Smartflex Products Datasheets - Layout 1 - 1

SmartFlex
25 m
Cycle time vs Stress

I 25C I 50 mA I 3,5% I
Stroke vs Time
I 1st cycle I L 100 mm I 25C I 70 mA I 170 MPa I
300
80
4
3.5
2.5
40
2
1.5
Time (ms)
60
Current (mA)
250
Stroke (%)
cycle
actuation
cycle
actuation
heating
cooling
cooling
200
150
100
20
50
0.5
0
0
0
0.3
0.4
0.5
0
150
0.6
200
250
Time (s)
400
350
Cycle time vs Temperature

I 70 mA I 200 MPa I 3,5% I
Cycle time vs Current

I 25C I 170 MPa I 3,5% I
300
250
actuation
cycle
actuation
heating
cooling
cooling
actuation
cycle
actuation
heating
cooling
cooling
250
200
Time (ms)
200
Time (ms)
300
Stress (MPa)
150
100
150
100
50
50
0
40
45
50
55
Current (mA)
SAESGroup
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sma@saesgroup.com
60
65
70
-40
-30 -20 -10
0
0
10
20
30
40
50
60
Temperature (C)
g r ou p
making innovation happen, together
SmartFlex
50 m

I 25C I 130 mA I 3,5% I
Stroke vs Time
I 1st cycle I L 100 mm I 25C I 160 mA I 170 MPa I
180
actuation
cycle
actuation
heating
cooling
cooling
800
Stroke (%)
2.5
100
2
1.5
60
600
Time (ms)
140
Current (mA)
3.5
400
200
0.5
20
0
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
0
150
Time (s)
200
250
300
350
400
Stress (MPa)

I 160 mA I 200 MPa I 3,5% I

I 25C I 170 MPa I 3,5% I
1200
actuation
cycle
actuation
heating
cooling
cooling
1,6
800
Time (ms)
Time (s)
1,2
actuation
cycle
actuation
heating
cooling
cooling
1000
0,8
600
400
0,4
200
0
80
100
120
140
160
-40
-30 -20 -10
0
0
10
20
30
40
50
60
Temperature (C)
Current (mA)
The SAES Group manufacturing companies are ISO9001 certified, the Asian and Italian companies
are also ISO14001 certified. Full information about our certifications for each company of the
Group are available on our website at: www.saesgroup.com
SAES Group. Printed in Italy. All rights reserved. SAES and SmarFlex are registered trademarks of SAES Group. SAES Group
reserves the right to change or modify product specifications at any time without notice.
g r ou p
D.SMA.94.1.14
SmartFlex
76 m
Stroke vs Time
I 1st cycle I L 100 mm I 25C I 240mA I 170 MPa I

I 25C I 200 mA I 3,5% I
1600
0.2
2
1.5
Time (ms)
0.3
3
2.5
Current (A)
3.5
Stroke (%)
actuation
cycle
actuation
heating
cooling
cooling
0.4
1200
400
0.1
800
0.5
0
0
0
0.5
1.5
2.5
3.5
50
100
150
Time (s)
250
300
350
400

I 240 mA I 240 MPa I 3,5% I

I 25C I 170 MPa I 3,5% I
2500
2500
actuation
cycle
actuation
heating
cooling
cooling
2000
1500
1000
actuation
cycle
actuation
heating
cooling
cooling
2000
1500
Time (ms)
Time (ms)
200
Stress (MPa)
1000
500
500
0
160
180
200
Current (mA)
SAESGroup
www.saesgroup.com
sma@saesgroup.com
220
240
-40
-30 -20 -10
0
0
10
20
30
40
50
60
Temperature (C)
g r ou p
SmartFlex
100 m

I 25C I 300 mA I 3,5% I
Stroke vs Time
actuation
cycle
actuation
heating
cooling
cooling
3000
0.5
3.5
2500
0.3
0.2
1.5
1
0.1
0.5
2000
Time (ms)
Stroke (%)
2.5
Current (A)
0.4
3
1500
1000
500
0
0
50
100
150
Time (s)
300
350 400
3500
actuation
cycle
actuation
heating
cooling
cooling
3000
2500
2000
1500
1000
actuation
cycle
actuation
heating
cooling
cooling
2500
2000
Time (ms)
Time (ms)
250

