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40

PHOENIX CONTACT

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INTERFACE Relay
Relay and solid-state relay interfaces
The reliability of industrial automation
equipment is becoming more and more
important with the increasing use of
electronic modules.
Modern relay or solid-state relay
interfaces perform a wide range of tasks
here. Whether in production engineering,
electrical equipping of machines or in
control engineering for power distribution,
building automation and process
engineering the aim is to guarantee the
exchange of signals between the process
peripherals and the higher-level central
control systems. This exchange must
provide reliable operation, be floating and
electrically unambiguous. Safe electrical
interface modules that meet the
requirements of modern system concepts
must include the following features:
Coupling of different signal levels
Safe electrical isolation between input and
output
High interference insensitivity
In practice, a relay interface comes into
use when a flexible interface configuration
with a large switching capacity range and the
possibility of combining different types of
contact is required. Further important
features of relay interfaces are:
Electrical isolation between open
contacts
Switching of independent switching
current types
High short-term overload resistance in
the event of short circuit or voltage peaks
Virtually no influence from
electromagnetic fields
Easy handling
Solid-state relay modules are used when
an interface between the process
peripherals and the electronics is subject to
the following requirements:
Low control power
High switching frequencies
Wear-free and no contact bounce
Insensitive to vibrations and shocks
Long service life

Program overview
Product overview

42

Principles of relay technology

44

Principles of solid-state relay technology

48

PR series

50

PR1 for miniature relays or solid-state relays


PR2 for industrial relays
PR3 for octal relays
PR1 - fully mounted relay modules
PR2 - fully mounted relay modules

52
58
62
68
72

PLC series

74

with relay/solid-state relay


as sensor/actuator version
for high inrush/continuous currents
against interference currents/voltages
for railway applications
for NAMUR initiators
for electronic reversing of DC motors
Accessories

76
80
86
88
107
112
113
114

DEK series

116

with relay/solid-state relay

117

EMG series

122

with relay/solid-state relay

123

Special relay and solid-state relay modules

132

Relay terminal block with switch


Interference-free relays and solid-state relays
Relays for switching of lamp loads
Power solid-state relay with 400 V AC/3 A output
Short-circuit proof solid-state relay with feedback
100 kHz input solid-state relay
Electronic sensor terminal block
Inverter module
Pulse expansion module
Module with remanence miniature switching relay
SMS relay module

133
134
136
138
139
140
142
143
144
145
146

CONTACTRON - Power electronics

148

Electronic motor management


Three-phase solid-state reversing contactors
Three-phase solid-state contactors
Solid-state reversing contactors for DC motors
Single-phase solid-state contactors

160
168
172
169
174

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PHOENIX CONTACT

41

INTERFACE Relay
Product overview
PR series

Description

PR1 for miniature relays or solid-state


relays

Page
Description

52

PR2 for industrial relays

PR3 for octal relays

58

62

Accessories
53

Page

DEK series

Description

With miniature relay

Page

117

With solid-state relay


120

Actuator series with miniature relay


119

Sensor series with miniature relay


119

Special relay and solid-state relay modules

Description
Page

Relay terminal blocks with switch


133

Interference-free relays and solid-state


relays
134

Relays for switching of lamp loads


137

Power solid-state relay with 400 V AC/


400 V AC / 3 A output
138

Power electronics

Description
Page

42

Electronic motor management


150

PHOENIX CONTACT

PROFIBUS gateway for IFS


152

Electronic reversing load relay with


motor management
160

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Three-phase solid-state reversing


contactors
164

INTERFACE Relay
Product overview
PLC series

With relay/solid-state relay

For high inrush/continuous currents

For railway applications

Electronic types

76
As sensor/actuator version

86
Against interference currents/voltages

107
For NAMUR initiators

With switch

80

88

113

112

100

EMG series

With miniature relay

With solid-state relay

123

For NAMUR proximity sensors


142

Solid-state reversing contactor for DC


motors
169

Hybrid relay

128

Inverter module

With TTL input


126

Pulse expansion module


143

Three-phase solid-state contactors


170

144

131

Module with remanence miniature


switching relay
145

Single-phase solid-state contactors


174

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PHOENIX CONTACT

43

INTERFACE Relay
Principles of relay technology

A bridge rectifier is inserted into the


input circuit for operation with DC or AC
voltages. The diodes take over the
rectification, damping function and polarity
reversal protection function at the same
time. The cut-off voltage of the coil is
limited to approximately 1.4 V.
Depending on the type, a varistor is
additionally connected upstream from the
bridge rectifier to protect the input circuit
against surge voltages.

coil voltage is reduced so that the useful


operating range is limited.
The following diagram shows the basic
behavior of the operating voltage depending
on the ambient temperature.

U/UN
1,8

A1(~)

A2(~)

Operating voltage

General
Electromechanical relays are used as
interface modules between the process
peripherals and the control, signaling and
regulating devices for level and power
adaptation.
Electromechanical relays are basically
divided into two main groups; SPDT and
bistable relays.
The contacts of SPDT DC or AC relays
automatically return to the idle state when
the exciter is switched off.
The contacts of bistable relays remain in
the current switch position when the
exciting current is switched off.

Coil side
Input circuits and voltage types
Different input circuits are available
depending on the relay used and the type of
control voltage.
When pure AC voltage relays are used
(AC input), the input circuit is usually
restricted to a visual switching status
display.
The frequency of the control voltage is
50/60 Hz, if not indicated otherwise.

A1(~)

Bistable remanence relays with duplex


winding are operated solely with DC
voltage.
These relay types are equipped with
three coil connections on the coil side. In
addition to the common connection, there
is one connection for "set" and one for
"reset", and these connections are triggered
only with short pulses. This means that the
relays hardly heat up at all. Simultaneous
triggering of both control inputs is not
permissible.
A distinction is made between negative
switching (M) and positive switching (P)
types, depending on the polarity of the freewheeling and polarity protection diodes.
A1A2-

A2(~)

Basic construction of a relay with AC input

In the case of a purely DC input, the


free-wheeling diode is added as the most
important switching element. This limits the
voltages induced on circuit interruption that
occurr in the coil to a value of
approximately 0.7 V, which is safe for any
connected control electronics.
A polarity protection diode is
additionally inserted in the input circuit, as
the free-wheeling diode only functions
when the voltage is connected with the
correct polarity.

A2(-)

Basic construction of a relay with DC input

44

PHOENIX CONTACT

1,4
1,2
1,0
0,8
II

Basic construction of a relay with AC/DC input

A1(+)

1,6

A3+

Basic construction of a bistable relay, negative switching type


A1+
A2+

A3-

Basic construction of a bistable relay, positive switching type

Operating voltage range


The ambient temperature prevailing at
the operation site has a considerable
influence on some of the relay's operating
parameters.
Rising ambient temperature causes an
increase in the operate and release voltages
due to the heating up of the coil winding. At
the same time, the maximum permissible

0,6

-20

20

40

60

80 100

Ambient temperature inC


Characteristic curve of the operating voltage of a relay

I: Maximum permissible voltage at 100%


operating time and observing the coil
limit temperature
II: Minimum operate voltage
Interference voltages and
interference currents on the coil side
The reliable operation of a relay may be
disturbed due to inductive or capacitive
interference voltages which couple into the
long feed lines of the relay coil.
If the coupled voltage is greater than the
release voltage required by the "relay
standard" IEC 61810-1, the relay can no
longer release in extreme cases. This
release voltage is 0.05 x UN for DC relays
and 0.15 x UN for purely AC relays.
The same interferences may occur if a
relay with a low input power is triggered by
an electronic module with an RC wired AC
voltage output. The typical leakage current
of such RC elements is usually several mA
and supplies sufficient control power in
order not to let the downstream relay drop
out or even excite.
The interference level of existing
interference voltages can be reduced by
connecting an RC element in parallel with
the relay coil. This measure applies an
additional capacitive load to the
interference voltage and it breaks down.

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INTERFACE Relay
Principles of relay technology

Contact material

Typ. properties

Typ. applications

Standard
values for the
usage range*

Gold Au

Largely insensitive to industrial atmospheres; low


and constant contact resistances in the range of
small switching capacities with nickel (AuNi) or silver
(AuAg) alloys.

Dry measuring and switching


circuits, control inputs

A ... 0.2 A
V ... 30 V

Silver Ag

High electrical conductivity; sensitive to sulfur,


therefore often gold-flashed (approximately 0.2 m)
as protection; nickel (AgNi) or copper (AgCu) alloys
increase the mechanical resistance and erosion
resistance and reduce the welding tendency.

Universal; suitable for medium


loads; alloys with nickel (AgNi
0.15) for DC circuits with medium
to large loads

12 V
10 mA

Silver, hard goldplated Ag+Au

Properties similar to gold Au. When switching loads


> 30 V/0.2 A, the hard gold plating (5-10 m) is
destroyed and the values and properties of the Ag
contact are applicable. However, a reduction in the
service life is then to be expected.

Suitable for control inputs and


other small loads.

100 mV
1 mA

Silver cadmium
oxide AgCdO

Low welding tendency; high erosion resistance for


higher switching capacities

Especially suited to switch large


(AC) loads, also suitable for
inductive or capacitive loads.

12 V
100 mA

Silver cadmium
oxide hard goldplated
AgCdO+Au

Properties similar to gold Au. When switching loads


> 30 V/0.2 A, the hard gold plating (5-10 m) is
destroyed and the values and properties of the
AgCdO contact are applicable. However, a reduction
in the service life is then to be expected.

Suitable for control inputs and


other small loads.

100 mV
1 mA

Tungsten W

High melting point; very high erosion resistance;


greater contact resistances; very low welding
tendency; susceptible to corrosion; often used as
lead contact.

Loads with very high inrush


currents, e.g. glow lamps,
fluorescent lamps.

60 V
1A

Silver nickel AgNi

High erosion resistance; low welding tendency;


higher contact resistances than with pure silver.

Universal; suitable for medium to


high loads; DC circuits and
inductive loads.

12 V
10 mA

Silver nickel
AgNi+Au

Properties similar to gold Au. When switching loads


> 30 V/0.2 A, the hard gold plating (5-10 m) is
destroyed and the values and properties of the AgNi
contact are applicable. However, a reduction in the
service life is then to be expected.

Suitable for control inputs and


other small loads.

100 mV
1 mA

Silver tin oxide


AgSnO

Low welding tendency; very high erosion resistance


for high switching capacities; low material migration

Application depends heavily on


the relay type; switching circuits
with high input and output loads,
e.g. glow lamps and fluorescent
lamps, AC and DC circuits. Due
to different alloys and production
procedures, partly also suitable
for smaller loads.

12 V
100 mA
( 1 mA)

Silver tin oxide, hard


gold-plated
AgSnO+Au

Properties similar to gold Au. When switching loads >


30 V/0.2 A, the hard gold plating (5-10 m) is
destroyed and the values and properties of the
AgSnO contact are applicable. However, a reduction
in the service life is then to be expected.

Suitable for control inputs and


other small loads.

100 mV
1 mA

UINT

External RC interference suppression filter against voltage


couplings

The following values are recommended


for the sizing of the RC element:
R = 100 ... 220
C = 220 ... 470 nF
The SO46 series with a built-in RCZ
filter have been developed for even higher
immunity to interference. See e.g.
PLC...SO46.

Contact side, contact materials


The diversity of applications in the
different areas of industry makes it
necessary to adapt a relay to the various
tasks by choosing the suitable contact
material.
The values for voltage, current and
capacity are important for the suitability of
contact materials. Other criteria include:
Contact resistance
Erosion resistance
Material migration
Welding tendency
Chemical influences
This helps in the allocation of the
various contact materials, mostly precious
metal alloys, to the appropriate usage
ranges.
Some of the most important materials
are listed in the adjacent table.
Contact protection circuit
Each electrical load is a mix of ohmic,
capacitive, and inductive elements.
The load for the switching contact varies
when these loads are switched. This load
can be reduced by a suitable contact
protection circuit.
Since loads with a large inductive
component, such as contactors, solenoid
valves, motors, etc. are used predominantly
in practical applications, these should be
dealt with in greater detail.
Due to the energy stored in the coil,
voltage peaks of up to several thousand
volts may occur when the system is
switched off.
These high voltages cause an arc on the
switching contact which can destroy the
contact due to material vaporization and
material migration. The electrical service
life is reduced considerably as a result. In
extreme cases, the relay may fail in the very

* Values depend on the relay used and on further operating conditions.

first cycle with DC voltage and a static arc.


A protective circuit must be used to
suppress the formation of an arc. With
optimum dimensioning, almost the same
number of cycles can be achieved as with an
ohmic load.

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45

INTERFACE Relay
Principles of relay technology

In principle, there are a number of


possible ways of providing effective wiring:
1. Wiring the contact
2. Wiring the load
3. Combination of both circuits

Additional
fall-off delay

Wiring the load

Defined
induction voltage
limiting

Effective
bipolar
attenuation

Diode
-

Load

UD

High

Yes (UD)

No

Connection in series
Diode/Zener diode
-

Advantages:
Good effect on extending the
service life of the contacts
Easy implementation
Inexpensive
Reliable
Uncritical dimensioning
Small induction voltage
Disadvantages:
Attenuation only through load
resistance
High off delay
Advantages:
Uncritical dimensioning

Load
Wiring the contact

Advantages/disadvantages

UZD

Medium to
small

Yes (UZD)

No

Disadvantages:
Damping only above UZD
Low effect on extending the service
life of the contacts

Wiring the inductive load

Basically, a protective measure should be


directly implemented at the source of the
interference.
Wiring a load should therefore be given
priority over wiring the contact.
The following points are advantageous
for the load circuit (image to the right):
1. The circuit is only loaded with the
induction voltage when switched off. On
the other hand, the sum of the operating
voltage and the induction voltage is
applied to the contact circuit.
2. When the contact is open, the load is
electrically isolated from the operating
voltage.
3. It is not possible for the load to be
activated or to "stick" due to undesired
operating currents, e.g. from RC
elements.
4. Cut-off peaks of the load cannot be
coupled into parallel control lines.
Nowadays, solenoid valves are usually
connected using valve connectors that are
also supplied with LEDs and components
that limit the induction voltage. Valve
connectors with an RC element, varistor or
Z-diode, however, often do not quench the
arc and only serve to comply with the EMC
laws. Only valve connectors with integrated
free-wheeling diode 1N4007 quench the arc
quickly and reliably, and increase the service
life of the relay by a factor of 5 to 10. The
valve connectors with LED, integrated
1N4007 and free conductor end can be
supplied in the SAC range on request.

Suppressor diode
-

Advantages:
Inexpensive
Uncritical dimensioning
Limitation of positive peaks
Suitable for AC voltage

(~) (~)

Load

UZD

Medium to
small

Yes (UZD)

Yes
Disadvantages:
Damping only above UZD
Low effect on extending the service
life of the contacts
Advantages:
High energy absorption
Uncritical dimensioning
Suitable for AC voltage

Varistor
-

(~) (~)

Load

UVDR

Medium to
small

Yes (UVDR)

Yes

R/C combination
-

(~) (~)

Load

URC

Medium to
small

Switching small loads


Small loads must be processed mainly in
applications where signals must be
forwarded to control inputs (e.g. of a PLC).
There are no switching sparks (arc) on
the contacts in case of such loads in the
small load range.
In addition to the constant cleaning
effect due to contact friction, this switching
spark assumes the function of penetrating
non-conductive contamination layers that
are formed on the contact surfaces in
power contacts.

No

Yes

Disadvantages:
Damping only above UVDR
Low effect on extending the service
life of the contacts

Advantages:
HF attenuation due to energy
storage
Suitable for AC voltage
Level-independent damping
Disadvantages:
Precise dimensioning required
High inrush surge current
Low effect on extending the service
life of the contacts

0...10V
J1
Evaluation
electronics

0...10V
J2

Application example: measurement point changeover

Limit switch

PLC
input card

+
Application example: PLC input signal

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INTERFACE Relay
Principles of relay technology

These contamination layers are usually


oxidation or sulfidation products of the
contact materials such as silver (Ag) or
silver alloys such as silver nickel (AgNi) or
silver tin oxide (AgSnO). As a result, the
contact resistance may rise so much after
some time that reliable switching is no
longer possible for small loads.
Due to these properties, the highperformance contact materials mentioned
are not suitable for small load applications.
Gold (Au) has become established as a
contact material for these application areas
mainly on account of its low and constant
contact resistances even with small loads
and its insensitivity to sulphuric
atmosphere.
For minimum loads and even greater
contact reliability, double contact relays
with gold contacts are used.
The slotted contact spring in this design
provides two parallel contact points with
even lower contact resistances and
considerable higher contact safety.

Switching large DC loads


Compared to the maximum permissible
AC current, conventional switching relays
can only switch off relatively small direct
currents since there is no automatic zero
crossing. This maximum DC value is also
dependent to a large extent on the
switching voltage and is determined among
other things by constructional features such
as contact spacing and contact opening
speed.
The corresponding current and voltage
values are documented by relay
manufacturers in arc or load limit curves.
A non-attenuated inductive DC load
further reduces the values given for

U/V
250
200
150
100
50
40
30
20
10
0,1

0,2 0,3 0,4

3 4 5

10 15
I/A

Switching large loads


A few important points also need to be
considered in switching operations in the
large load range with the available power
contacts made of silver (Ag) or silver tin
oxide (AgSnO).
A basic distinction must be made
between switching DC and AC loads.
Switching large AC loads
When switching large AC loads, the
relay can be operated up to the
corresponding maximum values for the
switching voltage, current, and power. The
arc that occurs during shutdown depends
on the current, voltage, and phase relation.
This cut-off arc usually disappears
automatically the next time the load current
crosses zero.
In applications with an inductive load, an
effective protective circuit must be
provided; otherwise the service life of the
system will be reduced considerably.

Example of a load limit curve (dependent on the type)

switchable currents. The energy stored in


the inductance can cause an arc to occur,
which forwards the current via the open
contacts.
With an effective contact protection
circuit, preferably free-wheeling diodes of
the type 1N4007, the service life can be
increased by a factor of 5 to 10 in relation
to unprotected or unfavorably protected
inductive loads (see also the Contact
protection circuits chapter).
If higher DC loads than those
documented are to be switched or if the
electrical service life is to be increased,
several contacts of a relay can be connected
in series. See e.g. industrial relay REL-IR....
Alternatively, solid-state relays with a
DC voltage output can be used.

Switching lamps and capacitive loads


Regardless of the type of voltage, all
kinds of lamps and loads with a capacitive
component make extreme requirements on
the switching contacts. The moment it is
switched on, in other words precisely in the
dynamic chattering phase of the relay,
extremely powerful current peaks occur.
These are often several 10 A, not seldom
over 100 A high, and weld the contact. This
is remedied here by specially optimized
"lamp load relays" that can cope with these
inrush peaks. See e.g. PLC...IC types.

Switching capacity in accordance with


utilization categories AC15 and DC13
(IEC 60947)
In practice, both the maximum
interrupting rating for AC loads and the DC
cut-off values taken from the load limit
curves provide only a rough guide for the
choice of a relay. In practical operation, this
is insufficient since real loads in the vast
majority of industrial applications have
inductive or capacitive components, and the
wiring of the loads can be totally different.
As already described, this sometimes leads
to considerably varying service lives.
The contactor standard IEC 60947 tries
to avoid these disadvantages by dividing the
loads into various utilization categories
(DC13, AC15...). This standard is also partly
applied to relays. However, users must be
aware of the fact that these values are only
applicable to a limited extent in practice
since all DC13 and AC15 test loads are
highly inductive and are therefore operated
without any protective circuit (see the
Contact protection circuits chapter). In the
switching capacity test according to
IEC 60947, a total of only 6060 cycles are
carried out as a minimum requirement.
Using the precise application data, a
more detailed evaluation of the switching
capacity and the service life to be expected
is always possible. Thanks to a
comprehensive data bank, a good
estimation of service life and, if necessary,
optimization proposals are possible for
most applications. In the case of critical
applications, we recommend that users
determine empirical service live data
themselves.

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47

INTERFACE Relay
Principles of solid-state relay technology

Control side
Solid-state relays from Phoenix Contact
are available for various voltage and
performance levels. They are used as
interface modules for matching process
peripherals to control, signaling and
regulating devices. The solid-state relay
element which is actually located in the
module is limited to a defined voltage range
due to its design. The current consumption
on the input side fluctuates depending on
the circuit architecture and voltage level.
A suitable input circuit is provided for all
voltages between 5 V and 230 V which are
necessary for industrial applications. The
inputs for direct current voltage and
alternating current voltage must always be
differentiated.
DC input
The various voltage levels are adjusted
by adding electronics which have been
especially adapted to the desired voltage
range. With most of the modules, a polarity
protection diode guarantees reliable
protection against destruction in the case of
an incorrectly connected control voltage.
Specially adapted filters reliably suppress any
high frequency noise emissions that might
occur.

A1
+

A2

Figure 1: Block diagram of a DC input

AC input
The solid-state relay element requires a
stable control voltage to ensure reliable
operation. In case of the AC input, this is
achieved by connecting a rectifier and filter
capacitor upstream. Rectifying is followed,
in principle, by the same circuit architecture
as the DC input.
The switching frequency always lies
below half the mains frequency. Due to the
filter capacitor, a higher switching frequency
cannot be obtained. This would result in
continuous through-switching.

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PHOENIX CONTACT

A1
~

~
A2

the ambient temperature of the solidstate relay should also be taken into
consideration. A derating curve is
therefore generally given for power
solid-state relays. It shows the maximum
load current as a function of the ambient
temperature.
3. Output circuit
The two-conductor output is similar to
a mechanical contact. Only the polarity
of the connections is specified and must
be observed.

Image 2: Block diagram of an AC input

Load side
Depending on the application and the
type of load, the solid-state relay output
must meet various requirements. The
following are crucial:
Power amplification
Matching the switching voltage and the
switching current (AC/DC), as well as
Short-circuit protection
The solid-state relay element must also
be processed with further electronics on
the output side for these different
applications.

DC output
In order to achieve the necessary output
power, the solid-state relay element is
provided with one or more semiconductor
components.
The user on-site should nevertheless
simply regard the connecting terminal
blocks of the output as conventional switch
connections. Only the specified polarity
must be observed.
For practical reasons, the following
criteria should be taken into account when
selecting a suitable solid-state relay:
1. Operating voltage range
e. g. 12...60 V DC
This determines the minimum or
maximum voltage to be applied. The
lower value should be observed to
ensure reliable operation. In order to
protect the output transistor, the upper
value should not be exceeded.
2. Maximum continuous current (e.g. 1 A)
This value indicates the maximum
continuous current. If this value is
exceeded continuously, the output
semiconductor will be destroyed. The
dependence of the output current on

A1
+
13
+
A2

RL
14

Image 3: Two-conductor output

The three-conductor output is nonisolated and requires the connection of


both potentials from the voltage source on
the output side for reliable operation.
When switched off, a permanent
reference to the ground (negative potential)
is established. In addition, this output circuit
offers the advantage of an almost constant
internal resistance.

A1
+
13
+
A2

RL
14

Image 4: Three-conductor output

AC output
In order to control the switching and
control devices for alternating current
voltage, a downstream semiconductor for
AC voltage (TRIAC or thyristor) is
connected to the solid-state relay element.
As with the DC output, the maximum
operating voltage range and the maximum
continuous load current depending on the
ambient temperature should be observed.

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INTERFACE Relay
Principles of solid-state relay technology

In addition, the maximum peak reverse


voltage of the TRIAC (e.g. 600 V) is crucial
with AC outputs. This must not be
exceeded even in the case of voltage
fluctuations or interference voltage peaks in
order to prevent destruction. The AC
outputs of all solid-state relays from
Phoenix Contact therefore have an internal
RC protective circuit to protect against
interference voltage peaks.

Application notes
Input solid-state relays with action
directed from the periphery to the control
system (signaling, controlling, monitoring)

e.g. load contactor monitoring (DC contactor)

- +

In a pluggable version:
PLC-O...
In a modular version:
DEK-OE...
EMG 10-OE...
SIM-EI...
OPT...

13

A1

14

A2

e.g. PLC
IN

K1

e.g. load contactor monitoring (AC contactor)

L
- + 13

Zero voltage
switch

13
~

A1

e.g. PLC
IN
~
14

K1

14

A2
~N

Image 5: Basic circuit diagram of an AC output

e.g. position indication with limit stop switch or initiator

Protective circuits
The moment inductive loads
(contactors, solenoid valves, motors) are
switched off, surge voltages occur that can
reach very high amplitudes. Electronic
components and switching elements are
particularly susceptible to these. A
protective circuit should therefore always
be provided to prevent destruction.
A parallel connection to the load
effectively reduces the switching surge
voltage to a harmless level. Depending upon
the solid-state relay output and type of load,
the free-wheeling diode/suppressor
diode (only DC),
varistor (AC and DC) or
RC element (only AC)
form the necessary protective measure.

- + 13

Protection
Load

A1

e.g. PLC
IN
14

Output (power) solid-state relay acting


in the direction from the control system to
the periphery (switching, amplifying,
controlling)

A1

13
M
~

K1

e.g. PLC
OUT

In a pluggable version:
PLC-O...
In a modular version:
DEK-OV...
EMG 10-OV
EMG 12-OV
EMG 17-OV
OV...
OPT...

A2

e.g. switching the contactor, solenoid valve or motor (DC load)

A2

14

e.g. switching the contactor, solenoid valve or motor (AC load)

~N

A1

~N

~N

13
~L
K1

e.g. PLC
OUT

M
~

~
A2

Image 6: Protective circuit with DC voltage output

Protection

Notes:
1

Load

14

) Ground (minus) potential from the input and output of the solidstate relay should not be connected.

2) DC loads must be provided with an effective protective circuit (e.g.

diode).
loads must be protected with a varistor or an RC element.

3) AC

Image 7: Protective circuit with AC voltage output

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PHOENIX CONTACT

49

INTERFACE Relay
PR series

The PR series is a low-priced modular


relay system, consisting of DIN rail bases,
relays, pluggable input / interference
suppression modules, engagement levers
and the matching marking labels and
universal bridging materials for all bases.
The modules are largely compatible with
the usual standards on the market, have the
major international approvals and are
therefore accepted worldwide.
Besides the familiar relay bases with the
screw connection method, relay bases with
the spring-cage connection method for
miniature power relays with one or two
PDT contacts and for industrial relays with
two or four PDT contacts are available in
the PR series. The connections in these
bases are configured with double spring
cages for free, simple bridging of all
potentials.
The PR series also boasts its own
particular features:
Relay retaining bracket: The plastic relay
retaining bracket EL..., with which the
relays can be held and, if necessary,

50

PHOENIX CONTACT

ejected, have an exposed, smooth, large


equipment marking area for standard
self-adhesive labels that can be printed
easily and inexpensively using standard
printers. When fitted, the engagement
lever is securely connected to the base,
which means that the labeling cannot be
lost.
Industrial relays: All industrial relays
REL-IR... have an LED diagnostic and
status indicator as a standard feature,
and all DC types also have an integrated
free-wheeling diode. In many cases, this
eliminates the plug-in input modules
that are otherwise also used.
Plug-in input modules with RC element:
Most standard input / interference
suppression modules with an RC
element used for compensation of
interference coupling on long lines or in
the event of leakage currents from
electronic AC outputs have only low
capacitance values. This greatly limits
the filter effect. In contrast, the plug-in
module series RC-120-230UC and

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RC3-120-230UC for mains voltage


applications have a filter function that is
improved by up to a factor of 10. Unlike
with the discharge resistors that are
normally used for such applications, the
use of RC plug-in modules does not
result in any additional heating!

INTERFACE Relay
PR series

PR1 series
The narrow 16 mm PR1 base series for
relays with one or two contacts is available
with a screw or spring-cage connection
method. Both the traditional 2/2-level bases
and two modern "logical" 1/3-level versions
with fully opposite coil and contact
connections are available.

PR2 series
The PR2 base series accommodates
pluggable industrial relays with two or four
PDT contacts. Like the PR1 series, the bases
are available with screw and spring-cage
connection method, as well as in the
traditional 2/2-level and modern "logical" 1/
3-level versions.

PR3 series
The rugged octal relays with two or
three PDT contacts that are widely used in
some areas fit on the PR3 base with touchprotected screw connections. All the base
connections have a wide connection crosssection and are arranged on one level with
good accessibility.

The active components of the PR1


modular system include various miniature
power relays (optionally with a manual test
function) and electronic solid-state relays.
Matching relay retaining brackets with
integrated labeling surface prevent them
from loosening. Depending on the
requirement, input / interference
suppression modules with various functions
can also be plugged in. Marking labels and
loop bridges in various colors that can be
universally used for all PR bases complete
the range of accessories.

The PR2 modular system is configured


for pluggable industrial relays. The industrial
relays from Phoenix Contact are configured
with a manual test function, switch position
indicator, status LED and free-wheeling
diode (DC coils only) as standard features.
Interference suppression modules with a
varistor or RC element can also be
optionally plugged in. Relay retaining
brackets with integrated labeling surfaces
prevent the relays from loosening. Marking
labels and loop bridges in various colors
that can be universally used for all PR bases
complete the range of accessories.

The PR3 modular system is designed for


the robust octal relays. The relays have a
switch position indicator and a manual test
button, and a wire bracket prevents them
from loosening. Input / interference
suppression modules with various functions
can also be optionally plugged in. The base
can be labeled with an 8x20 mm standard
adhesive label. Loop bridges in various
colors for universal applications complete
the range of accessories.

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PHOENIX CONTACT

51

INTERFACE Relay
PR series
Relay base PR1

Universal modular system


The 16 mm wide PR1 relay base family is
a modular system consisting of the PR1-B...
bases, compact electromechanical 1 and
2-PDT relays, solid-state relays, and a
comprehensive range of accessories. This
includes:
Pluggable input modules /interference
suppressor modules
Relay retaining bracket with labeling field
and eject function
Labeling fields and
Loop bridging.
Depending on the application, this
enables complete coupling relays to be
assembled at optimum cost, with the best
possible functions and service life.
Base versions
The relay bases are available in three
versions: The flat 2/2-level type PR1-BSC2
with screw connections as well as the two
"logical" 1/3-level types PR1-BSC3 with
screw connections and PR1-BSP3 with
spring-cage connections. The logical
versions have coil and contact connections
located opposite one another, which bring
them in line with modern control cabinet
concepts with a clear separation between
control signals and loads.

Notes:
Type of housing:
Polyamide fiber reinforced PA-F, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

PR1-BSC2/2x21
Relay base for one or two PDT and solid-state relays of the same
design
Housing width 16
solid

stranded
[mm2]

AWG
Connection data
Screw connection
0.2-2.5
0.2-2.5 26-14
The electrical data is determined by the relay.

AC
Type

Order No.

Pcs. /
Pkt.

PR1-BSC2/2X21

2833518

10

for 16 mm tall miniature power relays and solid-state relays

EL1-P16

2833547

10

for 25 mm tall miniature switching relays and solid-state relays

EL1-P25

2833550

10

MP 1

2833631

10

EML (15X6) R YE

0819288

DB 50- 90 BU
DB 50- 90 BK
DB 50- 90 GY

2821180
2820916
2820929

1
1
1

Description
Relay base PR1, 2/2-level design, plug-in option for
input/interference suppression module, safe isolation I/O, including
ten marking labels MP1 per pack
With screw connection
Relay base PR1, 1/3-level design, plug-in option for
input/interference suppression module, safe isolation I/O, including
ten marking labels MP1 per pack
With screw connection
Relay base PR1, 1/3-level design, plug-in option for
input/interference suppression module, safe isolation I/O, including
ten marking labels MP1 per pack
With spring-cage connection
Relay retaining bracket, with ejector function and integrated
equipment marking area (7.5 x 15 mm), suitable for relay base PR1

Equipment marking label, labeling surface 6 x 15 mm

Device marking label, for thermal transfer printer, labeling surface


6 x 15 mm
1 roll = 2500 labels
Loop bridge, 50-pos., divisible, max. bridging distance 60 mm,
0.5 mm2
blue
black
gray
Technical data
Nominal voltage UN
Nominal current at UN
General data
Ambient temperature range
Dimensions
Width
Height with retaining bracket
Depth

52

PHOENIX CONTACT

300 V AC/DC
12 A
-25C ... 85C
16 mm
63 mm (EL1-P16)
71 mm (EL1-P25)
75 mm

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INTERFACE Relay
PR series

PR1-BSC3/2x21

PR1-BSP3/2x21

EL1-P...

Relay base for one or two PDT and solid-state relays of the same
design
Housing width 16

Relay base for one or two PDT and solid-state relays of the same
design
Housing width 16

Relay bracket for PR1 relay modules

solid

stranded
[mm2]

solid
AWG

stranded
[mm2]

AWG
Connection data
Spring-cage connection 0.5-1.5
0.5-1.5 26-16
The electrical data is determined by the relay.

Connection data
Screw connection
0.2-2.5
0.2-2.5 26-14
The electrical data is determined by the relay.

AC

Type

Order No.

Pcs. /
Pkt.

PR1-BSC3/2X21

2833521

10

Type

Order No.

Pcs. /
Pkt.

PR1-BSP3/2X21

2833534

10

Type

Order No.

Pcs. /
Pkt.

EL1-P16

2833547

10

EL1-P16

2833547

10

EL1-P16

2833547

10

EL1-P25

2833550

10

EL1-P25

2833550

10

EL1-P25

2833550

10

MP 1

2833631

10

MP 1

2833631

10

EML (15X6) R YE

0819288

EML (15X6) R YE

0819288

DB 50- 90 BU
DB 50- 90 BK
DB 50- 90 GY

2821180
2820916
2820929

1
1
1

DB 50- 90 BU
DB 50- 90 BK
DB 50- 90 GY

2821180
2820916
2820929

1
1
1

300 V AC/DC
12 A

300 V AC/DC
10 A

-25C ... 85C

-25C ... 85C

16 mm
71 mm (EL1-P16)
79 mm (EL1-P25)
78.5 mm

16 mm
72 mm (EL1-P16)
80 mm (EL1-P25)
97 mm

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PHOENIX CONTACT

53

INTERFACE Relay
PR series
Pluggable miniature power relays
with one or two PDT contact(s),
suitable for relay base PR1
Phoenix Contact miniature power relays
are some of the latest and most highperformance products in the market. The
types with hard gold-plated contacts are
generally designed RT III-proof (comparable
to IP67) to further increase the contact
reliability in low-current applications. All
relays are supplied in packs of 10 in a sturdy
plastic pack that provides them with the
best possible protection until they are
installed.
Notes:
If the specified maximum values for multi-layer contact relays are
exceeded, the gold plating is destroyed. The maximum values of the
power contact relay are then valid. This can result in a shorter
service life compared with a pure power contact.

REL-MR-...21HC

REL-MR-...21-21

Pluggable miniature relay, high-current version


1 PDT (21)

Pluggable miniature relay


2 PDT (21-21)

uV

Width 12.7

A1

A1

12

11

14

A2

A2

22

21

24

12

Input voltage
UN

Description

uV

Width 12.7

11

14

Type

Order No.

Pcs. /
Pkt.

Type

Order No.

Pcs. /
Pkt.

Plug-in miniature relay, with power contact


1
2
3
4
with power contact
5
6
7
8
Plug-in miniature relay, with multi-layer contact

12 V DC
24 V DC
48 V DC
60 V DC
110 V DC
24 V AC
120 V AC
230 V AC

REL-MR- 12DC/21HC
REL-MR- 24DC/21HC
REL-MR- 48DC/21HC
REL-MR- 60DC/21HC
REL-MR-110DC/21HC
REL-MR- 24AC/21HC
REL-MR-120AC/21HC
REL-MR-230AC/21HC

2961309
2961312
2834821
2961325
2961338
2961406
2961419
2961422

10
10
10
10
10
10
10
10

REL-MR- 12DC/21-21
REL-MR- 24DC/21-21
REL-MR- 48DC/21-21
REL-MR- 60DC/21-21
REL-MR-110DC/21-21
REL-MR- 24AC/21-21
REL-MR-120AC/21-21
REL-MR-230AC/21-21

2961257
2961192
2834834
2961273
2961202
2961435
2961448
2961451

10
10
10
10
10
10
10
10

1
2
3
4
5
6
7
8

12 V DC
24 V DC
48 V DC
60 V DC
110 V DC
24 V AC
120 V AC
230 V AC

REL-MR- 12DC/21HC AU
REL-MR- 24DC/21HC AU

2961532
2961545

10
10

REL-MR-110DC/21HC AU
REL-MR- 24AC/21HC AU
REL-MR-120AC/21HC AU
REL-MR-230AC/21HC AU

2961561
2961503
2961516
2961529

10
10
10
10

REL-MR- 12DC/21-21AU
REL-MR- 24DC/21-21AU
REL-MR- 48DC/21-21AU
REL-MR- 60DC/21-21AU
REL-MR-110DC/21-21AU
REL-MR- 24AC/21-21AU
REL-MR-120AC/21-21AU
REL-MR-230AC/21-21AU

2961299
2961215
2834847
2961286
2961228
2961464
2961477
2961480

10
10
10
10
10
10
10
10

with gold contact

Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. response time at UN ( depending on phase relation )
Typ. release time at UN
Typ. release time at UN ( depending on phase relation )
Output data
Contact type
Contact material
Max. switching voltage

[mA]
[ms]
[ms]
[ms]
[ms]

250 V AC

54

PHOENIX CONTACT

See diagram
33
17
7
7

8.7
7

8.2
7

4.1
7

32

3 - 12

3 - 12

3 - 12

2-9
Single contact, 1 PDT
AgNi
250 V AC/DC

Min. switching voltage


Limiting continuous current
Max. inrush current
Min. switching current
Max. interrupting rating, ohmic load
General data
Test voltage (winding/contact)
Test voltage (contact/contact)
Ambient temperature range
Mechanical service life
Electrical service life
Standards/regulations

2-9

See diagram
33
17
7
7

8.7
7

8.2
7

4.1
7

32

3 - 12

3 - 12

3 - 12

3
2-9

2-9

2-9

2-9
Single contact, 2 PDT
AgNi
250 V AC/DC

Single contact, 2 PDT


AgNi, + 5 m Au
30 V AC / 36 V DC ( 250 V )

12 V AC/DC
16 A
30 A (300 ms)
100 mA

Single contact, 1 PDT


AgNi, + 5 m Au
30 V AC / 36 V DC ( 250 V
AC/DC )
100 mV ( 12 V )
50 mA ( 16 A )
50 mA ( 15 A (300 ms) )
1 mA ( 100 mA )

5 V AC/DC
8A
15 A (300 ms)
10 mA

100 mV ( 5 V )
50 mA ( 8 A )
50 mA ( 15 A (300 ms) )
1 mA ( 10 mA )

4000 VA

- ( 4000 VA )

2000 VA

- ( 2000 VA )

5 kV AC (50 Hz, 1 min)


-40C ... 85C
3 x 107 cycles
See diagram
IEC 60664, IEC 60664 A, DIN VDE 0110, IEC 60255/DIN VDE 0435
(in relevant parts), DIN EN 50178/VDE 0160 (in relevant parts)

5 kV AC (50 Hz, 1 min)


2.5 kV AC (50 Hz, 1 min)
-40C ... 85C
3 x 107 cycles
See diagram
IEC 60664, IEC 60664 A, DIN VDE 0110, IEC 60255/DIN VDE 0435
(in relevant parts), DIN EN 50178/VDE 0160 (in relevant parts)

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INTERFACE Relay
PR series

REL-MR...21HC... (1 PDT)
Operating voltage range

Interrupting rating

1
2
2

1
0,8

1
0

10

20

30

40

50

60

70

80

100

10

20

30

10

50

70

100

200

300

10

10

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Switching voltage [V]

Ambient temperature [C]

Switching current [A]

1 AC, ohmic load


2 DC, ohmic load
3 DC, L/R = 40 ms

1 DC coils
2 AC coils

0,5
0,3
0,2
0,1

90

10
6
4

Cycles

2
1,8
1,6
1,4
1,2

0,6

107

20
Switching current [A]

Coil voltage U/UN

2,8
2,6
2,4
2,2

Electrical service life

1 250 V AC, ohmic load (DC coils)


2 250 V AC, ohmic load (AC coils)

Service life reduction factor with various cos phi

1
0,9
Reduction factor

0,8
0,7
0,6
0,5
0,4

0,3

0,9

0,8

0,7

0,6

0,5

0,4
0,3
COS j

0,2

REL-MR...21-21... (2 PDT)
Operating voltage range

Interrupting rating

2
2

1
0,8

1
0

10

20

30

40

50

60

70

80

10
6
4
2

10
1
2
3
4

Ambient temperature [C]


1 DC coils
2 AC coils

20

30

50

10

10

10

0,5
0,3
0,2
0,1

90 100

Cycles

2
1,8
1,6
1,4
1,2

0,6

107

20
Switching current [A]

Coil voltage U/UN

2,8
2,6
2,4
2,2

Electrical service life

70

100

200

300

Switching voltage [V]


AC, ohmic load
DC, ohmic load, contacts in series
DC, ohmic load
DC, L/R = 40 ms

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Switching current [A]
1 250 V AC, ohmic load (DC coils)
2 250 V AC, ohmic load (AC coils)

Service life reduction factor with various cos phi

1
0,9
Reduction factor

0,8
0,7
0,6
0,5
0,4

0,3

0,9

0,8

0,7

0,6

0,5

0,4
0,3
COS j

0,2

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PHOENIX CONTACT

55

INTERFACE Relay
PR series
Plug-in miniature power relay with
fixable manual actuation, suitable for
relay base PR1
Unlike the common miniature power
relays, the types REL-MR...21HC/MS and
REL-MR...21-21/MS have a fixable manual
actuation function with mechanical switch
position display. This function is often
extremely helpful during commissioning and
troubleshooting. Moreover, a status LED is
integrated into all relays and a free-wheeling
diode is integrated into the DC types. The
separate LED/diode input plug-in module is
thus not required when using the relays on
the PR base series. In addition to relays with
standard power contacts, relays with hard
gold-plated contacts for low-current
applications are also available.

REL-MR-...21HC/MS

REL-MR-...21-21/MS

Plug-in miniature relay with manual test function,


high-current design
1 PDT (21)

Plug-in miniature relay with manual test function


2 PDT (21-21)

A1

A1

12

11

14

A2

A2

22

21

24

12

Description

Input voltage
UN

Plug-in miniature relay with manual test function, with power


contact
1
24 V DC
2
24 V AC
3
120 V AC
4
230 V AC
Plug-in miniature relay with manual test function, with multilayer contact
1
24 V DC
4
230 V AC
Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. response time at UN ( depending on phase relation )
Typ. release time at UN
Typ. release time at UN ( depending on phase relation )
Output data
Contact type
Contact material
Max. switching voltage

250 V AC
General data
Test voltage (winding/contact)
Test voltage (contact/contact)
Ambient temperature range
Mechanical service life
Electrical service life
Standards/regulations

56

PHOENIX CONTACT

Order No.

Pcs. /
Pkt.

REL-MR- 24DC/21HC/MS
REL-MR- 24AC/21HC/MS
REL-MR-120AC/21HC/MS
REL-MR-230AC/21HC/MS

2987888
2987891
2987901
2987914

REL-MR- 24DC/21HC AU/MS


REL-MR-230AC/21HC AU/MS

2987927
2987930

See diagram
18
32
9
3 - 12
6
2-8

3.5

2-8

Type

Order No.

Pcs. /
Pkt.

10
10
10
10

REL-MR- 24DC/21-21/MS
REL-MR- 24AC/21-21/MS
REL-MR-120AC/21-21/MS
REL-MR-230AC/21-21/MS

2987943
2987956
2987969
2987972

10
10
10
10

10
10

REL-MR- 24DC/21-21AU/MS
REL-MR-230AC/21-21AU/MS

2987985
2987998

10
10

See diagram
18
32
9
3 - 12
6
2-8

3 - 12

Single contact, 1 PDT


AgNi
250 V AC/DC

Min. switching voltage


Limiting continuous current
Max. inrush current
Min. switching current
Max. interrupting rating, ohmic load

14

Type

[mA]
[ms]
[ms]
[ms]
[ms]

11

2-8

3.5

3 - 12

3 - 12

2-8

2-8

Single contact, 2 PDT


AgNi
250 V AC/DC

6 V AC/DC
16 A
30 A (300 ms)
100 mA

Single contact, 1 PDT


AgNi + Au
30 V AC / 36 V DC ( 250 V
AC/DC )
100 mV ( 6 V AC/DC )
50 mA ( 16 A )
50 mA ( 30 A (300 ms) )
10 mA ( 100 mA )

6 V AC/DC
8A
15 A (300 ms)
100 mA

Single contact, 2 PDT


AgNi + Au
30 V AC / 36 V DC ( 250 V
AC/DC )
100 mV ( 6 V )
50 mA ( 16 A )
50 mA ( 30 A (300 ms) )
10 mA ( 100 mA )

4000 VA

- ( 4000 VA )

2000 VA

- ( 2000 VA )

5 kV AC (50 Hz, 1 min)


-40C ... 70C
5 x 106 cycles
See diagram
EN 61810-1, EN 50178

5 kV AC (50 Hz, 1 min)


2.5 kV AC (50 Hz, 1 min)
-40C ... 70C
5 x 106 cycles
See diagram
EN 61810-1, EN 50178

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PR series

REL-MR...21HC...MS (1 PDT)
Electrical service life

107

20

10

1
2
3
4

Cycles

2,6
2,4
2,2
2
1,8
1,6
1,4
1,2
1
0,8
0,6

Interrupting rating

Switching current [A]

Coil voltage U/UN

Operating voltage range

5
2

40 50 60 70 80 90
Ambient temperature [C]
1DC coils, 0 A contact current
2DC coils, 16 A contact current
3AC coils, 0 A contact current
4AC coils, 16 A contact current
10

20

30

10

10

0,1
10

100

1
0,5
0,2

10

20

30

50

70

100

200

300 400 500

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Switching voltage [V]

1 AC, ohmic load


2 DC, ohmic load

Switching current [A]


1 250 V AC, ohmic load

REL-MR...21-21...MS (2 PDT)
Electrical service life

107

20

10

1
2
3
4

Cycles

2,6
2,4
2,2
2
1,8
1,6
1,4
1,2
1
0,8
0,6

Interrupting rating

Switching current [A]

Coil voltage U/UN

Operating voltage range

10

10

10

1
0,5
0,2

40 50 60 70 80 90
Ambient temperature [C]
1 DC coils, 0 A contact current
2 DC coils, 16 A contact current
3 AC coils, 0 A contact current
4 AC coils, 16 A contact current
10

20

30

100

0,1
10

20

30

50

70

100

200

300 400 500

Switching voltage [V]


1 AC, ohmic load
2 DC, ohmic load, contacts in series
3 DC, ohmic load

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


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0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 250 V AC, ohmic load

Switching current [A]

PHOENIX CONTACT

57

INTERFACE Relay
PR series
Relay base PR2

Universal modular system


The 27 mm or 31 mm wide PR2 relay base
family is a modular system consisting of the
PR2-B... bases, sturdy electromechanical
REL-IR... 2 and 4 PDT octal relays, and a
comprehensive range of accessories. This
includes:
Pluggable input modules /interference
suppressor modules
Relay retaining bracket with labeling field
and eject function
Labeling fields and
Loop bridging.
Depending on the application, this
enables complete coupling relays to be
assembled with optimum cost and
functions.
Base versions
The relay bases are available in three
versions: the flat 2/2-level type PR2-BSC2
with screw connections as well as the two
"logical" 1/3-level types PR2-BSC3 with
screw connections and PR2-BSP3 with
spring-cage connections. The logical
versions have coil and contact connections
located opposite one another, which bring
them in line with modern control cabinet
concepts in which there is a clear separation
between control signals and loads.

Notes:
Type of housing:
Polyamide fiber reinforced PA-F, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

PR2-BSC2/4x21
Relay base for two and four PDT industrial relays
Housing width 27
solid

stranded
[mm2]

AWG
Connection data
Screw connection
0.2-1.5
0.2-1.5 26-16
The electrical data is determined by the relay.

A
Applied for: CSA
Description

Type

Order No.

Pcs. /
Pkt.

PR2-BSC2/4X21

2833563

10

EL2-P35

2833592

10

MP 2

2833644

10

EML (15X6) R YE

0819288

DB 50- 90 BU
DB 50- 90 BK
DB 50- 90 GY

2821180
2820916
2820929

1
1
1

Relay base PR2, for industrial relay, REL-IR with two or four PDT,
2/2-level design, connection option for input/interference
suppression module, including ten marking labels MP2 per
packaging
With screw connection
Relay base PR2, for industrial relay, REL-IR with two or four PDT,
1/3-level design, connection option for input/interference
suppression module, including ten marking labels MP2 per
packaging
With screw connection
Relay base PR2, for industrial relay, REL-IR with two or four PDT,
1/3-level design, connection option for input/interference
suppression module, including ten marking labels MP1 per
packaging
With spring-cage connection
Relay retaining bracket, with eject function and integrated device
marking area (8 x 25 mm), to suit relay base PR2, for 35 mm high
industrial relay

Equipment marking label, labeling surface 6 x 15 mm

Equipment marking label, labeling surface 9 x 25 mm

Device marking label, for thermal transfer printer, labeling surface


6 x 15 mm
1 roll = 2500 labels
Loop bridge, 50-pos., divisible, max. bridging distance 60 mm,
0.5 mm2
blue
black
gray
Technical data
Nominal voltage UN
Nominal current at UN
General data
Ambient temperature range
Dimensions
Width
Height with retaining bracket
Depth

58

PHOENIX CONTACT

300 V AC/DC
12 A
-25C ... 85C
27 mm
84 mm (EL2-P35)
75 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PR series

PR2-BSC3/4x21

PR2-BSP3/4x21

EL2-P35

Relay base for two and four PDT industrial relays

Relay base for two and four PDT industrial relays

Relay bracket for PR2 relay modules

Housing width 27

Housing width 31
solid

stranded
[mm2]

solid
AWG

AWG
Connection data
Spring-cage connection 0.2-1.5
0.2-1.5 24-16
The electrical data is determined by the relay.

Connection data
Screw connection
0.2-1.5
0.2-1.5 26-16
The electrical data is determined by the relay.

AC

AC

Type

Order No.

Pcs. /
Pkt.

PR2-BSC3/4X21

2833576

10

EL2-P35

stranded
[mm2]

2833592

10

Type

Order No.

Pcs. /
Pkt.

PR2-BSP3/4X21

2833589

10

EL2-P35

2833592

10

MP 1

2833631

10

MP 2

2833644

10

EML (15X6) R YE

0819288

EML (15X6) R YE

0819288

DB 50- 90 BU
DB 50- 90 BK
DB 50- 90 GY

2821180
2820916
2820929

1
1
1

DB 50- 90 BU
DB 50- 90 BK
DB 50- 90 GY

2821180
2820916
2820929

1
1
1

Type

Order No.

Pcs. /
Pkt.

