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A 230-Kv 10,000-Megavolt-Ampere
Steel-Clad Impulse Breaker-Another
Rating in a Line of High-Capacity
High-Voltage Breakers
C. J. BALENTINE
tion of 40 per cent over the 230-kv conventional round tank breaker while doubling
the short-circuit interrupting rating of that
design. It further minimizes ground shock
disturbance during the interruption of
heavy-duty fault currents and allows overall tank heights to be reduced to such an
extent that it is now possible to ship 230-kv
breakers with all three poles factory-assembled and welded to a unit base. Complete
electrical, interrupting, and mechanical design tests demonstrated that the breaker
meets all industry standards with ample
margins of safety. Tests at the Switchgear
Development Laboratory included both
fault duty interruptions and the switching
of line charging currents. These tests have
fully proved the adequacy of the design and
indicate that higher interrupting ratings
could be obtained, with modifications.
J. M. MILNE
NONMEMBER AIEE
scribed.
The quantities of oil required by highvoltage tank-type circuit breakers, especially at 230 kv and above, are an important consideration to the user. To
handle these large volumes of oil during
periods of maintenance, extensive facilities must be installed. If, however, the
oil quantities are sufficiently reduced, the
oil required per triple-pole breaker may be
handled by tank trucks, and the permanent facilities can be reduced in size or
eliminated entirely. Aside from this, any
reduction in oil quantities results in time
savings because less oil is handled during
the initial installation and subsequent
maintenance periods.
In addition to decreasing considerably
Fig. 1. The new 230-kv 10,000-megavoltampere steel-clad impulse oil circuit breaker
equipped with impulse-type interrupters
1050
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OCTOBER
1953
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Interrupters
The interrupter used in this breaker
follows the design plan originally established at the 161-kv level as the starting
point for the development of a complete
line of high-capacity breakers. The plan
specifically provides for one fundamental
interrupting unit capable of extension to
increased interrupting ratings, and suitable for compounding as dictated by
voltage level requirements. Because of
the similarity of the design components
at the various voltage levels, much of the
experience gained during the development
of the 161-kv interrupter was directly
applied in fitting the design plan to the
230-kv requirement.
The impulse interrupter is shown in
Fig. 4, and the details of construction in
Fig. 5. Each impulse interrupter consists of three main components, the interrupter tube assembly, a mechanically
operated oil piston mounted adjacent to
the interrupter tube to force oil into the
interrupter arcing zone, and a grading re-
Breaker Description
The 230-kv reduced oil volume steelclad impulse breaker is designed to meet
the following performance requirements:
Interrupting rating, 10,000 megavolt-am-
OCTOBER 1953
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1051
TON
ERATOR
completes the circuit between the interrupters in a pole unit. This crossarm has
segmental fingers which engage the external contacts of the interrupters to insure the necessary momentary currentcarrying ability required by these high interrupting ratings.
The oil piston assembly housed in an
insulating cylinder is supported from the
interrupter tube. The piston, its operating rod, and the required valving are
located within the cylinder while the
springs for operating the piston are outside
the cylinder. Crossover tubes connect
the piston cylinder to the interrupter tube
and guide the oil flow into the interrupter
arcing zones. Valves within the interrupter prevent a reverse flow of oil
through these crossover tubes during the
interruption of heavy-duty currents.
The piston rod is operated by the
breaker crossafm which charges the piston
on every closing operation. On opening,
the stroke of the piston is such that it
gives continued action following the extinction of a fault, thus flushing the interrupter after each operation. As a result, the interrupter is supplied with fresh
oil for each operation regardless of how
repetitive the duty might be.
A high ohmic value-grading resistor
(500,000 ohms) is shunted across each interrupter to divide the recovery voltage
between the interrupters in a pole unit.
The resistor unit is made up of a series of
carbon impregnated ceramic discs assembled within a tube.
This interrupter utilizes impulse oil
blast action to provide constant interrupting times over the entire range of currents.
The mechanically driven piston provides
a positive oil flow at the lighter currents
so that the action of this interrupter at
such currents is entirely independent of
self-generated oil blast action. At the
higher duties oil blast action causes the
valving within the interrupter to isolate
the piston from the interrupter and effect
circuit interruption entirely through selfgenerated oil blast. This combination of
impulse oil blast and self-generated oil
blast action holds arcing times, oil deterioration, and contact erosion to a
minimum over the entire range of fault
currents. In addition, the mechanically
driven oil piston provides a steady stream
of clean, pressurized oil during the interruption of line switching currents to pre-
1052
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OCTOBIER 1953
Fig. 10 (right). A
plot of interrupting
time versus current
showing the essen-
4----_ _ _ _
A
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a.
_ _
- _
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u
_
Z
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00
IMPERES INTERRUPTED
~~~~~~~~~Al
Breaker
Fig. 8. A view taken through the large manhole showing the removable maintenance platforms in use while making breaker adjustments
vent circuit re-establishment following
the initial interruption of the arc.
