - air duct


U120/750/1X18/DIN
Sttze - Luftkanal

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

CL COOLER

Fan 5

1200

(899)

950
702

50
IKN 0

3D

0.000

(1 : 25)

9750

CL FAN 5

8345

(7650)

(5888)

(5231)

3440

IKN

Cooler level

5
Final position
instructed by IKN
supervisor on site

2
IKN

(916)*

5827

CL COOLER

(1
54
7)

CL FAN 5

1750

(900)

FLOW DIRECTION

(800)

45

Fan 5

7395

FL
45

OW

DI

RE
CT
IO

0
0.00 evel
l
ler
Coo

( )* Length adapted on site


All seams welded airtight

For welded joints and installation material refer to drawing


A05950160290M1000D
A

First issue
Description

Rev
Scale

General Standards

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:20
Do not scale this drawing!
All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

IKN\\mue

10.02.2016

Approved

Date

782 kg

Weight

air duct 5, assy


5600/899x900/1200x800/9/DIN

Luftkanal 5, Zsb.

Drawing and symbols according to ISO


Drawn

03.02.2016

dki

Based on

Checked

09.02.2016

ml

Replacement for

Approved

10.02.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950160218M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 1

air duct 5, assy


5600/899X900/1200X800/9/DIN
Luftkanal 5, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950160218M1000D

Designation

Air duct

Printed:

09.08.2016

Weight [kg]:

782,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11602110020076N-W

198,000

198,000

M11602120010354N-W

137,000

137,000

M11602120010522N-W

217,000

217,000

M11602130010009N-W

212,000

424,000

M11602300010014N-W

51,200

204,800

D/900X899/800X1200/1750/50/FF/Z/DIN
Luftkanal
2

Air duct
G/1200X800/1000/50/FL/MS/DIN
Luftkanal

Air duct
G/1200X800/1750/50/FL/36X13/DIN
Luftkanal

Air duct
B/800X1200/R800/45/50/FF/36X13/DIN
Luftkanal

Support - air duct


U120/750/1X18/DIN
Sttze - Luftkanal

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

CL COOLER

3
J

(1200)

950

(899)

Fan 6
H

702

0.000

Final position
instructed by IKN
supervisor on site

50
IKN

IKN

-3440

(-5000)

(-6800)

CL FAN 6

-7595

-9000

Cooler level

FL
OW

3D
(1 : 25)

DI
RE
CT
IO
N

IKN

FLOW DIRECTION

Fan 6

(397)*

2008

(800)

1750

(900)

10755

CL FAN 6

CL COOLER

0
0.00 evel
ler l
o
o
C

( )* Length adapted on site


B

All seams welded airtight


For welded joints and installation material refer to drawing
A05950160290M1000D
A

First issue
Description

Rev
Scale

General Standards

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:20
Do not scale this drawing!
All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

IKN\\mue

10.02.2016

Approved

Date

557 kg

Weight

air duct 6, assy


5600/899x900/1200x800/9/DIN

Luftkanal 6, Zsb.

Drawing and symbols according to ISO


Drawn

03.02.2016

dki

Based on

Checked

09.02.2016

ml

Replacement for

Approved

10.02.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950160220M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 1

air duct 6, assy


5600/899X900/1200X800/9/DIN
Luftkanal 6, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950160220M1000D

Designation

Air duct

Printed:

09.08.2016

Weight [kg]:

557,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11602110020076N-W

198,000

198,000

M11602120010023N-W

238,000

238,000

M11602120010032N-W

82,300

82,300

M11602300010014N-W

51,200

204,800

D/900X899/800X1200/1750/50/FF/Z/DIN
Luftkanal
2

Air duct
G/1200X800/2000/50/FF/36X13/DIN
Luftkanal

Air duct
G/1200X800/500/50/FL/36X13/MS/DIN
Luftkanal

Support - air duct


U120/750/1X18/DIN
Sttze - Luftkanal

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

CL COOLER

Fan 7

(1400)

(1208)

1050
864

3D
(1 : 25)

0.000

50
IKN 0

7250

CL FAN 7

5848

(5550)

3440

IKN

Cooler level

3
Final position
instructed by IKN
supervisor on site

IKN

(400)*

FLOW DIRECTION

2008

Fan 7

13690

CL COOLER

CL FAN 7

(876)

(800)

FL

OW

DI
RE
CT
IO

0
0.00 evel
ler l
o
o
C

( )* Length adapted on site


All seams welded airtight

For welded joints and installation material refer to drawing


A05950160290M1000D
A

First issue
Description

Rev
Scale

General Standards

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:20
Do not scale this drawing!
All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

IKN\\mue

10.02.2016

Approved

Date

357 kg

Weight

air duct 7, assy


5600/1208x876/1400x800/12/DIN

Luftkanal 7, Zsb.

Drawing and symbols according to ISO


Drawn

03.02.2016

dki

Based on

Checked

09.02.2016

ml

Replacement for

Approved

10.02.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950160222M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 1

air duct 7, assy


5600/1208X876/1400X800/12/DIN
Luftkanal 7, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950160222M1000D

Designation

Air duct

Printed:

09.08.2016

Weight [kg]:

357,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11602110020075N-W

255,000

255,000

M11602120020056N-W

89,500

89,500

M11602300010014N-W

25,600

51,200

D/1208X876/1400X800/2000/50/FF/Z/DIN
Luftkanal
2

Air duct
G/1400X800/500/50/FL/38X13/MS/DIN
Luftkanal

Support - air duct


U120/750/1X18/DIN
Sttze - Luftkanal

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

CL COOLER

(884)*

(1208)

(1400)

Fan 8

1050
864

0.000
50
IKN

Cooler level

CL FAN 8

0
IKN

-3440

(-6550)

(-9050)

-9348

-10750

4
Final position
instructed by IKN
supervisor on site

3D
(1 : 25)

FL
IKN

OW

DI
R

EC
T IO

15670

0
0.00 evel
ler l
o
o
C

CL FAN 8

CL COOLER

Fan 8

(884)*

1508

(800)

1508

(876)

FLOW DIRECTION

2008

( )* Length adapted on site


B

All seams welded airtight


For welded joints and installation material refer to drawing
A05950160290M1000D
A

First issue
Description

Rev
Scale

General Standards

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:20
Do not scale this drawing!
All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

IKN\\mue

10.02.2016

Approved

Date

849 kg

Weight

air duct 8, assy


5600/1208x876/1400x800/12/DIN

Luftkanal 8, Zsb.

Drawing and symbols according to ISO


Drawn

03.02.2016

dki

Based on

Checked

09.02.2016

ml

Replacement for

Approved

10.02.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950160224M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 1

air duct 8, assy


5600/1208X876/1400X800/12/DIN
Luftkanal 8, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950160224M1000D

Designation

Air duct

Printed:

09.08.2016

Weight [kg]:

849,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11602110020075N-W

255,000

255,000

M11602120010271N-W

150,000

150,000

M11602120010280N-W

402,000

804,000

M11602300010010N-W

32,262

64,524

M11602300010014N-W

25,600

51,200

D/1208X876/1400X800/2000/50/FF/Z/DIN
Luftkanal
2

Air duct
G/1400X800/1000/50/FL/MS/DIN
Luftkanal

Air duct
G/1400X800/1500/50/FF/38X13/DIN
Luftkanal

support - air duct


U120/1000/1X18/DIN
Sttze - Luftkanal

Support - air duct


U120/750/1X18/DIN
Sttze - Luftkanal

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

CL COOLER

(892)*
J

(1400)

Fan 9

(1208)

1050
864

0.000
50
IKN

IKN

-3440

(-4900)

(-6800)

-7098

CL FAN 9

-8500

Cooler level

3D
G

(1 : 25)

Final position
instructed by IKN
supervisor on site

FL

OW

DI
RE

CT
IO

IKN

CL COOLER

758

(892)*

(800)

2008

Fan 9

22550

(876)

FLOW DIRECTION

00
0.0 level
ler
Coo

( )* Length adapted on site


All seams welded airtight

For welded joints and installation material refer to drawing


A05950160290M1000D
A

First issue
Description

Rev
Scale

General Standards

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:20
Do not scale this drawing!
All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

IKN\\mue

10.02.2016

Approved

Date

563 kg

Weight

air duct 9, assy


5600/1208x876/1400x800/12/DIN

Luftkanal 9, Zsb.

Drawing and symbols according to ISO


Drawn

03.02.2016

dki

Based on

Checked

09.02.2016

ml

Replacement for

Approved

10.02.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950160226M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 1

air duct 9, assy


5600/1208X876/1400X800/12/DIN
Luftkanal 9, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950160226M1000D

Designation

Air duct

Printed:

09.08.2016

Weight [kg]:

563,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11602110020075N-W

255,000

255,000

M11602120010271N-W

150,000

150,000

M11602120010540N-W

114,000

114,000

M11602300010010N-W

32,262

64,524

M11602300010014N-W

25,600

51,200

D/1208X876/1400X800/2000/50/FF/Z/DIN
Luftkanal
2

Air duct
G/1400X800/1000/50/FL/MS/DIN
Luftkanal

Air duct
G/1400X800/750/50/FF/38X13/DIN
Luftkanal

support - air duct


U120/1000/1X18/DIN
Sttze - Luftkanal

Support - air duct


U120/750/1X18/DIN
Sttze - Luftkanal

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

CL COOLER

(400)*

(1400)

(1208)

1050

Fan 10

864

3D
(1 : 25)

0.000
50
IKN 0

Cooler level

7250

CL FAN 10

5848

IKN

3440

(5550)

Final position
instructed by IKN
supervisor on site

IKN

0
F

(400)*

(800)

CL FAN 10

2008

(876)

FLOW DIRECTION

FL
OW

DI

RE
CT
IO
N

Fan 10

25475

0
0.00 evel
ler l
o
o
C

CL COOLER

( )* Length adapted on site


B

All seams welded airtight


For welded joints and installation material refer to drawing
A05950160290M1000D
A

First issue
Description

Rev
Scale

General Standards

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:20
Do not scale this drawing!
All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

IKN\\mue

10.02.2016

Approved

Date

357 kg

Weight

air duct 10, assy


5600/1208x876/1400x800/12/DIN

Luftkanal 10, Zsb.

Drawing and symbols according to ISO


Drawn

03.02.2016

dki

Based on

Checked

09.02.2016

ml

Replacement for

Approved

10.02.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950160228M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 1

air duct 10, assy


5600/1208X876/1400X800/12/DIN
Luftkanal 10, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950160228M1000D

Designation

Air duct

Printed:

09.08.2016

Weight [kg]:

357,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11602110020075N-W

255,000

255,000

M11602120020056N-W

89,500

89,500

M11602300010014N-W

25,600

51,200

D/1208X876/1400X800/2000/50/FF/Z/DIN
Luftkanal
2

Air duct
G/1400X800/500/50/FL/38X13/MS/DIN
Luftkanal

Support - air duct


U120/750/1X18/DIN
Sttze - Luftkanal

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

CL COOLER

Fan 11

(1400)

3D

(1208)

1050
864

(1 : 25)

0.000
H

9600

CL FAN 11

8198

(7900)

IKN

3440

Cooler level

50
IKN 0

(5400)

5
Final position
instructed by IKN
supervisor on site

IKN

(876)

Fan 11

30565

CL COOLER

CL FAN 11

2008

(1000)

2008

FLOW DIRECTION

(742)*

FL
OW

DI
RE

CT
IO
N
C

0
0.00 level
ler
Coo

( )* Length adapted on site


All seams welded airtight

For welded joints and installation material refer to drawing


A05950160290M1000D
A

First issue
Description

Rev
Scale

General Standards

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:20
Do not scale this drawing!
All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

IKN\\mue

10.02.2016

Approved

Date

739 kg

Weight

air duct 11, assy


5600/1208x876/1400x1000/14/DIN

Luftkanal 11, Zsb.

Drawing and symbols according to ISO


Drawn

03.02.2016

dki

Based on

Checked

09.02.2016

ml

Replacement for

Approved

10.02.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950160230M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 1

air duct 11, assy


5600/1208X876/1400X1000/14/DIN
Luftkanal 11, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950160230M1000D

Designation

Air duct

Printed:

09.08.2016

Weight [kg]:

739,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11602110020074N-W

267,000

267,000

M11602120010399N-W

284,000

284,000

M11602120010537N-W

163,000

163,000

M11602300010010N-W

32,262

64,524

M11602300010014N-W

25,600

51,200

D/1208X876/1400X1000/2000/50/FF/Z/DIN
Luftkanal
2

Air duct
G/1400X1000/2000/50/FF/42X13/DIN
Luftkanal

Air duct
G/1400X1000/1000/50/FL/MS/DIN
Luftkanal

support - air duct


U120/1000/1X18/DIN
Sttze - Luftkanal

Support - air duct


U120/750/1X18/DIN
Sttze - Luftkanal

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

12

11

10

630

(539)

2908

Flap in position: Closed

3447.3
H

335

B
B

ISO 7089
ISO 7089
ISO 7042

1116

(1 : 10)

630

(710)

16

38

(63)
105

520

(716)

21

625

532

7x359.4 (=2515.8)

105

300

(544)

172

359.4

300

(342)*

215

8
ISO 4017 - M16 x 45 - 8.8 galZn
7
DIN 25201 - 17/30.7 - St galZnC

560

(288)

590

15

A-A
400

ISO 4017

16
- M12 x 35 - 8.8 galZn
17
- 12 - St 200HV galZn
17
- 12 - St 200HV galZn
18
- M12 - 8 galZn

960

4
4x300x2945/8

6
730

(1 : 5)

B-B

13
ISO 4017 - M20 x 60 - 8.8 galZn
14
DIN 25201 - 21.4/39 - St galZnC
15
10/ 21/ 60/DIN

335

(1 : 10)

B
Closed

(65)

400

(1 : 10)

Flap in position: Closed


Half open

Closed

32

960

Flap Position

11
ISO 7089 - 10 - St 200HV galZn
12
ISO 7042 - M10 - 8 galZn

560

(65)

Open

3D

Flap in position: Full open

(1 : 20)
D

105

C-C
(1 : 5)

adjusting flap

15

(559)

Closed

146

Flap open - position


( )* Adapted on site
Open

(65)

610

VSTI R 1/4-ED
Pressure measurement
Full open

B
A

(34)

(630)

335

630

790

667

Friction coefficient total


= 0,14 (slightly lubricated)
Diameter

2908

10

15

General Standards

17

18

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 221
EN ISO 9692-1
EN ISO 5817 C

1:10
Do not scale this drawing!
All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

B
B

IKN\\ml

09.02.2016

IKN\\mue

28.08.2015

Approved

Date

520 kg

Weight

air distributor KIDS, assy


V/8/1/DIN/(F)

Drawing and symbols according to ISO

Luftverteiler - KIDS, Zsb.

Drawn

10.08.2015

vi

Based on

Checked

27.08.2015

gl

Replacement for

Approved

23.12.2015

mue

87

M16

215

Ident No

430

Drawing No

16

Description

M12

M20
11

Required torque Ma (Nm)

14

Pos. 2+3 revised; Pos. 4 changed; Pos. 9+10 deleted; Pos. 16-18 changed; Pos. 19-21
deleted
First issue
Scale

12

13

Rev

335

Position
For transport all parts to be packed as a unit
Assembled and functionally tested in the workshop
Item to be clearly marked with the drawing number

Revision

Format

M11602150020011N-N
2

Replaced by

Page

A1 1
3

Status

Pages

Parts list

Designation:

Page 1 of 2

air distributor KIDS, assy


V/8/1/DIN/(F)
Luftverteiler - KIDS, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

M11602150020011N-N

Designation

air distributor

Printed:

09.08.2016

Weight [kg]:

520,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11602150020009N-W

359,000

359,000

M11602900020007N-W

59,800

119,600

M11602900020008N-W

58,200

116,400

M11602900020056N-S

4,234

8,468

M11602700020028N-S

1,152

2,304

M11602410020011N-N

10,414

20,828

V/8/1/DIN/(F)
Luftverteiler
2

console - air duct


L95X80X8/2860/17XM16/8XM20/DIN/(F)
Konsole - Luftkanal

console - air duct


L95X80X8/2860/17X18/8XM20/DIN/(F)
Konsole - Luftkanal

seal
4X300X2945/8
Dichtung

Flap
1X240X315/2X11\\DIN
Klappe

flap adjustment, assy


V/8/M16/125/F/DIN
Klappenverstellung, Zsb.

34

lock washer

NTSB.04.3001

DIN 25201

GAL ZNC

0,442

15,028

NTSR.02.1633

ISO 4017

8.8 GAL ZN

3,298

112,132

NTSB.01.1004

ISO 7089

GAL ZN

0,016

0,064

17/30.7/3.4
Sicherungsscheibe
8

34

hexagon screw
M16X45
Sechskantschraube

11

washer
10/200 HV
Scheibe

Local

Parts list

Designation:

Page 2 of 2

air distributor KIDS, assy


V/8/1/DIN/(F)
Luftverteiler - KIDS, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

12

Designation

prevailing torque type hexagon nut

M11602150020011N-N

Printed:

09.08.2016

Weight [kg]:

520,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTMT.15.1000

ISO 7042

8 GAL ZN

0,048

0,192

NTSR.02.2011

ISO 4017

8.8 GAL ZN

6,272

200,704

NTSB.04.2001

DIN 25201

GAL ZNC

0,672

21,504

6,144

196,608

M10/SW16
Sechskantmutter mit Klemmteil
13

32

hexagon screw
M20X60
Sechskantschraube

14

32

lock washer
21.4/39/3.4
Sicherungsscheibe

15

32

washer

M11602560010061N-S

10/21/60/DIN
Scheibe
16

144

hexagon screw

NTSR.02.1217

ISO 4017

8.8 GAL ZN

5,904

850,176

NTSB.01.1201

ISO 7089

GAL ZN

1,728

497,664

NTMT.15.1201

ISO 7042

8 GAL ZN

2,160

311,040

M12X35
Sechskantschraube
17

288

washer
12/200 HV
Scheibe

18

144

prevailing torque type hexagon nut


M12/SW18
Sechskantmutter mit Klemmteil

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

12

11

10

FLOW DIRECTION

1
X
OTHERS

OTHERS

7000

IKN

Airtight

IKN

a3

38

5
ISO 4017 - M16 x 50 - 8.8 galZn
6
ISO 7089 - 16 - St 200HV galZn
7
ISO 4032 - M16 - 8 galZn
8
800 C/ 6/1000
9
silicone

27

Length adapted on site


Flush with the refractory

6.3
x
9.1
1
2

Airtight

a3

0.000
Cooler level
0

3D

-1120

CL KILN

CL COOLER

200

0
IKN

-493

(1 : 20)

X
(1 : 10)
)
60
3
=
(
5
4
x
45
8
22.5

22

First issue
Description

Rev
Scale

General Standards

ISO 2768-1+2 mK
EN ISO 13920 AE

1:10
Do not scale this drawing!

295

All rights out of this drawing


are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

335

Material

IKN\\mue

21.01.2016

Approved

Date

95,9 kg

Weight

Dust pipe, assy


219.1/1120/DIN

EN ISO 9692-1
EN ISO 5817 B
Drawing and symbols according to ISO
Drawn

19.01.2016

ml

Checked

19.01.2016

fl

Approved

21.01.2016

mue

Staubleitung, Zsb.
Revision

Based on
Replacement for

Format

Page

A1 1
Drawing No

A05950160700M1000D
12

11

10

Replaced by
Ident No

Status

Pages

Parts list

Designation:

Page 1 of 2

Dust pipe, assy


219.1/1120/DIN
Staubleitung, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950160700M1000D

Designation

angle flange

Printed:

09.08.2016

Weight [kg]:

95,90

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11607310010061N-W

4,480

4,480

M11607120010062N-W

25,188

25,188

M11607110020002N-W

62,000

62,000

M11607260010061N-S

2,625

2,625

F/219.1/L50/295/8X22/DIN
Winkelflansch
2

dust pipe
L/219.1X6.3/137/280/8X18/F/DIN
Staubleitung

Dust pipe
G/219.1X6.3/1800/280/8X18/F/SS-DIN
Staubleitung

cover plate
420X320X5/27/DIN
Abdeckblech

hexagon screw

NTSR.02.1607

ISO 4017

8.8 GAL ZN

0,824

6,592

NTSB.01.1601

ISO 7089

GAL ZN

0,088

0,704

NTMT.01.1603

ISO 4032

8 GAL ZN

0,264

2,112

0,400

0,400

M16X50
Sechskantschraube
6

washer
16/200 HV
Scheibe

hexagon nut
M16
Sechskantmutter

Sealing packing
800C/6

x 1000

Dichtpackung
9

cartridge silicone

Kartusche Silikon

MEMM.07.0000

Local

Parts list

Designation:

Page 2 of 2

Dust pipe, assy


219.1/1120/DIN
Staubleitung, Zsb.

Drawing-no.:
Pos.

Qty

Designation

Pos.