EL2-P35

2833592

10

300 V AC/DC
12 A

300 V AC/DC
10 A

-25C ... 85C

-25C ... 85C

27 mm
86 mm (EL2-P35)
78.5 mm

31 mm
84 mm (EL2-P35)
95 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


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PHOENIX CONTACT

59

INTERFACE Relay
PR series
Pluggable industrial relays with two or
four PDT contacts, suitable for relay
base PR2
Apart from a mechanical switching
position indicator and a fixable manual
actuator button, the Phoenix Contact
industrial relays REL-IR... have a status LED
and, in the case of the DC relay, also a freewheeling diode. The separate LED/diode
input plug-in module is thus not required
when using the relays on the PR base series.
The 4 PDT types are usually equipped with
hard gold-plated contacts in order to be
able to switch the weak current signals
safely.
Notes:
For 48 V DC and 60 V DC types, see
www.phoenixcontact.de/eshop

REL-IR/...2x21

REL-IR/...4x21 AU

Pluggable industrial relay


2 PDT (2 x 10 A)

Pluggable industrial relay with additional hard gold-plating


4 PDT (4 x 5 A)

Width 21.5

Width 21.5

21

24

22

A1

A2

Input voltage
UN

Pluggable industrial relay with a test button, status LED,


mechanical switch position indicator
with free-wheeling diode, A1 +, A2 1
12 V DC
with free-wheeling diode, A1 +, A2 2
24 V DC
with free-wheeling diode, A1 +, A2 3
110 V DC
4
125 V DC
5
220 V DC
6
24 V AC
7
120 V AC
8
230 V AC
Pluggable industrial relay with a test button, status LED,
mechanical switch position indicator, (Japanese standard)
with free-wheeling diode, A1 -, A2 +
with free-wheeling diode, A1 -, A2 +
with free-wheeling diode, A1 -, A2 +
with free-wheeling diode, A1 -, A2 +
Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. response time at UN
( AC, depending on phase relation )
Typ. release time at UN
Typ. release time at UN
( AC, depending on phase relation )
Output data
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Min. switching current
Max. interrupting rating, ohmic load

1
2
3
4

12 V DC
24 V DC
48 V DC
110 V DC

[mA]
[ms]
[ms]
[ms]
[ms]

250 V AC
General data
Test voltage (winding/contact)
Test voltage (contact/contact)
Ambient temperature range
Rated operating mode
Mechanical service life
Electrical service life
Standards/regulations
Assembly position/mounting

60

PHOENIX CONTACT

14

12

Type

Order No.

Pcs. /
Pkt.

REL-IR/LDP- 12DC/2X21
REL-IR/LDP- 24DC/2X21
REL-IR/LDP-110DC/2X21
REL-IR/LDP-125DC/2X21
REL-IR/LDP-220DC/2X21
REL-IR/L- 24AC/2X21
REL-IR/L-120AC/2X21
REL-IR/L-230AC/2X21

2834012
2834025
2834041
2834960
2834957
2834054
2834067
2834070

REL-IR/LDM- 12DC/2X21
REL-IR/LDM- 24DC/2X21
REL-IR/LDM- 48DC/2X21
REL-IR/LDM-110DC/2X21

2834151
2834164
2834177
2834180

42

31

34

32

21

24

22

11

14

12

Type

Order No.

Pcs. /
Pkt.

10
10
10
10
10
10
10
10

REL-IR/LDP- 12DC/4X21AU
REL-IR/LDP- 24DC/4X21AU
REL-IR/LDP-110DC/4X21AU
REL-IR/LDP-125DC/4X21AU
REL-IR/LDP-220DC/4X21AU
REL-IR/L- 24AC/4X21AU
REL-IR/L-120AC/4X21AU
REL-IR/L-230AC/4X21AU

2834083
2834096
2834119
2834313
2834973
2834122
2834135
2834148

10
10
10
10
10
10
10
10

10
10
10
10

REL-IR/LDM- 12DC/4X21AU
REL-IR/LDM- 24DC/4X21AU
REL-IR/LDM- 48DC/4X21AU
REL-IR/LDM-110DC/4X21AU

2834193
2834203
2834216
2834229

10
10
10
10

See diagram
75
38
13
13

10
13

7.2
13

3.6
13

54

11

4 - 10

4 - 10

4 - 10

44

A2
11

Description

41
A1

3 - 12

3 - 12

See diagram
75
38
13
13

10
13

7.2
13

3.6
13

54

11

4 - 10

4 - 10

4 - 10

5
3 - 12

3 - 12

3 - 12

3 - 12

Single contact, 2 PDT


Ag
250 V AC/DC
5V
10 A
1 mA

Single contact, 4 PDT


AgNi, + 3 m Au
250 V AC/DC
1V
5A
1 mA

2500 VA

1250 VA

2 kV AC (50 Hz, 1 min)


2 kV AC (50 Hz, 1 min)
-55C ... 70C
100% operating factor
5 x 107 cycles
See diagram
EN 61810-1
Any / On relay base PR2

2 kV AC (50 Hz, 1 min)


2 kV AC (50 Hz, 1 min)
-55C ... 70C
100% operating factor
5 x 107 cycles
See diagram
EN 61810-1
Any / On relay base PR2

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PR series

REL-IR...2x21 (2 PDT)
Operating voltage range

AC interrupting rating

DC interrupting rating

1,6

10
6
4

1,4
1,2
1
0,8

1
0,5
0,3
0,2

0,6
10

20

30

40

50

60

70

0,1

1
Switching current [A]

20
Switching current [A]

Coil voltage U/UN

20

1,8

10
6
4
2

20

30

80

50 70 100
200
Switching voltage [V]

Electrical service life

0,5
0,3
0,2
10

20

30

300

50 70 100
200
Switching voltage [V]

300

1 Ohmic load
2 ohmic load, contacts in series
3 L/R < 7 ms

1 Ohmic load
2 cos j = 0.4

Ambient temperature [C]

0,1
10

Service life reduction factor

2
10

0,8
Reduction factor

Cycles

1
10

0,6

0,4

10

10

0,3

Switching current [A]

0,8

0,6

0,4

COS j

0,2

1 250 V AC, ohmic load


2 30 V DC, ohmic load

REL-IR...4x21AU (4 PDT)
Operating voltage range

AC interrupting rating

DC interrupting rating

1,6

10
6
4

1,4
1,2
1
0,8

1
0,5
0,3
0,2
0,1

10

20

30

40

50

60

70

50 70 100
200
Switching voltage [V]

0,5
0,3
0,2
10

300
1
2
3
4

20

30

50 70 100
200
Switching voltage [V]

300

PHOENIX CONTACT

61

L/R < 7 ms
ohmic load
ohmic load, 2 contacts in series
ohmic load, 4 contacts in series

1
0,8
Reduction factor

Cycles

30

Service life reduction factor

2
10

20

1 Ohmic load
2 cos j = 0.4

Electrical service life

10
6
4

0,1
10

80

Ambient temperature [C]

10

0,6
0

Switching current [A]

20
Switching current [A]

Coil voltage U/UN

20

1,8

0,6

0,4

10

Switching current [A]

0,3

0,8

0,6

0,4

COS j

0,2

1 250 V AC, ohmic load


2 30 V DC, ohmic load

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PR series
Relay base PR3

Universal modular system


The 38 mm wide PR3 relay base family is
a modular system consisting of the PR3-B...
bases, sturdy electromechanical REL-OR... 2
and 3 PDT octal relays, and a
comprehensive range of accessories. These
include:
Pluggable input modules/interference
suppressor modules
Relay retaining bracket
Loop bridging.
Depending on the application, this
enables complete coupling relays to be
assembled with optimum cost and
functions.
Base versions
The PR3-B... relay bases are available in
two versions with screw connections: the
type PR3-BSC1/2x21 for 2 PDT octal relays
and the type PR3-BSC1/3x21 for 3 PDT
octal relays. The functions of both bases can
be expanded by pluggable, coded modules
with different indicator and interference
suppression elements.

Notes:
Type of housing:
Polyamide fiber reinforced PA-F, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

PR3-BSC1/2x21
Relay base for 2 PDT and 3 PDT octal relays
Housing width 38
solid

stranded
[mm2]

AWG
Connection data
Screw connection
0.2-2.5
0.2-2.5 26-14
The electrical data is determined by the relay.

AC
Description

Type

Order No.

Pcs. /
Pkt.

PR3-BSC1/2X21

2833602

10

EL3-M52

2833628

10

DB 50- 90 BU
DB 50- 90 BK
DB 50- 90 GY

2821180
2820916
2820929

1
1
1

Relay base PR3, for octal relay REL-OR with two PDT,
plug-in option for input/interference suppression modules
With screw connection
Relay base PR3, for octal relay REL-OR with three PDT,
plug-in option for input/interference suppression modules
With screw connection
Relay retaining bracket, wiring to suit relay base PR3,
for 52 mm high octal relay

Loop bridge, 50-pos., divisible,


max. bridging distance 60 mm, 0.5 mm2
blue
black
gray
Technical data
Nominal voltage UN
Nominal current at UN
General data
Ambient temperature range
Dimensions
Width
Height with retaining bracket
Depth

62

PHOENIX CONTACT

400 V AC/DC
10 A
-40C ... 85C
38 mm
84 mm (EL3-M52)
75 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PR series

PR3-BSC1/3x21

EL3-M52

Relay base for 2 PDT and 3 PDT octal relays


Housing width 38
solid

stranded
[mm2]

AWG
Connection data
Screw connection
0.2-2.5
0.2-2.5 26-14
The electrical data is determined by the relay.

A
Applied for: CSA
Type

Order No.

Pcs. /
Pkt.

PR3-BSC1/3X21

2833615

10

EL3-M52

2833628

10

DB 50- 90 BU
DB 50- 90 BK
DB 50- 90 GY

2821180
2820916
2820929

1
1
1

Type

Order No.

Pcs. /
Pkt.

EL3-M52

2833628

10

400 V AC/DC
10 A

-40C ... 85C

38 mm
84 mm (EL3-M52)
75 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

63

INTERFACE Relay
PR series
Pluggable octal relay with 2 or 3 PDT
contacts, suitable for relay base PR3
Phoenix Contact octal relays conform to
the worldwide standard with the familiar
round tubular pin assignment (8-pos. for the
2 PDT version, 11-pos. for the 3 PDT
version). The preferred area of use is where
there is a need for a mechanically extremely
robust design. A mechanical switch position
indicator and a fixable manual actuation
button are integrated in all standard types,
making testing of the connected load
simple.

REL-OR/...2x21

REL-OR/...3x21

Pluggable octal relays with power contacts


2 PDT (2 x 10 A)

Pluggable octal relays with power contacts


3 PDT (3 x 10 A)

uT

Width 34.5

(A1)

uT

Width 34.5

(14)

(14)
2

(A1)

(12)
4

(22)

(11) 1

(12)

(11)

5
1

(21)
6

(21)

(31)

(22)

11
7

10
7

(A2)

Input voltage
UN

Description

(A2)
(24)

(34)

Type

Order No.

Pcs. /
Pkt.

REL-OR- 24DC/2X21
REL-OR- 24AC/2X21
REL-OR-120AC/2X21
REL-OR-230AC/2X21

2834232
2834245
2834258
2834261

20
20
20
20

(24)

(32)

Type

Order No.

Pcs. /
Pkt.

REL-OR- 24DC/3X21
REL-OR- 24AC/3X21
REL-OR-120AC/3X21
REL-OR-230AC/3X21

2834274
2834287
2834290
2834300

20
20
20
20

Pluggable octal relay with power contacts, with a test button


and mechanical switch position indicator
1
2
3
4
Technical data
Input data
Typ. input current at UN
Typ. response time at UN
Typ. response time at UN
( AC, depending on phase relation )
Typ. release time at UN
Typ. release time at UN
( AC, depending on phase relation )
Output data
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Min. switching current
Max. interrupting rating, ohmic load

24 V DC
24 V AC
120 V AC
230 V AC

[mA]
[ms]
[ms]

56
12

98

20

12

56
12

98

20

12

5 - 20

5 - 20

5 - 20

5 - 20

5 - 20

5 - 20

[ms]
[ms]

6
5 - 20

5 - 20

5 - 20

5 - 20

5 - 20

5 - 20

250 V AC
General data
Test voltage (winding/contact)
Test voltage (contact/contact)
Ambient temperature range
Rated operating mode
Mechanical service life
Electrical service life
Standards/regulations
Assembly position/mounting

64

PHOENIX CONTACT

Single contact, 2 PDT


Ag
250 V AC/DC
1V
10 A
10 mA

Single contact, 3 PDT


Ag
250 V AC/DC
1V
10 A
10 mA

2500 VA

2500 VA

2.5 kV AC (50 Hz, 1 min)


2.5 kV AC (50 Hz, 1 min)
-10C ... 40C
100% operating factor
10 x 106 cycles
See diagram
IEC 60664, IEC 60664 A, DIN VDE 0110
Any / On relay base PR3

2.5 kV AC (50 Hz, 1 min)


2.5 kV AC (50 Hz, 1 min)
-10C ... 40C
100% operating factor
10 x 106 cycles
See diagram
IEC 60664, IEC 60664 A, DIN VDE 0110
Any / On relay base PR3

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PR series

REL-OR...2x21 (2 PDT)
Interrupting rating

Electrical service life

3
1

10

Cycles

Switching current [A]

20

7
5
3

10

2
1
10

10

1
10

20

30

50 70 100
200
Switching voltage [V]

300

10

12

Switching current [A]

1 250V AC, ohmic load


2 120VDC, ohmic load
3 28V DC, ohmic load

1 AC, ohmic load


2 DC, ohmic load

REL-OR...3x21 (3 PDT)
Interrupting rating

Electrical service life

3
1

10

Cycles

Switching current [A]

20

7
5
3

10

2
1
10

10

1
10

20

30

1 AC, ohmic load


2 DC, ohmic load

50 70 100
200
Switching voltage [V]

300

10

12

Switching current [A]

1 250V AC, ohmic load


2 120VDC, ohmic load
3 28V DC, ohmic load

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

65

INTERFACE Relay
PR series
Plug-in modules for PR1, PR2 and PR3

The relay bases PR... can be equipped with


a pluggable input/interference suppression
module on the control side as an option.
These have mechanical coding to prevent
the wrong plugs from being plugged in.

L..., V..., RC...

L..., V..., RC...

For coil interference protection or protection against external


disturbances for PR1 and PR2

For coil interference protection or protection against external


disturbances for PR3

Description

Type

Order No.

Pcs. /
Pkt.

Plug-in module, for mounting on PR..., with LED status indicator


and free-wheeling diode to limit the coil induction voltage
effectively, polarity: A1 +, A2 ,
Input voltage:
- 12-24 V DC 20%
- 48-60 V DC 20%
- 110 V DC 20%
Plug-in module, for mounting on PR..., with LED status indicator
and free-wheeling diode to limit the coil induction voltage
effectively, polarity: A1 , A2 + (Japanese standard),
Input voltage:

LDP- 12- 24DC


LDP- 48- 60DC
LDP-110DC

2833657
2833660
2833673

LDM- 12- 24DC


LDM- 48- 60DC
LDM-110DC

- 12-24 V DC 20%
- 48-60 V DC 20%
- 110 V DC 20%
Plug-in module, for mounting on PR..., with LED status indicator
and varistor to limit the coil induction voltage and/or external
interference peaks,
Input voltage:
- 12-24 V AC/DC 20% (30 V varistor)
- 48-60 V AC/DC 20% (75 V varistor)
- 120-230 V AC/110 V DC 20% (275 V varistor)
Plug-in module, for mounting on PR..., with varistor to limit the coil
induction voltage and/or external interference peaks,
Input voltage:
- 12-24 V AC/DC 20% (30 V varistor)
- 48-60 V AC/DC 20% (75 V varistor)
- 120-230 V AC/DC 20% (275 V varistor)
Plug-in module, for mounting on PR..., with RD-element to
attenuate the coil induction voltage and/or external interference
peaks,
Input voltage:
- 12-24 V AC/DC 20% (220 nF/100 )
- 48-60 V AC/DC 20% (220 nF/220 )
- 120-230 V AC/DC 20% (100 nF/470 )

66

PHOENIX CONTACT

Type

Order No.

Pcs. /
Pkt.

10
10
10

LDP3- 12- 24DC


LDP3- 48- 60DC
LDP3-110DC

2833770
2833783
2833796

10
10
10

2833686
2833699
2833709

10
10
10

LDM3- 12- 24DC


LDM3- 48- 60DC
LDM3-110DC

2833806
2833819
2833822

10
10
10

LV- 12- 24UC


LV- 48- 60UC
LV-120-230AC/110DC

2833712
2833725
2833738

10
10
10

LV3- 12- 24UC


LV3- 48- 60UC
LV3-120-230AC/110DC

2833835
2833848
2833851

10
10
10

V- 12- 24UC
V- 48- 60UC
V-120-230UC

2833864
2833877
2833880

10
10
10

V3- 12- 24UC


V3- 48- 60UC
V3-120-230UC

2833929
2833932
2833945

10
10
10

RC- 12- 24UC


RC- 12- 24UC
RC-120-230UC

2833741
2833754
2833767

10
10
10

RC3- 12- 24UC


RC3- 48- 60UC
RC3-120-230UC

2833893
2833903
2833916

10
10
10

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PR series
Terminal assignment PR1 base / Solid-state relay
Terminal blocks, PR1 base
A1

A2

SIM-EI...48DC/100

A2 (-)

SIM-EI...TTL/100

A2 (-)

SIM-EI...48DC/100RC

11

12

14

21

A1 (+)

A1 (+)

A2 (-)

A1 (+)

SIM-EI-OV-24DC/24DC/3

A2 (-)

A1 (+)

OPT-...24DC/5

A1 (+)

A2 (-)

13

14

OPT-...230AC/2

A1 (+)

A2 (-)

13

14

22

24

Solid-state relays

The relay bases of the PR1 series can also be equipped with wear-free solid-state relays (OPT or
SIM-EI...) as an alternative to the electromechanical relay.
Plug-in modules LDP and LV cannot be used in conjunction with solid-state relays SIM-EI....

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

67

INTERFACE Relay
PR series
Fully mounted relay modules with
miniature power relay
PR1-RSC is a 16 mm wide, fully mounted
coupling relay series with screw connection
for universal application. It consists of relay
base, plug-in miniature power relay, plug-in
display/interference suppression module
and relay retaining bracket. Five MP1 marker
labels are provided. The relay base is 1/3level, thus with a logical structure. It has coil
and contact connections located opposite
one another, which brings it in line with
modern control cabinet concepts in which
there is a clear separation between control
signals and loads.
In the PR1 series, the sturdy miniature
power relays are used. Their main
advantages are:
Operational reliability through sealed
housing,
Environmentally friendly, cadmium-free
contact material,
As an alternative with a gold layer for
small switching capacities,
Safe isolation between coil and contact
side.
The relay is securely held by a relay
retaining bracket with eject function and
additional labeling area. Should it become
worn, it can be disengaged, and without
disconnecting the wiring replaced quickly
and economically.

Notes:
Type of housing:
Polyamide fiber reinforced PA-F, color: green.
For the protection of input and output, inductive loads must be
dampened with an effective protection circuit.
If the specified maximum values for multi-layer contact relays are
exceeded, the gold plating is destroyed. The maximum values of the
power contact relay are then valid. This can result in a shorter
service life than with a pure power contact.
Other input voltages on request.

PR1-RSC3.../21
Equipped with pluggable power contact relay 1 PDT (21), with screw
connection

Housing width 16

solid

stranded
[mm2]

12

14

14

11

11

AWG

A1+

A2-

A1

DC coils

Description

Input voltage UN

Pre-assembled coupling relay modules with miniature power


contact relay
24 V DC
24 V AC
120 V AC
230 V AC
Pre-assembled coupling relay modules with multi-layer contact
relay
24 V DC
24 V AC
120 V AC
230 V AC
Device marking label, for thermal transfer printer, labeling surface
6 x 15 mm

[mA]
[ms]
[ms]
24 V DC
24, 120, 230 V AC

Output data
Contact type
Contact material
Maximum switching voltage
Minimum switching voltage
Limiting continuous current
Maximum inrush current
Min. switching current
Interrupting rating (ohmic load) max.
General data
Test voltage

PHOENIX CONTACT

12

Connection data
Screw connection
0.14-2.5 0.14-2.5 26-14
The electrical data is determined by the relay.

Technical data
Input data
Permissible range (based on UN)
Typ. input current with UN (for AC: 50/60 Hz)
Typ. response time at UN
Typ. release time at UN
Input protection:

68

H W
D

Winding to contact
Contact/contact

A2

AC coils

Pcs. /
Pkt.

Type

Order No.

PR1-RSC3-LDP-24DC/21
PR1-RSC3-LV- 24AC/21
PR1-RSC3-LV-120AC/21
PR1-RSC3-LV-230AC/21

2834326
2834339
2834342
2834355

5
5
5
5

PR1-RSC3-LDP-24DC/21AU
PR1-RSC3-LV- 24AC/21AU
PR1-RSC3-LV-120AC/21AU
PR1-RSC3-LV-230AC/21AU

2834368
2834371
2834384
2834397

5
5
5
5

EML (15X6) R YE

0819288

24 V DC
24
See diagram
19
34 / 26
8
3 ... 12
10
1.5 ... 14
Damping diode, LED yellow
Varistor, LED yellow
PR...
Single contact, 1 PDT
AgNi
250 V AC/DC
12 V
12 A
30 A (300 ms)
100 mA
3000 VA (for 250 V AC)
For more data, see diagram

120

230

9/7
3 ... 12
1.5 ... 16

6 / 5.5
3 ... 12
2 ... 22

PR...AU
Single contact, 1 PDT
AgNi, + 5 m Au
30 / 36
100
50
50
1
-

Ambient temperature range


Nominal operating mode
Service life mechanical
Service life, electrical
Standards/regulations

4 kV (50 Hz, 1 min)


-25C ... 60C
100% operating factor
3 x 107 cycles
See diagram
IEC 60664, IEC 60664 A, DIN VDE 0110, EN 60730/DIN VDE 0631,
DIN EN 50178/VDE 0160 (in relevant parts), IEC 60255/DIN VDE 0435
(in relevant parts)

Pollution degree / Surge voltage category


Mounting position / Assembly
Dimensions

3 / III
Any / In rows with zero spacing
16 mm / 71 mm / 78.5 mm

W/H/D

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

3 / III

INTERFACE Relay
PR series

PR1-RSC3.../21 (1 PDT)

H W
D

Operating voltage range of the relay

Interrupting rating

20

2
1,8
1,6
1,4
1,2

1
2
2

1
0,8

PR1-RSC3.../2x21

0,6

Equipped with pluggable miniature power contact relay 2 PDT


(2x21), with screw connection

Switching current [A]

Coil voltage U/UN

2,8
2,6
2,4
2,2

1
0

10

20

30

40

50

60

70

80

10
6
4

1
0,5
0,3
0,2
0,1

90

10

100

20

30

Ambient temperature [C]

50 70 100
200
Switching voltage [V]

300

1 AC, ohmic load


2 DC, ohmic load
3 DC, L/R = 40 ms

1 DC coils
2 AC coils
Housing width 16

12 22

12 22

14 24

14 24

Service life reduction factor with various cos phi

Electrical service life

107
21

11

21

1
Cycles

11

0,9

A1+

A1

A2-

DC coils

Reduction factor

0,8

10

0,7

A2

0,6

AC coils

10

10

0,5
0,4

Pcs. /
Pkt.

PR1-RSC3-LDP-24DC/2X21
PR1-RSC3-LV- 24AC/2X21
PR1-RSC3-LV-120AC/2X21
PR1-RSC3-LV-230AC/2X21

2834481
2834494
2834504
2834517

5
5
5
5

PR1-RSC3-LDP-24DC/2X21AU
PR1-RSC3-LV- 24AC/2X21AU
PR1-RSC3-LV-120AC/2X21AU
PR1-RSC3-LV-230AC/2X21AU

2834520
2834533
2834546
2834559

5
5
5
5

EML (15X6) R YE

0819288

24 V DC
24
See diagram
19
34 / 26
8
3 ... 12
10
1.5 ... 14
Damping diode, LED yellow
Varistor, LED yellow
PR...
Single contact, 2 PDT
AgNi
250 V AC/DC
5V
8A
15 A (300 ms)
10 mA
2000 VA (for 250 V AC)
For more data, see diagram

120
9/7
3 ... 12
1.5 ... 16

230
6 / 5.5
3 ... 12
2 ... 22

0,3

0,9

0,8

0,7

0,5

0,4
0,3
COS j

0,2

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Switching current [A]
1 250 V AC, ohmic load (DC coils)
2 250 V AC, ohmic load (AC coils)

PR1-RSC3.../2x21 (2 PDT)
Operating voltage range of the relay

Interrupting rating

2,8
2,6
2,4
2,2

20

2
1,8
1,6
1,4
1,2

2
2

1
0,8
0,6

PR...AU
Single contact, 2 PDT
AgNi, + 5 m Au
30 / 36
100
50
50
1
-

0,6

Switching current [A]

Order No.

Coil voltage U/UN

Type

1
0

10

20

30

40

50

60

70

80

10
6
4

1
0,5
0,3
0,2
0,1

90 100

10
1
2
3
4

Ambient temperature [C]


1 DC coils
2 AC coils
Service life reduction factor with various cos phi

20

30

50

70

100

200

300

Switching voltage [V]


AC, ohmic load
DC, ohmic load, contacts in series
DC, ohmic load
DC, L/R = 40 ms

Electrical service life

107

3 / III
Any / In rows with zero spacing
16 mm / 71 mm / 78.5 mm

3 / III

Cycles

1
0,9
0,8

Reduction factor

4 kV (50 Hz, 1 min)


2.5 kV (50 Hz, 1 min)
-25C ... 60C
100% operating factor
3 x 107 cycles
See diagram
IEC 60664, IEC 60664 A, DIN VDE 0110, EN 60730/DIN VDE 0631,
DIN EN 50178/VDE 0160 (in relevant parts), IEC 60255/DIN VDE 0435
(in relevant parts)

10

10

10

0,7
0,6

0,5
0,4

0,3

0,9

0,8

0,7

0,6

0,5

0,4
0,3
COS j

0,2

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Switching current [A]
1 250 V AC, ohmic load (DC coils)
2 250 V AC, ohmic load (AC coils)

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

69

INTERFACE Relay
PR series
Fully mounted relay modules with
miniature power relay
PR1-RSP is a 16 mm wide, fully mounted
coupling relay series with spring-cage
connection for universal application. It
consists of relay base, plug-in miniature
power relay, pluggable display/interference
suppression module and relay retaining
bracket. Five MP1 marker labels are
provided. The relay base is 1/3-level, thus
with a logical structure. It has coil and
contact connections located opposite one
another, which brings it in line with modern
control cabinet concepts with a clear
separation between control signals and
loads.
In the PR1 series, the sturdy miniature
power relays are used. Their main
advantages are:
Operational reliability through sealed
housing,
Environmentally friendly, cadmium-free
contact material,
As an alternative with a gold layer for
small switching capacities,
Safe isolation between coil and contact
side.
The relay is securely held by a relay
retaining bracket with eject function and
additional labeling area. Should it become
worn, it can be disengaged, and without
disconnecting the wiring replaced quickly
and economically.

Notes:
Type of housing:
Polyamide fiber reinforced PA-F, color: green.
For the protection of input and output, inductive loads must be
dampened with an effective protection circuit.
If the specified maximum values for multi-layer contact relays are
exceeded, the gold plating is destroyed. The maximum values of the
power contact relay are then valid. This can result in a shorter
service life than with a pure power contact.
There is a double spring-cage for each terminal point.
Other input voltages on request.

PR1-RSP3.../21
Equipped with pluggable power contact relay 1 PDT (21), with
spring-cage connection

Housing width 16

solid

stranded
[mm2]

12

14

14

11

11

AWG

A1+

A2-

A1

DC coils

Description

Input voltage UN

Pre-assembled coupling relay modules with miniature power


contact relay
24 V DC
24 V AC
120 V AC
230 V AC
Pre-assembled coupling relay modules with multi-layer contact
relay
24 V DC
24 V AC
120 V AC
230 V AC
Device marking label, for thermal transfer printer, labeling surface
6 x 15 mm

[mA]
[ms]
[ms]
24 V DC
24, 120, 230 V AC

Output data
Contact type
Contact material
Maximum switching voltage
Minimum switching voltage
Limiting continuous current
Maximum inrush current
Min. switching current
Interrupting rating (ohmic load) max.
General data
Test voltage

PHOENIX CONTACT

12

Connection data
Spring-cage conn.
0.2-1.5
0.2-1.5 24-16
The electrical data is determined by the relay.

Technical data
Input data
Permissible range (based on UN)
Typ. input current with UN (for AC: 50/60 Hz)
Typ. response time at UN
Typ. release time at UN
Input protection:

70

H W
D

Winding to contact
Contact/contact

A2

AC coils

Pcs. /
Pkt.

Type

Order No.

PR1-RSP3-LDP-24DC/21
PR1-RSP3-LV- 24AC/21
PR1-RSP3-LV-120AC/21
PR1-RSP3-LV-230AC/21

2834407
2834410
2834423
2834436

5
5
5
5

PR1-RSP3-LDP-24DC/21AU
PR1-RSP3-LV- 24AC/21AU
PR1-RSP3-LV-120AC/21AU
PR1-RSP3-LV-230AC/21AU

2834449
2834452
2834465
2834478

5
5
5
5

EML (15X6) R YE

0819288

24 V DC
24
See diagram
19
34 / 26
8
3 ... 12
10
1.5 ... 14
Damping diode, LED yellow
Varistor, LED yellow
PR...
Single contact, 1 PDT
AgNi
250 V AC/DC
12 V
10 A
30 A (300 ms)
100 mA
2500 VA
For more data, see diagram

120

230

9/7
3 ... 12
1.5 ... 16

6 / 5.5
3 ... 12
2 ... 22

PR...AU
Single contact, 1 PDT
AgNi, + 5 m Au
30 / 36
100
50
50
1
-

Ambient temperature range


Nominal operating mode
Service life mechanical
Service life, electrical
Standards/regulations

4 kV (50 Hz, 1 min)


-25C ... 60C
100% operating factor
3 x 107 cycles
See diagram
IEC 60664, IEC 60664 A, DIN VDE 0110, EN 60730/DIN VDE 0631,
DIN EN 50178/VDE 0160 (in relevant parts), IEC 60255/DIN VDE 0435
(in relevant parts)

Pollution degree / Surge voltage category


Mounting position / Assembly
Dimensions

3 / III
Any / In rows with zero spacing
16 mm / 72 mm / 97 mm

W/H/D

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

3 / III

INTERFACE Relay
PR series

PR1-RSP3.../21 (1 PDT)

H W
D

Operating voltage range of the relay

Electrical service life

107

2
1,8
1,6
1,4
1,2

0,6

Equipped with pluggable miniature power contact relay 2 PDT


(2x21), with spring-cage connection

10

10

10

1
0,8

PR1-RSP3.../2x21

Cycles

Coil voltage U/UN

2,8
2,6
2,4
2,2

1
0

10

20

30

40

50

60

70

80

90

100

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Ambient temperature [C]

Switching current [A]

1 DC coils
2 AC coils

1 250 V AC, ohmic load (DC coils)


2 250 V AC, ohmic load (AC coils)

Housing width 16

12 22

12 22

14 24

14 24

11

11

Interrupting rating

Service life reduction factor with various cos phi

20

AC coils

Type

Order No.

2834562
2834575
2834588
2834591

5
5
5
5

PR1-RSP3-LDP-24DC/2X21AU
PR1-RSP3-LV- 24AC/2X21AU
PR1-RSP3-LV-120AC/2X21AU
PR1-RSP3-LV-230AC/2X21AU

2834601
2834614
2834627
2834630

5
5
5
5

EML (15X6) R YE

0819288

24 V DC
24
See diagram
19
34 / 26
8
3 ... 12
10
1.5 ... 14
Damping diode, LED yellow
Varistor, LED yellow
PR...
Single contact, 2 PDT
AgNi
250 V AC/DC
5V
8A
15 A (300 ms)
10 mA
2000 VA
For more data, see diagram

120
9/7
3 ... 12
1.5 ... 16

230
6 / 5.5
3 ... 12
2 ... 22

0,8
0,7
0,6

0,5
0,3
0,2

0,5
0,4

0,1
10

20

30

50 70 100
200
Switching voltage [V]

300

0,3

0,9

0,8

0,7

0,6

0,5

1 AC, ohmic load


2 DC, ohmic load
3 DC, L/R = 40 ms

0,4
0,3
COS j

0,2

PR1-RSP3.../2x21 (2 PDT)
Operating voltage range of the relay

Interrupting rating

2,8
2,6
2,4
2,2

20

2
1,8
1,6
1,4
1,2

2
2

1
0,8
0,6

PR...AU
Single contact, 2 PDT
AgNi, + 5 m Au
30 / 36
100
50
50
1
-

Pcs. /
Pkt.

PR1-RSP3-LDP-24DC/2X21
PR1-RSP3-LV- 24AC/2X21
PR1-RSP3-LV-120AC/2X21
PR1-RSP3-LV-230AC/2X21

0,9
Reduction factor

DC coils

A2

Switching current [A]

A1

A2-

Switching current [A]

A1+

10
6
4

21

Coil voltage U/UN

21

1
0

10

20

30

40

50

60

70

80

10
6
4

1
0,5
0,3
0,2
0,1

90 100

10
1
2
3
4

Ambient temperature [C]


1 DC coils
2 AC coils
Service life reduction factor with various cos phi

20

30

50

70

100

200

300

Switching voltage [V]


AC, ohmic load
DC, ohmic load, contacts in series
DC, ohmic load
DC, L/R = 40 ms

Electrical service life

107

3 / III
Any / In rows with zero spacing
16 mm / 72 mm / 97 mm

3 / III

Cycles

1
0,9
0,8

Reduction factor

4 kV (50 Hz, 1 min)


2.5 kV (50 Hz, 1 min)
-25C ... 60C
100% operating factor
3 x 107 cycles
See diagram
IEC 60664, IEC 60664 A, DIN VDE 0110, IEC 60255/DIN VDE 0435
(in relevant parts), DIN EN 50178/VDE 0160 (in relevant parts),
EN 60730/DIN VDE 0631

10

10

10

0,7
0,6

0,5
0,4

0,3

0,9

0,8

0,7

0,6

0,5

0,4
0,3
COS j

0,2

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Switching current [A]
1 250 V AC, ohmic load (DC coils)
2 250 V AC, ohmic load (AC coils)

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

71

INTERFACE Relay
PR series
Fully mounted relay modules with
industrial relay
PR2-RSC... and PR2-RSP... are fully
mounted coupling relay series with screw or
spring-cage connection for universal
application. They consist of relay base, plugin industrial relay with two or four PDT
contacts and relay retaining bracket. Five
marker labels MP1 and MP2 are enclosed.
The AC types also have a varistor plug-in
module. In the standard version, the relay
has an integrated status LED and a freewheeling diode (free-wheeling diode only
for DC types). The relay base is 1/3-level,
thus with a logical structure. It has coil and
contact connections located opposite one
another, which brings it in line with modern
control cabinet concepts with a clear
separation between control signals and
loads.
In the PR2 series, sturdy industrial relays
are used. Their main advantages are:
Manual test button with fixed
engagement,
4 PDT types with hard gold-plated
contacts for switching current of 1 mA to
5 A,
Status LED and mechanical switching
position display in the relay.
The relay is securely held by a relay
retaining bracket with eject function and
additional labeling area. Should it become
worn, it can be disengaged, and without
disconnecting the wiring replaced quickly
and economically.

Notes:
Type of housing:
Polyamide fiber reinforced PA-F, color: green.
For the protection of input and output, inductive loads must be
dampened with an effective protection circuit.
If the specified maximum values for multi-layer contact relays are
exceeded, the gold plating is destroyed. The maximum values of the
power contact relay are then valid. This can result in a shorter
service life than with a pure power contact.
Other input voltages on request.
The DC types do not have a plug-in module because the status LED
and the free-wheeling diode are integrated directly into the relay.

PR2-RSC3...
Equipped with plug-in industrial relay, with 2 or 4 PDT with screw
connection

Housing width 27

solid

stranded
[mm2]

Connection data
Screw connection
0.14-2.5 0.14-2.5 26-14
Spring-cage conn.
0.2-1.5
0.2-1.5 24-16
The electrical data is determined by the relay.

12

42

32

22

12

24

14

44

34

24

14

21

11

41

31

21

11

A1+

A1

A2-

DC coils

Description

Input voltage UN

Pre-assembled coupling relay modules with 2 PDT contact


relays
24 V DC
24 V AC
120 V AC
230 V AC
Pre-assembled coupling relay modules with 4 PDT contact
relays and additional hard gold-plating

Technical data
Input data
Permissible range (based on UN)
Typ. input current with UN (for AC: 50/60 Hz)
Typ. response time at UN
Typ. release time at UN
Input protection:

[mA]
[ms]
[ms]
24 V DC
24, 120, 230 V AC

Output data
Contact type
Contact material
Maximum switching voltage
Minimum switching voltage
Limiting continuous current
Maximum inrush current
Min. switching current
Interrupting rating (ohmic load) max.
General data
Test voltage
Ambient temperature range
Nominal operating mode
Service life mechanical
Service life, electrical
Standards/regulations
Pollution degree / Surge voltage category
Mounting position / Assembly
Dimensions

PHOENIX CONTACT

22

AWG

24 V DC
24 V AC
120 V AC
230 V AC
Device marking label, for thermal transfer printer, labeling surface
6 x 15 mm

72

H W
D

Winding to contact
Contact/contact

W/H/D

A2

AC coils

Pcs. /
Pkt.

Type

Order No.

PR2-RSC3-LDP-24DC/2X21
PR2-RSC3-LV- 24AC/2X21
PR2-RSC3-LV-120AC/2X21
PR2-RSC3-LV-230AC/2X21

2834643
2834656
2834669
2834672

5
5
5
5

PR2-RSC3-LDP-24DC/4X21AU
PR2-RSC3-LV- 24AC/4X21AU
PR2-RSC3-LV-120AC/4X21AU
PR2-RSC3-LV-230AC/4X21AU

2834724
2834737
2834740
2834753

5
5
5
5

EML (15X6) R YE

0819288

24 V DC
24
See diagram
38
54 / 46
13
4 ... 10
5
3 ... 12
Damping diode, LED green
Varistor, LED red
PR...
Single contact, 2 PDT
Ag
250 V AC / 125 V DC
5V
10 A
20 A (15 ms)
1 mA
2500 VA
For more data, see diagram

120

230

11 / 9
4 ... 10
3 ... 12

5/4
4 ... 10
3 ... 12

PR...AU
Single contact, 4 PDT
AgNi, + 3 m Au
250 / 125
1
5
12 (15 ms)
1
1250

2 kV (50 Hz, 1 min)


2 kV (50 Hz, 1 min)
-25C ... 60C
100% operating factor
5 x 107 cycles
See diagram
IEC 60664, IEC 60664 A, DIN VDE 0110
3 / II
2 / II
Any / In rows with zero spacing
27 mm / 86 mm / 78.5 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PR series

PR2-RS.../2x21 (2 PDT)

H W
D

PR2-RSP3...

AC interrupting rating

1,8

20

1,6

10
6
4

Switching current [A]

Coil voltage U/UN

Operating voltage range of relay Tu=Tcoil

1,4
1,2
1
0,8

Equipped with plug-in industrial relay, with 2 or 4 PDT with springcage connection

1
2

2
1
0,5
0,3
0,2
0,1

10

0,6
0

10

20

30

40

50

60

70

20

30

50 70 100
200
Switching voltage [V]

80

300

1 Ohmic load
2 cos j = 0.4

Ambient temperature [C]


Housing width 31
22

12

42

32

22

12

24

14

44

34

24

14

21

11

41

31

21

11

DC interrupting rating

Electrical service life

DC coils

A2

AC coils

Type

Order No.

PR2-RSP3-LDP-24DC/2X21
PR2-RSP3-LV- 24AC/2X21
PR2-RSP3-LV-120AC/2X21
PR2-RSP3-LV-230AC/2X21

2834685
2834698
2834708
2834711

5
5
5
5

PR2-RSP3-LDP-24DC/4X21AU
PR2-RSP3-LV- 24AC/4X21AU
PR2-RSP3-LV-120AC/4X21AU
PR2-RSP3-LV-230AC/4X21AU

2834766
2834779
2834782
2834795

5
5
5
5

EML (15X6) R YE

0819288

120
11 / 9
4 ... 10
3 ... 12

230
5/4
4 ... 10
3 ... 12

Cycles

10

1
10

10

10

20

30

50 70 100
200
Switching voltage [V]

300

10

Switching current [A]


1 250 V AC, ohmic load
2 30 V DC, ohmic load

PR2-RS.../4x21 (4 PDT)
Operating voltage range of relay Tu=Tcoil

AC interrupting rating

1,8

20

1,6

10
6
4

1,4
1,2
1

10

20

30

40

50

60

70

1
0,5
0,3
0,2

0,6
0

0,1

10

20

30

50 70 100
200
Switching voltage [V]

80

300

1 Ohmic load
2 cos j = 0.4

Ambient temperature [C]

DC interrupting rating

Electrical service life

20
10
6
4

Cycles

2 kV (50 Hz, 1 min)


2 kV (50 Hz, 1 min)
-25C ... 60C
100% operating factor
5 x 107 cycles
See diagram
IEC 60664, IEC 60664 A, DIN VDE 0110
3 / II
2 / II
Any / In rows with zero spacing
31 mm / 84 mm / 95 mm

0,5
0,3
0,2

0,8
PR...AU
Single contact, 4 PDT
AgNi, + 3 m Au
250 / 125
1
5
12 (15 ms)
1
1250

1 Ohmic load
2 ohmic load, contacts in series
3 L/R < 7 ms

Switching current [A]

24 V DC
24
See diagram
38
54 / 46
13
4 ... 10
5
3 ... 12
Damping diode, LED green
Varistor, LED red
PR...
Single contact, 2 PDT
Ag
250 V AC / 125 V DC
5V
10 A
20 A (15 ms)
1 mA
2500 VA
For more data, see diagram

0,1

Pcs. /
Pkt.

10
6
4

Switching current [A]

A1

A2-

Coil voltage U/UN

A1+

Switching current [A]

20

10

2
10

0,5
0,3
0,2
0,1

10

10
1
2
3
4

20

30

50 70 100
200
Switching voltage [V]

300

L/R < 7 ms
ohmic load
ohmic load, 2 contacts in series
ohmic load, 4 contacts in series

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

Switching current [A]


1 250 V AC, ohmic load
2 30 V DC, ohmic load
PHOENIX CONTACT

73

INTERFACE Relay
PLC series

PLC-INTERFACE is
The interface between
automation
equipment and system
peripherals with a
high switching
capacity
Available as pluggable
relay or solid-state relay interface
Interface technology with all the
benefits of the proven modular terminal
block technology.

PLC-INTERFACE provides safety


Against environmental
DIN EN 50178
influences by RT III
(VDE 0160)
(IP67)-protected relays
E
and solid-state relays
Using relays with safe
A
isolation in accordance
with DIN EN 50178
(VDE 0160)
With high-quality, reliable Phoenix
Contact connection methods; with
either screw or spring-cage
connections.

74

PHOENIX CONTACT

PLC-INTERFACE saves
Wiring costs, thanks
to the convenient
pitch-free plug-in
bridge system,
Space on the DIN rail
and thus control
cabinet area
Storage costs and ordering costs thanks
to the universally pluggable PDT relays
Material costs as a result of inexpensive
components
Power and return line terminal blocks
for sensor and actuator wiring.

PLC-INTERFACE provides
convenience and
service
With actuator and
sensor versions that
accommodate all the
connections of
sensors and actuators
directly at the interface
Via the simple exchange of relays or
solid-state relays without disconnecting
the wiring
With the LED diagnostic and status
indicator for each channel.

Two PDT

Sensor
Actuator
Universal

PLC-INTERFACE simplifies
Installation with an
integrated input
and protective
circuit
Identification by using
standard terminal
marking material
Equipotential bonding made possible by
the option of bridging all important
potentials.

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PLC series

PLC-V8 adapter
Connecting eight PLC-INTERFACE
modules to the PLC system cabling for input
and output functions. For more details, see
page 115.

PLC-R...21 and PLC-O...


Relay and solid-state relay interfaces
with a width of 6.2 mm for universal
applications. With a choice of screw or
spring-cage connection.

PLC-R...21-21
The PLC-R...21-21 relay series consists
of 14 mm wide basic terminal blocks and
plug-in miniature relays with 2 PDT contacts
for switching capacities up to 250 V AC/6 A.

PLC-VT
Feed-through terminal block for PLCINTERFACE and the system cabling for
passive signal transfer. For more details, see
page 244.

PLC-...SEN and PLC-...ACT


The specialist in space-saving sensor and
actuator wiring without additional power or
output terminals. All sensor connections
are directly connected to the interface.

PLC-...IC and PLC-...HC


PLC-INTERFACE for high inrush
currents (lamp loads) and PLC-INTERFACE
for high continuous load current.

PLC-...RW
Relay and/or solid-state relay modules
especially for applications in railway
engineering.

PLC-BS...SO46
PLC-INTERFACE basic terminal block
against interference voltages and
interference currents on the input side. Can
be fitted with relays or solid-state relays

Accessories
PLC accessories such as power
terminals, plug-in bridges, partition plates,
etc.

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

75

INTERFACE Relay
PLC series
Universal PLC series with PDT relay

The PLC-R...21 is a relay series that can be


used universally and consists of basic
terminal blocks and pluggable miniature
relays with PDT contact. It offers the
following advantages:
Functional plug-in bridges,
Screw connections and spring-cage
connection method naturally with the
same shape,
Input or output interface.
In the standard version, the PLC
interfaces are supplied equipped with a relay
or solid-state relay. They can also be
combined individually.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
Insulating plate PLC-ATP must be installed for voltages larger than
250 V (L1, L2, L3) between identical terminal blocks in adjacent
modules. Potential bridging is then carried out with FBST 8-PLC... or
FBST 500....
If the specified maximum values for multi-layer contact relays are
exceeded, the gold plating is destroyed. The maximum values of the
power contact relay are then valid. This can result in a shorter
service life than with a pure power contact.
1) 120 and 230 V types up to 55C
2) 230 V types up to 55C

H W
D

PLC-R...21
Equipped with plug-in power contact relay
1 PDT (21)

UuVPF

Terminal width 6.2

Input voltages from 5 V to 230 V


The versions with input voltages from 5 V
up to 230 V meet the demands of every
industrial application. An input circuit
consisting of a status display, free-wheeling
and reverse polarity protection function is
integrated in the module.
Robust miniature relay
PLC-R... is equipped with a robust
miniature relay. Its main features include:
RT III degree of protection,
Environmentally friendly, cadmium-free
contact material,
As an alternative with a gold layer for
small switching capacities,
Safe isolation in acc. with DIN EN 50178
(VDE 0160)
4 kVrms electrical isolation between coil
and contact.
The relay is securely fastened using an
engagement lever. Should it become worn,
it can be disengaged, and without
disconnecting the wiring replaced quickly
and economically.
Note:
For diagrams of operating voltage ranges,
refer to page 97.

solid
Connection data
Screw connection

stranded
[mm2]

0.14-2.5

0.14-2.5

AWG

Description

Input voltage
UN

PLC-INTERFACE, with screw connection


1
12 V DC
2
24 V DC
3
24 V AC/DC
4
48 V DC
5
60 V DC
6
120 V AC (110 V DC)
7
230 V AC (220 V DC)
PLC-INTERFACE, with spring-cage connection
1
12 V DC
2
24 V DC
3
24 V AC/DC
4
48 V DC
5
60 V DC
6
120 V AC (110 V DC)
7
230 V AC (220 V DC)
Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Input circuit DC
Input circuit AC/DC
Output data
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Max. interrupting rating, ohmic load

Dimensions
PHOENIX CONTACT

11

A1

14
12

Type

Order No.

Pcs. /
Pkt.

PLC-RSC- 12DC/21
PLC-RSC- 24DC/21
PLC-RSC- 24UC/21
PLC-RSC- 48DC/21
PLC-RSC- 60DC/21
PLC-RSC-120UC/21
PLC-RSC-230UC/21

2966906
2966171
2966184
2966113
2966139
2966197
2966207

10
10
10
10
10
10
10

PLC-RSP- 12DC/21
PLC-RSP- 24DC/21
PLC-RSP- 24UC/21
PLC-RSP- 48DC/21
PLC-RSP- 60DC/21
PLC-RSP-120UC/21
PLC-RSP-230UC/21

2967439
2966472
2966485
2966498
2966511
2966524
2966537

10
10
10
10
10
10
10

[mA]
[ms]
[ms]

24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

General data
Test voltage input/output
Ambient temperature range
Inflammability class in acc. with UL 94
Mechanical service life
Standards/regulations

76

A2

26-14

See diagram
15.3
9
11
9.2
4.8
3.5
3.2
5
5
6
5
5
6
7
8
8
15
8
8
15
15
LED yellow, polarity protection, free-wheeling diode
LED yellow, bridge rectifier
Single contact, 1 PDT
AgSnO
250 V AC/DC
12 V AC/DC
6A
(on request)
10 mA
140 W
20 W
18 W
23 W
40 W
1500 VA
4 kV AC (50 Hz, 1 min)
-25C ... 60C1)
V0
2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), DIN EN 50178/VDE 0160, IEC 60255/DIN VDE
0435 (in relevant parts)

W/H/D

6.2 mm / 94 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PLC series
H W
D

H W
D

H W
D

PLC-R...21AU

PLC-R...21-21

PLC-R...21-21AU

Equipped with plug-in multi-layer contact relay


1 PDT (21)

Equipped with pluggable power contact relay, 2 PDT (21-21)

Equipped with pluggable multi-layer contact relay, 2 PDT (21-21)

UuVPF

Terminal width 6.2

UuF

Terminal width 14

21

24

24

22

22

11

A2

11

A2

11

A1

14

A1

14

A1

14

12

Type

Order No.

Pcs. /
Pkt.

PLC-RSC- 12DC/21AU
PLC-RSC- 24DC/21AU
PLC-RSC- 24UC/21AU
PLC-RSC- 48DC/21AU
PLC-RSC- 60DC/21AU
PLC-RSC-120UC/21AU
PLC-RSC-230UC/21AU

2966919
2966265
2966278
2966126
2966142
2966281
2966294

PLC-RSP- 12DC/21AU
PLC-RSP- 24DC/21AU
PLC-RSP- 24UC/21AU
PLC-RSP- 48DC/21AU
PLC-RSP- 60DC/21AU
PLC-RSP-120UC/21AU
PLC-RSP-230UC/21AU

2967442
2966540
2966553
2966566
2966579
2966582
2966647

21

A2

12

UuF

Terminal width 14

12

Type

Order No.

Pcs. /
Pkt.

10
10
10
10
10
10
10

PLC-RSC- 12DC/21-21
PLC-RSC- 24DC/21-21
PLC-RSC- 24UC/21-21
PLC-RSC- 48DC/21-21
PLC-RSC- 60DC/21-21
PLC-RSC-120UC/21-21
PLC-RSC-230UC/21-21

2967235
2967060
2967073
2967248
2967293
2967086
2967099

10
10
10
10
10
10
10

PLC-RSP- 12DC/21-21
PLC-RSP- 24DC/21-21
PLC-RSP- 24UC/21-21
PLC-RSP- 48DC/21-21
PLC-RSP- 60DC/21-21
PLC-RSP-120UC/21-21
PLC-RSP-230UC/21-21

2912497
2912507
2912510
2912523
2912536
2912549
2912552

Type

Order No.

Pcs. /
Pkt.