Bushings
The bushings are of the oil-filled centerclamped pressure-sealed design similar to
those currently used on high-voltage
breakers.
Special improvements, however, were
incorporated into the standard bushing
design, to adapt it for use in high-capacity
breakers. Since so many of the breakers
at this voltage level have the higher interrupting ratings, this modified bushing
design has now been adopted as the standard for 230-kv service regardless of rating.
X 10'
the pressures associated with the interruption of heavy-duty fault currents. The
flexing provides cushioning for the internal tank pressures, and results in a considerable reduction of ground shock over
that produced by round-tank designs.
The tank supports, while sturdy, and
providing maximum stability, are also
designed to allow flexing of the over-all
structure further to minimize ground
shock disturbance. To check thoroughly
the design for loadings and stresses, strain
gauge and deflection measurements were
made on the breaker during fault-interrupting tests.
There is provision for two current transformers on each bushing. On top of each
current transformer pocket is an adjustable adapter which swivels on what is effectively a ball-and-socket joint. This
feature on the adapter makes it possible to
install bushings with a minimum of effort since all adjustment can be obtained
by rocking on the swivel with no shimming being necessary. The bushing is
mounted on the adapter on a flat seat so
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2.6
POSITION
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14 15 16
TIME IN CYCLES
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10
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2 3 4 5 6 7 8 9 10 11 12 13
OCTOBER 1953
2.4
2.2
20
0 1.8
CD 1.6
1.4
50
100
150
200
250
300
350
AMPERES INTERRUPTED
Fig. 11. A plot of interrupting time versus 100 per cent leading power factor currents showing
successful interruptions over a wide range of currents with contact parting times obtained on
various portions of the current wave
1053
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Fig. 12. Oscillogram of interruption of 80-ampere capacitance current at 70 kv on a single interrupter. Arcing time on this test was 0.9 cycle
Curve D Bus voltage
Curve C-Current through circuit breaker
Curve A Trip coil current
Curve E Contact travel
Curve B Generator voltage
The pole unit mechainism boxes are
welded into the top of th.e breaker tank.
The pole unit linkage is c ontained within
the mechanism box with conly the breaker
lift rod passing into the nnain tank structure. A removable top cover on the
8
8
8
8
8
8
708.
70.
70.
70.
70.
70.
70.
Arc Duration,
Cycles
...........
708.
Interruption Time,
Cycles
Remarks
no restrikes
2.3
2.1 ...
2 .....
08.........
0.6
.0.7
.2.1.
0.6
2
0.7
40.
..
0
.0.8
1.1
80.
0.9
120 ...
.
...........
...........
. ..........
Maximum
Maximum
Approximate
Arc Current,
Amperes
Number
of
Tests
Test
Voltage,
Kv
10.
1
restrikes
no
restrikes
restrikes
restrikes
restri'kes
restrikes
no restrikes
.2
2.3
.6..
no
. .
no
no
...
4........ .........no
no
3
2..
no
..
restrikes
Interrupting
Test Voltage,
Kv
Operation
Time, Cycles
...................
.....
opening
opening
opening
....................
133
7,
133.
close-open
000
.8.800.&
133
open+ instantaneous
5.1,200
open
open
+ instantaneous
open
+ instantaneous close-open.
.27
.CO10i
133
...
8
9
53
close-open
.opening
.opening .....
26
6.....
000
4,000
6
......2 8
27
.....,
..
..28.000
03.5....
2.3
.I.........
13.400..
......27
30.000
13, 600.
266.
1,20
266
2.000
2D5
..... 5.6
4.9
.opening
.opening
12
.opening
10
13
..
opening.
72.
opening
opening
38
14 .....................
135
72.3.a....
72.5
72.5
.........
.........
38
.38
16 opening
...
....
16,200...
...... 19,700.
..29,000_
30,000.
.....
2.8
9,300
2.9
...2.7
18,300
34, 000
..
2 9
17
.current
current
carrying
carrying
amperes after 1
duration
Operator
2.4
...... 2.4
second
second for
duration
18 seconds
1054
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OCTOBER 1 90-3
Proof of Performance
. -
Pd- I-a-
am&
INSULATION TESTS
Fig. 13. Oscillogram of an opening operation at 72.5 kv on a single interrupter showing the
interruption of 19,700 amperes with an arcing time of 1.4 cycles
Curve E-Pressure in interrupter
Curve A Trip coil current
Curve F Pressure in oil tdnk
Curve B Generator voltdge
Curve G-Contdct trdvel
Curve C-Current through circuit breaker
Curve D-Voltage across circuit breaker
G
~~~~~~~~~~~~~~~~~~~~~~~
.~~~~~~
Fig. 14. Oscillogram showing the interruption of 29,000 amperes in 0.9 cycle of arcing with
38 kv imposed on a single interrupter
dustry requirements. The over-all highspeed tripping time required for minimum
-A
i
B~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
A
%.