Menge Benennung

A05950160700M1000D

Printed:

09.08.2016

Weight [kg]:

95,90

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

14

13

12

11

10

C-C
(1 : 10)

(1 : 10)

Only for installation

47

39

17

25

(1 : 10)

25

Only for installation


air beam - movable

37

47

275

47
ISO 4762 - M20 x 90 - 8.8 galZn
39
ISO 7090 - 20 - St 200HV galZn

14

17

35
*

234

31

(1 : 5)
300

36
ISO 4017 - M20 x 80 - 8.8 galZn

38
ISO 4017 - M20 x 50 - 8.8 galZn
40
DIN 25201 - 21.4/39 - St galZnC

C
A-A

13

27

250

18

a5

17

16

21
21

24

37

17

24

37

47

39

17

21

39
21

24

37

24

37

20

Pendulum beam

47

39

36
ISO 4017 - M20 x 80 - 8.8 galZn
39
ISO 7090 - 20 - St 200HV galZn
41
ISO 4032 - M20 - 8 galZn

29

(1 : 50)

4269
4042

(100)

200

47

170

19
10

F-F

46
ISO 4032 - M16 - 8 galZn
45
ISO 7089 - 16 - St 200HV galZn
44
ISO 4017 - M16 x 80 - 8.8 galZn

(1 : 10)

17

39

48
A16/M

V-V

(1 : 5)

45
ISO 7089 - 16 - St 200HV galZn
46
ISO 4032 - M16 - 8 galZn
42
ISO 4017 - M16 x 50 - 8.8 galZn

-COOLER

19
M

410

15

535

16

21

39

21

24

37

17

24

37

47

39

44
ISO 4017 - M16 x 80 - 8.8 galZn
46
ISO 4032 - M16 - 8 galZn
46
ISO 4032 - M16 - 8 galZn

39
21

24

37

39

2843

D-D
(1 : 10)

48
(1 : 5)

0.0
COOLER LEVEL

23

45

36

FLOW DIRECTION

46

31218
(31344)

(29049)

(26754)

Compartment wall #7 26979

(1 : 10)
Only for installation

(25031)

(22821)

27

Compartment wall #6 23046

27

(21100)

(18899)
Compartment wall #5 19112

27

(17173)

(12673)

(11020)

27

(14995)
Compartment wall #4 15178

27

Compartment wall #3 11240

27

(9297)

IKN

Compartment wall #2 8289

(5120)
Compartment wall #1 5329

L-L
7

Only for installation

30

27

(1 : 50)

31

44

39

29

535

29

31

a6

11

11

a5
a5

1000

1500

765

765

41

29

Only for installation

0.0
COOLER LEVEL

ISO 7090

9
7

ISO 7090

182
200

ISO 4032

E-E
(1 : 5)

(1 : 10)

27

27

i.d. COOLER
HOUSING 3235

J
A

Airtight

46

a5

45

32
ISO 4017 - M24 x 110 - 10.9
33
DIN EN 14399-6 - 24 - St
33
DIN EN 14399-6 - 24 - St
34
ISO 4032 - M24 - 10

(160)

42

J-J

(1 : 5)
15

-3535

F-F

I-I

(1 : 20)

27

27
I

27

(1 : 10)

15

15

900
49

15

27

35
ISO 4017 - M20 x 100 - 8.8 galZn
40
DIN 25201 - 21.4/39 - St galZnC
40
DIN 25201 - 21.4/39 - St galZnC
41
ISO 4032 - M20 - 8 galZn

-2835

additional installation material


B

* Blasted to specification
* Remove preservatives

revised Pos. 1; Pos. 46 new


First issue

B
A

Description
Scale

19

410

3
I

18
15

14

13

12

11

18
10

16

15

38
ISO 4017 - M20 x 50 - 8.8 galZn
40
DIN 25201 - 21.4/39 - St galZnC
9

General Standards

Friction coefficient total


= 0,14 (slightly lubricated)

Do not scale this drawing!

Diameter

All rights out of this drawing


are reserved according to DIN ISO 16016.

M24-10.9

Required torque Ma (Nm)

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

1060

M20-10.9

620

M20

430

ml

Approved

Checked

Material

ISO 2768-1+2 mK
EN ISO 13920 AE

1:50

mue

21.08.2015

dn
Drawn

Date

16287 kg

Weight

fixed grate structure, assy


5600/5670/8/57/15 /2 /(F)

EN ISO 9692-1
EN ISO 5817 C

Feste Struktur, Zsb.

Drawing and symbols according to ISO


Drawn

26.01.2016

dn

Based on

Checked

29.01.2016

km

Replacement for

Approved

01.02.2016

mue

Revision

Ident No

Format

Page

A0 1
Drawing No

Status

Replaced by

A05950161100M1000D
8

Contact surfaces for bolded connections

Rev

16

26

26

2835

i.d. COOLER
HOUSING -3235

38
ISO 4017 - M20 x 50 - 8.8 galZn
40
DIN 25201 - 21.4/39 - St galZnC

3535

-COOLER/IKN

12
E

X
27

-3435

1300

ISO 4017

(1 : 10)

3435

30873
31218

29890

27923

25956

23990

22023

K-K

38
- M20 x 50 - 8.8 galZn
39
- 20 - St 200HV galZn
39
- 20 - St 200HV galZn
41
- M20 - 8 galZn

-COOLER/IKN

Compartment wall #7 26979

20056

18089

Compartment wall #6 23046

16122

14156

10

10

Compartment wall #5 19112

12189

10222

10

Compartment wall #4 15178

Compartment wall #3 11240

10

9239

7272

Compartment wall #2 8289

6288

Compartment wall #1 5329

4322

3253

1070

IKN

10

D
0

IKN

(1 : 50)

0.0
COOLER LEVEL

Only for installation

Only for installation

1000

28

31

2843

B-B

535

28

535

31

5670

31

Only for installation

Only for installation

45
ISO 7089 - 16 - St 200HV galZn
46
ISO 4032 - M16 - 8 galZn
42
ISO 4017 - M16 x 50 - 8.8 galZn

H-H

48
252

22
100x8/1x 18

39
ISO 7090 - 20 - St 200HV galZn
39
ISO 7090 - 20 - St 200HV galZn
38
ISO 4017 - M20 x 50 - 8.8 galZn

(1 : 10)

27

-1300

IKN

3253

11

46
ISO 4032 - M16 - 8 galZn
45
ISO 7089 - 16 - St 200HV galZn
43
ISO 4017 - M16 x 60 - 8.8 galZn

A
Pages

Parts list

Designation:

Page 1 of 6

fixed grate structure, assy


5600/5670/8/57/15/2/(F)
Feste Struktur, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950161100M1000D

Designation

Support - inlet, assy

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11611130020014N-N

7.060,000

7.060,000

M11611100020017N-N

2.135,000

2.135,000

M11611110020013N-N

2.135,000

2.135,000

M11611120020010N-N

2.192,000

2.192,000

M11611120020002N-S

3,392

3,392

M11611120020003N-S

3,392

3,392

M11611400020002N-W

515,200

8.243,200

M11611400020006N-S

434,000

12.152,000

M11611400020015N-S

193,600

1.548,800

5600/8/372/15/(F)
Absttzung - Einlauf, Zsb.
2

side beam left side, assy


PL8/300/57/2/DIN/(F)
Seitentrger links, Zsb.

side beam right side, assy


PL8/300/57/2/DIN/(F)
Seitentrger rechts, Zsb.

center beam, assy


PL8/57/2/DIN/(F)
Mittentrger, Zsb.

console
374X186X70/6X35/L/DIN/(F)
Konsole

console
374X186X70/6X35/R/DIN/(F)
Konsole

16

Support - center beam


8/1424X182/2/2X17.5/6X23X100/DIN/(F)
Absttzung - Mittentrger

28

support - side beam


310X350X350/8/DIN/(F)
Absttzung - Seitentrger

Support - center beam


8/1000X200/2X23X80/DIN/(F)
Absttzung - Mittentrger

16.287,00

Local

Parts list

Designation:

Page 2 of 6

fixed grate structure, assy


5600/5670/8/57/15/2/(F)
Feste Struktur, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

Support - center beam

A05950161100M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11611400020017N-S

291,200

2.329,600

M11611410020006N-W

224,000

448,000

M11611410020007N-W

114,000

114,000

M11611500010075N-W

5,608

22,432

M11611500010089N-W

16,400

16,400

M11611500010091N-W

16,400

16,400

M11611500010095N-W

26,800

53,600

M11611500010195N-S

1,096

8,768

M11611500010196N-S

23,200

46,400

8/1500X200/2X23X80/DIN/(F)
Absttzung - Mittentrger
11

support
IPE300X2543/300X150/4X19/DIN
Sttze

12

support
IPE300X2543/300X215/4X19/DIN
Sttze

13

console
PL8/95X170/2X18/2XM20/DIN/(F)
Konsole

14

holder
PL8/270X1040/16XM20/L/DIN
Halter

15

holder
PL8/270X1040/16XM20/R/DIN
Halter

16

holder
BL8/265X740/24XM20/DIN/(F)
Halter

17

adjusting aid
29X60/DIN
Justierhilfe

18

plate
BL8/265X740/24X24/DIN/(F)
Blech

16.287,00

Local

Parts list

Designation:

Page 3 of 6

fixed grate structure, assy


5600/5670/8/57/15/2/(F)
Feste Struktur, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

19

Designation

plate

A05950161100M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11611500010197N-S

30,400

60,800

M11611500020005N-S

89,012

2.492,336

M11611500020010N-S

17,570

614,950

M11611500020014N-S

26,712

1.495,872

M11611500020021N-S

32,304

516,864

M11611500020024N-S

77,980

2.729,300

M11611900020004N-P

0,178

0,178

M11611900020036N-S

0,197

0,197

M11611900020040N-S

329,600

5.273,600

BL8/270X1040/16X24/DIN/(F)
Blech
20

28

shim
PL8/8X180X300/1X19X170/DIN/(F)
Unterlegblech

21

35

shim
170X170X2.5/4X32/DIN
Unterlegblech

22

56

washer
100X8/1X18
Scheibe

23

16

shim
PL8/8X120X290/2X19X60/DIN
Unterlegblech

24

35

shim
170X170X18/4X32/DIN
Unterlegblech

25

Sleeve
42,4X5,6X35
Hlse

26

distance plate
195X140X1/4X24/DIN
Distanzblech

27

16

plate
620X430X10/DIN
Blech

16.287,00

Local

Parts list

Designation:

Page 4 of 6

fixed grate structure, assy


5600/5670/8/57/15/2/(F)
Feste Struktur, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

28

Designation

mounting aid

A05950161100M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11611900020003N-N

42,000

84,000

M11611900020004N-N

51,600

154,800

M11611900020062N-S

24,800

49,600

M11611900020048N-S

22,585

112,925

5,889

76,557

0,806

20,956

765X310X150/4XM20/DIN
Montagehilfe
29

mounting aid
535X310X150/4XM20/DIN
Montagehilfe

30

mounting aid
PL8/550X252X70/DIN/(F)
Montagehilfe

31

mounting aid
PL30/2X22/2X18
Montagehilfe

32

13

hexagon screw

NTSR.02.2414

ISO 4017

10.9

NTSB.09.2500

DIN EN 14399-6

NTMT.01.2407

ISO 4032

10

1,430

18,590

NTSR.02.2019

ISO 4017

8.8 GAL ZN

1,116

4,464

NTSR.02.2013

ISO 4017

8.8 GAL ZN

4,284

77,112

M24X110
Sechskantschraube
33

26

washer
24
Scheibe

34

13

hexagon nut
M24
Sechskantmutter

35

hexagon screw
M20X100
Sechskantschraube

36

18

hexagon screw
M20X80
Sechskantschraube

16.287,00

Local

Parts list

Designation:

Page 5 of 6

fixed grate structure, assy


5600/5670/8/57/15/2/(F)
Feste Struktur, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

37

Designation

137

hexagon screw

A05950161100M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTSR.02.2011

ISO 4017

8.8 GAL ZN

26,852

3.678,724

NTSR.02.2010

ISO 4017

8.8 GAL ZN

23,232

3.066,624

NTSB.01.2003

ISO 7090

GAL ZN

3,876

883,728

NTSB.04.2001

DIN 25201

GAL ZNC

1,932

177,744

NTMT.01.2003

ISO 4032

8 GAL ZN

3,968

246,016

NTSR.02.1607

ISO 4017

8.8 GAL ZN

2,266

49,852

NTSR.02.1608

ISO 4017

8.8 GAL ZN

3,744

119,808

NTSR.02.1613

ISO 4017

8.8 GAL ZN

5,472

207,936

NTSB.01.1601

ISO 7089

GAL ZN

0,704

45,056

M20X60
Sechskantschraube
38

132

hexagon screw
M20X50
Sechskantschraube

39

228

washer
20/200 HV
Scheibe

40

92

lock washer
21.4/39/3.4
Sicherungsscheibe

41

62

hexagon nut
M20
Sechskantmutter

42

22

hexagon screw
M16X50
Sechskantschraube

43

32

hexagon screw
M16X60
Sechskantschraube

44

38

hexagon screw
M16X80
Sechskantschraube

45

64

washer
16/200 HV
Scheibe

16.287,00

Local

Parts list

Designation:

Page 6 of 6

fixed grate structure, assy


5600/5670/8/57/15/2/(F)
Feste Struktur, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

46

Designation

120

hexagon nut

A05950161100M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTMT.01.1603

ISO 4032

8 GAL ZN

3,960

475,200

NTSR.01.2004

ISO 4762

8.8 GAL ZN

2,128

17,024

GAL ZN

5,250

220,500

54,600

54,600

M16
Sechskantmutter
47

socket head cap screw


M20X90
Zylinderschraube

48

42

bolt adapter

ME03.05.0007

A16/M
Klemmelement
49

additional installation material

16.287,00

M11611990020005N-P

30-60/CENTER BEAM
Montagezugabe

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

12

11

10

FLOW DIRECTION

2
3
(28093)
4

9341

8852

9892
G

A
4

(1 : 10)

4
6

8
ISO 4017 - M20 x 50 - 8.8 galZn
9
DIN 25201 - 21.4/39 - St galZnC

A-A

(1 : 5)

170

8
ISO 4017 - M20 x 50 - 8.8 galZn
9
DIN 25201 - 21.4/39 - St galZnC

(1 : 50)

8
ISO 4017 - M20 x 50 - 8.8 galZn
9
DIN 25201 - 21.4/39 - St galZnC

410

3D

200

4
300
C

8
ISO 4017 - M20 x 50 - 8.8 galZn
9
DIN 25201 - 21.4/39 - St galZnC

X
(1 : 10)

FLOW DIRECTION

328

328
122

* Remove preservatives
* Blasted to specification

202
4

IKN\\mue

First issue
Description

Rev
Scale

General Standards

Friction coefficient total


= 0,14 (slightly lubricated)
Diameter
A

M20

Do not scale this drawing!

Required torque Ma (Nm)


430

All rights out of this drawing


are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 221
EN ISO 9692-1
EN ISO 5817 C

1:50

Drawing and symbols according to ISO

01.02.2016

Approved

Date

2135 kg

Weight

side beam left side, assy


PL8/300/57/2 /DIN/(F)

Seitentr ger links, Zsb.

Drawn

20.01.2016

dn

Based on

Checked

28.01.2016

km

Replacement for

Approved

01.02.2016

mue

Revision

Format

Page

A1 1
Drawing No

M11611100020017N-N
12

11

10

Replaced by
Ident No

Status

Pages

Parts list

Designation:

Page 1 of 2

side beam left side, assy


PL8/300/57/2/DIN/(F)
Seitentrger links, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

M11611100020017N-N

Designation

side beam, left side

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11611200020033N-W

637,000

637,000

M11611200020034N-W

606,000

606,000

M11611200020029N-W

653,000

653,000

M11611500010094N-W

43,400

86,800

M11611500010160N-S

24,400

48,800

M11611500010093N-W

16,460

32,920

M11611500010070N-S

97,413

5.552,541

300X410X8/9341/19/F/DIN/(F)
Seitentrger, links
2

side beam, left side


300X410X8/8852/18/M/DIN/(F)
Seitentrger, links

side beam, left side


300X410X8/9892/20/E/DIN/(F)
Seitentrger, links

holder
560X390X307/16XM20/16X24/DIN/(F)
Halter

plate
560X360X8/16X24/DIN
Blech

holder
PL8/460X260/16XM20/DIN/(F)
Halter

57

plate
PL8/8X170X170/4X21/DIN
Blech

292

hexagon screw

NTSR.02.2010

ISO 4017

8.8 GAL ZN

51,392

15.006,464

NTSB.04.2001

DIN 25201

GAL ZNC

6,132

1.790,544

M20X50
Sechskantschraube
9

292

lock washer
21.4/39/3.4
Sicherungsscheibe

2.135,00

Local

Parts list

Designation:

Page 2 of 2

side beam left side, assy


PL8/300/57/2/DIN/(F)
Seitentrger links, Zsb.

Drawing-no.:
Pos.

Qty

Designation

Pos.

Menge Benennung

M11611100020017N-N

Printed:

09.08.2016

Weight [kg]:

2.135,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

12

11

10

FLOW DIRECTION

A
(28093)

9341

8852

9892

X
(1 : 10)

FLOW DIRECTION

(1 : 10)

8
ISO 4017 - M20 x 50 - 8.8 galZn
9
DIN 25201 - 21.4/39 - St galZnC

328

328
202

122

A-A

170
D

(1 : 5)

8
ISO 4017 - M20 x 50 - 8.8 galZn
9
DIN 25201 - 21.4/39 - St galZnC

4
410

8
ISO 4017 - M20 x 50 - 8.8 galZn
9
DIN 25201 - 21.4/39 - St galZnC

200

3D
(1 : 50)

300

8
ISO 4017 - M20 x 50 - 8.8 galZn
9
DIN 25201 - 21.4/39 - St galZnC

* Remove preservatives
*
Blasted to specification
A

IKN\\mue

First issue
Description

Rev
Scale

General Standards

Material

ISO 2768-1+2 mK
EN ISO 13920 AE

1:50

Diameter

Required torque Ma (Nm)

All rights out of this drawing


are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

side beam right side, assy

Drawing and symbols according to ISO

Seitentr ger rechts, Zsb.

Drawn

20.01.2016

dn

Based on

Checked

28.01.2016

km

Replacement for

Approved

01.02.2016

mue

Revision

Format

M11611110020013N-N
11

10

Page

A1 1

430
Drawing No

12

Status

Replaced by
Ident No

M20

Date

2135 kg

Weight

PL8/300/57/2 /DIN/(F)

Do not scale this drawing!

Friction coefficient total


= 0,14 (slightly lubricated)

01.02.2016

Approved

Pages

Parts list

Designation:

Page 1 of 2

side beam right side, assy


PL8/300/57/2/DIN/(F)
Seitentrger rechts, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

M11611110020013N-N

Designation

side beam, right side

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11611210020029N-W

637,000

637,000

M11611210020030N-W

606,000

606,000

M11611210020025N-W

653,000

653,000

M11611500010094N-W

43,400

86,800

M11611500010160N-S

24,400

48,800

M11611500010093N-W

16,460

32,920

M11611500010070N-S

97,413

5.552,541

300X410X8/9341/19/F/DIN/(F)
Seitentrger, rechts
2

side beam, right side


300X410X8/8852/18/M/DIN/(F)
Seitentrger, rechts

side beam, right side


300X410X8/9892/20/E/DIN/(F)
Seitentrger, rechts

holder
560X390X307/16XM20/16X24/DIN/(F)
Halter

plate
560X360X8/16X24/DIN
Blech

holder
PL8/460X260/16XM20/DIN/(F)
Halter

57

plate
PL8/8X170X170/4X21/DIN
Blech

292

hexagon screw

NTSR.02.2010

ISO 4017

8.8 GAL ZN

51,392

15.006,464

NTSB.04.2001

DIN 25201

GAL ZNC

6,132

1.790,544

M20X50
Sechskantschraube
9

292

lock washer
21.4/39/3.4
Sicherungsscheibe

2.135,00

Local

Parts list

Designation:

Page 2 of 2

side beam right side, assy


PL8/300/57/2/DIN/(F)
Seitentrger rechts, Zsb.

Drawing-no.:
Pos.

Qty

Designation

Pos.

Menge Benennung

M11611110020013N-N

Printed:

09.08.2016

Weight [kg]:

2.135,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

12

11

10

15
DIN 25201 - 21.4/39 - St galZnC
14
ISO 4017 - M20 x 50 - 8.8 galZn

2
3

11122

9836
4

(28050)

7084

B
C

11
DIN EN 14399-6 - 24 - St
12
ISO 4032 - M24 - 10
11
DIN EN 14399-6 - 24 - St
10
ISO 4017 - M24 x 90 - 10.9

B-B
(1 : 5)

A-A
1

(1 : 5)

8
1

90

(1 : 10)

(80)

1.5
15

14
ISO 4017 - M20 x 50 - 8.8 galZn
15
DIN 25201 - 21.4/39 - St galZnC

300

8
13
ISO 4017 - M20 x 70 - 8.8 galZn
15
DIN 25201 - 21.4/39 - St galZnC
15
DIN 25201 - 21.4/39 - St galZnC
16
ISO 4032 - M20 - 8 galZn

13

(1 : 50)

5
100

13
ISO 4017 - M20 x 70 - 8.8 galZn
15
DIN 25201 - 21.4/39 - St galZnC
15
DIN 25201 - 21.4/39 - St galZnC
16
ISO 4032 - M20 - 8 galZn

216.5

16

3D

15
15

C-C
(1 : 5)

* Blasted to specification
* Remove preservatives

4
10
ISO 4017 - M24 x 90 - 10.9
11
DIN EN 14399-6 - 24 - St
11
DIN EN 14399-6 - 24 - St
12
ISO 4032 - M24 - 10

IKN\\mue

First issue
Description

Rev
Scale

M24-10.9
M20

Material

ISO 2768-1+2 mK
EN ISO 13920 AE

1:25

Friction coefficient total


= 0,14 (slightly lubricated)
Diameter

General Standards

Required torque Ma (Nm)

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

1060
430

Date

2192 kg

Weight

center beam, assy


PL8/57/2 /DIN/(F)

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.

01.02.2016

Approved

Drawing and symbols according to ISO

Mittentr ger, Zsb.