10
10
10
10
10
10
10

PLC-RSC- 12DC/21-21AU
PLC-RSC- 24DC/21-21AU
PLC-RSC- 24UC/21-21AU
PLC-RSC- 48DC/21-21AU
PLC-RSC- 60DC/21-21AU
PLC-RSC-120UC/21-21AU
PLC-RSC-230UC/21-21AU

2967277
2967125
2967112
2967280
2967303
2967138
2967141

10
10
10
10
10
10
10

10
10
10
10
10
10
10

PLC-RSP- 12DC/21-21AU
PLC-RSP- 24DC/21-21AU
PLC-RSP- 24UC/21-21AU
PLC-RSP- 48DC/21-21AU
PLC-RSP- 60DC/21-21AU
PLC-RSP-120UC/21-21AU
PLC-RSP-230UC/21-21AU

2912565
2912578
2912581
2912594
2912604
2912617
2912620

10
10
10
10
10
10
10

See diagram
15.3
9
11
9.2
4.8
3.5
3.2
5
5
6
5
5
6
7
8
8
15
8
8
15
15
LED yellow, polarity protection, free-wheeling diode
LED yellow, bridge rectifier

See diagram
33
18
17.5
20
10
4.5
4.5
8
8
8
8
8
7
7
10
10
10
10
10
10
10
LED yellow, polarity protection, free-wheeling diode
LED yellow, bridge rectifier

See diagram
33
18
17.5
20
10
4.5
4.5
8
8
8
8
8
7
7
10
10
10
10
10
10
10
LED yellow, polarity protection, free-wheeling diode
LED yellow, bridge rectifier

Single contact, 1 PDT


Ag alloy, hard gold-plated
30 V AC / 36 V DC
100 mV
50 mA
50 mA
1 mA
1.2 W
-

Single contact, 2 PDT


AgNi
250 V AC/DC
5 V AC/DC
6A
15 A (300 ms)
10 mA
140 W
85 W
60 W
44 W
60 W
1500 VA

Single contact, 2 PDT


Ag alloy, hard gold-plated
30 V AC / 36 V DC
100 mV
50 mA
50 mA
1 mA
1.2 W
-

4 kV AC (50 Hz, 1 min)


-25C ... 60C1)
V0
2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), DIN EN 50178/VDE 0160, IEC 60255/DIN VDE
0435 (in relevant parts)

4 kV AC (50 Hz, 1 min)


-25C ... 60C2)
V0
3 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), IEC 60255/DIN VDE 0435 (in relevant parts),
DIN EN 50178/VDE 0160

4 kV AC (50 Hz, 1 min)


-25C ... 60C2)
V0
3 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), IEC 60255/DIN VDE 0435 (in relevant parts),
DIN EN 50178/VDE 0160

6.2 mm / 94 mm / 80 mm

14 mm / 94 mm / 80 mm

14 mm / 94 mm / 80 mm

( 250 V AC/DC )
( 12 V AC/DC )
(6A)
( 10 mA )
( 140 W )
( 20 W )
( 18 W )
( 23 W )
( 40 W )
( 1500 VA )

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

( 250 V AC/DC )
( 5 V AC/DC )
(6A)
( 15 A (300 ms) )
( 10 mA )
( 140 W )
( 85 W )
( 60 W )
( 44 W )
( 60 W )
( 1500 VA )

PHOENIX CONTACT

77

INTERFACE Relay
PLC series
Universal PLC series with solid-state
relays
The PLC-O... is a solid-state relay series
that can be used universally and consists of
pluggable solid-state relays and basic
terminal blocks with the following
properties:
Screw or spring-cage connection method
Plug-in bridges.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
Insulating plate PLC-ATP must be installed for voltages larger than
250 V (L1, L2, L3) between identical terminal blocks in adjacent
modules. Potential bridging is then carried out with FBST 8-PLC... or
FBST 500....

H W
D

Universal, modular and flexible


The PLC-O... is used either as input or
output interface. All components can also
be ordered separately and combined
individually.

PLC-O...48DC/100
Equipped with pluggable input solid-state relay

Input voltages from 5 V to 230 V


PLC-O... on the control side is available
for all conventional industrial voltages. An
input circuit, consisting of a status display
and polarity reversal protection function, is
already present.
solid

stranded
[mm2]

High-performance solid-state relay


A solid-state relay that is typically very
rugged is used especially for high switching
frequencies. Its features are:
Switching capacity up to 24 V DC/3 A or
230 V AC/ 0.75 A,
IP67-protected solid-state relay
electronic unit,
2.5 kVrms electrical isolation between
input/output,
Alternative input or power solid-state
relay,
Wear-resistant and bounce-free
switching,
Insensitive to vibration and shock,
Integrated protection circuit,
Zero voltage switch at AC output.

PLC-INTERFACE, with screw connection


1
24 V DC
2
48 V DC
3
60 V DC
4
125 V DC
5
120 V AC (110 V DC)
6
230 V AC (220 V DC)
PLC-INTERFACE, with spring-cage connection
1
24 V DC
2
48 V DC
3
60 V DC
4
120 V AC (110 V DC)
5
230 V AC (220 V DC)

Note:
For derating curves, see page 176.

Technical data
Input data
Permissible range (based on UN)

Connection data
Screw connection
Spring-cage conn.

0.14-2.5
0.2-2.5

0.14-2.5
0.2-2.5

AWG
26-14
24-14

Description

Switching level (with reference to UN)


Typ. input current at UN
Typ. turn-on time for UN
Typ. turn-off time at UN
Transmission frequency flimit
Input circuit DC
Input circuit AC/DC
Output data
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Output circuit
Output protection
Voltage drop at max. limiting continuous current
Leakage current in off condition
Phase angle (cos )
Max. load value
General data
Test voltage input/output
Ambient temperature range
Rated operating mode
Inflammability class in acc. with UL 94
Standards/regulations
Pollution degree/surge voltage category
Assembly position/mounting
Dimensions

78

PHOENIX CONTACT

UuPF

Terminal width 6.2

Input voltage
UN

13+

A1

14

Type

Order No.

Pcs. /
Pkt.

PLC-OSC- 24DC/ 48DC/100


PLC-OSC- 48DC/ 48DC/100
PLC-OSC- 60DC/ 48DC/100
PLC-OSC-125DC/ 48DC/100
PLC-OSC-120UC/ 48DC/100
PLC-OSC-230UC/ 48DC/100

2966728
2966993
2967455
2980047
2966744
2966757

10
10
10
10
10
10

PLC-OSP- 24DC/ 48DC/100


PLC-OSP- 48DC/ 48DC/100
PLC-OSP- 60DC/ 48DC/100
PLC-OSP-120UC/ 48DC/100
PLC-OSP-230UC/ 48DC/100

2967549
2967743
2967756
2967552
2967565

10
10
10
10
10

1 signal ("H")
0 signal ("L")
[mA]
[ms]
[ms]
[Hz]

A2

0.8 0.8 0.8 0.8 0.9 0.9 1.2


1.2
1.2
1.1
1.1
1.1
0.8
0.8
0.8
0.8
0.9
0.8
0.4
0.3
0.4
0.4
0.3
0.3
8.5
9
5
3
3.5
3.5
0.02
0.03
0.04
1
3
3
0.3
0.3
2
3
4
5
300
300
100
50
10
10
LED yellow, polarity protection, free-wheeling diode
LED yellow, bridge rectifier
48 V DC
3 V DC
100 mA
2-conductor floating
Polarity protection, surge protection
1V
2.5 kV (50 Hz, 1 min)
-25C ... 60C
100% operating factor
V0
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

W/H/D

2 / III
Any / In rows with zero spacing
6.2 mm / 94 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PLC series
H W
D

H W
D

PLC-O...24DC/2

PLC-O...230AC/1

Equipped with pluggable power solid-state relay

Equipped with pluggable power solid-state relay

UuPF

Terminal width 6.2

A2

13+

A2

13+

A1

14

A1

14

Type

Order No.

Pcs. /
Pkt.

PLC-OSC- 24DC/ 24DC/ 2


PLC-OSC- 48DC/ 24DC/ 2
PLC-OSC- 60DC/ 24DC/ 2
PLC-OSC-125DC/ 24DC/ 2
PLC-OSC-120UC/ 24DC/ 2
PLC-OSC-230UC/ 24DC/ 2

2966634
2967002
2967468
2980050
2966650
2966663

PLC-OSP- 24DC/ 24DC/ 2


PLC-OSP- 48DC/ 24DC/ 2
PLC-OSP- 60DC/ 24DC/ 2
PLC-OSP-120UC/ 24DC/ 2
PLC-OSP-230UC/ 24DC/ 2

2967471
2967727
2967730
2967484
2967497

UPF

Terminal width 6.2

Type

Order No.

Pcs. /
Pkt.

10
10
10
10
10
10

PLC-OSC- 24DC/230AC/ 1
PLC-OSC- 48DC/230AC/ 1
PLC-OSC- 60DC/230AC/ 1
PLC-OSC-125DC/230AC/ 1
PLC-OSC-120UC/230AC/ 1
PLC-OSC-230UC/230AC/ 1

2967840
2967853
2967866
2980063
2967879
2967882

10
10
10
10
10
10

10
10
10
10
10

PLC-OSP- 24DC/230AC/ 1
PLC-OSP- 48DC/230AC/ 1
PLC-OSP- 60DC/230AC/ 1
PLC-OSP-120UC/230AC/ 1
PLC-OSP-230UC/230AC/ 1

2967895
2967905
2967918
2967921
2967934

10
10
10
10
10

0.8 0.8 0.8 0.8 0.9 0.9 1.2


1.2
1.2
1.1
1.1
1.1
0.8
0.8
0.8
0.8
0.8
0.8
0.4
0.4
0.3
0.3
0.3
0.3
8.5
9
5
3
3.5
3.5
0.02
0.03
0.04
0.04
3.5
4
0.3
0.3
0.5
0.6
7
7
300
300
100
100
10
10
LED yellow, polarity protection, free-wheeling diode
LED yellow, bridge rectifier

0.8 0.8 0.8 0.8 0.9 0.8 1.2


1.2
1.2
1.1
1.1
1.1
0.8
0.8
0.8
0.8
0.8
0.8
0.25 0.25 0.3
0.3
0.25 0.25
8
9
6
3.5
4
3.5
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
3
3
LED yellow, polarity protection, free-wheeling diode
LED yellow, bridge rectifier

33 V DC
3 V DC
3A
15 A (10 ms)
2-conductor floating
Polarity protection, surge protection
200 mV
-

253 V AC
24 V AC
0.75 A
30 A (10 ms)
10 mA
2-conductor floating
RCV circuit
<1V
< 1 mA
0.5
4.5 A2s

2.5 kV (50 Hz, 1 min)


-25C ... 60C
100% operating factor
V0
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

2.5 kV (50 Hz, 1 min)


-25C ... 60C
100% operating factor
V0
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

2 / III
Any / In rows with zero spacing
6.2 mm / 94 mm / 80 mm

2 / III
Any / In rows with zero spacing
6.2 mm / 94 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

79

INTERFACE Relay
PLC series
PLC actuator series, optimized with
respect to costs, space and wiring for
output functions
In interface applications between the PLC
and the actuators, such as motors,
contactors or solenoid valves, often only an
N/O function is required. Here, people turn
to the PLC-...ACT output interface. It
consists of a 6.2 or 14 mm basic terminal
block with either screw or spring-cage
connections and a plug-in miniature relay or
a solid-state relay.
Output terminal blocks are
unnecessary
A unique feature is that all the actuator
connections, including the load return line,
are connected directly to the PLC actuator
relay. This eliminates the need for additional
output terminal blocks.
The savings:
Reduces the number of output terminal
blocks,
Space savings of approx. 80%,
Time saving approx. 60%,
Reduction in wiring thanks to plug-in
bridges.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
Insulating plate PLC-ATP must be installed for voltages larger than
250 V (L1, L2, L3) between identical terminal blocks in adjacent
modules. Potential bridging is then carried out with FBST 8-PLC... or
FBST 500....

H W
D

PLC-R...24DC/1/ACT
Equipped with plug-in power contact relay
1 N/O contact (1)

Terminal width 6.2

solid
Connection data
Screw connection
Spring-cage conn.

stranded
[mm2]

0.14-2.5
0.2-2.5

0.14-2.5
0.2-2.5

AWG
26-14
24-14

UuVPF

A2

13

A1

BB
14

Optimum use of plug-in bridges


The A1/A2 connection on the coil side
and the load supply (13) on the contact side,
as well as the load return line (BB) can be
bridged with the convenient plug-in bridge
system, FBST....
No stripping, no pressing on of ferrules,
no connecting.
Further advantages:
Integrated input circuit,
Relay with safe isolation in acc. with
DIN EN 50178 (VDE 0160),
Inflammability class V0 in acc. with UL 94.
Note:
For diagrams of operating voltage ranges,
refer to page 97.

Description
PLC-INTERFACE, with screw connection
1
2
PLC-INTERFACE, with spring-cage connection
1
2

Input voltage
UN

Type

Order No.

Pcs. /
Pkt.

5 V DC
24 V DC

PLC-RSC- 24DC/ 1/ACT

2966210

10

5 V DC
24 V DC

PLC-RSP- 24DC/ 1/ACT

2967345

10

Technical data
Input data
Permissible range (based on UN)
Switching level (with reference to UN)
Typ. input current at UN
Typ. response time/ switch-on time at Un
Typ. release time/ switch-off time at Un
Transmission frequency flimit
Input circuit DC
Output data
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Max. interrupting rating, ohmic load

See diagram
1 signal ("H")
0 signal ("L")
[mA]
[ms]
[ms]
[Hz]

LED yellow, polarity protection, free-wheeling diode

24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

Output circuit
Output protection
Voltage drop at max. limiting continuous current
Leakage current in off condition
Phase angle (cos )
Max. load value
General data
Test voltage input/output
Ambient temperature range
Inflammability class in acc. with UL 94
Mechanical service life
Standards/regulations

Pollution degree/surge voltage category


Dimensions

80

PHOENIX CONTACT

9
5
8

Single contact, 1 N/O contact


AgSnO
250 V AC/DC
12 V AC/DC
6A
(on request)
10 mA
140 W
20 W
18 W
23 W
40 W
1500 VA
4 kV AC (50 Hz, 1 min)
-25C ... 60C
V0
2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), DIN EN 50178/VDE 0160, IEC 60255/DIN VDE
0435 (in relevant parts)

W/H/D

3 / III
6.2 mm / 94 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PLC series
H W
D

H W
D

H W
D

PLC-R...24DC/1-1/ACT

PLC-O...DC/24DC/2/ACT

PLC-O...230AC/1/ACT

Equipped with plug-in power contact relay


2 N/O contacts (1-1)

Equipped with pluggable power solid-state relay

Equipped with pluggable power solid-state relay

UuPF

Terminal width 14

PF

Terminal width 6.2

UPF

Terminal width 6.2

23
BB
24

A2
13
A1

BB

A2

13+

A2

13+

A1

BB

A1

BB

14

14

Type

Order No.

Pcs. /
Pkt.

PLC-RSC- 24DC/ 1- 1/ACT

2967109

10

Type

Order No.

Pcs. /
Pkt.

PLC-OSC- 5DC/ 24DC/ 2/ACT


PLC-OSC- 24DC/ 24DC/ 2/ACT

2980144
2966676

10
10

PLC-OSP- 5DC/ 24DC/ 2/ACT


PLC-OSP- 24DC/ 24DC/ 2/ACT

2980157
2967507

10
10

See diagram

14

Type

Order No.

Pcs. /
Pkt.

PLC-OSC- 24DC/230AC/ 1/ACT

2967947

10

LED yellow, polarity protection, free-wheeling diode

0.8 0.8 1.2


1.2
0.8
0.8
0.25 0.4
9.5
8.5
0.02
0.02
0.3
0.3
300
300
LED yellow, polarity protection, free-wheeling diode

0.8 1.2
0.8
0.25
9
3
9
10
LED yellow, polarity protection, free-wheeling diode

Single contact, 2 N/O contact


AgNi
250 V AC/DC
5 V AC/DC
6A
8A
10 mA
140 W
85 W
60 W
40 W
60 W
1500 VA
-

33 V DC
3 V DC
3A
15 A (10 ms)
2-conductor floating
Polarity protection, surge protection
200 mV
-

253 V AC
24 V AC
0.75 A
30 A (10 ms)
10 mA
2-conductor floating
RCV circuit
<1V
< 1 mA (in off state)
0.5
4.5 A2s

4 kV AC (50 Hz, 1 min)


-25C ... 60C
V0
3 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), IEC 60255/DIN VDE 0435 (in relevant parts),
DIN EN 50178/VDE 0160

2.5 kV (50 Hz, 1 min)


-25C ... 60C
V0
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

2.5 kV (50 Hz, 1 min)


-25C ... 60C
V0
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

3 / III
14 mm / 94 mm / 80 mm

2 / III
6.2 mm / 94 mm / 80 mm

2 / III
6.2 mm / 94 mm / 80 mm

18
8
10

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

81

INTERFACE Relay
PLC series
PLC actuator series

PLC-O with solid-state relays as an


interface between the PLC and the
actuators. The output terminals are not
required since all connections of the
actuators are connected to the PLC
actuator interface.
Note:
For derating curves, see page 177.
Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
Insulating plate PLC-ATP must be installed for voltages larger than
250 V (L1, L2, L3) between identical terminal blocks in adjacent
modules. Potential bridging is then carried out with FBST 8-PLC... or
FBST 500....

solid
Connection data
Screw connection

stranded
[mm2]

PLC-OSC-24DC/24DC/5/ACT

PLC-OSC-24DC/230AC/2/ACT

Equipped with pluggable input solid-state relay

Equipped with pluggable power solid-state relay

Terminal width 14

Terminal width 14

23

BB

BB

24

A2

AWG

23

0.14-2.5

0.14-2.5

26-14

A1

13
A1

BB
14

Description
PLC-INTERFACE, with screw connection
1

Input voltage
UN
24 V DC

Technical data
Input data
Permissible range (based on UN)
Switching level (with reference to UN)
Typ. input current at UN
Typ. turn-on time for UN
Typ. turn-off time at UN
Transmission frequency flimit
Input circuit DC
Output data
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Output circuit
Output protection
Voltage drop at max. limiting continuous current
Leakage current in off condition
Phase angle (cos )
Max. load value
General data
Rated insulation voltage
Rated surge voltage
Ambient temperature range
Rated operating mode
Inflammability class in acc. with UL 94
Standards/regulations
Pollution degree/surge voltage category
Assembly position/mounting
Dimensions

82

PHOENIX CONTACT

1 signal ("H")
0 signal ("L")
[mA]
[ms]
[ms]
[Hz]

W/H/D

24

A2

13

BB
14

Type

Order No.

Pcs. /
Pkt.

PLC-OSC- 24DC/ 24DC/ 5/ACT

2982786

10

Type

Order No.

Pcs. /
Pkt.

PLC-OSC- 24DC/230AC/ 2/ACT

2982760

10

0.8 1.2
0.8
0.4
9
0.02
0.4
300
LED yellow, polarity protection, free-wheeling diode

0.8 1.2
0.8
0.4
9
10
10
10
LED yellow, polarity protection, free-wheeling diode

33 V DC
3 V DC
5A
15 A (10 ms)
2-conductor floating
Polarity protection, surge protection
200 mV
-

253 V AC
24 V AC
2A
30 A (10 ms)
25 mA
2-conductor floating, zero voltage switch
Surge protection
1V
Typ. 1 mA
0.5
4 A2s (tp = 10 ms, @ 25C)

100 V DC
1.5 kV
-20C ... 60C
100% operating factor
V0
DIN EN 50178, basic insulation
2 / III
Refer to Derating / In rows with zero spacing
14 mm / 94 mm / 80 mm

250 V AC
4 kV
-20C ... 60C
100% operating factor
V0
DIN EN 50178, basic insulation
2 / III
Refer to Derating / In rows with zero spacing
14 mm / 94 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PLC series
PLC actuator series

PLC-BS basic terminal block, for


assembly with mechanical relays or solidstate relays as an interface between the PLC
and the actuators such as motors,
contactors or solenoid valves. The output
terminals are not required since all
connections of the actuators are connected
to the PLC actuator interface.
Features:
Screw or spring-cage connection method
Plug-in bridges.

solid

stranded
[mm2]

AWG

Connection data
Screw connection
0.14-2.5 0.14-2.5 26-14
Spring-cage conn.
0.2-2.5
0.2-2.5 24-14
* The electrical data is determined by the relay.

I
[A]
*
*

PLC-B...24UC/1/ACT

PLC-B...24UC/1/ACT

Basic terminal block, for assembly with mechanical relay and solidstate relay

Basic terminal block, for assembly with mechanical relay and solidstate relay

Terminal width 6.2

Terminal width 6.2

U
[V]

13

A2

*
*

A1

A2

13

A2

A1

BB

A1

BB

13
BB

14

14

AC/DC

AC/DC

14

Description

Type

Order No.

Pcs. /
Pkt.

24 V AC/DC

PLC-BSC- 24UC/ 1/ACT

2982799

24 V AC/DC

PLC-BSP- 24UC/ 1/ACT


REL-MR- 24DC/21AU
REL-MR- 24DC/21

Voltage UN

Type

Order No.

Pcs. /
Pkt.

10

PLC-BSC- 24UC/ 1/ACT

2982799

10

2982809

10

PLC-BSP- 24UC/ 1/ACT

2982809

10

2961121
2961105

10
10
OPT-24DC/ 48DC/100
OPT-24DC/ 24DC/ 2
OPT-24DC/230AC/ 1

2966618
2966595
2967950

10
10
10

PLC-INTERFACE, with screw connection


PLC-INTERFACE, with spring-cage connection
Pluggable miniature relays
with gold contact
with power contact
Pluggable solid-state relays
Solid-state input relays
Solid-state power relays
Solid-state power relays
Technical data
Input data
Permissible range (based on UN)
Typ. input current with UN (50 /60 Hz)
Typ. response time at UN
Typ. release time at UN
Input circuit
Output data with:
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Min. switching current
Interrupting rating (ohmic load)

24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

Output protection

0.8 ... 1.2


15.6 mA / 8.5 mA
5 ms
30 ms
LED yellow, bridge rectifier
REL-MR-24DC/21AU
Single contact, 1 N/O contact
AgSnO, hard gold-plated
30 V AC / 36 V DC
100 mV
50 mA

REL-MR-24DC/21
Single contact, 1 N/O contact
AgSnO
250 V AC/DC
12 V AC/DC
6A

1 mA
1.2 W
-

10 mA
140 W
20 W
18 W
23 W
40 W
1500 VA
-

0.8 ... 1.2


15 mA / 8.3 mA
10 ms
20 ms
LED yellow, bridge rectifier
OPT...48DC/... OPT...24DC/...
48 V DC
33 V DC
3 V DC
3 V DC
100 mA
3 A (see
derating curve)
Polarity
protection, surge
protection
1V
-

Polarity
protection, surge
protection
150 mV
-

OPT...230AC/...
253 V AC
24 V AC
0.75 A (see derating curve)
RCV circuit

1V
1 mA
4.5 A2s (tp = 10 ms, @ 25C)

Voltage drop at limiting continuous current


Leakage current in off condition
Max. load value I2 x t (t = 10 ms)
General data
Rated insulation voltage
Rated surge voltage / insulation

250 V AC
6 kV / Safe isolation, reinforced insulation

250 V AC
6 kV / Safe isolation, reinforced insulation

Ambient temperature (operation)


Nominal operating mode
Inflammability class acc. to UL 94
Air and creepage distances
Pollution degree / Surge voltage category
Mounting position / Assembly
Dimensions

-20C ... 60C


100% operating factor
V0
DIN EN 50178
2 / III
Any / In rows with zero spacing
6.2 mm / 94 mm / 80 mm

-20C ... 60C


100% operating factor
V0
DIN EN 50178
2 / III
Any / In rows with zero spacing
6.2 mm / 94 mm / 80 mm

W/H/D

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

83

INTERFACE Relay
PLC series
PLC Sensor, "The Input Specialist"

In interface applications between the PLC


and the sensors, such as proximity switches,
limit switches or auxiliary contacts, an N/O
function is often required. Here, people
turn directly to the PLC-...SEN input
interface. This interface consists of a
6.2 mm basic terminal block with either
screw or spring-cage connections and a
plug-in miniature relay or a solid-state relay.
No need for power terminal blocks
All the sensor connections, including the
voltage supply for the sensors/switches, are
connected directly to the PLC sensor
interface. This eliminates the need for
additional modular terminal blocks.
The savings:
Reduces the number of modular terminal
blocks,
Space savings of approx. 80%,
Time saving approx. 60%,
Reduction in wiring thanks to plug-in
bridges.
Optimum use of plug-in bridges
All power supply units of the
sensors/switches (BB), the sensor ground
(A2) and the common supply potential of
the PLC (13) can be bridged conveniently
with the plug-in bridge system, FBST....
No stripping, no pressing on of ferrules,
no connecting.
Further advantages:
Integrated input circuit,
Relay with safe isolation in acc. with
DIN EN 50178 (VDE 0160),
Inflammability class V0 in acc. with UL 94.
Note:
For diagrams of operating voltage ranges,
refer to page 97.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
Insulating plate PLC-ATP must be installed for voltages larger than
250 V (L1, L2, L3) between identical terminal blocks in adjacent
modules. Potential bridging is then carried out with FBST 8-PLC... or
FBST 500....
If the specified maximum values for multi-layer contact relays are
exceeded, the gold plating is destroyed. The maximum values of the
power contact relay are then valid. This can result in a shorter
service life than with a pure power contact.
1) 120 and 230 V types up to 55C

PLC-R...1/AU/SEN
Equipped with plug-in multi-layer contact relay
1 N/O contact (1)

solid
Connection data
Screw connection
Spring-cage conn.

stranded
[mm2]

0.14-2.5
0.2-2.5

0.14-2.5
0.2-2.5

AWG
26-14
24-14

13

A2

14

BB
A1

Description

Input voltage
UN

PLC-INTERFACE, with screw connection


1
24 V DC
2
120 V AC (110 V DC)
3
230 V AC (220 V DC)
PLC-INTERFACE, with spring-cage connection
1
24 V DC
2
120 V AC (110 V DC)
3
230 V AC (220 V DC)

Switching level (with reference to UN)


Typ. input current at UN
Typ. response time/ switch-on time at Un
Typ. release time/ switch-off time at Un
Transmission frequency flimit
Input circuit DC
Input circuit AC/DC
Output data
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Max. interrupting rating, ohmic load

Type

Order No.

Pcs. /
Pkt.

PLC-RSC- 24DC/ 1AU/SEN


PLC-RSC-120UC/ 1AU/SEN
PLC-RSC-230UC/ 1AU/SEN

2966317
2966320
2966333

10
10
10

PLC-RSP- 24DC/ 1AU/SEN


PLC-RSP-120UC/ 1AU/SEN
PLC-RSP-230UC/ 1AU/SEN

2967374
2967390
2967413

10
10
10

Technical data
Input data
Permissible range (based on UN)

Pollution degree/surge voltage category


Assembly position/mounting
Dimensions

PHOENIX CONTACT

uVPF

Terminal width 6.2

See diagram
1 signal ("H")
0 signal ("L")
[mA]
[ms]
[ms]
[Hz]

9
5
8

3.5
6
15

3.2
7
15

LED yellow, polarity protection, free-wheeling diode


LED yellow, bridge rectifier

24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

Output circuit
Output protection
Voltage drop at max. limiting continuous current
General data
Test voltage input/output
Ambient temperature range
Inflammability class in acc. with UL 94
Mechanical service life
Standards/regulations

84

H W
D

Single contact, 1 N/O contact


Ag alloy, hard gold-plated
30 V AC / 36 V DC
100 mV
50 mA
50 mA
1 mA
1.2 W
-

( 250 V AC/DC )
( 12 V AC/DC )
(6A)
( 10 mA )
( 140 W )
( 20 W )
( 18 W )
( 23 W )
( 40 W )
( 1500 VA )

4 kV AC (50 Hz, 1 min)


-25C ... 60C1)
V0
2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160 (in
relevant parts), DIN EN 50178/VDE 0160, IEC 60255/DIN VDE 0435
(in relevant parts)

W/H/D

3 / III
Any / In rows with zero spacing
6.2 mm / 94 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PLC series
H W
D

PLC-O...48DC/100/SEN
Equipped with pluggable input solid-state relay

Terminal width 6.2

UuPF

13+

A2

14

BB
A1

Type

Order No.

Pcs. /
Pkt.

PLC-OSC- 24DC/ 48DC/100/SEN


PLC-OSC-120UC/ 48DC/100/SEN
PLC-OSC-230UC/ 48DC/100/SEN

2966773
2966799
2966809

10
10
10

PLC-OSP- 24DC/ 48DC/100/SEN


PLC-OSP-120UC/ 48DC/100/SEN
PLC-OSP-230UC/ 48DC/100/SEN

2967578
2967581
2967594

10
10
10

0.8 0.8 0.8 1.2


1.1
1.1
0.8
0.8
0.8
0.4
0.3
0.3
8.5
3.5
3.5
0.02
6
3
0.3
10
5
300
10
10
LED yellow, polarity protection, free-wheeling diode
LED yellow, bridge rectifier
48 V DC
3 V DC
100 mA
2-conductor floating
Polarity protection, surge protection
1V
2.5 kV (50 Hz, 1 min)
-25C ... 60C
V0
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

2 / III
Any / In rows with zero spacing
6.2 mm / 94 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

85

INTERFACE Relay
PLC series
PLC-INTERFACE for high inrush
currents (lamp loads, capacitive loads
etc.)
PLC-INTERFACE provides relay
interfaces for special load applications such
as lamp loads, capacitive loads and / or loads
with a high continuous current.
Lamp loads and capacitive loads
The loads most difficult to control include
all loads with high inrush currents. The
consequence in the event of a wrongly
selected relay: short service life due to
welded contacts.
These complex loads include all types of
lamps causing high inrush currents as a
result of their low cold resistance. This
category also includes the loads that cause
high switch-on peaks due to capacitors in
the circuit, for example energy-saving
lamps, parallel-compensated fluorescent
tubes or those with electronic control
gears, AC motors with starting capacitors
etc.
Inrush currents up to 130 A
The 14 mm narrow inrush current
relay PLC-RSC-24DC/1IC/ACT with an
N/O contact optimized for these
applications provides an ideal solution. This
relay can reliably control short-term switchon peaks up to 130 A. The permissible
continuous current is max. 6 A. When the
double contact connections of the relay are
bridged (e.g. with the FBST 14-PLC... plug-in
bridge), continuous currents of up to 10 A
are possible.
The actuator-type component provides
connection and bridging options for the
lamp or motor return line, so that
additional return line terminal blocks are
unnecessary.
Further advantages of PLC
The PLC-RSC-24DC/1IC/ACT series
naturally has the usual features of the PLC
range.
Convenient plug-in bridge system,
Integrated input circuit,
Safe isolation between input/output.
Note:
For diagrams of operating voltage ranges,
refer to page 97.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
Insulating plate PLC-ATP must be installed for voltages larger than
250 V (L1, L2, L3) between identical terminal blocks in adjacent
modules. Potential bridging is then carried out with FBST 8-PLC... or
FBST 500....

PLC-R...24DC/1IC/ACT
Equipped with pluggable miniature relay for high inrush currents,
1 N/O contact (1)

Terminal width 14

solid
Connection data
Screw connection
Spring-cage conn.

PHOENIX CONTACT

stranded
[mm2]

0.14-2.5
0.2-2.5

0.14-2.5
0.2-2.5

AWG

A2

26-14
24-14

A1

PLC-INTERFACE, with screw connection


1
PLC-INTERFACE, with spring-cage connection
1
Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Input circuit DC
Output data
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current

Min. switching current


Max. interrupting rating, ohmic load

UuPF

13

Description

Input voltage
UN
24 V DC
24 V DC

BB
14

Type

Order No.

Pcs. /
Pkt.

PLC-RSC- 24DC/ 1IC/ACT

2967604

10

PLC-RSP- 24DC/ 1IC/ACT

2912413

10

[mA]
[ms]
[ms]

See diagram
18
8
10
LED yellow, polarity protection, free-wheeling diode
Single contact, 1 N/O contact
AgSnO
250 V AC/DC
12 V AC/DC
6A
80 A (for 20 ms) / 130 A (peak, at
capacitive load, 230 V AC, 24 F)

24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

General data
Test voltage input/output
Ambient temperature range
Rated operating mode
Inflammability class in acc. with UL 94
Mechanical service life
Standards/regulations

Assembly position/mounting
Dimensions

86

H W
D

100 mA
144 W
58 W
48 W
50 W
80 W
1500 VA
4 kV AC (50 Hz, 1 min)
-25C ... 60C
100% operating factor
V0
3 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), IEC 60255/DIN VDE 0435 (in relevant parts),
DIN EN 50178/VDE 0160

W/H/D

Any / In rows with zero spacing


14 mm / 94 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PLC series
PLC-INTERFACE for high continuous
current and/or long electrical service
life
PLC-INTERFACE provides relay
interfaces for special load applications such
as loads with a high continuous current and
/ or stricter demands on the electrical
contact service life.
Loads with high continuous current
A number of applications such as
electrical heating systems require higher
continuous load currents than miniature
relays can carry and switch. The highcurrent version PLC-RSC-.../21HC
measuring 14 mm in width that has the
same shape as the proven 6.2 mm PLC
series provides a PDT contact and allows
continuous load currents of up to 10 A.
Here, the modern 16A power relay used
offers sufficient reserve to also withstand
inrush currents or brief overloads without
damage.
Long electrical service life
A further positive side effect of the
powerful relay is the longer-than-average
service life of the contacts that is quite
noticeable, particularly in the medium load
range, compared with less powerful relays.
The intervals between services can be
extended to two to three times the normal
period, thus saving costs.
Further advantages of PLC
The PLC-RSC-.../21HC series naturally
has the usual features of the PLC range:
Convenient plug-in bridge system,
Integrated input circuit,
relay can be quickly replaced using the
engagement lever,
safe isolation between input/output,
All common input voltages of 12 V DC to
230 V AC
Note:
For diagrams of operating voltage ranges,
refer to page 97.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
Insulating plate PLC-ATP must be installed for voltages larger than
250 V (L1, L2, L3) between identical terminal blocks in adjacent
modules. Potential bridging is then carried out with FBST 8-PLC... or
FBST 500....
1)

H W
D

230 V types up to 55C

PLC-R...21HC
Equipped with pluggable miniature relay for high continuous current,
1 PDT (21)

UuPF

Terminal width 14

solid
Connection data
Screw connection
Spring-cage conn.

stranded
[mm2]

0.14-2.5
0.2-2.5

0.14-2.5
0.2-2.5

Description

11
AWG

A2

26-14
24-14

A1

Input voltage
UN

PLC-INTERFACE, with screw connection


1
12 V DC
2
24 V DC
3
24 V AC/DC
4
48 V DC
5
60 V DC
6
120 V AC (110 V DC)
7
230 V AC (220 V DC)
PLC-INTERFACE, with spring-cage connection
1
12 V DC
2
24 V DC
3
24 V AC/DC
4
48 V DC
5
60 V DC
6
120 V AC (110 V DC)
7
230 V AC (220 V DC)
Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Input circuit DC
Input circuit AC/DC
Output data
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Max. interrupting rating, ohmic load

24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

General data
Test voltage input/output
Ambient temperature range
Inflammability class in acc. with UL 94
Mechanical service life
Standards/regulations

Dimensions

12

Type

Order No.

Pcs. /
Pkt.

PLC-RSC- 12DC/21HC
PLC-RSC- 24DC/21HC
PLC-RSC- 24UC/21HC
PLC-RSC- 48DC/21HC
PLC-RSC- 60DC/21HC
PLC-RSC-120UC/21HC
PLC-RSC-230UC/21HC

2967617
2967620
2967633
2967646
2967659
2967662
2967675

10
10
10
10
10
10
10

PLC-RSP- 12DC/21HC
PLC-RSP- 24DC/21HC
PLC-RSP- 24UC/21HC
PLC-RSP- 48DC/21HC
PLC-RSP- 60DC/21HC
PLC-RSP-120UC/21HC
PLC-RSP-230UC/21HC

2912264
2912277
2912280
2912293
2912303
2912316
2912329

10
10
10
10
10
10
10

[mA]
[ms]
[ms]

14

See diagram
33
18
17.5
20
10
4.5
4.5
8
8
8
8
8
7
7
10
10
10
10
10
10
10
LED yellow, polarity protection, free-wheeling diode
LED yellow, bridge rectifier
Single contact, 1 PDT
AgNi
250 V AC/DC
12 V AC/DC
10 A
30 A (300 ms)
100 mA
240 W
58 W
48 W
50 W
80 W
2500 VA
4 kV AC (50 Hz, 1 min)
-25C ... 60C1)
V0
3 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), IEC 60255/DIN VDE 0435 (in relevant parts),
DIN EN 50178/VDE 0160

W/H/D

14 mm / 94 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

87

INTERFACE Relay
PLC series
PLC-INTERFACE with integrated
filter against interference currents
and interference voltages
PLC-INTERFACE offers an extended
range of interfaces for applications in which
interference voltages or interference
currents occur on the control (coil) side.
Long lines
A familiar situation for most technicians:
Relays fail to drop out at "0" because
interference voltages are still present along
the control lines. Long lines are often
responsible for this. Interference voltages
frequently reaching up to multiplications of
10 V couple in from neighboring lines.
Conventional coupling relays are often
unable to cope with such undefined signals
and fail to show a clear switching behavior.
Residual currents at AC outputs
The same effect occurs when electronic
AC outputs supply leakage currents. This is
the case with many AC initiators and PLC
AC output cards. The leakage currents
often reach several mA and can also lead to
conventional relays failing to work correctly
and "getting stuck".
Solution:
For applications in 120 V AC or 230 V AC
networks and with a high proportion of
interference voltage, there is now the
PLC-...SO46 version with integrated filter.
This multiple stage filter circuit reduces the
interferences in the control circuit
considerably, thus contributing to reliable
transmission of signals.
PLC-...SO46 is supplied as a basic terminal
block with filter, but without relay or solidstate relay.
Note:
For diagrams of operating voltage ranges,
refer to page 97.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
Insulating plate PLC-ATP must be installed for voltages larger than
250 V (L1, L2, L3) between identical terminal blocks in adjacent
modules. Potential bridging is then carried out with FBST 8-PLC... or
FBST 500....

PLC-B...UC/21/SO46
Basic terminal block with integrated filter

solid

stranded
[mm2]

AWG

Connection data
Screw connection
0.14-2.5 0.14-2.5 26-14
Spring-cage conn.
0.2-2.5
0.2-2.5 24-14
* The electrical data is determined by the relay.

I
[A]

U
[V]

*
*

*
*

A2

11

A1

14
12

Description

Voltage UN

PLC-INTERFACE basic terminal block, for pluggable miniature


relays or solid-state relays
With screw connection
120 V AC
With screw connection
230 V AC
With spring-cage connection
120 V AC
With spring-cage connection
230 V AC
Pluggable miniature relays
with gold contact
with power contact
Technical data
Input data
Nominal input voltage UN
Permissible range (based on UN)
Typ. release voltage (with relay)
Typ. input current with UN (50 /60 Hz)
Typ. response time at UN
Typ. release time at UN
Input circuit
Output data with:
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Interrupting rating (ohmic load)

Pollution degree / Surge voltage category


Mounting position / Assembly
Dimensions

PHOENIX CONTACT

uF

Terminal width 6.2

24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

General data
Test voltage input/output
Ambient temperature (operation)
Nominal operating mode
Inflammability class acc. to UL 94
Mechanical life
Standards/regulations

88

H W
D

Type

Order No.

Pcs. /
Pkt.

PLC-BSC-120UC/21/SO46
PLC-BSC-230UC/21/SO46
PLC-BSP-120UC/21/SO46
PLC-BSP-230UC/21/SO46

2980319
2980335
2980351
2980377

10
10
10
10

REL-MR- 60DC/21AU
REL-MR- 60DC/21

2961134
2961118

10
10

120 V AC
0.8 ... 1.4
50 V AC
7 mA / 8 mA
7 ms
20 ms
LED yellow, bridge rectifier, filter
REL-MR-60DC/21
Single contact, 1 PDT
AgSnO
250 V AC/DC
12 V AC/DC
6A
(on request)
10 mA
140 W
20 W
18 W
23 W
40 W
1500 VA

230 V AC
0.78 ... 1.14
80 V AC
8.8 mA / 10 mA
7 ms
20 ms
REL-MR-60DC/21AU
Single contact, 1 PDT
AgSnO, hard gold-plated
30 V AC / 36 V DC
100 mV
50 mA
50 mA
1 mA
1.2 W
-

4 kV (50 Hz, 1 min)


-20C ... 55C
100% operating factor
V0
2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), IEC 60255/DIN VDE 0435 (in relevant parts)

W/H/D

3 / III
Any / In rows with zero spacing
6.2 mm / 94 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PLC series
H W
D

H W
D

H W
D

PLC-B...UC/1/SEN/SO46

PLC-BSC...21-21/SO46

PLC-BSC...21HC/SO46

Basic terminal block with integrated filter

Basic terminal block with integrated filter

Basic terminal block with integrated filter

uF

Terminal width 6.2

uF

Terminal width 14

uF

Terminal width 14

21
24

13

A2

14

BB

22

A2

A2

11
A1

A1

14
A1

14

12

12

Type

Order No.

Pcs. /
Pkt.

PLC-BSC-120UC/ 1/SEN/SO46
PLC-BSC-230UC/ 1/SEN/SO46
PLC-BSP-120UC/ 1/SEN/SO46
PLC-BSP-230UC/ 1/SEN/SO46

2980322
2980348
2980364
2980380

REL-MR- 60DC/21AU
REL-MR- 60DC/21

2961134
2961118

120 V AC
0.8 ... 1.4
50 V AC
7 mA / 8 mA
7 ms
20 ms
LED yellow, bridge rectifier, filter
REL-MR-60DC/21
Single contact, 1 N/O contact
AgSnO
250 V AC/DC
12 V AC/DC
6A
(on request)
10 mA
140 W
20 W
18 W
23 W
40 W
1500 VA

11

Type

Order No.

Pcs. /
Pkt.

10
10
10
10

PLC-BSC-120UC/21-21/SO46
PLC-BSC-230UC/21-21/SO46

2980416
2980429

10
10

REL-MR-110DC/21-21AU
REL-MR-110DC/21-21

2961228
2961202

230 V AC
0.78 ... 1.14
80 V AC
8.8 mA / 10 mA
7 ms
20 ms

120 V AC
0.78 ... 1.4
16 V AC
6 mA / 7 mA
7 ms
10 ms
LED yellow, bridge rectifier, filter
REL-MR-110DC/21-21
Single contact, 2 PDT
AgNi
250 V AC/DC
5 V AC/DC
6A
15 A (300 ms)
10 mA
140 W
85 W
60 W
44 W
60 W
1500 VA

REL-MR-60DC/21AU
Single contact, 1 N/O contact
AgSnO, hard gold-plated
30 V AC / 36 V DC
100 mV
50 mA
50 mA
1 mA
1.2 W
-

Type

Order No.

Pcs. /
Pkt.

10
10

PLC-BSC-120UC/21HC/SO46
PLC-BSC-230UC/21HC/SO46

2980432
2980445

10
10

10
10

REL-MR-110DC/21HC

2961338

10

230 V AC
0.78 ... 1.14
70 V AC
8.5 mA / 10 mA
7 ms
10 ms
REL-MR-110DC/21-21AU
Single contact, 2 PDT
AgNi, + 5 m Au
30 V AC / 36 V DC
100 mV
50 mA
50 mA
1 mA
1.2 W
-

120 V AC
0.85 ... 1.4
16 V AC
6 mA / 7 mA
7 ms
20 ms
LED yellow, bridge rectifier, filter
REL-MR-110DC/21HC
Single contact, 1 PDT
AgNi
250 V AC/DC
12 V AC/DC
10 A
30 A (300 ms)
100 mA
240 W
58 W
48 W
50 W
80 W
2500 VA

230 V AC
0.78 ... 1.14
70 V AC
8.5 mA / 10 mA
7 ms
20 ms

4 kV (50 Hz, 1 min.)


-20C ... 55C
100% operating factor
V0
2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), IEC 60255/DIN VDE 0435 (in relevant parts)

4 kV (50 Hz, 1 min)


-20C ... 55C
100% operating factor
V0
3 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), IEC 60255/DIN VDE 0435 (in relevant parts)

4 kV (50 Hz, 1 min)


-20C ... 55C
100% operating factor
V0
3 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), IEC 60255/DIN VDE 0435 (in relevant parts)

3 / III
Any / In rows with zero spacing
6.2 mm / 94 mm / 80 mm

3 / III
Any / In rows with zero spacing
14 mm / 94 mm / 80 mm

3 / III
Any / In rows with zero spacing
14 mm / 94 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

89

INTERFACE Relay
PLC series
PLC-INTERFACE with integrated
filter against interference currents
and interference voltages
PLC-INTERFACE offers an extended
range of interfaces for applications in which
interference voltages or interference
currents occur on the control (coil) side.
Long lines
A familiar situation for most technicians:
Relays fail to drop out at "0" because
interference voltages are still present along
the control lines. Long lines are often
responsible for this. Interference voltages
frequently reaching up to multiplications of
10 V couple in from neighboring lines.
Conventional coupling relays are often
unable to cope with such undefined signals
and fail to show a clear switching behavior.
Residual currents at AC outputs
The same effect occurs when electronic
AC outputs supply leakage currents. This is
the case with many AC initiators and PLC
AC output cards. The leakage currents
often reach several mA and can also lead to
conventional relays failing to work correctly
and "getting stuck".
Solution:
For applications in 120 V AC or 230 V AC
networks and with a high proportion of
interference voltage, there is now the
PLC-...SO46 version with integrated filter.
This multiple stage filter circuit reduces the
interferences in the control circuit
considerably, thus contributing to reliable
transmission of signals.
PLC-...SO46 is supplied as a basic terminal
block with filter, but without relay or solidstate relay.
Note:
For diagrams of operating voltage ranges,
refer to page 97.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
Insulating plate PLC-ATP must be installed for voltages larger than
250 V (L1, L2, L3) between identical terminal blocks in adjacent
modules. Potential bridging is then carried out with FBST 8-PLC... or
FBST 500....

PLC-B...UC/21/SO46
Basic terminal block with integrated filter

solid

stranded
[mm2]

AWG

I
[A]

U
[V]

A2

11

A2

11

A1

14

A1

14

Connection data
Screw connection
0.14-2.5 0.14-2.5 26-14
*
*
Spring-cage conn.
0.2-2.5
0.2-2.5 24-14
*
*
* The electrical data is determined through the solid-state relay.

Description

Voltage UN

PLC-INTERFACE basic terminal block, for pluggable miniature


relays or solid-state relays
With screw connection
120 V AC
With screw connection
230 V AC
With spring-cage connection
120 V AC
With spring-cage connection
230 V AC
Pluggable solid-state relays
Solid-state input relays
Solid-state power relays
Solid-state power relays
Technical data
Input data
Nominal input voltage UN
Permissible range (based on UN)
Switching level (with optocoupler) 0 signal ("L")
Typ. input current with UN (50 /60 Hz)
Typ. response time/ switch-on time at Un
Typ. turn-off time at UN
Input circuit
Output data with:
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Output circuit

Voltage drop at limiting continuous current


Leakage current in off condition
Max. phase shift (inductive consumer)
Max. load value I2 x t (t = 10 ms)
General data
Test voltage input/output
Ambient temperature (operation)
Nominal operating mode
Inflammability class acc. to UL 94
Standards/regulations
Pollution degree / Surge voltage category
Mounting position / Assembly
Dimensions

PHOENIX CONTACT

uF

Terminal width 6.2

Output protection

90

H W
D

W/H/D

12

12

AC

DC

Type

Order No.

Pcs. /
Pkt.

PLC-BSC-120UC/21/SO46
PLC-BSC-230UC/21/SO46
PLC-BSP-120UC/21/SO46
PLC-BSP-230UC/21/SO46

2980319
2980335
2980351
2980377

10
10
10
10

OPT-60DC/ 48DC/100
OPT-60DC/ 24DC/ 2
OPT-60DC/230AC/ 1

2966621
2966605
2967963

10
10
10

120 V AC
0.85 ... 1.1
0.4

230 V AC
0.8 ... 1.1
0.4

7 mA / 8 mA
6 ms
10 ms
LED yellow, bridge rectifier, filter
OPT...48DC/... OPT...24DC/...
48 V DC
30 V DC
3 V DC
3 V DC
100 mA
3A
15 A (10 ms)
2-conductor
2-conductor
floating
floating
Polarity
Polarity
protection, surge protection, surge
protection
protection
<1V
< 200 mV
-

8.8 mA / 10 mA
6 ms
10 ms

4.5 A2s

OPT...230AC/...
253 V AC
24 V AC
0.75 A
30 A (10 ms)
2-conductor
floating
RCV circuit

<1V
< 1 mA
0.5

2.5 kV (50 Hz, 1 min)


-20C ... 55C
100% operating factor
V0
IEC 60664, IEC 60664 A, DIN VDE 0110
2 / III
Any / In rows with zero spacing
6.2 mm / 94 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PLC series
H W
D

PLC-B...UC/1/SEN/SO46
Basic terminal block with integrated filter

uF

Terminal width 6.2

13

A2

13

A2

14

BB

14

BB

A1

A1

AC

DC

Type

Order No.

Pcs. /
Pkt.

PLC-BSC-120UC/ 1/SEN/SO46
PLC-BSC-230UC/ 1/SEN/SO46
PLC-BSP-120UC/ 1/SEN/SO46
PLC-BSP-230UC/ 1/SEN/SO46

2980322
2980348
2980364
2980380

10
10
10
10

OPT-60DC/ 48DC/100
OPT-60DC/ 24DC/ 2
OPT-60DC/230AC/ 1

2966621
2966605
2967963

10
10
10

120 V AC
0.85 ... 1.1
0.4

230 V AC
0.8 ... 1.1
0.4

7 mA / 8 mA
6 ms
10 ms
LED yellow, bridge rectifier, filter
OPT...48DC/... OPT...24DC/...
48 V DC
30 V DC
3 V DC
3 V DC
100 mA
3A
15 A (10 ms)
2-conductor
2-conductor
floating
floating
Polarity
Polarity
protection, surge protection, surge
protection
protection
<1V
< 200 mV
-

8.8 mA / 10 mA
6 ms
10 ms

<1V
< 1 mA
0.5

4.5 A2s

OPT...230AC/...
253 V AC
24 V AC
0.75 A
30 A (10 ms)
2-conductor
floating
RCV circuit

2.5 kV (50 Hz, 1 min.)


-20C ... 55C
100% operating factor
V0
IEC 60664, IEC 60664 A, DIN VDE 0110
2 / III
Any / In rows with zero spacing
6.2 mm / 94 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


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PHOENIX CONTACT

91

INTERFACE Relay
PLC series
Pluggable miniature relays

The miniature relays are not just useable


for the equipment of the PLC range, but can
also be used as PCB relays in industrial
products of all kinds. Despite their small
dimensions, they are robust and have
features such as:
Power contacts up to 250 V AC/16 A
As an alternative with a gold layer for
small switching capacities (mA),
4 kVrms or 5 kVrms electrical isolation
between input and output,
Safe isolation in acc. with DIN EN 50178
(VDE 0160),
High degree of protection up to RT III
depending on the type.

Notes:
If the specified maximum values for multi-layer contact relays are
exceeded, the gold plating is destroyed. The maximum values of the
power contact relay are then valid. This can result in a shorter
service life than with a pure power contact.

REL-MR...21
Pluggable miniature relay
1 PDT (21)

uJVPF

Width 5

Ordering replacement relays


Due to circuitry in the PLC basic terminal
block, the relay coil voltage is not always
identical to the input voltage of the module.
When reordering, always pay attention to
the voltage shown on the relay.
Note:
For dimensional drawing, perforation and
derating curves, see page 176.

A2

Input voltage
UN

Description
Pluggable miniature relays
with power contact
with power contact
with power contact
with power contact
with power contact
with power contact
Pluggable miniature relays
with gold contact
with gold contact
with gold contact
with gold contact
with gold contact
with gold contact
Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Output data
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Max. interrupting rating, ohmic load

Type

Order No.

Pcs. /
Pkt.