I 380 mA I 200 MPa I 3,5% I

I 25C I 170 MPa I 3,5% I
2000
1500
1000
500
500
0
210
200
Stress (MPa)
-40
260
310
360
-30 -20 -10
0
0
10
20
30
40
50
60
Temperature (C)
Current (mA)
g r ou p
D.SMA.95.1.14
SmartFlex
150 m

I 25C I 600 mA I 3,5% I
0.8
3.5
0.7
0.6
2.5
0.5
0.4
1.5
0.3
1
0.5
0.1
actuation
cycle
actuation
heating
cooling
cooling
5000
4000
Time (ms)
Current (A)
Stroke (%)
Stroke vs Time
3000
2000
1000
0.1
0
0
0
50
100
150
Time (s)
300
350
400
7000
actuation
cycle
actuation
heating
cooling
cooling
5000
3000
2000
actuation
cycle
actuation
heating
cooling
cooling
6000
5000
Time (ms)
4000
Time (ms)
250

I 750 mA I 200 MPa I 3,5% I

I 25C I 170 MPa I 3,5% I
4000
3000
2000
1000
1000
0
400
200
Stress (MPa)
-40
450
500
550
600
650
700
750
-30 -20 -10
0
0
10
20
30
40
50
60
Temperature (C)
Current (mA)
SAESGroup
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sma@saesgroup.com
g r ou p
SmartFlex
200 m

I 25C I 0.9 A I 3,5% I
Stroke vs Time
I 1st cycle I L 100 mm I 25C I 1.1 A I 170 MPa I
4
actuation
cycle
actuation
heating
cooling
cooling
3.5
2.5
2
1
1.5
1
0.5
0.5
4
3
Time (s)
Stroke (%)
1.5
Current (A)
2
1
0
0
50
100
150
200
Time (s)
300
350
400

I 1,1 A I 200 MPa I 3,5% I

I 25C I 170 MPa I 3,5% I
actuation
cycle
actuation
heating
cooling
cooling
6
5
12
actuation
cycle
actuation
heating
cooling
cooling
10
Time (s)
Time (s)
250
Stress (MPa)
3
2
6
4
0
0,75
0.8
0.9
1.1
-40
-30 -20 -10
0
0
10
20
30
40
50
60
Temperature (C)
Current (A)
g r ou p
D.SMA.96.1.14
SmartFlex
300 m

I 25C I 1,8 A I 3,5% I
Stroke vs Time
3.5
2.5
2.5
1.5
1.5
1
1
0.5
Time (s)
Current (A)
Stroke (%)
actuation
cycle
actuation
heating
cooling
cooling
10
3.5
4
2
0.5
0
0
50
100
150
200
Time (s)
300
350
400

I 2,1 A I 200 MPa I 3,5% I

I 25C I 170 MPa I 3,5% I
10
25
20
6
actuation
cycle
actuation
heating
cooling
cooling
Time (s)
Time (s)
250
Stress (MPa)
actuation
cycle
actuation
heating
cooling
cooling
15
10
5
2
0
1.2
1.4
1.6
Current (A)
SAESGroup
www.saesgroup.com
sma@saesgroup.com
1.8
-40
-30 -20 -10
0
0
10
20
30
40
50
60
Temperature (C)
g r ou p
SmartFlex
400 m

I 25C I 3 A I 3,5% I
Stroke vs Time
4
16
3.5
14
4
3
2
2
1.5
1
1
0.5
12
10
8
Time (s)
2.5
Current (A)
Stroke (%)
0
0
actuation
cycle
actuation
heating
cooling
cooling
0
50
100
150
Time (s)
250
300
350
400