Drawn

20.01.2016

dn

Based on

Checked

28.01.2016

km

Replacement for

Approved

01.02.2016

mue

Revision

Format

Page

A1 1
Drawing No

M11611120020010N-N
12

11

10

Replaced by
Ident No

Status

Pages

Parts list

Designation:

Page 1 of 2

center beam, assy


PL8/57/2/DIN/(F)
Mittentrger, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

center beam

M11611120020010N-N

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11611220020002N-S

656,000

1.312,000

M11611220020003N-S

580,000

1.160,000

M11611220020010N-S

418,000

836,000

M11611500010194N-S

27,024

108,096

M11611500010202N-S

25,400

50,800

M11611900010068N-S

18,333

164,997

M11611900010069N-S

1,836

16,524

M11611900010101N-S

126,540

7.212,780

M11611120010068N-S

214,776

12.242,232

100X300X8/11122/22/F/DIN/(F)
Mittentrger
2

center beam
100X300X8/9836/20/M/DIN/(F)
Mittentrger

center beam
100X300X8/7084/15/E/DIN/(F)
Mittentrger

holder
480X260X8/16X26/DIN/(F)
Halter

holder
460X260X15/22X26/DIN/(F)
Halter

distance plate
260X70X15/2X24/DIN
Distanzblech

distance plate
260X70X1.5/2X24/DIN
Distanzblech

57

distance plate
250X150X8/4X24/DIN
Distanzblech

57

console
355X180X90/4X27+2X24/DIN/(F)
Konsole

2.192,00

Local

Parts list

Designation:

Page 2 of 2

center beam, assy


PL8/57/2/DIN/(F)
Mittentrger, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

44

hexagon screw

M11611120020010N-N

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTSR.02.2401

ISO 4017

10.9

NTSB.09.2500

DIN EN 14399-6

NTMT.01.2407

ISO 4032

10

NTSR.02.2012

ISO 4017

NTSR.02.2010

17,292

760,848

2,728

240,064

4,840

212,960

8.8 GAL ZN

53,382

13.131,972

ISO 4017

8.8 GAL ZN

20,064

2.287,296

NTSB.04.2001

DIN 25201

GAL ZNC

12,726

7.711,956

NTMT.01.2003

ISO 4032

8 GAL ZN

15,744

3.873,024

M24X90
Sechskantschraube
11

88

washer
24
Scheibe

12

44

hexagon nut
M24
Sechskantmutter

13

246

hexagon screw
M20X70
Sechskantschraube

14

114

hexagon screw
M20X50
Sechskantschraube

15

606

lock washer
21.4/39/3.4
Sicherungsscheibe

16

246

hexagon nut

2.192,00

M20
Sechskantmutter

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

X
(1 : 20)

A-A

180

(1 : 20)

25

1199

15

(1726)

(1826)

19

18

300

264

(730)

730

3412.5

28
ISO 4017 - M24 x 100 - 10.9
29
DIN EN 14399-6 - 24 - St
30
DIN 7349 - 25 - St 100HV galZn
30
DIN 7349 - 25 - St 100HV galZn
29
DIN EN 14399-6 - 24 - St
31
ISO 4032 - M24 - 10

(4018)

34
ISO 4017 - M20 x 50 - 8.8 galZn
35
DIN 25201 - 21.4/39 - St galZnC

33
ISO 4017 - M20 x 60 - 8.8 galZn
35
DIN 25201 - 21.4/39 - St galZnC

33
ISO 4017 - M20 x 60 - 8.8 galZn
35
DIN 25201 - 21.4/39 - St galZnC

34
ISO 4017 - M20 x 50 - 8.8 galZn
35
DIN 25201 - 21.4/39 - St galZnC

19

(1 : 20)

5
12

13

14

15

16

34
ISO 4017 - M20 x 50 - 8.8 galZn
35
DIN 25201 - 21.4/39 - St galZnC

35
DIN 25201 - 21.4/39 - St galZnC
33
ISO 4017 - M20 x 60 - 8.8 galZn

19

20

23

B-B

21

33
ISO 4017 - M20 x 60 - 8.8 galZn
35
DIN 25201 - 21.4/39 - St galZnC

21

3D

(1 : 20)

1
2835

2228

25
G

11
E

20
C-C

(1 : 5)

15
F

90
300

1260

19
23

D
65

(7070)

27
ISO 4017 - M24 x 150 - 10.9
29
DIN EN 14399-6 - 24 - St
30
DIN 7349 - 25 - St 100HV galZn
30
DIN 7349 - 25 - St 100HV galZn
29
DIN EN 14399-6 - 24 - St
31
ISO 4032 - M24 - 10

22

21

22

23

CL COOLER

0 IKN

19

D
B

18

18

(1 : 10)

1260

3D

10

90

(1 : 20)

32
ISO 4017 - M20 x 200 - 8.8

15

Y
20
D

10

24
33
ISO 4017 - M20 x 60 - 8.8 galZn
35
DIN 25201 - 21.4/39 - St galZnC

2228

26

17

-2835

D-D

20

(1 : 5)

90

4
12

13

14

15

23

22

22

21

E-E

23

(1 : 10)

16

27
B

29
*

* Blasted to specification
* Remove preservatives
Item to be clearly marked with the drawing number

30

IKN\\mue

First issue
Description

Rev

30
29

15
10

31

15

36
ISO 4017 - M16 x 50 - 8.8 galZn
37
ISO 7089 - 16 - St 200HV galZn

Scale

General Standards

17
Friction coefficient total
= 0,14 (slightly lubricated)

38

Diameter

39

M24-10.9

65

M20

Required torque Ma (Nm)

Material

ISO 2768-1+2 mK
EN ISO 13920 AE

1:20

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

1060

5600/8/372/15 /(F)
EN ISO 5817 C

Abst tzung - Einlauf, Zsb.

Drawing and symbols according to ISO


Drawn

21.01.2016

dn

Based on

Checked

29.01.2016

km

Replacement for

Approved

01.02.2016

mue

Revision

Ident No

Format

15

14

13

12

11

10

Page

A0 1

430

Drawing No

Status

Replaced by

M11611130020014N-N
16

Date

7060 kg

Weight

Support - inlet, assy

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.

01.02.2016

Approved

A
Pages

Parts list

Designation:

Page 1 of 5

Support - inlet, assy


5600/8/372/15/(F)
Absttzung - Einlauf, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

side support, left side - inlet

M11611130020014N-N

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11611230020011N-W

247,000

247,000

M11611230020012N-W

171,000

171,000

M11611240020011N-W

247,000

247,000

M11611240020012N-W

143,000

143,000

M11611250020003N-S

34,500

34,500

M11611250020008N-W

35,600

35,600

M11611900020018N-W

14,182

28,364

M11611300020042N-W

821,000

821,000

M11611300020043N-W

821,000

821,000

3640X300/8/368/15/DIN/(F)
Seitenabsttzung, links - Einlauf
2

side support, left side - inlet


3650/8/368/15/DIN/(F)
Seitenabsttzung, links - Einlauf

side support, right side - inlet


3640X300/8/368/15/DIN/(F)
Seitenabsttzung, rechts - Einlauf

side support, right side - inlet


3650/8/368/15/DIN/(F)
Seitenabsttzung, rechts - Einlauf

Support
2904X140X70/7/16X35/DIN/(F)
Absttzung

Support
2904X140X70/8/15XM20/DIN/(F)
Absttzung

ridge
2904X35X8/16XM20/DIN
Leiste

frame - inlet roof


12/3412.5X1260X300/DIN/(F)
Rahmen - Einlaufdecke

frame - inlet roof


12/3412.5X1260X300/DIN/(F)
Rahmen - Einlaufdecke

7.060,00

Local

Parts list

Designation:

Page 2 of 5

Support - inlet, assy


5600/8/372/15/(F)
Absttzung - Einlauf, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

frame - inlet roof

M11611130020014N-N

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11611300020044N-W

1.335,000

1.335,000

M11611300020045N-W

1.335,000

1.335,000

M11611310010077N-W

50,000

100,000

M11611310020003N-W

42,000

84,000

M11611310020004N-W

33,200

66,400

M11611310020005N-W

24,400

48,800

M11611310020006N-W

19,002

38,004

M11611430020001N-W

72,400

289,600

M11611900020007N-W

330,000

660,000

12/3412.5X2227.5X300/DIN/(F)
Rahmen - Einlaufdecke
11

frame - inlet roof


12/3412.5X2227.5X300/DIN/(F)
Rahmen - Einlaufdecke

12

Stiffening plate
850X284X8/750/12XM20/DIN/(F)
Schottblech

13

Stiffening plate
850X284X8/38/150/10XM20/DIN/(F)
Schottblech

14

Stiffening plate
700X284X8/38/150/8XM20/DIN/(F)
Schottblech

15

Stiffening plate
550X284X8/38/150/6XM20/DIN/(F)
Schottblech

16

Stiffening plate
400X284X8/54/150/5XM20/DIN/(F)
Schottblech

17

maintenance cover
PL5/35/610X610/8XM12/DIN/(F)
Wartungsdeckel

18

support
317X334X3148/36XM20/DIN/(F)
Absttzung

7.060,00

Local

Parts list

Designation:

Page 3 of 5

Support - inlet, assy


5600/8/372/15/(F)
Absttzung - Einlauf, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

19

M11611130020014N-N

Designation

shim

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11611900020030N-S

73,200

292,800

M11611900020031N-S

240,000

480,000

M11611900020032N-S

357,000

357,000

M11611900020034N-S

158,000

316,000

M11611900020035N-S

270,000

540,000

M11611900020044N-S

21,168

1.524,096

M11611900020075N-S

22,400

22,400

M11611900020076N-S

22,400

22,400

13,728

329,472

8X100X3000/1824/DIN
Unterlegblech
20

distance plate
PL15/480X3413/24X30/DIN/(F)
Distanzblech

21

center support - inlet


PL15/1349X4018/8/368/15/DIN/(F)
Mittenabsttzung - Einlauf

22

distance plate
PL10/300X3410/20X30/DIN
Distanzblech

23

Link
PL15/313X4017/24X30/13X26/4X24/DIN/(F)
Lasche

24

72

washer
8/21/80/DIN
Scheibe

25

angle
70X70X8/2870/5X21/DIN/(F)
Winkel

26

angle
70X70X8/2870/5X21/R/DIN/(F)
Winkel

27

24

hexagon screw
M24X150
Sechskantschraube

7.060,00

NTSR.02.2452

ISO 4017

10.9

Local

Parts list

Designation:

Page 4 of 5

Support - inlet, assy


5600/8/372/15/(F)
Absttzung - Einlauf, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

28

Designation

48

hexagon screw

M11611130020014N-N

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTSR.02.2402

ISO 4017

10.9

NTSB.09.2500

DIN EN 14399-6

NTSB.10.2501

DIN 7349

GAL ZN

NTMT.01.2407

ISO 4032

NTSR.02.2037

20,304

974,592

4,464

642,816

16,704

2.405,376

10

7,920

570,240

ISO 4017

8.8

3,872

30,976

NTSR.02.2011

ISO 4017

8.8 GAL ZN

31,164

4.955,076

NTSR.02.2010

ISO 4017

8.8 GAL ZN

12,672

912,384

NTSB.04.2001

DIN 25201

GAL ZNC

4,851

1.120,581

NTSR.02.1607

ISO 4017

8.8 GAL ZN

3,296

105,472

M24X100
Sechskantschraube
29

144

washer
24
Scheibe

30

144

washer
25
Scheibe

31

72

hexagon nut
M24
Sechskantmutter

32

hexagon screw
M20X200
Sechskantschraube

33

159

hexagon screw
M20X60
Sechskantschraube

34

72

hexagon screw
M20X50
Sechskantschraube

35

231

lock washer
21.4/39/3.4
Sicherungsscheibe

36

32

hexagon screw
M16X50
Sechskantschraube

7.060,00

Local

Parts list

Designation:

Page 5 of 5

Support - inlet, assy


5600/8/372/15/(F)
Absttzung - Einlauf, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

37

Designation

32

washer

M11611130020014N-N

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

ISO 7089

GAL ZN

NTSB.01.1601

0,352

11,264

0,400

0,400

16/200 HV
Scheibe
38

cartridge silicone

MEMM.07.0000

Kartusche Silikon
39

Sealing packing
800C/6

7.060,00

x 10000

Dichtpackung

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

A
(1 : 20)

FLOW DIRECTION

FLOW DIRECTION

34

31

33

10

22

39

34

32

10

32

34

22

39

34

39

22

34

32

10

2795
(7460)

(1397.5)

2260

(1397.5)
L

X
9

9
41

48

53

1300

IKN

42

IKN
housing - roller crusher, assy

11

51

46

900

25

45

13

50

32848

5
0

20

53
44

48

43

CL CRUSHER

CL COOLER

50
IKN 0

48

48

49

54

(20)

42

41

CL CRUSHER

(1250 2)

(1486)

14

45

25

48

13

43

50

48

mounting distance - mov. bearing

19 901

(1 : 5)

(1 : 5)

34

31

33

31

a3

B-B
55

27

50

150

(1 : 5)

(2455 1)

45

47

CL CRUSHER
W

21

550

24

15

23

26

45

(100)

10

25

2
28

10

a4

CL COOLER

FLOW DIRECTION

10

300

40
Drilled at the workshop

3D

(1 : 50)

(1 : 5)

Z
28

26

45

50

27

2
Tightening torque
M A = 600 Nm

24

52

(1 : 5)

Lubrication feed, =B
labyrinth seal

56

C-C

(1 : 5)

37

38

29

30

35

36

44

A= Lubrication feed,
spherical roller bearing

49
Overview of centralised lubrication
C

A= Lubrication feed,
spherical roller bearing

47
52

45
17

50

15

26

16

28
24

(5)

50
6

12
10
8
6
4
2

AB AB

BA BA
11
9
7
5
3
1

12
10
8
6
4
2

10

6037
A

BA BA
11
9
7
5
3
1

45
4

902

Left side

SPS
AB AB

55

Right side

47

B= Lubrication feed,
labyrinth seal

Item varnished from outside


Varnish - see purchase order
A

IKN\\hm

First issue
Description

Rev
Scale

General Standards

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.

21.01.2016

Approved
Material

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:20

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

18

- Welded on site

Date

40121 kg

Weight

Roller crusher, assy


4/4800/TF/RI

Walzenbrecher, Zsb.

Drawing and symbols according to ISO


Drawn

08.01.2016

fb

Checked

12.01.2016

apa

Replacement for

Approved

21.01.2016

hm

Replaced by

Revision

Based on

Ident No

Format

Page

A0 1
Drawing No

A05950161300M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 7

Roller crusher, assy


4/4800/TF/RI
Walzenbrecher, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

Crusher roller, assy

A05950161300M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

A05950161303M1001D

15.714,000

31.428,000

A05950161303M1002D

15.700,000

31.400,000

M11613100010084N-N

2.550,000

2.550,000

M11613100010085N-N

2.550,000

2.550,000

M11613120010069N-N

1.330,993

1.330,993

M11613120010070N-N

1.311,142

1.311,142

M11613140010061N-N

51,187

51,187

M11613300010062N-N

22,610

22,610

M11613320020003N-N

17,000

17,000

4800/6037/RI/500/1
Brecherwalze, Zsb.
2

Crusher roller, assy


4800/6037/RI/500/2
Brecherwalze, Zsb.

crusher wall, assy


RC/4800/IF/TF/AC/1080X465X6495
Brecherwand, Zsb.

crusher wall, assy


RC/4800/IF/TF/AC/1080X465X6495
Brecherwand, Zsb.

crusher side wall, assy


RC/4/IF/TF/FB/1080X860X2295
Brecherseitenwand, Zsb.

crusher side wall, assy


RC/4/IF/TF/MB/1080X760X2295
Brecherseitenwand, Zsb.

lifting device, assy


RC/HYDR./2X20T
Hebevorrichtung, Zsb.

lubrication device, assy


RC/4/8/FB/LIN
Schmiervorrichtung, Zsb.

Lubrication pump, assy


RC/2/LIN/SSH/TT/PTC
Schmierpumpe, Zsb.

40.121,00

Local

Parts list

Designation:

Page 2 of 7

Roller crusher, assy


4/4800/TF/RI
Walzenbrecher, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

seal frame, assy

A05950161300M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11613390020003N-N

640,000

640,000

M11613620010063N-W

20,596

82,384

M11613760010007N-W

0,932

1,864

M11613830010063N-S

3,800

15,200

M11613910010063N-S

2,854

5,708

M11613920010061N-S

2,880

11,520

M11613930010061N-S

67,488

1.079,808

M11613940010008N-S

74,448

3.573,504

M11613940010009N-S

5,608

44,864

RC/4/4800/TF/RI/190
Dichtrahmen, Zsb.
11

protection cap
370/453X200/3X14/200
Abdeckhaube

12

mounting angle
L50X5/100/2X9/60
Befestigungswinkel

13

locking plate
15X30X290/2X20/260
Sicherungsblech

14

cover
2X242X382X2/10X13
Deckel

15

bolt
35/45/45/115
Bolzen

16

16

retention strip
40X50X290/3XM24/2X95
Befestigungsleiste

17

48

stud bolt
M24X55/440
Stehbolzen

18

feather key
20X20X230/2XM10/190
Pafeder

40.121,00

Local

Parts list

Designation:

Page 3 of 7

Roller crusher, assy


4/4800/TF/RI
Walzenbrecher, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

19

A05950161300M1000D

Designation

distance gauge

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11613940010063N-S

0,670

1,340

S001.04.9529

4,544

4,544

2,439

7,317

EM99.01.0013

0,353

0,353

EM99.01.0014

2,219

8,876

EM99.01.0015

1,058

3,174

EM99.01.0016

4,166

33,328

MRGS.01.0000

0,600

2,400

20/136
Abstandslehre
20

logo - IKN
400X300/22.5/4X10/350X250
IKN - Firmenschild

21

cable
5X0,75/N2GMH2G

x 1000

Kabel
22

Tube

NTRO.10.0025

DIN EN 10305-4

GAL ZNC

12X1X3000
Rohr
23

connector unit, assy


44X80X158/29/60/5-POL
Steckerkombination, Zsb.

24

connector unit with cable, assy


44X80X158/29/60/5 X 0,75 MM
Steckerkombination m. Kabel, Zsb

25

connector unit, assy


44X80X158/29/60/4-POL
Steckerkombination, Zsb.

26

connector unit with cable, assy


44X80X158/29/60/4 X 0,75 MM
Steckerkombination m. Kabel, Zsb

27

proximity switch
20...250 AC/DC/20/-25...80/34/NO/NC PROGR.
Nherungsschalter

40.121,00

Local

Parts list

Designation:

Page 4 of 7

Roller crusher, assy


4/4800/TF/RI
Walzenbrecher, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

28

Designation

resistance thermometer

A05950161300M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

MRTK.03.0023

4,800

38,400

PT100/-50...+250C/67/4...20MA
Widerstandsthermometer
29

high-pressure hose

PZSL.02.0012

DIN 20022-T3

3,360

26,880

PZSL.02.0013

DIN 20022-T3

3,360

26,880

PZSL.02.0017

DIN 20022-T3

1,400

2,800

PZSL.02.0018

DIN EN 853

2,520

5,040

HZVB.02.0003

0,112

0,448

HZVB.02.0008

0,320

1,280

HZVB.02.0036

0,104

0,832

HZVB.02.0094

0,304

2,432

DN6/950/DKOL-G M12/DKOL45M12
Hochdruckschlauch
30

high-pressure hose
DN6/900/DKOL-G M14/DKOL45M14
Hochdruckschlauch

31

high-pressure hose
DN10/1000/DKOL0M18/DKOL0M18
Hochdruckschlauch

32

high-pressure hose
DN10/1800/DKOL0M18/DKOL0M18
Hochdruckschlauch

33

straight coupling
G12L
Gerade Verschraubung

34

elbow union
W12L
Winkelverschraubung

35

straight male stud coupling


GE 6 LM
Gerade Einschraubverschraubung

36

straight male stud coupling


GE 8-PLM
Gerade Einschraubverschraubung

40.121,00

Local

Parts list

Designation:

Page 5 of 7

Roller crusher, assy


4/4800/TF/RI
Walzenbrecher, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

37

Designation

elbow pipe union, adjustable

A05950161300M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

HZVB.02.0151

0,320

2,560

HZVB.02.0152

0,440

3,520

MERO.02.0017

0,990

10,890

0,088

0,352

EW 6-PL
Winkel-Anschlustutzen, einst.
38

elbow pipe union, adjustable


EW 8-PL
Winkel-Anschlustutzen, einst.

39

11

pipe clamp
RBN1-112
Rohrschelle

40

spring dowel sleeve

NTBS.03.1202

ISO 8752

NTSR.02.1612

ISO 4017

8.8 GAL ZN

2,080

33,280

NTSR.02.1607

ISO 4017

8.8 GAL ZN

2,884

80,752

NTSR.02.1606

ISO 4017

8.8 GAL ZN

0,720

5,760

NTSR.02.1212

ISO 4017

8.8 GAL ZN

0,836

18,392

NTSR.02.0808

ISO 4017

8.8 GAL ZN

0,448

14,336

A12X40
Spannstift
41

16

hexagon screw
M16X70
Sechskantschraube

42

28

hexagon screw
M16X50
Sechskantschraube

43

hexagon screw
M16X40
Sechskantschraube

44

22

hexagon screw
M12X30
Sechskantschraube

45

32

hexagon screw
M8X25
Sechskantschraube

40.121,00

Local

Parts list

Designation:

Page 6 of 7

Roller crusher, assy


4/4800/TF/RI
Walzenbrecher, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

46

Designation

12

hexagon socket head cap screw

A05950161300M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTSR.01.1201

ISO 4762

8.8 GAL ZN

0,468

5,616

NTSB.01.2507

ISO 7090

GAL ZN

1,664

86,528

NTSB.01.1601

ISO 7089

GAL ZN

0,748

50,864

NTSB.01.1201

ISO 7089

GAL ZN

0,132

2,904

NTSB.01.0804

ISO 7089

GAL ZN

0,064

2,048

NTSB.06.1200

ISO 7092

GAL ZN

0,036

0,432

NTMT.01.2407

ISO 4032

10

5,720

297,440

NTMT.01.1603

ISO 4032

8 GAL ZN

0,528

8,448

NTMT.01.1202

ISO 4032

8 GAL ZN

0,340

6,800

M12X30
Zylinderschraube mit Innensechskant
47

52

washer
24/200 HV
Scheibe

48

68

washer
16/200 HV
Scheibe

49

22

washer
12/200 HV
Scheibe

50

32

washer
8/200 HV
Scheibe

51

12

washer
12/200 HV
Scheibe

52

52

hexagon nut
M24
Sechskantmutter

53

16

hexagon nut
M16
Sechskantmutter

54

20

hexagon nut
M12/SW18
Sechskantmutter

40.121,00

Local

Parts list

Designation:

Page 7 of 7

Roller crusher, assy


4/4800/TF/RI
Walzenbrecher, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

55

Designation

12

hexagon nut

A05950161300M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTMT.01.0801

ISO 4032

8 GAL ZN

0,060

0,720

NTMT.02.2404

ISO 4035

04 GAL ZN

3,360

161,280

0,000

0,000

M8
Sechskantmutter
56

48

hexagon thin nut


M24
Niedrige Sechskantmutter

902

Roller crusher, assy - erection

40.121,00

A05950161300M3000D

4/4800/TF/RI
Walzenbrecher, Zsb. - Montage

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

12

11

10

FLOW DIRECTION

FLOW DIRECTION

2575

(2551)

(2395)

2391

X
(1 : 2)

4
a3

1x Pos.1+2; 2x Pos.3+4
Welded after alignment

5
G

CL CRUSHER

CL CRUSHER

CL COOLER

5571

(5595)

5415

CL COOLER

(5411)

Drilled at the workshop

2
Y
(1 : 2)

4
1

5
7

2
D

(90)

(80)

8
3D
3

(1 : 50)

6
Drilled at the workshop

FLOW DIRECTION
Bottom side of bridge - roller crusher

Y
a5
a3

welded on site

nx100(150)

All edges chamfered


Item derusted
Item primed
Prime coat - see purchase order
Item marked with drawing number by steel stamping

12502

First issue
Description

Rev

CL COOLER

CL CRUSHER

Scale

Top side of base frame - roller crusher

Approved

General Standards

ISO 2768-1+2 mK
EN ISO 13920 AE

1:50
Do not scale this drawing!
All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

Checked

Drawn

Date

640 kg

Weight

seal frame, assy


RC/4/4800/TF/RI/190

EN ISO 9692-1
EN ISO 5817 C

Dichtrahmen, Zsb.