REL-MR 4,5DC/21
REL-MR- 12DC/21
REL-MR- 18DC/21
REL-MR- 24DC/21
REL-MR- 60DC/21

2961367
2961150
2961383
2961105
2961118

10
10
10
10
10

1
2
3
4
5
6

4.5 V DC
12 V DC
18 V DC
24 V DC
60 V DC
110 V DC

REL-MR 4,5DC/21AU
REL-MR- 12DC/21AU
REL-MR- 18DC/21AU
REL-MR- 24DC/21AU
REL-MR- 60DC/21AU

2961370
2961163
2961493
2961121
2961134

10
10
10
10
10

[mA]
[ms]
[ms]

See diagram
38
14
5
5
2.5
2.5

9
5
2.5

7
5
2.5

3
5
2.5

Single contact, 1 PDT


AgSnO
250 V AC/DC
12 V AC/DC
6A
(on request)
10 mA

Single contact, 1 PDT


Ag alloy, hard gold-plated
30 V AC / 36 V DC ( 250 V AC )
100 mV ( 12 V AC/DC )
50 mA ( 6 A )
(on request)
1 mA

140 W
20 W
18 W
23 W
40 W
1500 VA

1.2 W ( 140 W )
- ( 20 W )
- ( 18 W )
- ( 23 W )
- ( 40 W )
- ( 1500 VA )

4 kV AC (50 Hz, 1 min)


-40C ... 85C
100% operating factor
2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN VDE 0106-101,
DIN EN 50178/VDE 0160 (in relevant parts)

Assembly position/mounting

PHOENIX CONTACT

14

4.5 V DC
12 V DC
18 V DC
24 V DC
60 V DC
110 V DC

General data
Test voltage (winding / contact)
Ambient temperature range
Rated operating mode
Mechanical service life
Standards/regulations

92

11

1
2
3
4
5
6

24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

Dimensions

12

A1

Any / In rows with zero spacing


W/H/D

5 mm / 15 mm / 28 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PLC series

REL-MR...21-21

REL-MR...1IC

REL-MR...21HC

Pluggable miniature relay


2 PDT (21-21)

Pluggable miniature relay for lamp loads and capacitive loads


1 N/O contact (1)

Pluggable miniature relay, high-current version


1 PDT (21)

uVPF

Width 12.7

uVPF

Width 12.7

uVPF

Width 12.7

A1

12

11

14

A1

A1

A2

22

21

24

A2

A2

13

Type

Order No.

Pcs. /
Pkt.

REL-MR- 12DC/21-21

2961257

10

REL-MR- 24DC/21-21
REL-MR- 60DC/21-21
REL-MR-110DC/21-21

2961192
2961273
2961202

10
10
10

REL-MR- 12DC/21-21AU

2961299

10

REL-MR- 24DC/21-21AU
REL-MR- 60DC/21-21AU
REL-MR-110DC/21-21AU

2961215
2961286
2961228

10
10
10

2
See diagram
33
7
3

17
7
3

8.2
7
3

4.1
7
3

Type

Order No.

REL-MR- 24DC/ 1IC

14

12

Pcs. /
Pkt.

2961341

10

17
8
3

14

Type

Order No.

Pcs. /
Pkt.

REL-MR- 12DC/21HC

2961309

10

REL-MR- 24DC/21HC
REL-MR- 60DC/21HC
REL-MR-110DC/21HC

2961312
2961325
2961338

10
10
10

4
See diagram

11

2
See diagram
33
7
3

17
7
3

8.2
7
3

4.1
7
3

Single contact, 2 PDT


AgNi
250 V AC/DC
5V
8A
15 A (300 ms)
10 mA

Single contact, 2 PDT


AgNi, + 5 m Au
30 V AC / 36 V DC ( 250 V )
100 mV ( 5 V )
50 mA ( 8 A )
50 mA ( 15 A (300 ms) )
1 mA ( 10 mA )

Single contact, 1 N/O contact


AgSnO
250 V AC/DC
12 V
16 A
80 A (20 ms)
100 mA

Single contact, 1 PDT


AgNi
250 V AC/DC
12 V
16 A
30 A (300 ms)
100 mA

190 W
85 W
60 W
44 W
60 W
2000 VA

1.2 W ( 190 W )
- ( 85 W )
- ( 60 W )
- ( 44 W )
- ( 60 W )
- ( 2000 VA )

384 W
58 W
48 W
50 W
80 W
4000 VA

384 W
58 W
48 W
50 W
80 W
4000 VA

5 kV AC (50 Hz, 1 min)


-40C ... 85C
100% operating factor
3 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN VDE 0106-101,
DIN EN 50178/VDE 0160 (in relevant parts)

5 kV AC (50 Hz, 1 min)


-40C ... 85C
100% operating factor
3 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN VDE 0106-101,
DIN EN 50178/VDE 0160 (in relevant parts)

5 kV AC (50 Hz, 1 min)


-40C ... 85C
100% operating factor
3 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN VDE 0106-101,
DIN EN 50178/VDE 0160 (in relevant parts)

Any / Can be aligned without spacing (> 70C 2.5 mm)

Any / Can be aligned without spacing (> 70C 2.5 mm)

Any / Can be aligned without spacing (> 70C 2.5 mm)

12.7 mm / 15.7 mm / 29 mm

12.7 mm / 15.7 mm / 29 mm

12.7 mm / 15.7 mm / 29 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


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PHOENIX CONTACT

93

INTERFACE Relay
PLC series
Pluggable solid-state relays

The solid-state relays OPT-... have the


following features:
Switching capacity up to 24 V DC/5 A or
230 V AC/ 2 A,
IP67 protected housing,
Vibration and shock-resistant,
Wear-free and long-lasting,
Zero voltage switch at AC output,
Can be soldered in to the PCBs.
Spare order of solid-state relays
Always pay attention to the voltage
specifications on the solid-state relay in case
of repeat orders.
Note:
For dimensional drawing, perforation and
derating curves, see page 176.

Input voltage
UN

Pluggable solid-state relays


Solid-state power relays
Solid-state power relays
Solid-state power relays
Pluggable solid-state relays
Solid-state input relays
Solid-state input relays
Solid-state input relays

1
2
3

5 V DC
24 V DC
60 V DC

1
2
3

5 V DC
24 V DC
60 V DC

Technical data
Input data
Permissible range (based on UN)
Switching level

1 signal ("H") [V DC]


0 signal ("L") [V DC]
[mA]
[s]
[s]
[Hz]

OPT-...DC/48DC/100

Pluggable solid-state relay

Pluggable solid-state relay

uPF

Width 5

A2

Description

OPT-...DC/24DC/2

A1

13+

uPF

Width 5

14

A2

Type

Order No.

Pcs. /
Pkt.

OPT- 5DC/ 24DC/ 2


OPT-24DC/ 24DC/ 2
OPT-60DC/ 24DC/ 2

2967989
2966595
2966605

10
10
10

A1

13+

14

Type

Order No.

Pcs. /
Pkt.

OPT- 5DC/ 48DC/100


OPT-24DC/ 48DC/100
OPT-60DC/ 48DC/100

2967992
2966618
2966621

10
10
10

0.8 1.2
2.5
0.8
9
20
300
300

0.8 1.2
16
10
7
20
300
300

0.8 1.2
35
20
3
40
500
300

0.8 1.2
2.5
0.8
4
20
300
300

0.8 1.2
16
10
7
20
300
300

0.9 1.1
52
40
3
50
800
100

Typ. input current at UN


Typ. turn-on time for UN
Typ. turn-off time at UN
Transmission frequency flimit
Output data
Max. switching voltage
Min. switching voltage
Limiting continuous current
Min. load current
Max. inrush current
Leakage current in off condition
Phase angle (cos )
Output circuit
Max. load value
Output protection
Voltage drop at max. limiting continuous current
General data
Test voltage input/output
Ambient temperature range
Rated operating mode
Standards/regulations

33 V DC
3 V DC
3A
15 A (10 ms)
2-conductor floating
Polarity protection, surge protection
150 mV

48 V DC
3 V DC
100 mA
2-conductor floating
Polarity protection, surge protection
1V

2.5 kV (50 Hz, 1 min)


-25C ... 60C
100% operating factor
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

2.5 kV (50 Hz, 1 min)


-25C ... 60C
100% operating factor
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

Pollution degree/surge voltage category


Assembly position/mounting
Dimensions

2 / III
Any / In rows with zero spacing
5 mm / 15 mm / 28 mm

2 / III
Any / In rows with zero spacing
5 mm / 15 mm / 28 mm

94

PHOENIX CONTACT

W/H/D

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INTERFACE Relay
PLC series

OPT-...DC/24DC/5

OPT-...DC/230AC/1

OPT-...DC/230AC/2

Pluggable solid-state relay

Pluggable solid-state relay

Pluggable solid-state relay

Width 12.7

A1

13+

uPF

Width 5

Width 12.7

13

A1

14

14

A2

A2
A2

Type

Order No.

Pcs. /
Pkt.

OPT- 5DC/ 24DC/ 5


OPT-24DC/ 24DC/ 5
OPT-60DC/ 24DC/ 5

2982113
2982100
2982126

10
10
10

A1

13+

14

Type

Order No.

Pcs. /
Pkt.

OPT-24DC/230AC/ 1
OPT-60DC/230AC/ 1

2967950
2967963

10
10

Type

Order No.

Pcs. /
Pkt.

OPT- 5DC/230AC/ 2
OPT-24DC/230AC/ 2
OPT-60DC/230AC/ 2

2982168
2982171
2982184

10
10
10

0.8 1.2
2.5
0.8
9
10
400
300

0.8 1.2
16
10
7
20
400
300

0.9 1.1
35
20
3
25
400
300

0.8 1.2
10
5
3
6000
500
10

0.9 1.1
30
15
3
9000
700
10

0.8 1.2
3
1
15
10000
10000
10

0.8 1.2
18
8.4
7
10000
10000
10

0.9 1.1
40
20
2.6
10000
10000
10

33 V DC
3 V DC
5 A (see derating curve)
15 A (10 ms)
2-conductor floating
Polarity protection, surge protection
200 mV

253 V AC
24 V AC
0.75 A
10 mA
30 A (10 ms)
< 1 mA
0.5
2-conductor floating, zero voltage switch
4.5 A2s
RCV circuit
<1V

253 V AC
24 V AC
2 A (see derating curve)
25 mA
30 A (10 ms)
< 1 mA
2-conductor floating, zero voltage switch
4 A2s (tp = 10 ms, @ 25C)
Surge protection
1V

2.5 kV (50 Hz, 1 min)


-25C ... 60C
100% operating factor
DIN EN 50178, basic insulation

2.5 kV (50 Hz, 1 min)


-25C ... 60C
100% operating factor
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

2.5 kV (50 Hz, 1 min)


-25C ... 60C
100% operating factor
DIN EN 50178

2 / III
Any / In rows with zero spacing
12.7 mm / 15.7 mm / 29 mm

2 / III
Any / In rows with zero spacing
5 mm / 15 mm / 28 mm

2 / III
Any / See derating curve
12.7 mm / 15.7 mm / 29 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


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PHOENIX CONTACT

95

INTERFACE Relay
PLC series
6.2 mm basic terminal blocks with one contact with the screw connection method
Nominal
input voltage

1 PDT basic terminal block, without


components
PLC-BSC-5DC/211)
Order No.: 2980225
PLC-BSC-12DC/212)
Order No.: 2966896
PLC-BSC-24DC/213)
Order No.: 2966016
PLC-BSC-24UC/214)
Order No.: 2966029
PLC-BSC-48DC/213)
Order No.: 2966090
PLC-BSC-60DC/215)
Order No.: 2966100
PLC-BSC-125DC/215)
Order No.: 2980018
PLC-BSC-120UC/215)
Order No.: 2966032
PLC-BSC-230UC/215)
Order No.: 2966045

5 V DC
12 V DC
24 V DC
24 V AC/DC
48 V DC
60 V DC
125 V DC
120 V AC/DC
230 V AC/DC

Actuator basic terminal block, without


components

Sensor basic terminal block, without


components

PLC-BSC-24DC/1/ACT3)
Order No.: 2966058
PLC-BSC-24UC/1/ACT3)
Order No.: 2982799

PLC-BSC-24DC/1/SEN3)
Order No.: 2966061

PLC-BSC-120UC/1/SEN5)
Order No.: 2966074
PLC-BSC-230UC/1/SEN5)
Order No.: 2966087

Compatible components:
1) REL-MR-4,5DC/21, REL-MR-4,5DC/21AU, OPT-5DC/24DC/2, OPT-5DC/48DC/100
2
) REL-MR-12DC/21, REL-MR-12DC/21AU
3
) REL-MR-24DC/21, REL-MR-24DC/21AU, OPT-24DC/24DC/2, OPT-24DC/48DC/100, OPT-24DC/230AC/1
4) REL-MR-24DC/21, REL-MR-24DC/21AU
5
) REL-MR-60DC/21, REL-MR-60DC/21AU, OPT-60DC/24DC/2, OPT-60DC/48DC/100, OPT-60DC/230AC/1

6.2 mm basic terminal blocks with one contact with the spring-cage connection method
Nominal
input voltage

1 PDT basic terminal block, without


components
PLC-BSP-5DC/211)
Order No.: 2980238
PLC-BSP-12DC/212)
Order No.: 2967426
PLC-BSP-24DC/213)
Order No.: 2967219
PLC-BSP-24UC/214)
Order No.: 2967222
PLC-BSP-48DC/213)
Order No.: 2967329
PLC-BSP-60DC/215)
Order No.: 2967332
PLC-BSP-120UC/215)
Order No.: 2967167
PLC-BSP-230UC/215)
Order No.: 2967183

5 V DC
12 V DC
24 V DC
24 V AC/DC
48 V DC
60 V DC
120 V AC/DC
230 V AC/DC

Actuator basic terminal block, without


components

Sensor basic terminal block, without


components

PLC-BSP-24DC/1/ACT3)
Order No.: 2967196
PLC-BSP-24UC/1/ACT3)
Order No.: 2982809

PLC-BSP-24DC/1/SEN3)
Order No.: 2967206

PLC-BSP-120UC/1/SEN5)
Order No.: 2967154
PLC-BSP-230UC/1/SEN5)
Order No.: 2967170

Compatible components:
1) REL-MR-4,5DC/21, REL-MR-4,5DC/21AU, OPT-5DC/24DC/2, OPT-5DC/48DC/100
2) REL-MR-12DC/21, REL-MR-12DC/21AU
3) REL-MR-24DC/21, REL-MR-24DC/21AU, OPT-24DC/24DC/2, OPT-24DC/48DC/100, OPT-24DC/230AC/1
4) REL-MR-24DC/21, REL-MR-24DC/21AU
5) REL-MR-60DC/21, REL-MR-60DC/21AU, OPT-60DC/24DC/2, OPT-60DC/48DC/100, OPT-60DC/230AC/1

14 mm basic terminal blocks (empty) with two contacts with screw and spring-cage connection method
Nominal
input voltage
12 V DC
24 V DC
24 V AC/DC
48 V DC
60 V DC
120 V AC/DC
230 V AC/DC

Two PDT, with screw


connection
PLC-BSC-12DC/21-211)
Order No.: 2967251
PLC-BSC-24DC/21-212)
Order No.: 2967015
PLC-BSC-24UC/21-2110)
Order No.: 2967028
PLC-BSC-48DC/21-212)
Order No.: 2967264
PLC-BSC-60DC/21-213)
Order No.: 2967316
PLC-BSC-120UC/21-214)
Order No.: 2967031
PLC-BSC-230UC/21-214)
Order No.: 2967044

Two PDT, with springcage connection


PLC-BSP-12DC/21-211)
Order No.: 2912426
PLC-BSP-24DC/21-212)
Order No.: 2912439
PLC-BSP-24UC/21-2110)
Order No.: 2912442
PLC-BSP-48DC/21-212)
Order No.: 2912455
PLC-BSP-60DC/21-213)
Order No.: 2912468
PLC-BSP-120UC/21-214)
Order No.: 2912471
PLC-BSP-230UC/21-214)
Order No.: 2912484

IC basic terminal block,


with screw connection

IC basic terminal block, with


spring-cage connection

PLC-BSC-24DC/1IC/ACT5)
Order No.: 2967837

PLC-BSP-24DC/1IC/ACT5)
Order No.: 2912400

Compatible components:
1) REL-MR-12DC/21-21, REL-MR-12DC/21-21AU
2) REL-MR-24DC/21-21, REL-MR-24DC/21-21AU, OPT-24DC/24DC/5, OPT-24DC/230AC/2
3
) REL-MR-60DC/21-21, REL-MR-60DC/21-21AU, OPT-60DC/24DC/5, OPT-60DC/230AC/2
4) REL-MR-110DC/21-21, REL-MR-110DC/21-21AU
5) REL-MR-24DC/1IC, OPT-24DC/24DC/5, OPT-24DC/230AC/2
6
) REL-MR-12DC/21HC
7) REL-MR-24DC/21HC, OPT-24DC/24DC/5, OPT-24DC/230AC/2
8) REL-MR-60DC/21HC, OPT-60DC/24DC/5, OPT-60DC/230AC/2
9
) REL-MR-110DC/21HC
10) REL-MR-24DC/21-21, REL-MR-24DC/21-21AU
11) REL-MR-24 DC/21HC

96

PHOENIX CONTACT

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HC basic terminal block,


with screw connection
PLC-BSC-12DC/21HC6)
Order No.: 2967769
PLC-BSC-24DC/21HC7)
Order No.: 2967772
PLC-BSC-24UC/21HC11)
Order No.: 2967785
PLC-BSC-48DC/21HC7)
Order No.: 2967798
PLC-BSC-60DC/21HC8)
Order No.: 2967808
PLC-BSC-120UC/21HC9)
Order No.: 2967811
PLC-BSC-230UC/21HC9)
Order No.: 2967824

HC basic terminal block,


with spring-cage connection
PLC-BSP-12DC/21HC6)
Order No.: 2912332
PLC-BSP-24DC/21HC7)
Order No.: 2912345
PLC-BSP-24UC/21HC11)
Order No.: 2912358
PLC-BSP-48DC/21HC7)
Order No.: 2912361
PLC-BSP-60DC/21HC8)
Order No.: 2912374
PLC-BSP-120UC/21HC9)
Order No.: 2912387
PLC-BSP-230UC/21HC9)
Order No.: 2912390

INTERFACE Relay
PLC series
Operating voltage ranges for
PLC-INTERFACE, 6.2 mm versions,
equipped with relay

PLC-R...-12DC...
U
U N 1,4

PLC-R...-24DC...
U
U N 1,4

1,3

1,3

1,2

1,2

1,1

1,1
UN= 12 V DC

UN= 24 V DC

0,9

0,9

0,8

0,8

0,7

0,7
20

25

30

40

35

45

50

55

60

65

20

25

30

35

40

45

50

55

TU [ C]

PLC-R...-24UC...
U
U N 1,4
1,3

1,3

1,2

1,2

1,1

1,1

1,3

1,2
1,1
UN= 60 V DC

0,9

0,9

0,8

0,8
B

0,7

0,7
20

25

30

35

40

45

50

55

0,7
20

60 65
TU [ C]

25

30

40

35

45

50

55

60

65

20

1,3

1,2

1,2

1,1

1,1
1

0,9

0,9

0,8
B

0,7
50

55

60

65

0,7
20

25

30

35

40

45

50

55

TU [ C]

Operating voltage ranges for


PLC-INTERFACE, 14 mm versions,
equipped with relay

60

65

20

25

30

35

40

45

50

55

TU [ C]

1,3

1,3

1,2

1,2

1,1
UN= 12 V DC

UN= 24 V DC
1

0,9

0,9
B

0,8

0,8

0,7

0,7
20

25

30

35

40

45

50

55

60

65

20

25

30

35

40

45

50

55

TU [ C]

PLC-R...-24UC...
1,3

1,2

1,2

1,1

1,1

PLC-R...-60DC...

1,2
1,1
UN= 48 V DC

UN= 60 V DC
1

0,9
B

0,8

0,9
B

0,8

0,7
25

30

35

40

45

50

55

60

65

0,7
20

25

30

35

40

45

50

55

TU [ C]

65

PLC-R...-230UC...

UN= 110 V DC

1,3

60

U
U N 1,4
1,3
UN= 220 V DC

1,2

1,2

UN= 120 V DC

1,1

1,1

A
UN= 230 V AC

0,9

0,9
B

0,8

UN= 110 V DC

UN= 120 V AC
0,7

UN= 220 V DC

0,8
UN= 230 V AC

B
0,7

20

25

30

35

40

45

50

55

60

65

TU [ C]

20

TU [ C]

PLC-R...-120UC...
U
U N 1,4

0,8

0,7
20

1,3

0,9

65

U
U N 1,4

UN= 24 V DC / 24 V AC
1

60

TU [ C]

PLC-R...-48DC...
U
U N 1,4

1,3

65

PLC-R...-24DC...
U
U N 1,4

60

TU [ C]

PLC-R...-12DC...
U
U N 1,4

1,1

U
U N 1,4

65

0,8

B
45

60

UN= 220 V DC / 230 V AC

40

55

UN= 125 V DC

0,9

35

50

1,1

UN= 110 V DC / 120 V AC

0,7

45

PLC-R...-230UC...

1,3

0,8

40

U
U N 1,4

1,2

30

35

TU [ C]

1,3

25

30

PLC-R...-125DC...
U
U N 1,4

20

25

TU [ C]

PLC-R...-120UC...
U
U N 1,4

UN= 48 V DC

0,9
0,8

PLC-R...-60DC...
U
U N 1,4

UN= 24 V DC / 24 V AC
1

65

TU [ C]

PLC-R...-48DC...
U
U N 1,4

60

20

25

30

35

40

45

50

55

60

65

TU [ C]

25

30

35

40

45

50

55

60

65

TU [ C]

General conditions:
Direct alignment in the block, all devices 100% operating factor,
horizontal or vertical mounting.
Curve A
Maximum permissible continuous voltage Umax with limiting
continuous current on the contact side (see respective technical
data).
Curve B
Minimum permissible operate voltage Uop after pre-excitation1) (see
respective technical data).
1) Pre-excitation: Relay has been operated in a thermally steady
state at the ambient temperature TU with nominal voltage UN and
limiting continuous current on the contact side (see respective
technical data) (warm coil). After being switched off for a short
time, the relay must reliably pick up again at Uop. The values Uop
for cold coils (Tcoil = TU = 20 C) indicated by other manufacturers
yield better values, but are not practical.

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PHOENIX CONTACT

97

INTERFACE Relay
PLC series
PLC-INTERFACE with two integrated
relays
Two channels can be independently
switched with the relay module
PLC-2R24DC/1.
The two integrated relays in the just
6.2 mm narrow housing lead to 100% more
channel density compared to the
conventional 6.2 mm relay modules. The
relay module is designed for applications in
which space along with reliability and fast
wiring plays an important role.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

PLC-2R...24DC/1
Relay module with two integrated relays

The advantages of the module:


100% more channel density than the
conventional 6.2 mm relay
Two switching channels on just 6.2 mm
design width
Maximum switching current 3.5 A
Integrated input/protective circuit
Spring-cage and screw connection types
available
Safe disconnection between input and
output as per DIN EN 50178
Safe isolation between the contacts as per
DIN EN 50178

Terminal width 6.2

A1.1+

solid
Connection data
Screw connection
Spring-cage conn.

stranded
[mm2]

0.14-2.5
0.2-2.5

0.14-2.5
0.2-2.5

23
K2

26-14
24-14

A1.2+

PLC-INTERFACE, with screw connection


1
PLC-INTERFACE, with spring-cage connection
1
Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Input circuit DC
Output data
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Min. switching current
Max. interrupting rating, ohmic load

General data
Test voltage input/output
Test voltage output/output
Ambient temperature range
Rated operating mode
Inflammability class in acc. with UL 94
Mechanical service life
Standards/regulations
Assembly position/mounting
Dimensions

PHOENIX CONTACT

14

A2

AWG

Description

98

13
K1

Input voltage
UN
24 V DC
24 V DC

24

Type

Order No.

Pcs. /
Pkt.

PLC-2RSC-24DC/ 1

2987309

10

PLC-2RSP-24DC/ 1

2987312

10

[mA]
[ms]
[ms]

24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

W/H/D

See diagram
7
4
6
LED yellow, polarity protection, free-wheeling diode
Single contact, 2 x 1 N/O contact
AgNi
250 V AC/DC
24 V AC/DC
3.5 A
5 mA
84 W
24 W
24 W
31 W
46 W
875 VA
3 kV AC (50 Hz, 1 min.)
3 kV AC (50 Hz, 1 min.)
-20C ... 60C
100% operating factor
V0
2 x 107 cycles
EN 50178, EN 61000-6-2, EN 61000-6-4
Any / In rows with zero spacing
6.2 mm / 86 mm / 80 mm

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INTERFACE Relay
PLC series

Application example PLC-2RS...24DC/1

VCC
+-

A1.2 A1.2
A2 A2
A1.1 A1.1

y1

14

14

13

13

23

23

24

24

y2

y3

y4

Operating voltage range

U
U N 1,4

1,3
1,2
1,1
UN= 24 V DC

Input voltage

1
0,9
B

0,8
0,7
20

25

30

35

40

45

50

55

60

65

TU [ C]

Ambient temperature

Interrupting rating

20

Switching current [A]

10
6
4
2
1

0,5
0,3
0,2
0,1

10
20
30
Switching voltage [V]

50

70

100

200

300

1 DC, ohmic load

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PHOENIX CONTACT

99

INTERFACE Relay
PLC series
PLC-INTERFACE with integrated
switch and relay
With the PLC-RS...1/S/... interface
module, the "Manual", "0" and "Automatic"
functions can be realized. The load can be
started directly with the module.
The "Automatic" switching status is
acknowledged through a floating contact.
The advantages of the module:
Width of just 6.2 mm,
Maximum switching current 6 A,
Integrated input circuit/protection circuit,
Spring-cage and screw connection types
available,
Floating confirmation contact for
switching state "Automatic".
Depending on the version, the switch is
operated either just by hand or using a
screwdriver.

Notes:
Type of housing:
Polyester PBT non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
For the protection of input and output, inductive loads must be
dampened with an effective protection circuit.
Insulating plate PLC-ATP is to be used in the following cases:
always at the start and end of a PLC terminal strip, for voltages
greater than 250 V (L1, L2, L3) between the same terminal points of
neighboring modules (potential bridging then takes place with FBST
8-PLC... or FBST 500...) and with safe isolation between
neighboring modules.
Module height: PLC-...-S/H = 90 mm; PLC-...-S/L: = 86 mm
PLC...H - manual operation
PLC...L - operation using screwdriver

Applied for:
UL / CUL / GL

A2
solid
Connection data
Screw connection
Spring-cage conn.

stranded
[mm2]

13

M
0

AWG

14

A1
0.14-2.5
0.2-2.5

0.14-2.5
0.2-1.5

26-14
24-14

Description
PLC-INTERFACE, with screw connection
1
2
PLC-INTERFACE, with spring-cage connection
1
2
Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Input circuit AC/DC
Output data
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Max. interrupting rating, ohmic load

2(CTL)
1(CTL)

Input voltage
UN

Type

Order No.

Pcs. /
Pkt.

24 V AC/DC
24 V AC/DC

PLC-RSC- 24UC/ 1/S/H


PLC-RSC- 24UC/ 1/S/L

2982236
2834876

10
10

24 V AC/DC
24 V AC/DC

PLC-RSP- 24UC/ 1/S/H


PLC-RSP- 24UC/ 1/S/L

2982249
2834889

10
10

[mA]
[ms]
[ms]

24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

Feedback
Operating mode "Automatic" floating
General data
Rated insulation voltage
Rated surge voltage
Ambient temperature range
Rated operating mode
Standards/regulations
Pollution degree/surge voltage category
Assembly position/mounting
Dimensions

PHOENIX CONTACT

PLC-RS...1/S/H
With switch for Manual-0-Automatic operation and soldered power
contact relay 1 N/O (1)

Terminal width 6.2

Note:
For application examples and operating
voltage range, see page 177.

100

H W
D

See diagram
11
11
6
6
15
15
LED yellow, bridge rectifier
Single contact, 1 N/O contact
AgSnO
250 V AC/DC
12 V AC/DC
6A
(on request)
10 mA
140 W
20 W
18 W
23 W
40 W
1500 VA
Max. 30 V AC/DC / 50 mA
Min. 2 V AC/DC / 1 mA

W/H/D

250 V AC
6 kV
-20C ... 60C
100% operating factor
DIN EN 50178
2 / III
Any / In rows with zero spacing
6.2 mm / 90 mm / 80 mm

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INTERFACE Relay
PLC series
PLC-INTERFACE with integrated
switch
When PLC-INTERFACE modules are
combined using PLC plug-in bridges, it is
possible to realize the functions "Manual",
"0" und "Automatic" with switch terminal
block PLC-S.../S... . PLC modules with an
input voltage of 72 V AC/DC can be used.
The switch module is ideal for applications
where switching operations are seldom, e.g.
startup, tests, manual/emergency operation
level.
Further advantages:
Width of just 6.2 mm,
Floating feedback for switching status
"Automatic".
Identification on the PLC switch housing
makes it possible to clearly assign it to the
particular PLC-INTERFACE module.
Depending on the version, the switch is
operated either just by hand or using a
screwdriver.

Notes:
Type of housing:
Polyester PBT non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
For the protection of input and output, inductive loads must be
dampened with an effective protection circuit.
Insulating plate PLC-ATP is to be used in the following cases:
always at the start and end of a PLC terminal strip, for voltages
greater than 250 V (L1, L2, L3) between the same terminal points of
neighboring modules (potential bridging then takes place with FBST
8-PLC... or FBST 500...) and with safe isolation between
neighboring modules.
Module height: PLC-...-S/H = 90 mm; PLC-...-S/L: = 86 mm
PLC...H - manual operation
PLC...L - operation using screwdriver

Note:
For application example, see page 177.

Connection data
Screw connection
Spring-cage conn.

H W
D

PLC-S...-S/...
With switch for Manual-0-Automatic mode

Applied for:
UL / CUL

Terminal width 6.2

AUTO
I
0
solid

stranded
[mm2]

OUT
MANUELL

AWG

A1
0.14-2.5
0.2-2.5

0.14-2.5
0.2-2.5

26-14
24-14

2(CTL)
1(CTL)

Description

Type

Order No.

Pcs. /
Pkt.

PLC-SC-S/H
PLC-SC-S/L

2980733
2980775

10
10

PLC-SP-S/H
PLC-SP-S/L

2980746
2980788

10
10

PLC-INTERFACE, with screw connection

PLC-INTERFACE, with spring-cage connection

Technical data
Max. switching voltage
Min. switching voltage
Max. inrush current
Min. switching current
Cycles, max.
Feedback
Operating mode "Automatic" floating
General data
Rated insulation voltage
Rated surge voltage
Ambient temperature range
Rated operating mode
Inflammability class in acc. with UL 94
Standards/regulations
Pollution degree/surge voltage category
Assembly position/mounting
Dimensions

72 V DC
2 V DC
50 mA
1 mA
100 (at 72 V DC / 50 mA) / 10000 (at 12 V DC / 100 mA)

72 V DC / 50 mA

W/H/D

85 V AC
0.5 kV
-20C ... 60C
100% operating factor
V0
DIN EN 50178, basic insulation
2 / III
Any / In rows with zero spacing
6.2 mm / 90 mm / 80 mm

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PHOENIX CONTACT

101

INTERFACE Relay
PLC series
PLC-INTERFACE with an integrated
solid-state relay
The new slim 6.2 mm PLC housing with
integrated electronics supplements the
reliable PLC series with pluggable relays or
solid-state relays.
In a variety of versions, it offers the
following advantages:
Option of bridging adjacent modules,
Status display,
Protection circuits in input and output,
Wear-resistant and bounce-free
switching,
Insensitive to vibration and shock.
The following versions are available:

Notes:
Type of housing:
Polyester PBT non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
For the protection of input and output, inductive loads must be
dampened with an effective protection circuit.
Insulating plate PLC-ATP is to be used in the following cases:
always at the start and end of a PLC terminal strip, for voltages
greater than 250 V (L1, L2, L3) between the same terminal points of
neighboring modules (potential bridging then takes place with FBST
8-PLC... or FBST 500...) and with safe isolation between
neighboring modules.
The housings of the following modules is open on one side:
- PLC-OS...-...-300DC/1
- PLC-OS...-24DC/24DC/10/R

PLC-OS...-24DC/48DC/500/W
This PLC input solid-state relay has an
electronic PDT output. This PLC module is
used for applications in which N/O and/or
N/C functions are required (e.g. where
there is a high switching frequency). Both
outputs can switch loads of up to
48 V DC/500 mA.
Note:
For derating curves, see page 178.

14

solid
Connection data
Screw connection
Spring-cage conn.

stranded
[mm2]

0.14-2.5
0.2-2.5

0.14-2.5
0.2-2.5

A1

14

AWG

A2

13+

26-14
24-14

A2

13+

Description
PLC-INTERFACE, with screw connection
1
2
3
48 V DC ... 60 V DC
4
5
6
7
8
PLC-INTERFACE, with spring-cage connection
1
2
3
48 V DC ... 60 V DC
4
5
6
7
8

Input voltage
UN

Type

Order No.

Pcs. /
Pkt.

5 V DC
12 V DC
24 V DC
60 V DC
110 V DC
220 V DC
120 V AC
230 V AC

PLC-OSC- 5DC/300DC/ 1
PLC-OSC- 12DC/300DC/ 1
PLC-OSC- 24DC/300DC/ 1
PLC-OSC- 60DC/300DC/ 1
PLC-OSC-110DC/300DC/ 1
PLC-OSC-220DC/300DC/ 1
PLC-OSC-120AC/300DC/ 1
PLC-OSC-230AC/300DC/ 1

2980652
2980665
2980678
2980681
2980694
2980704
2980717
2980720

10
10
10
10
10
10
10
10

5 V DC
12 V DC
24 V DC
60 V DC
110 V DC
220 V DC
120 V AC
230 V AC

PLC-OSP- 5DC/300DC/ 1
PLC-OSP- 12DC/300DC/ 1
PLC-OSP- 24DC/300DC/ 1
PLC-OSP- 60DC/300DC/ 1
PLC-OSP-110DC/300DC/ 1
PLC-OSP-220DC/300DC/ 1
PLC-OSP-120AC/300DC/ 1
PLC-OSP-230AC/300DC/ 1

2980814
2980827
2980830
2980843
2980856
2980869
2980872
2980885

10
10
10
10
10
10
10
10

Technical data
Input data
Permissible range (based on UN)

Typ. input current at UN


Typ. turn-on time for UN
Typ. turn-off time at UN
Transmission frequency flimit
Input circuit AC
Input circuit DC
Alarm output
Operating range
Residual voltage drop at "H"
Output protection
Output data
Max. switching voltage
Min. switching voltage
Limiting continuous current
Output protection
Voltage drop at max. limiting continuous current
General data
Rated insulation voltage
Rated surge voltage
Ambient temperature range
Inflammability class in acc. with UL 94
Standards/regulations
Pollution degree/surge voltage category
Dimensions
PHOENIX CONTACT

Applied for:
UL / CUL / GL

Terminal width 6.2

Switching level (with reference to UN)

102

PLC-OS...300DC/1
Power solid-state relay with DC voltage output, max 1 A

PLC-OS...-300DC/1
The PLC power solid-state relay can
switch DC loads up to 300 V DC/1 A and is
available in all conventional industrial
voltages from 5 V to 230 V on the control
side.
PLC-OS...24DC/24DC/10/R
On the output side, this short circuit
proof PLC solid-state relay can switch
contactors, solenoid valves or motors, for
example, up to max. 24 V DC/10 A.
The reply output provides a possibility for
reporting an error to the control unit, for
example, in the event of overload or short
circuit. This state is indicated with a LED
red on the PLC solid-state relay.

H W
D

1 signal ("H")
0 signal ("L")
[mA]
[ms]
[ms]
[Hz]

0.8 0.8 0.8 0.8 0.8 0.8 1.2


1.2
1.2
1.2
1.2
1.2
0.8
0.8
0.8
0.8
0.8
0.8
0.4
0.4
0.4
0.4
0.4
0.4
5
6
8
5
5
3
0.8
0.3
0.3
0.3
0.4
0.4
1.5
0.8
0.7
0.7
0.7
1.4
50
50
50
50
50
50
LED yellow, bridge rectifier
LED yellow, polarity protection, surge protection
-/300 V DC
12 V DC
1A
Polarity protection, surge protection
< 500 mV

W/H/D

300 V
4 kV
-25C ... 60C
V0
DIN EN 50178, basic insulation
2 / III
6.2 mm / 86 mm / 80 mm

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0.8 1.1
0.8
0.4
3
19
6
50

0.8 1.1
0.8
0.4
3
19
6
50

INTERFACE Relay
PLC series
H W
D

H W
D

PLC-OS...24DC/24DC/10/R

PLC-OS...24DC/48DC/500/W

Power solid-state relay with short circuit proof DC voltage output,


max. 10 A, with feedback

Input solid-state relay with DC voltage output, max 500 mA, with
electronic PDT

Applied for:
UL / CUL / GL

Terminal width 6.2

Terminal width 6.2

Applied for:
UL Listed / CUL Listed

A1

12

A1
A
A2

14
+

+24V

A2

11

A2

11

Err

Type

Order No.

Pcs. /
Pkt.

Type

Order No.

Pcs. /
Pkt.

PLC-OSC- 24DC/ 24DC/ 10/R

2982702

10

PLC-OSC- 24DC/ 48DC/500/W

2980636

10

PLC-OSP- 24DC/ 24DC/ 10/R

2982715

10

PLC-OSP- 24DC/ 48DC/500/W

2980649

10

0.8 1.2
0.8
0.4
3
0.15
1
100

0.8 1.2
0.8
0.4
3
0.03
0.15
1000

LED yellow, polarity protection, surge protection

LED yellow, polarity protection, surge protection

3 V DC ... 33 V DC (High active) / 100 mA


< 1.2 V
LED red, polarity protection, surge protection

-/-

33 V DC
5 V DC
10 A
Polarity protection, surge protection
50 mV

48 V DC
3 V DC
500 mA
Polarity protection, surge protection
< 1.2 mV

300 V
4 kV
-25C ... 60C
V0
DIN EN 50178, basic insulation
2 / III
6.2 mm / 86 mm / 80 mm

300 V
4 kV
-25C ... 60C
V0
DIN EN 50178, basic insulation
2 / III
6.2 mm / 86 mm / 80 mm

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PHOENIX CONTACT

103

INTERFACE Relay
PLC series
PLC-INTERFACE for the TTL signal
at input
The PLC-BSTTL/1 basic terminal block
is controlled using a TTL (5 V) input signal
and can be optionally equipped with a
mechanical relay or a solid-state relay. The
basic terminal block equipped with a rugged
miniature relay has the following features:
6.2 mm slim design width
Bridging options
Status indicator
Screw and spring-cage connection
RTIII degree of protection
Safe isolation in accordance with
EN 50178 (VDE 0160)
4 kVrms electrical isolation between coil
and contact.

Notes:
Type of housing:
Polyester PBT non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

PLC-B...-TTL/1
Basic terminal block, for fitting with relay for TTL (5 V)

Terminal width 6.2

solid

stranded
[mm2]

AWG

Connection data
Screw connection
0.14-2.5 0.14-2.5 26-14
Spring-cage conn.
0.2-2.5
0.2-2.5 24-14
* The electrical data is determined by the relay.

I
[A]

U
[V]

*
*

*
*

13+

Description
PLC-INTERFACE
With screw connection
With spring-cage connection
Pluggable miniature relays
With gold contact
With power contact

104

PHOENIX CONTACT

H W
D

14

GND
UVN
IN

Type

Order No.

Pcs. /
Pkt.

PLC-BSC-TTL/1
PLC-BSP-TTL/1

2982689
2982692

10
10

REL-MR 4,5DC/21AU
REL-MR 4,5DC/21

2961370
2961367

10
10

Technical data
Input data
Rated control supply voltage UVN
Rated control supply voltage range with reference to UVN

5 V DC
0.9 ... 1.2

Rated control supply current IVN


Rated actuating voltage Uc (IN)
Rated actuating voltage range with reference to UC

41 mA
5 V DC (TTL)
0.9 ... 1.2

Rated actuating current IC


Typ. response time at Uc
Typ. release time for Uc
Input circuit
Output data with:
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Interrupting rating (ohmic load)

2.5 mA
4.5 ms
3.5 ms
LED yellow, polarity protection, surge protection
REL-MR-4,5DC/21 AU
REL-MR-4,5DC/21
Single contact, 1 N/O contact
Single contact, 1 N/O contact
AgSnO, hard gold-plated
AgSnO
30 V AC / 36 V DC
250 V AC/DC
100 mV
12 V AC/DC
50 mA
6A
50 mA
(on request)
1 mA
10 mA
1.2 W
140 W
20 W
18 W
23 W
40 W
1500 VA

24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

General data
Rated insulation voltage
Rated surge voltage / insulation
Ambient temperature (operation)
Nominal operating mode
Inflammability class acc. to UL 94
Mechanical life
Air and creepage distances between the power circuits

250 V
6 kV
-20C ... 60C
100% operating factor
V0
2 x 107 cycles
DIN EN 50178

Pollution degree / Surge voltage category


Mounting position / Assembly
Dimensions

2 / III
Any / In rows with zero spacing
6.2 mm / 94 mm / 80 mm

W/H/D

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PLC series
PLC-INTERFACE for the TTL signal
at input
The PLC-BSTTL/1 basic terminal block
is controlled using a TTL (5 V) input signal
and can be optionally equipped with a
mechanical relay or a solid-state relay. The
basis terminal block equipped with a solidstate relay has the following features:
6.2 mm slim design width
Bridging options
Status indicator
Screw and spring-cage connection
IP67-protected solid-state relay
electronic unit
Switching capacity of up to 24 V DC/3 A
Alternative input or power solid-state
relay
Wear-free and output-free
Resistant to vibrations and shocks
Integrated protective circuit
2.5 kVrms electrical isolation between
input and output

Notes:
Type of housing:
Polyester PBT non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

Note:
For derating curves, see page 176.

Connection data
Screw connection
0.14-2.5 0.14-2.5 26-14
*
*
Spring-cage conn.
0.2-2.5
0.2-2.5 24-14
*
*
* The electrical data is determined through the solid-state relay.

H W
D

PLC-B...-TTL/1
Basic terminal block for fitting with solid-state relay for TTL (5 V)

Terminal width 6.2

solid

stranded
[mm2]

AWG

I
[A]

U
[V]

Description

13+
14

GND
UVN
IN

Type

Order No.

Pcs. /
Pkt.

PLC-INTERFACE
With screw connection
With spring-cage connection
Pluggable solid-state relays
Solid-state input relays
Solid-state power relays

PLC-BSC-TTL/1
PLC-BSP-TTL/1

2982689
2982692

10
10

OPT- 5DC/ 48DC/100


OPT- 5DC/ 24DC/ 2

2967992
2967989

10
10

Technical data
Input data
Rated control supply voltage UVN
Rated control supply voltage range with reference to UVN

5 V DC
0.9 ... 1.2

Rated control supply current IVN


Rated actuating voltage Uc (IN)
Switching level 1 signal ("H") (TTL signal)
Switching level 0 signal ("L") (TTL signal)
Rated actuating current IC
Typ. response time/switch-on time at Uc
Typ. turn-off time for Uc
Input circuit
Output data with:
Max. switching voltage
Min. switching voltage
Limiting continuous current
Output circuit
Output protection

11.5 mA
5 V DC (TTL)
> 2 V DC
< 0.8 V DC
2.5 mA
35 s
320 s
LED yellow, polarity protection, surge protection
OPT-5DC/48DC/100
OPT-5DC/24DC/2
48 V DC
33 V DC
3 V DC
3 V DC
100 mA
3A
2-conductor floating
2-conductor floating
Polarity protection,
Polarity protection,
surge protection
surge protection
<1V
< 200 mV

Voltage drop at limiting continuous current


General data
Rated insulation voltage
Rated surge voltage / insulation
Ambient temperature (operation)
Nominal operating mode
Inflammability class acc. to UL 94
Air and creepage distances between the power circuits

250 V
6 kV
-20C ... 60C
100% operating factor
V0
DIN EN 50178

Pollution degree / Surge voltage category


Mounting position / Assembly
Dimensions

2 / III
Any / In rows with zero spacing
6.2 mm / 94 mm / 80 mm

W/H/D

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

105

INTERFACE Relay
PLC series
PLC-INTERFACE for the TTL signal
at output
The PLC-OS24DC/TTL with a built-in
solid-state relay can be used for fast and
wear-free switching of TTL (5 V) signals.
This module has the following features:
Switching capacity TTL (5 V), fan out = 1
6.2 mm slim design width
Bridging options
Status indicator
Screw and spring-cage connection
Resistant to vibrations and shocks
Integrated protective circuit

Notes:
Type of housing:
Polyester PBT non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

H W
D

PLC-O...24DC/TTL
Input solid state relay with TTL (5 V) output

Terminal width 6.2

A1
+

A1
+

A2

A2

A2

+
solid

stranded
[mm2]

AWG

I
[A]

U
[V]

Connection data
Screw connection
0.14-2.5 0.14-2.5 26-14
*
*
Spring-cage conn.
0.2-2.5
0.2-2.5 24-14
*
*
* The electrical data is determined through the solid-state relay.

Description

Type

Order No.

Pcs. /
Pkt.

PLC-OSC- 24DC/TTL

2982728

10

PLC-OSP- 24DC/TTL

2982731

10

PLC-INTERFACE, with screw connection


PLC-INTERFACE, with spring-cage connection
Technical data
Input data
Rated actuating voltage UC
Rated actuating voltage range with reference to UC
Switching level 1 signal ("H")
Switching level 0 signal ("L")
Rated actuating current IC
Typ. switch-on time for Uc
Typ. turn-off time for Uc
Transmission frequency flimit
Input circuit DC
Output data with:
Rated control supply voltage US
Rated control supply voltage range with reference to US

> 0.8
< 0.4
3.4 mA
35 s
35 s
1 kHz
LED yellow, polarity protection, surge protection

Limiting continuous current

a TTL load (Fan out = 1) / 50 mA for switching mode

Output protection
Voltage drop at max. limiting continuous current
General data
Rated insulation voltage
Rated surge voltage / insulation
Ambient temperature (operation)
Inflammability class acc. to UL 94
Air and creepage distances between the power circuits

Polarity protection, surge protection


< 80 mV

Pollution degree/surge voltage category


Dimensions

106

PHOENIX CONTACT

24 V DC
0.8 ... 1.2

5 V DC
0.9 ... 1.2

250 V DC
4 kV / basic insulation
-25C ... 60C
V0
DIN EN 50178

W/H/D

2 / III
6.2 mm / 86 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PLC series
PLC-INTERFACE with solid-state
relays for railway applications
The PLC-OSP...RW interface modules are
intended for use as per DIN EN 50155
(VDE 0115 part 200) "Railway applications,
Part 200: Electronic devices in rail vehicles".
Its main features are:
Temperature range -25C to +70C,
Input voltage range 0.7-1.25 x UN,
Shock resistance in acc. with DIN 50155
(requirements in acc. with EN 61373).
Note:
Derating curve see page 178.
Notes:
Type of housing:
Polyester PBT non-reinforced, color: green.
For marking systems and mounting material, see
Catalog CLIPLINE.

H W
D

H W
D

PLC-OSP.../24DC/3RW

PLC-OSP.../110DC/3RW

Power solid-state relay with DC voltage output, max 3 A

Power solid-state relay with DC voltage output, max 3 A

Terminal width 6.2

Applied for:
UL Listed / CUL Listed

14

A1

Applied for:
UL / CUL / GL

Terminal width 6.2

14

A1

14
solid
Connection data
Spring-cage conn.

stranded
[mm2]

0.2-2.5

0.2-2.5

14

AWG

A2

13+

A2

13+

A2

13+

A2

13+

24-14

Description
PLC-INTERFACE, with spring-cage connection
1
2
3
4
5
6

Input voltage
UN
24 V DC
36 V DC
48 V DC
72 V DC
96 V DC
110 V DC

Technical data
Input data
Permissible range (based on UN)
Switching level (with reference to UN)
Typ. input current at UN
Typ. turn-on time for UN
Typ. turn-off time at UN
Transmission frequency flimit
Input circuit DC
Output data
Max. switching voltage
Min. switching voltage
Limiting continuous current
Output circuit
Output protection
Voltage drop at max. limiting continuous current
General data
Rated insulation voltage
Rated surge voltage
Ambient temperature range
Rated operating mode
Inflammability class in acc. with UL 94
Standards/regulations
Pollution degree/surge voltage category
Assembly position/mounting
Dimensions

1 signal ("H")
0 signal ("L")
[mA]
[ms]
[ms]
[Hz]

W/H/D

Type

Order No.

Pcs. /
Pkt.

PLC-OSP- 24DC/ 24DC/ 3RW

2980513

10

2980526

10

PLC-OSP-110DC/ 24DC/ 3RW

Type

Order No.

Pcs. /
Pkt.

PLC-OSP- 24DC/110DC/ 3RW


PLC-OSP- 36DC/110DC/ 3RW
PLC-OSP- 48DC/110DC/ 3RW
PLC-OSP- 72DC/110DC/ 3RW
PLC-OSP- 96DC/110DC/ 3RW
PLC-OSP-110DC/110DC/ 3RW

2982511
2982524
2982537
2982540
2982553
2982566

10
10
10
10
10
10

0.7 1.25
0.6
0.3
8.5
0.04
0.2
300
LED yellow, polarity protection

0.7 1.25
0.6
0.3
3
0.08
0.6
100

0.7 0.7 0.7 0.7 0.7 0.7 1.25


1.25
1.25
1.25
1.25
1.25
> 0.6
> 0.6
> 0.6
> 0.6
> 0.6
> 0.6
< 0.4
< 0.4
< 0.3
< 0.3
< 0.3
< 0.3
12
12
5.5
5.5
5.5
5.5
0.4
0.4
0.04
0.04
0.04
0.4
0.2
0.1
0.2
0.2
0.2
0.2
50
50
300
300
300
300
LED yellow, polarity protection, surge protection

33 V DC
3 V DC
3A
2-conductor floating
Polarity protection, surge protection
< 200 mV

140 V DC
12 V DC
3A
2-conductor floating
Polarity protection, surge protection
< 150 mV

250 V
4 kV
-25C ... 70C
100% operating factor
V0
DIN EN 50178, basic insulation
2 / III
Any / In rows with zero spacing
6.2 mm / 86 mm / 80 mm

160 V DC
4 kV
-25C ... 70C
100% operating factor
V0
DIN EN 50178, basic insulation
2 / III
Any / In rows with zero spacing
6.2 mm / 86 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

107

INTERFACE Relay
PLC series
PLC-INTERFACE with relay for
railway applications
The PLC-BSP-24DC/21RW interface
module with extended input voltage and
temperature range is intended for use in
railway applications as per EN 50155
Part 200.
The PLC-BSP...RW is designed such that
an operating voltage of 0.7-1.25 x UN and an
ambient temperature range of -25C to
+70C is permissible.
The module is supplied only as a basic
terminal block without relays.
Its features are:
Temperature range -25C to +70C
Input voltage range 0.7-1.25 x UN
Vibration and shock resistance as per
EN 50155(requirements as per
EN 61373)
Spring-cage connection method
Convenient, vibration-resistant plug-in
bridge system
Integrated input and protection circuit

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
Insulating plate PLC-ATP must be installed for voltages larger than
250 V (L1, L2, L3) between identical terminal blocks in adjacent
modules. Potential bridging is then carried out with FBST 8-PLC... or
FBST 500....
If the specified maximum values for multi-layer contact relays are
exceeded, the gold plating is destroyed. The maximum values of the
power contact relay are then valid. This can result in a shorter
service life than with a pure power contact.

H W
D

PLC-BSP-24DC/21RW
Basic terminal block for assembly with relay

solid
Connection data
Spring-cage conn.

stranded
[mm2]

0.2-2.5

0.2-2.5

AWG

11

A1

14
12

Description

Voltage UN

PLC-INTERFACE basic terminal block, for pluggable miniature


relay
With spring-cage connection
24 V DC
Pluggable miniature relays
With power contact
With gold contact
Technical data
Input data
Nominal input voltage UN
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Input circuit
Output data with:
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Interrupting rating (ohmic load)

24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

General data
Test voltage input/output
Ambient temperature (operation)
Nominal operating mode
Inflammability class acc. to UL 94
Mechanical life
Standards/regulations

Pollution degree / Surge voltage category


Mounting position / Assembly
Dimensions

PHOENIX CONTACT

A2

24-14

Note:
For diagrams of operating voltage ranges,
refer to page 178.

108

Terminal width 6.2

Type

Order No.

Pcs. /
Pkt.