I 3,8 A I 200 MPa I 3,5% I

I 25C I 170 MPa I 3,5% I
16
40
14
35
12
30
10
8
actuation
cycle
actuation
heating
cooling
cooling
6
4
actuation
cycle
actuation
heating
cooling
cooling
25
Time (s)
Time (s)
200
Stress (MPa)
20
15
10
5
2
0
2
2.4
2.8
3.2
3.6
-40
-30 -20 -10
0
0
10
20
30
40
50
60
Temperature (C)
Current (A)
g r ou p
D.SMA.97.1.14
SmartFlex
500 m
Stroke vs Time
4
3.5
25
actuation
cycle
actuation
cooling
2.5
4
2
3
1.5
1
0.5
21
Time (s)
Current (A)
23
Stroke (%)

I 25C I 4 A I 3,5% I
19
17
11
13
15
50
100
150
200
250
300
350
400
Stress (MPa)
Time (s)

I 25C I 170 MPa I 3,5% I
2,5
2
heating
actuation
25
23
actuation
cycle
actuation
cooling
Time (s)
21
Time (s)
1,5
1
0,5
19
0
17
50
100
150
200
250
300
350
400
Stress (MPa)
15
3
3,4
3,8
4,2
4,6
5,4

I 5,7 A I 200 MPa I 3,5% I
5,8
Current (A)
5
60
50
Time (s)
40
Time (s)
heating
actuation
actuation
cycle
actuation
heating
cooling
cooling
30
20
10
0
3
3,4
3,8
4,2
4,6
Current (A)
SAESGroup
www.saesgroup.com
sma@saesgroup.com
5,4
5,8
-40
-30 -20 -10
0
0
10
20
30
40
50
60
Temperature (C)
g r ou p
SmartFlex
500 m with
silicon sleeve
Different cooling methods improving response time after actuation.

Speed performance's increasing
Standard air convection
1:1
Solid Heat Sink Materials
2:1
Forced Air
4:1
Heat Conductive Grease
8:1
Silicon
10:1
Oil Immersion
25:1
Water with Glycol
100:1
Increased cooling time performances

Stroke vs Time First cycle
I L 100 mm I 25C I 8,5 A I 170 MPa I
3,5
3
2.5
2
4
1.5
1
0.5
2,5
2
Time (s)
Stroke (%)
10
Current (A)
4
3.5

I 25C I 8,5 A I 3,5% I
0
2
1
0,5
0
0
actuation
cycle
actuation
heating
cooling
cooling
1,5
100
150
200

I 25C I 170 MPa I 3,5% I
300
400
350

I 8,5 A I 200 MPa I 3,5% I
Time (s)
actuation
cycle
actuation
heating
cooling
cooling
actuation
cycle
actuation
heating
cooling
cooling
Time (s)
250
Stress (MPa)
Time (s)
4
3
3
2
2
1
1
0
6
6.5
7.5
8.5
-40
9.5
-30 -20 -10
0
0
10
20
30
40
50
60
Temperature (C)
Current (A)
* Getting quicker time response requires more current to heat the wire
g r ou p
D.SMA.98.1.14
C R I MP S
for SmartFlex
Wires
If your application requires an electromechanical termination we can support you with different crimp solutions according to your
requirements. Our standard solutions are specified below. For new design we are available to study and develop customized part
for you. Crimped Smartflex wires can be ordered both for prototypes and large volume production.
Barrel Crimp
Typical PullOut Max Force [N]
Wire Diameter [m]
50
76
100
150
200
Barrell 4 mm
1,6
3,6
6,3
14
25
Barrell 2 mm
1,2
2,7
4,7
10
CRIMP Barrel 2 mm
CRIMP Barrel 4 mm
Typical delivery packaging
Design parameters to order crimped Smartflex wire
Lb
SAESGroup
www.saesgroup.com
sma@saesgroup.com
La
g r ou p
C R I MP S
for SmartFlex
Wires
Ring Type Crimp