Drawing and symbols according to ISO


Drawn

11.06.2015

fb

Checked

01.07.2015

hm

Replacement for

Approved

01.07.2015

hm

Replaced by

Revision

Based on

Ident No

Format

Page

A1 1

M11613390020003N-N
11

10

Drawing No

12

Status

Pages

Parts list

Designation:

Page 1 of 1

seal frame, assy


RC/4/4800/TF/RI/190
Dichtrahmen, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

seal angle

M11613390020003N-N

Printed:

09.08.2016

Weight [kg]:

640,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11613450010064N-W

86,200

172,400

M11613450010090N-W

112,336

224,672

M11613450010111N-W

230,000

460,000

M11613450010112N-W

200,000

400,000

RC/4/TF/L120X80X12/2391
Dichtwinkel
2

seal angel
RC/4/TF/L130X90X12/2575/85
Dichtwinkel

seal angle
RC/4800/TF/L130X90X12/5415/85
Dichtwinkel

seal angle
RC/4800/TF/L120X80X12/5571
Dichtwinkel

36

hexagon screw

NTSR.02.1212

ISO 4017

8.8 GAL ZN

1,368

49,248

NTSR.02.1229

ISO 4017

8.8 GAL ZN

0,272

2,176

NTSB.01.1201

ISO 7089

GAL ZN

0,216

7,776

M12X30
Sechskantschraube
6

hexagon screw
M12X25
Sechskantschraube

36

washer
12/200 HV
Scheibe

Sealing packing
800C/20

x 16100

Dichtpackung

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

Cylinder connection points

Y
X

(1 : 10)

25

36

26

37

27

P1 - 38S
T1 - 42L
P2 - 38S
MP - M16x2

0.000
Cooler level

38

28

MB - M16x2
MA - M16x2
X - 12L

13
A-A

3.2 - 18L - B min. = 200 mm


J

13

(1 : 10)

a3
a3

15

1300

14
0

5
M11614500020004N-N

35
66
M11614210010005N-N

2
A05950161447M1000D

-1300

65

3.11 - 12L - B min. = 130 mm

13

4
M11614200010062N-N

3.4 - 42L - B min. = 500 mm

3.3 - 38S - B min. = 460 mm

10
F

39

40
F

3.6 - M16x2 - B min. = 30 mm

3.5 - M16x2 - B min. = 30 mm

a3
E

Clamp pitch
14
A

-7000

3
M11614480010083N-N

Pipe outside diameter

15

[ mm ]
6,0 - 12,7
12,7 - 22,0
22,0 - 32,0
32,0 - 38,0
38,0 - 57,0
75,0 - 76,1
76,1 - 88,9
88,9 -102,0
102,0 -114,0

3D

(1 : 50)

(1 : 10)

12

15

12

35

15

12

35

6
M11614150010118N-N
C

Clamp pitch

11

A [m]
1,0
1,2
1,5
2,0
2,7
3,5
3,7
4,0
4,5

a3

1
A05950161410M1000D

-9900

Final position instructed by IKN supervisor on site


For filling the power pack
Pos 75, 76
Zum F llen der Druckspeicher
Pos 77, 78

Tube flaring tool


Pos 79 - 84
A

IKN\\mue

First issue
Description

Rev
General Standards

11

35

Material

ISO 2768-1+2 mK
EN ISO 13920 AE

1:50

3325

-1000

Scale

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

Date

6973 kg

Weight

hydraulic system, assy


346/200/2x 240/1500/3x75kW/W

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.

01.03.2016

Approved

Hydraulik, Zsb.

Drawing and symbols according to ISO


Drawn

29.02.2016

pwa

Based on

Checked

01.03.2016

mq

Replacement for

Approved

01.03.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950161400M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 4

hydraulic system, assy


346/200/2X 240/1500/3X75KW/W
Hydraulik, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

0.00

A05950161400M1000D

Designation

set of hoses - grate drive cylinder

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11614480010083N-N

37,600

75,200

A05950161410M1000D

3.888,000

3.888,000

A05950161447M1000D

787,000

787,000

M11614200010062N-N

476,000

952,000

M11614500020004N-N

1.414,000

2.828,000

M11614150010118N-N

6,396

12,792

M11614470010007N-W

67,830

135,660

M11614470010147N-W

18,516

55,548

M11614470010157N-W

12,152

48,608

DN31 DN40/DN16/DN10/DN4
Schlauchsatz - Rostantriebszylinder
1

Hydraulic power pack, assy


2X72KW/250/W-15KW
Hydraulikaggregat, Zsb.

Pipework - Grate drive cylinder


38/12/18/28/42/76.1
Verrohrung - Rostantriebszylinder

pressure accumulator, assy


2,5L/5L/32L/12L/38S/42L/DN65/L E/24
Druckspeicher, Zsb.

hydraulic cylinder, assy


240/170/130/1300/S/S575/120/REX (NST)
Hydraulikzylinder, Zsb.

hydraulic hose
42L/1100/G1 1/2" - WATERPIPE
Hydraulikschlauch

10

console - pressure accumulator


910X770/15/U100/1573
Konsole - Druckspeicher

11

console - hydraulic pipe


L60X6X600X300/2X15
Konsole - Hydraulikrohr

12

console - hydraulic pipe


L60X6X400/2X15
Konsole - Hydraulikrohr

6.973,00

Local

Parts list

Designation:

Page 2 of 4

hydraulic system, assy


346/200/2X 240/1500/3X75KW/W
Hydraulik, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

13

Designation

channel

A05950161400M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11614470010079N-P

32,712

196,272

M11614470020006N-S

27,600

55,200

M11614990010061N-P

84,792

1.017,504

M11650900010034N-P

10,010

50,050

M11650900010035N-P

6,670

33,350

M11650900010036N-P

6,670

66,700

M11650900010037N-P

4,000

40,000

MEMM.03.0013

2,500

62,500

MEMM.03.0029

2,800

11,200

DIN 1026-1 - U 80 - 1.0038


U-Stahl
14

console - hydraulic pipe


U 80/1600/3X13
Konsole - Hydraulikrohr

15

12

C-section
C22X40/2000
C-Profil

25

distance plate
15X100X170
Distanzblech

26

distance plate
10X100X170
Distanzblech

27

10

distance plate
5X100X170
Distanzblech

28

10

distance plate
3X100X170
Distanzblech

35

25

stud anchor
HST M10X130/50
Durchsteckanker

36

anchor rod
HAS-E M20X170/108
Ankerstange

6.973,00

Local

Parts list

Designation:

Page 3 of 4

hydraulic system, assy


346/200/2X 240/1500/3X75KW/W
Hydraulik, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

37

A05950161400M1000D

Designation

mortar cartridge

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

MEMM.03.0028

1,200

4,800

MEMM.03.0030

0,500

0,500

HVU M20X170
Mrtelpatrone
38

anchor rod fastener


HAS M20
Setzwerkzeug fr Ankerstangen

39

hexagon screw

NTSR.02.1212

ISO 4017

8.8 GAL ZN

0,304

2,432

NTSB.01.1201

ISO 7089

GAL ZN

0,048

0,384

M12X30
Sechskantschraube
40

washer
12/200 HV
Scheibe

65

set of labels

M11614010010007N-N

0,068

0,136

M11614210010005N-N

7,140

14,280

HZVB.14.0003

0,236

0,236

HZVB.14.0004

0,246

0,246

HZ99.09.0002

3,000

3,000

ACCUMULATOR, ASSY/WHITE/BLACK/EN/55BAR
Schildersatz
66

pressure gauge panel, assy


DN4
Mestation, Zsb.

75

sealing head
DN20/3/4"/28L/M36X2/108
Dichtkopf

76

sealing head
DN25/1"/28L/M36X2/108
Dichtkopf

77

accu filling set


0-100 BAR/0-10 BAR
Speicherfllset

6.973,00

Local

Parts list

Designation:

Page 4 of 4

hydraulic system, assy


346/200/2X 240/1500/3X75KW/W
Hydraulik, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

78

Designation

transition piece

A05950161400M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

HZPA.50.0000

0,000

0,000

MEMM.27.0000

0,700

0,700

MEMM.21.0000

73,000

73,000

MEMM.21.0001

1,304

1,304

MEMM.21.0003

0,908

0,908

MEMM.21.0004

0,790

0,790

MEMM.21.0006

1,160

1,160

G2
bergangsstck
79

Tube saw square


6-42
Rohr-Absgvorrichtung

80

manual flaring machine


642H
Handbrdelmaschine

81

clamping jaw
BBO12
Spannbacke

82

clamping jaw
BBO38
Spannbacke

83

clamping jaw
BBO42
Spannbacke

84

clamping jaw

6.973,00

UNI-BBO28
Spannbacke

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

U
L

W
(1 : 10)

Z
(1 : 10)
G

24

111 101 92

31

21

22
40

85 100 110

40

Y
(1 : 10)

31

92

111

47

32

X
(1 : 10)

3
75

40

45

49

(1 : 10)

78

55

77

91

20
52

54
48
40
49
34

56

76

2
11

10

90

12

Pos 115 For mounting

23

46

First issue
Description

Rev
Scale

General Standards

ISO 2768-1+2 mK
EN ISO 13920 AE

1:20

58

57

30

51

50

33

53

Material

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

01.03.2016

Approved

Date

784 kg

Weight

Pipework - Grate drive cylinder


38/ 12/ 18/ 28/ 42/ 76.1

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.

IKN\\mue

Verrohrung - Rostantriebszylinder

Drawing and symbols according to ISO


Drawn

29.02.2016

pwa

Based on

Checked

01.03.2016

mue

Replacement for

Approved

01.03.2016

mue

Replaced by

Revision

Ident No

Format

Page

A0 1
Drawing No

A05950161447M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 5

Pipework - Grate drive cylinder


38/12/18/28/42/76.1
Verrohrung - Rostantriebszylinder

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950161447M1000D

Designation

butterfly valve

Printed:

09.08.2016

Weight [kg]:

787,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

HVH0.09.0000

8,700

26,100

HZH0.03.0001

24,000

144,000

HZH0.03.0004

4,500

13,500

HZ03.48.0130

14,500

14,500

DN65/PN16
Absperrklappe
2

ball valve w. locking device


G1 1/2"/DN40/PN400/AS
Kugelhahn m.Abschlievorrichtung

ball valve w. locking device


G3/4"/DN20/PN400/AS
Kugelhahn m.Abschlievorrichtung

10

hydraulic hose
DN65/DN76/SAE4"-90/1500
Hydraulikschlauch

11

hydraulic hose

HZ03.23.1500

DIN 20023

11,220

22,440

HZ03.41.0072

DIN 20022

2,642

2,642

NTRO.10.0003

DIN 2391

2,960

2,960

30,768

123,072

160,992

1.287,936

4SH/32/DKOS/DKOS/M52X2/1500
Hydraulikschlauch
12

hydraulic hose
2SN/25/DKOL/DKOL/28L(M36X2)/1500
Hydraulikschlauch

20

pipe

DIN 1630

12X2X6000
Rohr
21

Tube

NTRO.10.0028

DIN EN 10305-1

1.0308+N

DIN EN 10305-1

28X2X6000
Rohr
22

pipe
38X4X6000
Rohr

NTRO.10.0001

DIN 2391
DIN 1630

Local

Parts list

Designation:

Page 2 of 5

Pipework - Grate drive cylinder


38/12/18/28/42/76.1
Verrohrung - Rostantriebszylinder

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

23

Designation

pipe

A05950161447M1000D

Printed:

09.08.2016

Weight [kg]:

787,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTRO.10.0000

DIN 2391

17,310

17,310

125,764

503,056

DIN 1630

42X3X6000
Rohr
24

Tube

NTRO.15.0001

DIN EN 10220

1.0254

DIN EN 10216-1

76.1X2.9X6000
Rohr
30

40

pipe clamp

PZRO.04.0027

FE/ZN12C

42,480

1.699,200

PZRO.04.0030

FE/ZN12C

60,000

1.200,000

PZRO.04.0031

FE/ZN12C

10,000

250,000

PZRO.04.0032

FE/ZN12C

10,510

105,100

PZRO.04.0035

FE/ZN12C

2,410

24,100

ME99.26.0001

2,064

24,768

HZVB.02.0219

1,608

9,648

38/6S/GMV
Rohrschelle
31

20

pipe clamp
76,1/7S/SPAL/DB
Rohrschelle

32

25

pipe clamp
28/4S/GMV
Rohrschelle

33

10

pipe clamp
42 (1 1/4")/6S/GMV
Rohrschelle

34

10

pipe clamp
12/3S/GMV
Rohrschelle

40

12

padlock
85/40 HB 63
Vorhngeschlo

45

straight male stud coupling


GE 28-PL/R 3/4-ED
Gerade Einschraubverschraubung

Local

Parts list

Designation:

Page 3 of 5

Pipework - Grate drive cylinder


38/12/18/28/42/76.1
Verrohrung - Rostantriebszylinder

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

46

Designation

straight coupling

A05950161447M1000D

Printed:

09.08.2016

Weight [kg]:

787,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

HZVB.10.0090

1,332

3,996

6,456

77,472

HZVB.08.0055

9,240

55,440

HZVB.10.0085

12,900

154,800

HZVB.08.0052

43,264

1.124,864

0,959

5,754

HZVB.08.0051

2,192

4,384

HZVB.08.0049

12,936

155,232

HZVB.08.0069

8,088

32,352

BO-GV 28 L
Gerade Verschraubung
47

12

elbow union

HZVB.08.0039

ABO-F 28-L
Winkelverschraubung
48

straight coupling
ABO-E 38-S
Gerade Verschraubung

49

12

straight male stud coupling


BO-GEV 38 SR-WD
Gerade Einschraubverschraubung

50

26

elbow union
ABO-F 38-S
Winkelverschraubung

51

elbow union, adjustable

HZVB.08.0041

A3K

ABO-VBDKO 38-S
Winkelverschraubung, einstellbar
52

straight coupling
ABO-E 42-L
Gerade Verschraubung

53

12

elbow union
ABO-F 42-L
Winkelverschraubung

54

t-fitting
ABO-G 38-S
T-Verschraubung

Local

Parts list

Designation:

Page 4 of 5

Pipework - Grate drive cylinder


38/12/18/28/42/76.1
Verrohrung - Rostantriebszylinder

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

55

Designation

reducing fitting

A05950161447M1000D

Printed:

09.08.2016

Weight [kg]:

787,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

HZVB.10.0098

0,078

0,156

HZVB.10.0092

0,811

0,811

HZVB.08.0057

0,238

0,476

HZVB.08.0053

1,352

10,816

BO-REDVD 28/18 L
Reduzierverschraubung
56

t-fitting
BO-TV 28 L
T-Verschraubung

57

straight coupling
ABO-E 12-L
Gerade Verschraubung

58

elbow union
ABO-F 12-L
Winkelverschraubung

75

pipe bend with flanges

M11614470010070N-W

56,816

454,528

M11614470010075N-W

11,161

11,161

63,600

1.272,000

0,464

7,424

2,556

30,672

DN65/PN16/90/DIN
Rohrbogen mit Flanschen
76

T-piece
DN65/DIN/PN 16/3XDN65
T-Stck

77

20

Hubbed slip-on flange for welding

NTFL.10.1666

DIN EN 1092-1

1.0038

DIN EN 10025-2

12/B1/DN65/PN16/4H
berschieb-Schweiflansch mit Ansatz
78

16

flat gasket

NTDT.01.1605

DIN EN 1514-1

NTGB.02.1605

DIN 976-1

IBC/DN65/PN16/2
Flachdichtung
85

12

threaded bolt
M16X160
Gewindebolzen

8.8 GAL ZN

Local

Parts list

Designation:

Page 5 of 5

Pipework - Grate drive cylinder


38/12/18/28/42/76.1
Verrohrung - Rostantriebszylinder

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

90

Designation

hexagon screw

A05950161447M1000D

Printed:

09.08.2016

Weight [kg]:

787,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTSR.02.1628

ISO 4017

8.8 GAL ZN

0,680

2,720

NTSR.02.1608

ISO 4017

8.8 GAL ZN

7,020

421,200

NTSR.02.1229

ISO 4017

8.8 GAL ZN

1,360

54,400

NTSB.01.1601

ISO 7089

GAL ZN

1,100

110,000

NTSB.05.1301

ISO 7093-1

GAL ZN

0,880

35,200

NTMT.01.1603

ISO 4032

8 GAL ZN

3,300

330,000

FE/ZN 12 C

2,000

80,000

8,200

16,400

M16X100
Sechskantschraube
91

60

hexagon screw
M16X60
Sechskantschraube

92

40

hexagon screw
M12X25
Sechskantschraube

100

100

washer
16/200 HV
Scheibe

101

40

washer
12/200 HV
Scheibe

110

100

hexagon nut
M16
Sechskantmutter

111

40

nut for mounting rail

PZRO.04.0026

GMV 12
Tragschienenmutter
115

rinsing part

M11614470010063N-W

250X112X55/42L/38S/18L
Splstck

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

A-A
(1 : 50)
M

FLOW DIRECTION
B-B

Dimensions adapted and


welded on site
Final positioning determined by the supervisor

Final positioning determined by the supervisor

26

(1 : 25)

Final positioning determined by the supervisor

26

26

32

29
HST M12x115/20

a3

Welded after alignment

(6100)
L

+0.000

230
a3

Cooler level
0

725

appr. 20mm

34810

25

CL COOLER

650

12

34280

28170

24770

20890

17360

12975

9750

6545

4900

IKN

11

2855

2310

10

(1200)

1100

(673)

-1005
-1200

(800)

195

(655)

IKN

31
32

13

(400)

Non-shrinking grout
after alignment (by
others)

90

(2600)

(400)

14
J

15

32500

20

16

19
E

18

C-C

90

(1 : 25)

29
HST M12x115/20

a3
(6100)

1700
1300

(800)

CL COOLER

(350)

E
A

1100

465

32
(1200)

IKN

195

21

CL COOLER

32

(545)

(31425)

(400)

(530)

16
B

appr. 20mm

-1700

Non-shrinking grout
after alignment (by
others)

-1300

(2600)

(400)

17

Y
1

For cutting lenghts and welding instructions refer to drawing


A05950161601M1001D

900

D-D
(1 : 10)

28
27
4

3D

(1 : 10)

120

180
(50)

(1 : 100)

90

9
X

E-E

(400)

a3

(1 : 10)

(217)

31

32

26

(50)

180

Y
(1 : 10)

120

29
HST M12x115/20

35
70

32

22

23

24

(1200)

(400)

D
(640)

27
ISO 4017 - M10 x 30 - 8.8 galZn
28
ISO 4032 - M10 - 8 galZn

26

31

5
30
HST M12x145/50

10

11

12

13

14

IKN\\hm

First issue
Description

Rev
Scale

General Standards

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Date

7948 kg

Weight

Dust transport, assy


TDE/32500/C/380...420VY/50Hz

Staubtransport, Zsb.

Drawing and symbols according to ISO


Drawn

12.01.2016

fb

Checked

04.02.2016

hm

Replacement for

Approved

04.02.2016

hm

Replaced by

Revision

Based on

Ident No

Format

14

13

Page

A0 1

A05950161600M1000D
15

12

11

10

Status

Drawing No

16

04.02.2016

Approved
Material

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 221
EN ISO 9692-1
EN ISO 5817 C

1:50

15

- Welded on site

900 901

Non-shrinking grout
after alignment (by
others)

appr. 45mm

195

A
Pages

Parts list

Designation:

Page 1 of 4

Dust transport, assy


TDE/32500/C/380...420VY/50HZ
Staubtransport, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

housing - TDE, Assy

A05950161600M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

A05950161601M1001D

3.485,000

3.485,000

M11616360010005N-W

48,000

96,000

M11616360010006N-W

204,592

3.273,472

M11616380010005N-W

18,992

303,872

M11616390010005N-W

105,200

1.683,200

M11616540010064N-W

260,000

5.200,000

M11616540010068N-W

67,736

541,888

M11616750010005N-S

119,754

2.155,572

M11616870010005N-S

24,624

393,984

32500/400/160/C
Gehuse - TDE, Zsb.
2

sealing plate
UP/168.3/400/1100/570
Dichtblech

16

sealing plate
UP/168.3/400/1100/310
Dichtblech

16

clamping sleeve
70X3,6/200
Spannmuffe

16

protection housing
240X250X400
Schutzgehuse

20

mounting
169/400/150
Halterung

mounting
60.3/51/250-1980
Halterung

18

sealing plate
LO/168,3/400/1100/175
Dichtblech

16

socket
60,3X8/150
Muffe

7.948,00

Local

Parts list

Designation:

Page 2 of 4

Dust transport, assy


TDE/32500/C/380...420VY/50HZ
Staubtransport, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

A05950161600M1000D

Designation

40

distance plate

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11650900010028N-P

3,760

150,400

M11650900010029N-P

15,040

1.203,200

M11650900010030N-P

2,280

91,200

M11650900010031N-P

1,520

60,800

M11650900010032N-P

0,760

30,400

M11650900010033N-P

15,080

603,200

ME16.01.0011

782,000

1.564,000

EMMA.12.0465

205,000

205,000

EMMA.12.0466

205,000

205,000

5X30X80
Distanzblech
11

80

distance plate
10X30X80
Distanzblech

12

40

distance plate
3X30X80
Distanzblech

13

40

distance plate
2X30X80
Distanzblech

14

40

distance plate
1X30X80
Distanzblech

15

40

distance plate
20X30X80
Distanzblech

16

drive station, assy


TYP160/1,5KW/KA/STEUTE
Antriebsstation, Zsb.

17

helical bevel-geared motor


1,5KW/380...400VY/50HZ/2,9/504/M5A/IE3/IEC/TT/
SSH
Kegelstirnrad-Getriebemotor

18

helical bevel-geared motor


1,5KW/380...400VY/50HZ/2,9/504/M6B/IE3/IEC/TT/
SSH
Kegelstirnrad-Getriebemotor

7.948,00

Local

Parts list

Designation:

Page 3 of 4

Dust transport, assy


TDE/32500/C/380...420VY/50HZ
Staubtransport, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

19

A05950161600M1000D

Designation

tensioning station, assy

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

ME16.02.0006

380,000

760,000

ME16.03.0101

1,000

2,000

ME16.03.0201

1,000

2,000

ME04.01.0003

8,800

35,200

ME16.03.0003

8,000

8,000

MRFS.13.0000

3,000

6,000

MRLS.12.0001

30,400

486,400

0,416

6,656

TYP160/50...150MM/50MM/INNEN
Spannstation, Zsb.
20

chain tension monitor


IFM/20MM/20...250 AC/DC
berwachung Kettenspannung

21

speed monitor
IFM/20MM/20...250 AC/DC
Drehzahlberwachung

22

conveyor chain
160/16X80/GG-P

x 33100

Frderkette
23

chain joint
TYP160/KVG TS/16X80
Kettenschlo

24

installation material
TYP160
Montagematerial

25

flow detector
FLOWSWITCH500M/G 1 1/2"
Durchfluwchter

26

16

level switch
19-253VAC/19-55VDC/GEW. R1-1/2, 316L/500
Fllstandsschalter

27

16

hexagon screw
M10X30
Sechskantschraube

7.948,00

NTSR.02.1005

ISO 4017

8.8 GAL ZN

Local

Parts list

Designation:

Page 4 of 4

Dust transport, assy


TDE/32500/C/380...420VY/50HZ
Staubtransport, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

28

Designation

16

hexagon nut

A05950161600M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

ISO 4032

8 GAL ZN

NTMT.01.1001

0,192

3,072

MEMM.03.0002

10,400

1.352,000

MEMM.03.0004

2,880

92,160

MEDI.08.0000

0,300

1,800

MEDI.05.8019

0,120

0,480

M10/SW16
Sechskantmutter
29

130

stud anchor
HST2 M12X115/20
Durchsteckanker

30

32

stud anchor
HST M12X145/50
Durchsteckanker

31

thread sealing tape (roll)


0,08MMX12MM/12M
Gewindedichtband (Rolle)

32

Sealing tape

7.948,00

900C/20X3/10M
Dichtband

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

12

11

10

position and length of dust inlet and outlet openings

FLOW DIRECTION

dust intlet
0

+34810

+34280

IKN

(195)

-1200

+2855

IKN

+2310

dust outlet

conveying tube

32500
(2310)

(31425)

(545)

(530)
E

2600

(400)

CL COOLER

return tube
2120

2450

990

2240

2450

2450

990

2240

2450

2450

990

2990

2990

2190

(400)

1435

935

990

1260

1490

1460

1490

1700

1990

1960

1990

1960

1990

1960

1990

1960

1990

2190

2120

conveying tube

First issue
Description

Rev
Scale

General Standards

Material

Date

0 kg

Weight

Tube dust extractor - inlet / outlet


32500/400/ 160/C

Do not scale this drawing!