PLC-BSP- 24DC/21RW

2961396

10

REL-MR- 18DC/21
REL-MR- 18DC/21AU

2961383
2961493

10
10

24 V DC
See diagram
12 mA
5 ms
8 ms
LED yellow, polarity protection, free-wheeling diode
REL-MR-18DC/21
REL-MR-18DC/21AU
Single contact, 1 PDT
Single contact, 1 PDT
AgSnO
Ag alloy, hard gold-plated
250 V AC/DC
30 V AC / 36 V DC
12 V AC/DC
100 mV
3A
50 mA
(on request)
50 mA
10 mA
1 mA
72 W
1.2 W
20 W
18 W
23 W
40 W
750 VA
4 kV (50 Hz, 1 min)
-25C ... 70C
100% operating factor
V0
2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), IEC 60255/DIN VDE 0435 (in relevant parts),
DIN VDE 0106-101

W/H/D

3 / III
Any / In rows with zero spacing
6.2 mm / 94 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
PLC series
PLC-INTERFACE with relay for
railway applications
The relay module PLC-RSP-230UC/2121AU/RWF is designed for input voltages
with a nominal frequency of 16.7 Hz and
thus is intended for use in railway
applications.
It consists of a 14 mm narrow basic
terminal block with a spring-cage
connection and a pluggable multi-layer
contact relay with two PDT contacts.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
Insulating plate PLC-ATP must be installed for voltages larger than
250 V (L1, L2, L3) between identical terminal blocks in adjacent
modules. Potential bridging is then carried out with FBST 8-PLC... or
FBST 500....
If the specified maximum values for multi-layer contact relays are
exceeded, the gold plating is destroyed. The maximum values of the
power contact relay are then valid. This can result in a shorter
service life than with a pure power contact.

H W
D

PLC-RSP-230UC/21-21AU/RWF

Its features are:


Input nominal frequency 16.7 Hz
Vibration and shock resistance as per
EN 50155(requirements as per
EN 61373)
Spring-cage connection method
Convenient, vibration-resistant plug-in
bridge system
Integrated input and protection circuit

Equipped with pluggable multi-layer contact relay, 2 PDT (21-21)

Applied for:
UL / CUL / GL

Terminal width 14

21
24

Note:
For diagrams of operating voltage ranges,
refer to page 178.

solid
Connection data
Spring-cage conn.

stranded
[mm2]

0.2-2.5

0.2-2.5

AWG
24-14

22

A2

11

A1

14
12

Description

Voltage UN

Type

Order No.

Pcs. /
Pkt.

PLC-RSP-230UC/21-21AU/RWF

2968001

10

PLC-INTERFACE, with spring-cage connection


230 V AC
Technical data
Input data
Nominal input voltage UN
Input nominal frequency
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Input circuit
Output data
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Interrupting rating (ohmic load)

230 V AC
16.67 Hz
See diagram
4.8 mA (with AC)
20 ms
60 ms
LED yellow, bridge rectifier

24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

Single contact, 2 PDT


AgNi, + 5 m Au
30 V AC / 36 V DC
100 mV
50 mA
50 mA
1 mA
1.2 W
-

( 250 V AC/DC )
( 5 V AC/DC )
(6A)
(8A)
( 10 mA )
( 140 W )
( 85 W )
( 60 W )
( 44 W )
( 60 W )
( 1500 VA )

General data
Test voltage input/output
Ambient temperature (operation)
Nominal operating mode
Inflammability class acc. to UL 94
Mechanical life
Standards/regulations

6 kV
-25C ... 60C
100% operating factor
V0
Approx. 3 x 107 cycles
DIN EN 50178 safe isolation, reinforced insulation

Pollution degree / Surge voltage category


Mounting position / Assembly
Dimensions

2 / III
Any / In rows with zero spacing
14 mm / 94 mm / 80 mm

W/H/D

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

109

INTERFACE Relay
PLC series
PLC-INTERFACE with a pluggable
relay for railway applications
(EN 50155 certified)
Besides other requirements, railway
applications also put forth the highest
requirements as regards the temperature
and voltage range of coupling relays.
Conventional relays do not cover the
required input voltage range of 70% to
125% of the nominal voltage at higher
ambient temperatures and in case of a
closely aligned assembly.
The space-saving coupling relay series
PLC...RW with one or two PDT contacts
has been developed for use in rail vehicles as
per EN 50155. Integrated wide-range
technology always ensures operation of the
relay at optimal operating point. Result:
very little temperature rise and safe
operation throughout the entire operating
voltage and ambient temperature range.
Its features are:
Certified as per EN 50155 (certificate on
request)
Only 6.2 mm or 14 mm constructional
width
Spring-cage connections
For railway voltages 24 V, 72 V and 110 V
(other input voltages on request)
Control-side operation possible either
with AC or DC voltage
Less power consumption and
temperature rise
Switching capacity depends on type up to
2500 VA with power contact relay
Alternative, hard gold-plated contacts for
signal applications
Pluggable relays protected against
environmental influences (degree of
protection RTII and RTIII)
Integrated input and protective circuit as
well as status LED
Easy-to-assemble plug-in bridge systems
for potential distribution
Temperature range from -40C to +70C
(short-term 85C) and
Voltage range from 0.7-1.25 x UN (shortterm 1.4 x UN)
Solid-state relays as per EN 50155 are
also available as a wear-proof alternative in
the PLC series.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
Insulating plate PLC-ATP must be installed for voltages larger than
250 V (L1, L2, L3) between identical terminal blocks in adjacent
modules. Potential bridging is then carried out with FBST 8-PLC... or
FBST 500....
If the specified maximum values for multi-layer contact relays are
exceeded, the gold plating is destroyed. The maximum values of the
power contact relay are then valid. This can result in a shorter
service life than with a pure power contact.

PLC-RSP-...UC/21/RW
Equipped with pluggable relay
1 PDT (21)

A2

11

A1

14
12

Input voltage
UN

Description
PLC-INTERFACE, with power contact
With spring-cage connection

Type

Order No.

Pcs. /
Pkt.

1
2
3
PLC-INTERFACE, with hard gold-plated contact

24 V DC
72 V DC
110 V DC

PLC-RSP- 24UC/21/RW
PLC-RSP- 72UC/21/RW
PLC-RSP-110UC/21/RW

2987011
2987037
2987053

10
10
10

1
2
3

24 V DC
72 V DC
110 V DC

PLC-RSP- 24UC/21AU/RW
PLC-RSP- 72UC/21AU/RW
PLC-RSP-110UC/21AU/RW

2987024
2987040
2987066

10
10
10

With spring-cage connection

Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Input protection:

[mA]
[ms]
[ms]

Output data
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Max. interrupting rating, ohmic load
24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

Assembly position/mounting
Dimensions

0.7 0.7 0.7 1.25


1.25
1.25
5.1
2.9
1.5
8
8
8
11
11
11
LED yellow, bridge rectifier, free-wheeling diode

Single contact, 1 PDT


AgSnO
250 V AC/DC

General data
Test voltage (winding / contact)
Ambient temperature range
Rated operating mode
Inflammability class in acc. with UL 94
Mechanical service life
Standards/regulations

PHOENIX CONTACT

Applied for:
UL / CUL / GL

Width 6.2

Note:
For diagrams, see page 178.

110

H W
D

W/H/D

12 V AC/DC
6A
(on request)
10 mA

Single contact, 1 PDT


Ag alloy, hard gold-plated
30 V AC / 36 V DC ( 250 V
AC/DC )
100 mV ( 12 V AC/DC )
50 mA ( 6 A )
50 mA
1 mA ( 10 mA )

140 W
20 W
18 W
23 W
40 W
1500 VA

1.2 W
-

4 kVrms (50 Hz, 1 min)


-40C ... 70C (temperature class TX)
100% operating factor
V0
Approx. 2 x 107 cycles
EN 50155 (VDE 0115 part 200), EN 50178 (VDE 0160), IEC 62103,
EN 61373, EN 50121
Any / In rows with zero spacing
6.2 mm / 94 mm / 80 mm

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INTERFACE Relay
PLC series
H W
D

H W
D

PLC-RSP-...UC/21-21/RW

PLC-RSP-...UC/21HC/RW

Equipped with pluggable relay


2 PDT (21-21)

Equipped with pluggable relay for high continuous currents


1 PDT (21)

Applied for:
UL / CUL / GL

Width 14

Applied for:
UL / CUL / GL

Width 14

21
24

11

22

A2

11

A2

A1

14

A1

14
12

12

Type

Order No.

Pcs. /
Pkt.

PLC-RSP- 24UC/21-21/RW
PLC-RSP- 72UC/21-21/RW
PLC-RSP-110UC/21-21/RW

2987105
2987121
2987147

10
10
10

PLC-RSP- 24UC/21-21AU/RW
PLC-RSP- 72UC/21-21AU/RW
PLC-RSP-110UC/21-21AU/RW

2987118
2987134
2987150

10
10
10

Type

Order No.

Pcs. /
Pkt.

PLC-RSP- 24UC/21HC/RW
PLC-RSP- 72UC/21HC/RW
PLC-RSP-110UC/21HC/RW

2987079
2987082
2987095

10
10
10

0.7 0.7 0.7 1.25


1.25
1.25
12
5.9
4
8
8
8
11
11
11
LED yellow, bridge rectifier, free-wheeling diode

0.7 0.7 0.7 1.25


1.25
1.25
12
5.9
4
8
8
8
11
11
11
LED yellow, bridge rectifier, free-wheeling diode

Single contact, 2 PDT


AgNi
250 V AC/DC

Single contact, 1 PDT


AgNi
250 V AC/DC

12 V AC/DC
2x 6 A
15 A (300 ms)
10 mA

Single contact, 2 PDT


AgNi, + 5 m Au
30 V AC / 36 V DC ( 250 V
AC/DC )
100 mV ( 5 V AC/DC )
50 mA ( 6 A )
50 mA ( 8 A )
1 mA ( 10 mA )

140 W
85 W
60 W
44 W
60 W
1500 VA

1.2 W
-

240 W
58 W
48 W
50 W
75 W
2500 VA

12 V AC/DC
10 A (with inserted bridge 2967691)
30 A (300 ms)
10 mA

5 kVrms (50 Hz, 1 min)


-40C ... 70C (temperature class TX)
100% operating factor
V0
Approx. 3 x 107 cycles
EN 50155 (VDE 0115 part 200), EN 50178 (VDE 0160), IEC 62103,
EN 61373, EN 50121
Any / In rows with zero spacing
14 mm / 94 mm / 80 mm

5 kVrms (50 Hz, 1 min)


-40C ... 70C (temperature class TX)
100% operating factor
V0
Approx. 3 x 107 cycles
EN 50155 (VDE 0115 part 200), EN 50178 (VDE 0160), IEC 62103,
EN 61373, EN 50121
Any / In rows with zero spacing
14 mm / 94 mm / 80 mm

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PHOENIX CONTACT

111

INTERFACE Relay
PLC series
PLC electronic sensor terminal block
for NAMUR proximity sensors
The electronic sensor terminal block,
PLC-...-EIK 1-SVN from Phoenix converts
the changeable resistance of a NAMUR
sensor unit into a digital signal that can be
read by all PLCs.
In addition, the electronics unit monitors
the sensor side for short circuits or wire
breaks and reports this error via an
integrated LED.
Due to a corresponding resistance circuit,
the PLC-...-EIK 1-SVN can be used to
monitor all mechanical switches (N/C
contact or N/O contact) for short circuits
and/or wire break.
In addition to a high packing density, this
switching amplifier features the following:
Regulated power supply for the NAMUR
proximity switch,
Defined recognition and evaluation of the
analog sensor signal,
Monitoring of the sensor line for short
circuits and strand breakage; a fault is
signalized by the LED red,
Status display (output signal) via LED
green,
24 V/50 mA digital output for directly
connecting programmable logic controls,
Output positive or negative switching
depending on design,
Additional output for error message,
positive or negative switching depending
on design,
Connection option for PLC-V8 adapter,
Bridging and marking with standard
terminal accessories.
Note:
For application example, see page 179.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
Insulating plate PLC-ATP is to be used in the following cases:
always at the start and end of a PLC terminal strip, for voltages
greater than 250 V (L1, L2, L3) between the same terminal points of
neighboring modules (potential bridging then takes place with FBST
8-PLC... or FBST 500...) and with safe isolation between
neighboring modules.
Pin configuration PLC-NAMUR, see circuit diagram:
For positive switching (P), data without parentheses applies, both
+24 V connection terminals are connected internally.
For minus switching (M), data in parenthese applies, both GND
connection terminals are connected internally.

Applied for:
UL / CUL / GL

Terminal width 6.2

Out

Out
(GND)

ERR
GND

solid
Connection data
Screw connection
Spring-cage conn.

stranded
[mm2]

0.14-2.5
0.2-2.5

0.14-2.5
0.2-2.5

UVN

AWG

UVN

(OUT)
24V

26-12
24-12
ERR
(ERR)

Description
Switching amplifier electronic terminal block, positive
switching
With screw connection
With spring-cage connection
Switching amplifier electronic terminal block, negative
switching
With screw connection
With spring-cage connection
Double-level terminal block, with preassembled resistors
With screw connection
Technical data
Supply
Input supply nominal voltage UVN
Typ. input current at UVN
Transmission frequency flimit
Input circuit
Control circuit
No-load voltage
Switching points in accordance with EN 60947-5-6:

Output voltage range (negative switching)


Output protection
General data
Rated insulation voltage
Rated surge voltage / insulation
Ambient temperature range
Nominal operating mode
Inflammability class acc. to UL 94
Air and creepage distances
Pollution degree / Surge voltage category
Assembly position/mounting
Dimensions

PHOENIX CONTACT

PLC-...-EIK 1-SVN 24.../...


For inductive proximity sensors acc. to NAMUR, with light indicators
for sensor signal and faults,

(M) (P)

Type

Order No.

Pcs. /
Pkt.

PLC-SC-EIK 1-SVN 24P/P


PLC-SP-EIK 1-SVN 24P/P

2982663
2982676

10
10

PLC-SC-EIK 1-SVN 24M


PLC-SP-EIK 1-SVN 24M

2982595
2982605

10
10

UKK 5-2R/NAMUR

2941662

50

24 V DC 20% (UVN)
Approx. 14 mA
Approx. 350 Hz
LED green, polarity protection, surge protection
8.2 V DC 10%
2.1 mA (in conductive state)
1.2 mA (in blocking state)
Approx. 20 mA (in the event of a short circuit)
Approx. 12 mA (in the event of a wire break)
Approx. 0.2 mA
Approx. 1 k
Surge protection

Switching hysteresis
Internal resistance
Protective circuit
Alarm output
Operating voltage range (positive switching)
Operating voltage range (negative switching)
Limiting continuous current
Voltage drop at max. limiting continuous current
Output protection
Signal output
Limiting continuous current
Voltage drop UR at max. limiting continuous current
Output voltage (positive switching)

112

H W
D

UVN - URest
3 V DC ... 33 V DC
50 mA
1.5 V (UR)
LED red, surge protection
50 mA
1.5 V (UR)
100 mV (in conductive state)
UVN - UR (in blocking state)
3 V DC ... 33 V DC
Surge protection

W/H/D

50 V DC
0.4 kV / Basic insulation
-25C ... 50C
100% operating factor
V0
DIN EN 50178
2/I
Any / In rows with zero spacing
6.2 mm / 86 mm / 80 mm

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INTERFACE Relay
PLC series

Note:
For application example, status table and
derating curve, refer to page 179.

Notes:
Type of housing:
Polyester PBT non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
Insulating plate PLC-ATP is to be used in the following cases:
always at the start and end of a PLC terminal strip, for voltages
greater than 250 V (L1, L2, L3) between the same terminal points of
neighboring modules (potential bridging then takes place with FBST
8-PLC... or FBST 500...) and with safe isolation between
neighboring modules.
For the protection of input and output, inductive loads must be
dampened with an effective protection circuit.
PWM = Pulse Width Modulation

H W
D

PLC-S...-ELR W 1/2-24DC
With overload and short circuit proof output

Terminal width 6.2

Applied for:
UL Listed / CUL Listed

UV

PLC series
Electronic reversing load relay for
DC motors
The electronic reversing load relays
PLC-S...-ELR W 1/2-24DC allow
mechanically commutated DC motors to be
switched. They reverse and reduce the
speed of DC motors up to 24 V/2 A, in a
wear-free manner. A short circuit, surge
voltage and overload proof output
guarantees reliable use in the plant.
If a 24 V DC signal is applied to the "left"
input, the ELR-DC is interconnected so that
the output supplies the motor with voltage.
If the "right" input is triggered, the polarity
of the voltage is inverted on the output. By
triggering both inputs, i.e. "right" and "left",
the motor is short-circuited internally via
the ELR-DC and reduces the speed.
Thanks to the internal interlocking circuit
and load wiring, wiring expense is reduced
to a minimum.
The modules are available with either
screw or spring-cage connections.
Adjacent modules can be bridged with the
PLC plug-in bridges if necessary.

solid
Connection data
Screw connection
Spring-cage conn.

stranded
[mm2]

0.14-2.5
0.2-2.5

0.14-2.5
0.2-2.5

M+

R
L

AWG

M-

26-14
24-14

GND

Description

Type

Order No.

With screw connection


With spring-cage connection

PLC-SC-ELR W1/ 2-24DC


PLC-SP-ELR W1/ 2-24DC

2980539
2980555

Technical data
Input data
Control voltage UST right/left
Control input current IST right/left
Input protection:
PWM option
Max. clock frequency of the PWM at the control inputs

24 V DC 20%
Approx. 3 mA
LED yellow, polarity protection, surge protection

Pcs. /
Pkt.

Electronic reversing load relays, for driving DC motors, with light


indicator and protection circuit
1
1

1000 Hz

Pulse width repetition rate of the PWM


Output data
Supply voltage range UV
Quiescent current
Output protection
Motor switching output
Continuous current IA max.
Current limitation at short-circuits
General data
Rated insulation voltage
Rated surge voltage / insulation
Ambient temperature range
Nominal operating mode
Inflammability class acc. to UL 94
Air and creepage distances between the power circuits

0% ... 100%

50 V DC
0.5 kV / basic insulation
-25C ... 60C
100% operating factor
V0
DIN EN 50178/VDE 0110

Pollution degree / Surge voltage category


Mounting position
Assembly
Dimensions

2 / II
Vertical (horizontal DIN rail)
In rows with zero spacing
6.2 mm / 86 mm / 80 mm

10 V DC ... 30 V DC
10 mA
LED green, polarity protection, surge protection
2 A (see derating curve)
15 A (during braking)

W/H/D

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PHOENIX CONTACT

113

INTERFACE Relay
PLC series
PLC accessories

The power terminal PLC-ESK helps in


supplying the bridge potentials, the
insulating plate PLC-ATP helps in optical
and safe disconnection of the adjacent PLC
modules. The passive feed-through bridge
PLC-BP (A1-14) is used instead of a relay
and connects the A1 and 14 terminal points.

PLC-ESK GY
Description

Color

PLC-BP (A1-14)
Pcs. /
Pkt.

Type

Order No.

PLC-ESK GY

2966508

PLC-ATP BK

2966841

25

SZF 1-0,6X3,5

1204517

10

Type

Order No.

Pcs. /
Pkt.

PLC-BP (A1-14)

2980283

10

Power terminal, for supply of up to four potentials, with the same


shape as PLC standard series, max. 32 A/250 V AC
gray
Insulating plate, thickness 2 mm, required at the start and end of a
PLC terminal strip. It also serves in visual separation of groups,
safe isolation of different voltages of neighboring PLC interfaces as
per DIN EN 50178/VDE0160, separation of neighboring bridges of
different potentials and separation of PLC interfaces at voltages
>250 V
black
Screwdriver
Blade: 0,6 x 3.5 x 100 mm, length: 181 mm
Passive feed-through bridge, can be plugged in instead of relay
or solid-state relay, bridges terminal points A1 and 14
black

PLC accessories

The colored isolated FBST plug-in bridges


are not required for the PLC interface to up
to 70%. The 500 mm long "Endless bridges"
FBST 500-PLC are especially effective.
The 2-pos. single plug-in bridges FBST 6
are especially suited for bridging a smaller
number of PLC modules.

FBST 500-PLC...
Description

Color

Cont. plug-in bridge, 500 mm long, isolated, can be cut to length,


for potential distribution
red
blue
gray
Plug-in bridge, 2-pos., 6 mm long, for potential distribution
red
blue
gray
Plug-in bridge, 2-pos., 8 mm long, for potential distribution with a
partition plate
gray
Plug-in bridge, 2-pos., 14 mm long, insulated, for potential
distribution
black
Zack marker strip, printed horizontally, 10-section, with
consecutive numbers, e.g. 1-10, 11-20, etc. up to 91-100
white
white

114

PHOENIX CONTACT

ZB 6,LGS:FORTL.ZAHLEN

Type

Order No.

Pcs. /
Pkt.

FBST 500-PLC RD
FBST 500-PLC BU
FBST 500-PLC GY

2966786
2966692
2966838

20
20
20

FBST 6-PLC RD
FBST 6-PLC BU
FBST 6-PLC GY

2966236
2966812
2966825

50
50
50

FBST 8-PLC GY

2967688

50

FBST 14-PLC BK

2967691

50

Type

Order No.

Pcs. /
Pkt.

ZB 6,LGS:FORTL.ZAHLEN
ZB 6:UNBEDRUCKT

1051016
1051003

10
10

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INTERFACE Relay
PLC series
Adapter for PLC-INTERFACE

PLC-V8/... are VARIOFACE adapters


which connect the 6.2 mm wide PLCINTERFACE modules to the VARIOFACE
system cabling:
Note:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

PLC-V8/...

PLC-V8L/...

VARIOFACE adapter for 6.2 mm PLC-INTERFACE

VARIOFACE adapter for 14 mm PLC-INTERFACE

uPF
Description

No. of
pos.

Module width
W

Pcs. /
Pkt.

Type

Order No.

OUTPUT
14
49.6 mm
INPUT
14
49.6 mm
VARIOFACE-V8 adapter, for eight PLC interfaces (6.2 mm), with
14-pos. flat-ribbon cable connection, for PLC system cabling,
negative switching

PLC-V8/FLK14/OUT
PLC-V8/FLK14/IN

2295554
2296553

1
1

OUTPUT
14
49.6 mm
INPUT
14
49.6 mm
VARIOFACE output adapter, for eight PLC interfaces (6.2 mm),
with 15-pos. D-SUB connection
Pin strip
15
49.6 mm
Socket strip
15
49.6 mm
VARIOFACE input adapter, for eight PLC interfaces (6.2 mm),
with 15-pos. D-SUB connection
Pin strip
15
49.6 mm
Socket strip
15
49.6 mm
VARIOFACE-V8 adapter, for eight PLC interfaces (14 mm), with
14-pos. flat-ribbon cable connection, for PLC system cabling,
positive switching

PLC-V8/FLK14/OUT/M
PLC-V8/FLK14/IN/M

2304102
2304115

1
1

PLC-V8/D15S/OUT
PLC-V8/D15B/OUT

2296058
2296061

1
1

PLC-V8/D15S/IN
PLC-V8/D15B/IN

2296074
2296087

1
1

Pcs. /
Pkt.

Type

Order No.

PLC-V8L/FLK14/OUT

2299660

PLC-V8L/FLK14/OUT/M

2304306

VARIOFACE-V8 adapter, for eight PLC interfaces (6.2 mm), with


14-pos. flat-ribbon cable connection, for PLC system cabling,
positive switching

14
112.3 mm
VARIOFACE-V8 adapter, for eight PLC interfaces (14 mm), with
14-pos. flat-ribbon cable connection, for PLC system cabling,
negative switching
14
Technical data
Max. perm. operating voltage
Max. perm. current (per branch)
Max. total current (voltage supply)
Test voltage
Ambient temperature range
Mounting position
Standards/regulations
Connection method

Connection data solid / stranded / AWG


Dimensions

112.3 mm

Power supply
Signal level

H/D

24 V DC
1 A (per signal path)
3A
500 V AC (50 Hz, 1 min.)
-20C ... 60C
Any
IEC 60664, DIN EN 50178, IEC 62103
Screw connection
Flat-ribbon cable connector, in acc. with IEC 60603-13
(engagement catches based on IEC 60603-13)

24 V DC
1 A (per signal path)
3A
500 V (50 Hz, 1 min.)
-20C ... 60C
Any
IEC 60664, DIN EN 50178, IEC 62103
Screw connection
Flat-ribbon cable connector, in acc. with IEC 60603-13
(engagement catches based on IEC 60603-13)

0.2 ... 4 mm / 0.2 ... 2.5 mm / 24 - 12


94 mm / 100 mm

0.2 ... 4 mm / 0.2 ... 2.5 mm / 24 - 12


94 mm / 100 mm

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PHOENIX CONTACT

115

INTERFACE Relay
DEK series

The Phoenix Contact interface terminal


blocks DEK provide complete interface
functions in modular terminal block
housings that are just 6.2 mm wide. In
conjunction with standard terminal block
accessories, these high capacity interfaces
have not only the design but also the high
level of user convenience of modular
terminal blocks.
The main common feature of all Phoenix
Contact interface terminal blocks is their
constructional width of just 6.2 mm. This
saves 60% space in the control cabinet in
comparison to conventional 15 mm wide
coupling relays from modular systems.
The DEK range offers the best solution
for all industrial voltages both for signal
input and output.
High switching capacities are a matter of
course for the relay terminal block DEKREL... and the solid-state relay terminal
block DEK-OV....
The wear-free power solid-state relay
terminal block DEK-OV... is used for
applications that require a greater switching
frequency in which electromechanical relays
reach the end of their service life in a short
time.

116

PHOENIX CONTACT

Integrated LEDs clearly indicate the


switching status of the electronic terminal
blocks and provide an excellent overview of
the coupling level and the system.
Colored insertion bridges EB-DIK for the
supply and ground signals make it possible
to design the circuit simply and effectively.
Integrated protective circuits such as
free-wheeling diodes, polarity reversal
protection diodes and surge protection
elements protect the coupling modules and
ensure optimum availability of the system.

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INTERFACE Relay
DEK series
Relay terminal block DEK-REL-...

The Phoenix relay terminal block with


PDT contact offers the following
advantages:
Width of only 6.2 mm,
High switching capacity of 250 V AC / 6 A,
Less storage, since PDT, N/O or N/C
contacts can be wired,
Little wiring expense, due to the use of
EB-DIK insertion bridges,
IP67 protected relay housing,
Cadmium-free relay contacts,
4 kV electrical isolation of input and
output,
Safe isolation in acc. with DIN EN 50178
(VDE 0160),
Light indicator for signalizing the
switching status.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
For the protection of relay coils and contacts, inductive loads must
be dampened with an efficient protection circuit.
Other insertion bridges EB...DIK... refer to page 133.

H W
D

DEK-REL-G24/21
For medium to high loads
1 PDT (21)

uP

Width 6.2

12

14

A1
+

solid
Connection data
Screw connection

stranded
[mm2]

0.2-2.5

0.2-2.5

AWG
24-14

A2
-

Input voltage
UN

Description

11

Type

Order No.

Pcs. /
Pkt.

DEK-REL-G24/21

2964500

10

D-DEK 1,5 GN

2716949

50

EB 80- DIK BU
EB 80- DIK RD
EB 80- DIK WH

2715940
2715953
2715788

1
1
1

Relay terminal block with power relay


1

24 V DC

No. of
pos.
80
80
80

Color

Cover
Insertion bridge, for middle and lower
levels
Divisible

blue
red
white

Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Input protection:
Output data
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Max. interrupting rating, ohmic load

[mA]
[ms]
[ms]

Single contact, 1 PDT


AgSnO
250 V AC/DC
12 V AC/DC
6A
6A
10 mA
24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

General data
Test voltage (winding / contact)
Ambient temperature range
Mechanical service life
Standards/regulations

Dimensions

0.8 1.1
9
8
5
LED yellow, polarity protection, free-wheeling diode

140 W
20 W
18 W
23 W
40 W
1500 VA
4 kV AC (50 Hz, 1 min)
-20C ... 50C
Approx. 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, IEC 60255/VDE 0435 (in
relevant parts), DIN EN 50178/VDE 0160 (in relevant parts)

W/H/D

6.2 mm / 56 mm / 80 mm

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PHOENIX CONTACT

117

INTERFACE Relay
DEK series
Input interface DEK-REL-24/1/SEN
and output interface
DEK-REL-24/1/AKT
In addition to the familiar advantages of
the electronic terminal blocks DEK-REL...
such as
2-layer contact with hard gold-plating for
universal applications from 1 mA to 5 A
continuous current,
2 kVrms electrical isolation between input
and output
Integrated input circuit.
With this terminal block, "ALL"
connections for a sensor or actuator are
provided over a width of just 6.2 mm!
This means that 16 outputs take up a
total constructional width of just 105.4 mm
(including the power terminal block).
Advantages:
Lower costs as the N terminal block is no
longer required,
Wiring is reduced to a minimum,
Up to 73% more space.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
For the protection of relay coils and contacts, inductive loads must
be dampened with an efficient protection circuit.
Other insertion bridges EB...DIK... refer to page 133.

H W
D

DEK-REL-.../I/1
For small to medium loads
1 N/O contact (1)

Width 6.2

A1

solid
Connection data
Screw connection

stranded
[mm2]

13

AWG

14
0.2-2.5

0.2-2.5

24-14

14

A2

Input voltage
UN

Description

Type

Order No.

Pcs. /
Pkt.

DEK-REL- 5/I/1
DEK-REL- 24/I/1

2941183
2940171

10
10

D-DEK 1,5 GN

2716949

50

EB 80- DIK BU
EB 80- DIK RD
EB 80- DIK WH

2715940
2715953
2715788

1
1
1

Relay terminal block with miniature relay


1
5 V AC/DC
2
24 V AC/DC
Terminal block, with three through contacts, for mounting on
NS 35...
For busbar feeding
Cover
Insertion bridge, for middle and lower
levels
Divisible

No. of
pos.
80
80
80

Color
blue
red
white

Technical data
Input data
Permissible range (based on UN)

Signal load
Supply
(+)

PLC OUT

-PLC

Load
Ground load

Typ. input current at UN


Typ. response time at UN
Typ. release time at UN
Input protection:
Output data
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Max. interrupting rating, ohmic load

SPS IN

General data
Test voltage (winding / contact)
Ambient temperature range
Mechanical service life
Standards/regulations

Dimensions

72 W
60 W
50 W
50 W
750 VA
2 kV AC (50 Hz, 1 min)
-20C ... 50C
Approx. 2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, IEC 60255/DIN VDE 0435
(in relevant parts), DIN EN 50178/VDE 0160 (in relevant parts)

+SPS
+

0.9 0.8 1.1


1.1
23
6.5
8
5
15
15
LED yellow, bridge rectifier
Double contact, 1 N/O contact
AgNi, 5 m hard gold-plated
250 V AC / 125 V DC
0.1 V
3 A (5 A up to 35C at 24 V DC)
5A
1 mA

24 V DC
48 V DC
60 V DC
110 V DC
250 V AC

Pin configuration, DEK-REL-...AKT

[mA]
[ms]
[ms]

W/H/D

6.2 mm / 56 mm / 80 mm

Pin configuration DEK-REL-...SEN

118

PHOENIX CONTACT

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
DEK series
H W
D

H W
D

H W
D

DEK-REL-.../O/1

DEK-REL-...AKT

DEK-REL-...SEN

For small to medium loads


1 N/O contact (1)

For small to medium loads


1 N/O contact (1)

For small to medium loads


1 N/O contact (1)

Width 6.2

Width 6.2

A1

13

A1

uP

A2
14

A2

Type

Order No.

Pcs. /
Pkt.

DEK-REL- 5/O/1
DEK-REL- 24/O/1

2941170
2941154

10
10

uP

Width 6.2

13

A1

14

A2

13

A2

14

Type

Order No.

Pcs. /
Pkt.

Type

Order No.

Pcs. /
Pkt.

DEK-REL- 24/1/AKT

2964063

10

DEK-REL- 24/1/SEN

2964050

10

DIKD 1,5

2715979

50

DIKD 1,5

2715979

50

D-DEK 1,5 GN

2716949

50

D-DEK 1,5 GN

2716949

50

D-DEK 1,5 GN

2716949

50

EB 80- DIK BU
EB 80- DIK RD
EB 80- DIK WH

2715940
2715953
2715788

1
1
1

EB 80- DIK BU
EB 80- DIK RD
EB 80- DIK WH

2715940
2715953
2715788

1
1
1

EB 80- DIK BU
EB 80- DIK RD
EB 80- DIK WH

2715940
2715953
2715788

1
1
1

0.9 0.8 1.1


1.1
23
6.5
8
5
15
15
LED yellow, bridge rectifier

0.8 1.1
6.5
5
15
LED yellow, bridge rectifier

0.8 1.1
6.5
5
15
LED yellow, bridge rectifier

Double contact, 1 N/O contact


AgNi, 5 m hard gold-plated
250 V AC / 125 V DC
0.1 V
3 A (5 A up to 35C at 24 V DC)
5A
1 mA

Double contact, 1 N/O contact


AgNi, 5 m hard gold-plated
250 V AC / 125 V DC
0.1 V
3 A (5 A up to 35C at 24 V DC)
5A
1 mA

Double contact, 1 N/O contact


AgNi, 5 m hard gold-plated
250 V AC / 125 V DC
0.1 V
3 A (5 A up to 35C at 24 V DC)
5A
1 mA

72 W
60 W
50 W
50 W
750 VA

72 W
60 W
50 W
50 W
750 VA

72 W
60 W
50 W
50 W
750 VA

2 kV AC (50 Hz, 1 min)


-20C ... 50C
Approx. 2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, IEC 60255/DIN VDE 0435
(in relevant parts), DIN EN 50178/VDE 0160 (in relevant parts)

2 kV AC (50 Hz, 1 min)


-20C ... 50C
Approx. 2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, IEC 60255/DIN VDE 0435
(in relevant parts), DIN EN 50178/VDE 0160 (in relevant parts)

2 kV AC (50 Hz, 1 min)


-20C ... 50C
Approx. 2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, IEC 60255/DIN VDE 0435
(in relevant parts), DIN EN 50178/VDE 0160 (in relevant parts)

6.2 mm / 56 mm / 80 mm

6.2 mm / 56 mm / 80 mm

6.2 mm / 56 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


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PHOENIX CONTACT

119

INTERFACE Relay
DEK series
Solid-state relay terminal blocks
DEK-OE... and DEK-OV...
Phoenix Contact DEK-OE and DEK-OV
interface terminal blocks are only 6.2 mm
wide but still provide a complete input or
output interface with:
Electrical isolation between input and
output at up to 2.5 kVrms
Integrated input circuit,
Status display,
Insertion bridges EB-DIK,
Labeling and mounting with modular
terminal block convenience,
Wear-free switching up to 24 V DC/10 A
and 240 V AC/800 mA,
Integrated output protection circuit,
Zero voltage switch at AC output,
Actuator version available.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
For the protection of input and output, inductive loads must be
dampened with an effective protection circuit.
Other insertion bridges EB...DIK... refer to page 133.

H W
D

DEK-OE.../48DC/100
With DC voltage output
max. = 100 mA

Width 6.2

Note:
For load current diagram, refer to
page 179.

A1
+
solid

Screw connection

stranded
[mm2]
0.2-2.5
0.2-2.5

AWG
24-14

A2
-

A1

0 A2

AC

DC

Input voltage
UN

Description

Type

Order No.

Pcs. /
Pkt.

DEK-OE- 5DC/ 48DC/100


DEK-OE- 12DC/ 48DC/100
DEK-OE- 24DC/ 48DC/100
DEK-OE- 60DC/ 48DC/100
DEK-OE-120AC/ 48DC/100
DEK-OE-230AC/ 48DC/100

2940223
2964487
2940207
2941536
2941659
2940210

10
10
10
10
10
10

2715940
2715953
2715788

1
1
1

Solid-state input relays


1
2
3
4
5
6

5 V DC
12 V DC
24 V DC
60 V DC
120 V AC
230 V AC

1
2
3
7
No. of
pos.
80
80
80

5 V DC
12 V DC
24 V DC
24 V DC
Color

Solid-state power relays

Actuator principle
Insertion bridge, for middle and lower
levels
Divisible

blue
red
white

Technical data
Input data
Permissible range (based on UN)
Switching level with reference to UN
Typ. input current at UN
Transmission frequency flimit
Input circuit AC
Input circuit DC
Output data
Operating voltage range
Periodic peak reverse voltage
Limiting continuous current
Min. load current
Surge current
Switching time tin /tout

120

PHOENIX CONTACT

EB 80- DIK BU
EB 80- DIK RD
EB 80- DIK WH

1 signal ("H")
0 signal ("L")
[mA]
[Hz]

DC input
AC input

26 A
26 A
26 A
3

0.9 0.8 0.8 0.8 0.9 0.9 1.1


1.2
1.2
1.2
1.1
1.1
0.8
0.8
0.8
0.8
0.8
0.9
0.4
0.4
0.4
0.4
0.4
0.4
6.5
11
7
4
3.2
2.5
300
300
300
300
3
3
LED yellow, polarity protection, purge protection
LED yellow, polarity protection
3 V DC ... 48 V DC
100 mA
20 s / 200 s
10 ms / 20 ms
2-conductor floating, 3-conductor ground-referenced
Polarity protection, free-wheeling diode
0.9 V

Leakage current in off condition


Phase angle (cos )
Output circuit
Max. load value
Output protection
Voltage drop at max. limiting continuous current
General data
Test voltage input/output
Ambient temperature range
Standards/regulations

2.5 kV (50 Hz, 1 min)


-20C ... 60C
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

Pollution degree/surge voltage category


Assembly position/mounting
Dimensions

2 / III
Any / In rows with zero spacing
6.2 mm / 56 mm / 80 mm

W/H/D

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
DEK series
H W
D

H W
D

H W
D

DEK-OV.../24DC/3

DEK-OV-.../24DC/10

DEK-OV.../240AC/800

With DC voltage output


max. = 3 A

With DC voltage output


max. = 10 A

With AC voltage output


max. = 800 mA

Width 6.2

A1+

14 A1+

14

A2-

13+ A2-

13+

Width 6.2

A1

A1
+

13

A2

DEK-OV.../24DC/3/AKT

Type

Order No.

Pcs. /
Pkt.

DEK-OV- 5DC/ 24DC/ 3


DEK-OV- 12DC/ 24DC/ 3
DEK-OV- 24DC/ 24DC/ 3
DEK-OV- 24DC/ 24DC/ 3/AKT

2941361
2941387
2941374
2964296

10
10
10
10

2715940
2715953
2715788

1
1
1

EB 80- DIK BU
EB 80- DIK RD
EB 80- DIK WH

13

A2-

DEK-OV.../24DC/3

Width 6.2

26 A
26 A
26 A

Type

Order No.

Pcs. /
Pkt.

DEK-OV- 5DC/ 24DC/ 10


DEK-OV- 12DC/ 24DC/ 10
DEK-OV- 24DC/ 24DC/ 10

2961752
2961749
2964322

10
10
10

2715940
2715953
2715788

1
1
1

EB 80- DIK BU
EB 80- DIK RD
EB 80- DIK WH

26 A
26 A
26 A

A2
-

14

Type

Order No.

Pcs. /
Pkt.

DEK-OV- 5DC/240AC/800
DEK-OV- 12DC/240AC/800
DEK-OV- 24DC/240AC/800

2964623
2964636
2964649

10
10
10

2715940
2715953
2715788

1
1
1

EB 80- DIK BU
EB 80- DIK RD
EB 80- DIK WH

26 A
26 A
26 A

0.8 1.2
0.8
0.4
11
300

0.8 1.2
0.8
0.4
8.5
300

0.8 1.2
0.8
0.4
7
300

0.8 1.2
0.8
0.4
7
300

0.8 1.2
0.8
0.4
5.1
100

0.8 1.2
0.8
0.4
4.7
100

0.8 1.2
0.8
0.4
3.5
100

0.8 1.2
0.8
0.4
10.2
10

0.8 1.2
0.8
0.4
10.5
10

0.8 1.2
0.8
0.4
10.7
10

LED yellow, polarity protection

LED yellow, polarity protection, purge protection

LED yellow, polarity protection, purge protection

3 V DC ... 30 V DC
3A
40 s / 200 s
-/2-conductor floating
Polarity protection, surge protection
0.2 V

5 V DC ... 30 V DC
10 A
100 A (t = 20 ms)
250 s / 800 s
-/3-conductor, ground-referenced
Polarity protection, surge protection
< 50 mV

10 V AC ... 253 V AC (50/60 Hz)


600 V
0.8 A
10 mA
30 A (t = 10 ms)
< 10 ms / < 10 ms
-/1.2 mA
0.5
2-conductor floating, zero voltage switch
4.5 A2s
RCV circuit
1V

2.5 kV (50 Hz, 1 min)


-20C ... 60C
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

2.5 kV (50 Hz, 1 min)


-20C ... 60C
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

2.5 kV (50 Hz, 1 min)


-20C ... 60C
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

2 / III
Any / In rows with zero spacing
6.2 mm / 56 mm / 80 mm

2 / III
Any / In rows with zero spacing
6.2 mm / 56 mm / 80 mm

2 / III
Any / In rows with zero spacing
6.2 mm / 56 mm / 80 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


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PHOENIX CONTACT

121

INTERFACE Relay
EMG series

The EMG series is an extensive range of


flexibly combinable interface modules.
It provides a large choice of relay and
solid-state relay interfaces in a robust, railmountable housing system for many areas
of application.
The circuit diagram of the respective
component is printed on all modules. The
function of the modules can therefore be
easily recognized even when the DIN rail is
equipped to capacity and the cables are
connected. This is an advantage which saves
time and costs when servicing and
expanding the system.
Extremely narrow constructions enable
the interfaces to be used in applications
where the complexity of the system leaves
little space. The modules can be mounted in
rows with zero spacing on EN DIN rails.
The circuit variants of the interfaces of
the EMG series offer all the possibilities of
process and control-related signal
processing.

122

PHOENIX CONTACT

All common industrial voltages


The EMG series offers the right solutions
for signal input and output for all common
industrial voltages.
Integrated protection circuit
The protective circuit integrated in the
coupling modules, such as a free-wheeling
diode and reverse polarity protection diode
and surge protection elements, provides
protection for the EMG modules and
ensures optimum system availability.
Switching status indication
The switching status is signaled clearly
and visibly via integrated LEDs, giving a good
overview of the coupling level and of the
system.
High switching capacity
Along with your EMG-REL... and
EMG...OV modules, the EMG series
provides coupling elements for high
switching capacities.

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
EMG series
Relay modules with miniature relays

On the input side, free-wheeling and


polarity protection diodes ensure safe
operation even when connected to
sensitive electronic components. A light
indicator displays the operational status of
the relay.
For the contacts, alternative versions can
be supplied with an N/O, N/C or a PDT.
Rotated EMG 10-REL/KSR...LCU versions
are now available for use where input and
output modules are arranged together. This
means the labeling and the circuit diagram
can be read while the signal direction is
maintained.

Notes:
Type of housing:
Polycarbonate fiber reinforced PC-F, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
For the protection of relay coils and contacts, inductive loads must
be dampened with an efficient protection circuit.

H W
D

EMG 10-REL/KSR.../1-LC...
For low or medium to high loads
1 N/O contact (1)

uP

Width 10.6

13
A1
+

solid
Connection data
Screw connection

stranded
[mm2]

0.2-4

0.2-2.5

AWG
24-12

A2
-

Input voltage
UN

Description

14

Type

Order No.

Pcs. /
Pkt.

EMG 10-REL/KSR-G 24/ 1-LC AU


EMG 10-REL/KSR-G 60/ 1-LC AU

2940087
2941400

10
10

EMG 10-REL/KSR-G 24/ 1-LCU AU

2940362

10

EMG 10-REL/KSR-120/1-LC AU
EMG 10-REL/KSR-230/ 1-LC AU

2964461
2964416

10
10

EMG 10-REL/KSR-G 24/ 1-LC


EMG 10-REL/KSR-G 60/ 1-LC

2942108
2941303

10
10

EMG 10-REL/KSR-G 24/ 1-LCU

2942807

10

EMG 10-REL/KSR-120/1-LC
EMG 10-REL/KSR-230/ 1-LC

2964432
2964403

10
10

Relay module with multi-layer contact relay


1
24 V DC
2
60 V DC
Relay module same as before, structure turned by 180
1

24 V DC

3
4

120 V AC/DC
230 V AC/DC

Relay module with multi-layer contact relay

Relay module with power contact-relay


1
24 V DC
2
60 V DC
Relay module same as before, structure turned by 180
1

24 V DC

3
4

120 V AC/DC
230 V AC/DC

Relay module with power contact-relay

Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Input protection:
Output data
Contact type
Contact material
Max. switching voltage
Limiting continuous current
Max. inrush current
Max. interrupting rating, ohmic load

[mA]
[ms]
[ms]

24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC
General data
Test voltage (winding / contact)
Ambient temperature range
Mechanical service life
Standards/regulations

Pollution degree/surge voltage category


Dimensions

0.8 0.8 0.8 0.8 1.1


1.1
1.1
1.1
21
10
5
5
7
8
7
7
11
10
11
11
LED yellow, polarity protection, free-wheeling diode
Single contact, 1 N/O contact
AgNi
250 V AC/DC
6A
8A

Double contact, 1 N/O contact


AgPd60 5 m hard gold-plated
30 V AC / 36 V DC ( 125 V AC )
0.5 A ( 2 A )
0.2 A ( 2 A )

140 W
60 W
45 W
35 W
55 W
1500 VA

5 W ( 29 W )
- ( 29 W )
- ( 29 W )
-

4 kV AC (50 Hz, 1 min)


-20C ... 40C
Approx. 2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), basic insulation

W/H/D

2 / III
10.6 mm / 53.5 mm / 75 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

123

INTERFACE Relay
EMG series
Relay modules with miniature
switching relay
Notes:
Type of housing:
Polycarbonate fiber reinforced PC-F, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
For the protection of relay coils and contacts, inductive loads must
be dampened with an efficient protection circuit.

H W
D

H W
D

EMG 10-REL/KSR.../2-LC...

EMG 10-REL/KSR-G 24/21-LC

For low or medium to high loads


1 N/C contact (2)

For low or medium to high loads


1 PDT (21)

uP

Width 10.6

uP

Width 10.6

12
A1
+

solid
Connection data
Screw connection

stranded
[mm2]

0.2-4

0.2-2.5

12

14

11

11

A1
+

AWG
24-12

A2
-

Input voltage
UN

Description

A2
-

11

Type

Order No.

Pcs. /
Pkt.

Type

Order No.

Pcs. /
Pkt.

EMG 10-REL/KSR-G 24/ 2-LC AU

2940126

10

EMG 10-REL/KSR-G 24/21-LC AU


EMG 10-REL/KSR-G 48/21-LC AU

2940090
2964225

10
10

EMG 10-REL/KSR-G 24/ 2-LCU AU

2940375

10

EMG 10-REL/KSR-G 24/21-LCU AU

2940388

10

EMG 10-REL/KSR- 48/21-LC AU


EMG 10-REL/KSR-120/21-LC AU
EMG 10-REL/KSR-230/21-LC AU

2964762
2964458
2964393

10
10
10

Relay module with multi-layer contact relay


1
24 V DC
2
48 V DC
Relay module same as before, structure turned by 180
1

24 V DC

2
3
4

48 V AC/DC
120 V AC/DC
230 V AC/DC

Relay module with multi-layer contact relay

Relay module with power contact-relay


1
24 V DC
2
48 V DC
Relay module same as before, structure turned by 180
1

24 V DC

1
2
3
4

24 V AC/DC
48 V AC/DC
120 V AC/DC
230 V AC/DC

EMG 10-REL/KSR-G 24/ 2-LC

2942111

10

EMG 10-REL/KSR-G 24/21-LC


EMG 10-REL/KSR-G 48/21-LC

2942153
2963019

10
10

EMG 10-REL/KSR-G 24/ 2-LCU

2940346

10

EMG 10-REL/KSR-G 24/21-LCU

2940359

10

EMG 10-REL/KSR- 24/21-LC


EMG 10-REL/KSR- 48/21-LC
EMG 10-REL/KSR-120/21-LC
EMG 10-REL/KSR-230/21-LC

2942658
2964526
2964445
2964380

10
10
10
10

EMG-SGKS 10

2947585

50

Relay module with power contact-relay

Equipment marker
EMG-SGKS 10
Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Input protection:
Output data
Contact type
Contact material
Max. switching voltage
Limiting continuous current
Max. inrush current
Max. interrupting rating, ohmic load

[mA]
[ms]
[ms]

24 V DC
250 V AC
General data
Test voltage (winding / contact)
Ambient temperature range
Mechanical service life
Standards/regulations

Pollution degree/surge voltage category


Dimensions

124

PHOENIX CONTACT

W/H/D

2947585

50

0.8 1.1
21
7
11
LED yellow, polarity protection, free-wheeling diode

0.8 0.9 0.8 0.8 1.1


1.1
1.1
1.1
21
8
5
5
7
7
7
7
11
11
11
11
LED yellow, polarity protection, free-wheeling diode

Single contact, 1 N/C contact


AgNi
250 V AC/DC
6A
8A

Double contact, 1 N/C contact


AgPd60 5 m hard gold-plated
30 V AC / 36 V DC ( 125 V AC )
0.5 A ( 2 A )
0.2 A ( 2 A )

Single contact, 1 PDT


AgNi
250 V AC/DC
6A
8A

Double contact, 1 PDT


AgPd60 5 m hard gold-plated
30 V AC / 36 V DC ( 125 V AC )
0.5 A ( 2 A )
0.2 A ( 2 A )

140 W
1500 VA

5 W ( 29 W )
-

140 W
1500 VA

5 W ( 29 W )
-

4 kV AC (50 Hz, 1 min)


-20C ... 40C
Approx. 2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), basic insulation

4 kV AC (50 Hz, 1 min)


-20C ... 40C
Approx. 2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), basic insulation

2 / III
10.6 mm / 53.5 mm / 75 mm

2 / III
10.6 mm / 62.5 mm / 75 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
EMG series
Relay modules with miniature
switching relay
Notes:
Type of housing:
Polycarbonate fiber reinforced PC-F, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
For the protection of relay coils and contacts, inductive loads must
be dampened with an efficient protection circuit.
1)
2)

H W
D

H W
D

Varistor only in 120 V and 230 V types


230 V types with AC voltage relays without bridge rectifier

EMG 17-REL/KSR.../21-21-LC...

EMG 22-REL/KSR.../21...

For low or medium to high loads


2 PDT (21-21)

For low or medium to high loads


1 PDT (21)

uP

Width 17.5

12

14

22

24

A1

Width 22.5

12

14

A1
A1

solid
Connection data
Screw connection

stranded
[mm2]

AWG

A2
0.2-4

0.2-2.5

A2

24-12

A2
11

Input voltage
UN

Description

21

Type

Order No.

Pcs. /
Pkt.

A2
11 11

Type

Order No.

Pcs. /
Pkt.

