Beruflich Dokumente
Kultur Dokumente
Compressor Application
Challenges
PT
PT
TT
TT
FT
FY
2nd
Stage
PT
PT
3rd
Stage
4th
Stage
PT
FT
TT
FT
PT
TT
FT
PT
TT
PT TT
TT
FY
TT
PT
PT
FY
FY
Compressor Control
Overview
Surge Prevention
Compressor-Based
Process Limiting
Aux Functions
Sequence Positioning
Surge Control Line
Biasing
Manual Control modes
Auto Gain
Compensation
HSS Auxiliary Inputs
Surge Counter
Valve Freeze Logic
Standard Compressor
Performance Map
Surge
Region
Lin
e
Co
nt r
ol
Li n
N3
Su
rge
BO
OS
T
rge
Lin
e
Operating
Point
Su
Polytropic Hea
ad (HP)
N2
N1
Full Manual
Total Manual Control of Recycle
Valve Position
Bypasses Automatic Controls
(Surge Recovery can be
Enabled)
Deactivates Decoupling
Routines
11
Support Functions
On-Line Detection
Surge Detection
Captures Surge Signature via
Derivatives of Pressure & Flow
Surge Counter
Number of Surge Cycles Since
Last Reset
Freeze Mode
Stops Unnecessary Valve
Movement During Steady State
Operation
Backup
Line
SCL PID
Controller
Rate PID
Controller
12
Decoupling
Decoupling
Accel
To Recycle
Valve
Suction
Discharge
13
FY
PT
ST
PT
TT
TT
FT
PT
PIC
SIC
UIC
FY
14
Auxiliary Controls
Bearing Temperature Monitoring
Turbine Lube Oil
Compressor Gas Seals
Load Limiting (power limit and/or compressor choked
flow)
15
16
17
Operating Point
18
19
Woodward Solutions
20
21
Plant DCS
Operator
Control Station
(Optional)
24 Vdc
Turbine Speed
Actuator Demand Signal
Recycle Valve No. 1
Recycle Valve No. 2
Suction Flow No. 1
Suction Pressure No. 1
Side stream Flow
Side stream Pressure
T&T
Valve
Compressor
Compressor
505CC-2 Application
PT
PT
FT
PT
FT
23
24
24
Simplex or Redundant
User Configurable
Compressor Controller
Software
1 or 2 Loop Compressors
Performance Control
included
Compressor Load Sharing
Optional - HMI Touch Panel
Plant DCS
Touchscreen
(153 mm)
Vertex-Pro
Compressor Controller
Configuration Tool
VFD
25
26
26
Configured for
both turbine and
compressor
27
27
28
28
29
30
31
Custom Compressor
Controllers
32
Fault Tolerant
Controller
Plant Control
Compressor Controls
Motor Drive
Turbine drive
Parallel & Series compressors
Surge Anticipation Technology
33
Compressor Island
VFD
DO
AI
Single, Dual or
Triplicated I/O As
Required To Meet
Availability Goals
T&T
Valve
Compressor
Compressor
PT
PT
PT
FT
PT
FT
34
Compressor
Compressor
Train Controller
Compressor
Compressor
Compressor
PT
PT
35
PT
PT
PT
FT
FT
PT
PT
FT
FT
Control
Software
Emulation
Control
Hardware
Emulation
Control Logic
Start Sequencing
Communications
SIMULATION PACKAGE
( MatrixX, Matlab, Simulink, ACSL )
Motor
Compressor
Package
Emulation
Compressor
Recycle Valve
Package Aux
Why Woodward?
Faster scan rates:
5 10 milliseconds
Hardware reliability
DR or TMR offerings
Better Service
MHI, Ebara, Conoco Phillips, Dresser Rand, BP,
Chevron
39
Why Woodward?
Easier Software Changes
Changes can easily be made and tested at site
(KBR report)
41
42