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

04.02.2016

Approved

ISO 2768-1+2 mK

1:50
All rights out of this drawing
are reserved according to DIN ISO 16016.

IKN\\hm

Drawing and symbols according to ISO

Staubf rderer - Ein- / Austritt

Drawn

12.01.2016

fb

Checked

04.02.2016

hm

Replacement for

Approved

04.02.2016

hm

Replaced by

Revision

Based on

Ident No

Format

Page

A1 1

A05950161600M9001D
11

10

Drawing No

12

Status

Pages

Parts list

Designation:

Page 1 of 3

housing - TDE, Assy


32500/400/160/C
Gehuse - TDE, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

Inspection opening, Assy.

A05950161601M1001D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11616110010063N-N

148,200

889,200

M11616130010061N-N

133,600

534,400

M11616130010062N-N

43,600

87,200

M11616130010063N-N

448,000

4.480,000

M11616760010061N-S

25,544

1.583,728

M11616770010065N-S

19,158

1.187,796

M11616840010074N-S

300,800

1.203,200

M11616840010077N-S

394,400

3.155,200

M11616840010085N-S

73,400

146,800

168.3X6.3/990
Inspektionsffnung, Zsb.
2

Inlet, TDE, assy


168.3X6.3/1490/I
Einlass, TDE, Zsb.

Inlet, TDE, assy


168.3X6.3/990/I
Einlass, TDE, Zsb.

10

Inlet, TDE, assy


168.3X6.3/1990/I
Einlass, TDE, Zsb.

62

distance plate
0.5X200X525/168.3
Distanzblech

62

supporting plate
8X25X250
Halteblech

pipe - TDE
168.3X6.3/2990/P
Rohr - TDE

pipe - TDE
168.3X6.3/1960/P
Rohr - TDE

pipe - TDE
168.3X6.3/1460/P
Rohr - TDE

3.485,00

Local

Parts list

Designation:

Page 2 of 3

housing - TDE, Assy


32500/400/160/C
Gehuse - TDE, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

pipe - TDE

A05950161601M1001D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11616840010096N-S

72,200

144,400

M11616840010107N-S

63,400

126,800

M11616840010132N-S

739,200

8.870,400

M11616840010135N-S

47,000

94,000

M11616840010137N-S

85,400

170,800

M11616840010139N-S

213,200

852,800

M11616840010146N-S

225,200

900,800

M11616840020013N-S

110,200

220,400

291,400

18.066,800

168.3X6.3/1435/P
Rohr - TDE
11

pipe - TDE
168.3X6.3/1260/P
Rohr - TDE

12

12

pipe - TDE
168.3X6.3/2450/P
Rohr - TDE

13

pipe - TDE
168.3X6.3/935/P
Rohr - TDE

14

pipe - TDE
168.3X6.3/1700/P
Rohr - TDE

15

pipe - TDE
168.3X6.3/2120/P
Rohr - TDE

16

pipe - TDE
168.3X6.3/2240/P
Rohr - TDE

17

pipe - TDE
168.3X6.3/2190/P
Rohr - TDE

18

62

pipe coupling
165.1/203.2/4X M16
Rohrkupplung

3.485,00

MERO.16.0005

Local

Parts list

Designation:

Page 3 of 3

housing - TDE, Assy


32500/400/160/C
Gehuse - TDE, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

19

Designation

flange

A05950161601M1001D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

DIN EN 1092-1

1.0038

NTFL.02.0150

38,040

304,320

0,880

7,040

DIN EN 10025-2

01/A/DN150/PN6
Flansch
20

flat gasket

NTDT.05.0600

DIN EN 1514-1

NTSR.02.1612

ISO 4017

8.8 GAL ZN

8,320

532,480

NTSB.01.1601

ISO 7089

GAL ZN

1,408

180,224

NTMT.01.1603

ISO 4032

8 GAL ZN

2,112

135,168

3.171,000

66.591,000

FF/DN150/PN6/2
Flachdichtung
21

64

hexagon screw
M16X70
Sechskantschraube

22

128

washer
16/200 HV
Scheibe

23

64

hexagon nut
M16
Sechskantmutter

100

21

pipe - TDE

3.485,00

M11616840010075N-P

168.3X6.3/6000/P
Rohr - TDE

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

D-D
M

CL LPS SUPPORT

(1 : 10)

11

0.000

FLOW DIRECTION

Cooler level

19
ISO 4017 - M12 x 40 - 8.8
20
ISO 7089 - 12 - St 200HV
21
ISO 4032 - M12 - 8

A-A
a5

(1 : 20)

Airtight

25
0.000

(4602)

Cooler level
0

5
1

-200

25
X

0.000

Cooler level
0

B D
-1165
-1240

IKN

-2365

B-B
a3

5000

-1165
-1240
-1390

45

IKN

2500

1500

325

-325

-1500

-2500

OTHERS

(84)

25

W
(1 : 10)

10

1400
10

C-C

Cooler level

90

a5

0.000

1380

50

(1 : 10)
5000

Airtight

a5

15

a3

-2535

25

Airtight

(21)

a5

(1 : 20)

8
(1 : 5)

-2500

CL COOLER

440

Cooler level

a3

Airtight

0.000

17

465

470

480

Airtight

16

10

4800

CL COOLER

9x450 (=4050)

9x480 (=4320)

a3

CL COOLER

27
silicone
26
800 C/ 6/6500
24
ISO 4032 - M12 - 8 galZn
23
ISO 7089 - 12 - St 200HV galZn
23
ISO 7089 - 12 - St 200HV galZn
22
ISO 4017 - M12 x 40 - 8.8 galZn

10

1620

10

465

1380

OTHERS

1400
10

OTHERS

2500

28974 CL LPS SUPPORT

24057 CL LPS SUPPORT

18156 CL LPS SUPPORT

12248 CL LPS SUPPORT

7331 CL LPS SUPPORT

4381 CL LPS SUPPORT

11

34780

CL CRUSHER 32848

IKN

-2535

0 IKN

800

IKN
-2365

800
K

-1390

3D

4995

(1 : 100)

a3
a3

12

12
X
(1 : 10)

CL COOLER

14

10

15

10

1620

0.000

960
975

Cooler level

100

15

14

13

10

5x975 (=4875)

a4
a4

a3
a3

Y
Z
5

(1 : 10)

a4
2000

10

30

30

1980

16

18

900

M11617000010061N-D

901

M11620000010005N-D

General Standards

(988)

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

4
17

16

All rights out of this drawing


are reserved according to DIN ISO 16016.

Date

8777 kg

Weight

Clinker discharge, assy


2x8/TDE

Klinkeraustrag, Zsb.

Drawing and symbols according to ISO


Drawn

18.01.2016

fb

Based on

Checked

27.01.2016

ml

Replacement for

Approved

29.01.2016

mue

Revision

Ident No

18

Format

14

13

12

11

10

Page

A0 1

A05950161700M1000D
15

Status

Replaced by

Drawing No

16

29.01.2016

Approved
Material

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 221
EN ISO 9692-1
EN ISO 5817 C

1:50

4750
5000

IKN\\mue
Description

Do not scale this drawing!

(1012)

First issue

a5
a5

(567)

(603)

A
Rev

Scale

2050
A

16

CL COOLER

CL COOLER

17

10

100 120

a5
a5

(1 : 50)

(3000)

a4

30

D-D

(1 : 10)

A
Pages

Parts list

Designation:

Page 1 of 4

Clinker discharge, assy


2X8/TDE
Klinkeraustrag, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950161700M1000D

Designation

hopper - clinker discharge

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11617100020020N-W

1.312,000

1.312,000

M11617110020018N-W

134,000

134,000

M11617110020019N-W

134,000

134,000

M11617120020004N-W

91,800

183,600

M11617200020011N-W

4.037,000

4.037,000

M11617210020002N-W

309,000

3.090,000

M11617210010076N-W

308,700

2.778,300

M11617210010077N-W

71,400

142,800

M11617220020009N-W

1.741,000

1.741,000

4400X1460/800X800/2175/DIN
Trichter - Klinkeraustrag
2

dust hopper
680X680/250X250/870/TDE/L/DIN
Staubtrichter

dust hopper
680X680/250X250/870/TDE/R/DIN
Staubtrichter

dust duct
250X250/1459/45/TDE/DIN
Staubkanal

gratings
30/3/30X30
Gitterroste

10

Cover plate
1380X470/50/TR4/DIN
Abdeckblech

Cover plate
1620X440/50/TR4/DIN
Abdeckblech

Cover plate
1620X465/50/TR4/DIN
Abdeckblech

base frame - gratings


2X8/2800/1500-2X2450-5X3450/LPS/DIN
Grundrahmen - Gitterroste

8.777,00

Local

Parts list

Designation:

Page 2 of 4

Clinker discharge, assy


2X8/TDE
Klinkeraustrag, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

Gusset plate

A05950161700M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11617900010075N-S

31,692

190,152

M11617900010076N-S

27,504

660,096

M11617900010163N-P

28,600

57,200

M11617900010170N-P

14,900

14,900

M11617900010171N-P

44,900

44,900

M11617920020001N-S

6,714

40,284

M11620100020157N-W

334,000

334,000

M11620830010066N-W

64,926

129,852

M11620830010105N-W

75,000

75,000

352X130X15/DIN
Knotenblech
11

24

angle
L 40X4/480/DIN
Winkel

12

angle
L40X5/4795/DIN
Winkel

13

Angle
L40X5/4995/DIN
Winkel

14

Angle
L75X8/4995/DIN
Winkel

15

gusset plate
150X125X10/DIN
Knotenblech

16

frame
U120/2000X4940/DIN
Rahmen

17

console
L100X10/2050
Konsole

18

Console
L100X10/4750
Konsole

8.777,00

Local

Parts list

Designation:

Page 3 of 4

Clinker discharge, assy


2X8/TDE
Klinkeraustrag, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

19

Designation

60

hexagon screw

A05950161700M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTSR.02.1201

ISO 4017

8.8

NTSB.01.1200

ISO 7089

NTMT.01.1200

ISO 4032

NTSR.02.1205

2,700

162,000

0,360

21,600

1,020

61,200

ISO 4017

8.8 GAL ZN

1,980

87,120

NTSB.01.1201

ISO 7089

GAL ZN

0,528

46,464

NTMT.01.1202

ISO 4032

8 GAL ZN

0,748

32,912

0,400

0,400

M12X40
Sechskantschraube
20

60

washer
12/200 HV
Scheibe

21

60

hexagon nut
M12/SW18
Sechskantmutter

22

44

hexagon screw
M12X40
Sechskantschraube

23

88

washer
12/200 HV
Scheibe

24

44

hexagon nut
M12/SW18
Sechskantmutter

25

cellular rubber
15X25

x 6000

Moosgummi
26

Sealing packing
800C/6

x 6500

Dichtpackung
27

cartridge silicone

Kartusche Silikon

8.777,00

MEMM.07.0000

Local

Parts list

Designation:

Page 4 of 4

Clinker discharge, assy


2X8/TDE
Klinkeraustrag, Zsb.

Drawing-no.:
Pos.

Qty

Designation

Pos.

Menge Benennung

A05950161700M1000D

Printed:

09.08.2016

Weight [kg]:

8.777,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

-5305

-5295

+4195

+4205

0 IKN

+34233

Front wall
+34073

+27903
+28068

+31068 CL VENT AIR

Right side
FLOW DIRECTION

+19986

+17865

+7905
+8110

+17700

12

10

+15500
CL COAL MILL/WHR

11

2
+205

0 IKN

12

+13300

13

+13135

14

+12760

15

+9205

16

D
+10300

+8240

+8240
+8000

+8090

+8090

+7600

+7050
+6650

2
Upper cooler housing (OKG)
+2843
Lower cooler housing (UKG) +2543

+2543
+2260

1
J

+1180
0.0
Cooler level

Left side

Right side

0
CL COOLER IKN

CL COOLER HOUSING +3335

CL SUPPORT +34628

+31418

CL CRUSHER +32848

21

16
ISO 4017 - M10 x 30 - 8.8 galZn
17
ISO 7089 - 10 - St 200HV galZn
18
ISO 4032 - M10 - 8 galZn

CL Back wall +31318

19

20

+31218

24

Z
Back wall
+3165

-3165

-3640

-4572

IKN

+10300

+3640

2
+8110

+17700

+17865

+34233

Left side
FLOW DIRECTION
+27903

+31068 CL VENT AIR

18

23

Opening for air duct 9 +22542

17

21

11

+13300
+13135

21

24

+15500 CL COAL MILL/WHR

17

Opening for air duct 8 +15661

20

Opening for air duct 6 +10746

+3412

CL Front wall +3332

+3252

0
IKN
H

16

IKN

CL COOLER HOUSING -3335

IKN

IKN

+50
IKN 0

+10300

+8000

+8000

+7600

+7600

12

24

20
21

22

23

+2260

16
ISO 4017 - M10 x 30 - 8.8 galZn
17
ISO 7089 - 10 - St 200HV galZn
18
ISO 4032 - M10 - 8 galZn

+2260

+1300
0.0
Cooler level

17

Left side

CL SUPPORT +3385

CL COOLER IKN

13
ISO 4017 - M16 x 60 - 8.8 galZn
14
ISO 7089 - 16 - St 200HV galZn
15
ISO 4032 - M16 - 8 galZn

0
IKN

CL Front wall +3332

17

Opening for air duct 4 +3903

19

Opening for air duct 5 +5827

16

Opening for air duct 7 +13691

11

Opening for air duct 10 +25483

Opening for air duct 11 +30564

CL CRUSHER +32848

CL SUPPORT +34628

Right side
IKN

CL SUPPORT -3385

+50
IKN 0

18
B

900
901

IKN\\mue

First issue
Description

Rev
Scale

General Standards

Do not scale this drawing!

904

All rights out of this drawing


are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Cooler housing, assy


5600/94/6LPS/4800/DIN

EN ISO 9692-1
EN ISO 5817 C

K hlergeh use, Zsb.

Drawing and symbols according to ISO


Drawn

04.02.2016

gfr

Based on

Checked

18.02.2016

ml

Replacement for

Approved

02.03.2016

mue

Revision

14

13

12

11

10

Format

Page

A0 1
Drawing No

A05950161800M1000D
3

Status

Replaced by

905
15

Date

99486 kg

Weight

Ident No

16

02.03.2016

Approved
Material

ISO 2768-1+2 mK
EN ISO 13920 AE

1:50

902
903

All non-displayed typical bolt and welding connections: refer to drawing


M11618000010010N-D

A
Pages

16

15

14

13

12

11

10

C-C

Vent Air

B-B

COAL MILL / WHR


-3000
-3165
-3435
-3615
-3640

+3640
+3615
+3435
+3165
+3000

-5165

-4200

-3754

-3235

0
IKN

+4185
+4195
+4205

+3440
+3615

+10300

IKN

-3615
-3440

-5305
-5295
-5285

+2528

Inlet back wall

+4200

+5872

A-A

IKN

+9137

+8430

+8240
+8090
+7465

+7600

+7465

+7050
+6300

+6650

+6500

+5950
+5793

+2843

+2843
+2260

CL COOLER HOUSING -3335

CL COOLER IKN

(1 : 25)

CL COOLER HOUSING +3335

CL COOLER IKN

E-E

(1 : 10)

20

Adapted on site

10

+8100

8
+12760

+17865

+19986

FLOW DIRECTION

+27903

+34233

+31068 CL VENT AIR

(1 : 50)

+13135

IKN

Cooler level

10

+15500 CL COAL MILL/WHR

D-D

CL COOLER HOUSING -3335

IKN

CL COOLER HOUSING +3335

IKN

Right side

Left side

Right side

Left side

+3435

CL COOLER HOUSING +3335

+3235

0
CL COOLER IKN

-3235

0.0

Cooler level

Left side

-3435

IKN

Right side

CL COOLER HOUSING -3335

Cooler level

0.0

a3

Airtight

IKN

0.0

a3

Adapted on site

Airtight

10

24
2

IKN

+3332

+5376

+8325

+11274

+15206

+19138

+23070

+27002

+31318

CL CRUSHER +32848

+34628

IKN\\mue

First issue
Description

Rev
Scale

General Standards

11

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

ISO 2768-1+2 mK
EN ISO 13920 AE

1:50

02.03.2016

Approved

Date

99486 kg

Weight

Cooler housing, assy


5600/94/6LPS/4800/DIN

EN ISO 9692-1
EN ISO 5817 C

K hlergeh use, Zsb.

Drawing and symbols according to ISO


Drawn

04.02.2016

gfr

Based on

Checked

18.02.2016

ml

Replacement for

Approved

02.03.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 2
Drawing No

A05950161800M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 3

Cooler housing, assy


5600/94/6LPS/4800/DIN
Khlergehuse, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950161800M1000D

Designation

lower cooler housing, assy

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

A05950161801M1000D

22.497,000

22.497,000

A05950161802M1000D

16.769,000

16.769,000

A05950161803M1000D

23.643,000

23.643,000

A05950161804M1000D

26.233,000

26.233,000

A05950161805M1000D

2.200,000

2.200,000

M11618050020011N-N

6.157,000

6.157,000

M11619600010072N-N

708,800

5.670,400

M11432020010063N-N

271,000

271,000

M11619100010005N-N

569,837

569,837

5600/94/6LPS/8/R/DIN
Unteres Khlergehuse, Zsb.
2

cooler housing - inlet, assy


5600/94/58,8M/10/25/S/DIN
Khlergehuse Einlauf, Zsb.

upper cooler housing, assy


5600/7600/1R+1M/DIN
Oberes Khlergehuse, Zsb.

cooler roof, assy


5600/IPE400/3/45+0/16M+8M+31.4M/L+R/
Khlerdecke, Zsb.

side wall sealing, assy


5600/94/6/L200X100X12/DIN
Seitenwandabdichtung, Zsb.

Bridge - roller crusher, assy


5600/4800/4/IPB400/TF/N/DIN
Brcke - Walzenbrecher, Zsb.

maintenance door, assy


UKG/SE/F/S/220...230V/IFM/20MM/L/DIN
Wartungstr, Zsb.

maintenance entry, assy


1400X800/DIN
Wartungszugang, Zsb.

double wing door, assy


1800X2000/2000X2200/F/DIN
Doppelflgeltr, Zsb.

99.486,00

Local

Parts list

Designation:

Page 2 of 3

Cooler housing, assy


5600/94/6LPS/4800/DIN
Khlergehuse, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

flat bar

A05950161800M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618980010385N-P

35,400

106,200

M11619900010007N-N

69,756

837,072

M11619500020003N-N

0,986

1,972

50X5X6000/DIN
Flach
11

12

Inspection port, assy


60X395X550/14X10/DIN
Inspektionsfenster, Zsb.

12

switch unit - door, assy


0-20/2XM12/OKG/UKG/IFM/DIN
Schaltereinheit - Tr, Zsb.