EMG 22-REL/KSR- 24/21AU

2947721

10

EMG 22-REL/KSR-230/21/AU

2949295

10

EMG 22-REL/KSR- 24/21


EMG 22-REL/KSR- 48/21
EMG 22-REL/KSR- 60/21
EMG 22-REL/KSR-120/21
EMG 22-REL/KSR-230/21

2951885
2951908
2951911
2953964
2952855

10
10
10
10
10

2947035

50

Relay connector with miniature multi-layer contact relay


1
2
3
4
5
6

24 V AC/DC
48 V AC/DC
60 V AC/DC
120 V AC/DC
230 V AC/DC
230 V AC2)

EMG 17-REL/KSR- 24/21-21-LC AU


EMG 17-REL/KSR- 48/21-21-LC AU
EMG 17-REL/KSR- 60/21-21-LC AU
EMG 17-REL/KSR-120/21-21-LC AU

2941439
2941332
2941442
2941455

10
10
10
10

EMG 17-REL/KSR-W230/21-21-LCAU

2941468

10

1
2
3
4
5
6

24 V AC/DC
48 V AC/DC
60 V AC/DC
120 V AC/DC
230 V AC/DC
230 V AC2)

EMG 17-REL/KSR- 24/21-21-LC


EMG 17-REL/KSR- 48/21-21-LC
EMG 17-REL/KSR- 60/21-21-LC
EMG 17-REL/KSR-120/21-21-LC

2940391
2940401
2940414
2940427

10
10
10
10

EMG 17-REL/KSR-W230/21-21-LC

2940430

10

2947035

50

Relay module with power contact-relay

Equipment marker
EMG-GKS 12
1

Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Input protection:
Output data
Contact type
Contact material
Max. switching voltage

[mA]

0.8 0.8 0.8 0.8 1.1


1.1
1.1
1.1
18
10
8
6
LED yellow, bridge rectifier
Single contact, 2 PDT
AgNi
250 V AC/DC

Limiting continuous current


Max. interrupting rating, ohmic load
24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

EMG-GKS 12

0.85 1.1
4

0.9 0.9 0.8 0.85 - 0.9 1.1


1.1
1.1
1.06
1.06
18
10
8
4
5
LED yellow, bridge rectifier, varistor 1)
Single contact, 1 PDT
AgNi
250 V AC/DC

5A

Single contact, 2 PDT


AgNi, hard gold-plated
30 V AC / 36 V DC ( 250 V
AC/DC )
50 mA ( 5 A )

6A

Single contact, 1 PDT


AgNi, hard gold-plated
30 V AC / 36 V DC ( 250 V
AC/DC )
50 mA ( 5 A )

120 W
95 W
60 W
40 W
55 W
1250 VA

1.2 W ( 120 W )
- ( 95 W )
- ( 60 W )
- ( 40 W )
- ( 55 W )
- ( 1250 VA )

140 W
60 W
50 W
50 W
80 W
1500 VA

1.2 W ( 120 W )
- ( 60 W )
- ( 50 W )
- ( 50 W )
- ( 80 W )
- ( 1250 VA )

General data
Test voltage (winding / contact)
Test voltage (contact/contact)
Ambient temperature range
Rated operating mode
Mechanical service life
Standards/regulations

4 kV AC (50 Hz, 1 min)


1 kV AC (50 Hz, 1 min)
-20C ... 40C
100% operating factor
Approx. 5 x 107 cycles

4 kV AC (50 Hz, 1 min)


1 kV AC (50 Hz, 1 min)
-20C ... 50C
100% operating factor
Approx. 5 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), basic insulation

Pollution degree/surge voltage category


Assembly position/mounting
Dimensions

2 / III
Any / In rows with zero spacing
17.5 mm / 62.5 mm / 75 mm

2 / III
Any / In rows with zero spacing
22.5 mm / 62.5 mm / 75 mm

W/H/D

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

125

INTERFACE Relay
EMG series
Hybrid relay modules

These modules are used in cases where


weak signals from process computers or
programmable logic controls must be used
for triggering actuators.
For this purpose, a transistor level on the
input side amplifies the input signal for
driving the integrated miniature switching
relay. The transistor is turned on with the
PLC or process computer signal via the
control input B. The voltage circuit
connected with 24 V via inputs A1 and A2
is activated and the relay picks up.
The control input B can be wired with a
positive or negative signal depending on the
module version. A polarity protection diode
prevents reverse polarity of the 24 V power
supply and provides the basis for faultless
operation of the following relay circuit.
The coil is wired with a free-wheeling
diode which comes into action during the
critical switch-off process. An LED indicates
the switching status of the relay.
The modules are wired reliably via screw
connections with a cable cross-section of
up to 2.5 mm2. The connections can be
labeled on both sides with the equipment
marker.

Notes:
Type of housing:
Polycarbonate fiber reinforced PC-F, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
For the protection of relay coils and contacts, inductive loads must
be dampened with an efficient protection circuit.

H W
D

EMG 22-REL/KSR-G24/TRN...
For medium to high loads
1 PDT (21)

Width 22.5

12

14

A1
+
B+
solid
Connection data
Screw connection

stranded
[mm2]

0.2-4

0.2-2.5

AWG

A2
-

24-12

A2
11

Nominal
control voltage

Description

Type

Order No.

Pcs. /
Pkt.

EMG 22-REL/KSR-G 24/TRN 5


EMG 22-REL/KSR-G 24/TRN12
EMG 22-REL/KSR-G 24/TRN35

2949787
2952363
2952350

10
10
10

EMG-GKS 12

2947035

50

Relay module with miniature power contact relay with


integrated NPN transistor control, for low control currents
1
5 V DC
2
12 V DC
3
24 V DC
Relay module with miniature power contact relay with
integrated PNP transistor control, for low control currents
1
2
3

5 V DC
12 V DC
24 V DC

Equipment marker
Technical data
Input data
Relay supply voltage UN 10%
Min. control voltage
Max. control voltage
Min. control current
Max. control current
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Input protection:
Output data
Contact type
Contact material
Max. switching voltage
Limiting continuous current
Max. inrush current
Max. interrupting rating, ohmic load

1
[V DC]
[V DC]
[V DC]
[mA]
[mA]
[mA]
[ms]
[ms]

General data
Test voltage (winding / contact)
Ambient temperature range
Rated operating mode
Mechanical service life
Standards/regulations

126

PHOENIX CONTACT

24
24
24
2.7
5
15
5.25
13.2
35
2.6
0.5
0.5
7.7
1
1
21
21
21
9
9
9
10
10
10
LED yellow, polarity protection, free-wheeling diode
Single contact, 1 PDT
AgNi
250 V AC/DC
5A
8A

24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC

Pollution degree/surge voltage category


Assembly position/mounting
Dimensions

120 W
60 W
50 W
50 W
80 W
1250 VA
4 kV AC (50 Hz, 1 min)
-20C ... 50C
100% operating factor
Approx. 5 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), basic insulation

W/H/D

2 / III
Any
22.5 mm / 62.5 mm / 75 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
EMG series
H W
D

EMG 22-REL/KSR-G24/TRP...
For medium to high loads
1 PDT (21)

Width 22.5

12

14

A1
+
B-

A2
A2
11

Type

Order No.

Pcs. /
Pkt.

EMG 22-REL/KSR-G 24/TRP 5


EMG 22-REL/KSR-G 24/TRP12
EMG 22-REL/KSR-G 24/TRP35

2949790
2952156
2952169

10
10
10

EMG-GKS 12

2947035

50

24
24
24
-2.4
-6.9
-17.5
-5.25 -13.2 -38.5
1.2
0.6
0.6
1.7
1
1.4
21
21
21
9
9
9
10
10
10
LED yellow, polarity protection, free-wheeling diode
Single contact, 1 PDT
AgNi
250 V AC/DC
5A
8A
120 W
60 W
50 W
50 W
80 W
1250 VA
4 kV AC (50 Hz, 1 min)
-20C ... 50C
100% operating factor
Approx. 5 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN EN 50178/VDE 0160
(in relevant parts), basic insulation
2 / III
Any / In rows with zero spacing
22.5 mm / 62.5 mm / 75 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

127

INTERFACE Relay
EMG series
Solid-state power relays EMG-OV

Due to their rugged design, the solidstate relays are used in all areas of
production and process engineering.
Their most important electrical features
are:
Protection circuits in input and output,
Direct control with switching levels from
5 V to 230 V and up to 2 A,
Status display,
Electrical isolation,
EMG-17-OV, short-circuit proof with
indicator LED.
Solid-state relay with AC voltage output
also includes:
Zero voltage switch,
RC protection circuit.

Notes:
Type of housing:
Polycarbonate fiber reinforced PC-F, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
For the protection of input and output, inductive loads must be
dampened with an effective protection circuit.

H W
D

EMG 10-OV
With DC voltage output
max. = 1 A

Width 10

Note:
For load current diagram, refer to
page 180.

13
+

A1
+

13
+

A2
-

14

A2
-

14

solid

Screw connection

stranded
[mm2]
AWG
0.2-4
0.2-2.5 24-12

A1
+

AC

DC

Input voltage
UN

Description

Type

Order No.

Pcs. /
Pkt.

EMG 10-OV- 5DC/24DC/1


EMG 10-OV- 12DC/24DC/1
EMG 10-OV- 24DC/24DC/1
EMG 10-OV- 60DC/24DC/1
EMG 10-OV-110DC/24DC/1
EMG 10-OV-220DC/24DC/1
EMG 10-OV-120AC/24DC/1
EMG 10-OV-230AC/24DC/1

2944203
2944216
2944229
2944232
2944245
2944258
2944261
2944274

10
10
10
10
10
10
10
10

EMG-SGKS 10

2947585

50

Solid-state power relays

48 V DC ... 60 V DC

1
2
3
4
5
6
7
8

5 V DC
12 V DC
24 V DC
60 V DC
110 V DC
220 V DC
120 V AC
230 V AC

Equipment marker

Technical data
Input data
Permissible range (based on UN)
Switching level with reference to UN
Typ. input current at UN
Transmission frequency flimit
Input circuit AC
Input circuit DC
Output data
Operating voltage range
Periodic peak reverse voltage
Limiting continuous current
Current limitation at short-circuits
Min. load current
Surge current
Switching time tin /tout

1 signal ("H")
0 signal ("L")
[mA]
[Hz]

128

PHOENIX CONTACT

0.9 0.9 0.9 1.1


1.1
1.1
0.9
0.9
0.9
0.6
0.33 0.21
4.2
4
4.4
500
500
500
Polarity protection
Polarity protection

DC input

5 V DC ... 36 V DC
45 V DC
1A
2 A (t = 1 s)
0.1 ms / 0.2 ms

AC input

25 ms / 25 ms

Leakage current in off condition


Phase angle (cos )
Output circuit
Max. load value
Output protection
Voltage drop at max. limiting continuous current
General data
Test voltage input/output
Ambient temperature range
Standards/regulations
Assembly position/mounting
Dimensions

0.9 1.1
0.9
0.18
4.7
500

0.9 1.1
0.9
0.23
4
500

0.9 1.1
0.9
0.27
3.5
500

0.8 1.1
0.8
0.25
4
10

0.9 1.1
0.45
0.27
4
10

2-conductor floating
Polarity protection
1V
3.5 kV AC
-20C ... 50C
DIN VDE 0110, basic insulation
Any / In rows with zero spacing
W/H/D

10 mm / 102 mm / 75 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
EMG series
H W
D

H W
D

H W
D

EMG 12-OV

EMG 12-OV

EMG 17-OV

With DC voltage output


max. = 1 A

With AC voltage output


max. = 1 A

With short circuit proof DC voltage output


max. = 2 A

Width 12.5

Width 12.5

A1
+

A1
+

13 A1
+ +

13
+

A2
-

14

A2
-

14

14 A2

AC

Order No.

Pcs. /
Pkt.

EMG 12-OV- 5DC/ 60DC/1


EMG 12-OV- 12DC/ 60DC/1
EMG 12-OV- 24DC/ 60DC/1
EMG 12-OV- 60DC/ 60DC/1
EMG 12-OV-110DC/ 60DC/1
EMG 12-OV-220DC/ 60DC/1
EMG 12-OV-120AC/ 60DC/1
EMG 12-OV-230AC/ 60DC/1

2948720
2948733
2948746
2948759
2948762
2948775
2948788
2948791

EMG-GKS 12
1

2947035
3

0.8 0.8 0.8 0.64 - 0.8 1.2


1.2
1.2
1.2
1.2
0.8
0.8
0.8
0.64 0.8
0.4
0.4
0.4
0.4
0.4
7
7
7
6.5
6.5
500
500
500
500
300
Polarity protection, surge protection
Polarity protection, surge protection

14

Order No.

Pcs. /
Pkt.

10
10
10
10
10
10
10
10

EMG 12-OV- 5DC/240AC/1


EMG 12-OV- 12DC/240AC/1
EMG 12-OV- 24DC/240AC/1
EMG 12-OV- 60DC/240AC/1
EMG 12-OV-110DC/240AC/1
EMG 12-OV-220DC/240AC/1
EMG 12-OV-120AC/240AC/1
EMG 12-OV-230AC/240AC/1

2948801
2948814
2948827
2948830
2948843
2948856
2948869
2948872

50

EMG-GKS 12

2947035

0.8 1.2
0.8
0.4
4.5
300

0.9 1.1
0.9
0.4
4
10

0.8 1.2
0.9
0.4
4
10

0.8 0.8 0.8 0.64 - 0.8 1.1


1.1
1.2
1.1
1.1
0.8
0.8
0.8
0.64 0.8
0.4
0.4
0.4
0.32 0.4
10
7
6.8
4.5
3
25
25
10
25
25
Polarity protection, surge protection
Polarity protection, surge protection

A1
+ +

A2
-

0 A2

0
AC

DC

Type

A2

AC

DC

Type

A1
+
A2
-

A2
DC

13

13 A1
+

Width 17.5

Type

Order No.

Pcs. /
Pkt.

10
10
10
10
10
10
10
10

EMG 17-OV- 5DC/ 24DC/2


EMG 17-OV- 12DC/ 24DC/2
EMG 17-OV- 24DC/ 24DC/2
EMG 17-OV- 60DC/ 24DC/2
EMG 17-OV-110DC/ 24DC/2
EMG 17-OV-220DC/ 24DC/2
EMG 17-OV-120AC/ 24DC/2
EMG 17-OV-230AC/ 24DC/2

2946780
2946793
2946803
2946816
2946829
2946832
2946845
2946858

10
10
10
10
10
10
10
10

50

EMG-GKS 12
2

2947035

0.8 1.1
0.8
0.4
3
25

0.8 1.08
0.8
0.36
5.5
10

0.8 1.05
0.8
0.29
3
10

0.8 0.8 0.8 0.64 - 0.8 1.2


1.2
1.2
1.2
1.2
0.8
0.8
0.8
0.64 0.8
0.4
0.4
0.4
0.32 0.4
4.5
4.6
3.5
2.1
1.7
1000
1000
1000
1000
1000
Polarity protection, surge protection
Polarity protection, surge protection

12 V DC ... 60 V DC
60 V DC
1A
20 s / 200 s

24 V AC ... 280 V AC (50 Hz ... 60 Hz)


600 V
1A
50 mA
125 A (t = 10 ms)
(max. one half cycle - zero-voltage crossing) / (max. one half cycle zero-current crossing)

10 V DC ... 30 V DC
33 V DC
2A
> 2 A (short circuit resistant)
120 s / 230 s

3 ms / 13 ms

24 ms (max. one half cycle - zero-voltage crossing) / (max. one half


cycle - zero-current crossing)

50 ms / 12 ms

2-conductor floating
Polarity protection, surge protection
1.2 V

3.5 mA
0.5
2-conductor floating
78 A2s (I2 x t where t = 10 ms)
RC element
1.5 V

150 A
3-conductor, ground-referenced
Polarity protection, free running
0.3 V

3.5 kV AC
-20C ... 60C
DIN VDE 0110, DIN VDE 0106-101
Any / In rows with zero spacing

3.5 kV AC
-20C ... 60C
DIN VDE 0110, basic insulation
Any / Mounted in rows with zero spacing: Horizontal/not in rows: Any

2.5 kV AC
-20C ... 60C
DIN VDE 0110, basic insulation
Any / In rows with basic spacing

12.5 mm / 102 mm / 75 mm

12.5 mm / 102 mm / 75 mm

17.5 mm / 102 mm / 75 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

50

0.8 1.2
0.8
0.4
1.7
1000

0.8 1.16
0.8
0.4
2.1
10

0.8 1.2
0.8
0.4
2
10

PHOENIX CONTACT

129

INTERFACE Relay
EMG series
Solid-state power relays EMG-OV

Their most important electrical features


are:
Defined switching levels (TTL/CMOS
logic levels),
Protection circuits in input and output,
Status display,
Electrical isolation,
EMG-17-OV, short-circuit proof with
indicator LED.
Solid-state relay with AC voltage output
also includes:
Zero voltage switch,
RC protection circuit.

Notes:
Type of housing:
Polycarbonate fiber reinforced PC-F, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
For the protection of input and output, inductive loads must be
dampened with an effective protection circuit.

H W
D

EMG 17-OV
With DC voltage output
max. = 3 A

Note:
For load current diagram, refer to
page 180.

Width 17.5

13 A1
+ +

A2

A2

13
+

solid

Screw connection

stranded
[mm2]
AWG
0.2-4
0.2-2.5 24-12

A1
+

A2

14 A2

14
AC

DC

Input voltage
UN

Description

Type

Order No.

Pcs. /
Pkt.

EMG 17-OV- 5DC/ 60DC/3


EMG 17-OV- 12DC/ 60DC/3
EMG 17-OV- 24DC/ 60DC/3
EMG 17-OV- 60DC/ 60DC/3
EMG 17-OV-110DC/ 60DC/3
EMG 17-OV-220DC/ 60DC/3
EMG 17-OV-120AC/ 60DC/3
EMG 17-OV-230AC/ 60DC/3

2954138
2954141
2954154
2954167
2954170
2954183
2954196
2954206

10
10
10
10
10
10
10
10

Solid-state power relays

48 V DC ... 60 V DC

1
2
3
4
5
6
7
8

5 V DC
12 V DC
24 V DC
60 V DC
110 V DC
220 V DC
120 V AC
230 V AC

Equipment marker
EMG-GKS 12
Technical data
Input data
Permissible range (based on UN)
Switching level with reference to UN

Typ. input current at UN


Transmission frequency flimit
Input circuit AC
Input circuit DC
Auxiliary voltage
Auxiliary current
Output data
Operating voltage range
Periodic peak reverse voltage
Limiting continuous current
Min. load current
Surge current
Switching time tin /tout

Leakage current in off condition


Phase angle (cos )
Output circuit
Max. load value
Output protection
Voltage drop at max. limiting continuous current
General data
Test voltage input/output
Ambient temperature range
Standards/regulations
Assembly position/mounting
Dimensions

130

PHOENIX CONTACT

2947035

1 signal ("H")

0.8

0.8

0.8

0 signal ("L")

0.4

0.4

0.4

[mA]
[Hz]

0.64 0.8

0.8

0.8

0.8

0.4

0.4

0.4

0.4

4.5
300

4
10

4
10

0.4

7
7
7
6.5
5.5
500
500
500
500
300
Polarity protection, surge protection
Polarity protection, surge protection
-

DC input

12 V DC ... 60 V DC
60 V DC
3A
20 s / 200 s

AC input

3 ms / 13 ms

2-conductor floating
Polarity protection, surge protection
1.2 V

W/H/D

3.5 kV AC
-20C ... 60C
DIN VDE 0110, DIN VDE 0106-101
Any / In rows with zero spacing
17.5 mm / 102 mm / 75 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

50

INTERFACE Relay
EMG series
H W
D

H W
D

H W
D

EMG 17-OV

EMG 17-OV-TTL

EMG 10-OE

With AC voltage output


max. = 3 A

With short circuit proof DC voltage output


max. = 2 A

With DC voltage output


max. = 100 mA

Width 17.5

A1
13 +

A2
-

A2
-

A2

14 A2

IN
13
T

A1
+

Width 17.5

14

A1
+

+ A1

A2
-

A A2

&

5V
+

AC

DC

AC

DC

Type

Order No.

Pcs. /
Pkt.

EMG 17-OV- 5DC/240AC/3


EMG 17-OV- 12DC/240AC/3
EMG 17-OV- 24DC/240AC/3
EMG 17-OV- 60DC/240AC/3
EMG 17-OV-110DC/240AC/3
EMG 17-OV-220DC/240AC/3
EMG 17-OV-120AC/240AC/3
EMG 17-OV-230AC/240AC/3

2954219
2954222
2954235
2954248
2954251
2954264
2954277
2954280

10
10
10
10
10
10
10
10

EMG-GKS 12

Width 10

2947035

50

Type

Order No.

Pcs. /
Pkt.

EMG 17-OV-TTL/ 24DC/2

2943259

10

EMG-GKS 12

2947035

50

Type

Order No.

Pcs. /
Pkt.

EMG 10-OE- 5DC/ 48DC/100


EMG 10-OE- 12DC/ 48DC/100
EMG 10-OE- 24DC/ 48DC/100
EMG 10-OE- 60DC/ 48DC/100
EMG 10-OE-110DC/ 48DC/100
EMG 10-OE-220DC/ 48DC/100
EMG 10-OE-120AC/ 48DC/100
EMG 10-OE-230AC/ 48DC/100

2948885
2948898
2948908
2948911
2948924
2948937
2948940
2948953

10
10
10
10
10
10
10
10

EMG-GKS 12

2947035

50

0.8

0.8

0.8

0.64

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.4

0.4

0.4

0.32

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

0.4

3.2
10

3
10

TTL
(2 V)
TTL
(0.8
V)
2.6
1000

4
500

4.8
10

3.5
10

4.2
4.1
3.6
6
3.6
4.7
25
25
25
25
25
25
LED yellow, polarity protection, surge protection
LED yellow, polarity protection, surge protection
-

Polarity protection, surge protection, free running


5 V DC 20%
2.8 mA

12
10
8.5
7.5
4.5
500
500
500
500
500
Polarity protection, surge protection
Polarity protection, surge protection
-

48 V AC ... 280 V AC (50 Hz ... 60 Hz)


600 V
3A
50 mA
160 A (t = 10 ms)
(max. one half cycle - zero-voltage crossing) / (max. one half cycle zero-current crossing)

10 V DC ... 30 V DC
33 V DC
2A
170 s / 190 s

4 V DC ... 48 V DC
100 mA
20 s / 100 s

(max. one half cycle - zero-voltage crossing) / (max. one half cycle zero-current crossing)

-/-

10 ms / 10 ms

4 mA (in off state)


0.5
2-conductor floating
128 A2s (I2 x t where t = 10 ms)
RC element, surge protection
1V

150 A
3-conductor, ground-referenced
Polarity protection, free-wheeling diode
0.3 V

2-conductor floating
Polarity protection, surge protection
0.9 V

3.5 kV AC
-20C ... 60C
DIN VDE 0110, basic insulation
Horizontal / In rows with zero spacing
17.5 mm / 102 mm / 75 mm

2.5 kV AC
-20C ... 60C
DIN VDE 0110, basic insulation
Any / In rows with zero spacing
17.5 mm / 102 mm / 75 mm

3.5 kV AC
-20C ... 60C
DIN VDE 0110, DIN VDE 0106-101
Any / In rows with zero spacing
10 mm / 102 mm / 75 mm

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PHOENIX CONTACT

131

INTERFACE Relay
Special relays and solid-state relays

Switch/relay terminal block


DEK-REL-24/1/S
The functions "Manual", "0", "Automatic"
are provided in a 6.2 mm narrow relay
terminal block.
Interference-free relay and solid-state
relay interfaces
Coupled interference voltages on the coil
lines or leakage currents can cause
malfunctions in conventional modules.
These special interface modules, equipped
with high switching thresholds and/or
effective filters, ensure good functioning.
Relay interfaces for switching lamp
loads
ST-REL... and EMG 17-REL...
Lamp loads and capacitive consumers
produce extremely high inrush currents
which weld conventional relay contacts. To
prevent this, Phoenix Contact uses an arcresistant contact optimized for these
applications, which keeps these peaks under
control.

132

PHOENIX CONTACT

Pluggable solid-state power relays


ST-OV 3-24DC/400/3
The output of this component,
dimensioned with a peak reverse voltage of
800 V, allows, for example, 230 V motors to
be driven in simple reversible mode.
Power circuit breaker solid-state
relay, with signal logic
These modules combine the features of a
short circuit proof power solid-state relay
and those of a thermomagnetic protection
element.
100-kHz input solid-state relay
DEK-OE-...100KHZ
Input solid-state relay for reliable
transmission of high frequency signals of the
type that occur with, for example,
incremental encoders.

Electronic sensor terminal block for


NAMUR proximity sensors
For converting the changeable resistance
of a NAMUR sensor into a digital signal that
can be read by a PLC.
Inverter module DEK-TR/INV
Module for converting NPN outputs to
PNP outputs and PNP to NPN.
Logic pulse expansion module
UEGM-OE/AV
Input signals can be extended from 10 to
1500 ms.
Remanence relay
Bistable relay with one connection each
to "Set" and "Reset".

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


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INTERFACE Relay
Special relays and solid-state relays
Relay terminal block with
DEK-REL-24/1/S switch
The relay module DEK-REL-24/1/S
provides the functions "Manual", "0",
"Automatic" over a design width of just
6.2 mm. Further advantages:
Neutral, space-saving interface in the
terminal strip between the automation
device and peripheral components
Simple interface testing and fast startup
with switching status indication via LED
for each circuit
Labeling and mounting with modular
terminal block convenience
Possibility of combination with standard
modular terminal blocks in a terminal
strip
2-layer contact with hard gold plating for
universal applications.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
For the protection of input and output, inductive loads must be
dampened with an effective protection circuit.

H W
D

DEK-REL-24/1/S
For small to medium loads
1 N/O contact (1)

uP

Width 6.2

A
13
H
solid
Connection data
Screw connection

stranded
[mm2]

0.2-2.5

0.2-2.5

AWG
24-14

A2

Input voltage
UN

Description

Relay terminal block with a miniature relay and an integrated


"Manual", "0", "Automatic" switch
1
24 V AC/DC
Cover
Insertion bridge

Divisible
Divisible

No. of pos.
2
3
4
5
10
2
3
4
5
10
80
80
80

Color
red
red
red
red
red
blue
blue
blue
blue
blue
blue
red
white

[mA]
[ms]
[ms]

Order No.

Pcs. /
Pkt.

DEK-REL- 24/1/S

2964131

10

D-DEK 1,5 GN

2716949

50

EB 2- DIK RD
EB 3- DIK RD
EB 4- DIK RD
EB 5- DIK RD
EB 10- DIK RD
EB 2- DIK BU
EB 3- DIK BU
EB 4- DIK BU
EB 5- DIK BU
EB 10- DIK BU
EB 80- DIK BU
EB 80- DIK RD
EB 80- DIK WH

2716693
2716745
2716758
2716761
2716774
2716648
2716651
2716664
2716677
2716680
2715940
2715953
2715788

10
10
10
10
10
10
10
10
10
10
1
1
1

0.8 1.1
6.5
5
15
LED yellow, bridge rectifier
Double contact, 1 N/O contact
AgNi, 5 m hard gold-plated
250 V AC / 125 V DC
0.1 V
3 A (5 A up to 35C at 24 V DC)
5A
1 mA

24 V DC
48 V DC
60 V DC
110 V DC
250 V AC
General data
Test voltage (winding / contact)
Ambient temperature range
Mechanical service life
Standards/regulations

Dimensions

Type

Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Input protection:
Output data
Contact type
Contact material
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Min. switching current
Max. interrupting rating, ohmic load

14

72 W
60 W
50 W
50 W
750 VA
2 kV AC (50 Hz, 1 min)
-20C ... 50C
Approx. 2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, IEC 60255/VDE 0435
(in relevant parts), DIN EN 50178/VDE 0160 (in relevant parts)

W/H/D

6.2 mm / 61 mm / 80 mm

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PHOENIX CONTACT

133

INTERFACE Relay
Special relays and solid-state relays
Interface components against
interference on the control side
Interference voltages that are coupled on
the feed lines of the control side can result
in relays or solid-state relays not switching
off reliably in spite of the low signal of the
control unit.
The ...SO46 series is developed especially
for this case and improves the
disconnection performance considerably in
spite of the interference currents.
The components are available in a
modular or pluggable design.
Note:
For load current diagram, refer to
page 180.

H W
D

H W
D

ST-REL 3-KG.../21/SO46

EMG 22-REL/KSR-230.../SO46

For low or medium to high loads


1 PDT (21)

For low or medium to high loads


1 PDT (21)

Width 20.8

12

11

Width 22.5

14
12

14

A1
+
A1
solid
Connection data
Screw connection

stranded
[mm2]

0.2-4

0.2-2.5

AWG

A2
-

24-12

A2

11 11
A1

A2

Input voltage
UN

Type

Order No.

Pcs. /
Pkt.

1
2
3

24 V AC/DC
120 V AC/DC
230 V AC/DC

ST-REL3-KG 24/21/SO46
ST-REL3-KG120/21/SO46
ST-REL3-KG230/21/SO46

2826091
2833026
2832027

1
2
3

24 V AC/DC
120 V AC/DC
230 V AC/DC

ST-REL3-KG 24/21/AU/SO46
ST-REL3-KG120/21/AU/SO46
ST-REL3-KG230/21/AU/SO46

URELG 3

Description

Type

Order No.

Pcs. /
Pkt.

10
10
10

EMG 22-REL/KSR-230/21/ SO46

2940760

10

2826981
2829797
2826266

10
10
10

EMG 22-REL/KSR-230/21/AU/SO46

2940061

10

2820136

10
EMG-GKS 12

2947035

50

Relay module with power contact-relay

Relay module with multi-layer contact relay

Basic terminal block, complete with end cover

Equipment marker
1

Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Input protection:

[mA]
[ms]
[ms]

Output data
Contact type
Contact material
Max. switching voltage
Limiting continuous current
Max. inrush current
Max. interrupting rating, ohmic load
24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC
General data
Test voltage (winding / contact)
Ambient temperature range
Mechanical service life
Standards/regulations

Assembly position/mounting
Dimensions

134

PHOENIX CONTACT

W/H/D

0.9 0.85 - 0.9 1.1


1.1
1.1
26
19
18
8
8
10
10
11
8
LED yellow, bridge rectifier, surge protection

0.9 1.1
18
10
8
LED yellow, bridge rectifier, surge protection

Single contact, 1 PDT


AgNi
250 V AC/DC
6A
8A

Double contact, 1 PDT


Gold (Au)
30 V AC / 36 V DC
0.5 A
0.2 A

Single contact, 1 PDT


AgNi
250 V AC/DC
6A
8A

Double contact, 1 PDT


AgPd60 5 m hard gold-plated
30 V AC / 36 V DC ( 125 V AC )
0.5 A ( 2 A )
0.2 A ( 2 A )

140 W
60 W
45 W
35 W
55 W
1500 VA

5W
-

95 W
50 W
45 W
35 W
55 W
1500 VA

5W
-

2.5 kV AC (50 Hz, 1 min)


-20C ... 50C
Approx. 2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN VDE 0109-11, draft,
DIN EN 50178/VDE 0160 (in relevant parts)

2.5 kV AC (50 Hz, 1 min)


-20C ... 40C
Approx. 2 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN VDE 0109-11, draft,
DIN EN 50178/VDE 0160 (in relevant parts)

Any
20.8 mm / 112 mm / 42.5 mm

Any
22.5 mm / 62.5 mm / 75 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
Special relays and solid-state relays

Notes:
Type of housing:
ST-REL: Polyamide non-reinforced PA, color: bottom part gray,
hood green
EMG: Polyamide fiber reinforced PA-F, color: green.
DEK: Polyamide non-reinforced PA, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

H W
D

H W
D

DEK-OE-230AC/48DC/100/SO46

EMG 17-OV.../48DC/2

With DC voltage output


max. = 100 mA

With DC voltage output


max. = 2 A

Width 6.2

A1

A1
+

solid

Screw connection

stranded
[mm2]
AWG
0.2-4
0.2-2.5 24-12

Width 17.5

A2
-

A2
A2

Input voltage
UN

Description

Type

Order No.

Pcs. /
Pkt.

DEK-OE-230AC/ 48DC/100/SO 46

2964678

10

A1
+

+
A

A2
-

A2

DC

AC

Type

Order No.

Pcs. /
Pkt.

EMG 17-OV- 24DC/ 48DC/2


EMG 17-OV-230AC/ 48DC/2

2942810
2942823

10
10

EMG-GKS 12

2947035

50

Solid-state power relays


1
2

24 V DC
230 V AC

Equipment marker
2

Technical data
Input data
Permissible range (based on UN)
Switching level

1 signal ("H") [V DC]


0 signal ("L") [V DC]
[mA]
[ms]
[ms]
[Hz]

0.9 1.1
207
92
2.5
4.4
14
5
LED yellow, surge protection, RC element

0.8 0.8 1.2


1.1
16.8
180
16
155
8
9
0.02
25
0.2
35
300
3
Polarity protection
Polarity protection

Typ. input current at UN


Typ. turn-on time for UN
Typ. turn-off time at UN
Transmission frequency flimit
Input circuit AC
Input circuit DC
Output data
Max. switching voltage
Min. switching voltage
Limiting continuous current
Max. inrush current
Output circuit
Output protection
Voltage drop at max. limiting continuous current
General data
Test voltage input/output
Ambient temperature range
Standards/regulations

48 V DC
3 V DC
100 mA
3-conductor, ground-referenced
Polarity protection, free running
0.9 V

48 V DC
12 V DC
2A
5 A (t = 1 s)
3-conductor, ground-referenced
Polarity protection, surge protection
1.1 V

2.5 kV AC
0C ... 50C
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

Pollution degree/surge voltage category


Assembly position/mounting

2 / III
Any / In rows with zero spacing

3.5 kV AC
-10C ... 55C
DIN VDE 0110, DIN VDE 0106-101, IEC 65 (Sec) 68, reinforced
insulation
2 / III
- / Mounted in rows with zero spacing: Horizontal/not in rows: Any

6.2 mm / 56 mm / 80 mm

17.5 mm / 102 mm / 75 mm

Dimensions

W/H/D

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PHOENIX CONTACT

135

INTERFACE Relay
Special relays and solid-state relays
Relay modules for high inrush
currents
The Phoenix Contact relay modules of
the type SO 38 have been designed for
switching electrical equipment with high
inrush currents.
Areas of application are:
Inductive loads (motors, power
contactors etc.)
Inductive/capacitive loads (fluorescent
lamps etc.)
Ohmic loads (glow lamps, heaters).
The module is based on a relay with a
special arc-resistant tungsten lead contact.
This takes over the high inrush and
interrupting current capacitively. The
inductive main contact made of AgCdO
takes over the continuous current up to
10 A reliably. With the model EMG 17REL...2E/SO38, this switching capacity is
reached using a power relay with a set of
silver tin oxide (AgSnO) contacts.
The module is available in two versions:
Modular, rail-mountable housing EMG
with a constructional width of 17.5 mm,
Convenient plug-in housing ST-REL from
the Phoenix ST series for mounting on
the basic terminal blocks URELG or
UDK-RELG.
Further features are:
Snap-on mounting on the common EN
rails,
Easy maintenance,
Clear labeling of the terminal blocks using
Phoenix Contact marking material.

Notes:
Type of housing:
Polycarbonate fiber reinforced PC-F, color: green or black.
For marking systems and mounting material, see CLIPLINE catalog.

H W
D

ST-REL 3-KG24/1/SO38
Medium to high power
1 N/O contact (1)

Width 20.8

13

solid
Connection data
Screw connection

stranded
[mm2]

0.2-4

0.2-2.5

AWG
24-12

A1

Description

14

Input voltage
UN

A2

Type

Order No.

Pcs. /
Pkt.

ST-REL3-KG 24/ 1/SO38

2829564

10

URELG 3

2820136

10

Relay module with power contact-relay + wolfram lead contact


1
24 V DC
Relay module with power contact relay, with two inputs for
manual, automatic
1
24 V DC
Basic terminal block, complete with end cover

Equipment marker
1

Technical data
Input data
Permissible range (based on UN)
Typ. input current at UN
Typ. response time at UN
Typ. release time at UN
Input protection:

[mA]
[ms]
[ms]

Output data
Contact type
Contact material

1 N/O contact with lead contact


Main contact, silver cadmium oxide (AgCdO): Lead contact,
wolfram
250 V AC
10 A
80 A (20 ms)

Max. switching voltage


Limiting continuous current
Max. inrush current
Max. interrupting rating, ohmic load
24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC
General data
Test voltage (winding / contact)
Ambient temperature range
Mechanical service life
Standards/regulations

136

PHOENIX CONTACT

2500 VA
2.5 kV AC (50 Hz, 1 min)
-20C ... 50C
Approx. 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN VDE 0109-11, draft

Assembly position/mounting
Dimensions

0.85 1.1
28
13
15
LED yellow, free-wheeling diode

- / Horizontal with zero spacing, vertical with spacing


W/H/D

20.8 mm / 112 mm / 42.5 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


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INTERFACE Relay
Special relays and solid-state relays
H W
D

H W
D

EMG 17-REL/KSR-G24/SO38

EMG 17-REL/KSR-G24/2E/SO38

Medium to high power


1 N/O contact (1)

Medium to high power


1 N/O contact (1)

uP

Width 17.5

Width 17.5

13

13

14

14
A1
+

A2
-

13

Type

Order No.

Pcs. /
Pkt.

EMG 17-REL/KSR-G 24/SO38 BK

2949994

10

EMG-GKS 12

2947035

50

Type

Order No.

Pcs. /
Pkt.

EMG 17-REL/KSR-G 24/2E/SO38

2941646

10

EMG-GKS 12

2947035

50

0.85 1.1
28
13
15
LED yellow, free-wheeling diode

0.9 1.1
23
9
10
Automatic: LED yellow, Manual: LED red, free-wheeling diode,
polarity protection

1 N/O contact with lead contact


Main contact, silver cadmium oxide (AgCdO): Lead contact,
wolfram
250 V AC
10 A
80 A (20 ms)

Single contact, 1 N/O contact


AgSnO
250 V AC/DC
10 A
120 A (20 ms)

2500 VA

240 W
120 W
85 W
70 W
90 W
2500 VA

4 kV AC (50 Hz, 1 min)


-20C ... 50C
Approx. 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN VDE 0109-11, draft

4 kV AC (50 Hz, 1 min)


-20C ... 50C
3 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN VDE 0109-11, draft

Any

Any

17.5 mm / 62.5 mm / 75 mm

17.5 mm / 62.5 mm / 75 mm

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PHOENIX CONTACT

137

INTERFACE Relay
Special relays and solid-state relays
Pluggable solid-state power relays
ST-OV 3
The pluggable power solid-state relay
ST-OV 3 is used for the electrical isolation
and amplification of low-capacity signals, e.g.
from PLC output modules.
Due to the 400 V AC/3 A power output,
the Phoenix power solid-state relay also
allows 230 V motors to be driven in simple
reversible mode (e.g. synchronous motor in
single-phase mode, see illustration). In this
case, voltage values above the nominal
voltage (230 V AC) occur at the motor and
therefore also at the solid-state relay
output, which overstress the standard
outputs.
The ST-OV 3-24DC/400AC/3 therefore
extends the range of solid-state relays to
include an important area of application.
The pluggable version of the module
provides all the advantages of the ST series,
such as:
Simple, quick assembly on the basis of
proven modular terminal technology (e.g.
basic terminal block URELG 3),
Work is kept to a minimum with high
flexibility for initiating, testing and
exchanging the modules.

Notes:
Type of insulating housing: polyamide PA non-reinforced, color:
bottom part gray, hood green
Ground (minus) potential from the input and output of the
optocoupler should not be connected.
AC loads must be protected with a varistor or an RC element.

ST-OV 3-24DC/400AC/3
With AC voltage output
max. = 3 A

Width 20.8

13

solid

Screw connection

stranded
[mm2]
AWG
0.2-4
0.2-4
24-12

I
[A]

14

U
[V]

A1
+

Input voltage
UN

Description

Note:
Derating curve see page 180.

H W
D

A2
-

Type

Order No.

Pcs. /
Pkt.

ST-OV3- 24DC/400AC/3

2905417

10

URELG 3

2820136

10

Solid-state power relays


1

24 V DC

Basic terminal block, complete with end cover

Technical data
Input data
Switching level with reference to UN
Typ. input current at UN
Transmission frequency flimit
Input protection:
Output data
Operating voltage
Operating voltage range
Periodic peak reverse voltage
Limiting continuous current
Min. load current
Surge current
Residual voltage drop at "H"
Leakage current in off condition
Output protection
General data
Test voltage input/output
Ambient temperature range
Standards/regulations
Pollution degree/surge voltage category
Assembly position/mounting
Dimensions

138

PHOENIX CONTACT

1
1 signal ("H")
0 signal ("L")
[mA]
[Hz]

0.8
0.4
7
10
LED yellow, polarity protection, RC element
400 V AC
24 V AC ... 420 V AC
800 V
3A
50 mA
125 A (t = 10 ms)
1.2 V
Approx. 12 mA
Surge protection, RC element
2.5 kV AC
0C ... 60C
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

W/H/D

2 / III
Horizontal DIN rail / 20.8 mm / 112 mm / 42.5 mm

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INTERFACE Relay
Special relays and solid-state relays
Power protection circuit solid-state
relay with signal logic
ST-OV 4-24DC/24DC/...-PRO
The ST-OV 4-...PRO provides protection
and monitoring functions that are
otherwise only known from
thermomagnetic protection elements.
The PROtect modules have the following
features:
Fast disconnection with short circuits and
simultaneous current limitation,
Time-dependent overload disconnection
for reliable protection against continuous
overloads. Brief inrush peaks are ignored.
After an overload or short-circuit has
been triggered, a defined reset of the
control voltage must be carried out. This
results in reliable protection of the
interrupted system part against undesired
restarting,
Reliable recognition and indication of a
line break on the load side,
Electrically isolated acknowledgment of
an error status.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: bottom part gray, hood green
For marking systems and mounting material, see CLIPLINE catalog.
For load current diagram, see page 181.

H W
D

ST-OV 4-24DC/24DC/...-PRO
With short circuit proof DC voltage output
max. = 1 A or 4 A

Width 27

A2

solid

Screw connection

stranded
[mm2]
AWG
0.2-4
0.2-4
24-12

A1

Note:
For derating curve, time/current
characteristic curves and status diagram,
refer to page 181.

T
Description

Output current

Type

Order No.

Pcs. /
Pkt.

ST-OV4- 24DC/ 24DC/1-PRO


ST-OV4- 24DC/ 24DC/4-PRO
UDK-RELG 4

2905572
2905585
2777056

10
10
10

ST-OV4- 24DC/ 24DC/1-PRO


24 V DC 50%
8.5 V DC
5 V DC
6.5 mA
100 Hz
1 ms

ST-OV4- 24DC/ 24DC/4-PRO

Power circuit breaker solid-state relay, with signal logic


1A
4A
Basic terminal block, complete with end cover
Technical data
Input data
Operating voltage
Switching level

1 signal ("H")
0 signal ("L")

Typ. input current at UN


Transmission frequency flimit
Reset period after short-circuit / overload shut down
Input circuit
Output data signaling contact / CONTROL
Operating voltage range
Limiting continuous current
Residual voltage drop at "H"
Output protection
Output circuit
Output data load contact
Operating voltage range
Limiting continuous current
Min. load current
Residual voltage drop at "H"
Open circuit alarm with load current
Overload disconnection (~ 1.4 x continuous current)
Short-circuit disconnection
Current limitation at short-circuits
Switching time tin /tout
Output protection
Output circuit
General data
Test voltage input/output
Test voltage output/output
Ambient temperature range
Standards/regulations
Assembly position/mounting
Dimensions

LED yellow, polarity protection diode


5 V DC ... 36 V DC
50 mA
1.5 V
Polarity protection diode
3-conductor, ground-referenced
18 V DC ... 36 V DC
1A
4A
1 mA
300 mV
200 mV
< 100 A
100 ms (see the time-current characteristic curve)
< 200 s (see the time-current characteristic curve)
Approx. 25 A
Approx. 70 A
300 s / 700 s
LED red, damping diode
3-conductor, ground-referenced
2.5 kV AC
2.5 kV AC
0C ... 60C
IEC 60664 / IEC 60664 A / DIN VDE 0110 / Basic insulation

W/H/D

Any / In rows with zero spacing


27 mm / 114 mm / 63.5 mm

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PHOENIX CONTACT

139

INTERFACE Relay
Special relays and solid-state relays
100 kHz input solid-state relay
DEK-OE
Solid-state relays must fulfill certain
requirements for each application. The
most important is electrical isolation of the
input signal from the output. Another factor
can be the transmission rate.
If very high transmission frequencies, i.e.
very short signal sequences, are to be
conveyed and evaluated, standard input and
output solid-state relays are often
insufficient.
The Phoenix input solid-state relay
DEK-OE 100 KHZ works up to a limit
frequency of 100 kHz. This ensures that
even very short pulses can be recorded
"reliably" in a square-wave form that can be
evaluated.
The input solid-state relay DEK-OE.../100KHZ-G is a particularly interesting
version. It is designed with a push-pull stage
on the output side. This variant is used
when signal inputs must be made to PLC
meter cards that are provided with a
capacitor on the input side (for interference
suppression).

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

H W
D

DEK-OE-...DC/24DC/100KHZ
With DC voltage output
Transmission frequency 100 kHz

Width 6.2

A1
+

solid

Screw connection

stranded
[mm2]
AWG
0.2-4
0.2-2.5 24-12

A2
-

Input voltage
UN

Description

Type

Order No.

Pcs. /
Pkt.

DEK-OE- 5DC/ 24DC/100KHZ


DEK-OE- 24DC/ 24DC/100KHZ

2964270
2964283

10
10

Solid-state input relays


1
2

5 V DC
24 V DC

Technical data
Input data
Permissible range (based on UN)
Switching level with reference to UN
Typ. input current at UN
Typ. turn-on time for UN
Typ. turn-off time at UN
Transmission frequency flimit
Input protection:
Output data
Operating voltage range
Limiting continuous current
Quiescent current
Residual voltage drop at "H"
Output circuit
Output protection
General data
Test voltage input/output
Ambient temperature range
Rated operating mode
Standards/regulations
Pollution degree/surge voltage category
Assembly position/mounting
Dimensions

140

PHOENIX CONTACT

1 signal ("H")
0 signal ("L")
[mA]
[s]
[s]
[kHz]

0.8 0.8 1.2


1.2
0.8
0.8
0.4
0.4
7
6
1.5
1.5
2
2
100
100
LED yellow, polarity protection, surge protection
4 V DC ... 30 V DC
50 mA
4.3 mA
0.5 V DC
3-conductor, ground-referenced
Surge protection
2.5 kV AC
-20C ... 60C
100% operating factor
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

W/H/D

2 / II
Any / In rows with zero spacing
6.2 mm / 56 mm / 80 mm

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INTERFACE Relay
Special relays and solid-state relays
H W
D

H W
D

DEK-OE-...DC/5DC/100KHZ-G

DEK-OE-...DC/24DC/100KHZ-G

With DC voltage output push-pull


Transmission frequency 100 kHz

With DC voltage output push-pull


Transmission frequency 100 kHz

Width 6.2

A1
+

Width 6.2

A1
+

A2
-

Type

Order No.

Pcs. /
Pkt.

DEK-OE- 5DC/ 5DC/100KHZ-G


DEK-OE- 24DC/ 5DC/100KHZ-G

2964542
2964364

10
10

A2
-

Type

Order No.

Pcs. /
Pkt.

DEK-OE- 5DC/ 24DC/100KHZ-G


DEK-OE- 24DC/ 24DC/100KHZ-G

2964555
2964348

10
10

0.5 0.8 1.2


1.2
0.5
0.8
0.3
0.4
8
8
1
1
2
2
100
100
LED yellow, polarity protection, surge protection

0.5 0.8 1.2


1.2
0.5
0.8
0.3
0.4
8
8
1
1
2
2
100
100
LED yellow, polarity protection, surge protection

4 V DC ... 18 V DC
50 mA
8.5 mA
1.2 V DC
3-conductor push-pull, ground referenced
Surge protection

14 V DC ... 30 V DC
50 mA
15 mA
2.2 V DC
3-conductor push-pull, ground referenced
Surge protection

2.5 kV AC
-20C ... 60C
100% operating factor
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

2.5 kV AC
-20C ... 60C
100% operating factor
IEC 60664, IEC 60664 A, DIN VDE 0110, basic insulation

2 / II
Any / In rows with zero spacing
6.2 mm / 56 mm / 80 mm

2 / II
Any / In rows with zero spacing
6.2 mm / 56 mm / 80 mm

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PHOENIX CONTACT

141

INTERFACE Relay
Special relays and solid-state relays
Electronic sensor terminal block for
NAMUR proximity sensors
The electronic sensor terminal block,
EIK 1-SVN 24-P from Phoenix converts the
changeable resistance of a NAMUR sensor
unit into a digital signal that can be read by
all PLCs.
In addition, the electronics unit monitors
the sensor side for short circuits or wire
breaks and reports this error via an
integrated LED and switches the output to
0 V.
Due to a corresponding resistance circuit,
the EIK 1-SVN 24-P can be used to monitor
all mechanical switches (N/C contact or
N/O contact) for short circuits and/or wire
break (see Application 2).
Regulated power supply for the NAMUR
proximity switch,
Defined recognition and evaluation of the
analog sensor signal,
Monitoring of the sensor line for short
circuits and strand breakage; a fault is
signalized by the LED red,
Status display (high signal) via LED green,
24 V/50 mA digital output for directly
connecting programmable logic controls,
Bridging and marking with standard
terminal accessories.
Note:
For derating curve and applications, refer
to page 181.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

EIK 1-SVN 24 P
For inductive proximity sensors acc. to NAMUR

solid
Connection data
Screw connection

stranded
[mm2]

OUT

AWG

24V
0.2-4

0.2-2.5

24-12

0V

Description

Type

Order No.

Pcs. /
Pkt.

Switching amplifier electronic terminal block, for inductive


proximity initiators as per NAMUR, with light indicators for sensor
signal and faults
Terminal block, with three through contacts, for mounting on
NS 35...
Double-level terminal block, with preassembled resistors

EIK1-SVN-24P

2940799

10

DIKD 1,5

2715979

50

UKK 5-2R/NAMUR

2941662

50

Insertion bridge

EB...-DIK...
Ordering data at DEK-REL...

18.5 V DC ... 28.8 V DC (UVN, see derating curve)

Ripple
Current consumption IImax
Input circuit
Control circuit
Non-load voltage
Switching points in accordance with EN 60947-5-6:

in acc. with DIN 19240


70 mA (at 50 mA output current)
LED green, polarity protection diode
8.2 V DC 10%
2.1 mA (in conductive state)
1.2 mA (in blocking state)
6.3 mA ... 10 mA (in the event of a short circuit)
0 mA ... 0.35 mA (in the event of a wire break)
Approx. 0.2 mA
Approx. 1 k
visual short circuit and wire break control with LED (red), 12 V Zener
diode

Switching hysteresis
Internal resistance
Output protection
Signal output
Max. output current IOmax
Residual voltage UR with IOmax
Output voltage UO

PHOENIX CONTACT

Terminal width 6.2

Technical data
Supply
Input supply nominal voltage UVN

142

H W
D

50 mA
1.5 V (UR)
100 mV (in conductive state)
UVN - UR (in blocking state)
36 V Zener diode as free-wheeling diode

Output protection
General data
Ambient temperature range
Transmission frequency (INPUT/OUTPUT)
Input pulse length
Input pause length
Standards/regulations
- Air and creepage distances

-25C ... 50C


1 kHz
0.5 ms
0.5 ms

- discharge of static electricity

NE 21 Part 1 (12.90) "Interference immunity requirements (EMC)"

- transient disturbance variables (burst)

NE 21 Part 1 (12.90) "Interference immunity requirements (EMC)"

Pollution degree / Surge voltage category


Mounting position
Assembly
Dimensions

2 / III
Any
In rows with zero spacing
6.2 mm / 56 mm / 80 mm

IEC 664 / IEC 664 A / IEC 664 A / Basic insulation

W/H/D

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INTERFACE Relay
Special relays and solid-state relays
Inverter module DEK-TR/INV

The Phoenix inverter module,


DEK-TR/INV, inverts the signals of ground
switching NPN transistor outputs into
positive switching PNP outputs, and vice
versa (see application example).
The module is operated with a voltage of
24 V DC, whereby it must be guaranteed
that transistor outputs (e.g. initiators,
computer cards etc.) can be adapted to the
common operating and control devices.
The small housing width means that the
inverter module can be snapped onto the
commercially available EN 60715 DIN rails,
thus saving space.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

H W
D

DEK-TR/INV

uP

Terminal width 6.2

Note:
For connection examples, see page 181.

NPN

solid
Connection data
Screw connection

stranded
[mm2]

0.2-4

0.2-2.5

AWG
24-12

PNP

Description

Type

Order No.

Pcs. /
Pkt.

