Add.

Tel.
Fax.
E-mail
Website

: Jl. Desa Tambak Kemeraan Km. 29, Krian - Sidoarjo - Jawa

Timur Indonesia.
: (031) 897-3319-22, 897-7333, 897-7444
: (031) 897-3214, 897-3216
: hari.soebagio@tunggaljayasteel.com, jwlee@tunggaljayasteel.com
: www.tunggaljayasteel.com

Steelmaking Facilities & Process

Scrap metal inserted into the furnace for melting

Spark-type Spectrometer to control the chemical properties

of the molten steel

2 x 10 MT INDUCTOTHERM Induction Furnaces

Bottom pouring ladle equipped with slide gate system

and purging system

CONCAST 2-strand automated mould casting speed and

water flow control for ideal casting environment

Hot billets are then straightened and left to cool

Billet Grades Produced

Standard
Type
Russian
Standard

China
Standard

Billets
Grade
3 SP/PS
5 SP/PS
Q 235
20 MnSi

Chemical Composition
2

Size (mm )

C (%)

Mn (%)

Si (%)

S (%)

P (%)

120
150
120
150
120
150
120
150

0.14 0.22

0.40 0.65

0.05 0.15

0.04 MAX

0.04 MAX

0.28 0.37

0.50 0.80

0.15 0.30

0.04 MAX

0.04 MAX

0.12 0.22

0.30 0.70

0.40 0.80

0.045
MAX

0.045
MAX

0.17 0.25

1.20 1.60

0.30 MAX

0.045
MAX

0.050
MAX

Rolling Mill
ROUND STEEL BAR
No.

Designation

Nominal diameter
(mm)

Nominal section
Area (cm2)

Unit mass
(kg/m)

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

P.06
P.08
P.10
P.12
P.14
P.16
P.19
P.22
P.25
P.28
P.32

6
8
10
12
14
16
19
22
25
28
32

0.2827
0.5027
0.7854
1.131
1.539
2.011
2.835
3.801
4.909
6.158
8.042

0.222
0.395
0.617
0.888
1.21
1.58
2.23
2.98
3.85
4.83
6.31

Quality Imported on top of our self-made steel billets are used

DEFORMED STEEL BAR

No.

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.

Designation

S.06
S.08
S.10
S.13
S.16
S.19
S.22
S.25
S.29
S.32
S.36
S.40
S.50

Nominal
diameter

Nominal
section
Area

Inner
Diameter

mm

cm2

mm

6
8
10
13
16
19
22
25
29
32
36
40
50

0.28
0.50
0.79
1.33
2.01
2.84
3.80
4.91
6.63
8.04
10.18
12.57
19.64

5.5
7.3
8.9
12.0
15.0
17.8
20.7
23.6
27.2
30.2
34.0
38.0
48.0

Height of knot

Interval between
knots

Min
mm
0.3
0.4
0.5
0.7
0.8
1.0
1.1
1.3
1.5
1.6
1.8
2.0
2.5

Min
mm
4.2
5.6
7.0
9.1
11.2
13.3
15.4
17.5
20.3
22.4
25.2
28.0
38.0

Max
mm
0.6
0.8
1.0
1.3
1.6
1.9
2.2
2.5
2.9
3.2
3.6
4.0
5.0

Max
mm
4.7
6.3
7.9
10.2
12.6
14.9
17.3
19.7
22.8
25.1
28.3
31.4
39.3

Unit
mass
kg/m
0.22
0.40
0.62
1.04
1.58
2.23
2.98
3.85
5.18
6.31
7.99
9.88
15.40

Deformed Steel Bar

Round Steel Bar

Industrial Standard Comparison

CHEMICAL COPOSITION
STANDARD

SNI
07-2052-2002
(INDONESIA)

ASTM
A615
(U.S.A.)

P
max
x 1000

S
max
x 1000

Bj TP 24
Bj TP 30
Bj TP 35
Bj TP 40
Bj TP 50

50
50
50
50
50

50
50
50
50
50

G 40

50

GRADE

C
max
x 100

Mn
max
x 100

Si
max
x 100

G 60

MECHANICAL PROPERTY
C+
Mn/6
max

TS
min
Kg/mm2

YP
min
Kg/mm2

39
45
50
57
63

24
30
35
40
50

49 (70 PSI)

28 (40 PSI)

63 (90 PSI)

42 (60 PSI)

G 250
G 425
G 460

25
40
40

JIS
G3112
(JAPAN)

SR 235
SR 295
SD 295A
SD 295B
SD 345
SD 390

27
27
29

SD 490

32

50
50
50

60
60
60

150
160
180

55
55
55

50
50
50
40
40
40

50
50
50
40
40
40

180

55

40

40

50
55

39 - 53
45 - 61
45 - 61
45
50
57

24
30
30
30 - 40
35 - 45
40 - 52

NO. 2
20
18
16
16
18
16

NO. 3
24
18
20
18
14
G 40
G 60
11
9
12
9
11
8
10
8
9
7
8
7
7
7
22
14
12
NO. 3
22
19
17
17
19
17

60

63

50 - 64

12

13

50

BS
4449-78
(BRITISH)

ELONGATION

NO. 2
20
16
18
16
12
NO.
3
4,5,6
7
8
9
10
11

25.51
43.36
46.94

Automatic speed control system from

Danieli Automation / Italy

75tons/hour Reheating Furnace

Bending Machine

No Twist Horizontal Vertical 18 Stands

Twin Channel & Cooling Bed

800 ton Cold shear

P.T. BINTANG BARU

PRIMA PRATAMA

Straightening machine: Wire rod 2.5mm 10.0mm

Add.
Tel.
Fax.
E-mail
Website

: Jl. Desa Tambak Kemeraan Km. 29 Krian - Sidoarjo - Jawa

Timur - Indonesia.
: (031) 897-3319-22, 897-7333, 897-7444
: (031) 897-3214, 897-3216
: hari.soebagio@tunggaljayasteel.com, jwlee@tunggaljayasteel.com
: www.tunggaljayasteel.com

Drawing Wire: 0.85mm 1.90mm

Nail: 3/4 inch 6 inch

Nail Size
3/4
1
1, 1/4
1, 1/2
1, 3/4
2
2, 1/2
3
3, 1/2
4
5
6

Drawing
Wire
1.25
1.65
1.85
2.10
2.40
2.77
3.05
3.40
3.77
4.20
5.20
5.40

Drawing Wire rod: 2.40mm 5.00mm

Annealing: 8 tons per heat

BWG
18
16
15
14
13
12
11
10
9
8
6
5

Wire

BWG

Capacity
/Heat

0.90 mm

20

8.000 Kg