---
- /X@<VAVwNAAvAVAAIX/X/
F
.-
Fig. 1 5. Oscillogram of a 1 4-cycle reclosing operation showing the interruption of 30,000 amperes with an arcing time of 1.2 cycles on the first
operation and 13,600 amperes in 1.0 cycle on the second operation. This test was made at 53.5 kv on a single-pole unit
Curve E-Voltage across circuit breaker
Curve C- Generator voltage
Curve A-Trip coil current
Curve F-Contdct trdvel
Curve D-Current through circuit breaker
Curve B-Pressure in oil tdnk
OCTOBER 1953
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1055
Number of
Tests
Range of Arc
Current, Amperes
266 ........... 5
90 to 1,540
650 to 4, 800
200 ........... 6
.690 to 6, 100
133 ........... 10
133.
1........ I 150 to 8,800
..........
133.
790to3,400
..........
590 to 6,800
133.
..........
133 .
2,700
..........
7 to 8, 100
.
53.5
1........... 5,300
53.5 ........... 1............ 9,000
53.5 ........... 1............ 14,100
53.5 ........... 1............ 29,000
53.5. .......... 1............ 29,000
53.5. .......... I............ 5,400
53.5 ........... 1............ 8,800
53.5........... 1............ 13,100
53.5 ........... 1............ 13,000
53,5
53.5. ..........
53 .5
53.5. ..........
53.5 ...........
53.5 ...........
.
53.5
..........
...........
1..
1............
1.............
1
...........
1............
1............
I............
15,300
18,900
20,000
23,000
28,000
28,000
21,000
of operations and under the various conditions which can be expected to arise on
230-kv systems. Fault-interrupting tests
were made under normal and overvoltage
conditions with various duty cycles imposed on the breaker. The interruption
of line charging currents was adequately
tested. Momentary and 4-second current carrying tests were made.
Fig. 10 shows a plot of interrupting
time versus current under short-circuit
conditions, showing the essentially constant interrupting time characteristics at
all current magnitudes. These tests were
made on a complete pole unit at 1:33 kv
and 53.5 kv.
Fig. 11 is a plot of interrupting time
versus line charging or capacitor currents
at 100 per cent leading power factor.
These tests were taken with synchronouslycontrolledtrippingto obtaincontact
parting on various portions of the current
wave to insure that the data are representative of actual field operating conditions. These tests were made at 70 kv on
a single interrupter. The minimum current of 5 amperes represents the 3-phase
equivalent of 2,000 kva, while the maximum current represents 125,000 kva.
This represents a spread of approximately
7 to 450 miles of overhead 230-kv line.
These data are shown in Table I, andarepresentative oscillogram in Fig. 12.
Table II shows a set of representative
data taken from opening and 15-cycle reclosing tests. Oscillogram Fig. 13 of test
13 shows the interruption of 19,700 rms
amperes at 72.5 kv on a single interrupter
with an arcing time of 1.4 cycles. Test
14 shows the interruption of 29,000 nms
amperes in 0.9 cycles of arcing with 38
kv imposed on a single interrupter. This
Conclusions
The semielliptical tank construction
provides an ideal breaker structure since
it reduces oil volume greatly, allows base
mounting of the triple-pole assembly, and
minimizes ground shock disturbance
during the interruption of heavy-duty
faults.
Test data substantiate the use of an interrupter design plan predicated upon
covering all high-capacity ratings with a
basic unit capable of extension to higher
voltage levels and increased interrupting
duties.
ratings.
References
1. A 161-Kv 10,000 AMEGAVOLT-AMPERE STEEL-
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FIRST
oF
Discussion
W. M. Leeds (Wlestinghouse Electric Corporation, East Pittsburgh, Pa.): The
authors make a considerable point of the
effect of the circuit-breaker tank shape and
method of mounting on the base in reducing
the shock load transmitted to the foundations during short-circuit current interruptions. Since strain-gauge measurements
were made to determine this stress it would
be interesting to know by approximately
what factor the shock has been reduced as
compared to a conventional cylindrical tank
breaker for a particular interrupting duty.
Also we should like to know the approximate ratio of shock load to dead weight
which must be withstood bythe foundations.
C. J. Balentine and J. M. Milne: No direct
comparison of shock measurements for
10,000-megavolt-ampere ratings exists between conventional round-tank breaker designs and the new design because this higher
rating has never been built into the cylindrical construction.
Based on measurements made on the 5,000megavolt-ampere rating in the round-tank
design, however, which were supplemented
with calculations to determine the amount
of shock loading which could be expected
when interrupting 10,000 megavolt-amperes
considerably less ground shock was obtained
with the new tank structure than was indicated by the measurements and calculations
made.
Although both the measurements and
visual observation confirmed the fact that
ground shock disturbance has been considerably lessened, no change has been made
in the present recommendations for foundation designs. More data will be obtained
before any changes in recommendations are
made.
1056
BREAKER-THE
OCTOBER 1953