13

20

hexagon screw

NTSR.02.1608

ISO 4017

8.8 GAL ZN

2,340

46,800

NTSB.01.1601

ISO 7089

GAL ZN

0,440

17,600

NTMT.01.1603

ISO 4032

8 GAL ZN

0,660

13,200

NTSR.02.1005

ISO 4017

8.8 GAL ZN

0,832

26,624

NTSB.01.1004

ISO 7089

GAL ZN

0,128

4,096

NTMT.01.1001

ISO 4032

8 GAL ZN

0,384

12,288

M16X60
Sechskantschraube
14

40

washer
16/200 HV
Scheibe

15

20

hexagon nut
M16
Sechskantmutter

16

32

hexagon screw
M10X30
Sechskantschraube

17

32

washer
10/200 HV
Scheibe

18

32

hexagon nut
M10/SW16
Sechskantmutter

99.486,00

Local

Parts list

Designation:

Page 3 of 3

Cooler housing, assy


5600/94/6LPS/4800/DIN
Khlergehuse, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

19

Designation

Sealing tape

A05950161800M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

MEDI.05.8019

0,360

1,080

ME19.01.1414

106,000

424,000

0,800

1,600

249,000

249,000

900C/20X3/10M
Dichtband
20

inspection port
140X140
Schauglas

21

Sealing packing
800C/6

x 6000

Dichtpackung
22

Sealing packing
800C/18X18

x 12000

Dichtpackung
23

cartridge silicone

MEMM.07.0000

Kartusche Silikon
24

Air duct, flow inhibitor

99.486,00

A05950161808M1000D

5600/DN350/R/DIN
Luftkanal, Strmungssperre

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

47
ISO 4032 - M20 - 8 galZn
46
ISO 7090 - 20 - St 200HV galZn
45
ISO 4017 - M20 x 60 - 8.8 galZn

Back wall

10

17

17

27
983

941

28

17
1966

983

13
1966

983

17

29
1966

12
983

18
1966

14

26
983

12

1966

1966

14

25
1966

18

1966

1966

25
983

23
1966

(200)

1307

+2843

Right side

+2843

+2543

+2260

Front wall

Left side

+2843

FLOW DIRECTION

Left side

Right side

+2543

+2260

52
HST M20x260/120
53
DIN 7349 - 21 - St 100HV

34

34

1100

-1300

0
CL COOLER/IKN

+1300

+3435

+31418

+31218

+28928

1100
+24013

51
ISO 4032 - M16 - 8 galZn
50
DIN 434 - 17,5 - St tZn
49
ISO 7089 - 16 - St 200HV galZn
48
ISO 4017 - M16 x 60 - 8.8 galZn

47
ISO 4032 - M20 - 8 galZn
46
ISO 7090 - 20 - St 200HV galZn
45
ISO 4017 - M20 x 60 - 8.8 galZn

1000

1300
+18115

1000

52
HST M20x260/120
53
DIN 7349 - 21 - St 100HV

3
+50
0

35
36
37
38

52
HST M20x260/120
53
DIN 7349 - 21 - St 100HV

51
ISO 4032 - M16 - 8 galZn
50
DIN 434 - 17,5 - St tZn
49
ISO 7089 - 16 - St 200HV galZn
48
ISO 4017 - M16 x 60 - 8.8 galZn

CL COOLER HOUSING -3335


-3435

33

+913

CL COOLER HOUSING +3335

32

+12217

900

+7302

+4866

31

Opening for air duct 9 +22551

33

30

Opening for air duct 8 +15670

32

Opening for air duct 6 +10755

31

+3412

30

CL COOLER HOUSING +3335


+3435

0
CL COOLER/IKN

CL COOLER HOUSING -3335

-3435

+3252

+50
0

Cooler level

IKN

+50
0

1400

+913

0.0

1300

+1300

1500

+1300

Right side

(160)

11

39

CL COOLER HOUSING +3335


+3235

45
ISO 4017 - M20 x 60 - 8.8 galZn
46
ISO 7090 - 20 - St 200HV galZn
47
ISO 4032 - M20 - 8 galZn

CL COOLER IKN 0

A
4

10

-3235
CL COOLER HOUSING -3335

48
ISO 4017 - M16 x 60 - 8.8 galZn
49
ISO 7089 - 16 - St 200HV galZn
50
DIN 434 - 17,5 - St tZn
51
ISO 4032 - M16 - 8 galZn

45
ISO 4017 - M20 x 60 - 8.8 galZn
46
ISO 7090 - 20 - St 200HV galZn
47
ISO 4032 - M20 - 8 galZn

48
ISO 4017 - M16 x 60 - 8.8
49
ISO 7089 - 16 - St 200HV
49
ISO 7089 - 16 - St 200HV
51
ISO 4032 - M16 - 8

48
ISO 4017 - M16 x 60 - 8.8 galZn
49
ISO 7089 - 16 - St 200HV galZn
50
DIN 434 - 17,5 - St tZn
51
ISO 4032 - M16 - 8 galZn

galZn
galZn
galZn
galZn

3D

A-A
Left side

(1 : 100)

FLOW DIRECTION
D

19

27

22

28

15

20

29

21

11

16

11

26

25

12

16

25

24

2
(160)

983

983

941

983

1966

1966

1966

983

983

1966

1966

1966

1966

1966

1966

983

1966

(200)

1307

52
HST M20x260/120
53
DIN 7349 - 21 - St 100HV

42

33

+31418

+31218

1100

+2260
+1300
+1165
+1030
+890
+755
+50
0

Opening for air duct 11 +30564

41

+28928

1000

40
Item to be clearly marked with the drawing number

Compartment wall 7 +26942

+24013

Opening for air duct 10 +25475

32

Compartment wall 6 +23010

31

Compartment wall 5 +19078

30

1100

1300
+18115

Compartment wall 4 +15146

Opening for air duct 7 +13691

1000

1300
+12217

Compartment wall 3 +11214

Compartment wall 2 +8265

+7302

900
Opening for air duct 5 +5827

Compartment wall 1 +5316

IKN

+4865

+50
0

Cooler level

800

0.0

+3252
+3412
Opening for air duct 4 +3903

1500

+1510
+1405
+1305
+1050

1400

+2843
+2543

3
B

All non-displayed typical bolt and welding connections: refer to drawing


M11618000010008N-D
A

First issue
Description

Rev
Scale

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

44

Drawn

5600/94/6LPS/8/R/DIN

Unteres K hlergeh use, Zsb.

Drawing and symbols according to ISO


Drawn

02.12.2015

ml

Based on

Checked

02.12.2015

cl

Replacement for

Approved

07.12.2015

mue

Revision

Ident No

Format

14

13

12

11

Page

A0 1

A05950161801M1000D
15

10

Status

Replaced by

Drawing No

16

Date

22497 kg

Weight

lower cooler housing, assy

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.

Checked

Material

ISO 2768-1+2 mK
EN ISO 13920 AE

1:100

43

34

Approved

General Standards

A
Pages

Parts list

Designation:

Page 1 of 6

lower cooler housing, assy


5600/94/6LPS/8/R/DIN
Unteres Khlergehuse, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

housing front wall

A05950161801M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618120020036N-W

587,000

587,000

M11618120020037N-W

919,000

919,000

M11618130020035N-W

961,000

961,000

M11618180020052N-W

629,000

629,000

M11618180020053N-W

595,000

595,000

M11618180020054N-W

562,000

562,000

M11618180020055N-W

515,000

515,000

M11618180020056N-W

471,000

471,000

M11618180020057N-W

425,000

425,000

UKG/6870X863/DIN
Gehuse Stirnwand
2

housing front wall


UKG/6870X1630/DIN
Gehuse Stirnwand

housing back wall


UKG/6870X1250/DIN
Gehuse Rckwand

housing - compartment wall


UKG/1460X6470/5600/DIN
Gehuse - Trennwand

housing - compartment wall


UKG/1355X6470/5600/DIN
Gehuse - Trennwand

housing - compartment wall


UKG/1255X6470/5600/DIN
Gehuse - Trennwand

housing - compartment wall


UKG/1115X6470/5600/DIN
Gehuse - Trennwand

housing - compartment wall


UKG/980X6470/5600/DIN
Gehuse - Trennwand

housing - compartment wall


UKG/840X6470/5600/DIN
Gehuse - Trennwand

22.497,00

Local

Parts list

Designation:

Page 2 of 6

lower cooler housing, assy


5600/94/6LPS/8/R/DIN
Unteres Khlergehuse, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

housing - compartment wall

A05950161801M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618180020058N-W

380,000

380,000

M11618930010082N-W

1.602,000

4.806,000

M11618930010140N-W

1.470,000

4.410,000

M11618930020048N-W

603,000

603,000

M11618930020049N-W

1.006,000

2.012,000

M11618930020051N-W

642,000

642,000

M11618940010078N-W

506,000

1.012,000

M11618940020026N-W

1.084,000

4.336,000

M11618940020027N-W

442,000

884,000

UKG/705X6470/5600/DIN
Gehuse - Trennwand
11

housing side wall


UKG/1966X2210/DIN
Gehuse Seitenwand

12

housing side wall


UKG/1966X2210/LK/1400X800/DIN
Gehuse Seitenwand

13

housing side wall


UKG/1966X2793/LK/1200X800/DIN
Gehuse Seitenwand

14

housing side wall


UKG/1966X2210/T/620X1220/DIN
Gehuse Seitenwand

15

housing side wall


UKG/1966X2793/DIN
Gehuse Seitenwand

16

housing side wall


UKG/983X2210/DIN
Gehuse Seitenwand

17

housing side wall


UKG/983X2793/T/620X1220/DIN
Gehuse Seitenwand

18

housing side wall


UKG/983X2210/T/620X1200/DIN
Gehuse Seitenwand

22.497,00

Local

Parts list

Designation:

Page 3 of 6

lower cooler housing, assy


5600/94/6LPS/8/R/DIN
Unteres Khlergehuse, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

19

Designation

housing side wall

A05950161801M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618940020029N-W

272,000

272,000

M11618940020030N-W

302,000

302,000

M11618940020031N-W

260,000

260,000

M11618940020032N-W

266,000

266,000

M11618950010074N-W

302,000

302,000

M11618950010117N-W

243,000

243,000

M11618960010100N-W

2.036,000

8.144,000

M11618960010101N-W

1.018,000

2.036,000

M11618960020022N-W

580,000

1.160,000

UKG/983X2793/LK/1000X800/DIN
Gehuse Seitenwand
20

housing side wall


UKG/983X2793/DIN
Gehuse Seitenwand

21

housing side wall


UKG/983X2793/LK/1400X800/DIN
Gehuse Seitenwand

22

housing side wall


UKG/983X2793/LK/1200X800/DIN
Gehuse Seitenwand

23

housing side wall


UKG/1307X2210/DIN
Gehuse Seitenwand

24

housing side wall


UKG/1307X2210/LK/1400X1000/DIN
Gehuse Seitenwand

25

housing side wall


UKG/1966X2210/200/LPS/F/1100/DIN
Gehuse Seitenwand

26

housing side wall


UKG/1966X2210/200/LPS/F/1300/DIN
Gehuse Seitenwand

27

housing side wall


UKG/941X2793/200/LPS/F/1500/DIN
Gehuse Seitenwand

22.497,00

Local

Parts list

Designation:

Page 4 of 6

lower cooler housing, assy


5600/94/6LPS/8/R/DIN
Unteres Khlergehuse, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

28

Designation

housing side wall

A05950161801M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618960020023N-W

1.220,000

2.440,000

M11618960020024N-W

1.220,000

2.440,000

M11650900010010N-P

446,886

44.241,714

M11650900010011N-P

357,588

70.802,424

M11650900010012N-P

89,397

8.850,303

M11650900010013N-P

35,739

3.538,161

M11650900010014N-P

17,919

1.773,981

M11650900010164N-P

18,645

93,225

M11650900010165N-P

14,920

149,200

UKG/1966X2793/200/LPS/F/1400/DIN
Gehuse Seitenwand
29

housing side wall


UKG/1966X2793/200/LPS/F/1300/DIN
Gehuse Seitenwand

30

99

Distance plate
25X100X230/DIN
Distanzblech

31

198

Distance plate
10X100X230/DIN
Distanzblech

32

99

Distance plate
5X100X230/DIN
Distanzblech

33

99

Distance plate
2X100X230/DIN
Distanzblech

34

99

Distance plate
1X100X230/DIN
Distanzblech

35

distance plate
25X100X190/DIN
Distanzblech

36

10

distance plate
10X100X190/DIN
Distanzblech

22.497,00

Local

Parts list

Designation:

Page 5 of 6

lower cooler housing, assy


5600/94/6LPS/8/R/DIN
Unteres Khlergehuse, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

37

Designation

distance plate

A05950161801M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11650900010166N-P

3,730

18,650

M11650900010167N-P

1,490

7,450

M11650900010168N-P

0,745

3,725

M11650900010015N-P

103,040

3.606,400

M11650900010016N-P

82,460

5.772,200

M11650900010017N-P

20,615

721,525

M11650900010018N-P

8,260

289,100

M11650900010019N-P

4,130

144,550

27,440

3.841,600

5X100X190/DIN
Distanzblech
38

distance plate
2X100X190/DIN
Distanzblech

39

distance plate
1X100X190/DIN
Distanzblech

40

35

Distance plate
25X100X150/DIN
Distanzblech

41

70

Distance plate
10X100X150/DIN
Distanzblech

42

35

Distance plate
5X100X150/DIN
Distanzblech

43

35

Distance plate
2X100X150/DIN
Distanzblech

44

35

Distance plate
1X100X150/DIN
Distanzblech

45

140

hexagon screw
M20X60
Sechskantschraube

22.497,00

NTSR.02.2011

ISO 4017

8.8 GAL ZN

Local

Parts list

Designation:

Page 6 of 6

lower cooler housing, assy


5600/94/6LPS/8/R/DIN
Unteres Khlergehuse, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

46

Designation

140

washer

A05950161801M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTSB.01.2003

ISO 7090

GAL ZN

2,380

333,200

NTMT.01.2003

ISO 4032

8 GAL ZN

8,960

1.254,400

NTSR.02.1608

ISO 4017

8.8 GAL ZN

4,446

168,948

NTSB.01.1601

ISO 7089

GAL ZN

0,594

32,076

NTSB.02.1801

DIN 434

TZN

0,682

15,004

NTMT.01.1603

ISO 4032

8 GAL ZN

1,254

47,652

114,750

19.507,500

12,580

2.138,600

20/200 HV
Scheibe
47

140

hexagon nut
M20
Sechskantmutter

48

38

hexagon screw
M16X60
Sechskantschraube

49

54

washer
16/200 HV
Scheibe

50

22

washer for U-sections


17,5
U-Scheibe

51

38

hexagon nut
M16
Sechskantmutter

52

170

stud anchor

MEMM.03.0044

GAL ZN

HST M20X260/120
Durchsteckanker
53

170

washer

22.497,00

NTSB.10.2100

DIN 7349

21
Scheibe

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

14

13

FLOW DIRECTION

10

Front wall

8240

-5305

IKN

4195

4205

9205

8100

7910

IKN

7905

Right side

11

12

-5295

15

-670

16

8240

8090

15

8090

13

3
3

7050

(400)

6650
6293

6293

5742
K

(5113)

(4544)

4093

4093

3453

Left side
2843

2843

Right side

2843

0.0

0.0

Cooler level

15

10

11

-3620
-3640

(-3200)

(-2700)

(-2270)

(-1710)

-1275

(-690)

(-230)

0
IKN

(230)

(690)

1275

(1710)

3640

(2270)

(2700)

IKN

(3200)

9363

7905

5980

IKN

4055

IKN

0
5
205

2130

IKN

3620

Cooler level

13

8110
G

(205)

7700

(25)

205

205

3D
F

4000

(1 : 50)

7280

6880

9100

9510

CL COOLER

7230

7080

16
18
18
19
C

25

5100

16
ISO 4017 - M16 x 60 - 8.8 galZn
17
DIN 434 - 17,5 - St tZn
18
ISO 7089 - 16 - St 200HV galZn
19
ISO 4032 - M16 - 8 galZn

15

All non-displayed typical bolt and welding connections: refer to drawing


M11618000010009N-D
A

IKN\\mue

First issue
Description

Rev

16

Scale

General Standards

18
205

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.

18

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

19

12

Material

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:50

Date

16769 kg

Weight

cooler housing - inlet, assy


5600/94/58,8m /10 /25 /S/DIN

K hlergeh use Einlauf, Zsb.

Drawing and symbols according to ISO


Drawn

05.02.2016

gfr

Based on

Checked

11.02.2016

ml

Replacement for

Approved

02.03.2016

mue

Revision

Ident No

Format

14

13

12

11

10

Page

A0 1

A05950161802M1000D
15

Status

Replaced by

Drawing No

16

02.03.2016

Approved

A
Pages

16

15

14

13

12

11

10

Z
(1 : 25)

Left side
FLOW DIRECTION

Inlet back wall

IKN

-5305
-5295
-5285

10
IKN

8110
8100
7910
7905

9205

4185
4195
4205

14

13

-3460

10

12

13

8090

10

(400)

7050

8240

15

6650

6293

CL COOLER

25

11

4093

Right side

Left side

2843
0.0

0.0

Cooler level

CL COOLER HOUSING

3640

3440

IKN

3640
CL COOLER HOUSING 3540
3440

205
5
IKN 0

2130

4055

5980

IKN

7905

9363

IKN

Cooler level

3540

2843

3D
(1 : 50)

IKN\\mu
e

First issue

Description

Rev
Scale

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Checked

Material

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:50

Approved

General Standards

02.03.2016
Drawn

Date

16769 kg

Weight

cooler housing - inlet, assy


5600/94/58,8m /10 /25 /S/DIN

K hlergeh use Einlauf, Zsb.

Drawing and symbols according to ISO


Drawn

05.02.2016

gfr

Based on

Checked

11.02.2016

ml

Replacement for

Approved

02.03.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 2
Drawing No

A05950161802M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 3

cooler housing - inlet, assy


5600/94/58,8M/10/25/S/DIN
Khlergehuse Einlauf, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

Housing front wall

A05950161802M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618120020039N-W

868,000

868,000

M11618120020038N-W

1.695,000

1.695,000

M11618120020040N-W

1.917,000

1.917,000

M11618110020058N-W

1.065,000

1.065,000

M11618920020018N-W

2.122,000

4.244,000

M11618110020057N-W

1.065,000

1.065,000

M11618110020059N-W

655,000

655,000

M11618100020063N-W

1.004,000

1.004,000

M11618920020019N-W

2.002,000

4.004,000

OKG/7415X1250/25/LK/DIN
Gehuse Stirnwand
2

Housing front wall


OKG/8764X2200/25+10/DIN
Gehuse Stirnwand

Housing front wall


OKG/9490X1797/25+10/S/DIN
Gehuse Stirnwand

Housing side wall, right side


OKG/1925X5247/25/S/IF/DIN
Gehuse Seitenwand, rechts

Housing side wall


OKG/1925X5247/25/S/I/DIN
Gehuse Seitenwand

Housing side wall, right side


OKG/2120X5247/25/S/IB/DIN
Gehuse Seitenwand, rechts

Housing side wall, right side


OKG/1458X3807/IB/DIN
Gehuse Seitenwand, rechts

Housing side wall, left side


OKG/1925X5247/10/S/IF/DIN
Gehuse Seitenwand, links

housing side wall


OKG/1925X5247/10/S/I/DIN
Gehuse Seitenwand

16.769,00

Local

Parts list

Designation:

Page 2 of 3

cooler housing - inlet, assy


5600/94/58,8M/10/25/S/DIN
Khlergehuse Einlauf, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

Housing side wall, left side

A05950161802M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618100020061N-W

1.004,000

1.004,000

M11618100020062N-W

615,000

615,000

M11618140020016N-W

595,000

595,000

M11618140020017N-W

1.837,000

1.837,000

M11618140020015N-W

267,000

267,000

M11618140020007N-S

18,870

37,740

25,623

5.611,437

OKG/1925X5247/10/S/IB/DIN
Gehuse Seitenwand, links
11

Housing side wall, left side


OKG/1458X3807/IB/DIN
Gehuse Seitenwand, links

12

Housing inlet back wall


OKG/1825X4329/25/S/DIN
Gehuse Einlaufrckwand

13

Housing inlet back wall


OKG/IPE400/7230X1595/45/S/DIN
Gehuse Einlaufrckwand

14

Housing inlet back wall


OKG/725X3516/10/S/DIN
Gehuse Einlaufrckwand

15

Cover plate
OKG/693X693X5/DIN
Abdeckblech

16

219

hexagon screw

NTSR.02.1608

ISO 4017

8.8 GAL ZN

NTSB.02.1801

DIN 434

TZN

1,023

33,759

NTSB.01.1601

ISO 7089

GAL ZN

4,455

1.804,275

M16X60
Sechskantschraube
17

33

washer for U-sections


17,5
U-Scheibe

18

405

washer
16/200 HV
Scheibe

16.769,00

Local

Parts list

Designation:

Page 3 of 3

cooler housing - inlet, assy


5600/94/58,8M/10/25/S/DIN
Khlergehuse Einlauf, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

19

219

Designation

hexagon nut

A05950161802M1000D

Printed:

09.08.2016

Weight [kg]:

16.769,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

ISO 4032

8 GAL ZN

NTMT.01.1603

7,227

M16
Sechskantmutter

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

1.582,713

Local

16

15

14

13

12

11

10

X
(1 : 50)

Right side
FLOW DIRECTION

ISO 4032
ISO 7089

Only for mounting

1
983

3
1966

983

888

1966

6
1556

1393

983

11

10
1966

1966

10
1966

1966

12

1966

1966

ISO 7089

13
983

ISO 4017

(20)

1393

28
- M16 - 8 galZn
27
- 16 - St 200HV galZn
27
- 16 - St 200HV galZn
26
- M16 x 60 - 8.8 galZn

(200)

25

7600

7600

(700)

24

5000
4680
4487
4181

4730

23
(2470)

5880

(1150)

(5340)

(700)

6650

(1720)

(210)

23

2843
0.000

Left side

Right side

2260

2260

Cooler level

FLOW DIRECTION

ISO 7089

ISO 4032

Left side

20

3440
3540
3640

1100

-1100

-3640
-3540
-3440

34273

21

CL COOLER IKN

ISO 7089

26
- M16 x 60 - 8.8 galZn
27
- 16 - St 200HV galZn
27
- 16 - St 200HV galZn
28
- M16 - 8 galZn

22
H

(200)

ISO 4017

34253

24513

20700

20081

14183

11912

IKN

10936

IKN

9363

IKN

6870 i.d. upper cooler housing

3640
3540
3440

IKN

CL COOLER

6880

(200)

-3440
-3540
-3640

3D

34273

34073
34253

9363

IKN

Right side

(1 : 100)
E

Left side
FLOW DIRECTION

19

12

18

10

17

15

16

14

(20)

1393

983

1966

1966

1966

1966

1966

1966

983

1393

4410

983

1966

983

(200)
7600

6650

(700)

(700)

(210)

(5340)

3260
2843
2260

0.000

Cooler level
IKN

All non-displayed typical bolt and welding connections: refer to drawing


M11618000010009N-D

IKN\\mue

First issue
Description
Scale

IKN

9363

14183

20081

34273
34253

A
Rev

General Standards

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

ISO 2768-1+2 mK
EN ISO 13920 AE

1:100

02.03.2016

Approved

Date

23643 kg

Weight

upper cooler housing, assy


5600/7600/1R+1M/DIN

EN ISO 9692-1
EN ISO 5817 C

Oberes K hlergeh use, Zsb.