Inverter module

DEK-TR/INV

2964319

10

Technical data
Supply voltage
Continuous current
Residual voltage drop
Leakage current
Max. transmission frequency
NPN input/PNP output
Switch-on threshold
Switch-off threshold
Min. limit values
Max. limit values
Control circuit
Switch-on threshold
Switch-off threshold
Min. limit values
Max. limit values
General data
Ambient temperature range
Standards/regulations

Pollution degree / Surge voltage category


Assembly position/mounting
Dimensions

20 V DC ... 30 V DC (UV)
200 mA
<1V
< 1 mA
15 kHz
< 5 V (at UV = 24 V; < (UV - 19 V))
> 15 V (at UV = 24 V; > (UV - 9 V))
-2 V
26 V (at U V = 24 V; UV + 2 V)
> 19 V
<9V
-2 V
26 V (at U V = 24 V; UV + 2 V)

W/H/D

-20C ... 50C


IEC 60664
IEC 60664 A
DIN VDE 0110-1
Basic insulation
2 / II
Any
6.2 mm / 56 mm / 80 mm

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143

INTERFACE Relay
Special relays and solid-state relays
Logic pulse expansion module
UEGM-OE/AV
This logic module records pulses with a
duration > 0.1 ms.
Further features:
Electrical isolation of signals using solidstate relays,
Expansion times from 10 ms to 1,500 ms;
If input signals are present longer than the
set output pulse time, the output pulse is
automatically extended to the duration of
the input pulse.

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

H W
D

UEGM-OE/AV-24DC/24DC/100
With DC voltage output
max. = 100 mA

Attention:
COMBICON connection plugs can be
ordered separately.
Note:
For time diagrams and output pulse
lengths, refer to page 181.

Housing width 25

24V
solid
Connection data
Screw connection

stranded
[mm2]

UE+

AWG

0.2-4

0.2-2.5

UE-

24-12

GND

Pcs. /
Pkt.

Description

Type

Order No.

Pulse expansion module, without COMBICON connector

UEGM-OE/AV-24DC/24DC/100

2766850

COMBICON connector

MSTBT 2,5/12-ST-5,08

1781085

50

Pollution degree / Surge voltage category


Mounting position
Assembly
Dimensions

PHOENIX CONTACT

VCC
UA

Technical data
Input
Supply voltage
Current consumption
Input circuit
Input pulse through optocoupler (UI)
Current consumption
Input circuit
Minimum pulse length
Output
Supply voltage
Output current
Output protection
Output pulse via optocoupler
Residual voltage drop at "H"
General data
Test voltage input/output
Precision
Ambient temperature range
Standards/regulations

144

0V

20 V DC ... 30 V DC (24 V, 0 V)
Approx. 16 mA
Polarity protection diode, surge protection
24 V DC (20%)
6 mA
RC element
0.1 ms
3 V DC ... 48 V DC (VCC, GND)
100 mA
Polarity protection diode, damping diode
3-conductor, ground-referenced
1.4 V

W/H/D

1 kV
Set time t 10%
0C ... 55C
IEC 60664
IEC 60664 A
DIN VDE 0110
Basic insulation
2 / III
Any
In rows with zero spacing
25 mm / 85 mm / 79 mm

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INTERFACE Relay
Special relays and solid-state relays
Relay modules with remanence
miniature switching relay
This bistable remanence relay with a
duplex winding provides a connection for
"setting" and a connection for "resetting".
Due to control by linear pulses, the
module has the advantage that it hardly
heats up.

H W
D

H W
D

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
For the protection of relay coils and contacts, inductive loads must
be dampened with an efficient protection circuit.
If the specified maximum values for multi-layer contact relays are
exceeded, the gold plating is destroyed. The values in parentheses
then apply for further operation. This can result in a shorter service
life than with a pure power contact.

EMG 17-REL/SG-B.../21/M

EMG 17-REL/SG-B.../21/P

For small to large loads


1 PDT (21)

For small to large loads


1 PDT (21)

Width 17.5

12

solid
Connection data
Screw connection

stranded
[mm2]

0.2-4

0.2-2.5

A1
+

A2
-

A2
+

24-12

Input voltage
UN

Order No.

Pcs. /
Pkt.

EMG 17-REL/SG-B 24/21/M


EMG 17-REL/SG-B 48/21/M
EMG 17-REL/SG-B 60/21/M

2952910
2953935
2953948

10
10
10

EMG-GKS 12

[ms]

Input protection:
Output data
Contact type
Contact material
Max. switching voltage
Limiting continuous current
Max. inrush current
Max. interrupting rating, ohmic load
24 V DC
48 V DC
60 V DC
110 V DC
220 V DC
250 V AC
General data
Test voltage (winding / contact)
Ambient temperature range
Rated operating mode
Mechanical service life
Standards/regulations

W/H/D

A3
-

11

Type

Technical data
Input data
Permissible range (based on UN)

Assembly position/mounting
Dimensions

14

AWG

Relay module with remanence relay, with diode wiring,


negative switching (M)
1
24 V DC
2
48 V DC
3
60 V DC
Relay module with remanence relay, with diode wiring, positive
switching (P)
1
24 V DC
2
48 V DC
3
60 V DC
Equipment marker

Pulse time

12

14

A1
-

A3
+

Description

Width 17.5

2947035

50

11

Type

Order No.

Pcs. /
Pkt.

EMG 17-REL/SG-B 24/21/P


EMG 17-REL/SG-B 48/21/P
EMG 17-REL/SG-B 60/21/P

2956411
2946654
2947491

10
10
10

EMG-GKS 12

2947035

50

0.8 0.8 0.8 1.1


1.1
1.1
30 30 30 5000 5000 5000
Free-wheeling diode, polarity protection

0.8 0.8 0.8 1.1


1.1
1.1
30 30 30 5000
5000
5000
Free-wheeling diode, polarity protection

Single contact, 1 PDT


(AgAu)
24 V AC/DC ( 250 V AC/DC )
0.5 A ( 5 A )
0.2 A ( 6 A )

Single contact, 1 PDT


(AgAu)
24 V AC/DC ( 250 V AC/DC )
0.5 A ( 5 A )
0.2 A ( 6 A )

5 W ( 120 W )
- ( 40 W )
- ( 35 W )
- ( 30 W )
- ( 55 W )
- ( 1250 VA )

5 W ( 120 W )
- ( 40 W )
- ( 35 W )
- ( 30 W )
- ( 55 W )
- ( 1250 VA )

4 kV AC (50 Hz, 1 min)


-20C ... 50C
100% operating factor (observe max. input pulse length)
Approx. 3 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN VDE 0109-11, draft,
DIN EN 50178/VDE 0160
Any / In rows with zero spacing
17.5 mm / 62.5 mm / 75 mm

4 kV AC (50 Hz, 1 min)


-20C ... 50C
100% operating factor (observe max. input pulse length)
Approx. 3 x 107 cycles
IEC 60664, IEC 60664 A, DIN VDE 0110, DIN VDE 0109-11, draft,
DIN EN 50178/VDE 0160
Any / In rows with zero spacing
17.5 mm / 62.5 mm / 75 mm

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PHOENIX CONTACT

145

INTERFACE Relay
Special relays and solid-state relays
SMS relay modules

The features at a glance:


SMS status query of all inputs and outputs
SMS remote control of the outputs
Message via SMS in case of status change
at the input
Alarming in case of voltage failure via SMS
Easy configuration on the PC without
programming knowledge
Max. 5 recipients per SMS
Installation component device as per
DIN 43880
Possible areas of application for the
PSI-MODEM-SMS-REL are:
Machine, building and system monitoring
Pumps, sewage treatment plants, water
supply
Light controllers, remote switching
systems
Lifts, doors
Alarm and domestic engineering
Climate and ventilation engineering
Temperature monitoring

59,5

88
4,5

28

45

81,6

19

90

The PSI-MODEM-SMS-REL is a
compact control and signaling system. Six
digital or as analog or digital configurable
inputs and four relay outputs with PDT
contacts are monitored and controlled via
SMS over any GSM mobile network. The
integrated telephone book saves up to 50
telephone numbers of SMS recipients.
Every status change at the input sends a
freely definable message to the selected
recipient via SMS. The outputs can be
switched off via SMS with the help of a predefined message. An error can thus be
remotely acknowledged and eliminated.
The status of inputs and outputs can be
requested for obtaining an overview about
the status of the system.
The relay outputs can be switched for a
pre-defined time and then return to the
output status.
Unauthorized access is excluded with the
integrated password protection.
Setup and configuration of PSI-MODEMSMS-REL is done with the delivered
configuration software. All settings can be
easily and conveniently configured in this
way; programming knowledge is not
required.

SMS-Relay
4

75

SMS remote and signaling system with six inputs and four relay
outputs

48,5

Terminal width 88
Description

Voltage UN

Order No.

110 V AC ...
240 V AC
SMS relay with six analog or digital configurable inputs and four
relay outputs

PSI-MODEM-SMS-REL/6 DI/4DO/AC

2313513

12 V DC ...
48 V DC
GSM quad band antenna, with omnidirectional characteristic,
2 m antenna cable with SMA round connector, protection type:
IP65, dimensions: 76 x 20 mm

PSI-MODEM-SMS-REL/6ADI/4DO/DC

2313520

PSI-GSM-QB-ANT

2313135

CM-KBL-RS232/USB

2881078

110 V AC ... 240 V AC


10 mA

12 V DC ... 48 V DC
15 mA

Digital: 6 x UN,
switching threshold 85 V AC
Analog: -

Digital: 6 x UN,
switching threshold 9.5 V DC
Analog: 0 - 10 V

SMS relay with six digital inputs and four relay outputs

Connection cable,
D-9-SUB to USB, with adapter D-9-SUB to D-25-SUB
Technical data
Supply
Supply voltage
Nominal current consumption
Input data
Switching input

Output data
Contact type
Max. switching voltage
Min. switching voltage
Limiting continuous current
GSM
Frequencies

Single contact, 4x1 PDT contact


250 V AC/DC
12 V AC/DC
10 A
850 MHz (2 W (EGSM)) / 900 MHz (2 W (EGSM)) /
1800 MHz (1 W (EGSM)) / 1900 MHz (1 W (EGSM))

SIM interface
Antenna connection
General data
Ambient temperature (operation)
Electromagnetic compatibility
Dimensions

3 volt SIM card


50 impedance SMA antenna socket

W/H/D

-25C ... 55C


Conformance with R&TTE directive 1999/5/EEC
88 mm / 60 mm / 90 mm

SMS
Input

GSM Status

SMS

Output

IN

GSM Status

Output
PSM MODEM SMS RELAY
PSI-MODEM-SMS-REL/AS/6DI/4DO
Ord.No.: 23 13 513

PHOENIX CONTACT

PSM MODEM SMS RELAY


PSI-MODEM-SMS-REL/AS/6DI/4DO
Ord.No.: 23 13 513

Output 1...4
230V / 10A

OUT

Input

146

Pcs. /
Pkt.

Type

Output 1...4
230V / 10A

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INTERFACE Relay
Special relays and solid-state relays

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PHOENIX CONTACT

147

INTERFACE Relay
CONTACTRON Power electronics

Displays
Depending on the
device type, operating
voltage, switching status
and confirmations are
displayed via the
integrated LEDs. Some
modules from the family
of devices with motor management also
show all relevant electric data, errors and
messages via an LC display.

High switching capacity


The following modules
I
are available:
Single-channel:
660 V AC to 50 A
Three-channel:
575 V AC to 37 A
U
Three-channel
reversing circuits: 575 V AC to 37 A
Single-channel reversing load relays for
DC motors, 24 V DC 2/6 A.

Motor management
These devices the
P
combination of wear-free
semiconductor switches and
integrated measuring
technology switch and
protect motors and the
t
entire system to the same
extent; with special modules, this is also
possible in Ex areas!
Devices with "measuring/monitoring
technology only" (for all performance
classes), software and bus gateways round
off the product range.

Approvals
Depending on the
DIN EN 50178
device type, important
(VDE 0160)
approvals, for e.g. safe
E
isolation in accordance
with DIN EN 50178
A
(VDE 0160) or the ATEX
approval "PTB 03 ATEX
3114", are available and standard.

Protective circuits
All devices contain the
necessary protective
circuits such as polarity
protection diodes, RCV
circuits, internal locking of
the inputs and surge
protection. Even
heatsinks (when necessary) are a part of the
"complete device".

For all loads and motors


Power electronic
units are used where
switching occurs
frequently or where
particularly safe and
precise switching is
required: e.g. in case of
control valves, production machines,
heaters, conveyor systems, lighting units
etc.

148

PHOENIX CONTACT

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info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
CONTACTRON - Power electronics

Power within limits


Monitoring through freely
programmable switching and signaling
thresholds for overload and underload
detection. The thresholds can be set
identically or separately for both directions
of rotation. The consumed real power
(calculated with three currents, voltages
and the phase angle) is used for
parameterization, thus offering a much
more precise basis, independent of voltage
fluctuations and drive load, than when only
the current is taken into consideration. If a
switching threshold is exceeded or fallen
below, the ELR-MM or EMM initiates an
emergency shutdown of the motor
immediately (or after an adjustable "delay
time"). In addition, a message about an
output can be delivered.
This state can only be deactivated using
a defined reset. If the effective power
consumed is determined as being above or
below the signaling thresholds, only one
feedback is transmitted for the duration for
which the module was triggered.
In addition, signals are generated by the
module for the recognition of the direction
of rotation. Asymmetry and phase failures
are detected and signalized.

Pumps

Milling, drilling, grinding

Inrush suppression

Delay time

Excess performance due


to possible tool breakage

Performance threshold
for tool breakage
Increase in performance
due to tool wear

Signaling threshold for


tool wear

Real power (P)

Real power (P)

Electronic motor management EMM


The electronic motor management
modules offer all the advantages of modern
real power monitoring.
The ELR-MM is a combination of fast,
wear-free electronic reversing load relays
and modern measurement and evaluation
electronics. The EMM offers the same
functions for all performance classes;
however, without a power section.

Top performance
threshold
Temporary dry run

Signaling threshold
for contamination of
screen or filter
Performance

Bottom performance
threshold
No-load power
Time (t)
Inrush suppression
Delay time
Time
(t)
Motor startup
Tool positioning
Milling process
Drive switch-off
Continuous dry run with
forced-switch-off

Permanent status monitoring with high


scanning rates and the fast semiconductor
switch make it possible to protect the entire
system, including the motor.
Without any extra wiring with just
one single device pumps, actuating drives,
fans and tools are monitored with respect
to function, contamination (filter or similar)
and wear. The adjustable "inrush
suppression" time can be used to mask out
the switching operation from the monitoring
process.
Machine tools are monitored and
protected in a similar way during drilling,
milling or grinding. If the feed value set on a
milling machine is too high, a tool may break
in the worst case. The performance
threshold parameterized accordingly
remedies this matter.
A signaling threshold also signals tool
wear in advance.

Performance

Bottom performance
threshold

Time (t)

In the case of motor-driven pumps, the


bottom performance threshold provides
reliable protection against dangerous dry
running. The forced switch-off of the drive
can be delayed by the "delay time", thus
preventing a reaction to any air bubbles that
might be present in the system.
Fans are monitored for drive belt
breakage in the same manner.
Here, the upper performance threshold
reacts quickly and reliably to blockages by
foreign objects. An additional signaling
threshold enables, e.g. monitoring for
contaminated filters or imminent damage to
the bearings.

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PHOENIX CONTACT

149

INTERFACE Relay
CONTACTRON Power electronics
Electronic motor management
D

D
H

Screw connection

stranded
[mm2]
AWG
0.14-2.5 0.14-2.5 26-12

I
[A]

U
[V]

IN1
IN2
IN3
IN4

Digital
IN

O1
O2
O3
O4

Digital
OUT

USO
O

Description

IFSPort

IFSPort

US

DAT
ERR

Reset

Reset

L
R
Logic
P

T-BUS
24 VDC

1/L1
3/L2
5/L3
2/T1
4/T2
6/T3

Thermistor

Th1
Th2

Type

Order No.

EMM 3- 24DC/500AC-IFS
EMM 3-230AC/500AC-IFS

2297497
2297507

IFS-USB-PROG-ADAPTER

DAT

24 VDC

EMM 3-.../500AC-16
Electronic motor management, with integrated current transformers

EMM 3-.../500AC
Electronic motor management for use of external current
transformers

US

solid

ERR

The motor management EMM


(with/without current transformers) for all
performance classes monitors and protects
3-phase loads such as electrical drives.
Freely parameterizable message and
switching thresholds can be constantly
monitored for overload and underload by
means of active power measurement.
Digital outputs enable the controlling of
external switching elements. Optional link
to INTERFACE system and PROFIBUSGATEWAY-IFS via T-BUS.

Pcs. /
Pkt.

IN1
IN2
IN3
IN4

Digital
IN

O1
O2
O3
O4

Digital
OUT

Logic
P

USO
O

T-BUS

V1
V2
V3
I11
I21
I31
I12
I22
I32

Thermistor

Th1
Th2

Pcs. /
Pkt.

Type

Order No.

1
1

EMM 3- 24DC/500AC-16-IFS
EMM 3-230AC/500AC-16-IFS

2297523
2297536

1
1

2811271

IFS-USB-PROG-ADAPTER

2811271

Electronic motor management

Programming adapter with USB interface, for programming with


the IFS-CONF software
DIN rail connector T-BUS
ME 22,5 TBUS 1,5/ 5-ST-3,81 GN

2707437

50

ME 22,5 TBUS 1,5/ 5-ST-3,81 GN

2707437

50

Mini COMBICON connectors


- Female contact
- Male contact

IMC 1,5/ 5-G-3,81


IMC 1,5/ 5-ST-3,81

1862603
1857919

50
50

IMC 1,5/ 5-G-3,81


IMC 1,5/ 5-ST-3,81

1862603
1857919

50

Technical data
Input data
Rated control supply voltage US
Rated control supply voltage range with reference to US

EMM 3- 24DC/500AC-IFS
24 V DC
0.8 ... 1.25

EMM 3-230AC/500AC-IFS
230 V AC
0.4 ... 1.1

EMM 3- 24DC/500AC-16-IFS
24 V DC
0.8 ... 1.25

EMM 3-230AC/500AC-16-IFS
230 V AC
0.4 ... 1.1

Rated control supply current IS at US


Operating voltage / status / error indicator

25 mA
10 mA
LED green / LED yellow right rotation (R), LED yellow left rotation
(L), LED green data communication / LED red

25 mA
10 mA
LED green / LED yellow right rotation (R), LED yellow left rotation
(L), LED green data communication / LED red

Thermistor input
Input data of digital inputs
Number of inputs
Rated actuating voltage UC
Rated actuating current IC
Power measurement
Voltage measuring input
Nominal current, voltage measuring input
Current measuring input
Output power of the converter
Internal resistance EMM
Output data for confirmation contacts
O1 - O4 in the case of 1 signal

1 - 6 thermistors in series
EMM 3- 24DC/500AC-IFS
EMM 3-230AC/500AC-IFS
4 (IN1 - IN4)
4 (IN1 - IN4)
24 V DC
230 V AC
3.3 mA
3.5 mA

1 - 6 thermistors in series
EMM 3- 24DC/500AC-16-IFS
EMM 3-230AC/500AC-16-IFS
4 (IN1 - IN4)
4 (IN1 - IN4)
24 V DC
230 V AC
3.3 mA
3.5 mA

42 V AC ... 575 V AC
< 0.5 mA
5 A secondary external converter
> 1.25 VA
0.02

42 V AC ... 575 V AC
< 0.5 mA
5 A secondary external converter
> 1.25 VA
0.02

42 V AC ... 575 V AC
Max. 16 A
-

42 V AC ... 575 V AC
Max. 16 A
-

24 V DC (short-circuit-proof
semiconductor output) / 500 mA

230 V AC (relay output; Ag alloy,


hard gold-plated) / 500 mA

24 V DC (short-circuit-proof
semiconductor output) / 500 mA

230 V AC (relay output; Ag alloy,


hard gold-plated) / 500 mA

General data
Rated insulation voltage
Rated surge voltage
Ambient temperature range
Standards/regulations
Power station requirements
EMC regulations
Degree of protection in acc. with IEC 60529/ EN 60529
Mounting position
Assembly
Dimensions

150

PHOENIX CONTACT

W/H/D

500 V
8 kV
8 kV
-25C ... 70C
EN 60947 / EN 60947-4-2
DWR 1300 / ZXX01/DD/7080.8d
EN 61000-6-2 / EN 61000-6-3 / EN 61000-6-4
IP20
Panel mounting on horizontal DIN rail
In rows with zero spacing
22.5 mm / 114.5 mm / 99 mm

500 V
8 kV
8 kV
-25C ... 70C
EN 60947 / EN 60947-4-2
DWR 1300 / ZXX01/DD/7080.8d
EN 61000-6-2 / EN 61000-6-3 / EN 61000-6-4
IP20
Panel mounting on horizontal DIN rail
In rows with zero spacing
22.5 mm / 114.5 mm / 99 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
CONTACTRON Power electronics
Electronic motor management

L1

Current measurement

Voltage
measurement

EMM 3-.../500AC-16-IFS

S1/k

P1

S2/l

P2
S1/k

I31

I11

I21

V3

IN1 IN2 IN3 IN4

V1

Digital
inputs

Module
power supply

US

V2

5/L3

1/L1

IN1 IN2 IN3 IN4

3/L2

US

L3

Digital
inputs

Module
power supply

L2

Current
measurement

EMM 3-.../500AC-IFS
S2/l

Power supply
Digital
outputs

Reverse running

1/L1 3/L2 5/L3


Separate switching module
Forward running 2/T1 4/T2 6/T3

GND

P1

S2/l

P2

I32

I12

Thermistor
input

Reverse running

1/L1 3/L2 5/L3

Separate switching module


Forward running 2/T1 4/T2 6/T3

GND

The electronic motor management


modules offer all the advantages of modern
effective power monitoring. Every 6.6 ms,
the effective power of a drive system or of
any other 3-phase consumer is calculated
from three currents, voltages and the phase
angle. Currents of up to 16 A can be directly
acquired and currents >16 A are supplied
via external converters. Digital outputs can
be used to control separate mechanical or
electronic switching elements that adopt
the actual switching of the load. In this
configuration, the EMM reliably protects
connected loads irrespective of their
power consumption against overload and
underload, and provides permanent status
monitoring.
Up to 8 freely parameterizable switching,
message thresholds and up to four freely
configurable inputs and outputs enable the
protection of electrical drives and the
system.

I22

Th2

Th1

O1 O2 O3 O4

Digital
outputs

6/T3

2/T1

4/T2

Th1

Th2

O USO

Thermistor
input

Digital
outputs

Power supply
Digital
outputs

O1 O2 O3 O4

P2
S1/k

Current
measurement

Current measurement

O USO

P1

The EMM modules can record the


following data:
Apparent, effective and reactive power,
Currents and voltages,
Phase angle,
Switching-cycle and operating-hours,
Power meter.
Additional Functions:
Adjustable bimetal function class 5-30
Thermistor monitor
Recording measured values
Profibus connection via TBUS
Pre-configured motor exits such as
reversing starters, star delta starters, etc.
The EMM modules can be used to record
complete "curves" that can be used for
system documentation.
The operating modes right and left
rotation, reverse and limit switch operation
(with integrated restart inhibit) switch
actuating and regulating drives, pumps etc.
and also check for wear.

Current transformer
The external converters should be
selected with a secondary nominal current
of 5 A. The primary current is determined
by the current consumption of the
consumer (refer to connection diagram).
For suitable current transformers, see
catalog INTERFACE.
DIN rail connector T-BUS
The T-BUS (Order No. 2707437 ) can be
used to supply several EMMs with 24 V DC
or to connect up to 32 EMMs to the
PROFIBUS gateway.
Switching element
Depending on the particular requirement
of the application, either an electromechanical contactor or reversing
contactor combination, or a solid-state
contactor or a solid-state reversing
contactor is to be used for the actual task of
switching the load. These switching
elements are controlled via the digital
outputs of the EMM modules.

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PHOENIX CONTACT

151

INTERFACE Relay
CONTACTRON Power electronics
PROFIBUS gateway for the electronic
motor management modules
The EM-PB-GATEWAY-IFS is a module
that enables a connection of the EMM...IFS
modules to the PROFIBUS-DP.
The module is certified in acc. with the
DPV 1 specification (EN 50170).
The EM-PB-GATEWAY-IFS can
communicate with up to 32 EMM...IFS
modules via the T-BUS. 8 digital inputs and
4 outputs can be freely parameterized.
Moreover, the EM-PB-GATEWAY-IFS
supports Fail Safe: The switching behavior in
the event of PROFIBUS errors can be
influenced by the parameterization. Digital
switching outputs enable direct connection
of the EMM...IFS (forward running/reverse
running).
The GSD file (with the communication
characteristics of a PROFIBUS-DP device)
can be found on the Internet under
www.phoenixcontact.net/download.

D
H

EM-PB-GATEWAY-IFS
PROFIBUS gateway

Width 22.5 mm
US GND
24V
DC

Reset

Connection data

stranded
[mm2]
0.2-2.5
0.2-2.5

B-Line
RTS
GND PB
5V PB
A-Line

solid

AWG
24-12

3
4
5
6
8

PB

OUT

O1
O2
O3
O4

IFS

TBUS

Controller
USO

Status

Description

IN

IN1
IN2
IN3
IN4
IN5
IN6
IN7
IN8

EPROM
IFSPort

TO

Pcs. /
Pkt.

Type

Order No.

EM-PB-GATEWAY-IFS

2297620

IFS-USB-PROG-ADAPTER

2811271

ME 22,5 TBUS 1,5/ 5-ST-3,81 GN

2707437

50

IMC 1,5/ 5-G-3,81


IMC 1,5/ 5-ST-3,81

1862603
1857919

50
50

PROFIBUS Master gateway for the INTERFACE system


With screw connection
Programming adapter with USB interface, for programming with
the IFS-CONF software
DIN rail connector T-BUS
Mini COMBICON connectors
- Female contact
- Male contact
Technical data
Input data
Operating voltage UB
Nominal input current at UIN
Input circuit
Digital inputs
Input voltage
Nominal input current at UIN
Input circuit
Digital outputs
Maximum switching voltage
Max. switching current
Residual voltage
Output protection
IFS interface
Type of connection
PROFIBUS interface
Data rate
Type of connection
General data
Test voltage data interface/power supply
Ambient temperature (operation)
Rated operating mode
Standards/regulations
Degree of protection
Assembly position/mounting
Dimensions

152

PHOENIX CONTACT

24 V DC -20% ... +25%


85 mA
Polarity protection, surge protection
24 V DC 20%
3 mA
Polarity protection, surge protection
23 V DC (UB - Uresid. of the output)
500 mA
1V
Parallel protection against polarity reversal, pay attention to the fuse
T-BUS
12 Mbps
D-SUB-9

W/H/D

1.5 kV
-35C ... 50C
100% operating factor
EN 50178
IP20
Any / 22.5 mm / 114.5 mm / 99 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
CONTACTRON Power electronics
PROFIBUS gateway for the electronic
motor management modules

Startup
(DPM2)

Diagnostics/
maintenance
(DPM2)

Control (PLC)
(DPM1)

....
EM-PB gateway
+ EMM ... IFS

EM-PB gateway + EMM ... IFS 1


up to EMM ... IFS 31, EMM ... IFS 32

Device Type Manager (DTM) for


motor management modules
EMM...IFS
CONTACTRON-DTM-IFS, programming
adapter, manual and Quick Start Guide
for the EMM..IFS system as configuration
package available
Also available as USB programming
adapter even individually
CONTACTRON-DTM-IFS available even
for free download as an individual unit
under www.phoenixcontact.com

MM-CONF-SET
Description

Pcs. /
Pkt.

Type

Order No.

MM-CONF-SET

2297992

IFS-USB-PROG-ADAPTER

2811271

Configuration packet for the EMM...IFS, consisting of


CONTACTRON-DTM-IFS, USB programming adapter, manual
and Quick Start Guide
Programming adapter with USB interface, for programming with
the IFS-CONF software

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PHOENIX CONTACT

153

INTERFACE Relay
CONTACTRON Power electronics
Electronic motor management
H W
D

H W
D

Notes:
Type of housing:
Polycarbonate PC, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

EMM W 3/5-500

EMM W 3/5-500 EX

Electronic motor management

Electronic motor management

Ex: X p
Parameterization

Parameterization

24V DC UIN

solid

Screw connection

stranded
[mm2]
AWG
0.2-6
0.2-4
24-10

I
[A]

O1
O2
O3
O4

U
[V]

24V DC UIN

Logic

Feedback

L
24V DC

24V DC
R

&

Memory
Alarm

UIN

RS232
R

Description

1/L1
3/L2
5/L3
2/T1
4/T2
6/T3

O1
O2
O3
O4

Logic

24V DC
R

&

Memory
Alarm

Order No.

EMM W3/ 5-500

2963556

UIN

RS232
R

Type

Feedback

L
24V DC

24V DC

Pcs. /
Pkt.

1/L1
3/L2
5/L3
2/T1
4/T2
6/T3

24V DC

Type

Order No.

EMM W3/ 5-500 EX

2963682

Pcs. /
Pkt.

Electronic motor management


Technical data
Input data
Supply nominal voltage UVN
Supply voltage range with reference to UVN
Quiescent current
Control voltage UST right/left
Control voltage range in reference to UST
Typ. input current at UN
Input circuit
Operating voltage / status / error indicator
Power measurement
Voltage measuring input
Nominal current, voltage measuring input
Input circuit
Current measuring input
Max. conductor length between converter and EMM
Output data for confirmation contacts
O1 - O4 in the case of 1 signal
Output data load side
Switching output OL, OR with 1 signal
Output protection
General data
Test voltage input/output
Ambient temperature range
Standards/regulations
Power station requirements
EMC regulations
Degree of protection in acc. with IEC 60529/ EN 60529
Mounting position
Assembly
Dimensions
Safety data
EU type-examination certificate in acc. with ATEX
Requirement class in acc. with DIN V 19251
Category in acc. with EN 954-1

154

PHOENIX CONTACT

W/H/D

24 V DC
0.8 ... 1.2
80 mA
24 V DC
0.8 ... 1.2
7 mA
Polarity protection, surge protection
LED green / LED yellow / LED red

24 V DC
0.8 ... 1.2
80 mA
24 V DC
0.8 ... 1.2
0.8 ... 1.2
Polarity protection, surge protection
LED green / LED yellow / LED red

110 V AC ... 550 V AC (conductor voltage)


6 mA (at 550 V AC, per line)
Surge protection, RC element
Max. 5 A
5 m (for 2.5 mm2)
3 m (for 1.5 mm2)

110 V AC ... 550 V AC (conductor voltage)


6 mA (at 550 V AC, per line)
Surge protection, RC element
Max. 5 A
5 m (for 2.5 mm2)
3 m (for 1.5 mm2)

(UVN - 1 V) / 50 mA

(UVN - 1 V) / 50 mA

24 V DC / 2 A
Polarity protection, surge protection, short-circuit and overload
proof

24 V DC / 2 A
Polarity protection, surge protection, short-circuit and overload
proof

2.5 kV
-20C ... 60C
DIN EN 50178
DWR 1300 / ZXX01/DD/7080.8d
EN 61000-6-2 / EN 61000-6-4
IP20
Panel mounting on horizontal DIN rail
Can be aligned with > 20 mm spacing
62 mm / 120 mm / 107 mm

2.5 kV
-20C ... 60C
DIN EN 50178
DWR 1300 / ZXX01/DD/7080.8d
EN 61000-6-2 / EN 61000-6-4
IP20
Panel mounting on horizontal DIN rail
Can be aligned with > 20 mm spacing
62 mm / 120 mm / 107 mm

X II (2) GD
-

PTB 03 ATEX 3114


AK4
3

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


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INTERFACE Relay
CONTACTRON Power electronics
Electronic motor management

5/L3

1/L1

V1 V2 V3

3/L2

Acknowledgement outputs

Forward running

Revers running

01 02 03 04

Voltage
measurement Current Measurement

6/T3

2/T1

RS232

Supply

Supply

RS232

Current Measurement

4/T2

P2

OR OL

TxD

2A- switching output

GND

P1

GND

6/T3

2/T1

EMM W3 / 5 - 500
EMM W3 / 5 - 500 EX

Current Measurement

S2/k

Control

P1

P2
S1/k

GND

P2
S1/k

S2/k
4/T2

TxD

GND

RxD

GND

+24V

OR OL

S2/k

RxD

EMM W3 / 5 - 500
EMM W3 / 5 - 500 EX
2A- switching output

P1
+24V

Voltage
measurement Current Measurement

Control

S1/k

+24V

V1 V2 V3

5/L3

01 02 03 04

1/L1

Module
supply

Acknowledgement outputs

Revers running

Forward running

3/L2

GND

+24V

Module
supply

L1
L2
L3

Revers running

Revers running

1/L1 3/L2 5/L3

Separate switching module


Forward running 2/T1 4/T2 6/T3

1/L1 3/L2 5/L3

Separate switching module


Forward running

GND

GND

2/T1 4/T2 6/T3

The EMMs offer all the advantages of


modern effective-power monitoring. Every
6.6 ms, the effective power of a drive
system or of any other 3-phase consumer is
calculated from three currents, voltages and
the phase angle.
Currents greater than 5 A are fed into the
module via converters. The actual switching
of the load is carried out by a separate
switching element. In this configuration, the
EMM reliably protects connected loads
irrespective of their power consumption
against overload and underload, and
provides permanent status monitoring.
Switching thresholds, message thresholds
and four configurable acknowledgement
outputs enable the motor and system to be
protected.
Apparent, effective and reactive power,
Currents and voltages,
Phase angle,
Switching-cycle and operating-hours,
Power meter.
The integrated memory allows complete
"curves" to be recorded, which can then be
used for system documentation, for
example:

The operating modes right and left


rotation, reverse and limit switch operation
(with integrated restart inhibit) switch
actuating and regulating drives, pumps etc.
and also check for function, contamination
or wear.
The EMM EX device is particularly
suitable for use in the chemicals and
petrochemicals industry. A corresponding
Ex type-examination certificate has been
issued.

Current transformer
For currents greater than 5 A, separate
current transducers are to be used.
Transducers with a secondary nominal
current of 5 A should be chosen. The
primary nominal current is determined by
the current consumption of the consumer
(refer to connection version).
Switching element
Depending on the particular requirement
of the application, either an electromechanical contactor or reversing
contactor combination, or an electronic
load relay or reversing load relay is to be
used for the actual task of switching the
load. For the control of these switching
elements, the EMM supplies two switching
outputs with 24 V DC / 2 A.

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PHOENIX CONTACT

155

INTERFACE Relay
CONTACTRON Power electronics
PROFIBUS gateway for the electronic
motor management modules
The ELR-PB-GATEWAY is a module that
guarantees the connection of the E(LR)MM
family of products to PROFIBUS-DP.
The module is certified in acc. with the
DPV 1 specification (EN 50170).
The ELR-PB-GATEWAY provides a serial
"RS-232 interface" for communication with
an ELR-MM or EMM. Six digital inputs can
be freely parameterized.
The ELR-PB-GATEWAY Fail Safe also
supports: the switching behavior in the
event of PROFIBUS errors can be
influenced by the parameterization.
Two digital switching outputs allow direct
control of the ERL-MM or EMM (forward
running/reverse running).
The device master data file (containing
the communication characteristics of a
PROFIBUS-DP device) can be found on the
Internet at
www.phoenixcontact.net/download.

Notes:
Type of housing:
Polycarbonate PC, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

H W
D

ELR-PB-GATEWAY
PROFIBUS gateway

Applied for:
UL / CUL

Width 35 mm
24V GND
24V
DC

Connection data

stranded
[mm2]
0.2-2.5
0.2-2.5

B-Line
RTS
GND PB
5V PB
A-Line

solid

AWG
24-14

3
4
5
6
8

PB

EPROM

Controller

OUT

RS232

IN
Status

Description

O1
O2
TxD
RxD
GND
IN 1
IN 2
IN 3
IN 4
IN 5
IN 6

Pcs. /
Pkt.

Type

Order No.

ELR-PB-GATEWAY

2963530

ELR-PB-RS232

2963572

PROFIBUS interface implementer, for ELR-MM and EMM


Connecting cable
Technical data
Input data
Operating voltage UB
Nominal input current at UIN
Input circuit
Digital inputs
Input voltage
Nominal input current at UIN
Input circuit
Digital outputs
Maximum switching voltage
Max. switching current
Residual voltage
Output protection
RS-232 Interface
Data rate
Type of connection
PROFIBUS interface
Data rate
Type of connection
General data
Test voltage data interface/power supply
Ambient temperature (operation)
Rated operating mode
Standards/regulations

Table 1: Address setting


Switch 1
Start configuration
Switch 1 off
Module inputs configured as normal
digital inputs
Switch 1 on

Each function is assigned to one input


(see table 2)

Switches 2 - 8
Switch 2
Switch 8
Default

Setting the device address


Most significant bit (MSB)
Least significant bit (LSB)
126

Table 2:
Input
1
2
3
4
5
6

156

Degree of protection
Assembly position/mounting
Dimensions

24 V DC 20%
Typ. 50 mA (plus load current of an output)
Polarity protection, surge protection
24 V DC 20%
7 mA
Polarity protection, surge protection
23.5 V DC 20% (UB - UResid. of output)
50 mA
< 0.5 V DC (URest at IN)
Polarity protection, surge protection
20 kbps
COMBICON
12 Mbps
D-SUB-9

W/H/D

500 V AC
-20C ... 60C
100% operating factor
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 50178
EN 61000-4-5
EN 61000-4-6
IP20
Any / In rows with zero spacing
35 mm / 114.5 mm / 99 mm

Function
Local/Remote switchover
Reverse (button)
Stop (button)
Forward (button)
Limit switch reverse "High active"
Limit switch forward "High active"

PHOENIX CONTACT

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INTERFACE Relay
CONTACTRON Power electronics
PROFIBUS gateway for the electronic
motor management modules
Startup
(DPM2)

Diagnostics/maintenance
(DPM2)

Control (PLC)
(DPM1)

ELR and EMM control, serial (t < 200 ms)

E(LR)MM + ELR Gateway


PROFIBUS

E(LR)MM + ELR Gateway


PROFIBUS

PROFIBUS configuration
The illustration shows the typical
configuration of a PROFIBUS system. The
PLC as a class 1 master (DPM1) administers
the bus and is responsible for the cyclical
process data traffic. The class 2 masters
(DPM2) are used for diagnostics,
maintenance and startup. They can be
connected at any point of the PROFIBUS.

E(LR)MM + ELR Gateway


PROFIBUS

ELR and EMM control, serial and parallel (t < 200 ms)

Setting the PROFIBUS address


The address of the PROFIBUS device is
set via an 8-pos. DIP switch in the housing.
The housing must be opened to set the
address.

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PHOENIX CONTACT

157

INTERFACE Relay
CONTACTRON Power electronics
Device Type Manager (DTM) for
motor management modules
ELR-MM and EMM
The DTM is the configuration and
management tool for the ELR and EMM
motor management family of products in
PROFIBUS environments.
The ELR-DTM is a plug-in for field device
tools (FDT) such as PACTware. Uniform
and consistent integration of field devices in
engineering tools and control systems is
thus possible.
The FDT/DTM (Field Device Tool/Device
Type Manager) concept offers:
Description of cyclical data and device
parameters,
Device-specific configuration,
parameterization and diagnostics by
means of software components (DTM),
Standardized interface to engineering
tools,
Free choice of devices,
"Plug and Play" becomes reality,
Full device function support,
Consistent engineering data.

DTM

ELR-DTM
Description

Type

Order No.

ELR-DTM

2963679

Device type manager, for motor management modules, version 1.0

Configuration, monitoring, visualization

158

PHOENIX CONTACT

Pcs. /
Pkt.

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INTERFACE Relay
CONTACTRON Power electronics
Configuration software
ELR-CONF-WIN-2.0
The ELR-CONF-WIN 2.0 software is
used for "parameterizing" and "visualizing"
the electronic motor management modules.
All parameters can be entered with the
keyboard or graphically and then sent to the
load relays with a click of the mouse. It is
also used for displaying and recording the
operating data in order to be able to further
process it in databases for example.
The software runs under Windows 9x,
Windows ME, Windows NT4.0, Windows
2000 and Windows XP.

ELR-CONF-WIN-2.0
Description

Pcs. /
Pkt.

Type

Order No.

ELR-CONF-WIN2.0

2963585

ELR-KAD-RS232

2963653

ELR configuration software, for programming the electronic load


relays with motor management, language: German, English

Software adapter cable

Configuration, monitoring, visualization

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PHOENIX CONTACT

159

INTERFACE Relay
CONTACTRON Power electronics
Electronic reversing load relay with
motor management
The electronic load relays with motor
management (ELR-MM) combine fast, wearfree semiconductor switches and state-ofthe-art measurement with evaluation
electronics. Every 6.6 ms, the effective
power consumed by the electric drives is
calculated from the three currents, voltages
and the phase angle. This allows continuous
status monitoring.
Message and switching thresholds for
recognizing underload and overload can be
freely parameterized and carry out
functions that far exceed normal motor
protection. All relevant electrical values
such as apparent, effective and reactive
power, currents, voltages and phase angles,
as well as the values of the internal cycle and
operating hour counter can be read off the
display.
The ELR-MM load relay switches
actuating and regulating drives, pumps and
tools and at the same time checks them for
function, contamination or wear.
The ELR-MM EX device is particularly
suitable for use in the chemicals and
petrochemicals industry. A corresponding
Ex type-examination certificate has been
issued.
Alternatively, the devices can be coupled
to fieldbus systems via a defined interface
for online monitoring.

Notes:
Type of housing:
Polycarbonate PC, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

ELR W3/9-400 MM
Electronic reversing load relay, with motor management

P
Parameterization

24V DC UIN

solid

Screw connection

stranded
[mm2]
AWG
0.2-6
0.2-4
24-10

I
[A]

20

30

40

50

Load current [A]

Alarm

RS232

Serial

Order No.

ELR W3/ 9-400 MM

2963514

Pcs. /
Pkt.

Electronic reversing load relay, with motor management

Technical data
Input data
Supply nominal voltage UVN
Supply voltage range with reference to UVN
Quiescent current
Control voltage UST right/left
Control voltage range in reference to UST
Typ. input current at UN
Input circuit

24 V DC
0.8 ... 1.2
80 mA
24 V DC
0.8 ... 1.2
5 mA
Polarity protection, surge protection
LED green / LED yellow / LED red
(U VN - 1 V) / Max. 50 mA
110 V AC ... 433 V AC
1000 V
8 A (see derating curve)
360 A (tp = 10 ms, @ 25C)
150 mA
Typ. 1.4 V
Typ. 4 mA
RC element, surge protection

W/H/D

2.5 kV
Max. 2.5 Hz (at cos = 0.5)
-20C ... 60C
DIN EN 50178
DWR 1300 / ZXX01/DD/7080.8d
EN 61000-6-2 / EN 61000-6-4
IP20
Panel mounting on horizontal DIN rail
Can be aligned with > 20 mm spacing
62 mm / 122 mm / 94 mm

60

Load current as a function of the ambient temperature


Operating time: 100% operating factor
PHOENIX CONTACT

Memory

Type

Ambient temperature [C]

160

&

Requirement class in acc. with DIN V 19251


Category in acc. with EN 954-1

10

Logic

L
24V DC

Description

1/L1
3/L2
5/L3
2/T1
4/T2
6/T3

Feedback

24V DC

Surge current
Min. load current
Residual voltage
Leakage current
Output protection
General data
Test voltage input/output
Reversing frequency
Ambient temperature range
Standards/regulations
Power station requirements
EMC regulations
Degree of protection in acc. with IEC 60529/ EN 60529
Mounting position
Assembly
Dimensions
Safety data
EU type-examination certificate in acc. with ATEX

O1
O2
O3
O4

U
[V]

Operating voltage / status / error indicator


Output data for confirmation contacts
O1 - O4 in the case of 1 signal
Output data load side
Output voltage range
Periodic peak reverse voltage
Load current

8
7
6
5
4
3
2
1

H W
D

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INTERFACE Relay
CONTACTRON Power electronics
H W
D

H W
D

ELR W3/...-500 MM

ELR W 3/9-500 MM EX

Electronic reversing load relay, with motor management

Electronic reversing load relays with motor management and ATEX


approval

Ex: X p
Parameterization

24V DC UIN

O1
O2
O3
O4

1/L1
3/L2
5/L3
2/T1
4/T2
6/T3

Logic
Feedback
L

24V DC
R

O1
O2
O3
O4

Logic

Memory

RS232

Alarm

&

24V DC
R

Serial

Type

Order No.

ELR W3/ 2-500 MM


ELR W3/ 9-500 MM

2982621
2963543

1/L1
3/L2
5/L3
2/T1
4/T2
6/T3

Feedback

24V DC

&

24V DC

Parameterization

24V DC UIN

Pcs. /
Pkt.

1
1

Memory
Alarm

RS232

Serial

Type

Order No.

ELR W3/ 9-500 MM EX

2963695

ELR W3/ 2-500 MM


ELR W3/ 9-500 MM
24 V DC
24 V DC
0.8 ... 1.2
0.8 ... 1.2
80 mA
80 mA
24 V DC
24 V DC
0.8 ... 1.2
0.8 ... 1.2
0.8 ... 1.2
0.8 ... 1.2
Polarity protection,
Polarity protection,
surge protection
surge protection
LED green / LED yellow / LED red

LED green / LED yellow / LED red

(UVN - 1 V) / Max. 50 mA

(UVN - 1 V) / Max. 50 mA

(UVN - 1 V) / Max. 50 mA

110 V AC ... 550 V AC


1500 V
1.8 A (see derating curve)

110 V AC ... 550 V AC


1500 V
8 A (see derating curve)

110 V AC ... 550 V AC


1500 V
8 A (see derating curve)

Pcs. /
Pkt.

24 V DC
0.8 ... 1.2
80 mA
24 V DC
0.8 ... 1.2
0.8 ... 1.2
Polarity protection, surge protection

360 A (tp = 10 ms, @ 25C)


360 A (tp = 10 ms, @ 25C)
150 mA
150 mA
Typ. 1.4 V
Typ. 1.4 V
Typ. 7 mA
Typ. 7 mA
RC element, surge protection

360 A (tp = 10 ms, @ 25C)


150 mA
Typ. 1.4 V
Typ. 7 mA
RC element, surge protection

2.5 kV
Max. 2.5 Hz (at cos = 0.5)
-20C ... 60C
DIN EN 50178
DWR 1300 / ZXX01/DD/7080.8d
EN 61000-6-2 / EN 61000-6-4
IP20
Panel mounting on horizontal DIN rail
Can be aligned with > 20 mm spacing
62 mm / 122 mm / 94 mm

2.5 kV
Max. 2.5 Hz (at cos = 0.5)
-20C ... 60C
DIN EN 50178
DWR 1300 / ZXX01/DD/7080.8d
EN 61000-6-2 / EN 61000-6-4
IP20
Panel mounting on horizontal DIN rail
Can be aligned with > 20 mm spacing
62 mm / 122 mm / 94 mm

X II (2) GD
-

PTB 03 ATEX 3114


AK4
3

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PHOENIX CONTACT

161

INTERFACE Relay
CONTACTRON Power electronics
Electronic reversing load relay, with
integrated soft switch
The semiconductor switches in the
electronic load and reversing load relays
(ELR) allow wear-free switching of
asynchronous machines even where there is
a high switching frequency. In order to
further increase the service life of a drive, as
well as for special applications, a soft start is
necessary.
The ELR W 3/9-400 S allows a soft
start with given parameters for an
asynchronous machine.
The device is parameterized directly on
the device via display and keyboard.
Friction time,
Torque, start,
Start time,
Stop time,
Torque, stop,
Braking time and
Braking torque.
The switching status can be displayed
during operation as a percentage.
By using the "special function menu", it is
possible to control the drive locally.

Notes:
Type of housing:
Polycarbonate PC, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

H W
D

ELR W 3/9-400 S
Electronic reversing load relay, with integrated soft switch

Parameterization

24V DC UIN

solid

Screw connection

stranded
[mm2]
AWG
0.2-6
0.2-4
24-10

I
[A]

Logic

U
[V]
L
24V DC

24V DC
R

Description

1/L1
3/L2
5/L3
2/T1
4/T2
6/T3

&

Memory
Alarm

Type

Order No.

ELR W3/ 9-400 S

2963569

Pcs. /
Pkt.

Electronic reversing load relay, with an integrated soft switch

Load current [A]

Technical data
Input data
Supply nominal voltage UVN
Supply voltage range with reference to UVN
Quiescent current
Control voltage UST right/left
Control voltage range in reference to UST
Typ. input current at UN
Input circuit
Operating voltage / status / error indicator
Output data load side
Max. switching voltage
Output voltage range
Periodic peak reverse voltage
Load current
Surge current
Min. load current
Residual voltage
Leakage current
Output protection
General data
Test voltage input/output
Ambient temperature range
Standards/regulations
Power station requirements
EMC regulations
Degree of protection in acc. with IEC 60529/ EN 60529
Mounting position
Assembly
Dimensions

8
7
6
5
4
3
2
1
0

10

20

30

40

50

24 V DC
0.8 ... 1.2
85 mA
24 V DC
0.8 ... 1.2
5 mA
Polarity protection, surge protection
LED green / LED yellow / LED red
440 V AC (L1/T1)
440 V AC (L2/T2)
440 V AC (L3/T3)
110 V AC ... 433 V AC
1000 V
< 8 A (IL1, at 20C Tu, see derating)
< 8 A (IL2, at 20C Tu, see derating)
< 8 A (IL3, at 20C Tu, see derating)
230 A (tp = 10 ms, @ 25C)
150 mA
Typ. 1.5 V (for IL)
5 mA (IL1, in switched-off state)
RC element, surge protection

W/H/D

2.5 kV
-20C ... 60C
DIN EN 50178
DWR 1300 / ZXX01/DD/7080.8d
EN 61000-6-2 / EN 61000-6-4
IP20
Panel mounting on horizontal DIN rail
Can be aligned with > 20 mm spacing
62 mm / 122 mm / 94 mm

60

Ambient temperature [C]


Load current as a function of the ambient temperature
Operating time: 100% operating factor

162

PHOENIX CONTACT

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INTERFACE Relay
CONTACTRON Power electronics

ON
delay

Operation

OFF
delay

100% operation positive

Torque, start
Torque, stop

Friction time

Start time

Switch
operation

Stop time

100% operation positive

Torque, start
Braking time

Torque, stop

Friction time

Start time

Switch
operation

100% operation negative


Switch-off procedure

The figure shows the control of the


reversing load relay with a soft starter and
the operation of a three-phase current load.

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PHOENIX CONTACT

163

INTERFACE Relay
CONTACTRON Power electronics
Three-phase "4 in 1" solid-state
reversing contactors
The 22.5 mm wide three-phase "4 in 1"
solid-state reversing contactors with
current monitoring combine four functions
into one: Right contactor, left contactor,
motor protection relay and EMERGENCY
STOP up to category 3.
The devices have the following
advantages:
They save wiring
Bi-metal function settable up to 9 A
Long service life
Safety level as per
IEC 61508-1 :SIL3
ISO 13849:PL e
EN 954-1:Category 3

Screw connection

stranded
[mm2]
AWG
0.14-2.5 0.14-2.5 26-12

ELR W 3-.../500AC-2I

ELR W 3-.../500AC-9I

"4 in 1" solid-state reversing contactor,


for reversing 3~ AC motors up to 550 V AC/3 x 2 A

"4 in 1" solid-state reversing contactor,


for reversing 3~ AC motors up to 550 V AC/3 x 9 A

Uj xv

Ujxv

Ex: Xp // Applied for: UL-EX LIS / CUL-EX LIS / GL / NV

MAN
RES
AUTO

Notes:
Type of housing:
Polyamide PA non-reinforced, color: green.
solid

D
H

RES

Logik
P

1/L1

Ex: Xp // Applied for: UL-EX LIS / CUL-EX LIS / GL / NV

MAN
RES
AUTO

RES

Logik
P

1/L1

3/L2
I
[A]

U
[V]

Us
GND

2/T1

GNDE

& Error

4/T2

GND

5/L3

Us

2/T1

GNDE

& Error

6/T3

97 96 95

Type

Order No.