Wire Diameter [m]
Ring Type
150
10
200
19
300
35
T Type Crimp

Wire Diameter [m]
T type
400
500
50
80
Book Crimp

Wire Diameter [m]
100
180
T type
4,7
15
NOTE: SAES can support you to study

and develop different book crimp to
weld on PCB
g r ou p
D.SMA.99.15.16
SmartFlex
Springs
Shape Memory
Springs for Actuators
COMPRESSION
SPRINGS
SMA compression springs can be used as very fast and miniaturized thermalactuators.
When heated above As (austenite start temperature) they expand developing an high force.
Bia
sS
pr
ing
Typical behaviour of a SMA compression spring
Bias Spring
SMA Spring
B
s
Stroke
Force
he
ati
ng
co
oli
ng
Force
e
nit
e
st
Au
Martensite
A
s
Stroke
Wire
Dia.
d
Free
Length
Lo
Pitch, p
Coil angle,
Mechanical and functional characteristics

of some exemplifying compression spring
Mean Dia.
D
D [mm]
Mean Diameter
L0 [mm]
Free Length
14
10
9
6
3
130
25
16
18
8
d [mm]
Wire Diameter
F [N]
Typical Force
1,5
1,5
2,2
1,5
0,6
SMA compression springs can be customized according to your design and

application requirements.
s [mm]
Typical Stroke
20
14
50
30
2
Plain
Ends
30
8
2
3
2
Closed
Ends
Closed Ends
Ground
Available Ends under request
SAESGroup
www.saesgroup.com
sma@saesgroup.com
g r ou p
SmartFlex
Springs
Shape Memory
Springs for Actuators
TENSILESPRINGS
SMA tensile springs can be used as very fast and miniaturized thermalactuators. When heated above As (austenite start
temperature) they contracts developing an high force.
Typical behaviour of a SMA tensile spring
Bias Spring
A
Stroke
e
nit
ste
u
A
Bi
as
Sp
rin
g
Force
SMA Spring
he
ati
ng
co
oli
ng
nsite
Marte
Force
Stroke
Wire
Dia.
d
Free
Length
Lo
Pitch, p
Coil angle,
Mechanical and functional characteristics

of some exemplifying tensile spring
Mean Dia.
D
D [mm]
Mean Diameter
12
8
5
L0 [mm]
Free Length
d [mm]
Wire Diameter
60
12
30
SMA tensile springs can be customized according to your design

and application requirements.
F [N]
Typical Force
1,5
1,5
0,8
s [mm]
Typical Stroke
10
20
3
160
6
100
Open loop with
special hook
Full twisted loop
Sez.
1 mm
Available Ends under request
g r ou p
D.SMA.101.1.14

Smartflex Products Datasheets - Layout 1 - 1

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Smartflex Products Datasheets - Layout 1 - 1

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SmartFlex

Cycle time vs Stress

Cycle time vs Temperature

Cycle time vs Current

-30 -20 -10

Cycle time vs Stress

Cycle time vs Temperature

Cycle time vs Current

-30 -20 -10

Cycle time vs Stress

Cycle time vs Temperature

Cycle time vs Current

-30 -20 -10

Cycle time vs Stress

Cycle time vs Temperature

Cycle time vs Current

-30 -20 -10

Cycle time vs Stress

Cycle time vs Temperature

Cycle time vs Current

-30 -20 -10

Cycle time vs Stress

Cycle time vs Temperature

Cycle time vs Current

-30 -20 -10

Cycle time vs Stress

Cycle time vs Temperature

Cycle time vs Current

-30 -20 -10

Cycle time vs Stress

Cycle time vs Temperature

Cycle time vs Current

-30 -20 -10

Cycle time vs Stress

Cycle time vs Current

Cycle time vs Temperature

-30 -20 -10

Different cooling methods improving response time after actuation.

Solid Heat Sink Materials

Heat Conductive Grease

Water with Glycol

Increased cooling time performances

Cycle time vs Stress

Cycle time vs Current

Cycle time vs Temperature

-30 -20 -10

Typical delivery packaging

Design parameters to order crimped Smartflex wire

Ring Type Crimp

Design parameters to order crimped Smartflex wire

Design parameters to order crimped Smartflex wire

Design parameters to order crimped Smartflex wire

NOTE: SAES can support you to study

Typical behaviour of a SMA compression spring

Mechanical and functional characteristics

SMA compression springs can be customized according to your design and

Available Ends under request

Mechanical and functional characteristics

SMA tensile springs can be customized according to your design

Full twisted loop

Available Ends under request

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