Drawing and symbols according to ISO


Drawn

05.02.2016

gfr

Based on

Checked

15.02.2016

ml

Replacement for

Approved

02.03.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950161803M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 4

upper cooler housing, assy


5600/7600/1R+1M/DIN
Oberes Khlergehuse, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

Housing side wall

A05950161803M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618910020012N-W

760,000

1.520,000

M11618900020029N-W

650,000

650,000

M11618910020028N-W

414,000

414,000

M11618920020062N-W

186,000

186,000

M11618900020053N-W

437,000

437,000

M11618920020061N-W

379,000

379,000

M11618920020063N-W

620,000

620,000

M11618910020029N-W

434,000

434,000

M11618900020056N-W

903,000

903,000

OKG/983X3807/DIN
Gehuse Seitenwand
2

Housing side wall


OKG/1966X3807/BT/F/DIN
Gehuse Seitenwand

housing side wall


OKG/983X3807/A/DIN/(NST)
Gehuse Seitenwand

housing side wall


OKG/888X1837/A/DIN
Gehuse Seitenwand

housing side wall


OKG/1966X2420/A/DIN
Gehuse Seitenwand

housing side wall


OKG/1556X2420/A/DIN
Gehuse Seitenwand

housing side wall


OKG/1393X4390/A/DIN
Gehuse Seitenwand

housing side wall


OKG/983X4390/DIN/(NST)
Gehuse Seitenwand

housing side wall


OKG/1966X5340/DIN/(NST)
Gehuse Seitenwand

23.643,00

Local

Parts list

Designation:

Page 2 of 4

upper cooler housing, assy


5600/7600/1R+1M/DIN
Oberes Khlergehuse, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

10

Housing side wall

A05950161803M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618900020030N-W

9.090,000

90.900,000

M11618900020031N-W

905,000

905,000

M11618910020016N-W

1.034,000

2.068,000

M11618110020063N-W

901,000

901,000

M11618900020032N-W

670,000

670,000

M11618910020030N-W

415,000

415,000

M11618920020024N-W

407,000

407,000

M11618920020025N-W

620,000

620,000

M11618910020031N-W

434,000

434,000

OKG/1966X5340/DIN
Gehuse Seitenwand
11

Housing side wall


OKG/1966X5340/F/DIN
Gehuse Seitenwand

12

Housing side wall


OKG/983X5340/DIN
Gehuse Seitenwand

13

Housing side wall, right side


OKG/1393X5340/B/DIN
Gehuse Seitenwand, rechts

14

Housing side wall


OKG/1966X3807/DIN
Gehuse Seitenwand

15

housing side wall


OKG/983X3807/A/DIN/(NST)
Gehuse Seitenwand

16

Housing side wall


OKG/4410X1000/A/DIN
Gehuse Seitenwand

17

Housing side wall


OKG/1393X4390/A/DIN
Gehuse Seitenwand

18

housing side wall


OKG/983X4390/DIN/(NST)
Gehuse Seitenwand

23.643,00

Local

Parts list

Designation:

Page 3 of 4

upper cooler housing, assy


5600/7600/1R+1M/DIN
Oberes Khlergehuse, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

19

Designation

Housing side wall, left side

A05950161803M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618100020064N-W

901,000

901,000

M11618130010011N-W

177,192

177,192

M11618130010243N-W

179,000

179,000

M11618130010242N-W

179,000

179,000

M11618130020037N-W

934,000

1.868,000

M11618130020038N-W

821,000

821,000

M11618130020039N-W

1.132,000

1.132,000

41,652

14.828,112

7,832

5.576,384

OKG/1393X5340/B/DIN
Gehuse Seitenwand, links
20

housing back wall


OKG/2200X470/DIN
Gehuse Rckwand

21

housing back wall


OKG/435X2470/T/DIN
Gehuse Rckwand

22

housing back wall


OKG/435X2470/T/DIN
Gehuse Rckwand

23

Housing back wall


OKG/1905X2470/T/DIN
Gehuse Rckwand

24

Housing back wall


OKG/6880X1150/T/DIN
Gehuse Rckwand

25

Housing back wall


OKG/6880X1720/DIN
Gehuse Rckwand

26

356

hexagon screw

NTSR.02.1608

ISO 4017

8.8 GAL ZN

NTSB.01.1601

ISO 7089

GAL ZN

M16X60
Sechskantschraube
27

712

washer
16/200 HV
Scheibe

23.643,00

Local

Parts list

Designation:

Page 4 of 4

upper cooler housing, assy


5600/7600/1R+1M/DIN
Oberes Khlergehuse, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

28

356

Designation

hexagon nut

A05950161803M1000D

Printed:

09.08.2016

Weight [kg]:

23.643,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

ISO 4032

8 GAL ZN

NTMT.01.1603

11,748

M16
Sechskantmutter

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

4.182,288

Local

16

15

14

13

12

11

10

A-A
M

(1 : 25)

FLOW DIRECTION

10

38

12

34233

27

35

21

14

5872

4200

22

33

28

8430
12
62

S
27
30

(400)

16
65

47
30
14
65

7465
14
68

7050

7600

(400)

7050

16
00

6650

6650

(400)

6650

37

8000

7050

37

9137

10300

2528

IKN

-3235

-3640

-4200

-5165

B
34068

11

27903
28068

CL VENT AIR

10

20986

19986

12

31068

22
18795

14

17705
17865

13135
13295

12760

IKN

10205

15500 CL COAL MILL / WHR

21

31

AL
CO
L
IL
M

3260
4680
IKN

IKN

17

(205)

35

W
HR

34

CL

32

CL

(205)

4680

CL COOLER

37

37

45

45

38

13

18

18

5
Right side

15

19

17

13

18

24

16

23

ISO 4017
IKN

14

21

22

17

Left side

3260

20

13

ISO 7089

ISO 7089
5872

B-B

ISO 4032

35
- M16 x 60 - 8.8 galZn
37
- 16 - St 200HV galZn
37
- 16 - St 200HV galZn
38
- M16 - 8 galZn

(1 : 25)

12

W
3754
3615

10

3754
3615

10300

11
CL COOLER

184
IKN 0

IKN

-1604

11

CL VENT AIR

8000

-3615
-3754

1000

1000

IKN

3x1000 (=3000)

26

25

31

34

34163

29

31068

30

27973

17795

17000

16000

15500

-3615

-3165

-3005

0
IKN

3615

33

19986

27

18795

15000

14000

10205

0
IKN

7x1000 (=7000)

3005

-3615
-3754

3165

CL COOLER

7600

Right side

Left side

28
32

4
3D
(1 : 100)

All non-displayed typical bolt and welding connections: refer to drawing


M11618000010009N-D
a=6mm
All non-dimensioned weld seams
All seams welded airtight
After assembly, all welds are to be treated (cleaned, primed, painted)

IKN\\mue

First issue
Description

Rev
Scale

General Standards

Do not scale this drawing!

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

02.03.2016

Approved
Material

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:100
All rights out of this drawing
are reserved according to DIN ISO 16016.

Date

26233 kg

Weight

cooler roof, assy


5600/IPE400/3/45 +0 /16m +8m +31.4m /L+R/DIN

K hlerdecke, Zsb.

Drawing and symbols according to ISO


Drawn

05.02.2016

gfr

Based on

Checked

18.02.2016

ml

Replacement for

Approved

02.03.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950161804M1000D
16

15

14

13

12

11

10

Status

A
Pages

16

15

14

13

12

11

10

11

(1 : 25)

(1 : 25)

a6

17

18

(160)

13

(1 : 10)

(1 : 10)

(210)

24

a4
a4

35
36
K

36

19

10

38

CL VENT AIR

4400

10

15

(1 : 10)

4400

35
ISO 4017 - M16 x 60 - 8.8 galZn
36
DIN 434 - 17,5 - St tZn
37
ISO 7089 - 16 - St 200HV galZn
38
ISO 4032 - M16 - 8 galZn

12
CL COOLER

6000

23x250 (=5750)

16
6170

17x250 (=4250)

4570

12

a4

20

23

250

6000

160

35
37

15

250
(160)

38

14

21

210

4570
G

250

17x250 (=4250)

160

37

22

15
250
23x250 (=5750)

210

(210)

6170

9
F

11
T

(1 : 20)

(1 : 25)

7
27

33

28

(1 : 10)

(1 : 20)

10

(160)

10

26

35

29

36

25

38

2400

P
15

2570

9x250 (=2250)

36

(10)

R
(1 : 10)

30

4400

a4

35

250

37
C

160

37

15

250

17x250 (=4250)

160

38

(160)

4570

31

34

32

IKN\\mue

First issue
Description

Rev
Scale

General Standards

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:100

02.03.2016

Approved

Date

26233 kg

Weight

cooler roof, assy


5600/IPE400/3/45 +0 /16m +8m +31.4m /L+R/DIN

K hlerdecke, Zsb.

Drawing and symbols according to ISO


Drawn

05.02.2016

gfr

Based on

Checked

18.02.2016

ml

Replacement for

Approved

02.03.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 2
Drawing No

A05950161804M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 5

cooler roof, assy


5600/IPE400/3/45+0/16M+8M+31.4M/L+R/
Khlerdecke, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

beam - cooler roof

A05950161804M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618150020008N-S

440,000

1.760,000

M11618150020013N-P

5.269,000

57.959,000

M11618150020013N-W

1.026,000

2.052,000

M11618150020014N-W

1.246,000

2.492,000

M11618150020015N-W

1.452,000

2.904,000

M11618150020039N-W

1.238,000

2.476,000

M11618150020040N-W

1.748,000

1.748,000

M11618150020041N-W

887,000

887,000

M11618160020017N-W

1.318,000

2.636,000

IPE400X1779/DIN
Trger - Khlerdecke
2

11

Beam - cooler roof


IPE400X7230/DIN
Trger - Khlerdecke

Beam - cooler roof


IPE400X4581X384/45/DIN
Trger - Khlerdecke

Beam - cooler roof


IPE400X7230/DIN
Trger - Khlerdecke

Beam - cooler roof


IPE400X6181X615/DIN
Trger - Khlerdecke

beam - cooler roof


IPE400X7280/DIN
Trger - Khlerdecke

beam - cooler roof


IPE400X7508X2050/DIN
Trger - Khlerdecke

beam - cooler roof


BL 8/190X700X7508/DIN
Trger - Khlerdecke

Exhaust duct, wall


OKG/6000X1150/0/DIN
Abluftstutzen, Wand

26.233,00

Local

Parts list

Designation:

Page 2 of 5

cooler roof, assy


5600/IPE400/3/45+0/16M+8M+31.4M/L+R/
Khlerdecke, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

Exhaust duct, wall

A05950161804M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618160020018N-W

1.448,000

2.896,000

M11618160020019N-W

1.320,000

2.640,000

M11618160020020N-W

1.448,000

2.896,000

M11618300020001N-W

487,000

487,000

M11618300020002N-W

432,000

432,000

M11618300020003N-W

170,000

170,000

M11618300020004N-W

170,000

170,000

M11618300020005N-W

487,000

487,000

M11618300020006N-W

487,000

487,000

OKG/6290X1150/0/DIN
Abluftstutzen, Wand
11

Exhaust duct, wall


OKG/6000X1150/0/DIN
Abluftstutzen, Wand

12

Exhaust duct, wall


OKG/6290X1150/0/DIN
Abluftstutzen, Wand

13

Mid air duct connection piece, wall


OKG/1470X2646/45/DIN
Mittenluftstutzen, Wand

14

Mid air duct connection piece, wall


OKG/1470X3069/45/DIN
Mittenluftstutzen, Wand

15

Mid air duct connection piece, wall


OKG/1465X1557/45/DIN
Mittenluftstutzen, Wand

16

Mid air duct connection piece, wall


OKG/1465X1557/45/DIN
Mittenluftstutzen, Wand

17

Mid air duct connection piece, wall


OKG/1470X2646/45/DIN
Mittenluftstutzen, Wand

18

Mid air duct connection piece, wall


OKG/1470X2646/45/DIN
Mittenluftstutzen, Wand

26.233,00

Local

Parts list

Designation:

Page 3 of 5

cooler roof, assy


5600/IPE400/3/45+0/16M+8M+31.4M/L+R/
Khlerdecke, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

19

Designation

Mid air duct connection piece, wall

A05950161804M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618300020007N-W

364,000

364,000

M11618300020008N-W

346,000

346,000

M11618300020009N-W

432,000

432,000

M11618300020010N-W

432,000

432,000

M11618300020011N-W

346,000

346,000

M11618300020012N-W

364,000

364,000

M11618320020001N-W

222,000

222,000

M11618320020002N-W

188,000

188,000

M11618320020003N-W

302,000

302,000

OKG/3157X1600/45/DIN
Mittenluftstutzen, Wand
20

Mid air duct connection piece, wall


OKG/1665X2952/45/DIN
Mittenluftstutzen, Wand

21

Mid air duct connection piece, wall


OKG/1470X3069/45/DIN
Mittenluftstutzen, Wand

22

Mid air duct connection piece, wall


OKG/1470X3069/45/DIN
Mittenluftstutzen, Wand

23

Mid air duct connection piece, wall


OKG/1665X2952/45/DIN
Mittenluftstutzen, Wand

24

Mid air duct connection piece, wall


OKG/3157X1600/45/DIN
Mittenluftstutzen, Wand

25

coal mill air duct, wall


OKG/1468X2157/45/DIN
Kohlemhlestutzen, Wand

26

coal mill air duct, wall


OKG/1262X1952/45/DIN
Kohlemhlestutzen, Wand

27

coal mill air duct, wall


OKG/1470X2065/45/DIN
Kohlemhlestutzen, Wand

26.233,00

Local

Parts list

Designation:

Page 4 of 5

cooler roof, assy


5600/IPE400/3/45+0/16M+8M+31.4M/L+R/
Khlerdecke, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

28

Designation

coal mill air duct, wall

A05950161804M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618320020004N-W

302,000

302,000

M11618320020005N-W

188,000

188,000

M11618320020006N-W

222,000

222,000

M11618320020007N-W

367,000

367,000

M11618320020008N-W

367,000

367,000

M11618320020009N-W

302,000

302,000

M11618320020010N-W

367,000

367,000

27,846

6.627,348

1,736

97,216

OKG/1470X2065/45/DIN
Kohlemhlestutzen, Wand
29

coal mill air duct, wall


OKG/1262X1952/45/DIN
Kohlemhlestutzen, Wand

30

coal mill air duct, wall


OKG/1468X2157/45/DIN
Kohlemhlestutzen, Wand

31

coal mill air duct, wall


OKG/1470X2507/45/DIN
Kohlemhlestutzen, Wand

32

coal mill air duct, wall


OKG/1470X2507/45/DIN
Kohlemhlestutzen, Wand

33

coal mill air duct, wall


OKG/1470X2065/45/DIN
Kohlemhlestutzen, Wand

34

coal mill air duct, wall


OKG/1470X2507/45/DIN
Kohlemhlestutzen, Wand

35

238

hexagon screw

NTSR.02.1608

ISO 4017

8.8 GAL ZN

NTSB.02.1801

DIN 434

TZN

M16X60
Sechskantschraube
36

56

washer for U-sections


17,5
U-Scheibe

26.233,00

Local

Parts list

Designation:

Page 5 of 5

cooler roof, assy


5600/IPE400/3/45+0/16M+8M+31.4M/L+R/
Khlerdecke, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

37

420

Designation

washer

A05950161804M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTSB.01.1601

ISO 7089

GAL ZN

4,620

1.940,400

NTMT.01.1603

ISO 4032

8 GAL ZN

7,854

1.869,252

16/200 HV
Scheibe
38

238

hexagon nut

26.233,00

M16
Sechskantmutter

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

A-A

(1 : 50)

FLOW DIRECTION
1

10931

17035

(667)
(160)
L

2843

2260

(300)

2543

0.0
Cooler level

50
IKN 0

32848

31218

26942

23010

19078

15146

11214

8265

5316

3252
3412
3919

2
10267

3
9458

8334

Left side
3435
3235
H

IKN

-3235
-3435
9458

10267

Right side

8334

B-B
E

(1 : 50)

180

FLOW DIRECTION
7

17035

10771

3D

2843

(1 : 100)

2260

2543

0.0
50
IKN
C

Cooler level
0
C

3412

All non-displayed typical bolt and welding connections: refer to drawing


M11618000010010N-D
A

IKN\\mue

First issue
Description

Rev
Scale

General Standards

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

ISO 2768-1+2 mK
EN ISO 13920 AE

1:100

02.03.2016

Approved

Date

2200 kg

Weight

side wall sealing, assy


5600/94/6/L200x100x12/DIN

EN ISO 9692-1
EN ISO 5817 C

Seitenwandabdichtung, Zsb.

Drawing and symbols according to ISO


Drawn

05.02.2016

gfr

Based on

Checked

11.02.2016

ml

Replacement for

Approved

02.03.2016

mue

Revision

Replaced by
Ident No

Format

Page

A0 1
Drawing No

A05950161805M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 1

side wall sealing, assy


5600/94/6/L200X100X12/DIN
Seitenwandabdichtung, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

Angle - housing side wall, left side

A05950161805M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618100020066N-W

386,000

386,000

M11618100020065N-W

431,000

431,000

M11618100020067N-W

282,000

282,000

M11618110020064N-W

386,000

386,000

M11618110020066N-W

431,000

431,000

M11618110020065N-W

282,000

282,000

M11618980010006N-P

1,416

8,496

UKG/2/533X10271/DIN
Winkel - Gehuse Seitenwand, links
2

Angle - housing side wall, left side


UKG/2/757X9461/DIN
Winkel - Gehuse Seitenwand, links

Angle - housing side wall, left side


UKG/2/426X8337/DIN
Winkel - Gehuse Seitenwand, links

Angle - housing side wall, right side


UKG/2/533X10271/DIN
Winkel - Gehuse Seitenwand, rechts

Angle - housing side wall, right side


UKG/2/757X9461/DIN
Winkel - Gehuse Seitenwand, rechts

Angle - housing side wall, right side


UKG/2/426X8337/DIN
Winkel - Gehuse Seitenwand, rechts

Cover plate

2.200,00

5X30X200/DIN
Deckblech

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

12

11

10

FLOW DIRECTION

17

16

A
13
ISO 4017 - M16 x 50 - 8.8 galZn
14
ISO 7089 - 16 - St 200HV galZn
15
ISO 4032 - M16 - 8 galZn

6702
6303
5486
5064
4737

OTHERS

6702
6303
IKN

5486
5064
4737

10
ISO 4017 - M10 x 40 - 8.8 galZn
11
ISO 7089 - 10 - St 200HV galZn
12
ISO 4032 - M10 - 8 galZn

CL COOLER

IKN

OTHERS

3600 Top of gratings

0.0
Cooler level
0

-4572

0
IKN

19986

IKN

3762

IKN

12760

IKN

17

16

16

A-A

10
ISO 4017 - M10 x 40 - 8.8 galZn
11
ISO 7089 - 10 - St 200HV galZn
12
ISO 4032 - M10 - 8 galZn

17

(1 : 10)

3D
(1 : 50)

3762
D

440

798 x 292

440
IKN

16

17

a4

80

6
7
ISO 4017 - M8 x 30 - 8.8 galZn
8
ISO 7089 - 8 - St 200HV galZn
9
ISO 4032 - M8 - 8 galZn

IKN

-3762
B

-4572

OTHERS

( )* Adapted on site

16

17

Description
Scale

General Standards

Material

ISO 2768-1+2 mK
EN ISO 13920 AE

1:50
All rights out of this drawing
are reserved according to DIN ISO 16016.

( )*

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

IKN\\mue

02.03.2016

Approved

Date

249 kg

Weight

Air duct, flow inhibitor


5600/DN350/R/DIN

Do not scale this drawing!

19986

12760

First issue

Rev

421

IKN

Drawing and symbols according to ISO

Luftkanal, Str mungssperre

Drawn

12.02.2016

gfr

Based on

Checked

15.02.2016

ml

Replacement for

Approved

02.03.2016

mue

Revision

Format

Page

A1 1
Drawing No

A05950161808M1000D
12

11

10

Replaced by
Ident No

Status

Pages

Parts list

Designation:

Page 1 of 2

Air duct, flow inhibitor


5600/DN350/R/DIN
Luftkanal, Strmungssperre

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

A05950161808M1000D

Designation

air pipe

Printed:

09.08.2016

Weight [kg]:

249,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11618970020002N-W

39,800

79,600

M11618970020004N-W

96,600

193,200

M11618970020005N-W

50,400

100,800

M11618970020001N-S

26,000

52,000

M11618970010077N-W

23,600

47,200

M11618970010066N-S

4,974

9,948

D/358/189X697/283/FF/410/12X13/DIN
Luftleitung
2

air pipe
B/355.6X5.6(DN350)/90/R533/FF/410/12X
Luftleitung

air pipe
D/359/344/704/FF/410/395/12X13/8X10
Luftleitung

plate
8X798X292/18X13/DIN
Blech

clamp
355.6(DN355)/80/1155/DIN
Schelle

clamp
355.6(DN355)/80/2X19/DIN
Schelle

16

hexagon screw

NTSR.02.0803

ISO 4017

8.8 GAL ZN

0,256

4,096

NTSB.01.0804

ISO 7089

GAL ZN

0,032

0,512

NTMT.01.0801

ISO 4032

8 GAL ZN

0,080

1,280

M8X30
Sechskantschraube
8

16

washer
8/200 HV
Scheibe

16

hexagon nut
M8
Sechskantmutter

Local

Parts list

Designation:

Page 2 of 2

Air duct, flow inhibitor


5600/DN350/R/DIN
Luftkanal, Strmungssperre

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

120

hexagon screw

A05950161808M1000D

Printed:

09.08.2016

Weight [kg]:

249,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTSR.02.1006

ISO 4017

8.8 GAL ZN

3,720

446,400

NTSB.01.1004

ISO 7089

GAL ZN

0,480

57,600

NTMT.01.1001

ISO 4032

8 GAL ZN

1,440

172,800

NTSR.02.1607

ISO 4017

8.8 GAL ZN

0,412

1,648

NTSB.01.1601

ISO 7089

GAL ZN

0,044

0,176

NTMT.01.1603

ISO 4032

8 GAL ZN

0,132

0,528

0,800

1,600

M10X40
Sechskantschraube
11

120

washer
10/200 HV
Scheibe

12

120

hexagon nut
M10/SW16
Sechskantmutter

13

hexagon screw
M16X50
Sechskantschraube

14

washer
16/200 HV
Scheibe

15

hexagon nut
M16
Sechskantmutter

16

cartridge silicone

MEMM.07.0000

Kartusche Silikon
17

Sealing packing
800C/6

x 20000

Dichtpackung

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

Right side
FLOW DIRECTION

B
5500

C
7000

5000

6500

9500

10000

9000

9000

6500

12000

5500

Z
T.O.G.4200

T.O.G.3600

3600T.O.G.
2600 T.O.G.

0.000
Cooler level
IKN

IKN

200
+4. .
.G
T.O

CL COOLER
600
+2. .
.G
T.O

3D
(1 : 100)

600
+ 3. .
.G
T.O

l
0.0
leve
r
e
l
Coo

Z
Left side
(1 : 100)

FLOW DIRECTION

9000

9000

2
10000

9500

4200 T.O.G.
3600 T.O.G.
T.O.G. = Top of gratings

T.O.G. 2600
B

900
IKN

IKN

All non-dimensioned welding connections and girder joints - refer to drawing


M11620000010005N-D
A

IKN\\ml

First issue
Description

Rev
Scale

General Standards

Material

Stairs and platforms, assy


STD/5600/C/S/30x3/DIN

Do not scale this drawing!

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

Date

14331 kg

Weight

ISO 2768-1+2 mK

1:100
All rights out of this drawing
are reserved according to DIN ISO 16016.

15.03.2016

Approved

Treppen und B hnen, Zsb.

Drawing and symbols according to ISO


Drawn

08.03.2016

gfr

Based on

Checked

11.03.2016

pa

Replacement for

Approved

15.03.2016

ml

Replaced by

Revision

Ident No

Format

Page

A0 1
Drawing No

A05950162000M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 1

Stairs and platforms, assy


STD/5600/C/S/30X3/DIN
Treppen und Bhnen, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

platforms level C, assy

A05950162000M1000D

Printed:

09.08.2016

Weight [kg]:

14.331,00

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

A05950162003M1000D

14.331,000

C/5600/STD/S/DIN
Bhnen Ebene C, Zsb.