ELR W3- 24DC/500AC- 2I


ELR W3-230AC/500AC- 2I

2297031
2297044

Pcs. /
Pkt.

4/T2

6/T3

Description

3/L2
Us

5/L3

Us

97 96 95

Type

Order No.

ELR W3- 24DC/500AC- 9I


ELR W3-230AC/500AC- 9I

2297057
2297060

Pcs. /
Pkt.

"4 in 1" solid-state reversing contactor


1
1

Technical data
Input data
Rated control supply voltage US
Rated control supply voltage range with reference to US

ELR W3- 24DC/500AC- 2I


24 V DC
0.8 ... 1.25

ELR W3-230AC/500AC- 2I
230 V AC
0.4 ... 1.1

ELR W3- 24DC/500AC- 9I


24 V DC
0.8 ... 1.25

ELR W3-230AC/500AC- 9I
230 V AC
0.4 ... 1.1

Rated control supply current IS at US


Rated actuation voltage UC R/L
Rated actuating voltage range with reference to UC

35 mA
24 V DC
0.8 ... 1.25

3.5 mA
230 V AC
0.4 ... 1.1

35 mA
24 V DC
0.8 ... 1.25

3.5 mA
230 V AC
0.4 ... 1.1

Rated actuating current IC at UC


Input circuit

3 mA
7 mA
Polarity protection,
Surge protection
surge protection
LED green / LED yellow / LED red

3 mA
7 mA
Polarity protection,
Surge protection
surge protection
LED green / LED yellow / LED red

48 V AC ... 550 V AC
Max. 2.4 A (see derating curve)

48 V AC ... 550 V AC
Max. 9 A (see derating curve)

Operating voltage / status / error indicator


Output data load side
Output voltage range
Load current
Surge current
Min. load current
Residual voltage
Leakage current
Output protection
General data
Rated insulation voltage
Rated surge voltage
Reversing frequency
Ambient temperature range
Electrical service life
Standards/regulations
Power station requirements
Degree of protection in acc. with IEC 60529/ EN 60529
Mounting position
Assembly
Dimensions
Safety data
EU type-examination certificate in acc. with ATEX
Category in acc. with EN 954-1

164

PHOENIX CONTACT

100 A (t = 10 ms)
180 mA
< 0.3 V
0 mA

W/H/D

48 V AC ... 550 V AC
Max. 2.4 A (see derating curve)

100 A (t = 10 ms)
180 mA
< 0.3 V
0 mA
Surge protection

100 A (t = 10 ms)
1.2 A
< 0.5 V
0 mA

48 V AC ... 550 V AC
Max. 9 A (see derating curve)

100 A (t = 10 ms)
1.2 A
< 0.5 V
0 mA
Surge protection

500 V
6 kV
4 kV
Max. 2 Hz
Max. 2 Hz
-25C ... 70C
3 x 107 cycles
DIN EN 50178 / EN 60947
DWR 1300 / ZXX01/DD/7080.8d
IP20
optional (observe derating)
Can be aligned with spacing = 20 mm
22.5 mm / 114.5 mm / 99 mm

500 V
6 kV
4 kV
Max. 2 Hz
Max. 2 Hz
-25C ... 70C
3 x 107 cycles
DIN EN 50178 / EN 60947
DWR 1300 / ZXX01/DD/7080.8d
IP20
optional (observe derating)
Can be aligned with spacing = 20 mm
22.5 mm / 114.5 mm / 99 mm

X II (2) GD

X II (2) GD

X II (2) GD

X II (2) GD

PTB 07 ATEX 3145


3

PTB 07 ATEX 3145


3

PTB 07 ATEX 3145


3

PTB 07 ATEX 3145


3

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1
1

INTERFACE Relay
CONTACTRON Power electronics

Conventional structure
Control current path for reversing contactor as per category 3

Conventional structure
Main current path for reversing contactor as per category 3

+24V DC F5
K5

F1
F2
F3

L1
L2
L3

K5

Structure with CONTACTRON


Main and control current path for "4 in 1" reversing contactor as
per category 3

F1

L1 F2
L2 F3
L3

S2

F4

+24V DC
K1
K5
K5

T1

K5

K2

L1 L2 L3

K5

T3

K1
T1 T2 T3

T2

T1 T2

K5

T3
K3

K4
M
3~
M1

K1
K5

K5

K2

K3

K4

K5

K5

K1

K2

M
3~
M1

GND

PE

Output current [A]

K1 = "4 in 1" solid-state reversing contactor


K5 = PSR SCP-24DC.../safety relay
T1 = Left, T2 = Right, T3 = Reset
S2 = EMERGENCY STOP

2
10

20

30

40

50

60

4
3,5
3
2,5
2
1,5
1
0,5
0,18

70

2
0

10

20

30

Derating curve ELR W 3-24DC/500AC-2I


Operating time 100%

10

20

30

40

50

60

9
8
7
6
5
4
3
2
1
0,18

70

60

70

1
2

Ambient temperature [C]


Derating curve ELR W 3-24DC/500AC-9I
Operating time 100%

50

Derating curve ELR W 3-230AC/500AC-2I


Operating time 100%

40

Ambient temperature [C]

Ambient temperature [C]

9
8
7
6
5
4
3
2
1
0,18

K5

GND

4
3,5
3
2,5
2
1,5
1
0,5
0,18
0

K5

PE

K5

K1 + K2 = EMERGENCY STOP contactor


K3 = Left contactor
K4 = Right contactor
F4 = Motor protection relay

Output current [A]

K1 + K2 = EMERGENCY STOP contactor


K3 = Left contactor
K4 = Right contactor
K5 = PSR SCP-24DC.../safety relay
T1 = Left, T2 = Right, T3 = Reset
S2 = EMERGENCY STOP
F4 = Motor protection relay

K5

S2

F4

Output current [A]

K3

Output current [A]

K4

K5

K1 +US R L

K5

10

20

30

40

50

60

70

Ambient temperature [C]


Derating curve ELR W 3-230AC/500AC-9I
Operating time 100%

1 aligned with > 20 mm spacing


2 aligned without spacing

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

165

INTERFACE Relay
CONTACTRON Power electronics
Three-phase solid-state reversing
contactors

The three-phase solid-state reversing


contactors with an integrated locking circuit
and load wiring are intended for applications
such as control valves, slides, separating
filters, ship steering gears, etc. The scope of
performance ranges from 575 V AC/3 x 2 A
to 575 V AC/3 x 37 A.
Advantages of three-phase solid-state
reversing contactors:
Noise-free and wear-free switching
Integrated protective circuit
Stable and short switching times
Long service life
High switching frequency
Integrated locking and load wiring
Thermal fuse optional (on request)

H
Notes:
Type of insulation housing:
ELR W 3...2, ELR W 3...9
Polyamide PA non-reinforced, color: green
ELR W 3...16, ELR W 3...37
Polyester PBT non-reinforced, color: green
For marking systems and mounting material, see CLIPLINE catalog.

ELR W 3-.../500AC-2
Solid-state reversing contactor, for reversing 3~ AC motors up to
575 V AC/3 x 2 A

Applied for:
UL / CUL / UL-EX LIS / CUL-EX LIS

1/L1

3/L2

5/L3

2/T1

4/T2

6/T3

Screw connection

stranded
[mm2]
AWG
0.14-2.5 0.14-2.5 26-12

I
[A]

U
[V]

solid

T
Description

Type

Order No.

ELR W3- 24DC/500AC- 2


ELR W3-230AC/500AC- 2

2297293
2297303

Pcs. /
Pkt.

Solid-state reversing contactor

Technical data
Input data
Rated actuation voltage UC R/L
Rated actuating voltage range with reference to UC
Rated actuating current IC at UC
Input circuit

Output current [A]

Operating voltage / status / error indicator


Output data load side
Output voltage range
Periodic peak reverse voltage
Load current

10
9
8
7
6
5
4
3
2
1

ELR ...-9

ELR ...-2

10

20

40

60
Ambient temperature [C]

Output current [A]

Load current as a function of the ambient temperature


Operating time: 100% operating factor
45
40
35
30
25
20
15
10
5

Surge current
Min. load current
Residual voltage
Leakage current
Max. load value I2 x t (t = 10 ms)
Output protection
General data
Rated insulation voltage
Rated surge voltage
Reversing frequency
Switching frequency
Ambient temperature range
Standards/regulations
Power station requirements
Degree of protection in acc. with IEC 60529/ EN 60529
Mounting position
Assembly
Dimensions

ELR W3- 24DC/500AC- 2


24 V DC
0.8 ... 1.25

ELR W3-230AC/500AC- 2
230 V AC
0.4 ... 1.1

12.7 mA
Polarity protection,
surge protection

11.2 mA
Surge protection
- / LED yellow / LED red

48 V AC ... 575 V AC
1200 V
Max. 2 A (see derating curve)
200 A (t = 10 ms)
100 mA
< 1.5 V
6 mA
250 A2s

W/H/D

ELR ...-16

20

40

60
Ambient temperature [C]

Load current as a function of the ambient temperature


Operating time: 100% operating factor

166

PHOENIX CONTACT

48 V AC ... 575 V AC
1200 V
Max. 2 A (see derating curve)

200 A (t = 10 ms)
100 mA
< 1.5 V
6 mA
250 A2s
RCV circuit

500 V
6 kV
6 kV
Max. 10 Hz
Max. 2 Hz
Max. 5 Hz
Max. 1 Hz
-25C ... 70C
DIN EN 50178 / EN 60947
DWR 1300 / ZXX01/DD/7080.8d
IP20
Horizontal (observe derating)
Can be aligned with spacing = 20 mm
40 mm / 114.5 mm / 99 mm

ELR ...-37

10

1
1

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
CONTACTRON Power electronics
D
H

D
W

D
W

ELR W 3-.../500AC-9

ELR W 3-.../500AC-16

ELR W 2+1-.../500AC-37

Solid-state reversing contactor, for reversing 3~ AC motors up to


575 V AC/3x9 A

Solid-state reversing contactor, for reversing 3~ AC motors up to


575 V AC/3 x 16 A

Solid-state reversing contactor, for reversing 3~ AC motors up to


575 V AC/3 x 37 A

Applied for:
UL / CUL / UL-EX LIS / CUL-EX LIS

1/L1

3/L2

5/L3

1/L1

3/L2

5/L3

T
4/T2

6/T3

Type

Order No.

ELR W3- 24DC/500AC- 9


ELR W3-230AC/500AC- 9

2297316
2297329

2/T1

Pcs. /
Pkt.

1
1

3/L2

5/L3

2/T1

4/T2

6/T3

2/T1

1/L1

4/T2

6/T3

Type

Order No.

ELR W3- 24DC/500AC-16


ELR W3-230AC/500AC-16

2297332
2297345

Pcs. /
Pkt.

1
1

Type

Order No.

ELR W2+1- 24DC/500AC-37


ELR W2+1-230AC/500AC-37

2297374
2297387

Pcs. /
Pkt.

1
1

ELR W3- 24DC/500AC- 9


24 V DC
0.8 ... 1.25

ELR W3-230AC/500AC- 9
230 V AC
0.4 ... 1.1

ELR W3- 24DC/500AC-16


24 V DC
0.8 ... 1.25

ELR W3-230AC/500AC-16
230 V AC
0.4 ... 1.1

ELR W2+1- 24DC/500AC-37


24 V DC
0.8 ... 1.25

ELR W2+1-230AC/500AC-37
230 V AC
0.4 ... 1.1

12.7 mA
Polarity protection,
surge protection

11.2 mA
Surge protection

12.7 mA
Polarity protection,
surge protection

11.2 mA
Surge protection

12.7 mA
Polarity protection,
surge protection

11.2 mA
Surge protection

- / LED yellow / LED red


48 V AC ... 575 V AC
1200 V
Max. 9 A (see derating curve)
300 A (t = 10 ms)
100 mA
< 1.5 V
6 mA
580 A2s

- / LED yellow / LED red

48 V AC ... 575 V AC
1200 V
Max. 9 A (see derating curve)

300 A (t = 10 ms)
100 mA
< 1.5 V
6 mA
580 A2s
RCV circuit

500 V
6 kV
6 kV
Max. 10 Hz
Max. 2 Hz
Max. 5 Hz
Max. 1 Hz
-25C ... 70C
DIN EN 50178 / EN 60947
DWR 1300 / ZXX01/DD/7080.8d
IP20
Horizontal (observe derating)
Can be aligned with spacing = 20 mm
67.5 mm / 114.5 mm / 99 mm

48 V AC ... 575 V AC
1200 V
Max. 16 A (see derating curve)
300 A (t = 10 ms)
100 mA
< 1.5 V
6 mA
580 A2s

48 V AC ... 575 V AC
1200 V
Max. 16 A (see derating curve)

300 A (t = 10 ms)
100 mA
< 1.5 V
6 mA
580 A2s
RCV circuit

500 V
6 kV
6 kV
Max. 10 Hz
Max. 2 Hz
Max. 5 Hz
Max. 1 Hz
-25C ... 70C
DIN EN 50178 / EN 60947
DWR 1300 / ZXX01/DD/7080.8d
IP20
Horizontal (observe derating)
Can be aligned with spacing = 40 mm
147.5 mm / 114.5 mm / 99 mm

- / LED yellow / LED red


48 V AC ... 575 V AC
1200 V
Max. 37 A (see derating curve)
1300 A (t = 10 ms)
200 mA
< 1.5 V
6 mA
9000 A2s

48 V AC ... 575 V AC
1200 V
Max. 37 A (see derating curve)

1300 A (t = 10 ms)
200 mA
< 1.5 V
6 mA
9000 A2s
RCV circuit

500 V
6 kV
6 kV
Max. 10 Hz
Max. 2 Hz
Max. 5 Hz
Max. 1 Hz
-25C ... 70C
DIN EN 50178 / EN 60947
DWR 1300 / ZXX01/DD/7080.8d
IP20
Horizontal (observe derating)
Can be aligned with spacing = 40 mm
147.5 mm / 114.5 mm / 99 mm

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

167

INTERFACE Relay
CONTACTRON Power electronics
Electronic reversing load relays for
3-phase networks ELR W 3/9-...
3-phase electronic reversing load relays
implement a contactor-type reverserstarter combination fully electronically.
Since the corresponding interlocking of the
control inputs is already implemented in the
device, the wiring of the control circuit is
omitted as well as the complete wiring on
the load side. Thus, the wiring work can be
reduced to a minimum.
Common features of all ELR 3/9-...:
LED display for right and left rotation,
operating voltage and non-permitted
control
Noiseless and wear-free switching up to
500 V AC/9 A
High switching frequency
Protection circuits in input and output
The ELR W 3/9-... can be used in control
valves and conveying systems.

Notes:
Type of housing:
Polycarbonate PC, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
The operating voltage and control voltage inputs must be operated
with power supply modules in acc. with DIN 19240 (max. 5%
residual ripple). In order to avoid inductive or capacitive decoupling
of disturbing pulses where long control wires are used, we
recommend the use of shielded conductors.

H W
D

ELR W 3/9-...
Electronic reversing load relay

P
UIN
-

solid

Screw connection

stranded
[mm2]
AWG
0.2-6
0.2-4
24-10

I
[A]

U
[V]

1/L1
3/L2
5/L3
2/T1
4/T2
6/T3

24V DC
t

&
24V DC
R
Alarm

Description

Type

Order No.

ELR W3/ 9-400


ELR W3/ 9-500

2964173
2964186

Pcs. /
Pkt.

Electronic reversing load relay

Technical data
Input data
Supply nominal voltage UVN
Supply voltage range with reference to UVN
Quiescent current
Control voltage UST right/left
Control voltage range in reference to UST
Typ. input current at UN
Input circuit

ELR W3/ 9-400


ELR W3/ 9-500
24 V DC
24 V DC
0.8 ... 1.25
0.8 ... 1.25
40 mA
40 mA
24 V DC
24 V DC
0.8 ... 1.25
0.8 ... 1.25
0.8 ... 1.25
0.8 ... 1.25
Polarity protection,
Polarity protection,
surge protection
surge protection
LED green / LED yellow / LED red

Power loss [W]

Operating voltage / status / error indicator


Output data load side
Output voltage
Output voltage range
Periodic peak reverse voltage
Load current

50
40
30
20
10
0
0

1,5

4,5

7,5

Load current [A]

Current per phase [A]


Power loss depending on the load current
Operating time: 100% operating factor

Surge current
Min. load current
Residual voltage
Leakage current
Output protection
General data
Test voltage input/output
Reversing frequency
Ambient temperature range
Standards/regulations
Degree of protection in acc. with IEC 60529/ EN 60529
Mounting position
Assembly
Dimensions

400 V AC
110 V AC ... 440 V AC
1000 V
9 A (see derating curve)

230 A (tp = 10 ms, @ 25C)


230 A (tp = 10 ms, @ 25C)
150 mA
150 mA
Typ. 1.5 V
Typ. 1.5 V
Typ. 7 mA
Typ. 7 mA
RC element, surge protection

W/H/D

2.5 kV
Max. 10 Hz (at cos = 0.5)
Max. 10 Hz (at cos = 0.5)
-20C ... 60C
EN 50178
IP20
Panel mounting on horizontal DIN rail
Can be aligned with > 20 mm spacing
62 mm / 110 mm / 84 mm

9
7
5
3
1
0

10

20

30

40
50
60
Ambient temperature [C]

Load current as a function of the ambient temperature


Operating time: 100% operating factor

168

PHOENIX CONTACT

500 V AC
110 V AC ... 550 V AC
1200 V
9 A (see derating curve)

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

1
1

INTERFACE Relay
CONTACTRON Power electronics
Electronic reversing load relay for
DC motors
The electronic reversing load relays
ELR-DC allow mechanically commutated
DC motors to be switched. They reverse
and reduce the speed of DC motors up to
24 V/6 A in a wear-free manner. A shortcircuit, surge-voltage and overload-proof
output guarantees reliable use in the plant.
If a 24 V DC signal is applied to the "left"
input, the ELR-DC is interconnected so that
the output supplies the motor with voltage.
If the "right" input is triggered, the polarity
of the voltage is inverted on the output. By
triggering both inputs, i.e. "right" and "left",
the motor is short-circuited internally via
the ELR-DC and reduces the speed.
Thanks to the internal interlocking circuit
and load wiring, wiring expense is reduced
to a minimum.

Notes:
Type of housing:
Polycarbonate PC, color: green.
For marking systems and mounting material, see CLIPLINE catalog.
PWM = Pulse Width Modulation

H W
D

ELR W 1/...-24DC
Electronic reversing load relay, for control of DC motors

U
+U

solid

Screw connection

stranded
[mm2]
AWG
0.2-6
0.2-4
24-10

I
[A]

U
[V]

M+

Logic

M-

GND

Description

Type

Order No.

ELR W1/ 2-24DC


ELR W1/ 6-24DC

2963598
2982090

Pcs. /
Pkt.

Electronic reversing load relay, for control of DC motors

Technical data
Input data
Control voltage UST right/left
Control voltage range in reference to UST
Typ. input current at UN
Input circuit
Operating voltage / status / error indicator

ELR W1/ 2-24DC


ELR W1/ 6-24DC
24 V DC
24 V DC
0.8 ... 1.2
0.8 ... 1.2
0.8 ... 1.2
0.8 ... 1.2
Polarity protection, surge protection
LED green / LED yellow, forward running (R),
LED yellow, reverse running (L) / -

PWM option
Max. clock frequency of the PWM at the control inputs
Pulse width repetition rate of the PWM
Output data load side
Operating voltage range
Load current
Quiescent current
Current limitation at short circuits
Output protection
Operating voltage / status / error indicator
General data
Test voltage input/output
Ambient temperature range
Rated operating mode
Standards/regulations
Degree of protection in acc. with IEC 60529/ EN 60529
Mounting position
Dimensions

24V GND
M+ M-

24 V DC

0% ... 100%

0% ... 100%

W/H/D

2.5 kV AC
-20C ... 60C
100% operating factor
EN 50178
IP20
Vertical (horizontal DIN rail)
12.5 mm / 114.5 mm / 99 mm

Load current as a function of the ambient temperature


Operating time: 100% operating factor

Input
Right

1000 Hz

10 V DC ... 30 V DC
10 V DC ... 30 V DC
2 A (Mounted in rows with zero
6 A (see derating curve)
spacing)
Approx. 7 mA (When switched off) Approx. 7 mA (When switched off)
15 A
20 A
Polarity protection, surge protection
LED green / - / -

Status table

1000 Hz

Output
Left

M+

High

High

+ 24 V

GND

GND

+ 24 V

GND

GND

Load current [A]

Application example

1
1

6
5
4
3

2
1
0

10

20

30

40

50

60

Ambient temperature [C]


1 Individual device
2 Aligned without spacing

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

169

INTERFACE Relay
CONTACTRON Power electronics
Three-phase solid-state contactor
D

Motors of mixers, machine tools,


conveying systems, pumps and fans up to
575 V AC/3x37 A (equivalent to 1 kW to
18.5 kW) can be controlled using the
CONTACTRON three-phase solid-state
contactors.
Advantages of three-phase solid-state
contactors:
Noise-free and wear-free switching
Integrated protective circuit
Stable and short switching times
Long service life
High switching frequency
Thermal fuse optional (on request)

H
Notes:
Type of insulation housing:
ELR 3...2, ELR 3...9
Polyamide PA non-reinforced, color: green
ELR 3...16, ELR 3...37
Polyester PBT non-reinforced, color: green
For marking systems and mounting material, see CLIPLINE catalog.

ELR 3-.../500AC-2
Three-phase solid-state contactor, for switching 3~ AC motors
up to 575 V AC/3 x 2 A

Applied for:
UL / CUL / UL-EX LIS / CUL-EX LIS

1/L1

3/L2

5/L3

2/T1

4/T2

6/T3

ON

solid

Screw connection

stranded
[mm2]
AWG
0.14-2.5 0.14-2.5 26-12

I
[A]

U
[V]

T
Description

Type

Order No.

ELR 3- 24DC/500AC- 2
ELR 3-230AC/500AC- 2

2297196
2297206

Pcs. /
Pkt.

Three-phase solid-state contactor

Technical data
Input data
Rated actuation voltage UC ON
Rated actuating voltage range with reference to UC
Rated actuating current IC at UC
Input circuit

Output current [A]

Operating voltage / status / error indicator


Output data load side
Output voltage range
Periodic peak reverse voltage
Load current

10
9
8
7
6
5
4
3
2
1

ELR ...-9

ELR ...-2

10

20

40

60
Ambient temperature [C]

Output current [A]

Load current as a function of the ambient temperature


Operating time: 100% operating factor
45
40
35
30
25
20
15
10
5

Surge current
Min. load current
Residual voltage
Leakage current
Max. load value I2 x t (t = 10 ms)
Output protection
General data
Rated insulation voltage
Rated surge voltage
Switching frequency
Ambient temperature range
Standards/regulations
Power station requirements
Degree of protection in acc. with IEC 60529/ EN 60529
Mounting position
Assembly
Dimensions

ELR 3- 24DC/500AC- 2
24 V DC
0.8 ... 1.25

ELR 3-230AC/500AC- 2
230 V AC
0.4 ... 1.1

8.3 mA
Polarity protection,
surge protection

12.5 mA
Surge protection
- / LED yellow / LED red

48 V AC ... 575 V AC
1200 V
Max. 2 A (see derating curve)
200 A (t = 10 ms)
100 mA
< 1.5 V
6 mA
250 A2s

W/H/D

ELR ...-16

20

40

60
Ambient temperature [C]

Load current as a function of the ambient temperature


Operating time: 100% operating factor

170

PHOENIX CONTACT

48 V AC ... 575 V AC
1200 V
Max. 2 A (see derating curve)

200 A (t = 10 ms)
100 mA
< 1.5 V
6 mA
250 A2s
RCV circuit

500 V
6 kV
6 kV
Max. 10 Hz
Max. 1 Hz
-25C ... 70C
DIN EN 50178 / EN 60947
DWR 1300 / ZXX01/DD/7080.8d
IP20
Horizontal (observe derating)
Can be aligned with spacing = 20 mm
40 mm / 114.5 mm / 99 mm

ELR ...-37

10

1
1

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

INTERFACE Relay
CONTACTRON Power electronics
D

D
W

D
W

ELR 3-.../500AC-9

ELR 3-.../500AC-16

ELR 2+1-.../500AC-37

Three-phase solid-state contactor, for switching 3~ AC motors


up to 575 V AC/3x9 A

Three-phase solid-state contactor, for switching 3~ AC motors


up to 575 V AC/3 x 16 A

Three-phase solid-state contactor, for switching 3~ AC motors


up to 575 V AC/3 x 37 A

Applied for:
UL / CUL / UL-EX LIS / CUL-EX LIS

1/L1

3/L2

5/L3

1/L1

3/L2

5/L3

ON

T
2/T1

4/T2

Type

Order No.

ELR 3- 24DC/500AC- 9
ELR 3-230AC/500AC- 9

2297219
2297222

6/T3

2/T1

Pcs. /
Pkt.

1
1

1/L1

3/L2

5/L3

2/T1

4/T2

6/T3

ON

ON

4/T2

Type

Order No.

ELR 3- 24DC/500AC-16
ELR 3-230AC/500AC-16

2297235
2297248

6/T3

Pcs. /
Pkt.

1
1

Type

Order No.

ELR 2+1- 24DC/500AC-37


ELR 2+1-230AC/500AC-37

2297277
2297280

Pcs. /
Pkt.

1
1

ELR 3- 24DC/500AC- 9
24 V DC
0.8 ... 1.25

ELR 3-230AC/500AC- 9
230 V AC
0.4 ... 1.1

ELR 3- 24DC/500AC-16
24 V DC
0.8 ... 1.25

ELR 3-230AC/500AC-16
230 V AC
0.4 ... 1.1

ELR 2+1- 24DC/500AC-37


24 V DC
0.8 ... 1.25

ELR 2+1-230AC/500AC-37
230 V AC
0.4 ... 1.1

8.3 mA
Polarity protection,
surge protection

12.5 mA
Surge protection

8.3 mA
Polarity protection,
surge protection

12.5 mA
Surge protection

8.3 mA
Polarity protection,
surge protection

12.5 mA
Surge protection

- / LED yellow / LED red


48 V AC ... 575 V AC
1200 V
Max. 9 A (see derating curve)
300 A (t = 10 ms)
100 mA
< 1.5 V
6 mA
580 A2s

- / LED yellow / LED red

48 V AC ... 575 V AC
1200 V
Max. 9 A (see derating curve)

300 A (t = 10 ms)
100 mA
< 1.5 V
6 mA
580 A2s
RCV circuit

500 V
6 kV
6 kV
Max. 10 Hz
Max. 1 Hz
-25C ... 70C
DIN EN 50178 / EN 60947
DWR 1300 / ZXX01/DD/7080.8d
IP20
Horizontal (observe derating)
Can be aligned with spacing = 20 mm
67.5 mm / 114.5 mm / 99 mm

48 V AC ... 575 V AC
1200 V
Max. 16 A (see derating curve)
300 A (t = 10 ms)
100 mA
< 1.5 V
6 mA
580 A2s

48 V AC ... 575 V AC
1200 V
Max. 16 A (see derating curve)

300 A (t = 10 ms)
100 mA
< 1.5 V
6 mA
580 A2s
RCV circuit

500 V
6 kV
6 kV
Max. 10 Hz
Max. 1 Hz
-25C ... 70C
DIN EN 50178 / EN 60947
DWR 1300 / ZXX01/DD/7080.8d
IP20
Horizontal (observe derating)
Can be aligned with spacing = 40 mm
147.5 mm / 114.5 mm / 99 mm

- / LED yellow / LED red


48 V AC ... 575 V AC
1200 V
Max. 37 A (see derating curve)
1300 A (t = 10 ms)
200 mA
< 1.5 V
6 mA
9000 A2s

48 V AC ... 575 V AC
1200 V
Max. 37 A (see derating curve)

1300 A (t = 10 ms)
200 mA
< 1.5 V
6 mA
9000 A2s
RCV circuit

500 V
6 kV
6 kV
Max. 10 Hz
Max. 1 Hz
-25C ... 70C
DIN EN 50178 / EN 60947
DWR 1300 / ZXX01/DD/7080.8d
IP20
Horizontal (observe derating)
Can be aligned with spacing = 40 mm
147.5 mm / 114.5 mm / 99 mm

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PHOENIX CONTACT

171

INTERFACE Relay
CONTACTRON Power electronics
Electronic load relays for 3-phase
networks ELR 3/9-...
3-phase electronic load relays offer
functions such as mechanical contactors,
but allow the non-contacting switching of
loads in the three-phase network without
bounce or wear and tear.
Common features of all ELR 3/9-...
Operating indicator
Noiseless and wear-free switching up to
500 V AC/9 A
High switching frequency
Protection circuits in input and output
The ELR 3/9-... can be used, for example,
in mixers, machine tools, pumps and fans.

Notes:
Type of housing:
Polycarbonate PC, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

H W
D

ELR 3/9-...
Electronic load relay

P
L1

U1
UIN
solid

Screw connection

stranded
[mm2]
AWG
0.2-6
0.2-4
24-10

I
[A]

L2

U
[V]

V1
L3
-

Description

W1

Type

Order No.

ELR 3/ 9-400
ELR 3/ 9-500

2941701
2941714

Pcs. /
Pkt.

Electronic load relay

Technical data
Input data
Control voltage UST
Control voltage range in reference to UST
Typ. input current at UN
Input circuit

ELR 3/ 9-400
24 V DC
0.8 ... 1.2
0.8 ... 1.2
Polarity protection,
surge protection

Power loss [W]

Operating voltage / status / error indicator


Output data load side
Output voltage
Output voltage range
Periodic peak reverse voltage
Load current

50
40
30
20
10
0
0

1,5

4,5

7,5

Surge current
Min. load current
Residual voltage
Leakage current
Output protection
General data
Test voltage input/output
Switching frequency
Ambient temperature range
Standards/regulations
Degree of protection in acc. with IEC 60529/ EN 60529
Mounting position
Assembly
Dimensions

400 V AC
110 V AC ... 440 V AC
800 V
9 A (see derating curve)

W/H/D

2.5 kV
Max. 10 Hz (at cos = 0.5)
Max. 10 Hz (at cos = 0.5)
-20C ... 60C
EN 50178
IP20
Panel mounting on horizontal DIN rail
Can be aligned with > 20 mm spacing
62 mm / 110 mm / 84 mm

Load current [A]

9
7
5
3
1

10

20

30

40
50
60
Ambient temperature [C]

Load current as a function of the ambient temperature


Operating time: 100% operating factor

172

PHOENIX CONTACT

500 V AC
110 V AC ... 550 V AC
1200 V
9 A (see derating curve)

230 A (tp = 10 ms, @ 25C)


230 A (tp = 10 ms, @ 25C)
150 mA
150 mA
Typ. 1.5 V
Typ. 1.5 V
Typ. 7 mA
Typ. 7 mA
RC element, surge protection

Current per phase [A]


Power loss depending on the load current
Operating time: 100% operating factor

ELR 3/ 9-500
24 V DC
0.8 ... 1.2
0.8 ... 1.2
Polarity protection,
surge protection
- / LED yellow / -

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1
1

INTERFACE Relay
CONTACTRON Power electronics
Electronic load relays for 3-phase
EMG 45-ELR 3/1,5 networks
For electronic switching of 3-phase loads
such as pumps, fans etc.
Properties:
Wear-free
High switching frequency
Protection circuits in input and output

Notes:
Type of housing:
Polycarbonate PC, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

H W
D

EMG 45-ELR 3/1,5


Electronic load relay

P
L1
NDG

U1

E
solid

Screw connection

stranded
[mm2]
AWG
0.2-4
0.2-2.5 24-12

I
[A]

U
[V]

L2
NDG

V1
L3

Description

NDG

W1

Type

Order No.

EMG 45-ELR3/1,5

2942739

Pcs. /
Pkt.

Electronic load relay


Technical data
Input data
Control voltage UST
Control voltage range in reference to UST
Typ. input current at UN
Input circuit
Operating voltage / status / error indicator
Output data load side
Output voltage
Output voltage range
Periodic peak reverse voltage

Load current [A]

Continuous load current


Surge current
Min. load current
Residual voltage
Leakage current
Output protection
General data
Test voltage input/output
Ambient temperature range
Standards/regulations
Degree of protection in acc. with IEC 60529/ EN 60529
Mounting position
Assembly
Dimensions

24 V DC
0.8 ... 1.2
20 mA
Polarity protection, surge protection
- / LED yellow / 400 V AC
320 V AC ... 440 V AC
600 V (load relay is not suitable for the construction of reversing
circuits.)
Max. 1.5 A (see derating curve)
100 A (tp = 10 ms, @ 25C)
50 mA
Typ. 1 V
Typ. 7 mA
RC element, surge protection

W/H/D

3.5 kV
-20C ... 55C
EN 50178
IP20
Panel mounting on horizontal DIN rail
Can be aligned with > 20 mm spacing
45 mm / 82.5 mm / 75 mm

2,5
2

1,5
1
0,5

20

30

40

50
Ambient temperature [C]

Load current as a function of the ambient temperature


Operating time: 100% operating factor

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173

INTERFACE Relay
CONTACTRON Power electronics
Single-phase solid-state contactors
D
W

Notes:
Type of housing:
Polycarbonate PC, color: green.
For marking systems and mounting material, see CLIPLINE catalog.

ELR 1-.../600AC-20
Single-phase solid-state contactor

u
A1
+

1/L1
Zero voltage
switch

Single-phase solid-state contactors are


used in AC voltage networks wherever
silent switching, high switching frequencies
and a practically unlimited service life are
required.
The sturdy power semiconductors switch
in zero voltage crossing and thus produce
no additional high frequency interferences.
The modules are insensitive to shock loads
and vibrations even use in aggressive,
polluted environments is unproblematic.
They offer the following advantages:
High switching frequency
Wear-free and output-free
Input voltage versions 24 V DC and
230 V AC.
Common areas of application are:
Production machines,
Temperature controllers,
Conveyor equipment and
Lighting systems.

A2
-

Description

2/T1

Type

Order No.

ELR 1- 24DC/600AC-20
ELR 1-230AC/600AC-20

2297138
2297141

Pcs. /
Pkt.

Single-phase solid-state contactor

Technical data
Input data
Input voltage range
Typ. input current at UN
Switching level

1 signal ("H")
0 signal ("L")

Transmission frequency flimit


Operating voltage / status / error indicator
Output data load side
Output voltage range
Periodic peak reverse voltage
Load current

Output current [A]

250 A (t = 10 ms)
350 mA
< 1.6 V
< 3 mA (in off state)
0.5
525 A2s

W/H/D

40
30

28,5

20

16

1011

20

40

60
Ambient temperature [C]

Load current as a function of the ambient temperature


Operating time: 100% operating factor

174

PHOENIX CONTACT

42 V AC ... 660 V AC (45/65 Hz)


1200 V
20 A (see derating curve)

250 A (t = 10 ms)
350 mA
< 1.6 V
< 3 mA (in off state)
0.5
525 A2s
RCV circuit

4 kVrms
-30C ... 70C
EN 61000-4-2 / EN 61000-4-3 / EN 61000-4-4 / EN 61000-4-5 / EN
61000-4-6 / EN 55011
Vertical (horizontal DIN rail)
Can be aligned with 22.5 mm spacing
22.5 mm / 103 mm / 103 mm

50

10

ELR 1-230AC/600AC-20
24 V AC ... 275 V AC
Approx. 17 mA
22 V AC
6 V AC
6 Hz
LED green / - / -

42 V AC ... 660 V AC (45/65 Hz)


1200 V
20 A (see derating curve)

Surge current
Min. load current
Residual voltage
Leakage current
Phase angle (cos )
Max. load value I2 x t (t = 10 ms)
Output protection
General data
Test voltage input/output
Ambient temperature range
Standards/regulations
Mounting position
Assembly
Dimensions

ELR 1- 24DC/600AC-20
4 V DC ... 32 V DC
Approx. 12 mA
4 V DC
1 V DC
25 Hz

1
1

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INTERFACE Relay
CONTACTRON Power electronics
D
H

D
W

ELR 1-.../600AC-30

ELR 1-.../600AC-50

Single-phase solid-state contactor

Single-phase solid-state contactor

1/L1

A1
+

2/T1

A2
-

1/L1

Zero voltage
switch

Zero voltage
switch

A1
+

A2
-

Type

Order No.

ELR 1- 24DC/600AC-30
ELR 1-230AC/600AC-30

2297154
2297167

ELR 1- 24DC/600AC-30
4 V DC ... 32 V DC
Approx. 12 mA
4 V DC
1 V DC
25 Hz

1
1

ELR 1-230AC/600AC-30
24 V AC ... 275 V AC
Approx. 17 mA
22 V AC
6 V AC
6 Hz
LED green / - / -

42 V AC ... 660 V AC (45/65 Hz)


1200 V
30 A (see derating curve)
400 A (t = 10 ms)
150 mA
< 1.6 V
< 3 mA (in off state)
0.5
1800 A2s

Pcs. /
Pkt.

Type

Order No.

ELR 1- 24DC/600AC-50
ELR 1-230AC/600AC-50

2297170
2297183

ELR 1- 24DC/600AC-50
4 V DC ... 32 V DC
Approx. 12 mA
4 V DC
1 V DC
25 Hz

42 V AC ... 660 V AC (45/65 Hz)


1200 V
30 A (see derating curve)

400 A (t = 10 ms)
150 mA
< 1.6 V
< 3 mA (in off state)
0.5
1800 A2s
RCV circuit

Pcs. /
Pkt.

1
1

ELR 1-230AC/600AC-50
24 V AC ... 275 V AC
Approx. 17 mA
22 V AC
6 V AC
6 Hz
LED green / - / -

42 V AC ... 660 V AC (45/65 Hz)


1200 V
50 A (see derating curve)
1900 A (t = 10 ms)
150 mA
< 1.6 V
< 3 mA (in off state)
0.5
18000 A2s

4 kVrms
-30C ... 70C
EN 61000-4-2 / EN 61000-4-3 / EN 61000-4-4 / EN 61000-4-5 / EN
61000-4-6 / EN 55011
Vertical (horizontal DIN rail)
Can be aligned with 22.5 mm spacing
22.5 mm / 103 mm / 103 mm

2/T1

42 V AC ... 660 V AC (45/65 Hz)


1200 V
50 A (see derating curve)

1900 A (t = 10 ms)
150 mA
< 1.6 V
< 3 mA (in off state)
0.5
18000 A2s
RCV circuit

4 kVrms
-30C ... 70C
EN 61000-4-2 / EN 61000-4-3 / EN 61000-4-4 / EN 61000-4-5 / EN
61000-4-6 / EN 55011
Vertical (horizontal DIN rail)
Can be aligned with 22.5 mm spacing
45 mm / 103 mm / 103 mm

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175

INTERFACE Relay
Dimensional drawings, diagrams, applications
Plug-in miniature relays

Pluggable solid-state relays

REL-MR...21

REL-MR...21-21

OPT...DC/24DC/2
OPT...DC/230AC/1

5 mm design width

12.7 mm design width

5 mm design width

Perforations for assembly: view of the connections

Perforations for assembly: view of the connections

Perforations for assembly: view of the connections

1,3

1,9

1,28

1,3

1,9

1,2

1,3

1,2

Basic grid dimension 1.25 mm and 1.27 mm

Basic grid dimension 1.25 mm and 1.27 mm

Basic grid dimension 2.5 mm

29

12,7

15

Permissible input voltage range


for REL-MR...21

Permissible input voltage range


for REL-MR...21-21, REL-MR-24DC/1IC, REL-MR...21HC

Derating curve for solid-state relay OPT...DC/24DC/2

U
UN

2,5

3
3

2,5
A

1,5

1,5

1
0
60

1
B

0,5

0,5
0

10

20

30

40

50

60

70

80

90 100
TU [C]

General conditions:
Direct alignment in the block, all devices 100% operating factor,
horizontal or vertical mounting.
Curve A
Maximum permissible continuous voltage Umax with limiting
continuous current on the contact side (see respective technical
data).
Curve B
Minimum permissible operate voltage Uop after pre-excitation1) (see
respective technical data).
1) Pre-excitation: Relay has been operated in a thermally steady
state at the ambient temperature TU with nominal voltage UN and
limiting continuous current on the contact side (see respective
technical data) (warm coil). After being switched off for a short
time, the relay must reliably pick up again at Uop. The values Uop
for cold coils (Tcoil = TU = 20 C) indicated by other manufacturers
yield better values, but are not practical.

176

0
10
20
30
40
50
Ambient temperature range [C]

PHOENIX CONTACT

10

20

30

40

50

60

70

80

90 100
TU [C]

Derating curve for solid-state relay OPT...DC/230AC/1

750
Load current [mA]

U
UN

Load current [A]

15

3,5

15,7

28

3,6

3,5

28

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300

0
0
10
20
30
40
50
Ambient temperature range [C]

60

INTERFACE Relay
Dimensional drawings, diagrams, applications
PLC-INTERFACE with integrated
switch and relay

PLC-INTERFACE with integrated


switch

Application example PLC-RS...24UC/1/S...

Application example PLC-S...S...

OPT...DC/24DC/5
OPT...DC/230AC/2
12.7 mm design width
Perforations for assembly: view of the connections

1,3

1,28

VCC

VCC
+-

A1

+-

OUT A1

A2

A1

CTL2

A
O
M

A
O
M

CTL1

A2

Basic grid dimension 2.5 mm

29

12,7
M

11

13

14
2

12

3,6

15,7

14

Load current [A]

Derating curve for solid-state relay OPT...DC/24DC/5

Permissible input voltage range for PLC-RS...24UC/1/S...

U
U N 1,4

5
4

1,3

1,2

1,1

UN= 24 V DC / 24 V AC
1

0
0 25 30 35 40 45 50 55 60
Ambient temperature range [C]

0,9
0,8

Derating curve for solid-state relay OPT...DC/230AC/2

0,7
20

25

30

35

40

45

50

55

60 65
TU [ C]

Load current [A]

Curve A
Maximum continuous voltage at limiting continuous current = 6 A

2
1,8
1,6
1,4
1,2
1
0,8
0,6
0

Curve B
Minimum operate voltage at pre-excitation with UN and limiting
continuous current = 6 A

0 25 30 35 40 45 50 55 60
Ambient temperature range [C]
1 Mounted in rows with zero spacing
2 Mounted in rows with spacing > 20 mm

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177

INTERFACE Relay
Dimensional drawings, diagrams, applications
PLC-INTERFACE with integrated
solid-state relay

PLC-INTERFACE with relay for


railway applications

Derating curve for PLC...300DC/1

Derating curve for PLC-OSP...24DC/3RW

Diagrams for PLC-RSP...UC/21RW


Interrupting rating

20

0
30

40

50

2,5

10
6
4

2
1,5

Switching current [A]

0,7

Load current [A]

Load current [A]

1
20

60

30

40

50

60

70

Ambient temperature [C]


Ambient temperature [C]
1 For input voltages of 220 V DC and 230 V AC

1 Mounted in rows with zero spacing


2 Mounted in rows with spacing > 20 mm

Derating curve for PLC-...24DC/24DC/10

Derating curve for PLC-OSP...110DC/3RW

2
1

0,5
0,3
0,2
0,1

10

20

30

50

70

100

200

300

Switching voltage [V]

10
Load current [mA]

9
8
7
6
5
Load current [A]

1 Ohmic load

3,5
3
2,5
2
1,5
1
0,5
0

Electrical service life

20

Ambient temperature [C]

35

40

50

60

70

10

10

1
Permissible input voltage range for PLC-BSP-24DC/21RW
(with relay REL-MR-18DC/21...)

0
0

10

20

30

40

50

60
Cycles

Ambient temperature [C]

1,5

10

Switching current [A]

1,3
Derating curve for PLC...24DC/48DC/500/W

1,4

1 250 V AC, ohmic load

1,2

Input voltage U/UN

0,5
0,35

1,0

UN= 24 V DC

Interrupting rating

0,8
B

0,7

20
40

50

20

0,6

0
30

Diagrams for PLC-RSP...UC/21-21/RW

0,9

60

25

30

35

40

45

50

55

60

10
6
4

65

Ambient temperature [C]

Ambient temperature [C]

Curve A
Maximum continuous voltage at limiting continuous current = 3 A
Curve B
Minimum operate voltage at pre-excitation with UN and limiting
continuous current = 3 A

Switching current [A]

Load current [mA]

1,1

Permissible input voltage range for PLC-RSP-230UC/21-21AU/


RWF

0,5
0,3
0,2
0,1

10

20

30

50

70

100

200

300

10

Switching voltage [V]


1 AC, ohmic load
2 DC, ohmic load, contacts in series
3 DC, ohmic load
4 DC, L/R = 40 ms

1,4

PLC-INTERFACE with relay for


railway applications

1,3
Electrical service life

1,2
A

PLC-RSP...21/RW
PLC-RSP...21AU/RW
PLC-RSP...21-21/RW
PLC-RSP...21-21AU/RW

Switching current [A]

6
5
4

UN= 230 V AC

10

0,9

0,7
20

25

30

35

40

45

50

55

60

0
30
35
40
45
Ambient temperature [C]

PHOENIX CONTACT

50

55

60

65

70

10

10

65

Ambient temperature [C]

0,8

Curve A
Maximum continuous voltage at limiting continuous current = 6 A

Cycles

178

107

1,1
Input voltage U/UN

Derating curve for

Switching current [A]


Curve B
Minimum operate voltage at pre-excitation with UN and limiting
continuous current = 6 A

1 250 V AC, ohmic load (DC coils)


2 250 V AC, ohmic load (AC coils)

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INTERFACE Relay
Dimensional drawings, diagrams, applications

Diagrams for PLC-RSP...UC/21HC/RW

PLC series electronic reversing load


relays for DC motors

Solid-state relay terminal blocks


DEK-OE... and DEK-OV...

Application example PLC-S...ELR W 1/2-24DC

Derating curve for DEK-OV...24DC/3 and DEK-OV-24DC/24DC/


3/AKT

Interrupting rating

0,1

3
2

1
0
0 10 20 30 40 50
Ambient temperature [C]

0,5
0,3
0,2

60

R
T

Switching current [A]

10
6
4

Load current [A]

20

10

20

30

50

70

100

200

1 Horizontal mounting
2 Vertical mounting

300

Switching voltage [V]

L
R

1 AC, ohmic load


2 DC, ohmic load
3 DC, L/R = 40 ms

GND

Electrical service life

Derating curve for DEK-OV-24DC/24DC/10

24 V

VCC

107

M+

+-

M-

10
10

9
8

2
10

7
6

10

0
1
2
3
Switching current [A]

10

Status table
Input

1 250 V AC, ohmic load (DC coils)


2 250 V AC, ohmic load (AC coils)

Output

Right

Left

M+

High

High

PLC electronic sensor terminal block


NAMUR proximity sensors

+ 24 V

GND

GND

+ 24 V

GND

GND

Load current [A]

Cycles

5
4
3
2
1
0
10

20

30

40

50

60

Ambient temperature [C]

Application 1

ERR

Derating curve for PLC-S...ELR W 1/2-24DC

Derating curve for DEK-OV...240AC/800

OUT
U VN

GND
Load current [A]

NAMUR

Application 2

UKK 5-2R/NAMUR
+

ERR

Load current [A]

1,5

1
20

30

40

50

0,8
0,6
0,4
0,2

60

Ambient temperature [C]

1k

0
0

10

20

30

40

50

60

Ambient temperature [C]

OUT

10k

U VN

1 Mounted in rows with zero spacing


2 Mounted in rows with spacing > 20 mm

GND

Limit switch

Status initiator

Switching level

LED

OUT

ERR

Green

Red

Conductive

OFF

OFF

Blocking

ON

OFF

Short circuit

OFF

ON

Open circuit

OFF

ON

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179

INTERFACE Relay
Dimensional drawings, diagrams, applications
Pluggable solid-state power relays
ST-OV 3

Solid-state power relays EMG-OV

1,5

1
20

30

40

50

2
1,5

0
20

Ambient temperature [C]

2
0,5

1
0
40

50

0
40

50

60

0
20

30

40

50

60

2
1

0
30
40
50
20
Ambient temperature [C]

Derating curve for EMG 17-OV...48DC/2

Load current [A]

Load current [A]

50

Ambient temperature [C]

Derating curve for EMG 17-OV...24DC/2

40

60

Ambient temperature [C]

30

Derating curve for EMG 17-OV-TTL/24DC/2

Load current [A]

Load current [A]

30

1
20

60

3
2

0
20

30

40

50

60

Ambient temperature [C]

1 Mounted in rows with zero spacing


2 Mounted in rows with spacing 20 mm

180

PHOENIX CONTACT

1
0
20

30

40

50

Ambient temperature [C]

Ambient temperature [C]

1,5

20

60

2
1,5

60

Derating curve for EMG 12-OV...240AC/1

0,5

50

Ambient temperature [C]

40

Derating curve for EMG 17-OV...240AC/3

Load current [A]

Load current [A]

30

30

Ambient temperature [C]

Derating curve for EMG 12-OV...60DC/1

20

60

Derating curve for ST-OV 3-24DC/400AC/3

Load current [A]

Derating curve for EMG 17-OV...60DC/3

Load current [A]

Load current [A]

Derating curve for EMG 10-OV...24DC/1

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

60

INTERFACE Relay
Dimensional drawings, diagrams, applications
Power protection circuit solid-state relay
with signal logic
ST-OV 4-24DC/24DC...PRO

Electronic sensor terminal block for


NAMUR proximity sensors

Logic pulse expansion module


UEGM-OE/AV

Derating curve for ST-OV 4-24DC/24DC...PRO

Derating curve for EIK 1-SVN 24 P

Time diagrams: UEGM-OE/AV-24DC/24DC/100

Case 1: Input pulse tI < output pulse tO set.

28,8
Operating voltage present

28

UE

1 A type

27
24 V

1
Supply voltage UI [V]

Load current [A]

4 A type

0
40

30

20

50

60

Ambient temperature [C]

Time/current curve, 1 A version

26
25

t0

Output pulse tO

24 V
-20

1000

-10

10

20

30

40

50

60

Ambient temperature [C]

100

tE

UA

24

t0

tA

set

Case 2: Input pulse tI output pulse tO set: tI = tO

Application 1

ERR

Operating voltage present

OUT
10
-

U VN

UE

GND

24 V

Switching time [ms]

NAMUR initiator

1
Current limit

Application 2

t0
+

0,1

ERR

1k
IN

10

20

30

tA

Output pulse tO

24 V

OUT

10k

I [A]

tE

UA

UKK 5-2R/NAMUR

U VN

t0

GND

tA

set

Limit switch

Time/current curve, 4 A version

1000

Inverter module DEK-TR/INV

Table of adjustable output pulse lengths

100

DIP switch1)
Connection examples:
NPN output

10

Load

Switching time [ms]

24V
NPN

1
Current limit

DEKTRN/INV

Length of
output pulse
[ms] (when
switch is
set to "on")

PNP

E
0V
0,1

PNP output

IN

20

40

60

80

Load

24V

I [A]
E

NPN

PNP

Status diagram
Switching
level
Input

LED
yellow
light

LED red
light
indicator

not
triggered

Normal
operation

Operating
status

Overload/
short
circuit
Open
circuit

Alarm
contact/
CONTROL

1) If

DEKTR/INV

S1

S2

S3

S4

S5

S6

S7

S8

10

20

50

100

200

500

1000

1500

no switch is actuated, the output voltage is not defined.

If the input pulse is longer than the set time, the output is switched
off almost simultaneously with the input.
Intermediate values can be obtained by combining several DIP
switches according to the following formula:

0V

1
Ttot =
1 + 1 + ... + 1
t1 t2
tn

Courtesy of Power/mation. 1310 Energy Lane, Saint Paul, MN 55108


info@powermation.com - 800-843-9859 - www.powermation.com

PHOENIX CONTACT

181

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