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

14.331,000

Local

16

15

14

14

13

12

11

10

13

Front wall

Y
T.O.G. 4200
4050
T.O.G. 3600
L

T.O.G. 4200
3970

3310

a5

21

21

2600 T.O.G.

19

2310

19

19

19

0.000
0

-4600
-4580

16

17

6600

6580

IKN

3500

18

36313

36213

35403

27300
27500
27700

18500

8500

3336

IKN

IKN

-1845

-1200
-1000
-800

IKN

CL COOLER/IKN 0

Cooler level

-2500

16

16

36213 CL SUPPORT
36313

34293

25023

24003

21096

19066

8035

13090

0
-25
IKN

-1200 CL SUPPORT

-1845

E-E
(1 : 5)

4600
4415

30

(20)

FLOW DIRECTION

120

CL SUPPORT 2500

(200)

2247

34

(150)

3535
3385 CL SUPPORT

20

26

1
29
IKN

Adapted on site

27

IKN

B
A
F

23

30

28

31

10

32

11

24

33

25
30

(5055)
2373

1626

(2030)

(1020)

2024

1014

41
HST M16x140/25

2373

200
.
4
+
.G.
T.O

22

CL COOLER/IKN

600
+2. .
.G
T.O

Installed according to supplier's instructions


-3385 CL SUPPORT

CL SUPPORT -3500
-3670

600
+3. .
.G
T.O

-6415
-6600

-6415
-6600

D
12

-7870
(1020)

22

14

4
E

l
0.0
leve
r
e
l
Coo

13
0.0
vel
e
l
r
le
Coo

3D
(1 : 100)

-11243

600
+3.

Back wall
(1 : 50)

7
C

6210

3846

2826

0
IKN

-1845

OW
L
F

N
O
I
CT
E
IR

15
12

2600 T.O.G.
2310
T.O.G. = Top of gratings

a5

After assembly, all welds are to be treated (cleaned, primed, painted)


0.000
Cooler level

IKN

IKN\\ml

First issue
Description

Rev
Scale

General Standards

18

16

15

14

13

12

11

10

3385
3535

CL COOLER/IKN 0

-3385

-5395

-6415

19

-6600

Do not scale this drawing!

26

All rights out of this drawing


are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

18

Material

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:50

15.03.2016

Approved

Date

14331 kg

Weight

platforms level C, assy


C/5600/STD/S/DIN

B hnen Ebene C, Zsb.

Drawing and symbols according to ISO


Drawn

08.03.2016

gfr

Based on

Checked

11.03.2016

pa

Replacement for

Approved

15.03.2016

ml

Replaced by

Revision

Ident No

Format

Page

A0 1
Drawing No

A05950162003M1000D
8

Status

A
Pages

16

15

14

13

12

11

10

ISO 4032

B-B

A-A
1
10

ISO 7090

(1 : 10)

(1 : 10)

D-D

29
a3
a3

1800

Adapted on site

a3
215

2000

a5
a5

260

30

200

10

(100)

25

(100)

Tack welded

a5

150

150

+2.600
Crusher platform level

(190)

120

30

a5

10

ISO 4017

+3.600
T.O.G.

30

5
+4.200
T.O.G.

ISO 7090

(1 : 10)

27

(10)

Typical connection for gangways

44
- M20 - 8 galZn
43
- 20 - St 200HV galZn
43
- 20 - St 200HV galZn
42
- M20 x 60 - 8.8 galZn

a6

20

20
(50)

26
21

7
(300)

1920

Typical connection for railings

18

3970

If necessary

39

38

16

37

36

35

2370

(50) Non-shrinking grout after alignment (by others)

(1 : 10)

48
ISO 4017 - M12 x 40 - 8.8 galZn
49
ISO 7089 - 12 - St 200HV galZn
50
ISO 4032 - M12 - 8 galZn
0.000

45
ISO 4017 - M16 x 50 - 8.8 galZn
46
ISO 7089 - 16 - St 200HV galZn
47
ISO 4032 - M16 - 8 galZn

Cooler level

40
HST M16x215/100
Installed according to supplier's instructions

44
ISO 4032 - M20 - 8
43
ISO 7090 - 20 - St 200HV
43
ISO 7090 - 20 - St 200HV
42
ISO 4017 - M20 x 60 - 8.8

0.000
Cooler level

galZn

C-C
galZn

Typical connection for gangways / platforms


(1 : 10)

galZn

a3
a3

31

galZn
a3

30

35
5

1705
+3.600
T.O.G.

30

20

28
10

41
HST M16x140/25

1000

150

10

Installed according to supplier's instructions

a6

a5
a5

Tack welded
a6
a6

a5
a5

(400)

19

30

100 120

(260)

23

30

a6

4
185

1020
1225

T.O.G. = Top of gratings


A

IKN\\ml

First issue
Description

Rev
Scale

General Standards

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.
The drawing shall be used solely for
the agreed upon purpose by the
person or company to whom it was sent.

Material

ISO 2768-1+2 mK
EN ISO 13920 AE
EN ISO 9013 331
EN ISO 9692-1
EN ISO 5817 C

1:50

15.03.2016

Approved

Date

14331 kg

Weight

platforms level C, assy


C/5600/STD/S/DIN

B hnen Ebene C, Zsb.

Drawing and symbols according to ISO


Drawn

08.03.2016

gfr

Based on

Checked

11.03.2016

pa

Replacement for

Approved

15.03.2016

ml

Replaced by

Revision

Ident No

Format

Page

A0 2
Drawing No

A05950162003M1000D
16

15

14

13

12

11

10

Status

A
Pages

Parts list

Designation:

Page 1 of 6

platforms level C, assy


C/5600/STD/S/DIN
Bhnen Ebene C, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

gratings level C

A05950162003M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

A05950162030M1000D

2.637,000

2.637,000

M11620100020073N-N

1.553,000

1.553,000

M11620100020074N-N

1.139,000

1.139,000

M11620100020076N-N

1.239,000

1.239,000

M11620100020079N-N

1.089,000

1.089,000

M11620100020142N-N

1.124,000

1.124,000

M11620100020141N-N

1.642,000

1.642,000

M11620100020143N-N

175,000

175,000

M11620100020077N-N

386,000

386,000

30X3/FW/SW/BW/DIN
Gitterroste Ebene C
2

platform, assy
IPB200/U120/1820X10830/DIN
Bhne, Zsb.

gangway, assy
U260/1020X9500/DIN
Laufsteg, Zsb.

gangway, assy
U260/1020X10000/DIN
Laufsteg, Zsb.

gangway, assy
U260/1020X9000/DIN
Laufsteg, Zsb.

gangway, assy
U260/1020X8813/DIN
Laufsteg, Zsb.

platform, assy
IPB200/U200/2020X8930/DIN
Bhne, Zsb.

gangway, assy
U120/1020X1455/DIN
Laufsteg, Zsb.

platform, assy
U120/1725X5055/DIN
Bhne, Zsb.

14.331,00

Local

Parts list

Designation:

Page 2 of 6

platforms level C, assy


C/5600/STD/S/DIN
Bhnen Ebene C, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

10

Designation

platform, assy

A05950162003M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11620100020078N-N

226,000

226,000

M11620100020080N-N

172,000

172,000

M11620500010069N-N

385,000

385,000

M11620520020004N-N

164,000

164,000

M11620520010006N-N

116,000

116,000

M11620500020012N-N

568,000

568,000

M11620700010077N-N

210,300

630,900

M11620700010086N-N

59,600

59,600

M11620700010084N-W

456,000

1.368,000

U120/1725X2030/DIN
Bhne, Zsb.
11

platform, assy
U120/1020X1725/DIN
Bhne, Zsb.

12

stair, assy
2600/42/1000/FG
Treppe, Zsb.

13

stair, assy
1000/42/1000/GG
Treppe, Zsb.

14

stair, assy
600/42/1000/GG
Treppe, Zsb.

15

stair, assy
3600/42/1000/FF
Treppe, Zsb.

16

support, assy
IPE160X3970/415
Sttze, Zsb.

17

support, assy
IPE160X3310/415
Sttze, Zsb.

18

support
HEB200X2320/4X19
Sttze

14.331,00

Local

Parts list

Designation:

Page 3 of 6

platforms level C, assy


C/5600/STD/S/DIN
Bhnen Ebene C, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

19

Designation

console

A05950162003M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11620800010005N-W

440,616

2.643,696

M11620830020013N-W

116,000

116,000

M11620830010012N-W

13,734

27,468

M11620830020012N-W

17,000

17,000

M11620830010079N-W

83,340

83,340

M11620830010066N-W

32,463

32,463

M11620830010088N-W

16,800

16,800

M11620830010094N-W

81,100

81,100

M11620110010015N-S

20,446

20,446

IPE 400X1225
Konsole
20

console
L100X10/7420/DIN
Konsole

21

console
L200X150X12/180
Konsole

22

console
L100X10/1050/DIN
Konsole

23

console
L100X10/5390
Konsole

24

console
L100X10/2050
Konsole

25

console
L100X10/1050
Konsole

26

console
U100/7080X110X60
Konsole

27

plate
5X30X215/2200
Blech

14.331,00

Local

Parts list

Designation:

Page 4 of 6

platforms level C, assy


C/5600/STD/S/DIN
Bhnen Ebene C, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

28

Designation

plate

A05950162003M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11620110010014N-S

2,340

2,340

M11620110020042N-P

44,400

88,800

M11620110020043N-P

28,000

56,000

M11620110020044N-P

9,573

9,573

M11620110020031N-P

11,900

11,900

M11620110020026N-P

5,970

5,970

M11620110020045N-P

13,200

13,200

M11650900010133N-P

16,488

98,928

M11650900010134N-P

13,188

158,256

5X30X35/1050
Blech
29

kick plate
5X150X3763
Fuleiste

30

kick plate
5X150X2373
Fuleiste

31

kick plate
5X150X1626
Fuleiste

32

kick plate
5X150X2024
Fuleiste

33

kick plate
5X150X1014
Fuleiste

34

kick plate
5X150X2247
Fuleiste

35

distance plate
25X70X200/DIN
Distanzblech

36

12

distance plate
10X70X200/DIN
Distanzblech

14.331,00

Local

Parts list

Designation:

Page 5 of 6

platforms level C, assy


C/5600/STD/S/DIN
Bhnen Ebene C, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

37

Designation

distance plate

A05950162003M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11650900010135N-P

3,300

19,800

M11650900010136N-P

1,320

7,920

M11650900010132N-P

0,660

3,960

MEMM.03.0019

3,600

43,200

MEMM.03.0000

1,520

28,880

5X70X200/DIN
Distanzblech
38

distance plate
2X70X200/DIN
Distanzblech

39

distance plate
1X70X200/DIN
Distanzblech

40

12

stud anchor
HST M16X215/100
Durchsteckanker

41

19

stud anchor
HST M16X140/25
Durchsteckanker

42

22

hexagon screw

NTSR.02.2011

ISO 4017

8.8 GAL ZN

4,312

94,864

NTSB.01.2003

ISO 7090

GAL ZN

0,748

32,912

NTMT.01.2003

ISO 4032

8 GAL ZN

1,408

30,976

NTSR.02.1607

ISO 4017

8.8 GAL ZN

2,472

59,328

M20X60
Sechskantschraube
43

44

washer
20/200 HV
Scheibe

44

22

hexagon nut
M20
Sechskantmutter

45

24

hexagon screw
M16X50
Sechskantschraube

14.331,00

Local

Parts list

Designation:

Page 6 of 6

platforms level C, assy


C/5600/STD/S/DIN
Bhnen Ebene C, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

46

Designation

24

washer

A05950162003M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

NTSB.01.1601

ISO 7089

GAL ZN

0,264

6,336

NTMT.01.1603

ISO 4032

8 GAL ZN

0,792

19,008

NTSR.02.1205

ISO 4017

8.8 GAL ZN

3,960

348,480

NTSB.01.1201

ISO 7089

GAL ZN

0,528

46,464

NTMT.01.1202

ISO 4032

8 GAL ZN

1,496

131,648

16/200 HV
Scheibe
47

24

hexagon nut
M16
Sechskantmutter

48

88

hexagon screw
M12X40
Sechskantschraube

49

88

washer
12/200 HV
Scheibe

50

88

hexagon nut

14.331,00

M12/SW18
Sechskantmutter

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

FLOW DIRECTION

2
9500

10000

9000

9000
+10.000

Burner floor level


10000

B-B
(1 : 50)

After alignment of the crusher base frame,


this area filled with concrete (by others)

(6700)

6075

0.000
Cooler level

50
IKN 0
-380

D-D
0

-1200

3
B

1440

0.000
Cooler level

-4.800
Pan conveyor level

(5000)

CL CRUSHER 32848

25 mm
Plate movement

IKN

CL KILN PIER -5462.94

-4800

-1000

1070

150

400 T.O.S.

0 IKN

Work is only to be carried out in the presence


of an IKN supervisor

IKN

CL COOLER

After alignment of the buttress base frame,


this area filled with concrete (by others)

480 T.O.C.

0.000
Cooler level

(1 : 25)

C-C
(1 : 25)
After alignment of the crusher base frame,
this area filled with concrete (by others)

5
2455

0.000
Cooler level

50

CL RAIL

CL CRUSHER

CL RAIL

36500

31680.5

27500

18500

8500

-1000

0 IKN

(1 : 25)

CL SUPPORT

34015.5

(1 : 100)

CL CRUSHER

A-A

32848

CL SUPPORT

FLOW DIRECTION

3435

0.00 level
ler
Coo

After alignment of the buttress base frame,


this area filled with concrete (by others)
Work is only to be carried out in the presence
of an IKN supervisor

0.00 level
ler
Coo

6500

11500

5000

1300

5000

3037.5 CL SUPPORT

CL COOLER
CL KILN

CL COOLER

After alignment of the crusher base frame,


this area filled with concrete (by others)

1120

0 IKN

7000

-3037.5 CL SUPPORT

-1300

-7000

5500

0.00 level
ler
Coo

Hydraulic room

a10

-12500

(4463)

-3435

9500

10000

9000

901

A05950165000D7001D

BUILDING AND REEINFORCEMENT DESIGN by others


EMBEDDED STEEL ELEMENTS according to given dimensions by others
ADJUSTABLE STEEL ELEMENTS designed and supplied by others
MINIMUM STEEL QUALITY S235

1070

IKN 0
150

A05950165000A6000D

T.O.S. = Top of steel


T.O.C. = Top of concrete

9000

900

IKN\\mue

First issue
Description

Rev
Scale

General Standards

ISO 2768-1+2 mK
EN ISO 13920 AE

1:100

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

Date

7004 kg

Weight

Foundations, assy.
5600/94/6LPS/4RC/B/DIN

Do not scale this drawing!


All rights out of this drawing
are reserved according to DIN ISO 16016.

02.03.2016

Approved
Material

Fundamente, Zsb.

Drawing and symbols according to ISO


Drawn

22.01.2016

ml

Based on

Checked

22.01.2016

cr

Replacement for

Approved

02.03.2016

mue

Revision

Format

Page

A0 1
Drawing No

A05950165000M1000D
15

14

13

12

11

10

Status

Replaced by
Ident No

16

A
Pages

Parts list

Designation:

Page 1 of 1

Foundations, assy.
5600/94/6LPS/4RC/B/DIN
Fundamente, Zsb.

Drawing-no.:
Pos.

Qty

Pos.

Menge Benennung

Designation

base frame - buttress

A05950165000M1000D

Printed:

09.08.2016

Weight [kg]:

ID.-no.

Standard

Material

Weight [kg]

Tot. Weight

Manufact.

Identnummer

Norm

Werkstoff

Gewicht

Ges.-Gewicht

IKN

M11650100020004N-W

1.721,000

1.721,000

M11650100020004N-N

118,000

118,000

M11650130010090N-N

3.922,000

3.922,000

M11650140010079N-N

244,000

244,000

M11650150010077N-N

1.004,000

1.004,000

IPB400/5600/2600/8/2Z/DIN/(F)
Grundrahmen - Widerlager
2

foundation - buttress, assy


DOUBLE/5600/2600/DIN/(F)
Fundament - Widerlager, Zsb.

base frame - roller crusher, assy


RC/4/4800/IF,TF/IPB400/DIN
Grundrahmen - Walzenbrecher, Zsb.

foundation - crusher, assy


RC/4/4800/TF/8175/DIN
Fundament - Brecher, Zsb.

seal and rails, assy

7.004,00

RC/4/4800/2455/TF/8175/DIN
Dichtung und Schienen, Zsb.

Legend

Legende

IB: Provided by IKN

IB: Beigestellt durch IKN

Local

16

15

14

13

12

11

10

typical inspection port

FLOW DIRECTION

1:10

1:10

black bricks for level indication


in line with the surface of refractory

200 (350)

(always opposite of inspection port)

4855

4000 i.d. refractory

740

2473
200

200

15

200

8295

200

50

5600x5600 (=31.4m)
i.d. refractory
L

250

400

5x100 (=500)

700

1:10

4800 i.d. crusher

35

max. 120

1883
i.d. crusher

C-COOLER
L

176

1800x2000

8240

double wing door with


inspection port

(60)

350

2200

flow direction

250

800C

COLD
SECTION
600C

300
J

100

45

CL VENT AIR

350

250

1940

HOT
SECTION
1400C

250
250

350

350

350

Brick to stick out by appr. 50mm

250

250

7000x8400 (=58.8m)
i.d. refractory

CL COAL MILL/WHR

roof division cooling

100

dust discharge
on right side of cooler housing

all inspection ports and doors


on right side of cooler housing

no refractory inside
to be filled with clinker

1:10

max. 120

Brick to stick out by appr. 50 mm


(all in opposite of inspection ports to show
the position of compartment walls)
(350)

350

200

35

7000 i.d. refractory

350

(350)

35

1:10

60

60

4750

max. 120
6470
i.d. refractory

50

4800
i.d. refractory (crusher)

2000x1800
inspection door

6170
i.d. refractory

COOLER

2300

5632 grate width

3650

crusher sealing with


ceramic fibre blankets

8400 i.d. refractory

550

CRUSHER +32848

+26934

+23001

+19067

+15133

+11184

+8234

+5284

IKN 0
+190

crusher sealing with


ceramic fibre blankets

30

30

1883
i.d. crusher

200

800x1400

350

inspection port

350

inspection door

inspection port
B

First issue
Description

Rev

Approved

Scale:

General:

DIN ISO 2768 mK

1:50

Checked

Drawn

- kg

Layout - refractory
5600/94/6LPS/4RC

All rights out of this drawing


are reserved according to DIN ISO 16016.

Gesamtbersicht - Feuerfest
28.01.2016

ml

Based on:

Checked

28.01.2016

cl

Replacem. for:

Approved

29.01.2016

mue

Drawn

Date

Weight:

Do not scale this drawing!

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

Material:

Replaced by:

Rev.

Status

Format

Page

Pages

A0

Ident No

Drawing No

A05950165918D3000D
M
DE
00000884

16

15

14

13

12

11

10

11

10

A-A

4200

8400x7000 (=58.8m) i.d. refractory


350

4750

)
m
16
(=

25

10

00
40
HR
W

20
0

1050

COOLER

350

0
20

350

350

or
ct
ra
ef

L
IL
M

25

.r

AL
CO

10

i.d

COOLER

3650

20
0
(= 0x4
8m 00
) 0

350

x
00
40

1120

350

CL

KILN

3650

250

8400x7000 (=58.8m) i.d. refractory

4200

20
0

9100 i.d. upper cooler housing

0
20

9100 i.d. upper cooler housing

4750

C-C

B-B

350

CL

12

350

350

45

45

200

2300

5632 grate width

5632 grate width

6170 i.d. refractory

6170 i.d. refractory

6870 i.d. upper cooler housing

6650

7465

200

7465

CL COOLER

350

0.0
COOLER LEVEL

6870 i.d. upper cooler housing


5632 grate width

6170 i.d. refractory


6470 i.d. refractory
6870 i.d. upper cooler housing

E-E

D-D
200

5600x5600 (=31.4m) i.d. refractory

200
D

250

3419

200

250

1900

CL COOLER

2700

6470 i.d. refractory

200

200
7600

467

CL COOLER

200

5632 grate width


4800 crusher working width

dust discharge

550

refractory
5632 grate width

A
Rev

6170 i.d. refractory

First issue
Description

Approved

Scale:

0.0
COOLER LEVEL

6470 i.d. refractory

General:

DIN ISO 2768 mK

1:50

6870 i.d. upper cooler housing


4520

Checked

Drawn

- kg

Layout - refractory
5600/94/6LPS/4RC

All rights out of this drawing


are reserved according to DIN ISO 16016.

Gesamtbersicht - Feuerfest
10.08.2015

ml

Based on:

Checked

28.01.2016

cl

Replacem. for:

Approved

29.01.2016

mue

Drawn

Date

Weight:

Do not scale this drawing!

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

Material:

Replaced by:

Rev.

Status

Format

Page

Pages

A0

Ident No

Drawing No

A05950165918D3000D
M
DE
00000884

12

11

10

16

15

14

13

12

11

10

FLOW DIRECTION

1120

1120

KILN

COOLER

KILN

COOLER

OTHERS
8l
DN40

A05950160700M1000D
8l
DN40

IKN
J

(681)

100l
DN100

15

100l
DN100

100l
DN100

100l
DN150

150

100l
DN150

100l
DN100

15

(2300)

100l
DN150

550

7000

300

344

+4.200
PLATFORM LEVEL

700

914

installation above row 6/7

460
1380

pipe DN 150 with blind flange

installation above row 3

pipe DN 100 with blind flange


5400

3420

6400
205

4200

4540
(5600)

555

(5632)

pipe DN 100 with blind flange

pipe DN 100 with blind flange

0.0
COOLER LEVEL

IKN 0

Dust pipe -493

0
E

complete equipment by others,


final arrangement by IKN supervisor on site

First issue

A
Rev

Scale:

Description
General:

Material:

1:25

IKN\khe

08.02.2016

Approved

Date

- kg

Weight:

air blower unit, layout

Do not scale this drawing!

local/3+5xDN100/2+2xDN150/1xDN40

All rights out of this drawing


are reserved according to DIN ISO 16016.

Luftdruckstossgerte, Layout

The drawing shall be used solely for


the agreed upon purpose by the
person or company to whom it was sent.

20.08.2015

IKN\ml

Checked

19.01.2016

fl

Approved

08.02.2016

khe

Drawn

Based on:
Replacem. for:
Replaced by:

Rev.

Status

Format

Page

Pages

A0

Ident No

Drawing No

A05950167000D3000D
M
DE
00008409

16

15

14

13

12

11

10

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